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TABLE OF CONTENTS UPFLOW HORIZONTAL RIGHT HORIZONTAL LEFT DOWNFLOW AIRFLOW AIRFLOW AIRFLOW A93041 Fig. 1 -- Multipoise Orientations SAFETY CONSIDERATIONS Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factory--authorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing. Follow all safety codes. Wear safety glasses, protective clothing, and work gloves. Have a fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions include in literature and attached to the unit. Consult local building codes, the current editions of the National Fuel Gas Code (NFGC) NFPA 54/ANSI Z223.1 and the National Electrical Code (NEC) NFPA 70. In Canada, refer to the current editions of the National Standards of Canada CAN/CSA--B149.1 and .2 Natural Gas and Propane Installation Codes, and Canadian Electrical Code CSA C22.1 Recognize safety information. This is the safety--alert symbol . When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety--alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation. ! CAUTION UNIT RELIABILITY HAZARD Improper installation or misapplication of furnace may require excessive servicing or cause premature component failure. Application of this furnace should be indoors with special attention given to vent sizing and material, gas input rate, air temperature rise, unit leveling, and unit sizing. -- 3 -- 340AAV SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 3 DIMENSIONAL DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 CODES AND STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS . . . 8 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Upflow Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Downflow Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Horizontal Left (Supply--Air Discharge) Applications . . . . . 12 Horizontal Right (Supply--Air Discharge) Applications . . . . 13 LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Furnace Location Relative to Cooling Equipment . . . . . . . . . 17 Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Furnace Location and Application . . . . . . . . . . . . . . . . . . . . . 17 AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . 18 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Leveling Legs (If Desired) . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Installation in Upflow or Downflow Applications . . . . . . . . . 21 Installation in Horizontal Applications . . . . . . . . . . . . . . . . . 21 Air Ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Ductwork Acoustical Treatment . . . . . . . . . . . . . . . . . . . . . 24 Supply Air Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Return Air Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Filter Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Bottom Closure Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 115--v Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 24--v Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Removal of Existing Furnaces from Common Vent Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Combustion Air and Vent Pipe Systems . . . . . . . . . . . . . . . . . 29 Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Condensate Drain Protection . . . . . . . . . . . . . . . . . . . . . . . . 46 START-UP, ADJUSTMENT AND SAFETY CHECK . . . . . . . 47 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Prime Condensate Trap with Water . . . . . . . . . . . . . . . . . . . . 47 Purge Gas Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Heating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Cooling Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Continuous Blower Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Heat Pump Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Component Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Set Gas Input Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Set Temperature Rise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Adjust Blower Off Delay (Heat Mode) . . . . . . . . . . . . . . . . 56 Set Thermostat Heat Anticipator . . . . . . . . . . . . . . . . . . . . . 56 Check Safety Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Check Primary Limit Control . . . . . . . . . . . . . . . . . . . . . . . 56 Check Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 AIRFLOW