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FheZkYjHWd][ 9^hig^Wji^dc BVX]^cZhIddah ;ZWgjVgn'%%+ :medgi 2 Product Range Piping Systems Machines for Processing Plastic - Pipes Page Electrofusion Units and Accessories 4 Tools for preparing pipe and surfaces 18 Accessories for job sites 22 Pipe Cutters 34 KL – Line Butt Fusion machine 38 GF – Line Butt Fusion machine 61 SUVI ® 50 108 WM – Line Butt Fusion machine 113 Pipe Cutters 129 Accessories for job sites 133 3 BH6 :aZXigd[jh^dcJc^ih 4 Tooling and Installation equipment Electrofusion Units and Accessories 5 BH6jc^ihViV\aVcXZ <[Wjkh[i J[cf[hWjkh[#Z[f[dZ[djfem[hYedjheb M_Z[_dfkjlebjW][hWd][ '.&#(,*L Ik_jWXb[\eh][d[hWjehef[hWj_ed 7kjecWj_Y\ki_edZWjW_dfkj l_WXWhYeZ[h[WZ[h%iYWdd[h <ehi[h_WbWdZbed]#j_c[\ki_ed MWi^ZemdWdZZkijfhee\?F,+ CWn_ckcfhej[Yj_edW]W_dij[b[Yjh_YWb ^WpWhZi"Fhej[Yj_edYbWii' B_]^jm[_]^j"heXkijWbkc_d_kc^eki_d] IjkhZojhWdifehjXen ?dj[]hWj[ZWYj_l[Yeeb_d] CWdkWb[djhoe\\ki_edj_c[ <ki_edj_c[WdZ[d[h]oZ_ifbWo C[dk]k_ZWdY[_dceh[j^Wd(*bWd]kW][i Fhe]hWccWXb[cW_dj[dWdY[_dj[hlWbi Ki[h]k_ZWdY[ ?dZ_l_ZkWbYedÓ]khWj_ed F_f[be]Xeeaie\jmWh[ CI7M?D#M;B: ?dj[hdWbiW\[jofhejeYebijehW][ <ki_edZWjWh[YehZ_d] C[cehoYWhZ\eh*&&\ki_edi 9ecfb[j[jhWY[WX_b_jo_ifeii_Xb[\eh_dZ_l_ZkWb f_f_d]Yecfed[djiJhWY[WX_b_joWYYehZ_d]je ?IE'('-,#* 6 CI7(+& CI7)&& CI7)+& CI7*&& J[Y^d_YWbZWjW CI7(+& CI7)&& CI7)+& CI7*&& ?dfkjlebjW][hWd][ &-%"'+)68 &-%"'+)68 &-%"'+)68 &-%"'+)68 <h[gk[dYohWd][ )*"+*=o )*"+*=o )*"+*=o )*"+*=o 9khh[djYedikcfj_ed &+6 &+6 &+6 &+6 Fem[h (*%%L (*%%L (*%%L (*%%L EkjfkjlebjW][ -")'K)-K -")'K)-K -")'K)-K -")'K)-K EkjfkjYkhh[dj %#*".%6 %#*".%6 %#*".%6 %#*".%6 Kfijh[WciW\[joYkjekj &+6^cZgi &+6^cZgi &+6^cZgi &+6^cZgi Fhej[Yj_edhWj_d] >E+* >E+* >E+* >E+* Fhej[Yj_edYbWii & & & & >eki_d] 6ajb^c^jb 6ajb^c^jb 6ajb^c^jb 6ajb^c^jb ?dj[]hWj[ZYeeb_d] NZh NZh NZh NZh 9edd[Yj_d]YWXb[i (b (b (b (b <ki_edYWXb[i (b (b (b (b M[_]^jef[hWj_l["_dYb$YWXb[ &&#*`\ &&#*`\ &&#*`\ &&#*`\ C[Wikh[c[djiM%>%: '-)$(+)$&.* '-)$(+)$&.* '-)$(+)$&.* '-)$(+)$&.* FheY[iiWXb[XWhYeZ[i 8dYZ>'$* 8dYZ&'-8 8dYZ>'$* 8dYZ&'-8 8dYZ>'$* 8dYZ&'-8 8dYZ>'$* 8dYZ&'-8 Meha_d]j[cf[hWjkh[hWd][ "&%8id )*8 "&%8id )*8 "&%8id )*8 "&%8id )*8 7kjecWj_Yj[cf[hWjkh[Yecf[diWj_ed NZh NZh NZh NZh <ki_edYkhh[djced_jeh_d] NZh NZh NZh NZh 9e_bi^ehj#Y_hYk_jh[Ye]d_j_ed NZh NZh NZh NZh :_ifbWo A:9,"HZ\m)C A89\gVe]^X A89\gVe]^X A89\gVe]^X :eYkc[djWj_ede\\ki_edZWjW " " NZh NZh :eYkc[djWj_ede\jhWY[WX_b_joZWjW " " " NZh ?dj[hdWbZWjWijehW][ " " NZh!,*% NZh!,*% ;nj[hdWbZWjWijehW]["C[ceho9WhZ " " NZh!)%% NZh!)%% I[h_Wb_dj[h\WY[ " " NZh NZh FWhWbb[b_dj[h\WY[ " " Dei^dcVa Dei^dcVa FhejeYebie\jmWh[CI7M?D#M;B: " " NZh NZh :WjWjhWdi\[hYWXb[ " " Dei^dcVa Dei^dcVa C[cehoYWhZ " " Dei^dcVa NZh!'*+`7 M[bZ[h?:YWdX[YedÓ]kh[ZWicWdZWjeho[djho " " NZh NZh CWdkWb\ki_edZWjW[djho NZh NZh NZh NZh BWd]kW][i " ') ') ') ;bXemYedd[Yjehfbk]*$&cc NZh NZh NZh NZh 8WhYeZ[iYWdd[h Dei^dcVa Dei^dcVa Dei^dcVa Dei^dcVa JhWdifehjXenWbkc_d_kc%meeZ NZh NZh NZh NZh H[Yecc[dZ[Z][d[hWjehfem[h (#*`K6 (#*`K6 (#*`K6 (#*`K6 NZh NZh NZh IjWdZWhZi09;";D++&'*";D+&&.'#'";D+&&.(#'" NZh ;D,'&&&#)#)";D,&))+#'";D,&))+#(#*+ 7 Ndjg7ZcZÒih bVm^bjbhV[Zin[dgi]ZjhZg ^begdkZYldg`fjVa^in ^cY^k^YjVaXdcÒ\jgVi^dc adc\hZgk^XZa^[Z i]Zg^\]ibVX]^cZ[dgZkZgnVeea^XVi^dc ZVhn"id"[daadljhZg\j^YVcXZbZcj gZa^VWaZ[jh^dcegdXZhh ZVhnidigVchedgi jhZg\j^YVcXZ^c')aVc\jV\Zh gdWjhiYZh^\c edankVaZcihnhiZb aZhhcdc"egdYjXi^kZi^bZ h^beaZjeYVi^c\d[hd[ilVgZ ZVhn[jh^dcYViVegdXZhh^c\ bdgZgVi^dcValdg`^c\ jhZg"[g^ZcYan L>C"L:A9Hd[ilVgZ I]ZL>C"L:A9Hd[ilVgZEVX`V\Z^hVkVajVWaZidda[dgYdXjbZciVi^dcd[ndjge^e^c\cZildg`dg ^cY^k^YjVahZXi^dchd[^i#>id[[ZghXdci^cjdjhYdXjbZciVi^dcd[[jh^dcXdccZXi^dchVcYi]Ze^e^c\ XdbedcZcihjhZYÒii^c\h!e^eZh!bZX]Vc^XVaeVgihVcYi]Zl]daZe^e^c\^chiVaaVi^dc# I]Z[daadl^c\dei^dchVgZVahdVkV^aVWaZidndjl^i]i]ZL>C"L:A9Hd[ilVgZEVX`V\Z/ h^c\aZVcYXdaaZXi^kZ[jh^dcegdidXdah XgZVi^c\^cY^k^YjVaWVgXdYZh ^cY^k^YjVaXdcÒ\jgVi^dcd[[jh^dcYZk^XZh gZVY^c\djid[[jh^dcYViV lZaYZg>9VXXdgY^c\id>HD&'&,+"( XgZVi^dcd[Ve^eZWdd` [jh^dcYViVegdXZhh^c\VcYdg\Vc^hVi^dc jh^c\i]Ze^eZWdd`idXVaXjaViZ ^bedgi^c\[jh^dcYViV^c8HK[dgbVi i]ZkdajbZd[ndjge^e^c\cZildg` Zmedgi^c\YViV^c:M8:Adg688:HH e^e^c\hnhiZbYdXjbZciVi^dcVXXdgY^c\ [dgbVii^c\BH6bZbdgnXVgYh id>HD&'&,+") HVk^c\d[[jh^dcVcY$dg GZXdgY^c\d[[jh^dcVcY$dg igVXZVW^a^inegdidXdahVcY IgVXZVW^a^inYViVl^i]i]Z Vahd[dgjeYVi^c\cZl BH6(*%!BH6)%% hd[ilVgZdgaVc\jV\Zh IgVch[Zgg^c\idYViVWVhZ VcYigVXZVW^a^inYViV! 9dlcadVY^c\i]Z[jh^dc VcY$dgeg^ci^c\djid[h^c\aZ [dgbVii^c\i]ZbZbdgn dgXdaaZXi^kZegdidXdah XVgYhVcYXdcÒ\jg^c\i]Z ^cY^k^YjVa[jh^dcjc^ih 8 DgYZg>c[dgbVi^dc[dgBH69Zk^XZh CI7(+& CI7)+& L^i]WVgXdYZgZVYZg:JedlZgeaj\! L^i]WVgXdYZgZVYZg:JedlZgeaj\! 8dYZ,..(*%)%, 8dYZ,..(*%(.& L^i]WVgXdYZgZVYZg8=edlZgeaj\! L^i]WVgXdYZgZVYZg8=edlZgeaj\! 8dYZ,..(*%)%+ 8dYZ,..(*%(.' L^i]WVgXdYZhXVccZg:JedlZgeaj\! L^i]WVgXdYZhXVccZg:JedlZgeaj\! 8dYZ,..(*%)'& 8dYZ,..(*%))& CI7)&& CI7*&& L^i]WVgXdYZgZVYZg:JedlZgeaj\! L^i]WVgXdYZgZVYZg:JedlZgeaj\! 8dYZ,..(*%(,* 8dYZ,..(*%(,+ L^i]WVgXdYZgZVYZg8=edlZgeaj\! L^i]WVgXdYZgZVYZg8=edlZgeaj\! 8dYZ,..(*%(-( 8dYZ,..(*%(-) L^i]WVgXdYZhXVccZg:JedlZgeaj\! L^i]WVgXdYZhXVccZg:JedlZgeaj\! 8dYZ,..(*%)(& 8dYZ,..(*%)*& DgYZg>c[dgbVi^dc[dgBH66XXZhhdg^Zh 8WhYeZ[iYWdd[h 8WhYeZ[h[WZ[h ^cXa#edjX] BH6'*%"BH6)%% BH6'*%"BH6)%% 8dYZ,..(*%((* 8dYZ,..(*%)& 9Wi[\ehh[WZ[h 8dYZ,..(*%((, Ie\jmWh[F?F;M?D#M;B: JhWdifehjXen 8dYZ,.%&&.(%& BH6'*%"BH6)%% Ie\jmWh[CI7M?D#M;B: 8dYZ,..(*%),' 8dYZ,..(*%(+* KI8i[h_WbYedl[hj[h C[cehoYWhZ(+,A8 JH7"GH'('!aZc\i]%#)b [dg)%%ad\h dcanl^i]E8YViV 8dYZ,..(*%(.* igVch[ZgXVWaZ 8dYZ,..(*%).* :WjWjhWdi\[hYWXb[F9 Fh_dj[hYWXb[ HZg^VaG?)*"HZg^VaGH'(' HZg^VaG?)*"EVgVaaZa$ AZc\i]'b 8Zcigdc^Xh!AZc\i]'#-b 8dYZ,..(*%(-* 8dYZ,..(*%(-, 7ZWfj[h )#%bbZaWdl!WaVX`!8dYZ,..(*%()% )#,bbhigV^\]i!\gZn!8dYZ,..(*%()& )#%bbZaWdl!WaVX`!8dYZ,..(*%)+& )#,bbhigV^\]i!\gZn!8dYZ,..(*%)+' 9 MSA 400 Traceability Electrofusion Unit Professional electrofusion unit for traceability of piping system components from raw material to completed electrofusion joint (to ISO 12176). The MSA units with the unique inverter technology and the active cooling system for trouble-free operation from generator or mains supply. Suitable for jointing in series. The unit is equipped with barcode reader pen and a memory card (exchangeable data carrier). The unit is robust, light and easy to use. The menue has up to 24 different languages. Inclusive 1 transport case, 1 pair of angle adapter clips 4.0mm, operating instructions, configuration card and Software MSA WIN-WELD. Technical Data Ambient temperature Mains voltage Mains frequency Fusion voltage Fusion current Power Protection Mains cable Fusion cable Dimensions (WxHxD) Weight incl. cables Display Size display (WxH) Type size Languages Warranty Type Code MSA 400 799 350 376 PF 2 51 306 10 MSA 400 799 350 451 MSA 400 799 350 384 -10 °C - +45 °C 180 V - 264 V AC 45Hz - 65 Hz 8 - 42 (48) V AC max. 80 A max. 3500 W 1 / IP 65 3m 3m 285 x 360 x 200 mm ca. 11,5 kg, light-weight aluminium housing LCD graphic, background light, contrast adjustment 132 x 39 mm 8 mm German, English, French, Chinese, Czech, Hungarian, Italian, Norwegian, Dutch, Polish, Rumanian, Slovakian, Portuguese, Danish, Spanish, Estonian, Finnish, Croatian, Lithuanian, Swedish, Slovenian, Turkish, Russian, Bulgarian 24 months kg 16,800 Description Standard, with barcode reader pen+transport case 16,800 Plus, with barcode scanner+transport case 16,800 Standard CH power plug, with barcode reader pen+transport case Tooling and Installation equipment MSA 350 Record Electrofusion Unit Professional electrofusion unit for recording jointing data of electrofusion components as a basis for electronic joint recording. The MSA units with the unique inverter technology and the active cooling system for trouble-free operation from generator or mains supply. Suitable for jointing in series. The unit is equipped with barcode reader pen, optional with barcode scanner. The unit is robust, light and easy to use. The menu has up to 24 different languages. Inclusive transport box, 1 pair of angle adapter clips 4.0 mm, operating instructions, configuration card and Software MSA WIN-WELD. (for read out of fusion data are the Data transfer cable PC, Code 799 350 385 or the Memory card 256 kB, Code 799 350 395 required). Technical Data Ambient temperature Mains voltage Mains frequency Fusion voltage Fusion current Power Protection Mains cable Fusion cable Dimensions (WxHxD) Weight incl. cables Display Size display (WxH) Type size Languages Warranty Type Code MSA 350 799 350 391 PF 2 51 306 MSA 350 799 350 441 MSA 350 799 350 392 -10 °C - +45 °C 180 V - 264 V AC 45Hz - 65 Hz 8 - 42 (48) V AC max. 80 A max. 3500 W 1 / IP 65 3m 3m 285 x 360 x 200 mm ca. 11,5 kg, light-weight aluminium housing LCD graphic, background light, contrast adjustment 132 x 39 mm 8 mm German, English, French, Chinese, Czech, Hungarian, Italian, Norwegian, Dutch, Polish, Rumanian, Slovakian, Portuguese, Danish, Spanish, Estonian, Finnish, Croatian, Lithuanian, Swedish, Slovenian, Turkish, Russian, Bulgarian 24 months kg Description 11,500 Standard, with barcode reader pen+transport case 16,800 Plus, with barcode scanner+transport case 16,800 Standard CH Power plug, with barcode reader+transport case 11 Tooling and Installation equipment MSA 300 Automatic Electrofusion Unit Automatic electrofusion unit with barcode reader pen, optional with barcode scanner. The MSA units with the unique inverter technology and the active cooling system for trouble-free operation from generator or mains supply. Suitable for jointing in series. The unit is robust, light and easy to use. The menu has up to 24 different languages. Inclusive transport box, 1 pair of angle adapter clips 4.0 mm, operating instructions and configuration card. Technical Data Ambient temperature Mains voltage Mains frequency Fusion voltage Fusion current Power Protection Mains cable Fusion cable Dimensions (WxHxD) Weight incl. cables Display Size display (WxH) Type size Languages Warranty Type Code MSA 300 799 350 375 PF 2 51 306 12 MSA 300 799 350 431 MSA 300 799 350 383 -10 °C - +45 °C 180 V - 264 V AC 45Hz - 65 Hz 8 - 42 (48) V AC max. 80 A max. 3500 W 1 / IP 65 3m 3m 285 x 360 x 200 mm ca. 11,5 kg, light-weight aluminium housing LCD graphic, background light, contrast adjustment 132 x 39 mm 8 mm German, English, French, Chinese, Czech, Hungarian, Italian, Norwegian, Dutch, Polish, Rumanian, Slovakian, Portuguese, Danish, Spanish, Estonian, Finnish, Croatian, Lithuanian, Swedish, Slovenian, Turkish, Russian, Bulgarian 24 months kg 16,800 Description Standard, with barcode reader pen+transport case 16,800 Plus, with barcode scanner+transport case 16,800 Standard CH Power plug, with barcode reader pen+transport case Tooling and Installation equipment MSA 250 Automatic Electrofusion Unit Automatic electrofusion unit with barcode reader pen, optional with barcode scanner. The MSA units with the unique inverter technology and the active cooling system for trouble-free operation from generator or mains supply. Suitable for jointing in series. The unit is robust, light and easy to use. Single push-button operation, display shows fusion time and energy consumed. Inclusive transport box, 1 pair of angle adapter clips 4.0 mm and operating instructions. Technical Data Ambient temperature Mains voltage Mains frequency Fusion voltage Fusion current Power Protection Mains cable Fusion cable Dimensions (WxHxD) Weight incl. cables Display Size display (WxH) Type size Warranty Type Code MSA 250 799 350 407 PF 2 51 306 MSA 250 799 350 421 MSA 250 799 350 406 -10 °C - +45 °C 180 V - 264 V AC 45Hz - 65 Hz 8 - 42 (48) V AC max. 80 A max. 3500 W 1 / IP 65 3m 3m 285 x 360 x 200 mm ca. 11,5 kg, light-weight aluminium housing LED 1 x 4 N, 7 Segments 50 x 18 mm 14 mm 24 months kg Description 16,800 Standard, with barcode reader pen+transport case 16,800 Plus, with barcode scanner+transport case 16,800 Standard, with CH power adapter, barcode reader pen+transport case 13 Tooling and Installation equipment MSA 210 Manual Electrofusion Unit Monovalent electrofusion unit with easy manual entry of fusion time by the operator according to the fitting requirements. The unit can be used on the product range of +GF+ electrofusion fittings up to a nominal diameter of 500 mm SDR 17. Suitable for jointing in series, temperature excess protected. The unit stores the last fusion time and generates a consecutive fusion counter. A buzzer indicates the start and the end of the fusion cycle. Technical Data Ambient temperature Mains voltage Mains frequency Fusion voltage Internal Fuse Power consumption Protection Mains cable Fusion cable Connector Dimensions (WxHxD) Weight incl. cables Display Size display Type size Warranty -10°C - +40°C 180 V - 250 V AC 45 Hz - 65 Hz 39,5 V 20 A max. 2750 W IP 65 4m 3m 4,0 mm / 90 270 x 480 x 150 mm ca. 21 kg LED 1 x 4 N, 7 segments 50 x 18 mm 14 mm 12 months Code 790 128 001 Adapter • Adapters for electrofusion units with 4 mm connectors. Compatible with electrofusion units MSA 200, MSA 250, MSA 300, MSA 350 and MSA 400. • Scope of delivery: 1 pair (2 pieces). (As additional components. One pair of adapters are provided with all MSA 250, MSA 300, MSA 350 and MSA 400 control units). Type PF 2 51 306 14 4,0 mm 4,7 mm 4,0 mm 4,7 mm Code kg 799 350 340 799 350 341 799 350 461 799 350 462 0,055 0,059 0,055 0,055 Description Angle adapter, black Angle adapter, grey Adapter, black Adapter, white Tooling and Installation equipment Software MSA WIN WELD General functions: • Reading and management of fusion data • Sort- and filter functions • Issue single records, collected records • Reading and formatting of memory cards • Reading and management of traceability data, according ISO 12176-4 • Export functions for conversion to conventional data base files, Excel or Acces • Installed languages: German, English, French, Italian, Dutch, Croatian • Creating individual barcodes • Individual configuration of fusion devices • Professional software for analysis and data management of electrofusion data, traceability data and for configuration barcodes (Z functions). Compatibility with MSA 350 (fusion data) and MSA 400 (fusion and traceability data). • The software is suitable for Windows ME/NT4/2000/XP. • Scope of delivery: CD-ROM, installation guide (manuals and additional information on CD-ROM) PF 2 51 306 Code kg 799 350 365 0,180 Description Software for MSA 350 and MSA 400 Software PIPE WIN WELD / SUVI WIN WELD • Professional software for analysis and documentation of installed piping systems or of a defined part of it: Pipe book. With PIPE WIN WELD it is possible to create a complete electronic documentation of the installed pipes and pipe connection elements. The software works with the data bases of MSA WIN WELD and SUVI WIN WELD. The software makes it possible to work with data from other manufacturers (CSV module for data transfer). • The software is suitable for Windows ME/NT4/2000/XP. • Delivery: CD-ROM, USB hardlock (PIPE WIN-WELD, PIPE WIN-WELD CSV), installation guide (manuals and additional information on CD-ROM) Type Code kg PIPE CSV 790 119 301 0,180 PIPE 790 119 302 SUVI 790 119 303 0,180 0,180 PF 3 25 117 Description Complete package incl. CSV module for data transfer, USB hardlock Complete package, USB hardlock Complete package Cables and Data Carriers • PC data transmission cable: to transfer fusion data directly to a PC. • Printer transmission cable: serial/parallel interface adapter cable to provide data print-outs directly from a printer. • Supplementary memory card: to be used as an exchangeable data carrier. A memory card is supplied with MSA 400 control units. Type Code MSA 350/MSA 400 799 350 385 799 350 387 PF 2 51 306 MSA 350/MSA 400 799 350 395 kg Description 0,095 0,042 Data transmission cable (PC connection) Serial-/parallel interface adapter cable, serial RJ 45/Centronics 36 (printer connection) 0,020 Memory card (record card 256 kB capacity for 400 Fusions protocols) 15 Tooling and Installation equipment Serial /Parallel Interface Adaptor Cable Type Code MSA 350/MSA 400 799 350 387 PF 2 51 306 16 kg 0,042 Description Serial-/parallel interface adapter cable, serial RJ 45/Centronics 36 (printer connection) Tooling and Installation equipment Memory Cards Type Code kg MSA 350/MSA 400 799 350 395 PF 2 51 306 Description 0,020 Memory card (record card 256 kB capacity for 400 Fusions protocols) Z Function Cards for MSA 2000/3000 Type PF 2 51 306 MSA 2000/3000 MSA 2000/3000 MSA 2000/3000 MSA 2000/3000 MSA 3000 MSA 2000/3000 Code kg 173 281 189 173 281 190 173 281 191 173 281 192 799 350 344 173 281 247 0,494 0,460 0,005 0,005 0,500 0,238 Pieces Description 100 100 100 100 100 1 Master card (Z3) coded Order card (Z4) uncoded Service card (Z6) uncoded Memory card (Z8) uncoded Operator card settings (Z22) uncoded Identification card set Barcode Reader Pen • Compatible with MSA 250, MSA 300, MSA 350 and MSA 400 electrofusion control units. (As additional component. A bar code reader pen or scanner is provided with all MSA 250, MSA 300, MSA 350 and MSA 400 units.) PF 2 51 306 Code kg 799 350 335 799 350 337 0,190 0,046 Description Barcode reader pen SUVI® 400 Pouch for reader pen 799 350 335 Barcode Readers and Adapters Barcode Scanner MSA Plus • Robust, handy barcode scanner with a high reading performance made for the construction site. Quick, safe and professional! Compatible with MSA 250, MSA 300, MSA 350 and MSA 400 electrofusion control units. • Scope of delivery: Barcode scanner, pouch, instructions. (As additional component. A bar code reader pen or scanner is provided with all MSA 250, MSA 300, MSA 350 and MSA 400 units). PF 2 51 306 Code kg 799 350 419 0,350 Description Barcode scanner 17 Tooling and Installation equipment Tools for preparing pipe surfaces Rotary Peeler RS This innovative Rotary Peeler RS is designed to use for universal peeling at the pipe endfor electrofusion couplings, tees and elbows and as well as for electrofusion saddles. Suitable for peeling of pipes made out of PE80, PE100, PEX, PP. Feature and your advantage: Spring loaded peeling blade:Independent peeling quality of pipe ovality or tolerances Pivoted mounted peeling blade: To compensate the shape of coiled pipe Optimized cutting geometry: Defined chip thickness with cutting width overlap One tool per dimension: Minimized swivel radius for peeling in narrow locations Divisible tool: Peeling for saddles with the same tool Peeling length: No limitation of peeling length Guidance rolls: 3 point support for dimensional optimized cutting feed, time saving Guidance rolls with smooth surface: No damage of pipe surface, no dirty guidance rolls Time saving: Tool is always ready to use, it can be used for the next peeling without setting the peeling blade back in its origin position Your advantage: Time saving and highest repeatable peeling quality at smallest rotation radius. No operator errors possible for change of dimension. Included: 1 x Rotary Peeler RS, Transport case, Operating manual, Spare parts list Article d Code kg 790 136 001 790 136 002 790 136 003 790 136 004 790 136 005 790 136 006 790 136 007 790 136 008 790 136 009 790 136 010 790 136 011 790 136 012 790 136 013 790 136 014 790 136 015 1,250 1,250 1,250 1,450 1,450 1,450 1,650 1,650 1,650 1,850 1,850 1,850 2,150 2,150 2,150 [mm] PF 3 25 879 RS 40 RS 50 RS 63 RS 75 RS 90 RS 110 RS 125 RS 140 RS 160 RS 180 RS 200 RS 225 RS 250 RS 280 RS 315 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 Replacement blade to Rotary Peeler RS d-d Code kg [mm] PF 3 25 118 18 40 - 315 790 136 112 0,006 Tooling and Installation equipment Transport cases for Rotary Peeler RS • Included in the scope of delivery of the Rotary Peeler RS Article PF 3 25 879 9 300 725 Description RSTC 40-110 RSTC 125-160 RSTC 180-225 RSTC 250-315 Dimension for RS 40-RS 110 for RS 125-RS 160 for RS 180-RS 225 for RS 250-RS 315 326x222x116 mm 437x395x116 mm 450x360x132 mm 566x435x156 mm Code 790 136 211 790 136 212 790 136 213 790 136 214 Peeling Tool PT 1 E • The rotating Peeling Tool PT 1 E is suitable for preparing pipe ends with diameters d 20 - 90 mm (when installing electrofusion couplers and fittings). The tool ensures a constant peeling quality on the complete peeling surface and is suitable for PE80, P • Scope of delivery: 1 basic tool in a plastic carrying case, without pipe inserts. The case has sufficient space for approximately 6 pipe inserts. d-d Code kg Description [mm] PF 2 51 305 9 300 725 20 - 90 799 150 382 3,400 Basic Tool PT 1 E Pipe Inserts for Peeling Tool PT 1 E d Inch Code kg Description [mm] PF 2 51 305 20 20 25 25 32 40 50 63 63 75 75 90 90 2 3 2 3 3 4 5 4 6 5 7 5 8 799 300 739 799 300 741 799 300 740 799 300 742 799 300 743 799 300 744 799 300 745 799 300 725 799 300 746 799 300 727 799 300 747 799 300 748 799 300 749 0,220 0,220 0,230 0,230 0,230 0,230 0,350 0,475 0,475 0,601 0,601 0,834 0,220 Pipe Insert SDR 11 Pipe Insert SDR 7 Pipe Insert SDR 11 Pipe Insert SDR 9 Pipe Insert SDR 11 Pipe Insert SDR 11 Pipe Insert SDR 11 Pipe Insert SDR 17 Pipe Insert SDR 11 Pipe Insert SDR 17 Pipe Insert SDR 11 Pipe Insert SDR 17 Pipe Insert SDR 11 Accessories for Peeling Tool PT 1 E • Replacement blade. d-d Piece Code kg Description [mm] 20 - 90 1 799 150 383 0,150 Replacement blade, 1 piece PF 2 51 305 19 Tooling and Installation equipment 9 300 750 Peeling Tool PT 2 • The rotating Peeling Tools PT 2 are suitable for preparing pipe ends (when installing electrofusion couplers and fittings). The tool ensures a constant peeling quality on the complete peeling surface and is suitable for PE80, PE100 and PEX pipes. • Scope of delivery: 1 tool (size 1, 2 or 3) in a case (size 1 in aluminium, size 2 and 3 in plastic). d-d Code kg Description [mm] PF 2 51 305 20 90 - 250 799 300 753 110 - 400 799 300 755 110 - 500 799 300 756 5,100 7,320 11,000 Size 1, peeling length 140 mm Size 2, peeling length 150 mm Size 3, peeling length 175 mm Tooling and Installation equipment Spare Parts for PT 2 Peeling Tool • Firm metal knife usable on four sides d-d Piece Code kg Description [mm] 90 - 500 90 - 500 PF 2 51 305 1 799 150 355 1 799 150 321 0,008 0,100 Replacement blade, 1 piece Tool holder Repair kit spindles for peeling tool PT 2 • Comprising 1 main spindle, 1 fixing bolt, 1 end plate, 2 rollers and 1 spacing disk d-d Code kg [mm] 90 - 250 799 150 360 110 - 400 799 150 361 110 - 500 799 150 362 PF 2 51 305 1,000 0,420 1,000 Repair kit screws and springs for peeling tool PT 2 • Comprising 1 assembly screw long, 1 clamping screw, 1 handle, 1 srew for flat spring, 1 screw for cutting plate, 1 nut for feed, 1 flat spring, 1 spring for rapid adjustment and 1 clamping spring d-d Code kg [mm] 90 - 500 799 150 369 PF 2 51 305 0,300 Repair kit feed for peeling tool PT 2 • Comprising 1 carriage bolt, 1 guide unit and 1 guide end plate d-d Code kg [mm] 90 - 250 799 150 363 110 - 400 799 150 364 110 - 500 799 150 365 PF 2 51 305 0,500 0,346 0,500 Repair kit tool holder for peeling tool PT 2 • • • • • • Complete comprising: 1 feed nut, 1 nut for feed, 1 spring for rapid adjustment, 1 washer 1 fixing screw d-d Code kg [mm] PF 2 51 305 90 - 500 799 150 370 0,069 21 Tooling and Installation equipment 9 300 700 Peeling Tool PT 4 • The easy-to-use peeling tools PT 4 are suitable for preparing pipe ends (when installing electrofusion couplers and fittings). The tools ensure a constant peeling quality on the whole peeled area and are suitable for PE80 and PE100 pipes. There is no tool service ararngement for the PT 4. • Scope of delivery: 1 tool with exchangeable blade (4 cutting surfaces). PF 2 51 305 9 300 700 d e [mm] [mm] 20 20 25 25 32 40 50 63 1.9 3.0 2.3 3.0 3.0 3.7 4.6 5.8 Code kg Description 799 300 704 799 300 705 799 300 706 799 300 