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HITACHI VisionCube Service Manual SXGA+ High Resolution LCOS Projector (ES50-116CM / ES70-116CM) 1 Before Service Work Begins 1.1. What This Manual Covers ……………… 1-2 1.2. Related Materials ……………… 1-2 1.3. Special Items To Note When Performing Service ……………… 1-3 1.4. Tools Required ……………… 1-4 1.5. Lamps ……………… 1-6 Maintenance Part 1 2 ~Component Replacement・ ・Cleaning・ ・Inspection・ ・Troubleshooting~ Disassembly And Component Replacement Methods 2.1. ……………… 2-2 2.1.1. ES50-116CM ……………… 2-2 2.1.2. ES70-116CM ……………… 2-2 ……………… 2-3 2.2.1. ES50-116CM ……………… 2-3 2.2.2. ES70-116CM ……………… 2-3 ……………… 2-4 2.3.1. ES50-116CM ……………… 2-4 2.3.2. ES70-116CM ……………… 2-4 ……………… 2-5 2.4.1. ES50-116CM ……………… 2-5 2.4.2. ES70-116CM ……………… 2-6 ……………… 2-7 2.5.1. Projection Unit Disassembly Diagram ……………… 2-7 2.5.2. Component List ……………… 2-8 ……………… 2-9 2.6.1. Board ASSY Main (Main Board) ……………… 2-9 2.6.2. Optical Engine (Incl. LCOS Panel, Drive Board) ……………… 2-14 2.6.3. Board ASSY SW (Switch Board) ……………… 2-22 2.6.4. Board ASSY REM (Photoreceptor Board) ……………… 2-23 2.6.5. Board ASSY CONNECT (Connector Board) ……………… 2-24 2.6.6. Fan DC Motor (80) (Circuit Cooling FAN; F1) ……………… 2-25 2.6.7. Circuit Power Block ……………… 2-26 2.6.8. Fan DC Motor (Power Cooling FAN; F2) ……………… 2-27 2.6.9. Circuit Power ASSY ……………… 2-28 2.6.10. Board ASSY RL (Relay Board) ……………… 2-29 2.6.11. Lamp Changer ASSY (Lamp Auto Changer) ……………… 2-30 2.6.12. Board ASSY Changer Control (Changer Control Board) ……………… 2-31 2.2. 2.3. 2.4. 2.5. Removing The Rear Cover Removing The Screen Mirrors Removing The Projection Unit Projection Unit Disassembly 2.6. Projection Unit Components Contents - i SXGA+ High Resolution LCOS Projector (ES50-116CM / ES70-116CM) 2.6.13. Lamp Power ASSY (Lamp Power) ……………… 2-32 2.6.14. Fan DC Motor (80) (Lamp FAN; F6, F7) ……………… 2-33 2.6.15. Fan DC Motor (60) (PBS Cooling FAN; F3) ……………… 2-34 2.6.16. Fan DC Motor (60) (LCOS Cooling FAN; F5) ……………… 2-34 ……………… 2-35 2.7.1. Replacement Procedure ……………… 2-35 2.7.2. Check Operating Time ……………… 2-35 2.7.3. Lamp Replacement Operation ……………… 2-36 2.7.4. Reset Operating Time ……………… 2-38 ……………… 2-39 2.7. Lamp Replacement Method 2.8. List Of Adjustments On Unit Replacement Parts 3 4 5 Failure Assessment from Message Displays and LED Lamp Displays 3.1. Assessment From Message Displays ……………… 3-2 3.2. Assessment From Failure Assessment Lamp Beside Power ……………… On Button And Status Display Lamp On Main Board 3-4 Detailed Failure Assessment Methods (Detailed Troubleshooting) Important-Must Read Before Starting Inspections ……………… 4-2 4.1. Failure Display Functions ……………… 4-3 4.2. List Of Failures ……………… 4-6 4.3. Failure Assessment Flowchart ……………… 4-8 Inspection Methods (Cleaning, Parts Replacement) 5.1. ……………… 5-2 5.1.1. Inspection Items (Cleaning/Checking) ……………… 5-2 5.1.2. List Of Parts Replaced At End Of Service Life And Replacement Consumables ……………… 5-2 ……………… 5-3 5.2.1. Inspection Methods ……………… 5-3 5.2.2. Screen Inspection/Cleaning ……………… 5-4 5.2.3. Mirror Inspection/Cleaning ……………… 5-5 5.2.4. Projector Reflecting Mirror (Front Surface Mirror) Cleaning Method ……………… 5-6 5.2.5. Lens And Unit Lens Glass Cleaning Guidelines ……………… 5-11 5.2.6. Lamp Changer Cleaning Guidelines ……………… 5-14 5.2.7. Color Balance Checking And Adjustment Method ……………… 5-14 5.2. Inspections Inspection Methods Contents - ii SXGA+ High Resolution LCOS Projector (ES50-116CM / ES70-116CM) Part 2 6 Adjustments Mechanical Adjustments – 6-Axis Adjustment and Mirror Adjustment – 6.1. Adjustment Specifications ……………… 6-2 6.2. Adjustment Procedure Overview ……………… 6-3 6.3. 6-Axis Adjustment ……………… 6-5 6.3.1. Preparation ……………… 6-5 6.3.2. Detailed Adjustment Hardware Operating Method ……………… 6-7 ……………… 6-9 6.4.1. ES50-116CM ……………… 6-10 6.4.2. ES70-116CM ……………… 6-11 6.4. 7 Adjusting The Mirror Electrical Adjustments 1 – Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment) – 7.1. Adjustment Procedure Flowchart (Electrical Adjustments) ……………… 7-2 7.2. Adjustment Procedure Digest ……………… 7-4 7.3. Adjustment Procedure ……………… 7-6 7.3.1. Adjustment Preparations ……………… 7-6 7.3.2. Gamma Adjustment And Uniformity Adjustment Using Internal Signals ……………… 7-7 Multi-Screen Color Balance Adjustment ……………… 7-13 7.4.1. Color Balance Adjustment Procedure ……………… 7-13 ……………… 7-14 7.4. 7.5. 