Download User Manual User Manual

User Manual
Gear Driven 60 Qt. Commercial Mixer
Models: MX60
Shifting gears while this unit is
running will void warranty.
11/2015
Please read and keep these instructions. Indoor use only.
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User Manual
Index
Standard Accessories..................................................... 3
Operation Instructions ................................................... 3
Mixer Capacity Chart...................................................... 4
Figure 1: Top Cover and Hand Cart................................ 5
Figure 2: Center Axle...................................................... 6
Figure 3: Gear Axle......................................................... 7
Figure 4: Motor................................................................ 8
Figure 5: Fork.................................................................. 9
Figure 6: Speed Block.................................................. 10
Figure 7: Bowl Lifter Unit.............................................. 11
Figure 8: Turning Plate and Mixing Axle...................... 12
Figure 9: Electromotion Type Bowl Lifter Unit............ 13
Three Phase Motor Diagram......................................... 14
Troubleshooting............................................................ 15
Warranty Information.................................................... 15
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STANDARD ACCESSORIES
OPERATION INSTR
FIGURE 10
User Manual
Please ensure power supply m
NEMA 5015P
110V
Please ensure power supply m
110V
OFF
OPERATION INSTRUCTION
STANDARD ACCESSORIES
Standard Accessories
FIGURE 10
NEMA 5015P
110V
110V
OFF
Item
Description
1
Flat Beater
2
Dough Hook
3
Wire Whip
4
Bowl
ITEM
DESCRIPTION
Spatula
1
2
Dough Hook
1
3
Wisk
1
4
Bowl
1
NOTES:
• Any agitator is easily installed by simply raising it onto the mixing axle, and
the rotating it clockwise on the shaft
until into place. To remove, raise the
agitator on the shaft until it clears the
lock and then rotate counter-clockwise
and lower.
FOR CHANGING THE SPEED:
before changing speed in order t
3
MIXING: According to the diff
Choose the different mixing d
MIXING: According to the diff
Dough Hook
1
Please
Wisk ensure power
1 supply matches your machine Choose the different mixing d
4
Bowl ensure power
1 supply matches your machine.
Please
ITEM
1
2
DESCRIPTION
QTY
Spatula
1
A. Be suitable for mix and stir
in speed speed, working time
NOTES:
A
• Any agitator is easily installed by simA. Be suitable for mix and stir
ply raising it onto the mixing axle, and
in speed speed, working time
the rotating it clockwise on the shaft
until into
place.
To remove, raise
theSPEED: Please stop machine firstB. Be suitable for mix and stir
FOR
CHANGING
THE
agitator before
on the shaft
until it clears
changing
speedthein order to avoid
box
work
in middle speed, working
B damage to the gear
lock and then rotate counter-clockwise
and lower.
FOR CHANGING THE SPEED: Please stop machine firstB. Be suitable for mix and stir
work
before changing speed in order to avoid damage to the gear
boin middle speed, working
• All of tools are precisely fitted to the
bowl, rounded corners and easily
removable
for cleaning.
MIXING:
According to the
C. Middle position is suitable fo
different
C mixing material. is less than 30 minutes. Flour/
Choose the different mixing devicews and speed. C. Middle position is suitable fo
SPANISH:
• Any agitator
is easily
installed by simMIXING:
According
to the different mixing material. is less than 30 minutes. Flour/
ply raising it onto the mixing axle, and
Choose the different mixing devicews and speed.
the rotating it clockwise1on the shaft
QTY
1
FOR CHANGING THE SPEED:
before changing speed in order t
Qty
until into place. To remove, raise the
agitator on the shaft until it clears the
A. Be suitable for mix and stir batter, eggs and work with
lock and then rotate counter-clockwise
in speed speed, working time isless than 15 minutes.
and lower.
1
1 for mix and stir batter, eggs and work with
A. Be suitable
time isless than 15 minutes
A
• All of tools are precisely fitted to the
in speed
speed,
bowl, rounded
corners
andworking
easily
removable for cleaning.
1
OPERATION INSTRUCTION
B
OPERATION INSTRUCTION
OPERATION
INSTRUCTION
• Any agitator
is easily installed by simply
raising it onto the mixing axle, and the rotating it clockwise on the shaft
NOTES:
• All of tools are precisely fitted to the
bowl, rounded corners and easily
removable for cleaning.