707 799 300 708 799 300 709 799 300 710 799 300 711 0,271 0,255 0,308 0,290 0,340 0,380 0,436 0,540 Pipe Insert SDR 11 Pipe Insert SDR 7 Pipe Insert SDR 11 Pipe Insert SDR 9 Pipe Insert SDR 11 Pipe Insert SDR 11 Pipe Insert SDR 11 Pipe Insert SDR 11 Accessories for Peeling Tool PT 4 • Replacement blade. d-d Piece Code kg Description [mm] 20 - 63 1 799 150 275 0,006 Replacement blade with 4 cutting surfaces PF 2 51 305 Peeling Tool RTC-710 The peeling tool RTC-710 is suitable to prepare pipe ends in big dimensions (d 355-710 mm). The tool ensures a constant peeling quality on the complete peeling surface of max. 530 mm length and is suitable for PE 80 and PE 100 pipes. Scope of delivery: 1 Scraper arm, 1 Self-centering chuck base, 2 Aluminium transport cases, 1 screwdriver, 1 spare blade, 1 span cleaning knife, 1 accessories bag. d-d Code kg Description [mm] PF 2 51 305 9 198 033 355 - 710 799 300 757 16,000 max. working-range 530 mm Hand Scraper • The Hand Scraper can be used to prepare the fusion zone on PE80 pipes. PF 2 51 305 22 Code kg 799 198 094 799 198 033 0,100 0,100 Description with long handle Tooling and Installation equipment Clamps and installation aids Multiple use Assembly Tool Branch fitting d140mm • Only to be used with Branch Fitting d140mm • Delivered as complete Kit including screws and belt d Code kg [mm] PF 2 51 336 9 350 358 140 193 281 027 0,740 Swivel Clamp • The Swivel Clamp centralises pipes with dimensions from d 63 - 180 mm automatically. Suitable for coupler connections as well as reductions and bends. The 15° adjustment makes an exact positioning from 15° to 90° possible. d-d Code kg [mm] 63 - 180 799 350 358 18,000 PF 2 51 305 23 Tooling and Installation equipment 9 301 475 Double Clamp • The user-friendly Double Clamps are suitable for coupler connections. They are quickly and easily put into position and prevent pullout and pipe movements during the fusion time and cooling time. • Scope of delivery: 1 tool consisting of 1 beam (compact), 2 vee-clamps complete with ratchet and belt. d-d Code kg [mm] 63 - 125 799 301 484 110 - 225 799 301 486 225 - 500 799 301 488 2,795 10,000 15,000 PF 2 51 305 9 301 450 Quadruple Clamp • The professional Quadruple Clamps are suitable for coupler connections. They are quickly and easily put into position and ensure a stress-free fusion. They prevent pullout and pipe movements during the fusion and cooling times. • Recommended for difficult site conditions with large installation-induced stresses. • Scope of delivery: 1 tool consisting of 1 beam (long), 4 vee-clamps complete with ratchet and belt. d-d Code kg [mm] 63 - 125 799 301 459 110 - 225 799 301 461 225 - 500 799 301 463 6,900 19,000 28,500 PF 2 51 305 9 301 525 Twin Clamp • The easy-to-use Twin Clamp is suitable for coupler connections on straight or coiled pipe. The clamps prevent pullout and pipe movements during the fusion and cooling time. • Scope of delivery: 1 complete tool. d Code kg 799 301 536 799 301 537 799 301 538 799 301 539 799 301 540 799 301 541 0,498 0,471 0,756 0,876 1,167 1,438 [mm] PF 2 51 305 24 20 25 32 40 50 63 Tooling and Installation equipment 9 301 575 Multi Clamp • This tool is quick and easy to use and is suitable for straight forward connections to straight lengths of pipe or saddle branch outlets with electrofusion couplers. • Scope of delivery: 1 tool without accessories. d-d Code kg [mm] PF 2 51 305 20 - 63 799 301 575 1,409 Spare parts for clamps Pos Dimension 1 2 3 4 5 PF 2 51 305 9 301 575 7 63-125, 45mm 110-225, 60mm 225-400, 80mm 63-125, 45mm 110-225, 60mm 225-400, 80mm 63-125 110-225 225-400 63-125 110-225 225-400 63-125 63-125 110-225 110-225 225-400 110-225 225-400 Code kg 799 900 414 799 900 405 799 900 394 799 900 413 799 900 404 799 900 387 799 900 422 799 900 424 799 900 426 799 900 421 799 900 423 799 900 425 799 150 322 799 150 312 799 150 313 799 150 323 799 150 324 799 150 315 799 150 319 799 150 314 1,700 3,500 6,000 3,600 6,500 11,500 0,891 1,505 1,400 0,977 2,000 4,500 0,220 0,270 0,232 0,223 0,496 1,415 0,050 Description square support short square support short square support short square support long square support long square support long prism small prism small prism small prism wide prism wide prism wide ratch 25/13.5/0.7, without hook ratch 25/15/0.7 ratch 25/25/0.7 ratch 25/13.5/1.1, without hook 25/13.5/1.5, without hook ratch 35/35/1.1 ratch 50/50/1.5 clamping screw Inserts for Multi Clamp • The inserts are easily and quickly exchanged. A set consists of 4 inserts, each insert with 2 different dimensions. d-d Code kg 799 150 385 799 150 386 799 150 387 799 150 388 799 150 389 799 150 390 799 150 391 799 150 392 0,806 0,520 0,520 0,520 0,520 0,520 0,520 0,520 Description [mm] 25 - 20 32 - 20 32 - 25 40 - 32 50 - 40 63 - 32 63 - 40 63 - 50 Inserts, Sets Inserts, Sets Inserts, Sets Inserts, Sets Inserts, Sets Inserts, Sets Inserts, Sets Inserts, Sets PF 2 51 305 9 370 000 Clamp for coiled pipe • These clamps are easily mounted on coiled pipes. They hold the pipes in position during the fusion time and cooling phase. • Scope of delivery: 1 tool with clamp and belt. d-d Code kg [mm] PF 2 51 305 25 - 63 799 370 007 63 - 125 799 370 011 4,000 10,000 25 Tooling and Installation equipment Clamping device Topload 315 • This clamp and mounting tool is used to "top-load ELGEF® Plus Saddles onto pipes of dimensions d 280 - 315 mm. • Scope of delivery: 1 basis mounting clamp, 1 bracket, 2 clamping screws, 2 ratchet scraps, 1 transport-box d-d Code kg [mm] PF 2 51 305 9 150 090 280 - 315 799 350 475 15,000 Spring Clamp for ELGEF® 24 V Reinforcing Saddles • The Spring Clamp is used to install ELGEF® 24 V reinforcing saddles d 40 - 225 mm. The tool ensures a constant jointing pressure during the entire fusion cycle. d-d Code kg [mm] PF 2 51 305 26 40 - 225 799 150 090 1,289 Tooling and Installation equipment Tapping Tools Assembly and Tapping Key for ELGEF® Plus Saddles • Combination tool for tapping and tightening of fixation screws. Type Code kg 8/10/17 799 198 047 PF 2 51 305 Description 0,803 For all saddles Tapping Key for ELGEF® Plus Saddles • With adjustable tapping depth. Type Code PF 2 51 305 kg 10 799 198 080 17 799 198 079 0,120 0,555 12.7 799 198 091 0,600 Description for Monobloc d 40 mm and d 50 mm for Monobloc d 63 mm and all Duobloc saddles for socket with cutter Hexagon Key for ELGEF® Plus Saddles and Branch Fittings • For tightening fixation screws. PF 2 51 305 Type Code kg SW8 799 150 378 0,152 Description For all saddles and branch fittings Tapping Adapter for ELGEF® Plus Saddles • The Adapter is used for gas-free tapping under pressure. Type S 54 for tapping saddles with rotatable outlet d 20 - 40 mm (Tapping Tee d 32 mm). Type S 67 for tapping saddles with rotatable outlet d 50 - 63 mm (Tapping Tee d 63 mm). Type Code S 54 799 100 061 S 67 799 100 062 kg 0,813 1,011 Description for Tapping Tee d 32 mm for Tapping Tee d 63 mm PF 2 51 305 Pressure Test Cap for ELGEF® Plus Tapping Saddles "The cap has a Rp 3/8"" connection thread and is made from galvanised steel." Overview of Tapping Adapter types and Pressure Test Cap Typ Bezeichnung description M For Monoblock d 40 and 50 mm (outlets d 20 - 32 mm) S 54 For Monoblock d 63 (outlets d 20 - 32 mm) and all saddles with rotatable outlet (outlets d 20 - 40 mm) i.e. Tapping Tee d 32 mm. • S 67 For all Saddles with rotatable outlet (outlets d 50 and 63 mm) i.e. Tapping Tee d 63 mm. • • • • • Type Code M 799 199 282 S 54 799 199 283 PF 2 51 305 S 67 799 199 286 kg Description 0,119 for Monoblock d 40 mm and d 50 mm 0,283 for Monoblock d 63 mm and Tapping Tee d 32 mm 0,461 for Tapping Tee d 63 mm 27 Tooling and Installation equipment Basic Tool Box • The Basic Tool Box contains equipment which can be used with PE and PVC saddles. The tapping tool has an automatic feed. It is held in place on the saddle or pipe by means of a securing strap. • Scope of delivery: tapping tool, securing belt, pipe adapter, adapter disc for PVC branch saddles, guide disc, ratchet and transport case. Code kg 799 150 351 8,078 Description Basic Tool Box PF 2 51 305 Components of Basic Tool Box Basic Tapping Tool • Tapping Tool with automatic feed. • Scope of delivery: 1 tapping tool and securing belt. PF 2 51 305 Code kg 799 150 015 2,261 Description component Basic Tool Box Pipe Adapter Code kg 799 150 352 1,050 Description component Basic Tool Box PF 2 51 305 Adapter Disc for PVC Tapping Saddles Code kg 799 150 354 0,200 PF 2 51 305 Description component Basic Tool Box Guiding Disc PF 2 51 305 Code kg 799 150 353 0,083 Description component Basic Tool Box Ratchet PF 2 51 305 Code kg 799 150 032 0,448 Description component Basic Tool Box Accessories for Tapping Tool PE Adapter • The Adapter is used to locate the tapping tool on ELGEF® Plus Stop-off Saddles 53 149 200. PF 2 51 305 28 Code kg 799 150 359 0,742 Description accessories Basic Tool Box Tooling and Installation equipment Cutter for PE Pipes • This cutter is suitable for PE pipes and can be used on pipes of up to d 225 mm with a wall thickness of up to 21 mm. d Code kg Description [mm] 30 799 198 013 39 799 198 012 50 799 198 057 PF 2 51 305 0,131 0,215 0,278 accessories Basic Tool Box accessories Basic Tool Box accessories Basic Tool Box Cutter for PVC Pipes • This cutter is suitable for PVC pipes and can be used on pipes with a diameter of up to 225 mm and a wall thickness of up to 12 mm. d Code kg Description [mm] 21 799 199 049 30 799 199 050 39 799 199 051 PF 2 51 305 0,095 0,159 0,295 accesories Basic Tool Box accesories Basic Tool Box accesories Basic Tool Box PE Repair Plug • PE Repair Plugs are suitable for use with ELGEF® 24 V PE Reinforcement Saddles 53 127 000. d Code kg [mm] PF 2 51 305 30 799 199 088 39 799 199 089 0,012 0,019 Hexagon Key for PVC Saddles • The Hexagon Key is suitable for tapping water and gas mains under pressure. • Scope of delivery: 1 hexagon key, protective cover, without rotating pin. d-d Code kg [mm] PF 2 51 305 16 - 25 799 150 007 32 - 40 799 150 008 50 - 63 799 150 009 s G [mm] [inch] 0,345 0,496 0,690 19 27 27 30 38 47 Rotating pin for Hexagon Key Description Code PF 2 51 305 10x350 mm 799 150 011 kg 0,220 Transport Box Description PF 2 51 305 Code Replacement Transport Box to Basic Tool 799 150 033 Box kg 4,000 29 Tooling and Installation equipment Squeeze-off and Rerounding tools 9 350 107 Squeeze-off Tool, Type S1 • This mechanical device is used to squeeze-off PE pipes during repair and extension work. In order not to over-stress the pipe, the tool is equipped with adjustable end stops for SDR 11 (ISO S5) pipes. Due to different wall thickness` of the pipes, the squeezing degree may differ up to 0,8. d-d Code kg Description [mm] 20 - 63 799 350 107 4,449 S1 for PE pipes SDR 11 PF 2 51 305 9 350 108 Squeeze-off Tool, Type S2 • This mechanical device is used to squeeze off PE pipes during repair and extension work. In order not to over-stress the pipe, the tool is equipped with adjustable end stops for SDR 11 (ISO S5) and SDR 17 (ISO S8) pipes. d-d Code kg Description [mm] 63 - 180 799 350 108 35,800 S2 for PE pipes SDR 11 and SDR 17 PF 2 51 305 9 350 270 Squeeze-off Tool, A25 • This mechanical device is used to squeeze off PE pipes during repair and extension work. In order not to over-stress the pipe, the tool is equipped with adjustable end stops for SDR 11 (ISO S5) and SDR 17 (ISO S8) pipes. d-d Code kg Description [mm] 160 - 250 799 350 270 60,000 A25 for PE pipes SDR 11 and SDR 17 PF 2 51 305 9 350 110 Re-rounding Clamp • Re-rounding Clamps are used to re-round squeezed-off pipes. They can be left on the squeezed-off part of the pipe as a support if so desired. d Code kg 799 350 113 799 350 114 799 350 115 799 350 116 799 350 117 799 350 118 799 350 119 799 350 120 799 350 121 799 350 172 3,000 3,600 3,500 5,750 5,690 7,500 27,000 27,500 11,595 34,000 [mm] PF 2 51 305 30 63 75 90 110 125 160 180 200 225 250 Tooling and Installation equipment Re-rounding Tool • Re-rounding tools are used to re-round oval pipes during fusion as well as during the cooling time. d Code kg 799 199 127 799 199 128 799 199 129 799 199 130 799 199 131 799 199 132 799 199 133 799 199 134 799 199 135 799 199 137 799 199 138 799 199 139 799 199 140 799 199 141 0,750 0,500 1,500 1,250 1,250 1,500 1,500 2,000 2,000 2,250 3,000 2,500 3,000 3,630 [mm] PF 2 51 305 25 32 40 50 63 75 90 110 125 160 180 200 225 250 Pressure Pad Kit • Complete kit of assembly equipment • Consists of 3 air pressure pads, control unit with manifold, pressure hoses, strap corset, detailed instruction leaflets and transport case • For operation with pressurized air up to 10 bar according EN 292 • Tool for dual use: Pipe re-rounding and fusion pressure reinforcement d-d Code kg [mm] PF 2 51 305 560 - 630 799 301 561 47,900 31 Tooling and Installation equipment Miscellaneous Tools By-pass Unit, complete • The By-pass Unit (Series II) suits ELGEF® Plus Stop-off saddles 53 149 200. Scope of delivery: pressure guage, valve, snap coupling, tee with lock nut, screw cap and sealing plug. The matching connecting parts for a By-pass line are PE pipes d 40 x 3.7 with PE pipe assembly PVP 1 1/4" 721506950 (PN10) or PE pipe d 40 x 2.3 with PE pipe assembly PVP 1 1/4 721506952 (PN6). PF 2 51 305 Code kg 799 150 376 1,064 Stop-off Bag with Coupling • The Stop-off bags (Series II) can be used with the By-pass Unit (Series II) and are suitable for stopping-off gas mains with a maximum operating pressure of 1 bar. d Code kg SDR 11 SDR 17 e [mm] PF 2 51 305 63 75 90 110 125 140 160 180 180 200 200 225 225 250 250 315 315 [mm] 799 100 082 799 100 083 799 100 084 799 100 085 799 100 086 799 100 087 799 100 088 799 100 089 799 100 090 799 100 091 799 100 092 799 100 093 799 100 094 799 100 095 799 100 096 799 100 097 799 100 098 0,156 0,156 0,174 0,206 0,208 0,270 0,273 0,250 0,281 0,397 0,414 0,407 0,372 0,423 0,431 0,565 0,541 X X X X X X X X X X X X X X X X X X X X X X X X 3,6-6,6 4,3-7,8 5,1-9,3 6,3-11,2 7,1-12,8 8,3-12,7 9,1-16,3 16,4-18,3 10,2-11,5 18,2-20,3 11,4-12,8 20,5-22,8 12,8-14,3 14,2-15,9 22,8-25,3 7,7-11,2 17,9-43,5 Transition Coupling • Transition Couplings to convert earlier By-pass Units (Series I, Code no. 799150142) to second series stop-off bags (Code no. 799100082 to 098). PF 2 51 305 Code kg 799 150 374 0,010 Connecting Nipple • To convert earlier By-pass Units (Code no. 799100042 to 057) to later By-pass Units (Series II, Code no. 799150376). PF 2 51 305 32 Code kg 799 150 375 0,010 Tooling and Installation equipment KS Tangit Cleaner • Special cleaning agent for plastic fusion connections with PP, PE, PVDF and PB. Code kg 799 298 023 0,890 F PF 2 28 473 33 Tooling and Installation equipment Accessories for job sites Roller support 315 • • • • • Up to d 315 mm, with base plate, galvanised The piping can be pulled with little effort Protects pipes from damage Reduces resistance during fusion Maximum load 300 kg d-d Code kg [mm] 20 - 315 790 109 110 PF 3 25 117 4,000 Support 750 • • • • • • Up to d 750 mm, with base plate, galvanised height adjustable (60 mm) The piping can be pulled with little effort Protects pipes from damage Reduces resistance during fusion Maximum load 1000 kg d-d Code kg [mm] PF 3 25 117 110 - 750 790 109 109 4,115 Alignment Tool • To align and position pipes in the dimension range d 110 - 400 mm. The pipes are clamped in the vice, the axial movement takes placed by a chain drive. The chain is totated by the ratched (square 19 mm). Article PF 3 25 117 Code Alignment Tool 790 109 108 Ratch 790 109 107 Marker PF 2 55 338 34 Type Code kg silver 799 350 364 0,012 kg 15,000 1,220 Tooling and Installation equipment PPC Plastic pipe cutter and KS 355 PPC Plastic pipe cutter • For cutting plastic pipes d10 - d160 d-d Article Code kg [mm] PF 3 25 117 10 - 63 50 - 110 110 - 160 PPC 63, s max. = 7,2mm 790 109 001 PPC 110, s max. = 12.7mm 790 109 002 PPC 160, s max. = 19,0mm 790 109 003 0,710 1,400 1,880 Replacement cutting wheels • for plastic pipe cutter d-d Article Code kg [mm] PF 3 25 117 10 - 63 50 - 110 110 - 160 SR 63 max. s=7,2 mm 790 109 011 SR 110/160 max. s=12,7 mm 790 109 012 SR 160 max. s=19,0 mm 790 109 013 0,004 0,015 0,023 Plastic pipe cutter • The KS 355 is the ideal tool for simple right angle precision cutting of PVC, PE and PP pipes, Size range d 160 to 355 mm with a minimum wall thickness up to 40 mm. Including transport box. • Unique clamping mechanism, no additional tools like belts, chains or reduction inserts neccessary d-d Code kg [mm] PF 3 25 129 160 - 355 790 202 001 35,000 Saw blade Ø 180x30 Code kg 790 202 011 0,485 PF 3 25 119 35 Tooling and Installation equipment KS 1600 Plastic pipe cutter The KS 1600 is prepared to cut plastic-pipes from diameter 355 mm up to 1600 mm with a wall thickness of max. 60 mm, fast, clean and properly right-angled. For each pipe-diameter the appropriate chain length is necessary. The saw is to put on the tensioned chain as per user manual and serves as a guiding device for the saw over a full 360° turn. The guard plate covers the saw blade also during operation and provides full protection for the user all the time. The KS 1600 Basis-Kit consists of a hand-circular saw, 230 V / 2200 W with carriage, 2 tension chains for d 560 mm and d 630 mm as well as a chain tensioner. The whole equipment is to be placed easily into the convenient and robust transport box. The easy handling and the optimal safety factor do make this tool indispensable on each building site. Scope of delivery: 1 Hand-circular saw, 1 tensioning chain d 560 mm, 1 tensioning chain d 630, 1 chain tensioner, 1 hex-wrench size 5, 1 hex-wrench size 6, 1 operating instruction, transport-box Technical data: Dimension range: Plug: Voltage: Power: Frequency: Circular saw blade outer-Ø: RPM: Sound level: Weight saw: Weight KS 1600 Basic-Kit: Dimensions saw (WxHxD): Dimensions Transport-Box: d-d Type 355 1600 mm ( By usage of the respective tensioning chain) EU-Plug 230 V AC 2200 Watt 50-60 Hz 240 mm 4100 104 dB (A) 15, 5 kg 43,5 kg 790 x 330 x 335 mm 950 x 400 x 395 mm Code kg [mm] PF 2 51 305 355 - 1600 KS 1600 Basic Kit 790 109 600 43,000 Saw blade Description PF 3 25 119 36 Code Saw Blade 240X3,0X30, 18 teeth punched 790 109 618 kg 0,653 Tooling and Installation equipment Chain tensioner • Chain tensioner is included in the scope of delivery of the KS 1600 Basic-Kit (790 109 600). d-d Code kg [mm] PF 3 25 119 355 - 1600 790 109 616 0,430 Tensioning Chains • Chain d 560 and d 630 mm are included in the scope of delivery of the KS 1600 Basic-Kit (790 109 600). d Code kg 790 109 602 790 109 603 790 109 604 790 109 605 790 109 606 790 109 607 790 109 608 790 109 609 790 109 610 790 109 611 790 109 612 790 109 613 790 109 614 790 109 615 3,700 4,100 4,700 5,200 5,600 6,630 7,900 8,600 10,100 11,000 12,000 13,500 15,500 17,800 [mm] PF 3 25 129 355 400 450 500 560 630 710 800 900 1000 1100 1200 1400 1600 37 FheZkYjHWd][ 38 9^hig^Wji^dc BVX]^cZh[dg EgdXZhh^c\EaVhi^X"E^eZh mension d (mm) 0 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 0 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 50 63 75 up to1600 ility is taken for the correctness of this information. 39 Machines for Processing Plastic-Pipes KL 160 ECO1 Butt fusion machine Machine complete • Compact and very lightweight heating element-butt fusion machine for fusion jointing PP, PE and PVDF pipes and fittings. • Size range d 40 - 160 mm, for complete pressure range up to PN 16. • (incl. carton pallet package, without accessories) • 115 V on request! d-d Performance Code kg [mm] 40 - 160 PF 3 10 571 230 V/2100 W 790 137 001 82,500 Basic machine Distortion-free machine base Good accessibility thanks to 45° inclination Hardened and hard chrome-plated guide shafts for extreme loads Double clamping device for secure hold and exact radial and axial alignment of components • For the purpose of welding bends and T-pieces the 2. clamping element is fast and without loosing stability on the guiding shafts relocatable • Knurled handles for easy opening and closing of clamping brackets without additional tools • drip-proof quick action coupling for the connection of the hydraulic hoses • • • • d-d Code kg [mm] 40 - 160 790 319 001 PF 3 10 571 29,300 Planer • • • • • Powerful parallel planer for single or double-sided facing of pipe ends Load transfer via maintenance-free, robust worm drive Right-angled facing due to wide bedding, with side stop for single-sided facing Optimised cutting geometry for even and chatter-free planing Safety switch to prevent undesired start-up d-d Performance Code kg [mm] 40 - 160 PF 3 10 571 230 V/710 W 790 319 002 8,300 Heating element • • • • High performance, electronic controlled heating element High temperature accuracy over the entire heating surface High-quality, non-stick PTFE-coating with long service life Additional thermometer for fast check of the fusion temperature d-d Performance Code kg [mm] PF 3 10 571 40 40 - 160 230 V/1000 W 790 319 004 6,000 Machines for Processing Plastic-Pipes Remote control • Electronic temperature control • Accurate adjustment of heating element temperature PF 3 10 572 Code kg 790 137 003 5,000 Hydraulic unit • • • • • Clearly visible, vibration-free pressure gauge with precision scaling Compact construction with protection frame Fine adjustment of pressure High pressure constance during cooling phase Fix attached hydraulic hose Performance Code PF 3 10 571 230 V/370 W 790 137 002 kg 18,000 Case • For safe storage of planer and heating element Code kg 790 114 006 7,500 41 Machines for Processing Plastic-Pipes KL 160 TOP2 Butt fusion machine KL 160 TOP2 Machine complete • Compact and very lightweight heating element-butt fusion machine for fusion jointing PP, PE and PVDF pipes and fittings. • Size range d 40 - 160 mm, for complete pressure range up to PN 16. • The butt fusion machine could be assembled with the data recorder SUVI® 50. • Machine provided with cast-aluminium Hydromat hydraulic unit. • (incl. carton pallet package, without accessories) • 115 V on request! d-d Performance Code kg [mm] 40 - 160 PF 3 10 571 230 V/2100 W 790 137 020 70,000 Hydromat • • • • • • Clearly visible, vibration-free pressure gauge with precision scaling Fine adjustment of pressure High pressure constance during cooling phase Cast-aluminium body (IP 44) joystick control drip-off quick action coupling Performance Code PF 3 10 571 42 230 V/370 W 790 137 004 kg 5,000 Machines for Processing Plastic-Pipes KL 160 Accessories Reduction clamping inserts, wide • d 40 - 140 mm • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. d Code kg 790 114 023 790 114 009 790 114 010 790 114 011 790 114 012 790 114 013 790 114 014 790 114 015 0,300 0,320 0,300 0,300 0,280 0,245 0,265 0,180 [mm] 40 50 63 75 90 110 125 140 PF 3 25 117 Reduction clamping inserts, narrow • d 40 - 140 mm • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. d Code kg 790 114 027 790 114 016 790 114 017 790 114 018 790 114 019 790 114 020 790 114 021 790 114 022 0,300 0,310 0,310 0,280 0,255 0,225 0,200 0,140 [mm] 40 50 63 75 90 110 125 140 PF 3 25 117 Reduction clamping inserts-set • 4 wide and 4 narrow clamping inserts of each dimension d-d Code kg [mm] 40 - 140 790 114 156 PF 3 25 117 17,000 Power control box • • • • • Electric box for safe connection of all electric components Fitted with safety and protection devices IP 55 casing CEI-EN IP 44 electric connector Includes temperature control of heating plate Performance PF 3 10 571 Code 230 V 790 319 009 kg 12,000 43 Machines for Processing Plastic-Pipes Flange adapter clamping unit • For correct clamping and fusion jointing of short end fittings d Code kg [mm] 160 790 319 007 5,400 PF 3 10 571 