Download 37274 COF (Rev A) - Commercial Wheelchair Lifts

Service Manual for:
UVL601C
UVL603C
UVL603C24
Under-Vehicle Lift®
Series 04
www.braunability.com/international
ISO 9001:2008
631 West 11th Street, Winamac, IN 46996, USA
Phone: +1 574 946 6153
Fax: +1 574 946 4670
37274 Rev. A
January
2012
Original Instructions
Congratulations
We at The Braun Corporation wish to express our fullest appreciation on your new
purchase. With you in mind, our skilled craftsmen have designed and assembled the
finest lift available.
This manual provides maintenance and service-related material. Braun UVL Series™
lifts are built for dependability and will provide years of pleasure and independence as
long as the lift is properly maintained and operated by an instructed person.
Sincerely,
THE BRAUN CORPORATION
Ralph W. Braun
Chief Executive Officer
Warranty
Consult your local Braun dealer regarding warranty policy.
www.braunlift.com/international
The Braun Corporation
1-800-THE LIFT®
BRAUNLIFT.COM®
MODEL NUMBER
Model No.
XXXXXXXXXX
SERIAL NUMBER
Serial No.
XX-XXXXX
MFG DATE
DatHRI0DQXIDFWXUH
XX/XX/XXXX
6DPSOH6HULDO1R6HULHV1R,GHQWLÀFDWLRQ7DJ
Serial No.
Model No.
OWNER'S WARRANTY REGISTRATION
XXXXXXXXXX
XX-XXXXX
PURCHASED FROM
OWNER
DATE INSTALLED
NAME
ADDRESS
CITY
TELEPHONE
STATE
ZIP
TO VALIDATE WARRANTY
REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION.
Sample Warranty/Registration Card
Contents
Service Safety Precautions .......................................... 2-3
/LIW6SHFLÀFDWLRQV............................................................. 4
Lift Terminology ............................................................... 5
Switch and Sensor Locations .......................................... 6
Switch LED Diagnostics .................................................. 7
Carriage Adjustments ...................................................... 7
Floor Level and Bridge Plate Adjustments.................. 8-11
Static and Dynamic Tests ......................................... 12-13
Maintenance and Lubrication ................................... 14-18
Troubleshooting Diagnosis Chart ............................. 19-22
UVL601C / UVL603C (12V) Lift Electrical Schematic ... 23
UVL603C24 (24V) Lift Electrical Schematic .................. 24
Hydraulics Parts List ...................................................... 26
Hydraulics Diagram ....................................................... 27
UVL601C / UVL603C (12V) Pump Module Parts List ... 28
UVL601C / UVL603C (12V) Pump Module Diagram ..... 29
UVL603C24 (24V) Pump Module Parts List .................. 30
UVL603C24 (24V) Pump Module Diagram ................... 31
UVL601C Repair Parts List ........................................... 32
UVL601C Housing Detail............................................... 33
UVL601C Carriage Detail .............................................. 34
UVL601C Platform Detail .............................................. 35
UVL603C / UVL603C24 Repair Parts List ..................... 36
UVL603C / UVL603C24 Housing Detail ....................... 37
UVL603C / UVL603C24 Carriage Detail ...................... 38
UVL603C / UVL603C24 Platform Detail ....................... 39
Declaration of Conformity - Machinery ..................... 40-41
Declaration of Noise Emission....................................... 42
Declaration of Conformity - EMC ................................... 43
Document Cross Reference
Owner Manual #37275
Page 1
Service Safety Precautions
Safety Symbols
SAFETY FIRST!
Know That....
The information contained
in this manual and
VXSSOHPHQWVLILQFOXGHG
is provided for your use and
safety. Familiarity with proper
LQVWDOODWLRQRSHUDWLRQPDLQWHnance and service procedures
LVQHFHVVDU\WRHQVXUHVDIH
troublefree lift operation. Safety precautions are provided to
LGHQWLI\SRWHQWLDOO\KD]DUGRXV
situations and provide instruction on how to avoid them.
A
D
NOTICE
E
36513
B
WARNING
This symbol indicates
important safety information regarding a
potentially hazardous
situation that could result in serious bodily
injury and/or property
damage.
C
CAUTION
This symbol indicates
important information
regarding how to
avoid a hazardous
situation that could
result in minor personal injury or property
damage.
$GGLWLRQDOLQIRUPDWLRQSURYLGHGWRKHOSFODULI\RUGHWDLODVSHFLÀFVXEMHFW
This symbol indicates that there are dangerous high voltages present inside the
HQFORVXUHRIWKLVSURGXFW7RUHGXFHWKHULVNRIÀUHRUHOHFWULFVKRFNGRQRWDWWHPSW
to open the enclosure or gain access to areas where you are not instructed to do
VR5HIHUVHUYLFLQJWRTXDOLÀHGVHUYLFHSHUVRQHORQO\
F
This symbol indicates that a condition where damage to the equipment resulting
injury could occur if operational procedures are not followed. To reduce the risk of
GDPDJHRULQMXU\UHIHUWRDFFRPSDQ\LQJGRFXPHQWVIROORZDOOVWHSVRUSURFHGXUHV
as instructed.
G
This symbol indicates an area to avoid bodily contact to prevent injury.
36514
H
I
This symbol indicates the presence of high pressure hydraulic hoses. Use appropriate personal protective equipment when working on hydraulic system.
7KLVV\PEROLQGLFDWHVWKHSUHVHQFHRIDÀUHKD]DUG$YRLGRSHQÁDPHVRUVSDUNV
ZKHQZRUNLQJZLWKÁDPPDEOHPDWHULDOVWRSUHYHQWLQMXU\RUGDPDJH
These symbols will appear throughout this manual as well as on the labels posted on your lift.
Recognize the seriousness of this information.
Page 2
Service Safety Precautions
Service Safety Precautions
WARNING
If maintenance or
repair procedures
cannot be completed
exactly as provided
in this manual or if
the instructions are
not fully understood,
contact The Braun
Corporation immediately. Failure to do
so may result in serious bodily injury and/
or property damage.
WARNING
5HDGWKLVPDQXDOVXSSOHPHQWVDQGRSHUDWLQJLQVWUXFtions decals before performing operation or service
procedures.
WARNING
Use appropriate personal protective equipment when
servicing the lift.
WARNING
&KHFNIRUREVWUXFWLRQVVXFKDVJDVOLQHVZLUHVH[KDXVW
etc. before drilling or cutting on vehicle.
WARNING
5RXWHDOOFDEOHVFOHDURIH[KDXVWV\VWHPRWKHUKRWDUHDV
PRYLQJSDUWVZHWDUHDVHWF
WARNING
5LVNRIHOHFWULFDOVKRFNRUÀUH8VHH[WUDFDUHZKHQ
making electrical connections. Connect and secure as
outlined in Installation Instructions and Wiring Diagrams.
WARNING
$GMXVWYHKLFOHÁRRUOHYHOSRVLWLRQLQJRIEULGJHSODWHEHIRUHRSHUDWLQJOLIWZLWKSDVVHQJHU
WARNING
0DLQWHQDQFHDQGUHSDLUVPXVWEHSHUIRUPHGRQO\E\DXWKRUL]HGVHUYLFHSHUVRQQHO
WARNING
3HUIRUPPDLQWHQDQFHDQGOXEULFDWLRQSURFHGXUHVH[DFWO\DVRXWOLQHGLQWKH0DLQWHnance and Lubrication Schedule contained in this manual.
WARNING
Disconnect the power cable at the battery prior to servicing.
WARNING
Never modify (alter) a Braun Corporation lift.
WARNING
5HSODFHPHQWSDUWVPXVWEH%UDXQDXWKRUL]HGUHSODFHPHQWV
WARNING
Never install screws or fasteners (other than factory equipped).
WARNING
:KHQHYHUUHSODFLQJDK\GUDXOLFF\OLQGHURUVHDOVORZHUSODWIRUPIXOO\
WARNING
Failure to follow these safety precautions may result in serious bodily injury and/or
property damage.
Page 3
Lift Specifications
7KHOLIWPXVWEHLQVWDOOHGRSHUDWHGDQGPDLQWDLQHGDVGHWDLOHGLQDSSOLFDEOH
manual. Any use of equipment other than instructed in this manual is prohibited.
7KH89/&DQG89/&KDYHFRPSOHWHGF\FOHVZLWKDNJOEORDGDQGDVWDWLF
load test with a 1020 kg (2250 lb) load.
Operating Temperature
This equipment will operate in its intended ambient at a minimum between +5ºC and +40ºC.
Relative Humidity
7KLVHTXLSPHQWZLOORSHUDWHFRUUHFWO\ZLWKLQDQHQYLURQPHQWDW5+DWž&
Altitude
This equipment will operate correctly up to 1000m above mean sea level.
Sound Pressure Level
7KHHPLVVLRQVRXQGSUHVVXUHOHYHODWWKHRSHUDWRUҋVSRVLWLRQLVH[SHFWHGQRWWRH[FHHGGE$
Transportation and Storage
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RIž&WRž&DQGIRUVKRUWSHULRGVRIXSWRž&
7KHOLIWKDVEHHQSDFNDJHGWRSUHYHQWGDPDJHIURPWKHHIIHFWVRIQRUPDOKXPLGLW\YLEUDWLRQDQGVKRFN
Power Requirements
12 VDC -- UVL601C and UVL603C
24 VDC -- UVL603C24
Lift Weight (Installed)
UVL601C -- 155 kg (341 lbs)
UVL603C and UVL603C24 -- 166 kg (365 lbs)
Lifting Capacity
0D[LPXPNJOEV
60
mm
8 3 mm
4
14
1C
-5
60 3C
60
60
1C
-7
3C
- 8 62 m
12
mm m
63 mm
Dimension
from top
of housing.
Page 4
WARN
ING
Push
manuaT-hand
and lly le
lock out movein fully
to
Failurbefore
engagplatfo and
resulte to drivine rm
deployin lock gplatfo in
uninteplatfovehiclrm
platfo ment.
nded rm e.
resultrm
may
Uninte platfo
and/orin deploy
seriou
nded rm
prope ment
s
may
rty bodily
damag injury
Do
not
e.
remo
ve!
81823
= Center of Gravity
Lift Terminology
Lift Mounting
Brackets (4)
Chain Drive
Motor
Hydraulic
Cylinder
Hand-Held
Pendant
Control
Bridge Plate
Torque
Tube
Lift Housing
Lifting
Arms
LIFT
UP
N
LIFT
DOW
W
STO
LIFT
R
SE
DOO
CLO
81812
Ca
rria
ge
Roll Stop
Actuator
WA
RN
ING
Push
manu T-han
and ally dle
lock out movein fully
to
Failubefor
enga platfo and
resulre to e drivin
ge rm
deplot in lock gplatfo in
unint platfovehicrm
platfoymen
resul rm t. ende rm le.
may
and/ot in deploUnin d platfo
tende
serio ymen
r prop
rm
us t d
may
erty bodil
dama y injury
Do
ge.
not
rem
ove
!
81823
Platform
Pump
Module
Platform Cable-activated
Manual Release System
Inboard
Left
Right
Rolling
+RUL]RQWDO$UPV
Roll Stop
Outboard
Page 5
Switch and Sensor Locations
Lift Out
Limit Switch
73950A
Lift Out
Cam
73774
Full Out
Limit Switch
73950A
Full Out
Cam
73775
Below Stow
Limit Switch
73950A
Floor Level
Limit Switch
73950A
Floor Level
Cam
73712
Below Stow
Cam
73712
Roll Stop
Limit Switch
73950A
LIFT
UP
LIFT
DOWN
STOW
LIFT
E
DOOR
CLOS
81812
WARN
ING
Push
manuaT-hand
and lly le
lock out movein fully
to
before
Failure
engagplatforand
result to driving
e platfor
m
in
deployin lock
uninteplatfor
vehiclem
platfor ment.
nded m .
result m
may
Uninte platfor
and/orin deploy
seriou
nded m
proper ment
s
may
ty bodily
damag injury
Do
not
e.
remo
ve!
Pressure
Switch
87052
81823
Pressure
Switch
73960A
Inboard
Left
Page 6
Right
Outboard
Switch LED Diagnostics
Lift Out Switch: The Lift Out Switch stops inward travel of the carriage/platform during Stow
function (activated by the housing-mounted Lift
Out Cam). Move cam in to increase inward
travel. Move cam out to decrease inward travel.
Diagnostic LED “LIFT OUT” will be illuminated
when the switch is not contacting the cam.
Full Out Switch: The Full Out Switch stops
outward travel of the carriage/platform during
Deploy (Up/Down) functions (activated by the
housing-mounted Full Out Cam). Move cam in
to decrease outward travel. Move cam out to
increase outward travel. Carriage rollers must
be inside housing a minimum 1.3 cm (1/2"). The
platform will not raise or lower until this switch
is activated. Diagnostic LED “FULL OUT” will
be illuminated when the switch is contacting the
cam.
Floor Level Switch: Diagnostic LED “FL LVL”
will be illuminated when the switch is contacting
the cam. Detailed on page 8.
Below Stow (Stow Start) Switch: The Below
Stow Switch controls the height of the carriage/
platform before it moves inward during the Stow
function (activated by the torque tube-mounted
Stow Start Cam). Rotate the cam in to decrease
platform height. Rotate the cam out to increase
platform height. Adjust cam so bottom of platIRUPLVÁXVKZLWKWKHKRUL]RQWDODUPVZKHQ
switch is activated. Diagnostic LED “BELOW”
will be illuminated when platform is at stow start
height or below.
Carriage Adjustments
36514
Carriage Ride Height Adjustment
Drive Chain Adjustment
7KHFDUULDJHKRUL]RQWDODUPVPRYHUROOLQDQG
out of the housing tracks on roller bearings.
)ROORZLQJLQVWDOODWLRQRUH[WHQVLYHOLIWRSHUDWLRQ
FOHDUDQFHEHWZHHQKRUL]RQWDODUPVDQGWUDFNV
may diminish. The eccentric shaft mounting
plate allows height adjustment.
In event the drive chain sags 1.3 cm (1/2") or
PRUHDGMXVWWHQVLRQDVGHWDLOHG7LJKWHQWR
eliminate visible sag but do not overtighten.