12
theC shaft
B. Be suitable for mix and stir stuffing and raw material, and
work in middle speed, working time is less than 20 mins.
B. Be suitable for mix and stir stuffing and raw material, and
work in middle speed, working time is less than 20 mins.
C. Middle position is suitable for mixing dough, working time
is less than 30 minutes. Flour/ water quantity is 40%-50%.
until it locks into place. To remove,
raise the agitator on
until it clears
the lock and then rotate counterC. Middle position is suitable for mixing dough, working time
SPANISH:
• Any agitatorpower
is easily installed
by sim-matches your machine is less than 30 minutes. Flour/ water quantity is 40%-50%.
clockwise and lower.Please ensure
supply
ply raising it onto the mixing axle, and
the rotating it clockwise on the shaft
Please
ensure
power
supply
matches your machine.
until into place.
To remove,
raise thematches your machine
5015P
Please ensure
power
• All ofNEMA
the
fitted
tosupply
have rounded corners, and are easily removed for cleaning.
agitator on the
shaft until
itthe
clearsbowl,
the
110Vaccessories are precisely
Please ensure
ensure
power
supply matches
matches your
your machine.
machine
lock and then
rotate counter-clockwise
Please
power
supply
and lower.
NEMA 5015P
110V
110V
Please ensure power supply matches your machine.
NEMA 5015P
Operation Instructions
OFF
!
OFF
OFF
110V
110V
110V
• All of tools are precisely fitted to the
bowl, rounded corners and easily
removable for cleaning.
FOR CHANGING THE SPEED: Please stop machine first
12
13
before
changing speed in order to avoid damage to the gear box
FOR
CHANGING
THE
SPEED:
Please
stop
machine
first
Please ensure
that your power
supplyPlease
matches
your machine
FOR CHANGING
THEinSPEED:
stop machine
first
before
changing
speed
order
toPlease
avoid
damage
to thefirst
gear
box a professional Electrician
FOR CHANGING
THE
SPEED:
stop
machine
This mixer does
not
come
with
a
plug
and
must
be
hard
Consult
before changing speed in order to avoid damage towired.
the gear
bo
before
changing
speed
in
order
to
avoid
damage
to
the
gear
FOR CHANGING THE SPEED: Please stop machine first box
for installation.
before
changing speed
order toPlease
avoid damage
to thefirst
gear bo
FOR CHANGING
THE in
SPEED:
stop machine
MIXING:
According
different
material.
before
changing
speedtointhe
order
to avoidmixing
damage
to the gear bo
Choose the different mixing devicews and speed.
For changing
the According
speed: Please
machine
first
before changing speed in order to avoid
MIXING:
to thestop
different
mixing
material.
!
MIXING:
According
to thesure
different
mixing
material.
damage to Choose
the
gearthe
box.
Also make
that the
bowl
is in fully lifted position and the guard is closed.
different
devicews
and
speed.
MIXING:
According
tomixing
the different
mixing
material.
Chooseisthe
different
mixing
devicews
and The
speed.
• Slow MIXING:
Speed
thedifferent
middle,tomixing
dough
hook setting.
knob will be facing forward.
Choose
the
devicews
and material.
speed.
According
the different
mixing
• Medium
Speed
is
the
bottom,
flat
beater
setting.
The
Choose
differenttomixing
devicews
and material.
speed.knob will be straight down.
MIXING:the
According
the different
mixing
A. Be suitable
for whisk
mix and
stir batter,
eggs will
andbe
work
with up.
• High Speed
thedifferent
top,
setting.
The knob
straight
Chooseisthe
mixing
devicews
and speed.
in speed speed, working time isless than 15 minutes.
A. Be suitable for mix and stir batter, eggs and work with
A
Mixing:
Always use thein
attachment
the
job.
A.correct
Be suitable
suitable
forworking
mixfor
and
stir
batter,than
eggs15and
and
work with
with
speed
speed,
time
isless
minutes.
A.
Be
for
mix
and
stir
batter,
eggs
work
in
speed
speed,
working
time
isless
than
15
minutes
in speed
speed,
minutes.
A
A.
Be suitable
forworking
mix andtime
stir isless
batter,than
eggs15and
work with
A.
Wire
Whip:
Suitable for mixing liquids and soft ingredients, can work in all speeds. Do not
A
in
speed
speed,
isless
15
minutes
A.