8 ~ Screen Adjustments・ ・System Adjustments ~ ID Remote Controller Operation Method Electrical Adjustments 2 – External Signal Connection Adjustments (Setup) – 8.1. External Signal Setup ……………… 8-2 8.1.1. Setup And Mode Numbers ……………… 8-2 8.1.2. Mode Number Automatic Search (Auto-Scan) ……………… 8-4 8.1.3. Concerning Mode Numbers 134~191 ……………… 8-5 8.1.4. Mode Number Skipping ……………… 8-6 8.1.5. Setup Data Selection And Setting ……………… 8-7 8.1.6. Check Frequency Setting (SYNC SET) ……………… 8-12 8.1.7. Sampling Clock Setting (SAMPLE CLOCK) ……………… 8-13 8.1.8. Scaling Factor Setting (SCALING) And Position Adjustment (POSITION) ……………… 8-15 8.1.9. Cable Compensation Setting (CABLE COMP) And ……………… Image Sampling Phase Adjustment (SAMPLE PHASE) 8-19 Contents - iii SXGA+ High Resolution LCOS Projector (ES50-116CM / ES70-116CM) 9 8.1.10. External Signal Brightness And Color Adjustment (External Signal Level Setting) ……………… 8-22 8.1.11. Display Condition Check, Other Settings ……………… 8-25 8.1.12. Auto-Scan Settings ……………… 8-29 8.1.13. Changing RGB Input Terminals And Copying Between Mode Numbers ……………… 8-32 8.2. Projector Adjustment Data Record Sheet ……………… 8-34 8.3. Setup Data List ……………… 8-38 ……………… 9-2 9.1.1. Control Single Projector Using RS232C Communication ……………… 9-2 9.1.2. Control Multiple Projectors Using RS485 Communication ……………… 9-4 9.1.3. Control Multiple Projectors Using RS232C Communication ……………… 9-7 ……………… 9-9 9.2.1. RS232C ……………… 9-9 9.2.2. RS485 ……………… 9-9 ……………… 9-10 9.3.1. Overview ……………… 9-10 9.3.2. Format ……………… 9-10 ……………… 9-13 ……………… 10-2 10.1.1. Characteristics ……………… 10-2 10.1.2. External Appearance ……………… 10-3 10.1.3. High-Speed Lamp Changer ……………… 10-5 10.2. Ancillary Site Requirements For Installation ……………… 10-6 10.3. Maintenance Area Specification ……………… 10-7 10.3.1. ES50-116CM ……………… 10-7 10.3.2. ES70-116CM ……………… 10-8 10.4. Connection Specification ……………… 10-9 10.5. Accessories ……………… 10-10 10.6. Packaging ……………… 10-12 Projector System Setup and Control 9.1. Projector Control 9.2.Communication Specifications 9.3.Communication Procedure 9.4.Communication Commands Part 3 10 Technical Data Specifications 10.1. Characteristics And External Appearance 10.6.1. ES50-116CM ……………… 10-12 10.6.2. ES70-116CM ……………… 10-12 Contents - iv SXGA+ High Resolution LCOS Projector (ES50-116CM / ES70-116CM) 10.7. Component Names And Functions 11 12 10.7.1. Rear Terminal Plate And Power Switch ……………… 10-13 10.7.2. Remote Controller ……………… 10-16 Block Diagrams 11.1. Circuit Block Diagram ……………… 11-2 11.2. Protection Circuit System Diagram ……………… 11-3 ……………… 12-2 ……………… 13-2 Block to Block Connection Diagram 12.1. Connection Diagram 13 ……………… 10-13 Cable Installation Diagram 13.1. LCOS Multi-Screen Model Cabling Diagram Appendix A. Adjust Menu Tree ……………… App.-1 B. Adjustment Classification And Time Requirement ……………… App.-8 C. Functions And Setting Items ……………… App.-13 D. Other Check Items ……………… App.-18 E. Theoretical Principle ……………… App.-19 F. 1. LCD Panel Display ……………… App.-19 2. Sampling Clock And Sampling Phase Adjustment ……………… App.-20 ES50-116CM/ES70-116CM Instruction Manual ……………… App.-21 Contents - v 1 Before Service Work Begins 1.1. What This Manual Covers 1.2. Related Materials 1.3. Special Items To Note When Performing Service 1.4. Tools Required 1.5. Lamps 1-1 1.1. What This Manual Covers This service technical manual covers the ES70-116CM and the ES50-116CM. Unless explicitly stated, descriptions in this manual apply to both models. 1 Introduction 1.2. Related Materials Doc. No. Document Name Filename 152 Data Backup Software Operation Manual (LCBACKUP) Smd152-*.pdf Remarks [Asterisk (“*”) indicates revision number in filename.] 1-2 1.3. Special Items To Note When Performing Service Make sure to take note of the following when performing service. 1 (1) Operation Sequence Prior to Service LED Status Power Lamp Fan Green Flashing ON ON ON Introduction Operation Press the Remote Control or Power On Button. Orange Flashing Orange Flashing . STAND BY About 10 min. OFF About 1 min. OFF Turn off the main power switch. OFF OFF When the lamp goes off, the fan will also automatically turn itself off. Disconnect the power cable from the socket. Disconnect the input signal cable. (2) When Performing Service ・ ・ ・ ・ Restore the wire routing and tie downs. Perform safety check. Make sure nothing was omitted during servicing work. Make sure any screws, components or wiring removed during servicing are put back in place. 