Download Load Chart - Bigge Crane and Rigging
Transcript
TEREX RT 555 rough terrain crane 55 ton capacity range diagram & lifting capacities DIMENSIONS ARE FOR LARGEST FACTORY FURNISHED HOOK BLOCK AND HOOK & BALL, WITH ANTI-TWO BLOCK ACTIVATED Range Diagram (33’ - 110’ boom) CRANE WORKING CONDITIONS REDUCTION IN MAIN BOOM CAPACITY All Jibs in Stowed Position_________________0 Lbs. Aux. Boom in Head Sheave ______________100 Lbs. HOOK BLOCK WEIGHTS Hook & Ball ________________239 Lbs. Hook Block (4 Sheave) _______690 Lbs. Hook Block (5 Sheave) _______888 Lbs. Hook Block (6 Sheave) _______913 Lbs. MODEL RT 555 Lifting Capacities – Pounds (33’ – 110’ boom) CAUTION: Do not use this specification sheet as a load rating chart. The format COUNTERWEIGHT: W/AUX. WINCH 13,100 LBS. W/O AUX. WINCH 14,200 LBS. BOOM LENGTH 33-110 FT. OUTRIGGER SPREAD 22 FT. STABILITY PCT. ON OUTRIGGERS 85% ON TIRES 75% PCSA CLASS 10-210 of data is not consistent with the machine chart and may be subject to change. ON OUTRIGGERS - FULLY EXTENDED BOOM LENGTH 35 FT BOOM LENGTH 50 FT LOADED OVER FRONT (LB) LOADED OVER FRONT (LB) BOOM ANGLE (DEG) BOOM LENGTH 65 FT BOOM ANGLE (DEG) 10 66.7 110,000* 110,000* 73.9 60,100* 60,100* 12 63.1 96,700* 93,700* 71.5 60,100* 60,100* 15 57.5 75,200* 73,100* 67.9 60,100* 60,100* 73.2 58,800* 58,800* 15 20 47.1 53,600* 52,300* 61.5 54,900* 53,600* 68.5 52,200* 52,200* 20 25 34.5 40,700* 39,700* 54.8 42,000* 41,100* 63.7 42,700* 41,700* 25 30 14.8 31,900* 31,200* 47.4 33,400* 32,700* 58.6 34,100* 33,400* 30 35 ** 39.0 27,300* 26,700* 53.3 28,000* 27,400* 35 40 28.8 22,000 21,000 47.6 22,700 21,700 40 45 12.4 17,400 16,500 41.3 18,300 17,400 45 50 ** 34.1 14,900 14,200 50 55 25.2 12,300 11,700 55 60 10.9 10,100 9,600 60 65 ** 360° (LB) 360° (LB) BOOM ANGLE (DEG) LOADED OVER FRONT (LB) LOAD RADIUS (FT) 360° (LB) LOAD RADIUS (FT) 10 12 USE THESE CHARTS ONLY WHEN ALL OUTRIGGERS ARE FULLY EXTENDED 65 70 70 75 75 80 80 85 85 90 90 95 95 100 100 105 105 110 110 ON OUTRIGGERS - FULLY EXTENDED BOOM LENGTH 80 FT LOADED LOAD BOOM RADIUS ANGLE (FT) (DEG) OVER REAR (LB) BOOM LENGTH 95 FT LOADED BOOM ANGLE (DEG) 360° (LB) OVER REAR (LB) BOOM LENGTH 110 FT 360° (LB) LOADED BOOM ANGLE (DEG) OVER REAR (LB) 360° (LB) LOAD RADIUS (FT) 10 10 12 12 15 15 20 72.7 38,700* 38,700* 25 68.9 33,600* 33,600* 72.3 29,300* 29,300* 30 65.0 29,600* 29,600* 69.1 25,900* 25,900* 72.1 22,900* 22,900* 30 35 61.0 26,500* 26,500* 65.9 23,000* 23,000* 69.3 20,500* 20,500* 35 40 56.8 23,000 22,000 62.5 20,800* 20,800* 66.5 18,400* 18,400* 40 45 52.4 18,600 17,700 59.1 18,800 17,900 63.6 16,500* 16,500* 45 50 47.7 15,300 14,600 55.5 15,500 14,800 60.7 14,900* 14,900 50 55 42.7 12,700 12,100 51.7 12,900 12,300 57.7 13,000 12,400 55 60 37.1 10,700 10,100 47.8 10,900 10,400 54.5 11,000 10,500 60 65 30.6 9,000 8,500 43.6 9,200 8,800 51.3 9,400 8,900 65 70 22 6 7,500 7,100 39.0 7,900 7,400 47.8 8,000 7,600 70 75 9.8 6,300 5,900 33.9 6,700 6,300 44.2 6,800 6,500 75 80 ** 28.1 5,700 5,300 40.4 5,900 5,500 80 85 20.8 4,800 4,400 36.1 5,000 4,700 85 90 9.0 3,900 3,600 31.5 4,200 3,900 90 95 ** 26.5 3,500 3,200 95 19.3 2,900 2,400 100 105 8.4 2,300 2,100 105 110 ** 20 100 25 110 ** MAXIMUM CAPACITY AT 0 DEGREE BOOM ANGLE BOOM LENGTH 35 FT LOAD RADIUS (FT) 31.2 OVER FRONT (LB) 360° (LB) 20,900* 20,800* BOOM LENGTH 50 FT LOAD RADIUS (FT) 46.2 OVER FRONT (LB) 360° (LB) 12,600* 12,700* BOOM LENGTH 65 FT LOAD RADIUS (FT) OVER FRONT (LB) 61.2 8,200* BOOM LENGTH 80 FT 360° (LB) LOAD RADIUS (FT) OVER FRONT (LB) 8,200* 76.2 5,400* 2 BOOM LENGTH 95 FT 360° (LB) LOAD RADIUS (FT) OVER FRONT (LB) 5,400* 91.2 3,500* BOOM LENGTH 110 FT 360° (LB) LOAD RADIUS (FT) OVER FRONT (LB) 360° (LB) 3,300 106.17 2,100 1,800 MODEL RT 555 Lifting Capacities – Pounds (33’ – 110’ boom) COUNTERWEIGHT: W/AUX. WINCH 13,100 LBS. W/O AUX. WINCH 14,200 LBS. BOOM LENGTH 33-110 FT. OUTRIGGER SPREAD 22 FT. CAUTION: Do not use this specification sheet as a load rating chart. The format STABILITY PCT. ON OUTRIGGERS 85% ON TIRES 75% PCSA CLASS 10-210 of data is not consistent with the machine chart and may be subject to change. ON OUTRIGGERS - MID POSITION BOOM LENGTH 35 FT LOADED BOOM LOAD RADIUS ANGLE (DEG) (FT) BOOM LENGTH 50 FT 360° (LB) LOADED BOOM ANGLE (DEG) 360° (LB) BOOM LENGTH 65 FT LOADED BOOM ANGLE (DEG) BOOM LENGTH 80 FT LOADED BOOM ANGLE (DEG) 360° (LB) 360° (LB) BOOM LENGTH 95 FT LOADED BOOM ANGLE (DEG) 360° (LB) BOOM LENGTH 110 FT LOADED BOOM ANGLE (DEG) 360° (LB) LOAD RADIUS (FT) 10 66.7 87,600* 73.9 60,100* 12 63.1 71,400* 71.5 60,100* 15 57.5 55,200* 67.9 56,500* 73.2 57,200* 20 47.1 38,900* 61.5 40,200* 68.5 40,800* 72.7 38,700* 25 34.5 25,800 54.8 27,300 63.7 27,900 68.9 28,200 72.3 28,400 30 14.8 17,700 47.4 19,400 58.6 19,900 65.0 20,200 69.1 20,400 72.1 20,600 30 35 ** 39.0 14,200 53.3 14,900 61.0 15,200 65.9 15,400 69.3 15,500 35 40 28.8 10,700 47.6 11,400 56.8 11,800 62.5 11,900 66.5 12,100 40 45 12.4 8,000 41.3 8,800 52.4 9,200 59.1 9,400 63.6 9,500 45 50 ** 34.1 6,800 47.7 7,200 55.5 7,500 60.7 7,600 50 55 25.2 5,200 42.7 5,700 51.7 5,900 57.7 6,000 55 60 10.9 3,800 37.1 4,400 47.8 4,700 54.5 4,800 60 65 ** 30.6 3,300 43.6 3,600 51.3 3,800 65 70 22.6 2,400 39.0 2,700 47.8 2,900 70 75 9.8 1,600 33.9 1,900 44.2 2,100 75 80 ** 28.1 1,300 40.4 1,500 80 10 12 15 20 25 ** MAXIMUM CAPACITY AT 0 DEGREE BOOM ANGLE BOOM LENGTH 35 FT BOOM LENGTH 50 FT BOOM LENGTH 65 FT BOOM LENGTH 80 FT LOAD RADIUS (FT) 360° (LB) LOAD RADIUS (FT) 360° (LB) LOAD RADIUS (FT) 360° (LB) LOAD RADIUS (FT) 360° (LB) 31.2 16,100* 46.2 7,300 61.2 3,500 76.2 1,400 BOOM LENGTH 95 FT LOAD RADIUS (FT) 360° (LB) BOOM LENGTH 110 FT LOAD RADIUS (FT) 360° (LB) USE THESE CHARTS ONLY WHEN ALL OUTRIGGERS ARE PINNED IN MID POSITION 3 MODEL RT 555 Lifting Capacities – Pounds (33’ – 110’ boom) COUNTERWEIGHT: W/AUX. WINCH 13,100 LBS. W/O AUX. WINCH 14,200 LBS. BOOM LENGTH 33-110 FT. OUTRIGGER SPREAD 22 FT. CAUTION: Do not use this specification sheet as a load rating chart. The format STABILITY PCT. ON OUTRIGGERS 85% ON TIRES 75% PCSA CLASS 10-210 of data is not consistent with the machine chart and may be subject to change. ON OUTRIGGERS - RETRACTED BOOM LENGTH 35 FT LOADED BOOM LOAD RADIUS ANGLE (DEG) (FT) BOOM LENGTH 50 FT 360° (LB) LOADED BOOM ANGLE (DEG) 360° (LB) BOOM LENGTH 65 FT LOADED BOOM ANGLE (DEG) BOOM LENGTH 80 FT LOADED BOOM ANGLE (DEG) 360° (LB) 360° (LB) BOOM LENGTH 95 FT LOADED BOOM ANGLE (DEG) 360° (LB) BOOM LENGTH 100 FT LOADED BOOM ANGLE (DEG) 360° (LB) LOAD RADIUS (FT) 10 66.7 67,000 73.9 60,100* 12 63.1 46,800 71.5 48,000 15 57.5 30,900 67.9 32,100 73.2 32,600 20 47.1 17,900 61.5 19,300 68.5 19,700 72.7 20,000 25 34.5 11,200 54.8 12,600 63.7 13,200 68.9 13,400 72.3 13,600 30 14.8 7,000 47.4 8,500 58.6 9,200 65.0 9,500 69.1 9,600 72.1 9,700 30 35 ** 39.0 5,700 53.3 6,400 61.0 6,800 65.9 6,900 69.3 7,100 35 40 28.8 3,700 47.6 4,400 56.8 4,800 62.5 5,000 66.5 5,100 40 45 12.4 2,100 41.3 2,900 52.4 3,300 59.1 3,500 63.6 3,700 45 50 ** 34.1 1,700 47.7 2,100 55.5 2,400 60.7 2,500 50 51.7 1,400 57.7 1,600 55 10 12 15 55 20 25 ** MAXIMUM CAPACITY AT 0 DEGREE BOOM ANGLE BOOM LENGTH 35 FT BOOM LENGTH 50 FT LOAD RADIUS (FT) 360° (LB) LOAD RADIUS (FT) 360° (LB) 31.2 6,000 46.2 1,700 BOOM LENGTH 65 FT LOAD RADIUS (FT) 360° (LB) BOOM LENGTH 80 FT LOAD RADIUS (FT) 360° (LB) BOOM LENGTH 95 FT LOAD RADIUS (FT) 360° (LB) BOOM LENGTH 100 FT LOAD RADIUS (FT) 360° (LB) USE THESE CHARTS WHEN ALL OUTRIGGER BEAMS ARE NOT IN EITHER THE MID OR FULLY EXTENDED POSITION 4 MODEL RT 555 Lifting Capacities – Pounds (33’ – 110’ boom) COUNTERWEIGHT: W/AUX. WINCH 13,100 LBS. W/O AUX. WINCH 14,200 LBS. BOOM LENGTH 33-110 FT. OUTRIGGER SPREAD 22 FT. CAUTION: Do not use this specification sheet as a load rating chart. The format STABILITY PCT. ON OUTRIGGERS 85% ON TIRES 75% PCSA CLASS 10-210 of data is not consistent with the machine chart and may be subject to change. SIDE STOW JIB ON FULLY EXTENDED OUTRIGGERS 32 FT OFFSETABLE JIB/NO PULL OUT INSTALLED 0° OFFSET LOADED LOAD BOOM RADIUS ANGLE (REF) (DEG) (FT) 15° OFFSET 360° (LB) LOAD RADIUS (REF) (FT) 33 FT OFFSETABLE JIB/PULL OUT RETRACTED 30° OFFSET 360° (LB) LOAD RADIUS (REF) (FT) 0° OFFSET 360° (LB) LOAD RADIUS (REF) (FT) 15° OFFSET 360° (LB) LOAD RADIUS (REF) (FT) 57 FT OFFSETABLE JIB 30° OFFSET 360° (LB) LOAD RADIUS (REF) (FT) 0° OFFSET 360° (LB) LOAD RADIUS (REF) (FT) 15° OFFSET 360° (LB) LOAD RADIUS (REF) (FT) 30° OFFSET 360° (LB) LOAD RADIUS (REF) (FT) 360° (LB) LOADED BOOM ANGLE (DEG) 75 38 12,100* 45 8,500* 52 6,600* 38 12,100* 46 8,500* 53 6,600* 46 6,100* 61 4,600* 71 3,400* 75 73 43 11,600* 50 