Download Suzuki DT40c 1986-1998 - Dans Southside Marine
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Parts Book DT40c 86-98 PREFACE 3. INNER PARTS OF ASSEMBLY Partnamewithadot(.)infrontasshcwninthedescriptioncolunvlindicates the component of the assembly also available individually. When it becomes necessary to replace parts on SUZUKI OUTBOARDMOTORS,always use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees quality and performance. This parts catalogue covers the list of all service parts for SUZUKI DT4OC '86-'98 MODEL. 4. MODIFICATION NOTICE A parts bulletin wiil be sent to you on all occasions when changesin parts occur,including interchangeable modifications between new parts and old ones. 5. INSTRUCTIONS FOR 3UOTING THE CATALOGUE 1. 2. DIMENSIONS Dimensions of the partsinthis catalogue ABBREVIATIONS Abbreviations used in this catalogue AR : As required ASSY : Assembly E.No. : Engine number F.No. : Frame number : Diameter of material d ID : Inside diameter 00 : Outside diameter L : Length LH(PORT) : Left hand side RH(STBD) : Right hand side -123456 : Up to F.No.04003-123456 123456: From F.No.O4003-123456 areindicatedin NOTE 5-1. There are some different parts from those of production models among spare parts for the administrative reasons and common use ofthemwith other models. unit millimeters. are as follows: : Number of teeth !iT : Optional OS : Over size : Standard STD T : Thickness us : Under size : Width : With :/ S,L,UL,LL: Transom type sus : Stainless steel : Power trim and tilt PTT 6. 5-2. In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off accordingtothelength mentioned on parts catalogue or what is actually required on the vehicle. 5-3. Notethatthedrawingsonthe illustration pagearefor ready reference of spare parts number, not to be used as an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL". ENGINE NUMBER DT40C '86 DTIOC '87 DT40C '88 DTIOC '89 DT40C '90 DT40C '91 DT4OC '92 DT4OC '93 DTIOC '94 DT40C '95 DT4OC '96 DT40C '97 DT40C '98 12 x 34 x 5.6.*..*. Figures in the description column show the dimensions of parts. l-r-iID OD T(or W,L) -1234556781 (Parts No.) : indicates that the parts number was changed to 12345-56781 and the new parts are interchangeable with the former ones but the former ones are not interchangeable with new ones. MODEL : MODEL : MODEL : MODEL : MODEL : MODEL : MODEL : MODEL : MODEL : MODEL : MODEL : MODEL : MODEL : 04003-60851304003-71400104003-82001604003-92392504003-0110G1-04003-13100104003-23100104003-351001-04003-46100104003-58100104003-65100104003-751001~ 04003-861001- that the former and new -345-56781 (Parts No.) : indicates parts are interchangeable with each other and both are usable. _ 1 _ DTdOCE3 0 1997 Americen Suzuki Motor Corporation -2- DT40C E3 Al / RBURETOR......... BRACKET...... UTCH............. B-05 E-02 C-06 B-03 LINDER........... B-02 SHAFT HOUSINS F-09 ELEJTRICAL.. . . . . . . . PO’ NE COVER....... S-06 U-ST TUBE....... F-08 __l..l .._. --_,..... ..---.^ FUEL PUMP.......... ki TA-A;.......... A .-........ B-07 H-04 F-11 D-04 ,__SNETD. . . . . . . . . . . . D-03 PIL PUMP........... B-09 D IL SEAL HOUSING... B-06 ,- DIL TANK........... FTIONAL : ELECTRIC PTIONAL : SASXET S bm/e : METER... : REWO-CON PTIONAL : TILLER R , PTIONAL.. . . . .: .:. . E OWER TRIM X TILT M ONER TRW L TILT.. _ ._ H-08 I-02 I-11 I-03 I-10 I-O? I-12 F-07 F-06 R UNIT......... r EMIL STARTER..... IVEL F-03 C-02 WATER PUW......... B-11 MOTOR..... D-02 BRACKET...,. E-05 CONTROL. . . C-05 TILT CYLINDER L SUP F-02 tK4ANSMISSION....... F-13 i ..I .-.._-.-” .-.-1..-. I . .. ( B- 21 CYLINDER PARTND. DESCRI~IDN FIG.1 F1C.I m 6 6 REF.ND. 1 EENARKS 1 2 11161-9bbOD-DED CDVER, CYLINDERHEAD (GRAY) 11162-96410 GASKET, CYLINDERHEAD COVER 1 lllll-9b4Ol-OED 11141-94640 HEAD, CYLINDER (GRAY) 1 i5 3 4 GASKET, CYLINDERHEAD 1 15 5 01560-08757 BOLT 15 6 09103-06182 BOLT (6X28) 7 11291-94402 HOOK, ENGINE 8. 9-l 0155048357 BOLT 11301-9bbb6-OED CYLINDERASSY (GRAY) 1 -WlODEL:94 9-2 11301-96452-OED CYLINDERASSY (GRAY) .VALVE, CHECK 16710-94420 1 HODEL:95-98 2 -K)OEL:94 6 14 14 76 ‘{ 13 3 1 1 10 11 04211-09109 .KNOCKPIN 2 8 12 01550-10557 .8OLT 13 lb 01560-10657 .8DLT 2 0155046~07 .8OLT 2 15 09103-06183 17685-94410 BOLT (6X38) 3 1 16 17 GASKET, THERWSTATCOVER 17681-9bbOl-OED COVER, THERMSTAT (GRAY) 1 09205-06011 PIN 1 19 17670-94402 THEMSTAT (60-C) 1 20 21 11281-96400 PROTECTION,ANODE 2 09126-06005 09351-25703-600 SCREb'(6X30) HOSE 2 22 1 L:600-60 K)DEL:88-94 23 09351-25703-600 HOSE 1 24 09401-06405 CLIP b L:60&75 HDDEL:BB-94 HODEL:88-94 18 DTdCC E3 B2 IL LECTRICAL ......... N6INE COVER ....... mAlIST TUBE ....... I_~.--.._---.l_l..- D-06 6-04 F-D8 nA6NETo ............ PUNP ........... SEAL HOUSING ... ........ bn bx b TANK ........... W-08 D-03 I-12 PTIONAL ........... B-09 OWER TRIR C TILT N F-07 B-06 OWER TRIM L TILT .. F-06 .... -- .............................. POWER UNIT ......... F-03 H-02 TILLER HAWDLE ...... TILT CYLINDER C SUP F-02 F-13 TRAWSMISSION ....... FIG.2 ( E- 3) CRAKKSHAFT a7f FIG.2 uEP.No. DESCRIPTION 1-l 12110-94400 PISTON 2 l-2 121CC-94400-025 PISTON SET (OS:O.25) 2 OPT l-3 12100-94600-050 PISTON SET (OS:O.50) 2 OPT 12140-94400 12140-944ooO25 RING SET, PISTON 2 2-1 2-2 2-3 i3 PNU ND. UJQO.25) 2 OPT 12140-94400-050 RING SET. PISTON @S:O.50) 2 OPT 2 4 RING SET, WfON 3 12151-94400 PIN, PISTON 4 09381-20003 SNAPRING 5 09263-20072 BEARING 2 6 09169-20004 WASHER 4 7-l 12200-94487 CRANKSHAFT ASSY 1 -12200-9~90 7-2 i 2200-94490 CRANKSHAFT ASSY 1 HDDEL:95-98 8 12161-94400 .CCNNECTINGRCD 2 2 4 3 09263-27005 .BEARING, CRANKPIN 10 11 09160-27008 12211-94410 .WASHER 12 12221-94412 .CRANKSHAFT,UPPER 2 1 13 lb 12232-94412 .WdEEL, CRANKSHAFT,UNDER 1 09289-45001 .OIL SEAL 1 15 12231-94413 .WHEEL. CRANKSHAFT,UPPER 1 .PIN. CRANK -HODEL:SO 16-1 16321-95301 .GEAR, OIL PUHPDRIVE 1 16-2 16321-95310 .GEAR, OIL PUMPDRIVE 1 MDDEL:95-98 17-? 09421-08001 .KEY 17-2 03421-08OD2 .KEY 1 1 MODEL:95--91 18 09181-30212 .WASHER 1 19 12240-94432 .CRANKSHAFT,UNDER 1 09269-30012 .BEARING. MIDDLE 21 09262-35052 .BEARING, UNDER 1 1 22 .BEARING, UPPER 1 23 09262-35053 09181-30167 .WASHER 1 26 08331-31306 .CIRCLIP 1 25 08211-30385 .THRUSTWASHER 26 09283-30062 OIL SEAL 2 1 27 09283-35043 OIL SEAL 1 26 09390-72008 C RING 1 20 MODEL:95-98 DTIOC E3 B3 2 RBIJRETIJR ......... ARP BRACKET ...... UTCH ............. AI(KSNAFT......... LINDER........... IVE SHAFT HOUSJNS LECTRICAL......... tI-..N6fRE -- COVER....... ~EXHAUST TUSE....... ,___--.- E .- B-95 E-02 C-06 B-03 B-02 F-09 D-06 S-04 F-06 .- B-07 FUEL PUMP .......... H-06 TANK .......... F-11 AR CASE .......... IIGNITION........... D-04 INLET CASE......... B-06 6-02 b ONER COVER.....,.. 6NETD... . . . . . . . . . D-03 PIJMP........... B-09 IJIL SEAL HOUSING... B-06 II, ). b1L TANK........... bPTIONdL : ELECTRIC PPTIONAL : WET S PTIONhL : METER.. . PTIUNAL : REHD-CON PTIONAL : TILLER N PTIONAL........... !JW&R TRIM L TILT M P OWER TRIR t TILT.. _. . H-08 I-02 I-11 I-03 I-10 1-07' I-12 F-07 F-06 _., POWER UNIT ......... kECf#IL STI\RTER ..... &MOTE CONTROL ..... ~BT~RTIN~ MOTOR..... IVEL BRACKET..... CONTROL.. . F-03 C-02 H-10 D-02 E-OS C-OS tl'RANSW3SION....... .-._ I “..~ F-13 TEN PUMP ......... I B-11 1 , FIG.3 ( S- 4) INLET CASE FIG.3 ON REP.No. 1 2 1 16 BOLT (6x30) 13111-SddDO-DED INLET CASE (GRAY) 3 13125-95210 GASKET,CARBURETOR 1 4 01411-08207 STUD BOLT 2 5 13150-94402 VALVEASSY, REED 1 6 7 13153-94400 13152-94401 -VALVE, REED 4 8 02112-33063 .SCREW S-l 09126-06008 SCREW(6X16) s-2 02122-06163 SCREW 1 10 11 08316-10087 l4151-94611 NUT 2 GASKET,EXHAUSTCOVER 2 12 14131-944oc PLATE, EXHAUST 1 13 14 lblbl-94400-OED COVER, EXHAUST(GRAY) 1 01550-06307 BOLT 15 13811-94420 CASE, SILENCER 16 17 13812-94410 COVER, SILENCER 13855-95210 GASKET, SILENCER 19 09160-06066 WASHER(6.5X20X1.6) SPACER .STOPPER, REEDVALVE 4 12 1 k!ODEL:94-98 16 19 09180-06254 20 09125-06089 SCREW 21 03222-05203 SCREW 22 09280-63001 0 RING 23 092bE-04005 PLUG 611483- i 3 B-05 fJJ:,W$.....-..... H-08 POWER idIT......... : ELECTRIC I-02 @ECOIL STARTER..... I SASKET S I-11 REMOTE CUNTROL..... : t4ErrR... I-03 ~STARTIN~ MOTOR..... PTIONAL : RENU-CON I-10 WIVEL BRACKET..... TN RO’tYLE CONTROL... PTIONAL I TILLER H I-07 T ILLER HANDLE...... PTIONAL........... I-12 T ILT CVLINDER L SUP PBWER TRIM 2 TILT n ~-07 P OWER TRIM 0 TILT.. TR ANSMISSIW....... F-06 -. ~ -_ ,... “_. __. -.__ “____.____I -__---___. “;;;f’;;~ e:oz F-09 PO6 6-04 F-08 !?%k:::::::::: L SEAL NOUSINI... B4 ._ ,. CYLINDER........... PIRIVE SHAFT HOUSINS LECTRICAL......... NSINE COVER....... kzxHAusT TUBE....... --- 01550-06307 DESCRIPTION DT4OC E3 22 RBURETOR......... PAR2 NO. D-03 B-09 E-06 -- --.I F-03 C-02 ~-10 ~02 E-05 C-05 H-02 F-02 F-13 WATER PUMF’......... . B-11 __ _ . -. . . _- _ . FIG.4 ( B- 5) CARBURETOR F116.4 o'n IEF.NO. l-l 3 hi @L --@? 27 DESCRIPTION 132W-944FO CARBURETOR ASSY 1 l-2 13200-944H0 CARBURETOR ASSY 1 2-l 09492-77001 -JET, PILOT (77.5) 1 2-2 09492-72004 .JET, PILOT (72.5) 1 3-l 13271-93311 -SPRING, AIR SCREW 1 3-2 4-l 13268-96111 .SPRING 1 13269-95210 .SCREW,PILOT AIR 1 4-Z 13269-98100 .ADJUSTER 1 5-1 13236-94400 .MAIN NOZZLE 1 5-2 13236-94410 .MAIN NOZZLE 1 6 13235-94400 1 7 13250-93012 .NDZZLE .FLOAT a 13251-95220 .GASKET, FLOAT CHAMGER 1 9 13254-93010 .PIN, FLOAT 1 10-l 13370-28110 .VALVE ASSY, NEEDLE 1 10-2 11 13370-97E20 .VALVE ASSY. NEEDLE 1 13613-94300 .BDLT 12 13606-93310 .WASHER 1 1 13 13607-93310 .NUT 1 14 13464-96350 .PIN 2 1 d -1 PAKr NO. b#DEL:98 HODEL:98 MDDEL:98 H3DEL:98 bQDEL:98 1 15 13580-94400 .LEVER ASSY 16 02112-05167 .SCREW 4 17 08321-01057 .LClCKWASHER 4 16-l 09491-38007 .JET, MAIN (190) 1 la-2 09491-35011 .JET, MAIN (177.5) 1 19 13426-95211 .SPRING, PLATE 1 20 13245-94400 .FLOAT CHMGER 1 2i 13392-58600 .GASKET, VALVE SEAT 1 22 13534-94430 .SCREW 1 23 13268-96110 .SPRING 1 24 13432-33110 .WASHER ! 25 09493-22005 -JET, AIR 1 26 13631-93501 KNOB, STARTER 1 27 09305-04005 BUSH 1 28 09140-04007 NUT 1 29 13910-944DD REPAIR KIT, CARBURETOR 1 MlDEL:93-98 H)DEL:98 &DEL:98 OPT.NOTSH%'N DTIOC E3 4 ~RBuREToR......... CLAMP BRACKET...... CLUTCH............, CRAHKSHAFT......... CVLINIIER........... IVE SHAFT HOUSING ECTRICAL......... SINE COVER....... -a.*.MIIC .h”aYJI IUIK....... --4 ,--- __----. - B-OS UEL PUMP.......... B-07 E-02 UEL TANK.......... H-04 C-06 AR CASE.......... F-11 B-03 IGNITION . . . . . . . . . . . D-04 B-02 INLET CASE......... B-06 F-09 OUER COVER........ G-02 D-06 t WETO............ O-03 G-04 FIL_. --_. PINIP........... -I--“a __ ._-..-_..-B-09-_ WIL scat. ROUSIWB... 8-06 .---.-, ^_---- .---.-..-.. .,.^. -.._l IL TANK........... PTIONAL : ELECTRIC PTIONAL : GASKET S PTIONAL : METER... E PTIONAL : REHO-CON PTIONAL x TILLER H PTIONAL........... OWER TRIM L TILT M -..---.. - --.p WER TRIH a TILT.. H-08 I-02 I-11 I-03 I-10 I-O? I-12 F-O? - -. F-06 WER UNIT......... c COIL STARTER..... REMOTE CONTROL...,. ARTING MOTOR..... IVEL BRACKET..... ROllLE CONTROL... F-03 C-02 H-15 DO2 E-05 C-05 0 SUP F-02 iTRAWSHISSION....... F-13 ...-_-.ll ~_.-.-........ ,.. kdATER PUMP......... I B-11 .^, _ .,. I FIG.5 ( 9- 6) OIL SEAL HOVSING Q-N REF.No. PART No. DESCRIPTION REHAEKS 1 11411-94400 HOUSING, UPPEROIL SEAL 1 2 11413-94411 GASKET, UPPEROIL SEAL 1 SCREW 5 3-1 09126-06008 3-2 4 02122-06167 SCREW 31911-94402-OED BRACKET, STARTINGWOR 5 1 5 C1580-08257 4 BOLT MlDEL:94-98 -1 COLOR: OED (GRAY) 2 DTlOC E3 5 RBURETUR ......... B-05 c -- E UEL ..-. PUMP -_ ..- .......... B-07-_ bIL 1----- TANK ........... B6 H-08 ~WER UNIT ......... F-D3 w ATER PUMP ......... B-11 / FIG.6 f-s r REF.No. . 18 18 ’1 -223 ’ ks P 1 ! / B- 7) PARTNO. 15100-94303 FUEL PM DESCRIPTION PUMPASSY, FUEL 15170-94313 .DIAJ'HRA~ SET 1 3 15183-94301 .SCREW 2 4 15186-94300 .NUT 2 5 15851-94300 .SCREW 3 2 6 01500-06403 BOLT 7 08321-01067 LOCKWASHER 2 7A 01570-06407 BOLT 2 08322-01067 WASHER 2 15321-99710 GASKET, FUEL PUMP 1 09352-50903-600 HOSE(PUMPTO CARBUR) 1 ?:60&110 09352-50903-600 HOSE(FILTER TO PlJ!P) 1 12 13-l 15410-93411 15430-93410 FILTER, FUEL .STRAINER SET 1 L:6OO-e135 L:60&135 -.15410-94400 1 FOR 15410-93410 13-2 14 15430-93411 *STRAINERSET 1 FOR 15410-93411 15413-93400 .CUP 1 17 08322-01087 WASHER 1 18 08310-00087 NUT 1 19 09352-50903-600 20 HOSE(CONNECTOR TO FILTER) CLAMP 1 21 09404-06432 15331-94300 09401-08410 CLIP, FUEL HOSE 2 4 MODEL:86-90 22 23 09401-08411 CLIP, FUEL HOSE 6 MJDEL:91-94 CLIP, FUEL HOSE FORMDDEL:95-98 DTdOCE3 6 .......... .......... .......... GE......... VER........ ....... .... COIL STARTER..... NOTE CONTROL..... ARTINL ROTOR..... IVEL BRACKET..... t TILLER MODEL:94 10 11 REFERTO FIG.6A(B-8) ............ AFT......... EEHNtKS 1 2 9 -12 ( H C-02 H-IO D-02 E-OS 1 L:600+370 MODEL:86-90 FIG.6 FIG.GA ( A E- 8) FUEL PlpIp @lDEL:95-98) OT EEFJO. 1 16-@ 174 PNL!! NO. DESCRIPTION 15100-94311 PUMP, FUEL 2 15170-94320 .DIAPHRAGMSET 28 15183-94301 .SCREW 2c 15186-94300 .NUT 20 3 15851-94300 15321-99710 GASKET, FUEL PUMF 4 15410-93411 FILTER ASSY, FUEL 5 15413-93400 .CUP ~15410-94400 -HODEL:96 -MODEL:96 6 15430-93411 .STRAINER SET -MODEL:96 6A ..O RING -MDDEL:96 7 15415-93400 09352-50903-600 L:600+40 8 09352-50903-600 HOSE, FUEL (3 WAYTO PUMP) HOSE, FUEL (FILTER TO 3 WAY) 9 09367-06005 3 WAY 09401-08411 CLIP .SCREW L:600-180 10 11 09352-50903-600 HOSE, FUEL (PUMP TO CARE) L:600-.11D 12 09352-50903-600 L:600+400 13 09401-08411 HOSE, FUEL (CCNN TO FILTER) CLIP 14 09404-06432 CLAMP 15 01570-06407 6ClLT 16 17 08310-00087 08322-01067 NUT WASHER 18 15410-94400 FILTER ASSY, FUEL MODEL:97,98 19 35430-87DlO .STRAINER SET tQDEL:97,98 -KIDEL:96 -MODEL:96 20 15413-87010 .CUP KIDEL:97,98 21 08316-1008i NUT MODEL:97,98 DTlOC E3 7 RBURETOR......... UEL PUMP .......... UEL TANK .......... AR CASE .......... IONITION ........... INLET CASE ......... LOWER COVER ........ GET0 ............ ..~_ .... c--.IL PIMP -- ... ........... ‘06 loIL SEAL HDUSINS... _ --.*-.I_. .“. _. ., B-05 B-07 ~-04 F-11 : CASKET S D-04 : RETER... B-04 : REWO-CDN S-02 PTIDNAL I TILLER H D-03 PTIONAL........... B-09 DWER TRIN 0 TILT H B-06 PDWER ,I,-.l--Ic..--.“.TRIM 8 TILT.. B8 I-11 I-03 I-10 I-07 I-12 F-07 F-06 F-03 c-02 H-10 D-02 E-05 c-05 H-02 ILT CYLINDER 0 SUP F-02 ,TRANS,,ISSIuN....... F-I6 .I __._..,,I .__, .., F OWER UNIT......... ECDIL STARTER..... REWDTE CONTROL..... ISTARTINS MOTOR..... IVEL BRACKET..... ROTTLE CONTROL... ALTER PUMP... i .” , ,. s...., B-11 FIG.7 FIG.7 ( B- 9) OIL PUMP WY REPJO. /y&g-” 1 16100-94410 PlJ4P ASSY, OIL 1 2 16198-87000 .O RING 1 1 3 16191-94400 .BOLT, BLEED 4 16192-94400 .GASKET, BLEED 1 5-l 09351-25703-600 HOSE 1 L:600-75,WJDEL:a6-90 5-2 09355-25705-600 HOSE i L:6C&75,t#DEL:91-.94 6-l 09351-25703-600 HOSE 1 L:6DO+l75,btlDEL:a6-90 6-2 7 09355-25705-600 HOSE 1 L:6OO+175,MDDEL:91-94 09401-06405 CLIP 4 16911-92E20 PROTECTOR,OIL HOSE 2 9 16731-95310 GASKET, OIL PM' RETAINER 1 16340-94410 16331-94411 RETAINER, OIL PUMP 1 11 GEAR, OIL PLMP ORIVEN 1 12 09119-05013 BOLT 1 13 01107-05307 BOLT 1 14 08322-01057 WASHER 2 14A 01550-05307 16710-92EOl BOLT 1 UlOEL:94 VALVE, CHECK 2 09351-50803-600 HOSE 2 -16710-94600 L:600-25' 03352-50903-600 HOSE CLIP 2 4 WDEL:a6-90 17-2 09401-08409 094oi-08411 CLIP 4 bUDEL:91-94 18 16411-94400 ROD, OIL PUMPCONTROL 1 19 19131-95502 CONNECTOR 2 20 09140-05005 NUT 2 6 /I DESCRIPTION a 20 ---@ w PART No. 15 16-1 16-2 17-1 REFERTO FIG.‘IA(B-10) L:6OD-25,KlDE;:91-C4 FORMODEL:95-98 14 A OTIOC E3 a -_--ll_l.---l.- RBURETOR ......... AMP BRACKET ...... UTCH ............. ANKSHAFT ......... LINDER ........... WE SHAFT NOUSINS C~CWI!aL......... INE CDVER . . . . . . . AUST TUBE....... B-05 E-02 C-06 B-03 B-02 F-09 - -_ P-06 S-B4 F-08 UEL PUMP .......... UEL TANK .......... SEAR CASE .......... IGNITION ........... INLET CASE ......... LOWER _._-_.--- COVER ........ tiNETO............ L PUNP........... L SEAL HOUSING... ___-.- II _.. ^ B-07 H-04 F-11 D-04 B-04 F-o? D-03 B-09 B-06 .-.- -- IL TANK ........... H-06 iUPTIqNAL I TILLER W I-07 PTIONAL........... I-12 DWER TRIM & TILT H F-07 OWER TRIW t TILT.. F-06 ___,_. _... ._---. SOWER UNIT ......... F-03 LLER HANDLE...... H-02 LT CYLINDER & SUP F-02 ANSWISSION....... F-13 __. .( ...,.... .I ,1 I ..-.,-. -_.._-_-_-__U_-.--I_ .