Remove eccentric plate mounting screw. UsLQJVFUHZGULYHURUVPDOOURGURWDWHWKHVKDIW
clockwise to increase carriage height. Rotate
the shaft counterclockwise to decrease carriage
height. Reinstall mounting screw in nearest
retainer hole. Adjust left and right side eccentric
shafts (screw positions may vary from side to
VLGH$GMXVWKHLJKWVXFKWKDWKRUL]RQWDODUPVGR
not contact top or bottom of tracks (align center).
1. Unlock and pull the manual release cable
and lock in released position.
0DQXDOO\H[WHQGSODWIRUPFDUULDJHIXOORXW
3. Remove adjustment bolt (tensioner) access
cover.
4. Use deep well socket (long key sleeve) to
loosen outside jam nut. Tighten inside jam
nut to eliminate visible chain sag but do not
overtighten.
5. Lock jam nuts together. Unlock and push
the manual cable in fully. Lock release cable.
Move the platform in and out until platform
chain release assembly engages chain.
Access Cover
Jam Nuts
Figure A
Tensioner
WAR
NING
Pu
sh
ma T-h
andnuallyandle
loc out mo in full
ve
Faik bef to eng pla y and
ore
reslure to driage tform
depult in loc vingplatfo in
k
rm
pla loymeuninteplatfovehicle
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andult in dep Uninted pla may
/or ser loyme ndetform
pro iou nt d
per s bod ma
ty
y
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.
t rem
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81823
Manual Release Cable
Page 7
Floor Level and Bridge Plate Adjustments
36514
$FKLHYLQJSURSHUÁRRUOHYHO
positioning of the platform and
bridge plate requires a combination of Floor Level switch adjustment and bridge plate adjustPHQW%RWKDUHIDFWRU\VHWEXW
ÁRRUOHYHOSRVLWLRQLQJPXVWEH
inspected during installation
procedures (will vary per vehicle
application).
Floor Level Requirements:
When the lift is positioned at
ÁRRUOHYHOUDLVHGIXOO\WKH
bottom of the platform must be
DERYHÁRRUOHYHODQGWKHEULGJH
plate must rest solidly on vehicle
ÁRRUZLWKDPLQLPXPRIFP
(1.5") of overlap.
Ensure the lift is positioned and
VHFXUHGDVVSHFLÀHGLQWKHLQstructions supplied with the lift.
Adjust the Floor Level switch
ÀUVW (detailed below). If the
bridge plate does not rest solLGO\RQYHKLFOHÁRRUDGMXVWWKH
bridge plate cam as detailed in
Cam Adjustment (adjust cam
only if necessary).
CAUTION
Do not adjust bridge
plate linkage rod.
Linkage rod adjustment may result in lift
damage.
Do not adjust the bridge plate
linkage rod (see Photo J on
page 11). The linkage rod
should be adjusted to increase
usable platform length only (following all other procedures).
Floor Level Switch Adjustment
The Floor Level switch stops upward travel of
the platform during the Up function (activated
by the torque tube-mounted Floor Level cam).
Hydraulic pressure may affect platform
height slightly. Fine tuning adjustment
(tweaking) of the Floor Level switch (cam)
may be required.
OPEN
OPEN
Hand Pump
OSE
CL
2. Loosen the clamp securing the torque tubemounted Floor Level cam. See Photo A.
Rotate the cam until the Floor Level switch
is activated (cam depresses switch). Tighten the clamp securing the cam.
OSE
CL
1. Position the bottom of the lift platform
FPDERYHÁRRUOHYHOXVLQJWKH
manual hand pump. See Figure B.
Manual Hand Pump
VALVE
VALVE
Pump
Handle
OPEN
CLOSE
Figure B
Floor Level Cam
Valve
Floor Level Switch
A
8VLQJWKHFRQWUROSHQGDQW FKHFNÁRRUOHYHO
position by lowering the platform to stow
level and then pressing the UP button until
the platform raises fully (stops).
If the bridge plate rests solidly on vehicle
ÁRRU and has a minimum of 3.8 cm (1.5")
RIYHKLFOHÁRRURYHUODS move to page 10
and check the usable platform length as
outlined.
4. If the bridge plate does not rest on the veKLFOHÁRRUKRYHUVDERYHÁRRUDGMXVWWKH
cam as detailed in the following section.
Page 8
Torque Tube
Cam depressing switch.
Floor Level and Bridge Plate Adjustments
Bridge Plate Cam Adjustment
$GMXVWWKH)ORRU/HYHOVZLWFKÀUVW (detailed
in previous section). If the Floor Level Requirements (at right) are not met - adjust the
bridge plate cam as detailed in the following
procedures (lift in photos is not a UVL601C/
UVL603C).
1. Position the lift platform below stow level.
See Photo B. Lowering the platform will
allow access to the cam bolt securement
nut. See Photo D.
Floor Level Requirements: When the lift is poVLWLRQHGDWÁRRUOHYHOUDLVHGIXOO\WKHERWWRP
RIWKHSODWIRUPPXVWEHDERYHÁRRUOHYHODQG
the bridge plate must rest solidly on vehicle
ÁRRUDQGKDYHDPLQLPXPRIFPRI
YHKLFOHÁRRURYHUODS.
Stow Level
Platform
below
Stow
Level
2. Remove the 1/4"VHUUDWHGÁDQJHQXWVHcuring the lifting arm cam bolt. See Photos C and D. Do not remove the bolt.
Stow Level
8VLQJWKHFRQWUROSHQGDQW press the
UP button until the platform raises fully
(stops).
4. Remove the cam securement bolt (lift
bridge plate to relieve pressure on bolt).
$OORZWKHEULGJHSODWHWRUHVWRQWKHÁRRU
B
Continued
Cam Bolt
C
1/4" Serrated
Flange Nut
D
Page 9
Floor Level and Bridge Plate Adjustments
Bridge Plate Cam Adjustment
5. Rotate the cam so the cam follower
bearing engages the cam notch
(saddle). See Photos E and F.
Cam Notch (Saddle)
Rota
Slider Block
te Cam
6. Reinstall the cam securement bolt
in one of the three lifting arm holes
that aligns best with one of the nine
cam holes. See Photos E and F.
5HSRVLWLRQWKHFDPEROWÁDQJHORFN
nut. Tighten securely.
7. Use the control pendant to lower
lift platform to stow level and then
UDLVHSODWIRUPIXOO\WRÁRRUOHYHO
(stops). Verify Floor Level Requirements (see previous page).
1RWH$FKLHYLQJSURSHUÁRRUOHYHO
positioning of the platform and
bridge plate requires a combination
RIÁRRUOHYHOVZLWFKDGMXVWPHQWDQG
bridge plate cam adjustment. Adjust as needed to meet Floor Level
Requirements.
Rocker
E
Lifting Arm
(3 available holes)
Cam
(9 available holes)
Cam Notch (Saddle)
Engaging
Cam Follower Bearing
Rota
te Cam
F
Page 10
Floor Level and Bridge Plate Adjustments
Usable Platform Length
CAUTION
Improper bridge
plate linkage rod
adjustment may
result in lift damage.
Do not adjust
the bridge plate
linkage rod
unless H[WUD
usable platform
length is needed. See Photo I.
Linkage rod adjustment affects angle
of bridge plate (vertical position).
If the angle of the bridge plate (when in the
vertical position) restricts the usable platform
OHQJWKIRUWKHZKHHOFKDLUSDVVHQJHUDGMXVWment of the linkage rod will change the angle.
Adjust the bridge plate as detailed in the previRXVSURFHGXUHV7KHQDGMXVWWKHOLQNDJHURG
as detailed (only if necessary). If the linkage
URGLVRYHUDGMXVWHGWRRORQJRUWRRVKRUWLW
ZLOOH[FHHGWKHWUDYHORIWKHVOLGHUEORFNUHVXOWLQJLQGDPDJHWRWKHFDPIROORZHUEHDULQJWKH
cam and/or other components.
I
Linkage Rod Adjustment
Bridge Plate
1. Position the lift platform below stow
level.
2. Loosen the jam nuts at each end of
the linkage rod. Adjust rod length as
QHHGHG0LQLPL]HDGMXVWPHQW
3. Carefully check the bridge plate angle
and operation using the hand pump.
Ensure the linkage rod has not been
over adjusted resulting in pressure on
components (damage will result).
4. Tighten the linkage rod jam nuts.
J
Linkage Rod
Page 11
Static and Dynamic Tests
Compatibility between the lift and the vehicle
7KHLQVWDOOHUVKDOOFRQÀUPWKHFRPSDWLELOLW\EHWZHHQWKHOLIWDQGWKHYHKLFOH
Static Test
Deformation
7KHXQODGHQSODWIRUPLVSRVLWLRQHGPLGZD\EHWZHHQJURXQGOHYHODQGYHKLFOHÁRRUOHYHODQG
PHDVXUHPHQWVDUHWDNHQRIWKHKHLJKWRIWKHSODWIRUPDQGLWVDQJXODUDWWLWXGHUHODWLYHWRWKHYHKLFOHÁRRU
A load of 425k is applied to the platform and subsequently removed.
%\UHSHDWLQJPHDVXUHPHQWVRIWKHKHLJKWDQGDWWLWXGHRIWKHSODWIRUPYHULI\WKDWQRSHUPDQHQW
deformation has occurred in any part of the lift or its attachment to the vehicle which could affect the
function of the lift.
Drift
$ORDGRINJLVDSSOLHGWRWKHSODWIRUPSRVLWLRQHGDWÁRRUOHYHO0HDVXUHPHQWVDUHWDNHQRIWKH
KHLJKWRIWKHSODWIRUPDQGLWVDQJXODUDWWLWXGHUHODWLYHWRWKHYHKLFOHÁRRU7KHVHPHDVXUHPHQWVDUH
repeated after a 15 minute test period.
9HULI\WKDWWKHYHUWLFDOGULIWRIWKHSODWIRUPEHWZHHQWKHWZRPHDVXUHPHQWVKDVQRWH[FHHGHGPP
9HULI\WKDWWKHDQJXODUGULIWRIWKHSODWIRUPEHWZHHQWKHWZRPHDVXUHPHQWVKDVQRWH[FHHGHGž
If lift does drift:
1. Deploy lift to ground level.
2. Press circuit board manual override buttons L-UP and L-DN for 20 seconds.
3. Open manual down valve 1 turn and press “UP” on hand pendant for 20 seconds. Close valve.
Test to Verify that the Lift Cannot Lift Excessive Load
$ORDGRINJLVDSSOLHGWRWKHSODWIRUPSRVLWLRQHGDWJURXQGOHYHO$FWXDWHWKH´83µFRQWURODQG
verify that the platform does not lift (tilt is permissible).
1. Lower platform to the ground.
2. Place 425kg at center of platform.
3. Press up switch and verify platform does not lift (tilt is permissible).
,ISODWIRUPGRHVQRWOLIWSURFHHGWR'\QDPLF7HVW,ISODWIRUPGRHVOLIWSURFHHGWRVWHSSXPSUHOLHI
valve adjustment is necessary.
$FFHVVUHOLHIYDOYHWKURXJKFLUFXLWERDUGPRXQWLQJSODWHDFFHVVKROH/RRVHQKH[QXWRQWKH
UHOLHIYDOYHDGMXVWPHQWVFUHZGRQRWUHPRYHKH[QXW
6. Turn adjustment screw counterclockwise1/8 turn.
7. Press up switch and verify platform does not lift (tilt is permissible).
,ISODWIRUPGRHVQRWOLIWWLJKWHQKH[QXWGRQRWWXUQUHOLHIYDOYHDGMXVWPHQWVFUHZZKLOH
WLJKWHQLQJKH[QXW,ISODWIRUPGRHVOLIWUHSHDWVWHSVWKURXJK
Page 12
Static and Dynamic Tests
Dynamic Test
:LWKNJDSSOLHGWRWKHSODWIRUPYHULI\WKDWWKHOLIWLVDEOHWRRSHUDWHWKURXJKRXWLWVIXOOUDQJHRI
normal lifting and lowering.
1. Lower platform to the ground.
2. Place 340kg at center of platform.
3. Press up switch and verify that the lift is able to operate throughout its full range of normal lifting and
lowering movements.
,ISODWIRUPLVDEOHWRRSHUDWHWKURXJKRXWLWVIXOOUDQJHRIQRUPDOOLIWLQJDQGORZHULQJPRYHPHQWVQR
DGMXVWPHQWLVQHFHVVDU\,ISODWIRUPGRHVQRWOLIWSURFHHGWRVWHSSXPSUHOLHIYDOYHDGMXVWPHQWLV
necessary.
$FFHVVUHOLHIYDOYHWKURXJKFLUFXLWERDUGPRXQWLQJSODWHDFFHVVKROH/RRVHQKH[QXWRQWKH
UHOLHIYDOYHDGMXVWPHQWVFUHZGRQRWUHPRYHKH[QXW
6. Turn adjustment screw clockwise 1/8 turn.
7. Press up switch and verify lift is able to operate throughout its full range of normal lifting and lowering
movement.
,IOLIWGRHVQRWRSHUDWHWKURXJKRXWLWVIXOOUDQJHUHSHDWVWHSVWKURXJK,IOLIWGRHVRSHUDWH
WKURXJKRXWLWVIXOOUDQJHWLJKWHQKH[QXWGRQRWWXUQUHOLHIYDOYHDGMXVWPHQWVFUHZZKLOH
WLJKWHQLQJKH[QXW
Test of Operations and Safety Functions
$OOIXQFWLRQVRIWKHOLIWDQGRSHUDWLRQVRIDOOVDIHW\GHYLFHVDUHYHULÀHGDIWHUWKHVWDWLFDQGG\QDPLFWHVWV
have been completed. These tests do not apply to pipe break valves nor non-resettable safety devices
such as electrical fuses (These items are the subject of a manufacturer’s type test).
Relief
Valve
Adjustment
Screw
9/16"
+H[1XW
Page 13
Maintenance and Lubrication
36513
36514
3URSHUPDLQWHQDQFHLVQHFHVVDU\WRHQVXUHVDIH
trouble-free lift operation. Inspecting the lift for
DQ\ZHDUGDPDJHRURWKHUDEQRUPDOFRQGLWLRQV
should be a part of the transit agency daily service
program. Simple inspections can detect potential
problems.
3DUNYHKLFOHRQDOHYHOVXUIDFHFOHDURIWUDIÀFDQG
bystanders. Place vehicle transmission in “Park”
and engage parking brake. Deploy lift to ground
level. Provide adequate work space around fullyGHSOR\HGOLIW3HUIRUPVSHFLÀHGPDLQWHQDQFHDQG
lubrication procedures (position lift as required).