8,200* 57 6,400* 44 11,600* 51 8,200* 58 6,400* 53 6,100* 66 4,400* 77 3,300* 73 71 49 11,100* 56 7,800* 62 6,300* 50 11,100* 57 7,800* 63 6,300* 59 5,900* 73 4,200* 83 3,200* 71 68 56 10,400* 63 7,400* 69 6,000* 57 10,400* 64 7,400* 70 6,000* 67 5,600* 80 3,900* 90 3,100* 68 65 63 9,600* 69 7,100* 75 5,900* 64 8,700 70 7,100* 76 5,900* 75 5,200* 88 3,700* 96 3,000* 65 62 70 8,500 75 6,800* 80 5,700* 71 7,100 76 6,500 81 5,700* 84 4,800* 95 3,500* 102 2,900* 62 59 76 7,100 81 6,500 86 5,500* 78 6,100 83 5,600 87 5,200 93 4,500* 103 3,400* 108 2,800* 59 55 83 5,800 89 5,300 92 5,100 85 4,900 90 4,400 93 4,000 103 3,700 111 3,200* 114 2,700* 55 51 90 4,600 95 4,300 99 4,100 91 3,900 97 3,400 101 3,200 112 2,800 118 2,600 121 2,500 51 47 97 3,800 102 3,600 105 3,400 98 3,000 103 2,700 107 2,600 120 2,200 125 2,100 128 2,000 47 43 103 3,100 108 3,000 111 2,900 104 2,100 110 2,100 112 2,100 128 1,700 132 1,600 135 1,500 43 38 111 2,400 115 2,300 117 2,200 112 1,500 117 1,600 118 1,500 135 1,200 139 1,100 142 1,100 38 32 119 1,700 122 1,800 124 1,700 120 1,000 123 1,000 125 1,000 143 700 25 126 1,200 129 1,200 17 133 800 25 17 NOTES FOR JIB CAPACITIES A. For all boom lengths less than the maximum with a jib erected, the rated loads are determined by boom angle only in the appropriate column. B. For boom angle not shown, use the capacity of the next lower boom angle. C. Listed radii are for extended main boom only. ON TIRES 21:00 X 25 28PR MAX 26:5 x 25-26PR PICK & CARRY BOOM RADIUS LENGTH STATIONARY 360° PICK & CARRY CREEP 2.5 MPH STATIONARY STRAIGHT OVER FRONT 360° CREEP 2.5 MPH RADIUS STRAIGHT OVER FRONT (FT) (FT) 10 35 46,600* 74,000* 56,300* 47,600* 41,200* 65,100* 49,300* 41,200* 10 12 35 31,200 64,400* 48,800* 41,100* 34,600* 56,600* 42,500* 35,400* 12 15 35 19,800 53,600* 40,200* 33,600* 22,900* 46,900* 34,900* 28,800* 15 20 35 12,800 33,000 30,300* 25,000* 14,800 31,600 26,000* 21,100* 20 25 50 8,900 20,800 20,800 19,200* 9,600 20,800 20,000* 15,900* 25 30 50 5,200 13,300 13,300 13,300 6,200 14,300 14,300 12,100* 30 35 50 3,300 10,300 10,300 10,300 4,000 10,600 10,600 9,500* 35 40 50 2,200 8,000 8,000 8,000 2,700 8,000 8,000 7,700* 40 45 65 1,300 6,400 6,400 6,400 1,800 6,400 6,400 6,300* 45 50 65 5,200 5,200 5,200 5,200 5,200 5,100* 50 55 65 4,200 4,200 4,200 4,200 4,200 4,100* 55 60 80 3,200 3,200 3,200 3,200 3,200 3,200 60 65 80 2,400 2,400 2,400 2,400 2,400 2,400 65 (FT) NOTES FOR ON TIRE CAPACITIES A. For Pick and Carry operations, boom must be centered over the front of the crane with swing brake and lock engaged. Use minimum boom point height and keep load close to ground surface. B. The load should be restrained from swinging. NO ON TIRE OPERATION WITH JIB ERECTED. C. Without outriggers, never maneuver the boom beyond listed load radii for applicable tires to ensure stability. D. Creep speed is crane movement of less than 200 Ft. (61m) in a 30 minute period and not exceeding 1.0 mph(1.6 km/h). E. Refer to General Notes for additional information. MAXIMUM PERMISSIBLE HOIST LINE LOAD LINE PARTS MIN & AUX. HOIST 1 2 3 4 5 6 7 8 9 10 11,250 22,500 33,750 45,000 56,250 67,500 78,750 90,000 101,250 112,500 WIRE ROPE: 5/8" ROTATION RESISTANT 34 x 7 COMPACTED STRAND, GRADE 2160, MINIMUM BREAKING STRENGTH - 28.21 TONS 5/8" 6X19 OR 6X37, XIPS, IWRC, PREFORMED RIGHT REGULAR LAY MINIMUM BREAKING STRENGTH - 20.6 TONS RECOMMENDED TIRE PRESSURE STATIONARY CREEP 2 1/2 MPH TRAVEL 21:00 X 25-28 PR 85 PSI 85 PSI 85 PSI 65 PSI 26:50 X 25-26 PR 65 PSI 65 PSI 65 PSI 50 PSI TIRE SIZE 32 5 GENERAL NOTES GENERAL 1. Rated loads as shown on Lift Charts pertain to this machine as originally manufactured and equipped. Modifications to the machine or use of optional equipment other than that specified can result in a reduction of capacity. 2. Construction equipment can be hazardous if improperly operated or maintained. Operation and maintenance of this machine shall be in compliance with the information in the Operator's, Parts and Safety Manuals supplied with this machine. If these manuals are missing, order replacements from the manufacturer through your distributor. 3. These warnings do not constitute all of the operating conditions for the crane. The operator and job site supervision must read the OPERATORS MANUAL, CIMA SAFETY MANUAL, APPLICABLE OSHA REGULATIONS, AND SOCIETY OF MECHANICAL ENGINEERS (ASME) SAFETY STANDARDS FOR CRANES. 