Be suitable
forworking
mix and
andtime
stirstuffing
batter,than
eggs
and
work with
B.
for
mix
stir
and
raw
material,
and
run
for more
than
15 minutes.
in
speed
speed,
working
time
isless
than
15
minutes
work
in
middle
speed,
working
time
is
less
than
20
mins.
B
B. Be suitable for mix and stir stuffing and raw material, and
B.
Be
suitable
for mix
and stir
stuffing
and
raw material,can
and
B.Be
Flat
Beater:
Suitable
forstuffing
mixing
dry ingredients,
work
insuitable
middle
speed,
working
time
is less
thanmaterial,
20 mins. work in low & medium speeds only.
B.
mix
and
stir
B
work
in middle for
speed,
working
time is and
less raw
than 20 mins.and
DoBe
not
use in for
high
speed.
Dostuffing
not run
for raw
more
than
15and
minutes.
work
insuitable
middle
speed,
working
time
is and
less
than
20
mins.
B.
mix
and
stir
material,
B
work
in
middle
speed,
working
time
is
less
than
20
mins.
B.
Be
suitable
for
mix
and
stir
stuffing
and
raw
material,
and
C. Middle position is suitable for mixing dough, working time
work
middle
speed,
working
time
is
less
than
20
Din
ough
Hook:
Suitable
mixing
dough,
canmins.
work in low & medium speeds only. Do not
isC.less
than
30
minutes.
Flour/ for
water
quantity
is 40%-50%.
C
C. Middle
position
is suitable
forrun
mixing
dough,than
working
time
use
in
high
speed,
do
not
for
more
20
minutes.
Absorption ratio must be more than
C.less
Middle
position
is suitable
suitable
for
mixing
dough,
working
time
is
than
30
minutes.
Flour/
water
quantity
is
40%-50%.
C.
Middle
position
is
for
mixing
dough,
working
time
50%.
Refer
to
mixer
capacity
chart.
C
is less
less than
than 30
30 minutes.
minutes. Flour/
Flour/ water quantity
quantity is 40%-50%.
40%-50%.
is
C.
Middle position
is suitable forwater
mixing dough,is working
time
C
is
less
than
30
minutes.
Flour/
water
quantity
is
40%-50%.
C.
Middle
position
is
suitable
for
mixing
dough,
working
time
www.AvantcoEquipment.com3
is less than 30 minutes. Flour/ water quantity is 40%-50%.
13
User Manual
Mixer Capacity Chart
Agitator and Speed
Maximum Bowl
Capacity 30 qt.
Bread and Roll Dough -60 % AR
Dough Hook - 1st only
90 lbs.
Heavy Bread Dough -55% AR
Dough Hook - 1st only
70 lbs.
Pizza Dough, Thin -40% AR
Dough Hook - 1st only
40 lbs.
Pizza Dough, Medium -50% AR
Dough Hook - 1st only
60 lbs.
Pizza Dough, Thick -60% AR
Dough Hook - 1st only
70 lbs.
Dough Hook - 1st and 2nd
40 lbs.
Mashed Potatoes
Flat Beater
45 lbs.
Waffle or Hot Cake Batter
Flat Beater
24 qt.
Egg Whites
Wire Whisk
3 qt.
Whipped Cream
Wire Whisk
3 qt.
Cake Batter
Flat Beater
60 lbs.
Product
Raised Donut Dough -65% AR
When mixing dough ( pizza, bread or bagels), check your "AR" absorption ratio - water weight divided by flour weight.
Above capacities based on 12% flour moisture at 70°F water temperature. If high gluten flour is used, reduce above
dough batch size by 10%.
Example: If recipe calls for 5 lbs. of water and 10 lbs. of flour, then 5 divided by 10 = 0.50 x 100 = 50 %AR.
• 2nd Speed should never be used on mixtures with less than 50% AR.
• Do not use attachments on hub while mixing.
When calculating the correct size mixer for your application, here are some helpful weights & measures:
• 8.3 lbs. = 1 gallon of water – 2.08 lbs. = 1 Quart.