1-3 1.4. Tools Required Tools required for service are listed below. Make sure to get them ready before starting service work. Tool Name No. Purpose Philips screwdriver No. 2 point Standard screws 2 Flat head screwdriver Replace lamps 3 (+)Ratchet screwdriver Use in spots with no space. 4 Ballpoint driver or hexagonal wrench 5mm, 2mm, 4mm Operate six-axis mechanisms, remove screens 5 Single head spanner, 7 mm, 13 mm width (two tools) Remove hardware used to secure for transport. 6 Socket wrench and box screwdriver 10mm, 13mm, 17mm Remove cabinet fasteners, screens 7 Lens or eyeglass cleaner tissue Mirror and lens cleaning 8 Distilled or filtered water Screen/mirror cleaning 9 Gauze Screen/mirror cleaning 10 Air duster Remove dust from mirrors and around the LCOS panel 11 Personal computer (RS232C communication capable) Backup existing data, upgrade firmware version *1 1 Introduction 1 Notes *1 : Needed in spots where there is no space. Recommend maximum 40 mm length. Remote control and remote control cable are packaged with the interior accessories. 1-4 1.5. Lamps Shock Hazard High Temp Breakable Introduction When replacing lamps, check the model name of replacement lamps (sold separately). Check the model name of replacement lamps against the repair parts list. 1 Warning The lamps used with this LCD projector are high pressure mercury glass lamps. High pressure mercury lamps break with a loud noise from shock or damage, or from deterioration after lengthy use. When they cease blinking it indicates that they are about to fail. Different lamps have widely varying life spans, and sometimes they break or cease blinking shortly after being put into use. In addition, when the lamps break, glass shards can scatter into the lamp housing, and gases, including mercury inside the lamp, can escape through the ventilation holes of the projector. ・ Lamps sometimes break when subjected to shock or damage, or during use. Please handle them carefully. ・ Using lamps for lengthy times beyond their replacement time increases the chance they will break. When an instruction appears to replace a lamp, please follow the instruction and replace the lamp promptly. Re-using old lamps (used lamps) leads to breakage. Please do not do this. ・ In case a lamp does break (with a breaking sound), ventilate thoroughly, vacuum up any gases emitted from projector ventilation holes, and make sure nothing gets in your eyes or mouth. ・ Follow local ordinances and regulations regarding disposal of used lamps. Generally they are classified along with other glass and glass bottles for disposal purposes. However, some ordinances require separate sorting and collection for lamps. Please be aware of this possibility. ・ Please do not use lamps with the lamp covers removed. Lamp Replacement Indicators Projector lamps have a finite usable lifetime. Images can become dark and discolored with extended use. We recommend prompt replacement. The lamp needs to be replaced when a “Lamp x Failure” or other lamp problem message appears, or when the lamp indicator flashes red when the power is on. 1-5 2 Disassembly and Component Replacement Methods 2.1. Removing The Rear Cover 2.2. Removing The Screen 2.3. Mirrors 2.4. Removing The Projection Unit 2.5. Projection Unit Disassembly 2.6. Projection Unit Components 2.7. Lamp Replacement Method 2.8. List Of Adjustments On Unit Replacement Parts 2-1 2.1. 2.1. Removing The Rear Cover 2.1.1. ES50-116CM Lamp replacement hole. 1 Remove rear cover A. Loosen 6 M4 screws and remove 2 M4 screws. Loosen these. Remove rear cover B. Loosen the M4 screws at 2 spots on the lower side and remove the M4 screws at 6 spots. Remove these. Rear cover (B) 2.1.2. Rear cover (A) Loosen these. [Note] Rear cover B is removed when: (i) When taking out the projection unit. (ii) When performing six-axis adjustment. ES70-116CM 1 2 Disassembly Procedures and Component Replacement 2 Remove these. Remove rear cover A. Loosen 10 M4screws. Loosen these screws. 2 Remove rear cover B. Loosen the M4 screws at 2 spots on the lower side and remove the M4 screws at 6 spots. Loosen these. 