Download ST 60/ST 80/ST 100 SOLDERING STATION USER`S MANUAL

SHENZHEN ATTEN TECHNOLOGY CO., LTD.
Soldering Iron Soldering Station Hot Air Rework Station
Multi function Rework System BGA Rework System
Regulated DC Power Supply Switching DC Power Supply
Programmable Power Supply
RF Microwave Instruments RF Microwave Components
Attenuator Amplifier Coaxial Load
ST 60/ST 80/ST 100
SOLDERING STATION
USER’S MANUAL
SHENZHEN ATTEN TECHNOLOGY CO., LTD.
THE
INSTRUMENTS BRAND IN CHINA
©2014 ATTEN CORPORATION
MADE IN CHINA
CBN027457 (A)
S/N
SHENZHEN ATTEN TECHNOLOGY CO., LTD.
©2014 ATTEN Corporation
Content
Content..................................................................................................................................1
Copyright...............................................................................................................................2
SymbolsandConventions..................................................................................................2
AssumptionForUser...........................................................................................................2
Safety.....................................................................................................................................2
Disclaimer..............................................................................................................................2
ItemCheckList.....................................................................................................................3
ProductOverview................................................................................................................3
Features.................................................................................................................................3
Specifications........................................................................................................................3
FirstGlance...........................................................................................................................4
LCDDisplayPanel.................................................................................................................4
OperationalGuide...............................................................................................................5
Maintenance.........................................................................................................................9
Troubleshooting...................................................................................................................9
ServiceContact...................................................................................................................10
Appendix.............................................................................................................................10
Warranty
Thisproductwarrantyperiodcover12monthsfromthedaythis productpurchased.Wewillmakefreemaintenanceforanyquality problemitselfifthiscardandreceiptprovided.Wewillrepairand return your device within 2 workdays after receiving repairingͲreq
device.
Note:pleaseattachthiswarrantycardifyouwantyour
devicetoberepairedwithoutcharge.
1
CertificateofProduct
ModelὉ______________ProductNO.Ὁ___________
QCὉ_________________ProductiondateὉ________
SalesclerkὉ___________SaledateὉ_____________
Interchangeable soldering Ɵp ƐƉĞĐŝĮcaƟŽŶƐ (AT800 series)
Copyright
Thedesignofthisproduct(includingsoftware)anditsaccessoriesisundertutelageoflaws.Any
actiontoviolaterelevantrightofourproductwillbepenalizedthroughlaw.Pleaseconsciously
observerelevantlocallawsintheuseofthisproduct.
Symbolsandconventions
Thankyouforpurchasingthissolderingstationproduct.Pleasereadthismanualcarefullyandpay
attentiontowarningsandprecautionsmentionedhereinbeforeusingthisproduct.
Warningyouagainsttheriskofelectricshock.
Warningyouagainsttheriskofphysicalinjury.
Assumptionforuser Weassumethatuserhavecommonsenseandbasicrelevantelectricaloperationknowledgebefore
usingthisproduct.Thisdeviceisnotintendedforusebypersons(includingchildren)withlimited
physical,sensoryormentalaptitude,orbypersonswholackknowledgeorexperienceinhandling
thedevice.Thisappliancecanbeusedbychildrenagedfrom8yearsandaboveandpersonswith
reducedphysical,sensoryormentalcapabilitiesorlackofexperienceandknowledgeifthey
havebeengivensupervisionorinstructionconcerninguseoftheapplianceinasafewayand
understandthehazardsinvolved.Childrenshallnotplaywiththeappliance.Cleaninganduser
maintenanceshallnotbemadebychildrenwithoutsupervision.
