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VITO X1 ® VER 1.0 VITO® X1 - User Manual User Manual Page 2 Contents 1. Introduction __________________________________________ 4 2. General Notes ________________________________________ 4 3. Legal information ______________________________________ 4 4. Safety guidelines / symbol explanation _____________________ 5 5. VITO® X1 delivery contents ______________________________ 5 6. VITO® X1 - Overview ___________________________________ 6 7. VITO® X1 utilization ____________________________________ 8 8. Preparation before use _________________________________ 8 9. Filtration process ______________________________________ 9 10. Storage ___________________________________________ 10 11. Maintenance and Service _____________________________ 11 12. Filtration process ____________________________________ 12 13. Accessories ________________________________________ 12 14. Waste disposal _____________________________________ 13 6WRUDJHUHFRPPHQGDWLRQVIRU¿OWHUV _____________________ 13 16. Troubleshooting _____________________________________ 14 17. VITO® X1 - technical data _____________________________ 15 18. Declaration of conformity ______________________________ 16 VITO® X1 - User Manual 19. Your notes _________________________________________ 17 Page 3 1. Introduction Dear VITO® customer, WKDQN\RXIRUFKRRVLQJWKLVSURGXFWE\6<66\VWHP¿OWUDWLRQ*PE+ Please read the manual carefully to familiarize yourself with the handling of your VITO®¿OWUDWLRQV\VWHPWR ensure proper use. Your local dealer and the customer service are available to answer your questions and provide support. We are grateful for comments and suggestions concerning the VITO®¿OWUDWLRQV\VWHPDQGRUWKHPDQXDO (Please see contact information contained in this manual.) We hope that you enjoy your VITO®RLO¿OWHUV\VWHPIRUDORQJWLPHDQGLQFUHDVHWKHHI¿FLHQF\LQ\RXU establishment. With VITO®\RXRZQDKLJKTXDOLW\RLO¿OWHUV\VWHPIURPZKLFK\RXFDQH[SHFWDORQJOLIH DQGHI¿FLHQWVXSSRUWIRU\RXUZRUN 2. General Notes This user manual contains important information about the handling of the VITO® X1. Please read this document carefully and before using your VITO® X1. Keep this manual easy available for more information. VITO®;LVDQRLO¿OWUDWLRQV\VWHPGHVLJQHGIRUWKHFOHDQLQJRIIU\LQJRLOVKRUWHQLQJ)U\LQJZLOO contaminate the oil with burned particles. VITO® X1 makes it possible to clean the oil straightly out of the fryer. Filtering with VITO®;SURORQJVWKHOLIHWLPHRIWKHRLO:HUHFRPPHQG¿OWUDWLRQZLWK9,72® X1 once or twice a day. The VITO®;SDUWLFOH¿OWHUFDQEHXVHGVHYHUDOWLPHVEHIRUHLWKDVWREHFKDQJHG$VVRRQ DVWKHRLOFDQ¶WEHYDFXXPHGDQ\PRUHRUWKH¿OWHUEDVNHWIRUWKHSDUWLFOHVLVIXOOWKHFRQWHQWVKRXOGEH disposed according to local regulations. 