4www.AvantcoEquipment.com
User Manual
TOP COVER AND HAND CART
Figure 1
y
1
2
Descviption
Description
5
9
4
3
Qty
1
top cover
1
2
start switch
1
3
urgent stop
1
4
timer relay
1
5
body
1
6
foot wheel
3
7
pulling board
1
8
joint
1
9
handle
1
8
7
6
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User Manual
CENTER AXLE
Figure 2
Descviption
Description
NOTES
Qty
1
Center axle roundlet board
2
Up board
2
3
Gear ring
1
4
Engager
1
5
Center axle
1
6
Center axle ring
1
7
Mid-speed passive gear
1
8
Gasket
1
9
Small join
1
10
Small join gasket
1
11
High-speed passive gear
1
1
12
Gigh-speed passive copper
1
13
Oil seal 60*90*10
1
14
Bearing 6210
1
15
Oil seal 50*80*10
1
16
Ring for center axle
1
17
Key 12*8*60
1
18
Mid-speed passive gear copper
1
19
Ring for axle
1
20
Nut M4
3
21
Roller
5
22
Roller withstand
5
23
Spring
5
24
Screw M4*30
25
Bearing 6207
26
Spring gasket
27
Nut M24
42*1.5
8*1*18
3
1
24
1
1
Be sure that the keys are inserted
for each gear.
Check oil seal (15), if serious oil leaks from drip cup.
4
6www.AvantcoEquipment.com
4
User Manual
GEAR AXLE
Figure 3
2
11
12
Descviption
Description
3
4
1
5
6
7
8
Qty
1
Axle
1
2
Bearing 80207
2
3
Sleeve
1
4
Gear
1
5
Sleeve
1
6
Gear
1
7
Sleeve
1
8
Gear
1
9
Sleeve
1
10
Gear
1
11
Screw M10*20
2
12
Gasket
2
9
12
10
11
2
NOTES
Be sure that the keys are inserted
for each gear.
5
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User Manual
MOTOR
Figure 4
Descviption
Description
1
Qty
1
motor
1
2
oil seal
1
3
spiral
1
4
stop ring
1
2
3
4
NOTES
If Ifthe
work,first
firstverify
verifythe
that
the
themotor
motor does
does not
not work,
power
power
source
and
connection
are
correct.
Next,
source and connection. Next, check for damacheck for damaged or faulty wiring or connections
ged or faulty wiring or connections inside the
inside of the mixer. A non-functioning mixer may
A noworking
motor mayvoltage,
be the result
of wires,
bemixer.
the result
of inappropriate
broken
inappropriate
voltage,
wires,centrifugal
a defectia defective
capacitor
orbroken
a defective
vecapacitor,
or adamage
defectivemay
centrifugalgovernor.
governer.
Motor
also be caused by
bowl
overload
mixing.
Motor
damageduring
may alsobe
caused by bowl overload during mixing.
8www.AvantcoEquipment.com
6
User Manual
FORK
Figure 5
Descviption
Description
Qty
1
Nut
1
2
Spring gasket
2
3
Fork axle
1
4
Fork nut
2
5
Fork spring
2
6
Fork small axle
2
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7
User Manual
SPEED BLOCK
Figure 6
Descviption
Description
Qty
1
Screw
4
1
2
Speed block
3
Steel ball
4
4
Spring
4
5
O ring
1
6
Stop ring
1
7
O ring
1
8
Speed shaft
1
9
Eccentricity knot
1
10
Pin
1
8
10www.AvantcoEquipment.com
d
e-
User Manual
BOWL LIFTER UNIT
Figure 7
Item
Descviption
Description
Qty
1
safefy covering switch
1
2
fluctuate safety switch
1
1
2
3
4
7
6
5
17
20
18
12
13
19
14
8
9
10
15
11
22
21
3
AC contact device
1
4
reactor
1
5
AC contact device
1
6
timer relay
1
7
board
1
8
screw
2
9
ring
2
10
nut
2
11
arm
1
12
gear
1
13
bearing
1
14
key
1
15
thread bar
1
16
nut
1
17
gear
1
18
key
1
19
handle axle
1
20
key
1
21
handwheel
1
22
arm lead pole
2
16
9
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User Manual
TURNING PLATE AND MIXING AXLE
Figure 8
3
1
4
5
Description
Descviption
6
7
2
8
9
11
10
12
Qty
1
Inner gear
1
2
Screw
6
3
Nut
1
4
Spring gasket
1
5
Gasket
1
6
Plantaty gear
1
7
Bearing
1
8
Turning plate
1
9
Spring gasket
1
10
Nut
1
11
Bearing
1
12
Oil seal
1
13
Key
1
14
Mixing axle
1
15
Pin
1
16
Safety net
1
13
14
15
16
12www.AvantcoEquipment.com
10
h
User Manual
ELECTROMOTION TYPE BOWL LIFTER UNIT
Figure 9
Descviption
Description
31
32
n
hi-
ar
wi.
