Download Agria 5300 Operating instructions

Operating Instructions
Translation of the original operating instructions
Grassland Mower
5300
- Honda Engine
- Robin Engine
4238
&
Before commissioning the machine, read operating
instructions and observe warnings and safety instructions.
Operating Instructions No. 998 747-A 12.11
Symbols, Name Plate
Please complete:
Symbols
Machine Type No.: ......................
Warning – Danger
Identification No.:
Important information
...................................................
Choke
Engine Type: ...............................
Fuel
Engine No.: .................................
Oil
Date of Purchase: ......................
Engine Start
For name plate, refer to p3/fig. A/7.
Motordrehzahl
For Engine type and number, refer to
p3/fig. B/6.
Engine Stop
Please state these data when ordering spare parts to avoid wrong deliveries.
Air filter
Visual check
Only use original agria spare parts!
Specifications, figures and dimensions stated in these instructions are
not binding. No claims can be derived
from them. We reserve the right for
improvements without changing these
instructions.
Clutch
This delivery comprises:
Reverse
l Operating instructions
Slow
l Engine operating instructions
Open (unlocked)
Mowing drive
Wheel drive
Forward
l Grassland mower –basic machine
l Handlebar with knob screw
l 1 pair of drive-wheels *
l Cutter bar *
l Tool kit
* = depending on machine version
Closed (locked)
see engine operating
instructions
- Serviceç
è
= contact your agria workshop
Please observe that only those activities of the engine are described here
which are required for operating the Grassland Mower. All other information on
the engine may be taken from the enclosed engine operating instructions!
2
agria Grassland Mower 5300
Designation of Parts
A
Robin Engine
3
9
4
B
1
10
Honda Engine
2
5 13 7
8
6
12
agria Grassland Mower 5300
11
3
Designation of Parts
Figure A
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
Cutter bar
Running bases
Knife driver
Lubrication nipple for cutter bar carrier pin
Lubrication nipple for crank roll
Mowing drive hood
Name plate/Machine identification no.
Engine
Handlebar
Pulley and belt guard (V-belt clutch)
Interlocking bolt for cutter bar
Lubrication nipple for interlocking bolt
Transmission oil filler plug/control screw
Cap of transmission housing/Transmission oil drain opening
Drive-wheel
Detent spring for drive-wheel
Figure B
1
2
3
4
5
6
7
8
9
10
11
12
13
4
Air filter
Carburetor
Fuel tank cap
Fuel tank
Choke lever
Engine type no.
Starter handle
Cooling-air screen
Exhaust with exhaust guard
Spark plug, spark plug connector
Engine oil filler plug – control opening
Engine oil drain screw
Fuel tap
agria Grassland Mower 5300
Index
Amount of Delivery .......................... 2
Symbols, Name Plate ...................... 2
Designation of Parts ........ 3, 50
Recommendations
Lubricants, Anti-Corrosive Agents .. 6
Fuel .................................................. 6
Maintenance and Repair ................. 6
Instructions for
Unpacking and Assembly ..... 7
1. Safety Instructions ...... 8 - 13
Due Use ........................................... 8
2. Specifications
Dimensions .................................... 14
Grassland Mower ........................... 14
Mowing Drive ................................. 14
Noise Level .................................... 14
Vibration Acceleration Value .......... 14
Engine ...................................... 15/16
Operation on Slopes ................ 15/16
5. Maintenance
Engine ............................................ 32
Cooling System ............................. 33
Exhaust .......................................... 33
Speed Actuating Devices .............. 33
Machine ......................................... 34
Drive-Wheels ................................. 34
Mowing Attachment ....................... 35
Universal-S Cutter Bar .................. 36
Municipal Cutter Bar ...................... 37
Re-Grinding Mowing Knives .......... 38
Safety Circuit ................................. 39
Adjustments on Hand Levers ........ 39
Adjusting V-Belt Tension ................ 40
General Maintenance .................... 41
Cleaning ......................................... 41
Storage .................................. 42 - 43
1
2
3
6. Troubleshooting ......... 44 - 45
Electrical Wiring,
Lubrication Chart ................. 46
4
Varnishes, Wear Parts .......... 47
3. Devices and
Operating Elements
Inspection and
Engine ............................................ 17 Maintenance Chart ............... 48
Safety Circuit ................................. 18 Conformity Declaration ....... 51
Travelling Drive .............................. 19
Clutch ............................................. 19
Mowing Drive ................................. 20
Steering Handle ............................. 21
Drive-Wheels ................................. 21
Cutter Bar ...................................... 25
4. Commissioning and
Operation
Commissioning the Machine ......... 27
Starting the Engine ........................ 28
Shutting off the Engine .................. 29
Mowing ........................................... 30
Danger Zone .................................. 31
Mowing on Slopes ......................... 31
6
Note fold-out pages!
Fig. A and B ............................ 3
Fig. C and D .......................... 50
agria Grassland Mower 5300
5
5
Recommendations
Lubricants and
Anti-Corrosive Agents:
Use the lubricants specified for engine
and gearbox (see “Specifications”).
We recommend using Bio-lubricating
oil or Bio-lubricating grease for “open”
lubrication points or nipples (as specified in the operating instructions).
We recommend using Bio-slushing oil
to preserve machines and attachments
(do not apply on painted covers). You
can brush or spray the oil.
Anti-corrosive agents are environmentally friendly and degrade fast.
Using ecologically safe Bio-lubricants
and Bio-anti-corrosives, you contribute
to environmental protection and to the
wellbeing of humans, animals and
plants.
Fuel
This engine runs smoothly on commercial unleaded regular and supergrade
petrol (including E10).
6
Do not add oil to petrol.
If, for environmental reasons, you use
unleaded petrol, make sure the fuel is
drained completely when shutting down
the engine for more than 30 days. This
is to prevent resin residue from depositing in the carburetor, fuel filter, and
tank. Or add a fuel stabilizer to the fuel.
For further instructions refer to “Engine
Preservation”.
Maintenance and Repair:
The trained mechanics of your agria
workshop expertly carry out any maintenance and repair work.
You should only carry out major maintenance work and repairs on your own,
if you have the proper tools and knowledge of machines and internal combustion engines.
Do not hammer against the flywheel with
a hard object or metal tools as it might
crack and shatter in operation, causing
injuries and damage. Only use suitable
tools to pull off the flywheel.
agria Grassland Mower 5300
Instructions for Unpacking and Assembly
ŒOpen the box top.
Œ
l Cut the two rear corners
open and fold down the box
sides.
 Fold the steering handle
upwards.
l Remove the hex head
bolt (3) and hex nut (4).
6
Ž
3
Ž Move
4