3. Legal information 6<66\VWHP¿OWUDWLRQ*PE+ Eltastrasse 6 78532 Tuttlingen Germany Phone: Fax: +49 (0) 7461 / 96289-0 +49 (0) 7461 / 96289-12 In cooperation with: University Albstadt-Sigmaringen (Germany) - Industrial engineering with business studies Jakobstrasse 1 72458 Albstadt (Germany) [email protected] www.VITO.ag &RS\ULJKW6<66\VWHP¿OWUDWLRQ*PE+ All rights reserved &(2&KLHI2SHUDWLQJ2I¿FHU $QGUHDV6FKPLGW0%$'LSO:LUW,QJ 2I¿FHRIWKHFRPSDQ\7XWWOLQJHQ 7UDGHUHJLVWHUHQWU\6WXWWJDUW+5% This document is protected by copyright of SYS 6\VWHP¿OWUDWLRQ*PE+$Q\UHSURGXFWLRQLQSDUWRU DVDZKROHZLWKRXWWKHZULWWHQSHUPLVVLRQRI6<6 6\VWHP¿OWUDWLRQ*PE+LVSURKLELWHG Page 4 4. Safety guidelines / symbol explanation Wrong treatment of the VITO® can lead to dangers and injuries. The following should be observed. Potential dangers are marked with these signs: Warning Danger of injury if this is not observed Risk of electric shock by incorrect use or case opening Danger of slipping LIRLOLVVSLOOHGWRWKHÀRRU Caution Important security tip 'DQJHURIEXUQLQJV for the user of VITO® by incorrect application Operating instruction Information about the handling of VITO®RLO¿OWHUV\VWHP Danger of hearing disorder for the user of VITO® X1 3URWHFWLRQFODVV Use the VITO® X1 only in grounded conditions • VITO® X1 • • • Power cord /DQFHZLWKWXEHDQGTXLFNUHOHDVHIDVWHQHU Cover • • • • • • • )LOWHUEDVNHW Manual Warranty card Short instruction 3DUWLFOH¿OWHUSLHFH ,QEXVNH\ Wrench VITO® X1 - User Manual 5. VITO® X1 delivery contents Page 5 6. VITO® X1 - Overview 6.1 Product description: Switch lever Return / Extract 02 Power indicator 02 03 04 (red LED) 03 Extract (blue LED) 04 Return (green LED) 05 Rotary switch 05 06 07 (Return / Off / Extract) 06 Power Chord Connector 07 +HDW9HQWV 08 09 Page 6 Lancetube (removable) Side-handles Top-Cover with handle )URQW+DQGOH Lance with handles 08 09 6.2 Product description: Lancetube quick connector Lancetube quick connector opened Tank Seal )LOWHUEDVNHWLQÀRZ Connecting Piece 20 bottom 22 )LOWHUEDVNHWLQÀRZWRS 3DUWLFOH¿OWHU 24 23 25 23 24 Oil-level-sensor 25 Turbine intake VITO® X1 - User Manual 20 Filter basket handles Filter basket 22 Page 7 7. VITO® X1 utilization 7.1 Designated use • VITO® is designed for commercial use. • • • )ROORZWKHVDIHW\LQVWUXFWLRQV Filtration is only possible if the oil is liquid. VITO® should only be used by suitably trained staff! VITO® RLO¿OWHUV\VWHPLVGHVLJQHGIRULQWHUPLWWHQWGXW\ 7.2 NON designated use The nonobservance of the contents described in the manual can lead to damage or malfunction of VITO® or can lead to severe human injuries!!! • VITO® is NOTDSSURYHGIRUFOHDQLQJ¿OWHULQJRIOLTXLGVRWKHUWKDQIU\LQJRLOVKRUWHQLQJ • Do NOT use or store VITO®RXWVLGH,WZLOOEHGDPDJHGE\UDLQKXPLGLW\RUFROG • VITO® is