3 Remove the screen covers (2 spots). Loosen 2 M4 screws. Remove 1 M4 screw. Loosen these. Lamp replacement panel Remove these. Remove these. Rear cover (A) Rear cover (B) Screen removal cover [Note] Rear cover B is removed when: (i) When taking out the projection unit. (ii) When performing six-axis adjustment. 2-2 2.1. 2.2. Removing The Screen 2.2.1. ES50-116CM First remove rear cover A as shown in 2.1.1. 2 Insert your hand through the rear surface opening. Remove the screen fastener bolts, two each on the left and right, with a hex wrench (M5). Remove the screen ASSY from the front. Use maintenance tool M5 hex wrench. 3 Ball catch Screen Screen fastener bolts (2 each L/R) Push the screen frame forward from the back and remove the screen from the front.*2 Perform this operation with two people (1 in front, 1 in back). Work in reverse order to reassemble. 2.2.2. ES70-116CM 1 2 Disassembly Procedures and Component Replacement 1 Remove rear cover A and the screen covers (2 spots) as shown in 2.1.2. Put your hand into the opening exposed by removing the cover. Remove the screen fastener bolts, 2 each right and left, with a hex wrench (M5). Use maintenance tool M5 hex wrench. 3 Ball catch Screen Push the screen frame forward from the back *1 and remove the screen from the front.*2 Screen fastener bolts (2 each L/R) Perform this operation with two people (1 in front, 1 in back). Work in reverse order to reassemble. [Warnings] ・When pushing out the screen, press the screen frame from the rear to keep from soiling or damaging the screen surface. ・When removing the screen, pull it straight out in line with the ball catch. 2-3 2.1. 2.3. Removing The Mirror 2.3.1. ES50-116CM Remove the screen and rear cover, referring to 2.1.1 and 2.2.1. 2 Remove the 13 mirror adjustment screws from the rear surface and the upper mount. 3 Remove the M8 bolts, one each from left and right (total 2). You will need an operator who can apply pressure while you remove the bolts so the mirror does not come out. 4 Tilt the mirror and pull it upward to remove. M8 x 25mm (1 each L/R) 2.3.2. 2 Disassembly Procedures and Component Replacement 1 ES70-116CM 1 Remove the screen and rear cover, referring to 2.1.1 and 2.2.1. 2 Remove the 17 mirror adjustment screws from the rear surface and the upper level. 3 From the front of the mounting, remove the 14 screws, left and right, on the front of the mirror. You will need an operator who can support the mirror while you remove the screws so it does not fall out. 4 Two operators together lift the mirror from the front of the mounting to remove it. M8 x 25mm (1 each L/R) 2-4 2.1. 2.4. Removing The Projection Unit 2.4.1. ES50-116CM 1 Remove rear covers (A) and (B). 2 Rear Cover (A) 2 Remove two M4 screws each from left and right. Loosen these screws. Handles (3 spots) 3 Remove the space filler hardware from these two spots, left and right. 4 Remove the three M8 bolts. 5 Grip the unit handles and pull it out toward the rear. Disassembly Procedures and Component Replacement Rear Cover (B) 13 mm ratchet wrench needed. Space filler hardware M8 bolts (3) 2-5 2.1. 2.4. 2.4.2. Removing The Projection Unit ES70-116CM 1 Remove rear covers (A) and (B). 2 Rear Cover (A) 2 Remove two M4 screws each from left and right. Loosen these screws. Handles (3 spots) 3 Remove the space filler hardware from these two spots, left and right. 4 Remove the three M8 bolts. 5 Grip the unit handles and pull it out toward the rear. Disassembly Procedures and Component Replacement Rear Cover (B) 13 mm ratchet wrench needed. Space filler hardware M8 bolts (3) 2-6 2.1. 2.5. Disassembling The Projection Unit 2.5.1. Projection Unit Disassembly Diagram A projection unit disassembly diagram appears below. Follow the numerical sequence (1, 2, 3…) of adjustments indicated in the figure in 2.8. after replacing the various component parts. After you finish with replacements and adjustments, make sure you update setting data on the appended projector setting data sheet. This data will be used the next time the unit is serviced. (1) Overall View F Board ASSY REM (Remote signal) □ Lens Cover Lens Sheet Top Cover A Board ASSY Drive (Drive Board) □ C Board ASSY Connect (Connector Board) □ L Circuit Cooling Fan (F1) □ 2 Disassembly Procedures and Component Replacement Lamp Cover B Board ASSY Main (Main Board) □ H0 Circuit Power Block □ U Optical Engine (Incl. LCOS Panel) □ M PBS Cooling Fan (F3) □ N LCOS Cooling Fan (F5) □ P Lamp ASSY □ Q Lamp Changer ASSY □ R Changer Control Board □ G Lamp Power □ J Lamp Fan (F6, F7) □ Rear Cover (B) E Board ASSY SW (Switch Board) □ 2-7 2.1. 