3XPS0RGXOH:KHQFOHDQLQJWKHH[WHULRURI
WKHSXPSPRGXOHÀUVWGLVFRQQHFWWKHXQLWIURP
LWVSRZHUVRXUFH'RQRWXVHOLTXLGFOHDQHUV
DHURVROVDEUDVLYHSDGVVFRXULQJSRZGHUVRU
VROYHQWVVXFKDVEHQ]LQHRUDOFRKRO8VHD
soft cloth lightly moistened with a mild detergent
solution. Ensure the surface cleaned is fully dry
before reconnecting power.
Other Components: Clean components and
the surrounding area before applying lubricants.
Clean only with mild detergent and water. Do not
clean with solvents. Allow the lift to dry thoroughly
DQGDSSO\OXEULFDQWVDVVSHFLÀHGDIWHUHYHU\
cleaning.
LPS2 General Purpose Penetrating Oil is recommended where Light Oil is called out. Use of
improper lubricants can attract dirt or other contaminants which could result in wear or damage to
Page 14
components. Platform components
H[SRVHGWRFRQWDPLnants when lowered
to the ground may
UHTXLUHH[WUDDWWHQtion.
WARNING
Maintenance and
lubrication procedures
must be performed as
VSHFLÀHGE\DQ
authorized service
technician. Failure to
do so may result in
serious bodily injury
and/or property
damage.
Perform maintenance and lubrication procedures at
the scheduled intervals according to the
number of cycles.
When servicing the
OLIWDWWKHUHFRPPHQGHGLQWHUYDOVLQVSHFWLRQDQG
OXEULFDWLRQSURFHGXUHVVSHFLÀHGLQWKHSUHYLRXV
sections should be repeated.
These intervals are a general guideline for scheduling maintenance procedures and will vary acFRUGLQJWROLIWXVHDQGFRQGLWLRQV/LIWVH[SRVHGWR
VHYHUHFRQGLWLRQVZHDWKHUHQYLURQPHQWFRQWDPLQDWLRQKHDY\XVDJHHWFPD\UHTXLUHLQVSHFWLRQ
and maintenance procedures to be performed
PRUHRIWHQWKDQVSHFLÀHG
Records of maintainence and service procedures
should be maintained.
Discontinue lift use if maintenance and lubrication
SURFHGXUHVDUHQRWSURSHUO\SHUIRUPHGRULIWKHUH
LVDQ\VLJQRIZHDUGDPDJHRULPSURSHURSHUDWLRQ&RQWDFW\RXUDXWKRUL]HGUHSUHVHQWDWLYH
Maintenance and Lubrication
Lubrication Diagram
Drive Chain
Release Latch
SG
Drive Chain and Rollers
LO
Hydraulic
Cylinder
Pivot
Points
LO
Carriage
Rollers
(bearings)
LO
Torque Tube
Pivot Points
LO
Eccentric
Shaft
Rollers
(bearings)
LO
Torque
Tube
Pivot
Points
LO
Lifting Arm
Pivot Points
and Rollers
(bearings)
LO
5ROOLQJ+RUL]RQWDO
Carriage Tube
Slot Area
DE
Carriage
Rollers
(bearings)
LO
Roll Stop
Detent Pin
LO
WA
RN
ING
Push
manu T-han
and ally dle
lock out movein fully
to
Failubefor
enga platfo and
resulre to e drivin
ge rm
deplot in lock gplatfo in
unint platfovehicrm
platfoymen
resul rm t. ende rm le.
may
and/ot in deploUnin d platfo
tende
serio ymen
r prop
rm
us t d
may
erty bodil
dama y injur
Do
ge. y
not
rem
ove
!
81823
Platform
Cable-activated
Manual Release
System
Bridge
Plate
Latch
LO
Lifting Arm
Pivot Points
and Rollers
(bearings)
LO
Bridge Plate
Linkage
Pivot Points
LO
Bridge plate
Hinge
Pivot Points
LO
Roll Stop
and
Lower Closure
Pivot Points
LO
See the Maintenance/Lubrication Schedule for recommended applications per number of cycles.
Lubricant
Type
6SHFLÀHGUHFRPPHQGHG
Lubricant
/LJKW3HQHWUDWLQJ2LO
/36*HQHUDO3XUSRVH
(30 weight or equivalent)
Penetrating Oil
6WDLQOHVV6WLFN
'RRU(DVH
DE - Door-Ease
Style (tube)
Stick (tube)
6\QWKHWLF*UHDVH
0RELOWHPS6+&
SG - Synthetic Grease
(Multipurpose)
LO - Light Oil
$YDLODEOH
Amount
R]
Aerosol Can
R]
R]
Tube
%UDXQ
Part No.
15807
15806
28598
Page 15
Maintenance and Lubrication
750
Cycles
Page 16
Roll stop and lower closure pivot
points (2)
Apply Light Oil - See Lubrication Diagram
Roll stop detent pin pivot points (2)
Apply Light Oil - See Lubrication Diagram
Bridge Plate hinge pivot points
Apply Light Oil - See Lubrication Diagram
Bridge plate linkage pivot points
Apply Light Oil - See Lubrication Diagram
Lifting arm pivot points and rollers
(bearings)
Apply Light Oil - See Lubrication Diagram
Inspect roll stop and lower closure for
proper operation
Correct or replace damaged parts.
Inspect roll stop seal and lower closure
gasket
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
Inspect roll stop detent pin hairpin cotter
Ensure hairpin cotter is present and can be
UHPRYHGDQGLQVHUWHGHDVLO\5HVHFXUH
replace or correct as needed.
,QVSHFWOLIWIRUZHDUGDPDJHRUDQ\
abnormal condition
Correct as needed.
Inspect lift for rattles
Correct as needed.
Check drive chain tension.
Pull out and lock manual release cable.
Adjust chain tension as needed. See
Drive Chain Adjustment.
Inspect bridge plate and linkage for:
‡3URSHURSHUDWLRQ
‡3RVLWLYHVHFXUHPHQW
‡:HDURUGDPDJH
‡3URSHUDGMXVWPHQW
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
See Floor Level Switch and Bridge Plate
Adjustment Instructions.
Check carriage ride height in housing
Adjust as needed. See Carriage Ride
Height Adjustment.
Check stow height/lifting arm alignment
/LIWLQJDUPVVKRXOGEHKRUL]RQWDODOLJQHG
with each other and aligned with carriage.
Adjust as needed. See LED Diagnostics
for Below Stow (Stow Start) switch
adjustment.
Inspect wiring harnesses for
VHFXUHPHQWZHDURURWKHUGDPDJH
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
Check lower pan securement
5HVHFXUHUHSODFHGDPDJHGSDUWVRU
correct as needed.
Torque tube pivot bearings (4 places)
Apply Light Oil - See Lubrication Diagram
Maintenance and Lubrication
1500
Cycles
Carriage rollers (bearings)
Apply Light Oil - See Lubrication Diagram
Eccentric shaft rollers (bearings)
Apply Light Oil - See Lubrication Diagram
5ROOLQJKRUL]RQWDOFDUULDJHDUPVORWDUHD
Apply Door Ease - See Lubrication
Diagram. Apply to the surface area
DURXQGERWKVORWVDQGZLSHRIIH[FHVV
Hydraulic cylinder pivot points (4 per
cylinder)
Apply Light Oil - See Lubrication Diagram
Drive chain and chain rollers
Apply Light Oil - See Lubrication Diagram
Drive chain release latch mechanism
Apply Synthetic Grease - See Lubrication
Diagram
'HSOR\OLIWUHPRYHORZHUSDQDQGEORZ
out housing and platform. Clean housing
tracks.
8VHFRPSUHVVRUDQGQR]]OHWRUHPRYH
all debris from housing. Use clean cloth
and solvent to clean tracks. Clean lower
SDQVORWDQGDSSO\DQWLVHL]HWRVORWEHIRUH
reinstalling pan.
&KHFNGULYHFKDLQWHQVLRQHUMDPQXWVDQG
connecting link for securement and/or
misalignment.
Correct or replace damaged parts and/or
relubricate. See Drive Chain Adjustment.
Inspect drive chain release latch
PHFKDQLVPIRUSURSHURSHUDWLRQSRVLWLYH
VHFXUHPHQWZHDURURWKHUGDPDJH
Correct or replace damaged parts and/or
relubricate.
Inspect platform cable-activated manual
release system (T-handle/cable assembly
and carriage movement)
Ensure T-handle release and cable
assembly operate properly. Ensure
FDUULDJHFDQEHPDQXDOO\H[WHQGHGDQG
retracted freely.
Inspect limit switches and cams for
securement and proper adjustment
5HVHFXUHUHSODFHRUDGMXVWDVQHHGHG
See LED Switch Adjustments.
,QVSHFWFDUULDJHOLIWLQJDUPDQGHFFHQWULF
shaft rollers (bearings) for wear or
GDPDJHSRVLWLYHVHFXUHPHQWDQGSURSHU
operation
&RUUHFWUHSODFHGDPDJHGSDUWVDQGRU
relubricate.
,QVSHFWH[WHUQDOVQDSULQJVHFOLSV
‡&DUULDJHUROOHUEHDULQJV
‡/RZHUOLIWLQJDUPSLQV
‡(FFHQWULFVKDIWWUDFNUROOHUEHDULQJ
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
Inspect lower lifting arm pins for wear or
GDPDJHSRVLWLYHVHFXUHPHQWDQGSURSHU
adjustment
5HVHFXUHUHSODFHGDPDJHGSDUWV
lubricate or correct as needed.
Page 17
Maintenance and Lubrication
1500
Cycles
4500
Cycles
,QVSHFWHFFHQWULFVKDIWSLQVEHDULQJ
PRXQWLQJVFUHZZDVKHUVDQGVHFXUHPHQW
KDUGZDUHIRUZHDURUGDPDJHSRVLWLYH
securement and proper operation
5HVHFXUHUHSODFHGDPDJHGSDUWV
lubricate or correct as needed. See
Carriage Ride Height Adjustment.
,QVSHFWWRUTXHWXEHFDPVIRUVHFXUHPHQW
wear or damage
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
Inspect housing cam brackets for
VHFXUHPHQWZHDURUGDPDJH
5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
,QVSHFWF\OLQGHUVKRVHVÀWWLQJVDQG
K\GUDXOLFFRQQHFWLRQVIRUZHDUGDPDJH
or leaks
7LJKWHQUHSDLURUUHSODFHLIQHHGHG
Inspect power cable
5HVHFXUHUHSDLURUUHSODFHLIQHHGHG
Hydraulic Fluid (Pump) - Check level.
Note: Fluid should be changed if there
is visible contamination. Inspect the
K\GUDXOLFV\VWHPF\OLQGHUKRVHVÀWWLQJV
VHDOVHWFIRUOHDNVLIÁXLGOHYHOLVORZ
8VHDYLDWLRQÁXLGRQO\SDUW5
'RQRWPL[ZLWK'H[WURQ,,,RURWKHU
K\GUDXOLFÁXLGV&KHFNÁXLGOHYHOZLWK
SODWIRUPORZHUHGIXOO\)LOOWRPD[LPXP
ÁXLGOHYHOLQGLFDWHGRQUHVHUYLRUVSHFLÀHG
RQGHFDO'RQRWRYHUÀOO,IÁXLGOHYHO
decal is not present - measure 22 mm
(7/8")IURPWKHERWWRPRIWKHÀOOWXEHWR
ORFDWHÁXLGOHYHO
Inspect lifting arm bushings and pivot
pins for visible wear or damage
Replace if needed.
Inspect roll stop pivot pin mounting
bolts (2)
Tighten or replace if needed
Mounting
Check to see that the lift is securely
anchored to the vehicle and there are
QRORRVHEROWVEURNHQZHOGVRUVWUHVV
fractures.
Decals and Antiskid
5HSODFHGHFDOVLIZRUQPLVVLQJRULOOHJLEOH
Replace antiskid if worn or missing.
Consecutive
750 Cycle
Intervals
5HSHDWDOOSUHYLRXVO\OLVWHGLQVSHFWLRQ
OXEULFDWLRQDQGPDLQWHQDQFHSURFHGXUHV
at 750 cycle intervals.
Lift
Disposal
Procedure
5HWXUQOLIWWRDQDXWKRUL]HGGHDOHUIRUGUDLQLQJRIWKHK\GUDXOLFV\VWHP
Page 18
2. Transport lift to a recycling center for recycling.
Troubleshooting Diagnosis Chart
36513
36514
WARNING
Troubleshooting and
repair procedures
must be performed
DVVSHFLÀHGE\DXthorized service personnel only. Failure
to do so may result
in serious bodily
injury and/or property
damage.
FUNCTION
1.00
NO
OPERATION
2.00
PUMP RUNS
BUT WILL
NOT LIFT
PLATFORM
If a problem occurs with your
OLIWGLVFRQWLQXHRSHUDWLRQLPPHGLDWHO\'RQRWDWWHPSWUHSDLUV
yourself. Contact your sales
representative. The cause of
the problem can be determined
by locating the lift function and
related symptom in the Troubleshooting Diagnosis Charts. The
VSHFLÀFFDXVHDQGUHPHG\FDQ
then be determined by process of
elimination.
A Electrical Schematic and Hydraulic Diagram are provided to
aid in troubleshooting.
$5HSDLU3DUWVVHFWLRQZLWKH[ploded views and corresponding
parts lists is also provided. Correct the problem if possible. If the
SUREOHPFRQWLQXHVFRQWDFW\RXU
sales representative.
POSSIBLE CAUSE
REMEDY
1.11 Low Battery
Vehicle engine must be running during lift operation. Check condition of vehicle battery.
1.12 Bad ground
Check for good ground between vehicle chas
sis and aluminum manifold on power pack.
1.13 Poor plug connections
Check all plugs for proper contact.
1.14 Blown fuse
Check inline fuse on “12 V” wire from P.C.
board. Check P.C. board mounted fuse. Check
for power on terminal 8 of terminal block on
P.C. board.
1.15 Circuit Sentry
Reset or replace if necessary.
1.16 Defective circuit breaker
Manually reset Circuit Sentry.
1.17 Improper terminal block wiring
Check for proper wiring of terminal block.
2.11 Hydraulic valve open
Flush valve by operating manual override
switches UP and DOWN at same time for 4 to 5
seconds several times.