Safety
WARNING:Thesolderingtiptemperaturecanreach150Ć~480Ć asthisproductinworking
status.Usershouldobeyfollowingrulesrigorouslyinviewofimproperoperationwillcausefiresor
burns.
dž
Nevertouchsolderingtipandsurroundingmetalpartofsolderingtipbeforesolderingtip
cooldowncompletely.
dž
Neverusethisproductaroundflammableobjects.
dž
Alwaysturnswitchoffafteroperationandalwaysturnswitchofffortemporary
notͲoperation.
dž
Usermustwaitingsolderingironcooldowncompletelyafterturningswitchoffforthe
replacementofsolderingtipandinternalparts.
dž
Neveroperateonproductforthosewhohavenoexperienceorhavenobasicknowledgefor
thecircumstanceofnoguidance.
dž
Keepthisproductoutofreachofchildren.
dž
Neverplaceproductandpartofitinwateroroperateasyourhandsarewet.
dž
Pleasekeepworkplacewellventilatedforfumesproducedinsolderingwork.
dž
Neverplaywithotherswhileusing this product.
Disclaimer
dž
dž
13
Forphysicalinjuriesandpossessionslosscausedbythosereasonswhicharenotrelatedto
productqualitysuchasoperatingwithoutfollowingmanualguide,naturaldisastersorforce
majeure,wetakenoresponsibilityforthat.
UnderthesupervisionofShenzhenAttenTechnologyCo.,Ltd,thismanualhasbeencompiled
andpublishedwhichcoveredthelatestproductdescriptionandspecification.Thecontentof
2
3
12
(0
7.5.29)
1.8
(0.0
7)
17(0.66)
17(0.66)
900M-T-S11*
900M-T-4CF*
55°
17(0.66)
R0.5(0.02)
900M-T-3CF*
900M-T-4C
14(0.55)
55°
45°
45°
17(0.66)
17(0.66)
900M-T-S4
900M-T-1.8H
R0.2(0.008)
15(0.6)
R0.25(0.01)
25°
14(0.5)
19(0.74)
900M-T-B
900M-T-SB
900M-T-S10*
25°
(0
7.5.29)
17(0.66)
45°
900M-T-2CF*
900M-T-3C
0.7(0.028)
900M-T-1.2LD
0.5(0.02)
(0.25)
6.5
25(0.98)
17(0.66)
900M-T-2C
900M-T-1CF*
900M-T-1.5CF*
17(0.66)
(0.2)
5
d10Ć
1(0.04)
17(0.66)
1.2(0.04)
3.5
(0.1
3)
15(0.6)
60°
60°
45°
900M-T-1C
(0.1)
17(0.66)
0.5(0.02)
3
900M-T-2.4D
0.6(0.024)
0.7(0.028)
900M-T-1.6D
900M-T-1.2D
900M-T-0.8D
(0.031)
Φ0.8
d10Ć
(0.047)
Φ1.2
d15Ć
(0.06)
Φ1.6
Temperatureprecision
(0.09)
Φ2.4
STͲ60
STͲ80
STͲ100
AC(100V/110V/120V||220V/230V/240V)50/60Hz(optional)
60W
80W
100W
26VAC
28VAC
28VAC
150Ͳ450Ć/302Ͳ842 150Ͳ480Ć/302Ͳ896 150Ͳ480Ć/302Ͳ896
TemperatureRange
Đ
Đ
Đ
d50Ć/d90Đ
d50Ć/d90Đ
d50Ć/±90Đ
Temperaturecalibrationrange
17(0.66)
InputVoltage
Power
Heatingelementvoltage
900M-T-H
13(0.51)
15(0.6)
900M-T-I
900M-T-SI
17(0.66)
15(0.6)
45°
900M-T-0.8C
900M-T-0.5C
17(0.66)
R0.2(0.008)
2
(0.08)
17(0.66)
2
900M-T-RT
R0.2(0.008)
(0.08)
17(0.66)
45°
15(0.6)
2(0.08)
900M-T-R
25(0.98)
900M-T-K
R0.2(0.008)
900M-T-LB
Specifications
900M-T-3.2D
dž
0.5(0.02)
dž
(0.12)
Φ3.2
dž
(0.047)
Φ1.2
dž
(0.08)
Φ2
dž
(0.1)
Φ3
dž
0.5(0.02)
dž
(0.031)
Φ0.8
dž
1(0.04)
dž
BrandnewdesignandLCDdisplaywhichcandisplayvarioussettingvalues.