2
5
1

l Pivot the steering handle
(2) upwards, insert the hex
head bolt (3) into the appropriate holes, attach the hex
nut (4) and tighten it.
the wheel drive
engagement lever (6) to position 0 and lock it to disengage the wheel drive. This
is to push the undriven machine.
l Pull the machine rearwards to remove it from the
box.
Attach the cutter bar (5),
25
Carry out the start-up
procedure
27

agria Grassland Mower 5300
7
1. Safety Instructions
Before starting the engine, read the operating instructions and note:
1
Warning
This symbol marks all paragraphs which
affect your safety. Pass all safety instructions to other users and operators.
Due Use
The grassland mower is constructed
solely for the cutting of grass and similar plants as well as thin non-wooded
scrub in land & forest management,
green spaces, and other such areas and
may also be used as a snow-clearing
machine after it has been fitted with a
suitable rake blade (due use).
Any other type of operation is considered undue. The manufacturer is not liable for any damages resulting from
undue use, for which the risk lies with
the user alone.
When the grassland mower is used on
public roads, the local national road traffic rules must be observed, e.g. reflectors, lights.
The grassland mower is not intended for
use with a trailer on public roads or as
as a tractive machine.
General Instructions on
Safety and Accident
Prevention
Basic Rule:
The standard accident prevention regulations must be adhered to, as well as
all other generally accepted rules governing operational safety, occupational
health and road traffic regulations.
For drives on public roads, the national
traffic code applies.
Accordingly, check the grassland mower
for road and operational safety each time
you take up operation.
Only persons familiar with the mower
and instructed on the hazards of operation are allowed to use, maintain and
repair the mower.
Teenagers of 16 years or younger may
not operate the grassland mower!
Only work in good light and visibility.
Operator’s clothes should fit tight. Avoid
wearing loose fitting clothes. Wear solid
shoes.
Note the warning and instruction signs
on the mower for safe operation. Compliance is for your own safety.
Due use includes compliance with
manufacturer’s instructions on operation, maintenance and repair.
When transporting the mower on vehicles or trailers outside the area to be
mowed, ensure that the engine is turned
off.
Any unauthorized changes to the mower
render manufacturer liability null and
void.
Careful with rotating tools – keep at a
safe distance!
8
agria Grassland Mower 5300
1. Safety Instructions
Beware of coasting tools. Before you
start any maintenance or repair on them,
wait until tools have come to a complete
stop.
Foreign powered parts shear and crush!
Riding on the attachment during operation is not permitted.
Implements and their weight affect the
driving, steering, braking, and tip-over
characteristics of the mower. Therefore,
ensure steering and braking functions
are sufficient. Match operating speed to
conditions.
Do not change settings of governor. High
engine speed increases risk of accidents.
Working Area and Danger
Zone
The user is liable to third parties working within the mower’s working range.
Staying in danger zone is not permitted.
Check the immediate surroundings of
the mower before you start it. Watch out
for children and animals.
Before you start work, clear the area
from any foreign object. During operation, always watch out for further objects
and remove them in time.
For operation in enclosed areas, ensure
that a safety distance is kept to enclosures to prevent damage to tools.
Operation and Safety
Devices
1
Before you start the engine
Become familiar with the devices and
operating elements and their functions.
Above all, learn how to turn the engine
off quickly and safely in an emergency.
Ensure that all protective devices are
mounted and positioned to provide protection.
With no implement mounted, make sure
PTO-shaft is covered with the protective cap.
Starting the engine
Do not start engine in closed rooms. The
carbon monoxide contained in the exhaust fume is extremely toxic when inhaled.
Before you start the engine set all operating elements to neutral or idling position.
For starting the engine, do not step in
front of the mower and the implement.
Operation
Never leave the operator’s position at the
steering handle while mower is at work.
Never adjust the operating handles during work – danger!
agria Grassland Mower 5300
9
1. Safety Instructions
1
During operation the operator must keep
at a distance as defined by the steering
handle, especially when turning the
machine.
Implements
Riding on the implement during operation or in transport is not permitted.
Always use appropriate tools and wear
gloves when changing implements and
parts thereof.
If clogging occurs in the implement, turn
off the engine and clean the implement
with an appropriate tool.
In case of damage to the grassland
mower or to the implement, immediately
turn off the engine and have it repaired.
Only mount implements with the engine
and PTO switched off.
For mounting and dismounting implements bring support leg into proper position and ensure stability.
Secure mower and implements against
rolling off (parking brake, wheel chocks).
If steering causes problems, immediately bring the mower to a halt and turn
it off. Have the malfunction removed
without delay.
Beware of injuries while coupling implements.
To prevent the mower from sliding on
slopes, make sure it is secured by another person using a bar or a rope. This
person must be located at a higher position than the vehicle and at a safe distance from the attachment at work.
Secure mower and implement against
unauthorized use and rolling off when
you leave the machine. If necessary, install transport or security devices and
secure.
If possible, always work horizontally on
the slope.
Mowing Attachment
End of Operation
Never leave the mower unattended with
the engine running.
Before you leave the grassland mower,
turn off the engine.
Secure grassland mower against unauthorized use. If mower is equipped with
ignition key, remove the key. For all other
versions, remove spark plug connector.
10
Mount implements as specified and only
couple at specified points.
Handle with care! Sharp blades of the
cutter bar may cause injuries! Remove
knife guards only for mowing and refit
immediately after work has finished.
For transport and storage always mount
the knife guards. Secure finger bars
additionally with tension springs.
Do not transport the dismounted cutter
bar without knife guards.
agria Grassland Mower 5300
1. Safety Instructions
Before mounting and dismounting the
cutter bar, make sure all blades are protected by the knife guard.
Always wear safety gloves and use
proper tools when exchanging cutting
tools.
To exchange the mowing knife and to
mount/dismount the knife driver, make
sure that you turn screws away from
cutting edges.
Do not carry out repairs like welding,
grinding, drilling, etc. on structural and
safety-relevant parts (e.g. coupling devices)!
For grinding the mowing knives, always
wear safety goggles and gloves.
Keep mower and implement clean to
avoid risk of fire.
Weights
Check nuts and screws regularly for tight
fit and re-tighten, if necessary.
Always fit weights onto appropriate
weight mounting devices.
Snow Clearing
Ensure snow dozer is mounted correctly! Wear slip-proof shoes.
When swivelling the snow dozer watch
out for crush and shear points. Adjust
working speed to conditions. Operator
may be injured when the mache comes
in contact with solid objects.
Maintenance
Never carry out any maintenance or
cleaning with the engine running.
After maintenance and cleaning, ensure
that you re-install all safety and protective devices and adjust them properly.
Only use original agria spare parts. All
other commercial spare parts must correspond to quality and technical requirements specified by agria.
Storage
It is not allowed to store the mower in
rooms with open heating.
Never park the mower in closed rooms
with fuel left in tank. Fuel vapours are
hazardous.
Before you work on the engine, always
remove spark plug connector (petrol
engine only).
Check regularly and, if necessary, replace all protecting devices and tools
subject to wear and tear.
Replace damaged cutting tools.
agria Grassland Mower 5300
11
1
1. Safety Instructions
Engine, Fuel, and Oil
1
Never let the engine run in closed rooms.
Extreme danger of intoxication! For the
same reason, also replace damaged
exhaust parts immediately.
Caution with hot engine parts!
The exhaust and other engine parts
become very hot, if the engine runs and
immediately after turning off. Hold for
sufficient distance from hot surfaces and
keep children away from the running
engine.
Be careful when dealing with fuel. Great
danger of fire! Never refill fuel close to
open fire, inflammable sparks or hot
engine parts. Do not refill fuel in closed
rooms. Do not smoke when refilling!
Refill only with the engine switched off
and cooled down.
Do not spill any fuel, use a proper filling
device.
