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BARKO 930 MULCHER PARTS MANUAL 930/937 MULCHERS Machine Serial Number See "Options & Accessories" section for Mulcher Information. NOTE This parts manual does not include safety information. A service manual and operator's manual are available for this machine and can be purchased through your Barko dealer. The service and operator's manuals include safety instructions which must be read and understood before operating or servicing this machine. Keep the machine's operator's manual with the machine at all times. The information and illustrations in this manual have been approved as accurate at the time of printing. However, the manual may contain information on options not present on your loader. The right is reserved by Barko Hydraulics, LLC to make changes and improvements in its product at any time without notice or obligation. BARKO HYDRAULICS,LLC 1 Banks Avenue, Superior, WI 54880 phone: 715-392-5641 fax: 715-392-3931 website: www.barko.com email: [email protected] 020309 OPERATORS: 800-00256 PARTS: 800-00257 SERVICE: 800-00258 TABLE OF CONTENTS Nomenclature ........................................... 3 Introduction .................................................................. 4 Abbreviations and Symbols ......................................... 5 Hydraulic Pressure Warning Sheet ............................. 6 Warranty ...................................................................... 7 Parts Ordering Instructions .......................................... 8 Common Replaceable Parts List ................................ 10 Model Description ....................................................... 11 Barko Paint .................................................................. 12 Tools and Service Kits ................................................. 12 Structural .................................................. 1 3 Control Deck/Cab Assembly ........................................ 14 Cab Assembly .............................................................. 16 Seat Assembly ............................................................. 22 Shrouding Assembly (930) .......................................... 23 Shrouding Assembly (937) .......................................... 24 Fuel Reservoir Assembly ............................................. 25 Hydraulic Reservoir Assembly ..................................... 26 Frame Assembly .......................................................... 27 FAE Linkage Assembly ................................................ 30 Fecon Linkage Assembly ............................................ 31 Seppi Linkage Assembly ............................................. 32 Lower Drivetrain Assembly .......................................... 33 Front Drive Shaft Assembly ......................................... 36 Ausco Hydraulic Spring Brake Assembly .................... 38 Transmission Assembly .............................................. 40 Axle Assembly (front) ................................................... 44 Axle Assembly (rear) .................................................... 51 Tire Assemblies ........................................................... 57 Power Unit ................................................ 5 8 Cummins QSC Tier 3 Power Package Assembly ....... 60 John Deere Tier 3 Power Package Assembly ............ 66 930 (300 HP) .......................................................... 66 937 (375 HP) .......................................................... 69 Pump Drive Assembly ................................................. 72 Pump Drive (2 Pad) ..................................................... 73 Electrical ................................................... 7 5 Electrical Schematic (Cummins) ................................ 76 Electrical Schematic (JohnDeere) .............................. 78 Electrical Assembly ..................................................... 80 Instrument Panel Wiring Assembly ............................. 81 Upper Console Assembly ............................................ 84 Lower Console Assembly ............................................ 85 Heater-Air Conditioner Information ............................. 86 Heater-Air Conditioner Kit ...................................... 86 Heater-Air Conditioner Electrical Schematic ......... 88 Heater-Air Conditioner Unit .................................... 90 Air Conditioner Compressor Mtg Assemblies ....... 92 Pneumatic ................................................. 9 3 Pneumatic Assembly ................................................... 94 Hydraulic ................................................... 9 7 Hydraulic Hose Hookup .............................................. 98 930 (No Float) ............................................................ 9 9 Hydraulic Schematic ................................................... 99 Hydraulic Assembly ..................................................... 101 Rear Frame ............................................................ 101 Front Frame ........................................................... 102 937 (No Float) ............................................................ 1 1 4 Hydraulic Schematic ................................................... 114 Hydraulic Assembly ..................................................... 116 Rear Frame ............................................................ 116 Front Frame ........................................................... 117 Attachment Hydraulics ............................................. 1 2 9 FAE 250 Head Kit ........................................................ 129 FAE 225 Head Kit ........................................................ 131 Seppi Head Kit ............................................................ 133 Cylinder (lift) ................................................................. 135 Cylinder (tilt) ................................................................. 136 Cylinder (steering) ....................................................... 137 Pump Assembly - Drive (Rexroth) ............................... 138 Pump Assembly - Fan (Metaris) .................................. 144 Pump Assembly - Mulcher (Sunsource) ..................... 145 Pump Assembly - Lift/Tilt (Rexroth) ............................. 151 Pump Assembly - Hand .............................................. 156 Motor Assembly - Drive (Rexroth) ............................... 157 Motor Assembly - Fan (Sauer-Danfoss) ...................... 160 L90 Steering Valve Assembly (with fittings) ................ 162 L90 Steering Valve Bank ............................................. 163 L90 Mulcher Valve Assembly (with fittings) ................. 166 L90 Mulcher Valve Bank ............................................. 167 Relief Block ................................................................. 171 Joystick Assemblies .................................................... 172 Foot Pedal Assembly ................................................... 175 Emergency Brake Pedal Assembly ............................. 176 Diff. Lock/Servo Valve Assembly .................................. 177 Filter Assemblies ......................................................... 178 Hydraulic Fitting and Hose Description System .......... 182 Options & Accessories ........................... 1 8 6 Mulcher Solenoid Valves ............................................ 187 FAE Head Teeth .......................................................... 188 Update Kits .............................................. 1 8 9 Steering Stop Kits ........................................................ 191 Decals ....................................................... 1 9 2 930 MULCHER (P) 800-00257 page 2 Nomenclature Marker Marker Marker 930 MULCHER (P) 800-00257 page 3 INTRODUCTION This manual has been designed to assist you in identifying and ordering replacement parts for your Barko machine. The manual is divided into sections. See the Table of Contents for location of all components. UNDERSTANDING THE PARTS PAGE LAYOUT Whenever a part has been changed on a machine, there will be two parts listed on the parts page under one item no. The first one will be the old part, and the last one will be the new part now being used. These parts will have the date the change took effect. For Example: ITEM NO. PART NO. 4 4 541-00207 541-00214 DESCRIPTION BEARING BEARING SERIAL NO. or DATE OF CHANGE 4-1-95 & before 4-2-95 & after QTY. 1 1 NOTE: In cases where there has only been one change, the item will look like the example below with the date of change being the date the part listed replaced the one in parenthesis: ITEM NO. PART NO. 4 541-00214 DESCRIPTION BEARING (was 541-00207) SERIAL NO. or DATE OF CHANGE 9-23-91 & after QTY. 1 NOTE: In some cases, instead of the date of change, the serial number of the machine that the change took effect on will be used. For Example: ITEM NO. PART NO. 4 4 541-00207 541-00214 DESCRIPTION BEARING BEARING SERIAL NO. or DATE OF CHANGE s/n 18249 & before s/n 18250 & after QTY. 1 1 When an entire assembly is replaced by another assembly or when any other special information must be given, a box will appear under the assembly number and will be filled with information including the serial number of the machine the change took effect with (see example below) or the date of the change. 105-00040 replaced by 105-00055 starting with machine s/n 18888. Barko equipment has been designed to provide you with long, efficient service. In its manufacture, only high quality parts and components have been used. "THE USE OF PARTS OTHER THAN GENUINE BARKO OR APPROVED PARTS MAY VOID ANY PRODUCT WARRANTY THAT MAY BE IN EFFECT AT THE TIME OF SUBSTITUTION." 930 MULCHER (P) 800-00257 page 4 ABBREVIATIONS AND SYMBOLS a/c AC adj. appl. AR assy BC b/m brg. CAR coll. cond. CRL cyl. dia. dwg. Ft. Lbs. gal. HRT ill. or illus. In. Lbs. incl. j.s. Lbs. LH (lh) mtg. N/A = = = = = = = = = = = = = = = = = = = = = = = = = = = air conditioner Articulated Carrier (Art. Car.) adjust or adjusting application As Required assembly Back of Cab bill of material bearing Carrier collector conditioner Crawler cylinder diameter drawing Foot Pounds gallon Hydrostatic Rough Terrain carrier illustration Inch Pounds includes or including joystick pounds left hand mounting Not Applicable no. NSS opt. pg. qt. RH (rh) sec. see sep. ill. = = = = = = = = SE SER or SR s/n str. swhd TM w/ = = = = = = = number Not Sold Separately optional page quart right hand secondary see separate illustration (means: located elsewhere in manual) Stationary Electric Stationary Electric Remote serial number straight saw head Truck Mount with EXPLANATIONS OF OTHER OCCURRENCES IN THIS MANUAL: - In a parts list, when there are item numbers with empty spaces (no description or part number), these parts have been previously deleted from that parts list and are not recorded anywhere. - In a parts list, when there are items with no part number and a dotted line (----) is in the part number means that the part number is not sold separately or is not available at this time. - When references to "right hand" or "left hand" are used in this manual, it is done from the operator's seat in the forward operating position. space, this SYMBOLS USED ON MACHINE Ignition Key Switch Power On (Accessory) Horn Slower Starter Air Conditioner Power Off Engine RPM Power On Faster 930 MULCHER (P) 800-00257 page 5 HYDRAULIC PRESSURE WARNING SHEET WARNING Raising hydraulic pressure on this machine above the factory approved settings may cause death, severe injury or property damage and will void the warranty. The consequences of increasing hydraulic pressure are serious. The function of the relief valves is to provide a fuse action to protect the machine and the operator from overloading. When overloaded, the machine can become stressed to a level where parts fracture causing death, severe injury or property damage. This is an extremely dangerous practice. Accordingly, you are advised that the pressure settings of this machine are limited to the factory approved settings. Pressures in excess of these settings render each and all Barko warranties null and void and constitute an obvious misuse and abuse of our product. BARKO HYDRAULICS, LLC 930 MULCHER (P) 800-00257 page 6 WARRANTY BARKO HYDRAULICS, LLC BARKO HYDRAULICS, L.L.C. ("Barko") warrants to the Distributor and/or original Buyer each new hydraulic knuckle boom loader, mulcher or other product in BARKO HYDRAULICS Equipment Group including attachments and accessories thereto, ("Product") sold by BARKO to be free from defects in material and workmanship under normal use, maintenance and service. BARKO will cause any major structural component of a BARKO product covered by this warranty which proves to be defective in material or workmanship under normal use, maintenance and service within three (3) years ) or 6,000 hours, whichever occurs first from first day in service, provided first day in service is not later than one (1) year from delivery to Distributor and/or original Buyer or other user, to be replaced without charge with a new or repaired part, at BARKO election. BARKO also will cause the labor to remove any such defective part and to install the new or repaired part to be provided without charge to the owner of said BARKO product. The parts and labor to meet this warranty will be furnished by designated BARKO distributor. BARKO will cause all other parts of product covered by this warranty which proves to be defective in material or workmanship under normal use, maintenance and service within one (1 ) year or 2,000 hours, whichever occurs first from first day in service, provided first day in service is not later than one (1) year from delivery to Distributor and/or original Buyer or other user, to be replaced, without charge, with a new or repaired part, at BARKO election. BARKO also will cause the labor to remove any such defective part and to install the new or repaired part to be provided without charge to the owner of said BARKO product. The parts and labor to meet this warranty will be furnished by BARKO designated distributor. BARKO warrants all service parts purchased from BARKO and used on a BARKO manufactured unit, to be free from defects in material and workmanship under normal use, maintenance and service for a period of six (6) months or 1,000 hours, whichever occurs first. BARKO will cause any such part which proves to be defective to be replaced with a new or repaired part at BARKO election on a parts only basis. Proof of any defect must be submitted to BARKO within ten (10) days from the date on which the defect was discovered and any claim submitted within thirty (30) days after repair work is completed. BARKO warranty does not cover: 1 Defects, damage or deterioration due to normal use, wear, tear, exposure, storage or corrosion. 2. Normal maintenance service, including replacement of filters, oil, seals and the like. 3. Damage due to failure to maintain or use the BARKO product or part according to manuals, schedules or good practice. 4. Damage caused by abuse of equipment or parts by overloading, misapplication, improper operation or use, installation of unapproved accessories or unauthorized alterations. 5. Damage resulting from repairs made in an unauthorized manner or installation of components not authorized by BARKO. 6. The labor to remove and reinstall a defective replacement part after the expiration of the warranty period applicable to the product in which part is located. 7. Overtime labor premiums. 8. Transportation of the BARKO product to the distributor's service facility or transportation of the distributor's serviceman to the product's location. 9. Vendor components not manufactured by BARKO, such as engines, transmissions and components, Tires, batteries or other parts normally warrantied and serviced by the manufacturer. The warranty of the respective manufacturers of these components shall apply. The Buyer accepts this warranty and the limitations and disclaimers set forth herein as part of the purchase of the BARKO product or part to which this warranty applies. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED, STATUTORY, WRITTEN OR ORAL, AND THERE IS NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Remedies available to any person claiming under this warranty are exclusive and expressly limited to obtaining the parts and the labor, where applicable, in accordance with terms of this warranty. BARKO liability for losses, damages or expenses of any kind arising from the design, manufacture or sale of the product covered by this warranty, whether based on warranty, negligence, contract, tort or otherwise, is limited to an amount not exceeding the cost of correcting the defects as herein provided, and, at the expiration of the applicable warranty period, all such liability shall terminate. BARKO shall in no event be liable for incidental, consequential or special damages to losses of use of the BARKO product, a loss or damage to property other than the BARKO product, a loss of profits or other commercial loss, or any special or consequential damages (except liability for consequential damages which by law may not be disclaimed). Revised 2/98 930 MULCHER (P) 800-00257 page 7 PARTS ORDERING INSTRUCTIONS All parts for your Barko Loader may be ordered from your nearest Barko Dealer, if you are not certain of the dealer's location, check our website at www.barko.com, or call the factory sales department for assistance: PHONE: 1-715-392-5641 When ordering parts, please specify the following information: 1. MODEL AND SERIAL NUMBERS ---- IMPORTANT! Model and Serial Numbers are found on the identification plate attached to the machine. For cylinders - give number stamped on gland. For pump drives - give numbers and spec number stamped on the bell housing plate. For grapples - give numbers stamped into head side plates or base plate. 2. PART NUMBER Specify Barko part number as given in your parts manual. Do not take numbers from castings, etc. 3. QUANTITY Specify how many you desire. 4. NAME OF PART Use proper description or title given in parts manual. 5. RIGHT OR LEFT HAND Right or left hand is your right or left when operating the machine from the normal operator's seat position behind the boom. In reference to cylinders, it is the port location off center viewed from butt of cylinder. Pump and motor rotation is determined by viewing from the shaft end. 6. SHIPPING INSTRUCTIONS Specify definite shipping instructions such as UPS Ground, UPS Next Day, FedEx, or Motor Freight. When no instructions are given, shipping will be determined by cost, nature of the part, and urgency of the repair. 7. RETURN ADDRESS When ordering parts always include a return address where part should be sent. 8. RETURN PARTS New parts returned by distributor or customer to the factory will have a 15% handling charge subtracted from the amount of the part unless parts were sent by mistake from the factory. 9. SHORTAGE On all parts shipments and packing kits, if any parts are missing (other than parts marked "Backordered") call the factory. 10. WARRANTY Warranty parts must be returned by prepaid freight, but only after consent has been obtained from the warranty and return material department. 11. CONVERSIONS Circumstances occasionally arise where the factory will offer field replacement update components or kits for product improvement. It is the customer and/or dealer's responsibility to document changes made to a particular machine and, if possible, provide the information back to the factory for our records. 