2.12 Manual valve open
Close manual valve. Flush valve by running
UP with manual override. Open valve 4 to 5
seconds several times.
3XPSPRXQWHGKRUL]RQWDO
Power pack must be mounted vertically.
2.14 No oil (low)
&KHFNÁXLGOHYHO
2.15 Hydraulic hose not connected
Check hose connection between pump and
cassette.
Page 19
Troubleshooting Diagnosis Chart
FUNCTION
3.00
PUMP DOES NOT
RUN WITH
MANUAL
OVERRIDE
OR
HAND-HELD
PENDANT
4.00
LIFT WILL
GO UP WITH
OVERRIDE
SWITCH BUT
NOT WITH
HAND-HELD
PENDANT
POSSIBLE CAUSE
REMEDY
3.11 Up Solenoid
Check for power on pump “T” wire going to
solenoid.
3.12 Bad power and ground
See 1.00
4.11 FULL OUT diagnostic LED
not illuminated
Check full out switch for proper operation/adjustment. Replace or adjust as necessary.
4.12 Hand-held pendant not working
properly
Check for UP diagnostic LED when hitting UP
EXWWRQRQKDQGFRQWURO5HSODFHFRQWUROER[DV
necessary.
4.13 Roll stop switch is not activated or
defective
Check diagnostic LED for roll stop (barrier)
switch status. Roll stop is down or roll stop
release pin partially out. Replace switch as
necessary.
4.14 See 12.0
5.00
LIFT WILL
NOT GO
DOWN WITH
MANUAL
OVERRIDE
OR WITH
HAND-HELD
PENDANT OR
GOES DOWN
SLOWLY
OR DRIFTS
DOWN BY
ITSELF
6.00
LIFT WILL GO
DOWN WITH
OVERRIDE
BUT NOT WITH
HAND-HELD
PENDANT
7.00
LIFT WILL NOT
GO OUT WITH
OVERRIDE OR
HAND-HELD
PENDANT
Page 20
5.11 Hydraulic down valve bad
Check for power on valve ”T” wire going to solenoid when pushing manual override or remote
button. Replace if necessary.
5.12 Dirty down valve (clogged)
Flush valve by pushing manual override up and
down buttons at same time for 4 to 5 seconds
several times.
6.11 FULL OUT diagnostic LED not illuminated.
Check for proper operation of Full Out switch
with diagnostic LED. Replace or adjust switch
as necessary.
6.12 Door Full Close switch (if equipped)
out of adjustment or defective.
Check switch for proper operation/adjustment.
Adjust or replaceswitch as necessary
6.13 See 12.0
7.11 Defective circuit breaker
Reset or replace if necessary.
7.12 No power on terminal 8
Check vehicle door full open switch and wiring.
7.13 Interlock circuit incomplete
Verify interlock installation
7.14 Poor plug connections
&KHFNKDUQHVVFRQQHFWLRQV((%DQG%
7.15 Bad in/out motor
Check power at motor. Replace motor if necessary.
7.16 Bad power and ground
See 1.00
Troubleshooting Diagnosis Chart
FUNCTION
POSSIBLE CAUSE
REMEDY
8.00
LIFT WILL NOT
STOW WITH
HAND-HELD
PENDANT
8.11 Faulty Below Stow switch.
BELOW STOW (BELOW) diagnostic LED not illuminated
9.00
ROLL STOP WILL
NOT OPERATE
UP OR DOWN
WITH
HAND-HELD
PENDANT OR
OVERRIDES
9.11 Ground Sensor pressure switch
Reset or replace if necessary.
9.12 Poor plug connections
&KHFNKDUQHVVFRQQHFWRUV$DQG$(1
1()DQG)
9.13 Faulty roll stop actuator motor or
actuator out of adjustment.
Check power at motor. Adjust or replace actuator if necessary.
9.14 Bad power and ground
See 1.00
9.12 Defective circuit breaker
Reset or replace if necessary.
9.13 Bad relay(s)
Check Barrier Up and Barrier Down power
relays. Replace if necessary.
Notice: Down and
Barrier Down
override switches
must be pressed at
same time to lower
roll stop.
10.00
ROLL STOP
OPERATES
WITH
OVERRIDES
BUT WILL NOT
GO UP WITH
HAND-HELD
PENDANT
11.00
ROLL STOP
OPERATES
WITH
OVERRIDES
BUT WILL NOT
GO DOWN WITH
HAND-HELD
PENDANT
12.00
SWITCHES
DO NOT
ACTIVATE
LED(S)
Check for proper operation of Below Stow
switch. Replace or adjust switch as necessary.
8.12 See 12.0
9.14 See 5.0
10.11 Hand-held pendant not
working properly
Check for UP diagnostic LED when hitting UP
EXWWRQRQKDQGFRQWURO5HSODFHFRQWUROER[DV
necessary.
10.12 Roll stop (Barrier Down) LED off
Check roll stop switch for proper operation with
(barrier) LED on board. Replace or adjust as
necessary.
10.13 See 12.0
11.11 GROUND SENSOR (GND SENS)
diagnostic LED not illuminated
Check Ground Sensor pressure switch. Replace or adjust as necessary.
11.12 BELOW STOW (BELOW)
diagnostic LED not illuminated
Check Below Stow switch for proper operation.
Replace or adjust as necessary.
11.13 FULL OUT diagnostic LED
not illuminated
Check Full Out switch for proper operation. Replace or adjust as needed.
11.14 See 12.0
12.11 Improper terminal block wiring
&KHFNWHUPLQDOEORFNIRUFRUUHFWZLULQJFRQÀJXration.
12.12 No power going to switches
&KHFNSRZHURQFRQQHFWRU$SLQVDQG
12.13 Faulty wiring
Check continuity of wires from switches to connector A2.
12.14 Faulty connections
Check for proper connections on each switch
and on each connector on the harnesses.
Replace contact if necessary. See diagram at
right.
Page 21
Troubleshooting Diagnosis Chart
13.00
DOORS DO
NOT OPEN
13.11 Faulty wiring
Check for proper wiring to door openers.
CONTACT REMOVAL
1. Remove orange wedge using
needle nose pliers or a hook
shaped wire to pull wedge straight
out.
Page 22
7RUHPRYHWKHFRQWDFWVJHQWO\
SXOOZLUHEDFNZDUGVZKLOHDW
the same time releasing the lock
LQJÀQJHUE\PRYLQJLWDZD\IURP
the contact with a screwdriver.
+ROGWKHUHDUVHDOLQSODFHDV
removing the contact will displace
the seal
UVL601C / UVL603C (12V) Lift Electrical Schematic
DOOR CLOSE
SWITCH
PRESSURE
SWITCH
NO
NO
C
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
NOT USED
NOT USED
NOT USED
NOT USED
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
POWER PACK / LIFT HOUSING
HARNESS #73910A-600
BK-1.31-16
1
2
NOT USED
OR-0.823-18
BU-0.823-18
A
B
C
A
B
C
RD
BK
GND
VALVE T
PUMP T
12V
12V PWR
BK-3.31-12
OR-1.31-16
BU-1.31-16
RD-3.31-12
WH-3.31-12
RD-0.326-22
BK-0.823-18
GND
VALVE T
PUMP T
12V
A1
RD-0.823-18
NOT USED
BK-0.823-18
NOT USED
NOT USED
YL / RD-0.823-18
GN / RD-0.823-18
NOT USED
NOT USED
TN-0.823-18
VT-0.823-18
WH / TN-0.823-18
1
2
3
4
5
6
7
8
9
10
11
12
UVL
REMOTE
CONTROL
GN-1.31-16
OR-1.31-16
BK-1.31-16
CIRCUIT
BREAKER
(Self Reset)
20A
Q1
DOWN
SOLENOID
BU-0.518-20
Y1
SYMBOL
DESCRIPTION
WH-3.31-12
1 2 3 4 5 6
FRAME GROUND
BU-1.31-16
1 2 3 4 5 6
CIRCUIT BREAKER
P1
CONNECTORS
GROUND
MOTOR
SOLENOID
V1
V2
BU-1.31-16
WH-3.31-12
JUNCTION
GROUND
STOW
M
MOTOR
RELAY
SOLENOID
86
85
87
30
87A
SOLENOID OR RELAY
RD-33.6-2
CU-0.518-20 CU-0.518-20
DOWN
UP
WH-0.823-18
BK-0.823-18
OR-0.823-18
GN-0.823-18
RD-0.823-18
WH
HYDRAULIC
PUMP MOTOR
BK-33.6-2
NO
C
M1
GROUND
MICROSWITCH
NOTICE: 5
CIRCUIT
BREAKER
FUSE
NOTICE
1) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS.
BK-13.3-6
M
SWITCH
NC
NC
BK
BK-13.3-6
Y2
C
RD
GROUND
BAT.
WH-3.31-12
NO
BK
F2
5A
P2
BAR DN
S10
BK-3.31-12
OR-1.31-16
FUSE
AUX.
A2
CLOSE
BK
M
M3
O2
1
2
K7
80A
RD-33.6-2
DIODE
RD-33.6-2
AUX.
Q2
BAT.
2) ALL WIRES AND COMPONENTS OPERATE AT 12 VOLTS DC.
N2
WH
RD
BK
WH
RD
BK
3) WIRE IDENTIFICATION: WIRE COLOR - WIRE SIZE IN MM2 - WIRE SIZE IN AWG
4) A LIFT ON/OFF POWER SWITCH MUST BE INSTALLED. USE BRAUN SWITCH
#36678KS OR CE EQUIVALENT. BLACK JUMPER WIRE MUST BE REMOVED FROM
SOCKETS 8 AND 11 WHEN INSTALLING POWER SWITCH CIRCUIT.
5) A 80A CIRCUIT BREAKER MUST BE INSTALLED. USE BRAUN CIRCUIT BREAKER KIT
#85804A OR CE EQUIVALENT.
6) AN E-STOP SWITCH WITH 3A INLINE FUSE MUST BE INSTALLED. USE BRAUN E-STOP
SWITCH KIT #36679KS OR CE EQUIVALENT.
Use caution when working on components
inside pump module. An available energy of
over 240 VA creates an energy hazard.
BATTERY
POSITIVE
TERMINAL
(12V)
BU-0.518-20
C1
K6
PUMP T
WH-1.31-16
CU-0.518-20
RD
K5
Q1
GN-1.31-16
OR-1.31-16
RD-1.31-16
BARRIER ACTUATOR
MOTOR
RD-0.823-18
BK-0.823-18
BK-0.326-22
RD-0.823-18
K4
OR-1.31-16
I
P
G
F
O
R
BU-1.31-16
C2
HC PWR
HC UP
HC DOWN
HC STOW
HC CLOSE
HC GND
VALVE T
WH-1.31-16
BU-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BK-1.31-16
1
2
3
4
5
6
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
M1
NOT USED
RD-1.31-16
BK-1.31-16
L1
WH
RD
BK
Page 23
BAR DN
SW PWR
1
2
3
4
5
6
BK-1.31-16
SAFETY
GND SENS
FULL OUT
NOT FULL OUT
BELOW STOW
N1
F1
B1
WIRED HAND-HELD CONTROL #73946A-100-1
O1
BAR UP PWR
BAR DN PWR
RD-0.823-18
S6
OR-1.31-16
RD-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
BK / WH-1.31-16
F2
E-STOP
SWITCH
BK-0.823-18
A
B
C
A
B
C
A
B
C
M2
A
B
C
K1
WH-1.31-16
BK-1.31-16
WH-1.31-16
RD-1.31-16
BK-1.31-16
WH-1.31-16
RD-1.31-16
BK-1.31-16
RD-1.31-16
S5
L2
BK-1.31-16
BU / BK-1.31-16
OR / BK-1.31-16
GN / BK-1.31-16
GN-1.31-16
OR-1.31-16
RD-1.31-16
F3
BU-1.31-16
NC
S4
WH-1.31-16
BK-1.31-16
RD-0.823-18
BK-0.823-18
GN-0.823-18
A
B
C
A
B
C
J1
OR / BK-1.31-16
NOT USED
BK-1.31-16
BK / WH-1.31-16
NOT USED
BK-1.31-16
C
NC
NOT USED
GN / BK-1.31-16
BK-1.31-16
I1
BU / BK-1.31-16
NOT USED
BK-1.31-16
H1
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
NOT USED
BU-1.31-16
WH-1.31-16
NO
K2
H2
CARRIAGE / PLATFORM
HARNESS #73930A
RD-0.823-18
BK-0.823-18
OR-0.823-18
BU-0.823-18
BELOW STOW
C
NC
S3
RD-0.823-18
GN-0.823-18
BK-0.823-18
RD-1.31-16
BK-1.31-16
WH-1.31-16
RD-1.31-16
BK-1.31-16
WH-1.31-16
BK-1.31-16
RD-1.31-16
WH-1.31-16
RD-1.31-16
BK-1.31-16
BK-1.31-16
RD / BK-1.31-16
GN / WH-1.31-16
RD / WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
BK-1.31-16
WH-1.31-16
BK-1.31-16
RD / BK-1.31-16
GN / WH-1.31-16
RD / WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / W-1.31-16
BK-1.31-16
WH-1.31-16
SW PWR
BAR DN
BAR DN PWR
BAR UP PWR
IGN PWR
SW PWR
LIFT OUT
FLOOR LVL
FLOOR IN
SAFETY
GND SENS
FULL OUT
NOT FULL OUT
BELOW STOW
1
2
3
4
NO
C
NC
WH-1.31-16
SW PWR
BAR DN
BAR DN PWR
BAR UP PWR
BELOW STOW
FULL OUT
NOT FULL OUT
LIFT OUT
GND SENS
SAFETY
FLOOR IN
FLOOR LVL
SW PWR
IGN PWR
NO
S2
G1
1
2
3
4
FULL OUT
NO
C
NC
G2
RD / WH-1.31-16
GN / WH-1.31-16
RD / BK-1.31-16
BK-1.31-16
GND SENS
FLOOR LVL
NO
S1
3A
BK-2.08-14
WH-1.31-16
M2
BK-1.31-16
C
FUSE
NOTICE: 4
RD-0.823-18
S7
NOTICE: 6
UVL
PC
BOARD
#73900LFCE-12V
BAR UP
BAR DN
LIFT OUT
LIFT IN
LIFT POWER
SWITCH
F1
LIFT HOUSING / CARRIAGE
HARNESS #73920A
LIFT OUT
1
2
3
4
5
6
7
8
BK0.823-18
BK-0.823-18
5A
BK-1.31-16
M
1
2
3
4
5
6
7
8
WH-3.31-12
WH-3.31-12
WH-3.31-12
WH-3.31-12
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
BK-0.823-18
FUSE
IN-OUT
MOTOR
OR-1.31-16
A1
B2
E2
E1
BEEP/FL 1
DOOR CL 2
OPEN 3
PRESSURE 4
INTERLK 5
SAFETY 6
H.C. PWR IN 7
12V OUT 8
IGN PWR IN 9
FLOOR LVL 10
FULL OPEN 11
CLOSE 12
NC
S9
BK-2.08-14
A2
N
H
J
E
Q
D
A
C
M
K
B
L
RD-3.31-12
1
2
3
4
5
6
7
8
9
10
11
12
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10 10
11 11
12 12
RD-3.31-12
1
2
3
4
5
6
7
8
9
10
11
12
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
WH / BK-1.31-16
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
RD-0.823-18
BK-1.31-16
RD / BK-1.31-16
GN / WH-1.31-16
RD / WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
BK-1.31-16
WH-1.31-16
BK-1.31-16
OR-1.31-16
GN / WH-1.31-16
RD / WH-1.31-16
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
NOT USED
NOT USED
NOT USED
NOT USED
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
D2
BAR DN
GND SENS
SAFETY
FLOOR IN
FLOOR LVL
BAR UP PWR
BAR DN PWR
MOTOR OUT PWR
MOTOR IN PWR
MOTOR IN PWR
MOTOR OUT PWR
BAR DN PWR
BAR UP PWR
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
NOT USED
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
12V PWR
D1
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
WH-3.31-12
1
2
3
4
5
6
7
8
9
10
11
12
SW PWR
IGN PWR
BELOW STOW
FULL OUT
NOT FULL OUT
LIFT OUT
PUMP T
1
2
3
4
5
6
7
8
9
10
11
12
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
NOT USED
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
WH-3.31-12
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
NOT USED
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
BAR DN
GND SENS
SAFETY
FLOOR IN
FLOOR LVL
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
BK-1.31-16
WH-1.31-16
BK-1.31-16
RD / BK-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
SW PWR
IGN PWR
BELOW STOW
FULL OUT
NOT FULL OUT
LIFT OUT
REMOTE CONTROL Y-HARNESS #73941A-1
BK-1.31-16
RD-0.823-18
GN-0.823-18
OR-0.823-18
BK-0.823-18
WH-0.823-18
NOT USED
BK-1.31-16
C
NC
S8
RD-33.6-2
UVL603C24 (24V) Lift Electrical Schematic
Page 24
DOOR CLOSE
SWITCH
PRESSURE
SWITCH
NO
NO
C
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
NOT USED
NOT USED
NOT USED
NOT USED
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
POWER PACK / LIFT HOUSING
HARNESS #73910A-600
BAR DN
SW PWR
1
2
A
B
C
A
B
C
RD
BK
BK-0.326-22
RD-0.326-22
BK-0.823-18
RD-0.823-18
UVL
REMOTE
CONTROL
NOT USED
RD-1.31-16
BK-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
CIRCUIT
BREAKER
(Manual Reset)
8A
Q1
BAT.