4. This crane and its load ratings are in accordance with POWER CRANE & SHOVEL ASSOCIATION, STANDARD NO. 4, SAE CRANE LOAD STABILITY TEST CODE J765A, SAE METHOD OF TEST FOR CRANE STRUCTURE J1063 AND APPLICABLE SAFETY CODE FOR CRANES, DERRICKS AND HOISTS, ASME/ANSI B30.5. DEFINITIONS 1. LOAD RADIUS – The horizontal distance from the axis of rotation before loading to the center of the vertical hoist line or tackle with a load applied. 2. LOADED BOOM ANGLE – It is the angle between the boom base section and the horizontal, after lifting the rated load at the rated radius. The boom angle before loading should be greater to account for deflections. The loaded boom angle combined with boom length give only an approximation of the operating radius. 3. WORKING AREA – Areas measured in a circular arc about the centerline of rotation as shown in the diagram. 4. FREELY SUSPENDED LOAD – Load hanging free with no direct external force applied except by the hoist rope. 5. SIDE LOAD – Horizontal force applied to the lifted load either on the ground or in the air. 6. NO LOAD STABILITY LIMIT – The stability limit radius shown on the range diagrams is the radius beyond which it is not permitted to position the boom, when the boom angle is less than the minimum shown on the applicable load chart, because the machine can overturn without any load. 7. BOOM SIDE OF CRANE – The side of the crane over which the boom is positioned when in an OVER SIDE working position. SET–UP 1. Crane load ratings are based on the crane being leveled and standing on a firm, uniform supporting surface. 2. Crane load ratings on outriggers are based on all outrigger beams being fully extended or in the case of partial extension ratings mechanically pinned in the appropriate position, and the tires free of the supporting surface. 3. Crane load ratings on tires depend on appropriate inflation pressure and the tire conditions. Caution must be exercised when increasing air pressures in tires. Consult Operator's Manual for precautions. 4. Use of jibs, lattice–type boom extensions, or fourth section pullouts extended is not permitted for pick and carry operations. 5. Consult appropriate section of the Operator's and Service Manual for more exact description of hoist line reeving. 6. The use of more parts of line than required by the load may result in having insufficient rope to allow the hook block to reach the ground. 7. Properly maintained wire rope is essential for safe crane operation. Consult Operator's Manual for proper maintenance and inspection requirements. 8. When spin-resistant wire rope is used, the allowable rope loading shall be the breaking strength divided by five (5), unless otherwise specified by the wire rope manufacturer. 9. Do not elevate the boom above 60° unless the boom is positioned in-line with the crane’s chassis or the outriggers are extended. Failure to observe this warning may result in loss of stability. OPERATION 1. CRANE LOAD RATINGS MUST NOT BE EXCEEDED. DO NOT ATTEMPT TO TIP THE CRANE TO DETERMINE ALLOWABLE LOADS. 2. When either radius or boom length, or both, are between listed values, the smaller of the two listed load ratings shall be used. 3. Do not operate at longer radii than those listed on the applicable load rating chart (cross hatched areas shown on range diagrams). 4. The boom angles shown on the Capacity Chart give an approximation of the operating radius for a specified boom length. The boom angle, before loading, should be greater to account for boom deflection. It may be necessary to retract the boom if maximum boom angle is insufficient to maintain rated radius. 5. Power telescoping boom sections must be extended equally. 6. Rated loads include the weight of hook block, slings, and auxiliary lifting devices. Their weights shall be subtracted from the listed rated load to obtain the net load that can be lifted. When lifting over the jib the weight of any hook block, slings, and auxiliary lifting devices at the boom head must be added to the load. When jibs are erected but unused add two (2) times the weight of any hook block, slings, and auxiliary lifting devices at the jib head to the load. 7. Rated loads do not exceed 85% on outriggers or 75% on tires, of the tipping load as determined by SAE Crane Stability Test Code J765a. Structural strength ratings in chart are indicated with an asterisk (*). 