Upper narrow edge half clamp • For the clamping of elbows d Code kg [mm] PF 3 10 571 160 790 319 012 0,800 1 Set planer blades • Blade has 2 cutting edges • (1 set = 2 blades) PF 3 10 571 Code kg 790 113 056 0,080 Timer with 2 stop times 44 Code kg 790 114 028 0,100 Machines for Processing Plastic-Pipes KL 250 ECO1 Butt fusion machine Machine complete • Compact and robust heating element-butt fusion machine for fusion jointing PP, PE and PVDF pipes and fittings. For complete pressure range up to PN 16. • (incl. carton pallet package, without accessories) • 115 V on request! d-d Performance Code kg [mm] 75 - 250 PF 3 10 572 230 V/2700W 790 138 001 145,000 Basic machine • • • • • Distortion-free machine base Good accessibility thanks to 45° inclination Hardened and hard chrome-plated guide shafts for extreme loads Heater release mechanism drip-proof quick action coupling for the connection of the hydraulic hoses d-d Code kg [mm] 75 - 250 790 138 002 PF 3 10 572 63,900 Planer • • • • Powerful parallel planer for single or double-sided facing of pipe ends Load transfer via maintenance-free, robust chain Optimised cutting geometry for even and chatter-free planing Safety switch to prevent undesired start-up d-d Performance Code kg [mm] 75 - 250 PF 3 10 572 230 V/800 W 790 138 003 15,000 Heating element • • • • High performance, electronic controlled heating element High temperature accuracy over the entire heating surface High-quality, non-stick PTFE-coating with long service life Additional thermometer for fast check of the fusion temperature d-d Performance Code kg [mm] PF 3 10 572 75 - 250 230 V/1500 W 790 115 004 9,000 Remote control • Electronic temperature control • Accurate adjustment of heating element temperature Code kg 790 137 003 5,000 45 Machines for Processing Plastic-Pipes Hydraulic unit • • • • • Clearly visible, vibration-free pressure gauge with precision scaling Compact construction with protection frame Fine adjustment of pressure High pressure constance during cooling phase Fix attached hydraulic hose Performance Code PF 3 10 572 230 V/370 W 790 320 153 kg 23,000 Case • For safe storage of planer and heating element 46 Code kg 790 115 005 14,000 Machines for Processing Plastic-Pipes KL 250 TOP2 Butt fusion machine KL 250 TOP2 Machine complete • Compact and very lightweight heating element-butt fusion machine for fusion jointing PP, PE and PVDF pipes and fittings. • For complete pressure range up to PN 16. • (incl. carton pallet package, without accessories) • 115 V on request! d-d Performance Code kg [mm] 75 - 250 PF 3 10 572 230 V/2700 W 790 138 020 153,000 Hydromat • • • • • • Clearly visible, vibration-free pressure gauge with precision scaling Fine adjustment of pressure High pressure constance during cooling phase Cast-aluminium body (IP 44) joystick control drip-off quick action coupling Performance PF 3 10 572 Code 230 V 790 138 005 kg 22,000 47 Machines for Processing Plastic-Pipes KL 250 Accessoires Reduction clamping inserts, wide • d 75 - 225 mm • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. d Code kg 790 115 028 790 115 008 790 115 009 790 115 010 790 115 011 790 115 012 790 115 013 790 115 014 790 115 015 0,815 0,835 0,825 0,785 0,735 0,695 0,660 0,715 0,465 [mm] 75 90 110 125 140 160 180 200 225 PF 3 25 117 Reduction clamping inserts, narrow • d 75 - 225 mm • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. d Code kg 790 115 029 790 115 016 790 115 017 790 115 018 790 115 019 790 115 020 790 115 021 790 115 022 790 115 023 0,740 0,715 0,690 0,680 0,625 0,595 0,520 0,455 0,390 [mm] 75 90 110 125 140 160 180 200 225 PF 3 25 117 Power control box • • • • • Electric box for safe connection of all electric components Fitted with safety and protection devices IP 55 casing CEI-EN IP 44 electric connector Includes temperature control of heating plate Performance Code kg 230 V 790 320 009 PF 3 10 572 10,000 Reduction clamping inserts-set • 4 wide and 4 narrow clamping inserts of each dimension d-d Code kg [mm] PF 3 25 117 48 75 - 225 790 115 156 48,000 Machines for Processing Plastic-Pipes Flange adapter clamping unit • For correct clamping and fusion jointing of short end fittings d Code kg [mm] PF 3 25 117 250 790 115 044 7,900 Upper narrow edge half clamp • For the clamping of elbows d Code kg [mm] PF 3 10 572 250 790 320 012 1,700 Timer with 2 stop times Code kg 790 114 028 0,100 1 Set planer blades • (1 set = 2 blades) PF 3 25 117 Code kg 790 115 024 0,060 49 Machines for Processing Plastic-Pipes KL 315 ECO1 Butt fusion machine Machine complete • Compact and robust heating element-butt fusion machine for fusion jointing PP, PE and PVDF pipes and fittings. For complete pressure range up to PN 16. • (incl. carton pallet package, without accessories) • 115 V on request! d-d Performance Code kg [mm] 90 - 315 PF 3 10 573 230 V/3700 W 790 139 001 164,000 Basic machine • Double clamping device for secure hold and exact radial and axial alignment of components • For the purpose of welding bends and T-pieces the 2. clamping element is fast and without loosing stability on the guiding shafts relocatable • Heater release mechanism • Good accessibility thanks to 45° inclination • drip-proof quick action coupling for the connection of the hydraulic hoses d-d Code kg [mm] 90 - 315 790 139 002 PF 3 10 573 67,000 Planer • • • • • Powerful parallel planer for single or double-sided facing of pipe ends Load transfer via maintenance-free, robust chain Optimised cutting geometry for even and chatter-free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start-up d-d Performance Code kg [mm] 90 - 315 PF 3 10 573 230 V/1020 W 790 139 003 21,000 Heating element • • • • High performance, electronic controlled heating element High temperature accuracy over the entire heating surface High-quality, non-stick PTFE-coating with long service life Additional thermometer for fast check of the fusion temperature d-d Performance Code kg [mm] PF 3 10 573 90 - 315 230 V/2300 W 790 112 083 11,700 Remote control • Electronic temperature control • Accurate adjustment of heating element temperature 50 Code kg 790 137 003 5,000 Machines for Processing Plastic-Pipes Hydraulic unit • • • • • Clearly visible, vibration-free pressure gauge with precision scaling Compact construction with protection frame Fine adjustment of pressure High pressure constance during cooling phase Fix attached hydraulic hose Performance Code 230 V/370 W 790 320 153 kg 23,000 Case • For safe storage of planer and heating element Code kg 790 325 006 18,500 PF 3 10 573 51 Machines for Processing Plastic-Pipes KL 315 TOP2 Butt fusion machine KL 315 TOP2 Machine complete • Compact and very lightweight heating element-butt fusion machine for fusion jointing PP, PE and PVDF pipes and fittings. • For complete pressure range up to PN 16. • (incl. carton pallet package, without accessories) • 115 V on request! d-d Performance Code kg [mm] PF 3 10 573 52 90 - 315 230 V/3700 W 790 139 020 160,000 Machines for Processing Plastic-Pipes KL 315 Accessories Control box Electric box for safe connection of all electric components Fitted with safety and protection devices IP 55 casing CEI-EN IP 44 electric connector Includes temperature control of heating plate • • • • • PF 3 10 573 Code kg 790 139 006 12,500 Reduction clamping inserts, wide • d 90 - 280 mm • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. d Code kg 790 112 088 790 112 089 790 112 090 790 112 091 790 112 092 790 112 093 790 112 094 790 112 095 790 112 096 790 112 097 1,000 1,050 0,988 0,975 1,062 0,988 0,937 0,975 0,937 0,800 [mm] PF 3 25 117 90 110 125 140 160 180 200 225 250 280 Reduction clamping inserts, narrow • d 90 - 280 mm • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. d Code kg 790 112 098 790 112 099 790 112 100 790 112 101 790 112 102 790 112 103 790 112 104 790 112 105 790 112 106 790 112 107 0,995 1,285 1,245 1,205 1,135 1,010 0,950 0,865 0,770 0,560 [mm] PF 3 25 117 90 110 125 140 160 180 200 225 250 280 Reduction clamping inserts-set • 4 wide and 4 narrow clamping inserts of each dimension d-d Code kg [mm] PF 3 25 117 90 - 280 790 112 156 78,000 53 Machines for Processing Plastic-Pipes Flange adapter clamping unit • For correct clamping and fusion jointing of short end fittings d Code kg [mm] PF 3 25 117 160 790 114 045 6,400 Flange adapter clamping unit • For correct clamping and fusion jointing of short end fittings d Code kg [mm] PF 3 25 117 315 790 112 073 10,100 Upper narrow edge half-clamp • For the clamping of elbows d Code kg [mm] PF 3 10 573 315 790 325 012 2,400 1 Set planer blades • (1 set = 2 blades) PF 3 25 117 Code kg 790 112 110 0,115 Timer with 2 stop times 54 Code kg 790 114 028 0,100 Machines for Processing Plastic-Pipes KL 500 TOP2 Butt fusion machine Machine complete • Compact and robust heating element-butt fusion machine for fusion jointing PP, PE and PVDF pipes and fittings. For complete pressure range up to PN 16. • Machine provided with Hydromat hydraulic unit and microprocessor assisted temperature remote controller with digital display. Heating element electronically operated through the remote controller. d-d Performance Code kg [mm] 200 - 500 PF 3 10 574 400 V/6250 W 790 140 010 345,000 Basic machine • Double clamping device for secure hold and exact radial and axial alignment of components • Good accessibility thanks to 45° inclination • drip-proof quick action coupling for the connection of the hydraulic hoses d-d Code kg [mm] 200 - 500 790 340 001 PF 3 10 573 67,000 Planer • • • • • Powerful parallel planer for single or double-sided facing of pipe ends Load transfer via maintenance-free, robust chain Optimised cutting geometry for even and chatter-free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start-up d-d Performance Code kg [mm] 200 - 500 400 V/750 W 790 340 002 55,000 Heating element • • • • High performance, electronic controlled heating element High temperature accuracy over the entire heating surface High-quality, non-stick PTFE-coating with long service life Additional thermometer for fast check of the fusion temperature d-d Performance Code kg [mm] PF 3 10 574 200 - 500 400 V/4000 W 790 340 004 24,000 Remote control • Electronic temperature control • Accurate adjustment of heating element temperature Code kg 790 340 003 5,000 55 Machines for Processing Plastic-Pipes Case • For safe storage of planer and heating element Code kg 790 116 006 41,000 Hydromat • Clearly visible, vibration-free pressure gauge with precision scaling • Fine adjustment of pressure • High pressure constance during cooling phase Performance PF 3 10 574 56 Code 230 V/1500 W 790 340 005 kg 29,000 Machines for Processing Plastic-Pipes KL 500 Accessories Reduction clamping inserts, wide • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. In order to mount the inserts d 200/d 225, the reduction clamping insert 790 116 015 must also be used d Code kg 790 116 008 790 116 009 790 116 010 790 116 011 790 116 012 790 116 013 790 116 014 790 116 015 4,160 3,300 3,300 3,500 3,600 3,700 3,400 3,500 [mm] PF 3 25 117 200 225 250 280 315 355 400 450 Reduction clamping inserts, narrow • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. In order to mount the inserts d 200/d 225, the reduction clamping insert 790 116 015 must also be used d Code kg 790 116 016 790 116 017 790 116 018 790 116 019 790 116 020 790 116 021 790 116 022 790 116 023 3,680 4,100 4,100 3,800 3,500 3,200 2,500 2,500 [mm] PF 3 25 117 200 225 250 280 315 355 400 450 Reduction clamping inserts-set • 4 wide and 4 narrow clamping inserts of each dimension d-d Code kg [mm] PF 3 25 117 250 - 450 790 116 156 162,000 Control box • 400 V • Contains all safety and functional components such as static relay, FI protective switch, temperature control • Compact unit in steel box with enamel-coated protective frame Code kg 790 116 038 15,500 PF 3 25 117 57 Machines for Processing Plastic-Pipes Hoist unit, complete • For carrying the weight compensator Mounted at the backside of the basic machine • Hoist unit (consists of frame and swivel arm) Performance Code 230 V/500 W/50 Hz 790 116 026 230 V/500 W/50 Hz 790 140 026 PF 3 25 117 kg 22,000 22,000 Weight compensator • For heating element, planer weight is partly compensated PF 3 25 117 Code kg 790 116 027 12,500 Flange adapter clamping unit • For correct clamping and fusion jointing of short end fittings d Code kg [mm] PF 3 25 117 450 790 116 045 19,000 1 Set planer blades • Blade has 2 cutting edges (1 set = 2 blades) PF 3 25 117 58 Code kg 790 116 041 0,700 Machines for Processing Plastic-Pipes KL 630 TOP2 Butt fusion machine Machine complete • Compact and robust heating element-butt fusion machine for fusion jointing PP, PE and PVDF pipes and fittings. For complete pressure range up to PN 16. • Machine provided with Hydromat hydraulic unit and microprocessor assisted temperature remote controller with digital display. Heating element electronically operated through the remote controller. d-d Performance Code kg [mm] 315 - 630 PF 3 10 575 400 V/11000 W 790 345 012 627,000 Basic machine • Double clamping device for secure hold and exact radial and axial alignment of components • Good accessibility thanks to 45° inclination • drip-proof quick action coupling for the connection of the hydraulic hoses d-d Code kg [mm] 315 - 630 790 117 002 PF 3 10 573 225,000 Planer • • • • • Powerful parallel planer for single or double-sided facing of pipe ends Load transfer via maintenance-free, robust chain Optimised cutting geometry for even and chatter-free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start-up d-d [mm] Performance 315 - 630 Code kg 790 117 003 98,000 Heating element • • • • High performance, electronic controlled heating element High temperature accuracy over the entire heating surface High-quality, non-stick PTFE-coating with long service life Additional thermometer for fast check of the fusion temperature d-d [mm] PF 3 10 573 Performance 315 - 630 Code kg 790 117 004 36,000 Remote control • Electronic temperature control • Accurate adjustment of heating element temperature Code kg 790 340 003 5,000 59 Machines for Processing Plastic-Pipes Case • For safe storage of planer and heating element 60 Code kg 790 117 006 55,000 Machines for Processing Plastic-Pipes KL 630 Accessories Reduction clamping inserts, wide • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. In order to mount the inserts d 315/d 355/d 400/d 450, the reduction clamping insert d 500 mm, code 790 117 012, must also be used d Code kg 790 116 012 790 116 013 790 116 014 790 116 015 790 117 012 790 117 013 3,600 3,700 3,400 3,500 4,600 4,300 [mm] 315 355 400 450 500 560 PF 3 25 117 Reduction clamping inserts, narrow • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. In order to mount the inserts d 315/d 355/d 400/d 450, the reduction clamping insert d 500 mm, code 790 117 012, must also be used d Code kg 790 116 020 790 116 021 790 116 022 790 116 023 3,500 3,200 2,500 2,500 [mm] 315 355 400 450 Control box • 400 V • Contains all safety and functional components such as static relay, FI protective switch, temperature control • Compact unit in steel box with enamel-coated protective frame Code kg 790 117 038 14,000 PF 3 25 117 Hoist unit, complete • • • • • PF 3 25 117 Hoist unit (consists of frame and swivel arm) Arm length 2m, pivoting, back/forward, max. column height from floor 3.30m Electrical unit 400 V / 600 W Hoist capacity 250 kg 2 hoisting speeds (1,7 m/min. and 7.0 m/min.) Code kg 790 117 023 196,000 61 Machines for Processing Plastic-Pipes Flange adapter clamping unit • For correct clamping and fusion jointing of short end fittings d Code kg [mm] PF 3 25 117 560 790 117 029 27,000 1 Set planer blades • Blade has 2 cutting edges (1 set = 2 blades) PF 3 25 117 62 Code kg 790 117 041 0,470 Machines for Processing Plastic-Pipes GF 160 Butt fusion machine Machine complete • High quality, long-lasting heating element butt fusion machine for fusion jointing PP, PE and PVDF pipes and fittings. Size range d 40-160 mm, for complete pressure range up to PN 16. • The GF160 butt fusion machine could be assembled with the data recorder SUVI® 50 or configured as a CNC machine with the SUVI® 400. The different versions are listed on the following pages. • (incl. transport crate, without accessories) d-d Performance Code kg [mm] 40 - 160 40 - 160 PF 3 25 133 230 V/1820 W 790 114 001 115 V/1820 W 790 114 180 121,000 121,000 Basic machine • • • • • • • • • • High precision design, distortion-free and sturdy machine bed Good accessibility thanks to 35° inclination Hardened and hard chrome-plated guide shafts for extreme loads Smooth-running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components Heater release mechanism to optimize the changeover phase Easy to remove left clamping element for fusion in tight spaces and for fittings such as T-pieces or bends d 160 mm Double clamping device for secure hold and exact radial and axial alignment of components Knurled handles for easy opening and closing of clamping brackets without additional tools Machine specific tool set d-d Code kg [mm] 40 - 160 790 114 002 PF 3 25 133 25,500 Planer • • • • • • Powerful parallel planer for single or double-sided facing of pipe ends Load transfer via maintenance-free, robust worm drive Right-angled facing due to wide bedding, with side stop for single-sided facing Optimised cutting geometry for even and chatter-free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start-up d-d Performance Code kg [mm] PF 3 25 117 40 - 160 40 - 160 230 V/650 W 790 114 003 115 V/650 W 790 114 186 8,600 8,600 63 Machines for Processing Plastic-Pipes Heating element • High performance heating element with electronic, continuously adjustable temperature control • High temperature accuracy over the entire heating surface • Heating element temperature adjustable via rotary switch • High-quality, non-stick PTFE-coating with long service life • Easy placement in the correct working position with heater release mechanism d-d Performance Code kg [mm] 40 - 160 40 - 160 PF 3 25 117 230 V/800 W 790 114 004 115 V/800 W 790 114 187 5,500 5,500 Hydraulic unit Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure Variable, fine adjustment of pressure Clearly visible, vibration-free pressure gauge with precision scaling Memory for automatic pressure equalization during the cooling phase Push-buttons to open and close the machine Pressure release button for optimal changeover from equalization phase to the heat soak phase • Three integrated power outlets (planer, heating element, 1 additional) • Easy level control and refilling of hydraulic oil • Easy access FI protective switch for increased personal safety • • • • • • • Performance Code PF 3 25 117 230 V/370 W 790 114 005 115 V/370 W 790 114 188 kg 30,000 30,000 Case • For safe storage of planer and automatic heating element PF 3 25 117 64 Code kg 790 114 006 7,500 Machines for Processing Plastic-Pipes GF 160 Butt fusion machine with automatic heating element Machine complete • High quality, long-lasting heating element butt fusion machine with automatic heating element for fusion jointing PP, PE and PVDF pipes and fittings. Size range d 40-160 mm, for complete pressure range up to PN 16. • The GF160 butt fusion machine could be assembled with the data recorder SUVI® 50 or configured as a CNC machine with the SUVI® 400. The different versions are listed on the following pages. • (incl. transport crate, without accessories) d-d Version Code kg [mm] 40 - 160 PF 3 25 133 230 V/1820 W 790 114 192 135,000 Basic machine • • • • • • • • • • High precision design, distortion-free and sturdy machine bed Hardened and hard chrome-plated guide shafts for extreme loads Smooth-running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components Easy to remove left clamping element for fusion in tight spaces and for fittings such as T-pieces or bends d 160 mm Double clamping device for secure hold and exact radial and axial alignment of components Knurled handles for easy opening and closing of clamping brackets without additional tools Heater release mechanism to optimize the changeover phase Good accessibility thanks to 35° inclination Tool set specified to machine d-d Code kg [mm] 40 - 160 790 114 196 PF 3 25 133 26,000 Automatic heating element High temperature accuracy over the entire heating surface Heating element temperature adjustable via rotary switch High-quality, non-stick PTFE-coating with long service life Easy placement in the correct working position with automatic heater release mechanism • High performance heating element with electronic, continuously adjustable temperature control • • • • d-d Performance Code kg [mm] PF 3 25 117 40 - 160 230 V/800 W 790 114 197 14,000 65 Machines for Processing Plastic-Pipes Case • For safe storage of planer and automatic heating element PF 3 25 117 66 Code kg 790 114 199 9,000 Machines for Processing Plastic-Pipes GF 160 CNC Butt fusion machine Machine complete • For fusion jointing of PP and PE pipes and fittings. The automatic CNC, hydraulically-operated butt fusion machines are designed for applications in gas and water distribution piping systems as well as for use in trenches, outdoors or in the workshop. • The CNC control unit (SUVI® 400) controls and regulates the complete fusion process according to the approved national guidelines (e.g. DVS guidelines). • All fusion parameters (set/actual comparison) are recorded on a memory card and can be called up and shown on the display. External fusion data processing is easy with the exchangeable memory card or with the build-in interface for the PC, printer or laptop. The integrated error analysis system recognizes deviations from the defined parameters and interrupts the fusion cycle while simultaneously recording the error source. • SUVI® 400 CNC - Control unit • This unit consists of the hydraulic and the control unit with data recording • Automatic control of planing with even-out function • Automatically controlled temperature of the heating element • Automatically controlled facing process • User-friendly operation (keyboard) • Minimal weight of complete CNC control unit with two handles for carrying • Tamper-safe, easy data recording with exchangeable memory card (256 kB) • Clear overview, 2-line LCD with backlighting • Temperature sensor for accurate recording of ambient temperature • Serial interface (RS 232, 9-in) to connect PCs or laptops • Parallel standard printer interface (Centronics) • Configuration of specific fusion parameters according to national guidelines • Barcode reader for data input (optional) • Base machine • Technical features as for manual versions • CNC: distance measurement system for accurate control of fusion slide (safety, monitoring fusion cycle, process monitoring) • Planer, Heating element, Hydraulic hose package, Case, Tool set • Technical features same as for manually operated machines d-d Performance Type Code kg [mm] PF 3 25 133 40 - 160 40 - 160 40 - 160 40 - 160 230 V/1850 W 115 V/1850 W 230 V/1850 W 230 V/1850 W 790 114 069 790 114 068 Russian 790 114 067 Chinese 790 114 178 119,000 119,000 119,000 119,000 67 Machines for Processing Plastic-Pipes GF 160 CNC with automatic heating element Machine complete • For fusion jointing of PP and PE pipes and fittings. The fully automatic CNC, hydraulically-operated butt fusion machines are designed for applications in gas and water distribution piping systems as well as for use in trenches, outdoors or in the workshop. • The CNC control unit (SUVI® 400) controls and regulates the complete fusion process according to the approved national guidelines (e.g. DVS