al,
20
33
33
34
Qty
1
Screw M6*16
2
2
Spring gasket 6
4
3
Gasket
2
4
Lift big belt wheel
1
5
Screw M6*25
2
6
Bearing 6004
2
7
Lift gear box cover
4
8
Screw M4*14
2
9
Bearing cover
2
10
Motor transmission axle
1
11
Key 5*12
1
12
Gear
1
13
Stop ring 18
1
14
Lift gear box
1
15
Oil cover
1
16
Nut M12
1
17
Spring gasket 12
1
18
Gasket
1
19
Lift big taper gear
1
20
Key 8*12
1
21
Gear
1
22
Gear gasket
1
23
Bearing 6005
1
24
Oil seal 30*45*10
1
25
Lift small taper gear
1
26
Ring
1
27
Key 6*25
1
28
Lift wheel axle
1
29
Key 6*28
1
30
Lift thread bar
1
31
Lift motor belt wheel
1
32
Lift motor
1
33
Switch
2
34
Urgent switch
1
www.AvantcoEquipment.com13
2
1
3
User Manual
Descviption
4
1
Mixing device I
2
Mixing device II
3
Mixing device III
4
Bowl
THREE PHASE MOTOR 4DIAGRAM
PE
R
S
R
S
T
Figure 9
KM2
KM3
K1
KM3
KM4
SB3
SK2
K
K1
S
SK2
SK1
KM1
SK1
KM2
SB3
SK1
K
SK1
K
K
SB3
The machine
be put in the dry and flat ground, and make sure the machine steadily.
K must
K
K
The machine
must
be put in the dry and flat ground, and make sure the machine steadily.
The machine must be put in the dry and flat ground, and make sure the machine steadily.
We can use four screws to fix the bracket, so the mixer will not shake or slope.SQ2
KM3
We can use four screws to fix the bracket, so the mixer will not shake or slope.
We can use four screws to fix the bracket, so the mixer will not shake or slope.
Check the power voltage is suitable for voltage of this mixer or not before using, the grCheck the power voltage is suitable for voltage of this mixer or not before using, the grCheck the power voltage is suitable for voltage of this mixer or not before using, the grKM4
ound wire is firm whether or not.
SQ3
ound wire is firm whether or not.
ound wire is firm whether or not.
When the motor of this machine is equipped withM1
380V, you can ask the professional
M2elWhen the motor of this machine is equipped with 380V, you can ask the professional elWhen the motor of this machine is equipped with 380V, you can ask the professional electricians to fix the electrical source. If you find that running direction is not right, you
ectricians to fixM1
the electrical source. If you find that running
direction
is not
right, you
SB1
urgent stop
switch
ectricians to fix the electrical source. If you findM2
that running
direction
is not
right, you
SB2 start switch
can change the two wires, besides the ground wire.
can change the two wires, besides the ground wire.
SB3 inching switch
can change the two wires, besides the ground wire.
SB4 bowl stop switch
SB1 urgent stop switch
S
SB3
K1
FR
K
K
SK1
KM4
FR
SQP
SQ112
SQ112
SQ2
KM2
Bowl
SQP
SB2
SK2
KM1
Mixing device III
1
SQ2
KM1
Mixing device II
SB2
SB1
SB1
2
1
3
1
4
1
380V Electric diagram
380V Electric diagram
T
Mixing device I
FR
PE
1
Qty
Descviption
SB
KM3
SQ2
1
1
1
SB6
SB5
SB6
SQ3
KM3
SB4
KM4
SB5
SB6
SB5
2
2
2
KM4
8
8
8
SQ2 bowl up position switch
SQ3 bowl down position switch
KM1 mixer reduction voltage AC contact device
KM2 mixer running AC contact device
bowlrise
up position
SQ2 bowl
FR relay
SB5
switch switch
SQ3 bowl
bowldrop
down
position switch
KM3 bowl rise AC contact device
SB6
switch
KM1relay
mixer reduction voltage AC contact KM4
devicebowl drop AC contact device
K1
KM2 mixer
running AC contact device K reactor
SK1
30S timer
FR relay
M1 motor
SK2
30M timer
9
KM3 bowl
rise AC
contact device
M2 lift motor
SQP
proximity
switch
9
bowl
drop
AC
contact
device
KM4
SQ1 safety protect switch
9
K reactor
M1 motor
M2 lift motor
10
start switch
SB2must
Warning:
users
install
the
shell
ground
wire.