2.5. 2.5.1. Projection Unit Disassembly Projection Unit Disassembly Diagram (2) Circuit Power BLOCK D Board ASSY RL (Relay Board) □ 2 K Power Cooling Fan (F2) □ 2.5.2. Component List No. Symbol Item Name Staff No. Chart No. Model Model 50 70 (1) A Board ASSY Drive (Drive Board) UX23721 1 1 (2) B Board ASSY Main (Main Board) UX23711 1 1 (3) E Board ASSY SW (Switch Board) *1 1 1 (4) F Board ASSY REM (Remote Control Photoreceptor Board) *1 1 1 (5) C Board ASSY Connect (Connector Board) *1 1 1 (6) L Fan DC Motor (80) (Circuit Cooling Fan; F1) GS01021 1 1 (7) H0 - - - (8) K Fan DC Motor (60) (Power Cooling Fan; F2) GS01011 1 1 UX23701 1 1 *1 1 1 Circuit Power Block (9) H Circuit Power ASSY (10) D Board ASSY RL (Relay Board) (11) Q Lamp Changer ASSY (Lamp Auto Changer) TS05781 1 1 (12) R Board ASSY Changer Control (Changer Control Board) TS05791 1 1 (13) G Lamp Power ASSY (Lamp Power) HA01461 2 2 (14) J Fan DC Motor (80) (lamp Fan; F6, F7) GS01021 2 2 (15) U Optical Engine for 50” Model (Incl. LCOS Panel, Drive Board) UX23731 1 - (15) U Optical Engine for 70” Model (Incl. LCOS Panel, Drive Board) UX23732 - 1 (16) M Fan DC Motor (60) (PBS Cooling Fan; F3) GS01171 1 1 (17) N Fan DC Motor (80) (LCOS Cooling Fan; F5) GS01161 1 1 - P Lamp ASSY DT00681 2 2 - - Remote Control Transmitter Unit (RC-300) HL01951 1 1 - - Cable (Remote Controller) 25M 2901793 1 1 - - Cable (Remote Controller) 3M EW06011 - - - - 50” Screen ASSY UE23902 1 - UE23872 - 1 70” Screen ASSY *1 : Please arrange for P#UX23711 when making a new purchase. Disassembly Procedures and Component Replacement H Circuit Power ASSY □ 2-8 2.1. 2.6. Projection Unit Components 2.6.1. Board ASSY Main (Main Board) Listed below are the adjustments performed when the main board is replaced. (Some are also required when other boards are replaced.) Backup pre-replacement board adjustment data. Adjust DIP switch settings, etc. Replace main board Transfer backup data to new board. Uniformity *1 and gamma adjustments *1 : Formerly referred to as “purity adjustment.” (1) Backup Pre-Replacement Board Adjustment Data All adjustment data is stored on the main board (except for certain data that relies on the panel optical properties, which is stored in the drive board). Consequently, if the prereplacement main board adjustment data is transferred in its entirety to the postreplacement main board, it should be possible to restore settings to their previous state. Main board data backup is performed using a PC. Please refer to the “Data Backup Software Operations Manual” for detailed information about the backup method. 【Warning】 If the main board error is fatal, and if data backup is not possible using the method described above, please return the board to the manufacturer. The manufacturer will repair the board, read off the adjustment data and communicate it to us. 2 Disassembly Procedures and Component Replacement (1) (2) (3) (4) (5) 2-9 2.1. 2.6. 2.6.1. Projection Unit Components Board ASSY Main (Main Board) (3) Main Board Replacement 1 Removal procedure Remove 6 M4 screws. These screws Remove cables DF, EF, FF, and SS, and then remove Board ASSY Main as shown at left. Work in reverse order to install a new board. Before installing a new board, make sure to set the DIP switches as indicated in the following subsection. Disassembly Procedures and Component Replacement 2 2 2-10 2.1. 2.6. 2.6.1. Projection Unit Components Board ASSY Main (Main Board) (4) DIP Switch, Etc., Settings The following describes the setting functions performed by the DIP switches (S200) and push switches (S130, S530) on the main board. Make sure the settings on the new board are the same as for the board being replaced. 