NOTGHVLJQHGIRUFRQWLQXRXVGXW\5LVNRIRYHUKHDWLQJ¿UHKD]DUG • • • • Do NOT cover vent slots Do NOT touch the power plug with wet hands! Do NOT jam or bend the power cord! The use of VITO® is strictly prohibited for children! • VITO® must not be operated on a connection other than protection class I (grounded) No liability will be accepted for improper use! 8. Preparation before use 8.1 Safety Guidelines • • • • • • Clean VITO®EHIRUHXVLQJLWWKH¿UVWWLPH0DNHVXUHWKDWWKHORFDOYROWDJHLVFRQIRUPWR the voltage on the type label of VITO®! Do NOT get the power cord in contact with hot oil / shortening! The maximum operating temperature is 175°C / 347°F! (oil temperature) Do NOT run the pump without oil! 3D\DWWHQWLRQWRKHDWLQJHOHPHQWVJULGVRUWKHUPDOVHQVRUVLQWKHIU\HU Check the function of the oil level detection! To lift or transport VITO® only pick it up using the black side-handles! • • Use ear muffs or proper hearing protection! Use safety gloves! • '21275(78517+(2,/:,7+2873/$&,1*7+(/$1&(,1727+()5<(5 • 8.2 Storage of VITO® • Page 8 Allowed ambient / storage temperature: +10 to +35°C (50° to 95°F) 9. Filtration process 9.1 Requirements 1. 2. 3. ,QVHUWWKH¿OWHUEDVNHWLQWRWKHWDQN)LOWHUEDVNHWLQÀRZERWWRP 22 22 (19) must be plugged into connecting piece (16) inside the tank. 3ODFHWKHSDUWLFOH¿OWHULQWKH¿OWHUEDVNHW 23 22 6HHFKDSWHU3DUWLFOH¿OWHUFKDQJH Check if the seal (18) is completely (all around the machine) covered by WKH¿OWHUEDVNHW 22 4. 5. • Put the top cover (10) on the X1 and pay attention to the correct seating. 0DNHVXUHWKDWWKHODQFHWXEHTXLFNFRQQHFWRU¿WVZHOO 2SHUDWLRQZLWKRXWDSURSHUVHWXSRIWKH¿OWHUEDVNHWDQGFRUUHFWO\ 22 SODFHGWRSFRYHULVQRWSRVVLEOHWKHUHLVQRYDFXXPFUHDWHG 9.2 Operation Notes • 7KH¿OWUDWLRQSURFHVVDQGWKHEDFNSXPSLQJSURFHVVFDQEHLQWHUUXSWHG anytime by turning the switch 05 (5) to “OFF“ • Do NOT move VITO®ZKLOH¿OWUDWLRQLVLQSURJUHVV • • Only use VITO® in a straight position! Do not operate VITO®ZLWKRXWWKH¿OWHUEDVNHW'HYLFHPD\EH GDPDJHG • The Power indicator (red LED) 02 (2) is depending on what is chosen “ReWXUQ´JUHHQ/('RU³([WUDFW´EOXH/('DUHOLWGXULQJ¿OWUDWLRQ 04 03 process. 1. Place VITO® securely next to the fryer 2. 3. 4. Make sure that the switch 05 (5) is on position “OFF” Put the lance (12) into the fryer and hold it tight or ensure a secure hold ® Plug in VITO . Power indicator (red LED) 02 (2) is active 5. First turn the switch lever (1) and then turn the switch 05 (5) to position “Extract” Indicator “Extract” (blue LED) 03 (3) is lit during the suctioning process. ,IVZLWFKLVLQSRVLWLRQ³([WUDFW´DQGEOXHOLJKWLVQRWOLJKWHG 05 03 the oil-level-sensor (25) is active. => Return oil to fryer. See point 9.5 25 (Pumping back process) or see point 11.1 how to clean the oil-level-sensor (25). 25 6. 