Download CSI 2125-IS Machinery Health Analyzer Overview

Machinery Health™ Management
Product Data Sheet
September2012
CSI 2125-IS Machinery Health Analyzer
nIntrinsicallysafeATEXZone0andIECExcertified
formonitoringthehealthofmachinesin
hazardousarealocations
nEmerson’sPeakVuetechnologyallowsforearlier
detectionofbearingandgeardefects
nIntegrationwithAMSSuite:MachineryHealth
Managerkeepsthedataforallyourassetsina
singledatabase
nThecombinationtouchscreenLCDanddual-entry
keysisaconvenientapproachtofacilitatingleftandright-handoperation
nTheintuitiveuserinterfacerequireslesstraining,
fasterimplementation
The CSI 2125-IS Machinery Health Analyzer complements your
existing route-based maintenance program by allowing machinery
monitoring in intrinsically safe areas.
Overview
Aportablevibrationanalyzeristhecornerstoneofatypical
predictivemaintenanceprogram.Butinsomecasesthe
hazardousnatureoftheplantenvironmentrequiresintrinsically
safetechnologyinordertomeetroute-basedmonitoring
needs.Theabilitytoquicklyandaccuratelyidentifydeveloping
faultsdoesnothavetobesacrificedtokeeppersonneland
productionsafe.
TheintrinsicallysafeCSI2125-ISMachineryHealthAnalyzer
meetsindustrystandardsforuseinhazardousenvironments.
Userscancollectimportantinformationonrotatingequipment
withoutacquiringhotworkpermitsorputtingthemselvesand
othersinunnecessarydanger.Industriessuchasoilandgas,
chemical,mining,grainprocessing,andwatertreatmentoften
haveintrinsicsafetyregulationsthatrequiretheuseofcertified
instrumentsfordatacollection.
Easy Operation
UsersinteractwiththeCSI2125-ISusingeitherthetouchscreen
menusorthefunctionkeyslocatedonthefaceplate.Ineither
case,intuitivemenusguidetheusertoselectrouteoroff-route
datacollectionmodules,reviewdata,oredittheanalyzer’s
globalsettings.Leftandrightenterbuttonsmakeinitiatingdata
collectioneasyforallusers.
At1.5lbs,theergonomicdesignoftheCSI2125-ISiseasily
portableforall-daydatacollection.Theruggedimpactresistantconstructiondeliversreliableoperationinharsh
industrialenvironments.
IntheRoutemoduletheCSI2125-IScancollectthevibration
spectrum,waveformandoveralldata.
Machinery Health™ Management
Theanalyzercancollectthespectrumandupto12narrow
bandparametersthatcanbetrendedandtriggeralarmsinAMS
MachineryManagerwhenpresetthresholdsarecrossed.The
Overallreadingindicatesthepreviouslevelascomparedtothe
currentlevel.Red,amber,andgreenLEDindicatorsindicatethe
statusofthedatacollectionandwhetherornottheunit
detectedaproblem.
Cover all the important assets of the plant
Usinganintrinsicallysafeanalyzerfordatacollectioneliminates
theneedtoacquirehotworkpermitsortoexcludeassetsin
safetyratedareasfromtheroute.WhentheCSI2125-ISisused
inconjunctionwiththeindustry-leadingCSI2130Machinery
HealthAnalyzertomonitorassetsinnon-intrinsicallysafeareas,
youareassuredthatallrotatingassetsintheplantare
monitoredsafelyandaccurately.
September2012
Integrated with AMS Suite: Machinery
Health Manager
LiketheCSI2130,theCSI2125-IScommunicateswiththeAMS
MachineryManagersoftwareusingthesamedatatransfer
applicationtoloadandunloadroutes.Likewisethesame
analysisapplicationsareusedtoanalyzethevibrationdata,
reducingtheneedtolearnandusemultipleapplications.This
datacanbeintegratedwiththemanyothersupported
technologiesinAMSMachineryManagersuchasoiland
infrareddatatoprovideacomprehensiveviewofthemachinery
health.Itisthiscomprehensiveviewofmachineryhealththat
allowsyoutoplanandprioritizemaintenanceactionwhenitis
mosteconomical.
Detect the Earliest Sign of Bearing and Gear
Wear
Emerson'sPeakVue™ capabilityappliesdigitaltechnologyto
detectstresswaves,whicharetheearliestindicationofbearing
andgearwear.Demodulationandotheracceleration
envelopingtechnologiestypicallycannotdetectsuchfaults
untilmuchlater,afterthemachineisalreadydamaged.
PeakVuetechnologyalsoprovidesanindicationoffault
severity.Measurementsarerepeatable,creatingreliabletrends
fordeterminingtheoptimaltimingformaintenance.
WithPeakVuethewaveformiscriticalindeterminingthefault
diagnosisandseverity,providingmoreinsighttothemachinery
healththantraditionalspectrumanalysis.