guidelines). • All fusion parameters (set/actual comparison) are recorded on a memory card and can be called up and shown on the display. External fusion data processing is easy with the exchangeable memory card or with the build-in interface for the PC, printer or laptop. The integrated error analysis system recognizes deviations from the defined parameters and interrupts the fusion cycle while simultaneously recording the error source. • SUVI® 400 CNC - Control unit • This unit consists of the hydraulic and the control unit with data recording • Automatically controlled fusion cycle with built-in linear measurement unit (safety) • Automatically controlled temperature of the heating element • Minimal weight of complete CNC control unit with two handles for carrying • Clear overview, 2-line LCD with backlighting • Temperature sensor for accurate recording of ambient temperature • Serial interface (RS 232, 9-in) to connect PCs or laptops • Parallel standard printer interface (Centronics) • Safe two-handed operation according to TÜV for machine carriage movement • 6 languages, variable • Configuration of specific fusion parameters according to national guidelines • Barcode reader for data input (optional) • Base machine • Technical features same as for manually operated machines • CNC: distance measurement system for accurate control of fusion slide (safety, monitoring fusion cycle, process monitoring) • Planer, Heating element, Hydraulic hose package, Case, Tool set • Technical features as for manual versions • In the fully automatic version, the heating element is pleaced manually by the operator and after the heat soak phase automatically removed from the woking position. d-d Performance Type Code kg [mm] PF 3 25 133 68 40 - 160 40 - 160 40 - 160 230 V/1850 W 230 V/1850 W 230 V/1850 W 790 114 191 Russian 790 114 179 Chinese 790 114 184 122,000 122,000 129,000 Machines for Processing Plastic-Pipes GF 160 Accessories Reduction clamping inserts, wide • d 40 - 140 mm • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. d Code kg 790 114 023 790 114 009 790 114 010 790 114 011 790 114 012 790 114 013 790 114 014 790 114 015 0,300 0,320 0,300 0,300 0,280 0,245 0,265 0,180 [mm] 40 50 63 75 90 110 125 140 PF 3 25 117 Reduction clamping inserts, narrow • d 40 - 140 mm • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. d Code kg 790 114 027 790 114 016 790 114 017 790 114 018 790 114 019 790 114 020 790 114 021 790 114 022 0,300 0,310 0,310 0,280 0,255 0,225 0,200 0,140 [mm] 40 50 63 75 90 110 125 140 PF 3 25 117 Reduction clamping inserts-set • 4 wide and 4 narrow clamping inserts of each dimension d-d Code kg [mm] 40 - 140 790 114 156 PF 3 25 117 17,000 Special clamping bracket tapered For clamping of fittings d 160 mm For left-sided mounting (stationary side) with shell adapter Version for right-sided mounting (slide) L = left R = right • • • • • d Type Code kg [mm] PF 3 25 117 160 160 L 790 114 025 R 790 114 026 0,820 0,680 69 Machines for Processing Plastic-Pipes 1 Set planer blades • (1 set = 2 blades) PF 3 25 117 70 Code kg 790 113 056 0,080 Machines for Processing Plastic-Pipes GF 250 Butt fusion machine Machine GF 250 complete • High quality, long-lasting heating element butt fusion machine for fusion jointing PP, PE and PVDF pipes and fittings. Size range d 75-250 mm, for complete pressure range up to PN 16. • The GF250 butt fusion machine could be assembled with the data recorder SUVI® 50 or configured as a CNC machine with the SUVI® 400. The different versions are listed on the following pages. • (as described below, including transport packaging, without accessories) d-d Performance Code kg [mm] 75 - 250 75 - 250 PF 3 25 125 230 V/2490 W 790 115 001 115 V/2490 W 790 115 180 181,000 181,000 Basic machine • • • • • • • • • • High precision design, distortion-free and sturdy machine bed Good accessibility thanks to 35° inclination Hardened and hard chrome-plated guide shafts for extreme loads Smooth-running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components Heater release mechanism to optimize the changeover phase Easy to remove left clamping element for fusion in tight spaces and for fittings such as T-pieces or bends d 250 mm Double clamping device for secure hold and exact radial and axial alignment of components Knurled handles for easy opening and closing of clamping brackets without additional tools Machine specific tool set d-d Code kg [mm] 75 - 250 790 115 002 PF 3 25 125 52,000 Planer • • • • • • Powerful parallel planer for single or double-sided facing of pipe ends Load transfer via maintenance-free, robust worm drive Right-angled facing due to wide bedding, with side stop for single-sided facing Optimised cutting geometry for even and chatter-free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start-up d-d Performance Code kg [mm] PF 3 25 117 75 - 250 75 - 250 230 V/620 W 790 115 003 115 V/620 W 790 115 186 13,600 13,600 71 Machines for Processing Plastic-Pipes Heating element • High performance heating element with electronic, continuously adjustable temperature control • High temperature accuracy over the entire heating surface • Heating element temperature adjustable via rotary switch • High-quality, non-stick PTFE-coating with long service life • Easy placement in the correct working position with heater release mechanism d-d Performance Code kg [mm] 75 - 250 75 - 250 PF 3 25 117 230 V/1500 W 790 115 004 115 V/1500 W 790 115 187 9,000 9,000 Hydraulic unit Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure Variable, fine adjustment of pressure Clearly visible, vibration-free pressure gauge with precision scaling Memory for automatic pressure equalization during the cooling phase Push-buttons to open and close the machine Pressure release button for optimal changeover from equalization phase to the heat soak phase • Three integrated power outlets (planer, heating element, 1 additional) • Easy level control and refilling of hydraulic oil • Easy access FI protective switch for increased personal safety • • • • • • • Performance Code PF 3 25 117 230 V/370 W 790 115 027 115 V/370 W 790 115 188 kg 30,000 30,000 Hydraulic hose package • Flexible hydraulic hoses, with drip-proof, quick action coupling Code kg 790 112 085 4,250 Case • For safe storage of planer and automatic heating element PF 3 25 117 72 Code kg 790 115 005 14,000 Machines for Processing Plastic-Pipes GF 250 Butt fusion machine with automatic heating element Machine complete • High quality, long-lasting heating element butt fusion machine with automatic heating element for fusion jointing PP, PE and PVDF pipes and fittings. Size range d 75-250 mm, for complete pressure range up to PN 16. • The GF250 butt fusion machine could be assembled with the data recorder SUVI® 50 or configured as a CNC machine with the SUVI® 400. The different versions are listed on the following pages. • (as described below, including transport packaging, without accessories) d-d Performance Code kg [mm] 75 - 250 75 - 250 PF 3 25 125 230 V/2490 W 790 115 192 115 V/2490 W 790 115 195 181,000 181,000 Basic machine • • • • • • • • • • PF 3 25 125 High precision design, distortion-free and sturdy machine bed Good accessibility thanks to 35° inclination Hardened and hard chrome-plated guide shafts for extreme loads Smooth-running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components Heater release mechanism to optimize the changeover phase Easy to remove left clamping element for fusion in tight spaces and for fittings such as T-pieces or bends d 250 mm Double clamping device for secure hold and exact radial and axial alignment of components Knurled handles for easy opening and closing of clamping brackets without additional tools Machine specific tool set Code kg 790 115 182 54,000 Automatic heating element • High performance heating element with electronic, continuously adjustable temperature control • High temperature accuracy over the entire heating surface • Heating element temperature adjustable via rotary switch • High-quality, non-stick PTFE-coating with long service life • Easy placement in the correct working position with automatic heater release mechanism d-d [mm] PF 3 25 117 75 - 250 75 - 250 Performance Code 230 V/1500 790 115 189 115 V/1500 790 115 190 kg 14,000 0,001 73 Machines for Processing Plastic-Pipes Case • For safe storage of planer and automatic heating element PF 3 25 117 74 Code kg 790 115 183 17,100 Machines for Processing Plastic-Pipes GF 250 CNC Butt fusion machine Machine complete • For fusion jointing of PP and PE pipes and fittings. The automatic CNC, hydraulically-operated butt fusion machines are designed for applications in gas and water distribution piping systems as well as for use in trenches, outdoors or in the workshop. • The CNC control unit (SUVI® 400) controls and regulates the complete fusion process according to the approved national guidelines (e.g. DVS guidelines). • All fusion parameters (set/actual comparison) are recorded on a memory card and can be called up and shown on the display. External fusion data processing is easy with the exchangeable memory card or with the build-in interface for the PC, printer or laptop. The integrated error analysis system recognizes deviations from the defined parameters and interrupts the fusion cycle while simultaneously recording the error source. • SUVI® 400 CNC - Control unit • This unit consists of the hydraulic and the control unit with data recording • Automatic control of planing with even-out function • Automatically controlled temperature of the heating element • Automatically controlled facing process • Minimal weight of complete CNC control unit with two handles for carrying • Tamper-safe, easy data recording with exchangeable memory card (256 kB) • Clear overview, 2-line LCD with backlighting • Temperature sensor for accurate recording of ambient temperature • Serial interface (RS 232, 9-in) to connect PCs or laptops • Parallel standard printer interface (Centronics) • Safe two-handed operation according to TÜV for machine carriage movement • Barcode reader for data input (optional) • Base machine • Technical features as for manual versions • CNC: distance measurement system for accurate control of fusion slide (safety, monitoring fusion cycle, process monitoring) • Planer, Heating element, Hydraulic hose package, Case, Tool set • Technical features same as for manually operated machines d-d Performance Type Code kg [mm] PF 3 25 125 75 - 250 75 - 250 75 - 250 75 - 250 230 V/2490 W 115 V/2490 W 230 V/2490 W 230 V/2490 W 790 115 069 790 115 068 Russian 790 115 067 Chinese 790 115 178 175,000 175,000 175,000 175,000 75 Machines for Processing Plastic-Pipes GF 250 CNC Butt fusion machine with automatic heating element Machine complete • For fusion jointing of PP and PE pipes and fittings. The automatic CNC, hydraulically-operated butt fusion machines are designed for applications in gas and water distribution piping systems as well as for use in trenches, outdoors or in the workshop. • The CNC control unit (SUVI® 400) controls and regulates the complete fusion process according to the approved national guidelines (e.g. DVS guidelines). • All fusion parameters (set/actual comparison) are recorded on a memory card and can be called up and shown on the display. External fusion data processing is easy with the exchangeable memory card or with the build-in interface for the PC, printer or laptop. The integrated error analysis system recognizes deviations from the defined parameters and interrupts the fusion cycle while simultaneously recording the error source. • SUVI® 400 CNC - Control unit • This unit consists of the hydraulic and the control unit with data recording • Automatically controlled fusion cycle with built-in linear measurement unit (safety) • Automatically controlled temperature of the heating element • Automatically controlled facing process • User-friendly operation (keyboard) • Minimal weight of complete CNC control unit with two handles for carrying • Tamper-safe, easy data recording with exchangeable memory card (256 kB) • Clear overview, 2-line LCD with backlighting • Temperature sensor for accurate recording of ambient temperature • Serial interface (RS 232, 9-in) to connect PCs or laptops • Parallel standard printer interface (Centronics) • Safe two-handed operation according to TÜV for machine carriage movement • Barcode reader for data input (optional) • Technical features as for manual versions • CNC: distance measurement system for accurate control of fusion slide (safety, monitoring fusion cycle, process monitoring) • Base machine • Built-in linear measurement unit for accurate slide positioning (safety, control of the fusion pressure build-up, control of the automatic fusion steps) • Planer, Heating element, Hydraulic hose package, Case, Tool set • Technical features same as for manually operated machines • In the fully automatic version, the heating element is pleaced manually by the operator and after the heat soak phase automatically removed from the woking position. d-d Performance Type Code kg [mm] PF 3 25 125 76 75 - 250 75 - 250 75 - 250 75 - 250 230 V/2490 W 115 V/2490 W 230 V/2490 W 230 V/2490 W 790 115 191 790 115 194 Russian 790 115 179 Chinese 790 115 184 175,000 175,000 175,000 175,000 Machines for Processing Plastic-Pipes GF 250 Accessoires Reduction clamping inserts, wide • d 75 - 225 mm • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. d Code kg 790 115 028 790 115 008 790 115 009 790 115 010 790 115 011 790 115 012 790 115 013 790 115 014 790 115 015 0,815 0,835 0,825 0,785 0,735 0,695 0,660 0,715 0,465 [mm] 75 90 110 125 140 160 180 200 225 PF 3 25 117 Reduction clamping inserts, narrow • d 75 - 225 mm • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. d Code kg 790 115 029 790 115 016 790 115 017 790 115 018 790 115 019 790 115 020 790 115 021 790 115 022 790 115 023 0,740 0,715 0,690 0,680 0,625 0,595 0,520 0,455 0,390 [mm] 75 90 110 125 140 160 180 200 225 PF 3 25 117 Reduction clamping inserts-set • 4 wide and 4 narrow clamping inserts of each dimension d-d Code kg [mm] 75 - 225 790 115 156 PF 3 25 117 48,000 Special clamping bracket tapered For clamping of fittings d 250 mm For left-sided mounting (stationary side) with shell adapter Version for right-sided mounting (slide) L = left R = right • • • • • d Type Code kg [mm] PF 3 25 117 250 250 L 790 115 025 R 790 115 026 1,825 1,490 77 Machines for Processing Plastic-Pipes Flange adapter clamping unit • For correct clamping and fusion jointing of short end fittings d Code kg [mm] PF 3 25 117 250 790 115 045 9,600 1 Set planer blades • Blade has 2 cutting edges (1 set = 2 blades) PF 3 25 117 78 Code kg 790 115 024 0,060 Machines for Processing Plastic-Pipes GF 315 Butt fusion machine manual Machine complete • High quality, long-lasting heating element butt fusion machine for fusion jointing PP, PE and PVDF pipes and fittings. Size range d 90-315 mm, for complete pressure range up to PN 16. • The GF315 butt fusion machine could be assembled with the data recorder SUVI® 50 or configured as a CNC machine with the SUVI® 400. The different versions are listed on the following pages. • (as described below, including transport packaging, without accessories) d-d Performance Code kg [mm] 90 - 315 90 - 315 PF 3 25 127 230 / 400 V/4170 W 790 112 079 115 / 200 V/4170 W 790 112 180 217,600 212,000 Basic machine • • • • • • • • • • High precision design, distortion-free and sturdy machine bed Good accessibility thanks to 35° inclination Hardened and hard chrome-plated guide shafts for extreme loads Smooth-running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components Heater release mechanism to optimize the changeover phase Easy to remove left clamping element for fusion in tight spaces and for fittings such as T-pieces or bends d 315 mm Double clamping device for secure hold and exact radial and axial alignment of components Knurled handles for easy opening and closing of clamping brackets without additional tools Machine specific tool set d-d Code kg [mm] 90 - 315 790 112 081 PF 3 25 127 60,000 Planer • • • • • • Powerful parallel planer for single or double-sided facing of pipe ends Load transfer via maintenance-free, robust worm drive Right-angled facing due to wide bedding, with side stop for single-sided facing Optimised cutting geometry for even and chatter-free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start-up d-d Performance Code kg [mm] PF 3 25 117 90 - 315 90 - 315 230 V/1100 W 790 112 082 115 V/1100 W 790 112 186 18,000 18,000 79 Machines for Processing Plastic-Pipes Heating element • High performance heating element with electronic, continuously adjustable temperature control • High temperature accuracy over the entire heating surface • Heating element temperature adjustable via rotary switch • High-quality, non-stick PTFE-coating with long service life • Easy placement in the correct working position with heater release mechanism d-d Performance Code kg [mm] 90 - 315 90 - 315 PF 3 25 117 230 V/2300 W 790 112 083 115 V/2300 W 790 112 187 11,700 11,700 Hydraulic unit Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure Variable, fine adjustment of pressure Clearly visible, vibration-free pressure gauge with precision scaling Memory for automatic pressure equalization during the cooling phase Push-buttons to open and close the machine Pressure release button for optimal changeover from equalization phase to the heat soak phase • Three integrated power outlets (planer, heating element, free) • Easy level control and refilling of hydraulic oil • Easy access FI protective switch for increased personal safety • • • • • • • Performance Code PF 3 25 117 230 V/370 W 790 112 113 115 V/370 W 790 112 188 kg 30,000 30,000 Case • For safe storage of planer and automatic heating element PF 3 25 117 80 Code kg 790 112 086 21,000 Machines for Processing Plastic-Pipes GF 315 Butt fusion machine with automatic heating element Machine complete • High quality, long-lasting heating element butt fusion machine with automatic heating element for fusion jointing PP, PE and PVDF pipes and fittings. Size range d 90-315 mm, for complete pressure range up to PN 16. • The GF315 butt fusion machine could be assembled with the data recorder SUVI® 50 or configured as a CNC machine with the SUVI® 400. The different versions are listed on the following pages. • (as described below, including transport packaging, without accessories) d-d Performance Code kg [mm] 90 - 315 90 - 315 PF 3 25 127 230V/4170 W 790 112 192 115V/4170 W 790 112 195 217,000 217,000 Basic machine • • • • • • • • • • High precision design, distortion-free and sturdy machine bed Good accessibility thanks to 35° inclination Hardened and hard chrome-plated guide shafts for extreme loads Smooth-running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components Heater release mechanism to optimize the changeover phase Easy to remove left clamping element for fusion in tight spaces and for fittings such as T-pieces or bends d 315 mm Double clamping device for secure hold and exact radial and axial alignment of components Knurled handles for easy opening and closing of clamping brackets without additional tools Machine specific tool set d-d Code kg [mm] PF 3 25 127 90 - 315 790 112 182 63,000 Automatic heating element • High performance heating element with electronic, continuously adjustable temperature control • High temperature accuracy over the entire heating surface • Heating element temperature adjustable via rotary switch • High-quality, non-stick PTFE-coating with long service life • Easy placement in the correct working position with automatic heater release mechanism d-d Performance Code kg [mm] PF 3 25 117 90 - 315 90 - 315 230 V/2500 W 790 112 189 115 V/2500 W 790 112 190 15,000 10,000 81 Machines for Processing Plastic-Pipes Case • For safe storage of planer and automatic heating element PF 3 25 117 82 Code kg 790 112 183 7,000 Machines for Processing Plastic-Pipes GF 315 CNC Butt fusion machine Machine complete • For fusion jointing of PP and PE pipes and fittings. The automatic CNC, hydraulically-operated butt fusion machines are designed for applications in gas and water distribution piping systems as well as for use in trenches, outdoors or in the workshop. • The CNC control unit (SUVI® 400) controls and regulates the complete fusion process according to the approved national guidelines (e.g. DVS guidelines). • All fusion parameters (set/actual comparison) are recorded on a memory card and can be called up and shown on the display. External fusion data processing is easy with the exchangeable memory card or with the build-in interface for the PC, printer or laptop. The integrated error analysis system recognizes deviations from the defined parameters and interrupts the fusion cycle while simultaneously recording the error source. • SUVI® 400 CNC - Control unit • This unit consists of the hydraulic and the control unit with data recording • Automatic control of planing with even-out function • Automatically controlled temperature of the heating element • Automatically controlled facing process • Minimal weight of complete CNC control unit with two handles for carrying • Tamper-safe, easy data recording with exchangeable memory card (256 kB) • Clear overview, 2-line LCD with backlighting • Temperature sensor for accurate recording of ambient temperature • Serial interface (RS 232, 9-in) to connect PCs or laptops • Parallel standard printer interface (Centronics) • Safe two-handed operation according to TÜV for machine carriage movement • Barcode reader for data input (optional) • Base machine • Technical features as for manual versions • CNC: distance measurement system for accurate control of fusion slide (safety, monitoring fusion cycle, process monitoring) • Planer, Heating element, Hydraulic hose package, Case, Tool set • Technical features same as for manually operated machines d-d Performance Type Code kg [mm] PF 3 25 127 90 - 315 90 - 315 90 - 315 90 - 315 230 V/4170 W 115 V/4170 W 230 V/4170 W 230 V/4170 W 790 112 069 790 112 068 Russian 790 112 067 Chinese 790 112 178 213,000 213,000 213,000 213,000 83 Machines for Processing Plastic-Pipes GF 315 CNC Butt fusion machine with automatic heating element Machine complete • For fusion jointing of PP and PE pipes and fittings. The automatic CNC, hydraulically-operated butt fusion machines are designed for applications in gas and water distribution piping systems as well as for use in trenches, outdoors or in the workshop. • The CNC control unit (SUVI® 400) controls and regulates the complete fusion process according to the approved national guidelines (e.g. DVS guidelines). • All fusion parameters (set/actual comparison) are recorded on a memory card and can be called up and shown on the display. External fusion data processing is easy with the exchangeable memory card or with the build-in interface for the PC, printer or laptop. The integrated error analysis system recognizes deviations from the defined parameters and interrupts the fusion cycle while simultaneously recording the error source. • SUVI® 400 CNC - Control unit • This unit consists of the hydraulic and the control unit with data recording • Automatically controlled fusion cycle with built-in linear measurement unit (safety) • Automatically controlled temperature of the heating element • Automatically controlled facing process • User-friendly operation (keyboard) • Minimal weight of complete CNC control unit with two handles for carrying • Tamper-safe, easy data recording with exchangeable memory card (256 kB) • Clear overview, 2-line LCD