Download Installation Manual -G005 Corner Feature
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Installation Manual -G005 Corner Feature YM11562 63 ½” (1.61m) (1m) (1m) (1.18m) (1.18m) Yardistry Ltd. Mount Forest, ON Canada N0G 2L1 Toll Free Customer Support: 1.888.509.4382 [email protected] Revised 08/24/2011 1 www.yardistrystructures.com !Important Safety Notice! • Yardistry components are intended for privacy, decorative and ornamental use only. Product is NOT INTENDED for the following: - A safety barrier to prevent unsupervised access to pools, hot tubs, spas, or ponds. - Safety railings for elevated platforms or decks. - As load bearing support for a building, structure, heavy objects or swings. - Used in structures that trap wind, rain or snow that would create extra load on the product. • Permanent structures may require a building permit. As the purchaser and or installer of this product you are advised to consult local planning, zoning, and building inspection departments for guidance on applicable building codes and or zoning requirements. • Wood is NOT flame retardant and will burn. Grills, fire pits and chimneys are a fire hazard if placed too close to a Yardistry structure. Consult user’s manual of the grill, fire pit or chimney for safe distances from combustible materials. • During installation, follow all safety warnings provided with your tools and use OHSA approved safety glasses. • Some structures may require two or more people to install safely. Check for underground utilities before digging or driving stakes into the ground! General Information: Wood components are manufactured with Cedar (C. Lanceolata) which is protected with factory applied water-based stain. Knots, small checks (cracks) and weathering are naturally occurring and do not affect the strength of the product. Annual application of a water-based water repellent sealant or stain will help reduce weathering and checks. Keys to Assembly Success Tools Required Warranty: Yardistry Limited products are backed by a 5 year limited lifetime warranty from the date of original retail purchase and if installed as• Open per manufacturer’s installation • Tape Measure for manufacturing • #1, defects #2 & #3 Phillips End Wrench • 3/16”instructions. Hex Key • Carpenters Level • Carpenters Square • Claw Hammer • Standard or Cordless Drill • Tape Measure or Robertson Bits (7/16”, 1/2” & 9/16”) Patents Pending or Screwdriver • Adjustable Wrench • Ratchet with extension Tools Required • 1/8” & 3/16” Drill Bits (1/2” & 9/16” sockets) • Pencil • #2 Phillips or Robertson Bits or Screwdriver Part Identification Key • Carpenters Level On each page, you will find the parts andDrill Bit • 1/8” • Carpenters Square quantities required to complete the assembly Pencil step illustrated on that page. Here• is a sample. • Standard or Cordless Drill Symbols • 8’ Step Ladder • Safety Glasses • Adult Helpers • Safety Glasses • Adult Helpers 2X A1 Post 2 x 4 x83” • 8’ Step Ladder Quantity Key Number Part Description, Part Size Throughout these instructions symbols are provided as To important reminders for proper and safe assembly. Keys Assemble Success This identifies information that requires special attention. Improper assembly could lead to an unsafe or dangerous condition. Use Help Measure Distance Use Help Check that set or assembly is properly level before proceeding. Pre-drill 1/8” & 3/16” Bit Where this is shown, 2 or 3 people are required to safely complete the step. To avoid injury or damage to the assembly make sure to get help! Check that assembly is square before tightening bolts. Pre-drill a pilot hole before fastening screw or lag to prevent splitting of wood. Square Assembly Tighten Bolts This indicates time to tighten bolts, but not too tight! Do not crush the wood. This may create splinters and cause structural damage. Use a measuring tape to assure proper location. No CAUTION – Protrusion Hazard Use Level 2 Yes If Bolt