930 MULCHER (P) 800-00257 page 8 REMEMBER! THE SALES DEPARTMENT CAN SELL THE FIRST BARKO, BUT THE PARTS & SERVICE DEPARTMENT WILL SELL THE SECOND AND THIRD. USE ONLY GENUINE BARKO PARTS 930 MULCHER (P) 800-00257 page 9 COMMON REPLACEABLE PARTS LIST PART NO. SERIAL NO. or DATE OF CHANGE DESCRIPTION 565-01594 565-01596 565-00134 565-01253 565-01265 565-00109 565-00109 565-01292 565-01073 HYDRAULIC FILTER ELEMENTS: For Return Filter 565-00073 (Tank Filter) For Mulcher Return Filter 565-01592 (High Pressure) For Hand Pump Filter 565-00133 For Drain Filters 565-01252 Filter Element from 560-02639 Drive Pump (930/937) (Rexroth) Filter Element from 560-02701 Drive Pump (930/937) (Sauer) Filter Element from 560-02696 Mulcher Pump (937) (Sauer) Filter/Element from 560-02638 Mulcher Pump (930) (Sauer H1) Filter Element from Mulcher pump 560-02696 (937) (Sauer) 535-06236 535-00618 ENGINE OIL FILTERS: Cummins 305HP Tier 3 Oil Filter JohnDeere 300HP Tier 3 Oil Filters 535-06296 535-06297 535-00619 ENGINE FUEL FILTERS: Cummins 305HP Tier 3 Primary Fuel Filter Cummins 305HP Tier 3 Secondary Fuel Filter JohnDeere 300HP Tier 3 Fuel Filters 535-06294 535-06295 535-06244 535-06245 535-06244 535-06245 ENGINE AIR CLEANER ELEMENTS: Primary Element for Fleet Gard Air Cleaner on Cum 305HP Tier 3 Safety Element for Fleet Gard Air Cleaner on Cum 305HP Tier 3 Primary Element for Dondelson Air Cleaner on Cum 305HP Tier 3 Safety Element for Dondelson Air Cleaner on Cum 305HP Tier 3 Primary Element for Air Cleaner on JohnDeere 300HP Tier 3 Safety Element for Air Cleaner on JohnDeere 300HP Tier 3 535-06317 535-00648 ENGINE BELTS: Cummins 305HP Tier 3 Belt JohnDeere 300HP Tier 3 Belt 552-01483 552-01484 552-01485 HYDRAULIC CYLINDER SEAL KITS: Lift Cyl. R.H. (812-00623) & L.H. (812-00627) Steering Cylinder (812-00626) Tilt Cylinder (812-00622) 552-01444 L90 CONTROL VALVES: Seal Kit, section (one kit used between each valve section) 548-02997 548-02992 CAB A/C FILTERS: FILTER 15 5/8 X 5 X 1 FILTER .4375 X 12 X 5 MESH 930 MULCHER (P) 800-00257 page 10 MODEL DESCRIPTION Serial Number Tag Entry Door (Emergency door on opposite side of cab) Centralized Lube System Cab Parallel Link Assemblies Tilt Cylinders Fuel Reservoir (Hydraulic Oil Reservoir on opposite side of machine) Shrouding over Power Unit, Pumps Front Frame Link Assemblies Mulcher Attachment Steps Lift Arms and Lift Cylinders Pivot Area and Steering Cylinders Lower Drivetrain and Rear Frame Exhaust Pipe Cab Radiator Hydraulic Oil Reservoir Fuel Reservoir Access Door to Transmission is under machine. Axles 930 MULCHER (P) 800-00257 page 11 BARKO PAINT PART NUMBER PAINTCOLOR 539-00595 539-00679 539-00699 539-00863 539-01043 ORANGE PAINT - 1 gallon BROWN PAINT - 1 gallon WHITE PAINT - 1 gallon TAN PAINT - 1 gallon BEIGE PAINT - 1 gallon spray paint: 539-00617 539-00620 539-00646 539-00658 539-01042 ORANGE TAN (old color) BROWN WHITE BEIGE (new color) TOOLS AND SERVICE KITS PART NUMBER TOOL/SERVICE KITTOOL/SERVICE KIT 412-00400 412-00401 412-00402 412-00403 412-00404 WRENCH --- 1-1\2" BOLT WRENCH --- 2" BOLT WRENCH --- 2-1\2" BOLT WRENCH --- 3-1\2" BOLT WRENCH --- 5" BOLT 535-05988 GREASE NIPPLE TRACK EXPANDER (For use on all Intertractor Crawlers) 548-02445 548-02444 548-02443 548-02442 548-02441 Deutsch Connector Hand Crimp Deutsch Connector Removal Tool, 6 Deutsch Connector Removal Tool, 16 - 18 Deutsch Connector Removal Tool, 12 - 14 Deutsch Connector Removal Tool, 8 - 10 527-00010 Serviceman Test Meter Kit (4 - Pin) (includes one Serviceman Meter, two 8700 PSI Pressure Transducers, two 6' cables, one Power Supply (Battery Charger), one instruction manual and one case) 527-00011 Serviceman Flow Meter (4 - Pin)(For use with Serviceman Test Meter) 527-00012 Serviceman Photo Tachometer (4 - Pin)(For use with Serviceman Test Meter) 527-00006 SAE Standard O-ring Kit (includes 30 common sizes of 375 o-rings (70° Durometer Nitrile or 90° Durometer Nitrile) 527-00007 ORS Face Seal Kit (includes all eight sizes of o-rings for O-ring Face Seal Couplers & Fittings, 90° Durometer Nitrile, in a polypropylene box) 527-00008 SAE Boss Kit (includes 180 o-rings, all SAE 900-Series BOSS, 90° Durometer Nitrile, in a polypropylene box) 527-00009 SAE 4-Bolt Flange Kit (includes 1/2" thru 3" flange size, eight common o-ring flange sizes, 90° Durometer Nitrile, in a polypropylene box) 930 MULCHER (P) 800-00257 page 12 Structural Marker Marker Marker 930 MULCHER (P) 800-00257 page 13 CONTROL DECK/CAB ASSEMBLY 762-00114 CAB NOT SHOWN. 2 29 30 32 33 7 34 3 4 35 36 27 26 17 16 9 930 MULCHER (P) 800-00257 page 14 CONTROL DECK/CAB ASSEMBLY ITEM NO. PART NO. DESCRIPTION 539-01051 539-01062 DECAL KIT - 930-937 CAB 2006 LAMINATED 930-937 CAB 8.5 X 14 1 536-00795 1 536-00942 1 536-00943 2 536-00796 2 536-00918 3 762-00139 ASSY MULCHER CAB (See Separate Illustration) ASSY 930 MULCHER CAB (See Separate Illustration) ASSY 930 MULCHER CAB (See Separate Illustration) SEAT MAGNUM 200 W/4 PT HARNESS (See Separate Illustration) SEAT MAGNUM 200 W/4 PT HARNESS (See Separate Illustration) WELDT 930 CAB FLOOR 4 951-00576 7 9 762-00114 SERIAL NO. or DATE OF CHANGE QTY. 1 1 8/20/07 & Before 1 9/20/07 & After 1 8/20/07 to 9/20/07 1 2/01/07 & Before 1 2/01/07 & After 1 1 1 514-01017 535-01299 AY AIR COND - 930 (See Separate Illustration) FIRE EXT. 5# W/HD MTG BRKT VIBRATION ISOLATOR 16 17 514-00154 762-70181 WASHER-FLAT 1 G9 PL WASHER 5.13 X 1.06 X 0.50 4 4 26 27 29 29 762-00137 514-01107 513-00306 535-05574 WELDT BRAKE PEDAL 930 PAD - BRAKE PEDAL NT HX 0.250 28NF G5 CABLE FB685 TRANS SHIFT 78" LG 1 1 1 1 30 32 33 34 535-05575 762-70205 536-00794 762-00113 CONTROL LEVER FB685 TRAN SHIFT PL TRANS SHIFT LEVER RUBBER BOOT FOR CAB/SHRD 930 BAR FLAT RUBBER SEAL BACK-UP 1 1 1 4 35 35 36 37 38 510-00654 514-00011 762-00130 762-00187 762-00241 BOLT HH 0.375 16NC 1.000 G5 PL WASHER-LOCK 3/8 FLOOR MAT 930 MULCHER GUARD, CAB AIR TUBE KIT- 930 SOUND SUPPRESSION 24 24 1 1 1 930 MULCHER (P) 800-00257 page 15 1 4 8/15/06 & After CAB ASSEMBLY (48.5 wide x 56 long x 70 tall) 536-00795 & 536-00943 Replaced by 536-00942 Starting 9/20/07 For cab mounting bolts, see Control Deck/Cab Assembly. 930 MULCHER (P) page 16 800-00257 536-00795 536-00943 CAB ASSEMBLY (48.5 wide x 56 long x 70 tall) ITEM NO. PART NO. 536-00795 536-00943 SERIAL NO. or DATE OF CHANGE DESCRIPTION QTY. 536-00795 ASSY MULCHER CAB 1 1 2 3 4 536-00829 536-00805 536-00807 536-00808 CAB WELDMENT, 930 MULCHER ESCAPE HATCH ASSY FRONT LEXAN FRAME REAR LEXAN FRAME 1 1 1 1 5 6 7 8 9 536-00809 536-00810 536-00811 536-00812 536-00842 LEXAN, REAR SIDE LEXAN REAR WINDOW LEXAN FRONT DIAGONAL WINDOW LEXAN, FRONT WINDOW 3/8-16 HALF-HEX SHANK LOW PRO 2 1 2 1 90 10 11 12 13 14 536-00815 ---536-00820 536-00821 536-00814 REAR CEILING CONSOLE AIR KNIFE LH AIR KNIFE BRKT ASSY RH AIR KNIFE BRKT ASSY TOP CONSOLE ASSY 1 1 1 1 1 15 16 17 18 19 536-00816 ---536-00849 536-00822 536-00831 RH CH. WIRE HIDE VALVE AIR W/SOLENOID ANTENNA, FM RADIO REAR WIRE HIDE ASSY CEILING PANEL FOAM, 1.00"MOCHA 1 1 1 1 1 20 21 22 23 24 536-00832 536-00833 ---536-00834 536-00836 REAR CAB FOAM, 1.00MOCHA REAR CAB FOAM, SIDE, 1.00MOCHA REAR CAB FOAM, SIDE, 1.00MOCHA FOAM ESCAPE HATCH, 1.00"MOCHA SPEAKER FOAM, 1.00"MOCHA 1 1 1 1 1 25 26 27 28 29 536-00825 536-00827 536-00826 536-00828 536-00830 SIDE CONSOLE ASSY FRONT WIRE HIDE DOOR ASSY, LH MULCHER FRONT CONSOLE HVAC ASSY BLOCK, INTLK SW. MTG. 1 1 1 1 1 30 31 32 33 34 ---536-00853 536-00817 536-00864 536-00806 INTLK MICROSWITCH, SPDT ARCHER 275-017 PIN 3/8 X 5" LG W/BALL RET TRAPEZOIDAL, HALOGEN LIGHT FLOOD LIGHT, 12V HALOGEN LEXAN PANE, LIGHT PROTECTOR 1 1 2 7 4 35 36 37 38 39 536-00835 ------536-00856 536-00857 FRONT FOAM WRAP, 1.00"MOCHA OUTSIDE GRAB HANDLE ASSY 1/4" NPT MALE ELBOW 90 DEG 3/8" NPT MALE ELBOW 90 DEG 1/4" NPT MALE CONNECTOR 1 1 4 1 3 40 41 42 43 44 536-00858 ---536-00851 536-00852 536-00854 3/8" NPT MALE CONNECTOR 3/8" NPT MALE EXHAUST MUFFLER RH AIR DUCT LH AIR DUCT MIRROR, CONVEX, BARKO CAB 3 1 1 1 2 930 MULCHER (P) 800-00257 536-00795 & 536-00943 Replaced by 536-00942 Starting 9/20/07 page 17 CAB ASSEMBLY (48.5 wide x 56 long x 70 tall) ITEM NO. PART NO. 536-00795 536-00943 SERIAL NO. or DATE OF CHANGE DESCRIPTION QTY. 45 46 47 48 49 536-00837 536-00838 536-00875 536-00874 536-00844 FOAM UPPER RH DOOR, 1.00"MOCHA FOAM UPPER LH DOOR, 1.00"MOCHA 3/8-16 X 1.75" GD 5 HEX HEAD 3/8-16 WASHER, I.D. 0.406 0.D. STRIKER BOLT, TRI/MARK 70-200 50 51 52 53 54 536-00850 ---536-00895 536-00813 536-00839 CUP HOLDER, FOLDING, MARINCO 1/4-20 X 3/4" PANHEAD MACH SCREW 1/4-20 WAHSER, CLEAR ZINC LIGHT, DOME, LAMP ASSY 12 VOLT LH CH WIRE HIDE ASSY 1 32 16 1 1 55 56 57 58 59 536-00843 ---------536-00859 GROMMET BUNA-N RUBBER, 1/2" ID FRONT LEXAN FRAME, SIDE WINDOWS REAR LEXAN, SIDE WINDOWS FRONT ROOF LEXAN GLASS 3/8" NPT MALE CONNECTOR 2 2 2 1 1 #10-32 X 12 S.S. PHILLIPS BLK-PAN HEAD #10-32 SCREW, 3/8"WTH, W/TOOTH, WASHER 4 1 536-00823 536-00824 536-00840 536-00841 536-00845 CHAIN, DOOR SNUB 930 CAB 18LNK SLEEVE, DOOR SNUB CHAIN 930 FRONT LEXAN, SIDES REAR LEXAN, SIDES IN FOAM, ADHESIVE-BACKED NEOPR 1 1 2 2 640 536-00846 536-00847 536-00848 536-00855 536-00860 GAS SPRING, 40# BALL STUD, 10MM (5/16-18 THD) CLIP, BALL STUD, 10MM TRIM, PUSH ON EDGE TRIM RUBBER 1/4" TUBING POLYETHYLENE 1 2 2 28 240 536-00861 536-00863 536-00865 536-00866 536-00867 1/2" TUBING, POLYETHYLENE STEREO SPEAKER, BLAUPUNKT ASSY FRONT DASH HVAC, DEFROST LOUVER OUTLET HVAC, DEFROST DUCT W/2.5" HOSE 180 1 1 1 1 536-00868 536-00869 536-00870 536-00871 536-00872 #6-32X1/2" PAN HEAD PHILLIPS LEXAN FRAME, ESCAPE HATCH LEXAN GLASS, ESCAPE HATCH ASSY 2-WAY BOLT, 5.12" LG ESCAPE HATCH WELDMENT 6 1 1 1 1 536-00873 536-00876 536-00877 1/2-20 X 1.0 LG. GRADE 5 BOLT 3/8-16 HALF HEX SHANK LOW PRO HANDLE, 7 1/2" STEEL-CORE 2 15 1 536-00878 536-00879 536-00880 536-00881 536-00882 IN FOAM, ADHESIVE BACKED NEOPR STAR KNOB WELDMENT STANDOFF, 2-WAY BOLT PLATE, LATCH REINFORCEMENT LATCH COVER 110 2 2 1 1 60 61 ------- 930 MULCHER (P) 800-00257 page 18 536-00795 & 536-00943 Replaced by 536-00942 Starting 9/20/07 2 2 35 35 1 CAB ASSEMBLY (48.5 wide x 56 long x 70 tall) ITEM NO. PART NO. DESCRIPTION 536-00795 536-00943 SERIAL NO. or DATE OF CHANGE QTY. 536-00883 536-00884 536-00885 536-00886 536-00887 DOOR WELDMENT LEXAN FRAME, LH DOOR LEXAN GLASS, DOOR ESCAPE HATCH 536-00795 & 536-00943 Replaced FOAM, DOOR INTERIOR, 1.00MOCHA by 536-00942 Starting 9/20/07 1/4-20 NYLOCK NUT 1 1 1 2 4 536-00888 536-00889 536-00890 536-00891 536-00892 1/4-20 X 1.50 LG GRADE 5 BOLT #10-24 X 3/8" PAN HEAD PHILLIP RH TWO ROTOR LATCH MOUNTING BRAKCET, ZINC PLATED GASKET PADDLE HANDLE GASKET 4 5 1 2 1 536-00893 536-00894 536-00896 548-02493 CONNECTING LINK, ZINC PLATED CONNECTING CLIPS PADDLE HANDLE RH PADDLE HANDLE SW NO W/BRKT-12'LDS-PACKARD CN 1 2 1 2 953-00814 1 953-00815 954-00818 954-00819 954-00820 954-00821 ASSY UPPER CONSOLE 930 MULCHER (Used on 536-00795 Only) ASSY UPPER CONSOLE 930 MULCHER (Used on 536-00943 Only) ASSY LOWER CONSOLE 930 MULCHER 930 MULCHER #S FOR A-D -00850 WIRE HARNESS, LIGHTS FRONT WIRE HARNESS, LIGHTS REAR WIRE HARNESS LOWER K1 532-00051 KNIFE-AIR 1/4"NPT 24"L 100PSI 1 V1 V2 532-00052 531-00907 VALVE-AIR 2POS-3WAY SP-RET MUFFLER - PNEUMATIC 3/8NPT 2 1 953-00817 930 MULCHER (P) 800-00257 page 19 1 1 1 1 1 1 CAB ASSEMBLY (48.5 wide x 56 long x 70 tall) 536-00795 & 536-00943 Replaced by 536-00942 Starting 9/20/07 930 MULCHER (P) 800-00257 page 20 536-00942 CAB ASSEMBLY (48.5 wide x 56 long x 70 tall) ITEM NO. PART NO. DESCRIPTION 536-00942 SERIAL NO. or DATE OF CHANGE 536-00795 & 536-00943 Replaced by 536-00942 Starting 9/20/07 930 MULCHER (P) 800-00257 page 21 QTY. SEAT ASSEMBLY ITEM NO. PART NO. DESCRIPTION 536-00796 536-00918 SERIAL NO. or DATE OF CHANGE QTY. 536-00796 SEAT MAGNUM 200 W/4 PT HARNESS 1 1 2 3 4 5 536-00739 536-00740 536-00719 536-00743 536-00744 BACKREST-SEAT 536-00681 USE 536-00760 SEAT CUSHION HEADREST-SEAT 536-00681 SEAT BELT-4PT UPPER HARNESS ARMREST PAD-SEAT 1 1 1 1 2 6 7 8 9 536-00745 536-00746 536-00747 536-00897 SEAT SHOCK ABSORBER-SUSPENSION GAS SPRING-SEAT (W/ HARDWARE) SEAT BELT-LWR TETHER BELT TRACK SET-SEAT 6" SUSPENSION 2 2 2 1 14 15 16 17 18 20 536-00749 536-00724 536-00723 536-00750 536-00751 536-00753 COVER-SEAT SUSP SIDES & FRONT COVER-RH JS (SEAT 536-00681) COVER-LH JS (SEAT 536-00681) COVER-SEAT BACK CUSHION BRACKET-SEAT LH ARMRST W/ HRDW PLATE-SEAT JS MOUNTING 1 1 1 1 2 2 930 MULCHER (P) 800-00257 page 22 4 SHROUDING ASSEMBLY (930) 1a 1b 1c 1a 1b 1c 4a 4b 762-00007 6 3a 3b 3c 5 3 5 7 6 1 3a 3b 3c 2 6 5 7 2a 2b 2c 6 5 2d 2d ITEM NO. PART NO. DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 1 1a 1b 1c 762-00103 510-00704 513-00429 514-00084 WELDT RADIATOR COVER 930 BOLT HH 0.500 13NC 1.250 G5 PL NT NK 0.500 13NC G5 WASHER-FLAT 1/2 2 2 2a 2b 2c 2d 762-00112 762-00320 510-00783 513-00432 514-00151 762-70306 WELDT 930 SHROUD FRONT LEGS WELDT 930 SHROUD FRON LEG BOLT HH 0.750 10NC 3.000 G5 PL NT NK 0.750 10NC G5 WASHER-FLAT 3/4 G8 PL-FB LEG MOUNTING TAB 3 3a 3b 3c 762-00108 510-00778 513-00432 514-00151 WELDT-930 SHROUD HOOD BOLT HH 0.750 10NC 1.750 G5 PL NT NK 0.750 10NC G5 WASHER-FLAT 3/4 G8 1 4 4 8 4 4a 4b 762-00023 510-00705 514-00013 ASSEMBLY REAR DOOR 930 MULCHER BOLT HH 0.500 13NC 1.500 G5 PL WASHER-LOCK 1/2 1 6 6 5 5 6 7 8 9 762-00009 762-00147 514-01123 514-01124 536-00222 762-70243 PAINTED-SHRD DOOR MULCHER SHROUD DOOR WEDGE LATCH FOLD T-HNDL LOCKING LATCH FOLD T-HNDL NON-LOCKING ACOUSTICAL FOAM-PES2 VIBRASORB PL SERVO VALVE MT 4 8 5 4 1 1 930 MULCHER (P) 800-00257 page 23 1 6 6 6 9/20/07 & Before 9/20/07 & After 1/26/06 to 8/16/06 9/20/07 & Before 1 1 4 4 8 2 4 SHROUDING ASSEMBLY (937) 1a 1b 1c 1a 1b 1c 4a 4b 762-00314 6 3a 3b 3c 5 3 5 7 6 1 3a 3b 3c 2 6 5 7 2a 2b 2c 6 5 2d 2d ITEM NO. PART NO. DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 1 1a 1b 1c 762-00103 510-00704 513-00429 514-00084 WELDT RADIATOR COVER 930 BOLT HH 0.500 13NC 1.250 G5 PL NT NK 0.500 13NC G5 WASHER-FLAT 1/2 1 6 6 6 2 2a 2b 2c 2d 762-00320 510-00783 513-00432 514-00151 762-70306 WELDT 930 SHROUD FRON LEG BOLT HH 0.750 10NC 3.000 G5 PL NT NK 0.750 10NC G5 WASHER-FLAT 3/4 G8 PL-FB LEG MOUNTING TAB 1 4 4 8 2 3 3a 3b 3c 762-00337 510-00778 513-00432 514-00151 AY - 937 SHROUD HOOD BOLT HH 0.750 10NC 1.750 G5 PL NT NK 0.750 10NC G5 WASHER-FLAT 3/4 G8 1 4 4 8 4 4a 4b 762-00023 510-00705 514-00013 ASSEMBLY REAR DOOR 930 MULCHER BOLT HH 0.500 13NC 1.500 G5 PL WASHER-LOCK 1/2 1 6 6 5 5 762-00009 762-00147 PAINTED-SHRD DOOR MULCHER SHROUD DOOR WEDGE 4 8 6 7 514-01123 514-01124 LATCH FOLD T-HNDL LOCKING LATCH FOLD T-HNDL NON-LOCKING 5 4 930 MULCHER (P) 800-00257 page 24 FUEL RESERVOIR ASSEMBLY 762-00005 3 6 7 9 1 4 8 2 ITEM NO. PART NO. DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 521-00020 522-00206 PIPE ELBOW 08MP-08FP-90 150# BUSHING 12MP-08FP 1 1 762-00011 762-00290 WLDT-MULCHER FUEL RESERVOIR WELDT MULCHER FUEL RESERVOIR 9/12/07 & Before 9/12/07 & After 1 1 2 2 2 2 512-00416 512-00471 513-00432 514-00151 BOLT HH 0.750 10NC 2.750 G8 PL BOLT HH 0.750 10NC 3.750 G8 PL NT NK 0.750 10NC G5 WASHER-FLAT 3/4 G8 10/19/07 & Before 7/16/04 to 10/19/07 8 8 8 16 3 4 514-01123 521-00021 LATCH FOLD T-HNDL LOCKING PIPE ELBOW 12MP-12FP-90 150# 1 2 6 7 8 9 539-00507 548-02787 252-00518 539-00534 CAP-FUEL SENDER FUEL SAE42.5" 240-33OHM WELDT-GRAB HANDLE BOLT-ON BREATHER-RES 5PSI C/P 1 1 1 1 930 MULCHER (P) 800-00257 page 25 2 2 HYDRAULIC RESERVOIR ASSEMBLY 762-00006 3 8 Axle Drain Fill From Hand Pump 5, 6, 7 Bleeder Tee (Low Level to Return Filter Manifold) Servo Tank Capped Toc 8 Temp Transducer Return Filter (Left Side) Low Level Mulcher Pump Suction Drive Pump Suction Lift Tilt Pump Suction Fan Pump Suction 1 Return Filter (Right Side) Temp Sender Capped 2 ITEM NO. PART NO. DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 1 1 762-00010 762-00289 WELDT-MULCHER HYD RESERVOIR WELDT MULCHER HYD. RESERVOIR 9/12/07 & Before 9/12/07 & After 1 1 2 2 2 2 512-00416 512-00471 513-00432 514-00151 BOLT HH 0.750 10NC 2.750 G8 PL BOLT HH 0.750 10NC 3.750 G8 PL NT NK 0.750 10NC G5 WASHER-FLAT 3/4 G8 10/19/07 & After 7/16/04 to 10/19/07 8 8 8 16 3 4 5 5 514-01123 514-00702 539-00621 762-00068 LATCH FOLD T-HNDL LOCKING HYDRAULIC OIL GAUGE-SITE (LEFT SD OPENING) GUARD HYD. RES. SITE GAUGE 1 100 1 1 6 7 8 9 10 510-00631 514-00081 565-00059 252-00518 566-01133 BOLT HH 0.312 18NC 1.000 G5 PL WASHER-FLAT 5/16 BREATHER-RESERVOIR WELDT-GRAB HANDLE BOLT-ON ADAPTOR 04MB-04FP 2 2 1 1 1 930 MULCHER (P) 800-00257 page 26 9/01/07 & Before FRAME ASSEMBLY 762-00001 4 7 d 47c 47f 47g 47d 47e 47f 47g 4 7 a Step Extension 38 17 18 19 Used on both ends of steering cylinder. 11 15 16 29 10 20 2 24 41 50 18 19 25 30 A 34 26 27 10 38 17 18 19 3c 3d 3b 3d 33 8 3 7 1 3d 32 22 31 23 28 3c 3d 27 14 15 16 42 35 21 29 17 18 19 9 48 49 18 19 11 15 16 39 Side View of Lift Arm, Item 1 18 19 NOTES: - Torque item #29 to 80 - 85 Ft. Lbs. evenly. Use Loctite #242. (Blue, hand tool removable) - Torque item #31 to 22 Ft. Lbs. evenly. Use Loctite #271. (Red, high strength) - Torque item #30 to 90 - 95 Ft. Lbs. evenly. Use Loctite #242. (Blue, hand tool removable) - Apply Loctite #609 to lower bushing retainer of front frame before installing bushing, item #23. - Use item #42 as shim to reduce gaps between frames and lift arm. 930 MULCHER (P) page 27 800-00257 Both ends of link. FRAME ASSEMBLY ITEM NO. PART NO. DESCRIPTION 762-00001 SERIAL NO. or DATE OF CHANGE QTY. 762-00001 ASSEMBLY 930 FRAME 1 1 2 3 3b 3c 3d 539-00868 763-20019 762-00003 762-00119 541-00688 542-00128 517-00300 6" SAFETY WALK WELDT FRONT FRAME (685-930) WELDT 930 REAR FRAME AY LIFT ARM 930 MULCHER BUSHING-BRZ 2-1/2X2X2-1/2 BSG-BRZ 2X2-1/4X5 GRS FTG STR 1/8 NPT 84 1 1 1 4 4 8 7 812-00623 1 8 812-00627 9 812-00622 10 812-00626 AY CYL 4.00 19.12 2.50 HP RH (See Separate Illustration) AY CYL 4.00 19.12 2.50 HP LH (See Separate Illustration) AY CYL 4.00 22.50 2.50 HP (See Separate Illustration) AY CYL 3.00 13.00 1.75 HP (See Separate Illustration) 11 14 15 482-00962 482-00965 510-00789 PIN 2.0 X 7.38 HT W/.81 CRSSDR PIN 2.0 X 10.25 HT W/.81 CRSSD BOLT HH 0.750 10NC 5.000 G5 PL 6 6 12 16 17 18 19 20 513-00432 762-00118 510-00703 514-00084 763-20006 NT NK 0.750 10NC G5 WLDT COVER FRONT FRAME 930 BOLT HH 0.500 13NC 1.000 G5 PL WASHER-FLAT 1/2 PIN - UPPER PIVOT 12 1 30 30 1 21 22 22 23 24 24 25 763-20007 541-00631 541-00612 541-00514 761-20047 762-00201 761-10131 PIN - LOWER PIVOT BSG-SELF ALIGN THRUST 2" BORE BRG-SPHERICAL PLAIN CONTACT BUSHING-BALL 2-1/2 SLEEVE - 2-1/2X2X1-3/4" LG SLEEVE 2.5 OD X 2.0 ID. X 2.28 PL-SHAFT RTNR-UPPER 26 27 28 29 30 762-10154 544-00305 542-00559 512-00446 512-00447 PL - THRUST BRG RTNR SEAL-GREASE 2-1/2X3X1/4 SNAP-RING 4.174" INTERNAL BOLT SH 0.500 13NC 1.500 G8 BOLT SH 0.500 20NF 2.250 G8 1 2 1 12 3 31 32 33 34 35 512-01003 761-20050 761-20049 565-00429 517-00300 BOLT SH 0.375 16NC 1.500 G8 SEAL-GREASE 3-1/2X2-1/2X1/4 SEAL-GREASE,FELT 4X2-1/2X1/4 O-RING GRS FTG STR 1/8 NPT 12 1 1 1 3 37 38 39 40 762-10214 762-10264 762-20106 762-20099 PL SUBFLOOR FB685 PL-COVER FB785B/885B/930 LWR COVER FRONT FRAME 885B/930 PL COVER 2 2 1 2 930 MULCHER (P) 800-00257 1 2 2 page 28 5/31/06 & Before 5/31/06 & After 5/31/06 & Before 5/31/06 & After 1 1 1 1 2 2 1 FRAME ASSEMBLY ITEM NO. PART NO. DESCRIPTION 762-00001 SERIAL NO. or DATE OF CHANGE QTY. 41 42 43 44 46 514-01049 541-00600 510-00652 514-00011 763-10125 PIN - TENSION LOCK TOGGLE WASHER-THRUST OILITE 2X4 BOLT HH 0.375 16NC 0.750 G5 PL WASHER-LOCK 3/8 AY BATTERY BOX FB-685 1 4 6 6 1 47 47a 47c 47d 47e 47f 47g 763-10132 763-10134 762-10223 510-00705 513-00210 514-00084 514-00014 AY-STEP EXTENSION FB-685 WELD'T-STEP EXT. TREAD FB-685 STEP EXTENSION FB-685 BOLT HH 0.500 13NC 1.500 G5 PL NT HX 0.500 13NC G5 WASHER-FLAT 1/2 WASHER-LOCK 9/16 1 1 2 16 4 16 16 48 49 50 762-20084 762-20083 762-10263 PL AXLE FTG GUARD LH PL AXLE FTG GUARD RH WELD'T-SIDE COVER 785B/885B930 1 1 2 51 52 53 55 56 762-20082 514-00013 512-01047 514-00084 763-70109 PL AXLE FTG GUARD FRONT WASHER-LOCK 1/2 CPSC BHD HX SOC 0.50 13NC 1.25 WASHER-FLAT 1/2 AY LIFT CYL STOP 1 33 33 33 2 930 MULCHER (P) 800-00257 page 29 FAE LINKAGE ASSEMBLY ITEM NO. PART NO. DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 1 2 2 3 3 4 762-60022 762-00251 763-60015 762-00250 763-60014 482-00962 AY LINK WELDT PARALLEL LINK 930 RH WLDT PARALLEL LINK RH 785/885B WELDT PARALLEL LINK 930 LH WLDT PARALLEL LINK LH 785/885B PIN 2.0 X 7.38 HT W/.81 CRSSDR 5 6 7 8 9 510-00789 513-00432 762-00178 510-00752 514-00086 514-00015 BOLT HH 0.750 10NC 5.000 G5 PL NT NK 0.750 10NC G5 WELDT PIN 2 X 10.0 BOLT HH 0.625 11NC 1.250 G5 PL WASHER-FLAT 5/8 WASHER-LOCK 5/8 6 6 2 2 2 2 10 11 12 762-00181 510-00752 514-00086 514-00015 WELDT PIN - 2 X 8.625 BOLT HH 0.625 11NC 1.250 G5 PL WASHER-FLAT 5/8 WASHER-LOCK 5/8 2 2 2 2 930 MULCHER (P) 800-00257 page 30 1/15/07 & After 1/15/07 & Before 1/15/07 & After 1/15/07 & Before 2 1 1 1 1 6 FECON LINKAGE ASSEMBLY ITEM NO. PART NO. DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 1 2 2 3 3 4 762-60022 762-00251 763-60015 762-00250 763-60014 482-00962 AY LINK WELDT PARALLEL LINK 930 RH WLDT PARALLEL LINK RH 785/885B WELDT PARALLEL LINK 930 LH WLDT PARALLEL LINK LH 785/885B PIN 2.0 X 7.38 HT W/.81 CRSSDR 5 6 7 8 9 510-00789 513-00432 482-00199 512-00429 513-01000 BOLT HH 0.750 10NC 5.000 G5 PL NT NK 0.750 10NC G5 PIN 2X11 W/.56 X-DRILL BOLT HH 0.500 13NC 5.000 G8 PL NT NK 0.500 13NC G8 6 6 2 2 2 10 11 12 482-00199 512-00429 513-01000 PIN 2X11 W/.56 X-DRILL BOLT HH 0.500 13NC 5.000 G8 PL NT NK 0.500 13NC G8 2 2 2 930 MULCHER (P) 800-00257 page 31 1/15/07 & After 1/15/07 & Before 1/15/07 & After 1/15/07 & Before 2 1 1 1 1 6 SEPPI LINKAGE ASSEMBLY ITEM NO. PART NO. DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 1 1 2 2 3 3 4 762-60032 762-00357 762-00251 763-60015 762-00250 763-60014 482-00962 AY LINK 785/885 SEPPI 225/250 (STRAIGHT) AY LINK 930 SEPPI CONSIGNMENT (CURVED) WELDT PARALLEL LINK 930 RH WLDT PARALLEL LINK RH 785/885B WELDT PARALLEL LINK 930 LH WLDT PARALLEL LINK LH 785/885B PIN 2.0 X 7.38 HT W/.81 CRSSDR 5 6 7 8 9 510-00789 513-00432 482-00199 ------- BOLT HH 0.750 10NC 5.000 G5 PL NT NK 0.750 10NC G5 PIN 2X11 W/.56 X-DRILL BOLT NUT 6 6 2 2 2 10 11 12 482-00926 ------- PIN 1.50 X 11.50 LG W/.50 DR BOLT NUT 2 2 2 930 MULCHER (P) 800-00257 page 32 1/15/07 & After 1/15/07 & Before 1/15/07 & After 1/15/07 & Before 2 2 1 1 1 1 6 LOWER DRIVETRAIN ASSEMBLY 762-00004 Notes: 1 - Torque rear axle bolts (Item 24,32,33) to 252 Ft. Lbs. Lubricate with antiseize compound #514-00700 2 - Torque front axle bolts (Item 21) to 400 Ft. Lbs. Lubricate with antiseize compund #514-00700 3 - All alxe mounting bolts to be installed with nut on top. 4 - Lubricate motor shaft spline with molycote lubricant. 