with backlighting • Temperature sensor for accurate recording of ambient temperature • Serial interface (RS 232, 9-in) to connect PCs or laptops • Parallel standard printer interface (Centronics) • Safe two-handed operation according to TÜV for machine carriage movement • Barcode reader for data input (optional) • Technical features as for manual versions • Barcode reader for pipe code (logbook recording. Optional) • Base machine • Built-in linear measurement unit for accurate slide positioning (safety, control of the fusion pressure build-up, control of the automatic fusion steps) • Planer, Heating element, Hydraulic hose package, Case, Tool set • Technical features same as for manually operated machines • In the fully automatic version, the heating element is pleaced manually by the operator and after the heat soak phase automatically removed from the woking position. d-d Performance Type Code kg [mm] PF 3 25 127 84 90 - 315 90 - 315 90 - 315 90 - 315 230 V/4170 W 115 V/4170 W 230 V/4170 W 230 V/4170 W 790 112 191 790 112 194 Russian 790 112 179 Chinese 790 112 184 213,000 213,000 213,000 213,000 Machines for Processing Plastic-Pipes GF 315 Accessories Reduction clamping inserts, wide • d 90 - 280 mm • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. d Code kg 790 112 088 790 112 089 790 112 090 790 112 091 790 112 092 790 112 093 790 112 094 790 112 095 790 112 096 790 112 097 1,000 1,050 0,988 0,975 1,062 0,988 0,937 0,975 0,937 0,800 [mm] PF 3 25 117 90 110 125 140 160 180 200 225 250 280 Reduction clamping inserts, narrow • d 90 - 280 mm • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. d Code kg 790 112 098 790 112 099 790 112 100 790 112 101 790 112 102 790 112 103 790 112 104 790 112 105 790 112 106 790 112 107 0,995 1,285 1,245 1,205 1,135 1,010 0,950 0,865 0,770 0,560 [mm] PF 3 25 117 90 110 125 140 160 180 200 225 250 280 Reduction clamping inserts-set • 4 wide and 4 narrow clamping inserts of each dimension d-d Code kg [mm] PF 3 25 117 90 - 280 790 112 156 78,000 85 Machines for Processing Plastic-Pipes Special clamping bracket tapered For clamping of fittings 315 mm For left-sided mounting (stationary side) with shell adapter Version for right-sided mounting (slide) L = left R = right • • • • • d Type Code kg [mm] PF 3 25 117 315 315 L 790 112 111 R 790 112 112 2,780 2,335 Flange adapter clamping unit • For correct clamping and fusion jointing of short end fittings d-d Code kg [mm] PF 3 25 117 90 - 315 790 112 038 15,400 1 Set planer blades • Blade has 2 cutting edges (1 set = 2 blades) PF 3 25 117 86 Code kg 790 112 110 0,115 Machines for Processing Plastic-Pipes GF 400 Butt fusion machine GF 400 • High quality, long-lasting heating element butt fusion machine for fusion jointing PP, PE and PVDF pipes and fittings. For complete pressure range up to PN 16. • Machine complete with remote control d-d Performance Code kg [mm] 125 - 400 PF 3 25 870 230 V/5700 W 790 127 001 210,000 Machine GF 400 complete, 400 V • The GF400 butt fusion machine could be assembled with the data recorder SUVI® 50 or configured as a CNC machine with the SUVI® 400. The different versions are listed on the following pages. • High quality, long-lasting heating element butt fusion machine for fusion jointing PP, PE and PVDF pipes and fittings. For complete pressure range up to PN 16. d-d Performance Code kg [mm] 125 - 400 PF 3 25 870 400 V/5700 W 790 127 010 250,000 Basic machine • • • • • • • • • High precision design, distortion-free and sturdy machine bed Good accessibility thanks to 35° inclination Hardened and hard chrome-plated guide shafts for extreme loads Smooth-running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components Heater release mechanism to optimize the changeover phase For the purpose of welding bends and T-pieces the 2. clamping element is fast and without loosing stability on the guiding shafts relocatable Double clamping device for secure hold and exact radial and axial alignment of components Machine specific tool set d-d Code kg [mm] 125 - 400 790 127 002 PF 3 25 117 95,000 Planer • • • • • Powerful parallel planer for single or double-sided facing of pipe ends Right-angled facing due to wide bedding, with side stop for single-sided facing Optimised cutting geometry for even and chatter-free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start-up d-d Performance Code kg [mm] PF 3 25 117 125 - 400 230 V/1100 W 790 127 003 39,000 87 Machines for Processing Plastic-Pipes Heating element • High temperature accuracy over the entire heating surface • High-quality, non-stick PTFE-coating with long service life • Easy placement in the correct working position with heater release mechanism d-d Performance Code kg [mm] 125 - 400 PF 3 25 117 230 V/3500 W 790 127 004 15,000 Hydraulic unit • • • • • • Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure Variable, fine adjustment of pressure Clearly visible, vibration-free pressure gauge with precision scaling Memory for automatic pressure equalization during the cooling phase Easy level control and refilling of hydraulic oil Performance PF 3 25 117 Code 400 V/1500 W 790 127 006 kg 40,000 Control box • Contains all safety and functional components such as static relay, FI protective switch, temperature control • Compact unit in steel box with enamel-coated protective frame Performance Code 400 V 790 127 008 Case • For safe storage of planer and automatic heating element PF 3 25 117 88 Code kg 790 127 005 29,000 Machines for Processing Plastic-Pipes GF 400 CNC Butt fusion machine Machine complete • For fusion jointing of PP and PE pipes and fittings. The automatic CNC, hydraulically-operated butt fusion machines are designed for applications in gas and water distribution piping systems as well as for use in trenches, outdoors or in the workshop. • The CNC control unit (SUVI® 400) controls and regulates the complete fusion process according to the approved national guidelines (e.g. DVS guidelines). • All fusion parameters (set/actual comparison) are recorded on a memory card and can be called up and shown on the display. External fusion data processing is easy with the exchangeable memory card or with the build-in interface for the PC, printer or laptop. The integrated error analysis system recognizes deviations from the defined parameters and interrupts the fusion cycle while simultaneously recording the error source. • SUVI® 400 CNC - Control unit • This unit consists of the hydraulic and the control unit with data recording • Automatic control of planing with even-out function • Automatically controlled temperature of the heating element • Automatically controlled facing process • Minimal weight of complete CNC control unit with two handles for carrying • Tamper-safe, easy data recording with exchangeable memory card (256 kB) • Clear overview, 2-line LCD with backlighting • Temperature sensor for accurate recording of ambient temperature • Serial interface (RS 232, 9-in) to connect PCs or laptops • Parallel standard printer interface (Centronics) • Safe two-handed operation according to TÜV for machine carriage movement • Barcode reader for data input (optional) • Base machine • Technical features as for manual versions • CNC: distance measurement system for accurate control of fusion slide (safety, monitoring fusion cycle, process monitoring) • Planer, Heating element, Hydraulic hose package, Case, Tool set • Technical features same as for manually operated machines d-d Performance Type Code kg [mm] PF 3 25 870 125 - 400 125 - 400 230 V/5510 W 230 V/5510 W 790 127 069 Russian 790 127 070 200,000 200,000 89 Machines for Processing Plastic-Pipes GF 400 Accessories Hoist unit • For carrying the weight compensator Mounted at the backside of the basic machine • Weight compensator included Code 790 127 026 Reduction clamping inserts, wide • d 125-355 mm • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. In order to mount the inserts d 125/d 140/d 160/d 180/d 200/d 225/d 250/d 280, the reduction clamping insert d 315 mm, code 790 127 101, must also be used d Code kg 790 112 090 790 112 091 790 112 092 790 112 093 790 112 094 790 112 095 790 112 096 790 112 097 790 127 101 790 127 102 0,988 0,975 1,062 0,988 0,937 0,975 0,937 0,800 1,810 1,650 [mm] PF 3 25 117 90 125 140 160 180 200 225 250 280 315 355 Machines for Processing Plastic-Pipes Reduction clamping inserts, narrow • d 125-355 mm • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. In order to mount the inserts d 125/d 140/d 160/d 180/d 200/d 225/d 250/d 280, the reduction clamping insert d 315 mm, code 790 127 101, must also be used d Code kg 790 112 100 790 112 101 790 112 102 790 112 103 790 112 104 790 112 105 790 112 106 790 112 107 790 127 111 790 127 112 1,245 1,205 1,135 1,010 0,950 0,865 0,770 0,560 1,180 0,910 [mm] PF 3 25 117 125 140 160 180 200 225 250 280 315 355 Reduction clamping inserts-set • 4 wide and 4 narrow clamping inserts of each dimension • 8 wide clamping inserts d 315 mm d-d Code kg [mm] PF 3 25 117 125 - 355 790 127 156 30,000 91 Machines for Processing Plastic-Pipes GF 500 Butt fusion machine Machine GF 500 complete • High quality, long-lasting heating element butt fusion machine for fusion jointing PP, PE and PVDF pipes and fittings. Size range d 200-500 mm, for complete pressure range up to PN 16. • The GF500 butt fusion machine could be assembled with the data recorder SUVI® 50 or configured as a CNC machine with the SUVI® 400. The different versions are listed on the following pages. • (as described below, including transport packaging, without accessories) d-d Performance Code kg [mm] 200 - 500 PF 3 25 126 400 V/6250 W 790 116 040 498,000 Basic machine • • • • • • • • • High precision design, distortion-free and sturdy machine bed Good accessibility thanks to 35° inclination Hardened and hard chrome-plated guide shafts for extreme loads Smooth-running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components Heater release mechanism to optimize the changeover phase For the purpose of welding bends and T-pieces the 2. clamping element is fast and without loosing stability on the guiding shafts relocatable Double clamping device for secure hold and exact radial and axial alignment of components Machine specific tool set d-d Code kg [mm] 200 - 500 790 116 002 PF 3 25 126 174,000 Planer • • • • • Powerful parallel planer for single or double-sided facing of pipe ends Right-angled facing due to wide bedding, with side stop for single-sided facing Optimised cutting geometry for even and chatter-free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start-up d-d Performance Code kg [mm] PF 3 25 117 200 - 500 400 V/750 W 790 116 003 53,600 Heating element • High temperature accuracy over the entire heating surface • High-quality, non-stick PTFE-coating with long service life • Easy placement in the correct working position with heater release mechanism d-d Performance Code kg [mm] PF 3 25 117 92 200 - 500 400 V/4000 W 790 116 004 26,000 Machines for Processing Plastic-Pipes Hydraulic unit • • • • • • Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure Variable, fine adjustment of pressure Clearly visible, vibration-free pressure gauge with precision scaling Memory for automatic pressure equalization during the cooling phase Easy level control and refilling of hydraulic oil Performance PF 3 25 117 Code 400 V/1500 W 790 116 039 kg 38,000 Control box • 400 V • Contains all safety and functional components such as static relay, FI protective switch, temperature control • Compact unit in steel box with enamel-coated protective frame Code kg 790 116 038 15,500 PF 3 25 117 Hydraulic hose package • Flexible hydraulic hoses, with drip-proof, quick action coupling PF 3 25 117 Code kg 790 112 085 4,250 Case • For safe storage of planer and automatic heating element Code kg 790 116 006 41,000 PF 3 25 117 93 Machines for Processing Plastic-Pipes GF 500 CNC Butt fusion machine Machine complete • For fusion jointing of PP and PE pipes and fittings. The automatic CNC, hydraulically-operated butt fusion machines are designed for applications in gas and water distribution piping systems as well as for use in trenches, outdoors or in the workshop. • The CNC control unit (SUVI® 400) controls and regulates the complete fusion process according to the approved national guidelines (e.g. DVS guidelines). • All fusion parameters (set/actual comparison) are recorded on a memory card and can be called up and shown on the display. External fusion data processing is easy with the exchangeable memory card or with the build-in interface for the PC, printer or laptop. The integrated error analysis system recognizes deviations from the defined parameters and interrupts the fusion cycle while simultaneously recording the error source. • SUVI® 400 CNC - Control unit • This unit consists of the hydraulic and the control unit with data recording • Automatic control of planing with even-out function • Automatically controlled temperature of the heating element • Automatically controlled facing process • Minimal weight of complete CNC control unit with two handles for carrying • Tamper-safe, easy data recording with exchangeable memory card (256 kB) • Clear overview, 2-line LCD with backlighting • Temperature sensor for accurate recording of ambient temperature • Serial interface (RS 232, 9-in) to connect PCs or laptops • Parallel standard printer interface (Centronics) • Safe two-handed operation according to TÜV for machine carriage movement • Barcode reader for data input (optional) • Base machine • Technical features as for manual versions • CNC: distance measurement system for accurate control of fusion slide (safety, monitoring fusion cycle, process monitoring) • Planer, Heating element, Hydraulic hose package, Case, Tool set • Technical features same as for manually operated machines d-d Performance Type Code kg [mm] PF 3 25 126 94 200 - 500 200 - 500 200 - 500 400 V/6250 W 400 V/6250 W 400 V/6250 W 790 116 069 Russian 790 116 067 Chinese 790 116 178 476,000 476,000 476,000 Machines for Processing Plastic-Pipes GF 500 Accessories Reduction clamping inserts, wide • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. In order to mount the inserts d 200/d 225, the reduction clamping insert 790 116 015 must also be used d Code kg 790 116 008 790 116 009 790 116 010 790 116 011 790 116 012 790 116 013 790 116 014 790 116 015 4,160 3,300 3,300 3,500 3,600 3,700 3,400 3,500 [mm] PF 3 25 117 200 225 250 280 315 355 400 450 Reduction clamping inserts, narrow • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. In order to mount the inserts d 200/d 225, the reduction clamping insert 790 116 015 must also be used d Code kg 790 116 016 790 116 017 790 116 018 790 116 019 790 116 020 790 116 021 790 116 022 790 116 023 3,680 4,100 4,100 3,800 3,500 3,200 2,500 2,500 [mm] PF 3 25 117 200 225 250 280 315 355 400 450 Reduction clamping inserts-set • 4 wide and 4 narrow clamping inserts of each dimension d-d Code kg [mm] PF 3 25 117 250 - 450 790 116 156 162,000 Hoist unit, complete • For carrying the weight compensator Mounted at the backside of the basic machine • Hoist unit (consists of frame and swivel arm) Performance PF 3 25 117 Code 230 V/500 W/50 Hz 790 116 026 230 V/500 W/50 Hz 790 140 026 kg 22,000 22,000 95 Machines for Processing Plastic-Pipes Weight compensator • For heating element, planer weight is partly compensated PF 3 25 117 Code kg 790 116 027 12,500 Flange adapter clamping unit • For correct clamping and fusion jointing of short end fittings d Code kg [mm] PF 3 25 117 450 790 116 045 19,000 1 Set planer blades • Blade has 2 cutting edges (1 set = 2 blades) PF 3 25 117 96 Code kg 790 116 041 0,700 Machines for Processing Plastic-Pipes GF 630 Butt fusion machine Machine GF 630 complete • High quality, long-lasting heating element butt fusion machine for fusion jointing PP, PE and PVDF pipes and fittings. Size range d 315-630 mm, for complete pressure range up to PN 16. • The GF630 butt fusion machine could be assembled with the data recorder SUVI® 50 or configured as a CNC machine with the SUVI® 400. The different versions are listed on the following pages. • (as described below, including transport packaging, without accessories) d-d Performance Code kg [mm] 315 - 630 PF 3 25 136 400 V/11000 W 790 117 001 589,000 Basic machine High precision design, distortion-free and sturdy machine bed Good accessibility thanks to 45° inclination Hardened and hard chrome-plated guide shafts for extreme loads Smooth-running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components • Heater release mechanism • Double clamping device for secure hold and exact radial and axial alignment of components • Machine specific tool set • • • • • d-d Code kg [mm] 315 - 630 790 117 002 PF 3 25 136 225,000 Planer • • • • • Powerful parallel planer for single or double-sided facing of pipe ends Right-angled facing due to wide bedding, with side stop for single-sided facing Optimised cutting geometry for even and chatter-free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start-up d-d Performance Code kg [mm] PF 3 25 117 315 - 630 400 V/1500 W 790 117 003 98,000 Heating element • High performance heating element with electronic, continuously adjustable temperature control • High temperature accuracy over the entire heating surface • High-quality, non-stick PTFE-coating with long service life • Easy placement in the correct working position with heater release mechanism d-d Performance Code kg [mm] PF 3 25 117 315 - 630 400 V/8000 W 790 117 004 36,000 97 Machines for Processing Plastic-Pipes Hydraulic unit • • • • • • Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure Variable, fine adjustment of pressure Clearly visible, vibration-free pressure gauge with precision scaling Memory for automatic pressure equalization during the cooling phase Easy level control and refilling of hydraulic oil Code kg 790 116 039 38,000 Control box • 400 V • Contains all safety and functional components such as static relay, FI protective switch, temperature control • Compact unit in steel box with enamel-coated protective frame Code kg 790 117 038 14,000 PF 3 25 117 Case • For safe storage of planer and automatic heating element PF 3 25 117 98 Code kg 790 117 006 55,000 Machines for Processing Plastic-Pipes GF 630 CNC Butt fusion machine Machine complete • For fusion jointing of PP and PE pipes and fittings. The automatic CNC, hydraulically-operated butt fusion machines are designed for applications in gas and water distribution piping systems as well as for use in trenches, outdoors or in the workshop. • The CNC control unit (SUVI® 400) controls and regulates the complete fusion process according to the approved national guidelines (e.g. DVS guidelines). • All fusion parameters (set/actual comparison) are recorded on a memory card and can be called up and shown on the display. External fusion data processing is easy with the exchangeable memory card or with the build-in interface for the PC, printer or laptop. The integrated error analysis system recognizes deviations from the defined parameters and interrupts the fusion cycle while simultaneously recording the error source. • SUVI® 400 CNC - Control unit • This unit consists of the hydraulic and the control unit with data recording • Automatic control of planing with even-out function • Automatically controlled temperature of the heating element • Automatically controlled facing process • Minimal weight of complete CNC control unit with two handles for carrying • Tamper-safe, easy data recording with exchangeable memory card (256 kB) • Clear overview, 2-line LCD with backlighting • Temperature sensor for accurate recording of ambient temperature • Serial interface (RS 232, 9-in) to connect PCs or laptops • Parallel standard printer interface (Centronics) • Safe two-handed operation according to TÜV for machine carriage movement • Barcode reader for data input (optional) • Base machine • Technical features as for manual versions • CNC: distance measurement system for accurate control of fusion slide (safety, monitoring fusion cycle, process monitoring) • Planer, Heating element, Hydraulic hose package, Case, Tool set • Technical features same as for manually operated machines d-d Performance Type Code kg [mm] PF 3 25 136 315 - 630 315 - 630 315 - 630 400 V/11000 W 400 V/11000 W 400 V/11000 W 790 117 069 Russian 790 117 067 Chinese 790 117 178 613,000 613,000 613,000 99 Machines for Processing Plastic-Pipes GF 630 Accessories Reduction clamping inserts, wide • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. In order to mount the inserts d 315/d 355/d 400/d 450, the reduction clamping insert d 500 mm, code 790 117 012, must also be used d Code kg 790 116 012 790 116 013 790 116 014 790 116 015 790 117 012 790 117 013 3,600 3,700 3,400 3,500 4,600 4,300 [mm] 315 355 400 450 500 560 PF 3 25 117 Reduction clamping inserts, narrow • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. In order to mount the inserts d 315/d 355/d 400/d 450, the reduction clamping insert d 500 mm, code 790 117 012, must also be used d Code kg 790 116 020 790 116 021 790 116 022 790 116 023 3,500 3,200 2,500 2,500 [mm] 315 355 400 450 Hoist unit, complete Hoist unit (consists of frame and swivel arm) Arm length 2m, pivoting, back/forward, max. column height from floor 3.30m Electrical unit 400 V / 600 W Hoist capacity 250 kg 2 hoisting speeds (1,7 m/min. and 7.0 m/min.) • • • • • PF 3 25 117 Code kg 790 117 023 196,000 Flange adapter clamping unit • For correct clamping and fusion jointing of short end fittings d Code kg [mm] PF 3 25 117 560 790 117 029 27,000 1 Set planer blades • Blade has 2 cutting edges (1 set = 2 blades) PF 3 25 117 100 Code kg 790 117 041 0,470 Machines for Processing Plastic-Pipes GF 800 Butt fusion machine Machine GF 800 complete • Robust heating element-butt fusion machine for fusion jointing PP and PE pipes and fittings. Size range d 500-800 mm. • The GF 800 butt fusion machine could be assembled with the data recorder SUVI® 50. • (as described below, including transport packaging, without accessories) d-d Performance Code kg [mm] 500 - 800 PF 3 25 136 400 V/15000 W 790 123 001 1546,000 Basic machine Heater release mechanism High precision design, distortion-free and sturdy machine bed Good accessibility thanks to 45° inclination Hardened and hard chrome-plated guide shafts for extreme loads Smooth-running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components • Double clamping device for secure hold and exact radial and axial alignment of components • Machine specific tool set • • • • • • d-d Code kg [mm] 500 - 800 790 123 002 PF 3 25 136 690,000 Planer • • • • • • Powerful parallel planer for single or double-sided facing of pipe ends 400 V/1500 W Load transfer via maintenance-free chain drive Right-angled facing due to wide bedding, with side stop for single-sided facing Optimised cutting geometry for even and chatter-free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start-up d-d Performance Code kg [mm] PF 3 25 117 500 - 800 400 V/1500 W 790 123 003 175,000 Heating element • High temperature accuracy over the entire heating surface • High-quality, non-stick PTFE-coating with long service life • Easy placement in the correct working position with heater release mechanism d-d Performance Code kg [mm] PF 3 25 117 500 - 800 400 V/12000 W 790 123 004 56,000 101 Machines for Processing Plastic-Pipes Hydraulic unit • • • • • • Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure Variable, fine adjustment of pressure Clearly visible, vibration-free pressure gauge with precision scaling Memory for automatic pressure