In case of fuel spillage, pull the grassland mower away from the spillage before you start the engine.
Make sure fuel is of specified quality.
ventilated places safe from spark formation or flames. If necessary, dispose
of tins in hazardous waste deposits.
Be careful when draining hot oil, danger of burns.
Make sure oil is of specified quality. Storage is in approved cans only.
Dispose of oil, greases, and filters
seperately and properly.
Tyres and
Tyre Air Pressure
When working on tyres, make sure
grassland mower is parked properly and
secured against rolling off.
Any repairs are to be carried out by
trained mechanics only and with the
appropriate tools.
Regularly check tyre air pressure. Excessive pressure may cause bursts.
Use appropriate tyre air pressure when
mounting weights or implements.
Re-tighten attachment bolts of drivewheels or check tightness when doing
maintenance work.
Store fuel in approved cans only.
For safety reasons the petrol tank and
fuel cap should be replaced regularly.
Store anti-corrosive agents and stabilizing liquids out of reach of children. If
sickness and vomiting occur, see a doctor. If fuel has contacted eyes, rinse
them thoroughly, avoid inhaling of vapours.
Electrical System and
Battery
Persons having a pacemaker must not
touch live parts of ignition system when
the engine is running.
Read and observe enclosed instructions.
Before you dispose of opened and
seemingly empty pressurised tins (e.g.
of assist-starting liquids) make sure they
are completely empty. Empty them in
12
agria Grassland Mower 5300
1. Safety Instructions
Explanation of
Warning Signs
1
Before any cleaning, maintenance, and
repair work switch off the engine and
pull spark plug connector.
With engine running, keep at a safe distance from cutting tools.
Signs
When working with the machine, wear individual protective ear plugs.
Wear protective gloves.
Wear solid shoes.
agria Grassland Mower 5300
13
2. Specifications
Grassland Mower
Machine Dimensions:
Clutch:
V-belt clutch with idler pulleys between
engine and transmission
Friction clutch for reverse
Only use original agria V-belts! (see
list of wear parts p47)
Transmission: ................... Worm gear
with engageable wheel-drive
Transmission oil SAE 90-API GL5
Filling quantity .................. approx. 0.6 l
2
Travelling speed:
forward .................................. 3.0 km/h
reverse .................................. 2.3 km/h
a ........................................ 470 mm
b ........................................ 630 mm
e ........................................ 280 mm
h .............................. 860–1080 mm
Mowing drive:
Central crank drive,
Shaft speed ............................ 920 rpm
Stroke, dyn ................... approx 56 mm
l ........................................ 1550 mm
m ........................... 910 or 1050 mm
(depending on cutter bar version)
s ......................................... 375 mm
s ..................... twin-wheels 762 mm
Steering handle:
Vibration dampened,
height-adjustable,
side-adjustable without tools
A ........................................ 525 mm
A .................... twin-wheels 857 mm
Weight:
without cutter bar ...................... 70 kg
with cutter bar 105 cm ............... 84 kg
with cutter bar 122 cm ............ 89.5 kg
Tyres: ..................... 3.50 - 6 (field tyre)
Noise level:
Tyre air pressure: ................... 0.8 bar
In accordance with EN 12733 and EN 1553:
Noise level at operator’s ear ..............
.................................. Lp = 83.3 dB (A)
Sound level: ............. LW = 103.3 dB(A)
Vibration acceleration value:
In accordance with EN 12733 and EN 1033:
on handlebar grip: ......... ahw = 9.6 m/s2
14
agria Grassland Mower 5300
2. Specifications
Fuel tank capacity: .................... 3.6 l
Engine
Version: ....................... Fan-air cooled
1-cylinder, 4-stroke petrol ohv engine
Manufacturer: .......................... Honda
Mower type:
Engine type:
5300 441 5300 531
GX 160
K1 QPU
GX 200
QHQ4
Bore:
65 mm
68 mm
Stroke:
45 mm
54 mm
Cubic capacity: 163 ccm
196 ccm
Compression
ratio:
Output:
at 3,600 rpm
Max. torque:
at 2,500 rpm
Fuel: ........................... unleaded petrol,
octane number at least 91 RON
(also E10)
refer to fuel recommendations
8.5 : 1
8.5 : 1
4.0 kW
4.8 kW
Air filter: .................. Dry element filter
with foamed preliminary filter
Carburetor: .......... Throttle valve type
Mixture control screw:
opened approx. 2 1/8 turns in base
setting
Rated speed: ........ 2,900...3,000 rpm
Top no-load speed: ........... 3,000 rpm
10.8 Nm
13.2 Nm
Spark plug: ................ NGK BPR6 ES
Spark plug gap: ............... 0.7–0.8 mm
Ignition system:
Contactless solenoid ignition, ignition
point is pre-set, radio remote
screened according to VDE 0879
Valve lash (engine cold):
Intake: ............... 0.15 mm ±- 0.02 mm
Outlet: ............... 0.20 mm ± 0.02 mm
Idling speed: ........... 1,250–1,600 rpm
Engine oil:
Filling quantity .................. approx. 0.6 l
Multi-grade oil SAE 10 W-40
SG, SF or higher quality grade
Operability on Slopes:
max .................................... 30° (58 %)
(with oil level at “max“”= upper level
mark)
Starter:
Soft-pull recoil starter with mechanical
decompression facility
agria Grassland Mower 5300
15
2
2. Specifications
Fuel tank capacity: .................... 3.6 l
Engine
Version: ....................... Fan-air cooled
1-cylinder, 4-stroke petrol ohc engine
Manufacturer: ........................... Robin
2
Fuel: ........................... unleaded petrol,
refer to fuel recommendations
Mower type:
5300 611
Engine type:
EX21
Air filter: ................. Dry element filter
with foamed preliminary filter
(DUAL-ELEMENT)
Bore:
67 mm
Carburetor: .......... Throttle valve type
Stroke:
60 mm
Cubic capacity: 211 ccm
Rated speed: ........ 2,900...3,000 rpm
Output:
at 3,600 rpm
4.8 kW
Top no-load speed: ........... 3,000 rpm
Max. torque:
at 2,500 rpm
13.9 Nm
Idling speed: ........... 1,250–1,600 rpm
Engine oil:
Spark plug: .................. NGK BR6 HS
Spark plug gap: ............... 0.6–0.7 mm
Ignition system:
Contactless solenoid ignition, ignition
point is pre-set, radio remote
screened according to VDE 0879
Filling quantity .................. approx. 0.6 l
Multi-grade oil SAE 10 W-40
SG, SF or higher quality grade
Operability on Slopes:
max .................................... 30° (58 %)
(with oil level at “max“”= upper level
mark)
Valve lash (engine cold):
Intake: ............... 0.15 mm ±- 0.02 mm
Outlet: ............... 0.20 mm ± 0.02 mm
Starter:
Soft-pull recoil starter with mechanical
decompression facility
16
agria Grassland Mower 5300
3. Devices and Operating Elements
The grassland mower agria 5100 is
suited for agricultural and forestal operations, green spaces and for winter
service operation. The following cutter
bars are available:
l Universal SC cutter bar
105 cm (agria Item no. 5347 751)
122 cm (agria Item no. 5347 661)
l Municipal cutter bar
105 cm (agria Item no. 5347 451)
Available attachment for winter service
operation:
l Snow dozer
100 cm (agria Item no. 5396 012)
The cooling system is fan-cooled. Therefore keep screen at recoil starter and
cooling fins of cylinder clean and free
from sucked-in plant trash.
Idle running speed
Always ensure that idling-speed is adjusted correcty. With the speed control
lever set to idle, the engine is supposed
to run smoothly and without run-out at
low engine speed.
Air Filter
3
The air filter purifies the air intake. A
clogged filter reduces engine output.
Engine
The four-stroke petrol engine runs on
commercial petrol (refer to fuel recommendations p6).
During the first 20 operating hours
(break-in period) do not use engine to
maximum power.
Even after break-in period never use
engine at higher speed than necessary
for the work in hand.
High engine speed is harmful to any engine and considerably affects its durability. This
applies especially for no load operation. Any overspeed (have the engine
roar) can result in immediate damage.
I
Cooling System
Ignition System
The engine is equipped with a maintenance-free, contactless electronic ignition system.
We recommend to have necessary
check-ups done by an expert only.
Choke
The choke lever (B/5) is on the carburetor.
Close the choke for cold starts.
Open the choke for warm starts
and operation.
Fuel tap
The fuel tap (B/13) is on the
carburetor.
agria Grassland Mower 5300
17
3. Devices and Operating Elements
Speed Control Lever
min
C/9
max
The speed control lever (C/9) on the
steering handle is for stepless setting
of engine speed from min. = idle to max.
= full throttle.
Engine Shut-off Switch
On pressing the electric shut-off switch
(C/3), the ignition is turned on or off.
C/3
Position “I” = Operation
Position “0” = Engine off
The engine shut-off switch also
serves to shut off the engine
in an emergency situation. Set the
switch to “0” for fast shut-off.
I
3
Safety Circuit
Œ
C/4
ΠStop position: When releasing the
lever (C/4), the ignition system is turned
off (engine is shut off). Beware – engine keeps running due to centrifugal
mass.
Start position: (for starting the en-