protrudes beyond T-Nut Material List R Top and Bottom Rail -2x 3’ 3 1/2” (1m) and 2x 2’ 2 3/4” (67.9cm) S4 S4 S4 S7 #8 x 2 1/4” Wood Screw S5 S4 S7 S5 #10 x 1” Pan Head Screw P 4x4 Posts - 1x 63” (1.60m) and 2x 49 1/4” (1.25m) S7 S7 S6 S5 #8 x 1 1/2” Wood Screw S6 S5 (3) Post Caps S6 (12) Panel Clips PA1 (2)Arch Topper PX1 PX2 (4) Two High X Panel 3 (2) One High X Topper Insert male into female. Slide down until flush with required. adjacent panel. s. Step 1- Assemble Panels Introduzca el extremo macho en el extremoexigée hembra.pour votre projet. res et les panneaux dans l'orientation Deslícelo hacia abajo hasta que quede al ras del 1. Remove the upper metal connectors on both sides of PX2 - Two High X Panel. Reattach the metal connectors panel adyacente. to PX2 by securing the bottom two holes of the metal connectors to the top two holes on PX2 so that the metal stick out from the top. Slide PA1 – Arch Topper between the two protruding metal connectors on Insérezconnectors les pièces de raccordement mâles dans les the top of PX2. Attach the metal connectors to the factory drilled holes in PA1. (Fig. 1A) *Ensure Panels are pièces de raccordement femelles. Faites glisser le oriented correctly! (Fig. 1B) panneau vers le bas jusqu'à ce qu'il soit au même niveau que le panneau adjacent. 2. Secure panels with a S4 - 2 1/4” Wood Screw the location indicated Groove Thick Piece of Wood Skinny Piece of Wood Fig. F by the large arrow in the direction of the arrow. When pre-drilled holes are not available use a 1/8” Drill Bit to drill holes on an angle in the inside of the panel as shown. (Fig. F) 3.Repeat until two panel assemblies are assembled. Note orientation of keyhole. d reattach using n panel. 2 1/4” Screw y vuelva a eros *U ac de inc jue po de *L fo p 2 Tenga en cuenta la orientación del agujero de la cerradura. PA1 Notez l'orientation de l'encoche en trou deserrure. Drill Hole on an Angle accordement et n des deux trous t Remove été percés à connectors from the outside of the the male panel assembly. Sc inc 2x Pilot holes to the right Quite los conectores masculinos del exterior de la asamblea de panel. short male connector conector masculino corto x2 PX1 One Arch Topper 2x PX2 Two High X Panel conector masculino connecteur mâle Fig. 1B - Filler Strips on Bottom Enlever les connecteurs mâles de l'extérieur de of Panel! l'assemblée de panneau. 2x male connector Fig. 1A le connecteur mâle court Do not remove Small Connector PX2 No retire los conectores 2x 4 S4 retirez #8- 2 1/4” WoodNe Screws pas les petites pièces d raccordement. Step 2- Assemble Panels Continued 4. Remove the upper metal connectors on both sides of PX2 - Two High X Panel. Reattach the metal connectors to PX2 by securing the bottom two holes of the metal connectors to the top two holes on PX2 so that the metal connectors stick out from the top. Slide PX1 - One High X Topper between the two protruding metal connectors on the top of PX2. Attach the metal connectors to the factory drilled holes in PA1. (Fig. 4A) *Ensure Panels are oriented correcly! (Fig. 4B) 5. Secure panels with a S4 - 2 1/4” Wood Screw the location indicated by the large arrow in the direction of the arrow. 6.Repeat until two panel assemblies are created. Note orientation of keyhole. and reattach using on panel. Tenga en cuenta la orientación del agujero PX1 de la cerradura. Notez l'orientation de l'encoche en trou deserrure. es y vuelva a gujeros e raccordement et yen des deux trous ont été percés à Pilot holes to the right Fig. 4B - Filler Strips on Bottom of Panel! Fig. 4A Do not remove Small Connec x2 2x PA1 One High x Topper 2x PX2 Two High X Panel PX2 No retire los conectores Ne retirez pas les petites pièce raccordement. 2x 5 S4 #8- 2 1/4” Wood Screws Step 3- Assemble Side Wall 1. Assemble panels together in configuration shown. (Fig.1) Insert male connector into female. Slide down until flush with adjacent panel as shown. (Fig. 1A) Fig. 1 asic Guidelines or Panel Assembly Cut and attach Top and Bottom Toppers to Panels. 