5 - Torque driveshaft bolts to 70-75 Ft. Lbs. Lubricate with antiseize compound #514-00700 6 - Torque wheel mounting bolts (Itme 29) to 226 Ft. Lbs. Lubricate with antiseize compound #514-00700 (Effective 09/01/08, torque wheel mounting bolts (Grade 8 bolts only) to 310 Ft. Lbs.) 7 - Torque transmission bracket mounting hardware (Item 3,4,5) to 160 Ft. Lbs. Lubricate with antiseize compound #514-00700 8 - The end play between the axle and supports should be .003 to .013 inches. 930 MULCHER (P) 800-00257 page 33 LOWER DRIVETRAIN ASSEMBLY ITEM NO. PART NO. DESCRIPTION 762-00004 SERIAL NO. or DATE OF CHANGE QTY. 1 1 2 3 4 5 535-05559 565-00435 763-10165 510-00783 513-00486 514-00151 TRANS 2 SPEED FUNK 18000 SER O RING WELD'T-TRANS MT FB785B/885B BOLT HH 0.750 10NC 3.000 G5 PL NT LK 0.750 10NC GRC WASHER-FLAT 3/4 G8 1 1 2 4 4 9 6 7 8 9 10 535-01437 161-01028 510-00718 441-01993 513-00429 VIBRATION ISOLATOR - 70 DURO PLATE-WASHER BOLT HH 0.500 13NC 5.500 G5 PL T-HYD 0.625X00.049X003.375 NT NK 0.500 13NC G5 8 4 4 4 4 11 12 19 20 511-00704 514-00316 535-04265 535-04014 BOLT SH 0.750 10NC 2.250 G8 WASHER-LOCK HI COLLAR 3/4 AY-FRT. AXLE 1200 SER.W/BRAKES AY REAR AXLE JD 1200 CTR PIVOT 4 4 1 1 21 22 23 24 25 512-01010 514-00152 513-00483 512-01012 514-00151 BOLT HH 0.875 14NF 10.000 G8 P WASHER-FLAT 7/8 G8 NT NK HIGH 0.875 14NF G8 BOLT HH 0.750 16NF 5.000 G8 PL WASHER-FLAT 3/4 G8 8 8 8 2 68 26 27 29 30 513-00495 545-00224 512-01012 761-90030 NT NK HIGH 0.750 16NF G8 TRANS/REAR AXLE DRIVESHAFT AY BOLT HH 0.750 16NF 5.000 G8 PL TAPERED ASSY STUD 8 1 56 2 31 32 33 34 35 761-90034 512-01050 512-00409 762-90012 762-90014 BAR-SPACER - JOHN DEERE BOLT-HH .750 16NF 3.750 G8 PL BOLT HH 0.750 16NF 3.250 G8 PL WELDT-PIVOT GUARD PL-FRONT PIVOT GUARD 4 2 2 1 1 36 37 38 39 40 762-90015 762-90016 514-00151 762-10250 762-10215 PL-RH GUARD PL- LH GUARD WASHER-FLAT 3/4 G8 WLDT UPPER TRANS. MT. ANGLE UPPER MT. SUPPORT FB685 1 1 4 1 1 41 42 42 43 44 45 535-01022 510-00711 513-00429 510-00705 513-00210 514-00013 VIBRATION ISOLATOR TRANS MT BOLT HH 0.500 13NC 2.000 G5 PL NT NK 0.500 13NC G5 BOLT HH 0.500 13NC 1.500 G5 PL NT HX 0.500 13NC G5 WASHER-LOCK 1/2 1 2 2 4 4 6 46 47 48 49 50 510-00779 513-00482 510-00707 762-90023 524-00001 BOLT HH 0.750 10NC 2.000 G5 PL NT HVHX 0.750 10NC BOLT HH 0.500 13NC 2.000 G5 PL WLDT CABLE BRKT FB685 YOKE END 1/4 1-1/4 1/4-28NF 1 1 2 1 1 930 MULCHER (P) 800-00257 page 34 LOWER DRIVETRAIN ASSEMBLY ITEM NO. PART NO. 51 52 53 55 SERIAL NO. or DATE OF CHANGE QTY. 1 1 1 1 545-00243 YOKE PIN 1/4 X 1 PIN-COTTER 3/32X3/4 LG BREATHER-RESERVOIR ASSY DRIVE SHAFT FRONT 930 (See Separate Illustration) GREASE CAP SEAL 58 58 58 60 510-00707 514-00015 543-00041 514-00154 BOLT HH 0.500 13NC 2.000 G5 PL WASHER-LOCK 5/8 BRAKE AUSCO HYD/SPRING 685/885 WASHER-FLAT 1 G9 4 4 1 1 64 66 512-01012 512-01011 BOLT HH 0.750 16NF 5.000 G8 PL BOLT HH 0.750 16NF 5.500 G8 PL 6 2 55a 515-00033 543-00706 565-00059 545-00239 DESCRIPTION 762-00004 930 MULCHER (P) 800-00257 page 35 1 FRONT DRIVE SHAFT ASSEMBLY 930 MULCHER (P) 800-00257 page 36 545-00239 FRONT DRIVE SHAFT ASSEMBLY ITEM NO. PART NO. 1 2 3 4 5 6 7 8 9 545-00235 545-00229 545-00234 545-00240 545-00226 545-00238 545-00237 545-00236 545-00241 DESCRIPTION BRAKE/AXLE FRT AXLE FIXED YOKE 7C OUTBRD SLIP YOKE D1.755-27 BRAKE/AXLE FRT AXLE DRSHAFT AY 7C FIXED YOKE, DIA. 1.755-27 BRAKE/TRANS FRT SLIP YOKE 7C DRIVELINE WELDED ONLY UNIVERSAL JOINT THRU HOLES UNIVERSAL JOINT TAPPED HOLES INTERMEDIATE SHAFT 930 MULCHER (P) 800-00257 page 37 545-00239 SERIAL NO. or DATE OF CHANGE QTY. 1 1 1 1 1 1 3 1 1 AUSCO HYDRAULIC SPRING BRAKE ASSEMBLY AUSCO HYDRAULIC SPRING BRAKE ASSEMBLY 930 MULCHER (P) 800-00257 page 38 543-00041 AUSCO HYDRAULIC SPRING BRAKE ASSEMBLY ITEM NO. PART NO. DESCRIPTION 543-00041 SERIAL NO. or DATE OF CHANGE QTY. 1 2 3 4 5 543-00487 543-00488 543-00489 543-00490 543-00491 HOUSING TORQUE PIN SPRING RETAINER COMPRESSION SPRING COMPRESSION SPRING 1 2 1 18 18 6 7 8 9 10 543-00492 543-00493 543-00494 543-00495 543-00496 SPLINED SHAFT BEARING CONE BEARING CUP PRIMARY DISC ROTATING DISC 1 2 2 1 7 11 12 13 14 15 543-00497 543-00498 543-00499 543-00500 543-00501 STATIONARY DISC GASKET POWER PLATE O-RING PISTON 7 1 1 1 1 16 17 18 19 20 543-00502 543-00503 543-00504 543-00505 543-00174 O-RING OIL SEAL BOLT PLUG PRESSURE RELIEF VALVE 1 2 6 1 1 21 22 543-00506 543-00507 PLUG NUT 2 1 930 MULCHER (P) 800-00257 page 39 TRANSMISSION ASSEMBLY Anaerobic sealant between housings 1-6 535-05559 2-8 2-11 1-3 2-9 1-9 1-5 Torque to 150 Ft. Lbs. 2-7 3-9 1-12 3-8 3-11 3-10 See section A - A on next page. A 1-17 2-4 2-3 1-16 Torque to 100 Ft. Lbs. B 1-7 1-8 B See section B - B on next page. A 5-1 5-5 1-15 Torque to 1-11 100 Ft. Lbs. 4-3 4-6 4-1 4-4 4-2 4-8 4-5 LUBE PUMP GROUP, ITEM 4 4-7 930 MULCHER (P) 800-00257 page 40 TRANSMISSION ASSEMBLY 3-2 1-4 1-1 3-1 535-05559 2-1 2-2 1-2 4 3-6 3-5 1-10 2-2 1-4 3-3 1-2 3-2 1-10 1-2 3-6 3-2 3-7 3-14 3-15 3-21 3-20 7 6 2-5 3-4 3-19 2-6 SECTION B - B 5-2 3-21 5-3 5-4 3-20 2-2 3-17 3-12 3-16 3-18 3-13 2-10 SECTION A - A 7-5 6-1 7-7 7-2 6-2 6-3 6-4 Yoke shown above centerline. 7-6 7-1 7-3 7-4 Flange shown below centerline. Yoke shown above centerline. Flange shown below centerline. 6-1 YOKE GROUP, ITEM 6 YOKE GROUP, ITEM 7 930 MULCHER (P) 800-00257 page 41 TRANSMISSION ASSEMBLY ITEM NO. PART NO. DESCRIPTION 535-05559 SERIAL NO. or DATE OF CHANGE QTY. 535-05559 ASSEMBLY, complete 1 1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-10a 1-10b 1-10c 1-10d 1-10e 1-11 1-12 1-15 1-16 1-17 ---535-05813 535-05766 535-05767 535-05768 535-05769 535-05770 535-05771 535-05772 565-00435 535-05773 ---------------535-05765 535-05776 535-05774 535-05775 ---- FRONT COVER GROUP (incl. items 1-1 thru 1-17) FRONT HOUSING BEARING CUP ADAPTOR, SAE "D" O-RING SCREW, cap PIPE PLUG RETAINER, bearing SCREW, cap O-RING SHIM PACK SHIM, .051 thick SHIM, .076 thick SHIM, .127 thick SHIM, .254 thick SHIM, .508 thick MAGNETIC PLUG OIL SEAL SCREW, cap SCREW, cap PIPE PLUG 1 1 3 1 2 4 1 1 4 1 2 2 2 2 2 1 1 1 6 8 1 2 2-1 2-2 2-3 2-4 2-4a 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-13 ---535-05814 535-05766 ------535-05778 535-05777 535-05764 535-05776 535-05770 535-05779 535-05780 ---535-05781 535-05399 565-00059 REAR COVER GROUP (incl. items 2-1 thru 2-13) REAR HOUSING BEARING CUP TUBE, dipstick DIPSTICK DIPSTICK GAUGE PIN, dowel OIL SEAL OIL SEAL PIPE PLUG BUSHING REDUCER DEFLECTOR, oil PIPE PLUG ELBOW, 90 degree BREATHER BREATHER 1 1 3 1 1 1 2 1 1 1 1 1 1 1 1 1 3 3-1 3-1a 3-1b 3-2 3-3 3-3a 3-3b 3-4 3-5 3-6 3-7 3-8 ------535-05782 535-05783 535-05784 535-05785 535-05786 535-05787 535-05788 535-05789 535-01710 535-05790 535-05791 GEAR RATIO GROUP (incl. items 3-1 thru 3-21) SHAFT, 31T SLEEVE SHAFT, 21 tooth input BEARING CONE ASSEMBLY, 2nd stage shaft SHAFT, 26T GEAR SHAFT, ouput SPRING, detent BALL COLLAR SHIFT SHIFTER, shaft 930 MULCHER (P) 800-00257 page 42 TO 05-05-07 FROM 05-05-07 1 1 1 1 4 1 1 1 1 1 2 1 1 TRANSMISSION ASSEMBLY ITEM NO. PART NO. 3-9 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 3-19 3-20 3-21 DESCRIPTION 535-05559 SERIAL NO. or DATE OF CHANGE QTY. 535-05792 ---------535-05793 ------535-05794 535-01561 535-05375 ------535-05795 FORK SHIFT PIN, spirol PIN, dowel GEAR, 3rd stage BEARING SNAP RING SPACER GEAR, 3rd stage BEARING SNAP RING SPACER THRUST RACE BEARING CONE 1 1 1 1 2 1 1 1 2 1 1 2 2 4 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 535-05894 535-05796 535-05883 535-05884 535-05885 535-05886 535-05887 535-05888 535-05362 LUBE PUMP GROUP (incl. items 4-1 thru 4-8) ASSEMBLY, pump COVER, pump SPRING, pump GASKET SCREW, cap PLUNGER, pump PIPE PLUG PIPE PLUG 1 1 1 1 1 6 1 1 1 5 5-1 5-2 5-3 5-4 5-4a 5-4b 5-4c 5-4d 5-4e 5-5 ---535-05797 535-05377 ---535-05773 ---------------535-05772 SEAL RETAINER GROUP (incl. items 5-1 thru 5-5) RETAINER, seal OIL SEAL O-RING SHIM PACK SHIM, .051 thick SHIM, .076 thick SHIM, .127 thick SHIM, .254 thick SHIM, .508 thick SCREW, cap 1 1 1 1 1 2 2 2 2 1 4 6 6-1 6-2 6-3 6-4 ---535-01736 535-01741 535-01738 535-01743 YOKE GROUP (incl. items 6-1 thru 6-4) YOKE FITTING O-RING WASHER, yoke SCREW, cap 1 1 1 1 1 7 7-1 7-2 7-3 7-4 ---535-01740 535-01741 535-01738 535-01743 YOKE YOKE FITTING O-RING WASHER, yoke SCREW, cap 1 1 1 1 1 930 MULCHER (P) 800-00257 page 43 AXLE ASSEMBLY (FRONT) 535-04265 John Deere 58a (not shown) 58 59 60 61 63 63a 62 64 65 42 43 66 67 68 69 70 44 71 45 48 46 49 50 51 52 51 49 36 36a 36b 36c 45 47 53 54 55 56 57 22 22a 20 7 6 one of item 3 is not shown. 3 23, 23a 24 21 34 25 33 9 14 13 12 11 8 26 N/A 28 2 16 19 4 1 31 5 32 30 17 8 10 9 15 18 N/A 116 930 MULCHER (P) 800-00257 page 44 29 35 37 38 39 27 AXLE ASSEMBLY (FRONT) John Deere 72 73 75 74 76 77 78 79 535-04265 112 80 81 82 113 110 89 109 103 106 102 89 111 103 114 106 106 109 103 106 103 92 98 115 96 99 95 94 93 90 91 88 78 87 86 86a 86b 83 84 76 85 930 MULCHER (P) 800-00257 page 45 73 72 AXLE ASSEMBLY (FRONT) John Deere 535-04265 N/A 139 140 134 141 135 136 135 137 138 N/A 143 144 145 140 142 138 DETAIL OF DIFFERENTIAL OIL LINES 146 147 148 DETAIL OF BRAKE SECTION 930 MULCHER (P) 800-00257 page 46 AXLE ASSEMBLY (FRONT) John Deere ITEM NO. PART NO. 1 2 3 4 5 DESCRIPTION 535-04265 SERIAL NO. or DATE OF CHANGE QTY. 535-04265 ASSEMBLY, complete - 1200 series, w/ brake 1 535-04020 535-04021 535-04209 ----- BEARING CONE BEARING CUP SHIM KIT WASHER PLUG 1 1 AR 2 2 WASHER SCREW,cap (used with old design cover only - for current design cover bolts & washers, see item 10) O-RING PIPE PLUG COVER (when ordering cover, also order qty 4 of both 535-04264 (washers) and 535-04263 (bolts). 14 14 6 7 ----- 8 9 10 ------- 2 2 1 11 12 13 14 15 535-04209 --535-04033 535-04034 552-00788 SHIM KIT SHIM KIT BEARING CUP BEARING CONE SEAL KIT (included with item 116) AR AR 1 1 1 16 17 18 19 20 535-04035 535-04036 535-04037 535-04038 535-04041 O-RING WASHER NUT COTTER PIN PIPE PLUG 1 AR 1 1 1 21 22 22a 23 23a 24 25 535-04040 535-04039 535-04044 535-04042 -----535-04028 O-RING DRAIN PLUG O-RING SCREW, bleed PLUG (used between items 23 & 24 - not shown) BUSHING O-RING 1 1 1 2 2 2 2 26 27 28 29 30 535-04044 ----535-04046 535-04047 O-RING PIPE PLUG DOWEL PIN DRAIN PLUG O-RING 2 2 2 1 1 31 32 33 34 35 535-04044 535-04048 535-04045 535-04049 535-04050 O-RING PLUG DOWEL PIN O-RING CASE (replaced by items 37 thru 39) 1 1 2 2 1 930 MULCHER (P) 800-00257 page 47 5-14-96 & before AXLE ASSEMBLY (FRONT) John Deere ITEM NO. PART NO. DESCRIPTION 535-04265 SERIAL NO. or DATE OF CHANGE QTY. 36 36a 36b 36c 37 38 39 535-04215 -------------535-05427 BREATHER TUBE O-RING FITTING PLATE PISTON CASE 42 43 44 45 535-04051 --535-04053 535-04054 SCREW, cap WASHER GEAR DOWEL PIN 12 12 1 4 46 47 48 49 50 535-04055 535-04056 535-04057 --535-04059 SNAP RING PLANET PINION CARRIER SHAFT THRUST WASHER PLANET PINION 1 1 3 6 3 51 52 53 54 55 535-04060 535-04061 535-04062 535-04063 535-04064 NEEDLE ROLLER WASHER SHIM WASHER BOLT 186 3 1 1 1 56 57 58 58a 59 60 535-04065 535-04066 -----535-04068 535-04069 LOCK PLATE SHAFT SPINDLE SPACER SEAL OIL CUP 1 1 1 1 1 1 61 62 63 63a 64 65 535-04070 535-04071 535-04072 -----535-04074 BEARING CONE BEARING CUP FITTING, grease BALL HOUSING SEAL 1 1 1 1 1 1 66 67 68 69 70 535-04075 535-04076 535-04077 535-04078 535-04079 SEAL BEARING CUP BEARING CONE SHIM SHIM 1 1 1 1 6 71 72 73 74 75 535-04080 --535-04023 535-04082 535-04083 WASHER BOLT WASHER BALL (included with item 75) QUILL (includes item 74) 1 12 12 1 1 5-14-96 & after 5-14-96 & before 5-14-96 & before 930 MULCHER (P) 800-00257 page 48 1 1 1 1 1 1 1 AXLE ASSEMBLY (FRONT) John Deere ITEM NO. PART NO. DESCRIPTION 535-04265 SERIAL NO. or DATE OF CHANGE QTY. 76 77 78 79 80 535-04084 535-04085 --535-04087 535-04088 SHIM BEARING CUP NUT BEARING CONE SEAL AR 1 2 1 1 81 82 83 84 85 535-04089 535-04090 535-04091 535-04092 535-04093 SEAL RING BEARING CONE BEARING CUP QUILL 1 2 1 1 1 86 86a 86b 87 88 89 90 535-04094 --535-04096 535-04097 ----535-04100 BOLT BOLT THRUST WASHER COVER SPRING PIN WASHER SPRING 2 8 10 1 2 2 2 91 92 93 94 95 535-04101 535-04102 535-04103 535-04104 535-04105 DISK CLUTCH PLATE CLUTCH PLATE PISTON QUAD RING 4 3 1 1 1 96 97 98 99 100 535-04106 QUAD RING 1 535-04107 535-04108 ---- PACKING HOUSING (includes items 94 thru 98) SCREW, cap (not shown on illustration) 1 1 12 101 102 103 104 105 ---535-04109 535-04110 WASHER (not shown on illustration) BEVEL GEAR THRUST WASHER 12 1 4 PINION 4 106 107 108 109 110 --535-04112 535-04113 PINION SHAFT BEVEL GEAR 2 1 111 112 113 114 115 535-04082 535-04114 535-04115 535-04116 --- BALL BALL HOUSING (includes items 111 & 112) SPRING PIN ASSEMBLY, gear (includes shims and washers) 2 1 1 1 1 116 134 135 535-04118 535-04248 535-04249 KIT, input yoke (includes item 15) ADAPTOR O-RING 1 1 2 930 MULCHER (P) 800-00257 page 49 AXLE ASSEMBLY (FRONT) John Deere ITEM NO. PART NO. 136 137 138 139 140 141 142 DESCRIPTION 535-04265 SERIAL NO. or DATE OF CHANGE QTY. 535-04267 535-04268 --535-04252 535-04253 535-04254 OIL LINE, left hand (pressure) OIL LINE, right hand (pressure) ADAPTOR O-RING ADAPTOR O-RING 1 1 1 1 1 2 535-04269 535-04270 535-04256 OIL LINE, left hand (return) OIL LINE, right hand (return) FITTING 1 1 1 143 144 145 ------- PIN, quick lock PLATE BRAKE DISK 3 1 1 146 147 148 149 --------- PISTON SEAL SEAL O-RING (not shown) 1 1 1 1 SEAL KIT (see item 15) 930 MULCHER (P) 800-00257 page 50 AXLE ASSEMBLY (REAR) 535-04014 John Deere 58 59 60 61 63 62 64 65 42 43 66 67 68 69 70 44 71 45 48 46 49 50 51 52 51 49 45 47 53 54 55 56 57 36 20 21 23 24 7 6 6a 13 34 3 25 33 9 8 12 11 26 14 28 2 16 19 4 31 5 32 30 17 8 10 9 15 18 1 116 930 MULCHER (P) 800-00257 page 51 29 37 38 39 27 AXLE ASSEMBLY (REAR) John Deere 72 73 75 74 76 77 78 79 535-04014 112 80 81 82 113 110 89 109 103 106 102 89 111 103 114 106 106 109 103 106 103 92 98 115 96 99 95 94 93 90 91 88 78 87 86 86a 86b 83 84 76 85 930 MULCHER (P) 800-00257 page 52 73 72 AXLE ASSEMBLY (REAR) John Deere 130 535-04014 133 131 132 129 125 124 126 127 128 118 139 140 121 120 122 134 123 119 141 135 136 117 135 137 138 140 142 138 DETAIL OF DIFFERENTIAL OIL LINES 930 MULCHER (P) 800-00257 page 53 AXLE ASSEMBLY (REAR) John Deere ITEM NO. PART NO. DESCRIPTION 535-04014 SERIAL NO. or DATE OF CHANGE QTY. 535-04014 ASSEMBLY, complete - 1200 series 1 1 2 3 4 5 6 6a 7 535-04020 535-04021 535-04209 535-04023 535-04024 535-04025 535-04026 535-04027 1 1 AR 2 2 1 1 14 8 9 10 535-04028 535-04029 535-04030 BEARING CONE BEARING CUP SHIM KIT WASHER PLUG SLEEVE SLEEVE SCREW,cap (used with old design cover only - for current design cover bolts & washers, see item 10) O-RING PIPE PLUG COVER (when ordering cover, also order qty 4 of both 535-04264 (washers) and 535-04263 (bolts). 11 12 13 14 15 16 17 18 19 20 535-04209 535-04209 535-04033 535-04034 552-00788 535-04035 535-04036 535-04037 535-04038 535-04039 SHIM KIT SHIM KIT BEARING CUP BEARING CONE SEAL KIT O-RING WASHER NUT COTTER PIN DRAIN PLUG AR AR 1 1 1 1 AR 1 1 1 21 22 23 24 25 26 27 28 29 30 535-04040 535-04041 535-04042 535-04043 535-04028 535-04044 535-03024 535-04045 535-04046 535-04047 O-RING PIPE PLUG SCREW, bleed BUSHING O-RING O-RING PIPE PLUG DOWEL PIN DRAIN PLUG O-RING 1 1 2 2 2 2 2 2 1 1 31 32 33 34 36 37 38 39 535-04044 535-04048 535-04045 535-04049 535-04215 535-05425 535-05426 535-05427 O-RING PLUG DOWEL PIN O-RING BREATHER PLATE PISTON CASE 1 1 2 2 1 1 1 1 42 43 44 45 46 47 48 535-04051 535-04052 535-04053 535-04054 535-04055 535-04056 535-04057 SCREW, cap WASHER GEAR DOWEL PIN SNAP RING PLANET PINION CARRIER SHAFT 12 12 1 4 1 1 3 930 MULCHER (P) 800-00257 page 54 2 2 1 AXLE ASSEMBLY (REAR) John Deere ITEM NO. PART NO. DESCRIPTION 535-04014 SERIAL NO. or DATE OF CHANGE QTY. 49 50 535-04058 535-04059 THRUST WASHER PLANET PINION 6 3 51 52 53 54 55 56 57 --58 59 60 535-04060 535-04061 535-04062 535-04063 535-04064 535-04065 535-04066 ---535-04067 535-04068 535-04069 NEEDLE ROLLER WASHER SHIM WASHER BOLT LOCK PLATE SHAFT GASKET SPINDLE SEAL OIL CUP 186 3 1 1 1 1 1 1 1 1 1 61 62 63 64 65 66 67 68 69 70 535-04070 535-04071 535-04072 535-04073 535-04074 535-04075 535-04076 535-04077 535-04078 535-04079 BEARING CONE BEARING CUP FITTING, grease HOUSING SEAL SEAL BEARING CUP BEARING CONE SHIM SHIM 1 1 1 1 1 1 1 1 1 6 71 72 73 74 75 76 77 78 79 80 535-04080 535-04081 535-04023 535-04082 535-04083 535-04084 535-04085 535-04086 535-04087 535-04088 WASHER BOLT WASHER BALL (included with item 75) QUILL (includes item 74) SHIM BEARING CUP NUT BEARING CONE SEAL 1 12 12 1 1 AR 1 2 1 1 81 82 83 84 85 86 86a 86b 87 88 89 90 535-04089 535-04090 535-04091 535-04092 535-04093 535-04094 535-04095 535-04096 535-04097 535-04098 535-04099 535-04100 SEAL RING BEARING CONE BEARING CUP QUILL BOLT BOLT THRUST WASHER COVER SPRING PIN WASHER SPRING 1 2 1 1 1 2 8 10 1 2 2 2 91 92 93 94 535-04101 535-04102 535-04103 535-04104 DISK CLUTCH PLATE CLUTCH PLATE PISTON 4 3 1 1 930 MULCHER (P) 800-00257 page 55 AXLE ASSEMBLY (REAR) John Deere ITEM NO. PART NO. DESCRIPTION 535-04014 SERIAL NO. or DATE OF CHANGE QTY. 95 96 97 98 99 100 535-04105 535-04106 QUAD RING QUAD RING 1 1 535-04107 535-04108 ---- PACKING HOUSING (includes items 94 thru 98) SCREW, cap (not shown on illustration) 1 1 12 101 102 103 104 105 106 107 108 109 110 ---535-04109 535-04110 WASHER (not shown on illustration) BEVEL GEAR THRUST WASHER 12 1 4 535-04111 PINION 4 535-04112 535-04113 PINION SHAFT BEVEL GEAR 2 1 111 112 113 114 115 116 117 118 119 120 535-04082 535-04114 535-04115 535-04116 535-04117 535-04118 535-04119 535-04120 535-04121 535-04122 BALL BALL HOUSING (includes items 111 & 112) SPRING PIN ASSEMBLY, gear (includes shims and washers) KIT, input yoke (includes item 15) SEAL PIPE PLUG BUSHING SUPPORT 2 1 1 1 1 1 1 1 1 1 121 122 123 124 125 126 127 128 129 130 535-04123 535-04124 535-04125 535-04126 535-04127 535-04128 535-04129 535-04130 535-04131 535-04132 SNAP RING SEAL THRUST WASHER PIN SCREW, cap SEAL BUSHING SUPPORT SHIM WASHER 1 1 1 1 11 1 1 1 AR 1 131 132 133 134 135 136 535-04133 535-04023 535-04134 ---------------------------------- COVER WASHER SCREW, cap ADAPTOR O-RING OIL LINE, left hand (pressure) OIL LINE, right hand (pressure) ADAPTOR O-RING ADAPTOR O-RING OIL LINE, left hand (return) OIL LINE, right hand (return) FITTING 1 6 6 1 2 1 1 1 1 1 2 1 1 1 137 138 139 140 141 142 930 MULCHER (P) 800-00257 page 56 TIRE ASSEMBLIES 1 C B A ITEM NO. PART NO. DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 762-00100 AY TIRE PKG 28L-26 12 PLY JD 1 762-00101 762-00102 ASSY-RH WHEEL 28L-26 12 PLY JD ASSY-LH WHEEL 28L-26 12 PLY JD 2 2 A B C 537-00632 537-00690 521-00092 AY-TIRE & TUBE 28L-26 12 PLY RIM 26 X 25 DW PIPE CAP 32FP 150# 1 1 1 762-00127 AY TIRE PKG 68X50-32 16 PLY JD 761-90032 761-90033 ASSY-RH WHEEL 68X50-32 16 PLY AY-LH WHEEL 68 X 50-32 16 PLY 2 2 762-00128 STEERING STOP 30 DEG 2 537-00643 537-00670 521-00093 TIRE 68X50-32 16 PLY 23 RIM-DW 44-32/68X50-32 16 PLY PIPE CAP 40FP 150# 1 1 1 762-00144 AY TIRE PKG 28L-26 20 PLY JD 1 2 762-00145 762-00146 ASSY-RH WHEEL 28L-26 20 PLY JD ASSY-LH WHEEL 28L-26 20 PLY JD 2 2 A B C 537-00689 537-00690 521-00092 TIRE 28L-26 20 PLY PRIMEX RIM 26 X 25 DW PIPE CAP 32FP 150# 1 1 1 1 A B C 930 MULCHER (P) 800-00257 page 57 Power Unit Marker Marker Marker 930 MULCHER (P) 800-00257 page 58 REMEMBER! THE SALES DEPARTMENT CAN SELL THE FIRST BARKO, BUT THE PARTS & SERVICE DEPARTMENT WILL SELL THE SECOND AND THIRD. USE ONLY GENUINE BARKO PARTS 930 MULCHER (P) 800-00257 page 59 CUMMINS QSC TIER 3 POWER PACKAGE ASSEMBLY CUMMINS QSC POWER PACKAGE 930 MULCHER (P) 800-00257 TIER 3 ASSEMBLY page 60 391-00483 CUMMINS QSC POWER PACKAGE 930 MULCHER (P) 800-00257 TIER 3 ASSEMBLY page 61 391-00483 CUMMINS QSC TIER 3 POWER PACKAGE ASSEMBLY ITEM NO. PART NO. DESCRIPTION 391-00483 SERIAL NO. or DATE OF CHANGE QTY. 535-06551 548-02088 548-02089 HUB DENISON TO MULTIWING CUM FITTING CMPRSR #10 W/SCHRADOR FITTING CMPRSR #8 W/SCHRADOR 1 1 1 E0 E1 E2 E4 E5 954-00861 954-00860 548-01456 951-00579 954-00569 AY WRG HARN 930 CUMMINS2 AY WRG HARN 930 MLCH CUMMINS SW SOLENOID 12V CONT DUTY CABLE BATT 930 CUM - KIT AY-WRG HARN CUMMINS T3 PWR 1 1 1 1 1 1 2 2 2 2 4 5 535-06167 510-00817 512-00472 513-00433 514-00088 762-00069 762-00070 CUMS QSC305HP PWR PKG BOLT HH 0.875 9NC 5.500 G5 PL BOLT HH 0.875 9NC 5.500 G8 PL NT NK 0.875 9NC G5 WASHER-FLAT 7/8 RADIATOR RUBBER ISOLATOR TUBE RADIATOR MTG. SPACER 6 7 8 9 10 762-00071 762-00072 514-00705 762-00075 530-00105 CUMMINS HANDPUMP BRACKET 930 CONDENSER MOUNT BAR 930 ANTI-FREEZE MOUNT 9 PIN DEUTSCH PNEUMATIC PRESSURE RELIEF VLV 1 2 5 1 1 11 12 569-00221 566-00412 TEE-10FJX-10MJ-10MJ ADAPTOR 08FP-10FJ 1 1 13 13 13 13 13 510-00810 512-00424 513-00433 514-00152 762-00189 BOLT HH .875 9NC 3.000 G5 PL BOLT HH .875 9NC 3.000 G8 PL NT NK 0.875 9NC G5 WASHER-FLAT 7/8 G8 ENGINE FRNT MOUNT SPACER BLOCK TO 10-1-08 10/01/2008 & AFTER TO 10-1-07 TO 10-1-07 TO 10-1-07 2 2 2 2 2 14 14 14 14 14 510-00810 512-00424 513-00433 514-00152 762-00192 BOLT HH .875 9NC 3.000 G5 PL BOLT HH 0.875 9NC 3.000 G8 PL NT NK 0.875 9NC G5 WASHER-FLAT 7/8 G8 ENGINE REAR MOUNT SPACER BLOCK TO 10-1-08 10/01/2008 & AFTER TO 10-1-07 TO 10-1-07 TO 10-1-07 4 4 4 4 2 18 18 18 19 19 535-00317 535-06316 762-00247 535-00138 762-00248 CLAMP-MUFFLER 2-1/2 CAC HOSE 2.25" BRACKET CAC SUPPORT CLAMP EXHAUST 3" BRACKET CAC SUPPORT FROM 8-1-06 FROM 8-1-06 FROM 8-1-06 FROM 8-1-06 FROM 8-1-06 1 2 1 1 1 20 21 535-06539 535-06246 AIR CLEANER MOUNTING BAND, 15" 05/19/08 & AFTER 1 1 22 23 535-06291 594-00052 DRAIN KIT - RADIATOR HOSE SLEEVE-NYLON 1.25" ID 930 MULCHER (P) 800-00257 page 62 10/01/2008 & before 10/01/2008 & after 1 6 6 6 6 1 4 1 240 CUMMINS QSC TIER 3 POWER PACKAGE ASSEMBLY ITEM NO. PART NO. DESCRIPTION 391-00483 SERIAL NO. or DATE OF CHANGE QTY. 24 535-06536 ELBOW 5"-6" TIGHT 1 25 26 30 30 391-00521 761-90080 391-00525 762-00392 KIT - OIL PAN DRAIN CUMMINS KIT - 930 GEARBOX DRAIN HOSE KIT - 930 CUMMINS PRE-CLEANER KIT - 930 PRECLEANER POWER TAM 1 1 1 1 31 50 52 535-06550 535-06204 391-00527 RESTRICTION TAP FITTING M/F KIT FIRE WRAP 930 CUMMINS KIT - 930 CUMMINS AIR DAM 100 100 101 101 101 548-02946 548-03287 512-01054 513-00252 514-00080 PROGRAMMED-TOC8 930 CUMMINS AC PROGRAMMED - TOC8 930 CUMMINS BOLT BH 0.250 20NC 0.750 ALY NT LK 0.250 20NC G5 WASHER-FLAT 1/4 TO 8-20-07 FROM 8-20-07 1 1 2 2 2 9998 1 2 3 4 5 6 762-00200 535-06267 535-06268 535-06269 535-06270 535-06272 535-00312 KIT- ENGINE PLUMBING CONV CAC 3.5" HOSE CLAMP CAC HOSE 3.5" 90 DEG ELBOW CAC ENGINE AIR INLET ELBOW 90 CAC HOSE 3.5" RADIATOR HOSE 2.25" X 2" MUFFLER CLAMP 3-1/2 TO 5-15-06 1 3 1 1 1 1 1 9999 1 2 762-00196 762-00195 535-06274 KIT CUMMINS FAN MODIFICATION FAN MOTOR MOUNT 930 MULCHER HUB - MULTIWING FAN 930 TO 4-17-07 TO 7-30-06 1 1 1 930 MULCHER (P) 800-00257 page 63 2-26-08 TO 4-25-08 FROM 4-25-08 1 1 1 CUMMINS QSC TIER 3 POWER PACKAGE ASSEMBLY ITEM NO. PART NO. DESCRIPTION 535-06167 SERIAL NO. or DATE OF CHANGE QTY. 535-06167 CUMS QSC305HP PWR PKG 1 PV01 1 548-02759 535-06168 535-06231 535-06232 535-06234 535-06235 535-06236 535-06237 535-06238 535-06239 535-06240 535-06241 MURPHY POWER VIEW DISPLAY UNIT CUMS QSC305HP ENG AID, AIR HEATER STARTING FILTER, FUEL PUMP, FUEL PUMP, FUEL TRANSFER FILTER, LUBRICATING OIL GAUGE, OIL LEVEL PUMP, WATER TENSIONER, BELT COMPRESSOR, AIR ALTERNATOR 1 1 1 1 1 1 1 1 1 1 1 1 2 535-06183 535-06553 FAN, SUCKER STYLE, 36" DIA.