Y1
CIRCUIT BREAKER
1 2 3 4 5 6
P1
CONNECTORS
JUNCTION
STOW
DOWN
UP
MOTOR
RELAY
SOLENOID
86
85
87
30
87A
V1
RD
V2
BU-1.31-16
WH-3.31-12
GROUND
WH-3.31-12
BK-13.3-6
Y2
RD-33.6-2
SOLENOID OR RELAY
HYDRAULIC
PUMP MOTOR
BK-33.6-2
BK-13.3-6
M
M1
NO
MICROSWITCH
GROUND
NC
NOTICE: 5
WH
CIRCUIT
BREAKER
NC
NOTICE
GROUND
MOTOR
SOLENOID
SWITCH
C
DOWN
SOLENOID
BU-0.518-20
WH-3.31-12
CU-0.518-20 CU-0.518-20
GROUND
DESCRIPTION
FUSE
S10
F2
5A
FRAME GROUND
WH-0.823-18
BK-0.823-18
OR-0.823-18
GN-0.823-18
RD-0.823-18
60A
DIODE
1) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS.
BK
BK-3.31-12
OR-1.31-16
FUSE
AUX.
SYMBOL
C
BK
GND
VALVE T
PUMP T
24V
RD-33.6-2
RD-33.6-2
AUX.
Q2
BAT.
2) ALL WIRES AND COMPONENTS OPERATE AT 12 VOLTS DC.
N2
WH
RD
BK
WH
RD
BK
3) WIRE IDENTIFICATION: WIRE COLOR - WIRE SIZE IN MM2 - WIRE SIZE IN AWG
4) A LIFT ON/OFF POWER SWITCH MUST BE INSTALLED. USE BRAUN SWITCH
#36678KS OR CE EQUIVALENT. BLACK JUMPER WIRE MUST BE REMOVED FROM
SOCKETS 8 AND 11 WHEN INSTALLING POWER SWITCH CIRCUIT.
5) A 60A CIRCUIT BREAKER MUST BE INSTALLED. USE BRAUN CIRCUIT BREAKER
#85804A24 OR CE EQUIVALENT.
6) AN E-STOP SWITCH WITH 3A INLINE FUSE MUST BE INSTALLED. USE BRAUN E-STOP
SWITCH KIT #36679KS OR CE EQUIVALENT.
Use caution when working on components
inside pump module. An available energy of
over 240 VA creates an energy hazard.
BATTERY
POSITIVE
TERMINAL
(24V)
BU-0.518-20
1
2
3
4
5
6
7
8
9
10
11
12
M
WH
RD
BK
NOT USED
OR-0.823-18
BU-0.823-18
M3
O2
1
2
BK-3.31-12
OR-1.31-16
BU-1.31-16
RD-3.31-12
WH-3.31-12
A1
1 2 3 4 5 6
BAR DN
BK
GND
VALVE T
PUMP T
24V
24V PWR
BU-1.31-16
M1
NO
K7
A2
CLOSE
BARRIER ACTUATOR
MOTOR
RD-0.823-18
BK-0.823-18
K6
P2
GN-1.31-16
OR-1.31-16
RD-1.31-16
M
K5
C1
Q1
RD-0.823-18
NOT USED
BK-0.823-18
NOT USED
NOT USED
YL / RD-0.823-18
GN / RD-0.823-18
NOT USED
NOT USED
TN-0.823-18
VT-0.823-18
WH / TN-0.823-18
CU-0.518-20
RD
K4
OR-1.31-16
I
P
G
F
O
R
BU-1.31-16
HC PWR
HC UP
HC DOWN
HC STOW
HC CLOSE
HC GND
VALVE T
C2
WH-1.31-16
WH-1.31-16
BU-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BK-1.31-16
1
2
3
4
5
6
BK-1.31-16
SAFETY
GND SENS
FULL OUT
NOT FULL OUT
BELOW STOW
N1
F1
1
2
3
4
5
6
WIRED HAND-HELD CONTROL #73946A-100-1
O1
BAR UP PWR
BAR DN PWR
B1
PUMP T
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
BK / WH-1.31-16
F2
RD-0.823-18
S6
A
B
C
A
B
C
A
B
C
L1
BK-1.31-16
BU / BK-1.31-16
OR / BK-1.31-16
GN / BK-1.31-16
GN-1.31-16
OR-1.31-16
RD-1.31-16
E-STOP
SWITCH
BK-0.823-18
OR-1.31-16
RD-1.31-16
M2
A
B
C
L2
K1
WH-1.31-16
BK-1.31-16
WH-1.31-16
RD-1.31-16
BK-1.31-16
WH-1.31-16
RD-1.31-16
BK-1.31-16
RD-1.31-16
S5
GN-1.31-16
OR-1.31-16
BK-1.31-16
OR / BK-1.31-16
NOT USED
BK-1.31-16
BK-1.31-16
NC
S4
WH-1.31-16
BK-1.31-16
RD-0.823-18
BK-0.823-18
GN-0.823-18
A
B
C
J1
NOT USED
GN / BK-1.31-16
BK-1.31-16
I1
BU / BK-1.31-16
NOT USED
BK-1.31-16
BK / WH-1.31-16
NOT USED
BK-1.31-16
C
NC
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
NOT USED
BU-1.31-16
WH-1.31-16
NO
K2
CARRIAGE / PLATFORM
HARNESS #73930A
RD-0.823-18
BK-0.823-18
OR-0.823-18
BU-0.823-18
BELOW STOW
C
NC
S3
H2
H1
3A
F3
BU-1.31-16
NO
RD-0.823-18
GN-0.823-18
BK-0.823-18
RD-1.31-16
BK-1.31-16
WH-1.31-16
RD-1.31-16
BK-1.31-16
WH-1.31-16
BK-1.31-16
RD-1.31-16
WH-1.31-16
RD-1.31-16
BK-1.31-16
BK-1.31-16
RD / BK-1.31-16
GN / WH-1.31-16
RD / WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
BK-1.31-16
WH-1.31-16
BK-1.31-16
RD / BK-1.31-16
GN / WH-1.31-16
RD / WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / W-1.31-16
BK-1.31-16
WH-1.31-16
SW PWR
BAR DN
BAR DN PWR
BAR UP PWR
IGN PWR
SW PWR
LIFT OUT
FLOOR LVL
FLOOR IN
SAFETY
GND SENS
FULL OUT
NOT FULL OUT
BELOW STOW
1
2
3
4
NO
C
NC
WH-1.31-16
SW PWR
BAR DN
BAR DN PWR
BAR UP PWR
BELOW STOW
FULL OUT
NOT FULL OUT
LIFT OUT
GND SENS
SAFETY
FLOOR IN
FLOOR LVL
SW PWR
IGN PWR
NO
S2
G1
1
2
3
4
FULL OUT
C
NC
G2
RD / WH-1.31-16
GN / WH-1.31-16
RD / BK-1.31-16
BK-1.31-16
GND SENS
FLOOR LVL
NO
S1
BK-2.08-14
WH-1.31-16
M2
BK-1.31-16
C
FUSE
NOTICE: 4
RD-0.823-18
S7
NOTICE: 6
UVL
PC
BOARD
#73900LFCE-12V
BAR UP
BAR DN
LIFT OUT
LIFT IN
LIFT POWER
SWITCH
F1
LIFT HOUSING / CARRIAGE
HARNESS #73920A
LIFT OUT
1
2
3
4
5
6
7
8
BK0.823-18
BK-0.823-18
5A
BK-1.31-16
M
1
2
3
4
5
6
7
8
WH-3.31-12
WH-3.31-12
WH-3.31-12
WH-3.31-12
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
BK-0.823-18
FUSE
IN-OUT
MOTOR
OR-1.31-16
A1
B2
E2
E1
BEEP/FL 1
DOOR CL 2
OPEN 3
PRESSURE 4
INTERLK 5
SAFETY 6
H.C. PWR IN 7
12V OUT 8
IGN PWR IN 9
FLOOR LVL 10
FULL OPEN 11
CLOSE 12
NC
S9
BK-2.08-14
A2
N
H
J
E
Q
D
A
C
M
K
B
L
RD-3.31-12
1
2
3
4
5
6
7
8
9
10
11
12
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10 10
11 11
12 12
RD-3.31-12
1
2
3
4
5
6
7
8
9
10
11
12
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
WH / BK-1.31-16
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
RD-0.823-18
BK-1.31-16
RD / BK-1.31-16
GN / WH-1.31-16
RD / WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
BK-1.31-16
WH-1.31-16
BK-1.31-16
OR-1.31-16
GN / WH-1.31-16
RD / WH-1.31-16
RD / WH-1.31-16
GN / WH-1.31-16
BU / WH-1.31-16
BK / RD-1.31-16
NOT USED
NOT USED
NOT USED
NOT USED
WH / RD-1.31-16
OR / RD-1.31-16
BU / RD-1.31-16
RD / GN-1.31-16
D2
BAR DN
GND SENS
SAFETY
FLOOR IN
FLOOR LVL
BAR UP PWR
BAR DN PWR
MOTOR OUT PWR
MOTOR IN PWR
MOTOR IN PWR
MOTOR OUT PWR
BAR DN PWR
BAR UP PWR
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
NOT USED
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
24V PWR
D1
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
WH-3.31-12
1
2
3
4
5
6
7
8
9
10
11
12
SW PWR
IGN PWR
BELOW STOW
FULL OUT
NOT FULL OUT
LIFT OUT
PUMP T
1
2
3
4
5
6
7
8
9
10
11
12
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
NOT USED
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
WH-3.31-12
BK-1.31-16
WH-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
NOT USED
RD / BK-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
BAR DN
GND SENS
SAFETY
FLOOR IN
FLOOR LVL
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16
BK / WH-1.31-16
BK-1.31-16
WH-1.31-16
BK-1.31-16
RD / BK-1.31-16
RD-1.31-16
GN-1.31-16
OR-1.31-16
BU-1.31-16
SW PWR
IGN PWR
BELOW STOW
FULL OUT
NOT FULL OUT
LIFT OUT
REMOTE CONTROL Y-HARNESS #73941A-1
BK-1.31-16
RD-0.823-18
GN-0.823-18
OR-0.823-18
BK-0.823-18
WH-0.823-18
NOT USED
BK-1.31-16
C
NC
S8
RD-33.6-2
NOTES
This page intentionally left blank.
Page 25
Hydraulic Parts List
UVL601C / UVL603C / UVL603C24 Series 04
Item
Qty.