3 Pautas básicas para Instruc Pautas básicas para Instructions de base 1 Assemble pour l' el ensamblado Instale los topes en los paneles. pour l'assemblage Basic Guidelines 2. Secure Panels with S4 - 2 1/4” de des pa el ensamblado de los los paneles for Panel Assembly Corte y fije rieles superior e Assemblez les pièces supérieures des panneaux Les assem screws provided in pre-drilled et les panneaux. los paneles Shown here are configurations using Las ilustraciones muestran configuraciones con topes. También pièces supé a Topper. 2as and 3 indicated High Panels can Les assemblages illustrés comportent desholes by arrows, également pueden conectar y 3 in paneles couran etsealtos fixez la 2main also be connected Taillez together as à deux ou à own here are configurations using Las ilustraciones muestran a medida que se adquieran. pièces supérieures. Il est possible purchased. the direction of the*Use arrow. (Fig.1) configuraciones con topes. También los tornillos de acero inoxidable (vendus sé *Use 2 1/4" stainless steel screws opper. 2 and 3 High Panels can également d'assembler des panneaux Pre-Drill de 2 1/4" que se incluyen en el juego *Utilisez One sencillo Une les p holes with aAncho 1/8th drill included in the Panel Clip set to Wide se pueden conectar 2 y 3 paneles 2-1/4 po fou de sujetadores de paneles para o be connected together as secure and strengthen theside. assembly. Assemble Panels side by (Maximum 3 wide x 3 high) 20" B. à deux ou à trois carreaux de hauteur fixations po 20" bit as required. reforzar el ensamblado. altos a medida que se adquieran. de renforce chased. (vendus séparément). Conecte los paneles lado a lado. *Use los tornillos de acero inoxidable se 2 1/4" stainless steel screws Assemble Assemblez à côte.Panels side by side. 2 les panneaux côte de 2 1/4" que se incluyen en el juego *Utilisez les vis en acier inoxydable de luded in the Panel Clip set to Conecte a lado. Fig. 1Alos paneles Instructions de base Cut and attach Toplado and Bottom 2-1/4 po fournies dans le nécessaire de Two Wide Ancho doble Deux p Pautas básicas para deConnectors paneles Remove Large and para reattach using top two cure and strengthen the assembly. de sujetadores Assemblez les panneaux côte à côte. l'assemblage pour factory drilled holes on panel. fixations pour panneaux afin de fixer et 39½" elreforzar ensamblado el ensamblado. de sic Guidelines Corte y fije los rieles superior e Retire los conectores grandes y vuelva a instalarlos de renforcer l'assemblage. des panneaux usando los dos agujeros pretaladrados del panel. + Panel Assembly x2 = 3 los paneles Retirez les grandes pièces de raccordement et fixez-les Les assemblages illustrés comportent des Taillez fixezAncho la main muestran Note Tenga en cuenta Notez l'orientation de nouveau au moyen des deux trous Threeet Wide triple courante Trois pièc wn here are configurationsAssemble using Las ilustraciones Panels side by side. orientation Il la orientación del de l'encoche en pièces supérieures. est possible supérieurs du panneau qui ontTambién été percés trou de serrure. of keyhole. agujero de la configuraciones con topes. pper. 2 and 3 High Panels can 59" à l'usine. cerradura. One Wide Ancho sencillo Une piè los paneles a lado. également d'assembler des panneaux se pueden conectar 2lado y 3 paneles be connected together as Conecte à deux ou à trois carreaux de hauteur 20" 20" altos a medida que se adquieran. hased. Assemblez les panneaux côte à côte. *Use los tornillos de acero inoxidable (vendus séparément). 