-WITH HUB FAN, SUCKER STYLE, 36" DIA.-WITHOUT HUB 1 1 4 1 2 3 4 5 6 535-06180 535-06222 535-06223 535-06224 535-06225 535-06226 535-06227 COOLING PKG CUMS QSC305 TTP FAN SHROUD WIRE GUARD FAN MOUNT RADIATOR CORE CAC CORE OIL COOLER CORE 1 1 1 1 1 1 1 6 7 8 8 535-06185 535-06186 535-06430 535-06431 MOUNT, ENGINE, REAR RH MOUNT, ENGINE, REAR LH FRONT RIGHT ENG MT CUMMINS FRONT LEFT ENG MT CUMMINS 1 1 1 1 9 9 535-06187 535-06298 BRACKET, FRONT MUFF & AIR CLNR BRACKET, MUFFLER AND AIR CLEAN 6/01/06 & Before 6/01/06 & After 1 1 10 11 11 12 12 535-06188 535-06209 535-06299 535-06210 535-06300 BRACKET, REAR MUFF & AIR CLNR TUBE, CAC INLET, 4" OD TUBE, CAC INLET, 4" DIA. TUBE, CAC, OUTLET 4" OD TUBE, CAC OUTLET, 3.500" DIA 6/01/06 & Before 6/01/06 & After 6/01/06 & Before 6/01/06 & After 1 1 1 1 1 13 13 15 15 535-06211 535-06301 535-06212 535-06302 TUBE, MUFFLER INLET, 4" OD TUBE, MUFFLER INLET, 4" OD ELBOW, RUBBER, 2.25" ID ELBOW, RUBBER, 2.250" ID 6/01/06 & Before 6/01/06 & After 6/01/06 & Before 6/01/06 & After 1 1 1 1 16 16 17 17 535-06213 535-06303 535-06214 535-06304 TUBE WATER JACKET INLET (LOWER TUBE, WATER JACKET INLET (LOWE TUBE WATER JACKET OUTLET (UPPE TUBE, WATER JACKET OUTLET (UPP 6/01/06 & Before 6/01/06 & After 6/01/06 & Before 6/01/06 & After 1 1 1 1 22 23 24 25 535-06189 535-06221 535-06197 535-06215 TAIL PIPE, 4" O.D. OPTI, AIR BAND, MOUNTING, AIR CLEANER ELBOW, RUBBER, 5X7X90 BUCKHORN 5/01/08 & Before 5/01/08 & Before 5/01/08 & Before 1 1 2 1 930 MULCHER (P) 800-00257 page 64 CUMMINS QSC TIER 3 POWER PACKAGE ASSEMBLY ITEM NO. PART NO. DESCRIPTION 535-06167 SERIAL NO. or DATE OF CHANGE QTY. 26 26 27 535-06216 535-06217 535-06214 HUMP HOSE, 4" X 5" ELBOW, ALUMINIZED, ID X ID TUBE WATER JACKET OUTLET (UPPE 1 1 1 30 31 32 39 535-06198 535-00308 535-00411 535-06103 MUFFLER, NELSON, OVAL 5" EXHAUST CLAMP 4" ID CLAMP-MUFFLER 5 IN. 6BT2 OIL PRESS SWITCH 10LB NC 1 3 2 1 40 41 48 548-01207 535-06108 535-04302 SENDER OIL PRESS 5-100PSI 12V WATER TEMP SENDOR 280 DEGREES REAR ENGINE ISOLATOR (QSC280) 1 1 6 51 52 53 54 55 548-02084 535-06201 535-06190 535-04306 535-06218 COMPRESSOR YORK AIR COND R134 CLUTCH, FREON COMPRESSOR BRACKET, AIR COMPRESSOR AIR CONDITIONING BELT (QSC280) INTAKE COVER, 7" DIA. 1 1 1 1 1 69 69 70 76 80 535-06219 535-06268 535-06220 535-06270 535-06507 CAC HOSE, 3.5" TO 4" CAC HOSE 3.5" 90 DEG ELBOW CAC, HOSE, 3.0" TO 3.5" CAC HOSE 3.5" INDICATOR AIR CLEANER RESTRICT 930 MULCHER (P) 800-00257 page 65 6/01/06 & Before 6/01/06 & After 2 1 2 1 1 JOHN DEERE TIER 3 POWER PACKAGE ASSEMBLY JOHN DEERE TIER 3 POWER PACKAGE ASSEMBLY 930 (300 HP) 391-00484 Information not available at time of printing. 930 MULCHER (P) 800-00257 page 66 JOHN DEERE TIER 3 POWER PACKAGE ASSEMBLY 930 (300 HP) ITEM NO. PART NO. DESCRIPTION 391-00484 SERIAL NO. or DATE OF CHANGE QTY. 521-00020 660-00971 951-00580 954-00853 PIPE ELBOW 08MP-08FP-90 150# HK-HYD 930 MLCH JD ENGINE KIT-BATT CABLES 930 JD AY-WRG HARN 930 MLCH JD ENGINE 3 1 1 1 AC1 AC2 1 2 3 4 535-05589 548-03049 548-03050 548-03051 548-03047 548-03048 DENSO COMPRESSOR FTG #10 HTR/AIR CD HOSE KIT (930-JD) HOSE HTR/AIR COND HOSE HTR/AIR COND HOSE HTR/AIR COND HOSE HTR/AIR COND 1 1 1 1 1 1 FM1 560-02652 1 1 560-02653 1 PV1 535-06173 548-02759 MOTOR-HYD SNM3\63CC (See Separate Illustration) PUMP-MHP350 62.7CC GEAR (See Separate Illustration) JD 300HP T3 PWR PKG MURPHY POWER VIEW DISPLAY UNIT 1 1 2 3 535-06174 535-00618 535-00619 535-00648 JD 300HP T3 ENGINE ENGINE OIL FLITER PRIM & FINAL FUEL FILTER KIT BELT GATES 1 1 1 1 2 535-06192 535-00637 535-00638 535-00639 COOLING PKG JD 6090 300HP T3 FAN,36" SUCTION (BULK SHIP)MQ3 ELBOW 3 ID 6X8 USE UP SD3243 HOSE 3" ID X 6" NOMEX 1 1 1 1 535-00641 535-00642 535-00643 535-00644 HOSE, LOWER 8.1 STD HOSE, ADAPTOR 2"X2.5" PIPE RADIATOR 2"X13" CAC PIPE, UPPER, BARKO 9.0L 1 1 1 1 535-00645 535-00646 535-05714 535-06193 CAC PIPE, LOWER, BARKO 9.0L PIPE RADIATOR 2.5"X5" RADIATOR HOSE JD8.1 2.5X90 DEG RADIATOR JD 6090 300HP T3 1 1 1 1 535-06194 535-06195 535-06202 535-06203 CAC JD 6090 300HP T3 OIL COOLER JD 6090 300HP T3 ASSEMBLY, SHROUD SUB ASSY, CHANNEL MTG. FAN 1 1 1 1 3 1 2 3 4 5 6 535-06242 535-06243 535-06246 535-06247 535-06248 535-06249 535-06250 AIR KIT ENG MT SPL FOR BRK 9.0 AIR CLEANER MTG. BAND, 15" ELBOW, 5"-6" TUBE, 5" OD ALUMINIZED EXHAUST SERVICE INDICATOR TUBE AIR INLET 5" DIA W/3/4NPT 1 1 1 1 1 1 1 4 535-06251 COMPRESSOR ASSY, 7804 BRK 9.0L 1 930 MULCHER (P) 800-00257 page 67 1 1 1 JOHN DEERE TIER 3 POWER PACKAGE ASSEMBLY 930 (300 HP) ITEM NO. PART NO. DESCRIPTION 391-00484 SERIAL NO. or DATE OF CHANGE QTY. 5 1 2 3 535-06252 535-06253 535-06254 535-05809 EXHAUST ASSY, BARKO 9.0L MUFFLER STYLE 3 HORIZ 4" IN/OU CLAMP, MUFFLER BODY, 10.08 DIA 4" EXHAUST TUBE 1 1 1 12 6 7 8 9 535-06256 548-02692 535-06259 535-06260 START RELAY ASSY 8.1L 12V THROTTLE-ELECTRIC JD T2 ROTARY PRECLEANER, TURBO II, 7" RUBBER ELBOW 7" 1 1 1 1 2 2 2 3 4 510-00781 513-00432 514-00087 535-06273 762-00143 BOLT HH 0.750 10NC 2.500 G5 PL NT NK 0.750 10NC G5 WASHER-FLAT 3/4 HUB - FAN 930 BAR COOLER MOUNT 4 4 8 1 2 5 5 5 510-00783 514-00087 762-00069 BOLT HH 0.750 10NC 3.000 G5 PL WASHER-FLAT 3/4 RADIATOR RUBBER ISOLATOR 4 4 2 6 7 8 10 762-00212 536-00787 514-00705 535-05738 TUBE-RADIATOR MTG SPACER VIBRATION ISOLATOR 1.88ODX.5ID ANTI-FREEZE MUFFLER WRAP FB885B 4 1 5 1 11 12 13 14 15 535-05501 762-10301 391-00488 391-00489 391-00490 EXHAUST ELBOW WRAP 6BTA M225 PL-RADIATOR MOUNT AIR DAM-LEFT TOP & BOTTOM AIR DAM - RIGHT TOP AIR DAM - RIGHT BOTTOM 1 2 2 1 1 16 17 18 19 20 391-00491 391-00492 391-00493 762-00150 762-00151 AIR DAM - BOTTOM LEFT & RIGHT AIR DAM - TOP LEFT AIR DAM - TOP RIGHT JD TURBO MT BRACKET HAND PUMP MT BRACKET 2 1 1 1 1 21 22 23 535-01302 535-06291 594-00052 OVERFLOW HOSE-1/4 ID RES. SYS. DRAIN KIT - RADIATOR HOSE SLEEVE-NYLON 1.25" ID 96 1 240 50 1 2 535-06264 535-06265 535-06266 KIT FIRE WRAP 930 JOHN DEERE FIRE WRAP - MUFFLER 10 X 24 FIRE WRAP - EXHAUST 1 1 1 100 101 101 101 548-02901 512-01054 513-00252 514-00080 PROGRAMMED-TOC8 930-JD BOLT BH 0.250 20NC 0.750 ALY NT LK 0.250 20NC G5 WASHER-FLAT 1/4 1 2 2 2 9999 2 762-00197 762-00199 KIT JD FAN MODIFICATION WELDT FAN MOTOR MOUNT 1 1 930 MULCHER (P) 800-00257 page 68 JOHN DEERE TIER 3 POWER PACKAGE ASSEMBLY 937 (375 HP) 391-00507 Information not available at time of printing. 930 MULCHER (P) 800-00257 page 69 JOHN DEERE TIER 3 POWER PACKAGE ASSEMBLY 937 (375 HP) ITEM NO. PART NO. DESCRIPTION 391-00507 SERIAL NO. or DATE OF CHANGE QTY. AC2 548-03049 HTR/AIR CD HOSE KIT (930-JD 1 ELEC ELEC 951-00580 954-00853 CABLE BATT 930 JD - KIT AY-WRG HARN 930 MLCH JD ENGINE 1 1 1 535-06471 1 2 2 2 3 510-00781 513-00432 514-00087 535-06497 JD 375HP T3 PWR PKG (See Folling Page) BOLT HH 0.750 10NC 2.500 G5 PL NT NK 0.750 10NC G5 WASHER-FLAT 3/4 HUB - FAN 937 MULC JD-T3 375HP 4 4 8 1 5 5 5 6 8 510-00783 514-00087 762-00069 762-00212 514-00705 BOLT HH 0.750 10NC 3.000 G5 PL WASHER-FLAT 3/4 RADIATOR RUBBER ISOLATOR TUBE-RADIAOTR MTG SPACER ANTI-FREEZE 4 4 2 4 5 19 762-00150 JD TURBO MT BRACKET 1 20 21 22 23 24 762-00151 535-01302 535-06291 594-00052 391-00524 HAND PUMP MT BRACKET OVERFLOW HOSE-1/4 ID RES. SYS. DRAIN KIT - RADIATOR HOSE SLEEVE-NYLON 1.25" ID KIT - 937 MULCHER AIR DAM 1 96 1 240 1 50 535-06264 KIT FIRE WRAP 930 JOHN DEERE 4/30/06 & After 1 100 101 101 101 548-03285 512-01054 513-00252 514-00080 PROGRAMMED-TOC8 930 JD BOLT BH 0.250 20NC 0.750 ALY NT LK 0.250 20NC G5 WASHER-FLAT 1/4 8/20/07 & After 1 2 2 2 200 762-00360 PLATE - SHROUD 12/30/07 & Before 4 930 MULCHER (P) 800-00257 page 70 JOHN DEERE TIER 3 POWER PACKAGE ASSEMBLY 937 (375 HP) ITEM NO. PART NO. DESCRIPTION 535-06471 SERIAL NO. or DATE OF CHANGE QTY. PV1 548-02759 MURPHY POWER VIEW DISPLAY UNIT 1 1 2 535-06472 535-06192 535-00637 535-00638 535-00639 535-00641 535-00642 535-00643 535-00644 535-00645 535-00646 535-05714 535-06193 535-06194 535-06195 535-06202 535-06203 JD 375HP T3 ENGINE COOLING PKG JD 6090 375HP T3 FAN,36" SUCTION (BULK SHIP)MQ3 ELBOW 3 ID 6X8 USE UP SD3243 HOSE 3" ID X 6" NOMEX HOSE, LOWER 8.1 STD HOSE, ADAPTOR 2"X2.5" PIPE RADIATOR 2"X13" CAC PIPE, UPPER, BARKO 9.0L CAC PIPE, LOWER, BARKO 9.0L PIPE RADIATOR 2.5"X5" RADIATOR HOSE JD8.1 2.5X90 DEG RADIATOR JD 6090 375HP T3 CAC JD 6090 375HP T3 OIL COOLER JD 6090 300HP T3 ASSEMBLY, SHROUD SUB ASSY, CHANNEL MTG. FAN 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 535-06242 535-06243 535-06246 535-06247 535-06248 535-06249 535-06250 AIR KIT ENG MT SPL FOR BRK 9.0 AIR CLEANER MTG. BAND, 15" ELBOW, 5"-6" TUBE, 5" OD ALUMINIZED EXHAUST SERVICE INDICATOR TUBE AIR INLET 5" DIA W/3/4NPT 1 1 1 1 1 1 1 4 535-06251 COMPRESSOR ASSY, 7804 BRK 9.0L 1 5 535-06252 535-06253 535-06254 535-05809 EXHAUST ASSY, BARKO 9.0L MUFFLER STYLE 3 HORIZ 4" IN/OU CLAMP, MUFFLER BODY, 10.08 DIA 4" EXHAUST TUBE 1 1 1 12 6 535-06256 535-06257 START RELAY ASSY 8.1L 12V STARTER RELAY (KB30-2) 1 1 7 8 9 548-02692 535-06259 535-06260 THROTTLE-ELECTRIC JD T2 ROTARY PRECLEANER, TURBO II, 7" RUBBER ELBOW 7" 1 1 1 930 MULCHER (P) 800-00257 page 71 PUMP DRIVE ASSEMBLY ITEM NO. PART NO. 762-00008 DESCRIPTION 762-00008 SERIAL NO. or DATE OF CHANGE AY-PUMPDR 2-PAD D-D MTG QTY. 1 (Assembly used on all Machines except serial number 10693023624) 1 535-06171 2 2 3 3 4 511-00602 514-00311 514-00011 515-00305 515-00308 PUMPDR 2PD06 1:1 D-D SAE#3 (See Separate Illustration) BOLT SH 0.375 16NC 0.750 G8 WASHER-LOCK HI COLLAR 3/8 WASHER-LOCK 3/8 BOLT HH M10 1.50 30MM G8.8 BOLT HH M16 2.00 40MM G8.8 10/18/05 & After 1 10/18/05 & After 10/18/05 & After 10/18/05 & After 10/18/05 & After 8 8 12 12 2 10/18/05 & Before 1 10/18/05 & Before 10/18/05 & Before 10/18/05 & Before 10/18/05 & Before 8 8 12 12 2 (Assembly used on serial number 10693023624 only) 1 535-06175 2 2 3 3 4 511-00645 514-00313 514-00013 515-00903 515-00308 PUMPDR 2PD06 1:1 D-D SAE#1 (See Separate Illustration) BOLT SH 0.500 13NC 1.250 G8 WASHER-LOCK HI COLLAR 1/2 WASHER-LOCK 1/2 BOLT HH M12 1.75 35MM G10.9 BOLT HH M16 2.00 40MM G8.8 930 MULCHER (P) 800-00257 page 72 PUMP DRIVE (2 PAD) 535-06171 Assembly used on all Machines except serial number 10693023624 10 9 2 1 10 4 3 6 5 7 8 ITEM NO. PART NO. DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 535-06171 PUMPDR 2PD06 1:1 D-D SAE#3 1 1 2 3 4 535-06277 535-06278 535-06279 535-06280 MOD-2PD06 1:1 MOD-ENGINE ADAPTER-SAE 3 DRIVEPLATE ASSY-SAE 11-1/2 MOD-SHAFT - INPUT-29T-12/24 1 1 1 1 6 8 9 10 10a 10b 535-06282 535-06284 535-06285 565-00059 519-00736 566-00818 535-06307 MOD-PUMP PAD-SAE D W/LONG STUD MOD-SPLINE-SAE D DIPSTICK-2PD06 BREATHER PIPE NIPPLE COUPLING INPUT SEAL (not shown) 1 1 1 1 1 1 930 MULCHER (P) 800-00257 page 73 PUMP DRIVE (2 PAD) 535-06175 Assembly used on serial number 10693023624 only ITEM NO. PART NO. DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 535-06175 PUMPDR 2PD06 1:1 D-D SAE#1 1 1 2 3 4 535-06277 ------535-06280 MOD-2PD06 1:1 MOD-ENGINE ADAPTER-SAE 3 DRIVEPLATE ASSY-SAE 11-1/2 MOD-SHAFT - INPUT-29T-12/24 1 1 1 1 6 8 9 535-06282 535-06284 535-06285 535-06307 MOD-PUMP PAD-SAE D W/LONG STUD MOD-SPLINE-SAE D DIPSTICK-2PD06 INPUT SEAL (not shown) 1 1 1 930 MULCHER (P) 800-00257 page 74 Electrical Marker Marker Marker 930 MULCHER (P) 800-00257 page 75 ELECTRICAL SCHEMATIC (CUMMINS) ELECTRICAL SCHEMATIC (CUMMINS ENGINE) 930 MULCHER (P) 800-00257 page 76 903-00122 ELECTRICAL SCHEMATIC (CUMMINS ENGINE) INSERT 11" X 17" FOLD OUT 930 MULCHER (P) 800-00257 page 77 903-00122 ELECTRICAL SCHEMATIC (JOHNDEERE) ELECTRICAL SCHEMATIC (JOHN DEERE ENGINE) 930 MULCHER (P) 800-00257 page 78 903-00120 ELECTRICAL SCHEMATIC (JOHNDEERE ENGINE) INSERT 11" X 17" FOLD OUT 930 MULCHER (P) 800-00257 page 79 903-00120 ELECTRICAL ASSEMBLY ITEM NO. PART NO. DESCRIPTION 953-00813 SERIAL NO. or DATE OF CHANGE QTY. 953-00813 903-00120 903-00122 951-00577 AY-ELECTRICAL 930 MULCHER SCHEM-ELE 930 MULCHER J.D. SCHEM-ELE 930 MULCHER CUMMINS KIT-WRIRING HARN 930 MUL 1 1 1 1 5 9 9a 9b 9b 9c 9d 548-01627 973-00731 973-00732 548-02431 548-02514 548-01876 548-02576 BATTERY 12V TX31 AY BATTERY DISC PL BATTERY DISC. BRKT DISCONNECT FACE PLATE OFF-ON BATTERY DISCONNECT 2000A/300A NUT - 1" CONDUIT LOCK LIGHT-RETRACTABLE 12V MAGNETIC 2 1 1 1 1 1 1 14 30 548-01395 548-00253 SENDER HYD OIL TEMP 100-280 F HORN 12V 430HZ 125DBA SOUND LV 1 2 54 54 60 61 61 519-00723 548-01809 951-00555 514-01009 514-01062 PIPE NIPPLE 1/4 X 4 SW FLOAT ACT OIL LVL MURPHY ANGLE BATTERY CABLE MTG CLAMP TOP COVER PLATE - T2 TUBE CLAMP SET 10-TWIN 1 1 1 2 2 160 162 181 181 548-01184 548-00278 548-02750 548-02751 SW PRESS 100 PSI HIGH PRESS ALARM BACK-UP 107 DB(A) SENDER-TEMP -40-280 DEG F 10MM KIT-CONN TEMP SENDER 548-02750 1 1 1 1 930 MULCHER (P) 800-00257 page 80 INSTRUMENT PANEL WIRING ASSEMBLY 000-00000 NEED NEW DRAWING 930 MULCHER (P) 800-00257 page 81 INSTRUMENT PANEL WIRING ASSEMBLY NEED NEW DRAWING 930 MULCHER (P) 800-00257 page 82 000-00000 INSTRUMENT PANEL WIRING ASSEMBLY ITEM NO. PART NO. DESCRIPTION No Bill of Material 930 MULCHER (P) 800-00257 page 83 000-00000 SERIAL NO. or DATE OF CHANGE QTY. UPPER CONSOLE ASSEMBLY ITEM NO. PART NO. DESCRIPTION 953-00814 953-00817 SERIAL NO. or DATE OF CHANGE 1 1 2 2 3 4 548-02797 548-02814 548-02799 548-02957 548-02367 548-01910 PANEL, POLY UPPER 4 DIGIT FLEX PANEL, POLY UPPER HAWK 3 DIGIT DISPLAY, WARNING LIGHTS 8 SLOT DISPLAY, WARNING LIGHT 10 SLOT PUSHBUTTON-MONITOR LT TEST SW ROCKER OFF/ON MAIN.W/GRN LT 5 6 6 7 8 9 548-02457 548-02535 548-02956 548-02801 548-02804 548-02788 PLUG SWITCH HOLE (BLACK) DISPLAY 4 DIGIT FLEX LOOP DISPLAY HAWK 3 DIG PANEL METER SWITCH 8 POSITION DECAL, DIAGNOSTIC CD PLAYER - BLAUPUNKT 10 11 12 13 14 548-02759 548-01507 548-00301 548-01394 559-00023 MURPHY POWER VIEW DISPLAY UNIT RECEIVER-FUEL LV 240-30 OHM KIT LIGHT-GAUGE 5/8" DIA GA HYD OIL TEMP 100-280 F COMPOUND INDICATOR 0-160 PSI 1 1 3 1 1 15 16 17 18 19 548-02346 548-00276 548-00277 548-02758 548-02781 LIGHT GRN 24V LED .25 DIA MTG ALARM BARK FLASHER 12V DC KIT-J1939 TERMINATION CONN DEUTSCH DT4-3 "Y" RCPT 2 1 1 1 1 930 MULCHER (P) 800-00257 page 84 8/01/06 & Before 8/01/06 & After 8/01/06 & Before 8/01/06 & After QTY. 8/01/06 & Before 8/01/06 & After 1 1 1 1 1 4 3 1 1 1 1 1 LOWER CONSOLE ASSEMBLY ITEM NO. PART NO. DESCRIPTION 953-00815 SERIAL NO. or DATE OF CHANGE QTY. 1 2 3 4 549-00149 548-01909 548-02563 548-02579 SW IGN WITH START POS SW ROCKER SP OFF/(MOM)ON RHEOSTAT 25-WATT 15-OHM 0.25 KNOB RHEOSTAT .25"SHAFT 1"DIA. 1 2 1 1 6 7 8 9 548-02692 548-02798 548-02963 548-02350 THROTTLE-ELECTRIC JD/CUMMINS T2 ROTARY PANEL, POLY LOWER 930 MULCHER CONTROL POWER SW RKR MOM.ON-OFF-ON MOM. BKLT 1 1 3 1 10 11 12 548-02430 548-02365 548-03016 SWITCH ROCKER W/LOCK REL TO ON SW OFF/ON/ON DP-SPECIAL(ALL MA CONTROL PANEL ASSY W/TOUCH PAD 3 1 1 19 20 21 22 23 548-02453 548-02454 548-02455 548-02497 548-02581 C/B PANEL MT W/ P/B RESET 5 A C/B PANEL MT W/ P/B RESET 20 A C/B PANEL MT W/ P/B RESET 10 A C/B PANEL MT W/ P/B RESET 30 A C/B PANEL MT W/ P/B RESET 40 A 1 2 1 4 1 28 29 548-01456 548-02700 SW SOLENOID 12V CONT DUTY RELAY 12 VOLT 1 19 30 31 32 33 34 548-02800 548-02806 548-02958 548-02959 548-02940 POWER POINT DECAL, CIRCUIT BREAKER CONTROL PANEL A/C SYSTEM TEMP SENSOR A/C SYSTEM CONTROL MOUNT 3 1 1 1 1 930 MULCHER (P) 800-00257 page 85 HEATER-AIR CONDITIONER INFORMATION HEATER-AIR CONDITIONER KIT 951-00576 NEED NEW DRAWING Condenser (#6 hose) 12 13 (#8 hose) (pressure) CAUTION (pressure) Charge the Feller Buncher Air Conditioner system with 1 lb.-14 oz. of R134a refrigerant. An overcharged system may cause damage to the compressor. Heater-Air Conditioner Unit 14 (#10-12 hose) Instrument Panel Compressor (suction) Condenser 10 He r H os e 16 s 11b (water valve) 15 to engine Compressor (mounted to engine) ate 9A (used between air intake filter and evaporator) to engine 2 Air Conditioner Fresh 3 Air Intake Filter Heater Hoses 11b 1 Air Conditioner Unit (Evaporator) 930 MULCHER (P) 800-00257 page 86 HEATER-AIR CONDITIONER KIT ITEM NO. PART NO. DESCRIPTION 951-00576 SERIAL NO. or DATE OF CHANGE QTY. 951-00576 AY AIR COND - 930 1 1 2 3 4 548-02902 548-02928 548-02929 548-02048 HTR/AIR CD PEDESTAL UNIT 930 HTR/AIR CD HOSE KIT (CUMMINS) CONDENSOR A/C 930 RECEIVER DRIER 548-01977 1 1 1 1 5 6 7 8 8 9 9 548-02185 548-02941 548-02297 515-00372 548-02942 515-00818 548-02943 SWITCH BINARY FB775B A.C. BINARY BOOT RECEVIER/DRIER BRKT-AIR CD BOLT HH M6 1.00 20MM GR8.8 GIDEON POWERED PRECLEANER SCREW SELF DRILL #8 X 0.5 LG ADAPTOR 5" X 3" 1 1 1 4 1 2 1 10 11 12 13 14 548-02944 548-02940 548-02945 548-02008 548-02930 GIDEON RAIN CAP CONTROL MOUNT GROMMET - HOSE DUCT HOSE 3" DUCT HOSE 2.5" 1 1 4 93 60 930 MULCHER (P) 800-00257 page 87 HEATER-AIR CONDITIONER ELECTRICAL SCHEMATIC 930 MULCHER (P) 800-00257 page 88 HEATER-AIR CONDITIONER ELECTRICAL SCHEMATIC 930 MULCHER (P) 800-00257 page 89 HEATER-AIR CONDITIONER UNIT 930 MULCHER (P) 800-00257 page 90 548-02902 HEATER-AIR CONDITIONER UNIT ITEM NO. PART NO. DESCRIPTION 548-02902 SERIAL NO. or DATE OF CHANGE QTY. 548-02902 HTR/AIR CD KIT PEDESTAL 930 1 1 2 3 4 548-02319 548-02990 548-02991 548-02992 ELECTRIC ACTUATED WATER VALVE PLENUM LEFT SIDE FRONT ACCESS PANEL FILTER .4375 X 12 X 5 MESH 1 1 1 1 5 6 7 8 9 548-02993 548-02071 548-02994 548-02995 548-03027 EXP. VALVE BRACKET BLOWER ASSY HTR AC 548-01976 COVER PLENUM RIGHT SIDE CONTROL MODULE 1 1 1 1 1 10 11 12 13 14 548-02997 548-01895 548-02998 548-02999 548-03000 FILTER 15 5/8 X 5 X 1 DRAIN PAN NIPPLE WASHER DRAIN PAN PLENUM BARKO B-771-0 1 2 13 1 1 15 16 17 18 19 548-03001 548-03002 548-03003 548-03004 548-03005 RIGHT COIL BRACKET EVAP. COIL HOUSING WELDNUT - 6MM 1.0 BOLT 1/4-20 X 1/2 SPINLOCK 1 1 1 2 8 20 21 22 23 24 548-03006 548-03007 548-03009 548-02479 548-03010 LOUVER LEFT BLOWER MOUNT HEATER CORE BLOWER-HTR AIR COND (MINI) 685 SIDE ACCESS PANEL 2 1 1 1 1 25 26 27 28 29 548-03011 548-02363 548-03025 548-03013 548-03014 RIGHT COIL BRACKET RELAY 12VDC 40/30A W/DUST CVR EVAP. PROBE WIRE HARNESS EXP. VALVE 2 1/2 TON 1 2 1 1 1 30 31 32 548-03015 548-03036 548-03017 GROMMET 1.125 X 0.625 GROMMET 3/4" X 6" HEATER HOSE 1 1 1 930 MULCHER (P) 800-00257 page 91 AIR CONDITIONER COMPRESSOR MTG ASSEMBLIES AIR CONDITIONER COMPRESSOR MTG ASSEMBLIES 000-00000 CAUTION Charge the Feller Buncher Air Conditioner system with 1 lb.