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Purpose: Collecting particles on filter Where: Nuclear power plants, under ground mines, in emergency situations etc. where fast responce and independent operations are needed. Portable battery operated sampler from SENYA Oy SENYA FINLAND LILLIPUT EASY TO CARRY on GENERAL SPECIFICATIONS FOR SENYA Oy LILLIPUT SAMPLER SIZE WEIGHT MATERIAL FILTERS 300 x 175 x 165mm ( l x h x w ) approx. 10kg Anodized aluminum Ø110mm, Ø100mm, standard filters System STUK Ø77mm laminated filters With adapter Ø47mm filters With adapter activated carbon filters Battery status indicator, 3-colour LED Automatic switch OFF when battery power too low Timer function NOT yet available Sampler can be run from 230V/50Hz electrical net with Battery Charger if Battery Pack is low: HOWEVER BATTERY PACK MUST BE IN NORMAL POSITION IN NET RUNNING. VOLUME FLOW CONTROLS DISPLAY (Ø90 active area ) Ø110, Ø100mm glass fiber 12m3/h STUK Ø77mm 10m3/h 9m3/h 7m3/h Battery duration approx. 1,5h “ 1,5h “ 2,5h “ 4h 3-stage flow speed control Pressure difference Airflow Cumulative volume Cumulative time Pascal m3/h m3 hh:mm:ss MEASURING PRINCIPLE Pressure difference over orifice, no moving parts DATA STORAGE POWER SUPPLY BATTERY CHARGER ACCESSORIES Cumulative volume, Cumulative time, One sampling One sampling 24VDC, 2 x 12V/7Ah closed lead acid batteries in series Max current used 4,5A 24VDC, 5A, 3-step charger with 3-colour LED indicators Tripod Carrying belt Delivery case 0 I A2 A3 A4 M1 M2 Conf 1 0/R HOW TO USE 1. Insert filter laminate into sampling head. 2.PUSH to I to connect POWER 3.Check different display readings by PUSHING . - you can see how signal lights change A1, A2, A3, A4. 4.RESET panel meter memory by PUSHING RESET. - you can see that values in A3 ( Total volume ) and A4 ( Total time ) has changed to 00.00.00. 5.TURN FLOW CONTROL CW and stop turning when you have got desired flow rate, see A2. 6.When you have collected your sample, depending whether on desired volume, m3 or desired time, hours/minutes - TURN potentiometer CCW all the way to the left. Pump stops and also your panel meter stops. Panel meter starts calculations when Pascal value is higher than 50Pa and it pauses calculations when value is lower than 50Pa. 13.10.88 A1 5.PANEL METER display A1, Pressure difference,Pascal A2, Volume flow,m3/h A3, Total volume,m3 A4, Total time,hh:mm:ss 3.CHARGE CONNECTOR - When batteries are empty, charge 4.STOP / FLOW CONTROL - Changes pump speed 1.POWER - Connects batteries to unit 2.RESET - Resets panel meter memory 1 3 2 4 BATTERY INDICATOR Battery fully charged Battery half charged Battery is empty 3 If battery goes empty during sampling, the pump will automatically stop. To RESET this you have to turn FLOW CONTROL to 0/R. 2 HOW-TO-USE LILLIPUT 1. Charge battery by connecting charger to connector. When 3-step charger light has turned to greeen then battery is full. When not in use keep battery fully loaded. 2 A1 A3 A4 M1 M2 13.10.88 3 1 A2 Conf 1 0/R 0 I 1.POWER - Connects batteries to unit 2.RESET - Resets panel meter memory 3.CHARGE CONNECTOR - When batteries are empty, charge 4.STOP / FLOW CONTROL - Changes pump speed 5.PANEL METER display A1, Pressure difference,Pascal A2, Volume flow,m3/h A3, Total volume,m3 A4, Total time,hh:mm:ss HOW TO USE 1. Insert filter laminate into sampling head. 2.PUSH to I to connect POWER 3.Check different display readings by PUSHING . - you can see how signal lights change A1, A2, A3, A4. 4.RESET panel meter memory by PUSHING RESET. - you can see that values in A3 ( Total volume ) and A4 ( Total time ) has changed to 00.00.00. 5.TURN FLOW CONTROL CW and stop turning when you have got desired flow rate, see A2. 