2 1/4" stainless steel screws Four Wide Ancho cuádruple Qu Insert male into female. Slide down until flush with adjacent panel de 2 1/4" que se incluyen en el juego *Utilisez les vis en acier inoxydable de ded in the Panel Clip set to 78 2-1/4 po fournies dans le nécessaire de macho en el extremo hembra. Deslícelo ha TwoIntroduzca Wideel extremo Ancho doble Deux 3. Connect last pi asse abajo hasta que quede al ras del panel adyacente. re and strengthen the assembly. de sujetadores de paneles para fixations pour panneaux afin de fixer et 39½" reforzar el ensamblado. Insert male into Slide down until with Insérez les female. pièces de raccordement mâles dansflush les pièces de renforcer l'assemblage. adjacent depanel. raccordement femelles. Faites glisser le panneau Fig. 2 vers le bas jusqu'à ce qu'il soit au même niveau que Introduzca el extremo le panneau adjacent. macho en el extremo hembra. R Three Deslícelo hacia abajo hasta que quede al ras del Wide Ancho triple panel adyacente. Do not remove Small Connectors. Assemble Panels side by side. Conecte los paneles lado a lado. No retire los conectores Insérez les pièces de raccordement mâles dans les pequeños. pièces de raccordement femelles. Faites glisser le Trois pièce 59" panneau vers le bas jusqu'à ce qu'il soit au même wood piece at bottomcôte prevents à côte. Assemblez les Note panneaux 3. Secure R-Top and Bottom Rails collection of water. to pieza deWood madera inferior Panel Assembly with S4Note - que 2 la1/4” evita la acumulación de agua. Screws locations indicated by arrows Prenez note que la pièce en boisin située au bas de chaque élément deSlide l'assemblage empêche Insert male into female. down the direction of the arrow. (Fig. 2)until flush with adjacent panel. l'accumulation d'eau. Ne retirez pas les petites pièces niveau que le panneau adjacent. de raccordement. Four Wide Introduzca el extremo el extremo hembra. Deslícelo hacia 3. Connect last assembled panels to make a fence section. *R- Top and Bottom Railsmacho willen overhang Secure with Screws*. Use factory drilled holes. hasta que quede al ras del panel adyacente.Asegure el ensamblado usando tornillos*. Use los agujeros pretaladrados. 1/4” on abajo either side of panel. *Except Fixez l'assemblage au moyen de vis.* Servez-vous des trous prépercés à l'usine. with Arch sérez les pièces de raccordement mâlesTopper! dans les pièces e raccordement femelles. Faites glisser leRails panneau *R- Top and Bottom may need to ers le bas jusqu'à ce qu'il soit au même niveau que be cut to size indicated in material list panneau adjacent. Ancho cuádruple x2 Qua 78½ Los torn y se incluyen *Les vis sont celles de 2-1/4 po en acier inoxydable qui sont fournies dans le Los rieles superior e Top and Bottom Rail will male Fije el to overhang 1/4"on either side. a cada lado. connector en los agujeros preta Attach Top with Screws* Remove the male connectors from the outside of the C. panel assembly. Insert male into female. Slide adown until Box flush with adjacent panel. conector un espa through factory drilled holes. inferior, deje (It is recommended to use Mitre tornillos* y masculino los borde On Bottom, space Screws* Quite los conectores masculinos del exterior de la or el Mitre Saw) Introduzca extremo macho en el extremo hembra. Deslícelo hacia 3. Connect last assembled panels to make a fence section. connecte 4" from edges of panels. asamblea de panel. mâle abajo hasta que quede al ras del panel adyacente. 4. Repeat to create two walls. Enlever les connecteurs mâles de l'extérieur de panel_cap_labels_19x9.5.indd 7 below. l'assemblée de panneau. érez les pièces de raccordement mâles dans les pièces accordement femelles. Faites glisser le panneau s le bas jusqu'à ce qu'il soit au même niveau que anneau adjacent. 2x R Top & Bottom Rail at 3’ 3 1/2” (1m) 2x R Top & Bottom Rail at 2’ 2 3/4” (67.9cm) 18x S4 Top and R Bottom Rail will 1/4" 1/4"on either side. overhang Attach Top with Screws* through factory drilled holes. On Bottom, space Screws* 1/4"edges of panels. from #8- 2 1/4” Wood 4" Screws short male connector conector masculino corto e in superior Los rieles a cada lado. leFije el top connect mâle court en los agujeros pretala inferior, deje un espac tornillos* y los bordes d Screws* are 2 1/4" stainless steel included in Panel Clip set. Los tornillos* son de acero inoxidable de 2 1/4" y se incluyen en el juego de sujetadores de paneles. } *Les vis sont celles de 2-1/4 po en acier inoxydable qui sont fournies dans le nécessaire de fixations pour panneaux. 