-14 oz. of R134a refrigerant. An overcharged system may cause damage to the compressor. NEED NEW DRAWING ITEM NO. PART NO. DESCRIPTION No Bill of Materials 930 MULCHER (P) 800-00257 page 92 SERIAL NO. or DATE OF CHANGE QTY. Pneumatic 930 MULCHER (P) 800-00257 page 93 PNEUMATIC ASSEMBLY 930 MULCHER (P) 800-00257 page 94 604-00932 PNEUMATIC ITEM NO. PART NO. ASSEMBLY DESCRIPTION 604-00932 SERIAL NO. or DATE OF CHANGE QTY. 568-00887 602-00910 660-00951 ELBOW 06FJX-06MJ-90 SCHEM-PNEU 930 MULCHER HK-PNEUMATIC 930 MLCH F1 F1 532-00053 532-00501 FILTER-AIR 3/8"NPT 65CFM FILTER-AIR 1/2"NPT 112 SCFM 9/20/07 & Before 9/20/07 & After 1 1 GV1 GV1 GV2 GV2 534-00500 534-00502 514-00352 515-00314 GOV-D2 AIR COMP 100-120 PSI GOV-AIR COMP 115-135 PSI WASHER-LOCK M8 BOLT HH M8 1.25 70MM G8.8 9/20/07 & Before 9/20/07 & After 1 1 2 2 G1 559-00023 COMPOUND INDICATOR 0-160 PSI 1 K1 532-00051 KNIFE-AIR 1/4"NPT 24"L 100PSI 1 R1 532-00054 REGULATOR-AIR 3/8"NPT 125PSI V1 V2 V2 V3 V4 V4 532-00052 532-00503 548-03294 531-00905 512-00359 531-00906 VALVE-AIR 2POS-3WAY SP-RET VALVE-AIR 3/2 SPR RET 1/2 NPT CONN DIN 43605C 3 POLE PORT BLOCK MODULAR 1/4"NPT BOLT FH 0.250 20NC 1.000 KIT-MODULAR BODY CONN W/MNT V5 V6 V6 V7 531-00907 531-00904 532-00502 531-00908 MUFFLER - PNEUMATIC 3/8NPT MODULAR PIPE ADAPTER 3/8NPT MODULAR PIPE ADAPTER 1/2 NPT MUFFLER-PNEUMATIC 1/2 NPT 1 1 2 3 4 5 530-00101 530-00106 535-00158 510-00629 513-00426 514-00081 RESERVOIR-AIR 8X26 RESERVOIR-AIR 12"X27" BAND-MOUNTING 8" BOLT HH 0.312 18NC 0.750 G5 PL NT NK 0.312 18NC G5 WASHER-FLAT 5/16 10 11 11 530-00010 530-00000 530-00107 DRAIN-AIR TANK 1/4 NPT VALVE-SAFETY ST-3 SAFETY RELIEF VALVE AIR 200PSI 16 17 18 19 521-00620 531-00015 521-00737 569-00219 PIPE ELBOW 08MP-08FP-90 300# QUICK DISCONNECT CPLG-AIR 768E TEE 08MP-08FP-08FP 300# TEE RUN 06FJX-06MJ-06MJ 20 20 21 22 23 24 519-00723 522-00201 566-00980 522-00209 566-00976 569-00245 PIPE NIPPLE 1/4 X 4 BUSHING 06MP-04FP ADAPTOR 06MP-06MJ BUSHING 12MP-02FP ADAPTOR 04MP-04MJ REDUCER TUBE END 06FJ-04MJ 930 MULCHER (P) 800-00257 1 1 1 page 95 8/21/06 & Before 9/20/07 to 11/20/07 9/20/07 to 11/20/07 8/21/06 to 9/20/07 9/20/07 & After 9/20/07 to 11/20/07 9/20/07 & Before 9/20/07 & After 9/20/07 & Before 10/18/07 & Before 10/18/07 & After 3 1 1 1 1 4 2 1 1 1 1 1 1 2 4 4 4 1 1 1 1 1 1 1 8/21/06 & Before 8/21/06 & Before 9/20/07 & Before 1 1 2 1 1 1 PNEUMATIC ITEM NO. PART NO. 26 26 27 28 532-00010 566-00980 568-00813 568-00805 ASSEMBLY DESCRIPTION CHECK VALVE 08FP-08MP ADAPTOR 06MP-06MJ ELBOW 08MP-10MJ-90 ELBOW 04MP-06MJ-90 930 MULCHER (P) 800-00257 604-00932 SERIAL NO. or DATE OF CHANGE 8/21/06 & After page 96 QTY. 1 1 1 2 Hydraulic Marker Marker Marker 930 MULCHER (P) 800-00257 page 97 HYDRAULIC HOSE HOOKUP Tilt Forward Tilt Back Tilt Back Tilt Forward Mulcher Pressure Mulcher Return A Gate B Gate Case Drain A Push Bar B Push Bar NOTE: Lift arms, lift cylinders and lift hoses are not shown. Lift hoses run from end of lift cylinders through cutouts in each side of front frame plate to valve bank. 930 MULCHER (P) 800-00257 page 98 HYDRAULIC SCHEMATIC 930 (No Float) HYDRAULIC SCHEMATIC 930 MULCHER (P) 800-00257 page 99 607-00145 HYDRAULIC SCHEMATIC Place 11 x 17 Foldout Here page 100 930 MULCHER (P) 800-00257 607-00145 HYDRAULIC ASSEMBLY REAR FRAME page 101 930 MULCHER (P) 800-00257 765-40035 1 2 3 4 344 2 3 4 1 F9 327 A A A A TILT R T3 528 V1 342 F1 325 326 F2 F5 337 343 338 330 601 F8 5 110 6 328 F7 PT8 615 F4 F3 332 331 7 8 612 LIFT L 327 409 TILT L 9 10 11 12 (MULCHER CASE DRAIN) WINCH PRESSURE/FLOW 2500PSI/15GPM GATE PRESSURE 1500PSI PUSH BAR PRESSURE 2000 PSI A LSV1 P1 329 340 341 LIFT R A B A B A B A B A B B B B B B TP 346 F10 TILT 345 LIFT V4 WINCH page 102 PUSH BAR 930 MULCHER (P) 800-00257 GATE 343 PS AC1 HYDRAULIC ASSEMBLY 765-40035 FRONT FRAME HYDRAULIC ITEM NO. PART NO. ASSEMBLY DESCRIPTION 765-40035 SERIAL NO. or DATE OF CHANGE QTY. 565-01273 566-00990 567-00720 569-00003 569-00005 REDUCER 04MB-06FB ADAPTOR 12MP-12MJ DIAGNOSTIC COUPLER - FEMALE CAP 08FJ CAP 12FJ 3 1 2 4 1 569-00010 569-00013 569-00385 569-00457 569-00742 PLUG 04MJ PLUG 08MJ ELBOW 20MB-16MO-90 CAP 20FO REDUCER 20FO-16MO 1 2 1 2 1 594-00087 603-01159 607-00145 660-00948 660-00976 HOSE GUARD DWG-HYD 930 MULCHER SCHEM-HYD 930 MULCHER HK-HYD 930 MULCHER NO FLOAT HK-GATES 930 MLCH 2 1 1 1 1 AC1 553-02109 1 AC1 AC1 553-02110 565-00905 ACCUMULATOR-1 GAL 4000PSI 4" (See Separate Illustration) BRACKET-ACCUMULATOR 4" 4000PSI ADAPTOR 16MB-08MJ A1 A1 A1 515-00351 515-00400 563-00991 4 4 1 A1 A1 565-00883 565-00885 BOLT SH M6 1.00 12MM G8.8 NT NK 6MM 1.0 JOYSTICK 5 BUTTON RH 930 (See Separate Illustration) ADAPTOR 06MB-04MJ ADAPTOR 06MB-06MJ A2 A2 A2 515-00351 515-00400 563-00990 4 4 1 A2 A2 565-00885 568-00504 BOLT SH M6 1.00 12MM G8.8 NT NK 6MM 1.0 JOYSTICK 5 BUTTON LH 930 (See Separate Illustration) ADAPTOR 06MB-06MJ PLUG-HEX 06MB A3 A3 A3 569-00100 569-00102 569-00219 ADAPTOR BULKHEAD 04MJ-04MJ BULKHEAD 06MJ-06MJ TEE RUN 06FJX-06MJ-06MJ 6 4 4 A4 A4 A4 A4 511-00562 513-00425 514-00080 563-00608 3 3 3 1 A4 565-00885 BOLT SH 0.250 20NC 2.250 G8 NT NK 0.250 20NC G5 WASHER-FLAT 1/4 VALVE-SERVO FOOT PEDAL(DOUBLE (See Separate Illustration) ADAPTOR 06MB-06MJ BC1 566-00990 ADAPTOR 12MP-12MJ 2 BH1 BH2 BH3 569-00126 569-00125 569-00770 BULKHEAD 20MJ-20MJ-45 BULKHEAD 16MJ-16MJ-45 BULKHEAD 20MO-20MO-45 2 1 4 2 2 2 4 9/01/06 & Before 9/01/06 & Before 9/01/06 & Before page 103 930 MULCHER (P) 800-00257 1 1 2 HYDRAULIC ITEM NO. PART NO. ASSEMBLY DESCRIPTION 765-40035 SERIAL NO. or DATE OF CHANGE QTY. BH4 BH4 BH4 762-00231 762-00232 762-20088 WELDT BULKHEAD LH 930 WELDT BULHEAD RH 930 PL BULKHEAD (MULCHER LH) 9/01/06 & After 9/01/06 & After 9/01/06 & Before 1 1 1 BH5 BH6 BH7 762-20089 510-00703 514-00084 PL BULKHEAD (MULCHER RH) BOLT HH 0.500 13NC 1.000 G5 PL WASHER-FLAT 1/2 9/01/06 & Before 1 4 4 BV1 563-00389 BV1 BV1 BV1 BV1 565-00883 565-00885 568-00504 762-90029 VALVE-PILOT SHIFT 2 POS-3 WAY (See Separate Illustration) ADAPTOR 06MB-04MJ ADAPTOR 06MB-06MJ PLUG-HEX 06MB PLATE MTG VALVE BRK EMERGENCY B1 B1 B1 510-00612 513-00425 563-00944 BOLT HH 0.250 20NC 3.000 G5 PL NT NK 0.250 20NC G5 VALVE-SERVO SHUT-OFF DIFF LOCK (See Separate Illustration) 2 2 1 B2 548-02900 1 B2 B2 B2 B2 B2 565-00885 565-01205 569-00219 569-01230 569-01233 PRES. TRANSDUCER 4-20=0-6000 (See Separate Illustration) ADAPTOR 06MB-06MJ O-RING 3/8 SAE BOSS FTG TEE RUN 06FJX-06MJ-06MJ TEE RUN 06MB-06FB-06FB TEE-BRANCH 06FB-06FB-06MB B3 548-02900 2 B3 565-01205 PRES. TRANSDUCER 4-20=0-6000 (See Separate Illustration) O-RING 3/8 SAE BOSS FTG C1 C2 C3 C4 565-00888 565-00889 565-00885 566-00975 ADAPTER 08MB-08MJ ADAPTER 10MB-08MJ ADAPTOR 06MB-06MJ ADAPTOR 02MP-04MJ 2 2 1 1 D2 D3 D3 566-01117 566-01117 568-00893 ADAPTOR 20MB-20MJ-LONG ADAPTOR 20MB-20MJ-LONG ELBOW 20FJX-20MJ-90 1 1 1 E6 E6 E6 514-00642 514-00643 565-00885 BALL DELRIN 3/8 DIA COMP SPRG 0.18 OD X1.125"LG SS ADAPTOR 06MB-06MJ 1 1 1 E8 E8 E8 E8 568-00532 569-00204 569-00234 569-00245 ELBOW 06MB-06MJ-90 NUT-TUBE 06FJ TEE 06MJ-06MJ-06FJX REDUCER TUBE END 06FJ-04MJ 1 1 1 1 E9 E9 565-00871 566-00975 NIPPLE 04MP-04MP ADAPTOR 02MP-04MJ 1 1 page 104 930 MULCHER (P) 800-00257 1 1 2 1 1 7 1 3 2 1 1 HYDRAULIC ITEM NO. PART NO. ASSEMBLY DESCRIPTION 765-40035 SERIAL NO. or DATE OF CHANGE QTY. FLT1 603-01149 KIT-HYD FILTER MULCHER RETURN (See Separate Illustration) 1 FM1 FM1 FM1 FM1 FM1 510-00655 510-00707 513-00429 514-00011 514-00084 BOLT HH 0.375 16NC 1.250 G5 PL BOLT HH 0.500 13NC 2.000 G5 PL NT NK 0.500 13NC G5 WASHER-LOCK 3/8 WASHER-FLAT 1/2 8 2 2 8 4 FM1 FM1 515-00409 560-02651 1 1 FM1 FM1 566-00933 762-00361 NT HX 0.625-18 SLOTTED MOTOR-HYD SNM3 55CC (See Separate Illustration) ADAPTOR 20MB-12MJ WASHER 1 3/8 O.D. X 21/32 I.D. FV 558-01808 VALVE-FAN DRIVE MANIFOLD JEM (See Separate Illustration) 1 FV1 FV1 FV1 FV2 FV2 565-00885 567-00744 567-00747 565-00896 568-00890 ADAPTOR 06MB-06MJ DUST CAP-DIAGNOSTIC NIPPLE DIAGNOSTIC 06FJX ADAPTOR 12MB-12MJ ELBOW 12FJX-12MJ-90 1 1 1 1 1 FV3 FV3 FV4 FV5 565-00896 569-00045 568-00559 565-00896 ADAPTOR 12MB-12MJ ELBOW 12FJX-12MJ-45 ELBOW 16MB-16MJ-45 ADAPTOR 12MB-12MJ 1 1 1 1 F1 F1 F2 F2 565-00888 566-01125 566-01125 569-00103 ADAPTER 08MB-08MJ SWIVEL-HYD O8MJ-08FJ SWIVEL-HYD O8MJ-08FJ ADAPTOR BULKHEAD 08MJ-08MJ 4 4 4 4 F3 F3 F3 F4 F4 569-00105 569-00207 569-00253 569-01232 569-01234 ADAPTOR BULKHEAD 12MJ-12MJ NUT-TUBE 12FJ REDUCER-TUBE END 12FJ-08MJ BULKHEAD 20MO-20MO BULKHEAD NUT 20MO 5 5 5 2 2 F5 F6 F6 F7 F7 F7 565-00888 565-00888 569-00220 565-00888 566-01126 653-00919 ADAPTER 08MB-08MJ ADAPTER 08MB-08MJ TEE RUN 08FJX-08MJ-08MJ ADAPTER 08MB-08MJ SWIVEL 08MB-08MJ 90 1.50 HEX BLOCK-MANIFOLD TEE 08FB 4 4 2 6 4 1 F8 F9 F9 F9 F9 F9 569-00105 548-02900 565-01205 568-00888 569-00220 569-01236 ADAPTOR BULKHEAD 12MJ-12MJ PRES. TRANSDUCER 4-20=0-6000 O-RING 3/8 SAE BOSS FTG ELBOW 08FJX-08MJ-90 TEE RUN 08FJX-08MJ-08MJ TEE GAUGE 08MJ-08FJX-04MB 1 1 1 1 1 1 page 105 930 MULCHER (P) 800-00257 2 1 HYDRAULIC ITEM NO. PART NO. ASSEMBLY DESCRIPTION 765-40035 SERIAL NO. or DATE OF CHANGE QTY. F10 569-00220 TEE RUN 08FJX-08MJ-08MJ 1 G1 G1 G1 510-00607 514-00009 563-00256 2 2 1 G1 565-00885 BOLT HH 0.250 20NC 1.750 G5 PL WASHER-LOCK 1/4 VALVE-SOLENOID 3WAY 2POS12VDC (See Separate Illustration) ADAPTOR 06MB-06MJ HS1 HS1 594-00053 594-00056 HOSE SLEEVE-NYLON 2.07" ID HOSE SLEEVE-NYLON 2.375 ID 192 60 H1 H1 H1 H1 510-00631 514-00010 514-00081 565-01252 6 6 6 2 H1 H1 566-00933 568-00539 BOLT HH 0.312 18NC 1.000 G5 PL WASHER-LOCK 5/16 WASHER-FLAT 5/16 FILTER 50AT-10B (See Separate Illustration) ADAPTOR 20MB-12MJ ELBOW 12MB-12MJ-90 I1 560-02646 I1 560-02671 I1 I2 566-01112 568-00547 J1 560-02577 J2 J2 J2 J2 PUMP-MHP51 51CC GEAR (See Separate Illustration) PUMP-SAUER SNP3 55CC (See Separate Illustration) ADAPTOR 24MB-20MJ ELBOW 16MB-12MJ-90 2 2 6 1/01/08 & Before 1 1/01/08 & After 1 1 1 510-00706 514-00013 565-00405 567-00316 PUMP-REXROTH A10V071 LH ROT (See Separate Illustration) BOLT HH 0.500 13NC 1.750 G5 PL WASHER-LOCK 1/2 O-RING 32FL BEADED HOSE STEM 32-40 90-DEG 8 8 2 1 J4 J4 J4 J4 510-00655 514-00011 552-00335 567-00602 BOLT HH 0.375 16NC 1.250 G5 PL WASHER-LOCK 3/8 FLANGE SEAL-GROVER STYLE11-16 FLANGE SPLIT HALF 1 4 4 1 2 J5 J5 J5 J5 J5 548-02900 565-00885 565-01205 569-00234 569-01230 PRES. TRANSDUCER 4-20=0-6000 ADAPTOR 06MB-06MJ O-RING 3/8 SAE BOSS FTG TEE 06MJ-06MJ-06FJX TEE RUN 06MB-06FB-06FB 1 1 1 1 1 J6 J6 J6 J6 J7 565-00895 569-00207 569-00222 569-00252 565-00896 ADAPTOR 10MB-12MJ NUT-TUBE 12FJ TEE RUN 12FJX-12MJ-12MJ TUBE END REDUCER 12FJ-06MJ ADAPTOR 12MB-12MJ 1 1 2 1 1 page 106 930 MULCHER (P) 800-00257 1 HYDRAULIC ITEM NO. PART NO. K1 560-02639 K2 560-02048 K2 ASSEMBLY DESCRIPTION 765-40035 SERIAL NO. or DATE OF CHANGE QTY. 568-00592 PUMP-AA4VG 90CC LH THRU-B (See Separate Illustration) MOTOR DRIVE REXROTH AA6VM160 (See Separate Illustration) ELBOW 04MB-06MJ-90 2 K3 K3 K3 K3 K3 K3 510-00706 514-00012 552-00336 565-01273 567-00635 568-00911 BOLT HH 0.500 13NC 1.750 G5 PL WASHER-LOCK 7/16 FLANGE SEAL-GROVER STYLE11-20 REDUCER 04MB-06FB SPLIT FLANGE 1-1/4" XT5 ELBOW 06MB-06FB-90 8 8 2 1 4 1 K4 K4 K5 K5 565-00896 568-00890 565-00896 568-00539 ADAPTOR 12MB-12MJ ELBOW 12FJX-12MJ-90 ADAPTOR 12MB-12MJ ELBOW 12MB-12MJ-90 1 1 1 1 K6 K6 K6 K6 K7 K8 K9 K9 565-00885 567-00744 567-00747 569-00219 568-00532 565-00903 510-00706 514-00013 ADAPTOR 06MB-06MJ DUST CAP-DIAGNOSTIC NIPPLE DIAGNOSTIC 06FJX TEE RUN 06FJX-06MJ-06MJ ELBOW 06MB-06MJ-90 ADAPTOR 20MB-20MJ BOLT HH 0.500 13NC 1.750 G5 PL WASHER-LOCK 1/2 4 2 2 2 1 1 8 8 K10 K10 K10 K10 K10 K10 510-00706 514-00013 552-00335 565-01273 567-00634 568-00911 BOLT HH 0.500 13NC 1.750 G5 PL WASHER-LOCK 1/2 FLANGE SEAL-GROVER STYLE11-16 REDUCER 04MB-06FB SPLIT FLANGE 1" XT5 ELBOW 06MB-06FB-90 8 8 2 1 4 1 K11 K11 K12 K12 548-02900 565-01205 568-00592 569-00234 PRES. TRANSDUCER 4-20=0-6000 O-RING 3/8 SAE BOSS FTG ELBOW 04MB-06MJ-90 TEE 06MJ-06MJ-06FJX 2 2 2 2 L1 L1 L1 L2 L3 L4 514-00083 515-00343 554-00083 568-00906 568-00905 568-00904 WASHER-FLAT 7/16 BOLT HH M10 1.50 35MM G8.8 VALVE BRAKE (HYBRID) FB'S ADAPTOR 22MM-10MJ ADAPTOR 14MM-06MJ ADAPTOR 18MM-08MJ 4 4 1 1 1 1 M1 M1 M1 M1 510-00605 514-00009 514-00080 560-00971 4 4 16 1 M1 761-90077 BOLT HH 0.250 20NC 1.250 G5 PL WASHER-LOCK 1/4 WASHER-FLAT 1/4 PUMP-HAND PISTON FILL-RITE (See Separate Illustration) PLATE FUEL FILTER MOUNT page 107 930 MULCHER (P) 800-00257 1 1 6/02/05 & After 1 HYDRAULIC ITEM NO. PART NO. M2 565-00133 M2 M2 M4 M4 ASSEMBLY DESCRIPTION 765-40035 SERIAL NO. or DATE OF CHANGE QTY. 565-00890 568-00888 569-00822 569-00857 FILTER-12 BOSS 10 MICRON (See Separate Illustration) ADAPTOR 12MB-08MJ ELBOW 08FJX-08MJ-90 COUPLER DUST CAP RUBBER 1/2" BODY 1 1 1 1 M6 M6 M14 M14 566-00991 569-00005 565-01208 566-00991 ADAPTOR 16MP-12MJ CAP 12FJ O-RING 3/4 SAE BOSS FTG ADAPTOR 16MP-12MJ 1 1 1 1 N1 N1 N1 N1 563-00954 565-00876 566-01001 566-01124 CHECK VALVE 20FP-20FP 25PSI NIPPLE 20MP-20MP ADAPTOR 20MP-16MJ USE 565-00876 ADAPTOR OOGR 566-00975 ADAPTOR 02MP-04MJ 2 P 762-00008 1 P1 560-02638 P1 P2 P2 P2 P3 565-00903 514-00013 515-00358 567-00613 568-00532 AY-PUMPDR 2-PAD D-D MTG (See Separate Illustration) PUMP-H1 165CC LH THRU-C (See Separate Illustration) ADAPTOR 20MB-20MJ WASHER-LOCK 1/2 BOLT HH M12 1.75 45MM G10.9 FLANGE SPLIT HALF 20 CODE62 ELBOW 06MB-06MJ-90 P4 P4 P5 P5 P5 P5 565-00897 569-00237 548-02900 565-01205 568-00885 568-00911 ADAPTOR 16MB-12MJ TEE 12MJ-12MJ-12FJX PRES. TRANSDUCER 4-20=0-6000 O-RING 3/8 SAE BOSS FTG ELBOW 04FJX-04MJ-90 ELBOW 06MB-06FB-90 RT 652-00205 MANIFOLD-RETURN 2/01/08 & Before 1 RT1 RT1 RT1 RT1 RT1 RT1 RT1 566-01112 568-00890 569-00210 569-00222 569-00225 569-00256 653-00925 ADAPTOR 24MB-20MJ ELBOW 12FJX-12MJ-90 NUT 20FJ TEE RUN 12FJX-12MJ-12MJ TEE RUN 20FJX-20MJ-20MJ REDUCER-TUBE END 20-12MJ MANIFOLD-RETURN 930 2/01/08 & Before 2/01/08 & Before 2/01/08 & Before 2/01/08 & Before 2/01/08 & Before 2/01/08 & Before 2/01/08 & After 1 1 1 1 1 1 1 RT2 RT3 566-01112 566-00974 ADAPTOR 24MB-20MJ ELBOW 20MB-20FPX-90 8/15/07 & Before 8/15/07 & Before 1 1 R1 R1 R1 R1 R1 510-00757 514-00015 566-01112 569-00048 652-00215 BOLT HH 0.625 11NC 2.500 G5 PL WASHER-LOCK 5/8 ADAPTOR 24MB-20MJ ELBOW 20FJX-20MJ-45 BLOCK-ADAPTOR 48FL-24FB page 108 930 MULCHER (P) 800-00257 1 2/01/08 & Before 3/27/06 to 2/01/08 2/01/08 & Before 3/27/06 & Before 1 1 1 1 1 1 8 8 4 2 1 1 2 2 2 1 8 8 2 2 2 HYDRAULIC ITEM NO. PART NO. ASSEMBLY DESCRIPTION 765-40035 SERIAL NO. or DATE OF CHANGE QTY. R2 R2 R2 R2 R2 510-00764 514-00015 563-00920 567-00336 567-00607 BOLT HH 0.625 11NC 4.500 G5 PL WASHER-LOCK 5/8 VALVE SHUT OFF 3" BUTTERFLY BEADED HOSE STEM 48-40 45-DEG SPLIT FLANGE 48 4 4 1 1 2 R3 R3 R4 R5 R6 R6 566-01117 569-00048 565-00887 565-00888 565-00896 566-01102 ADAPTOR 20MB-20MJ-LONG ELBOW 20FJX-20MJ-45 ADAPTOR 06MB-08MJ ADAPTER 08MB-08MJ ADAPTOR 12MB-12MJ ADAPTOR 12MB-06MJ 1 1 1 1 3 1 R7 R7 R7 R7 R7 R7 510-00681 510-00716 514-00013 552-00336 565-00405 567-00603 BOLT HH 0.437 14NC 1.500 G5 PL BOLT HH 0.500 13NC 4.500 G5 PL WASHER-LOCK 1/2 FLANGE SEAL-GROVER STYLE11-20 O-RING 32FL FLANGE SPLIT HALF 1-1/4 4 4 4 1 1 2 R8 R8 R8 R8 R9 R10 510-00655 514-00011 552-00335 567-00602 565-00888 763-40003 BOLT HH 0.375 16NC 1.250 G5 PL WASHER-LOCK 3/8 FLANGE SEAL-GROVER STYLE11-16 FLANGE SPLIT HALF 1 ADAPTER 08MB-08MJ RETURN FILTER MANIFOLD 4 4 1 2 1 1 S1 S1 569-00601 594-00009 CLAMP HOSE HD 2-1/2 HOSE-SUCTION 2-1/2 4 87 V1 601-00960 1 V2 601-00963 V4 V4 V4 557-01062 557-01668 557-01669 AY-VALVE 930 MULCHER NO FLOAT (See Separate Illustration) AY-VALVE STEER 930 MLCH 1 L90 (See Separate Illustration) SOLENOID COIL (563-00961) VALVE-SOLENOID 4 WAY 2 POS BLOCK-SOLENOID VALVE 4 PORT V7 563-00994 1 V7 V7 V7 V7 V7 V7 V7 563-01002 569-00331 569-00372 569-00409 569-00417 569-00742 569-01237 AY-RLF VLV W/ MANIFOLD 6000PSI (See Separate Illustration) VALVE-CHECK 16MB-16MO 5PSI ADAPTOR 20MB-20MO ELBOW 16MB-16MO-90 TEE RUN-20FOX-20MO-20MO ELBOW 20FOX-20MO-90 REDUCER 20FO-16MO ADAPTOR - 20FOX-20MB 575 576 662-05992 662-05921 16-6WXT5-20FL9062-16FL6062-28 16-6WXT5-20FL9062-16FL9062-31 page 109 930 MULCHER (P) 800-00257 1 1 1 1 4/01/07 & Before 4/01/07 & Before 4/01/07 & Before 5/24/06 & Before 5/24/06 & Before 1 1 1 1 1 1 1 1 1 HOSE KIT ITEM NO. PART NO. DESCRIPTION 660-00948 SERIAL NO. or DATE OF CHANGE QTY. 660-00952 HK-REAR FRAME 930 MLCH 1 ENDR 662-01366 08-2WR2-08FJX90-08FJX-40 1 LV LV 662-01361 662-01580 06-2WR2-06FJX90-06FJX-19 04-2WR2-04FJX-04FJX-12 1 1 GR GR GR GR GR 662-01931 662-02148 662-04976 662-05073 662-05759 04-2WR2-04FJX-04FJX-36 04-2WR2-04FJX-04FJX-42 04-2WR2-04FJX-04FJX-85 04-2WR2-04FJX45-04FJX-36 04-2WR2-04FJX45-04FJX-24 RADR 662-02044 06-2WR2-06FJX-06FJX-36 1 M1 662-06496 08-2WR2-08FJX90-08MP-8 1 108 113 113 662-06300 662-01025 662-02382 04-2WR2-06FJX90-06FJX-30 04-2WR2-04FJX90-04FJX-42 04-2WR2-04FJX90-04FJX-52 204 208 209 209 662-04308 662-01273 662-04026 662-06168 04-2WR2-06FJX-06FJX-16 06-2WR2-06FJX90-06FJX-32 06-2WR2-06FJX90-06FJX-36 06-2WR2-06FJX45-06FJX-26 210 210 212 213 214 217 218 662-06325 662-06505 662-02649 662-02348 662-01273 662-01273 662-01273 06-2WR2-06FJX90-06FJX-152 06-2WR2-06FJX45-06FJX-152 06-2WR2-06FJX-06FJX-30 06-2WR2-06FJX90-06FJX-42 06-2WR2-06FJX90-06FJX-32 06-2WR2-06FJX90-06FJX-32 06-2WR2-06FJX90-06FJX-32 220 221 662-01360 662-03865 06-2WR2-06FJX90-06FJX-12 06-2WR2-06FJX-06FJX-16 305 305 333 334 335 662-02897 662-05196 662-06322 662-06323 662-05838 08-2WR2-08FJX45-08FJX-60 08-2WR2-08FJX45-08FJX-48 08-4WR12-08FJX90-08FJX-24 08-4WR12-08FJX90-08FJX-58 08-4WR12-08FJX90-08FJX-26 400 402 403 403 404 410 429 662-01138 662-01877 662-02048 662-02268 662-06336 662-06119 662-02206 12-2WR2-12FJX90-12FJX-40 12-2WR2-12FJX45-12FJX-145 12-2WR2-12FJX90-12FJX-20 12-2WR2-12FJX90-12FJX-22 12-2WR2-12FJX45-12FJX-156 12-2WR2-12FJX90-12FJX-47 12-2WR2-12FJX90-12FJX-42 525 525 662-06400 662-06506 16-4WR12-16FL90-16FJX-26 16-4WR12-16FL90-16FJX-25 4/01/07 & Before 4/01/07 & After 1 1 1 1 1 4/01/07 & After 4/01/07 & Before 1 1 1 4/01/07 & Before 4/01/07 & After 1 1 1 1 4/01/07 & Before 4/01/07 & After 1 1 1 1 1 1 1 1 1 4/11/06 & Before 4/11/06 & After 4/01/07 & Before 4/01/07 & After 4/01/07 & Before 4/01/07 & After page 110 930 MULCHER (P) 800-00257 1 1 1 1 2 1 1 1 1 1 1 1 1 1 HOSE KIT ITEM NO. PART NO. 602 603 605 605 614 616 DESCRIPTION 660-00948 SERIAL NO. or DATE OF CHANGE QTY. 662-06338 662-06314 662-02903 662-05070 662-06377 662-06318 20-2WR2-20FL45-20FJX90-52 20-2WR2-20FJX90-20FJX-86 20-2WR2-20FJX90-20FJX-90 20-2WR2-20FJX90-20FJX-66 20-2WR2-20FJX90-20FJX-86(135 20-6WR13-24FL9062-20FL9062-34 660-00953 HK-FRONT FRAME 930 MLCH 1 325 326 327 327 328 329 662-05923 662-05829 662-06244 662-06495 662-06345 662-05924 08-4WR12-08FJX90-08FJX-14 08-4WR12-08FJX90-08FJX-20 08-4WR12-08FJX-08FJX-16 08-4WR12-08FJX-08FJX-13 08-4WR12-08FJX90-08FJX-10 08-4WR12-08FJX90-08FJX-15 1 1 4 4 1 1 330 331 332 337 662-05829 662-05837 662-05831 662-06311 08-4WR12-08FJX90-08FJX-20 08-4WR12-08FJX-08FJX-32 08-4WR12-08FJX-08FJX-28 08-4WR12-08FJX90L-08FJX-18 340 340 341 342 343 662-06239 662-06310 662-06395 662-06343 662-06214 08-4WR12-08FJX90-08FJX-29 08-4WR12-08FJX90-08FJX-31 08-4WR12-08FJX90L-08FJX-36 08-4WR12-08FJX90L-08FJX-29 08-4WR12-08FJX90-08FJX-32 415 662-06512 16-6WR13-16FOX90-16FOX90-23(0) 1 528 662-06341 16-4WR12-16FJX90-16FJX-40 1 601 612 662-06309 662-06342 20-2WR2-20FJX45-20FJX-30.5(225 20-6WR13-20FOX45-20FOX-38(180 1 1 660-00954 HK-SERVO 930 MLCH 1 100 101 662-02148 662-01865 04-2WR2-04FJX-04FJX-42 04-2WR2-04FJX90-04FJX-46 6 2 200 201 201 203 205 662-02090 662-01273 662-01688 662-02495 662-02368 06-2WR2-06FJX-06FJX-40 06-2WR2-06FJX90-06FJX-32 06-2WR2-06FJX90-06FJX-40 06-2WR2-06FJX90-06FJX-56 06-2WR2-06FJX90-06FJX-58 222 223 225 662-02660 662-06339 662-05533 06-2WR2-06FJX-06FJX-72 06-2WR2-06FJX-06FJX-23 06-2WR2-06FJX45-06FJX-40 1 2 2 310 662-06401 12-2WR2-12FJX-10FJX-80 1 5/16/06 & Before 5/16/06 & After 11/03/06 & Before 11/03/06 & After 1 1 1 1 1 1 1 2 2 1 4/01/07 & Before 4/01/07 & After 4/01/07 & After 4/01/07 & Before page 111 930 MULCHER (P) 800-00257 1 1 1 1 1 2 1 1 2 2 HOSE KIT ITEM NO. PART NO. DESCRIPTION 660-00948 SERIAL NO. or DATE OF CHANGE QTY. 660-00960 HK-ARTICULATION 930 MLCH 1 102 109 110 662-01014 662-06333 662-06335 04-2WR2-04FJX90-04FJX-110 04-2WR2-04FJX45-04FJX-116 04-2WR2-06FJX90-04FJX-100 4 1 1 206 224 662-05173 662-05173 06-2WR2-06FJX45-06FJX-118 06-2WR2-06FJX45-06FJX-118 1 1 303 338 338 662-01695 662-06332 662-06369 08-2WR2-08FJX45-08FJX-100 08-4WR12-08FJX90-08FJX-225 08-4WR12-08FJX90L-08FJX-225 1 1 1 409 662-06396 12-2WR2-12FJX-12FJX-118 1 660-00961 HK-SUBFRAME 930 MLCH 1 211 215 215 662-02495 662-06404 662-06625 06-2WR2-06FJX90-06FJX-56 06-2WR2-06FJX-06FJX-154 06-2WR2-06FJX45-06FJX-164 302 304 662-06407 662-01524 08-2WR2-08FJX45-08MJ-112 08-2WR2-08FJX90-08FJX-30 1 1 401 406 407 408 408 662-02115 662-06402 662-06403 662-06296 662-06508 12-2WR2-12FJX-12FJX-20 12-4WR12-12FJX-12FJX-135 12-4WR12-12FJX-12FJX-142 12-4WR12-12FJX90-12FJX-30 12-4WR12-12FJX90-12FJX-34 4/01/07 & Before 4/01/07 & After 1 1 1 1 1 424 424 662-06281 662-06435 12-2WR2-12FJX90-12FJX-35 12-2WR2-12FJX90-12FJX-37 6/08/06 & Before 6/08/06 & After 1 1 503 504 504 662-06340 662-01192 662-06509 16-2WR2-16FL45-16FJX-82 16-2WR2-16FJX90-16FJX-38 16-2WR2-16FJX90-16FJX-37 4/01/07 & Before 4/01/07 & After 1 1 1 600 662-02071 20-2WR2-20FJX-20FJX-77 1 660-00973 HK-ACCUMULATOR 930 MLCH 1 344 345 346 662-06378 662-05868 662-06380 08-4WR12-08FJX90L-08FJX-14 08-4WR12-08FJX90-08FJX-56 08-2WR2-08FJX90-08FJX-15 1 1 1 347 347 347 662-05836 662-06379 662-06507 08-4WR12-08FJX90-08FJX-40 08-4WR12-08FJX90-08FJX-185 08-4WR12-08FJX90-08FJX-42 4/01/07 & Before 7/20/07 & After 4/04/06 to 4/01/07 4/04/06 & Before 4/01/07 & After page 112 930 MULCHER (P) 800-00257 1 1 1 1 1 1 HOSE KIT ITEM NO. PART NO. DESCRIPTION 660-00976 SERIAL NO. or DATE OF CHANGE QTY. 527 527 662-06399 662-06439 16-6WR13-16FJX45-16FJX-65 16-6WR13-16FJX45-16FJX-67 8/01/06 & Before 8/01/06 & After 1 1 575 576 662-06393 662-06394 16-6WR13-20FL90-16FL60-28(105 16-6WR13-20FL90-16FL90-32(90 5/24/06 & After 5/24/06 & After 1 2 604 610 611 615 662-06398 662-06397 662-06392 662-06307 20-2WR2-20FJX-20FJX-90 20-6WR13-24FL4562-20FOX-110 20-6WR13-20FOX-20FL9062-75(90 20-6WR13-20FOX45-20FOX-37(180 page 113 930 MULCHER (P) 