gine and for short breaks) Press down
the safety circuit lever, pull the clutch
lever (C/5) and lock with pawl (C/6).
C/5
C/6
Ž
18
Ž Operating position: To operate the
machine press safety circuit lever (C/4).
W
I
Do not fasten safety circuit
lever.
Release the safety circuit lever in
an emergency situation, the lever
automatically goes to STOP position.
agria Grassland Mower 5300
3. Devices and Operating Elements
Travelling Drive
Forward – Reverse
The grassland mower is equipped with a
clutch-integrated FR-gearshift, which is operated via the hand clutch lever (C/5).
Travelling drive reverse speed:
Pull hand clutch lever (C/5) all the way up.
Travelling drive idling speed:
Pull hand clutch lever (C/5) approx. half way
– lock pawl.
C/6 C/5
Travelling drive forward speed:
Move hand clutch lever downwards (C/5)
– unlock pawl.
Pawl (C/6) is for fastening the hand clutch
lever in neutral position (“0”).
Clutch
39
Watch for the correct clutch play (X) to
avoid clutch slipping away during operation.
Note: Always park mower with
hand clutch lever pulled (“0” –
pawl locked), otherwise clutch problems
may arise due to deformation of V-belt.
I
agria Grassland Mower 5300
19
3
3. Devices and Operating Elements
Wheel-drive
engaged:
Move hand lever for wheel-drive (C/11)
down – pawl (C/10) is locked.
disengaged:
C/10
C/11
Pull hand lever for wheel-drive (C/11)
upwards – pawl is unlocked.
With engine running, engage wheeldrive as follows:
l Pull hand clutch lever (C/5) half way
(neutral) and hold.
l Unlock pawl (C/10).
33
l Move hand lever for wheel-drive
(C/11) downwards.
l Slowly release hand clutch lever (C/5)
while pressing the throttle.
In case wheel-drive cannot be engaged,
couple and decouple. Then engage
wheel-drive.
Mowing Drive
The mowing drive is crank driven.
The mowing drive is engaged and disengaged via the gear lever (C/7).
Only engage mowing drive when the
machine is decoupled (in neutral).
C/7
20
agria Grassland Mower 5300
3. Devices and Operating Elements
Steering Handle
Steering handle height
adjustment
l Unscrew hexagonal screw (2) from
squared clamping piece (3) and remove
from steering bar joint.
l Adjust the steering handle to desired
height and fit into proper boring of steering bar joint.
l Insert hexagonal screw, screw into
squared clamping piece (3) and
tighten.(Ensure that peg of clamping
piece (3) locks into long hole of location
in steering bar joint).
Steering handle side adjustment
H
l Loosen knob screw (1) until all
notches are free.
l Swivel the steering handle to the desired position and fit into proper toothing.
l Re-tighten knob screw.
agria Grassland Mower 5300
21
3
3. Devices and Operating Elements
Drive-Wheels
W
Only mount and dismount
drive-wheels with engine
turned off.
The drive-wheels are equipped with a
detent spring (1) and can be mounted
and adjusted without tools.
The detent spring engages into a ring
groove on the wheel-shaft to hold the
drive-wheel.
On both sides of the wheel-shaft there
are 2 ring grooves respectively. With
detent spring engaging into outer ring
groove, the drive-wheel turns in neutral
on wheel-shaft. With detent spring engaging into inner ring groove, the drivewheel engages with a toothed wheel on
the wheel-shaft to be driven by the
same.
33
Mounting drive-wheels
For full tractive power, mount
field tyres with the tread profile
pointing in travel direction (seen from
above).
I
l Lift detent spring (1) slightly and place
into assembly position (fig. J) (front ring
groove on hub).
J
1
l Mount drive-wheels onto wheel-shaft,
with the side for the detent spring pointing outwards.
l Let detent spring engage in a ring
groove again (fig. K and L).
l Brush Bio-lubricating grease onto
both ends of wheel-shaft (small diameter of wheel-shaft).
For dismounting drive-wheels, proceed
accordingly but in reverse order.
22
agria Grassland Mower 5300
3. Devices and Operating Elements
Engagements of Drive-Wheels
K
3
l Rigid drive: Push both drive-wheels
inwards to a stop, engage detent springs
into inner ring grooves (fig. K). If detent
springs do not engage, turn drivewheels slightly and push them axially
inwards until you feel toothed clutch
wheel engage.
3
L
l Neutral: Push both drive-wheels outwards and lock detent springs into outer
ring groove (fig. L).
l Drive with differential effect: Engage one drive-wheel into inner ring
groove (fig. K), engage the second drivewheel into outer ring groove (fig. L) –
neutral.
agria Grassland Mower 5300
23
3. Devices and Operating Elements
M
Anti-Winding Tubes
On both sides of the wheel-shaft, antiwinding tubes are mounted between transmission housing and drive-wheel. Generally, these tubes prevent grass from winding onto shaft. Remove wound-on grass
by simply dismounting drive-wheels and
anti-winding tubes without tools.
Twin-Wheels
l Dismount single drive-wheels.
33
l Mount twin-wheels onto wheel-shaft (as
described in “Mounting Drive-Wheels”).
l Fit special anti-winding tubes onto
wheel-shaft of twin-wheels – ensure that
valves fit into reliefs.
l Mount single drive-wheels onto full dog
points of twin drive-wheels.
Cage Drive-Wheels
l Dismount drive-wheels.
l Mount cage drive-wheels onto wheelshaft (as described in “Mounting DriveWheels”).
Rigid drive, neutral, drive with
differential effect are also available with twin and cage drive-wheels
mounted.
I
24
agria Grassland Mower 5300
3. Devices and Operating Elements
Mounting Cutter Bar
The following accessory cutter bars are
available to fit requirements:
l Universal SC cutter bar
105 cm (agria Item no. 5347 651)
122 cm (agria Item no. 5347 661)
l Municipal cutter bar
105 cm (agria Item no. 5347 451)
W
For mounting and dismounting cutter bar, mount knife
guard (10) and wear safety
gloves!
Mounting cutter bar
l Open interlocking bolt for cutter bar
(4). For this purpose, turn hexagonal bolt
with open-end wrench WS 13 until mark
“A” is in top position.
l Turn eccentric disc to bring crank roll
(7) into bottom position.
l Align the knife driver on cutter bar
centrally with the carrier pin.
l Insert carrier pin (2) into location boring (3) of mowing drive housing and
push in to a stop.
l Close bolt (4). For this purpose, turn
hexagonal bolt with open-end wrench
WS 13 until mark “Z” is in top position.
Dismounting cutter bar
l Fit knife guard (10).
l Open bolt (4). For this purpose, turn
hexagonal bolt with open-end wrench
WS13 until mark “A” is in top position.
l Pull cutter bar out towards the front.
l Grease carrier pin (2) with Bio-lubricating grease.
N
1
2
3
4
7
8
9
10
11
Cutter bar
Carrier pin
Location hole for cutter bar
Interlocking bolt for cutter bar
Crank roll
Knife driver
Attachment bolts for knife driver
Knife guard
Lubrication nipple
agria Grassland Mower 5300
25
3
3. Devices and Operating Elements
Running Bases on Cutter Bar
The cutter bar is equipped with sliding
skids, which are mounted under the cutter bar. For a higher cut, 2 height-adjustable running bases can be mounted
onto the cutter bar.
(Optional pair of running bases = agria
Item no. 713 22)
O
On cutter bar version S, re-fit the gliding skid in such a way that the convex
face points upwards (see fig. O).
For height adjustment, proceed as follows:
3
Loosen hexagonal nut (O/1). Move running base (O/2) to required position. Retighten hexagonal nuts.
For a clean cut, make sure both running
bases are adjusted to same height.
26
agria Grassland Mower 5300
4. Commissioning and Operation
Commissioning the Machine
Please note that durability and operational safety of the engine depend to a large
extent on its breaking-in. Always allow a cold engine to warm up for some minutes
and never run it at full throttle at the beginning.
Please note: for the first 20 hours of operation (break-in period) do not use the
engine at full power.
Make sure you check and maintain air filters regularly and use clean fuel.
Only use branded petrol.
Only use fresh, clean fuel (not older than 3 months) and approved fuel cans to be
purchased in special shops. Rusty sheet metal cans or fuel cans not suited for
petrol are not permitted.
For the first commissioning or after longer periods of no operation, fill fuel tank to
maximum to avoid starting problems.
Be careful when dealing with fuel.
Fuel is easily inflammable and explosive in certain conditions!
4
l Do not refill in closed rooms.
l Before each fuel fill, shut off the engine and
wait until it has cooled off.
l Never refill close to open fire, inflammable
sparks or hot engine parts.
l Do not smoke during filling!
l Do not spill any fuel, use a proper filling device.
Do not cause fuel tank to overflow, but leave a 5
mm margin for the fuel to expand.
I
Note: For reasons of transport, the
machine is not filled with engine oil!
Before you operate the engine the first time,
fill in engine oil
32
Please observe the references of the engine operating instructions!
agria Grassland Mower 5300
27
4. Commissioning and Operation
Œ
? ok
W
Do not start engine in closed
rooms! Exhaust fumes contain carbon
monoxide which acts toxic when inhaled.