- _. FIG.7 FIG.7A ( A B-10) OIL PW #DDEL:95-98) 0-m EEF.NO. PART ND. DESCW’TIDN 1 161OD-94420 1A 13432-33100 .WASHER ia 16195-B7DOO .PIN PlMP ASSY, OIL 1c 1619a-a7DDO .O RING 1D 16191-94410 .BOLT. EUXD 1E 16192-94410 .WASHER,BiEED 2 16331-94411 GEAR, OIL Pup(p DRIVEN 3 16340-94410 16411-94400 RETAINER, OIL PUMP 1 ROD, OIL PUMPCONTROL 1 4 1 5 16731-95310 GASKET,OIL PUMPRETAINER 6 7 19131-95502 CONNECTOR,OIL PUMPCONTROL 09119-05013 BOLT 1 MlOEL:95 7A 07330-05407 1 MlDEL:96-98 a 09140-05005 BOLT NtiT 9 01550-05307 BOLT 1 9A 07130-06307 BOLT 1 bUDEL:96-98 oa322-01057 WASHER 1 MODEL:95 10 2 2 MOOEL:95 11 16710-92EOl VALVE, CHECKOIL (SINGLE) 1 12 o9351-50803-600 HOSE, OIL (VALVE TO 3 WAY) 1 L:6DO-&l 13 09355-25705-600 1 L:6OO+130 14 09401-06405 HOSE, OIL (PUMP TO VALVE) CLIP 2 15 094Ol-o7403 CL!? 2 DTIOC E3 9 UEL PUMP.......... UEL TANK.......... BEAR CASE.......... IGNITION........... INLET CASE-........ B-07 H-04 F-31 D-06 B-04 METO............ D-03 IL TANB........... N-08 WWER UNIT......... : ELECTRIC I-02 RECDIL STARTER..... : SASEET S I-11 R EBOTE CDNTROL..... PTIONAL I METER... I-03 ST ARTINS ROTOR..... : RERD-CDN I-10 SWIVEL BRACKET..... PTIONAL I TILLER H I-67 TR ROTTLE CONTROL... FTIONAL........... I-12 T ILLER HANDLE...... IR 6 TILT R F-07 TILT CYLINDER L SUP JR B TILT.. F-06 TRANSHISSIDN....... -. ..,. +.. __, _.._ I __.,__I_,__ ~_ I ,,. . '.,, BlO F-03 IWATER PUFF'......... B-11 . C-02 H-10 D-02 E-05 C-OS N-02 F-02 F-13 .--_ .-..- ....- ..-. -. ..__" -.. ..-.- ___-._ --^---,- FIG.8 ( 8'11) WATER WUP P'TY REP.NO. DESCRIPTI0.V 'PART NO. REMARS l-1 17431-94411 TUBE. WATER PUMP SEAL (S) 1 L:Zl 1-2 17431-94441 TUBE. WATER PUMP SEAL (L) 1 L:126 2-1 17561-94412 TUBE. WATER ($1 1 L:366 2-2 17561-94442 TUBE. RATER (L) 1 L:446 3 17411-94421 CASE. WATER PUMP 1 4 09 140-06020 NUT 4 5 09162-06096 LOCK WASHER 4 6 09~oa-06060 STUD BOLT (6x18) 2 7-l 09108-06069 STUD BOLT (6X30) 2 7-2 09ioa-0506~ STUO BOLT (6X35) 2 a 0942~04006 KEY 9 17461-96310 INPELLER. MODEL:97 1 RATER PUMP I 10 17471-94401 PANEL. PUMP CASE UNDER 1 11 17472-96301 GASKET. PUMP CASE UNDER 1 12 5613O-94410-OED HOUSING. DRIVESHAFT BEARING 1 13 09282-17005 .OlL 2 14 09263-25025 .BEAR!NG 15 17432-96300 GROUMET. WATER PUNP SEAL TUBE SEAL (25X33X15) 1 2 16 17563-94400 GROUMET. WATER TUBE.UPPER 1 17 17565-94400 GROMMET. WATER TUBE.MlDDLE 1 ia 19 17566-94400 GROUIIET. WATER TUBE.LOWER 1 17400-96350 WATER PUMP KIT I OPT COLOR : OED (GRAY) ......... CAUEURETOR IL TANK........... n-05 E-02 CLAW BRACKET ...... C-06 CLUTCN ............. E-03 CRANKSHAFT ......... B-02 INOER ........... VE WAFT HOUSING F-09 D-06 LECTRICAL ......... ..... FOG .t NSINE~~ COVER.. ~~~~ FAUST TUBE....... F-08 I---e-.--I-.--.-.I_c-l..s.eT_ll- KNITION ........... INLET CASE ......... _ ONEU COVER.. ...... HASNETD ............ 0 IL Purp ........... KIIL SEAL ROUSINB... __. I._ I.. D-04 B-04 S-02 D-03 B-09 B-06 -_*--_-._-. H-08 I ELECTRIC I-02 : SASKET S I-11 1-03 : METER ... PTIONAL t REWO-CON I-10 PTIONAL r TILLER W I-07 X-12 PTIONAL ........... )‘CWER TUIW L TILT H F-07 PDWER TRIM 3 TILT.. F-06 ,. .._ .-.. __,_ I . . .. PTIONAL PTIONAL PTIONAL POWER UNIT ......... RECOIL STARTER ..... NOTE CONTROL ..... ..... ARTING MOTGW ‘IVEL a0mE BRACKET ..... ... carmo~ k :t~E~~~-;-& IIRANSWISSION....... - .__,.._^. -. --_’ F-03 C-02 H-10 ATER PUW ......... B-11 D-02 E-OS c-05 !::: F-13 I -.---- -..--.--“.----I-_-- --.-..-.a-...------- J ,. ..’ ,,: ..- -22.:.. ,f, -.,: *-. 1;, FIG.9 FIG. 9 ( C- 2) RECOIL STARTER(-HOOEL:91) WY REF.No. l-l 19 25 --B DESCRIPIIIYR PART BO. 18100-94411 IID!! STARTERASSY, RECOIL 1 1 l-2 18100-94420 STARTERASSY, RECOIL -18100-94430,MlOEL:86-90 USEDWITH 61622-95500 kCDEL:91,-131656 --18100-9bb30 HOoEL:86-91 2 18121-95200 .REEL 3 b 18130-95200 .RATCHET MX'EL:86-91 18153-95200 .SPRING, FRICTION MlDEL:86-91 5-1 18151-95202 .PLATE, FRICTION -18150-95200 USEDWITH 18155-95203 HOOEL:86-90 5-2 18150-95200 18142-95210 .PLATE, FRICTION 1 6 7-1 .SPRINC 1 18191-94600 .PLATE, GUIDE i H)DEL:S6-90 7-2 18191-94610 i KX)EL:91 0 18335-93000 .PLATE, GUIDE .WASHER 9 18155-95203 .SPRING, RETURN 1 i 10 18124-95210 .BUSH 1 12 18210-93002 .GRIP 1 13 lb 18281-96300 .REEL, STOPPER 1 18282-96300 .STOPPER, ARM 1 15 18284-96300 -SPRING 1 16 i7 18335-96300 .WASHER 1 09206-01006 .PIN 1 18 18291-96300 .HOLDER, CABLE 1 19 i8290-94400 1 20 1815F95200 .CASLE, NSI .WASHER 21 18127-95200 .CIRCLIP 1 23 01500-06207 .BCLT 1 24 08321-01067 .LCCK WASHER 3 FIODEL:86-91 wDEL:86-91 1 25 02112-05107 .SCREW 1 26 01580-06207 .BOLT 27 18158-94400 .COLLAR, SPRINGSTOPPER 2 1 28 18133-95210 .BUSH 1 REFERTO FIG.lO(C- hQOEL:91 HODEL:91 4) FORK3OEL:92-98 8- 24- OTbOCE3 11 RBURETOR......... LAMP BRACKET...... LUTCl4 . . . . . . . . . . w.. r iCRaFtKSWAFl.... ..... ,tYLINDER . . . . . . . . . . . DRIVE SHAFT HOUSIN6 kLECTRICIIL......... __-_._ NE COVER .f..... UST TUBE....... .-i -._.“-..-- B-05 E-02 C-06 B-03 B-02 F-09 FUEL PUHP.......... FUEL TANK.......... SE A9 CASE.......... IGNITION........... INLET CASE......... B-07 H-04 F-11 D-04 E-04 L OWER COVER........ 6-02 IZNETO............ ~-03 6-06 L PIMP........... B-09 b IL SEAL HOUSING... E-06 F-08 .__ -- - ..” -- “_.. _..._.” - ._ ._.. _..- _....-- D-06 OWER TRIM __. _. ._ C TILT.. F-06 _ ._~ ._. _ _ - ~_ _. ._ _.” _. _ _....- “.. _- ..-. FIG.9 ( C- 3) RECOIL STARTER(-#ODEL:91) Q-n REPJO. - DESCBIPIIOA REf4RKS 18711-94402-OEO BRACE, RECOIL STARTERSTBO 1 30 18721-9bb02-OED BRACE, RECOIL STARTERPORT 1 31 09180-08203 SPACER(8.2XlbXlS.S) 3 MODEL:86-9G 3 mOEL:91 29 ‘7 PNfT RO. 32 33 09180-08169 0932c-14011 SPACER(8.6X12.0X17) CUSHION 6 H3DEL:86-90 34 09320-12059 CUSHION 6 m?EL:91 35 36 01550-08357 09160~08054 BOLT WASHER(8.5X20X1.6) 37 01550-06257 BOLT 3 3 4 COLOR: OED (GRAY) 5- 8- 2423 4; DTlOC E3 c3 12 ICARBURETOR ......... ‘AMP BRACKET ...... LUTCH ............. ANKSHAFT ......... LINDER ........... ki IVE SHAFT HOUSING LECTRICAL ......... COVER ....... AUST TUBE ....... ---~ B-05 E-02 C-06 B-03 B-02 F-09 D-06 S-04 F-08 UEL PUMP .......... UEL TANK .......... AR CASE .......... I6t41710~ ........... INLET CASE ......... OWER COVER ........ 6NETo ............ 1 IL PUHP ........... IL SEAL HO&INS ... .--“..-..-..--.- ...... - ... B-07 H-04 F-11 O-04 B-04 S-02 D-03 B-09 B-06 ..... IL TAKK ........... ELECTRIC F-03 C-02 H-10 PTIONAL : METER ... D-02 I-03 kTbRT1~6 noToR ..... !SUIVEL BRACKET ..... E-OS REHO-CUN I-10 PTIONAL r TILLER H I-07 ROTnE CONTROL.. . C-05 PTIONAL ........... I-12 LLER HANDLE ...... H-02 OUER TRIM 8 TILT H F-07 LT CYLINDER I SUP F-02 ANSMISSIDN ....... F-13 ,_I”......... .--.. --I”. .................... H-08 I-02 : 6ASKET S I-IX POGER UNIT ......... kECO1L STARTER ..... WATER PWP ......... B-11 REMOTE CONTROL ..... .- ........ .......... . -.I ............... __.-.._ ... FIG.10 ( FIG. 10 ~~~ k---.++3 ;.NO. C- 4) PART NO. RECOIL STARTERUVJDEL:92-98) DESCRIPTION OTI 18100-96630 STARTERASSY, RECOIL BewABKs L 18121-96610 .REEL 3 4 18130-94600 .RATCHETSET 18151-94410 .PLATE, FRICTION I 5 18142-95210 .SPRING, SPIRAL 6 7 18191~96610 .GUIOE. ROPE i 18210-93002 .GRIP a 18280-94400 .NSI SE-l j I I 1 9 10 18290-94400 .CABLE, NSI 01500-06207 .BOLT 1 11 01580-06207 .BOLT 2 ; 13 18711-9d402-OED BRACE 16 18721-94602-OED BRACE 15 091BO-08169 16 09320-12059 CUSHION 17 09160-08054 WASHER la 0155O-OB357 19 02162-06257 BOLT BOLT SPACER 3 DTIOC E3 13 ~ARBURE~R ......... LA&BRACKET ...... ............. B-05 E-02 C-06 ANKSNAFT ......... E-03 B-02 ii LIND5R ........... SHAFT NOUSINS F-09 -_CI---.e f%NAlJSr UEL PUIIP .......... UEL TANK .......... AR CASE.......... IGNITION ........... INLET CASE ......... OWER COVER ........ t D-06 eO4 @?3"n;::::;;::::: F-08 DLL SEAL HOUSING... ,-_^ ____ -_ . _ "- .i-.. . -. TUBE....... B-Of H-04 F-11 D-04 B-04 6-02 ii% B-06 POWER TRIH C TILT.. F-06 ~fiNSWIS!XON....... F-13 ___ I ., _. I .__. "..r...l.,..... -.--. "I T.-.T.--."".T...--------- FIG.11 ( FIG. 11 C- 5) THROTTLECONTROL OTY REF.NO. 1 6 78 17 PART NO. DES!XIPTIDN mums 19121-94400 LEVER, THROTTLECONTROL 1 2 19131-95502 CONNECTOR 2 3 19132-94501 CONNECTOR (LEVER TO RETAINER) 1 b-l ROD (LEVER TO LIMITER] 1 4-2 19135-94400 16411-94400 ROD (LEVER TO LIMITER) 1 5 09119-05010 PIVOT BALL 1 6 7 19151-94400 RETAINER, STATOR 1 19161-94301 SPACER,STI\TOR 1 0 09139-06015 SCREW 1 9 09140-06020 NUT 1 10 11 09329-06002 CUSHION 1 19654-96410 1 12 19851-94401 ROD (CLUTCH TO NSI LEVER) LEVER, NSI 13 14 19861-96301 STAY. NSI CABLE 1 19141-96301 CAM, THROTTLE 1 15 19521-94400 LEVER, THROTTLECAM FOLLOWER 1 16 19811-94400 17 19815-94400 LIMITER Tl%MTLE HOLDER,THROTTLEUMITER 1 18 09103-06048 BOLT (6X20) 2 4 2 MlDEL:98 1 19 09140-05005 NUT 20-l 09160-06046 WASHER(6.5X20X1.5) 1 20-2 09160-06036 WASHER(6.5X18X1.5) 1 HOGEL:95,96 20-3 NASHER(6.5X18X1.6) 1 MYOEL:97,98 21 09160-06084 02162-06127 BOLT 1 22-l 09100-05017 BOLT (5X40) 1 22-2 01500-05407 BOLT 1 MmL:95-97 228 02142-05403 SCREW 1 MODEL:98 23 08322-01057 WASHER 1 24 02162-36127 BOLT 1 25 02142-05207 SCREW 26 61610-94400 ROLLER, FASTENER 2 1 DT40C E3 c5 14 LINDER ........... IVE SHAFT HOUSINB ELECTRICAL ......... ENBINE COVER ....... EKHAUST TUBE ....... __._l.__.__....._. .............. B-02 F-09 D-06 6-04 F-08 ~IEL PUMP.. ........ UEL TANK .......... SEAR CASE .......... ISNITJON ........... INLET CASE ......... L OWER COVER ........ SNETO ............ IL PURP ........... IL SEAL WOUSING ... ._- ..... B-07 H-04 F-II D-04 B-94 6-92 D-03 B-09 B-06 ......... H-08 OIL TANK ........... OPTIONAL : ELECTRIC I-02 , PTIONAL : SASKET S I-11 3 PTIONAL : METER ... DPTIONAL : RERO-CON PTIONAL 3 TILLER W PTIONAL ........... WR TRIM 3 TILT H OWERTRIM S TILT .. .... I-03 I-10 I-07 I-12 F-07 F-06 WER UNIT ......... COIL STARTER ..... REMOTE CDNTROL ..... STARTING ROTOR ..... SWIVEL BRACKET ..... TWROTTLE CONTROL ... TXLLER HANDLE ...... T ILT CYLINDER L SUP TR4HSHISSILtN....... .................. F-03 C-02 1ATER PUMF’......... B-11 N-10 11-02 E-05 C-US W-02 F-02 F-13 ..... -- ... ............... .-. ................ . I._I ..-__ .-. ........... FIG.12 ( C- 6) CLUTCH FIG.1 2 WY 19 REF.NO. --f3 l-1 3 -43 30 -0 DESCBIPTION 23111-94400 rllMNu6 ROD, CLUTCH 1 l-2 23111-94401 ROD, CLUTCH 1 2-1 25111-94412 ROD, SHIFT (S) 1 MODEL:96 L:270 2-2 25111-94442 ROD. SHIFT (L) 1 L:350 3 4 25211-94401 GUIDE, SHIFT ROD (S) 1 25211-94421 GUIDE, SHIFT RODCL) 1 5 25212-94401 1 1 29*27+ 29*27* 3’ PARTNo. --cB 6 09205-02013 GUIDE, Sti1F-T RODLOWER PIN 7 23213-94400 SPRING, CLUTCHNOTCH 8 02162-06127 25311-94401 BOLT 1 CAN SHIFT 1 9 25 -MODEL:94 1 10 23311-95001 TURNBUCKLE,CLUTCHROD 1 11 09140-06020 NUT 1 12 23131-94400 B&IT, CLUTCH 1 13 21110-94401 LEVER, CLUTCH 1 14 09260-10005 BALL 1 15-1 09440-07033 SPRING 1 -464115 15-2 09440-07071 SPRING 1 464116- 16 17 21127-94400 PLATE, CLUTCH 1 1 02i62-05167 BOLT 18 19-1 oa322-01057 WASHER 1 25223-94400 SEAL, SHIFT ROD (5.) 1 19-2 25223-94400 SEAL, SHIFT ROD (s/t) 1 20 25222-96300 SEAL, SHIFT ROD (L) 1 21 25230-94300 MAGNETSET, GEARCASE 1 22 25232-94300 .MAGNET 1 TYPE:S -MODEL:95 TYPE:S/L MlDEL:96-98 TYPE:L -M)DEL:95 DTlOC E3 15 RTBJRETOR......... P BRACKET...... 8-05 E-02 CM............. C-06 ANKSHAFT......... B-03 LINJJER........... 3-02 IVE SHAFT HOUSING F-09 LECTRICAL......... COVER....... AUST TUBE....... I-____. _._ .-. D-06 6-04 F-06 FUEL PUMP . . . . . . . . . . B-07 F UEL TANK.......... H-04 GEAR CASE.......... F-11 IONIT~UN........... INLET CASE......... L OWER COVER........ MAGNEIO............ OIL PUHP........... bn SEAL HOUSIN6... IL TANK........... : ELECTRIC ~-04 E-04 G-02 ~-03 B-09 B-06 jB;;BX& H-08 I-02 : SASYET S I-11 : METER... I-03 : REMIT-CON I-10 : TILLER FWER &;r’;‘i;ii’;l P DYER TRIP B TILT.. .. C6 H I-07 :I;: F-06 OWER UNIT......... L ECOIL STARTER..... kEHOTE CoNTROL..... STARTING MOTOR..... F-03 C-02 bdATER PURP......... B-11 H-IO u-02 BRACKET.. . . . E-05 ROTTLE CONTROL... C-05 ANSWSSION....... F-13 ,._, . _ . ..- _.-.--.-_._ --... ...- .--- II-- FIG.12 ( C- 7) CLUTCH FIG.1 2 m REF.NO. P/&T NO. 23 23211-94401 DESCBIPTION IGNARKS ARM, CLUTCHROD 1 24 21121-93300 PLATE, CLUTCHNOTCH 1 25 09205-02004 1 1 26 09205-03021 SPRINGPIN PIN, SPRING 27 09280-08005 0 RING 2 26 092BO-08005 0 RING 1 29 092B4b08005 30 09280-11005 0 RiNG 0 RING 2 1 31 06331-31156 CIRCLIP 1 TYPE:S -MODEL:95 TYPE:L -HODEL:95 TYPE:S/L 23 -2 DTLOCE3 @p--11 RBURETOR ......... B-05 E-02 UEL PUMP .......... UEL TANK .......... -L”rcn ............. L-06 R k L. AUP .-- . . BRACKET ...... RANKSRAFT ......... LINDER ........... RIVE SHAFT HOUSING LECTRICAL ......... NGINE WVER ....... .----- B-03 B-02 F-09 D-06 6-06 E XHAUST TUBE ....... F-08 -.- --- -.. --._-- c7 16 I\R CASE.......... IGNITION ........... INLET CASE ......... OWER COVER ........ 6NETO ............ L PUMP ........... L SEAL HOUSINI; ... ..-.-. .. B-07 w-04 F-11 D-04 B-06 6-02 D-03 B-09 B-06 IL TANK ........... H-08 PTIONAL : ELEt3BIC I-02 PTION.4L : GASKET S I-11 PTIONAL : METER ... PTIONAL : REWO-CON PTIONAL : TILLER N PTIONAL ........... OWER TRIM L TILT W OWEIl TRW 0 TILT .. x-03 I-10 I-07 1-12 F-07 F-06 POWER UNIT ......... )?ECOIL STARTER ..... REMOTE CONTROL ..... STARTING MOTOR ..... SWIVEL BRACXET ..... TH ROTTLE CONTROL ... T ILLER HANDLE ...... T ILT CYLINDER X SUP TR ANSHXSSIQN....... F-03 C-02 ATER PIJHP ......... B-11 H-10 ~-02 E-OS C-05 H-02 F-02 F-13 . ............ ,_.-_ - .- ._ ..--*- FIG.13 ( D- 2) STARlIffi HOTOR FIG. 13 m REPJO. PARTNO. DESCRIPTIOH REMARKS 1 31100-96401 HOTORASSY. STARTING .ARUATURE 2 3131D-96300 3 3132D-96400 .PINION ASSY 4 31312-96300 -STOPPERSET, PINION 5 3!36D-96300 .WASHER 6 31173-96301 .HOLDERASSY, BRUSH 7 31131-96300 ..BRUSH (+) 8 31132-96300 .-BRUSH i-j 9 31135-96300 .-SPRING, BRUSH 10 31281-93340 .BOLT 11 0158D-08257 BOLT 12 31912-94401 BAND, STARTINGMOTOR 13 31918-94401 DAMPER,LOWER lb 01550-08257 BOLT DTbOCE3 17 &RBURE& ......... AMP BRACKET ...... UTCH ............. ANKSHAFT ......... LINDER ........... DRIVE SHAFT HOUSING LECTRICAL.. ....... NGINE COVER ....... E, AUST TUBE ....... B-05 E-02 C-06 B-03 B-02 F-09 D-06 S-04 F-06 EL PUHP .......... F& $;:::A%:::::: B-O; ION ........... II-06 CASE ......... B-06 COVER ........ S-02 hABNET0.. .......... D-03 bIL PUHP ........... B-09 b IL SEAL HOUSINS ... B-06 - -...-.---i_---.l-_---l_-._-. OIL Ti.. bywag ..... . ... ; ELEC~I~ D2 H-08 ;-;f PTIONAL : METER ... I-03 PTION Al. : REMO-CQH I-10 PTIONAL : TILLER N I-07 PTIONAL ........... I-12 DWER TRIM 6 TILT N F-07 WER TRIM L TILT .. F-06 ......... .- .._. -.- POWER UNIT ......... F-OS kECOIL STARTER ..... C-02 REMOTE CONTROL ..... N-10 S TARTING MOTOR ..... D-02 SWIVEL BRACKET ..... E-05 THROTTLE CONTROL ... C-05 TILLER HANDLE ...... N-02 1 ILT CYLINDER L SUP F-02 TRANSMISSION ....... F-13 .,._., .... _ __ .,._ ............ WATER PUWp., ....... _,~, ... . B-11 .__. ..- _._--. .._..1--1.---.- .. .I -- -- - FIG.14 ( D- 3) MAGNETO WY EEP.No. Par DESCRIPTION NO. 1 32101-96123 STATERASSY 2-l 32120-94400 .CUIL, LIGHTING ELECTRIC STARTER WANUALSTARTER 2-2 32120-94410 .COIL, LIGHTING 3 4 02112-06257 -SCREW 08321-01067 .LOCK WASHER 5 32140-94400 .COIL, IGNITION PRIMARY 6 7 32150-96670 .COIL, IGNITION TIMING 02112-05107 0 08322-01057 .SCREW .WASHER 9 08321-01057 .LOCK WASHER 10 02112-05107 11 08321-01057 .SCREW .LOCK WASHER 12 0211244087 13 lb 08321-01063 .SCREW .LOCK WASHER 02112-ObOb7 .SCREW 15 16-1 0832l-OlDd3 32102-96412 FLYWHEEL ELECTRIC STARTER 16-2 17 32102-9bJO2 FLYWHEEL NANUALSTARTER 02122-05123 SCREW 18 08341-31059 UEY 19 09160-16017 WASHER(18.5X35X4) 20 0916b-18001 WASHER 21 091bO-18016 NUT 22 09~03-10312 CLAMP .LOCK WASHER DTbOCE3 D3 18 c’ BURETOR ......... LAMP BRACKET ...... UTCH ............. B-05 E-02 C-06 AHKSHAFT......... B-03 LINDER ........... B-02 FUEL B-07 PUllP .......... SHAFT HOUSIN6 F-09 FAUST TUBE....... F-08 lo IL TANK ........... ELECTRIC I-02 6ASKET S I-11 : HEER ... x-03 : REMO-MN I-10 I TILLER ~Pl~;NAL;i.i.;iil.; DIL SEAL HOUSING... ^-,- B-06 H-08 POWER TRIM L TILT.. -_..__C__._ -- _---_ W I-07 f:d; F-06 POWER UNIT ......... kECOIL STARTER ..... REHOTE CONTROL..... STARTING HOTOR..... IVEL ERACXET ..... ROTTLE CONTROL ... ~ANSHISSION....... _. . . ___. ^._ . F-03 C-02 B-11 TER PUHP ......... H-10 D-02 E-05 C-05 _F-13_ . _I . ., ..". ._ I .,_____-_ ..-..---- "----.-.--.-.. ._.^_ FIG. IS FIG.15 ( D- 4) IGNITION (-HODEL:95) WY EEP.NO. PARTmo. 32900-96601 DESCSIPTION RENAHKS CD1 UNIT 1 -928071 +32900-94421 USEDWITH 32950-94410, 32919-94400 HDDEL:90-95 l-2 32900-94421 CO1UNIT 1 2 09280-52001 0 RING (D:3,ID:52.5) 1 3 4 36650-94402 COVER, JUNCTIONBOX 1 33510-95520 CAP, SPARKPLUG 2 5 09482-00370 SPARKPLUG (BREHS) 6 32950-94410 HOLDER,CDI/CDNTROLUNIT 2 1 2 7 015DO-06127 BOLT 8 09160-06054 WASHER(6.5X22X1.6) 2 9 09160-12056 WASHER(12.0X25X4.0) 2 10 09320-12011 CUSHION 12 32890-94401 HOLDER,ELECTR!CPARTS 2 1 13 14 32892-94400 CAP, ELECTRICPARTSHOLDER 1 09~03-06049 BOLT (6X12) 2 15 09160-06054 WASHER(6.5X22X1.61 2 16 17 09160-12056 WASHER(12.5X26X1.6) 2 09320-12011 CUSHION 18 32891-94401 2 1 19 03212-05123 COVER, ELECTRICPARTSHOLDER SCREW 3 20 31800-94401 RELAYASSY, STARTINGMOTOR 1 21 32919-94400 CLAMP 1 FIG.l5A&5) M)DE?:90--95 FOR MODEL:96-98 DT4OC E3 Q4 19 RBUREmR ......... RACKET ...... ............ AFT ......... LINDER ........... DRIVE SHAFT HOUSINS CAL ......... COVER ....... AUST TUBE ....... --.....---_-^-^-..- B-05 E-02 C-06 B-03 B-02 F-09 D-06 S-06 F-08 ..- .... FUEL PUHP .......... F UEL TANK .......... GEAR CASE .......... IGNITION ........... INLET CASE ......... L OWER COVER ........ MA 6wEm ............ 0 IL PUHF'........... 0 IL SEAL HOUSING ... ..--- ...... 8. B-07 H-04 F-11 D-04 E-04 6-02 ~-03 B-09 B-06 -. IL TANK ........... H-OB PTIONAL : ELECTRIC I-02 YPTIONAL : KASKET S I-11 3 PTIONAL : METER ... I-03 'JPTIONAL : REHO-CON I-10 3PTIONAL : TILLER H I-07 PTIONAL ........... I-12 OWER TRIM b TILT M F-07 ER TRIM B TILT .. F-06 ......................................................... POWER UNIT ......... bECOIL STARTER ..... REMITS CONTROL ..... is TARTJN6 NOTOR ..... SWIVEL BRACKET ..... TH ROTTLE CONTROL ... T ILLER HANDLE ...... T ILT CYLINDER B SLIP TRANSMISSION ....... .-~ ......... F-03 C-02 H-10 O-02 E-05 C-05 H-02 F-02 F-13 WATER PUMP ......... .-._ .............. B-11 ..- .. -_. .......... .1-"--.-"- FIG.l5A( FIG. 15 A D- 5) IGNITIOlYMlDEL:96-98) WY REi.NO. I I ) i i - DESCRIPTION CD1UNIT 1 2 01550-06127 BOLT 2 3 4 0940606432 CLAMP 2 38423-95510 TUBE 1 L:150+100 5 36650-94402 COVER, JUNCTION6DX 1 -H)DEL:95 6 7 33510-95520 CAP, SPARKPLUG 2 09482-00370 SPARKPLUG (BRIHS) 2 3295044420 HOLDER,CDI/CONTROLUNIT 1 01550-06127 BOLT 2 2 0 9 t 1 , 70 11-l 09160-06084 WASHER(6.5X18X1.6) 09160-12056 WASHER(12.5X26X1.6) 2 ! 11-2 09160-12089 WASHER(12.5X26X1.6) 2 12 0932D-12011 CUSHION 2 13 lb 32890-94401 HOLDER,ELECTRIC PARTS 1 09103-06049 BOLT (6X12) 2 15 16-l 09160-06084 WASHER(6.5X18X1.6) 2 09160-12056 WASHER(12.5X26X1.6) 2 09160-12089 WASHER(12.5X26X1.6) 2 09320-12011 CUSHION 18 32891-94401 COVER, ELECTRIC PARTSHOLDER 2 1 19 03212-05123 SCREW 3 20 31800-94401 RELAYASSY, STARTINGM)TOR 1 21 32919-94400 CLAHP, HIGH TENSION CORD 1 22 3341O-94400 COIL, IGNITION i 23 01550-06207 BOLT 2 24 09407-14407 CLAMP 2 16-2 17 ,b PARTNO. 32900-94660 HODEL:98 HGDEL:98 DT40C E3 20 RBUREToR......... AMP BRACKET...... LINDER........... IVE SHAFT HOUSING _^ .--_ ---._ B-05 E-02 IL TANK........... : ELECTRIC : SASKET S : METER... : REMO-WN B-02 F-09 I ..,--._.--.... --. _i.. D5 H-08 I-02 I-11 I-03 I-10 OWER TRIM C TILT R F-07 DWER TRIM & TILT.. F-06 rWATER PUMP......... IVEL BRACKET..... ROTTLE CONTROL... B-11 E-05 C-05 ,-__-____. ,___,_ ___“____,..._,.__._.._” ._..____-,.__,_ FIG.16 ( FIG. 16 REP.NO. 1 D- 6) PARTND. ELECTRICAL (1) DESCRIPTION 36740-95253 CASE ASSY, FUSE 2 32800-95001 RECTIFIER ASSY ELECTRICSTARTER 3 02142-05253 SCREW ELECTRICSTARTER ELECTRICSTARTER KANUALSTARTER 4 08310-00053 NUT S 08321-91057 LOCK WASHER ELECTRICSTARTER 6 7 36740-93901 FUSE CASE ASSY ELECTRICSTARTER 09481-20001 .FUSE, 20A ELECTRICSTARTER a 37132-93700 CONNECTOR,WIRE ELECTRICSTARTER ELECTRICSTARTER 9 33810-94411 CABLE ASSY, STARTER 10 11 09407-25402 CLAMP 09403-14204 PROTECTOR,CABLE ELECTRICSTARTER 12 02142-06127 SCREW ELECTRICSTARTER 13-1 33816-94400 CLAMP, CABLE ELECTRICSTARTER 13-2 14 33816-96300 CLAM', CABLE K)DEL:95-98 03242-06253 SCREW ELECTRICSTARTER 15 09404-06432 CLAJ4P(L:6S) 16 17-1 02142-06127 SCREW MANUALSTARTER 36699-94420 LEAD, OIL FLOWETC MANUALSTARTER 17-2 36899-9.4440 LEAD, OIL FLOWETC MODEL:90-98 18-1 36630-94422 HARNESSASSY, WIRING,REktXDN DTbDTC,4ORC ELECTRICSTARTFR MODEL:66-88 TC,RC,MODEL:89-92 18-2 36630-94440 HARNESSASSY, WIRING,RE'QCON 20 02162-06167 21 34850-94700 BOLT, SIG MJTOR CABLEGROUND SWITCH, HEAT TC,RC,ELECTRIC STARTER 22 34853-94400 SUPPORTER,HEAT SWITCH TC.RC,ELECTRIC STARTER DTbDCE3 D6 21 RBURETOR ......... B-05 RACKET ...... E-02 ............ C-06 AFT ......... B-03 VLINDER ........... B-02 IVE SHAFT HOIJSINS F-09 D-06 CAL ......... COVER ....... G-04 F-0B IEXHAUST TUBE ....... . -.-___ ..I--......-._ FUEL PUMP .......... F UEL TANK .......... SEAR CASE .......... ISNITION ........... INLET CASE ......... L OWER COVER ........ RASNETD ............ XL PUHP ........... 3TL SEAL HOUSINO... ____.___ ,._ B-07 H-04 F-11 D-04 B-04 6-02 D-03 B-09 ~-06 IL TANK ........... F’TIONAL : ELECTRIC DPTIONAL : SASKET S OPTIONAL : HETER ... 0 PTIONAL : RERO-CDN OPTIONAL : TILLER H 0 PTIONAL ........... DWER TRIM 3 TILT R OWER TRIM R TILT . . H-05 I-02 I-11 I-03 I-10 I-07 I-12 F-07 F-06 POWER UNIT ......... t?ECOIL STARTER ..... i7EHOTE CONTROL ..... ~TARTIN~ ROTOR ..... IVEL BRACKET ..... ROTTLE CONTROL ... LLER HANDLE ...... Ll CVLINDER 3 SUP ANSHISSION ....... F-03 C-02 H-10 D-02 E-05 C-05 H-02 F-172 F-13 w ATER PUWP......... B-11 F?G.16 ( FE. 16 D- 7) ELECTRICAL(1) m REF.NO. PARTNO. REF.NO. DESCRIPTION EEHAEKS 23 36791-94504 HOLDER,CONNECTOR 1 TC.RC 24 25 08322-01067 328!5-94400 WASHER DICDE, HEAT SWITCH 1 TC,RC 1 DT4OTC,40RC 26 27 34853-94700 34850-94600 SUPPORTER SWITCH, HEAT 1 KIDEL:93-98 1 H)DEL:93-96 28 29 38423-95510 37801-98300 1 L:150+50 1 MODEL:93-98 30 09125-06069 09125-06069 TUBE LEAP, HEAT SNSRGROUND SCREW 1 MDDEL:93-98 DT40C E3 22 RBURETDR......... CYLINDER........... B-05 B-02 HAUST TUBE....... F-08 ^__.. ^__.. --.l."._-___ --.l.“._-___ FUEL PUHP.......... UEL TANY.......... AR CASE.......... AR CASE.......... IGNITION........... INLET CASE......... OWER COVER........ 6NETO............ IL PUNP........... ij SEAL HOUSING... .. .- IL^_. ^_. _. _. _,.. _,.. B-07 H-04 H-04 F-11 F-11 D-04 B-04 S-02 D-03 B-09 B-06 KIIL TANB........... TANK........... OPTIONAL 0 PTIONAL : ELECTRIC 0OPTIONAL PTIONAL : 6ASXET S 0 PTIONAL 8 WETER... PTIONAL : REMO-CON PTIONAL I TILLER H PTIONAL........... UWER TRIM B TILT R WER TRIM 6I TILT.. OWER TILT.. D7 H-01) I-02 I-02 I-11 I-11 I-03 I-10 I-07 I-12 F-07 F-06 F-06 OWER UNIT......... Ii ECOIL STARTER..... REMOTE CDNTROL..... k TARTINS MOTOR..... SWIVEL BRACKET..... TH ROTTLE CONTROL. . . T ILLCR ILLER HANDLE...... T ILT ILT CYLINDER CYLINDER (I SUP SUP TRANSRISSION....... TR F-03 C-02 H-10 D-02 E-OS C-05 H-02 F-02 F-02 F-ll bl ATER PURP......... B-11 B-11 . .._I ^_._ ."_._._ _- .---_1._1----_1._1-- I_" ._-- ..-. -.- FIG.17 ( D- 8) ELECTRICAL(2) FIG. 17 O'n REPJO. PART NO. DESCRIF'TION BWABKS 1 ELECTRIC STARTER ACTUATOR,NEUTRALSWITCH 1 ELECTRIC STARTER BRACKET,NEUTRALSWITCH 1 ELECTRiC STARTER ELECTRIC STARTER 36895-94400 BOLT LEAD, ENGINE GROUND 1 37110-94x50 SWITCHASSY, IGNITION 1 ELECTRIC STARTER,MODEL:86-92 38600-94400 SOLENOIDASSY, CHOKE 1 STD:DTLDRC,TC 0PT:DTLDC 8-l 01500-05107 BOLT (5X10) 2 -MODEL:93 8-2 01570-05107 BOLT 2 FtDDEL:94-96 8A 02112-35127 SCREW 2 MDEL:97,98 9 09162-05002 LOCKWASHER 10 39600-93910 CDNCENTSET 2 1 0PT:MANUALSTARTER 11 09407-25402 .CLAMP 1 0PT:MANUALSTARTER 12 39601-95dDO .RECEPTACLEASSY, LIGHTING 1 0PT:ttANUAL STARTER 13 39603-94400 .GRMlET, LIGHT CABLE 1 0PT:MANUALSTARTER 37721-94403 SWITCHASSY, NEUTRAL 37725-94302 37726-94402 01580-06167 1 -mEL:93 14 39602-93900 .PLUG ASSY, LAM? CORD 1 DPTMNUAL STARTER 15 37800-93954 SWITCHASSY, STOP 1 MANUALSTARTER 15A 33446-98E20 TUBE, SWWIRE 1 16 17 36365-94401 INDICATOR 1 36360-94400 LAMPASSY, OIL WARNlNG 1 18 37820-94460 SWITCHASSY, EMERGENCY 1 19 36367-95010-064 LABEL, OIL (WHITE) 20 09320-11004 GASKET, OIL LAM' 1 1 21 36850-95500 LEAD, OIL FLCWS BUZZER 1 REFERTO FIG.l8(D-9) -tQDEL:92 DT40RC,40TC FORMODEL:93-98 DTIOC E3 23 ICARBURETOR ......... CLAHP BRACKET ...... CLUTCH ............. CRANKSHAPT ......... NDER ........... IVE SHAFT HOUSIN6 TRICaL ......... NE COVER ....... US7 TUBE ....... 8-05 E-02 C-D6 B-03 B-92 F-09 D-06 6-04 F-08 FUEL PUMP .......... F UEL TANK .......... W AR CASE .......... IGNITION ........... INLET CASE ......... LOWER COVER ........ R&NET0 ............ 0 IL PURP ........... 0 IL SEAL HOUSIN6 ... l_-_l _--.--_-, ~-07 H-04 F-11 D-04 B-04 6-02 D-03 B-09 B-06 ^.-,-.I._ .-.--. IL TANK ........... PTIOHAL : ELECTRIC PTIONAL : 6ASKET S PTIONAL : RETER ... PTIONAL : REHO-CON PTIONAL : TILLER H PTIONAL ........... OWER TREH 3 TILT R OWER TRIM C TILT .. H-OS I-02 S-11 I-03 f-10 I-07 I-12 F-07 F-06 . ..- -_ ...I,....... .__,....... .... . __._, OWER UNIT ......... ii ECOIL STARTER ..... REMOTE CONTROL ..... F-03 C-02 H-10 ROTTLE CONTROL ... C-05 ANSWISSION ....... F-13 tdATER PURF ......... B-11 ....... .--__“.,l,” ......-- FIG.18 ( D- 9) ELECTRICAL(HOOEL:93-98) 0-n NEF.NO. DESCRIPTION PART NO. 1 37110-94461 SWITCHASSY, IGNITION 1 2 36615-96300 .TERMINAL 2c 09160-25069 WASHER 2 1 3 4 09404-06432 CLAMP 1 02142-06127 SCREW 1 5 37820-92EOO SWITCHASSY, EMERGENCY 1 1 5A 37823-92EOO .PLATE, LOCK 58 37826-92EOC .NUT 1 6 7 09160-l 2067 WASHER 1 38423-95510 TUBE (L:150) 1 L:150-100 8 37830-95000 SWITCHASSY, EMERGENCY I STOP 1 MANUALSTARTER 9 09160-12067 WASHER 1 MANUALSTARTER 10 11 39601-95DOO 1 MANUALSTARTER 36634-93910 RECEPTACLE ASSY, LIGHTING .CAP 1 MANUALSTARTER 12 39603-94400 GRMET, RECEPTACLE 1 MANUALSTARTER 13 09407-25402 CLAMP, RECEPTACLEGRMTET 1 MANUALSTARTER 14 36610-94400 HARNESSASSY, WIRING 1 15 36612-94421 36891-94400 GRC.?MET LEAD, REV LIMIT 1 16 17 36630-92EOO WIRE, INSTRUMENT 1 18 09407-12402 CLAMP 1 19 33834-87EOO TUBE, HARNESSPROTECTOR 1 20 09407-18402 CLAMP, PROTECTOR TUBE 1 21 36893-94410 WIRE, IGN SWEXTENSION 1 22 37835-95000 LABEL, STOP 1 1 MANUALSTARTER -MODEL:95 MANUALSTARTER -MODEL:95 ELECTRIC STARTER DT4CC E3 D9 24 B-05 ~ARBURETUR ......... E-02 CLARP BRACKET ...... C-06 CLUTCH ............. B-03 CRAHKSWlFT ......... B-02 CYLINDER ........... DRIVE SHAFT HOUSING F-09 D-06 LECTRICAL ......... G-06 INE CDVER.. ..... F-08 AUST TUBE ....... _.II -.--.,,._.--- UEL PIJHP .......... UEL TANK .......... EAR CASE .......... IGNITION ........... INLET CASE ......... L OWER COVER.. ...... MA GNETO ............ 0 IL PURP ........... D IL SEAL HOUSIN6 ... .._._._..... B-07 H-04 F-11 IL TANK ........... PTIONAL : ELECTRIC PTICNAL : GASKET S D-04 PTIONAL : RETER ... B-04 PTIONAL : RERD-CDN S-02 PTIONAL t TILLER H D-03 PTIORAL ........... B-09 DRER TRIM L TILT R B-06 OWER TRIM C TILT .. .. .......... -_ ................ H-08 I-02 I-11 I-OS I-10 I-07 I-12 F-07 F-06 ,_ . POWERUNIT ......... F-03 C-02 H-10 S TARTING MOTOR ..... D-02 SWIVEt BRACKET ..... E-05 TH ROTTLE CONTROL ... C-05 T ILLER HANDLE ...... H-02 T ILT CYLINDER 6 SUP F-02 TB ANSHISSION ....... F-13 ........ ECUIL WATER PUHF ......... B-11 STARTER ..... EHOTE CONTROL ..... .-. ..... “,.lr__ ---.-- ,FIG.19 ( FIG. 19 O-10) ELECTRICAL(DMTC) QTr ESF.NO. l-l -7 PNlT HO. BEUAEKS DESCRIPTION 38410-94540 TRIM RELAY, UP MODEL:86-89 38410-94550 TRIM RELAY, UP MODEL:90-98 2-1 38410-94540 TRIM RELAY, ON H30EL:86-89 2-2 38410-94550 TRIM RELAY. ON MODEL:90-98 3 38612-94401 BRACKET,Pi RELAY 4 09100-08219 BOLT 5 09140-08016 6 7 09160-08082 NUT WASHER 09162-08007 LOCKWASHER 8-l 38423-95510 TUBE CL:1501 8-2 38423-95510 TUBE (L:150) L:150-=50 9 3664594400 LEAD, RELAY CONTROL MDDEL:B6,87 l-2 L:l50+100 10 36645-94410 LEAD, RELAY CONTROL MJDEL:8B-98 11 33831-94702 CABLEASSV, PT RELAY MODEL:86-98 12 33832-94400 CABLEASSV, PT RELAY MODEL:90-98 13 01570-06127 BOLT 14 08310-00067 NUT 15 09403-12308 CLAMP 16 09100-06106 BOLT 17 09160-06082 WASHER 18 09404-06432 CLAMP MODEL:94-98 DTIOC E3 DlO 25 aw.rr. CARBURETOR ......... B-05 UEL PUMP .......... UEL TANK .......... CLAMP BRACKET ...... E-02 CLUTCH ............. C-06 SE AR CASE .......... IGNITION ........... SANKSHAFT ......... B-03 INLET CASE ......... ZYLINMR ........... B-02 DRIVE SHAFT HOUSING F-09 L OkER COVER ........ 6NETo.. .......... ECTRItllL ......... D-06 L PUUP ........... 61NE COVER ....... S-04 HAUST TUBE ....... F-08 L SEAL HOUSING ... ,_ -.-----_II B-07 H-04 F-11 D-04 B-04 6-02 D-03 B-09 B-06 IL TANK. .. ........ H-013 WER UNIT ......... ~PTIDMAL I ELECTRIC I-02 COIL STARTER ..... PTIONAL I SASKET S I-11 REMOTE CCINTROL ..... I-03 ~TARTINC MOTOR..... ii PTIONAL : METER ... 3PTIONAL : REMO-WN I-10 IVEL BRACKET ..... OPTIONAL I TILLER H I-07 ROTTLE CUNTROL ... PTIONAL ........... I-12 T 0 ILLER HANDLE ...... OWER TRIM & TILT M F-07 T ‘;:5nLl~~;R S SUP OWER TRIM L TILT .. F-06 TR .. .. ... --_-.....- .___,” __-__ .1 ............. ... F-03 C-02 H-IO rho2 E-05 C-05 H-02 F-02 F-13 1 ATER PUMP ......... ,,, ................... B-11 _____ __ -.-. ----.-.A-.--..... :.-: FIG.20 ( E- 2) Cl&f' BRACKET (*I m IEF.NO. PARTNO. DESCHIYTION 1 41110-94b21-OED BRACKET, CLMP STBD (GRAY) 1 2-1 2-2 3 41120-9643C-OED BRACKET, CLAM' PORT (GRAY) 1 41120-9444i-om mwm. CLAMPPORT (GRAY) 1 b 09205-06007 5 6 7 41211-95250 41151-94500 PLATE, CLAh!P CAP, CLAMPBRACKETSHAFT a 09ii7-08045 BOLT (8x35) 2 2 2 2 2 2 9 41130-94331 SHAFT, CLAMPBRACKET 1 61153-96300 CAP, TRANSCMBOLT 45420-94311 PIN, TILT LOCK 11-2 45420-96311 PIN. TILT LCCK 2 1 1 12 09461-17002 .SPRING 1 13 4542994401 PIN, TILT LOCK 1 09bbl-17DO3 1 41310-94400 SPRING ROD, CLAM' BRACKETLCMER 55320-95310 ZINC SET, PROTECTION 1 41212-930DO-OED HANDLE, CLAJ'P (GRAY) 4:213-98100 10 11-l SPRINGPIN SCREW,CLM tmEL:9a DTdOTC,-610943 DT4OC,dORC,HDDEL:SB-98 OT4OTC,610944MM)EL:86-93 1 09116-06092 .BoLl (6X16) 1 09100-08239 BOLT (axso) 09140-0aol6 091fro-08081 NUT WASHER 2 2 09162-08007 LOCK WASHER 2 4 09159-22003 NUT 41200-94400 ARM ASSY, TILT 1 1 41223-94400 .ARM, TILT STOP 1 (*)DTdOTC -MOOEL:93 DT4OC,bORC-M)OEL:98 REFERTO FIG.20A(E-b) FOR DTIOTC MlDEL:9b-98 DTbOCE3 E2 26 F-03 C-02 H-10 F-11 STARTING RoToR..... D-02 D-06 E-05 kNIYE L BRACKET..... mRO1 TLE CONTROL. . . C-05 WTI~NAL : TILLER H I-07 ILLER HANDLE...... H-02 PTIONAL........... I-12 D-03 . . . . . . . . . . . . BLECTRIEaL......... D-06 0WER TRIM 8 TILT R F-07 . . . . . . . . . . . B-09 k IL1 CYLXRDER & SUP F-02 ENGINE WVER.. . . . . . S-06 P IZGP ANSHISSION....... F-13 0WER TRIM 6 TILT.. F-06 EXHAUST TUBE....... F-08 brL SEAL- _.-. HIBJSINS... B-06 I_ .._ _..__“,___-_-__.. _.. -_. - . ___.__.._,__..___._____... ~-- .-~.. ICARBURETOR......... CLAMWERAWT...... .,....,...... a CRAwygwIFT... . _. --. CYLINDIER........... bRIvE LWAFT HOUSINS B-05 E-02 C-06 E-03 B-02 F-09 FUEL PIMP.......... FUEL TANK.......... AR CASE.......... I”ISNITION..;........ B-07 H-04 IL TANK........... If-08 PTIONAL t ELECTRIC I-02 PTIONAL : SASKET S I-Xl 1-03 ii PTIONAL : METER... bPTIONAL : RERD-C0N I-10 POWER UNIT......... &OIL STARTER..... '&MOTE WNTROL..... __._. _-. ..- .-... ..- ..- __-_ I---_ FIG.20 ( E- 3) CLAW BRACKET(*I 9-n 25 PARTNO. 09111-10032 26 27 29 IEF.NO. 38 I DE!XRIPTION llEMl?Ks BOLT 2 09111-10033 BOLT 2 09140-10031 2 09160-10082 NUT WASHER 29 09X2-10005 LOCKWASHER 2 30 09448-29009 31 bl 141-94300 SPRING ATTACHMENT,STEERINGCABLE 1 32 41225-94400 RUBBER,TILT LOCK 1 33 34 36894-95201 LEAD 1 09125-05050 SCREW 2 35 09161-05114 WASHER 36 37-l 09160-22033 41161-96400 WASHER 2 i SEAL, STEERINGCABLE 1 OPT 37-2 41161-9b4W SEAL, STEERINGCABLE 1 STD:DTdOTC,dDRC 38 48211-94400 PIN, TILT LOWERLCCK 2 39 40 09160-10098 WASHER DTbOTC -KXIEL:Sb DTlOTC 09162-10005 LOCKWASHER DTdOTC 41 09140-10032 NUT OTd@TC 2 1 OPT DT4OCE3 27 E- RBURETDR ......... LAMP BRACKET ...... UTM ............. icR ANYSHAFT ......... PLINDER.. ......... WIVE SUAFT HOUSINB LECTRICAI. ......... B-05 E-02 C-06 B-03 B-02 F-09 D-06 NGINE COVER....... 6-04 F-08 I_,,_____l._.I --. .................. XRAUST TUBE ....... EL PUMP .......... EL TANK .......... AR CASE .......... IGNITION ........... INLET CASE......... L OWER COVER ........ HASNETO ............ IL PUMP ........... IL SEAL HWSIN6 ... B-07 H-06 F-11 D-04 B-06 S-02 D-03 B-09 B-06 IL TANK........... & PTIONAL : ELECTRIC DPTI~NAL : ‘GASKET S : METER ... : REND-C0N TILLER H PTIONAL ........... E3 H-08 I-02 I-11 I-03 I-10 I-O? I-12 DYER TRIM II TILT W F-O? OYER TRIM L TILT .. F-06 OWER UNIT ......... 6;ECUIL STARTER ..... R EMOTE CONTROL ..... STARTING MOTOR..... SWIVEL BRACKET ..... THROTTLE CONTROL ... TI LLER HANDLE ...... T IL1 CYLINDER L SUP TRANSHISSIDN ....... F-03 C-02 WATER PUHP......... B-11 W-10 D-02 E-05 C-OS H-02 F-02 ..... F-13 _-" .~._........ . FIG.ZOA( FIG. 20 A E- 4) CLAM?BRACKET(DT40TC MDEL:94-98) aw iEF.no. PART no. DescuIPTIon 1 41111-97EOl-OED BRACKET,CLAMPSTBD 41121-97EOl-OED BRACKET,CLAMPPORT 1 2 1 3 4 41130-95290 SHAFT, CLAMPBRACKET 1 41151-94500 CAP, CLAMPBRACKET 1 5 41152-94500 PLUG, CLAMPBRACKET 1 6 41153-94500 CAP, TRANSM BOLT 4 7 55320-95310 ZINC, PROTECTION 1 8 09116-06092 .BGLT, ZINC 9 09100-12039 BOLT (12x100) 2 4 10 11 09140-12028 NUT. TRANSOM 4 09160-12044 WASHER(12.5X35X3.2) 4 12 09160-12066 WASHER(12.5X22X2.5) 4 13 14 09162-12005 45421-97E00 WASHER,TRANSOMLOCK 4 PIN. TILT LOCK 15 09159-10050 NUT, TILT LOCK 16 09159-22003 17 48121-97EO0 NUT SHAFT, TILT CYL LfMER 18 09307-18002 BUSH. TILT CYL LOWER 19 09100-10190 BOLT. TILT LOWER(10X14.5) 20 09159-10050 NUT, TILT CYL LCWER 2: 09160-10082 WASHER,TILT CYL LOWER DTdOCE3 E4 28 c RBURETOR......... B-OS LAMP BRACKET...... E-02 UTCN............. C-06 ANKSRAFT......... E-03 LINDER........... B-02 pRIVE SVAFT HOUSING F-09 LECTRICAL......... D-06 wgoo~....... 6-04 . . . . . . . F-08 _--_-__ -.---. - UEL PUMP.......... UEL TANK.......... EE AR CASE.......... ISNITION........... B-07 H-04 F-11 D-04 INLET CASE......... B-04 , OWEFmCOVER... . . . . . 6-02 IL METO............ D-03 L PUMP........... B-09 IL SEAL HOUSINS... B-06 ._.._. IL TANK........... PTIONAL : EL&yTI; 3PTIDNAL : YPTIONAL : METER... JPTIONAL : REMO-CON IPTIONAL I TILLER H PTXONAL........... OWER TRIM C TILT M OWER“,,.^ TRIM ,,_,_ C TILT.. WER UNIT......... W-OB ;-;; $ ECOIL STARTER..... I-03 I-10 I-07 ---I-12 F-07 F-06 MOTE CONTROL..... ARTINB NOTOR..... IVEL BRACKET..... ROmLE CONTROL... ~~ ..-.LLER HANDLE...... LT CYLINDER L SUP F-03 C-02 H-IO D-02 E-05 C-05 _H-02 F-02 ATER PUMP......... ANSMISSIDN....... F-13 .-_, I,I_I ,.,..- __.-.-._ -_-_ _--.--_vI...-_. _.._.I. ,-,,, ..__ . .__._ ., _ B-11 ..._.I ._- ..-. .___ ._.e.."---__II-.--,-..-. .- FIG.21 ( FIG.21 E- 5) SWIVELBRACKET(FUDEL:B6-92) p'n REF.NO. PARTNO. DERISION 1 43751-9bb50-OED BRACKET,STEERING (GRAY) 1 2 09117~08073 2 3 09117-08075 BOLT (8X30) 2 b 09443-15031 SPRING 2 BOLT (8x35) 5 09448-29016 SPRING 1 6 45231-94401 ARM, REVERSELUCK 1 7 4341l-94400 ADJUSTER,STEERING 1 8 43421-96302 BUSH, ADJUSTERBOLT 1 9 09119-08044 BOLT (BX23) 1 10 11 09306-22006 09440-13045 BUSH SPRING 2 1 12 43111-94490-OED BRACKET,SWIVEL (GRAY) 1 13 22511-99010 NIPPLE, GREASE 3 14 43211-96401 BUSH 2 15 45255-93001 RUBBER,RELEASELEVER 1 16 45261-94400 LEVER, RELEASE 1 17 41225-94501 PIN, RELEASEARM 1 ?a 45250-94400 LINK, RELEASE 1 19 09200-05015 PIN 1 20 09200-08043 PIN 1 21 45241-94400 LINK, REVERSELOCK ARM i 22 23 45700-94401 45720-94401 DRIVE ASSY, SHALLOWWATER .SHAFTiSHALLCW WATERDRIVE 1 1 26 45730-94401 .PLATE, SHALLOWWATERDRIVE 1 26 09441-17002 .SPRING 1 27 09443-08045 .SPRING 1 28 45725-94400 .KNGB 1 29 09204-01002 COTTERPIN 2 30 09160-08082 WASHER 1 MOOEL:B6,87 REFERTO FIG.22 (E- 7) FOR DTbOCMDDEL:93-98 REFERTO FIG.LZA(E- 9) FOR DTlOTC KlDEL:9b-95 REFERTO FIG.22B(E-10) FOR DT4OTCMODEL:96-98 DT40C E3 29 -CARBURETOR ......... ~-05 CLAMP BRACKET ...... E-02 CLUTCH ............. C-06 CRANKSHAFT ......... B-03 CVLINDER ........... B-02 3RIVE SHAFT HOUSING F-09 UEL PUNP .......... UEL TANK .......... SEAR CASE .......... B-07 N-04 F-11 IGNITION ........... D-04 INLET CASE ......... LOWER COVER ........ 6NETD.. .......... SL PUMP ........... B-OG 6-02 D-03 B-09 IL TANK ........... PTIONAL : ELECTRIC PTIONAL : 6ASKET S PTIONAL : NETER ... 0 PTIONAL : REMO-CON 3 PTIONAL I TILLER W 3 PTIONAL ........... OWER TRIN 6 TILT M E5 W-08 I-02 I-11 I-03 I-lo I-07 f-12 F-07 ORER UNIT ......... E;ECOIL STARTER ..... kERoTE CDNTROL ..... ST ARTINS MOTOR ..... SWIVEL BRACKET ..... TH ROTTLE CONTROL ... T ILLER HANDLE ...... T F-03 C-02 H-10 D-02 E-05 C-05 H-02 k ATER PURJ’......... B-11 FIG.21 ( E- 6) SWIVEL BRACKET(HOOEL:86-92) m BBF.NO, PA&T NO. DESCRIPTION 31 4371l-94400 32 33 34 43741-94400-OEO SHAFT, PILOT 1 35 43753-94400 GR@MT, STEERINGBRACKET 1 36 09161-47001 WASHER 1 37 09206-09001 PIN 2 36 09285-47001 OIL SEAL 1 39 43755-96310 ATTACHMENT,STEERINGBRACKET 1 40 41 09100-08224 BOLT (8x35) 2 OPT 09140-08016 NUT 2 OPT LOCKWASHER 2 1 OPT DTbOTC MODEL:88-92 NDDEL:B8-92 BENABKS BUSH, STEERINGJJPPER 1 43712-94410 BUSH, STEERING,UNDER 1 43713-96400 SPACER, STEERINGBUSH 1 42 09162-06007 43 43754-94301-OEO COVER, STEERINGBRACKET 44 03142-05103 SCREW OPT DTbOTC 45 45700-94612 SHALLOWWATERORIVE ASSY 2 1 47 45713-94420 .STOPPER 1 4 49 09111-10065 .BOLT (10X20.8) 2 HODEL:fiB-92 09117-06038 .BOLT (6X16) 1 MODEL:BB-92 50 09463-12039 .SPRING 1 MODEL:68-92 51 45255-95500 .KNOB 1 M3DEL:68-92 52 09160-05032 .WASHER 1 MM)EL:88-92 53 09204-01002 45331-94610 .PIN 1 MOOEL:88-92 .PIN. SHALLOWDEIVE WATER 1 M3DEL:88-92 54 COLOR: OED (GRAY) OTdOCE3 30 RBURETOR ......... AMP BRACKET ...... UTCH ............. ANKSHAFT.. ....... LINDER ........... 6-05 E-02 C-06 B-03 B-02 IVE SHAFT WOUSINS F-09 _- CTRICAL ......... SINE COVER ....... EH AIJST TUBE ....... -_ ......--- ................... D-06 G-06 F-06 FUEL PUMP .......... UEL TANK .......... AR CASE.. ........ 8-07 H-04 FIGNITION ........... INLET CASE......... F-11 D-04 B-04 h OWER COVER ........ &ASNETO ............ IL PUMP ........... IL .SEAL HOUSING ... 6-02 O-03 B-09 B-06 ............ _,I-,,.,_- ........ ....... D IL TANK PTIONAL Ii PTIONAL PPTIONAL PTIONAL PTIONAL ........... : ELECTRIC : SASKET S : METER... : REM&CON : TILLER W E ........... &%?kI" L TILT M c GWER TRIM L TILT . . ...... _ E6 H-08 I-02 I-1I I-03 I-10 I-07 I-12 F-07 F-06 POWER UNIT ......... RECOIL STARTER ..... REHOTE CONTROL ..... F-03 C-02 H-10 TARTING MOTOR..... D-02 IVEL BRACKET ..... ROTTLE CONTROL ... ILLER HANDLE ...... ILT CYLINLlER L SUP E-05 C-05 H-02 F-02 ....... __-_ _ : ANSHISSIW ....... F-13 ATER PUMP ......... ..... S-11 ................. .- FIG.22 ( FIG. E- 7) SWIVEL BRACKET(OTbOCMOOEL:93-98)(t) 22 WY 6 REF.NO. 1 PART NO. DE.SCRIP?ION i3wABKS 22511-99010 NIPPLE, GREASE 2 36694-94401 LEAD 3 43111-97EOO-OED BRACKET,SWIVEL 3 1 1 4 43211-94401 BUSH, SWIVELBRACKET 2 5 43711-97EOO BUSH, STEERING 2 6 43750-97EO3-OEO BRACKET,STEERING 1 8 09125-05050 SCREW 2 9 09160-39001 WASHER,PILOT SHAFT 3 10 09161-05114 WASHER,LEAD 2 11 12 09181-39001 09282-39001 SHIM, SWIVEL (0.3) SEAL, SWIVELBRACKET 2 1 13 09380-38003 CIRCLIP, PILOT SHAFT LOWER 1 lb 41225-94501 ;l ;iiiJ PIN, RELEASEARM 1 ~~~~ i1 1 20-2 0916D-08091 21 09200-05015 PIN, REVERSELOCKARM 1 22 09200-08043 PIN, REVERSELOCKARM LINK 1 23 09204-01002 PIN, REVERSELOCKPIN COTTER 2 24 09306-22006 BUSH, RELEASELEVER 2 25 26 09443-15031 09448-29018 SPRING, REVERSELOCK SPRING 2 1 27 43755-97EOl ATTACHMENT,STRGBRKT 1 28 09100-10270 BOLT 2 29 09162-10005 LOCKWASHER 2 MODEL:97,98 (*)DTbOTC -MODEL:93 DTbOC,40RCMODEL:96-98 REFERTO FIG.22A(E-9) FOR DTdOTCMDDEL:94-95 COLOR: OED (GRAY) DTlOC E3 31 RBURETUR ......... kBP BRACKET ...... CLUTCH ............. CRANKSHAFT ......... CYLINDER ........... WE SHAFT HOIJSINB B-05 E-02 C-06 E-03 B-02 F-09 ECTRICA,L......... I)-06 SINE CUVER ....... HAUST TUBE ....... t-04 F-08 -._-_,.- FUEL PUMP .......... FUEL TAMIt .......... SE AR CASE .......... B-07 H-D4 F-11 IGNITION ........... D-04 INLET CASE.. ....... . OWER COVER ........ B-04 SNETO............ 6-02 D-03 L PIMP ........... L SEAL HDUSING ... B-09 E-06 ... ".--- ,-._ .... ...... IL TANK ........... W-06 E7 OZR UNIT ......... PTIONAL : ELECTRIC I-02 ECOIL STARTER ..... PTIONAL : GASKET S I-11 EMOTE CONTROL ..... FTARTINB MOTOR ..... OPTIONAL : METER... I-03 OPTIONAL : REND-UJN I-10 IVEL BRACKET ..... OPTIONAL t TILLER H I-07 ROTTLE CONTROL... OPTIONAL........... I-12 ILLER HANDLE ...... OWER TRIM 6 TILT II F-07 [ ILT CVLINDER Et SUP WER TRIM 0 TILT................................... .. F-06 ANSMISSIDM....... F-03 C-02 H-10 D-02 E-05 blATER PUBP ......... B-11 C-05 H-02 F-02 F-13 ...--.T....v-.-.~-. SW...-. c FIG.22 ( FIG. 22 E- 8) SWIVEL BRACKET(DT40C MODEL:93-98) WY 6 I REF.ND. PART NO. DEsc8IPTIoN RElullRS 1 30 43411-97EOO ADJUSTER, STEERING 31 43412-93900 COVER, STRGADJ 1 32 D91OD-08224 BOLT, STRGADJ 1 33-l 09160-08082 WASHER(8.5X16X1.2) 1 33-2 D9160-08091 WASHER(8.5X14X1.0) 1 34 09440-11022 SPRING, STRGADJ 1 35 45700-94412 SHALLCWWATERDRIVE ASSY 1 37 45713-94420 .STOPPER, SHALLOW WATER 1 38 09111-10045 .BoLT, SHALLOWDRIVE 39 09117-06038 .BOLT, SHALLOWDRIVE STOPPER 2 1 40 41 09443-12039 <SPRING 1 45255-95500 .KNOB, RELEASELEVER 1 42-l 09160-05032 .WASHER(5.5X10X0.8) 1 42-2 09160-05029 .WASHER(5.5X12X0.8) 1 43 44 09204-01002 .PIN, SPRING STOPPERCOTTER 09205-08002 .PIN, SHALLOWDRIVE 1 1 m)DEL:9B M)DEL:97,98 2 DTLOCE3 32 ~ARBIJRETOR ......... CLAMP BRACKET ...... CLUTCH ............. CRANKSHAFT ......... CYL:NMR ........... DRIVE SHAFT HOUSING 8-05 E-02 C-06 B-03 B-02 F-09 FUEL PUMP .......... F UEL TANK.. ........ GEAR CASE .......... 8-07 H-04 F-11 L OWER COVER ........ 6-02 0 IL TANK ........... W-06 0 PTIONAL : ELECTRIC I-02 3 PTIONAL : GASKET S I-11 OWER UNIT ......... ECOIL STARTER ..... REMOTE CUNTROL ..... IVEL BRACKET ..... ROlTLE CONTROL ... ILLER HANDLE ...... F-03 C-02 H-10 E-05 C-OS H-02 ATER PUMP ......... B-11 FIG.22A( E- 9) SWIVEL BRACKET(DTiOTC MODEL:94-95) FIG. 22 A O’n BEF.ND. , PART NO. DESCRIPTION EEHANKS 22511-99010 NIPPLE, GREASE 2 36894-95201 LEAD 3 4 43111-97E50-OED BRACKET,SWIVEL 43211-95250 BUSH, CLAMPSHAFT 5 43711-97EOO BUSH, STEERING 6 7 43750-97E03-OED BRACKET,STEERING 09125-05050 SCREW B 09160-39001 WASHER,PILOT SHAFT 9 09161-05114 WASHER,LEAD 10 D91Bl-39001 SHIM, SWIVEL BRACKET(0.3) 11 09282-39001 SEAL, SWIVEL BRACKET 12 09380-38003 CIRCLIP, PILOT SHAFT LOWER 13 14 41220-97EOO-OED LEVER, TILT LOCK 41226-97EDO BUSH, TILT LOCKLEVER 15 41231-97EDO PLATE, LINK 09205-03012 PIN, TILT LINK PLATE SPRING, TILT LINK PLATE 18 09443-09047 43411-9TEDO ADJUSTER, STEERING 19 43412-93900 COVER, STRGADJ 20 09100-08224 BOLT, STEERINGADJUSTER 21 09160-08082 WASHER,STEERINGADJUSTER 22 09440-11022 SPRING, STEERINGADJUSTER 16 17 1 23 43755-97E50 ATTACHMENT,STRGBRKT 24 09100-10270 BOLT 2 25 09162-10005 LOCKWASHER 2 REFERTO FIG.22B(E-10) FOR DTdOTCM)DEL:96-98 DT4OCE3 E9 33 ATER PUMP......... AR CASE.......... LINMR........... B-02 INLET CASE......... OWER COVER........ 16NETO............ IL PUMP........... IL SEAL HOUSING... (., F-l! OPTIONAL B-06 G-02 D-03 B-09 E-06 0 PTIONAL r GASKET S I-11 : HETER... : REHO-CON TILLER H PTIONAL........... WER TRIH L TILT M OWER TRIII L TILT.. I-03 I-10 I-07 I-12 F-07 F-06 EMOn CONTROL..... S TARTINS MOTOR..... !WIVEL BRACXET..... TH RDTTLE CONTROL... T ILLER HANDLE...... T ILT CYLINDER L SUP TR ANSHISSION....... H-10 D-02 E-05 C-OS H-02 F-02 F-13 B-11 FIG.22 FIG.22B( B E-10) SWIVELBRACKET(DT4DTC MDDEL:96-98) 9-n REF.ND. PART NO. DESCRIPTION FEKMKS 22511-99010 NIPPLE, GREASE 36894-95201 LEAD 4 1 43111-97E5D-OED BRACKET,SWIVEL 1 43211-95250 BUSH, CLAM' SHAFT 2 43711-97EOO BUSH, STEERING 2 6 7 4375D-97E03-OED BRACKET,STEERING 1 09125-05050 SCREW 2 8 09160-39001 WASHER,PILOT SHAFT 3 9 09161-05114 WASHER,LEAD 2 10 11 09181-39001 SHIM, SWIVEL BRACKET(0.3) 09282-39001 SEAL, SWIVEL BRACKET 2 1 09380-38003 41230~97ElO CIRCLIP, PILOT SHAFT LOWER 1 SPRINGASSY, TiLT LOCK 1 41226-97EOO BUSH, TILT LDCK LEVER 2 1 1 12 13 14 15 41270-97ED0 LEVER, TILT LOCK STBD 16 41280-97EOD LEVER, TILT LOCK PORT 17 09205-03012 PIN 1 18 43411-97EOO ADJUSTER,STEERING 1 19 43412-93900 COVER, STRGADJ 1 20 09100-08224 BOLT, STEERINGACJUSTER 1 21-1 09160-08082 WASHER,STEERINGADJUSTER 1 21-2 09160-08091 WASHER,STEERINGADJUSTER 1 22 0944D-11022 SPRING, STEERINGADJUSTER 1 23 43755-97E5D ATTACHMENT,STRG BRKT 1 24 09100-10270 BOLT 2 2 1 25 09162-10005 LOCKWASHER 26 45700-94412 SHALLOWWATERDRIVE ASSY MJDEL:97,98 OPT DT4OCE3 El0 34 I., BURETOR ......... BRACKET ...... ............. ANKSRAFT.. ....... LINDER ........... IVE SHAFT NOlJSIN6 ICAL ......... NGINE CUVER ....... XHAUST TUBE ....... B-05 E-02 C-06 B-03 E-02 F-09 D-06 6-06 F-08 .I II .- FUEL PUMP .......... F UEL TANK .......... GEAR CASE .......... I6NITION ........... INLET CASE ......... LOWERCOVER ........ hA6NETo ............ 0 IL PUMP........... OXL SEAL HOUSING ... B-07 H-04 F-11 D-04 B-04 6-02 D-03 B-09 B-06 -l---l--~_._ll -. .,. ., IL TANK ........... PTIONAL TJPTIONAL 3PTIONAL JPTIONAL OPTIONAL : ELECTRIC t 6ASKET S t METER ... : REMO-CON : TILLER H H-08 I-02 I-11 I-03 I-10 I-07 OWER UNIT ......... Ii ECOIL STARTER ..... ERWE CONTROL ..... ARTIN MOTOR..... IVEL BRACKET ..... k ROTTLE CONTROL ... LLER HANDLE ...... LT CYLINDER L SUP I-12 PTIONAL ........... OWERTRIM L TILT I4 F-07 OWER TRIM I TILT .. F-06 "^,~,................. ....... ..,.................. ___-,__, ANSMISSION F-03 C-02 WATER PUIW ......... B-11 W-10 D-02 E-05 C-05 H-02 F-02 F-13 .............. . ..... -.-._.--._ . -.---_CI______ FIG.23 ( FIG. F- 2) TILT CYLINDER& SUPPORT(DTdOTC) acIy 23 IU!F.NO. Yw PART NO. l-l ABlll-94401-02M DBSCBIPTION BRACKET,TILT CYLINDERSTBO l-2 bBlll-94402-OEO BRACKET,TILT CYLINDERSTED 2 bBl12-9bb02-OED BRACKET,TILT CYLINDERPORT 1 3 4 48135-94400 ROD, TILT CYLINDERBRACKET 1 09117-08047 BOLT (8x30) 5 09117-08057 BOLT (8x25) 2 4 6 7 55320-95310 ZINC. PROTECTION 1 1 1 0 bB600-94401-OED CYLINDERASSY, TRIM & TILT 48601-94400 .PISTON 9 48627-95510 ..O RING, PISTON 1 10-l bB633-95510 ..O RING, HEAD i 1 1 10-2 48633-95520 ..O RING, HEAD 1 11 48641-94400 .TUBE, CYLINDER 1 12 48710-94400 TUBE, INLET, NO.1 1 13 lb bB720-94401 TUBE, INLET, NO.2 1 09407-25402 CLAMP 2 15 09380-12002 CIRCLIP 16 17 68321-96600 SHAFT, TILT CYLINDERUPPER 2 1 09319-12041 48121-94401 BUSH 48163-94400 SPACER, TILT 09117-08057 BOLT (8X25) la 1q 2,. -611694 136673- 2 1 SHAFT, TILT CYLINDER LWER CYLINDERLCWER 2 2 611695- COLOR: 02M (SILVER) OED (GRAY) DTbOCE3 35 B-05 iCARBuRETOR ......... E-02 AMP BRACKET ...... C-06 E UTCH ............. B-03 ANKSHAFT ......... B-02 INDER ........... E IVE SHAFT HOUSIND F-09 D-06 LECTRICAL ......... G-04 E NSINE -._ ..- COVER -.-- ....... XRAIJ!Sl TUBE....... F-08 ---.- B-07 H-04 UEL PUMP .......... I UEL TANK .......... t6E;Eg’E .......... F-11 O-04 ........... INLET CASE ......... OWER COVER ........ ih GNETO ............ @IL ‘“MP..l.rr.T ... IDIL SEAL HOUSING... B-04 6-02 D-03 B-09 B-06 IL TANK PTXONAL PTIONAL PTIONAL ........... : ELECTRIC : GASYET S : NETER ... PTIONAL : REMO-CON I PTIONAL f TILLER H PTIONAL ........... OWER TRIH L TILT M POWER TRIM I TILT.. H-08 I-02 I-11 I-03 I-10 I-07 I-12 F-07 POWER UNIT ......... RECOIL STARTER ..... MOTE CONTROL ..... ARTING HOTOR ..... E IVEL BRACKR ..... ROTTLE CONTROL ... LLER HANDLE ...... ILT CVLINDER L SUP F F-06 ITRANSMISSION....... .-,- ------I_--. .-..._,-.--.,... -_ ,_--,__ .I.--.._ -._.- _,__,_ (__l_.__ F-03 C-02 H-IO D-02 E-05 C-05 H-02 F-02 F-13 ATER PUMP ......... I ~.. B-11 . _____ .._ ,_J_. --_- ,--.“__._^.. -..-.1.-~11 FIG.24 ( FIG. 24 F- 3) PWER UNIT (DT40TC/MlDEL:86-89) Q-w Im.No. l-l PM NO. DESCILIF?ION 49500-94400-02H PWER/TILT ASSY (SILVER) 1 l-2 46500-94411-02M POYER/TILT ASSY (SILVER) 1 l-3 46500-9441T-OED PCYER/TILT ASSY (GRAY) 1 2 09168-10022 .GASKET(10X17X1.5) 1 3 4 092AB-10008 bB502-94410 -PLUG .PuMp/VALVE BODYASSY 1 5 48550-94600 ..VALVE, MANUAL 1 1 6 7 48583-94520 68585-94520 ..DRIVE, JOINT ..O RIMG 1 1 4 8 48593-96500 .SCREW 9 0928248003 092Bo-ic!m .OIL SEAL 1 .O RING (D:3.1,10:69.4) 1 31281-94520 31i70-9452D-OED .SCREW .CDVER. UPPER(GRAY) 2 i 31173-94521 .BRUSHHOLDERASSY 1 31133-94521 ..BRUSH 2 11 tmEL:86 48500-94420-02M USEDUITH 38410-94550(2) 33832-94boo(l) mDEL:87,88 48500-94420-02H USED WITH 38410-94550(2) 33832-94bOO WDEL:89 -b&O&9442O-OED USEDWIM 3B410-94550(2) 33832-94400 -48502-94400 -37173-96520 15 31ilO-9452D-OED .YOKE ASSY (GRAY) 1 16-1 31311-94520 .ARKAiURE 1 FOR bB500-944C+O2?! 16-2 3131 l-96600 .ARMATURE 1 17-1 A8570-9452i-02M .RESEVOIRASSY (SILVER) 1 FOR 4B5GO-9MlD-02+4, 4B500-94411-OED -4857D-9b6OD-OED 17-2 68570-gA600-0ED .RESEwlR *sy ' USED w1TH 68583-gA5go CGRAY) REFERTO FIG.25 (F- 5) FORM)DEL:90-93 REFERTO FIG.ZSA(F- 6) FORMYDEL:94-98 DTbDCE3 36 BURETOR ......... BRACKET ...... ............. ANKSHAFT ......... LINDER ........... IVE SHAFT HOUSING BLECTRICAL ......... COVER ....... AUST TUBE ....... B-07 lo XL TANK ........... N-08 B-05 FUEL PUMP .......... E-02 H-04 PTIDNAL : ELECTRIC I-02 FUEL TANK .......... C-06 F-11 .......... AR CASE PTIDNAL : SASKET S I-11 D-04 B-03 IGNITION ........... PTIONAL : METER ... I-03 B-02 B-06 INLET CASE ......... PTIONAL : REWO-CDN I-10 G-02 F-09 OWER COVER ........ PTIONAL s TILLER H I-07 D-03 D-06 GNETO ............ 1 PTIONAL ........... I-12 G-04 [ IL PUMF’........... B-09 DWER TRIM C TILT R F-07 F-05 B-06 IL SEAL HOUSING ... DWER TRW 3 TILT .. F-06 -.- --.. -L --..- ..- __.-.._ ..--. ----..--.....-. .- .. ----,-.” r-3 ONER UNIT ......... ECDIL STARTER ..... j2EHOTE CDNTROL ..... ARTING MOTOR ..... IVEL BRACKET ..... ROTTLE CDNTROL ... T ILLER HANDLE ...... T ILT CYLINDER C SUP TR ANSWISSIDN ....... - ..-._. . .1-..1._ .. _._- F-03 C-02 WATER PURP ......... B-11 H-10 D-02 E-05 C-05 H-02 F-02 F-13 ...... _.