800-00257 1 1 1 1 HYDRAULIC SCHEMATIC 937 (No Float) HYDRAULIC SCHEMATIC page 114 930 MULCHER (P) 800-00257 607-00149 HYDRAULIC SCHEMATIC Place 11 x 17 Foldout Here page 115 930 MULCHER (P) 800-00257 607-00149 HYDRAULIC ASSEMBLY REAR FRAME page 116 930 MULCHER (P) 800-00257 765-40040 HYDRAULIC ASSEMBLY FRONT FRAME page 117 930 MULCHER (P) 800-00257 765-40040 HYDRAULIC ITEM NO. PART NO. ASSEMBLY DESCRIPTION 765-40040 SERIAL NO. or DATE OF CHANGE QTY. 565-01273 566-00990 567-00720 569-00003 569-00005 REDUCER 04MB-06FB ADAPTOR 12MP-12MJ DIAGNOSTIC COUPLER - FEMALE CAP 08FJ CAP 12FJ 3 1 2 4 1 569-00010 569-00013 569-00385 569-00457 569-00742 PLUG 04MJ PLUG 08MJ ELBOW 20MB-16MO-90 CAP 20FO REDUCER 20FO-16MO 1 2 1 2 1 594-00087 603-01234 607-00149 660-01037 660-01044 HOSE GUARD DWG-HYD 937 MULCHER SCHEM-HYD 937 MULCHER HK-HYD 937 MULCHER NO FLOAT HK-HYD GATES 937 MULCH 2 1 1 1 1 ACL1 553-02122 AY - COOLER 25 PSI BYPASS (See Separate Illustration) 1 AC1 AC1 AC1 553-02109 553-02110 565-00905 ACCUMULATOR-1 GAL 4000PSI 4" BRACKET-ACCUMULATOR 4" 4000PSI ADAPTOR 16MB-08MJ 1 2 1 A1 A1 A1 515-00351 515-00400 563-00991 4 4 1 A1 A1 565-00883 565-00885 BOLT SH M6 1.00 12MM G8.8 NT NK 6MM 1.0 JOYSTICK 5 BUTTON RH 930 (See Separate Illustration) ADAPTOR 06MB-04MJ ADAPTOR 06MB-06MJ A2 A2 A2 515-00351 515-00400 563-00990 4 4 1 A2 A2 565-00885 568-00504 BOLT SH M6 1.00 12MM G8.8 NT NK 6MM 1.0 JOYSTICK 5 BUTTON LH 930 (See Separate Illustration) ADAPTOR 06MB-06MJ PLUG-HEX 06MB A3 A3 A3 569-00100 569-00102 569-00219 ADAPTOR BULKHEAD 04MJ-04MJ BULKHEAD 06MJ-06MJ TEE RUN 06FJX-06MJ-06MJ 6 4 4 A4 A4 A4 A4 511-00562 513-00425 514-00080 563-00608 3 3 3 1 A4 565-00885 BOLT SH 0.250 20NC 2.250 G8 NT NK 0.250 20NC G5 WASHER-FLAT 1/4 VALVE-SERVO FOOT PEDAL(DOUBLE (See Separate Illustration) ADAPTOR 06MB-06MJ BC1 566-00990 ADAPTOR 12MP-12MJ 2 4 2 2 2 page 118 930 MULCHER (P) 800-00257 4 HYDRAULIC ITEM NO. PART NO. ASSEMBLY DESCRIPTION 765-40040 SERIAL NO. or DATE OF CHANGE QTY. BH4 BH4 BH6 BH7 762-00231 762-00232 510-00703 514-00084 WELDT BULKHEAD LH 930 WELDT BULHEAD RH 930 BOLT HH 0.500 13NC 1.000 G5 PL WASHER-FLAT 1/2 1 1 4 4 BV1 563-00389 1 BV1 BV1 BV1 BV1 565-00883 565-00885 568-00504 762-90029 VALVE-PILOT SHIFT 2 POS-3 WAY (See Separate Illustration) ADAPTOR 06MB-04MJ ADAPTOR 06MB-06MJ PLUG-HEX 06MB PLATE MTG VALVE BRK EMERGENCY B1 B1 B1 510-00612 513-00425 563-00944 BOLT HH 0.250 20NC 3.000 G5 PL NT NK 0.250 20NC G5 VALVE-SERVO SHUT-OFF DIFF LOCK (See Separate Illustration) 2 2 1 B2 B2 B2 B2 B2 548-02900 565-00885 565-01205 569-01230 569-01233 PRES. TRANSDUCER 4-20=0-6000 ADAPTOR 06MB-06MJ O-RING 3/8 SAE BOSS FTG TEE RUN 06MB-06FB-06FB TEE-BRANCH 06FB-06FB-06MB 1 7 1 1 1 B3 B3 548-02900 565-01205 PRES. TRANSDUCER 4-20=0-6000 O-RING 3/8 SAE BOSS FTG 2 1 C1 C2 C3 C4 565-00888 565-00889 565-00885 566-00975 ADAPTER 08MB-08MJ ADAPTER 10MB-08MJ ADAPTOR 06MB-06MJ ADAPTOR 02MP-04MJ 2 2 1 1 D2 D3 D3 566-01117 566-01117 568-00893 ADAPTOR 20MB-20MJ-LONG ADAPTOR 20MB-20MJ-LONG ELBOW 20FJX-20MJ-90 1 1 1 E6 E6 E6 514-00642 514-00643 565-00885 BALL DELRIN 3/8 DIA COMP SPRG 0.18 OD X1.125"LG SS ADAPTOR 06MB-06MJ 1 1 1 E8 E8 E8 E8 E9 E9 568-00532 569-00204 569-00234 569-00245 565-00871 566-00975 ELBOW 06MB-06MJ-90 NUT-TUBE 06FJ TEE 06MJ-06MJ-06FJX REDUCER TUBE END 06FJ-04MJ NIPPLE 04MP-04MP ADAPTOR 02MP-04MJ 1 1 1 1 1 1 FC1 FC1 548-01424 565-01608 1 1 FC2 632-00220 SW PRESS 15LB NO-NC FILTER-MED PSI DBL W/ ELEC IND (See Separate Illustration) PL - SERVO FILTER BRACKET 937 page 119 930 MULCHER (P) 800-00257 1 2 1 1 1 HYDRAULIC ITEM NO. PART NO. ASSEMBLY DESCRIPTION 765-40040 SERIAL NO. or DATE OF CHANGE QTY. FLT1 FLT1 FLT1 FLT1 FLT1 510-00714 512-01053 513-00208 513-00210 514-00013 BOLT HH 0.500 13NC 3.750 G5 PL BOLT BH 0.375 16NC 1.250 ALY NT HX 0.375 16NC G5 NT HX 0.500 13NC G5 WASHER-LOCK 1/2 4 4 4 4 4 FLT1 FLT1 FLT1 514-00016 552-00337 565-01592 4 2 1 FLT1 651-00841 WASHER-LOCK 3/4 FLANGE SEAL-GROVER STYLE 11-24 FILTER HIGH PSI ELEC IND 50P (See Separate Illustration) FLANGE KIT-24 CODE 62 FM1 FM1 FM1 FM1 FM1 510-00655 510-00707 513-00429 514-00011 514-00084 BOLT HH 0.375 16NC 1.250 G5 PL BOLT HH 0.500 13NC 2.000 G5 PL NT NK 0.500 13NC G5 WASHER-LOCK 3/8 WASHER-FLAT 1/2 8 2 2 8 4 FM1 FM1 515-00409 560-02651 1 1 FM1 566-00933 NT HX 0.625-18 SLOTTED MOTOR-HYD SNM3 55CC (See Separate Illustration) ADAPTOR 20MB-12MJ FP1 560-02697 1 FP1 566-01112 PUMP-SAUER SNP3 63CC (See Separate Illustration) ADAPTOR 24MB-20MJ FV 558-01808 VALVE-FAN DRIVE MANIFOLD JEM (See Separate Illustration) 1 FV1 FV1 FV1 FV2 FV2 565-00885 567-00744 567-00747 565-00896 568-00890 ADAPTOR 06MB-06MJ DUST CAP-DIAGNOSTIC NIPPLE DIAGNOSTIC 06FJX ADAPTOR 12MB-12MJ ELBOW 12FJX-12MJ-90 1 1 1 1 1 FV3 FV3 FV4 FV5 565-00896 569-00045 568-00559 565-00896 ADAPTOR 12MB-12MJ ELBOW 12FJX-12MJ-45 ELBOW 16MB-16MJ-45 ADAPTOR 12MB-12MJ 1 1 1 1 F1 F1 F2 F2 565-00888 566-01125 566-01125 569-00103 ADAPTER 08MB-08MJ SWIVEL-HYD O8MJ-08FJ SWIVEL-HYD O8MJ-08FJ ADAPTOR BULKHEAD 08MJ-08MJ 4 4 4 4 F3 F3 F3 F4 F4 569-00105 569-00207 569-00253 569-01232 569-01234 ADAPTOR BULKHEAD 12MJ-12MJ NUT-TUBE 12FJ REDUCER-TUBE END 12FJ-08MJ BULKHEAD 20MO-20MO BULKHEAD NUT 20MO 5 5 5 2 2 2 2 2 page 120 930 MULCHER (P) 800-00257 HYDRAULIC ITEM NO. PART NO. ASSEMBLY DESCRIPTION 765-40040 SERIAL NO. or DATE OF CHANGE QTY. F5 F6 F6 F7 F7 F7 565-00888 565-00888 569-00220 565-00888 566-01126 653-00919 ADAPTER 08MB-08MJ ADAPTER 08MB-08MJ TEE RUN 08FJX-08MJ-08MJ ADAPTER 08MB-08MJ SWIVEL 08MB-08MJ 90 1.50 HEX BLOCK-MANIFOLD TEE 08FB 4 4 2 6 4 1 F8 F9 F9 F9 F9 F9 569-00105 548-02900 565-01205 568-00888 569-00220 569-01236 ADAPTOR BULKHEAD 12MJ-12MJ PRES. TRANSDUCER 4-20=0-6000 O-RING 3/8 SAE BOSS FTG ELBOW 08FJX-08MJ-90 TEE RUN 08FJX-08MJ-08MJ TEE GAUGE 08MJ-08FJX-04MB 1 1 1 1 1 1 F10 569-00220 TEE RUN 08FJX-08MJ-08MJ 1 G1 G1 G1 510-00607 514-00009 563-00256 2 2 1 G1 565-00885 BOLT HH 0.250 20NC 1.750 G5 PL WASHER-LOCK 1/4 VALVE-SOLENOID 3WAY 2POS12VDC (See Separate Illustration) ADAPTOR 06MB-06MJ HS1 HS1 594-00053 594-00056 HOSE SLEEVE-NYLON 2.07" ID HOSE SLEEVE-NYLON 2.375 ID 192 60 H1 H1 H1 H1 510-00631 514-00010 514-00081 565-01252 6 6 6 2 H1 H1 566-00933 568-00539 BOLT HH 0.312 18NC 1.000 G5 PL WASHER-LOCK 5/16 WASHER-FLAT 5/16 FILTER 50AT-10B (See Separate Illustration) ADAPTOR 20MB-12MJ ELBOW 12MB-12MJ-90 2 6 I2 568-00547 ELBOW 16MB-12MJ-90 1 J1 560-02572 1 J2 J2 J2 J2 510-00706 514-00013 565-00405 567-00316 PUMP SUND 45L074 FB885 REAR (See Separate Illustration) BOLT HH 0.500 13NC 1.750 G5 PL WASHER-LOCK 1/2 O-RING 32FL BEADED HOSE STEM 32-40 90-DEG 8 8 2 1 J4 J4 J4 J4 510-00655 514-00011 552-00335 567-00602 BOLT HH 0.375 16NC 1.250 G5 PL WASHER-LOCK 3/8 FLANGE SEAL-GROVER STYLE11-16 FLANGE SPLIT HALF 1 4 4 1 2 J5 J5 J5 J5 J5 548-02900 565-00885 565-01205 569-00234 569-01230 PRES. TRANSDUCER 4-20=0-6000 ADAPTOR 06MB-06MJ O-RING 3/8 SAE BOSS FTG TEE 06MJ-06MJ-06FJX TEE RUN 06MB-06FB-06FB 1 1 1 1 1 page 121 930 MULCHER (P) 800-00257 2 HYDRAULIC ITEM NO. PART NO. ASSEMBLY DESCRIPTION 765-40040 SERIAL NO. or DATE OF CHANGE QTY. J6 J6 J6 J6 J7 565-00895 569-00207 569-00222 569-00252 565-00896 ADAPTOR 10MB-12MJ NUT-TUBE 12FJ TEE RUN 12FJX-12MJ-12MJ TUBE END REDUCER 12FJ-06MJ ADAPTOR 12MB-12MJ 1 1 2 1 1 K1 560-02639 1 K2 K2 560-02048 568-00592 PUMP-AA4VG 90CC LH THRU-B (See Separate Illustration) MOTOR DRIVE REXROTH AA6VM160 ELBOW 04MB-06MJ-90 1 2 K3 K3 K3 K3 K3 K3 510-00706 514-00012 552-00336 565-01273 567-00635 568-00911 BOLT HH 0.500 13NC 1.750 G5 PL WASHER-LOCK 7/16 FLANGE SEAL-GROVER STYLE11-20 REDUCER 04MB-06FB SPLIT FLANGE 1-1/4" XT5 ELBOW 06MB-06FB-90 8 8 2 1 4 1 K4 K4 K5 K5 565-00896 568-00890 565-00896 568-00539 ADAPTOR 12MB-12MJ ELBOW 12FJX-12MJ-90 ADAPTOR 12MB-12MJ ELBOW 12MB-12MJ-90 1 1 1 1 K6 K6 K6 K6 565-00885 567-00744 567-00747 569-00219 ADAPTOR 06MB-06MJ DUST CAP-DIAGNOSTIC NIPPLE DIAGNOSTIC 06FJX TEE RUN 06FJX-06MJ-06MJ 4 2 2 2 K7 K8 K9 K9 568-00532 565-00903 510-00706 514-00013 ELBOW 06MB-06MJ-90 ADAPTOR 20MB-20MJ BOLT HH 0.500 13NC 1.750 G5 PL WASHER-LOCK 1/2 1 1 8 8 K10 K10 K10 K10 K10 K10 510-00706 514-00013 552-00335 565-01273 567-00634 568-00911 BOLT HH 0.500 13NC 1.750 G5 PL WASHER-LOCK 1/2 FLANGE SEAL-GROVER STYLE11-16 REDUCER 04MB-06FB SPLIT FLANGE 1" XT5 ELBOW 06MB-06FB-90 8 8 2 1 4 1 K11 K11 K12 K12 548-02900 565-01205 568-00592 569-00234 PRES. TRANSDUCER 4-20=0-6000 O-RING 3/8 SAE BOSS FTG ELBOW 04MB-06MJ-90 TEE 06MJ-06MJ-06FJX 2 2 2 2 L1 L1 L1 514-00083 515-00343 554-00083 4 4 1 L2 L3 L4 568-00906 568-00905 568-00904 WASHER-FLAT 7/16 BOLT HH M10 1.50 35MM G8.8 VALVE BRAKE (HYBRID) FB'S (See Separate Illustration) ADAPTOR 22MM-10MJ ADAPTOR 14MM-06MJ ADAPTOR 18MM-08MJ 1 1 1 page 122 930 MULCHER (P) 800-00257 HYDRAULIC ITEM NO. PART NO. M1 M1 M1 M1 510-00605 514-00009 514-00080 560-00971 M1 761-90077 M2 565-00133 M2 M2 M4 M4 M6 M6 ASSEMBLY DESCRIPTION 765-40040 SERIAL NO. or DATE OF CHANGE QTY. BOLT HH 0.250 20NC 1.250 G5 PL WASHER-LOCK 1/4 WASHER-FLAT 1/4 PUMP-HAND PISTON FILL-RITE (See Separate Illustration) PLATE FUEL FILTER MOUNT 4 4 16 1 1 565-00890 568-00888 569-00822 569-00857 566-00991 569-00005 FILTER-12 BOSS 10 MICRON (See Separate Illustration) ADAPTOR 12MB-08MJ ELBOW 08FJX-08MJ-90 COUPLER DUST CAP RUBBER 1/2" BODY ADAPTOR 16MP-12MJ CAP 12FJ 1 1 1 1 1 1 M14 M14 565-01208 566-00991 O-RING 3/4 SAE BOSS FTG ADAPTOR 16MP-12MJ 1 1 GR 566-00975 ADAPTOR 02MP-04MJ 2 P 762-00317 AY-PUMPDR 2-PAD E-D MTG (See Separate Illustration) 1 P1 560-02696 1 P1 P2 P2 P2 565-00903 514-00013 515-00358 567-00613 PUMP-SERIES 90 180CC LH THRU C (See Separate Illustration) ADAPTOR 20MB-20MJ WASHER-LOCK 1/2 BOLT HH M12 1.75 45MM G10.9 FLANGE SPLIT HALF 20 CODE62 P3 P4 P4 568-00532 565-00897 569-00237 ELBOW 06MB-06MJ-90 ADAPTOR 16MB-12MJ TEE 12MJ-12MJ-12FJX 2 1 1 P5 P5 P5 P5 548-02900 565-01205 568-00885 568-00911 PRES. TRANSDUCER 4-20=0-6000 O-RING 3/8 SAE BOSS FTG ELBOW 04FJX-04MJ-90 ELBOW 06MB-06FB-90 2 2 2 1 P1_A P1_B 652-01586 652-01587 AY HYD TUBE 937 MULCHER PUMP P AY HYD TUBE 937 MULCH PUMP RET 1 1 RTFV 565-00900 ADAPTOR 16MB-16MJ 1 RTMP 568-00541 ELBOW 12MB-16MJ-90 1 RTMV 565-00903 ADAPTOR 20MB-20MJ 1 RTC 568-00560 ELBOW 20MB-20MJ-45 1 RTRS 568-00542 ELBOW 16MB-16MJ-90 1 RTSV 568-00539 ELBOW 12MB-12MJ-90 1 page 123 930 MULCHER (P) 800-00257 1 1 8 8 4 HYDRAULIC ITEM NO. PART NO. RT1 653-00925 RT1 ASSEMBLY DESCRIPTION 765-40040 SERIAL NO. or DATE OF CHANGE QTY. 1 762-00362 MANIFOLD-RETURN 930 (See Separate Illustration) KIT - RETURN MANIFOLD MTG 937 R1 R1 R1 R1 R1 510-00757 514-00015 566-01112 569-00048 652-00215 BOLT HH 0.625 11NC 2.500 G5 PL WASHER-LOCK 5/8 ADAPTOR 24MB-20MJ ELBOW 20FJX-20MJ-45 BLOCK-ADAPTOR 48FL-24FB 8 8 2 2 2 R2 R2 R2 R2 R2 510-00764 514-00015 563-00920 567-00336 567-00607 BOLT HH 0.625 11NC 4.500 G5 PL WASHER-LOCK 5/8 VALVE SHUT OFF 3" BUTTERFLY BEADED HOSE STEM 48-40 45-DEG SPLIT FLANGE 48 4 4 1 1 2 R3 R3 R4 R5 R6 R6 566-01117 569-00048 565-00887 565-00888 565-00896 566-01102 ADAPTOR 20MB-20MJ-LONG ELBOW 20FJX-20MJ-45 ADAPTOR 06MB-08MJ ADAPTER 08MB-08MJ ADAPTOR 12MB-12MJ ADAPTOR 12MB-06MJ 1 1 1 1 3 1 R7 R7 R7 R7 R7 R7 510-00681 510-00716 514-00013 552-00336 565-00405 567-00603 BOLT HH 0.437 14NC 1.500 G5 PL BOLT HH 0.500 13NC 4.500 G5 PL WASHER-LOCK 1/2 FLANGE SEAL-GROVER STYLE11-20 O-RING 32FL FLANGE SPLIT HALF 1-1/4 4 4 4 1 1 2 R8 R8 R8 R8 R9 510-00655 514-00011 552-00335 567-00602 565-00888 BOLT HH 0.375 16NC 1.250 G5 PL WASHER-LOCK 3/8 FLANGE SEAL-GROVER STYLE11-16 FLANGE SPLIT HALF 1 ADAPTER 08MB-08MJ 4 4 1 2 1 R10 763-40003 RETURN FILTER MANIFOLD 1 S1 S1 S2 569-00601 594-00009 594-00009 CLAMP HOSE HD 2-1/2 HOSE-SUCTION 2-1/2 HOSE-SUCTION 2-1/2 4 87 96 V1 601-00960 1 V2 601-00963 V4 V4 557-01062 557-01668 V4 557-01669 AY-VALVE 930 MULCHER NO FLOAT (See Separate Illustration) AY-VALVE STEER 930 MLCH 1 L90 (See Separate Illustration) SOLENOID COIL (563-00961) VALVE-SOLENOID 4 WAY 2 POS (See Separate Illustration) BLOCK-SOLENOID VALVE 4 PORT page 124 930 MULCHER (P) 800-00257 1 1 1 1 1 HYDRAULIC ITEM NO. PART NO. V7 563-00994 V7 V7 V7 V7 563-01002 569-00409 569-00742 569-01237 ASSEMBLY DESCRIPTION AY-RLF VLV W/ MANIFOLD 6000PSI (See Separate Illustration) VALVE-CHECK 16MB-16MO 5PSI TEE RUN-20FOX-20MO-20MO REDUCER 20FO-16MO ADAPTOR - 20FOX-20MB page 125 930 MULCHER (P) 800-00257 765-40040 SERIAL NO. or DATE OF CHANGE QTY. 1 1 1 1 1 HOSE KIT ITEM NO. PART NO. DESCRIPTION 660-01037 SERIAL NO. or DATE OF CHANGE QTY. 660-01038 HK-HYD REAR FRAME 937 MULCH 1 ENDR 662-01366 08-2WR2-08FJX90-08FJX-40 1 LV LV 662-01361 662-01580 06-2WR2-06FJX90-06FJX-19 04-2WR2-04FJX-04FJX-12 1 1 GR GR GR 662-04976 662-05073 662-05759 04-2WR2-04FJX-04FJX-85 04-2WR2-04FJX45-04FJX-36 04-2WR2-04FJX45-04FJX-24 1 1 1 RADR 662-02044 06-2WR2-06FJX-06FJX-36 1 GR 662-02148 04-2WR2-04FJX-04FJX-42 1 M1 662-06496 08-2WR2-08FJX90-08MP-8 1 108 113 662-06300 662-01025 04-2WR2-06FJX90-06FJX-30 04-2WR2-04FJX90-04FJX-42 1 1 204 208 209 662-04308 662-01273 662-06168 04-2WR2-06FJX-06FJX-16 06-2WR2-06FJX90-06FJX-32 06-2WR2-06FJX45-06FJX-26 1 1 1 210 212 213 214 662-06505 662-02649 662-02348 662-01273 06-2WR2-06FJX45-06FJX-152 06-2WR2-06FJX-06FJX-30 06-2WR2-06FJX90-06FJX-42 06-2WR2-06FJX90-06FJX-32 1 1 1 1 217 218 220 221 662-01273 662-01273 662-01360 662-01462 06-2WR2-06FJX90-06FJX-32 06-2WR2-06FJX90-06FJX-32 06-2WR2-06FJX90-06FJX-12 08-2WR2-08FJX90-08FJX-22 1 1 1 1 305 333 334 335 662-06734 662-06322 662-06323 662-05838 08-2WR2-08FJX45-08FJX-52 08-4WR12-08FJX90-08FJX-24 08-4WR12-08FJX90-08FJX-58 08-4WR12-08FJX90-08FJX-26 1 1 1 2 400 401 402 403 404 662-01138 662-05053 662-01877 662-02268 662-06336 12-2WR2-12FJX90-12FJX-40 12-2WR2-12FJX-12FJX-33 12-2WR2-12FJX45-12FJX-145 12-2WR2-12FJX90-12FJX-22 12-2WR2-12FJX45-12FJX-156 1 1 1 1 1 405 410 429 662-04180 662-06119 662-02206 12-2WR2-12FJX-12FJX-23 12-2WR2-12FJX90-12FJX-47 12-2WR2-12FJX90-12FJX-42 1 1 1 501 502 525 662-01194 662-04027 662-06506 16-2WR2-16FJX90-16FJX-41 16-2WR2-16FJX-16FJX-64 16-4WR12-16FL90-16FJX-25 1 1 1 page 126 930 MULCHER (P) 800-00257 HOSE KIT ITEM NO. PART NO. 602 603 605 614 616 DESCRIPTION 660-01037 SERIAL NO. or DATE OF CHANGE QTY. 662-06746 662-06314 662-06735 662-06377 662-06747 20-2WR2-20FJX90-20FL45-34 20-2WR2-20FJX90-20FJX-86 20-2WR2-20FJX90-20FJX-119 20-2WR2-20FJX90-20FJX-86(135 20-6W13-24FL9062-20FL9062-20.5 1 1 1 1 1 660-01039 HK-HYD FRONT FRAME 937 MULCH 1 325 326 327 328 329 662-05923 662-05829 662-06495 662-06345 662-05924 08-4WR12-08FJX90-08FJX-14 08-4WR12-08FJX90-08FJX-20 08-4WR12-08FJX-08FJX-13 08-4WR12-08FJX90-08FJX-10 08-4WR12-08FJX90-08FJX-15 1 1 4 1 1 330 331 332 337 662-05829 662-05837 662-05831 662-06311 08-4WR12-08FJX90-08FJX-20 08-4WR12-08FJX-08FJX-32 08-4WR12-08FJX-08FJX-28 08-4WR12-08FJX90L-08FJX-18 1 2 2 1 340 341 342 343 662-06310 662-06395 662-06343 662-06214 08-4WR12-08FJX90-08FJX-31 08-4WR12-08FJX90L-08FJX-36 08-4WR12-08FJX90L-08FJX-29 08-4WR12-08FJX90-08FJX-32 1 1 1 1 415 662-06512 16-6WR13-16FOX90-16FOX90-23(0) 1 528 662-06341 16-4WR12-16FJX90-16FJX-40 1 601 612 662-06309 662-06342 20-2WR2-20FJX45-20FJX-30.5(225 20-6WR13-20FOX45-20FOX-38(180 1 1 660-01040 HK-HYD SERVO 937 MULCH 1 100 101 662-02148 662-01865 04-2WR2-04FJX-04FJX-42 04-2WR2-04FJX90-04FJX-46 6 2 200 201 203 205 662-02090 662-01273 662-02495 662-02368 06-2WR2-06FJX-06FJX-40 06-2WR2-06FJX90-06FJX-32 06-2WR2-06FJX90-06FJX-56 06-2WR2-06FJX90-06FJX-58 2 1 2 2 222 223 225 662-02660 662-06339 662-05533 06-2WR2-06FJX-06FJX-72 06-2WR2-06FJX-06FJX-23 06-2WR2-06FJX45-06FJX-40 1 2 2 310 662-06401 12-2WR2-12FJX-10FJX-80 1 page 127 930 MULCHER (P) 800-00257 HOSE KIT ITEM NO. PART NO. DESCRIPTION 660-01037 SERIAL NO. or DATE OF CHANGE QTY. 660-01041 HK-HYD ARTICULATION 937 MULCH 1 102 109 110 662-01014 662-06333 662-06335 04-2WR2-04FJX90-04FJX-110 04-2WR2-04FJX45-04FJX-116 04-2WR2-06FJX90-04FJX-100 4 1 1 206 224 662-05173 662-05173 06-2WR2-06FJX45-06FJX-118 06-2WR2-06FJX45-06FJX-118 1 1 303 338 338 662-01695 662-06332 662-06369 08-2WR2-08FJX45-08FJX-100 08-4WR12-08FJX90-08FJX-225 08-4WR12-08FJX90L-08FJX-225 1 1 1 660-01042 HK-HYD SUBFRAME 937 MULCH 1 211 215 662-02495 662-06625 06-2WR2-06FJX90-06FJX-56 06-2WR2-06FJX45-06FJX-164 1 1 302 304 662-06407 662-01524 08-2WR2-08FJX45-08MJ-112 08-2WR2-08FJX90-08FJX-30 1 1 406 407 408 424 662-06402 662-06403 662-06736 662-02273 12-4WR12-12FJX-12FJX-135 12-4WR12-12FJX-12FJX-142 12-4WR12-20FL9061-12FJX-31 12-2WR2-12FJX90-12FJX-55 1 1 1 1 503 504 662-06749 662-02645 16-2WR2-16FL45-16FJX-85 16-2WR2-16FJX90-16FJX-47 1 1 600 662-06745 20-2WR2-20FJX45-20FJX-73 1 660-01043 HK-HYD ACCUMULATOR 937 MULCH 1 662-06378 662-05868 662-06380 662-06507 08-4WR12-08FJX90L-08FJX-14 08-4WR12-08FJX90-08FJX-56 08-2WR2-08FJX90-08FJX-15 08-4WR12-08FJX90-08FJX-42 1 1 1 1 344 345 346 347 page 128 930 MULCHER (P) 800-00257 Attachment Hydraulics HYDRAULIC ASSEMBLY FAE 250 HEAD KIT page 129 930 MULCHER (P) 800-00257 604-00938 HYDRAULIC ASSEMBLY FAE 250 HEAD KIT ITEM NO. PART NO. DESCRIPTION 604-00938 SERIAL NO. or DATE OF CHANGE QTY. 510-00682 510-00706 514-00012 514-00013 515-00360 BOLT HH 0.437 14NC 1.750 G5 PL BOLT HH 0.500 13NC 1.750 G5 PL WASHER-LOCK 7/16 WASHER-LOCK 1/2 BOLT HH M14 2.00 45MM G8.8 16 8 32 8 16 552-00335 567-00612 567-00631 603-01176 660-00970 660-00994 FLANGE SEAL-GROVER STYLE11-16 FLANGE SPLIT HALF 1 CODE62 SPLIT FLG HALF 1-1/4" CD62 MET DWG-HYD 930 MULCHER FAE 250 HK-HYD FAE 250 HEAD GATES HOSE HK-HYD 930 FAE GATE - PARKER 8 16 8 1 1 1 D1 762-00078 FAE HEAD BLOCK MOUNT PLATE 1 M1 M1 M1 552-00336 567-00613 765-30013 FLANGE SEAL-GROVER STYLE11-20 FLANGE SPLIT HALF 20 CODE62 WELDT-MANIFOLD MULCHER PRESS 2 4 1 360 567-00591 ADAPTOR 06BSP-08MJ 4 page 130 930 MULCHER (P) 800-00257 HYDRAULIC ASSEMBLY FAE 225 HEAD KIT page 131 930 MULCHER (P) 800-00257 604-00939 HYDRAULIC ASSEMBLY FAE 225 HEAD KIT ITEM NO. PART NO. DESCRIPTION 604-00939 SERIAL NO. or DATE OF CHANGE QTY. 510-00682 514-00012 515-00360 552-00335 567-00612 BOLT HH 0.437 14NC 1.750 G5 PL WASHER-LOCK 7/16 BOLT HH M14 2.00 45MM G8.8 FLANGE SEAL-GROVER STYLE11-16 FLANGE SPLIT HALF 1 CODE62 16 32 16 8 16 567-00631 603-01181 660-00994 660-00996 SPLIT FLG HALF 1-1/4" CD62 MET DWG-HYD 930 MULCHER FAE 225 HK-HYD 930 FAE GATE - PARKER HK-HYD FAE 225 HEAD GATES HOSE 8 1 1 1 D1 762-00078 FAE HEAD BLOCK MOUNT PLATE 1 M1 M1 M1 M1 M1 510-00706 514-00013 552-00336 567-00613 765-30013 BOLT HH 0.500 13NC 1.750 G5 PL WASHER-LOCK 1/2 FLANGE SEAL-GROVER STYLE11-20 FLANGE SPLIT HALF 20 CODE62 WELDT-MANIFOLD MULCHER PRESS 8 8 2 4 1 360 567-00591 ADAPTOR 06BSP-08MJ 4 page 132 930 MULCHER (P) 800-00257 HYDRAULIC ASSEMBLY SEPPI HEAD KIT page 133 930 MULCHER (P) 800-00257 604-00940 HYDRAULIC ASSEMBLY SEPPI HEAD KIT ITEM NO. PART NO. DESCRIPTION 604-00940 SERIAL NO. or DATE OF CHANGE QTY. 603-01183 660-00984 DWG-HYD 930 MULCHER SEPPI HK-HYD 930 SEPPI HEAD GATES 1 1 F1 565-00896 ADAPTOR 12MB-12MJ 1 M1 M1 M1 M1 510-00706 514-00013 552-00336 567-00613 BOLT HH 0.500 13NC 1.750 G5 PL WASHER-LOCK 1/2 FLANGE SEAL-GROVER STYLE11-20 FLANGE SPLIT HALF 20 CODE62 8 8 2 4 page 134 930 MULCHER (P) 800-00257 CYLINDER (LIFT) 812-00627 812-00623 4 x 19.12 x 2.5 8 7 9 1 Bolt Torque Pattern 1 10 4 7 5 3 5 6 3 8 2 9 6 NOTES: 1. Lube Rod stub and Screw threads with high-temp lubricant before assembly. 2. Torque Nut, item 5, to 525 Ft. Lbs. 3. Torque Screws, item 6, to 45 Ft. Lbs. 2 4 ITEM NO. PART NO. DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 812-00627 812-00623 ASSEMBLY, lift cylinder-left hand ASSEMBLY, lift cylinder-right hand 1 1 2 3 4 561-00940 561-00941 561-00942 561-00943 561-00944 ASSEMBLY, barrel (used on 812-00623 only) ASSEMBLY, barrel (used on 812-00627 only) ASSEMBLY, rod PISTON GLAND 1 1 1 1 1 5 6 7 8 9 513-00770 512-00493 541-00515 561-00413 561-00945 NUT CAP SCREW, hex head BUSHING, ball (sold separately) FITTING, grease TUBELINE GUARD 1 10 1 1 1 552-01483 SEAL KIT, complete (seals not sold separately) 1 1 page 135 930 MULCHER (P) 800-00257 CYLINDER (TILT) 5 8 812-00622 4 x 22.5 x 2.5 9 10 11 12 1 Bolt Torque Pattern 6 1 10 4 7 5 6 3 8 2 9 10 7 3 NOTES: 1. Lube Rod stub and Screw threads with high-temp lubricant before assembly. 2. Torque Nut, item 6, to 525 Ft. Lbs. 3. Torque Screws, item 7, to 45 Ft. Lbs. 4. Torque Screws, item 9, to 45 Ft. Lbs. 12 2 4 ITEM NO. PART NO. DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 812-00622 ASSEMBLY, complete 1 1 2 3 4 5 561-00947 561-00948 561-00943 561-00949 562-00542 ASSEMBLY, barrel ASSEMBLY, rod PISTON GLAND ASSEMBLY, guard 1 1 1 1 1 6 7 8 9 10 513-00770 512-00493 514-01041 514-01040 561-00413 NUT CAP SCREW, hex head WASHER, lock SCREW, hex head cap FITTING, grease 1 10 3 3 2 11 12 ---541-00515 TUBELINE GUARD BUSHING, ball (sold separately) 1 2 SEAL KIT, complete (seals not sold separately) 1 552-01485 page 136 930 MULCHER (P) 800-00257 CYLINDER (STEERING) 812-00626 3 x 13 x 1.75 7 1 6 Bolt Torque Pattern 1 4 3 8 2 6 7 5 6 5 4 NOTES: 1. Lube Rod stub and Screw threads with high-temp lubricant before assembly. 