8. Rated loads are based on freely suspended loads. No attempt shall be made to drag a load horizontally on the ground in any direction. 9. The user shall operate at reduced ratings to allow for adverse job conditions, such as: Soft or uneven ground, out of level conditions, high winds, side loads, pendulum action, jerking or sudden stopping of loads, hazardous conditions, experience of personnel, two machine lifts, traveling with loads, electric wires, etc., (side pull on boom or jib is hazardous). Derating of the cranes lifting capacity is required when wind speed exceeds 20 MPH. the center of the lifted load must never be allowed to move more than 3* feet off the center line of the base boom section due to the effects of wind, inertia, or any combination of the two. *"Use 2 feet off the center line of the base boom for a two section boom, 3 feet for a three section boom, or 4 feet for a four section boom." 10. The maximum load which can be telescoped is not definable, because of variations in loadings and crane maintenance, but it is permissible to attempt retraction and extension if load ratings are not exceeded. 11. Load ratings are dependent upon the crane being maintained according to manufacturer's specifications. 12. It is recommended that load handling devices, including hooks, and hook blocks, be kept away from boom head at all times. 13. FOR TRUCK CRANES ONLY: 360° capacities apply only to machines equipped with a front outrigger jack and all five (5) outrigger jacks properly set. If the front (5th) outrigger jack is not properly set, the work area is restricted to the over side and over rear areas as shown on the Crane Working Positions diagram. Use the 360° load ratings in the overside work areas. 14. Do not lift with outrigger beams positioned between the fully extended and intermediate (pinned) positions. 15. Truck Cranes not equipped with equalizing (bogie) beams between the rear axles may not be used for lifting “on tires”. Truck Cranes equipped with equalizing beams and rear air suspension should “dump” the air before lifting “on tires”. CLAMSHELL, MAGNET, AND CONCRETE BUCKET SERVICE 1. Maximum boom length for clamshell and magnet service is 50 feet. 2. Weight of clamshell or magnet, plus contents are not to exceed 6,000 pounds or 90% of rated lifting capacities, whichever is less. For concrete bucket operation, weight of bucket and load must not exceed 90% of rated lifting capacity. WE RESERVE THE RIGHT TO AMEND THESE SPECIFICATIONS AT ANY TIME WITHOUT NOTICE. THE ONLY WARRANTY APPLICABLE IS OUR STANDARD WRITTEN WARRANTY APPLICABLE TO THE PARTICULAR PRODUCT AND SALE. WE MAKE NO OTHER WARRANTY, EXPRESSED OR IMPLIED. 106 12th Street S.E. Waverly, IA 50677-9466 USA (319) 352-3920 • FAX: (319) 352-5727 E-mail: [email protected] TC-512-1 © Terex Cranes, Inc 2002 Litho in U.S.A. www.terexlift.com IR502K90 TEREX RT 500 SERIES rough terrain crane specifications STANDARD BOOM EQUIPMENT BOOM 35-110 ft. (10.67-33.53 m), four section full power boom. Telescoping is mechanically synchronized with single lever control. The synchronization system consists of a single telescope cylinder and high strength leaf chains to extend and retract the third section and the tip section. The boom is a high-strength four plate design, welded inside and out with anti-friction slide pads. Boom side plates are made with stamped impressions to reduce weight and increase strength. A single boom hoist cylinder provides for boom elevation of -4 to 76 degrees. Maximum tip height 115 ft. (35.05 m). BOOM HEAD Welded to fourth section of boom. Five or six metallic load sheaves and two idler sheaves mounted on heavy duty, anti-friction bearings. Quick reeving boom head. Provision made for side-stow jib mounting. OPTIONAL BOOM EQUIPMENT JIBS AUXILIARY BOOM HEAD 32 ft. (9.68 m) side stow swing-on one-piece lattice type jib. Single metallic sheave mounted on anti-friction bearing. Jib is offsettable at 0°, 15°, or 30°. Maximum tip height is 146 ft. (44.50 m). Removable auxiliary boom head has single metallic sheave mounted on anti-friction bearing. Removable