---. .......... ..................... . .- .... FIG. 24 FIG.24 ( F- 4) PC%? UNIT (DT4OTCmEL:86-89) m IW'.NO. PART NO. DESCEIPTION 18 33899-95500 .SEAL, PTT CABLE 1 19 09407-25402 .CLAJbP 2 20 33861-95600 .CABLE, PTT 1 21 22 09108~08130 09100-08219 STUD BOLT BOLT 2 1 23 C9140-08016 NUT 2 24 25 09162-08007 09403-12308 LOCKWASHER CLAMP 3 1 26 0910O-D6106 BOLT 1 27 09160-06082 WASHER 1 L:lDOa DTAOCE3 F4 37 BURETOR......... #HP BRACKET...... B-05 E-02 UTCN............. C-06 ANKSHAFT......... B-03 LINDER........... B-02 c IVE SHAFT NOUSIWGF-09 kLECTRICAL......... D-06 kNGINE COVER. . . . . . . 6-04 ~U.ST TUBE....... F-08 -_____cI . . .‘_ . - -. UEL PUMP.......... UEL TANK.......... B-07 W-06 AR C&E.......... XNITION........... INLET CASE......... F-11 D-O& WGNETD............ IL PUMP........... -.IL ._SEAL HOUSING... D-03 B-09 B-06 B-04 1 OWER COVER . . . . . . . s G-02 DIL TANK........... !~PTIoNAL : ELECTRIC H-08 I-02 UPTIONAL I WET S I-11 b PTIONAL : ~TER... r-03 0 PTIONAL : RERO-CDN I-10 0 PTIONAL t TILLER N I-07 0 PTIONAL........... I-12 WR TRIM 8 TILT M F-07 6WER TRIM L TILT.. F-06 .__ POWER UNIT......... kECOIL STARTER..... REMOTE CONTROL..... ISIARTING MOTOR..... Sy IVEL BRACKET..... THROTTLE CONTROL... TILLER HANDLE...... T ILT CYLINDER S SUP TR ANWISSIDN....... I., F-03 C-02 H-10 ~-02 WATER PUMP......... 1 B-11 E-05 C-OS H-02 F-02 F-13 _ . . -.--.-.-_..- ._------.-- FIG.25 ( F- 5) PDWERUNIT (DT4OTC/MJDEL:90-93) WY REF.NO. DESCRIP?ION 1 1 485OC-94420-OED POWERUNIT ASSY, PTT 2 48511-95500 .PLUG, OIL FILLER 2 3 09280-09005 ..O RING 2 4 48502-94410 .PUMP& VALVE BODYASSY 1 5 48550-94600 ..VALVE, MANUAL 1 6 48591-94500 ..FILTER, PTT PUMP 1 7 48583-94520 ..JOINT, DRIVE 1 6 48585-94520 ..O RING, VALVE BODY 1 9 10 48586-94500 48593-94500 ..PLUG, VALVE BDOYPORT .SCREW,VALVE BODY 4 11 13 .O RING 3112%87D60 .THRWGH BOLT 31281-94610 31170-94610-DED -COVER, UPPER 12 23 PART NO. ~48511-96610 2 2 2 1 14 31173-94620 .HOLDE, BRUSH 1 15 31133-94610 ..BRUSH 16 17 31110-94610-OED .YOKE ASSY .ARMATUREASSY 31311-94610 2 1 18 48570-94610-OED .RESERVOIR 19 33799-94610 1 1 .SEAL, OIL 1 1 19A 33899-94600 .SEAL, PTT CABLE 20 09108-08130 STUD BOLT 2 21 09140-08016 NUT 2 22 09162-08007 LOCKWASHER 2 23 09117-08046 BOLT 1 COLOR: OED (GRAY) DT4OCE3 38 B-05 RBURETUR ......... E-02 P BRACKET ...... C-06 Cf4............. B-03 ANKSHAFT ......... B-02 LINDER ........... IVE SHAFT HOUSINO F-09 D-06 LECTRICAL ......... S-04 NGIRE COVER ....... F-09 EXRAUST TUBE ....... ..... .-._-_y-**-._ FUEL PUBP .......... FUEL TANK .......... kiEAR CASE .......... IGNITION ........... INLET CASE ......... LOWER COVER ........ HA GNETD ............ OIL PUMP ........... KlIL SEAL HOUSINB ... ,^^_,I_ -...._..__ ... E-07 H-04 F-11 U-04 B-06 S-02 D-03 B-09 B-06 ..... IL TANK ........... PTIONAL : ELECTRIC D PTIONAL : SASKET S J PTIDNAL : METER ... YPTIONAL : REMD-CDN J PTIONAL : TILLER H YPTIONAL ........... DWER TRIH C TILT R IJWER TRIW C TILT .. -_ ..- ...... . ......... H-08 I-02 I-11 I-03 I-lo I-07 I-12 F-07 F-06 DNER UNIT ......... ECOIL STARTER ..... EMOTE CONTROL..... TARTING MOTOR..... SWIVEL BRACKET ..... TB ROTTLE CONTROL ... T ILLER HANDLE ...... T ILT CVLINMR 0 SUP TR ANSIIISSION ....... ........ F-03 WATER PUMI’......... B-11 C-02 H-10 D-02 E-05 C-05 H-02 F-02 F-13 .............. _~_._-.*_ __I_.-.-_“-_“___ FIG.25 FIG.25A( A F- 6) PCWERTRIM & TILT (DT40TC/MODEL:94-98) WY IEF.NO. 1 PART NO. 2 24 48601-97EOO PISTON ROD 48632-97EOO OIL SEAL, CYL HEAD 3 48633-97EOC 0 RING, CYL HEAD 4 48634-97EOO 0 RING, CYL HEAD 5 48576-97EOO 0 RING, PLUG RESERVOIR 6 7 48572-97EOO PLUG SET, RESERVOIR 48405-87DO0 0 RING, PISTON 8 48615-97EOO RING, PISTON 9 48650-97EDD PISTON, FREE 10 48582-97EOO FILTER, PUMP 11 d8583-97EO0 DRIVE JOINT 12 48541-97EOO BOLT SET, PUMP 13 48870-97EOO VALVE, THERMAL 14 48820-97EOO VALVE, UP PRESSURE 15 48830-97EOO VALVE, DDWNPRESSURE 16 48518-87DDO 17 48690-97EOC 0 RING. PUW & RESERVOIR PLUG SET, MANIFOLD 18 48530-97EOO VALVE, MAIN CHECK 19 48536-97EOO 0 RING SET, MAiN CHECK 20 4855D-97EOO VALVE, MANUAL 21 48557-97EOO 0 RING SET, MANUALVALVE 22 48641-97EDO-OED CYLINDER (GRAY) 48519-97EOO HCLOER, PUMP 48575-97EO0 PLUG, RESERVOIR 23 24 .12 DESCRIPTIDN 25 48321-97EOO SHAFT, TILT CYL UPPER 26 4832597EOO BUSH, TILT CYL UPPER 2 27 09380-12002 E RING, TILT CYL UPPER 2 DTdOCE3 39 CARBURETOR......... 9-05 CLAMP BRACKET...... E-02 CLUTCH............. C-06 CRANKSHAFT. s... . . . . B-03 LINMR........... B-02 WE SHAFT HOUSIN6 F-09 LECTRICAL......... D-06 NGINE WVER . . . . . . . 6-04 KHAUST TUBE....... F-OS -*.~_ll-----.--.*--~-~-_l- FUEL PUMP.......... FUEL TANK.......... 6EAR CASE.......... 9-07 W-04 F-II 16NITION........... D-04 INLET CASE......... B-04 L OWER COVER........ 6-02 GNETD............ D-03 L PIMP...,....... B-09 L SEAL HOUSINO... B-06 -. ...-.-.. .--. .- .” lo IL TANK........... : ELECTRIC : 6AsKET s PTIONAL : HETER... 0 PTIONAL : REND-CON OPTIONAL : TILLER W 0 PTIONAL........... WR TRIM s TILT H DWER TRIM L TILT.. _ _. ._ _ ., _., . b;;;m;k H-08 I-02 I-II I-03 I-ID I-07 I-12 F-07 F-06 . . _ OWER UNIT......... &ECOIL STARTER...., REHOTE mNTRoL..... RTING MOTOR.. . . . IVEL BRACKET..... 7H RDTTLE CONTROL... TILLER HANDLE...... T ILT CYLINDER L SUP TRANSMISSION....... F-OS c-02 H-IO D-02 E-Of C-05 H-02 F-02 F-13 WATER PUP......... _ .- -.. . B-II ..I-..-.--, -- - -.-.-I_. FIG.25 FIG.2581 B F- 7) POWERTRIM & TILT MOTOR(WDEL:94-98) WY 8EF.R. RBUREWR......... LANP BRACKET...... LUTCH............. ANKBNAFT......... LINDER........... c IVE SHAFT HOUSING LECTRICAL......... INE COVER....... AUST TUBE...,... -___ ----__-.__ __. B-05 E-02 C-06 B-03 B-02 F-09 D-06 GO6 F-OB . 3 PART NO. DESCRIPTION EEKAENS 1 38100-97EOO-DED MOTORASSY, PTT 1 2 31173-97EOO .BRUSHHOLDER 1 3 31133-97EOO ..BRUSH 1 4 31136-97EDO ..BREAKER 1 5 3113%97EDO ..SPRING 2 6 31311-97EOO .ARMATURE 1 7 8 31110-97EOO-OED .YOKE ASSY 31123-97EOO .O RING 1 1 9 10 48593-94500 33799-97EW .SCREW .SEAL, OIL 3 1 11 48862-97EOO SCREW,MOiOR 4 12 38111-97EDO HOLDER,PTT CABLE 1 FIG.26 ( FIG. 26 F- 8) EXHAUSTTUBE WY BEF.NO. /p=ggi+ PART NO. 11433-94411 2 11431-94405 HOUSING,UNDEROIL SEAL 11434-94411 GASKET, UNDEROIL SEAL LOWER 4-l 14211-94451 TUBE, EXHAUST(S/L) 5 14212-94411 GASKET, EXHAUSTTUBE 6 09103-06095 BOLT (6X35) 7 54121-94400 STOPPER,UPPERTHRUST 8 09160-10080 WASHER(10X44X3) 9 10-l 09117-08038 BOLT (8X45) 54137-94400 CASE, UPPERMOUNT 10-2 11 54137-94401 CASE, UPPER MoLNi 09202-07001 PIN 2 12 54130-94400 MOUNT,UPPER 2 13 14 D9100-10217 BOLT (10X150) 2 09160-10081 WASHER(10X20X3) 2 15 09160-10082 WASHER(10.5X19X2) 2 16 17 09159-10050 NUT 09280-50008 0 RING 2 1 :8 09282-17009 OIL SEAL (28X25X6) 2 19 09116-06106 BOLT (6X20) 2 20 54146-94400 GUIDE, UPPERMOUNTCASE 1 41 .......... .......... B-02 F-09 D-06 6-04 LET CASE ......... WER COVER ........ SNEPD ............ L PUMP ........... B-04 6-02 D-03 B-09 RENAEKS GASKET, UNDEROIL SEAL 3 DT40C E3 HAFT ................... LINDER ........... WE SHAFT HOUSING ECTRI’XL ......... GINE COVER ....... DESCRIPTIDN REWO-CON TILLER H PTIONAL ........... OWER TRIM L TILT N I-10 I-07 I-12 F-07 L:3OD 2 -54137-94401 USEDWITH 54146-94400 MODEL:98 MODEL.98 FIG.27 ( FIG. 27 F- 9) DRIVE SHAFT HWSING Q-n REF.ND. 1 PART RD. 09202-06031 DESCRIPTION IIEHABIS PIN 2 09162-08007 LOCKWASHER 3 09160-08082 WASHER(8.5X16X1.2) 4 09118-08098 BOLT (8X85) 5 09103-08231 BOLT (8X75) 5A 09116-08109 BOLT (8x75) 6 7-l D9118-08106 52111-94441-02M BOLT (8x50) WODEL:97,98 HOUSING,DRIVE SHAFT (S) L:398,-612610 -52110-97EOl-OED USEDWITH 52117-94400 52111-97EOl-OED HOUSING, DRIVE SHAFT (S) L:398,612611KlDEL:89-97 52110-97EOl-OED HOUSING, DRIVE SHAFT (S) 1 MODEL:98 52111-94451-02M HOUSING,DRIVE SHAFT (L) 1 7-5 52111-97E2i-OED HOUSING,DRIVE SHAFT (L) 7-6 52110-97E21-DED HOUSING, DRIVE SHAFT (L) 1 L:678,-612610 +52110-97E21-OED USEDWITH 52117-94400 L:478,612611MODEL:B8-97 MODEL:98 8 5412594400 MOUNT, UPPERTHRUSTREVERSE 1 9 54151-94400 MOUNT, LUdERTHRUST 1 10 54211-94410-OED BRACKET,FRONTSIDE 1 -MODEL:92 11 54212-94400-OED BRACKET,REARSIDE 1 -MODEL:92 12 54221-94400-OED COVER, LOWER!tClJNT 2 COLOR: 02M (SILVER) OED (GdAY) DT40C E3 F9 42 .._ _ ~ARBuRE~R ......... CLAMP BRACKET ...... CLUTCH ............. CRANKSHAFT ......... CYLINDER ........... IVE SHAFT HOUSING a-05 E-02 C-06 B-03 B-02 F-09 FUEL PUMP .......... F UEL TANK .......... SE AR CASE .......... IGNITION ........... INLET CASE ......... L OWER COVER ........ GNETD ............ INE CUVEK....... IL PUHP........... AUST TUBE....... F-OB IL SEAL HDUSSW... ._-...._ __.."-_. )I _. , . .,-. -- .,.-. _I.. - _ 9-07 H-06 F-11 D-04 B-06 6-02 D-03 B-09 B-06 ._, __ IL TANK ........... PTIONAL : ELECTRIC 0 PTIONAL I SASKET S 0 PTIONAL : METER ... 0 PTIONAL : REWD-CDN PTIDNAL t TILLER H PTIONAL ........... DWER TRIM 6 TILT M DWER TRIM 2 TILT.. _ _ I _, ,. _,,,I _. _,, _ ,. H-OB I-02 I-11 I-03 I-10 I-07 I-12 F-07 F-06 ,. ", ,_ tdATER PURP ......... IVEL BRACKET ..... ROTTLE CONTROL ... B-11 E-05 C-05 LT CYLINDER 8 SUP F-02 ANSNISSION....... " ,, _. ,_" _.F-13 ,.._ ,.. . . .-_. - I_ ,____..- -_--_______ -?. ydw FIG.27 ( FE. 27 F-10) DRIVE SHAFT HOUSING Qw BEp.ND. PART NO. DESCEI~ION REHUtJIS 13 14 09117-08038 BOLT (8X45) 4 09117-08045 BOLT (8X35) 4 15 54160-94400 MOUNT, LOWER 2 16 54165-94400 DAMPER,REVERSESTOP,LDWER 2 17 54166-94410 BOLT, LOWERMOUNT 2 18 09140-12029 NUT 2 19 09160-12065 WASHER(12X40X3) 2 20 21 09159-12014 NUT 2 09160-12066 WASHER(12.5X22X2.5) 2 22 09180-12134 SPACER 23 11435-94400 PLATE, EXHAUSTRELEASE 2 1 24 36894-94401 LEAD L:195 25 26 36894-95201 LEAD L:165 09125-05050 SCREW 27 09161-05114 WASHER 28 52117-94400 TUBE, WATERINSP 29 54211-97EDD-DED BRACKET. LOWERMOUNT -MODEL:92 -wJEL:92 -MODEL:96 MDDEL:93-98 DTLOCE3 FlO 43 L RBURETOR ......... B-05 AMP BRACKET ...... E-02 :LUTCH ............. C-06 CRANKSHAFT ......... P-03 CYLINDER ........... B-02 WE SHAFT HOUSING F-09 ECTRICAL ......... D-06 SINE COVER ....... G-06 WAUST TUBE....... F-08 UEL PUMP .......... UEL TANK .......... GEAR CASE .......... B-07 H-06 ISNITiON ........... D-06 E-06 G-02 D-05 B-09 B-06 INLET CASE.. ....... LOWER COVER ........ F rzk:::::::::: DIL SEAL HOUSING... F-11 IL TANK ........... PTIONAL I ELECTRIC YPTIONAL ? GASKET S OPTIONAL : METER ... 0 PTIONAL : REMO-CON PTIONAL t TILLER H PTIONAL ........... ONER TRIN L TILT M PGNER TRIM t TILT.. H-08 I-02 I-11 I-03 I-10 I-07 X-12 F-07 F-06 NER UNIT ......... COIL STARTER ..... &MOTE CONTROL ..... ARTING MOTOR ..... IVEL BRACKET ..... ROTTLE CONTROL ... iTRANSMISSION....... _ ., I F-03 C-02 ATER PUHP ......... B-11 N-10 D-02 E-05 C-05 I F-1S .,. I _ . _,- .- " ,.... __..---.--. .- ] : .,. FIG.28 ( FIG. 28 REF.ND. l-l 8’ 8 29 F-11) PART ND. GEAR CASE DESCBIPTIDN 551DD-94421-02M CASE ASSY, GEAR 1 l-2 551DD-94431-DE0 CASE ASSY, GEAR 1 2 09263-22039 .BEARING 1 3 4 09265-30004 17631-96320 .BEARING FILTER, WATER 2 5 03142-04303 SCREW 6 7 17635-95501 FILTER 2 1 -FR)DEL:93 17635-95510 PLATE, GEARCASE 1 OPT 8 09125-06053 SCREW 1 8A 17635-87EDD FILTER, SUB WATER 1 WDEL:94-98 86 09125-D5046 SCREW(5X12) 2 1 MODEL:94-98 -464115 -*551DD-94431-DED USEDWITH 17635-87EDD 09125-05066,09440-07071 464116- 1 9 55122-94400 RING, GEARCASESEAL 10 55125-95500 TAB, TRIM 1 11 09117-08037 BOLT (8x16) 1 12 55117-94401 COVER, GEARCASESTARBDARD 1 13 03142-04203 TAPPING SCREW COVER, GEARCASE 2 1 14 55112-94401 15 09248-10008 PLUG 3 16 17 09168-10022 GASKET(10X17X1.5) 3 09117-08086 09202-D6027 BOLT (8X45) PIN 6 16 19 09202-06025 PIN 1 20 57632-95305 STOPPER,PROPELLERBUSH 1 21-l 58100-94302-019 PROPELLER(3X11-1/2X9) 1 21-2 58100-95212-019 PROPELLER(3X11-1/2X10) 1 SlODD 21-3 58100-95222-019 PROPELLER(3X11-1/2X11) 1 SllDO 21-4 58100-95393-019 PROPELLER(3X11-5/8Xi2) 1 s12DD 21-5 58100-94313-019 PROPELLER(3X11-1/2X13) 1 S1301 COLOR: 02M (SiLVER) DE0 (GRAY) 019 (BLACK) DT4DCE3 44 1 FIG.28 ( FIG. 28 F-12) GEARCASE WY SEF.ND. _- PART ND. DESGBIPTION 21-6 21-7 581DD-95353-019 PROPELLER(3X11-3/8X14) 1 SldW 58106-95363-019 PROPELLER(3X11-1/4X15) 1 s15w 21-8 581DD-95373-019 PROPELLER(3X11-1/8X16) 1 S16W 21-9 58100-95382-019 PROPELLER(3X11X17) 1 s17w 21-10 581DD-94601 PROPELLER(3X11-1/2X13) 1 SS1300,STAINLESSSTEEL Zi-11 58100-94411 PROPELLER(3X11-3/8X14) 1 SS1400,STAINLESS ST5EL 21-12 58100-94431 PROPELLER(3X11-1/8X16) 1 SS1600,STAINLESS STEEL 22 58120-95300 .BUSH, PROPELLER 1 -58120-95320 23 57633-94300 SPACER,PROPELLERNUT 1 1 24 57635-95300 WASHER,PROPELLERNUT LDCK 25 09160-18028 WASHER 1 26 09159-18004 NUT 1 27 09141-18005 NUT 1 26 09204-03003 PIN 1 29 55300-95500 ZINC, PROTECTION 1 30-l 55181-95200 ATTACHMENT,FLUSH HOSE 1 30-2 55182-95200 ATTACHMENT,FLUSH HOSE 1 OPT 31 57630-94300 KIT, PROPELLERNUT 1 OPT 32 25700-94400 SEALING KIT. GEARCASE 1 DPT,NGT SHUdN 233196233196OPT DT4DCE3 45 RBURETOR ......... B-05 2ACKET ...... E-02 ............ C-06 ANKSNAFT ......... B-03 LINlXZR ........... 8-02 IVE SHAFT HOUSINS F-09 CAL ......... D-06 COVER ....... S-04 UST TUBE ....... F-08 .-----,-.- FUEL PUMP .......... F UEL TANK .......... SEAR CASE .......... --.-- B-07 H-04 F-11 IL TANK ........... H-08 PTIONAL I ELECTRIC I-02 PTIOUL f SASKET S I-11 B-04 S-02 D-03 E-09 B-06 PTIDNAL : METER ... PTIONAL : RHO-CON PTIONAL t TILLER W PTIONAL ........... IAIER TRIR L TILT R DWER TRIW L TILT .. D-04 ISNITION ........... INLET CASE......... L WR COVER ........ MA WET0 ............ IL PUNF ........... IL SEAL HOUSINS ... ---.- F -_- ........-. .. -_._.................... I-03 I-10 I-07 I-12 F-07 F-06 _ ,._, R UNIT.. ....... LF COIL STARTER ..... OTE CONTROL ..... ARTINS MOTOR ..... VEL BRACKET ..... TN ROTTLE CONTROL ... T ILLER HANDLE ...... T IL1 CYLINDER L SUP F-03 C-92 J ATER PURP ......... B-11 H-10 D-02 E-05 C-05 H-02 F-02 ITRANSNISSION....... F-13 ......... ... .", .__- ....................... -__ "_._- -._-_ _-I~ 12 FIG.29 ( F-13) TRANSHISSION FIG. 29 am lW.NO. DEscEIPTIoN l-l 57110-94611 SHAFT, DRIVE (S) 1 L:736.8 1-2 57110-94441 SHAFT, DRIVE (L) 1 Lzai6.a 2 57130-94301 BUSH, DRIVE SHAFT (L) 1 3 0920503019 SPRING PIN (OD:3,L:lO) 1 4-l ogial-30186 SHIM (30X42X0.5) 0-l b-2 09181-301 a7 SHIM (30X42X0.6) o-1 o-1 4-3 09lav30188 SHIM (30X42X0.7) 4-b 09iav30190 SHIM (30x42x0.8) O-l b-5 091a1-30006 SHIM (30X42X0.9) 4-6 09ia7-30192 SHIM (30X42X0.9) O-l 0-l 4-7 08211-30421 SHIM (30X42X1.0) o-1 MODEL:97,98 5 09160-26015 WASHER i 6 7 09263-25062 BEARING 1 09440-30005 a 09160-24020 SPRING WASHER 1 9 09166-25006 WASHER 1 10 57133-944co 57311-9440; HOUSING, DRIVE SHAFT SPRING 1 PINION 1 12 13-1 09140-12034 NUT 09181-30186 SHIM (30X42X0.5) o-1 13-2 09iai-30187 SHIM (30X42X0.6) o-1 13-3 13-4 09lai-30168 SHIM (30X42X0.7) o-1 09181-30190 SHIM (30x42x0.8) O-l 13-5 09161-300% SHIM (30X42X0.9) O-1 13-5 13-7 09iai-30192 SHIM (30X42X0.9) o-1 Oa21i-30421 SHIM (30X42X1.01 o-1 1 11 : ; PART lie. 1 1 14 57510-94402 GEAR, FORWARD 15-1 08211-20263 THRUSTWASHER(20X62X2) o-1 15-2 08211-20264 THRUSTWASHER(20X26X2.2) o-1 16 15 57631-95302 ROD, PUSH 1 09209-09004 PIN 1 wJDEL:97,9B I I , i DTIOC E3 F13 46 ............ AFT ......... R ........... HAR HOUSINS C-06 B-03 B-02 F-09 AR CASE.. ........ NITXON ........... LR CASE ......... WER COVER ........ ........... F-11 O-04 B-04 G-02 ARTING MOTOR..... IVEL BRACKET ..... R0lll.E CONTROL ... LLER NANDLE ...... P02. E-05 C-OS H-02 FIG.29 ( F-14) TRANSHISSIOH. QTi EEP.No. la-l PARTNO. 57621-94400 Di?-SCRIF?IOlP SHIFTER, CLUTCHCGG la-2 57621-94403 SHIFIER, CLUTCHIXR-i 19 09202-05022 PIN 1 -716481 ;gg+zf3 716682- 20-1 09610-41002 SPRING -716481 20-2 09bbo-40002 SPRING 716682- 21 09440-08034 SPRING 22-1 57610-94400 SHAFT, PROPELLER 22-2 57610-94401 23-l 09160-22018 SHAFT, PROPELLER WASHER(22.5X28X1.8) 23-2 09160-22019 WASHER(22.5WaX1.9) 23-3 09160-22020 +57610-94401 USEDWITH 09141-la005 233196- 23-4 09160-22021 WASHER(22.5X28X2) WASHER(22.5X28X2.1) 23-5 09160-22022 WASHER(22.5X28X2.2) 23-6 09160-22023 WASHER(22.5X28X2.3) 24 57521-94401 GEAR, REVERSE 25-l 25-2 06221-35455 SHIM (35X45X0.5) 09181-35131 SHIM (35X45X0.6) o-1 25-3 09181-35010 SHIH (35X45X0.7) o-1 25-4 09181-35132 SHIM (35X45X0.7) o-1 25-5 08221-35456 SHIM (35X-45X0.8) 3-l 0-1 MoDEL:97,98 25-6 09181-35136 SHIM (35X45X0.9) o-1 25-7 08211-35451 THRUSTWASHER(35X45X1) o-1 26 09280-75001 0 RING (0:3.3,1D:75) 27 1 MOCEL:a6-90 28-z 56120-9432O-oED HOUSINGSET, PROPELLERSHAFT 09262-35021-OAO .BEARING Oa113-60070 -BEARING 1 tmEL:91-98 2 28-i 29 09263-22020 -BEARING (22.2X28.5X19) 30 09289-22007 .OIL SEAL 2 31 09117-08047 eOLT (8X30) 2 I USEDWITH COLOR: OED (GRAY) DT4OCE3 47 _ "<.";,.,' ... .. ...... ... K,.;........ _, .... ,, .... /, ........................... ~ARBIJRETOR ......... CLAMP BRAtYET, ..... CLUTCH ............. CRANKSHAFT ......... LINDER ........... IV3 SHAFT HOUSINS ICAL ......... N6INE COVER ....... UST TUBE ....... : :' ,- .,, 9-05 E-02 C-06 B-03 E-02 F-09 D-06 S-04 F-08 UEL PwP .......... ... 8-07 UEL TANK .......... H-04 SEAR CASE .......... F-11 IBNITION ........... D-04 INLET CASE ......... B-04 .WSR COVER ........ g--f U I%k:::::::::: B-09 IL S5AL HOUSINS ... E-06 -7.....".-IL--...L __, .. .. . - ....... . .... IL TANK ........... PTIONAL : ELECTRIC PTIONAL f SASKET S PTIONAL t NETER ... PTIONAL : RENO-CON PTIONAL t TILLER H PTIONAL........... ONER TRIM L TILT N ONE6 TRIM 8 TILT .. .-.. ...-.....-.-..-- F14 H-08 OWER UNIT ......... F-03 I-02 ECOIL STARTER ..... C-02 I-11 ENOTE CONTROL ..... H-10 I-03 !STARTING MOTOR ..... D-02 I-10 SWIVEL BRACKET ..... E-05 I-07 TH ROTTLE CONTROL ... C-05 I-12 TI LLER HANDLE ...... H-02 F-07 T ILT CYLINDER I SUP F-02 F-06 TRAMSNISSIBN ....... F-13 - .-.-II . ..... _- -.... ,.-- "X_ I- ........ ................. .......... Y ATER PUMP ......... B-11 . ~-.: ..... .,.,.. - __,,- ------yT ... .,, FiG. 30 FIG.30 ( G 2) LOlJERCOVER Pn BlIF.NO. 1 PART RG. DESCRIF'IION 61111-94b32-OED COVER, ENGINE LQUER(GRAY) NENARKS 1 2 6lli3-94400 SEAL, ENGINE LOWERCOVER 1 3 4 09180-06295 SPACER 4 09320-10035 09160-06104 CUSHION WASHER 4 5 6 09162-06006 LOCKWASHER 4 7 09100-06121 BOLT 4 a 61138-94402 COVER,WATER 1 4 9 03242-05103 SCREW 4 10 11 01500-06127 BOLT 1 09160-06084 61631-94410 WASHER 1 HOOK, ENGINECOVER 1 13 lb 09164-13005 WASHER 1 09306-13007 BUSH 1 15 61633-9393D-OED LEVER, HOOK(GRAY) 16 17 33all-94400 GRMT, 36612-94400 GROlrMET,REMXCN HARNESS ia 36612-94421 GRCMET, REMXON HARNESS 1 19 09407-25402 CLAMP 1 12 1 STARTERCABLE 1 ; DT40TCbORC +36612-94421 USEDWITH 09250-08001 DT40TC40RC 20 63625-94300 CAP, THROTTLECABLE 1 21 63625-94430 GRCMET, THROTTLECABLE 1 22 36895-94400 LEAD, ENGINE GROUND 1 23 61633-93911-DE0 LEVER, HCXX (GRAY) 1 MODEL:90-96 24 09164-13005 WASHER 2 MODEL:90-96 25 09306-13005 BUSH, OUTSIDE 1 KlDEL:90-96 26 09306-13006 BUSH, INSIDE 1 MDDEL:90-96 DT40TC 27 01550-06127 BOLi 1 MODEL:90-96 28 09160-06084 WASHER 1 MOOEL:90-96 29 09250-13005 CAP 2 30 09250-33001 CAP 1 31 39669-94400 PLUG 1 MANUALSTARTER REFERTO FIG.30A(G-3) FOR HODEL:97,9B DT4OCE3 48 ~ARBuRETDR......... CLAHP BRACKET...... CLUTCH............. ANKSHAFT......... 8-05 E-02 C-06 B-03 UEL PWP.......... E UEL TANK.......... kEAR CASE.......... 16NITION........... LECTRICAL......... D-06 WETO............ 0 IL PUMP........... N61NE rnVER....... 6-04 k%HAUSl TUBE . . . . . . . F-08 b IL SEAL HOUSINS... _,__-_-, -I-- _-- _._ B-07 H-04 ~-11 D-04 D-03 6-09 B-06 IL TANK........... PTIONAL : ELECTRIC PTIONAL : 6ASKET S PTIONAL : METER... PTIONAL : REIIO-CON PTIONAL : TILLER H PTIONAL........... G2 W-98 I-02 I-11 x-03 I-10 I-07 I-12 DWER TRIM C TILT H F-07 DNER TRIM L TILT.. F-06 POWER UNIT......... kEmIL STARTER..... REMOTE mNTRoL..... STARTING NOTOR..... IVEL BRACKET..... ROTTLE CONTROL... ILLER HANDLE...... f ILT CYLINDER L SUP ANSWISION....... F-03 C-02 H-IO ~-02 E-05 C-OS H-02 F-02 F-13 B-11 MATER PUMP......... .- - ...- -__.,-. _ FIG.30 FIG.BOA( A G 3) LOVERCOVERMlDEL:97,98) QTY NEF.No. 1 PART NO. DESCRIPTION 61111-94450-OED 61112-94410 COVER, ENGINE LLh'ER (GRAY) 1 2-l RUBBER,ENGINE LCWERCOVER 1 2-2 61112-94411 RUBBER,ENGINELCWERCOVER 1 1 MODEL:98 1 4 1 1 2 1 4 4 4 13 lb 61610-93900-019 FASTENER(BLACK) 61616-93EOO PIN, LEVER 15 61642-93902 HOLDER, FASTENERLEVER 16 09161-04012 WASHER 17 09385-04004 PIN, SNAP 18 01550-06167 BOLT 18D 02142-06207 SCREW 19-1 08316-10067 NUT 2 REAR 2 FRONT 1 K)DEL:9B 19-2 08310-00067 NUT 20 6!155-94500 TUBE, WATERINSP 21 09352-50903-600 HOSE 22 23 33811-94400 09407-25402 GRUMET, STARTERCABLE CLAMP 24-l 09250-13005 CAP 24-2 25-l 09250-12006 CAP OIL LAMP HOLE EMGSW HOLE MODEL:98 39669-94400 PLUG, LOWERCOVER ELECTRIC STARTER 25-2 39669-94400 PLUG, LOWERCOVER MANUALSTARTER 26 09250-33001 CAP, IG SWHOLE MANUALSTARTER 27 63625-94300 CAP, THROTTLECABLE MODEL:98 L:6OD-50 DT4OCE3 49 CARBURETOR ......... B-05 EL PUMP.......... CLAHP BRACKET...... E-02 EL TANK.......... CLUTCH............. C-06 AR CASE.......... CRANKSHAFT......... B-03 IGNITION ........... CYLINDER........... B-02 INLET CABE......... IVE SHAFT HOUSINS F-09 hDWER COVER........ ECTRICAL ......... D-06 BNETD............ GINE COVER....... S-04 P IL PUNp........... )ZXHAlLSTTUBE....... F-08 brL SEAL HOUSING... ___-.__.-.l...-....._.-. ... B-07 IL TANK........... H-04 PTIONAL : ELECTRIC F-11 PTPONAL : GASKET S D-04 PTIDNAl. : METER... B-04 PTIONAL : REM-CDN S-02 PTIONAL : TILLER H D-03 PTIONAL ........... B-09 DWERTRIH 0 TILT M E-06 OWERTRIN 3 TILT .. ._ .................. ,,.. H-08 I-02 I-11 1-03 T-10 I-07 I-12 F-07 F-06 POWERUNIT ......... kEcorL STARTER..... REHOTE CDNTROL..... HARTIN& ROTOR..... IVEL BRACKET..... K ROTTLE CONTROL... F-03 C-02 H-10 ~-02 E-05 C-05 ANSHISSION ....... F-13 EATER PURR......... ............ B-II .-^,_....-.__.-_._-_ ._--_ .. FIG.31 ( G d? ENGINECOVER(MCDEL:B6-88) FIG.3 ‘1 WY EEF.NO. PARTNO. ,,a DESC!lIPTION nEH4EKs 61403-94870-02M COVERSET, ENGINE 1 HODEL:86,87 +61410-94452-OED USEDWITH 61631-944:O l-2 61403-94872-02M COVERSET, ENGINE ? 2 61421-94421-019 .EM8LM, ENGINECOVERFRONT 1 MODEL:88 +61410-94452-OED MODEL:86-87 3 4-l 61422-95570-8EF 03242-05103 MRK, FRONTEMBLEM,UPPER .SCREW,UPPER 2 4-2 03242-05123 .SCREW, L0dER 2 5 68112-43400-019 .EMBLEM, SUZUKI 2 Is@ '-' 1 6 61442-94600-019 .EMBLEM, OIL INJECTION 2 7 09160-05024 .WASHER(5.5X16X1.5) 4 8 61443-94450-70G .DECAL, COVERSTBD 1 9 61453-94450-706 -DECAL, COVERPORT 1 10 61435-94450-70G .MARK, EMBLEM,REAR 1 11 61481-94410-OED .LID, OIL TANK FILLER 1 12 61482-94400 .HINGE, OIL FILLER LID 1 13 61485-94400 .SPRING, OIL FILLER LID 1 14 09125-05028 .SCREW 2 15 16 09160-05024 09140-05005 .WASHER(5.5X16X1.5) .NUT 2 2 17 09321-05019 .CUSHION 2 18 61610-94420 .FASTENER 1 19 01550-06127 .BOLT (6X12) 1 20 61622-94400 .SEAL, RECOIL STARTER 1 21 61491-34400 .SEAL, LID OIL FILLER 1 22 21131-96003 .MARK, CLUTCHSHIFT 1 23 61112-94303 RUBBER,ENGINE LOWERCOVER 1 24 09800-01001 TOOL SET 1 REFERTO FIG.32 (G- 5) FOR NODEL:89-93 REFERTO FIG.32A(G- 7) FOR m)DEL:94-96 REFERTO FIG.328(G- 8) FOR MODEL:97,98 COLOR: 02M (SILVER) 70G (764/019) 019 (BLACK) 26~ (GRAY) 8EF (26J/26K) 26K (CHARCOAL) 26G (BLACK) 764 (GOLD) DT4OCE3 50 CARBURETOR......... CLAMP BRACKET...... CLUTCH............. CRANKSHAFT......... B-05 E-02 C-06 B-03 LINDER........,.. B-02 IVE SHAFT HOUSING F-09 LECTRICAL......... D-06 INE COVER....... S-04 AUST TUBE.. . . . . . F-08 ---~-.,,"_. FUEL PUMP.......... F UEL TANK.......... SE AR CASE.......... IGNITION........... INLET CASE......... LOWER COVER........ S-02 MAalET0 . . . . . . . . . . . . D-03 0 IL PUMP........... B-09 D IL SEAL HOUSING... B-06 __.-.."I.._ 0 IL TANK........... 0 PTIONAL : ELECTRIC 0 PTIONAL : GASKET S 3 PTIONAL : fmm... 8-07 H-04 F-11 D-04 B-04 H-OB I-02 I-11 I-03 : REHO-CON f-10 0 . G4 3 R:i: : TILLER H I-07 0 PTI%.iAL........... I-12 f’ OWERTRIM L TILT M F-O? P OWERTRlH L TILT.. F-06 . ".... _, _. _ ^ OWER UNIT......... L EWIL STARTER..... F-03 C-02 RENOTE WNTROL..... [STARTING MOTOR..... !S!AIVEL BRACKET..... H-10 ~-02 TRANSHISSION....... F-13 WATER PUMP......... E-05 TH ROTTLE CoNTROL... C-05 T ILLER HANDLE...... H-02 T ILT CYLINDER & SUP F-02 . B-11 FIG.32 1 G 5) FIG. 32 ENGINEWVER @UDEL:89-93) WY EEF.NO. is@ PART NO. DESCBIPTION NENAEIIS 1 61406-94856-OED COVERSET, ENGINE 2 61421-94421-019 .EMBLEM,COVERFRONT 3 4 61422-95570-121 .MARK, EMBLEMFRONT 03242-05103- .SCREW 5 61441-95560-764 .EMBLEM, SUZUKI 6 7 61442-94600-764 &ARK, OIL INJECTION 09160-05029 .WASHER(5.5X16X1.5; 8 61443-9445D-7DG .DECAL, COVERST80 9 61453-94450-706 .DECAL, COVERPORT 10 61435-94450-70G .MARK, EMBLEHREAR 11 12 61481-94410-OED .LID, OIL TANK FILLER 61452-94400 .HINGE, OIL FILLER LID 13 14 61485-94400 .SPRING, OIL FILLER LID D9125-05028 .SCREW,FILLER L!D 15 09160-05024 .WASHER(5.5X16X1.5) 16 17 09140-05005 .NUT 09321-05019 .CUSHION 18 61610-94420 .FASTENER 19 01550-06127 .BOLT (6X12) 20 61621-96303 .BRACKET, FASTENER .RIVET, FASTENER 21 09229-04025 22 61412-96300 .HCOK, COVER 23 09229-04018 .RIVET. HOOK 1 COLOR: DED (GRAY) 019 (BLACK) 12R (SILVER) 764 (GOLD) 70G (764/019) DTIOC E3 ~C~RBIJRETOR ......... CLAMP BRACKET...... CLUTCH ............. CRANKSHAFT ......... LINDER ........... IVE SHAFT WOUSINS (ELECTRICAL ......... NGINE COVER.. ..... KHAUST TUBE ....... -----_---._. ~-05 E-02 C-06 B-03 B-02 F-09 D-06 S-04 F-08 FUEL PUMP .......... EL TANK .......... AR CASE .......... B-07 W-04 F-11 INLET CASE ......... L OWER COVER ........ MASNETO ............ 0 IL PUMP ........... OIL SEAL HOUSING ... B-06 6-02 D-03 B-09 B-06 IGNITION ........... D-04 3 IL TANK ........... J PTIONAL : ELECTRIC YPTIONAL : GASKET S I PTIONAL : HETER ... PTIONAL : REMO-CON N PTIONAL : TILLER PTIONAL ........... OWER TRIM P TILT H OWER TRIM L TILT .. WATER PUWP ......... H-08 I-02 I-11 I-03 I-10 I-07 I-12 F-07 F-06 IVEL BRACKET ..... ROTTLE CONTROL ... E-OS C-05 ANSMISSION ....... F-13 B-11 FIG.32 ( FDG. 32 G 6) ENGINE CQVER(HDDEL:89-93) P'lY p 6 IW.NO. 24-l PART NO. 61622-94400 .SEAL, RECOIL STARTER DESCRIPTION EEHAIOIS ~-05 E-02 C-06 B-03 B-02 DRIVE SHAFT HOUSINS F-09 ___. __-_ __.,__l_l.__.ll____, LECTRICAL......... D-06 NBINE COVER....... G-04 !EXHAUST TUBE....... F-06 _,-____I-.-.....-...-....--..- FUEL PUMP.......... FUEL TANK.......... GEAR CASE.......... 16NITION........... INLET CASE......... LOWER COVER........ RA6NETO............ 0 IL PUMP........... 0 IL SEAL HOUSING... ^ .-__ “,. 8-07 H-04 F-11 D-04 E-04 6-02 D-03 B-09 B-06 M[)DEL:91-93 24-2 61622-95500 .SEAL, RECOIL STARTER 1 61491-94400 .SEAL, LID OIL TILLER 1 1 26 21131-96003 MRK, 27 61433-94422 .COVER, AIR INTAKE INNER 1 28 03242-04123 .SCREW 4 CLUTCHSHIFT 29 61112-94303 RUBBER,ENGINE LOWERCOVER 1 30 09800-01001 TOOL SET 1 52 CARBURETOR......... CLAW BRACKET...... CLUTCH............. 3RANKSWFT......... CVLINDER........... MODEL:69,90 25 DT4OCE3 20 1 IL TANK........... H-08 PTIONAL I ELECTRIC I-02 PTIONAL : GASKETS I-11 PTIONAL : METER... I-03 PTIONAL : REHO-CON I-10 PTIONAL : TILLER H I-07 PTIONAL........... I-12 OWER TRIM L TILT R F-07 ORER TRIM 3 TILT.. F-06 POWER UNIT......... RECOIL STARTER..... REHoTE CONTROL..... kTARTING MOTOR..... IVEL BRACKET..... ROTTLE CONTROL.. . F-03 C-02 H-10 D-02 E-OS C-05 1 ._--“-- FIG.32 FIG.32A( A G- 7) ENGINECOVER#DDEL:94-96) WY REF.NO. 1 PART NO. DESCRIPTION 61410-9486d-OED R0fARKS COVERSET, ENGINE 2 61412-96300 .HOOK, ENGINECOVER 3 4 61433-94422 .COVER, AIR INTAKE INNER 61621-96303 .BRACKET, FASTENER 5 09229-04018 .RIVET 6 09229-04025 .RIVET 7 03242-04123 .SCREW 8 6ld81-94410-OED 61482-94400 .HINGE, OIL FILLER LID 1 61485-94400 .SPRING, OIL FILLER LID 1 9 10 .LID, OIL TANK FILLER 11 61491-96400 .SEAL, OIL FILLER LID 12 61610-94420 -FASTENER 13 14 61622-95500 .SEAL, RECOIL STARTERRUBBER 09125-05046 .SCREW 15 09140-05005 .NUT 2 16 17 09160-05024 .WASHER 2 09321-05019 .CUSHION 2 18 01580-06127 -BOLT 19 61435-97EOl 1 1 1 2 20 SlddO-91000 .MARK, EMBLEMREAR .STRIPE SET 22 68181-33C20-1RR .Eb!BLEM, SUZUKI 2 23 21131-96003 .MARK, CLUTCHSHiFT 1 24 61112-94303 25 61581-98610 RUBBER, ENGINELOWERCOVER MARK, SAFETYWARNING 1 26 61582-98100 MARK, WARNING 27 09800-01001 TOOL SET 1 COLOR: OED (GRAY) 1RR (GOLD) DTdOCE3 67 53 RBURETOR......... B-05 ANKSHAFT.. B-03 - _- . . . . . ,. D-06 SHAFT HOUSING F-09 ---.------ GINE COVER....... 6-04 HAUST TUBE . . . . . . . F-08 -__. ..- -.--“._ -, 6NETO............ IL PIMP........... IL SEAL HOUSIN6... _ D-03 B-09 B-06 -.-.--. IL TANK........... PTIONAL I ELECTRIC DPTIONAL : SASKET S PPTIONAL : METER... PTIONAL : REHO-CON PTIONAL ? TILLER H PTIONAI............ E OWER TRIH L TILT M OWER TRIH I TILT.. -. ". .._.. H-08 I-02 ALTER PUMP......... B-11 . I-11 1-03 I-10 I-07 I-12 F-07 F-06 -.. IVEL BRACKET..... ROTTLE CONTROL... ILLER HANDLE...... F LT CVLINDER II SUP . ANSHISSION....... E-05 C-05 H-02 F-02 F-13 I _ .-- __.___-_-.--. .-__I -_-_.__- ._",-._-I._- FIG.32 FIG.323( B ENGINECOVER(HDDEL:97,98) WY HEF.NO. 1 &, c J . . . . ..I...... B-OS E-02 C-06 EL PUMP.......... 8-07 EL TANK.......... H-04 AR CASE. . . . . . . . . . F-11 ANIGHAFT......... B-03 LINDER........... B-OR IVE SHAFT HOUSING F-09 ICAL......... D-06 WETO............ N6INE CDVER....... 6-04 AUST TUBE....... F-08 _I.. -.-, - .-.-. -_ D-03 D.ESCRIPTION 61420-94851-0Eo cuvm SET, ENGINE (GRAY) 1 61431-94400-019 .HANDLE, TILT UP (BLACK) 1 3 4 1 5 61481-94120-OED .LID, OIL TANK FILLER (GRAY) 61482-94411 .HINGE, OIL FILLER LID 6148%944*1 .SPRING, OIL FILLER LID 6 61488-94400 .PIN, OIL FILLER LID 1 7 61491-94400 .SEAL, OIL FILLER LID 1 a 61622-955OC .SEAL, RECOIL STARTER 1 9 09125-05046 .SCREW 2 10 11 09140-05005 .NUT 2 09160-05024 .WASHER 12 03542-06163 .EREW 2 4 13 61435-97E20 .MARK, EMBLEMRR 1 14 61435-97E40 .MARK, EMBLEMFR 1 15 61440-97EOO .STR:PE SET 1 16-1 61443-97EOO ..STRIPE, STBD 1 16-2 61453-97EOO ..STRIPE, PORT 1 17 21131-96003 .MARK, CLUTCHSHIFT 1 18 61581-98610 MARK, SAFETYWARNING 1 1 1 19 61582-98100 MARK, WARNING 1 20 69711-93EOO LABEL, CAUTION 1 DTIOC 21 69712-93EOO LABEL, CAUT!ON 1 DT40TC,40RC 22-1 09800-01001 TOOL SET 1 22-2 09800-01008 TOOL SET 1 54 RBURETOR......... BRACKET...... PART NO.. 2 DTIOC E3 _-~--- G- 8) MANUALSTARTER FIG.33 ( FIG. H- 2) TILLER HANDLE - 33 W.NO. 6 1 PART NO. QTY DEXRIF?ION BWABKS 63121-96302-OED COVER. TILLER HANDLE(GRAY) 1 2 63114-94300 SPACER, HANDLECOVER 1 3 63115-96310 SPACER 1 4 63117-96300 COVER, STOP SWITCHWIRE 1 5 09108-08147 STUD BOLT 2 6 7 09162-08007 LOCKWASHER 2 NUT a 09140-08016 63215-93400 2 1 9 63111-96313-OED HANDLE, TILLER (GRAY) 1 63610-94402 CABLE ASSY. THROTTLE 2 MARK, HANDLEGRIP 10 11 63627-94400 GUIDE, THROTTLECABLE 1 12 6322593200 BUSH, HANDLERGD 1 13 14 63240-96300 ADJUSTER, HANDLEGRIP 1 SPRING 1 15 09440-12027 63227-93200 PIN, HANDLEROD 1 16 63223-92000 STOPPER,HANDLEROD 1 1 17 09163-06001 LOCKWASHER 18 SCREW 1 19 09126-06006 63210-93EOO GRIP, HANDLE 1 20 09250-25001 CAP 1 27 63220-96301 ROD, HANDLE 1 22-l 63118-94300 SHIM (0.3) 1 22-2 63118-94310 SHIM (0.5) 1 OFT 24 63001-9441i-02M TILLER HANDLEASSY (SILVER) 1 OPT,NOTSHOWN REFERTO FIG.34(H-3) FOR EYX)EL:93-98 DT4OCE3 HZ 55 E . --_ __“.-I--__ RBURETOR......... LAMP BRACKET...... LUTCH............. ANY-SHAFT......... CILINDER........... ~:‘ESES&[T HOUSINO ......... ii NGINE COVER....... @xHblJST NBE.. .. . .. ..-._-_. __. _- --.-- B-05 E-02 C-06 B-03 B-02 F-09 D-06 6-04 F-08 . UEL PUMP.......... B-07 UEL TANK.......... H-06 AR CASE.......... F-11 IGNITION........... D-04 INLET WE......... B-04 F OWER COVER........ 6-02 6NETO.... . . . . . . . . D-03 PUMP........... B-09 IL SEAL HOUSING. . . B-06 ._ - ..-.. _. . IL TANK........... ELECTRIC : 6ASKET S PTIONAL : METER... REW-CON : TILLER H PTIONAL........... OWER TRIM & TILT H H-08 I-02 I-11 I-03 I-10 X-07 f-12 F-07 OWER UNIT......... ECOIL STARTER..... REMOTE CONTROL..... !STARTING WDTOR..... SWIVEL BRACKET..... lH ROTTLE CONTROL... T ILLER HANDLE...... T ILT CYLINDER L SUP F-03 C-02 H-10 D-02 E-05 C-05 H-02 F-02 . ATER PUW’......... B-11 FIG.34 ( H- 3) TILLER HANDLE(MOOEL:93-98) WY EEF.NO. 1 ioA \ /cl-- 7&-16 &21 PART NO. DESCEIP?ION 63127-97EO0 IIBMNKS 1 BOLT, HANDLESTUD 2 63111-97E03-OED HANDLE, TILLER (GRAY) 1 3 4 63115-SK00 BUSH, TILLER HANDLE 1 63116-97EOO WASHER,TILLER HANDLENO.1 1 5 63117-96301 COVER, STOP SWITCHWIRE 1 6 63117-97EOl 1 1 1 7 63125-97EOl WASHER,TILLER HANDLENO.2 PLATE, TILLER HANDLE B 63126-97EOO SPRING, HANDLESTUD 9 10 63131-97E02-OED BRACKET,TILLER HANDLE(GRAY) 63210-93EOO GRIP, HANDLE 10A 63213-9bbOO .CAP 1 11 63220-96301 1 1 1 1 12 63223-92DOD ROD, HANDLE STOPPER,HANDLEROD 13 lb 63225-93200 BUSH, HANDLEROD 1 63227-93200 PIN, HANDLEROD 1 15 63240-97EDO ADJUSTER,HANDLEGRIP 1 16 17 63241-92000 SUPPORT,HANDLEROD 1 63610-96402 CABLE, THROTTLE 18-l 6362594430 GRMET, THROTTLECABLE 2 1 18-2 6362596300 GRMfET, THROTTLECABLE 1 19 63627-94400 GUIDE, THROTTLECABLE 1 20 09100-10155 BOLT, HANDLEBRACKET 2 21 09125-05046 SCREW,HANDLERODSUPPORT 22 09126-06015 SCREW 2 1 23 09159-10050 NUT, LOCK 1 24 09160-10082 WASHER,HANDLESTUD 2 25 09162-10005 WASHER,LOCK 2 26 09163-06001 WASHER,HANDLEGRIP SCREW 1 27 09440-12027 SPRING, HANDLEROD 1 28 09404-06b33 CLAM', THROTTLECABLE 1 1 29 6312a-97EOC COVER, HANDLENUT 30 09204-01002 COTTERPIN 1 31 63215-93400 MARK, HANDLEGRIP 1 MODEL:96 DT4OCEd 56 pARsuREmR......... n-05 CLMP E-02 C-06 E-03 B-02 BRACBET...... ANKSHAFT......... LINDER . . . . . . . . ,.. SHAFT HOUSING F-09 LECTRICAL......... D-06 NSINE CDVER....... S-04 XRAUST TUBE....... F-08 -.----_l_-_--- UEL WHP.......... UEL TANK.......... SEAR CASE.......... IGNITION........... INLET CASE......... B-07 H-04 F-11 D-04 B-04 LOWERCOYER........ HASNETD............ 6-02 D-03 OIL tDIL B-09 B-06 .-.--.. PUMP........... SEAL HOUSING... loIL TANK........... H-08 I-02 GASKET s I-11 RETER... I-03 REHO-CON I-10 7ILLEk H I-Of : ELECTRIC %XK : PTIONAL : PTIONAL : PTIONAL : PTIONAL........... I-12 DWER TRIM 2 TILT H F-07 DWER TRIM L TILT.. F-06 POWER UNIT......... ECDIL STARTER..... F-03 C-O.2 EMOTE CDNTROL..... H-10 SWIVEL BRACKET..... TIi ROTTLE CONTROL... TARTINS D-02 E-05 C-OS H-02 TRANSHISSION....... F-13 HOTOR..... WATER PURP......... S-11 - T ILLER HANDLE...... TILT CYLINDER 3 SUP F-02 - -.... .._ . .._..-.."-..-. ---,I - .. -_I__ FIG.35 ( H- 4) FUEL TANK (MoDEL:86,87) FIG. 35 vn NEF.NO. 8 PAIETNO. DESCRIPTION 65800-92854 TANK SET, FUEL (23L) 65510-92000 .CAP ASSY 65561-92000 ..GASKET 6 U.S.BAL/5.1 Iw.ML 65871-93010 .GASKET, FUEL GAUGE 02112-06167 .SCREW 02112-06407 .SCREW 09166-06W4 -GASKET(6X11.8X1.5) 65850-95506 .GAUGEASSY, FUEL -65850-95X50 USEDWITH 65740-95500, 09168-12015 1 9 65740-95500 10 11 65854-93001 ..CONNECTOR,MALE FUEL ..BASKET 65853-93001 ..STRAINER. FUEL GAUGE 1 12 D2112-06107 ..SCREW 2 13 M12,00:13 1 65864-95200 ..FLOAT 1 lb 65830-95500 ..FILTER 7 15 09168-12001 ..GASKET (12.5X20X1) 1 16 17 65700-95206 HOSEASSY, FUEL 1 65750-98505 .CONNECTOR,FEMALEFUEL 1 ID:11 18 65750-93000 .CONNECTOR,FEMALEFUEL 1 ID:13 19 65781-98500 .CLIP b 20 21 65770-99703 .PuMp, SOUEEZE 1 65720-98520 CONNECTOR, MALE FUEL i 22 oa321-oil07 LOCKWASHER 1 -65iOD-a7D17 0D:ll 23 oa3io-00107 NUT 1 24 65700-95271 HOSE, FUEL JOINT 1 OPT 25 65720-98590 CONNECTOR, MALE FUEL 1 OPT,OD:ll REFERTO FIG.36 (H- 5) FOR MODEL:aa-92 REFERTO FIG.37 (H- 7) FOR K)DEL:93-9a/PLASTIC DTbCCE3 57 IL TANK........... H-08 POWER UNIT......... F-03 NGINE COVER.. . . . . . G-04 OWER TRIM I TILT N F-07 T ILT CYLINDER C SUP F-02 XHAUST TUBE....... F-08 IL SEAL HOUSING... B-06 OWER TRIH L TILT.. F-06 TRANSHJSSION....... F-13 --.-I_ --i.CI__----I..--.. ““,.. --..___, -._._.-___-__ I. .__. ._ ._ . . ., ..,._. _., .-..- 1 . , . I-_._-.-^.-_“.-I.-.-._-- WE. 36 FIG.36 ( H- 5) FUEL TANK 043DEL:G8-92) WY REF.NO. 1 26 8 PARTNO. DESCRIPTION 65800-92823 TANK SET, FUEL (24L) 1 2 65510-92000 .CAP ASSY, SEPARATETANK 1 3 4 65561-92000 ..GASKET, TANK CAP 1 02112-16167 .SCREW 4 5 09168-06026 .WASHER 4 6-l 65720-94411 .CONNECTOR,FUEL 1 6-2 7 65740-95500 .CONNECTOR,FUEL 1 09168-12015 .GASKET, CCNNECTOR 1 6.3 U.S GAL/S.2 II@ GAL 2314a9- a 6585D-92DOl .GAUGEASSY, FUEL 1 +6585D-92300 9-l 65855-92000 ..COVER, GAUGE 1 MlDEL:Ba 9-2 10-l 65855-92010 ..COVER, GAUGE 1 MODEL:89-92 65854-92010 ..GASKET 1 MDDEL:IB MODEL:a9-92 10-2 11 65854-92D20 ..GASKET 1 65853-92000 ..LENS 1 12-1 65854-92000 ..GASKET, LENS ? bKIDEL:88 12-2 65854-92D30 ..GASKET, LENS 1 H)DEL:89-92 13 03221-04083 . . SCREW 2 14 65864-92DDO ..FLOAT 1 15 65866-92DOO ..NUT, PUSH 1 16 65871-92000 ..GASKET, FUEL 1 17 65700-87016 HOSE, FUEL 1 16 65750-94404 .CONNECTOR,FUEL 2 19 65770-95504 .PlJMP, SQUEEZE 1 20 .CLIP 4 21 65781-98500 65720-94401 CONNECTOR,FUEL 1 22 08310-00107 NUT 1 23 08321-01107 LOCKWASHER 1 24 65316-9333: MARK. FUEL CAUTION 1 25 65317-95260 MARK, FUEL CAPACITY 1 OT4OCE3 H4 FIG.36 ( H- 6) FUEL TANK (MOOEL:#-92) WY UF.NO. PART NO. DESCRIPTIDN 26 65720-98520 PLUG, FUEL CONNECTOR 1 231489- 27 28 09140-10032 08321-01107 NUT LOCKWASHER 1 1 231489- 29 65700~87017 HOSE, FUEL 1 231489- 231489- 30 65750-95500 .SOCKET, FUEL HOSE (IN) 1 231489- 31 65750-98505 .SOCKET, FUEL HOSE (OUT) 1 231489- 32 33 65770-95540 65781-98500 .PUMP, SOUEEZE 1 231489- .CLIP 4 231489- DTIOC E3 59 CARBURETOR ......... CLAHP BRACKET ...... CLUTCH ............. XANKSIUWT ......... ZVLINDER ........... 3RIVE SHAFT HOUSING ELECTRICAL ......... pN&coo~. ...... ........ _l-l_._..-~---.I-.---.I- B-05 E-02 C-06 B-03 B-02 F-09 D-06 6-06 F-08 FUEL PWP .......... FUEL TANK .......... SEAR CASE .......... B-07 H-DA F-11 IGNITION ........... D-04 INLET CASE ......... . OWER COVER ........ WTO ............ L PUWP........... L SEAL HOUSINO ... B-04 S-02 D-03 B-09 B-06 ..... ....... ... IL TANK ........... PTIONAL : ELECTRIC PTIONAL : RASKET S PTIONAL : I1ETER... PTIONAL : REUO-KIN PTIONAL : TILLER H PTIONAL ........... UWER TRW & TILT M DWER TRW C TILT .. ............ _ ............ H-OS I-02 I-11 I-03 I-10 I-07 I-12 F-07 F-06 OWER UNIT ......... 6 ECOIL STARTER ..... hEMOTE CONTROL..... t TARTING MOTOR ..... IVEL BRACKET ..... ROTTLE CONTROL ... LLER HANDLE ...... LT CYLINDER K SUP ANSMISSIIJN....... ................... F-03 C-02 WATER PUMP ......... B-11 . H-10 D-02 E-05 C-05 W-BP F-02 F-13-. - ........ ..... ........... . ....... - FIG. FIG.37 ( 39 H- 7) FUEL TANK (bQUEL:93-98/PLASTIC/25L) WY IlEP.No. PART NO. DESCRIPTION I4mNKs 1 65000-95DOl TANK ASSY, FUEL (25L) 1 2 65520-95DOO .CAP ASSY, FUEL TANK 1 3 65561-95000 .GASKET, TANKCAP 1 4 65831-95DOO .FILTER, OUTLET 1 5 65890-95DOO .OUTLET ASSY 1 6 65892-95000 .O RING, FUEL OUTLET 1 7 65740-951301 .PLUG, FUEL CONNECTOR 1 a 65720-98520 PLUG, FUEL CONNECTOR 1 9 09140-13032 NUT 1 10 06321-01107 LOCKWASHER 1 11 65700-87D17 HOSE, FUEL 1 12 65750-95500 .SCCKET, FUEL HOSE(IN) 1 13 65750-98505 .SOCKET, FUEL HOSE(OUT) 1 14 65770-95540 .PUMP, SQUEEZE 1 15 65761-98500 .CLIP 4 OT4OCE3 H7 60 -. RBURETOR ......... ANP BRACKET ...... UTCH ............. CRANKSRAFT ......... CVLINUER ........... IVE SHAFT HOUSING ECTRICAL ......... GIN!2 CUVER.. ..... HAUST TUBE ....... -.---.“.-- ...... B-05 E-02 C-06 B-03 B-02 F-09 D-06 6-06 F-OS FUEL PUNP .......... F UEL TANK .......... 6EAR CASE .......... B-07 H-04 IL TAh! ........... PTIONAL : ELECTRIC PTIONAL : GASKET S 0 PTIONAL : METER ... 0 PTIONAL : REHO-CON OPTIONAL I TILLER H o PTIONAL........... H-OS I-02 OWER UNIT ......... F-03 d ATER PUMP ......... ECOIL STARTER ..... C-02 EWOTE CONTROL ..... H-IO ISNITION ........... TARTIN MOTOR ..... D-02 INLET CASE......... SWIVEL BRACKET ..... E-05 1 OWERCOVER ........ 6-02 I-07 TH ROTTLE CONTROL ... C-05 HAASNETO............ 0-03 I-12 T ILLER HANDLE ...... H-02 1 IL PUMP........... B-09 POWERTRIU 6 TILT W F-07 T ILT CYLINDER 6 SUP F-02 DIL SEAL HOUSING ... B-06 p ._,_,TRIM I TILT .. F-06 ._ TRANSMISSION....... F-13 . -_._ -1.-.-..,- .. ,__,_ .._)........ OWER “_,__I___ ,_ ......... ..... . ...................... F-11 D-04 B-04 B-11 I-11 I-03 I-10 ..-..-_- .. _- __._---._ -_-, FIG.38 ( FIG. 38 H- 8) OIL TANK WY REF.ND. . PART NO. 1 69200-94510 DESCMF'TIOI . CAP ASSY, OIL TANK FILLER REMEKS 1 2 69241-94500 .MSKET, OIL TANK FILLER CAP 1 3 4 69251-94401 GAUGE,OIL LEVEL 1 69351-94400 TUBE, OIL TANK INLET 1 5 09280-40008 0 RING 1 6 7 69355-94400 GUTTER, OIL TANK 1 09352-50903-600 HOSE 1 8 69110-94600 TANK, OIL 1 L:600+540 9 09160-06084 WASHER(6.5X18X1.5) 2 10 09180-06310 SPACER(6.8X10X10) 2 11 09320-10008 CUSHION 2 12 02162-06257 BOLT 13 09329-12004 CUSHION 2 1 14-l 09401-08409 CLIP 4 -MODEL:94 14-2 09401-08411 CLIP 4 1b-3 09bOl-10411 CLIP 4 %DEL:95,96 -653949 653950- 15-1 09355-45857-600 HOSE 2 15-2 09352-50903-600 HOSE 2 15-3 09355-50105-600 HOSE 2 L:600+150 -MODEL:94 L:600-540 MODEL:95-98 -653949 L:600-230 653950- 16 09408-00033 CLAMP 1 17 34860-94402 SWITCHASSY, OIL LEVEL ' 1 DTLOC 18-l 34860-94411 SWITCHASSY, OIL LEVEL 1 16-2 34860-94431 SWITCHASSY, OIL LiVEL 1 DTIDTCLORC -HODEL:87 DT4OTC,40RC,716025- 1 19 56615-96300 TERMINAL 20 38423-95510 TUBE (L:150) 1 21 09403-12308 CLAMP 1 L:150+100 22-l 34700-94410 INDICATORASSY. OIL LEVEL 1 22-2 34700-94421 INDICATORASSY, OIL LEVEL 1 DTbOTC,40RC,716025- 22-3 34701-92x50 INDICATORASSY, OIL LEVER 1 DTbOTC,40RC,MODEL:89-92 22-b 34700-92Ell GAUGEASSY, MDNITORING 1 MODEL:93-98 DTIOTC40RC DT4OCE3 61 H8 FIG.38 ( FIG. 38 H- 9) OIL TANK vn REP.NO. PART NO. DESCRIPTION EEHANIXS DT40TC,40RC L:65OC MODEL:86-88 23-l 36660-94400 WIRING, INDICATOR EXT 1 23-2 23-3 36660-94410 36660-94480 WIRING, INDICATOR EXT WIRING, INDICATOR EXT 1 1 OPT,L:2000/DTbOTC,4ORC 23-4 23-5 36660-95610 36660-92E90 WIRE, HONITORGAUGEEXT 1 MODEL:93-98,L:7200 WIRE, MONITORGAUGEEXT 1 OPT,HODEL:93-98 L:1700 OT40TC,4ORC,HODEL:89-92 24 09404-06432 CLAMP 1 25 26-i 16250-96710 18911-92E20 SENSOR,OIL PROTECTOR 1 2 L:540+110 26-2 16911-92E20 PROTECTOR 2 L:540-230 653950- 27 09407-l 2402 CLAMP 2 DTbOCE3 62 RBURETOR ......... BRACKET ...... ............. - B-05 E-02 C-06 B-03 ANKBHAFT ......... LINOER ........... B-02 IVE SHAFT HOUSINO F-09 LCAL.. ....... D-06 NGINE COVER ....... G-04 KHAUST TUBE ....... F-08 --.- ..__- .....- .. FUEL PUMP .......... FUEL TANK .......... GEAR CASE .......... E-07 :‘-04 tl 0 IGNITION ........... P-11 D-04 Y 0 LOWER COVER ........ UA GNETO.. .......... 6-02 O-03 H9 ................. ..---...ll-l.---.--- ...... FIG.39 I H-10) REWTE CONTROL FIG. 39 P'TY I EEP.NO. PART NO. !dENANKS DESCEI~ION 67200-87D12-DED REMOTECONTROL90X ASSY 1 OPT,W/PTT SW +87200-87D3D-OEO 1-2 67200-94632-DED REMDTECONTROLBOX ASSY 1 OPT,N/PTT SW +67200-6703D-DED l-3 67200-93961-OED REMOTECONTROLBOX ASSY 1 OPT (SHIFT AND THROTTLEONLY) l-4 67200-94442-OED RWITE CONTROLBOX ASSY 1 DT40RC,-67200-87D30-OED l-5 67200-94452-OED REMITECONTROLBOX ASSY .BUSH 67232-95600 1 DT40TC,-67200-87D30-OED 1 1 +67200-87D30-OEO 2 3 4 67232-95620 .BUSH 67296-95600 .SCREW 3 5 67294-95600 *SPACER 3 6 7 09160-06104 .WASHER 3 09140-06020 .NUT 3 8 67232-95610 .BUSH 1 9 67253-95600 .WASHER 1 10 11 67252-95600 .BUSH 1 09100-06232 .BOLT 1 12 67296-94300 .SCREW 3 13-1 67241-95650 .LEVER, FREE THROTTLE(SILVER) 1 13-2 67241-95680 .?EVER, FREE THROTTLE(GRAY) 1 1.i 09126-05003 .SCREW 2 15 67243-95600 .BUSH 1 16 67220-95620 .PLATE ASSY 1 17 6727595600 .END, CABLE 2 18 67223-95600 .KNOB, BRAKEADJUST 1 67200-87012-OED : INCLUDESREF.N0.2-39 67200-94632-OED : INCLUDESREF.N0.2-39 67200-94442-OED,67200-94452-OED : INCLUDESREF.N0.2-39 67200-93961-02M,67200-93961-OED : INCLUDESREF.N0.2-30 COLOR: 02M (SILVER) OED (GRAY) REFERTO FIG.bO(H-13) FORMODEL:93-98 DT4OCE3 63 ...................... AFT ................... R........... E ......... VER ........ ........... H10 FIG. 39 IEF.NO. 32 9 1'6 37 FIG.39 ( H-11) 'REMOTE CONTROL PART NO. DESCBIFTION 19 67292-94300 .E RING 3 20-r 67267-95600 -COVER, WIRE (BLUE) 1 20-2 67267-95610 -COVER, WIRE (BLACK) 1 21 67296-95610 .SCREW 7 22-l 67257-95600 .CAP, LEVER (BLUE) 22-2 67257-95610 .CAP, LEVER (BLACK) 1 23 24-l 67256-95600 .HOLDER, NEUTRALLOCK 1 67251-95650 .LEVER, HANDLE(SILVER) 1 24-2 67251-95680 1 25 67297-95600 .LEVER, HANDLE(GRAY) -WASHER 2 26 67273-95600 .SPACER 1 .l 27 37820-94404 .SWITCH ASSY, EMERGENCY 1 28 37823-94400 1 -37820-92EOO 29 67255-95600 .-CAP & ROPE .ARM, NEUTRALLOCK 30-l 67261-95600 .GRIP 1 FOR 6720D-87012-OED 30-2 67261-95610 .GRIP 1 FOR672DD-93961-OED, 6720D-94632-OED, 31 67214-95600 .ACTUATOR 1 32 37721-94600 37110-94611 .SWITCCI, NEUTRAL 1 .IGNITION SWITCH 1 37141-94400 37141-94410 ..KEY (101) 1 ..KEY (102) 1 34-3 34-4 37141-94420 37141-94430 ..KEY (103) ..KEY (104) 1 34-5 37141-94440 ..KEY (105) 1 34-6 37141-94450 ..KEY (106) 1 35 38500-92X50 .BUZZER 1 36 36620-92EOO .WIRING HARNESS 1 37 37860-94610 .SWITCH, TRIM 1 33 34-1 34-2 1 -3711D-92EOO 1 FOR67200-87D12-DED DT4OCE3 H 64 RBURETOR......... P BRACKET...... CH............. AHKSNAFT......... /CYLINDER... . . . . ,.. . SHAFT NOUSING NGINE COVER....... KHAUST TUBE....... -p----- B-05 E-02 C-06 B-03 B-02 F-09 D-06 G-04 F-08 ~.--.- IL TANK........... H-08 LTIONAL : ELECTRIC I-02 DPTIONAL : SASKET S I-11 PTIONAL t REFER... 1-03 PTIONAL z REND-CON 1-10 PTIONAL 8 TILLER H I-07 PTIONAL........... I-12 DWER TRIM C TILTM F-07 OWER TRIM & TILT.. F-06 .-,--.--I - ^...- - -.._...... ,.. . ONER UNIT......... ECOIL STARTER..... I HO-E CONTROL..... ~TARTINO ROTOR..... SWIVEL BRACKET..... TH ROTTLE CONTROL... T ILLER HANDLE...... T IL1 CYLINDER 6 SUP lR ANSHISSION....... .-. ,^_ ." F-03 C-02 H-10 ~-02 E-05 C-05 N-02 F-02 F-13 --- bJATER PWW......... B-11 _.-. ,.___. - ,....._.._.._..__.__ 11 FIG.39 ( H-12) REWTE CONTROL WY EEP.NO. PART NO. 38 09139~02003 .SCREW 2 39 40 67263-95600 37869-95590 .CAP, GRIP .CAP, TRIM si, 1 1 41 67245-95600 .DRUM, FREETHROlTLE 1 42 67258-87000 .BRACKET, NEUTRALARM 1 43 67259-87DOO .SPRING 1 44 67140-95600 ATTACMNT, TWIN RWOCONKIT 1 45 67282-95610 DECAL, REMON BOX PORT 1 DT4OCE3 65 kARBURETDR........-. B-05 E-02 C-06 B-03 ANKSHAFT ......... B-02 LINDER ........... LVE SHAFT HOUSING F-09 LECTRICAL......... D-06 w&ooJEE....... 6-04 . . . ..-. F-08 ________I-.-. -.. -..- ?UEL PUMP.......... FUEL TANK .......... AR CASE .......... ISNITION ........... INLET CASE.. ....... %ONER COVER ........ fiNETo............ L PUHP........... L SEAL HOUSING... -..I., I .“.. ..,, B-07 R-&i F-11 D-04 B-06 S-02 D-03 B-09 B-06 LIIL DESCltIPTION TANB........... : ELECTRIC ? SASKET S NETER ... : RERD-CON 2 TILLRR U .--.-------------PTIOHAL........... UWER TRIM C TILT M UWER TRIM & TILT.. w-nn I-02 I-11 I-03 I-10 I-B7-I-12 F-07 F-06 COYFR IIUTT~- --mw FOR 67200~87D12-OED FOR 67200~87D12-OED OPT,BLACK FE.40 FIG.40 ( H-13) RWTE CONTROLMDEL:93-98) WY 1 I 13 14 I EEP.NO. 1 I PART NO. DESCRIPTION l-l 67200-9447O-OED REFUTECONTROLBOX ASSY 1 l-2 67200-94481-OED REMDTECONTROLBOX ASSY 1 l-3 672DO-87D30-OED RMOTE CONTROLBOXASSY 1 2 67232-95600 ! 3 4 67232-95620 .BUSH 1 67296-95600 .SCREW 3 .BUSH 5 6729695600 .SPACER 3 6 7 09160-06104 .WASHER 3 09140-06020 .NUT 8 67232-95610 .BUSH .WASHER 3 1 9 67253-95600 10 67252-95600 -BUSH 1 11 09100-08232 .BDLT 1 12 67296-94300 .SCREW 3 13 lb 67241-95680 .LEVER, FREE THROTTLE(GRAY) 1 09126-05003 .SCREW 15 67243-95600 .BUSH 2 1 16 17 67220-95620 .PLATE ASSY 1 67275-95600 .END, CABLE 2 18 67223-95600 .KNOB, BRAKEADJUST 1 19 67292-94300 .E RING 3 20 67267-95610 .COVER. WIRE (BLACK) 1 21 67296-95610 .SCREW 7 IU?HliKS DT40RC -r67200-87D3WED DTlOTC +67200-B7030-OED MODEL:97,98 1 22 67257-95610 .CAP, LEVER (BLACK) 1 23 67256-95600 .HOLDER, NEUTRALLOCK 1 24 67251-95680 25 67297-95600 .LEVER, HANDLE(GRAY) .WASHER 2 1 : 26 67273-95600 .SPACER 1 ; 27 37820-92EDO .SWITCHASSY, EMERGENCY 1 i 28 37823~32EOO ..PLATE, LOCK 1 ; 29 67255-95600 .ARM, NEUTRALLOCK 1 COLOR: OED (GRAY) DT4OC E3 66 H 13 FIG.40 ( FIG. 40 H-14) REMITE WNTRDL (lQDEL:93-98) a-n I lW.NO. PART NO. DESCRIPTION 67261-95600 .GRIP 1 30-2 67261-95610 .GRIP 1 31 67216-95600 .ACTUATOR 1 32 37721-94600 SWITCH, NEUTRAL 1 FOR 67200-9bbB+OED, 672OD-87D30-OED FOR 67200-9bbiO-OED, 33 34-I 3711D-92EOl .IGNITION SWITCH 1 37141-92EDD ..KEY (11) 34-2 37141-92ElO ..KEY (12) 1 1 34-3 34-b 37141-92E20 .-KEY (13) 1 37141-92E30 .-KEY (14) 1 34-5 37141-92EbD ..KEY (15) 1 34-6 37141-92E50 ..KEY (16) 1 34-7 37141-92E60 ..KEY (17) 1 34-6 37141-92E70 ..KEY (18) 1 34-9 37141-92EBO ..KEY (19) 1 34-10 37141-92E90 ..KEY (20) 1 35 38500-92X50 .BU.ZZER 1 36 37 36620-92EDO .WIRING HARNESS 1 37860-94610 SWITCH, TRIM 1 FOR 67200-94-481-OED 3s 09139-02003 .SCREW 2 FOR 672DC-9MSl-OED 39 67263-95600 .CAP, GRIP 1 FOR 672OD-94-481-OED 40 37869-95590 .CAP, TRIM SW 1 FOR 672DD-9b4Bl-OED 41 67245-95600 .DRU?4,FREETHROTTLE 1 42 67258~87DOO -BRACKET, NEUTRALARM 1 43 44 67259-87DDD .SPRING 1 671do-95600 ATTACHMENT,TWIN RWCCN KIT 1 45 67282-95610 DECAL, REMCCON BOX PORT 1 GPT.BLACK DTbOCE3 H 67 ......... ~~~BURETCJR ......... CLAMP BRACKET ...... ~-05 E-02 FUEL PUMP .......... F UEL TANK .......... ......... ........... ~-07 H-04 F-11 D-04 14 FIG.41 ( I- 2) OPTIONAL : ELECTR!CAL FIG.41 Q-n IW.ND. d PART ND. JlEHutxs DESCRIFTION 1 1 31101-94402 KKOR SET, STARTING 2 33800-94431 CABLE/SWITCHSET, STARTING 1 3 32102-94412 FLYWHEEL 1 4 5 37820-94460 3782394400 SWITCHASSY, EMERGENCY .CAP 1 1 6 36740-93901 CASEASSY, FUSE 1 7 09481-20001 .FUSE (2OA) 1 -MOEL:92 ii DTIOC E3 I2 68 - RBURETOR ......... AHP BRACKET ...... UfCH ............. ANKSHAFT ......... CINDER ........... IVE SHAFT HOUSING LECTRICAL ......... NGINE COVER ....... !kH AUST TUBE ....... ____---“_.----_ B-05 E-02 C-06 B-03 B-02 F-09 D-06 S-04 F-08 UEL PUHP .......... UEL TAM1 .......... AR CASE .......... ISNITION ........... INLET CASE ......... i OWER COVER ........ hASNETO ............ bIL Puw ........... DIL SEAL HOUSINS ... ,.“-__..~. .-._. ..... B-07 H-04 F-11 D-06 B-04 6-02 D-03 B-09 B-06 lo IL TANK ........... PTIONAL t ELECTRIC PTIONAL : 6AsKET s : METER ... %:Ek : REMO-CON PTIONAL : TILLER H PTIONAL ........... DNER TRIM C TILT M OWER TRIH C TILT .. ................................. H-08 1-02 I-11 I-03 I-10 I-07 I-12 F-07 F-06 PONER UNIT ......... REcox~ STARTER ..... irENOTE CONTROL ..... ARTINO UOTOR ..... IVEL BRACKET ..... THROTTLE CONTROL ... f ILLER HANDLE ...... T ILT CVLINDER P SUP TR ANSWI!+ON ....... F-03 c-02 H-10 D-02 E-05 c-05 H-02 F-02 F-13 TER PUMP ......... B-11 . I” ... _I....._ ... -, .... - ... REF.NO. PAET NO. DESCRIPTION REKAKKS 1 34100-92EOO SPEEDWETER 1 2 3 34191-92EOO 09407-14407 TUBE 1 BAN0 2 4 09471-12179 BULB 5 34190-87000 SENDERASSY, SPEECWTER 1 6 03112-06309 .SCREW 2 7 341OO-92ElO SPEECCMETER 1 a 34200-92E02 TACHMTER 1 9 09671-12179 .BCLB 1 10 34500-92EOO METERASSY, HOUR 1 11 0947w21ao .BULB 12 34600-92EOO METERASSY, VOLTAGE 13 lb 0947i-12160 -BULB %TER ASSY, TRIM 15 09471-12180 .BULB 16 34109-94500 LEAD, PETEREXT 34800-92EOO 8WH 5OWH OTbOCE3 69 ~RBURE~R ......... CLAMP BRACKET ...... CLUl’CW ............. CRANKSHAFT ......... LINDER ........... IVE SHAFT HOUSINS TRICAL ......... NE COVER.. ..... UST TUBE ....... 8-05 B-07 UEL PUMP .......... [ TANK.. .......... E-02 H-04 UEL TANK .......... PTIONAL : ELECTRIC C-06 SEAR CASE .......... F-11 PTIONAL : GASKET S B-03 0-04 IBNITIOW ........... PTIONAL : METER ... B-02 B-Of, INLEf C&SE ......... PTIONAL : REMO-CON F-09 L OWER CUVER ........ G-02 PTIONAL t TILLER H D-06 yb GNETD ............ D-03 PTIONAL ........... 6-04 3 IL PUMP ........... B-09 OWER TRIN 8 TILT H F-08 D IL S& B-06 KOIJSIN6 ... POWER lRIN L TILT .. ..- ...-....... .-.-,-. ... .. ._-_- ... -_ _._ ._. ---......._1^ H-08 I-02 I-11 I-03 I-10 I-07 I-12 F-07 F-06 ONER UNIT ......... ECKJIL STARTER ..... RENOTE CONTROL ..... ARTING MOTOR ..... IVEL BRACKET ..... ROTTLE CONTROL ... ANSMISSION ....... F-03 C-02 H-10 D-02 E-05 C-OS WATER PLW......... B-11 F-13 ........... --- - ....- FIG.43 ( FIG. 43 I- 4) QPTIONAL : ELECTRICAL(ELECTRIC STARTER) WY 1 NEF.NO. 1 PART NO. DESCEIPTIDN IliXMKS 37802-95020 SWITCHSET, EMERGENCY 1 2 37830-95DDO .SWITCH ASSY, EMERGENCY 1 3 37823-92EOO ..PLATE, LOCK 1 b-l 09160-12067 .WASHER 2 4-2 09160-12057 .WASHER 1 5 38423-95510 .TUBE (L:150) 1 6 36660-94400 WIRE, SENDEREXT L 1 I L:150~100 7 36660-94480 WIRE, SENDEREKT S 1 8 34850-94600 SENSORASSY, HEAT 1 9 34853-94700 SUPPORTER,HEAT SENSOR 1 STO:OTIOTC,RC 10 11 09'25-06069 09404-06432 SCREWS 1 STO:OT40TC,RC CLAMP 1 12 38423-95510 TUBE, HEAT SENSORLEAD 1 STO:OTLOTC,RC L:15&50 13 32815-94400 DIODE, HEAT SENSOR 1 14 37801-98300 LEAD, HEAT SNSRGROUNO 1 MlOEL:93-96 STD:DTCOTC,RC MODEL:93-95 STD:DTIOTC,RC 15 34804-94701 SENDERSET, TRIM 1 16 3baOl-94700 .SENDER, TR!M 1 17 34802-95301 .ATTACHMENT,PTT 1 18 34803-94500 .GRCrMET, SENDERLEAD 1 19 36658-95600 .GRCMET, TRIM SENDERWIRE 1 20 366aO-92EOO 1 21 36687-92EOO .WIRE ASSY, TRIM METER EKT & ADP ..WIRE, TRIM METER 22 091DfJ-06113 .BDLT 2 23 09100-06131 .BGLT 2 24 09160-06082 .WASHER 2 25 09162-06006 .WASHER,LOCK 26 09404-06432 .CLAMP 2 1 27 09407-14407 .CLAMP 5 STO:OTbOTC,RC 1 1 ibOC E3 ogbo7-14403 .cLAMp 14 70 RBURETOR......... B-05 ANP BRACKET...... E-02 UT'.%..-.......... C-06 ANKSWAFT......... E-03 LINIRR........... B-02 IVE SHAFT HOUSING F-09 kLECTRICAL.. . . . . . . . D-06 hN6INE CUVER....... S-04 DHAUST TUBE....... f-08 E -- UEL PUMP.......... UEL TANK.......... SEAR CASE.......... IGNITION -.-........ INLET CASE......... L OWER COVER........ 6NETD............ L PUWP........... L SEAL HOUSING... B-07 H-04 F-11 D-04 B-04 6-02 D-03 B-09 B-06 10IL TANK........... OPTIONAL : ELECTRIC 4PTIoNAL : GASKET S OPTIONAL : METER... PTIONAL : RENO-CON PTIONAL 1 TILLER W PTIoNAL........... OWER TRIM L TILT H OWER TRIM L TILT.. . H-08 I-02 I-11 I-03 I-10 I-07 1-12 F-07 F-06 POWER UNIT......... RECOIL STARTER..... EMOTE CONTROL..... TARTINB HOTOR..... IVEL BRACKET..... ROTTLE CONTROL... ILLER HANDLE...... ILT CYLINDER L SUP 1 ANSMISSION . . . . . . . ,, .,. F-03 C-02 H-10 D-02 E-05 C-05 H-02 F-02 F-13 WATER PUNP......... B-11 FIG.44 ( I- 5) OPTIONAL : ELECTRICAL (MANUALSTARTER) WY REF.NO. PAIR NO. DESCRIPTION 1 1 39600-93910 RECEPTACLE SET 2 09407-25402 .CLAMP 3 39601-95000 4 36634-93910 .RECEPTACLEASSY, LIGHTING ..CAP 5 39602-93900 .PLUG ASSY, LIGHTING 6 39603-94400 .GRMfET, LIGHTING CABLE 7 a 32801-94402 RECTIFIER SET 32aDD-95Dol .RECTIFIER ASSY 9 36740-95253 .CASE ASSY, FUSE 10 37132-93700 .CONNECTOR,LEAD 11 02142-05253 12 08310~00057 .SCREW .NUT 13 oa321-01053 .WASHER 14 37802-95D20 SWITCHSET, EMERGENCY & STOP 15 37830-95000 16 1 37823-92EOO .SWITCH ASSY, EMERGENCY & STOP ..PLATE, LOCK 17 38423-95510 .TUBE, 150 1 18 09160-12067 .WASHER(12.5X23.0X1) 1 L:15O+lDD DT4OCE3 71 ----.-_l_.--l---~--I_- ‘~~RBuRETcIR ......... CLAMP BRACKET ...... CLUTCH ............. CRANKSHAFT ......... CVLIRDER ........... IVE SHAFT HOUSING CTRICAL ......... INE WVER ....... AUST TUBE ....... _------___ 8-05 E-02 C-06 B-03 B-62 F-09 D-06 G-06 F-08 L PURP .......... B-07 L TANK.. ........ H-04 AR CASE .......... F-11 ITION ........... O-04 INLET CASE ......... B-04 G-02 . OWER COVER ........ GNETD ............ D-03 ........... B-09 IL SEAL ... B-06 ,“I--. HOUSING............... lo IL TANK ........... W-08 OPTIONAL : ELECTRIC I-02 OPTIONAL : GASKET S I-Xl 1 PTIONAL : METER ... I-03 PTIONAL : REND-CDN I-IO PTIONAL : TILLER W I-07 PTIONAL ........... I-12 1 DWER TRIN P TILT H F-07 DWER TRIN L TILT .. ..... F-06 POWER UNIT ......... RECOIL STARTER ..... REMOTE CONTROL ..... TARTING ROTOR ..... IVEL BRACKET ..... ROTTLE CONTROL ... ILLER HANDLE ...... ILT CYLINDER L SUP . ANSHISSION ....... ...................... F-03 C-02 W-10 D-02 WATER PUNP ......... E-05 C-05 W-02 F-02 F-13 .--._ B-11 FIG.46 ( FIG. 45 I- 6) OPTIONAL : ELECTRICAL WY NEF.NO. l-l PART NO. DESCRIPTION 36620-87D20 WIRING HARNESSEXTENSION 1 L5000 l-2 X620-95302 WIRING HARNESSEXTENSION 1 L:2000 2 36631-94300 .CAP 1 3 4 32500-95722 02162-06167 REGULATOR ASSV, VOLTAGE BOLT 2 5 08321-01067 LOCKWASHER 2 6 7 36620-92EOO 36615-96300 WIRING HARNESSEXTENSION .TERMINAL 9 36990-87000 TERMINAL& SLEEVESET 1 1 9 1 DT40C E3 72 RBURETOR ......... B-05 BRACKET ...... E-02 ............. C-06 ANKSNAFT ......... B-03 LINDER ........... B-02 IVE SHAFT HOUSING F-09 ICAL.. ....... D-06 COVER ....... 6-06 kXRAU.ST TUBE ....... F-OS ,---.--. ---....- UEL PUMP .......... UEL TANK .......... GEAR CASE .......... ISNITION ........... INLET CASE ......... LOWER COVER ........ # A’BNETO ............ 0 IL PUHP ........... 0 IL SEAL HOUSINS.. -- ,.-- ........ B-07 H-04 F-11 D-04 B-04 6-02 D-03 B-09 . B-06 IL TANK ........... PTJDNAL : ELECTRIC PTIONAL : GASKET S OPTIONAL : METER ... OPTIONAL : REMO-WN 0 PTJONAL : TILLER H OPTIONAL ........... P OWER TRIM L TILT M P OWER TRIH L TILT .. H-08 I-02 I-11 I-03 I-10 I-07 I-12 F-07 F-06 .... OWER UNIT ......... L ECOTC STARTER ..... REMC’M CONTROL ..... STARTING ROTOR ..... SWIVEL BRACKET ..... TH ROTTLE CONTROL ... T ILLER HANDLE ...... T ILT CVLINDER II SUP TRANSHISSION ....... ..... F-03 C-02 H-IO ~-02 E-05 C-05 H-02 F-02 F-13 ATER PUMP ......... B-11 ......... _-.“- FIG.46 ( REF.NO. 1 I- 7) PART NO. OPTIGNAL : TILLER HANDLE DESCRiPTIDN ItEWKS 63001-34431-OED TILLER HANDLEASSY (GRAY) 1 2 13164-94301 .BRA%ET, THROTTLECABLE 1 3 4 37110-94x50 .SWITCH ASSY, IGNITION 1 43753-94400 .GR@MEl, STEERINGBRACKET 1 5 63111-96313-OED .HAF!DLE, TILLER (GRAY) 1 6 63114-94300 .SPACER, HANOLECOVER 1 7 63115-96310 .SPACER, HANDLECOVERINNER 1 6 63117-96300 .CDVER, STOPSWITCHWIRE 1 9-l 631!a-34300 .SHIM (0.3) 1 9-2 63118-94310 .SHIM (0.5) 1 10 11 63121-96302-OED .CDVER, TILLER HANDLE(GRAY) 1 6321O-33EOO .GRIP 1 12 03404-06433 .CLAw 1 13 63220-96301 .RDO, HANDLE 1 lb 63223-92DOO .STOPPER, HANDLEROD 1 15 63225-93200 1 16 63227-93200 .8USH .PIN 17 63240-96300 .ADJUSTERSET, HAtiDLE 1 16 63610-94402 .CABLE ASSY, THROTTLE .GRC?MET, THROTTLECABLE 2 1 1 13 636X-96300 20 39100-08147 .8DLT, HANDLECOVER 2 21 09140-08016 .NUT, HANDLECOVER 2 22 09162-08007 .WASHER,HANDLECOVERLOCK 23 09163-06001 .L5CK WASHER 2 i 24 09126-06006 .SCREW 1 25 09440-l 2027 .SPRiNG 1 26 36360-34400 .LAf4P ASSY, OIL WARNING 1 27 36365-94401 .INDICATOR, OIL WARNING 1 26 37800-33954 .SWITCH, STOP 1 29 09404-06432 -CLAMP 1 30 63215-93401 MARK, HANDLEGRIP 1 REFERTO FIG.47(1-8) FOR MOOEL:33-98 DTbOCE3 73 ICARBURETOR......... CLAHP BRACKET...... CLUTCH............. CRANKSHAFT......... PLINDER........... WE SHAFT HOUSING 61NE COVER....... _l_.-._--_--.- ~-05 E-02 C-06 B-03 B-02 F-09 IL G-04 IL SEAL HOUSING... .---. -. l... E-06 TANK........... : ELECTRIC : GASKET S : HElER... H-08 I-02 I-11 I-03 PTIONAL........... I-12 OWER TRIM 0 TILT M F-O? OWER TRIM C TILT.. F-06 BOldER UNIT......... kECOIL STARTER..... REMOTE CONTROL..... TARTING MOTOR.. . . . E IVEL BRACKET..... ROTTLE CONTROL... TILLER HANDLE...... T ILT CYLINDER & SUP TR ANSMISSION....... F-03 C-02 ii-10 D-02 E-05 C-05 H-02 F-02 F-13 1 ATER PIJNF......... B-11 +63DOl-9443D-OED FIG. 47 FIG.47 ( 1 WY REF.NO. 1 3-44 38 r/l OPTIONAL: TILLER HANDLE(MODEL:93-98) I- 8) 42 33 PAR2 NO. DESCRIPTION . . . ..*a.- .-a.. 63001-97E02-OEL HANULk ASSY, --..-llLLER a---... 1 (GRAY) 2 63ill-97E03-DED .HANOLE, TILLER (GRAY) 1 3 63115-97EOO .BUSH, TILLER HANDLE 1 4 63116-97EDO .WASt'ER,TILLER HANDLENO.1 1 5 63117-97EOl .WASHER,TILLER HANDLENO.2 1 6 7 63125-97EOl .PLATE, TILLER HANDLE 1 63126-97EOO .SPRING, HANDLESTUD 1 8 63127-97EOO .BOLT, HANDLESTUD 1 1 1 9 63128-97EOO .COVER, HANDLENUT 10 63131-37E02-OED *BRACKET,TILLER UANDLE(GRAY) 11 63210-93E30 -GRIP 1 '2 63220-96301 .ROD, HANDLE 1 13 lb 63223-92000 .STOPPER,HANDLERDD 1 63225-93200 .BUSH, HANDLEROD 1 15 63227-93200 .PIN, HANDLEROD 1 16 63240-97EOO .ADJUSTERSET, HANDLEGRIP 1 17 63241-92000 .SUPPORT,HANDLEROD 1 18 63610-94402 .CABLE ASSY, THROTTLE 19 63625-96300 .GRCMlET, THROTTLECABLE 2 1 20 63627-94400 .GUIDE, TkROTTLECABLE 1 21 09100-10155 .BOLT, HANDLE8RKT 2 22 09125-05046 .SCREW,HANDLERODSPRT 23 09126-06015 .SCREW 2 1 24 0?159-10c50 .NUT, LDLX 1 25 09160-10082 .WASHER,HANDLESTUD 2 26 09162-10005 .WASHER,HANDLE8RKT LOCK 2 27 09163-06001 .WASHER,HANDLEGRIP SCREW 1 28 09204-01002 .PIN, HANDLESTUD COTTER ! 29 03404-06433 .CLAMP, TiROTTLE CABLE 1 30 31-1 03440-12027 .SPRING, HANDLEROD 33816-94400 .CLAMP, CABLE 1 31-2 33816-96300 .CLAMP, CABLE 1 . 1 PUDEL:96-98 m DTbOCE3 I8 lb H UTCN ............. ANKSNAFT ......... LINDER ........... IVE SHAFT HOUSING C-06 B-03 B-02 F-09 I-02 I-11 I-03 I-10 I-07 I-12 F-07 EAR CASE .......... SNITION ........... NLET CASE ......... OWER COVER ........ ........... RIM s TILT.. w-u.. i f-06 ,__ ,. OWER UNIT......... ii ECOIL STARTER..... RENOTE mNTRoL..... IVEL BRACKET..... ROTTLE CONTROL... ITRA~NISSION....... _ -.. ___.. -.. _ _-l- __.. .-. F-03 -(WATER PUMP......... c-02 H-10 D-02 E-05 c-05 H-02 F-02 ~-13 I ." _ . ...-.. -..-..._....._.-__- B-11 -_-..-___ I______ ------._---,--- ..,_-: FIG. 47 FIG.47 ( 1 I I- 9) OPTIONAL : TILLER HANDLE(MODEL:93-98) P’TY I K!%P.NO. PART ND. ,33 DESClW’TION 32 38423-95510 .TUBE, EMERGENCY SW LE.\0 1 33 36860-94402 .SENSORASSY, OIL LEVEL 1 34 36360-94400 .LAMP ASSY, OIL YARNING 35 36367-95DlO-064 .LABEL, OIL 36 36893-94410 .WIRE ASSY, IG SWEXT 1 37 37110-94461 .SWITCHASSY, IGNITiON 1 38 37a20-92Eoo .SWITCHASSY, EMERGENCY 1 39 09160-12067 .WASHER,EMERGENCY SW 1 40 09160-25069 .WASHER,IGNITION SW 1 41 09320-11004 -GASKET. OIL LAMP 1 42 09404-06432 *CLAMP, IGNITXN SW LEAD 1 43 02142-06127 .SCREW, IG SW LEAD CLAMP 1 44 03242-06253 .SCREW,CABLECLAMP 1 26 -16 : DT4OC E3 75 ET...... E-02 . . . . . . . . . . . . . C-06 HAFT......... B-03 EL TANK.......... AR CASE . . . . . . . . . . NITION........... LET CASE......... VEZ........ ... .... .. .. H-04 F-11 D-04 B-04 : ELECTRIC I- : METER... : REMO-CDN II- MOTOR..... ACKET..... CONTROL... D-02 E-05 C-05 1 L:15O-DlDO FIG.48 ( I-10) OPTIONAL: REFQ-CONPARTS QTY EEF.NO. PABT NO. DBSCRIPTION EENWS 1 67130-94810 2 67331-94400 .GRMiET, REMD-CONCABLE 1 STD:DT40TC,40RC 3 67341-94400 .HOLDER, REK)-CON CABLE 1 STO:DT40TC,40RC 4 09116-06092 .BOLT (6X16) 2 STD:DT4OTC,40RC 5 67466-95200 .CGNNECTOR,REM-CON CABLE 1 STD:DT40TC,40RC 6 67467-94402 .CONNECTOR,REMO-CONCABLE(CL) 1 STD:DTIOTC,IORC 7 09119-06047 STD:DT40TC,40RC 09140-06020 .BALL PIVOT .NUT 1 a 1 STD:DTIOTC,4DRC 9 67701-94403 LINK ASSY, DRAG 1 STD:DTIOTC,IORC 10 11 43755-96310 .ATTAChMENT,STEERINGBRACKET 1 67721-94300 .SPACER 1 12 67725-94501 .BOLT 1 13 67726-94500 .NUT 2 PARTSASSY, REMO-CON 1 14 09100-08224 .BOLT (8X35) 2 15 09140-08016 .NUT 2 16 17 67728-94501 .WASHER(10.5X19X2) 3 .LOCK WASHER 2 18 09162-08007 67701-9441D LINK ASSY, DRAG 1 MODEL:93-98 19 67721-94300 .SPACER 1 f'ODEL:93-98 20 67725-94501 .BOLT 1 mlDEL:93-98 21 67726-94500 .NUT 2 MODEL:93-98 3 1 t'ODEL:93-98 22 67728-94501 .WASHER 23 6771l-97E50 LINK, DRAG(LH) Q-16 DTLOCE3 76 FIG.49 ( FOG.49 I-11) OPTIONAL : GASKETSET QTY BEF.NO. 1 I=-- VIE> C a lIEW B VIEW D g 11400-94859 DESCBIPTION ItlHAm GASKETSET 1 1 2 11141-94440 .GASKET, CYLINDERHEAD 3 4 11162-94410 -GASKET, CYLINDERHEADCOVER 1 11413-94411 .GASKET, UPPEROIL SEAL 1 5 11433-94411 .GASKET, UNDEROIL SEAL 1 6 11434-94411 .GASKET, UNDERO!L SEAL LOWER 1 7 14212-94411 .GASKET, EXHAUSTTUBE 1 B 13855-95210 14151-94411 .GASKET, SILENCER 1 .GASKET, EXHAUSTCOVER 2 16731-95310 *GASKET, OIL PUMPRETAINER 1 17472-96301 .GASKET, PUMPCASEUNDER 1 9 L PART NO. 10 11 VIE\4 C 4 VIEW E I DT4OCE3 77 ............ -... ,., .. ... -c-u- B-05 CARBURETDR ......... E-02 CLAMP BRACKET ...... C-06 CLUTCH ............. E-03 CRANKSHAFT ......... B-02 INDER ........... IVE SHAFT HOUSING F-09 D-06 CTRICAL.. ....... S-04 INE COVER ....... F-08 HAIJST TUBE ....... __-.-.-.--...-.--_.---l.- FUEL PUMP .......... B-07 F UEL TANK .......... H-04 BEAR CASE .......... F-11 D-04 IGNITION ........... 8-04 INLET CASE ......... B-02 LOWER COVER ........ MA6NETO ............ D-03 0 IL PUNP ........... B-09 D IL SEAL HOUSING ... B-06 -.--. .- .... c-- _._..... __- .... D IL TANK ........... H-08 bPTIONAL : ELECTRIC I-02 OPTIONAL : ‘BASKET S I-11 0 PTIONAL : RETER ... I-03 OPTIONAL : REWD-CON I-10 PTIONAL I TILLER H I-07 PTIONAL ........... I-12 QUER TRIM Z TILT M F-07 OWER TRIM 8 TILT .. F-06 _ .._................... POWER UNIT ......... kEcoIL STARTER ..... MOTE CONTROL ..... ARTING MOTOR..... IVEL BRACKET ..... TH ROTTLE CONTROL ... T ILLER HANDLE ...... 1 ILT CYLINDER L SUP TR ANSHISSION ....... ,--..-... - .... F-07, C-02 H-10 D-02 E-OS C-OS H-02 F-02 F-13 hdATER PURP ......... B-11 FIG.50 ( I-12) OPTIONAL FIG. 50 o,n EEF.NO. PM NO. DBSCRIPTION EEluBgs 1 99000-31030 GASKET, LIGUIO 1 2 93691-80030 GASKET, LIWID 1 FOR GEARCASE,lOOG 3 b 99000-31120 SILICONE SEAL 1 506 99000-32050 THREADLOCK 1 506 (1362) 5 99000-25160 GREASE,WATERRESISTANT 1 2506 6 7 99000-25010 SUZUKI SUPERGREASEA 1 45OG,FORCRANKOIL SEAL 99000-32020 THREADLOCKSUPER 1 50G (13338) a-i 99011-94426-03A MANUAL,OWNER'S 1 a-2 9901l-9bb27-03A MANUAL. OWNER'S I a-3 99011-94428-03A MANUAL,MER'S 1 MODEL:89 NOT SHOW?d M)DEL:9D NOT SHCMN mDEL:91 NOT SHOWN a-4 99011-94429-03A MANUAL,CMNER'S 1 a-5 99011-9447Di3A MANUAL,OWNER'S 1 a-6 99011-94471-03A MANUAL,CRiNER'S 1 DTbOCM)DEL:94 NOT SHGWN a-7 99011~96472-D3A MANUAL,OWNER'S 1 ;;;D;;X&DEL: a-a 99011-9b473-03A KANUAL, OWNER'S 1 MODEL:95 NOT SHCVN a-9 99011-94475-03A MANUAL,CMNER'S 1 a-lo 9901l-94477-031\ MANUAL,OWNER'S 1 a-11 99011-94478-03A MANUAL,CWNER'S 1 NOEL:96 NOT SHGWN MODEL:97 NOT SHOWN MlGEL:98 NOT SHOWN FOR CRANKCASE,lOOG MODEL:92 NOT SHCWN MODEL:93 NOT SHOWN 94 DTbOCES I 78 CARBURETOR ......... CLAHP BRACKET ...... CLUTCH ............. CRANKSHAFT ......... CYLINDER ........... JRIVE SHAFT HOUSING ECTRICAL ......... BINE !ZC'VER....... HAUST TUBE ....... 8-05 E-02 C-06 E-03 B-02 F-09 D-06 6-04 F-08 ... I EL PUMP .......... EL TANK .......... AR CASE .......... NITICN ........... INLR CASE ......... _ OWER COVER ........ WETO.. .......... L PUMP ........... L SEAL HOUSIN6 ... -C-----r-._..l_-.-_.-..- 12 ... B-07 H-04 F-11 D-04 B-06 S-02 II-03 E-09 B-06 IL TANK ........... H-08 PTIONAL : ELECTRIC I-02 J PTIONAL I SASKET S I-11 YPTIONAL i HETER ... I-03 3PTIONAL : REMO-CON J-10 YPTIONAL z TILLER H I-07 PTIONAL ........... I-12 0UER TRIM C TILT R F-07 OWERTRJM S TLLT .. F-06 i ..- - _ --.._.-- POWER UNIT ......... F-03 REUJIL STARTER ..... C-02 REMOTE CONTROL ..... Ii-10 s TARTING MOTOR ..... D-02 SWIVEL BRACKET ..... E-05 Tfj ROTTLE CQNTROL.. . C-OS T ILLER HANDLE ...... H-02 1 ILT CYLINPER & SUP F-02 TRAWMISSION ....... F-13 ....... - _-._--~. .- iJ ATER WMP.. ..................... ....... _I B-11 - -. ... ... .. -,____._ ,-."-.l_l... .- ...7'- .. ,.,:.:':.":