1
1
Description
Part #
Pump Assembly 12 Volt - UVL Power Pack (shown)
36383
1
Pump Assembly 24 Volt - UVL Power Pack
2
1
Motor, Pump - 12 Volt
14785-IS
1
Motor, Pump - 24 Volt
16504-IS
3
1
Valve, “Down” (with Solenoid) - 12 Volt
14901
1
Valve, "Down" (with Solenoid) - 24 Volt
16505
4
1
Clamp, Reservoir - H-48
17069
5
1
Reservoir Replacement Kit (Includes Item #10)
6
2
O-Ring (only), Hand Pump Mounting
17351
7
1
Hand Pump (Backup) with O-Rings (Includes Item #6)
87065
8
3
Screw, 1/4-20 x 1 3/4”, Allen Head
9
1
Handle with Grip
87060-24V
88188K
17351
17206A
10
1
Fitting, 3/8” Male NPT x 3/8” Barbed
87618
11
2
Clamp, Hose - 5/8” O.D. - Worm Drive
84325
12
1
Tubing, 3/8” x 5/8”, Tygothane - Clear
82066R012
13
1
Plug, 3/8” Plastic Hose
14
1
Fitting, 90°-1/8” Male Pipe x 1/8” Barbed
15
1
Tube, 1/4” O.D. x 1/8” I.D. - Plastic
16
1
Plug, 1/8” Plastic Tube
81583
17
1
Adapter, 1/4” Male NPT x 7/16-20 Male JIC 37°
10130
18
1
Hose Assembly, 3/16” x 82” - Female Swivel 7/16-20 JIC 37°
19
1
Fitting, 90° - 7/16-20 Male JIC 37° x 1/4” Male NPT
87569
20
1
Coupling, Hydraulic Quick Connect x 1/4” Female NPT
87614
21
1
Nipple, Hydraulic Quick Connect x 1/4” Female NPT
87615
22
1
Nut, 9/16-18, Hex Jam
23
1
Fitting Assembly, Bulk Head
24
1
Hose Assembly, 1/8” x 60” - Female Swivel 7/16-20 JIC 37°
25
1
Fitting, 90° - 9/16” Male O-Ring x 7/16-20 Male JIC 37°
26
1
Valve, Flow Control
87049
27
1
Adaptor, Hydraulic Internal
87560
81580
87563
81557R014
35262A-82
83077
73777A
35261A-060
87622
28
1
Fitting, Female Swivel 7/16-20 JIC 37° x 1/4” Male NPT
87596
29
1
Fitting, Tee - 7/16-20 Male JIC 37° x 7/16-20 Male JIC 37° x 7/16” Male O-Ring
87621
30
1
Fitting, 90° - Female Swivel 7/16-20 JIC 37° x 1/8” Male NPT
87619
31
1
Fitting, Coupling - 1/8” Female NPT x 1/8” Female NPT
87543
32
1
Switch, Pressure - Cylinder
33
1
Cylinder, UVL Retracting
87047
34
1
Fitting, 90° - Female Swivel 7/16-20 JIC 37° x 7/16-20 Male JIC 37°
87592
35
1
Solenoid, Up - Prestolite - 12V (shown)
28308
1
Solenoid, Up - Trombetta - 24V
36
1
Diode Assembly, Up Solenoid
73960A
32930
73906A
37
1
Hose Assembly, 1/8” Female Swivel 7/16-20 JIC 37° x 4”
38
1
Fitting, 1/8” Female NPT x 7/16-20 Male JIC 37°
39
1
Switch, Pressure - Pump
87052
40
1
Power Cable, Up Solenoid to Motor
29049
41
1
Clamp, Hose - Solenoid Mounting
29663
Page 26
16004A-004
87623
Hydraulics Diagram
UVL601C / UVL603C/ UVL603C24 Series 04
1
41
40
36
35
13
24
11
2
12
9
Arrow must
face pump
7
25
27
26
28
11
32
29
8
3
31
10
30
6
33
16
4
39
14
38
5
15
23
37
22
21
20
17
8
19
34
NOTICE
18
36513
Use caution when working on components
inside pump module. Available energy of
1680 VA creates an energy hazard.
Remove power from pump
module and any spark source
before working with hydraulic
ÁXLGDQGFRPSRQHQWV:HDU
proper eye protection. Use
protective gloves for prolonged
FRQWDFWZLWKK\GUDXOLFÁXLG
Page 27
UVL601C & UVL603C (12V) Pump Module Parts List
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
52
53
54
55
56
57
58
59
60
61
62
63
64
Page 28
Qty.
1
1
1
1
1
4
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
5
1
1
6
1
6
1
2
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
6
2
2
2
2
1
1
2
1
Description
Pump Module, Complete (Items 1-46)
Hose Assembly, 3/16" Diameter x 82"- Female 7/16-20 JIC 37°-SW/SW
Hose Assembly, 1/8" Diameter x 4"- Female 7/16-20 JIC 37°-SW/SW
Coupling, Hydraulic Quick Connect x 1/4" Female NPT
Fitting, 90°- Male 7/16-20 JIC 37° x 1/4" Male NPT
Plate, Power Pack Mounting
Screw, 5/16-18 x 1/2", Serrated Washer Head, Hex
Fitting, 90°-Female Swivel 7/16-20 JIC 37° x Male 7/16-20 JIC 37°
Fitting, Tee - Female Swivel 7/16-20 JIC 37° x Male 7/16-20 JIC 37° x 2
Adapter, 1/4" Male NPT x 7/16-20 Male JIC 37°
Switch, Pressure 250/1000 PSI
Fitting, 1/8" Female NPT x Male 7/16-20 JIC 37°
Jumper Assembly, 12 Gauge x 4"
Pump Assembly, UVL Power Pack - 12 Volt
Fitting, 3/8" Male NPT x 3/8" Barbed
Clamp, Hose - 5/8" O.D. - Worm Drive
Tubing, 3/8" x 5/8", Tygothane - Clear
Plug, 3/8" Plastic Tube
Plug, 1/8" Plastic Tubing
Tube, 1/4" O.D. x 1/8" I.D. - Plastic
Diode Assembly, Up Solenoid
Eyelet, 5/16" Insulated - Red
Fitting, 90°-1/8" Male Pipe x 1/8" Barbed
Diode Assembly, Down Valve Solenoid
Terminal, 1/4" Male Spade - Fully Insulated - 14/16 Gauge
Circuit Breaker, 20 Amp
Screw, #10-32 x 3/8", Pan Head, Phillips, Thread Cut
Washer, .326" X .562" X .042"-SS
Bumper, 1/2" Dia. x 1/4" Tall - Rubber
Electrical Board Assembly / 12 Volt / RoHS
Chip, UVL 600 Program Stow Lock
Screw, #6 x 3/8" Self Tap, Flat Head
Bracket, PC Board Mounting
Standoff, .25" PCB - Nylon
Edge Liner, 1/8", Q-Trim
Edge Liner, 1/8", Q-Trim
Clip, Cable - 7/16" Plastic
Solenoid, Motor UVL - 12V
Clamp, Hose
Power Cable, Up Solenoid to Motor
Tag, Caution Do Not Connect - Red (Not Shown)
Cable Tie, 14 1/2" (Not Shown)
Kit, Fuse Replacement (Not Shown)
Fuse, 5 Amperes
Relay, 30 Amperes, 12 Volt
Tag, Vent Tube Plug Removal - UVL (Not Shown)
Cable Tie, 3 3/4" x .09", White (Not Shown)
Hand Control Assembly
Pump Cover (Cover Assembly 73820A-04 Includes Items 48-55)
Decal, UVL Patent & Trademark (Not Shown)
Decal, Electrical Components-Lift-Intl-UVL (Not Shown)
'HFDO)XVH6SHFLÀFDWLRQV,QWO89/1RW6KRZQ
Decal, Electrical Components-Module-Intl-UVL (Not Shown)
Decal, Hazard-Electrical Shock-Intl-Pictoral (Not Shown)
Decal, Warn Damage Control Board-ESD (Not Shown)
Decal, Manual Operation - UVL (Not Shown)
Screw, 1/4-20 x 3/8", Pan Head Phillips
Clamp-Spring-Pump Handle
Screw, 10-32 x 3/8" Flat Head Phillips
Washer, #10 Flat
Nut, #10-32 Hex
Handle, Pump
Bracket, Power Pack Mounting
Washer, 1/4" External Star Tooth Lock
Ground Cable - Black
Part No.
73800AC-04
35262A-82
16004A-004
87614
87569
73822
82881
87592
87587
10130
87052
87623
73943A
36383
87618
84325
82066R012
81580
81583
81557R014
73906A
86267
87563
73907A
78036
16453
82755
83583
82064
73900LFCE-12V
85900-102
82764
73824NW-02
86739
13910R006
13910R008
15777
28308
17069
29049
81796
24534
36676K
85835
13259
25807
86003
73946A-100-1
73820-03
29884
36650
36649
36513
30787
28461
82769
12350
82767
11541
11542
17206A
73825
83588
68874
UVL601C / UVL603C (12V) Pump Module Diagram
38
16
20
15
"PUMP T" WIRE
ON ELECTRICAL
BOARD
17
18
15
56
48
39
TO DOWN
VALVE
14
6
"VALVE T" WIRE
ON ELECTRICAL
BOARD
24
19
58
5
6
56
64
37
13
61
57
23
59
63
21
12
22
TO DOWN
VALVE
12
62
60
"12V" WIRE
ON ELECTRICAL
BOARD
"GROUND" WIRE
ON ELECTRICAL
BOARD
58
"12V POWER" WIRE
ON ELECTRICAL
BOARD
57
59
60
26
25
56
36
31
27
10
33
6
47
T
LIF
UP
T
LIF
WN
DO
OW
T
ST
LIF
32
11
29
28
34
3
ORE
DOOS
CL
6
33
30
35
4
2
43
44
9
7
8
NOTICE
Page 29
Remove power from pump
module and any spark source
before working with hydraulic
ÁXLGDQGFRPSRQHQWV:HDU
proper eye protection. Use
protective gloves for prolonged
FRQWDFWZLWKK\GUDXOLFÁXLG
1
Use caution when working on components
inside pump module. An available energy of
over 240 VA creates an energy hazard.
2
8181
UVL603C24 (24V) Pump Module Parts List
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
52
53
54
55
56
57
58
59
60
61
62
63
64
Page 30
Qty.
1
1
1
1
1
4
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
6
1
6
1
2
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
6
2
2
2
2
1
1
2
1
Description
Pump Module, Complete (Items 1-46)
Hose Assembly, 3/16" Diameter x 82"- Female 7/16-20 JIC 37°-SW/SW
Hose Assembly, 1/8" Diameter x 4"- Female 7/16-20 JIC 37°-SW/SW
Coupling, Hydraulic Quick Connect x 1/4" Female NPT
Fitting, 90°- Male 7/16-20 JIC 37° x 1/4" Male NPT
Plate, Power Pack Mounting
Screw, 5/16-18 x 1/2", Serrated Washer Head, Hex
Fitting, 90°-Female Swivel 7/16-20 JIC 37° x Male 7/16-20 JIC 37°
Fitting, Tee - Female Swivel 7/16-20 JIC 37° x Male 7/16-20 JIC 37° x 2
Adapter, 1/4" Male NPT x 7/16-20 Male JIC 37°
Switch, Pressure 250/1000 PSI
Fitting, 1/8" Female NPT x Male 7/16-20 JIC 37°
Jumper Assembly, 12 Gauge x 4"
Pump Assembly, UVL Power Pack - 24 Volt
Fitting, 3/8" Male NPT x 3/8" Barbed
Clamp, Hose - 5/8" O.D. - Worm Drive
Tubing, 3/8" x 5/8", Tygothane - Clear
Plug, 3/8" Plastic Tube
Plug, 1/8" Plastic Tubing
Tube, 1/4" O.D. x 1/8" I.D. - Plastic
Diode Assembly, Up Solenoid
Eyelet, 5/16" Insulated - Red
Fitting, 90°-1/8" Male Pipe x 1/8" Barbed
Diode Assembly, Down Valve Solenoid
Terminal, 1/4" Male Spade - Fully Insulated - 14/16 Gauge
Circuit Breaker, 8 Amp - Manual Reset
Screw, #10-32 x 3/8", Pan Head, Phillips, Thread Cut
Washer, .326" X .562" X .042"-SS
Bumper, 1/2" Dia. x 1/4" Tall - Rubber
Electrical Board Assembly / 24 Volt / RoHS
Chip, UVL 600 Program Stow Lock
Screw, #6 x 3/8" Self Tap, Flat Head
Bracket, PC Board Mounting
Standoff, .25" PCB - Nylon
Edge Liner, 1/8", Q-Trim
Edge Liner, 1/8", Q-Trim
Clip, Cable - 7/16" Plastic
Solenoid, Motor UVL - 24V
Clamp, Hose
Power Cable, Up Solenoid to Motor
Tag, Caution Do Not Connect - Red (Not Shown)
Cable Tie, 14 1/2" (Not Shown)
Kit, Fuse Replacement (Not Shown)
Fuse, 5 Amperes
Relay, 12/20 Amperes, 24 Volt
Tag, Vent Tube Plug Removal - UVL (Not Shown)
Cable Tie, 3 3/4" x .09", White (Not Shown)
Hand Control Assembly
Pump Cover (Cover Assembly 75820A-09 Includes Items 48-55)
Decal, UVL Patent & Trademark (Not Shown)
Decal, Electrical Components-Lift-Intl-UVL (Not Shown)
'HFDO)XVH6SHFLÀFDWLRQV,QWO89/1RW6KRZQ
Decal, Electrical Components-Module-Intl-UVL (Not Shown)
Decal, Hazard-Electrical Shock-Intl-Pictoral (Not Shown)
Decal, Warn Damage Control Board-ESD (Not Shown)
Decal, Manual Operation - UVL (Not Shown)
Screw, 1/4-20 x 3/8", Pan Head Phillips
Clamp-Spring-Pump Handle
Screw, 10-32 x 3/8" Flat Head Phillips
Washer, #10 Flat
Nut, #10-32 Hex
Handle, Pump
Bracket, Power Pack Mounting
Washer, 1/4" External Star Tooth Lock
Ground Cable - Black
Part No.