2 Disassembly Procedures and Component Replacement 8 1 ON OFF Push Switches 凹 ON 凸 OFF DIP Switch DIP Switch No. Setting Function OFF (OPEN) ON 1 Reset switch Default Reset 2 (Reserved) - - 3 Program initialization (clear) switch OFF Operates when main power is ON 4 (Reserved) - - 5 (Reserved) - - OFF Operates when main power is ON 6 *1 Adjustment data initialization (clear) switch 7 Troubleshooting Default Halts troubleshooting 8 (Reserved) - - ・ The default setting for all these switches is OFF. *1: Set DIP switch (6) to the ON position and turn ON the main power. Main board ST1 and ST2 will alternately flicker, and after about 10 seconds they will both flicker and then go off. Restore DIP switch (6) to its original setting and transfer the data. Note that repair parts are shipped with the adjustment data initialized (clear). Accordingly, there is no need to check the data on repair parts before initializing. Push Switch (S130) ) No. Setting Function OFF ON 1 RS-485 terminal setting No terminal Terminal available ・ Set to ON (terminal available) when RS-485 IN only or OUT only are attached. ・ Set to OFF (no terminal) when RS-485 IN/OUT are both connected. ・ Set to OFF (no terminal) when unused with no connection. 2-11 2.1. 2.6. 2.6.1. Projection Unit Components Board ASSY Main (Main Board) (5) Transferring Backup Data to New Board After the new board is physically installed, use the “data backup software” to transfer data backed up from the swapped-out board onto the new board. Please refer to the “Data Backup Software Operations Manual” for detailed procedures. Data not to be transferred Regarding 「ADC INPUT PRESET」 」 ・ ADC Input Preset is the adjustment value for the AD converter input level. This adjustment is main-board specific, and so is not backed up or transferred using data backup software. ・ Main boards supplied as service parts are shipped from the factory with pre-set adjustment values. There is no need to readjust the values after replacement. You should rewrite the value on the attached adjustment data sheet to the new board setting values. The adjustment method is described below for reference. Adjustment Content 1 Attach a signal source and input a signal in which black (minimum level) and white (maximum level are displayed. The input signal has a vertical sync frequency of 60 Hz regardless of the display resolution. Remarks Use a high-precision signal generator as signal source, making sure to use it with the image output shown below. Signal amplitude : 0.700±0.002V Black setup : 0.000±0.001V 2 While pressing ADJ, press the SUB key to display the service person adjust menu. Set the mode number to “0." 3 If the image is dark, change the CLAMP POS adjustment. 4 Go to offset adjustment as follows: FACTORY ADJ. ADC INPUT PRESET INPUT OFFSET COM. 5 For each primary color display, start with the maximum value and work downward. Do the various adjustments when the black area of the input signal turns white. 6 Go to amplitude adjustment as follows: FACTORY ADJ. ADC INPUT PRESET INPUT LEVEL. 7 For each primary color display, start with the minimum value and work upward. Adjust at the points where the 100% white area of the input signal turns black. 8 Press the END key to close the service person menu. 2 Disassembly Procedures and Component Replacement ・ Do not transfer data indicated by “○” in the “Data not transferred by the maintenance PC” column in the “List of Adjustment Categories and Needed Times” in Section 8-2. See 9-4-3 Adjust when the area that has turned black is largest. This adjustment unifies the internal signal 240/255 with the image signal (normally 0.7V) white area. 2-12 2.1. 2.6. 2.6.1. Projection Unit Components Board ASSY Main (Main Board) (6) Gamma and Uniformity Adjustments Display Position Modification When performing uniformity adjustment, if there is a sizable disparity between the marker and the modification point, change the uniformity initialization setting using the following procedure. While pressing the ADJ key, press the SUB key to display the service person menu. 2 Go to uniformity initialization setting as follows: COMMON UNIFORMITY UNIFORMITY INITIAL 3 Press the CLEAR key twice to perform initial setting. 4 In the result from Step 3 above, if the origin point for the cross-shaped marker does not line up with the on-screen arrow, align the two as follows. ・ While pressing the ADJ key, move the arrow to the right by pressing the key. ・ While pressing the ADJ key, move the arrow to the left by pressing the key. Disassembly Procedures and Component Replacement 1 2 Pressing the arrow key without pressing the ADJ key moves the marker itself. If you move the marker by mistake, redo Step 3. 5 Press the END on the remote controller. Gamma and Uniformity Adjustment Please refer to the discussion of uniformity and gamma adjustment methods in Chapter 7 for specifics about the adjustments. 2-13 2.1. 2.6. 