equalization during the cooling phase Easy level control and refilling of hydraulic oil Performance PF 3 25 117 Code 400 V/1500 W 790 123 005 kg 38,000 Control box • 400 V • Contains all safety and functional components such as static relay, FI protective switch, temperature control • Compact unit in steel box with enamel-coated protective frame Code kg 790 123 009 29,000 PF 3 25 117 Hydraulic hose package • Flexible hydraulic hoses, with drip-proof, quick action coupling PF 3 25 117 Code kg 790 123 006 6,000 Case • For safe storage of planer and automatic heating element PF 3 25 117 102 Code kg 790 123 007 230,000 Machines for Processing Plastic-Pipes GF 800 Accessories Reduction clamping inserts, wide • d 500 - 710 mm • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. In order to mount the inserts d 500/d 560, the reduction clamping insert d 630, code 790 123 011 must also be used d Code kg 790 117 012 790 117 013 790 123 011 790 123 012 4,600 4,300 11,000 9,500 [mm] PF 3 25 117 500 560 630 710 Electric Hoist unit • Hoist capacity 500 kg • Arm length 2m, pivoting, back/forward, max. column height from floor 4.65 m, 2 hoisting speeds (2.5 m/min. and 5.5 m/min.) Code kg 790 123 016 270,000 PF 3 25 117 Flange adapter clamping unit • For correct clamping and fusion jointing of short end fittings d-d Code kg [mm] PF 3 25 117 500 - 800 790 123 029 120,000 1 Set planer blades • Blade has 2 cutting edges (1 set = 2 blades) PF 3 25 137 Code kg 790 123 021 0,600 103 Machines for Processing Plastic-Pipes GF 1000 Butt fusion machine Machine GF 1000 complete • High quality, long-lasting heating element butt fusion machine for fusion jointing PP, PE and PVDF pipes and fittings. • The GF 1000 butt fusion machine could be assembled with the data recorder SUVI® 50. • (as described below, including transport packaging, without accessories) d-d Performance Code kg [mm] 710 - 1000 PF 3 25 136 400 V/19500 W 790 124 001 2528,000 Basic machine High precision design, distortion-free and sturdy machine bed Good accessibility thanks to 45° inclination Hardened and hard chrome-plated guide shafts for extreme loads Smooth-running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components • Double clamping device for secure hold and exact radial and axial alignment of components • Machine specific tool set • • • • • d-d Code kg [mm] 710 - 1000 790 124 002 PF 3 25 136 1240,000 Planer • • • • • Powerful parallel planer for single or double-sided facing of pipe ends Right-angled facing due to wide bedding, with side stop for single-sided facing Optimised cutting geometry for even and chatter-free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start-up d-d Performance Code kg [mm] PF 3 25 117 710 - 1000 400 V/3000 W 790 124 003 325,000 Heating element • High performance heating element with electronic, continuously adjustable temperature control • High temperature accuracy over the entire heating surface • High-quality, non-stick PTFE-coating with long service life d-d Performance Code kg [mm] PF 3 25 117 104 710 - 1000 400 V/15000 W 790 124 004 82,000 Machines for Processing Plastic-Pipes Hydraulic unit • • • • • • Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure Variable, fine adjustment of pressure Clearly visible, vibration-free pressure gauge with precision scaling Memory for automatic pressure equalization during the cooling phase Easy level control and refilling of hydraulic oil Performance Code 400 V/1500 W 790 123 005 kg 38,000 Case • For safe storage of planer and automatic heating element PF 3 25 117 Code kg 790 124 006 345,000 105 Machines for Processing Plastic-Pipes GF 1000 Accessories Reduction clamping inserts, wide • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 reduction clamping inserts are needed. In order to mount the inserts d 710, the reduction clamping insert d 800 mm, code 790 124 011, must also be used d Code kg [mm] 710 790 123 012 800 790 124 011 900 790 124 012 9,500 19,400 20,000 Electric hoist unit • Hoist capacity 500 kg • Arm length 2m, pivoting, back/forward, max. column height from floor 4.65 m, 2 hoisting speeds (2.5 m/min. and 5.5 m/min.) PF 3 25 137 Code kg 790 124 016 300,000 Flange adapter clamping unit • For correct clamping and fusion jointing of short end fittings PF 3 25 117 Code kg 790 124 029 170,000 1 Set planer blades • (1 set = 4 blades) PF 3 25 137 106 Code kg 790 124 021 1,300 Machines for Processing Plastic-Pipes GF 1200 Butt fusion machine Machine GF 1200 complete • High quality, long-lasting heating element butt fusion machine for fusion jointing PP, PE and PVDF pipes and fittings. • The GF 1200 butt fusion machine could be assembled with the data recorder SUVI® 50. • (as described below, including transport packaging, without accessories) d-d Performance Code kg [mm] 800 - 1200 PF 3 25 136 400 V/20500 W 790 125 001 2932,000 Basic machine High precision design, distortion-free and sturdy machine bed Good accessibility thanks to 45° inclination Hardened and hard chrome-plated guide shafts for extreme loads Smooth-running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components • Double clamping device for secure hold and exact radial and axial alignment of components • Tool set specified to machine • • • • • d-d Code kg [mm] 800 - 1200 790 125 002 PF 3 25 136 1340,000 Planer • • • • • • Powerful parallel planer for single or double-sided facing of pipe ends Load transfer via maintenance-free chain drive Right-angled facing due to wide bedding, with side stop for single-sided facing Optimised cutting geometry for even and chatter-free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start-up d-d Performance Code kg [mm] PF 3 25 117 800 - 1200 400 V/3000 W 790 125 003 452,000 Heating element • High performance heating element with electronic, continuously adjustable temperature control • High temperature accuracy over the entire heating surface d-d Performance Code kg [mm] PF 3 25 117 800 - 1200 400V/16000 W 790 125 004 94,000 107 Machines for Processing Plastic-Pipes Hydraulic unit • • • • • • Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure Variable, fine adjustment of pressure Clearly visible, vibration-free pressure gauge with precision scaling Memory for automatic pressure equalization during the cooling phase Easy level control and refilling of hydraulic oil Performance Code 400 V/1500 W 790 123 005 kg 38,000 Case • For safe storage of planer and automatic heating element PF 3 25 117 108 Code kg 790 125 006 420,000 Machines for Processing Plastic-Pipes GF 1200 Accessories Reduction clamping inserts, wide • Each code number defines 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. In order to mount the inserts d 800/d 900, the reduction clamping insert d 1000, code 790 125 011, must also be used. d Code kg [mm] PF 3 25 117 800 790 124 011 900 790 124 012 1000 790 125 011 19,400 20,000 20,500 Electric Hoist unit • Hoist capacity 500 kg • Arm length 2m, pivoting, back/forward, max. column height from floor 4.65 m, 2 hoisting speeds (2.5 m/min. and 5.5 m/min.) PF 3 25 117 Code kg 790 125 016 308,000 Flange adapter clamping unit • For correct clamping and fusion jointing of short end fittings PF 3 25 117 Code kg 790 125 029 260,000 1 Set planer blades • (1 set = 4 blades) PF 3 25 137 Code kg 790 125 021 1,600 109 Machines for Processing Plastic-Pipes SUVI® 50 Fusion data recording device Inclusive: • Protocol card 256 kB • ACCU-Power support during circuit interruptions • Magnetic card-Read device • Serial printer-/PC-interface Configuration: • The SUVI® 50 can be configured by the operator according to his needs. • Languages: all instructions as well as the protocol records are shown in the language selected by the operator. • Fusion parameter: adaption to the standards and directions specific to the country. • Fusion operator identity card: with the electronic identification of the operator, data recording with the SUVI® 50 can be protected against misuse. The fusion operator identity card number is also used in the protocol record. • Job number: facilitates job site fusion documentation. • Memory configuration adjustment: makes certain that no protocol data are lost. • Compatible with electrofusion control unit MSA: advantage of compatibility between butt fusion and electrofusion regarding operation and further data processing. • Technical specifications • Working temperature range -10 °C up to + 45 °C • Voltage: 176 VAC to 276 VAC • Rated voltage: 230 VAC respectively 115 VAC • Battery operation: -1 hour. Built in battery with automatic charging connection • Standard frequency: 47 Hz up to 65 Hz • Power consumption: 60 W • Protection rating: Protection class I/IP 43 • Memory storage on memory card; capacity 64 up to 1024 kB respctively 40 to 734 procol records and additional on internal memory storage • Interface: RS 232, 4800 Baud, 7 databit, 1 Stopbit, even Parity, XON/XOFF-protocol • Mainscable: length up to 4m • Dimensions (without frame): length: 420 mm width: 300 mm height: 170 mm Fusion protocol data are recorded on a memory card and can be directly called up on the SUVI® display. The use of a printer on the job site is not necessary. External data processing is nonetheless possible with the interchangeable memory card or with the built-in interface via printer or PC. Performance PF 3 25 132 110 Code 230V 790 119 001 kg 9,600 Machines for Processing Plastic-Pipes SUVI® System Accessories Protective guard for SUVI® 400 PF 3 25 117 Code kg 790 119 020 4,800 Protective guard for SUVI® 50 PF 3 25 117 Code kg 790 119 011 3,000 Software PIPE WIN WELD / SUVI WIN WELD • Professional software for analysis and documentation of installed piping systems or of a defined part of it: Pipe book. With PIPE WIN WELD it is possible to create a complete electronic documentation of the installed pipes and pipe connection elements. The software works with the data bases of MSA WIN WELD and SUVI WIN WELD. The software makes it possible to work with data from other manufacturers (CSV module for data transfer). • The software is suitable for Windows ME/NT4/2000/XP. • Delivery: CD-ROM, USB hardlock (PIPE WIN-WELD, PIPE WIN-WELD CSV), installation guide (manuals and additional information on CD-ROM) Type Code kg Description PIPE CSV 790 119 301 0,180 PIPE 790 119 302 SUVI 790 119 303 0,180 0,180 PF 3 25 117 Complete package incl. CSV module for data transfer, USB hardlock Complete package, USB hardlock Complete package Adaption cable PF 3 25 117 Code kg 790 112 416 0,400 Description for planer unit (Schuko)/SUVI® 400 (GF160-GF400) PC-Hardware PF 2 51 306 Code kg 799 350 335 799 350 297 799 350 263 799 350 264 799 350 385 0,190 0,435 0,167 0,046 0,095 Description Barcode reader pen SUVI® 400 Barcode reader pen for SUVI 50/100 Transfer cable, serial, for SUVI 50/100 Conversion connector 9 Pin/25 Data transmission cable (PC connection) CTC Cooling Time Control • Controlling of the cooling phase according to the ambient temperature • Reduction of the process time for PE up to 50% in comparison to DVS • Currently available for GF 160 with SUVI® 400, GF 250 with SUVI® 400, GF 315 with SUVI® 400 • Access code to unlock the CTC fusion parameter PF 3 25 117 Code kg 790 119 274 0,002 111 Machines for Processing Plastic-Pipes Memory Card Code 1024 kB/734 records 790 119 157 kg 0,030 PF 3 25 117 Connecting cables SUVI® 50 PF 3 25 117 112 Code kg 790 119 027 790 119 029 790 119 154 0,320 0,155 0,655 Description Data cable Thermo couple interface cable Cable for distance measurement SUVI® 400 Machines for Processing Plastic-Pipes WR 100 WR 100 Fusion data recording device The WR 100 supports you to ensure the quality of the jointing done according the country specific standards. The concept of the fusion data recording device enables configuration and retrofitting of hydraulically operated butt-fusion machines for field applications, appropriate listing see next page. The whole fusion sequence is recorded and can be retraced later. The user is guided through all the fusion steps. The selection of the fusion data like the used material, diameter and wall thickness (SDR) is supported by a menu. The highly accurate recording device WR100 controls the fusion process according to the valid national guideline (e.g. DVS, WIS or UNI). Hard plastic PE case IP65 locates a printer on board. Performance: " Easy configuration by operator to the different GF/KL machines " Internal memory fusion protocol with a capacity up to 100 records " Easy user guidance " Battery support for data recording (8 hours), no data loss during power interruption " Configuration: User identity, Job site and order no. " Different menu languages " Country specific fusion parameter ® " Interchangeable with SUVI 50 data logger Data Processing: " Individual print out directly from serial on board printer " Collective and individual print out directly from WR 100 to external printer (only HP) (parallel interface 790 119 402) " Collective and individual protocol download to PC using the hyper terminal communicator of windows (serial interface 790 119 403) Power connector: Schuko, 16A Working temperature range: -10°C up to +50°C Performance PF 3 25 132 230 V Dimensions Code kg [mm] 350x300x150 mm 790 119 401 6,000 113 Machines for Processing Plastic-Pipes Machines fitted with WR 100 AHE = automatic heating element Description PF 3 10 573 Performance KL 160 TOP1 WR 100 KL 160 TOP2 WR 100 KL 250 TOP1 WR 100 KL 250 TOP2 WR 100 KL 315 TOP1 WR 100 KL 315 TOP2 WR 100 GF 160 WR 100 GF 160 AHE WR 100 GF 250 WR 100 GF 250 AHE WR 100 GF 315 WR 100 GF 315 AHE WR 100 230 V 230 V 230 V 230 V 230 V 230 V 230 V 230 V 230 V 230 V 230 V 230 V Code kg 790 137 023 790 137 024 790 138 023 790 138 024 790 139 023 790 139 024 790 114 062 790 114 194 790 115 064 790 115 200 790 112 119 790 112 122 90,000 90,000 130,000 130,000 180,000 180,000 140,000 140,000 185,000 185,000 220,000 220,000 Retrofit kits Retrofit kit means all separate components to be assembled in the machine in order to connect the WR 100. The connection cables between the WR 100 and the hydraulic unit / heating element are content of the data recorder (790 119 401). The installation of the retrofit kits has to be done by a regional service centre or by GF Omicron. Description PF 3 25 117 KL 160 TOP1, TOP2 KL 250/315 TOP1, TOP2 GF 160/250 GF 315 Code kg 790 119 090 790 119 078 790 119 032 790 119 039 1,000 0,001 0,300 0,790 Accessories Description Code Serial/parallel printer cable (WR 100-Printer) 790 119 402 Serial Data transfer cable (WR100-PC) 790 119 403 114 Machines for Processing Plastic-Pipes WM 315 Workshop butt fusion machine Machine WM 315, complete • For the fusion jointing of PP, PE and PVDF pipes and fittings, for accurate single or series prefabrication of fittings (segment bends d 90 - 315 mm, Y and T fittings d 90 - 250 mm) for complete pressure range. • The WM 315 can be equipped by the manufacturer with the SUVI® 50 data recording device for documentation of fusion parameters. • Machine WM 315 including as described below basic model, planer, heater, main segment clamping unit, segment reduction clamping inserts and transport crate. d-d Code kg [mm] 90 - 315 790 118 060 464,000 PF 3 25 135 Basic model • • • • • • • • • • • • • • • • High precision design, distortion-free and sturdy machine bed Hardened, hard chrome plated linear guide rails for extreme loads Sturdy, closed machine base with separate electric and hydraulic unit Heater release mechanism Adjustable stops for accurate facing depth Axial alignment of the pipes on both sides by moving the base clamping tools transverse to axis direction Control panel Pressure selection switch to changeover between planing and fusion pressure valves for exact build-up of required planing and fusion pressures User-friendly, clearly arranged operating and control instruments Integrated, vibration-free pressure gauge with precise scaling Emergency stop Adjusting lever for moving carriage Permits ergonomically correct working Additional standard equipment on the basic model Timer to clock fusion times Machine specific tool set d-d Code kg [mm] 90 - 315 790 118 061 PF 3 25 135 249,500 Planer • • • • • Load transfer via enclosed, robust chain drive Optimised cutting geometry for even and chatter-free planing Powered planer to swivel in and out for single or double-sided facing of pipe ends Planer is secured with a stop mechanism and electric restart locking system Movement in axial direction d-d Performance Code kg [mm] PF 3 25 117 90 - 315 230V/1200W 790 118 062 30,000 115 Machines for Processing Plastic-Pipes Heater • Powerful, precision heating element with electronic, freely variable temperature control 230 V / 3000 W • High temperature accuracy over the entire heating surface • Exact LCD adjustment of heater temperature • High-quality, non-stick PTFE-coating with long service life d-d Code kg [mm] PF 3 25 117 90 - 315 790 118 063 19,000 Main segment clamping unit for pipes • Wide version for accurate clamping of 315 mm pipes and for fastening reduction clamping inserts for pipes d 90 to 280 mm • Swivel to an angle of 22.5° for 45° segment bend fusion • Universal support plates for main segment clamping units, flange adaptor clamping unit, T- and Y-fittings clamping units, which can be moved in the axial direction to compensate wall offset • L = left • R = right d Type Code kg [mm] PF 3 25 117 315 315 L 790 118 064 R 790 118 065 21,800 21,800 Segment reduction clamping inserts, left and right, wide • For clamping pipes of 90 to 280 mm, Interlock inserts d-d Code kg [mm] PF 3 25 117 90 - 280 790 118 066 38,000 WM 315 Workshop with SUVI® 50 • equipped with the SUVI® 50 data recording unit PF 3 25 135 116 Code kg 790 118 070 472,000 Machines for Processing Plastic-Pipes WM 315 Accessories Base clamping unit left for fittings with adapter ring, wide • For clamping fittings of 315 mm as well as for fastening reduction clamping inserts for fittings 90 to 280 mm, Guide shaft for pipe support und back stop, with pipe support 315 mm • L = left • R = right d Type Code kg [mm] PF 3 25 117 315 315 L 790 118 011 R 790 118 012 15,700 15,700 Clamping insert, narrow, d 315 • For clamping of elbows, flange adapters, etc., d = 315 mm, 1 piece = 1 Alu-half-shell • Each code number defines 1 piece reduction clamping insert. Per outer base clamping unit 2 reduction clamping inserts are needed. d Code kg [mm] PF 3 25 117 315 790 118 028 0,850 Set of pipe supports d-d Code kg [mm] PF 3 25 117 90 - 280 790 118 025 6,700 Reduction clamping inserts, narrow • d 90 - 280 mm • Each code number defines 1 piece of reduction clamping insert. d Code kg 790 112 098 790 112 099 790 112 100 790 112 101 790 112 102 790 112 103 790 112 104 790 112 105 790 112 106 790 112 107 0,995 1,285 1,245 1,205 1,135 1,010 0,950 0,865 0,770 0,560 [mm] 90 110 125 140 160 180 200 225 250 280 Back stop • Prevents the components from slipping out of the clamping device during fusion. Code kg 790 118 026 5,200 PF 3 25 117 117 Machines for Processing Plastic-Pipes Flange adapter clamping unit • For centric fusion of flange adapters • Easy, correct attachment of clamping unit in the basic machine • Including packaging d-d Code kg [mm] 90 - 315 790 118 031 PF 3 25 117 25,000 T-fitting clamping unit • • • • • For the rational manufacturing of 90° T-fittings in the sizes d 90 to 250 mm Three-piece, precise clamping tool for easy mounting on the machine bed Integrated eyelets for lifting Complete with reduction clamping inserts d 90 - 225 mm Including packaging d-d Code kg [mm] 90 - 250 790 118 032 PF 3 25 117 140,000 Y-fitting clamping unit • • • • For the rational manufacturing of 30° to 45° Y-fittings in the sizes d 90 to 250 mm Three-piece, precise clamping tool for easy mounting on the machine bed Complete with reduction clamping inserts d 90 - 225 mm Including packaging d-d Code kg [mm] PF 3 25 117 90 - 250 790 118 033 174,000 Set planer of blades • Blade has 2 cutting edges (1 set = 2 pieces) Description Code PF 3 25 117 118 long 790 118 042 short 790 118 043 kg 0,085 0,045 Machines for Processing Plastic-Pipes WM 500 Plus Workshop butt fusion machine Machine WM 500 Plus, complete • For fusion jointing of PP, PE and PVDF pipes and fittings, for accurate single or series prefabrication of fittings (segment bends d 250 - 500 mm, Y- and T-fittings d 250 - 400 mm) for complete pressure range. • The WM 500 can be equipped by the manufacturer with the SUVI® 50 data recording device for documentation of fusion parameters. • Machine WM 500 complete as described below in basic model, planer, heater, main segment clamping units and reduction clamping inserts and including transport crate d-d Performance Code kg [mm] 250 - 500 PF 3 25 137 400 V/13500 W 790 120 020 2000,000 Basic model • • • • • • • • • • • • • • • • • • • Total weight of machine including reduction clamping inserts High precision design, distortion-free and sturdy machine bed Hardened, hard chrome plated linear guide rails for extreme loads Sturdy, closed machine base with separate electric and hydraulic unit Heater release mechanism Adjustable stops for accurate facing depth Axial alignment of the pipes on both sides by moving the base clamping tools transverse to axis direction Pressure selection switch to changeover between planing and fusion pressure valves for exact build-up of required planing and fusion pressures Hydraulic opening and closing of clamping brackets Universal support plates for main segment clamping units, flange adaptor clamping unit, T- and Y-fittings clamping units, which can be moved in the axial direction to compensate wall offset Control panel User-friendly, clearly arranged operating and control instruments Integrated, vibration-free pressure gauge with precise scaling Emergency stop Adjusting lever for moving carriage Permits ergonomically correct working Additional standard equipment on the basic model Timer to clock fusion times Machine specific tool set d-d Code kg [mm] 250 - 500 790 120 019 PF 3 25 137 500,000 Planer • • • • • Load transfer via enclosed, robust chain drive Optimised cutting geometry for even and chatter-free planing Powered planer to swivel in and out for single or double-sided facing of pipe ends Automatic placement in correct working position Low noise level of max. 70 dB (A) d-d Performance Code kg [mm] PF 3 25 117 250 - 500 400 V/1140 W 790 120 021 105,500 119 Machines for Processing Plastic-Pipes Heater • Powerful, precision heating element with electronic, freely variable temperature control • Swivels in and out hydraulically, movement in axial direction • Dimensions 620 x 540 mm • High temperature accuracy over the entire heating surface • Exact LCD adjustment of heater temperature • High-quality, non-stick PTFE-coating with long service life • Automatic placement in correct working position d-d Performance [mm] PF 3 25 117 250 - 500 Code kg 10000 W 790 120 022 - Main segment clamping units for pipes • Wide version for accurate clamping of 500 mm pipes and for fastening reduction clamping inserts for pipes d 250 to 450 mm • Swivel to an angle of 22.5° for 45° segment bend fusion • Universal support plates for main segment clamping units, flange adaptor clamping unit, T- and Y-fittings clamping units, which can be moved in the axial direction to compensate wall offset • L = left • R = right d Type Code kg [mm] PF 3 25 117 500 500 L 790 120 023 R 790 120 024 182,000 182,000 Reduction clamping inserts, left and right, for segment fusion • For clamping pipes of 250 to 450 mm, interlocking d-d Code kg [mm] PF 3 25 117 250 - 450 790 120 013 0,001 WM 500 Plus with SUVI® 50 • equipped with the SUVI® 50 data recording unit PF 3 25 137 120 Code