73800AC24-04
35262A-82
16004A-004
87614
87569
73822-2
82881
87592
87587
10130
87052
87623
73943A
87060-24V
87618
84325
82066R012
81580
81583
81557R014
73906A
86267
87563
73907A
78036
30364
82755
83583
82064
73900LFCE-24V-2
85900-102
82764
73824NW-02
86739
13910R006
13910R008
15777
32930
17069
29049
81796
24534
36676K
85835
168001-1416
25807
86003
73946A-100-1
75820-09
29884
36650
36649
36513
30787
28461
82769
12350
82767
11541
11542
17206A
73825
83588
68874
UVL603C24 (24V) Pump Module Diagram
38
16
20
15
"PUMP T" WIRE
ON ELECTRICAL
BOARD
17
18
15
56
48
39
TO DOWN
VALVE
14
6
"VALVE T" WIRE
ON ELECTRICAL
BOARD
24
19
58
5
6
56
64
13
37
61
57
23
59
63
21
60
12
22
TO DOWN
VALVE
62
58
"GROUND" WIRE
ON ELECTRICAL
BOARD
57
59
60
"24V POWER" WIRE ON
ELECTRICAL BOARD
25
36
26
"24 V" WIRE ON
ELECTRICAL BOARD
56
31
27
INLINE FUSE HOLDER
WITH 5 AMP FUSE
33
6
47
T
LIF
UP
T
LIF
WN
DO
10
OW
T
ST
LIF
32
29
28
ORE
DOOS
CL
6
11
34
33
30
35
43
3
44
4
2
9
7
8
NOTICE
Page 31
Remove power from pump
module and any spark source
before working with hydraulic
ÁXLGDQGFRPSRQHQWV:HDU
SURSHUH\HSURWHFWLRQ8VH
protective gloves for prolonged
FRQWDFWZLWKK\GUDXOLFÁXLG
1
8VHFDXWLRQZKHQZRUNLQJRQFRPSRQHQWV
LQVLGHSXPSPRGXOH$QDYDLODEOHHQHUJ\RI
RYHU9$FUHDWHVDQHQHUJ\KD]DUG
81812
UVL601C - Repair Parts List
Item
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
1
4
4
1
5
1
1
2
4
1
3
1
3
2
1
1
1
1
1
2
4
2
2
8
1
6
2
2
2
1
1
1
1
1
1
1
2
1
27
2
2
1
1
2
6
2
2
1
4
2
2
2
1
1
2
6
3
2
2
4
1
2
5
3
4
2
1
1
1
2
Page 32
Description
Housing Weldment
Clamp, Lift Mounting
Nut, 1/4" NC Rivet
Chain Release Assembly
Screw, 1/4-20 x 1, Serrated Hex
Bracket, In-Out Cam, Inboard
Bracket, In-Out Cam, Outboard
Bearing, 1/2" ID. x 1/2" Split
Screw, 1/4-20 x 3/4", Washer Head
Chain Tensioner Weldment
Roller, Chain Idler, Nylon
Screw, 5/16 x 1 1/4" Shoulder, Soc. Hd., 1/4-20
Nut, 1/4-20 Nylock, Full Thread
Nut, 1/2-20, Hex, Jam
Cover, Chain Tensioner
Fitting Assembly, Bulk Head
Nut, 9/16-18 Hex Jam ZP
Nipple, Hydraulic Quick Disconnect
Carriage Weldment
Shaft Bearing Weldment
Bearing, Track Roller 20 x 52mm
Shaft, Eccentric Bearing Weldment
E-Clip 3/4" Bowed .580 Groove
E-Clip 3/4" .580 Groove DIA
Washer, .2811" ID x .625" OD x .055"
Screw, 1/4-20 x 3/8", Serrated Hex
Washer, Front Scissor Arm
Bearing, 1 5/8" O.D. x 3/4" I.D.
Bushing, 3/4" ID x 3/8", Peer12FB06
Cylinder, Assembly, 600 UVL
U-Channel, Edge Trim
Pin, Cylinder Rod Mounting Long
Pin, Cylinder Rod Mounting
Grommet, 1.25” DIA x .25” Wide
Seal, Crimp On Edge
Motor, Electric, In/Out - w/Sprocket and Dowel
Plug, 1 1/2" x 2" x 11 Gauge Tube
Tape, 1/16" x 3/4" Double Face
Screw, 10-32 x 3/8" Pan Head, Thread Cut
Cam, Torque Shaft Actuator
Clamp, 1 5/16" x 2 1/4" x 1/2", Worm Drive
Weldment, Roll Stop, UVL600
Platform Weldment
E-Clip, 3/8" Shaft
Washer, #10 Internal Tooth
Screw, 5/16-24 x 7/8", Flat Hd. Soc. Cap
Retainer, Scissor Bearing
Cam, Rear Barrier
Washer, .328" x .562" x .042"
Bearing, Scissor Platform
Washer, Rear Scissor Bearing
Washer, Rear Scissor Arm
Bolt, 1/4-20 x 5/8" Socket Head
Shield, Carriage Wire Harness
Washer, .390 x .625 x .073, SS
Clamp, 1/4" ID Nylon Loop, Black
Plate, Switch Bracket, Tap
Screw, 1/4-20 x 2 3/4", Serrated Hex
Screw, 5/16 x 2 SHLD SKT HD 1/4-20 SS
Clamp, Insulate 1"
Plate, Rear Barrier (15")
Screw, 1/4-20 x 1/4 Pan Head Nylon
Limit Switch Assembly
Tape, Limit Switch Mounting Pad
Screw, 10-32 x 1 1/2", Socket Cap
Screw, 10-32 x 7/8", Socket Cap
Bracket, Switch In/Out Mounting
Nut, 5/16-24 LH Hex Jam ZP
Skid, Rear Barrier
Nut, 10-32 Serrated Flange ZP
Part No.
Item
Qty.
71101W-2
73733
83020
73760A
82760
73774
73775
84391
24750
76750W
73706
82751
83070
83022
71754
73777A
83077
87615
71201W
73230W
84305
73233W
84377
84376
83511
82761
73748
84004
900-0455
73801A
82000R012
73700
73701-05
84386
82070R036
73780AS
81582
82033R333
82755
73712
26400
71321W
71301CW
84383
11540
82763
73737
74403
83583
84321
73755
73749
82333
73742
83585
84396
68280-2
82759
82758
20535
71401-15
82773
73950A
73747
82717
82778
73719
83076
74402-15
83080
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
2
1
1
1
4
8
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
3
1
1
1
1
1
1
1
4
1
1
1
2
1
2
1
1
1
1
3
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
2
2
1
2
1
1
Description
Screw, 10-32 x 5/8" PH PN SS
Shaft, Rear Barrier Hinge
Closure, Weldment, NUVL603C
Cover, Platform Wiring Harness
Nut, 1/4-20, Serrated Flange
Screw, 1/4-20 UNC x 3/8 RD. HD.
Spring, Torsion
Barrier Actuator Assembly
Screw, 1/2" x 2" SHLD SKT HD x 3/8-16
Arm, Weldment, Barrier Clevis
Ring, Clevis Pin 5/16"
Clip, Hairpin, 5/16" DIA Shaft
Screw, 1/2 x 1 1/4" SHLD SKT HD x 3/8-16
Spring, Lower Closure Torsion
Plate, Platform Floor
Hinge Weldment Rear Barrier
Ring, Retaining 5/8"
Catch, Weldment, Rear Barrier
Block, Nylon Slider Inside
Block, Nylon Slider Outside
Rivet, Pop, SD64BS-3/16"- .13/.25, Auto Black
Bracket, Lower Housing Cover
Plug, Poly Finish, 1" Hole, Black
Cover, Lower
Screw, 10-32 x 3/8", Flat HD PH ZP
Lip, LH Side Seal
Lip, RH Side Shield
Cam, 7/8" UVL Follower
Tape, 1" Wide S-Face Foam
Chain, Nickel Plated Roller, #35
Connector Link, #35 Chain
Rod End, 5/16-24 Male
Screw, 1/4-20 x 1 1/2" Washer HD TYPF
Cover, Upper
Lid, Upper Edge Seal
Spring, Barrier Clevis Tension
Nut, 3/8-24 Jam, ZP
Bolt, 1/4-20 x 1/2" Socket Low HD
Bearing, 5/8” ID. x 1/2” Long
Tape, 1/8 x 2" Foam Adhesive
Screw, 1/4-20 x 3/4 SERR HEX ZP
Rod End, 5/16-24 Left Hand Male
Nut, 5/16-24 Hex, Jam ZP
Nut, 5/16-24 Nylock Plated
Tie Rod, Rear Barrier
Bolt, 5/16-24 x 1" SKT BTN PLTD
Block, Rear Barrier Slider
Rocker, Rear Barrier
Bolt, 5/16-24 x 2 1/4" SKT Flat
Bolt, 5/16-24 x 2" SKT Flat Plated
Link, Rear Barrier
Bearing, Split 1/4" I.D. x 1/4" Long
Bushing, Link, Rear Barrier
Pin, .25" x .81" Dowel
Bearing, 5/8 I.D. x 5/8" LG Split
Washer, .281 x .75 x .06 Brass
Manual Release Cable Assy. Kit
Cam Follower, 1/4 I.D. x 3/4" O.D. x .5"
Washer, 5/16" Flat
Link/Rocker Assembly - IB
Sponge Strip, 1/2" x 1/4"
Bolt, 5/16-24 x 3/4” BHCS, SS
Screw, 5/16-18 x 1/2” BHSC-BLK/Auto-BK
Bearing, .75 I.D. x .25 LG Split - 12DU04
WMT, Bridgeplate Guide
Bolt, 1/4-20 x 1/2" Hex
O-Ring, 7/16" I.D. x 5/8" O.D. Viton 75
Pin, Clevis Release
Part No.
82884
74413
71330W
75305
83064
12514
85101
74340-3
82770
73325W-2
11390
84382
82771
73335
71306C
71420W
84189
74415W
74410
74409
11513
73108
81576
71732-2
82767
73745
73744
84052
82015R
84314R120
84317
84384
24751
71730-2
71746
85098
83074
82335
84319
82054R048
82768
84385
83075
83079
74407
82348
74408
74404
82346
82347
74406
84395
74411
74412
84394
83592
73770-600
84392
10063
74431A
82063R036
29863
26281
84282
30840W
21988
87861
73741-2
UVL601C - Housing Exploded View Detail
39
39
39
104
39
39
105
39
110
35
38
38
38
38
38
132
39
14
2
38
15
99
6
14
9
10 13
9
2
100
12
1
135
11
2
101
39
136 136
3
60
97
39
16
17
99
18
2
99
75
4
107
98
75
39
9
107
96
127
7
5
5
94
92
91
95
93
Page 33
UVL601C - Carriage Exploded View Detail
30 29
29
109
31
54
57
64
111
63
109
65
45
67
32
49
11 13
39
38
20
25
20 26
21
26
39
56
39
23
24
33
21
57
39
56
26
27
28
62
133
19
27
58
40
129
49 49
51
50
41
56
51
50
52
24
21
52
75
36
37
56
56
24
28
24
53
24
41
39
Page 34
133
21
22
26
60 39
23
129
62
60
39
22
64
45 63
65
60
49
59
26
24
48
37
UVL601C - Platform Exploded View Detail
85
38
38
38
38
61
70
38
70
71
69
72
76
74
76
39
76
86
76
76
76
102
116
88
114
77
39
44
44
77
134
34
46 47
78
113
24
130
112
87
134
24
81
66
45
47
114
128
125
126
137
46
68
115
64 63
57
66
45
82
106
138
8
80
118
55
89
121
108
124 122
123
8
114
117
119
90
79
73
43
55
120
42
84
83
Page 35
UVL603C / UVL603C24 - Repair Parts List
Item
Qty.
1
1
Housing Weldment
Description
2
4
Clamp, Lift Mounting
3
4
Nut, 1/4" NC Rivet
4
1
Chain Release Assembly
5
6
6
1
Part No.
Item
Qty.
73101W-2
72
1
Shaft, Rear Barrier Hinge
Description
73733
73
1
Closure, Weldment
Part No.
74413
73330W
83020
74
1
Cover, Platform Wiring Harness
73738
73760A
75
3
Nut, 1/4-20, Serrated Flange, Z/P
83064
Screw, 1/4-20 x 1", Serrated Hex
82760
76
8
Screw, 1/4-20 UNC x 3/8" RD. HD.