2.6.2. Projection Unit Components Optical Engine (Incl. LCOS Panel, Drive Board) Drive Board 1 Remove 9 M4 screws and remove the lamp cover and top cover. locations LAMP COVER TOP COVER 3 Detach the AA cable from the Photoreceptor Board. 4 Remove 4 M4 screws and remove the lens cover and lens sheet. 2 Disassembly Procedures and Component Replacement 2 Removal Procedure Remove rear covers (A) and (B) (see 2.1.1 and 2.1.2). locations 5 AA cable Remove 10 M4 screws and take off the top cover. locations TOP COVER Photoreceptor board LENS COVER, LENS SHEET 2-14 2.1. 2.6. 2.6.2. Projection Unit Components Optical Engine (Incl. LCOS Panel, Drive Board) 6 Slide the area in the direction of the arrow with both hands, and remove the flex cables from three locations. 2 Flex cables SS cable 7 Remove the SS and VS cables attached to the drive board from the relay board. 8 Remove 7 M3 screws from the locations and take out A PSA-LCOSDRIVE. VS cable Disassembly Procedures and Component Replacement Removing flex cables Attaching flex cable Work in reverse order to reassemble. 【Warning】 - When attaching the flex cables, make sure you insert them securely, push them all the way in, and slide the opening in the → direction. (In the end a white section will emerge, as shown in the flex cable attachment photo). - Flex cables and flex connectors are very delicate, and be careful not to exert unnecessary pressure when attaching and removing them. 2-15 2.1. 2.6. 2.6.2. Projection Unit Components Optical Engine (Incl. LCOS Panel, Drive Board) Optical Engine 1 2 Remove 4 M4 screws and remove the lens cover and lens sheet. 3 Remove 10 M4 screws and take off the top cover. LENS SHEET 2 Disassembly Procedures and Component Replacement LENS COVER Removal Procedure Remove rear cover (B). (see 2.1.1.、 2.1.2.) locations TOP COVER 4 Remove 2 M4 screws locations 2-16 2.1. 2.6. 2.6.2. Projection Unit Components Optical Engine (Incl. LCOS Panel, Drive Board) 5 Remove the SS and VS cables attached to the drive board, along with F3 and F5 attached to the base. 2 Board ASSYdrive (drive board) 6 Gently slide the optical engine alongside the main board and lift it up when the gab moves clear. Disassembly Procedures and Component Replacement SS, VS, F3, F5 Work in reverse order to reassemble. 2-17 2.1. 2.6. 2.6.2. Projection Unit Components Optical Engine (Incl. LCOS Panel, Drive Board) The following adjustments are performed when replacing the optical engine. (2) 6-axis adjustment: repeat adjustment (3) Copy VT gamma data (4) LCOS control adjustment (5) Contrast adjustment (6) Uniformity adjustment, gamma adjustment (check) Perform this adjustment as described in Chapter 6 “6-Axis Adjustment and Mirror Adjustment,” after referring to “Panel Position” under (3) LCOS Control Adjustment, described below. (2) Copy VT Gamma Data VT gamma data is dependent on the optical properties of the specific LCOS panel. When the optical engine is replace the panel is also replaced, so the data has to be rewritten to the new panel. VT gamma data normally uses data stored on the main board. The manufacturer adjusts VT gamma data to the specific panel properties and stores this data on the drive board. After replacing the optical engine, this drive board data is copied to the main board for use. Adjustment Preparations Set the scan mode to “0.” 【Warning】 If auto-scan and projector control are activated, use “Mode Change” to change the scan mode number. Disassembly Procedures and Component Replacement (1) 6-Axis Adjustment 2 MOVE GAMMA DATA Adjustment 1 While pressing the ADJ key, press the SUB key to display the service person adjustment menu. Go to the copy screen as follows: FACTORY ADJ. MOVE VT GAMMA DATA. ※When entering the copy screen, hold down the for 1-2 seconds. 2 Since this function is disabled by default, press the F1 key to enable it. 3 The message “PLEASE PUSH RIGHT KEY” is displayed. 4 Press the key. 5 The word “SAVE” will flash. 6 When the word “COMPLETED” is displayed VT GAMMA data copying is complete. 7 Check gamma adjustment in reference to “7.3.2 Gamma Adjustment and Uniformity Adjustment Using Internal Signals” 2-18 2.1. 2.6. 