6 1/4" 4" Step 4- Attach Panel Clips For Wings 1. On a flat surface place P- 4x4 Post on its side and position Panel Clips in locations indicated in Figures 1 and 1A. Ensure Panel Clips are oriented as shown in Diagrams! Fig. 2 2. Panel Clips should be placed in the centre of the post or the leading edge of the clip should be 1 3/8” or 3.49cm away from the side of the post as shown in Fig. 2. 3. With Panel Clips in place, mark screw holes with a pencil and pre-drill holes with a 1/8” drill bit. (Not provided) 4. Secure Panel Clips in locations indicated in figure 1 and 1A with S7- #8 x 1 1/2” wood screws. 1 3/8” (3.5cm) Pre-drill holes and secure with S7- #8 x 1 1/2” Wood Screws 5. Repeat for each post configuration. Fig. 1A- Top View C Note: Post A has Panel Clips on two sides! A B Side View Fig. 1 Front View Fig. 1 A B C (138.2cm) (111.8cm) (111.8cm) 38” (96.5cm) 38” (96.5cm) (20.3cm) (20.3cm) 2x P 4x4 Post at 49 1/4” (1.25m) 12x - Panel Clips 1x P 4x4 Post at 63” (1.60m) 24x S7 #8 x 1 1/2” Wood Screw 7 38” (96.5cm) (20.3cm) Step 5- Attaching Post Caps 1. Place a Post Cap on each 4x4 Post 2. Secure Post Cap with 2 S7- #8- 1 1/2” Wood Screws x3 3x Post Caps 6x 8 S7 #8- 1 1/2” Wood Screws This identifies information that requires special Check that set or assembly is properly level before proceeding. Step 6- A ttach to attention. Wings Improper assembly couldPosts lead to an unsafe or dangerous condition. Use Use Pre-drill 1/8” & 3/16” Bit Where this is shown, 2 or 3 Help Help Pre-drill a pilot hole 1. Place panel assemblies on posts as shownpeople (Fig.1) a safely 2” gap between areallowing required to before fastening screw the step.rail To avoid the bottom of the post and the bottom edgecomplete of the bottom on the panel or lag to prevent injury or damage to the assembly. Note: Assemble with the help of another adult! splitting of wood. assembly make sure to get help! 2. With a 1/8” drill bit, predrill holes as shown in figure 2. Measure to Check that and assembly is Clips squarewith aSquare 3. Fasten the panel assembles the post Panel S5- 1” Pan Distance Assembly before tightening bolts. Head Screw provided in location of circles. (Fig. 1) This indicates time to tighten bolts, but *Posts must be securely installed to support structure. Consult local not too tight! Do not crush the wood. Use a measuring tape to assure building codes and ground conditions for required footing design. It is This may create splinters and cause proper location. recommended the structure be secured to existing stone, concrete or structural damage. deck. Fig. 2. Predrill Holes and Fasten No S5- 1” Pan Head Screw with If Bolt protrudes beyond T-Nut CAUTION – Protrusion Hazard 1 Once the assembly is tightened, watch forFig. exposed threads. If a thread protrudes from the T-Nut, remove the bolt and add washers to eliminate this condition. Extra washers have been provided for this purpose. Use an extra Flat Washer Lag Screw For bolts, tap T-Nut into hole with hammer. Insert the hex bolt through lock washer first then flat washer then hole. Because the assemblies need to be squared do not completely tighten until instructed. Pay close attention to diameter of the bolts. 5/16” is slightly larger than 1/4”. Before mounting use factory drilled guides to drill 1/8 Flat Washer Bolt Assembly Hex Bolt Lock Washer Note: Wafer head bolts with blue lock tight or a bolt with a Ny-Lok nut do NOT require a lock washer. Flat Washer T-Nut (Hammer Do not cr 6 12x P 2” (5.1cm) Ye Lag Assembly Proper Hardware Assembly Lag screws require drilling pilot holes to avoid splitting wood. Only a flat washer is required. For ease of installation liquid soap can be used on all lag-type screws. B Tigh Bo A 2” (5.1cm) 4x4 Post 12x S5 #10 x 1” Pan Screws 9 C