2. Torque Nut, item 8, to 300 Ft. Lbs. 3. Torque Screws, item 5, to 45 Ft. Lbs. ITEM NO. PART NO. 1 2 3 4 5 6 7 8 3 2 DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 812-00626 ASSEMBLY, steering cylinder 2 832-00999 842-00991 852-00828 852-00827 512-01048 541-00515 561-00413 513-01002 ASSEMBLY, barrel ASSEMBLY, rod GLAND PISTON CAP SCREW, hex head BUSHING, ball (sold separately) FITTING, grease NUT 1 1 1 1 6 2 2 1 552-01484 SEAL KIT, complete (seals not sold separately) 1 page 137 930 MULCHER (P) 800-00257 PUMP ASSEMBLY - DRIVE (REXROTH) PUMP ASSEMBLY - DRIVE (REXROTH) 7 6g Pilot Signal (forward) 6b 6a 6f 7a 3d 3e 4 (SEE DETAIL “A” ON NEXT PAGE) 11 6e 6m 6k N/A 6r 6p 6o 6f 6k 3h 6n 3i 2 2a 2b 2c 6d 6q 6j 10 7c 7b 6c 6 6i 3c 3b 560-02639 6h N/A 16a 3j 6s 16 17 18 6j 6g 6i Pilot Signal 15 (reverse) 3i to Pump Drive 3g 3f 3 3a 3h 3b 3c 8 14 (SEE DETAIL “C” ON NEXT PAGE) 33A 33B 5ad 5ac 5a 5m 5g 5l 5f 20d 5b 5ab 1a 1h 32a 5 c 32 (Port MB) 1b 1n 1 o 27 28 5e 1g 23a 1c 1d 1l 1j 26 1m 1f 29 5 5j 1k 23 20c 20b 20a 20 (forward) 1e 1i (SEE DETAIL “B” ON NEXT PAGE) 9 20a toward 20b front of 20c machine N/A 5k 5 i 5h 1 36 (reverse) 20 25a 24 25 5aa N/A 30 page 138 930 MULCHER (P) 800-00257 21a 21 (Port G, charge pressure check port) PUMP ASSEMBLY - DRIVE (REXROTH) 560-02639 4a 4j 4e 4k 4l N/A 4 4f 4d 4h 4c 4i 4h 4d 4c 4b 4f N/A 4l 4e 4k 4j DETAIL A, STROKING PISTON ASSEMBLY 33A1 33A2 9e 9b 9c 9d 33A3 33A4 9a 33A5 Item 33A, Old Style Charge Filter 565-01251 (spin on type) 9f 9 9h 33B1 33B6 9g 33B8 33B2 9a 9a 33B3 33B4 33B7 33B5 Item 33B, New Style Carge Filter 565-01269 (cannister type) DETAIL B, CHARGE PUMP DETAIL C, CHARGE PUMP FILTERS (OLD & NEW) page 139 930 MULCHER (P) 800-00257 PUMP ASSEMBLY - DRIVE (REXROTH) ITEM NO. PART NO. 560-02639 DESCRIPTION 560-02639 SERIAL NO. or DATE OF CHANGE QTY. ASSEMBLY, complete (Rexroth AA4) 1 1 1a 1b 1c 1d 1e ------------------- ROTARY GROUP, ccw (includes 1a thru 1o) BARREL LENS PISTON RETAINING PLATE SWASH PLATE 1 1 1 9 1 1 1f 1g 1h ---------- 1 1 1 ---------- RETAINING BALL CUP SPRING STACK PRELOAD SHIM, 1.20 mm (choose shim to set rotary group preload) PRELOAD SHIM, 0.95 mm PRELOAD SHIM, 0.80 mm PRELOAD SHIM, 0.60 mm 1 1 1 ---------------------- BEARING RACE CRADLE BEARING SET WIRE LEVER SHIM SPRING RETAINING RING 1 1 2 1 2 1 1 1i 1j 1k 1l 1m 1n 1o 2 2a 2b 2c ------553-01115 553-01116 SHAFT ASSEMBLY (includes 2a thru 2c) SHAFT BEARING, shaft RETAINING RING, shaft 1 1 1 1 3 3a 3b *3c 3d *3e ------560-01276 ---553-01111 553-01127 HOUSING ASSEMBLY (includes 3a thru 3j) HOUSING BUSHING O-RING PLUG (includes 3e) O-RING 1 1 2 2 3 3 3f *3g *3h 3i 3j 553-01110 ------------- PLUG (includes 3g) O-RING PLUG PIN PIN 1 1 2 2 2 STROKING PISTON ASSEMBLY (includes 4a thru 4l) ROD PISTON SPRING COLLAR 1 1 1 2 4 4a 4b 4c ------------- page 140 930 MULCHER (P) 800-00257 PUMP ASSEMBLY - DRIVE (REXROTH) ITEM NO. PART NO. 4d 4e 4f 4h *4i 4j 4k 4l ------------------------------------569-00488 ---------- DESCRIPTION 560-02639 SERIAL NO. or DATE OF CHANGE QTY. KEEPERS (choose the correct keeper from list below) 5.77 mm 5.82 mm 5.87 mm 5.92 mm 5.97 mm 6.02 mm 5.67 mm 6.72 mm 2 2 2 2 2 2 2 2 SPRING COLLAR RETAINING RING RETAINER O-RING 2 1 2 1 SPRING SPRING SPRING 2 2 2 1 1 5 5a ---560-01277 * 5aa * 5ab * 5ac 5ad 553-01192 553-01147 ------- PORT BLOCK ASSEMBLY (includes 5a - 5m) P.O.R. (pressure override) ASSEMBLY (includes 5aa & 5ab) O-RING (included in 5a) O-RING (included in 5a) SEAL NUT ADJUSTING SCREW *5b 5c *5d *5e *5f 553-01109 515-00326 ---569-00488 ---- PLUG CAPSCREW O-RING O-RING O-RING 1 4 2 2 1 *5g 5h 5i 5j 553-01050 ---------- PLUG BUSHING SUPPORT BUSHING PORT BLOCK 5 1 1 1 5k *5l 5m 553-01111 553-01127 ---- PLUG (includes 5l) O-RING ORIFICE 1 1 1 6 *6a 6b 6c 6d *6e 560-01271 553-01062 ------------- HD CONTROL ASSEMBLY (includes 6a - 6r) SEAL NUT ECCENTRIC SCREW CAPSCREW CAPSCREW GASKET 1 1 1 1 4 1 page 141 930 MULCHER (P) 800-00257 1 1 1 1 PUMP ASSEMBLY - DRIVE (REXROTH) ITEM NO. PART NO. DESCRIPTION 560-02639 SERIAL NO. or DATE OF CHANGE QTY. 6f 6g 6h *6i 6j ---------------- END COVER RETAINING CLIP CAPSCREW O-RING PISTON 2 2 8 2 2 6k *6l 6m 6n 6o ---------------- DOWEL PIN GASKET (not shown, located in front of HD Control) BEVEL PIN FEEDBACK LEVER LEVER ARM 2 1 1 1 2 FEEDBACK SPRING COVER O-RING O-RING 1 1 5 2 6p 6q *6r 6s ---------553-01062 7 7a 7b 7c ------------- STROKING PISTON COVER KIT (includes 7a - 7c) CAPSCREW COVER O-RING 1 4 1 1 8 ---- STROKING PISTON COVER 1 9 *9a 9b 9c 9d 9e 560-01272 553-01125 ------------- CHARGE PUMP (includes 9a thru 9h) O-RING WEAR PLATE RETAINING RING COUPLING KEY 3 1 1 1 1 1 9f *9g 9h 553-01047 ------- CAPSCREW O-RING FLANGE 4 1 1 10 11 *14 *15 16 *16a 560-01273 ---560-01274 ---553-01020 553-01130 STROKING ORIFICE SNAP RING SHAFT SEAL O-RING PLUG (includes 16a) O-RING 2 2 1 2 1 1 PIN, threaded SEAL NUT 1 1 RELIEF VALVE (includes 20a - 20c) O-RING BACKUP RING O-RING JAM NUT 2 2 2 2 2 17 *18 20 *20a *20b *20c 20d ------553-01119 553-01153 ---565-01214 ---- page 142 930 MULCHER (P) 800-00257 PUMP ASSEMBLY - DRIVE (REXROTH) ITEM NO. PART NO. DESCRIPTION 560-02639 SERIAL NO. or DATE OF CHANGE QTY. 21 *21a 23 *23a 24 553-01020 553-01130 557-01056 565-01214 ---- PLUG (includes 21a) O-RING RELIEF VALVE, charge pressure (includes 23a) O-RING PLUG 1 1 1 1 1 25 *25a 26 *27 28 553-01110 ------553-01153 ---- PLUG (includes 25a) O-RING LENS PIN O-RING PLUG 1 1 1 1 1 29 30 32 *32a ---------553-01127 PLUG JAM NUT PLUG (includes 32a) O-RING 1 1 2 2 33A 565-01251 ASSEMBLY, charge filter - w/ spin on element (includes items 33A1 - 33A5) (obsolete, see 33B) ELEMENT, charge filter (obsolete) INDICATOR, charge filter electric (obsolete) HEAD (obsolete) SCREW, mounting (obsolete) O-RING, between filter head and drive pump (obsolete) 33A1 33A2 33A3 33A4 33A5 33B 33B1 33B2 33B3 33B4 33B5 33B6 33B7 33B8 36 565-01257 565-01258 ---------565-01269 565-01265 565-01270 ------565-00790 565-01271 ---565-01272 ---- 560-01278 ASSEMBLY, charge filter - w/ bolted on canister w/ element inside (includes items 33B1 - 33B8) ELEMENT, charge filter INDICATOR, charge filter electric HEAD SCREW, mounting O-RING, between filter head and drive pump CANISTER, charge filter SPRING O-RING, between filter housing and filter head s/n 22860 & before 1 s/n s/n s/n s/n s/n 1 1 1 4 3 22860 & before 22860 & before 22860 & before 22860 & before 22860 & before s/n 22861 & after 1 s/n 22861 & after s/n 22861 & after s/n 22861 & after s/n 22861 & after s/n 22861 & after s/n 22861 & after s/n 22861 & after s/n 22861 & after 1 1 1 4 3 1 1 1 CAPSCREW 8 SEAL KIT, drive pump (including items marked by a *symbol) 1 page 143 930 MULCHER (P) 800-00257 PUMP ASSEMBLY - DRIVE (DURST) ITEM NO. PART NO. 535-06508 DESCRIPTION 535-06508 SERIAL NO. or DATE OF CHANGE QTY. ASSEMBLY, complete 1 1 2 3 ---------- MOD-2PD06 1:1 ENGINE ADAPTER-SAE 3 DRIVEPLATE ASSY 1 1 1 4 5 6 ---------- INPUT SHAFT PUMP PAD-SAE E PUMP PAD-SAE C 1 1 1 7 8 9 10 ------------- SPLINE-SAE E SPLINE-SAE D DIPSTICK NAME TAG 1 1 1 1 page 144 930 MULCHER (P) 800-00257 PUMP ASSEMBLY - FAN (METARIS) ITEM NO. PART NO. 560-02646 DESCRIPTION 560-02646 SERIAL NO. or DATE OF CHANGE QTY. ASSEMBLY, complete (l.h. rotation) 1 1 2 4 5 ------------- SHAFT BRG. Snap Ring Seal Retainer & Spacer Pump Lip Seal Pump Mount 1 1 1 1 6 7 8 9 10 ---------------- Pressure Plug Shaft Bushing Buna Seal Nylon Back-up Seal Trust Plate 2 4 2 2 2 11 12 13 14 ------------- Shaft & Gear Housing Gasket Dowell Pin Gear Housing 1 2 4 1 18 19 20 ---------- Cover Bolts Washer 1 4 4 page 145 930 MULCHER (P) 800-00257 PUMP ASSEMBLY - MULCHER (SUNSOURCE) PUMP ASSEMBLY - MULCHER (SUNSOURCE) 560-02638 J200 J250 J200 E350 E200 E250 B015 B015A E300 J100 B020 H125 J150 J300 B020A B035 B035A B020 B040 B020A B010 B015 B040 E250 B015A E150 B035A B010 D E300 B035 D070 E350 E015 C10 E025 C20 C010 C15 E100 C25 E025 C05 C35 C025 C30 C40 C45 C020 page 146 930 MULCHER (P) 800-00257 PUMP ASSEMBLY - MULCHER (SUNSOURCE) 560-02638 D065 D065A D025B D250 D025A D025 D050 D055A D025A D084 D055 D150 D1 D050 D025B D200 D300 F00A F00B G251 G251A G302 G302 G302A G300 G302A G302 G302A G960 G300A G550 G970 G150 G400 G125 G350 G450 G650 G980 G450 G250 G250A page 147 930 MULCHER (P) 800-00257 D300 D025 PUMP ASSEMBLY - L068 L060 MULCHER (SUNSOURCE) 560-02638 L400 L200 L022 V022 L300 V010 L022 V024 L068 L060 L100 S300 S300 S T025 T025A T350 T200 K200 T300 K500 T150 K400 T152 T025 K300 K150 K350 T025A K100 T100 K250 page 148 930 MULCHER (P) 800-00257 T035 T045 T250 PUMP ASSEMBLY ITEM NO. PART NO. 560-02638 MULCHER (SUNSOURCE) DESCRIPTION 560-02638 SERIAL NO. or DATE OF CHANGE QTY. Assembly - Complete 1 B010 B015 B015 B020 B020A Pin Plug assembly O-ring Plug assembly O-ring 2 2 2 2 2 B035 B035A B040 C010 C05 Plug O-ring Screen Cylinder block kit Cylinder block 2 2 3 1 1 C10 C15 C20 C25 C30 Piston assembly Slipper retainer ball guide Slipper guide Smalley ring Spring 9 1 1 1 1 C35 C40 C45 C020 C025 Washer Washer Retaining ring Pin, CCW Valve plate, CCW 1 1 1 1 1 D1 D025 D025A D025B D050 Control kit, EDC, 12 volt Solenoid valve O-ring Coil kit Screw 1 2 2 2 6 D055 D055A D065 D065A D84 Plug assembly O-ring Plug assembly O-ring Screen 2 2 1 1 1 D150 D250 D D070 D200 Control gasket Screw Swashplate bearing kit Swashplate Swashplate link 1 5 1 1 1 D300 E100 E015 E025 E150 Pin Servo piston assembly Slider block Piston ring assembly Servo cylinder 2 1 1 2 1 E200 E250 E300 E350 G125 Servo cylinder O-ring Locking plate Screw End cap assembly 1 2 2 4 1 page 149 930 MULCHER (P) 800-00257 PUMP ASSEMBLY ITEM NO. PART NO. MULCHER (SUNSOURCE) DESCRIPTION 560-02638 SERIAL NO. or DATE OF CHANGE QTY. G150 G250 G250A G251 G251A End cap gasket Plug assembly O-ring Plug assembly O-ring 1 1 1 1 1 G300 G300A G302 G302A G350 Plug assembly O-ring Plug assembly O-ring Screw 1 1 2 2 4 G400 G450 G550 G650 G960 Screw Pin Journal bearing Lifting bracket Screw 2 2 1 1 2 G970 G980 H125 J100 J150 Lifting bracket Orifice, 0.8 mm Housing w/screens Shaft Ball bearing 1 1 1 1 1 Retaining ring Lip seal Retaining ring Adapter flange, SAE C Adapter seal 2 1 1 1 1 K200 K250 K300 K350 K400 Charge pump shaft O-ring Flange cover Screw Screw 1 1 1 4 8 K500 L022 L060 L068 L100 Thrust plate O-ring O-ring O-ring High pressure relief valve, 250 bar 1 2 2 2 1 L200 L300 L400 S S300 High pressure relief valve, 350 bar Pressure limiter valve Pressure limiter valve Charge pump kit Seal ring 1 1 1 1 2 T025 T025A T035 T045 T100 Plug assembly O-ring O-ring O-ring Pressure filter adapter assembly 2 2 1 1 1 J200 J250 J300 K100 K150 553-02128 page 150 930 MULCHER (P) 800-00257 PUMP ASSEMBLY ITEM NO. PART NO. MULCHER (SUNSOURCE) DESCRIPTION 560-02638 SERIAL NO. or DATE OF CHANGE QTY. T150 T152 T250 T350 V10 Filter O-ring Screw Filter adapter gasket Charge relief valve kit 1 1 3 1 1 V022 V024 Seal nut O-ring 1 1 B015A B020A B035A D025A Overhaul seal kit O-ring O-ring O-ring O-ring 1 2 2 2 2 D150 E025 E250 G150 G250A Control gasket Piston ring assembly O-ring End cap gasket O-ring 1 2 2 1 1 G251A G300A G302A J250 K250 O-ring O-ring O-ring Lip seal O-ring 1 1 2 1 1 L022 L060 L068 S300 T025A O-ring O-ring O-ring Seal ring O-ring 2 2 2 2 2 T035 T045 T350 V022 V024 O-ring O-ring Filter adapter gasket Seal nut O-ring 1 1 1 1 1 page 151 930 MULCHER (P) 800-00257 PUMP ASSEMBLY - LIFT/TILT (REXROTH) PUMP ASSEMBLY - LIFT/TILT (REXROTH) 560-02577 ITEM A MAIN ASSEMBLY Pressure Compensator Adjustment N/A Standby Adjustment N/A N/A N/A N/A N/A page 152 930 MULCHER (P) 800-00257 PUMP ASSEMBLY - LIFT/TILT (REXROTH) ITEM NO. PART NO. 560-02577 A 1 ------- 2 3 4 5 ------------- 6 7 8 **9 **10 **11 *12 *13 *14 15 ---------553-01015 553-01016 ---------------- DESCRIPTION 560-02577 SERIAL NO. or DATE OF CHANGE QTY. ASSEMBLY, complete 1 MAIN ASSEMBLY (includes items 1 thru 25) ASSEMBLY, rotary group(left hand)(included in Rotary Group Kit, see below) (see also separate illustration) ASSEMBLY, piston control (see separate illustration) HOUSING PORT BLOCK (for pumps w/o thru-drive) ASSEMBLY, cradle (l.h. rotation) 1 1 DRIVE SHAFT (14 tooth, w/o thru-drive) WASHER ADJUSTING DISC BEARING, tapered roller BEARING, tapered roller 1 1 1 1 1 BEARING, cradle SHAFT SEAL O-RING O-RING V-RING 2 1 1 4 1 1 1 1 1 16 17 18 *18a 19 *20 *25 553-01018 ------553-01131 553-01021 ------- CAPSCREW ASSEMBLY, control valve (DFR type) PLUG (includes item 18a) O-RING (see item 18) DOWEL PIN PLUG PLUG 4 1 1 1 1 1 1 ---- 553-01012 ------- SEAL KIT (includes all single-starred (*) items) BEARING KIT (includes all double-starred (**) items) ROTARY GROUP KIT (includes items 1 and 5) 1 1 1 CONTINUED ON NEXT PAGE... page 153 930 MULCHER (P) 800-00257 PUMP ASSEMBLY - LIFT/TILT (REXROTH) 560-02577 ITEM B ROTARY GROUP ASSEMBLY ITEM NO. PART NO. DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. B 1 2 3 4 5 ------------------- ROTARY GROUP ASSEMBLY PISTON BARREL LENS PLATE RETAINING PLATE RETAINING BALL 1 9 1 1 1 1 6 7 8 9 ------------- SPRING PRESSURE PIN RETAINING RING DISC, retaining clip 1 3 1 1 CONTINUED ON NEXT PAGE... page 154 930 MULCHER (P) 800-00257 PUMP ASSEMBLY - LIFT/TILT (REXROTH) 560-02577 ITEM C CONTROL PISTON ASSEMBLY ITEM NO. PART NO. C 1 2 3 4 5 ------------------- DESCRIPTION PISTON CONTROL ASSEMBLY CONTROL PISTON CONTROL PISTON GUIDE COUNTER PISTON COUNTER PISTON GUIDE SPRING CONTINUED ON NEXT PAGE... page 155 930 MULCHER (P) 800-00257 SERIAL NO. or DATE OF CHANGE QTY. 1 1 1 1 1 1 PUMP ASSEMBLY - LIFT/TILT (REXROTH) 560-02577 ITEM D CONTROL VALVE ASSEMBLY ITEM NO. PART NO. DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. D 1 *2 3 4 *5 6 7 8 *8a ---------------569-00486 ------553-01111 553-01127 CONTROL VALVE ASSEMBLY ACORN NUT RING JAM NUT SCREW, adjusting O-RING PLUG CAPSCREW PLUG O-RING 1 2 6 2 2 3 2 4 1 1 -- 553-01012 SEAL KIT (includes all single-starred (*) items) 1 page 156 930 MULCHER (P) 800-00257 PUMP ASSEMBLY - HAND 560-00971 16 22 17 23 19 12 18 21 10 15 1 2 4 5 6 20 3 14 8 13 7 9 23 6 11 ITEM NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 -- DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 560-00971 ASSEMBLY, complete 1 ------560-01200 560-01201 ------------560-01202 ---560-01229 ---560-01230 560-01203 560-01204 560-01205 560-01206 560-01207 560-01227 560-01228 543-00706 ---565-00142 565-00134 552-00791 BODY, 3/4" BODY, 1" BODY LINER ASSEMBLY, piston & shaft PISTON RING ASSEMBLY, valve SPRING HOLDER (included with item 5) COVER GASKET COVER SCREW PACKING, (two rings per set) SCREEN BEARING NUT LINK CLEVIS PIN (link) CLEVIS PIN (shaft) ASSEMBLY, handle LOCKING LINK RIVET WASHER, tension COTTER PIN VACUUM BREAKER FILTER HEAD FILTER ELEMENT REPAIR KIT, series 5200 1 OPT. 1 1 2 4 4 1 1 8 1 1 1 2 2 1 1 1 1 1 3 1 1 1 1 page 157 930 MULCHER (P) 800-00257 MOTOR ASSEMBLY - DRIVE (REXROTH) MOTOR ASSEMBLY - DRIVE (REXROTH) 560-02048 3 See Detail A 2j 2a 4 4a 4b 4c 4d 2b 2c 2d 16 2e 2 2f 2g 10 Port M 2i 5 9 2h 12 23 Cooling Shuttle Spool 6 See Detail B 22 21 1ac 1ah 1ag 1af 7 13a 9 1aa 8 1b 18 7a 13 1ab 1ae Minimum Displacement Adjustment Screw 1ad 1a 1ai 1 Begin of Stroke Adjustment Screw 3 d 3e 3 3f 3ca 3c Port G 6c 6ca Port M 6b 3b 6h 6d 3a 6e 3g 3h 3i 3k 3m 6f 23 6j 6k 6 m 6n 6g 6a 3j 6g 3n Detail A - the Control Cooling Shuttle Spool 3p 6d Detail B 3o page 158 930 MULCHER (P) 800-00257 6f 6 e MOTOR ASSEMBLY - DRIVE (REXROTH) ITEM NO. PART NO. 560-02048 DESCRIPTION 560-02048 SERIAL NO. or DATE OF CHANGE QTY. ASSEMBLY, complete 1 1 1a 1aa 1ab 1ac 1ad 1ae ---------------------- ROTARY GROUP (includes 1a and 1b) HYDRAULIC ROTARY GROUP (includes 1aa thru 1ai) CENTER PIN PISTONS PISTON RINGS RETAINING PLATE SCREW 1 1 1 7 14 1 14 1af 1ag ---------------------- PRESSURE SPRING SPRING COLLAR, 4.5 SPRING COLLAR, 4.6 SPRING COLLAR, 4.7 SPRING COLLAR, 4.8 SPRING COLLAR, 4.9 SPRING COLLAR, 5.0 1 1ah 1ai ------- BARREL CONTROL LENS 1 1 ASSEMBLY, drive shaft bearing (s code) 1 1b 553-02116 2 2a 2b 2c 2d 2e ------------------- ASSEMBLY, rear cover (includes 2a thru 2j) THREADED PIN RING, square PISTON STROKING PISTON SCREW, cap 1 1 2 1 1 8 2f 2g 2h *2i 2j ---------------- PORT BLOCK DOWEL PIN LENS PIN O-RING SCREW, cap 1 2 1 6 1 3 3a 3b 3c *# 3ca *# 3d 553-01238 ------------553-01054 HA1T CONTROL KIT (includes 3a thru 3p) FITTING, SAE SCREW, cap PLUG (see also item 3ca) O-RING (included with item 3c) SEAL NUT 1 2 4 2 2 1 3e 3f *# 3g 3h 3i 3j 553-01174 ---------------- SCREW, adjusting PIN O-RING THREADED PIN CONTROL SPOOL CONTROL BUSHING 1 1 1 1 1 1 page 159 930 MULCHER (P) 800-00257 MOTOR ASSEMBLY - DRIVE (REXROTH) ITEM NO. PART NO. DESCRIPTION 560-02048 SERIAL NO. or DATE OF CHANGE QTY. #3k 3m 3n 3o 3p 553-01085 ------------- RING, retaining SPRING BOLT SPRING SPRING BUSHING SPRING 1 1 1 1 1 4 4a 4b *4c *4d ---557-01206 557-01205 ------- CHECK VALVE KIT (includes 4a thru 4d) POPPET CHECK VALVE HOUSING O-RING, large O-RING, small 2 1 1 1 1 5 ---- ORIFICE 1 6 6a *+6b 6c *+6ca 6d ------------------- STROKING PISTON COVER (includes 6a thru 6n) SCREW, cap O-RING PLUG (see also item 6ca) O-RING (included with item 6c) PLUG 1 4 1 1 1 2 *+6e 6f 6g 6h 6j ---------------- O-RING SPRING SPRING RETAINER SNAP RING POPPET 2 2 2 1 1 6k *+6m 6n ---------- SPRING O-RING PLUG 1 1 1 PLUG (see also item 7a) O-RING (included with item 7) SCREW, minimum displacement stop SEAL NUT SCREW, maximum displacement stop 1 1 1 2 1 7 *^7a 8 *^9 10 ---------553-01066 553-01163 12 13 *^13a *^16 ------------- HOUSING PLUG (see also item 13a) O-RING (included with item 13) O-RING 1 1 1 1 ^18 *^21 ^22 23 ------------- SNAP RING SHAFT SEAL SHIM FLUSHING ORIFICE 1 1 1 1 SEAL KIT (includes all single-starred (*) items) SEAL KIT (includes all items marked with a # sign) SEAL KIT (includes all items marked with a + sign) SEAL KIT (includes all items marked with a ^ sign) 1 1 1 1 552-00864 552-01456 552-01455 552-01457 page 160 930 MULCHER (P) 800-00257 MOTOR ASSEMBLY - FAN (SAUER-DANFOSS) MOTOR ASSEMBLY - FAN (SAUER-DANFOSS) page 161 930 MULCHER (P) 800-00257 560-02651 MOTOR ASSEMBLY - FAN (DENISON) ITEM NO. PART NO. 560-02651 DESCRIPTION Assembly - Complete page 162 930 MULCHER (P) 800-00257 560-02651 SERIAL NO. or DATE OF CHANGE QTY. L90 L90 STEERING VALVE ASSEMBLY (WITH FITTINGS) STEERING (with VALVE ASSEMBLY fittings) 601-00916 NOTE: Pilot supply tees off the brake line. L90 Section Compensator Steer K NOTE: For saw applications 3mm Allen head plug must be in SAW port (as shown). For shear applications plug must be in SHEAR port. ITEM NO. PART NO. DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 601-00916 Assembly, complete (L90) 1 1 558-01621 1 2 3 4 5 6 7 8 9 565-00896 565-00889 568-00887 568-00507 565-00883 568-00532 565-00899 565-00899 568-00892 566-00937 VALVE BANK (see separate illustration) ADAPTOR, 12MB-12MJ ADAPTOR, 10MB-08MJ ELBOW, 06FJX-06MJ-90 PLUG, hex 12MB ADAPTOR, 06MB-04MJ ELBOW, 06MB-06MJ-90 ADAPTOR, 12MB-16MJ ADAPTOR, 12MB-16MJ ELBOW, 16FJX-16MJ-90 ADAPTOR, 04MB-06MJ 10 1 2 2 1 2 2 2 1 1 2 page 163 930 MULCHER (P) 800-00257 L90 STEERING VALVE BANK B E Port B D Port A Aa Ad Ab Aj Cc Ai Ccd Cca Ccc Ccb Cca Ag Ae Cb Af Ca Ah Cba A c Ad A b Ab 01b Port A Port B 1 Fe ke bra P1 558-01621 Fb Fa 2 LSP SP1 L 02 04 Fa 01a Fd Fc 01 03 03a End View of Valve Section (B-Port end) 03 03b NOTE: Every valve section has a spool inside it that may be machined slightly different from other valve section spools. This difference in machining changes the size of the spool slightly and affects which component should be ordered for that valve section. To tell which size spool is in the valve section, there is a colored square located on the end of the valve. Each color defines a spool size and dictates which component to order. The compensator is an example - three different ones are listed, each with either a B, G or R size designation. Order the one that matches the color shown on the valve section. This also applies to the Outlet Cover. page 164 930 MULCHER (P) 800-00257 L90 STEERING VALVE BANK ITEM NO. PART NO. 01 01a 01b DESCRIPTION 558-01621 SERIAL NO. or DATE OF CHANGE QTY. 558-01621 Assembly, complete 1 558-01690 558-01726 558-01794 STEERING PRIORITY MANIFOLD STEERING PRIORITY VALVE STEERING MAIN RELIEF VALVE 1 1 1 02 ---- OUTLET COVER 1 03 03a 03b ---------- STUD KIT (includes items 03a & 03b) STUD NUT 1 3 6 04 ---- MOUNTING BRACKET (only one is shown) 2 1 558-01792 VALVE SECTION, steering 1 A Aa Ab Ac Ad Ae Af Ag Af Ag Ah Ai Aj 558-01600 ------------------------------------- CAP KIT, A-port end (see A-Port End Cap Kit Seal Kit) COVER WASHER SCREW SCREW PLUG NUT, seal lock SEALING RING NUT, seal lock SEALING RING THREADED ROD O-RING O-RING 1 1 3 1 2 1 1 1 1 1 1 1 1 B 558-01641 CAP KIT, B-port end (see B-Port End Cap Kit Seal Kit) 1 C 558-01723 558-01722 558-01730 COMPENSATOR KIT K, size G (see note on illus.) COMPENSATOR KIT K, size R (see note on illus.) COMPENSATOR KIT K, size B (see note on illus.) (see Compensator Seal Kit also) SPRING SPOOL RESTRICTOR PLUG KIT, complete (incl. items Cca thru Ccd) SEAL KIT, (incl. items Cca thru Ccd) SEAL (see Compensator Seal Kit also) SEAL (see Compensator Seal Kit also) SEAL (see Compensator Seal Kit also) SEAL (see Compensator Seal Kit also) 1 1 1 1 1 1 1 1 2 1 1 1 Ca Cb Cba Cc Cca Ccb Ccc Ccd ------------558-01778 ------------- D ---- KIT, spring 1 E ---- PORT RELIEF (see Port Relief Seal Kit) 2 page 165 930 MULCHER (P) 800-00257 L90 STEERING VALVE BANK ITEM NO. PART NO. Fa ---- Fb ---- Fc ---- Fd ---- Fe ---- 552-01448 ---------552-01444 DESCRIPTION O-RING, 7.3 x 2.4 (qty 7 used between sections see Section Seal Kit) O-RING, 26.2 x 3.0 (qty 2 used between sections see Section Seal Kit) O-RING, 25.3 x 2.4 (qty 1 used between sections see Section Seal Kit) O-RING, 15.3 x 2.4 (qty 1 used between sections see Section Seal Kit) O-RING, 10.3 x 2.4 (qty 2 used between sections see Section Seal Kit) SEAL KIT, A-port end cap kit (PC) SEAL KIT, B-port end cap kit (PC/H) SEAL KIT, compensator SEAL KIT, port relief SEAL KIT, section (use one kit between each section. Includes items Fa thru Fe) page 166 930 MULCHER (P) 800-00257 558-01621 SERIAL NO. or DATE OF CHANGE QTY. 7 2 1 1 2 1 1 1 2 2 L90 MULCHER VALVE ASSEMBLY (WITH FITTINGS) L90 MULCHER (with ITEM NO. PART NO. 1 2 3 4 5 6 7 10 12 VALVE ASSEMBLY fittings) DESCRIPTION 601-00930 L90 Section Compensator Gate Aux. Lift Tilt KH N K KX SERIAL NO. or DATE OF CHANGE QTY. 601-00930 Assembly, complete (L90) 1 558-01636 566-01115 568-00893 565-00899 568-00892 565-00886 565-00889 568-00506 565-00883 568-00885 565-00885 568-00887 565-00883 VALVE BANK, L90 (see separate illustration) ADAPTOR, 12MB-12MJ ELBOW, 20FJX-20MJ-90 ADAPTOR, 12MB-16MJ ELBOW, 16FJX-16MJ-90 ADAPTOR, 08MB-06MJ ADAPTOR, 10MB-08MJ PLUG, hex 10MB ADAPTOR, 06MB-04MJ ELBOW, 04FJX-04MJ-90 ADAPTOR, 06MB-06MJ ELBOW, 06FJX-06MJ-90 ADAPTOR, 06MB-04MJ 1 1 1 1 1 2 6 2 1 1 1 1 4 page 167 930 MULCHER (P) 800-00257 L90 MULCHER VALVE BANK 2A Outlet Cover 1 2 3 4 A A A A B B B B Lift Tilt Gate Aux. Inlet Cover Port PX adaptor 01 (Inlet Cover) Ac Ab Ad Ab 2A1 Solenoids Only one valve section is shown. There are four sections, plus the manifold section. 