pintype rope guard for quick reeving. Installs on main boom peak only. Removal is not required for job use. 33-57 ft. (10.15-17.30 m) side stow swing-on lattice type jib. Single sheave mounted on anti-friction bearing. Jib is extendible to 57 ft. (17.30 m) by means of a 25 ft. (7.62 m) manual pull-out tip section, roller supported for ease of extension. Jib is offsettable at 0°, 15°, or 30°. Maximum tip height is 170 ft. (51.82 m). HOOK BLOCK Five or six metallic sheaves on anti-friction bearings with hook and hook latch. Quick reeving design does not require removal of wedge and socket from rope. HOOK & BALL 7 ton (6.3 mt) top swivel ball with hook and hook latch. STANDARD UPPERSTRUCTURE EQUIPMENT UPPERSTRUCTURE FRAME All welded one-piece structure fabricated with high tensile strength alloy steel. Counterweight is bolted to frame. TURNTABLE CONNECTION Swing bearing is a single row, ball-type, with internal teeth. The swing bearing is bolted to revolving upperstructure and to the carrier frame. SWING A hydraulic motor drives a double planetary reduction gear for precise and smooth swing function. Swing speed (no load) is 2.8 rpm. SWING BRAKE Heavy duty multiple disc swing brake is mechanically actuated from operator's cab by foot pedal. Brake may be locked on or used as a momentary brake. A 360° mechanical house lock is standard. RATED CAPACITY INDICATOR Rated Capacity Indicator with visual and audible warning system and automatic function disconnects. Second generation pictographic display includes: boom radius, boom angle, boom length, allowable load, actual load, and percentage of allowable load registered by bar graph. Operator settable alarms provided for swing angle, boom length, boom angle, tip height, and work area exclusion zone. Anti-two block system includes audio/visual warning and automatic function disconnects. OPERATOR’S CAB Environmental cab with all steel construction, optimum visibility, tinted safety glass throughout, and rubber floor matting is mounted on vibration absorbing pads. The cab has a sliding door on the left side, framed sliding window on the right side, hinged tinted all glass skylight and removable front windshield to provide optimum visibility of the load open or closed. Acoustical foam padding insulates against sound and weather. The deluxe six-way adjustable seat is equipped with a mechanical suspension and includes head and arm rests. CONTROLS All control levers and pedals are positioned for efficient operation. Hand operated control levers include swing, boom telescope, boom hoist, winch(s), 360° house lock, shift, and vernier adjustable hand throttle. Switches include ignition, engine stop, two-speed winch(s), lights, horn, windshield wipers, defroster, steering mode, parking brake, and outrigger controls. Foot control pedals include swing brake, boom raise, boom lower, service brakes and accelerator. INSTRUMENTATION AND ACCESSORIES In-cab gauges include air pressure, bubble level, tachometer, engine oil pressure, fuel, engine temperature, voltmeter, transmission temperature, and transmission oil pressure. Indicators include low air, high water temperature/low oil pressure/high transmission temperature audio/visual warning, low coolant audio/visual warning, hoist drum rotation indicator(s), and Rated Capacity Indicator. Accessories include fire extinguisher; light package including headlights, tail lights, brake lights, directional signals, four-way hazard flashers, dome light, and back-up lights with audible back-up alarm; windshield washer/wiper; skylight wiper; R.H. and L.H. rear view mirrors; dash lights; and seat belt. Circuit breakers protect electrical circuits. HYDRAULIC CONTROL VALVES Valves are mounted on the rear of the upperstructure and are easily accessible. Valves are mechanically operated and include one pressure compensated two spool valve for boom elevation and telescope, one pressure compensated two spool valve for main and auxiliary winch, and one single spool valve for swing. Quick disconnects are provided for ease of installation of pressure check gauges. OPTIONAL EQUIPMENT Auxiliary Winch • Heater/Defroster • Hydraulically powered Air Conditioner with or without hydraulic heater • LP or Diesel Heater/Defroster • Work Lights • Rotating Beacon O STANDARD