Keep feet away from coupled attachment.
Ž
? ok

? ok

‘
4
Starting the Engine
Protective covers mounted?
Attachments attached correctly?
ΠCheck engine oil level.
 Mount spark plug connector.
Ž Air filter clean?
 Fuel quantity in tank sufficient?
 Open the fuel tap.
‘ Cold engine:
Move the choke lever to position “CHOKE”
Warm engine:
Do not use the CHOKE (operating position)
’
’
Pull the clutch lever and safety circuit shift
lever in start position.
“
”
“
Move the speed control lever to a central position (between idling speed and full throttle).
”
1/2
•
Flick the engine shut-off switch to “I”.
•
Start engine from a position outside the hazardous area.
l Pull the starter rope on the handle until the starter
clutch engages. Then pull hard and fast to pull the
rope all the way out. After the start, let the rope glide
back. Do not let it snap back.
CHOKE to operation position.
11
l
28
Caution with hot engine parts!
The exhaust and other engine parts become very
hot, if the engine runs and immediately after turning
off. Hold for sufficient distance from hot surfaces
and keep children away from the running engine.
agria Grassland Mower 5300
4. Commissioning and Operation
Œ
6 30 sec
Shutting off the Engine
Œ
Move the speed control lever to idling position
and let the engine run idle for about half a minute.

Ž


Ž

Flick the engine shut-off switch to position ”0”.
Close the fuel tap.
Withdraw spark plug connector - protection
against unauthorised use!
W
W
I
Have the engine cooled down before
parking the power hoe in closed rooms.
Do not move the choke lever to CHOKE
position to shut off the engine – danger of
fire!
To down the machine for a long period of time,
do not press the engine shut-off switch to stop
the engine. Instead, close the fuel tap and operate
the engine until it comes to a stop by lack of fuel.
This is to ensure the carburetor is empty and to avoid
resin deposits.
The
speed
control
lever
also
serves to shut off the engine in an emergency situation. If necessary, move this lever to position “STOP” to shut off the engine.
I
agria Grassland Mower 5300
29
4
4. Commissioning and Operation
Œ
Ž


Mowing

ΠRemove knife guard.
 Grease the cutter bar.
Ž Start the engine.
‘
èComissioning
Check safety circuit function
- Only operate the machine if
safety circuit works!
W
è
I
’
 Wear individual protective ear plugs
and solid shoes.
 Engage wheel-drive.
‘Engage mowing gear.
’ Move travelling drive to forward speed,
slightly pull the clutch lever while pulling the speed control lever.
4
Œ

è
Ž

Œ

0
I
After mowing or in case of
clogging:
Œ Wheel-drive to “0”, the mower comes
to a stop but not the knives, thus freeing the cutter bar from grass.
 Disengage mowing gear.
Ž Shut engine off.
 Re-fit knife guard.
Direction change from forward
to reverse:
Ž
ΠEngine to idle speed.
 Pull hand clutch lever to “R” and
maintain.
Ž while you are pressing the throttle.
Re-tighten all nuts and screws of the mowing drive and the
cutter bar after commissioning and when changing the knife
after about 15 - 30 operating minutes and than every 4
operating hours (particularly of the cutter bar carrier, the
knife driver and the mower mounted flange).
30
agria Grassland Mower 5300
4. Commissioning and Operation
Danger zone
Danger zone
W
Keep out of the mower’s danger zone during starts and operation.
Mowing on slopes
To prevent the mower from
sliding on slopes, make sure
it is secured by another person using a bar or a cord. This person
must be located at a higher position than the vehicle and at a safe
distance from the attachment at
work.
W
max
30°
Mowing on
plain surfaces
Mowing on
slopes
Starting the engine on slopes
Œ
ΠKeep the mowing drive and the
è