kg 790 120 075 2000,000 Machines for Processing Plastic-Pipes WM 500 Plus Accessories Reduction clamping inserts, narrow • Each code number defines 1 piece of reduction clamping insert. Code kg 790 116 018 790 116 019 790 116 020 790 116 021 790 116 022 790 116 023 4,100 3,800 3,500 3,200 2,500 2,500 Reduction clamping inserts, wide • Each code number defines 1 piece of reduction clamping insert. Code kg 790 116 010 790 116 011 790 116 012 790 116 013 790 116 014 790 116 015 3,300 3,500 3,600 3,700 3,400 3,500 Back stop • Prevents the components from slipping out of the clamping device during fusion. Code kg 790 108 026 34,000 PF 3 25 117 Base clamping unit 500 mm for fittings • For clamping fittings of 500 mm as well as for the reduction clamping inserts for fittings of 250 to 450 mm, Guide shaft for pipe support and back stop, with pipe support 500 mm • L = left • R = right d Type Code kg [mm] PF 3 25 117 500 500 L 790 120 011 R 790 120 012 109,000 112,000 Set of pipe supports d-d Code kg [mm] PF 3 25 117 250 - 450 790 120 025 10,700 121 Machines for Processing Plastic-Pipes Flange adapter clamping unit • For centric fusion of flange adapters • Easy, correct attachment of clamping unit in the basic machine • Including packaging d-d Code kg [mm] 250 - 500 790 120 031 PF 3 25 117 73,000 T-fitting clamping unit • • • • For the rational manufacturing of 90° T-fittings in the sizes d 250 to 400 mm Three-piece, precise clamping tool for easy mounting on the machine bed Complete with reduction clamping inserts d 250 - 355 mm Including packaging d-d Code kg [mm] 250 - 400 790 120 032 PF 3 25 117 415,000 Y-fitting clamping unit • • • • For the rational manufacturing of 30° to 45° Y-fittings in the sizes d 250 to 400 mm Three-piece, precise clamping tool for easy mounting on the machine bed Complete with reduction clamping inserts d 250 - 355 mm Including packaging d-d Code kg [mm] PF 3 25 117 250 - 400 790 120 033 610,000 1 Set planer blades • Blade has 2 cutting edges (1 set = 2 pieces) PF 3 25 117 122 Code kg 790 117 041 0,470 Machines for Processing Plastic-Pipes WM 630 Plus Workshop butt fusion machine Machine WM 630 Plus, complete • For fusion jointing of PP, PE and PVDF pipes and fittings, for accurate single or series prefabrication of fittings (segment bends d 315 - 630 mm, Y- and T-fittings d 315- 500 mm) for complete pressure range, • The WM 630 can be equipped by the manufacturer with the SUVI® 50 data recording device for documentation of fusion parameters. • The Machine as described below in basic model, including transport crate, planer, heater, main segment units and reduction clamping inserts d-d Performance Code kg [mm] 315 - 630 PF 3 25 138 400 V/15600 W 790 108 020 1870,000 Basic model • • • • • • • • • • • • • • • • • • • • PF 3 25 138 Total weight of machine including reduction clamping inserts Dimensions: 2400 L x 1400 W x 2070 H in mm High precision design, distortion-free and sturdy machine bed Hardened, hard chrome plated linear guide rails for extreme loads Sturdy, closed machine base with separate electric and hydraulic unit Heater release mechanism Adjustable stops for accurate facing depth Axial alignment of the pipes on both sides by moving the base clamping tools transverse to axis direction Pressure selection switch to changeover between planing and fusion pressure valves for exact build-up of required planing and fusion pressures Hydraulic opening and closing of clamping brackets Universal support plates for main segment clamping units, flange adaptor clamping unit, T- and Y-fittings clamping units, which can be moved in the axial direction to compensate wall offset Control panel User-friendly, clearly arranged operating and control instruments Integrated, vibration-free pressure gauge with precise scaling Emergency stop Adjusting lever for moving carriage Permits ergonomically correct working Additional standard equipment on the basic model Timer to clock fusion times Machine specific tool set Code kg 790 108 019 1000,000 Planer • • • • • • Load transfer via enclosed, robust chain drive Optimised cutting geometry for even and chatter-free planing Powered planer to swivel in and out for single or double-sided facing of pipe ends Hydraulic movement in axial direction Automatic placement in correct working position Low noise level of max. 70 dB (A) d-d Code kg [mm] PF 3 25 117 315 - 630 790 108 021 100,000 123 Machines for Processing Plastic-Pipes Heater • Powerful, precision heating element with electronic, freely variable temperature control • Swivels in and out hydraulically, movement in axial direction • Dimensions 800 x 750 mm • High temperature accuracy over the entire heating surface • Exact LCD adjustment of heater temperature • High-quality, non-stick PTFE-coating with long service life • Automatic placement in correct working position d-d Performance [mm] PF 3 25 117 315 - 630 Code 12000 W 790 108 022 kg 80,000 Main segment clamping unit for pipes • Wide version for accurate clamping of 630 mm pipes and for fastening reduction clamping inserts for pipes d 315 to 560 mm • Swivel to an angle of 22.5° for 45° segment bend fusion • L = left • R = right d Type Code kg [mm] PF 3 25 117 630 630 L 790 108 023 R 790 108 024 185,000 185,000 Reduction clamping inserts, left and right, for segment fusion • For clamping pipes of 315 to 560 mm, Interlock inserts d-d Code kg [mm] PF 3 25 117 315 - 560 790 108 013 250,000 WM 630 Plus with SUVI® 50 • equipped with the SUVI® 50 data recording unit PF 3 25 138 124 Code kg 790 108 075 2300,000 Machines for Processing Plastic-Pipes WM 630 Plus Accessories Reduction clamping inserts, narrow • Each code number defines 1 piece of reduction clamping insert. Code kg 790 116 020 790 116 021 790 116 022 790 116 023 3,500 3,200 2,500 2,500 Reduction clamping inserts, wide • Each code number defines 1 piece of reduction clamping insert. Code kg 790 116 012 790 116 013 790 116 014 790 116 015 3,600 3,700 3,400 3,500 Set of pipe supports d-d Code kg [mm] PF 3 25 117 315 - 450 790 108 025 6,000 Back stop • Prevents the components from slipping out of the clamping device during fusion. Code kg 790 108 026 34,000 Base clamping unit 500 mm for fittings • For clamping fittings of 500 mm as well as for the reduction clamping inserts for fittings of 315 to 450 mm, Guide shaft for pipe support and back stop, with pipe support 500 mm • L = left • R = right d Type Code kg [mm] PF 3 25 117 500 500 L 790 108 011 R 790 108 012 141,000 141,000 125 Machines for Processing Plastic-Pipes Flange adaptor clamping unit • For centric fusion of flange adapters • Easy, correct attachment of clamping unit in the basic machine • Including packaging d-d Code kg [mm] 315 - 630 790 108 031 PF 3 25 117 235,000 T-fitting clamping unit • • • • • For the rational manufacturing of 90° T-fittings in the sizes d 315 to 500 mm Three-piece, precise clamping tool for easy mounting on the machine bed Integrated eyelets for lifting Complete with reduction clamping inserts Including packaging d-d Code kg [mm] PF 3 25 117 315 - 500 790 108 032 613,000 Y-fitting clamping unit • For the rational manufacturing of 30° to 45° Y-fittings (branches) in the sizes d 315 500 mm • Three-piece, precise clamping tool for easy mounting on the machine bed • Integrated eyelets for lifting • Complete with reduction clamping inserts • Including packaging d-d Code kg [mm] PF 3 25 117 315 - 500 790 108 033 770,000 1 Set planer blades • (1 set = 4 blades) PF 3 25 117 126 Code kg 790 108 043 0,500 Machines for Processing Plastic-Pipes WM 1200 Workshop butt fusion machine Machine WM 1200, complete with SUVI® 50 • For fusion jointing of PP and PE pipes and fittings, for accurate single or series prefabrication of fittings (segment bends d 630-1200 mm, Y- and T-fittings d 630-900 mm) for complete pressure range • The Machine as described below in basic model, including transport crate, planer, heater, main segment units and reduction clamping inserts d-d Performance Code kg [mm] 630 - 1200 PF 3 25 871 400 V/4100 W 790 126 001 999,000 Basic model • • • • • • • • • • • • • • PF 3 25 138 Total weight of machine including reduction clamping inserts Dimensions: 2400 L x 1400 W x 2070 H in mm High precision design, distortion-free and sturdy machine bed Hardened, hard chrome plated linear guide rails for extreme loads Sturdy, closed machine base with separate electric and hydraulic unit Heater release mechanism Axial alignment of the pipes on both sides by moving the base clamping tools transverse to axis direction Pressure selection switch to changeover between planing and fusion pressure valves for exact build-up of required planing and fusion pressures Integrated, vibration-free pressure gauge with precise scaling Emergency stop Machine specific tool set equipped with the SUVI® 50 data recording unit Hydraulic opening and closing of clamping brackets User-friendly, clearly arranged operating and control instruments Code kg 790 126 002 1000,000 Planer • • • • • • Load transfer via enclosed, robust chain drive Optimised cutting geometry for even and chatter-free planing Powered planer to swivel in and out for single or double-sided facing of pipe ends Hydraulic movement in axial direction Automatic placement in correct working position Low noise level of max. 70 dB (A) d-d Code kg [mm] 630 - 1200 790 126 003 200,000 127 Machines for Processing Plastic-Pipes Heater • Powerful, precision heating element with electronic, freely variable temperature control • Swivels in and out hydraulically, movement in axial direction • High temperature accuracy over the entire heating surface • Exact LCD adjustment of heater temperature • High-quality, non-stick PTFE-coating with long service life • Automatic placement in correct working position d-d Code kg [mm] 630 - 1200 790 126 004 150,000 Main segment clamping unit for pipes • Wide version for accurate clamping of 1200 mm pipes and for fastening reduction clamping inserts for pipes d 630 to 1200 mm • Swivel to an angle of 22.5° for 45° segment bend fusion • L = left • R = right d Type Code kg [mm] 1200 1200 L 790 126 005 R 790 126 006 450,000 450,000 Reduction clamping inserts, left and right, for segment fusion • For clamping pipes of 630 to 1000 mm, Interlock inserts d-d Code kg [mm] 630 - 1000 790 126 007 128 - Machines for Processing Plastic-Pipes WM 1200 Accessories Base clamping unit 500 mm for fittings • For clamping fittings of 500 mm as well as for the reduction clamping inserts for fittings of 315 to 450 mm, Guide shaft for pipe support and back stop, with pipe support 500 mm • L = left • R = right PF 3 25 117 d Type Code [mm] Set of pipe supports d-d Code [mm] PF 3 25 117 Back stop • Prevents the components from slipping out of the clamping device during fusion. Code kg 790 108 026 34,000 Flange adaptor clamping unit • For centric fusion of flange adapters • Easy, correct attachment of clamping unit in the basic machine • Including packaging d-d PF 3 25 117 Code [mm] T-fitting clamping unit • • • • • For the rational manufacturing of 90° T-fittings in the sizes d 630 - 900 mm Three-piece, precise clamping tool for easy mounting on the machine bed Integrated eyelets for lifting Complete with reduction clamping inserts Including packaging d-d Code kg [mm] PF 3 25 117 630 - 900 790 126 011 3050,000 129 Machines for Processing Plastic-Pipes Y-fitting clamping unit • For the rational manufacturing of 30° to 45° Y-fittings (branches) in the sizes d 630 900 mm • Three-piece, precise clamping tool for easy mounting on the machine bed • Integrated eyelets for lifting • Complete with reduction clamping inserts • Including packaging d-d Code kg [mm] PF 3 25 117 630 - 900 790 126 012 3050,000 X-fitting clamping unit • To weld a X-piece the T-piece unit is necessary d-d Code kg [mm] PF 3 25 117 630 - 900 790 126 013 3050,000 Base Plate T-Y-X pieces • To mount the T-Y-X pieces to the support plate PF 3 25 117 Code kg 790 126 014 1100,000 1 Set planer blades • (1 set = 4 blades) Code 790 126 043 130 Machines for Processing Plastic-Pipes PPC Plastic pipe cutter and KS 355 PPC Plastic pipe cutter • For cutting plastic pipes d10 - d160 d-d Article Code kg [mm] PF 3 25 117 10 - 63 50 - 110 110 - 160 PPC 63, s max. = 7,2mm 790 109 001 PPC 110, s max. = 12.7mm 790 109 002 PPC 160, s max. = 19,0mm 790 109 003 0,710 1,400 1,880 Replacement cutting wheels • for plastic pipe cutter d-d Article Code kg [mm] PF 3 25 117 10 - 63 50 - 110 110 - 160 SR 63 max. s=7,2 mm 790 109 011 SR 110/160 max. s=12,7 mm 790 109 012 SR 160 max. s=19,0 mm 790 109 013 0,004 0,015 0,023 Plastic pipe cutter • The KS 355 is the ideal tool for simple right angle precision cutting of PVC, PE and PP pipes, Size range d 160 to 355 mm with a minimum wall thickness up to 40 mm. Including transport box. • Unique clamping mechanism, no additional tools like belts, chains or reduction inserts neccessary d-d Code kg [mm] PF 3 25 129 160 - 355 790 202 001 35,000 Saw blade Ø 180x30 Code kg 790 202 011 0,485 PF 3 25 119 131 Machines for Processing Plastic-Pipes KS 1600 Plastic pipe cutter The KS 1600 is prepared to cut plastic-pipes from diameter 355 mm up to 1600 mm with a wall thickness of max. 60 mm, fast, clean and properly right-angled. For each pipe-diameter the appropriate chain length is necessary. The saw is to put on the tensioned chain as per user manual and serves as a guiding device for the saw over a full 360° turn. The guard plate covers the saw blade also during operation and provides full protection for the user all the time. The KS 1600 Basis-Kit consists of a hand-circular saw, 230 V / 2200 W with carriage, 2 tension chains for d 560 mm and d 630 mm as well as a chain tensioner. The whole equipment is to be placed easily into the convenient and robust transport box. The easy handling and the optimal safety factor do make this tool indispensable on each building site. Scope of delivery: 1 Hand-circular saw, 1 tensioning chain d 560 mm, 1 tensioning chain d 630, 1 chain tensioner, 1 hex-wrench size 5, 1 hex-wrench size 6, 1 operating instruction, transport-box Technical data: Dimension range: Plug: Voltage: Power: Frequency: Circular saw blade outer-Ø: RPM: Sound level: Weight saw: Weight KS 1600 Basic-Kit: Dimensions saw (WxHxD): Dimensions Transport-Box: d-d Type 355 1600 mm ( By usage of the respective tensioning chain) EU-Plug 230 V AC 2200 Watt 50-60 Hz 240 mm 4100 104 dB (A) 15, 5 kg 43,5 kg 790 x 330 x 335 mm 950 x 400 x 395 mm Code kg [mm] PF 2 51 305 355 - 1600 KS 1600 Basic Kit 790 109 600 43,000 Saw blade Description PF 3 25 119 132 Code Saw Blade 240X3,0X30, 18 teeth punched 790 109 618 kg 0,653 Machines for Processing Plastic-Pipes Chain tensioner • Chain tensioner is included in the scope of delivery of the KS 1600 Basic-Kit (790 109 600). d-d Code kg [mm] PF 3 25 119 355 - 1600 790 109 616 0,430 Tensioning Chains • Chain d 560 and d 630 mm are included in the scope of delivery of the KS 1600 Basic-Kit (790 109 600). d Code kg 790 109 602 790 109 603 790 109 604 790 109 605 790 109 606 790 109 607 790 109 608 790 109 609 790 109 610 790 109 611 790 109 612 790 109 613 790 109 614 790 109 615 3,700 4,100 4,700 5,200 5,600 6,630 7,900 8,600 10,100 11,000 12,000 13,500 15,500 17,800 [mm] PF 3 25 129 355 400 450 500 560 630 710 800 900 1000 1100 1200 1400 1600 133 Machines for Processing Plastic-Pipes BS Belt Saws BS 450 Belt saw size range d 90 - 450 mm • • • • • • • • For exact cutting of PE, PP, PVC and PVDF plastic pipes, size range d 90 - 450 mm Pipe cutter with sturdy tubular steel stand and integrated V-bed Variable clamping system for fastening the pipe in the V-bed Angles from 0° to 45° to one side can be freely adjusted Easy to disassemble into subcomponents and transport to job sites Spring-resilient lowering of saw bow Easy saw blade replacement system with centering mechanism Application: up to d 160 PN 10, up to d 250 PN 6, up to d 450 PN 3,2 d-d Code kg [mm] PF 3 25 129 90 - 450 790 109 045 160,000 BS 315/BS 630 Belt saw • Angles from 0° to 45° to one side can be freely adjusted • For exact cutting of PE, PP, PVC and PVDF pipes, size range d 100 - 315 mm and 200 - 630 mm • Pipe cutter with sturdy tubular steel stand • Variable clamping system for fastening the pipe in the V-bed • Spring-resilient lowering of saw bow • Easy saw blade replacement system with centering mechanism d-d Code kg [mm] PF 3 25 129 100 - 315 790 109 043 200 - 630 790 109 047 240,000 340,000 BS 1200 and bigger • Angles from 0° to 67,5° to one side can be freely adjusted • Pipe cutter with sturdy tubular steel stand Description Code on request PF 3 25 119 BS Wearing Parts • Saw belt for Article PF 3 25 119 Code BS 315 790 109 044 BS 450 790 109 046 BS 630 790 109 048 On request! Code 134 kg 0,300 0,400 0,500 Machines for Processing Plastic-Pipes Tools for pipeline construction Outer bead remover • Usable for clean and fast removal of the outer bead in butt fusion application • With clamped pipes in the machine • Including transportation case d-d Code kg 790 109 241 790 109 242 790 109 243 790 109 244 1,850 1,950 2,300 2,700 [mm] PF 3 25 117 110 - 160 140 - 250 180 - 315 280 - 450 Replacement blades d-d Code kg [mm] PF 3 25 117 110 - 160 790 109 233 140 - 450 790 109 234 0,020 0,020 135 Machines for Processing Plastic-Pipes Accessories for job sites Roller support 315 • • • • • Up to d 315 mm, with base plate, galvanised The piping can be pulled with little effort Protects pipes from damage Reduces resistance during fusion Maximum load 300 kg d-d Code kg [mm] 20 - 315 790 109 110 PF 3 25 117 4,000 Support 750 • • • • • • Up to d 750 mm, with base plate, galvanised height adjustable (60 mm) The piping can be pulled with little effort Protects pipes from damage Reduces resistance during fusion Maximum load 1000 kg d-d Code kg [mm] PF 3 25 117 110 - 750 790 109 109 4,115 Alignment Tool • To align and position pipes in the dimension range d 110 - 400 mm. The pipes are clamped in the vice, the axial movement takes placed by a chain drive. The chain is totated by the ratched (square 19 mm). Article PF 3 25 117 136 Code Alignment Tool 790 109 108 Ratch 790 109 107 kg 15,000 1,220 Machines for Processing Plastic-Pipes Miscellaneous accessories org Vice for plastic pipes d-d Code kg [mm] 20 - 250 790 052 231 5,500 PF 3 25 119 Pipe support for vice d-d Code kg [mm] 20 - 250 790 052 228 0,650 PF 3 25 119 Pipe vice • For pipe dimensions 20 - 300 mm. • Drehbar." d-d Code kg [mm] PF 3 24 351 20 - 300 790 008 008 16,400 Timer with 1 stop time Code kg 790 101 235 0,040 PF 3 25 117 Timer with 2 stop times Code kg 790 114 028 0,100 PF 3 25 117 KS Tangit Cleaner • Special cleaning agent for plastic fusion connections with PP, PE, PVDF and PB. Code kg 799 298 023 0,890 F PF 2 28 473 137 Machines for Processing Plastic-Pipes Digital-temperature measuring device • • • • • • PF 3 25 117 138 With surface sensor and case Measuring range - 50 °C to + 1150 °C LCD-Display Power supply: 9 V-battery Surface sensor NiCr-Ni Case with foam lining Code kg 790 109 080 0,445 Index Code 173 281 189 173 281 190 173 281 191 173 281 192 173 281 247 193 281 027 790 008 008 790 052 228 790 052 231 790 101 235 790 108 011 790 108 012 790 108 013 790 108 019 790 108 020 790 108 021 790 108 022 790 108 023 790 108 024 790 108 025 790 108 026 790 108 031 790 108 032 790 108 033 790 108 043 790 108 075 790 109 001 790 109 002 790 109 003 790 109 011 790 109 012 790 109 013 790 109 043 790 109 044 790 109 045 790 109 046 790 109 047 790 109 048 790 109 080 790 109 107 790 109 108 790 109 109 790 109 110 790 109 233 790 109 234 790 109 241 790 109 242 790 109 243 790 109 244 790 109 600 790 109 602 790 109 603 790 109 604 790 109 605 790 109 606 790 109 607 790 109 608 790 109 609 790 109 610 790 109 611 790 109 612 790 109 613 790 109 614 790 109 615 790 109 616 790 109 618 790 112 038 Page 17 17 17 17 17 23 137 137 137 137 125 125 124 123 123 123 124 124 124 125 121 126 126 126 126 124 35 35 35 35 35 35 134 134 134 134 134 134 138 34 34 34 34 135 135 135 135 135 135 36 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 36 86 Code 790 112 067 790 112 068 790 112 069 790 112 073 790 112 079 790 112 081 790 112 082 790 112 083 790 112 085 790 112 086 790 112 088 790 112 089 790 112 090 790 112 091 790 112 092 790 112 093 790 112 094 790 112 095 790 112 096 790 112 097 790 112 098 790 112 099 790 112 100 790 112 101 790 112 102 790 112 103 790 112 104 790 112 105 790 112 106 790 112 107 790 112 110 790 112 111 790 112 112 790 112 113 790 112 119 790 112 122 790 112 156 790 112 178 790 112 179 790 112 180 790 112 182 790 112 183 790 112 184 790 112 186 790 112 187 790 112 188 790 112 189 790 112 190 790 112 191 790 112 192 790 112 194 790 112 195 790 112 416 790 113 056 790 114 001 790 114 002 790 114 003 790 114 004 790 114 005 790 114 006 790 114 009 790 114 010 790 114 011 790 114 012 790 114 013 790 114 014 790 114 015 Page 83 83 83 54 79 79 79 50 72 80 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 54 86 86 80 114 114 53 83 84 79 81 81 84 79 80 80 81 81 84 81 84 81 111 44 63 63 63 64 64 41 43 43 43 43 43 43 43 Code 790 114 016 790 114 017 790 114 018 790 114 019 790 114 020 790 114 021 790 114 022 790 114 023 790 114 025 790 114 026 790 114 027 790 114 028 790 114 045 790 114 062 790 114 067 790 114 068 790 114 069 790 114 156 790 114 178 790 114 179 790 114 180 790 114 184 790 114 186 790 114 187 790 114 188 790 114 191 790 114 192 790 114 194 790 114 196 790 114 197 790 114 199 790 115 001 790 115 002 790 115 003 790 115 004 790 115 005 790 115 008 790 115 009 790 115 010 790 115 011 790 115 012 790 115 013 790 115 014 790 115 015 790 115 016 790 115 017 790 115 018 790 115 019 790 115 020 790 115 021 790 115 022 790 115 023 790 115 024 790 115 025 790 115 026 790 115 027 790 115 028 790 115 029 790 115 044 790 115 045 790 115 064 790 115 067 790 115 068 790 115 069 790 115 156 790 115 178 790 115 179 Page 43 43 43 43 43 43 43 43 69 69 43 44 54 114 67 67 67 43 67 68 63 68 63 64 64 68 65 114 65 65 65 71 71 71 45 46 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 49 77 77 72 48 48 49 78 114 75 75 75 48 75 76 139 Index Code 790 115 180 790 115 182 790 115 183 790 115 184 790 115 186 790 115 187 790 115 188 790 115 189 790 115 190 790 115 191 790 115 192 790 115 194 790 115 195 790 115 200 790 116 002 790 116 003 790 116 004 790 116 006 790 116 008 790 116 009 790 116 010 790 116 011 790 116 012 790 116 013 790 116 014 790 116 015 790 116 016 790 116 017 790 116 018 790 116 019 790 116 020 790 116 021 790 116 022 790 116 023 790 116 026 790 116 027 790 116 038 790 116 039 790 116 040 790 116 041 790 116 045 790 116 067 790 116 069 790 116 156 790 116 178 790 117 001 790 117 002 790 117 003 790 117 004 790 117 006 790 117 012 790 117 013 790 117 023 790 117 029 790 117 038 790 117 041 790 117 067 790 117 069 790 117 178 790 118 011 790 118 012 790 118 025 790 118 026 790 118 028 790 118 031 790 118 032 790 118 033 140 Page 71 73 73 76 71 72 72 73 73 76 73 76 73 114 92 92 92 56 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 57 58 58 57 93 92 58 58 94 94 57 94 97 59 59 59 60 61 61 61 62 61 62 99 99 99 117 117 117 117 117 118 118 118 Code 790 118 042 790 118 043 790 118 060 790 118 061 790 118 062 790 118 063 790 118 064 790 118 065 790 118 066 790 118 070 790 119 001 790 119 011 790 119 020 790 119 027 790 119 029 790 119 032 790 119 039 790 119 078 790 119 090 790 119 154 790 119 157 790 119 274 790 119 301 790 119 302 790 119 303 790 119 401 790 119 402 790 119 403 790 120 011 790 120 012 790 120 013 790 120 019 790 120 020 790 120 021 790 120 022 790 120 023 790 120 024 790 120 025 790 120 031 790 120 032 790 120 033 790 120 075 790 123 