CARRIER EQUIPMENT CARRIER CHASSIS STEERING Chassis is Terex designed with four-wheel drive and four-wheel steer (4x4x4). Has box-type construction with reinforcing cross members, a precision machined turntable mounting plate and integrally welded outrigger boxes. Decking has anti-skid surfaces, including between the frame rails lockable front tool storage compartment, and access steps and handles on the left and right sides and on all four corners. Hydraulic four-wheel full power steering for two-wheel, fourwheel coordinated, or four-wheel crab steer is easily controlled by steering wheel. A rear axle centering light is provided. AXLES AND SUSPENSION Rear axle is a planetary drive/steer type with 10.5 in (0.26 m) of total oscillation. Automatic oscillation lockouts engage when the superstructure is swung 10° in either direction. Front axle is a planetary drive/steer type, rigid mounted to the frame for increased stability. Turning radius to center of outside tire. (standard tires) (optional tires) Two-wheel 40’ 4” (12.3 m) 40’ 0” (12.2 m) Four-wheel 23’ 4” (7.1 m) 23’ 0” (7.0 m) TRANSMISSION Power-shift transmission with integral torque converter has neutral safety start, 6 speeds forward, and 3 speeds reverse provides wide ratio coverage. Automatic pulsating back-up alarm. STANDARD CARRIER EQUIPMENT (continued) MULTI-POSITION OUT & DOWN OUTRIGGERS SERVICE BRAKES Fully independent hydraulic outriggers may be utilized fully extended to 22 ft. (6.71 m) centerline to centerline, in their 1/2 extended position, or fully retracted for maximum flexibility. Easily removable steel floats, each with an area of 254 in2 (1639 cm2), stow on the outrigger boxes at their point of use. Complete controls and a sight leveling bubble are located in the operator’s cab. Split system air brakes on all four wheels; 20 1 / 4 " x 4" (51.43x10.2 cm) wedge type drum brakes. PARKING BRAKE Front and rear axles equipped with spring-set, air-released emergency/parking chambers acting on service brakes. WHEELS & TIRES Disc type wheels with full tapered bead seat rim. 150.50 in (3.82 m) wheelbase. TIRES Wide earthmover (E3) style tread tires provide life and flotation. 26.50x25, 26 P.R. - std. 21.00x25, 28 P.R. opt. OPTIONAL EQUIPMENT Cold Weather Starting Aid • Immersion Heater • Pintle Hook • Clearance Lights • Independent Rear or Four Mode Rear Wheel Steer • 20,000 lb (9072 kg) line pull front mounted winch HYDRAULIC SYSTEM HYDRAULIC PUMPS FILTRATION Three gear type pumps, one single and two in tandem, driven off the transmission. Combined system capability is 119 gpm (450 lpm). Includes pump disconnect on tandem pump. Main and Auxiliary Winch Pump 59.5 gpm (225.2 lpm) @ 3,500 psi (246.1 kg/cm2) Boom Hoist, Telescope Pump 38.5 gpm (145.7 lpm) @ 3,500 psi (246.1 kg/cm2) Power Steering, Outrigger and Swing Pump 21 gpm (79.5 lpm) @ 2,500 psi (175 kg/cm2) Full flow oil filtration system with bypass protection includes a removable 60 mesh (250 micron) suction screen-type filter and 5 micron replaceable return line filter. HYDRAULIC RESERVOIR All steel, welded construction with internal baffles and diffuser. Provides easy access to filters and is equipped with an external sight level gauge. The hydraulic tank is pressurized to aid in keeping out contaminants and in reducing potential pump cavitation. Capacity is 112 gal (424 liters). Hydraulic oil cooler is standard. MAIN WINCH SPECIFICATIONS Hydraulic winch with bent axis piston motor and planetary reduction gearing provides 2-speed operation with equal speeds for power up and down. Winch is equipped with an integral automatic brake, grooved drum, tapered flanges, standard cable roller on drum, and an electronic drum rotation indicator. PERFORMANCE LO-RANGE HI-RANGE Max. line speed (no load) First layer Fifth layer 184 fpm (56.1 m/min) 266 fpm (81.1 m/min) 369 fpm (112.5 m/min) 533 fpm (162.5 m/min) Max. line pull-first layer Max. line pull-first layer Permissible line pull 15,639 lbs (7093 kg) 10,827 lbs (4911 kg) 11,250 lbs (5102 kg) 7,298 lbs (3310 kg) 5,052 lbs (2291 kg) DRUM DIMENSIONS DRUM CAPACITY 10.62 in (270 mm) drum diameter 22.42 in (570 mm) length 20.0 in (508 mm) flange dia. Cable: 5/8 in. x 500 ft (16 mm x 152.4 m) Cable type: 5/8 in. (16 mm) 6 x 19 IWRC, XIPS, right regular