Data Transfer incorporates route communications for the
CSI 2125-IS.
Flexible Analysis Interface
WithAMSMachineryManager,youcanviewdatamore
efficientlybecauseyoudon’tneedtoconstantlyswitchscreens.
Allplotscanbedisplayedasfullscreenorseveralplotscanbe
combinedinasinglewindow.Withmultiplemonitorsupport,
separateplotscanbedisplayedonuptothreemonitors.
Commonapplicationsofthispowerfulflexibilityinclude:
n Lookingatthreedirections:theX,Y,andZplotinasingle
screen.
n Viewingthecompletemachinecomponent:all
measurementpointsonamotorinasinglescreen.
n Viewingacompletemachine.
n Viewingsimilarmachinesfrommorethanonedatabase.
n Selectinghowmanyandwhattypesofplotswillappearin
yourview.
n Identifyingchangesindatafrommonthtomonth.
Navigate through the route to select a point for data collection. The
analyzer will display the overall measurement and waveform during
collection before returning to the route navigation menu.
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Machinery Health™ Management
September2012
Quickly Determine Machine Status
UsetheAMSMachineryManagerParameterStatusProfileto
quicklyviewparameteralarmstatusofamachinewithasimple,
configurablecolorselection(likegreen,yellow,andred).This
capabilityhelpsyoutodeterminewhereadditionalattentionis
needed.
Fine Tune Alarms
Duringyouranalysisorafteryouhavehadtimetoacquire
severalmonthsofdata,youmayneedtoadjustyouroriginal
alarmsetups.TheAutomatedStatisticalLimitCalculation
modulecantakedatafromvibrationpatternsandconstruct
narrowbandalarms.Envelopealarmscanalsobemanually
definedandcreatedfromareferencespectrum.
Intrinsic Safety Certifications
TheCSI2125-ISMachineryHealthAnalyzerhasoneofthe
highestlevelsofintrinsicsafetyavailableforaportablevibration
handheldinstrument.ItisratedGroupI(Mining)andGroupII
(Petrochemical)forbothATEXandIECExfromtheEuropean
regulatoryagencySIRA.
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ATEXandIECEx
II 1G
I M1
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GaExiaIICT4(Ta–20to+50°C)
MaExiaI(Ta0to+50°C)
CompletesystemincludesATEXapprovedsensor
www.assetweb.com
Machinery Health™ Management
The analyzer displays the overall measurement showing the
previous and current overall readings.
September2012
The analyzer also displays the spectrum during data collection.
Navigate through the route to select a point for data collection.
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Machinery Health™ Management
September2012
Specifications
INPUT SOURCES
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InputSignalTypes:
ICP™ Accelerometers,VelocityTransducers,Displacement
Probes,andPhotoOpticalPick-Ups
SignalInput:
ICP™ (20Vat3.5mA),ACSignal,Tachometer(triggerinput
–photooptical,etc.)PowerInput–BatteryCharge
POWER
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PHYSICAL DATA
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INPUT PARAMETERS
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InputSignalRange:
•ICP™:0–20V
•NonICP™:±12V,or0–24VforDisplacement
Signal:RMS/Peak/Peak-to-Peak/TruePeak
TransducerCheck:BiasVoltageIntegrity(ICP™)
AutoRange:Yes
DynamicRange:>85dB(20bitADCsigma-delta)
AmplitudeAccuracy:5%
InputConnectors:
•Signal:4-PinFischer,102Type
•PowerIn/BatteryCharge:2-PinFischer,102Type
•Trigger:3-PinFischer,102Type
MEASUREMENT PROCESSING
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MeasurementParameters:Acceleration,Velocity,
Displacement,Voltage
MeasurementTypes:Overall,PeakVue,Spectrum,Time
Waveform,OrderNormalized
Range(RouteandOffRoute):3Hzto40Hz
FrequencyRange:DCto40kHzMaximum
IntegratedMeasurements:5%Accurate>10Hz
BearingCondition:PeakVue
FFTResolution:100–6,400Lines(Route),100–12,800
(Non-Route)
Averaging:Spectral,PeakHold
Alarms:OverallandSpectrum
NoteCodes:100NoteCodes(selectupto6from100)
MeasurementWindows:Hanning,andRectangular
BatterySize:
CustomRechargeableNiMH
1800mAhrremovablebatterypack
Nolossofdataduringbatterycharges
Batterychargesinthecollector