For operation on banks, always
turn machine towards the slope!
I
è
Ž
I
wheel-drive in engaged mode; braking effect.
 Move the hand clutch lever and
emergency-off-switch into "Start" position.
Ž Start the engine.
agria Grassland Mower 5300
31
4
5. Maintenance
Apart from adhering to operating instructions for grassland mowers, it is also important to observe the following maintenance instructions.
Warning: Only do maintenance work with the engine
shut off. Always remove spark plug connector from spark
plug, to avoid accidentally starting the engine while working
on the grassland mower or on the engine.
Always wear safety gloves, when working near mowing knives.
Engine
6 A; 5 h
Checking Oil Level
B/11
l Each time you take up operation and after every 5 operating hours.
l Check only with engine switched off and
machine in horizontal position.
l Clean oil filler plug (B/11) and surrounding
parts.
l Unscrew oil filler plug.
l Oil level must reach the filling opening,
refill oil, if oil level is lower than described (see
“Specifications”) – Do not overfill!
l Screw oil filler plug back in and tighten.
Changing Engine Oil
55
The first oil change is after 5 operating hours. Subsequent oil
changes are after 50 operating hours or once a year, depending
on which period is completed first. At extreme strain and high
temperatures, change oil after 25 operating hours.
l Open the drain plug (1) and the filling plug (2) and drain the oil
into a suitable container or use a suction pump to remove the oil
through the filler neck.
l Ensure the waste oil is disposed of properly!
l Before you retighten the drain plug (1) inspect the condition of
the sealing ring (3). Replace it if necessary.
l Fill fresh engine oil into the oil filling opening. Refer to Specifications for oil quantity and quality. Use a funnel or a similar device to fill the oil reservoir.
l Replace the oil filler plug (2) and tighten it.
Only change oil while the engine is still warm, but not hot – danger of burns!
32
agria Grassland Mower 5300
5. Maintenance
Cleaning the Cooling Screen
6A
After long operation, dirt can clogg the cooling system.
To avoid overheating and damage to the engine:
l Regularly clean cooling screen (B/8). Check each time
before you take up operation!
6 100 h
Air-Cooling System
Clean internal cooling fins and surfaces at least every
100 operating hours (earlier in very dusty conditions).
è
W
- Serviceç
Careful, do not touch the muffler! This is very
hot after engine operation.
Exhaust
Regularly clean surrounding parts of muffler (B/9). Free
from grass, dirt and inflammable deposits.
W
- Danger of fire!
Check each time before you take up operation.
5
Speed Actuating Devices
Devices for actuating engine speed must be adjusted
correctly to start, operate and switch off the engine at
correct speed rates.
è
- Serviceç
All other maintenance of the engine
agria Grassland Mower 5300
33
5. Maintenance
Machine
Worm Gear
V
l Check transmission oil level before
you take up operation and after every
25 operating hours.
l Park machine horizontally on the ground
(fig. V) and unscrew oil filler plug (1).
l Oil level must reach filling opening.
Refill transmission oil, if necessary.
l Screw oil filler plug back in and tighten.
Exchange transmission oil once per year while the engine is still warm from
operation.
W
l To drain old oil remove cap from transmission housing (3) (unscrew two internal hexagonal screws).
l Collect old oil in proper container and
dispose of properly.
l Check gasket (2). Exchange gasket
and clean sealing surfaces, if necessary.
Re-fit cap.
5
l Position machine horizontally and unscrew oil filler plug (1).
l Fill fresh transmission oil until oil level reaches control opening (fig. V).(For
proper oil quality, refer to chapter “Specifications”).
l Screw oil filler plug in again and tighten.
Drive-Wheels
l Check tyre air pressure (0.8 bar) regularly. For smooth driving, make sure that
there is the same air pressure in front and rear tyres respectively.
l For full tractive power, mount wheels with pointed parts of lugs showing in
travel direction (wheels seen from above).
l Constantly check wheel-shaft for wound-on grass, remove by dismounting drivewheels, if necessary.
l Lubricate with Bio-lubricating grease wheel-shaft ends (small shaft diameter)
each time before you mount drive-wheels, once a year, and after cleaning with
air-compressed water jets.
34
agria Grassland Mower 5300
5. Maintenance
Mowing Attachment
The cutter bar is exposed to extreme
strain. Therefore, it evidently must be
maintained and adjusted with special
care.
l Each time before you take up operation and after every 8 operating
hours, lubricate all gliding parts with Biolubricating grease or Bio-lubricating oil.
Crank roll only machines to
ID/Machine No. 53035153
The crank roll bearing is filled with a lasting grease depot.
Lubricate lubrication nipple (1) on bearing first time after 25 operating hours
and then after every 25 operating hours.
Proceed carefully to not damage sealing rings on bearing. Use Bio-lubricating grease.
Cutter bar carrier pin
l Approximately after every 30 minutes
of operation, re-tighten all screws and
nuts on mowing drive and cutter bar (especially on knife driver).
When exchanging attachment
bolts on knife driver, only use
original agria bolts. Otherwise knives
may break.
I
55
Lubricate lubrication nipple (2) on bearing of carrier pin with Bio-lubricating
grease after every 25 operating hours,
each time the cutter bar is mounted, and
after cleaning with air-compressed water jets.
Interlocking bolt for cutter bar
Lubricate lubrication nipple (3) of interlocking bolt with Bio-lubricating grease
once a year and after each cleaning
with air-compressed water jets.
5
Cleaning
After each mowing, clean cutter bar
thoroughly with water. Above all, remove
dirt collected between knife blades. For
this purpose, dismount mowing knife.
After cleaning, apply Bio-lubricating oil
or Bio-lubricating grease to all gliding
parts.
For longer storage, spray cutter bar with
Bio-slushing oil.
Lubrication nipples:
1 Crank roll (<53035153)
2 Cutter bar carrier pin
3 Cutter bar locking lever
agria Grassland Mower 5300
35
5. Maintenance
Universal-SC Cutter Bar
W
Universal-SC
Stop the engine, remove
spark plug connector
and wear safety gloves.
Knife Removal
l
Rocker arm mower:
Loosen clamping screw (c) and fold up
the knife holders (h)
l
Pull out the knife together with the
knife driver
l
Clean the cutter bar and oil it
slightly with Bio-lubrication oil
W
Always attach the knife guard
(j) before you lay the mowing
knife aside.
Knife Attachment
5
l Push the mowing knife from the front
onto the link pin by aligning the link pin
in the knife driver’s hole.
l Fold down the knife holders and
tighten the clamping screws (c) very well
(70 Nm) while you simultaneously move
the knife holders (h) in the direction indicated by the arrow (f) using a long ring
spanner
l Check wether it is necessary to adjust knife guide and adjust it if necessary.
36
Setting the Knife Guide
To adjust blade protrusion (d) and play
(g)
l Loosen clamping screws (c) and attachment bolts (e)
l Move the knife guides accordingly.
Ensure the individual guide parts are
parallel.
l First tighten the attachment bolts (e)
and then the clamping screws (c) very
well (70 Nm) while you simultaneously
press the knife holders (h) in the direction indicated by the arrow (f) using a
long ring spanner.
agria Grassland Mower 5300
5. Maintenance
Municipal Cutter Bar
W
Stop the engine and remove
spark plug connector.
l Apply some Bio-lubrication grease to
the driver pins (4) on the knife each time
you have replaced the knife and after
8 operating hours.
Wear safety gloves.
Adjustment of Knife Guiding Devices
Knife Removal
l Lift the pivot arm with the lever which
is supplied with the cutter bar off the
driver pin (4) and pivot it to the side and
away from the knife
l Pull the knife out to the front
l Clean the cutter bar and oil it with Biolubrication oil
W
Always attach the knife guard
before you lay the mowing
knife aside.
Knife Attachment
l To attach the knife reverse the above
order
Maintenance
55
l Lubricate the nipple (11) with Bio-lubrication grease after each operation
and after washing the mower, but after
8 operating hours as a minimum.
l Additionally, lubricate new pivot arm
guides once after approx. 1 operating
hour
l At intervals of 25 operating hours
check the pressure of the pivot arms
(approx. 150 N), using a conventional
spring balance
l To increase or adjust the pressure of
the pivot arms:
– Loosen the 2 attachment bolts (7) on
the bearing parts
– Adjust the pressure to approx. 150 N
by turning the set screws (8). Then reattach the 2 adjustment bolts (7).
– Each time you have loosened the bolts
(7) ensure that the bearing part (9) is at
right angles to the cutter bar (5).
– Ensure also that the tips of the knife
blades protrude 4mm to 5mm from the
blades of the cutter bar in middle position.
l Replace the driver pin (4) or its sleeve
(3), if the play between these two parts
is greater than 2mm or if the sleeve (3)
touches the pin rest (2).
l When fitting new clamping sleeves
(10) ensure that the slots point outwards.
Municipal Cutter Bar
1
2
3
4
5
7
8
9
10
11
Cutter bar blade
Pin rest
Pin sleeve
Driver pin
Cutter bar back
Attachment bolt
Set screw
Bearing part
Clamping sleeve
Lubrication nipple
Pressure
Spring balance
agria Grassland Mower 5300
37
5
5. Maintenance
Re-grinding the Mowing
Knives
W
I
Grinding of mowing knives is
essential for clean and smooth
mowing.
l For grinding, use front of grinding pin
and slide it from knife back to blade tip.
Wear safety goggles and
gloves!
l Blades must not heat up. They are
destroyed when they turn blue (glowed
out and soft).
After 4–20 operating hours, depending on the strain the mowing knives are
exposed to, they become blunted and
regrinding is necessary.
l Do not round-off the tips of the blades
(P).
For this purpose, we recommend to use
a hand grinder of 15,000 to 20,000 rpm
with a pot-shaped grinding pin of 25 mm
in diameter and approx. 35 mm in length
or a special grinding tool.
l Do not grind the blades in a bow (P).
l Remove any burr with a hand grinding stone.
Bottom knife
ESM universalmunicipal-cutter bar
5
Top knife
Wrong grinding
38
Correct grinding
agria Grassland Mower 5300
5. Maintenance
Safety circuit
6A
Check safety circuit for proper function each time you take
up operation and each time you do maintenance work on
the machine.
l When you release lever (C/4) and engaged clutch the
engine must automatically come to a stop.
l Check electric conductors and connections for good condition, exchange, if necessary. è
- Serviceç
B/4
Engine Shut-off Switch
6A
Check engine shut-off switch each time you take up operation
and each time you do maintenance work on the machine.
lThe engine shut-off switch in position „0“, the engine must
come to a stop.
l Check electric lines and connections for good condition,
exchange, if necessary. è
- Serviceç
6A
Adjustments on
Hand Lever for Clutch
and Wheel-Drive
55
1
2
3
4
Clutch hand lever
Retaining spring
Threaded end of cable
Set pin
Œ
Check play or adjustments each time before you operate the machine. If necessary, re-adjust (especially
after commissioning the machine during break-in period, and after exchanging clutch V-belt).
Œ1. Remove retaining spring (2).
2. Remove cable end (3) and adjusting pin (4)out of
bracket in hand lever.
Screw adjusting pin (4) in or out to a play of X or