lay, preformed. Max. Storage: 939 ft (286.2 m) 7th layer not a working layer Max. Useable: 772 ft (235.3 m)* *Based on minimum flange height above top layer to comply with ANSI B30.5 OPTIONAL AUX. WINCH Hydraulic 2-speed winch with bent axis piston motor, equal speed power up and down, planetary reduction with integral automatic brake, grooved drum with tapered flanges, drum roller, and rotation indicator. Performance Max. line speed (no load) Fifth layer 533 fpm (162.5 m/min) Max. line pull First layer 15,639 lbs (7,093 kg) Drum Dimensions and Capacity (Same as main winch) OPTIONAL HOIST LINE MAIN WINCH AND OPTIONAL AUXILIARY WINCH - 5/ 8" (16 mm) rotation resistant compacted strand 34 x 7. Min. breaking strength 28.21 tons (25.59 mt). PERFORMANCE (Standard Engine) ENGINE SPECIFICATIONS Make and Model Cummins 6BTA5.9 Caterpillar 3116 DITA Type Bore and Stroke Displacement Gross HP Gross Torque Aspiration Air Filter Electrical System Alternator Battery Fuel Capacity 6 cylinder 4.02 x 4.72 in (102x120 mm) 359 cu in (5.9 l) 174 hp (130 kw) @ 2500 rpm 480lb•ft (651 N•m) @ 1500 rpm turbocharged & aftercooled dry type 12 volt 102 amp (2) 12V-1600 CCA 50 gal (189 l) 6 cylinder 4.12 x 5.0 in (105x127 mm) 402 cu in (6.6 l) 175 hp (130 kw) @ 2400 rpm 482 lb•ft (654 N•m) @ 1450 rpm turbocharged & aftercooled dry type 12 volt 115 amp (2) 12V-1600 CCA 50 gal (189 l) Transmission Gear Forward Drive Maximum Speed Maximum Tractive Effort Gradeability @ Stall 1 4-wheel 4-wheel 3 4-wheel 4 2-wheel 5 2-wheel 6 2-wheel 60,538 lbs 27 460 kg 34,255 lbs 15 538 kg 26,061 lbs 11 821 kg 14,765 lbs 6697 kg 10,410 lbs 4722 kg 5,960 lbs 2703 kg 127.6% 2 2.4 mph 3.9 km/h 4.2 mph 6.8 km/h 5.6 mph 9.0 km/h 9.8 mph 15.8 km/h 13.9 mph 22.4 km/h 24.1 mph 38.8 km/h 48.5% 34.7% 18.0% 12.0% 5.9% All performance data is based on a gross vehicle weight of 75,000 lbs (34 014 kg), 26.5x25 tires, 4x4 drive. Performance may vary due to engine performance. Gradeability data is theoretical and is limited by tire slip, stability, or oil pan design. GENERAL DIMENSIONS NOTES: 1. Dimensions given assume the boom is fully retracted in travel position and 26.50x25 tires. 2. Minimum ground clearance under: transmission - 25.25" axle bowls - 22.25" tie rods - 25.5" B 5'-7.5" (1.71m) A B C D 21.00 tires 21° 26° 7'-9.75" (2.38m) 9'-10" (3.00m) 26.5 tires 20° 25° 8'-10" (2.69m) 10'-10" (3.30m) 44'-2.5" (13.47m) WEIGHTS & AXLE LOADS 22" (0.56m) 12'-2.38" (3.72m) 11'-11.38" (3.64m) 5'-4.5" (1.64m) 12'-6.5" (3.82m) 18.5" (0.46m) C 8.5" (0.22m) A 6'-11.75" (2.13m) 11'-6" (3.50m) 6'-5.75" (1.97m) 5'-0.75" (1.54m) 31'-2" (9.50m) D 1'-6.25" (0.46m) 22'-4" (6.81m) 22'-0" (6.71m) 25'-6.5" (7.79m) GROSS WEIGHT LBS. Basic Crane with 14,200 lb. (6440 kg) Counterweight 23'-6" (7.16m) FRONT REAR GROSS WEIGHT KG. FRONT REAR 40,040 36,792 34 850 18 162 16 688 UPPER FACING FRONT 76,832 UPPER FACING FRONT Add Options: 32’ (9.68 m) Swing-on jib (Stowed) + 1,260 +2,130 - 870 + 572 + 966 - 394 33’-57’ (10.15-17.30 m) Swing-0n Jib (Stowed) + 2,160 +3,600 -1,440 + 980 + 1,633 - 653 Auxiliary Boom Head + 100 + 300 - 230 + 45 + 136 - 91 Auxiliary Winch Controls and Plumbing Only + 75 + 0 + 75 + 34 + 0 + 34 Aux. Winch with Wire Rope, Controls, Etc. + 264 - 60 + 204 + 120 - 27 + 93 50T (45.3 mt) 6-Sheave Hook Block + 755 +1,130 - 375 + 342 + 512 - 170 50T (45.3 mt) 5-Sheave Hook Block + 723 +1,080 - 357 + 328 + 490 - 162 22T (20 mt) 2-Sheave Hook Block + 580 + 870 - 290 + 263 + 395 - 132 6.25T Hook and Ball (In tool box) + 240 + 290 - 50 + 109 + 130 - 21 Front + 45 + 60 - 15 + 20 + 27 - 7 Rear + 45 - 25 + 70 + 20 - 11 + 31 21.00 x 25 28 PR Tires - 400 - 200 - 200 - 182 - 91 - 91 500’ of 34x7 class spin resistant wire rope + 65 - 42 + 107 + 30 + 19 + 49 Pintle Hook: Substitute: NOTE: Weights are for Terex supplied equipment and are subject to 2% variation due to manufacturing tolerances. WE RESERVE THE RIGHT TO AMEND THESE SPECIFICATIONS AT ANY TIME WITHOUT NOTICE. THE ONLY WARRANTY APPLICABLE IS OUR STANDARD WRITTEN WARRANTY APPLICABLE TO THE PARTICULAR PRODUCT AND SALE. WE MAKE NO OTHER WARRANTY, EXPRESSED OR IMPLIED. 106 12th Street S.E. Waverly, IA 50677-9466 USA (319) 352-3920 • FAX: (319) 352-5727 E-mail: [email protected] TC-511-1 © Terex Cranes, Inc. 2002 Litho in U.S.A. www.terexlift.com IR502K90