Newdesignedmenuenablesystemsettingeasier. VisualcontroloveroperationprocesswhichAnalogueheatingͲupstatusbartoindicateheating
upstatusandvisualsetting.
3keystostoreandretrievefrequentlyusedtemperaturevaluesquickly.
Providetemperaturelockingfunctiontomakeproductionlinemanagementconvenient. Smartstandby,shutdownfunction,adjustablestandbytimeandadjustableshutdowntime
enablemoreenergysavedandenvironmentfriendly.
Touchtonecouldbeturnedoffandon.
Temperaturecalibrationwasdesignedtobemorepreciseandmoreconvenienttokeepthis
productingoodperformanceforalongtime.
ThisproductwasdesignedwithlowͲvoltageheatingheaterwhichiscompletelyseparatedfrom
powersupplytokeepsolderingworksafer.
Thisproductwasdesignedtobecompatiblewithgeneral900Mseries(onlyforSTͲ60/STͲ80)
solderingtipwhichwasassembledseparatelywithheatingheatertocutusercostsdown. Separatedironstandtosaveroomandtomakesolderingstationlayouteasier.
(0.06)
Φ1.5
dž
(0.08)
Φ2
dž
(0.1)
Φ3
Features
(0.16)
Φ4
(0.2)
Φ5
STͲ60/STͲ80/STͲ100isanewdesigneddigitalsolderingstationwhichgotbetterperformanceandis
moreconvenientandsafertouse.Andithasbeenwidelyusedincolleges&universities,institutes,
industrialproductionlineandsoon.
(0.2)
Φ5.1
Productoverview
(0.16)
Φ4
Quantity
1Unit
1PCS
1Unit
1PCS
1Copy
1Unit
(0.1)
3.2
Name Solderingstation
Solderingiron
Ironsupportingstand
Powercord
Manual
Sponge
(0.17)
Φ4.2
(0.08)
2
Itemchecklist
Interchangeable soldering Ɵp ƐƉĞĐŝĮcaƟŽŶƐ (900M series)
(0.08)
Φ2
dž thismanualissubjecttochangewithoutnotice.
ATTENTION:Toavoiddamagingtounitandkeepoperationsafe,pleasereadtheinstructionmanual
aheadandkeepitaccessibleforanyoperator.
Outputreceptacle
Cleaningsponge
Solderingironhandlecables
Housing
Solderingironhandleendsleeve
PCBAfixingscrews
Solderingironhandleend
PCBAboard
Transformersfixingscrews
Solderingironhandlesleeve
Solderingironhandle
Transformers
Bottomhousing
Heatingelementunit
Fixingbase
Fixingscrewsforbottomhousing
Solderingtip
Machinebase
Fixingswivelnut
Frontpanel
Transparentmask
Solderingtipfixingtube
STͲ60
STͲ80
STͲ100
d2Ćἷinstillair,withoutloadἸ
TemperatureStability
AutomaticallystandͲbytime
1Ͳ120minutes
150Ć
Standbytemperature
Automaticallyshutdowntime
1Ͳ120minutes
Temperatureregulation
5digits(default)/1digit(finetuning)
Highperformance HighendquadͲwire
Heatingelement
Silveralloyheater
dualͲwireheater
heater
Temperaturelock
Yes
Beeping
Yes
TipͲtoͲgroundimpedance
<2ɏ
TipͲtoͲgroundvoltage
<2mV
Volume
175(L)*115(W)*95(H)mm
NetWeight
1.85KG
2.36KG
2.4KG
900M
900M
AT800
Solderingtips
series(Appendix)
series(Appendix)
series(Appendix)
ĄTheabovespecificationsaresubjecttofurtherchangewithoutnoticeandrefertoactual
products.