idle is present in position 0.
+
Ž 1. Place cable end and adjusting pin back into
bracket
2. Fit retaining spring (2).
Ž
Hand lever for wheel-drive:
X = 3–5 mm
Hand lever for clutch:
X = 2.5–4 mm,
the basic setting is adjusted in neutral position. In neutral, the gap between rubber pulley “II” and pulley “I”
must be 2–3 mm (see “Adjusting V-Belt Tension”).
agria Grassland Mower 5300
39
5
5. Maintenance
Adjusting V-Belt Tension
Tension of V-belt requires re-adjustment, when hand clutch lever play
is less than 1.5 mm with forward
speed engaged.

ΠRemove pulley and belt guard (D/8).
For this purpose, unscrew counternuts
(D/10).
 Remove V-belt guide plate (D/7).
Ž Move hand clutch lever (C/5) to
neutral/Leerlauf (pawl (C/6) is locked).
 Screw pulley and rubber pulley “II”
’
into wall until V-belt tension is normal
for reverse speed.
 Prepare rubber pulley “II” for reverse
speed by adjusting Bowden cable in
hand clutch lever (fig. X) in such a way
that the space between the outside diameter of pulley “I” and the outside diameter of rubber pulley “II” is 5 mm.
5

‘ Engage hand clutch lever for forward speed.
’ Turn idler pulley “III” into arrow direction, until play in hand clutch lever
(in forward position) is 2.5–4 mm.
“ Re-mount V-belt guide (D/7) (see
fig. D).
” Mount pulley and belt guard (D/8).
For this purpose, the clutch lever must
be in position “forward”.
W
40
Do not use commercial V-belts. Only use original agria V-belts!
Only operate the machine with all protective devices mounted and
adjusted to provide protection.
agria Grassland Mower 5300
5. Maintenance
General Maintenance
Œ
ΠWatch out for fuel and oil leakage, repair if necessary.
 Regularly check screws and nuts for tight