6.When you have collected your sample, depending whether on desired volume, m3 or desired time, hours/minutes - TURN potentiometer CCW all the way to the left. Pump stops and also your panel meter stops. Panel meter starts calculations when Pascal value is higher than 50Pa and it pauses calculations when value is lower than 50Pa. 2 3 4 BATTERY INDICATOR Battery fully charged Battery half charged Battery is empty If battery goes empty during sampling, the pump will automatically stop. To RESET this you have to turn FLOW CONTROL to 0/R. 2. Open filter cover Insert filter into sampling head. you can use Ø100mm round filters or you can use filter laminates. Close filter cover. You can: Use LILLIPUT laminated filters: - max diameter Ø90mm - min diameter Ø47mm Use standard round filters: - max diameter Ø110mm -min diameter Ø100mm Use with adapter: - Ø47mm filters - carbon cartridges - ..... Adpter for Ø47mm geometry consist of similar base plate as normal filter plate. It has a adapter part where you can fit Ø47mm activated carbon cartiridges; this adapter is based on HI-Q company elements and fits their cartridges. In the same adapter there is also a place for Ø47 particle filters. CODING OF SIGNAL LIGHTS IN PANEL METER A1= Pressure difference on orifice: Pascal A1 A2 A3 A4 M1 M2 Conf 850 Pascal A2= Air flow in: m3 / h A1 A2 A3 A4 A1 A2 A3 A4 M1 M2 Conf M1 M2 Conf 9,5 m3/h A3= Total air volume in: m3 8,8 m3 A4= Total time in: hh:mm:ss Move on by pressing downward arrow. You can also move by upward arrow. This can be done also during sampling. hh:mm:ss A1 A2 A3 A4 M1 M2 Conf 10:26 FLOW SPEED CONTROL A1 A2 A3 A4 M1 M2 13.10.88 Conf 1 2 3 0/R 0 I 4 BATTERY INDICATOR Battery fully charged Battery half charged Battery is empty If battery goes too low during sampling, the pump will automatically stop. To RESET this you have to turn FLOW CONTROL to 0/R. F rev. C rev. E rev. B rev. D rev. A rev. 2 3 BATTERY MALE PLUG CON2 F2 6A 17 PRESS1 2 3 19 20 21 7 8 9 1 23 SLOT A 2000SEN-I/O-24V SUPPLY S1 22 2 24VDC 24 A 1 2 3 4 B 5 6 7 8 25 SENYA OY schematics SLOT B 26 28 RESET S1 27 3 1 29 Plan. 30 32 RED GRN/GRAY BLACK Circuit 23042006 9 8 6 7 5 4 2 3 1 31 34 35 36 02.05.2011 jle VACUUM PUMP M - Older: 3=pink 5=Yellow 33 37 O N M L K J H G F E D C B A S Check Draw. Sheet 1 / 1 Drawing no. Project Lilliputti V2 Centre S R DPT1000-R4-AZ 1 18 0 R SUPPLY/RECHARGE FEMALE JACK 1 GND 16 YLW P CON1 +24VDC MAIN SWITCH F1 6A 15 RED P O N M L K J H G F E D C B A 14 4-20mA 13 RED YLW RED 12 RED BLCK YLW GND 3 GRN YLW GRN BLE 1 2 3 4 5 6 GRY WHT 11 YLW 1 2 3 4 5 6 BLACK 23.4.2006 Kuva1 PCB ATTENTION! IF BATTERY PACK IS SWOLLEN, CHANGE IT IMMEDIATELY. EQUIPMENT SELF PROTECTION Fuse 1. Fuse 2. 1. 2. 3. 4. AUTOMATIC FUSE, cuts OFF charging in over current situation: - check what caused over current; possible cause -broken battery AUTOMATIC FUSE, cuts OFF if too much current is drawn from battery - check wha caused over current; possible cause short circuit in electronics Automatic cut OFF if pump warms too much, let pump cool - intake may be fully blocked, example too filled filter. If battery voltage drops under 20,3V pump is cut OFF; load battery. STUK77 Pascal 176 540 694 LILLIPUT TESTING Date:05.04.2011 Serial nr:STUK2011-001 Person: M. Terho 47glass fiber 47glass/carbon m3/h Pascal m3/h Pascal m3/h 6.2 40 3 32 2.7 10.7 151 5.8 119 5.1 12 169 6.1 130 5.4 STUK77 m3/h 6.2 10.7 12 47glass fiber 47glass/carbon m3/h m3/h 3 2.7 5.8 5.1 6.1 5.4 LILLIPUT STUK2011-001 14 12 m3/h 10 STUK77 47glass 47glass/carbon 8 6 4 2 0 1 2 3 Tehoasetus LILLIPUT STUK2011-001 14 12 m3/h 10 Series1 47glass 47glass/carbon 8 6 4 2 0 0 200 400 Pascal 600 800 LILLIPUT Use LILLIPUT - outdoors, but not in heavy rain - on heavy duty tripod - or use shoulder carrying belt - or on some level surface Operation interface is simple and easy to use: You can: Use LILLIPUT laminated filters: - max diameter Ø90mm - min diameter Ø47mm EASY TO CARRY on Use standard round filters: - max diameter Ø110mm -min diameter Ø100mm Purpose: Where: Collecting particles on filter Nuclear power plants, under ground mines, in emergency situations etc. where fast responce and independent operations are needed. Portable battery operated sampler from SENYA SENYA FINLAND Use with adapter: - Ø47mm filters - carbon cartridges - .....