ĄItisnotrecommendtosetworkingtemperatureabove450Ć foralongtimetokeepthis
productlifespanlonger.
Firstglance
PartsList
Number Materialname
Powercord
Fuse(T1.0A|220V/230V240V),(T2.0
A|100V/110V/120V)
Malesocket
Solderingironstand
Number
Materialname
Keygroup1
Keygroup2
Powerswitch
ŀ
Ł
ł
Ń
ń
LCDdisplaypanel
11
ŀ
Ł
ł
Ń
ń
Ironhandpiece Ironstand
Presetkey1 Presetkey2 LCDscreen
4
Presetkey3
Upkey Downkey
Powerswitch
Handpiecereceptacle
FaultCodeOrMalfunctionDescription
CausesForMalfunction
dž Shortcircuitforheaterorsolderingironwires EͲ1:AbnormalheatingͲupalarming
dž Opencircuitforheatingelement.
dž Connectionerrorforheatingelement.
EͲ2:Opencircuitalarmingforsensors
dž Heaterdamaged.
dž Wiringerrorofheatingelement.
Notwellconnected dž Checkpowercordplugandfuse(Pleasereplaceitwith
samespecification).
Temperaturedisplayedisnotcorrect
dž Pleasecheckwhetherthesolderingironisdamagedand
calibrateitagain.
Unreadablecode
dž Switchpoweroffandrestartsolderingstation.
ĄAftermalfunctionoccurred,maintenanceworkshouldbedonethroughassignedtechnicianby
originalmanufacturerorqualifiedtechnician.
LCDdisplayDescription:
ŀ SET(SetMode):indicatesolderingstationentersettingmode;
Ł REAL(RealMode):indicatesolderingstationenterrealͲtimedisplaymode;
ł CAL(Calibration):indicatesolderingstationentertemperaturecalibrationmode;
Ń ShowthetemperaturevaluestoredinexpressstoreͲandͲretrievalchannel1
ń ShowthetemperaturevaluestoredinexpressstoreͲandͲretrievalchannel2
Ņ ShowthetemperaturevaluestoredinexpressstoreͲandͲretrievalchannel3
ņ AnalogueheatingͲupstatusbartoshowcurrentheatingstrength.
Ň IndicatecurrenttemperaturescaleisFahrenheit.
ň IndicatecurrenttemperaturescaleisCelsius.
ʼn DisplaysolderingtiprealͲtimetemperaturevalues.
Servicecontact
ServiceDepartmentTel:(+86)0755Ͳ61618282
Appendix
Machineexplodedview:
Operationalguide
1.Connection ŀ Plugsolderingironpowerendintoreceptacleonsolderingstationfrontpanelandplace
solderingironhandleinsolderingironsupportingstand.
Ł Plugpowercordfemaleplugintoreceptacleonsolderingstationrearpanel.(Pleaseassure
powersuppliedisfitforthisproduct).
2.PowerͲon
Turnswitchonafterpowercordconnection.LCDdisplaypanelwilldisplaysystemversionnumber
for1seconds,thenLCDdisplaypanelwillshowlastsettemperaturevalueandshow"SET"
simultaneously(Figure1).3secondslater,displaypanelwillshowsolderingironrealͲtime
temperaturevalueand"REAL"atthesametime(Figure2).
STͲ60VersionDisplay STͲ80VersionDisplay STͲ100VersionDisplay
Figure1 Figure2
3.Settingtemperature
Innormalworkingstate,pressŸorźtoadjusttemperatureandentertemperaturesettingmode
5
10
touchtonesettingmodeanddisplaypanelwillshowcurrenttouchtonesettingstatus.PressźorŸ
tosettouchtonestateandpress#3tosaveit.
Note:Beepingfunctionisenableassettingcontentis"ON”,andnowtherewillariseshortbeepfor
eachoperationoncontrolpaneltocallyourattention.
Figure21 Figure22
13.Restorefactorysettings
12.1Insystemsettingmode,pressźtogotothirdsettingpage(Figure8).Thenpress#1toenter
factorysettingsrestorationmode.PressźorŸtochooseresettingpageornot.Afterresetting,
solderingstationsystemsettingswillberesetasfollows: CAL(Usertemperaturecalibrationvalue):Cleared.
FIN(fineͲtuning):OFF
CͲF(Temperaturescales):Celsius
STB(AutomaticStandby):OFF
SDN(Automaticshutdown):OFF
BL(Beeping):ON
Expresstemperature1:200Ć
‫ ڏ‬
‫ ڏ‬
Expresstemperature2:300Ć
Expresstemperature3:400Ć
14.Exitingsystemsettingquickly 14.1Insystemsettingmode,pressźtogotothirdsettingpage(Figure8)asuserwanttoexit
systemsettingmodequickly(DefaultautomaticͲexitingtimeis10seconds),thenpress#2toexit
systemsettingmode.
(Figure4),"SET"willshowonLCDdisplaypanelsimultaneously.PressingandholdingŸorźcan
adjusttemperaturequickly.Stoppressingwillcausesolderingstationstoresettingvalue
automaticallyandexitfromtemperaturesettingmode.
Figure3 Figure4
4.Storingandretrievingtemperaturevaluesquickly
dž Retrievetemperaturevalues:innormalworkingstate,press1,2,3(Figure5)toretrieve
temperaturevaluesstoredinmemoryandsetretrievedvalueascurrentworkingtemperature.
dž Storetemperature:innormalworkingstate,pressandhold(over3seconds)1,2,3tostore
currentsettemperaturevaluesintomemory.
Figure5
5.Lockingoperationkeys
dž Innormalworkingstate,pressingandholding1,2,3simultaneouslyover3secondscanlock
currentsettemperaturevalue.Nowanyoperationoncontrolpanelwillmakenosensewhich
indicateoperationkeysislocked.
dž InkeyͲlockingmode,pressingandholding1,2,3simultaneouslyover3secondscanremove
lockingstateasyouwantto.
Maintenance
dž
dž
dž
dž
dž
dž
dž
Toensurethisproductlifespanwillnotbeshortened,usermustpayattentiontofollowing
mattersinusingthisproduct.
Donotusethisequipmentforotherpurposesexceptsolderingwork.
Donotracksolderingironshandletoremoveresiduesolderonsolderingtipwhichwilldamage
thisunit.
Donottamperwiththisproductanditsinternalcomponents.
Donotmodifythisproductanditsinternalparts.
Pleasechooseaccessoriesproducedbyoriginalmanufacturerforreplacingparts.
Pleasegraspplugratherthancablesforpullingplugout.
Figure6
6.Systemsetting
6.1Asuserneedtosetsystemparameters,usershouldentersystemsettingmodefirst.Pressand
holdŸandźsimultaneouslyover3secondstoentersystemsettingmode.Usercanturnsetting
pagesbypressingŸandźinsystemsettingmode(Figure7,8,9).
Figure7 Troubleshooting
Figure8
FaultCodeOrMalfunctionDescription
EͲ0:Abnormalheatingalarmofheater.
CausesForMalfunction
dž Transformerdamaged
dž PowerMOSFETdamaged
Figure6
9
6
7.Manuallytemperaturecalibration 7.1Infirstsystemsettingpage,press1toentertemperaturecalibrationmode,and"CAL"willshow
ondisplaypanelonwhichalsoshowslastcalibrationvalue(Figure10,calibrationvalueis0Ć). 7.2Incalibrationmode,pressŸandźtosetcalibrationtemperaturevalueswhoserangeisͲ50Ć
~50ĆἷͲ90ȯ~+90ȯἸ.CalibrationvaluewillbenegativeasactualͲmeasuredtemperaturevalueis
smallerthanthevalueshowedondisplaypanel.Calibrationvaluewillbepositiveas
actualͲmeasuredtemperaturevalueisbiggerthanthevalueshowedondisplaypanel.