fit, re-tighten, if necessary.
Ž Lubricate all gliding and moving parts
Ž
(e.g. speed control lever, bearings of hand
levers) with Bio-lubricating grease or Biolubricating oil.
Cleaning
Machine
55
èI
After cleaning with air-compressed water
jets immediately lubricate lubrication points
on the machine and operate mowing drive
for a short time to press out penetrated water.
Apply grease generously to leave a grease
neck around bearing to prevent water, plant
sap and dirt from penetrating.
Engine
Clean engine only with a cloth. Avoid spraying with water jets, as water might penetrate
into ignition and fuel system and cause malfunctions.
agria Grassland Mower 5300
41
5
5. Maintenance
d) Drive-wheels
Storage
For longer periods of no operation
prepare the grassland mower for storage. Proceed as follows:
a) Clean thoroughly
Repair paint coat
b) Spray all shining parts and cutter
bar with Bio-slushing oil.
c) Engine preservation
l Drain the fuel completely from the
system,
see
Petrol is an extremely inflammable
and sometimes even explosive
fuel. Do not smoke within the machine’s
operating range and keep away fire and
sparks.
W
Or fill fuel tank and add fuel stabilizer
(agria No. 799 09).
- Observe instructions.
5
Support drive-wheels in such a way that
tyres have no
ground contact.
Pneumatic tyres
are quickly destroyed, if left
standing under load
and un-inflated.
e) Clutch
Always park mower with hand clutch lever pulled (“0” –
pawl locked in
place). Otherwise,
clutch problems
may result due to
corrosion.
f) Storing the machine
To avoid severe corrosion:
- to preserve the machine from atmospheric influences
Operate the engine for approx. 1 minute.
Do not park the
machine in:
l Change the engine oil
- humid rooms
l Fill a tea-spoon of engine oil (approx.
0.03l) into the spark plug opening.
Slowly crank the engine.
- in rooms where
fertilizer is stored
l Reinstall the spark plug and pull the
starter rope until you feel resistance. Pull
a bit further. This closes the intake and
outlet valves to improve the engine’s protection from internal corrosion.
- in stables or adjacent rooms.
g) Protect machine
l Crank the engine slowly at 2–3 week
intervals (spark plug connector is removed).
42
agria Grassland Mower 5300
with cloth or a similar cover.
5
5
agria Grassland Mower 5300
43
6. Troubleshooting
W
Observe safety instructions! Have all serious malfunctions on the machine or engine repaired by your agria workshop. They have the proper
tools. Improper repairs can only add to the damage.
Problem
Possible cause
Possible solution
Engine
does not start
- Spark plug connector not connected
- Choke is not in position CHOKE
- Fuel tank empty or poor fuel
- Fuel line clogged
- Defective spark plug
- Engine too much fuel
(“flooded engine”)
- Inleaked air due to loose caburetor
and suction line
Connect spark plug connector
Set Choke-lever to position “CHOKE”
Fill fresh fuel
Clean fuel line
Clean, adjust or exchange spark plug
Dry and clean spark plug and
start at full throttle
Tighten attachment bolts
- Engine running in CHOKE range
Set CHOKE-lever to
operating position “BETRIEB”
Firmly connect spark plug connector to
spark plug, fix ignition cable retaining device,
firmly connect connector to ignition cable
Clean fuel line, fill fresh fuel
Exchange fuel tank cap
Drain fuel and fill fresh fuel
Clean air filter or exchange
Re-adjust carburetor
¬
BM
BM
Refill oil immediately
Clean cooling fan grille,
clean internal cooling fins
Clean air filter
Re-adjust carburetor
¬
¬
32
33
33
BM
BM
Misfirings
- Short firing intervals
in engine
- Incorrect idle mixture
at high speeds
Adjust spark plug
Adjust carburetor
¬
BM
BM
Engine
frequently
stalls
in idle
- Firing interval too long,
defective spark plug
- Air filter clogged
- Carburetor misadjusted
Adjust or replace spark plug
BM
Clean air filter
Re-adjust carburetor
BM
BM
Engine
does not run
smoothly
- governor linkages
clogged or jammed
Clean governor linkages
Engine
does not stop
when set
to stop
- Engine shut-off switch
not correct
Check electric lines and connections
Misfirings in
engine
- Loose ignition cable
- Clogged fuel line or poor fuel
- Vent opening in fuel tank cap clogged
- Water or dirt in fuel system
- Air filter clogged
- Carburetor misadjusted
Excessive
temperature
in engine
- Low engine oil level
- Impaired cooling
- Air filter clogged
- Carburetor misadjusted
6
44
agria Grassland Mower 5300
Page
28
27
BM
BM
¬
28
27
BM
¬
39
6. Troubleshooting
Problem
Possible cause
Possible solution
Engine
output too low
- Air filter clogged
- Loose cylinder head or
damaged sealing
- Poor compression
Clean air filter
Tighten cylinder head,
exchange sealing
Have engine checked
Page
BM
¬
¬
¬
Travelling drive - Incorrect hand clutch lever adjustment
or mowing drive
does not stop
with clutch pulled
Adjust hand clutch lever
Excessive
vibration
Tighten attachment bolts
Immediately turn off engine!
Check cutter bar carrier, knife driver,
all screws and nuts for tightness,
exchange damaged parts,
adjust knife guiding devices.
35 - 37
Re-grind mowing knives
Adjust knife guiding devices
38
35 - 37
Uneven cut/
plant trash
gets caught
between
knives
- Attachment bolts loosened
- Mowing knife loosened, warped or
incorrectly adjusted
- Dull mowing knives
- Knife guiding devices
not properly adjusted
- Knives not straight
- Blades are not aligned
- Blades are not on top of each other
Blade tips of
- Top knife protrudes too far
bottom knife
over bottom knife
work into blades
of top knife
Have knives re-aligned or exchanged
Have blades re-aligned
Have cutter bar re-aligned
Adjust knife guides and wear plates
39
35, 38
¬
¬
¬
35 - 37
¬ = For this purpose contact your agria workshop.
BM = Engine operating instructions
6
agria Grassland Mower 5300
45
Electrical Wiring, Lubrication Chart
Electrical Wiring
1 Engine
2 Magnet ignition system
3 Engine-off-switch
(on speed control lever next to
engine)
5 Switch in safety circuit lever
6 Switch in clutch lever
bl = blue
br = brown
Lubrication Chart
1
Engine oil (page 32)
2
Transmission oil (page 34)
3
Mowing knife (page 35)
4
Cutter bar drive (page 35)
5
Lever bearing (page 41)
5
4
1
6
3
46
2
agria Grassland Mower 5300
Varnishes, Wear Parts
agria Order No.
Fuel Stabilizer:
799 09
Fuel stabilizer
pouch
5g
spray tin
spray tin
spray tin
400 ml
400 ml
400 ml
bottle
1l
Varnishes:
181 03
712 98
509 68
Spray varnish birch-green
Spray varnish red, RAL 2002
Spray varnish black
Emergency Tyre Repair:
713 13
Tyre sealing gel Terra-S
Wear Parts:
305 65
481 75
481 74
Gasket for housing cap (worm gear)
V-belt for clutch
V-belt for reverse drive
Note: Only use original agria V-belts!
Honda engine
761 99
Air filter element set
759 99
Spark plug NGK BPR6 ES; Bosch WR7DC
Robin engine
400 220
Air filter element set
681 87
Spark plug NGK BR6 HS; Bosch WR7AC
Spare Parts:
997 021
997 145
Grassland mower 5300
Honda Engines
997 077
Robin Engines
agria Grassland Mower 5300
47
Inspection and Maintenance Chart
After operating
hours
6
Check safety circuit function
Check free play of hand levers
Check air filter
Clean cooling-screen
Check engine oil level,
refill, if necessary
Clean surrounding parts of exhaust
Cutter bar: Lubricate all gliding parts,
also, each time you change knives
First engine oil change
subsequent oil changes
Cutter bar: Check play of wear plates,
also, each time you change knives
Lubricate crank roll
Cleaning
Check bolts and nuts
Check transmission oil level
Lubricate cutter bar carrier pin,
also, each time you change knives
Clean air filter insert
Clean fuel strainer
Replace air filter insert,
earlier, if required
Clean spark plug, adjust gap
Clean guide plates, cooling fins –
earlier, if required
Replace spark plug
Grease wheel-shaft ends
Lubricate interlocking bolt for cutter bar
Lubricate all gliding parts
Change transmission oil
A
K
K
K
K
5
min.
every
min.
3
8 25 50 100 200 months yearly B
K K
32
K K
33
K
K
K
W
=
=
=
=
=
=
48
35
32
32
W
K
36, 37
K
K
K
K
K
K
W
K
35
41
41
34
K
35
W
K
BM
BM
K
W
BM
W
BM
W
33
K
Replace fuel hoses
A
B
BM
K
W
*
page
39
39
BM
33
K
K
K
W
W*
Each time before you take up operation
After each cleaning
see engine operating instructions
Checks and maintenance to be executed by operator
Maintenance to be executed by professional workshop
after 2 years
agria Grassland Mower 5300
K
K
K
BM
34
35
41
34
BM
Designation of Parts
Figure C
1
2
3
4
5
6
7
8
9
10
11
Gear lever for mowing drive
Knob screw for steering handle side adjustment
Engine-off-switch
Safety circuit lever
Hand clutch lever and forward/reverse change
Pawl for hand clutch lever
Cutterbar drive engagement lever
Toolbox
Speed control lever
Pawl for wheel-drive engagement lever
Hand lever for wheel-drive engagement
Figure D
1
2
3
4
5
6
7
8
9
10
11
12
13
Idler pulley
Drive belt for forward speed (clutch)
Vibration dampener
Threaded stem for pulley and belt guard
Location holes for guard carrier
Driving pulley (on crankshaft)
Belt guide plate
Pulley and belt guard
Spring washer
Counternut
Rubber pulley for reverse
Drive belt for reverse
Driving pulley (on gearshaft )
agria Grassland Mower 5300
49
Designation of Parts
C
D
6
50
agria Grassland Mower 5300
Conformity Declaration
6
agria Grassland Mower 5300
51
agria-Werke GmbH
Bittelbronner Straße 42
D-74219 Möckmühl
Tel. +49/ (0)6298 /39-0
Fax +49/ (0)6298/39-111
e-mail: [email protected]
Internet: www.agria.de
Your local agria specialist dealer: