Download Braun UVL 855 - International Railway co

Service Manual for:
UVL855R
UVL855R24
Under-Vehicle Lift®
Series 09
www.braunability.com/international
ISO 9001:2008
631 West 11th Street, Winamac, IN 46996, USA
Phone: +1 574 946 6153
Fax: +1 574 946 4670
37273 Rev. A
February
2013
Original Instructions
Congratulations
We at The Braun Corporation wish to express our fullest appreciation on your new
purchase. With you in mind, our skilled craftsmen have designed and assembled the
finest lift available.
This manual provides maintenance and service-related material. Braun UVL Series™
lifts are built for dependability and will provide years of pleasure and independence as
long as the lift is properly maintained and operated by an instructed person.
Sincerely,
THE BRAUN CORPORATION
Ralph W. Braun
Chief Executive Officer
Warranty
Consult your local Braun dealer regarding warranty policy.
www.braunlift.com/international
The Braun Corporation®
INDIANA, USA
MODEL NUMBER
Model No.
XXXXXXXXXX
SERIAL NUMBER
Serial No.
XX-XXXXX
MFG DATE
DatHRI0DQXIDFWXUH
XX/XX/XXXX
6DPSOH6HULDO1R6HULHV1R,GHQWLÀFDWLRQ7DJ
Serial No.
Model No.
OWNER'S WARRANTY REGISTRATION
XXXXXXXXXX
XX-XXXXX
PURCHASED FROM
OWNER
DATE INSTALLED
NAME
ADDRESS
CITY
TELEPHONE
STATE
ZIP
TO VALIDATE WARRANTY
REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION.
Sample Warranty/Registration Card
Contents
Service Safety Precautions .......................................... 2-3
/LIW6SHFLÀFDWLRQV............................................................. 4
Lift Terminology ............................................................... 5
Switch and Sensor Locations .......................................... 6
Switch LED Diagnostics .................................................. 7
Carriage Adjustments ...................................................... 7
Floor Level and Bridge Plate Adjustments.................. 8-10
Static and Dynamic Tests ......................................... 11-12
Maintenance and Lubrication ................................... 13-17
Troubleshooting Diagnosis Chart ............................. 18-21
UVL855R (12V) Lift Electrical Schematic ...................... 22
UVL855R24 (24V) Lift Electrical Schematic .................. 23
Hydraulics Parts List ...................................................... 24
Hydraulics Diagram ....................................................... 25
UVL855R (12V) Pump Module Parts List ...................... 26
UVL855R (12V) Pump Module Diagram ....................... 27
UVL855R24 (24V) Pump Module Parts List .................. 28
UVL855R24 (24V) Pump Module Diagram ................... 29
Repair Parts List ............................................................ 30
Housing Detail ............................................................... 31
Carriage Detail............................................................... 32
Platform Detail ............................................................... 33
Declaration of Conformity - Machinery ..................... 34-35
Declaration of Noise Emission....................................... 36
Declaration of Conformity - EMC ................................... 37
Document Cross Reference
Owner Manual 37272
Page 1
Service Safety Precautions
Safety Symbols
SAFETY FIRST!
Know That....
The information contained
in this manual and
VXSSOHPHQWV LILQFOXGHG is provided for your use and
safety. Familiarity with proper
LQVWDOODWLRQRSHUDWLRQPDLQWHnance and service procedures
LVQHFHVVDU\WRHQVXUHVDIH
troublefree lift operation. Safety precautions are provided to
LGHQWLI\SRWHQWLDOO\KD]DUGRXV
situations and provide instruction on how to avoid them.
A
D
NOTICE
E
36513
B
WARNING
This symbol indicates
important safety information regarding a
potentially hazardous
situation that could result in serious bodily
injury and/or property
damage.
C
CAUTION
This symbol indicates
important information
regarding how to
avoid a hazardous
situation that could
result in minor personal injury or property
damage.
$GGLWLRQDOLQIRUPDWLRQSURYLGHGWRKHOSFODULI\RUGHWDLODVSHFLÀFVXEMHFW
This symbol indicates that there are dangerous high voltages present inside the
HQFORVXUHRIWKLVSURGXFW7RUHGXFHWKHULVNRIÀUHRUHOHFWULFVKRFNGRQRWDWWHPSW
to open the enclosure or gain access to areas where you are not instructed to do
VR5HIHUVHUYLFLQJWRTXDOLÀHGVHUYLFHSHUVRQHORQO\
F
This symbol indicates that a condition where damage to the equipment resulting
injury could occur if operational procedures are not followed. To reduce the risk of
GDPDJHRULQMXU\UHIHUWRDFFRPSDQ\LQJGRFXPHQWVIROORZDOOVWHSVRUSURFHGXUHV
as instructed.
G
This symbol indicates an area to avoid bodily contact to prevent injury.
36514
H
I
This symbol indicates the presence of high pressure hydraulic hoses. Use appropriate personal protective equipment when working on hydraulic system.
7KLVV\PEROLQGLFDWHVWKHSUHVHQFHRIDÀUHKD]DUG$YRLGRSHQÁDPHVRUVSDUNV
ZKHQZRUNLQJZLWKÁDPPDEOHPDWHULDOVWRSUHYHQWLQMXU\RUGDPDJH
These symbols will appear throughout this manual as well as on the labels posted on your lift.
Recognize the seriousness of this information.
Page 2
Service Safety Precautions
Service Safety Precautions
WARNING
If maintenance or
repair procedures
cannot be completed
exactly as provided
in this manual or if
the instructions are
not fully understood,
contact The Braun
Corporation immediately. Failure to do
so may result in serious bodily injury and/
or property damage.
WARNING
5HDGWKLVPDQXDOVXSSOHPHQW V DQGRSHUDWLQJLQVWUXFtions decals before performing operation or service
procedures.
WARNING
Use appropriate personal protective equipment when
servicing the lift.
WARNING
&KHFNIRUREVWUXFWLRQVVXFKDVJDVOLQHVZLUHVH[KDXVW
etc. before drilling or cutting on vehicle.
WARNING
5RXWHDOOFDEOHVFOHDURIH[KDXVWV\VWHPRWKHUKRWDUHDV
PRYLQJSDUWVZHWDUHDVHWF
WARNING
5LVNRIHOHFWULFDOVKRFNRUÀUH8VHH[WUDFDUHZKHQ
making electrical connections. Connect and secure as
outlined in Installation Instructions and Wiring Diagrams.
WARNING
$GMXVWYHKLFOHÁRRUOHYHOSRVLWLRQLQJRIEULGJHSODWHEHIRUHRSHUDWLQJOLIWZLWKSDVVHQJHU
WARNING
0DLQWHQDQFHDQGUHSDLUVPXVWEHSHUIRUPHGRQO\E\DXWKRUL]HGVHUYLFHSHUVRQQHO
WARNING
3HUIRUPPDLQWHQDQFHDQGOXEULFDWLRQSURFHGXUHVH[DFWO\DVRXWOLQHGLQWKH0DLQWHnance and Lubrication Schedule contained in this manual.
WARNING
Disconnect the power cable at the battery prior to servicing.
WARNING
Never modify (alter) a Braun Corporation lift.
WARNING
5HSODFHPHQWSDUWVPXVWEH%UDXQDXWKRUL]HGUHSODFHPHQWV
WARNING
Never install screws or fasteners (other than factory equipped).
WARNING
:KHQHYHUUHSODFLQJDK\GUDXOLFF\OLQGHURUVHDOVORZHUSODWIRUPIXOO\
WARNING
Failure to follow these safety precautions may result in serious bodily injury and/or
property damage.
Page 3
Lift Specifications
7KHOLIWPXVWEHLQVWDOOHGRSHUDWHGDQGPDLQWDLQHGDVGHWDLOHGLQDSSOLFDEOH
manual. Any use of equipment other than instructed in this manual is prohibited.
7KH89/5DQG89/5KDYHFRPSOHWHGF\FOHVZLWKDNJ OE ORDGDQGDVWDWLF
load test with a 1020 kg (2250 lb) load.
Operating Temperature
This equipment will operate in its intended ambient at a minimum between +5ºC and +40ºC.
Relative Humidity
7KLVHTXLSPHQWZLOORSHUDWHFRUUHFWO\ZLWKLQDQHQYLURQPHQWDW5+DWž&
Altitude
This equipment will operate correctly up to 1000m above mean sea level.
Sound Pressure Level
7KHHPLVVLRQVRXQGSUHVVXUHOHYHODWWKHRSHUDWRUҋVSRVLWLRQLVH[SHFWHGQRWWRH[FHHGGE $ Transportation and Storage
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RIž&WRž&DQGIRUVKRUWSHULRGVRIXSWRž&
7KHOLIWKDVEHHQSDFNDJHGWRSUHYHQWGDPDJHIURPWKHHIIHFWVRIQRUPDOKXPLGLW\YLEUDWLRQDQGVKRFN
Power Requirements
12 VDC -- UVL855R
24 VDC -- UVL855R24
Lift Weight (Installed)
UVL855R -- 263 kg (580 lbs)
UVL855R24 -- 263 kg (580 lbs)
Lifting Capacity
0D[LPXPNJ OEV
UV
L
VL
UV
R
55
L8
an
24
5R
85
85
5R
a
88
dU m
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51
nd
UV
9m
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55
m
R
24
63 mm
Dimension
from top
of housing.
Page 4
WARN
ING
Push
manuaT-hand
and lly le
lock out movein fully
to
before
Failure
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result to driving
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deployin lock
uninteplatfor
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result m
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nded m
proper ment
s
may
ty bodily
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Do
not
e.
remo
ve!
81823
= Center of Gravity
Lift Terminology
Lift Mounting
Brackets (4)
Hydraulic
Cylinders
Hand-Held
Pendant
Control
Bridge Plate
Lift Housing
Lifting
Arms
LIFT
UP
N
LIFT
DOW
STOW
LIFT
E
DOOR
CLOS
81812
Roll Stop
Actuator
Ca
rria
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WARN
ING
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and ally dle
lock out movein fully
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uninteplatfovehicrm
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may
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r prope
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81823
Pump
Module
UV
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Torque
Tube
P
la
tfo
rm
Platform Cable-activated
Manual Release System
Rolling
+RUL]RQWDO$UPV
Roll Stop
Inboard
Left
Right
Manual Folding
Handrails
Outboard
Page 5
Switch and Sensor Locations
Lift Out
Limit Switch
Lift Out Cam
Full Out
Limit Switch
Full Out Cam
Stow Start
Limit Switch
Floor Level
Limit Switch
Floor Level
Cam
Stow Start
Cam
LIFT
UP
LIFT
DOWN
STOW
LIFT
E
DOOR
CLOS
81812
WARN
ING
Push
manuaT-hand
and lly le
lock out movein fully
to
before
Failure
engagplatforand
result to driving
e platfor
m
in
deployin lock
uninteplatfor
vehiclm
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nded m e.
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nded m
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s
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rty bodily
damag injury
Do
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e.
remo
ve!
81823
UV
L
Roll Stop
Limit Switch
Pressure
Switch
Pressure
Switch
Page 6
Switch LED Diagnostics
Lift Out Switch: The Lift Out Switch stops inward travel of the carriage/platform during Stow
function (activated by the housing-mounted Lift
Out Cam). Move cam in to increase inward
travel. Move cam out to decrease inward travel.
Diagnostic LED “LIFT OUT” will be illuminated
when the switch is not contacting the cam.
Full Out Switch: The Full Out Switch stops
outward travel of the carriage/platform during
Deploy (Up/Down) functions (activated by the
housing-mounted Full Out Cam). Move cam in
to decrease outward travel. Move cam out to
increase outward travel. Carriage rollers must
be inside housing a minimum 1.3 cm (1/2"). The
platform will not raise or lower until this switch
is activated. Diagnostic LED “FULL OUT” will
be illuminated when the switch is contacting the
cam.
Floor Level Switch: Diagnostic LED “FL LVL”
will be illuminated when the switch is contacting
the cam. Detailed on page 8.
Below Stow (Stow Start) Switch: The Below
Stow Switch controls the height of the carriage/
platform before it moves inward during the Stow
function (activated by the torque tube-mounted
Stow Start Cam). Rotate the cam in to decrease
platform height. Rotate the cam out to increase
platform height. Adjust cam so bottom of platIRUPLVÁXVKZLWKWKHKRUL]RQWDODUPVZKHQ
switch is activated. Diagnostic LED “BELOW”
will be illuminated when platform is at stow start
height or below.
Carriage Adjustments
36514
Carriage Ride Height Adjustment
Drive Chain Adjustment
7KHFDUULDJHKRUL]RQWDODUPVPRYH UROO LQDQG
out of the housing tracks on roller bearings.
)ROORZLQJLQVWDOODWLRQRUH[WHQVLYHOLIWRSHUDWLRQ
FOHDUDQFHEHWZHHQKRUL]RQWDODUPVDQGWUDFNV
may diminish. The eccentric shaft mounting
plate allows height adjustment.
In event the drive chain sags 1.3 cm (1/2") or
PRUHDGMXVWWHQVLRQDVGHWDLOHG7LJKWHQWR
eliminate visible sag but do not overtighten.
Remove eccentric plate mounting screw. UsLQJVFUHZGULYHURUVPDOOURGURWDWHWKHVKDIW
clockwise to increase carriage height. Rotate
the shaft counterclockwise to decrease carriage
height. Reinstall mounting screw in nearest
retainer hole. Adjust left and right side eccentric
shafts (screw positions may vary from side to
VLGH $GMXVWKHLJKWVXFKWKDWKRUL]RQWDODUPVGR
not contact top or bottom of tracks (align center).
1. Unlock and pull the manual release cable
and lock in released position.
0DQXDOO\H[WHQGSODWIRUPFDUULDJHIXOORXW
3. Remove adjustment bolt (tensioner) access
cover.
4. Use deep well socket (long key sleeve) to
loosen outside jam nut. Tighten inside jam
nut to eliminate visible chain sag but do not
overtighten.
5. Lock jam nuts together. Unlock and push
the manual cable in fully. Lock release cable.
Move the platform in and out until platform
chain release assembly engages chain.
Access Cover
Jam Nuts
Figure A
Tensioner
WAR
NING
Pu
sh
ma T-h
andnuallyandle
loc out mo in full
ve
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ore
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k
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81823
Manual Release Cable
Page 7
Floor Level and Bridge Plate Adjustments
36514
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positioning of the platform and
bridge plate requires a combination of Floor Level switch adjustment and bridge plate adjustPHQW%RWKDUHIDFWRU\VHWEXW
ÁRRUOHYHOSRVLWLRQLQJPXVWEH
inspected during installation
procedures (will vary per vehicle
application).
Floor Level Requirements:
When the lift is positioned at
ÁRRUOHYHO UDLVHGIXOO\ WKH
bottom of the platform must be
DERYHÁRRUOHYHODQGWKHEULGJH
plate must rest solidly on vehicle
ÁRRUZLWKDPLQLPXPRIFP
(1.5") of overlap.
Ensure the lift is positioned and
VHFXUHGDVVSHFLÀHGLQWKHLQstructions supplied with the lift.
Adjust the Floor Level switch
ÀUVW (detailed below). If the
bridge plate does not rest solLGO\RQYHKLFOHÁRRUDGMXVWWKH
bridge plate cam as detailed in
Cam Adjustment (adjust cam
only if necessary).
CAUTION
Do not adjust bridge
plate linkage rod.
Linkage rod adjustment may result in lift
damage.
Do not adjust the bridge plate
linkage rod (see Photo J on
page 11). The linkage rod
should be adjusted to increase
usable platform length only (following all other procedures).
Floor Level Switch Adjustment
The Floor Level switch stops upward travel of
the platform during the Up function (activated
by the torque tube-mounted Floor Level cam).
,IEULGJHSODWHGRHVQRWUHVWRQÁRRUFRQWLQXHWRSXPSXSSODWIRUPWRDPD[LPXPRI
FP DERYHÁRRUOHYHO
OPEN
OPEN
Pump
Handle
OPEN
CLOSE
Figure B
2. Loosen the clamp securing the torque tubemounted Floor Level cam. See Photo A.
Rotate the cam until the Floor Level switch
is activated (cam depresses switch). Tighten the clamp securing the cam.
Hand Pump
OSE
CL
OSE
CL
1. Position the bottom of the lift platform
FP DERYHÁRRUOHYHOXVLQJWKH
manual hand pump. See Figure B.
Manual Hand Pump
VALVE
VALVE
Floor Level Cam
Valve
Floor Level Switch
A
Hydraulic pressure may affect platform
height slightly. Fine tuning adjustment
(tweaking) of the Floor Level switch (cam)
may be required.
8VLQJWKHFRQWUROSHQGDQW FKHFNÁRRUOHYHO
position by lowering the platform to stow
level and then pressing the UP button until
the platform raises fully (stops).
If the bridge plate rests solidly on vehicle
ÁRRUDQGKDVDPLQLPXPRIFP RIYHKLFOHÁRRURYHUODS move to page 10
and check the usable platform length as
outlined.
4. If the bridge plate does not rest on the veKLFOHÁRRU KRYHUVDERYHÁRRU DGMXVWWKH
cam as detailed in the following section.
Page 8
Torque Tube
Cam depressing switch.
Floor Level and Bridge Plate Adjustments
Bridge Plate Cam Adjustment
$GMXVWWKH)ORRU/HYHOVZLWFKÀUVW (detailed in
previous section). If the above Floor Level
Requirements are not met - adjust the bridge
plate cam as detailed in the following procedures (lift in photos is not a UVL855R).
Platform
12"
above
Stow
Level
Notice: Adjustment of the bridge plate cam
affects the speed of bridge plate deployment
and torque tube/vehicle clearance.
B
Stow Level
3RVLWLRQWKHOLIWSODWIRUPDSSUR[LPDWHO\
above stow level. See Photo B. Raising
the platform will allow access to the cam
securement screw and nut. See Photo C.
2. Use an Allen wrench to prevent the cam
locking screw from turning and loosen the
3/8"VHUUDWHGÁDQJHQXWVHFXULQJWKHEULGJH
plate cam. See Photos C and D. Do not
remove the screw or nut.
8VLQJWKHFRQWUROSHQGDQW press the UP
button until the platform raises fully (stops).
4. Turn the cam adjustment screw counterclockwise until the bridge plate rests on the
YHKLFOHÁRRU6HH3KRWR'
C
Cam Locking Screw
Cam Adjustment Screw
5. Verify there is no gap between the inner
roll stop and the roll stop catch. See Photo
E. Turn the adjustment screw clockwise to
bring the bridge plate catch back in contact
with the bridge plate. Do not remove the
gap by adjusting the linkage rod.
:KLOHKROGLQJWKHFDPORFNLQJVFUHZWLJKWHQWKHVHUUDWHGÁDQJHQXWVHFXUHO\
See Photos C and D.
9HULI\EULGJHSODWHRYHUODSVYHKLFOHÁRRUD
minimum of 3.8 cm (1 1/2"). Adjust full out
cam and/or lift housing positioning to meet
this requirement.
D
3/8" Serrated Flange Nut
Bridge Plate Catch
Bridge Plate
Linkage Rod
E
Page 9
Floor Level and Bridge Plate Adjustments
Usable Platform Length
CAUTION
Improper bridge
plate linkage rod
adjustment may
result in lift damage.
Do not adjust
the bridge plate
linkage rod
unless H[WUD
usable platform length is
needed. See
Photo F.
Linkage rod adjustment affects angle
of bridge plate (vertical position).
If the angle of the bridge plate (when in the
vertical position) restricts the usable platform
OHQJWKIRUWKHZKHHOFKDLUSDVVHQJHUDGMXVWment of the linkage rod will change the angle.
Adjust the bridge plate as detailed in the previRXVSURFHGXUHV7KHQDGMXVWWKHOLQNDJHURG
as detailed (only if necessary). If the linkage
URGLVRYHUDGMXVWHG WRRORQJRUWRRVKRUW LW
ZLOOH[FHHGWKHWUDYHORIWKHVOLGHUEORFNUHVXOWLQJLQGDPDJHWRWKHFDPIROORZHUEHDULQJWKH
cam and/or other components.
F
Bridge Plate
Linkage Rod Adjustment
1. Position the lift platform below stow
level using the manual hand pump
(turn valve counterclockwise). Do
not operate the lift with the electric
pump during adjustment procedures.
2. Loosen the jam nuts at each end of
the linkage rod. Adjust rod length
DVQHHGHG0LQLPL]HDGMXVWPHQW
Provide a minimum of 1" clearance
between bridge plate and torque
tube (bridge plate must clear cylinder
mount). See Photo H.
3. Carefully check the bridge plate
angle and operation using the hand
pump. Ensure the linkage rod has
not been over adjusted resulting in
pressure on components (damage
will result).
G
Linkage Rod
Torque Tube
1" Minimum
Clearance
4. Tighten the linkage rod jam nuts.
H
Page 10
Static and Dynamic Tests
Compatibility between the lift and the vehicle
7KHLQVWDOOHUVKDOOFRQÀUPWKHFRPSDWLELOLW\EHWZHHQWKHOLIWDQGWKHYHKLFOH
Static Test
Deformation
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PHDVXUHPHQWVDUHWDNHQRIWKHKHLJKWRIWKHSODWIRUPDQGLWVDQJXODUDWWLWXGHUHODWLYHWRWKHYHKLFOHÁRRU
A load of 425k is applied to the platform and subsequently removed.
%\UHSHDWLQJPHDVXUHPHQWVRIWKHKHLJKWDQGDWWLWXGHRIWKHSODWIRUPYHULI\WKDWQRSHUPDQHQW
deformation has occurred in any part of the lift or its attachment to the vehicle which could affect the
function of the lift.
Drift
$ORDGRINJLVDSSOLHGWRWKHSODWIRUPSRVLWLRQHGDWÁRRUOHYHO0HDVXUHPHQWVDUHWDNHQRIWKH
KHLJKWRIWKHSODWIRUPDQGLWVDQJXODUDWWLWXGHUHODWLYHWRWKHYHKLFOHÁRRU7KHVHPHDVXUHPHQWVDUH
repeated after a 15 minute test period.
9HULI\WKDWWKHYHUWLFDOGULIWRIWKHSODWIRUPEHWZHHQWKHWZRPHDVXUHPHQWVKDVQRWH[FHHGHGPP
9HULI\WKDWWKHDQJXODUGULIWRIWKHSODWIRUPEHWZHHQWKHWZRPHDVXUHPHQWVKDVQRWH[FHHGHGž
If lift does drift:
1. Deploy lift to ground level.
2. Press circuit board manual override buttons L-UP and L-DN for 20 seconds.
3. Open manual down valve 1 turn and press “UP” on hand pendant for 20 seconds. Close valve.
Test to Verify that the Lift Cannot Lift Excessive Load
$ORDGRINJLVDSSOLHGWRWKHSODWIRUPSRVLWLRQHGDWJURXQGOHYHO$FWXDWHWKH´83µFRQWURODQG
verify that the platform does not lift (tilt is permissible).
1. Lower platform to the ground.
2. Place 425kg at center of platform.
3. Press up switch and verify platform does not lift (tilt is permissible).
,ISODWIRUPGRHVQRWOLIWSURFHHGWR'\QDPLF7HVW,ISODWIRUPGRHVOLIWSURFHHGWRVWHSSXPSUHOLHI
valve adjustment is necessary.
$FFHVVUHOLHIYDOYHWKURXJKFLUFXLWERDUGPRXQWLQJSODWHDFFHVVKROH/RRVHQKH[QXWRQWKH
UHOLHIYDOYHDGMXVWPHQWVFUHZ GRQRWUHPRYHKH[QXW 6. Turn adjustment screw counterclockwise1/8 turn.
7. Press up switch and verify platform does not lift (tilt is permissible).
,ISODWIRUPGRHVQRWOLIWWLJKWHQKH[QXW GRQRWWXUQUHOLHIYDOYHDGMXVWPHQWVFUHZZKLOH
WLJKWHQLQJKH[QXW ,ISODWIRUPGRHVOLIWUHSHDWVWHSVWKURXJK
Page 11
Static and Dynamic Tests
Dynamic Test
:LWKNJDSSOLHGWRWKHSODWIRUPYHULI\WKDWWKHOLIWLVDEOHWRRSHUDWHWKURXJKRXWLWVIXOOUDQJHRI
normal lifting and lowering.
1. Lower platform to the ground.
2. Place 340kg at center of platform.
3. Press up switch and verify that the lift is able to operate throughout its full range of normal lifting and
lowering movements.
,ISODWIRUPLVDEOHWRRSHUDWHWKURXJKRXWLWVIXOOUDQJHRIQRUPDOOLIWLQJDQGORZHULQJPRYHPHQWVQR
DGMXVWPHQWLVQHFHVVDU\,ISODWIRUPGRHVQRWOLIWSURFHHGWRVWHSSXPSUHOLHIYDOYHDGMXVWPHQWLV
necessary.
$FFHVVUHOLHIYDOYHWKURXJKFLUFXLWERDUGPRXQWLQJSODWHDFFHVVKROH/RRVHQKH[QXWRQWKH
UHOLHIYDOYHDGMXVWPHQWVFUHZ GRQRWUHPRYHKH[QXW 6. Turn adjustment screw clockwise 1/8 turn.
7. Press up switch and verify lift is able to operate throughout its full range of normal lifting and lowering
movement.
,IOLIWGRHVQRWRSHUDWHWKURXJKRXWLWVIXOOUDQJHUHSHDWVWHSVWKURXJK,IOLIWGRHVRSHUDWH
WKURXJKRXWLWVIXOOUDQJHWLJKWHQKH[QXW GRQRWWXUQUHOLHIYDOYHDGMXVWPHQWVFUHZZKLOH
WLJKWHQLQJKH[QXW Test of Operations and Safety Functions
$OOIXQFWLRQVRIWKHOLIWDQGRSHUDWLRQVRIDOOVDIHW\GHYLFHVDUHYHULÀHGDIWHUWKHVWDWLFDQGG\QDPLFWHVWV
have been completed. These tests do not apply to pipe break valves nor non-resettable safety devices
such as electrical fuses (These items are the subject of a manufacturer’s type test).
Relief
Valve
Adjustment
Screw
Page 12
9/16"
+H[1XW
Maintenance and Lubrication
36513
36514
3URSHUPDLQWHQDQFHLVQHFHVVDU\WRHQVXUHVDIH
trouble-free lift operation. Inspecting the lift for
DQ\ZHDUGDPDJHRURWKHUDEQRUPDOFRQGLWLRQV
should be a part of the transit agency daily service
program. Simple inspections can detect potential
problems.
3DUNYHKLFOHRQDOHYHOVXUIDFHFOHDURIWUDIÀFDQG
bystanders. Place vehicle transmission in “Park”
and engage parking brake. Deploy lift to ground
level. Provide adequate work space around fullyGHSOR\HGOLIW3HUIRUPVSHFLÀHGPDLQWHQDQFHDQG
lubrication procedures (position lift as required).
3XPS0RGXOH:KHQFOHDQLQJWKHH[WHULRURI
WKHSXPSPRGXOHÀUVWGLVFRQQHFWWKHXQLWIURP
LWVSRZHUVRXUFH'RQRWXVHOLTXLGFOHDQHUV
DHURVROVDEUDVLYHSDGVVFRXULQJSRZGHUVRU
VROYHQWVVXFKDVEHQ]LQHRUDOFRKRO8VHD
soft cloth lightly moistened with a mild detergent
solution. Ensure the surface cleaned is fully dry
before reconnecting power.
Other Components: Clean components and
the surrounding area before applying lubricants.
Clean only with mild detergent and water. Do not
clean with solvents. Allow the lift to dry thoroughly
DQGDSSO\OXEULFDQWVDVVSHFLÀHGDIWHUHYHU\
cleaning.
LPS2 General Purpose Penetrating Oil is recommended where Light Oil is called out. Use of
improper lubricants can attract dirt or other contaminants which could result in wear or damage to
components. Platform components
H[SRVHGWRFRQWDPLnants when lowered
to the ground may
UHTXLUHH[WUDDWWHQtion.
WARNING
Maintenance and
lubrication procedures
must be performed as
VSHFLÀHGE\DQ
authorized service
technician. Failure to
do so may result in
serious bodily injury
and/or property
damage.
Perform maintenance and lubrication procedures at
the scheduled intervals according to the
number of cycles.
When servicing the
OLIWDWWKHUHFRPPHQGHGLQWHUYDOVLQVSHFWLRQDQG
OXEULFDWLRQSURFHGXUHVVSHFLÀHGLQWKHSUHYLRXV
sections should be repeated.
These intervals are a general guideline for scheduling maintenance procedures and will vary acFRUGLQJWROLIWXVHDQGFRQGLWLRQV/LIWVH[SRVHGWR
VHYHUHFRQGLWLRQV ZHDWKHUHQYLURQPHQWFRQWDPLQDWLRQKHDY\XVDJHHWF PD\UHTXLUHLQVSHFWLRQ
and maintenance procedures to be performed
PRUHRIWHQWKDQVSHFLÀHG
Records of maintainence and service procedures
should be maintained.
Discontinue lift use if maintenance and lubrication
SURFHGXUHVDUHQRWSURSHUO\SHUIRUPHGRULIWKHUH
LVDQ\VLJQRIZHDUGDPDJHRULPSURSHURSHUDWLRQ&RQWDFW\RXUDXWKRUL]HGUHSUHVHQWDWLYH
Page 13
Maintenance and Lubrication
Lubrication Diagram
Drive Chain and Rollers
LO
Drive Chain
Release Latch
SG
Eccentric
Shaft
Rollers
(bearings)
LO
Hydraulic
Cylinder
Pivot
Points
LO
LIFT
UP
LIFT
DOWN
STOW
LIFT
E
DOOR
CLOS
Hydraulic
Cylinder
Pivot
Points
LO
81812
Torque
Tube
Pivot
Points
LO
Lifting Arm
Pivot Points
Rolling
LO
Horizontal
Carriage Tube
Eccentric
Slot Area
Shaft and
DE
Carriage
Rollers
(bearings)
LO
WAR
NIN
G
Platform Cable-activated
Manual Release System
Push
manu T-han
and ally dle
lock out movein fully
to
Failurbefore
engagplatfo and
resulte to drivine rm
deplo in lock gplatfo in
uninteplatfovehicrm
platfoymen
resultrm t. nded rm le.
may
and/o in deploUnint platfo
seriouymenended rm
r prope
s t may
rty bodily
dama injury
Do
ge.
not
remo
ve!
81823
Torque Tube
Pivot Points
LO
UV
L
Roll Stop
Detent Pin
LO
Lifting Arm
Pivot Points
LO
Bridge Plate
Linkage
Pivot Points
LO
Bridge Plate
Hinge
Pivot Points
LO
Eccentric
Shaft and
Carriage
Rollers
(bearings)
LO
Roll Stop
and
Lower Closure
Pivot Points
LO
See the Maintenance/Lubrication Schedule for recommended applications per number of cycles.
Lubricant
Type
6SHFLÀHG UHFRPPHQGHG Lubricant
/LJKW3HQHWUDWLQJ2LO
/36*HQHUDO3XUSRVH
(30 weight or equivalent)
Penetrating Oil
6WDLQOHVV6WLFN
'RRU(DVH
DE - Door-Ease
Style (tube)
Stick (tube)
6\QWKHWLF*UHDVH
0RELOWHPS6+&
SG - Synthetic Grease
(Multipurpose)
LO - Light Oil
Page 14
$YDLODEOH
Amount
R]
Aerosol Can
R]
R]
Tube
%UDXQ
Part No.
15807
15806
28598
Maintenance and Lubrication
750
Cycles
Roll stop and lower closure pivot
points (2)
Apply Light Oil - See Lubrication
Diagram
Inspect roll stop and lower closure for
proper operation
Correct or replace damaged parts.
Inspect lower closure gasket
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
Roll stop detent pin
Apply Light Oil - See Lubrication
Diagram
Roll stop latch spring
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
Bridge plate hinge pivot points
Apply Light Oil - See Lubrication
Diagram
Bridge plate linkage pivot points
Apply Light Oil - See Lubrication
Diagram
Lifting arm pivot points and rollers
(bearings)
Apply Light Oil - See Lubrication
Diagram
,QVSHFWOLIWIRUZHDUGDPDJHRUDQ\
abnormal condition
Correct as needed.
Inspect lift for rattles
Correct as needed.
Check drive chain tension.
Pull out and lock manual release cable.
Adjust chain tension as needed. See
Drive Chain Adjustment.
Inspect bridge plate and linkage for:
‡3URSHURSHUDWLRQ
‡3RVLWLYHVHFXUHPHQW
‡:HDURUGDPDJH
‡3URSHUDGMXVWPHQW
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
See Floor Level and Bridge Plate
Adjustment Instructions.
Check carriage ride height in
housing
Adjust as needed. See Carriage Ride
Height Adjustment.
Check stow height/lifting arm
alignment
/LIWLQJDUPVVKRXOGEHKRUL]RQWDO
aligned with each other and aligned with
carriage. Adjust as needed. See Below
Stow Switch.
Inspect wiring harnesses for
VHFXUHPHQWZHDURURWKHUGDPDJH
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
Check lower pan securement
5HVHFXUHUHSODFHGDPDJHGSDUWVRU
correct as needed.
Torque tube pivot points
(6 places)
Apply Light Oil - See Lubrication
Diagram
Page 15
Maintenance and Lubrication
1500
Cycles
Page 16
Carriage rollers (bearings)
Apply Light Oil - See Lubrication
Diagram
Eccentric shaft rollers (bearings)
Apply Light Oil - See Lubrication
Diagram
5ROOLQJKRUL]RQWDOFDUULDJHWXEHVORW
area
Apply Door-Ease - See Lubrication
Diagram. Apply to the surface area
DURXQGERWKVORWVDQGZLSHRIIH[FHVV
Hydraulic cylinder pivot points (4 per
cylinder)
Apply Light Oil - See Lubrication
Diagram
Drive chain and chain rollers
Apply Light Oil - See Lubrication
Diagram
Drive chain release latch mechanism
Apply Synthetic Grease - See
Lubrication Diagram
'HSOR\OLIWUHPRYHXSSHUSDQDQGEORZ
out housing and clean housing tracks.
8VHFRPSUHVVRUDQGQR]]OHWRUHPRYH
all debris from housing. Use clean cloth
and solvent to clean tracks.
&KHFNGULYHFKDLQWHQVLRQHUMDPQXWV
and connecting link for securement
and/or misalignment.
Correct or replace damaged parts
and/or relubricate. See Drive Chain
Adjustment.
Inspect drive chain release latch
PHFKDQLVPIRUSURSHURSHUDWLRQ
SRVLWLYHVHFXUHPHQWZHDURURWKHU
damage.
Correct or replace damaged parts and/
or relubricate.
Inspect platform cable-activated
manual release system (T-handle/cable
assembly and carriage movement).
Ensure T-handle release and cable
assembly operate properly. Ensure
FDUULDJHFDQEHPDQXDOO\H[WHQGHGDQG
retracted freely.
Inspect limit switches and cams for
securement and proper adjustment
5HVHFXUHUHSODFHRUDGMXVWDVQHHGHG
See Switch Adjustment.
,QVSHFWFDUULDJHOLIWLQJDUPDQG
eccentric shaft rollers (bearings) for
ZHDURUGDPDJHSRVLWLYHVHFXUHPHQW
and proper operation
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
,QVSHFWH[WHUQDOVQDSULQJV HFOLSV ‡&DUULDJHUROOHUEHDULQJV ‡/RZHUOLIWLQJDUPSLQV ‡%ULGJHSODWHSLYRWSLQ ‡(FFHQWULFVKDIWWUDFNUROOHU
bearing (4)
‡+DQGUDLOSLYRWSLQV ‡5ROOVWRSDFWXDWRU ‡+\GUDXOLFF\OLQGHUSLQV 5HVHFXUHUHSODFHGDPDJHGSDUWV
lubricate or correct as needed.
Inspect lower lifting arm pins for wear
RUGDPDJHSRVLWLYHVHFXUHPHQWDQG
proper adjustment
5HVHFXUHUHSODFHGDPDJHGSDUWV
lubricate or correct as needed. See
Carriage Ride Height Adjustment.
Maintenance and Lubrication
1500
Cycles
4500
Cycles
Consecutive
750 Cycle
Intervals
Lift
Disposal
Procedure
,QVSHFWHFFHQWULFVKDIWSLQVEHDULQJ
PRXQWLQJVFUHZZDVKHUVDQG
securement hardware for wear or
GDPDJHSRVLWLYHVHFXUHPHQWDQG
proper operation
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
Inspect torque tube cams for
VHFXUHPHQWZHDURUGDPDJH
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
Inspect housing cam brackets for
VHFXUHPHQWZHDURUGDPDJH
7LJKWHQUHSDLURUUHSODFHLIQHHGHG
,QVSHFWF\OLQGHU V KRVHVÀWWLQJVDQG
K\GUDXOLFFRQQHFWLRQVIRUZHDUGDPDJH
or leaks
5HVHFXUHUHSDLURUUHSODFHLIQHHGHG
Inspect power cable
5HVHFXUHUHSDLURUUHSODFHLIQHHGHG
Inspect handrails for securement
5HVHFXUHUHSDLURUUHSODFHLIQHHGHG
Hydraulic Fluid (Pump) - Check level.
Notice: Fluid should be changed if
there is visible contamination. Inspect
WKHK\GUDXOLFV\VWHP F\OLQGHUKRVHV
ÀWWLQJVVHDOVHWF IRUOHDNVLIÁXLGOHYHO
is low.
8VHDYLDWLRQÁXLGRQO\ SDUW
5 'RQRWPL[ZLWK'H[WURQ,,,
RURWKHUK\GUDXOLFÁXLGV&KHFNÁXLG
level with platform lowered fully. Fill
WRPD[LPXPÁXLGOHYHOLQGLFDWHGRQ
UHVHUYLRU VSHFLÀHGRQGHFDO 'RQRW
RYHUÀOO,IÁXLGOHYHOGHFDOLVQRWSUHVHQW
- measure 22 mm (7/8") from the bottom
RIWKHÀOOWXEHWRORFDWHÁXLGOHYHO
Inspect lifting arm bushings and pivot
pins for visible wear or damage
Replace if needed.
Inspect roll stop pivot pin mounting
bolts (2)
Tighten or replace if needed
Mounting
Check to see that the lift is securely
anchored to the vehicle and there are
QRORRVHEROWVEURNHQZHOGVRUVWUHVV
fractures.
Decals and Antiskid
5HSODFHGHFDOVLIZRUQPLVVLQJRU
illegible. Replace antiskid if worn or
missing.
5HSHDWDOOSUHYLRXVO\OLVWHGLQVSHFWLRQ
lubrication and maintenance procedures
at 750 cycle intervals.
5HWXUQOLIWWRDQDXWKRUL]HGGHDOHUIRUGUDLQLQJRIWKHK\GUDXOLFV\VWHP
2. Transport lift to a recycling center for recycling.
Page 17
Troubleshooting Diagnosis Chart
36513
36514
WARNING
Troubleshooting and
repair procedures
must be performed
DVVSHFLÀHGE\DXthorized service personnel only. Failure
to do so may result
in serious bodily
injury and/or property
damage.
FUNCTION
1.00
NO
OPERATION
2.00
PUMP RUNS
BUT WILL
NOT LIFT
PLATFORM
Page 18
If a problem occurs with your
OLIWGLVFRQWLQXHRSHUDWLRQLPPHGLDWHO\'RQRWDWWHPSWUHSDLUV
yourself. Contact your sales
representative. The cause of
the problem can be determined
by locating the lift function and
related symptom in the Troubleshooting Diagnosis Charts. The
VSHFLÀFFDXVHDQGUHPHG\FDQ
then be determined by process of
elimination.
A Electrical Schematic and Hydraulic Diagram are provided to
aid in troubleshooting.
$5HSDLU3DUWVVHFWLRQZLWKH[ploded views and corresponding
parts lists is also provided. Correct the problem if possible. If the
SUREOHPFRQWLQXHVFRQWDFW\RXU
sales representative.
POSSIBLE CAUSE
REMEDY
1.11 Low Battery
Vehicle engine must be running during lift operation. Check condition of vehicle battery.
1.12 Bad ground
Check for good ground between vehicle chas
sis and aluminum manifold on power pack.
1.13 Poor plug connections
Check all plugs for proper contact.
1.14 Blown fuse
Check inline fuse on “24 V” wire from P.C.
board. Check P.C. board mounted fuse. Check
for power on terminal 8 of terminal block on
P.C. board.
1.15 Defective circuit breaker
Reset or replace if necessary.
1.16 Improper terminal block wiring
Check for proper wiring of terminal block.
2.11 Hydraulic valve open
Flush valve by operating manual override
switches UP and DOWN at same time for 4 to 5
seconds several times.
2.12 Manual valve open
Close manual valve. Flush valve by running
UP with manual override. Open valve 4 to 5
seconds several times.
3XPSPRXQWHGKRUL]RQWDO
Power pack must be mounted vertically.
2.14 No oil (low)
&KHFNÁXLGOHYHO
2.15 Hydraulic hose not connected
Check hose connection between pump and
cassette.
Troubleshooting Diagnosis Chart
FUNCTION
3.00
PUMP DOES NOT
RUN WITH
MANUAL
OVERRIDE
OR
HAND-HELD
PENDANT
4.00
LIFT WILL
GO UP WITH
OVERRIDE
SWITCH BUT
NOT WITH
HAND-HELD
PENDANT
5.00
LIFT WILL
NOT GO
DOWN WITH
MANUAL
OVERRIDE
OR WITH
HAND-HELD
PENDANT OR
GOES DOWN
SLOWLY
OR DRIFTS
DOWN BY
ITSELF
6.00
LIFT WILL GO
DOWN WITH
OVERRIDE
BUT NOT WITH
HAND-HELD
PENDANT
7.00
LIFT WILL NOT
GO OUT WITH
OVERRIDE OR
HAND-HELD
PENDANT
POSSIBLE CAUSE
REMEDY
3.11 Up Solenoid
Check for power on pump “T” wire going to
solenoid.
3.12 Bad power and ground
See 1.00
4.11 FULL OUT diagnostic LED
not illuminated
Check full out switch for proper operation/adjustment. Replace or adjust as necessary.
4.12 Hand-held pendant not working
properly
Check for UP diagnostic LED when hitting UP
EXWWRQRQKDQGFRQWURO5HSODFHFRQWUROER[DV
necessary.
4.13 See 12.0
5.11 Hydraulic down valve bad
Check for power on valve ”T” wire going to solenoid when pushing manual override or remote
button. Replace if necessary.
5.12 Dirty down valve (clogged)
Flush valve by pushing manual override up and
down buttons at same time for 4 to 5 seconds
several times.
6.11 FULL OUT diagnostic LED not
illuminated.
Check for proper operation of Full Out switch
with diagnostic LED. Replace or adjust switch
as necessary.
6.12 See 12.0
7.11 Defective circuit breaker
Reset or replace if necessary.
7.12 No power on terminal 8
Check vehicle door full open switch and wiring.
7.13 Interlock circuit incomplete
Verify interlock installation
7.14 Poor plug connections
&KHFNKDUQHVVFRQQHFWLRQV((%DQG%
7.15 Bad in/out motor
Check power at motor. Replace motor if necessary.
7.16 Bad power and ground
See 1.00
Page 19
Troubleshooting Diagnosis Chart
FUNCTION
POSSIBLE CAUSE
REMEDY
8.00
LIFT WILL NOT
STOW WITH
HAND-HELD
PENDANT
8.11 Faulty Below Stow switch.
BELOW STOW (BELOW) diagnostic LED not illuminated
9.00
ROLL STOP WILL
NOT OPERATE
UP OR DOWN
WITH
HAND-HELD
PENDANT OR
OVERRIDES
9.11 Ground Sensor pressure switch
9.13 Hydraulic poppet valve bad
Check for power on “BAR DN” wire going to solenoid when pushing manual override or remote
button while platform is on the ground. Replace
if necessary.
Notice: Down and
Barrier Down
override switches
must be pressed at
same time to lower
roll stop.
9.14 Dirty poppet valve (clogged)
Replace
9.11 Defective circuit breaker
Reset or replace if necessary.
9.13 Bad relay(s)
Check Barrier Up and Barrier Down power
relays. Replace if necessary.
10.11 Hand-held pendant not
working properly
Check for UP diagnostic LED when hitting UP
EXWWRQRQKDQGFRQWURO5HSODFHFRQWUROER[DV
necessary.
10.00
ROLL STOP
OPERATES
WITH
OVERRIDES
BUT WILL NOT
GO UP WITH
HAND-HELD
PENDANT
11.00
ROLL STOP
OPERATES
WITH
OVERRIDES
BUT WILL NOT
GO DOWN WITH
HAND-HELD
PENDANT
12.00
SWITCHES
DO NOT
ACTIVATE
LED(S)
Page 20
Check for proper operation of Below Stow
switch. Replace or adjust switch as necessary.
8.12 See 12.0
Reset or replace if necessary.
9.12 See 5.0
10.12 See 12.0
11.11 GROUND SENSOR (GND SENS)
diagnostic LED not illuminated
Check Ground Sensor pressure transducer.
Replace or adjust as necessary.
11.12 BELOW STOW (BELOW)
diagnostic LED not illuminated
Check Below Stow switch for proper operation.
Replace or adjust as necessary.
11.13 FULL OUT diagnostic LED
not illuminated
Check Full Out switch for proper operation. Replace or adjust as needed.
11.14 See 12.0
12.11 Improper terminal block wiring
&KHFNWHUPLQDOEORFNIRUFRUUHFWZLULQJFRQÀJXration.
12.12 No power going to switches
&KHFNSRZHURQFRQQHFWRU$SLQVDQG
12.13 Faulty wiring
Check continuity of wires from switches to connector A2.
12.14 Faulty connections
Check for proper connections on each switch
and on each connector on the harnesses.
Replace contact if necessary. See diagram at
right.
Troubleshooting Diagnosis Chart
13.00
DOORS DO
NOT OPEN
13.11 Faulty wiring
Check for proper wiring to door openers.
CONTACT REMOVAL
1. Remove orange wedge using
needle nose pliers or a hook
shaped wire to pull wedge straight
out.
7RUHPRYHWKHFRQWDFWVJHQWO\
SXOOZLUHEDFNZDUGVZKLOHDW
the same time releasing the lock
LQJÀQJHUE\PRYLQJLWDZD\IURP
the contact with a screwdriver.
+ROGWKHUHDUVHDOLQSODFHDV
removing the contact will displace
the seal
Page 21
Page 22
UVL855R (12V) Lift Electrical Schematic
DOOR CLOSE
SWITCH
PRESSURE
SWITCH
NO
NO
C
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
NOT USED
NOT USED
NOT USED
NOT USED
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
POWER PACK / LIFT HOUSING
HARNESS #73910A-800
RD
BAR DN
SW PWR
A
B
C
NOT USED
OR-0.823-18
BU-0.823-18
A
B
C
A
B
C
RD
BK
BK-0.326-22
RD-0.326-22
RD-0.823-18
GND
VALVE T
PUMP T
12V
A1
1
2
3
4
5
6
7
8
9
10
11
12
UVL
REMOTE
CONTROL
CIRCUIT
BREAKER
(Manual Reset)
15A
Q1
DESCRIPTION
DOWN
SOLENOID
BU-0.518-20
BAT.
WH-3.31-12
1 2 3 4 5 6
FRAME GROUND
1 2 3 4 5 6
CIRCUIT BREAKER
P1
CONNECTORS
JUNCTION
GROUND
MOTOR
SOLENOID
V1
V2
BU-1.31-16
WH-3.31-12
GROUND
WH-3.31-12
STOW
CU-0.518-20 CU-0.518-20
DOWN
UP
WH-0.823-18
BK-0.823-18
OR-0.823-18
GN-0.823-18
RD-0.823-18
NO
RELAY
SOLENOID
86
85
87
30
87A
Y2
RD-33.6-2
HYDRAULIC
PUMP MOTOR
SOLENOID OR RELAY
BK-33.6-2
M1
NO
C
GROUND
MICROSWITCH
NOTICE: 5
CIRCUIT
BREAKER
FUSE
NC
NOTICE
1) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS.
BK
BK-13.3-6
M
SWITCH
NC
WH
BK-13.3-6
MOTOR
M
C
BK
GROUND
Y1
SYMBOL
A
B
C
GN-1.31-16
OR-1.31-16
BK-1.31-16
F2
5A
P2
BAR DN
S10
BK-3.31-12
OR-1.31-16
FUSE
AUX.
A2
CLOSE
BK
M
BK-3.31-12
OR-1.31-16
BU-1.31-16
RD-3.31-12
WH-3.31-12
OR-1.31-16
GND
VALVE T
PUMP T
12V
12V PWR
80A
RD-33.6-2
DIODE
RD-33.6-2
AUX.
Q2
BAT.
2) ALL WIRES AND COMPONENTS OPERATE AT 12 VOLTS DC.
N2
WH
RD
BK
WH
RD
BK
3) WIRE IDENTIFICATION: WIRE COLOR - WIRE SIZE IN MM2 - WIRE SIZE IN AWG
4) A LIFT ON/OFF POWER SWITCH MUST BE INSTALLED. USE BRAUN SWITCH
#36678KS OR CE EQUIVALENT. BLACK JUMPER WIRE MUST BE REMOVED FROM
SOCKETS 8 AND 11 WHEN INSTALLING POWER SWITCH CIRCUIT.
5) A 80A CIRCUIT BREAKER MUST BE INSTALLED. USE BRAUN CIRCUIT BREAKER
#85804A OR CE EQUIVALENT.
6) AN E-STOP SWITCH WITH 3A INLINE FUSE MUST BE INSTALLED. USE BRAUN E-STOP
SWITCH KIT #36679KS OR CE EQUIVALENT.
Use caution when working on components
inside pump module. An available energy level
of over 240 VA creates an energy hazard.
BATTERY
POSITIVE
TERMINAL
(12V)
BU-0.518-20
Q1
RD-0.823-18
NOT USED
BK-0.823-18
NOT USED
NOT USED
YL / RD-0.823-18
GN / RD-0.823-18
NOT USED
NOT USED
TN-0.823-18
VT-0.823-18
WH / TN-0.823-18
K7
BU-1.31-16
C1
K6
VALVE T
K5
OR-1.31-16
K4
RD-3.31-12
I
P
G
F
O
R
PUMP T
HC PWR
HC UP
HC DOWN
HC STOW
HC CLOSE
HC GND
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
BU-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BK-1.31-16
1
2
3
4
5
6
C2
GN-1.31-16
OR-1.31-16
RD-1.31-16
M3
O2
1
2
N1
F1
1
2
3
4
5
6
CU-0.518-20
SAFETY
GND SENS
FULL OUT
NOT FULL OUT
BELOW STOW
1
2
RD-0.823-18
B1
BK-1.31-16
BARRIER ACTUATOR
MOTOR
RD-0.823-18
BK-0.823-18
E-STOP
SWITCH
BK-0.823-18
BU-1.31-16
M1
NOT USED
RD-1.31-16
BK-1.31-16
L1
RD
BAR UP PWR
BAR DN PWR
F3
S6
WIRED HAND-HELD CONTROL #73946A-100-1
BU / BK-1.31-16
OR / BK-1.31-16
GN / BK-1.31-16
GN-1.31-16
OR-1.31-16
RD-1.31-16
3A
WH-1.31-16
RD-1.31-16
WH-1.31-16
BK-1.31-16
WH-1.31-16
RD-1.31-16
BK-1.31-16
WH-1.31-16
BK-1.31-16
RD-1.31-16
WH-1.31-16
RD-1.31-16
BK-1.31-16
M2
A
B
C
K1
BK-1.31-16
O1
RD-0.823-18
BK-0.823-18
OR-0.823-18
BU-0.823-18
L2
WH
RD
BK
1
2
3
4
S5
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
BK / WH-1.31-16
F2
1
2
3
4
RD-0.823-18
BK-0.823-18
A
B
C
OR / BK-1.31-16
NOT USED
BK-1.31-16
BK / WH-1.31-16
NOT USED
BK-1.31-16
BK-1.31-16
CARRIAGE / PLATFORM
HARNESS #75930A
RD / WH-1.31-16
GN / WH-1.31-16
RD / BK-1.31-16
BK-1.31-16
A
B
C
J1
NOT USED
GN / BK-1.31-16
BK-1.31-16
I1
BU / BK-1.31-16
NOT USED
BK-1.31-16
H1
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
NOT USED
BU-1.31-16
WH-1.31-16
BK-1.31-16
RD / BK-1.31-16
GN / WH-1.31-16
RD / WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / W-1.31-16
BK-1.31-16
WH-1.31-16
SW PWR
BAR DN
BAR DN PWR
BAR UP PWR
K2
H2
G1
S4
A
B
C
G2
IGN PWR
SW PWR
LIFT OUT
FLOOR LVL
FLOOR IN
SAFETY
GND SENS
FULL OUT
NOT FULL OUT
BELOW STOW
S3
NC
NC
NC
GN-0.823-18
NC
RD-0.823-18
GN-0.823-18
BK-0.823-18
RD-1.31-16
BK-1.31-16
S2
WH-1.31-16
RD-1.31-16
BK-1.31-16
WH-1.31-16
BK-1.31-16
RD-1.31-16
WH-1.31-16
RD-1.31-16
BK-1.31-16
BK-1.31-16
RD / BK-1.31-16
GN / WH-1.31-16
RD / WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
BK-1.31-16
WH-1.31-16
NC
C
C
C
C
S1
NO
NO
NO
NO
WH-1.31-16
SW PWR
BAR DN
BAR DN PWR
BAR UP PWR
BELOW STOW
FULL OUT
NOT FULL OUT
LIFT OUT
GND SENS
SAFETY
FLOOR IN
FLOOR LVL
SW PWR
IGN PWR
FLOOR LVL
BELOW STOW
FULL OUT
GND SENS
C
BK-2.08-14
NOTICE: 6
UVL
PC
BOARD
#73900LFCE-12V
BAR UP
BAR DN
LIFT OUT
LIFT IN
FUSE
NOTICE: 4
RD-0.823-18
S7
RD-3.31-12
M2
BK-1.31-16
NO
WH-3.31-12
WH-3.31-12
WH-3.31-12
WH-3.31-12
LIFT POWER
SWITCH
F1
LIFT HOUSING / CARRIAGE
HARNESS #75920A-06
LIFT OUT
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
1
2
3
4
5
6
7
8
BK0.823-18
BK-0.823-18
5A
BK-1.31-16
M
1
2
3
4
5
6
7
8
BK-0.823-18
FUSE
IN-OUT
MOTOR
OR-1.31-16
A1
B2
E2
E1
BEEP/FL 1
DOOR CL 2
OPEN 3
PRESSURE 4
INTERLK 5
SAFETY 6
H.C. PWR IN 7
12V OUT 8
IGN PWR IN 9
FLOOR LVL 10
FULL OPEN 11
CLOSE 12
NC
BK-2.08-14
A2
N
H
J
E
Q
D
A
C
M
K
B
L
BK-0.823-18
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
WH / BK-1.31-16
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10 10
11 11
12 12
S9
BU-1.31-16
1
2
3
4
5
6
7
8
9
10
11
12
BAR DN
GND SENS
SAFETY
FLOOR IN
FLOOR LVL
BAR UP PWR
BAR DN PWR
MOTOR OUT PWR
MOTOR IN PWR
MOTOR IN PWR
MOTOR OUT PWR
BAR DN PWR
BAR UP PWR
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
NOT USED
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
12V PWR
1
2
3
4
5
6
7
8
9
10
11
12
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
RD-0.823-18
GN / WH-1.31-16
RD / WH-1.31-16
BK-1.31-16
RD / BK-1.31-16
GN / WH-1.31-16
RD / WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
BK-1.31-16
WH-1.31-16
BK-1.31-16
OR-1.31-16
D2
SW PWR
IGN PWR
BELOW STOW
FULL OUT
NOT FULL OUT
LIFT OUT
WH-3.31-12
D1
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
NOT USED
NOT USED
NOT USED
NOT USED
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
NOT USED
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
1
2
3
4
5
6
7
8
9
10
11
12
PUMP T
1
2
3
4
5
6
7
8
9
10
11
12
WH-3.31-12
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
NOT USED
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
BAR DN
GND SENS
SAFETY
FLOOR IN
FLOOR LVL
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
BK-1.31-16
WH-1.31-16
BK-1.31-16
RD / BK-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
SW PWR
IGN PWR
BELOW STOW
FULL OUT
NOT FULL OUT
LIFT OUT
REMOTE CONTROL Y-HARNESS #73941A-1
BK-1.31-16
RD-0.823-18
GN-0.823-18
OR-0.823-18
BK-0.823-18
WH-0.823-18
NOT USED
BK-1.31-16
C
NC
S8
RD-33.6-2
UVL855R24 (24V) Lift Electrical Schematic
DOOR CLOSE
SWITCH
PRESSURE
SWITCH
NO
NO
C
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
NOT USED
NOT USED
NOT USED
NOT USED
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
POWER PACK / LIFT HOUSING
HARNESS #73910A-800
SAFETY
GND SENS
FULL OUT
NOT FULL OUT
BELOW STOW
1
2
NOT USED
OR-0.823-18
BU-0.823-18
A
B
C
A
B
C
RD
BK
K7
BK-0.326-22
RD-0.326-22
BK-0.823-18
A1
UVL
REMOTE
CONTROL
5A
CIRCUIT
BREAKER
(Manual Reset)
15A
AUX.
A2
NOT USED
RD-1.31-16
BK-1.31-16
Q1
DOWN
SOLENOID
BU-0.518-20
BAT.
Y1
DESCRIPTION
WH-3.31-12
WH-1.31-16
SYMBOL
1 2 3 4 5 6
FRAME GROUND
1 2 3 4 5 6
CIRCUIT BREAKER
P1
CONNECTORS
JUNCTION
GROUND
MOTOR
SOLENOID
V1
V2
BU-1.31-16
WH-3.31-12
GROUND
STOW
CU-0.518-20 CU-0.518-20
DOWN
UP
WH-0.823-18
BK-0.823-18
OR-0.823-18
GN-0.823-18
RD-0.823-18
NO
RELAY
SOLENOID
86
85
87
30
87A
Y2
RD-33.6-2
HYDRAULIC
PUMP MOTOR
SOLENOID OR RELAY
BK-33.6-2
M1
NO
C
GROUND
MICROSWITCH
NOTICE: 5
CIRCUIT
BREAKER
FUSE
NC
NOTICE
1) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS.
BK
BK-13.3-6
M
SWITCH
NC
WH
BK-13.3-6
MOTOR
M
C
BK
F2
FUSE
PUMP T
1
2
3
4
5
6
7
8
9
10
11
12
GROUND
OR-1.31-16
RD-0.823-18
NOT USED
BK-0.823-18
NOT USED
NOT USED
YL / RD-0.823-18
GN / RD-0.823-18
NOT USED
NOT USED
TN-0.823-18
VT-0.823-18
WH / TN-0.823-18
P2
BAR DN
S10
BK-3.31-12
OR-1.31-16
BU-1.31-16
WH-1.31-16
CLOSE
BK
M
GND
VALVE T
PUMP T
24V
60A
RD-33.6-2
DIODE
RD-33.6-2
AUX.
Q2
BAT.
2) ALL WIRES AND COMPONENTS OPERATE AT 24 VOLTS DC.
N2
WH
RD
BK
WH
RD
BK
3) WIRE IDENTIFICATION: WIRE COLOR - WIRE SIZE IN MM2 - WIRE SIZE IN AWG
4) A LIFT ON/OFF POWER SWITCH MUST BE INSTALLED. USE BRAUN SWITCH
#36678KS OR CE EQUIVALENT. BLACK JUMPER WIRE MUST BE REMOVED FROM
SOCKETS 8 AND 11 WHEN INSTALLING POWER SWITCH CIRCUIT.
5) A 60A CIRCUIT BREAKER MUST BE INSTALLED. USE BRAUN CIRCUIT BREAKER
#85804A24 OR CE EQUIVALENT.
6) AN E-STOP SWITCH WITH 3A INLINE FUSE MUST BE INSTALLED. USE BRAUN E-STOP
SWITCH KIT #36679KS OR CE EQUIVALENT.
Use caution when working on components
inside pump module. An available energy level
of over 240 VA creates an energy hazard.
BATTERY
POSITIVE
TERMINAL
(24V)
BU-0.518-20
K6
BK-3.31-12
OR-1.31-16
BU-1.31-16
RD-3.31-12
WH-3.31-12
Q1
GN-1.31-16
OR-1.31-16
RD-1.31-16
M3
O2
1
2
K5
GND
VALVE T
PUMP T
24V
24V PWR
OR-1.31-16
K4
C1
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
A
B
C
I
P
G
F
O
R
BU-1.31-16
C2
HC PWR
HC UP
HC DOWN
HC STOW
HC CLOSE
HC GND
WH-3.31-12
WH
RD
BK
Page 23
BAR DN
SW PWR
WH-1.31-16
BU-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BK-1.31-16
1
2
3
4
5
6
BU-1.31-16
M1
RD
RD
N1
F1
1
2
3
4
5
6
BK-1.31-16
BARRIER ACTUATOR
MOTOR
RD-0.823-18
BK-0.823-18
RD-0.823-18
B1
CU-0.518-20
O1
BAR UP PWR
BAR DN PWR
E-STOP
SWITCH
BK-0.823-18
S6
WIRED HAND-HELD CONTROL #73946A-100-1
F2
3A
VALVE T
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
BK / WH-1.31-16
BU / BK-1.31-16
OR / BK-1.31-16
GN / BK-1.31-16
GN-1.31-16
OR-1.31-16
RD-1.31-16
BK-2.08-14
F3
A
B
C
A
B
C
A
B
C
L1
BK-1.31-16
WH-1.31-16
BK-1.31-16
RD-1.31-16
WH-1.31-16
RD-1.31-16
BK-1.31-16
WH-1.31-16
BK-1.31-16
WH-1.31-16
RD-1.31-16
BK-1.31-16
M2
GN-1.31-16
OR-1.31-16
BK-1.31-16
OR / BK-1.31-16
NOT USED
BK-1.31-16
BK-1.31-16
S5
L2
K1
NOT USED
GN / BK-1.31-16
BK-1.31-16
J1
NC
S4
RD-1.31-16
GN-0.823-18
RD-0.823-18
BK-0.823-18
A
B
C
A
B
C
A
B
C
A
B
C
I1
BU / BK-1.31-16
NOT USED
BK-1.31-16
H1
BK / WH-1.31-16
NOT USED
BK-1.31-16
C
NC
NC
S3
A
B
C
A
B
C
A
B
C
NO
K2
CARRIAGE / PLATFORM
HARNESS #75930A
RD-0.823-18
BK-0.823-18
OR-0.823-18
BU-0.823-18
BELOW STOW
C
C
NC
H2
A
B
C
NOT USED
BU-1.31-16
WH-1.31-16
BK-1.31-16
RD / BK-1.31-16
GN / WH-1.31-16
RD / WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / W-1.31-16
BK-1.31-16
WH-1.31-16
SW PWR
BAR DN
BAR DN PWR
BAR UP PWR
IGN PWR
SW PWR
LIFT OUT
FLOOR LVL
FLOOR IN
SAFETY
GND SENS
FULL OUT
NOT FULL OUT
BELOW STOW
1
2
3
4
NO
NO
RD-0.823-18
GN-0.823-18
BK-0.823-18
RD-1.31-16
BK-1.31-16
S2
WH-1.31-16
RD-1.31-16
BK-1.31-16
RD-1.31-16
WH-1.31-16
BK-1.31-16
WH-1.31-16
RD-1.31-16
BK-1.31-16
BK-1.31-16
RD / BK-1.31-16
GN / WH-1.31-16
RD / WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
BK-1.31-16
WH-1.31-16
NC
G1
1
2
3
4
FULL OUT
C
S1
WH-1.31-16
SW PWR
BAR DN
BAR DN PWR
BAR UP PWR
BELOW STOW
FULL OUT
NOT FULL OUT
LIFT OUT
GND SENS
SAFETY
FLOOR IN
FLOOR LVL
SW PWR
IGN PWR
NO
G2
RD / WH-1.31-16
GN / WH-1.31-16
RD / BK-1.31-16
BK-1.31-16
GND SENS
FLOOR LVL
C
FUSE
NOTICE: 4
RD-0.823-18
S7
NOTICE: 6
UVL
PC
BOARD
#73900LFCE-24V-2
BAR UP
BAR DN
LIFT OUT
LIFT IN
LIFT POWER
SWITCH
RD-3.31-12
M2
BK-1.31-16
NO
WH-3.31-12
WH-3.31-12
WH-3.31-12
WH-3.31-12
BK0.823-18
BK-0.823-18
F1
LIFT HOUSING / CARRIAGE
HARNESS #75920A-06
LIFT OUT
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
1
2
3
4
5
6
7
8
BK-0.823-18
5A
BK-1.31-16
M
1
2
3
4
5
6
7
8
NC
FUSE
IN-OUT
MOTOR
OR-1.31-16
BEEP/FL 1
DOOR CL 2
OPEN 3
PRESSURE 4
INTERLK 5
SAFETY 6
H.C. PWR IN 7
24V OUT 8
IGN PWR IN 9
FLOOR LVL 10
FULL OPEN 11
CLOSE 12
A1
B2
E2
E1
N
H
J
E
Q
D
A
C
M
K
B
L
S9
BK-2.08-14
A2
RD-0.823-18
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
WH / BK-1.31-16
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10 10
11 11
12 12
RD-3.31-12
1
2
3
4
5
6
7
8
9
10
11
12
BAR DN
GND SENS
SAFETY
FLOOR IN
FLOOR LVL
BAR UP PWR
BAR DN PWR
MOTOR OUT PWR
MOTOR IN PWR
MOTOR IN PWR
MOTOR OUT PWR
BAR DN PWR
BAR UP PWR
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
NOT USED
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
24V PWR
1
2
3
4
5
6
7
8
9
10
11
12
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
RD-0.823-18
GN / WH-1.31-16
RD / WH-1.31-16
BK-1.31-16
RD / BK-1.31-16
GN / WH-1.31-16
RD / WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
BK-1.31-16
WH-1.31-16
BK-1.31-16
OR-1.31-16
D2
SW PWR
IGN PWR
BELOW STOW
FULL OUT
NOT FULL OUT
LIFT OUT
WH-3.31-12
D1
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
NOT USED
NOT USED
NOT USED
NOT USED
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
NOT USED
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
1
2
3
4
5
6
7
8
9
10
11
12
PUMP T
1
2
3
4
5
6
7
8
9
10
11
12
WH-3.31-12
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
NOT USED
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
BAR DN
GND SENS
SAFETY
FLOOR IN
FLOOR LVL
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
BK-1.31-16
WH-1.31-16
BK-1.31-16
RD / BK-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
SW PWR
IGN PWR
BELOW STOW
FULL OUT
NOT FULL OUT
LIFT OUT
REMOTE CONTROL Y-HARNESS #73941A-1
BK-1.31-16
RD-0.823-18
GN-0.823-18
OR-0.823-18
BK-0.823-18
WH-0.823-18
NOT USED
BK-1.31-16
C
NC
S8
RD-33.6-2
Hydraulic Parts List
UVL855R / UVL855R24
Item
Qty.
1
1
Pump Assembly UVL Power Pack - 12V (shown)
3XPS$VVHPEO\89/3RZHU3DFN9
0RWRU3XPS
,6
0RWRU3XPS9
,6
9DOYH´'RZQµ ZLWK6ROHQRLG 9
9DOYH´'RZQµ ZLWK6ROHQRLG 9
&ODPS5HVHUYRLU+
5
1
Reservoir Replacement Kit (Includes Item #10)
25LQJ RQO\ +DQG3XPS0RXQWLQJ
7
1
Hand Pump (Backup) with O-Rings (Includes Item #6)
87065
8
1
Handle with Grip
6FUHZ[µ$OOHQ+HDG
)LWWLQJµ0DOH137[µ%DUEHG
Description
36383
9
88188K
17206A
&ODPS+RVHµ2':RUP'ULYH
7XELQJµ[µ7\JRWKDQH&OHDU
5
3OXJµ3ODVWLF+RVH
)LWWLQJƒµ0DOH3LSH[µ%DUEHG
7XEHµ2'[µ,'3ODVWLF
3OXJµ3ODVWLF7XEH
$GDSWHUµ0DOH137[0DOH-,&ƒ
)LWWLQJ7HH0DOH-,&ƒ +RVH$VVHPEO\µ)HPDOH6ZLYHO-,&ƒ
)LWWLQJƒ0DOH25LQJ[-,&ƒ0DOH
&RXSOLQJ+\GUDXOLF4XLFN&RQQHFW[µ)HPDOH137
1LSSOH+\GUDXOLF4XLFN&RQQHFW[µ)HPDOH137
(OERZĵ1376WUHHW
1XW+H[-DP
)LWWLQJ$VVHPEO\%XON+HDG
+RVH$VVHPEO\µ)HPDOH6ZLYHO-,&ƒ
5
$
$
$
$GDSWRU+\GUDXOLF,QWHUQDO
9DOYH)ORZ&RQWURO
$GDSWRU0DOH25LQJWRµ0DOH137
)LWWLQJ7HHµ0DOH137 [µ)HPDOH137
$GDSWHUµ)HPDOH137WR0DOH137
32
1
Pressure Switch
)LWWLQJƒµ)HPDOH6ZLYHO137[0DOH-,&ƒ
&\OLQGHU89/5HWUDFWLQJ
+RVH$VVHPEO\µ)HPDOH6ZLYHO-,&ƒ
)LWWLQJ7HH0DOH-,&ƒ [)HPDOH-,&ƒ6ZLYHO
)LWWLQJƒ)HPDOH-,&ƒ6ZLYHO[0DOH-,&ƒ
+RVH$VVHPEO\µ[µ'LD
)LWWLQJƒ0DOH-,&ƒ[µ0DOH137
)LWWLQJµ)HPDOH137[0DOH-,&ƒ
41
1
Pressure Switch
87052
&ODPS+RVH
6ROHQRLG0RWRU3UHVWROLWH9 VKRZQ 6ROHQRLG0RWRU7URPEHWWD9
'LRGH$VVHPEO\8S6ROHQRLG
3RZHU&DEOH8S6ROHQRLGWR0RWRU
Page 24
73960A
1
$
$
$
Hydraulics Diagram
UVL855R / UVL855R24
1
42
43
45
44
13
11
2
12
26
35
8
18
7
11
35
Arrow must
face pump
23
10
20
28
9
3
31
27
33
30
Fr
on
tC
6
41
yli
nd
32
er
34
40
4
16
38
Arrow must
face pump
20
25
5
14
15
28
24
33
23
29
Re
ar
Cy
lin
de
r
37
34
22
21
17
36
39
19
Use caution when working on components
inside pump module. An available energy level
RIRYHU9$FUHDWHVDQHQHUJ\KD]DUG
NOTICE
Remove power from pump
module and any spark source
before working with hydraulic
ÁXLGDQGFRPSRQHQWV:HDU
proper eye protection. Use
protective gloves for prolonged
FRQWDFWZLWKK\GUDXOLFÁXLG
Page 25
UVL855R (12V) Pump Module Parts List
Item
1
8
29
47
48
57
64
Page 26
Qty.
1
1
1
1
1
2
1
Description
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+RVH$VVHPEO\'LDPHWHU[)HPDOH-,&ƒ6:6:
&RXSOLQJ+\GUDXOLF4XLFN&RQQHFW[)HPDOH137
)LWWLQJƒ0DOH-,&ƒ[0DOH137
3ODWH3RZHU3DFN0RXQWLQJ
6FUHZ[6HUUDWHG:DVKHU+HDG+H[
)LWWLQJƒ)HPDOH6ZLYHO-,&ƒ[0DOH-,&ƒ
)LWWLQJ7HH)HPDOH6ZLYHO-,&ƒ[0DOH-,&ƒ[
$GDSWHU0DOH137[0DOH-,&ƒ
6ZLWFK3UHVVXUH36,
)LWWLQJ)HPDOH137[0DOH-,&ƒ
-XPSHU$VVHPEO\*DXJH[
3XPS$VVHPEO\89/3RZHU3DFN9ROW
)LWWLQJ0DOH137[%DUEHG
&ODPS+RVH2':RUP'ULYH
7XELQJ[7\JRWKDQH&OHDU
3OXJ3ODVWLF7XEH
3OXJ3ODVWLF7XELQJ
7XEH2'[,'3ODVWLF
'LRGH$VVHPEO\8S6ROHQRLG
(\HOHW,QVXODWHG5HG
)LWWLQJƒ0DOH3LSH[%DUEHG
'LRGH$VVHPEO\'RZQ9DOYH6ROHQRLG
7HUPLQDO0DOH6SDGH)XOO\,QVXODWHG*DXJH
&LUFXLW%UHDNHU$PS0DQXDO5HVHW
6FUHZ[3DQ+HDG3KLOOLSV7KUHDG&XW
:DVKHU;;66
%XPSHU'LD[7DOO5XEEHU
Electrical Board Assembly / 12 Volt / RoHS
&KLS89/3URJUDP6WRZ/RFN
6FUHZ[6HOI7DS)ODW+HDG
%UDFNHW3&%RDUG0RXQWLQJ
6WDQGRII3&%1\ORQ
(GJH/LQHU47ULP
(GJH/LQHU47ULP
&OLS&DEOH3ODVWLF
6ROHQRLG0RWRU89/3UHVWROLWH9
&ODPS+RVH
3RZHU&DEOH8S6ROHQRLGWR0RWRU
7DJ9HQW7XEH3OXJ5HPRYDO89/ 1RW6KRZQ &DEOH7LHµ[µ:KLWH 1RW6KRZQ 7DJ&DXWLRQ'R1RW&RQQHFW5HG 1RW6KRZQ &DEOH7LHµ 1RW6KRZQ .LW)XVH5HSODFHPHQW 1RW6KRZQ )XVH$PSHUHV
5HOD\$PSHUHV9ROW
Hand Control Assembly
Pump Cover (Cover Assembly 75820A-09 Includes Items 48-55)
'HFDO89/3DWHQW 7UDGHPDUN 1RW6KRZQ 'HFDO(OHFWULFDO&RPSRQHQWV/LIW,QWO89/ 1RW6KRZQ 'HFDO)XVH6SHFLÀFDWLRQV,QWO89/ 1RW6KRZQ 'HFDO(OHFWULFDO&RPSRQHQWV0RGXOH,QWO89/ 1RW6KRZQ 'HFDO+D]DUG(OHFWULFDO6KRFN,QWO3LFWRUDO 1RW6KRZQ 'HFDO:DUQ'DPDJH&RQWURO%RDUG(6' 1RW6KRZQ 'HFDO0DQXDO2SHUDWLRQ89/ 1RW6KRZQ 6FUHZ[3DQ+HDG3KLOOLSV
Clamp-Spring-Pump Handle
6FUHZ[)ODW+HDG3KLOOLSV
:DVKHU)ODW
1XW+H[
+DQGOH3XPS
%UDFNHW3RZHU3DFN0RXQWLQJ
:DVKHU([WHUQDO6WDU7RRWK/RFN
Ground Cable - Black
Part No.
$5
32785A-106
$
87587
$
5
5
$
$
73900RLFCE-12V
1:
5
5
.
73946A-100-1
75820-09
12350
$
68874
UVL855R (12V) Pump Module Diagram
38
16
20
15
"PUMP T" WIRE
ON ELECTRICAL
BOARD
17
18
15
56
48
39
TO DOWN
VALVE
14
6
"VALVE T" WIRE
ON ELECTRICAL
BOARD
24
19
58
5
6
56
64
37
13
61
57
23
59
63
21
60
12
22
TO DOWN
VALVE
62
58
"GROUND" WIRE
ON ELECTRICAL
BOARD
57
59
60
"12V POWER" WIRE ON
ELECTRICAL BOARD
25
36
26
"12 V" WIRE ON
ELECTRICAL BOARD
56
31
27
INLINE FUSE HOLDER
WITH 5 AMP FUSE
33
6
47
T
LIF
UP
T
LIF
WN
DO
10
OW
T
ST
LIF
32
29
28
NOTICE
Remove power from pump
module and any spark source
before working with hydraulic
ÁXLGDQGFRPSRQHQWV:HDU
proper eye protection. Use
protective gloves for prolonged
FRQWDFWZLWKK\GUDXOLFÁXLG
ORE
DOOS
CL
6
11
34
33
30
35
45
3
46
4
2
9
7
8
Page 27
Use caution when working on components
inside pump module. An available energy level
RIRYHU9$FUHDWHVDQHQHUJ\KD]DUG
1
81812
UVL855R24 (24V) Pump Module Parts List
Item
1
8
29
47
48
57
64
Page 28
Qty.
1
1
1
1
1
2
1
Description
3XPS0RGXOH&RPSOHWH ,WHPV +RVH$VVHPEO\'LDPHWHU[)HPDOH-,&ƒ6:6:
+RVH$VVHPEO\'LDPHWHU[)HPDOH-,&ƒ6:6:
&RXSOLQJ+\GUDXOLF4XLFN&RQQHFW[)HPDOH137
)LWWLQJƒ0DOH-,&ƒ[0DOH137
3ODWH3RZHU3DFN0RXQWLQJ
6FUHZ[6HUUDWHG:DVKHU+HDG+H[
)LWWLQJƒ)HPDOH6ZLYHO-,&ƒ[0DOH-,&ƒ
)LWWLQJ7HH)HPDOH6ZLYHO-,&ƒ[0DOH-,&ƒ[
$GDSWHU0DOH137[0DOH-,&ƒ
6ZLWFK3UHVVXUH36,
)LWWLQJ)HPDOH137[0DOH-,&ƒ
-XPSHU$VVHPEO\*DXJH[
3XPS$VVHPEO\89/3RZHU3DFN9ROW
)LWWLQJ0DOH137[%DUEHG
&ODPS+RVH2':RUP'ULYH
7XELQJ[7\JRWKDQH&OHDU
3OXJ3ODVWLF7XEH
3OXJ3ODVWLF7XELQJ
7XEH2'[,'3ODVWLF
'LRGH$VVHPEO\8S6ROHQRLG
(\HOHW,QVXODWHG5HG
)LWWLQJƒ0DOH3LSH[%DUEHG
'LRGH$VVHPEO\'RZQ9DOYH6ROHQRLG
7HUPLQDO0DOH6SDGH)XOO\,QVXODWHG*DXJH
&LUFXLW%UHDNHU$PS0DQXDO5HVHW
6FUHZ[3DQ+HDG3KLOOLSV7KUHDG&XW
:DVKHU;;66
%XPSHU'LD[7DOO5XEEHU
Electrical Board Assembly / 24 Volt / RoHS
&KLS89/3URJUDP6WRZ/RFN
6FUHZ[6HOI7DS)ODW+HDG
%UDFNHW3&%RDUG0RXQWLQJ
6WDQGRII3&%1\ORQ
(GJH/LQHU47ULP
(GJH/LQHU47ULP
&OLS&DEOH3ODVWLF
6ROHQRLG0RWRU89/7URPEHWWD9
&ODPS+RVH
3RZHU&DEOH8S6ROHQRLGWR0RWRU
7DJ9HQW7XEH3OXJ5HPRYDO89/ 1RW6KRZQ &DEOH7LHµ[µ:KLWH 1RW6KRZQ 'HFDO,QVSHFWLRQ/DEHO 1RW6KRZQ &DEOH7LHµ 1RW6KRZQ .LW)XVH5HSODFHPHQW 1RW6KRZQ )XVH$PSHUHV
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Hand Control Assembly
Pump Cover (Cover Assembly 75820A-09 Includes Items 48-55)
'HFDO89/3DWHQW 7UDGHPDUN 1RW6KRZQ 'HFDO(OHFWULFDO&RPSRQHQWV/LIW,QWO89/ 1RW6KRZQ 'HFDO)XVH6SHFLÀFDWLRQV,QWO89/ 1RW6KRZQ 'HFDO(OHFWULFDO&RPSRQHQWV0RGXOH,QWO89/ 1RW6KRZQ 'HFDO+D]DUG(OHFWULFDO6KRFN,QWO3LFWRUDO 1RW6KRZQ 'HFDO:DUQ'DPDJH&RQWURO%RDUG(6' 1RW6KRZQ 'HFDO0DQXDO2SHUDWLRQ89/ 1RW6KRZQ 6FUHZ[3DQ+HDG3KLOOLSV
Clamp-Spring-Pump Handle
6FUHZ[)ODW+HDG3KLOOLSV
:DVKHU)ODW
1XW+H[
+DQGOH3XPS
%UDFNHW3RZHU3DFN0RXQWLQJ
:DVKHU([WHUQDO6WDU7RRWK/RFN
Ground Cable - Black
Part No.
$5
32785A-106
$
87587
$
9
5
5
$
$
73900LFCE-24V-2
1:
5
5
.
73946A-100-1
75820-09
12350
$
68874
UVL855R24 (24V) Pump Module Diagram
38
16
20
15
"PUMP T" WIRE
ON ELECTRICAL
BOARD
17
18
15
56
48
39
TO DOWN
VALVE
14
6
"VALVE T" WIRE
ON ELECTRICAL
BOARD
24
19
58
5
6
56
64
37
13
61
57
23
59
63
21
60
12
22
TO DOWN
VALVE
62
58
"GROUND" WIRE
ON ELECTRICAL
BOARD
57
59
60
"12V POWER" WIRE ON
ELECTRICAL BOARD
25
36
26
"12 V" WIRE ON
ELECTRICAL BOARD
56
31
27
INLINE FUSE HOLDER
WITH 5 AMP FUSE
33
6
47
T
LIF
UP
T
LIF
WN
DO
10
OW
T
ST
LIF
32
29
28
ORE
DOOS
CL
6
11
34
33
30
35
NOTICE
Remove power from pump
module and any spark source
before working with hydraulic
ÁXLGDQGFRPSRQHQWV:HDU
proper eye protection. Use
protective gloves for prolonged
FRQWDFWZLWKK\GUDXOLFÁXLG
45
3
46
4
2
9
7
8
1
Page 29
Use caution when working on components
inside pump module. An available energy level
RIRYHU9$FUHDWHVDQHQHUJ\KD]DUG
81812
Repair Parts List
UVL855R / UVL855R24
Item
1
5
9
14
16
33
39
42
46
59
74
77
Qty.
1
1
1
1
1
38
1
1
2
2
2
1
Page 30
Description
Housing Weldment
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6SULQJ7RUVLRQ
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Chain Release Assembly
6FUHZ[6HUUDWHG+H[
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1XW6HUUDWHG+H[
Manual Release Cable Assembly Kit
%UDFNHW,Q2XW&DP,QERDUG
6NLG5HDU%DUULHU
%UDFNHW,Q2XW&DP2XWERDUG
6FUHZ[:DVKHU+HDG6HOI7DS
Chain Tensioner Weldment
5ROOHU&KDLQ,GOHU1\ORQ
6FUHZ[6KRXOGHU6RF+G
1XW1\ORFN)XOO7KUHDG
1XW/RFN+H[
6FUHZ[3DQ+HDG3KLOOLSV
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&RQQHFWRU/LQN5ROOHU&KDLQ
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1XW+H[-DP
(OERZ137ƒ6WUHHW
6SRQJH6WULS:LGH[7KLFN
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&RXSOLQJ+\GUDXOLF4XLFN'LVFRQQHFW
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6FUHZ[:DVKHU+HDG
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7DSH['RXEOH)DFH
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Upper Cover
/LS8SSHU(GJH6HDO
6HDO&ULPSRQ(GJH
Lower Cover
6FUHZ[)ODW+HDG3KLOOLSV
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Shaft Bearing Weldment
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Part No.
75101RNW
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Item
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99
100
104
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108
110
111
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1
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Description
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Limit Switch Assembly
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6FUHZ[6RFNHW&DS
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Roll Stop Weldment
Closure Weldment
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Page 31
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Page 33
®
EC Declaration of Conformity
With Council Directive 2006/42/EC
Date of Issue:
1 December 2011
Directive:
0DFKLQHU\'LUHFWLYHRQPDFKLQHU\VDIHW\(&
Conforming Machinery:
Hydraulic Lift System
UVL601C Series 04 and Newer International Lifts
UVL603C Series 04 and Newer International Lifts
UVL603C24 Series 04 and Newer International Lifts
UVL855R Series 09 and Newer International Lifts
UVL855R24 Series 09 and Newer International Lifts
Manufacturer:
Braun Corporation
631 West 11th Street
:LQDPDF,1
USA
$XWKRUL]HG5HSUHVHQWDWLYH
%UDXQ&RUSRUDWLRQ$XWKRUL]HG5HSUHVHQWDWLYH
AUTOADAPT AB
Åkerivägen 7
S-443 61 Stenkullen
SWEDEN
Telephone: +46 (0) 302 254 00
E-mail: [email protected]
AUTOADAPT UK LTD
8QLW:LQGVRU,QGXVWULDO(VWDWH5XSHUW6WUHHW
$VWRQ%LUPLQJKDP%358.
Phone: +44 (0) 121 33 35 170
E-mail: [email protected]
+DUPRQL]HG6WDQGDUGV
Referenced or Applied:
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(1,62%6(1$
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Conformity is Declared:
(VVHQWLDO+HDOWKDQG6DIHW\5HTXLUHPHQWVRI$QQH[RIWKH
Machinery Directive
We hereby certify that the machinery described above conforms with the essential health and safety
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States relating to the safety of machinery.
Technical File Reference
Number
Page 34
SF10999A1.BC
®
Notes on Declared Standards referenced in the Declaration.
BS EN 13857:2008
Safety of machinery. Safety distances to prevent
KD]DUG]RQHVEHLQJUHDFKHGE\XSSHUDQGORZHU
limbs.
BS EN ISO 13850:2008
Safety of machinery - Emergency stop - Principles
for design.
EN ISO 14121-1:2007
Safety of machinery - Risk assessment - Part 1:
Principles.
BS EN 349:1993+A1:2008
Safety of machinery. Minimum gaps to avoid
crushing of parts of the human body.
BS EN 953:1997+A1:2009
Safety of machinery. Guards. General requirePHQWVIRUWKHGHVLJQDQGFRQVWUXFWLRQRIÀ[HGDQG
moveable parts.
BS EN 1037:1995+A1:2008
6DIHW\RIPDFKLQHU\3UHYHQWLRQRIXQH[SHFWHG
start-up.
BS EN 982:1996+A1:2008
6DIHW\RIPDFKLQHU\6DIHW\UHTXLUHPHQWVIRUÁXLG
power systems and their components. Hydraulics.
BS EN 614-1:2006+A1:2009
Safety of machinery - Ergonomic design principles
- Part 1: Terminology and general principles.
EN 60204-1:2006
Safety of machinery. Electrical equipment of machines. General requirements.
BS EN 1756-2:2004+A1:2009
Tail Lifts-Platform lifts for mounting on wheeled
vehicles-Safety Requirements-Part 2: Tail lifts for
passengers.
Page 35
®
Declaration of Noise Emission
The Braun Corporation UVL International Series System Sound Pressure Levels per
EN ISO 11202 as based on testing on similar models are as follows:
LpAm (Operator Position)
LpAm (Bystander Position)
Operating
Idle
75 dB (A)
68 dB (A)
73 dB (A)
69 dB (A)
4 dB (A)
Ambient Correction Factor K3A calculated according to EN ISO 11204
$SSHQGL[$
Measurements were made at a height of 1.5 m and 1 m from the Operator Position and
Bystander positions.
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sound intensity level at each measuring point is:
LpAm ǻ = 6 dB (A)
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DFRUUHODWLRQEHWZHHQWKHHPLVVLRQDQGH[SRVXUHOHYHOVWKLVFDQQRWEHXVHGUHOLDEO\WRGHWHUPLQH
whether or not further precautions are required.
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ZRUNURRPWKHRWKHUVRXUFHVRIQRLVHHWFVXFKDVWKHQXPEHURIPDFKLQHVDQGRWKHUDGMDFHQW
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7KLVLQIRUPDWLRQKRZHYHUZLOOHQDEOHWKHXVHURIWKHPDFKLQHWRPDNHDEHWWHUHYDOXDWLRQRIWKH
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Page 36
Braun Corporation
631 W. 11th Street
:LQDPDF,1
USA
®
Declaration of Conformity
With Directive 2004/108/EC
Date of Issue:
1 December 2011
Directive:
Radio Interference of Vehicles 2004/108/EC
Conforming Machinery:
Hydraulic Lift System
UVL601C Series 04 and Newer International Lifts
UVL603C Series 04 and Newer International Lifts
UVL603C24 Series 04 and Newer International Lifts
UVL855R Series 09 and Newer International Lifts
UVL855R24 Series 09 and Newer International Lifts
Manufacturer:
Braun Corporation
631 West 11th Street
:LQDPDF,1
USA
$XWKRUL]HG5HSUHVHQWDWLYH
%UDXQ&RUSRUDWLRQ$XWKRUL]HG5HSUHVHQWDWLYH
AUTOADAPT AB
Åkerivägen 7
S-443 61 Stenkullen
SWEDEN
Telephone: +46 (0) 302 254 00
E-mail: [email protected]
AUTOADAPT UK LTD
8QLW:LQGVRU,QGXVWULDO(VWDWH5XSHUW6WUHHW
$VWRQ%LUPLQJKDP%358.
Phone: +44 (0) 121 33 35 170
E-mail: [email protected]
+DUPRQL]HG6WDQGDUGV
Referenced or Applied:
EN50498:2010
We hereby certify that the machinery described above conforms with Directive 2004/108/EC.
Technical File Reference
Number
SF10999A1.BC
Page 37
"Providing Access to the World"
®
Over 300 Braun
Dealers Worldwide
®
"Providing Access to the World"
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
(574) 946-6153
FAX: (574) 946-4670
1-800-THE LIFT ®
Service Manual for:
UVL855R
UVL855R24
Under-Vehicle Lift®
Series 09
Braun Limited Warranty
Consult your local Braun dealer regarding warranty policy.
www.braunlift.com/international
Patent #5,305,486
37273 Rev. A
February
2013
www.braunability.com/international
ISO 9001:2008
631 West 11th Street, Winamac, IN 46996, USA
Phone: +1 574 946 6153
Fax: +1 574 946 4670
All illustrations, descriptions and specifications in this manual are based on the latest product information available
at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice.
Original Instructions
© The Braun Corporation