7. VITO® X1 - User Manual 9.3 Starting the suctioning process Page 9 9.4 Finishing the suction process prematurely 1. Take the lance (12) out of the oil. 2. 3. Let the suctioning process continue for 10 seconds Turn the switch 05 (5) to position “OFF” 4. 5. Clean the lance (12) with a cloth Store the lance (12) in the lance tube 6. Plug out VITO® 9.5 Starting the pumping back process 1. Place VITO® securely next to the fryer 2. 3. Make sure that the switch 05 (5) is on position “OFF” Put the lance (12) into the fryer and hold it tight or ensure a secure hold 4. Plug in VITO®. Power indicator (red LED) 02 (2) is active 5. 6. First turn the switch lever (1) and then turn the switch 05 (5) to position “Return” Indicator “Return” (green LED) 04 (4) is lit during the pumping back process 9.6 Finishing the pumping back process prematurely 1. Take the lance (12) out of the oil. 2. 4. /HWWKHSXPSSURFHVVFRQWLQXHIRUVHFRQGDQGVZLWFKWKHOHYHURQFHWR ³([WUDFW´DQGEDFNWR³5HWXUQ´ &DXWLRQ$WWKHHQGRIWKHEDFNSXPSLQJSURFHVVDLUHVFDSHVRXWRIWKHODQFH ZKLFKPD\OHDGWREXEEOHVDQGWKHUHVXOWDQWVSODVKLQJ Turn the switch 05 (5) to position “OFF” 5. 6. 7. Clean the lance (12) with a cloth Insert the lance (12) 08 for storage in the lance tube (08) Plug out VITO® 3. 10. Storage • Page 10 DO NOT put VITO® into a cold storage room! Condensation will destroy the electric parts. 11. Maintenance and Service 11.1 Important Notes • &OHDQWKHWDQNWKHVHQVRUDQG¿OWHUEDVNHWFDUHIXOO\HYHU\ 25 22 • • • • WLPH\RXFKDQJHWKHSDUWLFOH¿OWHU 23 ® Clean VITO only when the machine is cold DO NOT use abrasive cleaners DO NOT use a wire brush or similar Unscrew the power cord only in case of service! 11.2 Cleaning Preparation 1. Make sure that VITO® is cooled down 2. 3. Open the top-cover (10) 'LVSRVHSDUWLFOH¿OWHU6HH 23 4. 0DQXDORUPDFKLQHFOHDQLQJRIWKH¿OWHUEDVNHWDQGWRSFRYHU 22 5. Clean the remaining parts of the unit Make sure that you clean the VITO®FRQVLGHULQJWKH+$&&3UXOHVRU \RXURZQFRXQWU\UHJXODWLRQV 11.3 Manual Cleaning 1. &OHDQWKHFRQWUROSDQHOOHYHUVZLWFKHFWZLWKDGDPSFORWK'2127 XVHUXQQLQJZDWHUEHFDXVHWKLVZLOOKDUPWKHHOHFWULFDOV\VWHPRIWKH device! 2. 3. Clean remaining parts with soapy water. Dry VITO® with a towel 11.4 Machine cleaning 3XW¿OWHUEDVNHWDQGFRYHULQWRWKHGLVKZDVKHU 22 2. Start cleaning program. 3. Clean the control panel with a cloth! VITO® X1 - User Manual 1. 2. 3. Page 11 12. Particle Filter Change • &KDQJHWKHSDUWLFOH¿OWHURQO\LIQHFHVVDU\7KHWLPHRIFKDQJHLVEDVHGRQXVDJH 23 of VITO® and the degree of pollution of the frying oil. • 7KH¿OWHUKDVWREHFKDQJHGZKHQWKHUHLVQRSHUIRUPDQFHRUWKH¿OWHULVIXOO 'RQ¶WOHDYHJDSVEHWZHHQWKH¿OWHUDQG WKHHGJHVRIWKH¿OWHUEDVNHW Filter empty Filter full 13. Accessories Additional accessories for your VITO® are available: 6SDUH¿OWHUVIRUVITO®; EXQGOHVL]H%R[3FV 0DWHULDOcellulose • • • • VITO®2LOWHVWHU