Warning:
install
the
shell
ground
wire.
SB3 must
inching switch
Warning: users
users
must
install
the
shell
ground
wire.
SB4 bowl stop switch
SPECIFICATIONS
SB5 bowl rise switch
SB6 bowl drop switch
SPECIFICTION
K1 relay
SPECIFICTION
Type
SK1 MX60
30S timer
SPECIFICTION
SK2 30M timer
Type
Capacity
(Qt)
Type
Type
Capacitor L
Capacitor L
Power Supply
Capacitor
L (V)
Power Supply V
Power Supply V
Power Supply V
Input Power (W)
Input Power W
Input Power W
Input Power W
Mixing
Mixing
Mixing
Speed
Speed
Mixing
(r.p.m.)
Speed
r.p.m
Speed
r.p.m
r.p.m
Maxflour Capacity(kg)
Maxflour Capacity(kg)
MaxCapacity(kg)
Flour
Maxflour
Capacity (kg)
HP
SQP
proximity switch
switch
B30FA
SQ1 safety protect
60
B30FA
B30FA
30
30
30220-240
100-120~
100-120~
100-120~
2300
1300
1300
1300
516 98
516
516
245
245 186
245
150
150
150 98
7
7
7
21
10
10
12
12
14
14
14
11
11
11
3
2
2
2
14www.AvantcoEquipment.com
User Manual
Qty
n
1
1
1
1
The machine must be put in the dry and flat ground, and make
K1
FR
machine steadily.
Troubleshooting
Trouble
We can use four screws to fix the bracket, so the mixer will not
Possible Causes
slope.
SK1
The axles can’t work when
operating the machine
SK2
The mixing bowl is out of position
KM1
KM2
B5
Poor contact of the electrical
equipment
Solution
Check the Plug
direction
is not is
correct
Check the Moving
power
voltage
suitableChange
for voltage of this mixer or
Leaks oil
Sealing
washer wire
is damaged
Change or not.
re using, the
ground
is firm whether
Difficult to move the bowl up and down
The motor is overheated
SB4and speed is down
KM3
SB6
Noise and overheating
KM4
Mixer touches bowl
Slideway is rusted
Clean the slideway and lubricate
The voltage is not enough, or
incorrect speed
Check the voltage or use
lower speed
Poor lubrication
Add or change lubrication
When the motor of this machine is equipped with 380V, you ca
professional electricians to fix the electrical source. If you find
The mixing
device
or bowl
de- canRepair
or change
bowl
ning direction
is not
right,
you
change
the the
two
wires, besid
formed
or mixing device
ound wire.
Warning: users must install the shell ground
Limited Warranty
All equipment, which is sold under Avantco trademark and used for commercial purpose is warranted against defects
in materials and workmanship. The warranty runs for one year from the date of original installation and is for the benefit
of the original purchaser only. All other Warranties, Expressed or Implied, Statutory or Otherwise, including Without
Limitation any implied Warranty of Merchantability or Fitness for Purposes are excluded. The Seller shall in no event be
1 products.
liable for direct, indirect or consequential damages in connection with Avantco commercial
This warranty is not effective if damage occurs because of accident, carelessness, improper installation, lack of proper
set – up, supervision when required or if the equipment is installed or operated in any manner contrary to the installation and operating instructions. In these cases, repairs will be made at a reasonable cost. Work performed by unauthorized personnel or unauthorized service agencies voids this Warranty.
Items not covered under warranty:
Changing Gears on the Mixers while Unit is Running and Overloading as Determined by an Approved Certified Technician.
This warranty does not apply to, and Avantco is not responsible for, any warranty claims made on products sold or used
outside of the United States.
www.AvantcoEquipment.com15