7.3Press#1tostorecalibrationtemperaturevaluesafterinputcalibrationvalues.
standͲbytimesettingmodeanddisplaypanelwillshowcurrentstandͲbytime.PressźorŸtoset
standͲbytimeandpress#1tosaveit.
Note:StandͲbytimecanbesetbetween1minuteand120minutesandstandͲbyfunctionwillbe
disabledassettingcontentis"OFF"(Figure15).AfterenablingstandͲbyfunction,solderingstation
willenterstandͲbystateifnosolderingworkoranyothercontrolpaneloperationstakenthroughout
duringstandͲbytime,andthetemperaturewilldeclineto150Ć andbestabilizedaround150Ć.In
standͲbystate,pickingsolderironhandleoranyoperationoncontrolpanelcanwakeupsoldering
stationandsolderingstationwillcontinuetoworkinpresettemperaturevalue.
Figure15 Figure10
Calibrationmethod:
Pleasepreparetemperatureprobe,measuresolderingtiptemperatureandrecordit(Pleaseadd
somesolderonsolderingtiptoletsolderingtipandprobecontactclosely).Denoteactualmeasured
temperatureasT1(like320Ć)anddenotedisplayedtemperaturevalueasT2(like350Ć).So
calibrationvalueshouldbeͲ30ć(T1ͲT2)andthenpressźtoinput"Ͳ30".
8Trimmingfunctionisturned8.Enablefinetuning.
8.1Insystemsettingmode,press#2toenterfinetuningsettingmodeanddisplaypanelwillshow
currentfinetuningstatusnow.PressźorŸtoenableordisablefinetuningfunctionandthen
press#2tosaveit. Note:Assettingcontentis"ON”,thefinetuningfunctionisturnedonwhichmaketemperature
adjustedat1digitforeachpressing.Otherwise,temperaturewillbeadjustedat5digitsforeach
pressing.Thisisquitefitfordifferentoperationrequirements.
Figure11 Figure12
9.Switchingtemperaturescales
9.1Insystemsettingmode,Press#3toentertemperaturescalessettingmodeanddisplaypanel
willshowcurrenttemperaturescalenow.PressźorŸtoswitchtemperaturescalesbetween
FahrenheitandCelsius,thenpress#3tosaveit(Figure13,Figure14).
Figure17
11.Settingautomaticshutdowntime
a) Insystemsettingmode,pressźtogotosecondsettingpage(Figure8).Thenpress#2toenter
shutdowntimesettingmodeanddisplaypanelwillshowcurrentshutdowntimesetvalue.
PressźorŸtosetshutdowntimeas1minute~120minutesorOFFandpress#2tosaveit.It
willdisableautomaticshutdownfunctionassettingcontentis"OFF".
Note:AutomaticshutdownfunctiononlycanbeenabledasautomaticstandͲbyfunctionseton.
Solderingstationwillentershutdownstate,stopheatinganddon'tturnoffdisplaypaneluntil
temperaturehasdeclinedto100Ć asthetimeinstandͲbystateexceedspresetshutdowntime.
Afterenteringshutdownmode,anyoperationoncontrolpanelwillmakenosenseafter
enteringshutdownmode.Thesolderingstationonlycanexitthismodeafteruserswitchpower
offandrestartit.
b) Inshutdownmode,solderingstationisnotinrealpowerͲoffstatewhichstillconsumeslittle
energyassolderingstationiswellconnectedwithpowersupply.Toensuresafety,pleaseturn
offpowerswitchorpullpowerplugout.
Figure18 Figure13 12.Touchtonefunction
12.1Insystemsettingmode,pressźtogotosecondsettingpage(Figure8).Thenpress#3toenter
7
Figure19
Figure20
Figure14
10.SettingautomaticstandͲbytime
10.1Insystemsettingmode,pressźtogotosecondsettingpage(Figure8).Thenpress#1toenter
Figure16
8