12514
Bracket, In-Out Cam, Inboard
73774
77
2
Spring, Torsion
85101
78
1
Barrier Actuator Assembly (UVL603C)
1
Barrier Actuator Assembly (UVL603C24)
7
1
Bracket, In-Out Cam, Outboard
73775
8
2
Bearing, 1/2" ID. x 1/2" Split
84391
9
4
Screw, 1/4-20 x 3/4", Washer Head
10
1
Chain Tensioner Weldment
24750
79
1
Screw, 1/2" x 2" SHLD SKT HD x 3/8-16
76750W
80
1
Arm, Weldment, Barrier Clevis
74340-3
74340-24V-RMN
82770
73325W-2
11
3
Roller, Chain Idler, Nylon
73706
81
1
Ring, Clevis Pin 5/16"
11390
12
1
Screw, 5/16" x 1 1/4" Shoulder, Soc. Hd.,1/4-20
82751
82
1
Clip, Hairpin, 5/16" DIA Shaft
84382
13
3
Nut, 1/4-20 Nylock, Full Thread
83070
83
1
Screw, 1/2" x 1 1/4" Shoulder Socket Head x 3/8-16
82771
14
2
Nut, 1/2-20, Hex, Jam
83022
84
1
Spring, Lower Closure Torsion
73335
15
1
Cover, Chain Tensioner
71754
85
1
Plate, Platform Floor
74306-1
16
1
Fitting Assembly, Bulk Head
73777A
86
1
Hinge Weldment Rear Barrier
74420W
17
1
Nut, 9/16-18 Hex Jam ZP
83077
87
1
Ring, Retaining 5/8"
18
1
Nipple, Hydraulic Quick Disconnect
87615
88
1
Catch, Weldment, Rear Barrier
19
1
Carriage Weldment
73201W
89
1
Block, Nylon Slider Inside
74410
20
2
Shaft Bearing Weldment
73230W
90
1
Block, Nylon Slider Outside
74409
21
4
Bearing, Track Roller 20 x 52mm
22
2
Shaft, Eccentric Bearing Weldment
23
2
E-Clip 3/4" Bowed .580" Groove
84377
93
1
Plug, Poly Finish, 1" Hole, Black
24
8
E-Clip 3/4" .580" Groove DIA
84376
94
1
Cover, Lower
25
1
Washer, .2811" ID x .625" OD x .055"
83511
95
3
Screw, 10-32 x 3/8", Flat HD PH ZP
82767
26
6
Screw, 1/4-20 x 3/8", Serrated Hex
82761
96
1
Lip, LH Side Seal
73745
27
2
Washer, Front Scissor Arm
73748
97
1
Lip, RH Side Shield
73744
28
2
Bearing, Scissor Platform
84321
98
1
Cam, 7/8" UVL Follower
29
2
Bushing, 3/4" ID x 3/8", Peer12FB06
900-0455
99
1
Tape, 1" Wide S-Face Foam
30
1
Cylinder, Assembly, 600 UVL
31
1
U-Channel, Edge Trim
32
1
Pin, Cylinder Rod Mounting Long
33
1
Pin, Cylinder Rod Mounting
34
1
Screw, 1/4-20 x 3/4" SERR HEX ZP
84189
74415W
84305
91
2
Rivet, Pop, SD64BS-3/16"- .13"/.25", Auto Black
11513
73233W
92
1
Bracket, Lower Housing Cover
73108
81576
73732-2
84052
82015R
73801A
100
1
Chain, Nickel Plated Roller, #35
82000R012
101
1
Connector Link, #35 Chain
84317
73700
102
1
Rod End, 5/16-24 Male
84384
73701-05
103
4
Screw, 1/4-20 x 1 1/2" Washer HD TYPF
82768
104
1
Cover, Upper
84314R120
24751
73730-2
35
2
Screw, 5/16-18 x 1/2" BHSC-BLK/Auto-BK
26281
105
1
Lid, Upper Edge Seal
73746
36
1
Motor, Electric, In/Out - w/Sprocket & Dowel (UVL603C)
73780AS
106
1
O-Ring, 7/16" ID x 5/8" OD Viton 75
87861
1
Motor, Electric, In/Out - w/Sprocket & Dowel (UVL603C24)
73780A24
107
2
Nut, 3/8-24 Jam, ZP
83074
37
2
Plug, 1 1/2" x 2" x 11 Gauge Tube
81582
108
1
Bolt, 1/4-20 x 1/2" Socket Low HD
82335
38
1
Tape, 1/16" x 3/4" Double Face
82033R333
109
1
Cam, Rear Barrier Fold
73414
39
27
Screw, 10-32 x 3/8" Pan Head, Thread Cut
82755
110
1
Tape, 1/8" x 2" Foam Adhesive
82054R048
40
2
Cam, Torque Shaft Actuator
73712
111
1
Seal, Crimp On Edge
82070R036
41
2
Clamp, 1 5/16" x 2 1/4" x 1/2", Worm Drive
42
1
Barrier, Weldment, UVL600
43
1
Platform Weldment
26400
112
1
Rod End, 5/16-24 Left Hand Male
73321W
113
1
Nut, 5/16-24 Hex, Jam ZP
83075
73301NW
114
3
Nut, 5/16-24 Nylock Plated
83079
74407
84385
44
2
E-Clip, 3/8" Shaft
84383
115
1
Tie Rod, Rear Barrier
45
6
Washer, #10 Internal Tooth
11540
116
1
Bolt, 5/16-24 x 1" SKT BTN PLTD
82348
46
2
Screw, 5/16-24 x 7/8", Flat Hd. Soc. Cap
82763
117
1
Block, Rear Barrier Slider
74408
47
2
Retainer, Scissor Bearing
73737
118
1
Rocker, Rear Barrier
74404
48
1
Cam, Rear Barrier
74403
119
1
Bolt, 5/16-24 x 2 1/4" SKT Flat
82346
49
4
Washer, .328" x .562" x .042"
83583
120
1
Bolt, 5/16-24 x 2" SKT Flat Plated
82347
50
2
Bearing, 1 5/8" O.D. X 3/4" I.D.
84004
121
1
Link, Rear Barrier
74406
51
2
Washer, Rear Scissor Bearing
73755
122
1
Bearing, Split 1/4" I.D. x 1/4" Long
84395
52
2
Washer, Rear Scissor Arm
73749
123
1
Bushing, Link, Rear Barrier
74411
53
1
Bolt, 1/4-20 x 5/8" Socket Head
82333
124
2
Pin, .25" x .81" Dowel
74412
54
1
Shield, Carriage Wire Harness
73742
125
1
Bearing, 5/8" I.D. x 5/8" LG Split
84394
55
2
Washer, .390" x .625" x .073", SS
83585
126
1
Washer, .281" x .75" x .06" Brass
83592
56
6
Clamp, 1/4" ID Nylon Loop, Black
73770-600
57
3
Plate, Switch Bracket, Tap
58
2
Screw, 1/4-20 x 2 3/4", Serrated Hex
59
2
60
4
61
1
62
1
63
64
84396
127
1
Manual Release Cable Assy. Kit
68280-2
128
1
Cam Follower, 1/4" I.D. x 3/4" O.D. x .5"
84392
82759
129
2
Washer, 5/16" Flat
10063
Screw, 5/16" x 2" SHLD SKT HD 1/4-20 SS
82758
130
1
Link/Rocker Assembly - IB
Clamp, Insulate 1"
20535
131
1
Sponge Strip, 1/2" x 1/4"
Plate, Rear Barrier - 8"
74401-8
132
2
Screw, 1/4-20 x 1/4" Pan Head Nylon
82773
Pin, Clevis Release
73741-2
133
1
Spring, Barrier Clevis Tension
85098
5
Limit Switch Assembly
73950A
134
2
Bearing, .75" I.D. x .25" LG Split - 12DU04
84282
3
Tape, Limit Switch Mounting Pad
73747
135
2
Bearing, 5/8" ID. x 1/2" Long
65
4
Screw, 10-32 x 1 1/2", Socket Cap
82717
136
1
Plate, Rear Barrier - 15"
73401N-15DS
66
2
Screw, 10-32 x 7/8", Socket Cap
82778
137
1
Skid, Rear Barrier - 15"
74402-15
67
1
Bracket, Switch In/Out Mounting
73719
138
8
Screw, 1/4-20 UNC x 3/8" FL Soc Cap Head
68
1
Nut, 5/16-24 LH Hex Jam ZP
83076
139
2
Spring, Torsion
85101EVO
69
1
Skid, Rear Barrier - 8"
74402-8
140
1
Hinge Weldment Rear Barrier
74420NW
70
2
Nut, 10-32 Serrated Flange ZP (UVL603C)
83080
141
1
Skid, Rear Barrier
75414C
4
Nut, 10-32 Serrated Flange ZP (UVL603C24)
83080
142
2
Screw, #10-32 x 1/2" FHDHXS - Auto Bk w/Patch
17192P
2
Screw, 10-32 x 5/8" PH PN SS
82884
143
2
Screw, #10-32 x 1/2" PH PN ZP
71
Page 36
74431A
82063R036
84319
23471
82744
UVL603C / UVL603C24 - Housing Exploded View Detail
39
39
39
104
39
39
105
39
110
111
38
38
38
38
38
39
14
2
38
15
99
14
9
10 13
6
2
100
12
1
11
39
101
3
2
60
97
39
18
16
17
99
99
2
7
4
103
5
39
127
96
107
5
75
107
9
98
75
5 109
94
92
91
95
93
Page 37
UVL603C / UVL603C24 - Carriage Exploded View Detail
30 29
29
135
31
54
57
64
34
63
135
65
45
67
32
49
11 13
39
38
20
25
20 26
21
26
39
56
39
23
24
33
21
57
39
56
26
27
50
132
35
19
27
58
40
129
49 49
51
28
41
56
51
52
39
21
50
24
75
53
36
24
48
24
41
28
52
24
Page 38
35
21
22
26
60 39
23
129
132
60
39
22
64
45 63
65
60
49
59
26
37
56
56
24
37
UVL603C / UVL603C24 - Platform Exploded View Detail
85
24
C
3
L60
UV
141
70
70
142
143
137
138
138
136
138
138
38
138
139
140
38
139
38
38
03C
6
L
UV
38
70
71
69
72
61
76
76
86
76
76
76
77
76
88
77
114
44
74
134
44
102
39
46 47
78
24
116
113
87
106
115
47
130
68
128
125
126
24
112
124 122
123
66
45
133
82
62
8
80
55
121
108
64 63
57
134
118
81
66
45
46
114
89
8
114
117
119
120
90
79
43
73
55
42
84
83
Page 39
®
EC Declaration of Conformity
With Council Directive 2006/42/EC
Date of Issue:
1 December 2011
Directive:
Machinery Directive on machinery safety, 2006/42/EC
Conforming Machinery:
Hydraulic Lift System
UVL601C Series 04 and Newer International Lifts
UVL603C Series 04 and Newer International Lifts
UVL603C24 Series 04 and Newer International Lifts
UVL855R Series 09 and Newer International Lifts
UVL855R24 Series 09 and Newer International Lifts
Manufacturer:
Braun Corporation
631 West 11th Street
Winamac, IN 46996
USA
Authorized Representative:
Braun Corporation Authorized Representative
AUTOADAPT AB
Åkerivägen 7
S-443 61 Stenkullen
SWEDEN
Telephone: +46 (0) 302 254 00
E-mail: [email protected]
AUTOADAPT UK LTD
Unit 1, Windsor Industrial Estate, Rupert Street
Aston, Birmingham B7 4PR, UK
Phone: +44 (0) 121 33 35 170
E-mail: [email protected]
Harmonized Standards
Referenced or Applied:
BS EN 13857:2008, BS EN ISO 13850:2008,
EN ISO 14121-1:2007, BS EN 349:1993+A1:2008,
BS EN 953:1997+A1:2009, BS EN 1037:1995+A1:2008,
BS EN 982:1996+A1:2008, BS EN 614-1:2006+A1:2009,
EN 60204-1:2006, BS EN 1756-2:2004+A1:2009
6SHFLÀFDWLRQVZLWKZKLFK
Conformity is Declared:
Essential Health and Safety Requirements of Annex 1 of the
Machinery Directive
We hereby certify that the machinery described above conforms with the essential health and safety
requirements of Council Directive 2006/42/EC on the approximation of the laws of the Member
States relating to the safety of machinery.
Technical File Reference
Number
Page 40
SF10999A1.BC
®
Notes on Declared Standards referenced in the Declaration.
BS EN 13857:2008
Safety of machinery. Safety distances to prevent
hazard zones being reached by upper and lower
limbs.
BS EN ISO 13850:2008
Safety of machinery - Emergency stop - Principles
for design.
EN ISO 14121-1:2007
Safety of machinery - Risk assessment - Part 1:
Principles.
BS EN 349:1993+A1:2008
Safety of machinery. Minimum gaps to avoid
crushing of parts of the human body.
BS EN 953:1997+A1:2009
Safety of machinery. Guards. General requirePHQWVIRUWKHGHVLJQDQGFRQVWUXFWLRQRIÀ[HGDQG
moveable parts.
BS EN 1037:1995+A1:2008
Safety of machinery. Prevention of unexpected
start-up.
BS EN 982:1996+A1:2008
6DIHW\RIPDFKLQHU\6DIHW\UHTXLUHPHQWVIRUÁXLG
power systems and their components. Hydraulics.
BS EN 614-1:2006+A1:2009
Safety of machinery - Ergonomic design principles
- Part 1: Terminology and general principles.
EN 60204-1:2006
Safety of machinery. Electrical equipment of machines. General requirements.
BS EN 1756-2:2004+A1:2009
Tail Lifts-Platform lifts for mounting on wheeled
vehicles-Safety Requirements-Part 2: Tail lifts for
passengers.
Page 41
®
Declaration of Noise Emission
The Braun Corporation UVL International Series System Sound Pressure Levels per
EN ISO 11202 as based on testing on similar models are as follows:
LpAm (Operator Position)
LpAm (Bystander Position)
Operating
Idle
75 dB (A)
68 dB (A)
73 dB (A)
69 dB (A)
4 dB (A)
Ambient Correction Factor K3A calculated according to EN ISO 11204
Appendix A.
Measurements were made at a height of 1.5 m and 1 m from the Operator Position and
Bystander positions.
The difference between the extraneous noise level and the
sound intensity level at each measuring point is:
LpAm ǻ = 6 dB (A)
7KHÀJXUHVTXRWHGDUHHPLVVLRQOHYHOVDQGDUHQRWQHFHVVDULO\VDIHZRUNLQJOHYHOV:KLOHWKHUHLV
a correlation between the emission and exposure levels this cannot be used reliably to determine
whether or not further precautions are required.
)DFWRUVWKDWLQÁXHQFHWKHDFWXDOOHYHORIH[SRVXUHRIWKHZRUNIRUFHLQFOXGHFKDUDFWHULVWLFVRIWKH
work room, the other sources of noise, etc. such as the number of machines and other adjacent
processes. Also, the permissible level of exposure can vary from country to country.
This information, however, will enable the user of the machine to make a better evaluation of the
hazard and risk.
Page 42
Braun Corporation
631 W. 11th Street
Winamac, IN 46996
USA
®
Declaration of Conformity
With Directive 2004/108/EC
Date of Issue:
1 December 2011
Directive:
Radio Interference of Vehicles 2004/108/EC
Conforming Machinery:
Hydraulic Lift System
UVL601C Series 04 and Newer International Lifts
UVL603C Series 04 and Newer International Lifts
UVL603C24 Series 04 and Newer International Lifts
UVL855R Series 09 and Newer International Lifts
UVL855R24 Series 09 and Newer International Lifts
Manufacturer:
Braun Corporation
631 West 11th Street
Winamac, IN 46996
USA
Authorized Representative:
Braun Corporation Authorized Representative
AUTOADAPT AB
Åkerivägen 7
S-443 61 Stenkullen
SWEDEN
Telephone: +46 (0) 302 254 00
E-mail: [email protected]
AUTOADAPT UK LTD
Unit 1, Windsor Industrial Estate, Rupert Street
Aston, Birmingham B7 4PR, UK
Phone: +44 (0) 121 33 35 170
E-mail: [email protected]
Harmonized Standards
Referenced or Applied:
EN50498:2010
We hereby certify that the machinery described above conforms with Directive 2004/108/EC.
Technical File Reference
Number
SF10999A1.BC
Page 43
NOTES
This page intentionally left blank.
Page 44
"Providing Access to the World"
®
Over 300 Braun
Dealers Worldwide
www.braunability.com/international
ISO 9001:2008
631 West 11th Street, Winamac, IN 46996, USA
Phone: +1 574 946 6153
Fax: +1 574 946 4670
Service Manual for:
UVL601C
UVL603C
UVL603C24
Under-Vehicle Lift®
Series 04
Braun Limited Warranty
Consult your local Braun dealer regarding warranty policy.
www.braunlift.com/international
Patent #5,305,486
37274 Rev. A
January
2012
www.braunability.com/international
ISO 9001:2008
631 West 11th Street, Winamac, IN 46996, USA
Phone: +1 574 946 6153
Fax: +1 574 946 4670
All illustrations, descriptions and specifications in this manual are based on the latest product information available
at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice.
Original Instructions
© The Braun Corporation