Download ADT949User Manual-1306V01.cdr
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Warnings and cautions Operate the pump in the rated pressure range(37,500 psi), DO NOT over the safety pressure(40,000 psi). When the system pressure is greater than 10,000 psi, you must close the pre-pressurization shut off valve(#7)and then pressurize the system. Always tighten the gauges using two wrenches . Close all valves and handles of the pump, and tighten the plugs on the connectors during transportation. Always keep the reservoir cover vent valve(#4)open during operation. Do not over tighten the valves, connectors and handles to avoid any damage. Change media immediately if it is contaminated. Keep media level between 1/4 and 3/4 of the liquid reservoir filled. Keep the threads clean and lubricious, and remove any dirt on threads. Used by Trained Personnel only. Any security problems or damages caused by incorrect operations are beyond Additel's responsibility. Specification Pressure range: 12.5 psi ( 0.85 bar ) vacuum to 37,500 psi ( 2500 bar ) positive pressure 949 Remark:If local atmosphere pressure is 1 bar, the vacuum can reach to 0.85 bar; If local atmosphere pressure is P, the vacuum can reach to ( P 85% ) bar. Hydraulic Ultra-High Pressure Test Pump User's Manual Temperature: (5 ~ 50)℃ Adjusting fineness: 0.015 psi ( 1 mbar ) Safety pressure: < 40,000 psi Pressure media: Diethylhexyl Sebacate Size: Height: 10.43'' ( 265 mm ) [Version number:1306V01] Base: 20.71'' ( 526 mm ) x 9.65'' ( 245 mm ) Weight: 35.5 lb ( 16 kg ) Views and Hydraulic Schematic 6 1 2 3 4 5 1- Reservoir shut off valve 2- Over-flow reservoir 3- Positional Autoclave F-250-C, Hydraulic Schematic 9/16"-18UNF female ( or customized female connector ) 9 7 4- Reservoir cover vent valve 5- Reservoir 6- Liquid drain valve 7- Pre-pressurization shut off valve 8- High-pressure Pressurization and 5 1 9 8 7 fine pressure adjustment handle 8 9- Pre-pressurization handle Troubleshooting Problems Hard to pressurize through turning Pre-pressurization handle (#9) Close shut off valve (#1) Pre-pressurization shut off valve (#7) is closed Open pre-pressurization shut off valve (#7) The media is not enough Fill more media, and keep media level between 1/4 and 3/4 of the liquid reservoir filled Too much air in the pump Turn the handle anticlockwise to vacuum the pump, open reservoir shut off valve (#1) to have air released Hard to pressurize through The pre-pressurization shut off valve (#7) is not closed completely turning high-pressure Reference gauge or devices under test (DUTs) are not connected tightly pressurization handle (#8) Hard to reach high vacuum Hard to pressurize large-cavity DUT Pressure gauges do not reach to zero Hard to turn the valves or handles Solutions Causes Reservoir shut off valve (#1) is not closed Close pre-pressurization shut off valve (#7) Check connector, replace the PTFE type, re-tight using a wrench The connector of DUT is not matched to connector Use proper adapter Too much air in the pump Close pre-pressurization shut off valve (#7), open reservoir shut off valve (#1), turn pre-pressurization handle (#9) clockwise fully, close reservoir shut off valve (#1), and then open pre-pressurization shut off valve (#7) #4 valve is not open Open the #4 valve Large-cavity of DUT, and pressurize the system too slow Step 1: Turn pre-pressurization handle (#9) clockwise fully, close pre-pressurization shut off valve (#7), open reservoir shut off valve (#1). Step 2: Turn pre-pressurization handle (#9) anticlockwise fully, close reservoir shut off valve (#1). Step 3: Open pre-pressurization shut off valve (#7), pressurize the system. Step 4: Repeat step 1 to 3. #4 valve is not open Open the #4 valve Too tight in last operation Do not close shut off valves and handles too tightly Hard to turn pre-pressurization handle (#9) at high pressure It is normal. Please use high-pressure pressurization handle to increase/reduce the pressure. Lack of lubrication on threads Lubricate the threads Basic Operation A Connection Note: ① Gauge positions are exchangeable. If only one device under test (DUT) is connected, the third connector on pump should be closed by a plug provided. ② Connect the gauges on pump by fingers, tighten the connectors using two wrenches. DIGITAL PRESSURE CALIBRATOR Units bar A 0 25 50 75 100 SW SW 64 V mA COM V mA COM 24V 24V 96 Pressure Gauge Bar 32 128 160 B Degas DIGITAL PRESSURE Pressurizing procedure DIGITAL PRESSURE CALIBRATOR Units bar A 0 25 50 75 C flexible hose D Depressurizing procedure Note: Skip step ③ for dial gauge calibration in a narrow pressure range CALIBRATOR Units bar pressure transmitter pressure switch dial gauge DIGITAL PRESSURE CALIBRATOR Units bar A 0 25 50 75 100 A 0 100 64 25 50 75 100 64 64 96 Bar 64 128 96 Bar 32 64 128 Pressure Gauge 32 128 Bar 64 128 96 Bar 96 Pressure Gauge Bar 32 Pressure Gauge 32 Bar 96 Pressure Gauge 32 Pressure Gauge Pressure Gauge 32 96 128 160 128 160 160 160 160 160 ①Always keep valve(#4) open during operation ⑤open ③close ④a few turns ④open ①close ②Pre-pressurizing ②open Open to atmosphere (Venting) and Zeroing DIGITAL PRESSURE ③Depressurizing ①Depressurizing ④high-pressure Pressurizing ③close E Vacuum procedure DIGITAL PRESSURE CALIBRATOR F Back to atmosphere DIGITAL PRESSURE ②open G CALIBRATOR CALIBRATOR Units Units Units bar bar bar 25 50 75 0 100 0.6 50 75 0 100 0.6 Bar 25 50 75 100 0.6 0.4 0.4 Pressure Gauge 0.6 0.2 Pressure Gauge 0.4 0.8 Pressure Gauge 0.8 -1 25 0.4 Pressure Gauge 0.8 Bar Bar 0.6 0.2 -1 0.4 Bar ①close ③Fully turn Bar 0.6 0.2 -1 0 ②open Bar 0.2 0 -1 ②Vacuum 0.4 Pressure Gauge 0.8 0.2 0 -1 0 0.8 Pressure Gauge 0.8 0.2 0 -1 ④open ②close A A A 0 0 ①back to atmosphere ①open ⑤Fully turn Maintenance Fill media A Note: Please degas after filling media liquid, in case hard to generate pressure. Drain and Clean B ③ Open reservoir cover vent valve (#4) Remark: ④ Unscrew with hex wrench ①Open reservoir cover vent valve (#4) ②Fill media ⑤Remove the reservoir(#5) A: Additel has made a concerted effort to provide complete and current information for the proper use of the equipment. The product specifications and other information contained this manual are subject to change without notice. B: Above pictures are just for reference. ①Open drain valve (#6) ②Collect media using a container Additel Corporation, USA www.additel.com