001 790 123 002 790 123 003 790 123 004 790 123 005 790 123 006 790 123 007 790 123 009 790 123 011 790 123 012 790 123 016 790 123 021 790 123 029 790 124 001 790 124 002 790 124 003 790 124 004 790 124 006 790 124 011 790 124 012 790 124 016 790 124 021 790 124 029 790 125 001 790 125 002 Page 118 118 115 115 115 116 116 116 116 116 110 111 111 112 112 114 114 114 114 112 112 111 15 15 15 113 114 114 121 121 120 119 119 119 120 120 120 121 122 122 122 120 101 101 101 101 102 102 102 102 103 103 103 103 103 104 104 104 104 105 106 106 106 106 106 107 107 Code 790 125 003 790 125 004 790 125 006 790 125 011 790 125 016 790 125 021 790 125 029 790 126 001 790 126 002 790 126 003 790 126 004 790 126 005 790 126 006 790 126 007 790 126 011 790 126 012 790 126 013 790 126 014 790 126 043 790 127 001 790 127 002 790 127 003 790 127 004 790 127 005 790 127 006 790 127 008 790 127 010 790 127 026 790 127 069 790 127 070 790 127 101 790 127 102 790 127 111 790 127 112 790 127 156 790 128 001 790 136 001 790 136 002 790 136 003 790 136 004 790 136 005 790 136 006 790 136 007 790 136 008 790 136 009 790 136 010 790 136 011 790 136 012 790 136 013 790 136 014 790 136 015 790 136 112 790 136 211 790 136 212 790 136 213 790 136 214 790 137 001 790 137 002 790 137 003 790 137 004 790 137 020 790 137 023 790 137 024 790 138 001 790 138 002 790 138 003 790 138 005 Page 107 107 108 109 109 109 109 127 127 127 128 128 128 128 129 130 130 130 130 87 87 87 88 88 88 88 87 90 89 89 90 90 91 91 91 14 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 19 19 19 19 40 41 41 42 42 114 114 45 45 45 47 Index Code 790 138 020 790 138 023 790 138 024 790 139 001 790 139 002 790 139 003 790 139 006 790 139 020 790 139 023 790 139 024 790 140 010 790 140 026 790 202 001 790 202 011 790 319 001 790 319 002 790 319 004 790 319 007 790 319 009 790 319 012 790 320 009 790 320 012 790 320 153 790 325 006 790 325 012 790 340 001 790 340 002 790 340 003 790 340 004 790 340 005 790 345 012 799 100 061 799 100 062 799 100 082 799 100 083 799 100 084 799 100 085 799 100 086 799 100 087 799 100 088 799 100 089 799 100 090 799 100 091 799 100 092 799 100 093 799 100 094 799 100 095 799 100 096 799 100 097 799 100 098 799 150 007 799 150 008 799 150 009 799 150 011 799 150 015 799 150 032 799 150 033 799 150 090 799 150 275 799 150 312 799 150 313 799 150 314 799 150 315 799 150 319 799 150 321 799 150 322 799 150 323 Page 47 114 114 50 50 50 53 52 114 114 55 58 35 35 40 40 40 44 43 44 48 49 46 51 54 55 55 55 55 56 59 27 27 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 29 29 29 29 28 28 29 26 22 25 25 25 25 25 21 25 25 Code 799 150 324 799 150 351 799 150 352 799 150 353 799 150 354 799 150 355 799 150 359 799 150 360 799 150 361 799 150 362 799 150 363 799 150 364 799 150 365 799 150 369 799 150 370 799 150 374 799 150 375 799 150 376 799 150 378 799 150 382 799 150 383 799 150 385 799 150 386 799 150 387 799 150 388 799 150 389 799 150 390 799 150 391 799 150 392 799 198 012 799 198 013 799 198 033 799 198 047 799 198 057 799 198 079 799 198 080 799 198 091 799 198 094 799 199 049 799 199 050 799 199 051 799 199 088 799 199 089 799 199 127 799 199 128 799 199 129 799 199 130 799 199 131 799 199 132 799 199 133 799 199 134 799 199 135 799 199 137 799 199 138 799 199 139 799 199 140 799 199 141 799 199 282 799 199 283 799 199 286 799 298 023 799 300 704 799 300 705 799 300 706 799 300 707 799 300 708 799 300 709 Page Code 25 28 28 28 28 21 28 21 21 21 21 21 21 21 21 32 32 32 27 19 19 25 25 25 25 25 25 25 25 29 29 22 27 29 27 27 27 22 29 29 29 29 29 31 31 31 31 31 31 31 31 31 31 31 31 31 31 27 27 27 33 22 22 22 22 22 22 799 300 710 799 300 711 799 300 725 799 300 727 799 300 739 799 300 740 799 300 741 799 300 742 799 300 743 799 300 744 799 300 745 799 300 746 799 300 747 799 300 748 799 300 749 799 300 753 799 300 755 799 300 756 799 300 757 799 301 459 799 301 461 799 301 463 799 301 484 799 301 486 799 301 488 799 301 536 799 301 537 799 301 538 799 301 539 799 301 540 799 301 541 799 301 561 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SID 1: normally available from stock SID 2: assembled to order, normally available within 3 days ex works SID 3: produced/obtained on order normally available within 3–4 weeks ex works This information refers to normal commercial quantities. For higher demand please contact your Georg Fischer partner. Packaging GP pcs. pal. kg pal. vol. pal. Pieces per Great Packaging pieces per pallet weight per pallet volume per pallet (including pallet) Measures, units and short cuts d, d1, d2 DN L, L1, L2 H, H1, H2 e, e1, e2 kg SC AL S SDR diameter nominal diameter length height wall thickness weight size of bolts number of bolt holes pipe series Standard Dimension Ratio Working pressure The pressure rating of Georg Fischer PE-Fittings refers to the calculated values of prEN 1220 1 and prEN 1555 considering the total security value. National Regulations and standards have to be observed. Specification Georg Fischer Fittings meet the ISO-standards, CEN-standards (respectively draft standards) as well as other national standards. Approval The Georg Fischer products are subjected to extensive internal and external tests and are approved by all major institutes and approval authorities (for example: DVGW, SVGW, KIWA, IIP, Gaz de France, Gas Natural, etc.). General Conditions of Supply Please find the General Conditions of Supply on the last page. Works certificates Works certificates corresponding EN 10 20 4 2.2 will be delivered on request. Works certificates corresponding EN 10 20 4 3.1 B will be delivered on request, we will charge CHF 20 .– administrative costs. Quality management Environmental management Quality management system is well established at Georg Fischer and is continuously improved to satisfy our customers. Georg Fischer Piping Systems are certified according to ISO 90 0 1 as well as ISO 140 0 1 (Environmental management). Technical documentation For further technical information we offer you the Georg Fischer “Technical handbook distribution” and the detailed assembly instructions. Service, training and consultation Our comprehensive training program offers you the possibility for extensive advice and training. Please reserve for a our training program for piping systems. Your partner Georg Fischer is a world-wide organisation. Please find the address of your Georg Fischer partner on the cover back. Modular system ELGEF® Plus /HVV VWRFN KLJKHU ÀH[LELOLW\ PRUH YDULDWLRQV ± D FRQWUDGLFWLRQ" 1RW ZLWK WKH (/*() 3OXV PRGXODU V\VWHP It is that easy: Modular System Saddles Tapping-T Tapping saddle, kit Cat. 53 131 400 Reducer Cat. 53 90 16 or coupler Cat. 53 91 16 Tapping valve tee Saddle Cat. 53 131 000 Tapping saddle, kit Cat. 53 132 400 Tapping valve saddle kit Cat. 53 153 200 Tapping valve saddle, kit Cat. 53 153 000 D Stop-off adaptor WK L Z O\ H Q em R t P H s 7K JUDP r sy SUR ula Stop-off saddle, kit Cat. 53 149 000 Spigot with cutter Spigot saddle, with cutter, kit Cat. 53 131 200 0RGXODU 7UDQVLWLRQ )LWWLQJ 6\VWHP Spigot cap d o m Repair saddle, kit Cat. 53 130 000 Coupler Cat. 53 91 16 Transition coupler with male or female thread, kit Cat. 20 92 07/20 92 02 Adaptor saddle, kit Transition Transition Reducer Cat. 53 90 16 Transition reducer with male thread, kit Cat. 20 92 07 Adaptor saddle, kit Transition with male or female thread Elbow 90° Cat. 53 10 16 Transition elbow 90° with male or female thread, kit Cat. 20 10 07/20 10 02 Elbow 45° Cat. 53 15 16 Transition elbow 45° with male or female thread, kit Cat. 20 15 07/20 15 02 The Swiss Association for Quality and Management Systems 646KHUHZLWKFHUWL¿HVWKDWWKHFRPSDQ\QDPHGEHORZKDVDPDQDJHPHQWV\VWHP ZKLFKPHHWVWKHUHTXLUHPHQWVRIWKHQRUPDWLYHEDVHVVSHFL¿HGEHORZ Georg Fischer Piping Systems Ltd. CH-8201 Schaffhausen &HUWL¿HGDUHD Georg Fischer Piping Systems Ltd., Schaffhausen Georg Fischer Rohrleitungssysteme (Schweiz) AG, Sales Company Georg Fischer Wavin Ltd., Schaffhausen and Subingen Georg Fischer Building Technology Ltd., Schaffhausen )LHOGRIDFWLYLW\ The Piping Systems Group develops, manufactures and distributes plastic or metal components and systems for conducting, pumping, controlling, measuring and regulating liquids and gases and to this end provides comprehensive engineering and related services %DVHGRQWKHDXGLWUHVXOW646LVVXHVWKH 646&HUWL¿FDWH ISO 9001:2000 / ISO 14001:2004 &+=ROOLNRIHQ0D\ 7KLV646&HUWL¿FDWHLVYDOLGXSWRDQGLQFOXGLQJ0D\ 6FRSHQXPEHU 5HJLVWUDWLRQQXPEHU President SQS Managing Director SQS X. Edelmann T. Zahner IO CER TI N IS SW S FI CAT SCES 002, 023 ELGEF Plus APPROVALS Certification body DGS DGS DIBt Certificate number 04 MAT.PA 002 04 MAT.PA 010 Z-40.23-282 Material PE 100 PE 100 PE 100, PE 80 Product range Electrofusion couplers Fittings, Spigot Electrofusion couplers, Fittings, Butt Fusion - Transition, Fittings, Butt fusion, mm, Fittings, Socket fusion - Transition, Fittings, Socket fusion, mm, Union, Butt Fusion, Union, Socket Fusion DIBt Z-40.23-282 PE 100, PE 80 Electrofusion couplers, Fittings, Germany Butt Fusion - Transition, Fittings, Butt fusion, mm, Fittings, Socket fusion - Transition, Fittings, Socket fusion, mm, Union, Butt Fusion, Union, Socket Fusion DS 1594-A PE 100 Electrofusion couplers, Denmark Electrofusion fittings, Electrofusion fittings, Electrofusion saddles DVGW DVGW DV-6611AS2072 (GF) DV-8601AQ3257 (8601) PE 100 PE 100, PE 100/Brass, PE 100/Steel, PE 80 DVGW DV-8606AQ3258 (8606) PE 100, PE 100/Brass, PE 100/Steel, PE 80 DVGW DV-8611AQ3259 (8611) PE 100, PE 80 Electrofusion tapping valves Electrofusion couplers, Electrofusion fittings, Electrofusion saddles, Fittings, Spigot, Fittings, Transition Electrofusion branch fitting, Electrofusion couplers, Electrofusion fittings, Electrofusion saddles, Fittings, Spigot, Fittings, Transition Electrofusion branch fitting, Electrofusion couplers, Electrofusion fittings, Electrofusion saddles, Fittings, Spigot ELECTRABEL ETI 04/006 2-8-7/58 PE 100 Fittings Belgium PE 100, PE Electrofusion couplers, Estonia 100/Brass, PE 80 Electrofusion fittings, Electrofusion saddles, Fittings, Spigot, Fittings, Transition , Valves GdF GdF GdF GdF GdF GdF GdF GdF GdF IGA 2002-082/AD 2002-083/AD 2003-033/PH 2003-034/PH 2004-081/AD 95/020-AD 95/052-AD BTR PRISES SDG 72.201 PE 100 PE 100 PE 100 PE 100 PE 100 PE 100 PE 100 PE 100 PE 100 PE 100 Electrofusion fittings Fittings, Spigot Electrofusion couplers Electrofusion saddles Electrofusion saddles Electrofusion couplers Electrofusion couplers Valves, plug Electrofusion saddles Electrofusion branch fitting, Electrofusion couplers, Electrofusion fittings, Electrofusion saddles, Fittings, Spigot Country France France Germany Germany Germany Germany Germany France France France France France France France France France Argentina Certification body ITC Certificate number 02 0426 V/AO Material PE 100 MHEW Water 2004 Machine, PE 100, Electrofusion branch fitting, Oman PE 80 Electrofusion control units, Electrofusion couplers, Electrofusion fittings, Electrofusion saddles, Fittings, Butt fusion, mm NIGC Certificate acc IGS-MS-PL- PE 100 014 part 2 Electrofusion couplers, Iran Electrofusion fittings, Electrofusion saddles, Fittings, Spigot ON ON-N 2005 120 ... 130 PE 100, PE 100/Steel Electrofusion branch fitting, Austria Electrofusion couplers, Electrofusion fittings, Electrofusion saddles, Electrofusion tapping valves, Fittings, Spigot, Fittings, Transition ÖVGW G 1.321 PE 100, PE 80 Electrofusion branch fitting, Austria Electrofusion couplers, Electrofusion fittings, Electrofusion saddles, Electrofusion tapping valves, Fittings, Socket fusion, mm, Fittings, Spigot ÖVGW ÖVGW G 2.450 W 1.229 PE 100/Steel PE 100, PE 100/Brass, PE 100/Steel, PE 80 Fittings, Transition Austria Electrofusion branch fitting, Austria Electrofusion couplers, Electrofusion fittings, Electrofusion saddles, Electrofusion tapping valves, Fittings, Socket fusion, mm, Fittings, Spigot, Fittings, Transition PROMNAZOR 7/727-1140 PE 100, PE 80 SVGW G 02-014-9 PE 100, PE 100/Steel, PE 80 Electrofusion couplers, Kasastan Electrofusion saddles, Fittings, Spigot Electrofusion branch fitting, Switzerland Electrofusion couplers, Electrofusion fittings, Electrofusion saddles, Electrofusion tapping valves, Fittings, Spigot, Fittings, Transition SVGW W 9506-K 192 PE 100, PE 100/Brass, PE 100/Steel, PE 80 Electrofusion branch fitting, Switzerland Electrofusion couplers, Electrofusion fittings, Electrofusion saddles, Electrofusion tapping valves, Fittings, Spigot, Fittings, Transition WBS 9901515 PE 100 Fittings WIS Test Report acc WIS 4-32- PE 100 14 Section 7.9 PE 100 101101 WRAS Product range Country Electrofusion couplers, Czech Electrofusion fittings, Electrofusion Republic saddles, Fittings, Spigot Electrofusion couplers Electrofusion couplers United Kingdom United Kingdom United Kingdom ;B=;<Fbki ;b[Yjhe\ki_edIoij[c :A<:;Eajh8djeaZgh :A<:;Eajh:aZXigd[jh^dc :A<:;EajhIgVch^i^dc;^iii^c\h 1 Clean pipe(s), cut at right angles and trim 2 Remove oxide film of pipe(s) using scraper 3 Clean pipe(s) in fusion zone with duster and PE cleaner 4 Mark the insertion depth on the pipe *1 5 Remove fitting(s) from the packaging without touching the fusion surface 6 Screw or unscrew transfer adaptor 7 Push in the PE pipe up to center stop or marking 8 Firmly fasten integrated bracket 9 Mount and fix assembly attachment Transition adaptor with loose cl nut d 20–d 63 Transition adaptor d 20–d 63 Terminal caps d 20–d 63 Socket Fittings d 75–d 500 Socket Fittings d 20–d 63 Sequence of tasks Terminal caps kit d 75–d 225 ELGEF Plus assembly instructions for sockets, fittings and transition adaptors 10 Slide in second pipe up to center stop or marking 4 11 Firmly fasten integrated bracket 12 Mount and fix assembly attachment 13 Fusion in accordance with operating instructions of the unit 14 After fusion: Check fusion indicator on fitting and fusion unit display, then remove cable 15 Wait for cooling, finally remove assembly attachment *2 16 Screw or unscrew transition adaptor with loose clamping nut (if required) 17 Wait minimum waiting time until pressure test, then conduct pressure test *2 = compulsory = if required *1 Insertion depth L1 in mm d L1 L1 (mm) 20 25 32 SDR 11 (mm) 34 34 36 SDR 17 (mm) – – – 40 40 – 50 63 44 48 – – 75 90 110 55 62 72 – – – 125 79 – 140 84 – 160 90 95 180 97 100 200 104 105 225 112 110 250 112 123 280 112 135 315 112 123 355 122 123 400 450 500 122 – – 123 145 145 *2 Minimum cooling time for sockets and fittings in minutes d SDR Remove bracket (mm) 20– 63 75–110 125–160 180–225 250–400 450–500 11 11 11 11 11 – Pressure test pl= 6 bar pl= 24 bar (min) (min) (min) 6 10 15 20 30 – 10 20 30 45 60 – 30 60 75 90 150 – SDR Remove bracket – – 17 17 17 17 Pressure test pl= 6 bar pl= 24 bar (min) (min) (min) – – 15 20 30 40 – – 30 45 60 60 – – 75 90 150 150 p = test pressure GEORG FISCHER ‡ 4 . 2 3 H $9B@ 920A?<3B@6<; 6AA6;4@ <B=92? 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B;@ 5A@@75FADE #;?;F76 B3F: 8GE;A@ ;@6;53FADE 1 1 1??2 1??2 <12 $ 84 & 1 1??2 1??2 1??2 1??2 G 1??2 Clean pipe in fusion area using duster and PE cleaner 3 Remove saddle from packaging without touching; hang lower part on its hinge 4 Place saddle on pipe and tighten with pre-mounted screws (stress clamp for strengthening saddle) 5 Remove modular system component from the packaging and assemble (without touching fusion surface) 6 Place saddle on pipe and assemble with top-Load tool (detailed assembly instructions) 7 Align rotatable outlet and firmly fasten integrated bracket of saddle outlet 8 Fusion in accordance with operating instructions of unit 9 After fusion: Check fusion indicator; check fusion unit display, then remove cable <= 250 <= 250 <= 250 <= 250 <= 250 >= 250 >= 250 >= 250 >= 250 >= 250 Strengthening saddle (24 V) d 40–d 250 Repair saddle d 63–d 315 2 Stopoff saddle d 63–d 315 Clean pipe in fusion area, remove oxide film of pipe using scraper (machine it) Spigot saddle d 63–d 315 1 Pressure tapping valve d 63–d 315 Sequence of work Tapping saddle with rotatable outlet d 63–d 315 Tapping saddle Monoblock d 40–d 63 ELGEF Plus Assembly Instructions for Saddles and Tapping Valves 4 10 Wait for minimum time until pressure test, then conduct pressure test *1 11 Remove screw and fusion cap 12 Tap clockwise, withdraw cutter up to top stop; (detailed assembly instructions) *1 13 Fasten screw and fusion cap by hand 14 Fusion in accordance with operating instructions of unit = compulsory = if required *1 Minimum cooling time for saddles in minutes d Pressure test/Tapping pl= 6 bar pl= 24 bar (mm) (min) (min) 40 63–315 10 20 30 60 p = test pressure GEORG FISCHER ‡ 4.25 H $9B@ &.1192@ .;1 ).9C2@ 920A?<3B@6<; &.1192 • • • • • • $ &% *& * 43D 3E 43D .3F7D A?B>7F7 I;F: >AI7D B3DF ?? 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B;@ 5A@@75FADE AD GE7 3E 3 D7B3;D E366>7 I;F: ' D7B3;D B>G9 A67 3@6 3@6 3E • )7;@8AD5;@9 E366>7 I;F: 3@ 8GE;A@ 3D73 I:;5: 7JF7@6E F:7 I:A>7 5;D5G?87D7@57 A8 F:7 B;B7 • ,E7 *BD;@9 5>3?B A67 8AD ;@EF3>>3F;A@ 1 <12 $ 84 & 1 1??2 ' 1??2 1??2 1??2 EA2;@6<; &=6;192 %6461 EA2;@6<; &=6;192 • • • • • • • AD #N '>GE +3BB;@9 -3>H7 AD '&$ *7DH;57 -3>H7 *G;F76 8AD 53F3>A9G7@A *G;F76 8AD 53F3>A9G7@A )765A3F76 EF77> DA6 5AGB>;@9 EA5=7F ?367 A8 +* 'DAF75F;H7 53E;@9 3@F;E3@6 6;E5 3@6 ** EB;@6>7 B;@ &@7 6;?7@E;A@ 8AD 3>> ?3;@E $6=2 0<C2? <12 84 & 1?2 ' '292@0<=60 EA2;@6<; &=6;192 • • • • • • • AD #N '>GE +3BB;@9 -3>H7 AD '&$ *7DH;57 -3>H7 *G;F76 8AD 53F3>A9G7@A *G;F76 8AD 53F3>A9G7@A 73F93>H3@;E76 DA6 3EE7?4>K 5AGB>;@9 EA5=7F ?367 A8 +* ''' BDAF75F;H7 53E;@9 6;DFF;9:F 57@FD;@953B 3@6 3@F;E3@6 6;E= &@7 6;?7@E;A@ 8AD 3>> ?3;@E $6=2 0<C2? <12 84 & 1?2 ' '292@0<=60 EA2;@6<; &=6;192 <086;4 @F@A2: • • • • • • • • AD #N '>GE +3BB;@9 -3>H7 AD '&$ *7DH;57 -3>H7 *G;F76 8AD 53F3>A9G7@A *G;F76 8AD 53F3>A9G7@A +7>7E5AB7 I;F: >A5=;@9 EKEF7?E 8AD B;@ >7EE 3@6 ;@F7D>A5=;@9 5A@@75F;A@ 73F93>H3@;E76 DA6 3EE7?4>K 5AGB>;@9 EA5=7F ?367 A8 +* ''' BDAF75F;H7 53E;@9 6;DFF;9:F 57@FD;@953B 3@6 3@F;E3@6 6;E= &@7 6;?7@E;A@ 8AD 3>> ?3;@E $6=2 0<C2? <12 84 & 1?2 ' Febo[j^ob[d[ F_f_d]Ioij[ciF;'&& He^\di;^ii^c\h[dgZaZXigd[jh^dc VcYWjii[jh^dcadc\ZcYh He^\di;^ii^c\h[dg Wjii[jh^dch]dgiZcYh IgVch^i^dc;^ii^c\hE:$hiZZa ;aVc\Zh!hZVah &=64<A 6AA6;4@ 6; $ 9/<D I & • $ &% *& * • 43D 3E 43D .3F7D 1 <12 $ 84 & 1??2 ' G 1??2 2 1??2 1??2 9/<D I & • $ &% *& * • 43D 3E 43D .3F7D 1 <12 $ 84 & 1??2 ' G 1??2 2 1??2 1??2 9/<D I & • $ &% *& * • 43D 3E 43D .3F7D 1 <12 $ 84 & 1??2 ' G 1??2 2 1??2 1??2 9/<D I & • $ &% *& * • 43D 3E 43D .3F7D 1 <12 $ 84 & 1??2 G 1??2 2 1??2 1??2 ' 9/<D I & • $ &% *& * • 43D 3E 43D .3F7D • .7>676 67E;9@ 1 <12 $ 84 & 1??2 G 1??2 2 1??2 1??2 ' 9/<D I & • $ &% *& * • 43D 3E 43D .3F7D • .7>676 67E;9@ 1 <12 $ 84 & 1??2 ' G 1??2 2 1??2 1??2 9/<D I & • $ &% *& * • 43D 3E 43D .3F7D • .7>676 67E;9@ 1 <12 $ 84 & 1??2 G 1??2 2 1??2 1??2 ' 9/<D I & • $ &% *& * • 43D 3E 43D .3F7D • .7>676 67E;9@ 1 <12 $ 84 & 1??2 G 1??2 2 1??2 1??2 ' 2;1 I & • $ &% *& * • 43D 3E 43D .3F7D ?367 AGF A8 E73?>7EE B;B7 1 <12 $ 84 & 1??2 ' G 1??2 1??2 % 2 1??2 1??2 2;1 I & • $ &% *& * • 43D 3E 43D .3F7D ?367 AGF A8 E73?>7EE B;B7 1 <12 $ 84 & 1??2 ' G 1??2 1??2 % 2 1??2 1??2 2;1 I & • $ &% *& * • 43D 3E 43D .3F7D • ?367 AGF A8 E73?>7EE B;B7 1 <12 $ 84 & 1??2 ' G 1??2 1??2 % 2 1??2 1??2 2;1 I & • $ &% *& * • 43D 3E 43D .3F7D • ?367 AGF A8 E73?>7EE B;B7 1 <12 $ 84 1??2 ' & G 1??2 1??2 % 2 1??2 1??2 2;1 I & • $ &% *& * • 43D 3E 43D .3F7D • ?367 AGF A8 E73?>7EE B;B7 1 <12 $ 84 & G 1??2 ' 1??2 1??2 % 2 1??2 1??2 2;1 I & • $ &% *& * • 43D 3E 43D .3F7D • ?367 AGF A8 E73?>7EE B;B7 1 <12 $ 84 & 1??2 ' G 1??2 1??2 % 2 1??2 1??2 2;1 I & • $ &% *& * • 43D 3E 43D .3F7D • ?367 AGF A8 E73?>7EE B;B7 1 <12 $ 84 & G 1??2 ' 1??2 1??2 % 2 1??2 1??2 2;1 I & • $ &% *& * • 43D 3E 43D .3F7D • ?367 AGF A8 E73?>7EE B;B7 1 <12 $ 84 & 1??2 G 1??2 1??2 % 2 1??2 1??2 ' 2;1 I & • $ &% *& * • 43D 3E 43D .3F7D • ?367 AGF A8 E73?>7EE B;B7 1 <12 $ 84 & G 1??2 ' 1??2 1??2 % 2 1??2 1??2 2;1 I & • $ &% *& * • 43D 3E 43D .3F7D • ?367 AGF A8 E73?>7EE B;B7 1 <12 $ 84 & 1??2 ' G 1??2 1??2 % 2 1??2 1??2 2;1 I & • $ &% *& * • 43D 3E 43D .3F7D • ?367 AGF A8 E73?>7EE B;B7 1 <12 $ 84 & G 1??2 ' 1??2 1??2 % 2 1??2 1??2 2;1 I & • $ &% *& * • 43D 3E 43D .3F7D • ?367 AGF A8 E73?>7EE B;B7 1 <12 $ 84 & 1??2 ' G 1??2 1??2 % 2 1??2 1??2 '22 I 2>B.9 & • $ &% *& * • 43D 3E 43D .3F7D M.;F: I7>676 B;B7E *79?7@F I7>676 3@6 D7;@8AD576 %A BD7EEGD7 D76G5F;A@ 835FAD 1 <12 $ 84 & 1??2 ' G G 1??2 1??2 2 1??2 1??2 '22 I 2>B.9 & • $ &% *& * • 43D 3E 43D .3F7D *79?7@F I7>676 3@6 D7;@8AD576 M.;F: I7>676 B;B7E %A BD7EEGD7 D76G5F;A@ 835FAD 1 <12 $ 84 1??2 ' & G G 1??2 1??2 2 1??2 1??2 '22 I ?21B021 & :<B9121 • $ &% *& * • 43D 3E 43D .3F7D ' 1 1 1??2 1??2 <12 $ 84 & G G 1??2 1??2 1??2 1??2 2 2 1??2 1??2 '22 I ?21B021 & :<B9121 • $ &% *& * • 43D 3E 43D .3F7D ' 1 1 1??2 1??2 <12 $ 84 & G G 1??2 1??2 1??2 1??2 2 2 1??2 1??2 '22 I ?21B021 & D6A5 D29121 ?21B02? • $ &% *& * • 43D 3E 43D .3F7D • .;F: I7>676 D76G57D ' 1 1 1??2 1??2 <12 $ 84 & G G 1??2 1??2 1??2 1??2 2 2 1??2 1??2 Dimensions up to 630 mm on request! '22 I ?21B021 & D6A5 D29121 ?21B02? • $ &% *& * • 43D 3E 43D .3F7D ' 1 1 1??2 1??2 <12 $ 84 & Dimensions up to 630 mm on request! G G 1??2 1??2 1??2 1??2 2 2 1??2 1??2 '22 I 2>B.9 & • $ &% *& * • 43D 3E 43D .3F7D 1 <12 $ 84 & 1??2 G G 1??2 1??2 2 1??2 1??2 ' '22 I 2>B.9 & • $ &% *& * • 43D 3E 43D .3F7D 1 <12 $ 84 & 1??2 G G 1??2 1??2 2 1??2 1??2 ' %21B02? & • $ &% *& * • 43D 3E 43D .3F7D 1 1 1??2 1??2 <12 $ 84 & G 1??2 1??2 1??2 2 2 1??2 1??2 ' 1 1 1??2 1??2 <12 $ 84 & G 1??2 1??2 1??2 2 2 1??2 1??2 %21B02? & • $ &% *& * • 43D 3E 43D .3F7D ' 1 1 1??2 1??2 <12 $ 84 & G 1??2 1??2 1??2 2 2 1??2 1??2 .= & • $ &% *& * • 43D 3E 43D .3F7D 34D;53F76 B3DF GE;@9 B;B7 1 <12 $ 84 & G 1??2 ' 2 1??2 1??2 1??2 .= & • $ &% *& * • 43D 3E 43D .3F7D 34D;53F76 B3DF GE;@9 B;B7 1 <12 $ 84 & 1??2 ' G 2 1??2 1??2 1??2 9.;42 1.=A<? & • • • • • $ &% *& * 43D 3E 43D .3F7D >3F 93E=7F @A !A;@F;@9 8357 E7DD3F76 AG@F7DB3DF 8>3F AD E7DD3F76 M.;F: I7>676 B;B7E 1 <12 $ 84 & 1??2 ' G 1 1 1??2 1??2 1??2 1??2 1??2 2 1??2 9.;42 1.=A<? & • • • • • $ &% *& * 43D 3E 43D .3F7D >3F 93E=7F @A !A;@F;@9 8357 E7DD3F76 AG@F7DB3DF 8>3F AD E7DD3F76 M.;F: I7>676 B;B7E 1 <12 $ 84 & 1??2 ' G 1 1 1??2 1??2 1??2 1??2 1??2 2 1??2 &=64<A 6AA6;4@ 3<? BAA B@6<; $ 2;1 I • $ &% *& * • 43D 3E 43D .3F7D 1 <12 84 & 1??2 G ? 2 1??2 1??2 1??2 ' 2;1 I • $ &% *& * • 43D 3E 43D .3F7D 1 <12 84 & 1??2 ' G ? 2 1??2 1??2 1??2 '22 2>B.9 • $ &% *& * • 43D 3E 43D .3F7D 1 <12 84 & 1??2 G 1??2 1??2 1??2 2 1??2 ' '22 2>B.9 • $ &% *& * • 43D 3E 43D .3F7D 1 <12 $ 84 & 1??2 G 1??2 1??2 1??2 2 1??2 ' '22 I ?21B021 • $ &% *& * • 43D 3E 43D .3F7D 1 1 1??2 1??2 <12 $ 84 & G 1??2 1??2 1??2 2 1??2 ' '22 I ?21B021 • $ &% *& * • 43D 3E 43D .3F7D 1 1 1??2 1??2 ' <12 $ 84 & G 1??2 1??2 1??2 2 1??2 %21B02? • • • • ' $ &% *& * 43D 3E 43D .3F7D ,B FA 6 ;@<75F;A@ ?AG>676 6 3@6 34AH7 ?35:;@76 1 1 1??2 1??2 <12 84 & G 1??2 1??2 1??2 2 2 1??2 1??2 %21B02? • • • • ' $ &% *& * 43D 3E 43D .3F7D ,B FA 6 ;@<75F;A@ ?AG>676 6 3@6 34AH7 ?35:;@76 1 1 1??2 1??2 <12 84 & G 1??2 1??2 1??2 2 2 1??2 1??2 9.;42 1.=A<? • $ &% *& * • 43D 3E 43D .3F7D 1 <12 84 & 1??2 G 1 1 1??2 1??2 1??2 1??2 1??2 2 1??2 ' 9.;42 1.=A<? • $ &% *& * • 43D 3E 43D .3F7D 1 <12 84 & 1??2 1 1 G 1??2 1??2 1??2 1??2 1??2 1??2 2 1??2 ' %21B02? • $ &% *& * • 43D 3E 43D .3F7D 1 1 1??2 1??2 <12 $ 84 & 1 1 G 1??2 1??2 1??2 1??2 1??2 1??2 2 2 1??2 1??2 ' %21B02? • $ &% *& * • 43D 3E 43D .3F7D 1 1 1??2 1??2 ' <12 $ 84 & 1 1 G 1??2 1??2 1??2 1??2 1??2 1??2 2 2 1??2 1??2 %21B02? 2E02;A?60 • $ &% *& * • 43D 3E 43D .3F7D 1 1 1??2 1??2 <12 84 & G 2 2 1??2 1??2 1??2 ' %21B02? 2E02;A?60 • $ &% *& * • 43D 3E 43D .3F7D 1 1 1??2 1??2 <12 84 & G 2 2 1??2 1??2 1??2 '