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Keyboard:Sealedchemicalresistantelastomericsilicon,
tactiletouch,alpha-numeric
DedicatedKeys:Up,down,rightandlefttwoenterkeysfor
rightandlefthandoperation
LCDScreen:1/4VGAMonochromeTouchScreen,240
pixelsx320pixels(57mmx76mm)Viewable
Size:
•186mmx93mm(7.44”x3.72”)narrowestpoint
•186mmx134mm(7.44”x5.36”)widestpoint
Weight:700grams(1.51lb)
ENVIRONMENTAL
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ATEX:II1GEExiaIICT4(Ta-20°Cto+50°C)
CERated
IPRating:IP65(DustandWaterproof)
TemperatureRangeStorage:
-20°Cto+60°C(-4°Fto+140°F)
TemperatureRangeOperating:
-10°Cto+50°C(+14°Fto+122°F)
Humidity:0-80%relativehumidity,non-condensing
EMC:
•EN61000-6-4(Emission)
•EN61000-6-2(Susceptibility)
DropTest:1Meter(3.3Feet),toATEXSpec
COMMUNICATIONS
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Communication:RS-232
HOST SOFTWARE
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AMSSuite:MachineryHealthManagerv5.51andhigher
DATA PROCESSING AND STORAGE
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Microprocessor:MIPS
Memory:
OS16MBFlash
Disk(Userdata)8MBFlashDATADISPLAYS
Spectrum,Time,Overall
Upto12bandsdownloadablefromhostsoftware
www.assetweb.com
Machinery Health™ Management
Product Data Sheet
September2012
Standard Kit
Accessory Options
The CSI 2125-IS Machinery Health Analyzer standard kit
includes the following:
nCSI215-ISMachineryHealthAnalyzerwithsingle-channel
routeandoff-routemeasurementfirmware
nCD-ROMwithCSI2125-ISfirmware,usermanual,and
firmwareloaderutility
Part # Description
nA212501-IS-IntrinsicallySafeGPIIICP™Accelerometer
(100mV/g)
nMHM-91500-MagneticMount,PullStrength20kg
nMHM-91501-MagneticMount,PullStrength11kg
nMHM-91502-RS232cableCommunicationsCable
nA212501-IS-Accelerometer,ATEX(100mV/g),topmount,
nMHM-91503-Accelerometercable,Fischerfourpin,
2m(6.6ft.)coil,totwopinMIL
nMHM-91503-AccelCable(Fischer102type4Pin,2mCoil,
to2PinMil)
nMHM-91504-InputCable(Fischer102type4Pin,2mCoil,
nMHM-91504-AC/DCsignalcable,Fischerfourpin,
2m(6.6ft.),straight,toBNC
nMHM-91505-Tachcable,Fischerthreepin,2m(6.6ft.),
straight,toBNC
nMHM-91500-Magnetaccelerometerbase(pullstrength,
20kg,1/4x28UNFmalethread,35mmtwopole)
nMHM-91507-Intrinsicallysafebatterypack
nMHM-91508-Poweradapter/charger
toBNC)
nMHM-91505-TriggerCable(Fischer102type3-Pin,1mCoil,
toBNC)
nMHM-91506-TachcableforCompactInstrumentA2109for
useinISareas
nMHM-91507-BatteryPackforDC225-IS
nMHM-91508-PowerAdapter/BatteryChargerforDC225-IS
nMHM-91509-PowerSupplyCableforAustralia
nMHM-91510-PowerSupplyCableforEurope
nMHM-91515-Hardshellcarryingcase,doubleABSshell,
foaminsertwithcablespocket
nMHM-91511-PowerSupplyCableforS.Africa/India
nMHM-91512-PowerSupplyCableforU.K.
nMHM-91518-Leatherhandstrap
nMHM-91513-PowerSupplyCableforUSA
nMHM-91519-Leatherneckstrap
nMHM-91514-PowerSupplyCableforBrazil
nMHM-91517-Rubberbootsleeve
nMHM-91515-ServiceCase,DoubleABSShell;foaminsert
andcablepocket.
nMHM-91521-Touchscreenstylus
nMHM-91502-SerialtoUSBcommunicationsadaptercable
nMHM-91516-LeatherSoft,CarryingPouch
nMHM-91517-RubberBumpSleeve
nMHM-91518-HandStrap
nMHM-91519-LeatherNeck-strap
nMHM-91520-LeatherBeltsuitableforMHM-91516softcase
nMHM-91521-StylusforDC225-IS
©2012,EmersonProcessManagement.
Emerson Process Management
Asset Optimization
835InnovationDrive
Knoxville,TN37932
T(865) 675-2400
F (865) 218-1401
www.assetweb.com
Thecontentsofthispublicationarepresentedforinformationalpurposesonly,andwhileevery
efforthasbeenmadetoensuretheiraccuracy,theyarenottobeconstruedaswarrantiesor
guarantees,expressorimplied,regardingtheproductsorservicesdescribedhereinortheiruse
orapplicability.Allsalesaregovernedbyourtermsandconditions,whichareavailableon
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atanytimewithoutnotice.
Allrightsreserved.AMSandMachineryHealth,PlantWeb,andPeakVuearemarksofoneofthe
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markofEmersonElectricCo.Allothermarksarethepropertyoftheirrespectiveowners.