Checks TPM of your oil Prevents changing oil too early Ensures high quality Quick temperature check Need something else? Contact us for other solutions. Our costumer support will gladly assist you with all your questions. Page 12 14. Waste disposal 14.1 Packaging disposal • The packaging should be recycled • or Store the packaging carefully 14.2 Filter disposal • 8VHG¿OWHUVPXVWEHGLVSRVHGDFFRUGLQJWRWKHORFDOUHJXODWLRQV 14.3 Device disposal If VITO® reaches the end of its life-cycle it must be disposed accordingly. 7KLVGLVSRVDOLVKDQGOHGE\6<66\VWHP¿OWUDWLRQ*PE+DVGH¿QHGE\ODZ Send VITO® to: 6<66\VWHP¿OWUDWLRQ*PE+ Eltastrasse 6 7XWWOLQJHQ*HUPDQ\ For further questions please contact your local dealer or the SYS customer support 14.4 WEEE (Waste Electrical and Electronic Equipment) Statement 7RSURWHFWWKHJOREDOHQYLURQPHQWDQGDVDQHQYLURQPHQWDOLVW6<66\VWHP¿OWUDWLRQ*PE+PXVWUHPLQG\RXWKDW8QGHUWKH(XURSHDQ8QLRQ³(8³'LUHFWLYHRQ:DVWH(OHFWULFDODQG(OHFWURQLF(TXLSPHQW'LUHFWLYH(& ZKLFKWDNHVHIIHFWRQDXJXVWSURGXFWVRI³HOHFWULFDODQGHOHFWURQLF equipment“ cannot be discarded as municipal waste anymore and manufac- 6WRUDJHUHFRPPHQGDWLRQVIRUÀOWHUV 'XULQJVWRUDJHGRQRWH[SRVHWKHSDUWLFOH¿OWHUVWRH[WUHPHWHPSHUDWXUHRU KXPLGLW\IRUH[DPSOHQHDUDKHDWVRXUFHDLUFRQGLWLRQLQJRUGLUHFWVXQOLJKW +HDWFROGDQGKXPLGLW\KDYHDQHJDWLYHHIIHFWRQWKHSURSHUWLHVRIWKHSDUWLFOH¿OWHUHVSHFLDOO\DIWHUUHPRYLQJRURSHQLQJWKHEDJSDFNDJLQJ ,QDQ\FDVHWKHSDUWLFOH¿OWHUPXVWQRWEHH[SRVHGWRIURVWDVWKLVFDQFDXVH GDPDJHWRWKHPLFURVWUXFWXUHRIWKH¿OWHUZKLFKLPSDLUVWKHIXQFWLRQDOLW\RI WKHSDUWLFOH¿OWHU • Store dry at 60-65% relative humidity • Room temperature 24°C ± 5°C (78°F ± 40°F) • 'R127SXWZHLJKWRQSDOOHWVDQG¿OWHUSDUFHOV VITO® X1 - User Manual turers of covered electronic equipment will be obligated to take back such SURGXFWVDWWKHHQGRIWKHLUXVHIXOOLIH6\VWHP¿OWUDWLRQZLOOFRPSO\ZLWKWKH product take back requirements at the end of the life cycle of VITO®-branded products that are sold in the EU. You can return these products to local collection points. Page 13 • Avoid sudden temperature changes • • Store in the cardboard packaging in sealed bag 0D[LPXPKHLJKWRIWKH¿OWHUVWDFNFPIWRQSDOOHW 8QGHUREVHUYDQFHRIWKHDERYHFRQGLWLRQVWKHVWRUDJHSHULRGZLOOEH\HDUV 16. Troubleshooting 3RVVLEOHFDXVH Malfunction Power indicator (red LED) stays inactive • • • Remedial action Mains plug not plugged in Mains cable is defective fuse is defective • Plug in VITO® • Please contact service • Please contact service VITO® makes loud noises GXULQJ¿OWUDWLRQ • Pump or turbine defective • Please contact service One of the lights is not lit but device can still be started • LED defective • Please contact service VITO® cannot be started • Control unit defective • Please contact service Line fuse/ Ground fault circuit interrupter (GFCI) blowout • Net protection or other electronic components are blocking • Please contact service Low back pumping performance • • • • Pump blocked Pump defective Tube blocked Tubing blocked • • Clean Please contact service 1RRUWRROLWWOHYDFXXPÀRZ • 3DUWLFOH¿OWHULV blocked 3DUWLFOH¿OWHULVIXOO Filter basket is full to much space between cover and the tank pipe is blocked • &KDQJHSDUWLFOH¿OWHU • • • &KDQJHSDUWLFOH¿OWHU (PSW\WKH¿OWHUEDVNHW Position the cover correctly • Clean • • • • 3DUWLFOHVLQWKH¿OWUHGRLO • • 1R¿OWHULQVHUWHG Filter inserted incorrectly • • ,QVHUW¿OWHU ,QVHUW¿OWHUDVGHVFULEHGLQ the manual No extraction and blue LED off • • • Oil-level-sensor dirty Max. oil level reached Filter defect • • • &KDQJH¿OWHU Clean Return the oil and try again 6KRXOGRWKHULVVXHVDSSHDUJHWLQFRQWDFWZLWKWKHFXVWRPHUVXSSRUWRU\RXUORFDOGHDOHU&RQWDFW details on chapter 3 “Legal information”. Page 14 Nominal voltage $FFRUGLQJWRFRXQWU\VHHW\SHVLJQ 220 - 240 V ~ ±10% ELV+] 100 - 120 V ~ ±10% +] Nominal current under load DSSUR[$EHL9 DSSUR[$EHL9 Operating temprature Max. 175°C / 347F Max. power / Nominal power N: Weight NJOEV Acoustic signal no Taking particles 10l / 22lb Tank volume 80l / 176lb Noise level DSUR[G%$ 'LPHQVLRQV:[+[/ 610 x 450 x 890mm [[LQ Storage temperature 0°C/50°F to max. 30°C / 86°F User control Rotary switch Application Perfect for e.g. 4 x 20l (max. 80l) 3DUWLFOH¿OWHU cellulose Operation mode Intermittant operation Protection level IP23 Oil-level-sensor switching level approx. 80l / 176lb VITO® X1 - User Manual 17. VITO® X1 - technical data Page 15 18. Declaration of conformity Issued by 6<66\VWHP¿OWUDWLRQ*PE+ Eltastrasse 6 7XWWOLQJHQ*HUPDQ\ for the product VITO®; international patent pending 7KHSURIHVVLRQDOIDW¿OWUDWLRQHTXLSPHQWLVPDQXIDFWXUHGDQGWHVWHGDFFRUGLQJWRWKHIROORZLQJVWDQGDUGV )RUWKHSXUSRVHVRIWKH(&±0DFKLQHU\'LUHFWLYH((&DVDPHQGHGE\'LUHFWLYH(&DQG GHYHORSHGLQWHUPVRIWKHQHZ'LUHFWLYH(&ZHUHGHVLJQHGDQGPDQXIDFWXUHG This declaration applies to all identical copies of the product. The following harmonized standards are applied: DIN EN 2926DIHW\RIPDFKLQHU\HTXLSPHQWDQGIDFLOLWLHV ',1(1HOHFWULFDOHTXLSPHQWIRULQGXVWULDOPDFKLQHU\ 7KHSURGXFWPHQWLRQHGDERYHPHHWVWKHIROORZLQJEDVLFUHTXLUHPHQWVWKDWODLGGRZQLQ&RXQFLO'LUHFWLYH on the approximation of the laws of the member states relating to electromagnetic compatibility (2004/108/EC). The following standards are applied: (1HOHFWURPDJQHWLFFRPSDWLELOLW\HOHFWURPDJQHWLFLQWHUIHUHQFH (1$HOHFWURPDJQHWLFFRPSDWLELOLW\LPPXQLW\ (1GHYLFHVZLWKDQDORJLQSXWVOLPLWVGHYLFHV$ (1YROWDJHÀXFWXDWLRQGHYLFHV$ 7XWWOLQJHQ2FWREHU Andreas Schmidt &(2&KLHI([HFXWLQJ2I¿FHU 6<66\VWHP¿OWUDWLRQ*PE+ Page 16 VITO® X1 - User Manual 19. Your notes Page 17 19. Your notes Page 18 VITO® X1 - User Manual 19. Your notes Page 19