02b 1 2 3 4 Ah Af Ae Ag Fb Fd Port B Ca Cb 02d 02a 02fa 02fb 02fc 02gc 02fd 02gd 02fe Cca Ccb Cca Ccc Ccd Cc 02gf 03 03a 03, 03b E Be Bd Bc Bb Ba BA (Item BA used on sections 1 & 2 only) Bq Bo Bp Bs Bg Bf B k B m Bf Bj Bh Bn Bi Br B (Item B used on sections 3 & 4 only) 02ge N/A Fa Port A 04 01d 01e Fc Aa Ai Aj (Outlet Cover) 02 04 01b 01c Fa Fe Ad Ab Cba 02c 02ea 02eb 02ec 02ga 02ed 02gb 558-01636 End View of Valve Section (B-Port end) NOTE: Every valve section has a spool inside it that may be machined slightly different from other valve section spools. This difference in machining changes the size of the spool slightly and affects which component should be ordered for that valve section. To tell which size spool is in the valve section, there is a colored square located on the end of the valve. Each color defines a spool size and dictates which component to order. The compensator is an example - three different ones are listed, each with either a B, G or R size designation. Order the one that matches the color shown on the valve section. This also applies to the Outlet Cover. page 168 930 MULCHER (P) 800-00257 L90 MULCHER VALVE BANK ITEM NO. PART NO. DESCRIPTION 558-01636 SERIAL NO. or DATE OF CHANGE QTY. 558-01636 Assembly, complete NOTE: only 1section is shown, there are 4. 1 01 01a 01b 01c 01d 01e 558-01675 not applicable ------------- INLET COVER 1 SCREW SEALING RING PLUG SEALING RING 1 1 2 1 02 02a 02b 02c 02d 558-01596 ------------- OUTLET COVER PLUG PLUG O-RING O-RING 1 1 1 1 1 PILOT RELIEF (press. reducing valve), size G (see note on illustration) PILOT RELIEF (press. reducing valve), size R (see note on illustration) (order internal items, 02ea thru 02ed, separately) STEEL BALL SPRING SEALING RING PLUG 1 02e ------- 02ea 02eb 02ec 02ed 02f 02fa 02fb 02fc 02fd 02fe 02g 02ga 02gb 02gc 02gd 02ge 02gf 03 03a 03b ---------------558-01584 ---------------- PILOT SUPPLY PORT ASSEMBLY (order internal items, 02fa thru 02fe, separately) PILOT FILTER SPACER SPRING SEALING RING PLUG 1 1 1 1 1 1 1 1 1 1 1 ------------------- PILOT PRESSURE VALVE (order internal parts, items 02ga thru 02gf, separately) SPOOL POPPET SLEEVE SPRING O-RING PLUG 1 1 1 1 1 1 ---------- STUD KIT, 7-section valve (incl. items 03a & 03b) STUD NUT 1 3 6 page 169 930 MULCHER (P) 800-00257 1 L90 MULCHER VALVE BANK ITEM NO. PART NO. DESCRIPTION 558-01636 SERIAL NO. or DATE OF CHANGE QTY. 04 558-01605 MOUNTING BRACKET KIT (incl. mtg. studs/nuts) 2 1 2 2A 2A1 3 4 558-01674 558-01673 558-01670 558-01696 558-01672 558-01649 VALVE SECTION, gate VALVE SECTION, auxiliary MANIFOLD SECTION (float) CARTRIDGE, pressure reducing (manifold sect) VALVE SECTION, lift VALVE SECTION, tilt 1 1 1 1 1 1 A Aa Ab Ac Ad Ae 558-01600 ---------------- CAP KIT, A-port end (see A-Port End Cap Kit Seal Kit) COVER WASHER SCREW SCREW PLUG 4 1 3 1 2 1 NUT, seal lock SEALING RING THREADED ROD O-RING O-RING 1 1 1 1 1 2 2 1 1 1 1 Af Ag Ah Ai Aj B ---------------558-01601 Ba Bb Bc Bd Be ---------------- CAP KIT, B-port end (for sections with solenoids) (see B-Port End Cap Kit Seal Kit) O-RING O-RING O-RING SPRING KIT SCREW Bf Bg Bh Bi Bj ---------------- WASHER SCREW SCREW SCREW PLUG 4 2 1 1 1 Bk Bm Bn Bo Bp ---------548-02320 ---- RING PLUG O-RING SOLENOID VALVE (see Solenoid Valve Seal Kit) SCREW 1 1 1 2 4 Bq Br Bs ------548-02275 PILOT RESTRICTOR SPRING HOUSING CONNECTOR KIT, solenoid 2 1 2 BA 558-01641 CAP KIT, B-port end (for sections w/o solenoids) (also see B-Port End Cap Kit Seal Kit) 2 page 170 930 MULCHER (P) 800-00257 L90 MULCHER VALVE BANK ITEM NO. PART NO. C 558-01731 558-01732 C1 C2 C3 DESCRIPTION 558-01636 SERIAL NO. or DATE OF CHANGE QTY. 558-01841 558-01842 558-01843 COMPENSATOR KIT KX, size B (see note on illus.) HI-FLOW COMPENSATOR KIT KX, size G (see note on illus.) (includes items C1-C3) SPRING #1 SPRING #2 SPOOL 1 1 1 1 1 558-01723 558-01722 558-01730 COMPENSATOR KIT K, size G (see note on illus.) COMPENSATOR KIT K, size R (see note on illus.) COMPENSATOR KIT K, size B (see note on illus.) 1 1 1 558-01733 558-01734 COMPENSATOR KIT KH, size B (see note on illus.) COMPENSATOR KIT KH, size G (see note on illus.) 1 1 558-01736 558-01737 1 1 1 1 1 Ca Cb Cba ---------- SUPPLY CHECK VALVE KIT N, size B (see note) SUPPLY CHECK VALVE KIT N, size G (see note) (see Compensator Seal Kit also) SPRING SPOOL RESTRICTOR Cc Cca Ccb Ccc Ccd ---------------- PLUG KIT, complete (incl. items Cca thru Ccd) SEAL (see Compensator Seal Kit also) SEAL (see Compensator Seal Kit also) SEAL (see Compensator Seal Kit also) SEAL (see Compensator Seal Kit also) 1 2 1 1 1 Y PLUG - one at each end of section (see Y Plug Seal Kit) 8 O-RING, 7.3 x 2.4 (qty 7 used between sections see Section Seal Kit) O-RING, 26.2 x 3.0 (qty 2 used between sections see Section Seal Kit) O-RING, 25.3 x 2.4 (qty 1 used between sections see Section Seal Kit) O-RING, 15.3 x 2.4 (qty 1 used between sections see Section Seal Kit) O-RING, 10.3 x 2.4 (qty 2 used between sections see Section Seal Kit) 7 E 558-01602 Fa ---- Fb ---- Fc ---- Fd ---- Fe ---- 552-01448 552-01454 ---552-01449 ------552-01444 SEAL KIT, A-port end cap kit (PC) SEAL KIT, B-port end cap kit (EC) with solenoids SEAL KIT, B- port end cap kit (PC/H) no solenoids SEAL KIT, solenoid valve SEAL KIT, compensator SEAL KIT, Y plug SEAL KIT, section (use one kit between each section. Includes items Fa thru Fe) page 171 930 MULCHER (P) 800-00257 2 1 1 2 4 2 2 8 4 8 6 RELIEF BLOCK ITEM NO. PART NO. DESCRIPTION 563-00994 SERIAL NO. or DATE OF CHANGE QTY. 563-00994 ASSEMBLY, complete 1 557-01678 RELIEF VALVE 1 page 172 930 MULCHER (P) 800-00257 JOYSTICK ASSEMBLIES page 173 930 MULCHER (P) 800-00257 563-00991 563-00990 R.H. L.H. JOYSTICK ASSEMBLY ITEM NO. PART NO. DESCRIPTION 563-00991 563-00990 SERIAL NO. or DATE OF CHANGE R.H. L.H. QTY. 563-00991 563-00990 ASSEMBLY, complete - right hand ASSEMBLY, complete - left hand 1 1 A 557-01522 HANDLE ASSEMBLY, r.h. (incl. items 1 - 10) 1 B 1 2 3 4 557-01521 ------557-01581 ---- HANDLE ASSEMBLY, l.h. (incl. items 1 - 10) Two Button Insert Four Button Insert HANDLE KIT, 3-button joystick (includes both halves) SCREW 1 1 1 1 3 5 6 7 8 9 10 557-01524 557-01523 557-01642 ------557-01525 PUSH BUTTON CABLE/MICROSWITCH ASSEMBLY SWITCH PIN LEVER POST, Right Hand LEVER POST, Left Hand BOOT 3 or 5 1 1 1 1 1 JAM NUT 1 11 ---- C 12 13 14 15 16 17 18 19 557-01526 ------------------------- MOUNTING PLATE ASSEMBLY JAM NUT PRESSURE DISC SCREW PLATE PLATE SCREW SCREW PLATE 1 1 1 4 1 1 1 2 1 D 20 ---557-01544 VALVE ASSEMBLY ASSEMBLY, type X upper pin (qty 2 on 563-00922) (includes items 29 - 32 & 35 - 39) SPRING, type X 1 4 O-RING SEAL WASHER RETAINER O-RING 4 4 4 4 4 557-01528 20a 20b 20c 20d 20e ---------------- 4 21 557-01541 557-01542 557-01541 SPRING PAK, r.h. joystick (for Ports 1 & 2) SPRING PAK, r.h. joystick (for Ports 3 & 4) SPRING PAK, l.h. joystick (for Port 2 & 4) 2 2 2 ----- ---557-00278 557-00279 557-00280 SHIM - 3 sizes available .1mm shim .2mm shim .3mm shim AR AR AR AR NOTE: The right hand joystick has four spring paks. The left hand joystick has two spring paks since it has only two functions. page 174 930 MULCHER (P) 800-00257 JOYSTICK ASSEMBLY ITEM NO. PART NO. 22 23 24 25 557-01545 ---------552-00428 DESCRIPTION 563-00991 563-00990 SERIAL NO. or DATE OF CHANGE R.H. L.H. QTY. SPRING (qty 2 on 563-00922) 4 VALVE BODY SEAL PLUG 1 1 1 SEAL KIT, complete (incudes all starred (*) items four required, one per spool. 4 page 175 930 MULCHER (P) 800-00257 FOOT PEDAL ASSEMBLY 563-00608 1 2 7 8 9 3 5 6 ITEM NO. PART NO. 1 2 3 4 5 6 7 8 9 DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 563-00608 ASSEMBLY, complete 1 557-00613 557-00616 557-00614 RIGHT PEDAL LEFT PEDAL SUB ASSEMBLY GUIDE & PUSH PIN 1 1 2 557-00619 557-00622 557-00637 515-00406 557-00645 SPRING PACKS RETURN SPRINGS SCREW, set NUT PIN 2 2 2 2 2 page 176 930 MULCHER (P) 800-00257 EMERGENCY BRAKE PEDAL ASSEMBLY 1 2 3 Welded to underside of Cab Floor. 4 Brake Valve 5 ITEM NO. PART NO. 1 2 3 4 5 762-00137 510-00707 513-00429 515-00304 514-00351 DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. ASSEMBLY, complete 1 WELDMENT, pedal BOLT, hex head NUT, nylock BOLT, hex head WASHER, lock 1 1 1 4 4 page 177 930 MULCHER (P) 800-00257 DIFF. LOCK/SERVO VALVE ASSEMBLY 563-00944 2 (set at 625 PSI) 4 3 LO LO W CK 1 2 PS F DIF 2 5 F DIF 1 Pilot Supply Pressure Check Port (PS2) P Front Differential Lock Rear Differential Lock Pressure Supply Line DIFF 2 1 2 3 4 5 PS3 PS1 G1 T Drain Port PS2 DIFF 1 LS Load Sense to Steering Valve ITEM NO. PART NO. Pilot Supply (Servo Shut-off) (pressure check port) Low Lock BOTTOM VIEW OF VALVE BLOCK DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 563-00944 ASSEMBLY, complete 1 ---557-01577 557-01576 557-01551 557-01575 VALVE BLOCK VALVE, solenoid cartridge RELIEF VALVE, 700 PSI non-adjustable PRESSURE REDUCING VALVE SHUTTLE VALVE CARTRIDGE 1 4 1 1 1 page 178 930 MULCHER (P) 800-00257 FILTER ASSEMBLIES RETURN FILTER ASSEMBLY 565-00073 23 14 3 16 15 13 5 16 12 11 6 4 7 8 10 22 5 3 12 2 1 ITEM NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 565-00073 ---------552-00245 552-00246 ---552-00247 ---552-00248 552-00249 552-00250 ---552-00251 ---565-01594 552-00252 17 18 19 20 21 22 23 ------552-00253 ---552-00254 552-00255 ---- 9 21 19 DESCRIPTION ASSEMBLY, complete SCREW, nameplate NAME PLATE SCREW COVER, w/o nameplate O-RING, cover & bowl MAGNETS (optional) ASSEMBLY, diverter/bypass valve ASSEMBLY, poppet valve HANDLE, diverter - with hitch clip pin O-RING, diverter HEAD, machine KIT, flange GROMMET, element end cap BOWL ELEMENT, single large (was 565-00068) GROMMET, double element (was inside item 15, deleted) FASTENER WASHER, lock GASKET, sponge SCREW, socket head INDICATOR, visual (optional) O-RING SEAL ASSEMBLY, check valve (optional) page 179 930 MULCHER (P) 800-00257 17 18 20 SERIAL NO. or DATE OF CHANGE QTY. 1 2 1 12 1 12 AR 1 1 1 1 1 AR 2 1 1 1 2 4 2 4 1 2 1 MULCHER RETURN FILTER ASSEMBLY ITEM NO. PART NO. 1 2 3 4 5 6 7 8 DESCRIPTION 565-01592 SERIAL NO. or DATE OF CHANGE QTY. 565-01592 FILTER HIGH PSI ELEC IND 50P 1 ---------565-01599 ---565-01596 ---565-01072 Head Assembly Bowl Cover O-ring Vent Plug Filter Element Drain Plug FILTER INDICATOR (565-01592) 1 1 1 1 1 1 1 1 page 180 930 MULCHER (P) 800-00257 HAND PUMP FILTER ASSEMBLY 565-00133 1 2 Used on hand pump assembly, PART NO. 560-00971 ITEM NO. PART NO. 1 2 DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 565-00133 ASSEMBLY, complete 1 565-00142 565-00134 FILTER HEAD FILTER ELEMENT 1 1 page 181 930 MULCHER (P) 800-00257 DRAIN FILTER ASSEMBLY 565-01252 3 1 2 ITEM NO. PART NO. 1 2 3 DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 565-01252 ASSEMBLY, complete 1 ---565-01253 548-01424 HEAD ELEMENT PRESSURE SWITCH 1 1 1 page 182 930 MULCHER (P) 800-00257 HYDRAULIC FITTING AND HOSE DESCRIPTION SYSTEM HYDRAULIC FITTING DESCRIPTION SYSTEM The hydraulic fitting description system will consist of two parts separated by a dash. Each part will completely describe one end of the fitting. The description code will be shown in the description column of all drawings and bills of material. Each fitting will also have an eight digit part number which will appear in the part number column of all drawings and bills of material. The description code for each part will contain: 1. 2. 3. Thread size End type (Male or Female) Thread type (Pipe, JIC, etc.) Specialty adaptors, such as tees or elbows, are identified by the addition of a code after the basic catalog number. PART 1 - THREAD SIZE DASH NUMBER 02 03 04 05 06 08 10 12 14 16 20 24 32 NPTF - NPSM ORS JIC 1/-27 -1/4-18 -3/8-18 1/2-14 -3/4-14 -1-11-1/2 1-1/4-11-1/2 1-1/2-11-1/2 2-11-1/2 --9-16-18 -11/16-16 13/16-16 1-14 1-3/16-12 -1-7/16-12 1-11/16-12 2-12 -- -3/8-24 7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1-1/16-12 1-3/16-12 1-5/16-12 1-5/8-12 1-7/8-12 2-1/2-12 O-ring Boss dash numbers are the same as JIC. O-ring Flange dash numbers are determined by nominal flange size. JIC dash numbers indicate tube O.D. PART 2 - END TYPE TYPE OF END CODE MALE FEMALE SWIVEL LONG M F X L page 183 930 MULCHER (P) 800-00257 HYDRAULIC FITTING AND HOSE DESCRIPTION SYSTEM PART 3 - THREAD TYPE TYPE OF THREAD CODE PIPE THREAD (NPTF-NPSM) JIC 37 DEGREE FLARE STR. THRD. O-RING BOSS 4-BOLT O-RING FLANGE SAE 45 DEGREE FLARE O-RING FACE SEAL P J B FL S O EXAMPLES: ADAPTOR 12MP - 08MJ 3/4" MALE PIPE ELBOW 16MB - 12MJ - 45 1/2" MALE JIC 1" MALE O-RING BOSS 3/4" MALE JIC 45 DEGREE ELBOW HYDRAULIC HOSE DESCRIPTION SYSTEM This hydraulic hose description system is designed to be as short and descriptive as possible. The descriptive code will be shown under the description column on all drawings and bills of material. Each hose will also have an eight digit part number which will appear in the part number column of all drawings and bills of material. The descriptive code has six basic parts: 1. 2. 3. Hose Size Hose Type Coupling Thread Size 4. Coupling Type 5. Coupling Thread Type 6. Overall Hose Assembly Length THe six basic parts are combined into a descriptive catalog number which, without additional data, can be decoded. PART 1 - HOSE SIZE The dash number shows hose I.D. in 16th's of an inch DASH NUMBER HOSE I.D. 03 04 05 06 08 10 12 14 16 20 24 32 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1-1/4 1-1/2 2 page 184 930 MULCHER (P) 800-00257 HYDRAULIC FITTING AND HOSE DESCRIPTION SYSTEM PART 2 - HOSE TYPE HOSE TYPE 2WR2 4WR9 6WR11 4WXT3 6WXT5 SAE SPEC WORK PRESSURE 100R2 TYPE A OR AT 100R9 TYPE A OR AT 100R11 NONE NONE 2000 P.S.I. THRU 1" DIA. 2500 P.S.I. THRU 1-1/4" DIA. 5000 P.S.I. THRU 1" DIA. 2500 P.S.I. THRU 2" DIA. 5000 P.S.I. THRU 1-1/2" DIA. HOSE CODE: The first two digits (4WR9) signify the number of layers of steel reinforcing wire. For example: 4W designates 4 WIRE. The remaining portion of the code (4WR9) designates the SAE specification within SAE 100. For example: R9 designates hose conforming to SAE 100R9. If the second portion of the description begins with XT3 or XT5, there is no SAE spec applicable. The hose is Caterpillar XT3 or XT5 only, and has Caterpillar reusable ends. PART 3 - HOSE END THREAD SIZE The thread size dash number is used as the fitting size number. It is assumed that the hose end of the fitting is the same size and dash number as the hose. PART 4 - THREAD SIZE DASH NUMBER 02 03 04 05 06 08 10 12 14 16 20 24 32 NPTF - NPSM ORS JIC 1/-27 -1/4-18 -3/8-18 1/2-14 -3/4-14 -1-11-1/2 1-1/4-11-1/2 1-1/2-11-1/2 2-11-1/2 --9-16-18 -11/16-16 13/16-16 1-14 1-3/16-12 -1-7/16-12 1-11/16-12 2-12 -- -3/8-24 7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1-1/16-12 1-3/16-12 1-5/16-12 1-5/8-12 1-7/8-12 2-1/2-12 O-ring Boss dash numbers are the same as JIC. O-ring Flange dash numbers are determined by nominal flange size. page 185 930 MULCHER (P) 800-00257 HYDRAULIC FITTING AND HOSE DESCRIPTION SYSTEM PART 5 - HOSE END TYPE AND THREAD TYPE The hose end catalog number consists of two parts, the basic end code and the thread code. BASIC END THREAD CODE MALE FEMALE SWIVEL FLARELESS FITTING, NUT AND FERRULE LONG M F X A L CODE PIPE THREAD (NPTF-NPSM) JIC 37 DEGREE FLARE O-RING BOSS O-RING FLANGE FLARELESS FITTING, BODY ONLY O-RING FACE SEAL SAE 45 DEGREE FLARE P J B FL U O S PART 6 - HOSE LENGTH The overall hose assembly length is always stated in inches. The length is the total length over the fittings. Overall Length Overall Length EXAMPLES OF COMPLETE HOSE DESCRIPTIONS: 08 - 2WR2 - 08FJX90 - 08FJX - 92 1/2" 2 WIRE HOSE 1/2" FEMALE JIC 90 DEGREE ELBOW 1/2" FEMALE JIC STRAIGHT 92" LONG 12 - 4WXT3 - 12FL45 - 12FJX - 42 3/4" CATERPILLAR XT3 HOSE 3/4" FLANGE, 45 DEGREE ELBOW 3/4" page 186 930 MULCHER (P) 800-00257 FEMALE JIC STRAIGHT 42" LONG Options & Accessories Marker Marker Marker page 187 930 MULCHER (P) 800-00257 MULCHER SOLENOID VALVES 563-00256 (Solenoid Valve - 3 way, 2 position) Quantity 2 per mulcher machine: one as Mulcher On/Off Valve (located inside shrouding) one as Mulcher Float Valve (located in front frame assembly) ITEM NO. PART NO. 1 2 3 DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 563-00256 ASSEMBLY, complete 1 548-02283 ------- COIL CARTRIDGE BODY 1 1 1 page 188 930 MULCHER (P) 800-00257 FAE HEAD TEETH ITEM NO. PART NO. 20 21 24 25 SERIAL NO. or DATE OF CHANGE QTY. 537-00193 KIT FAE 300/U-225 TEETH 1 537-00160 537-00180 537-00161 537-00162 TOOTH TYPE C/SD 2006 TOOTH TYPE C 2006 WASHER SCHNORR D.20 HEX SOCKET HEAD CAP SCREW 2 46 48 48 ITEM NO. PART NO. 20 21 24 25 DESCRIPTION DESCRIPTION SERIAL NO. or DATE OF CHANGE QTY. 537-00192 KIT FAE 300/U-250 TEETH 1 537-00160 537-00180 537-00161 537-00162 TOOTH TYPE C/SD 2006 TOOTH TYPE C 2006 WASHER SCHNORR D.20 HEX SOCKET HEAD CAP SCREW 2 50 52 52 page 189 930 MULCHER (P) 800-00257 Update Kits Marker Marker Marker page 190 930 MULCHER (P) 800-00257 REMEMBER! THE SALES DEPARTMENT CAN SELL THE FIRST BARKO, BUT THE PARTS & SERVICE DEPARTMENT WILL SELL THE SECOND AND THIRD. USE ONLY GENUINE BARKO PARTS page 191 930 MULCHER (P) 800-00257 STEERING STOP KITS These are optional kits used only when certain sizes of tires are used on a machine. See also: Frame Assembly and Tire Assemblies. Use the drawing below as a general guide for installation. Top View of Rear Frame Assembly Item 2, Gussets, are shown here but are only used on Kit 762-20104. Front View of Rear Frame Assembly Item 2, Gussets, are shown here but are only used on Kit 762-20104. ITEM NO. PART NO. 762-00128 DESCRIPTION STEERING STOP 30 DEG SERIAL NO. or DATE OF CHANGE QTY. 2 page 192 930 MULCHER (P) 800-00257 NOTE This section of the manual is used for the decal kits appropriate for the 930 Mulcher. Those kits are: 930 Base Kit (539-01064) 930 Cab Kit (539-01051) 930 Laminated Cab Kit (539-01062) Mulcher Kit (539-01004) If the decal kit information is missing from this section of your hard copy of this manual, contact your Barko dealer to obtain copies of the kits and insert them here. If you are accessing this manual via Barko's Compact Disc (CD), the appropriate decal kits can be viewed under Decals on the Barko CD. They are listed by kit name. Part No. Serial Number or Qty. Date of Change. Description/Location 539-01049 DECAL, "Barko" (on each side of shrouding) orange w/ brown shadow 2 539-01048 DECAL, "930" (on each side of shrouding) orange w/ brown border 2 539-00972 Striping, 6" orange/brown (on sides/rear of machine) 300" 283-00020 DECAL, Barko Strong Arm (on both tanks) 2 ---- PLATE, serial number (on back side of front frame) WARNING Replace any safety decals that are faded, torn,missing, illegible, or otherwise damaged. WARNING Do not reproduce any decals listed or shown here for application on any Barko machine. The decals used on Barko equipment are designed to meet strict specifications for adhesion, temperature, color, layout and durability. Any unauthorized reproduction of these decals will void the machine warranty. Contact your Barko dealer to order any kits you may need. page 193 930 MULCHER (P) 800-00257 1 Decals Decals to be ordered separately (not included in any kit): Fair Phone Street Address (Number & Street, City, State and Zip Code) Name Please Give Any Additional Comments or Report Any Errors What Parts of This Publication Do You Use Most Frequently? Please Rate This Publication Satisfactory Excellent Description of Manual (Parts, Service, or Operator's) Technical Manual Report Company Poor Suggestion Machine Serial Number Report of Error Page To Our Barko Dealer: This comment sheet is provided for you to use to tell us how effective this manual is and/or to report any errors that occur in this publication. Your information will be used when revising this manual. Fax or mail this sheet back to us - Fax Number: 715-392-3931, ATTN: PUBLICATIONS. Mailing Address: Barko Hydraulics, 1 Banks Ave., Superior, WI 54880, Attn: Publications.