2.6.2. Projection Unit Components Optical Engine (Incl. LCOS Panel, Drive Board) (3) LCOS Control Adjustment Sets the control output voltage for the LCOS Panel on the drive board. Adjustment Preparations Set the scan mode to “0.” Input a PC signal to use for adjustment, and display a window on screen. Use a vertical sync frequency of 60 Hz regardless of the resolution. GHOST Adjustment While pressing the ADJ key, press the SUB key to display the service person adjustment menu. Go to ghost adjustment as follows: FACTORY ADJ. LCOS CONTROL GHOST. 2 Choose color “G” using the adjustment color select key. Turn colors “R” and “B” OFF with the display color select key to yield a single-color “G” color display. On the single-color “G” color screen, increase the “LR-FINE” value, and look at the on-screen display for the value at which ghosting occurs on the right side. Go back 2 from this and set this value. Make sure at this point that there is no ghosting on the left side of the display. 【Key Operations】 Fine Adjust (LR-FINE): (Normally this is enough to adjust) Coarse Adjust (UD-COARSE): (Change by ±1 when fine adjust is not enough to adjust) 3 Disassembly Procedures and Component Replacement 【Warning】 If auto-scan and projector control are activated, use “Mode Change” to change the scan mode number. 2 【Ex.】When faint ghosting occurs at a value of “7,” adjust it to “5.” UD-COARSE “4” LR-FINE “5” “4” “6” Ghost Adjusted value None “4” “7” “4” “8” Faint Present 【Warning】 Look closely to see whether faint ghosting occurs at the sides of the screen. 4 Adjust “R” and “B” in the same manner as above. 5 Adjustments complete. Press the END key to close the service person adjustment menu. FLICKER Adjustment Flicker is adjusted with an automatic adjuster, and so does not need to be adjusted with the remote controller. 2-19 2.1. 2.6. 2.6.2. Projection Unit Components Optical Engine (Incl. LCOS Panel, Drive Board) CONVERGENCE Adjustment Adjust the divergence of colors R and B in relation to G. Display the internal signal patch pattern to check the divergence, and if noted, adjust it through the following procedure. 1 Choose FACTORY ADJ. LCOS CONTROL CONVERGENCE in the service person adjustment menu. 2 Choose the color being adjusted. 3 Use the keys to adjust for minimum divergence in relation to color G. 2 Adjustment item (1) presumes that 6-axis adjustment has been completed, so this adjustment is essentially unnecessary. However, you may need to make the adjustment if you have to adjust for positional deviation of about 1 pixel in the seams between screens. 1 Choose COMMON XY POSITION in the service person adjustment menu. 2 Press the CLEAR key on the remote controller twice to clear the data. 3 Choose FACTORY ADJ. LCOS CONTROL PANEL POS. 4 Use the keys to modify the patch position. (see below) Adj. Value OK Disassembly Procedures and Component Replacement PANEL POS. Adjustment (XY POSITION Adjustment) ) Outermost line not displayed. NG 2-20 2.1. 2.6. 2.6.2. Projection Unit Components Optical Engine (Incl. LCOS Panel, Drive Board) PHASES BALANCE Adjustment (8-Phase Adjustment) ) Bright vertical stripe 8 pixels wide. Choose 8-phase adjustment as follows: FACTORY ADJ. LCOS CONTROL PHASES BALANCE. 2 Display the internal grayscale screen and set it to single-color display of R, G, or B. Check in this condition to see if an 8-pixel wide vertical stripe is generated. If a stripe appears = unevenness in the brightness, go onto the next step. 3 Choose the color being adjusted (same as color displayed) and display the adjustment marker (operation detailed below). Dark vertical stripe 8 pixels wide. Adjustment marker ・Display marker: ・Move marker: ・Change marker brightness:F1 key 4 2 Disassembly Procedures and Component Replacement 1 Adjust the brightness uniformly so that vertical stripes (phases) aligned with the adjustment marker disappear. ・Brighten stripe: ADJ + ・Darken stripe: ADJ + Notes: 1) The adjustment marker automatically flickers. 2) Changing the brightness adjustment value or the adjustment color causes the marker to disappear. SHARPNESS Adjustment Used with the default value, so no adjustment is needed. (4) DRIVE COM. Adjustment Visually confirm and adjust as needed, referring to “7.3.2. Gamma Adjustment and Uniformity Adjustment Using Internal Signals.” (5) Uniformity Adjustment and Gamma Adjustment (Check) Visually confirm and adjust as needed, referring to “7.3.2. Gamma Adjustment and Uniformity Adjustment Using Internal Signals.” 2-21 2.1. 2.6. Projection Unit Components 2.6.3. Board ASSY SW (Switch Board) 1 Removal Procedure Remove 2 M4 screws. these screws Remove 2 M3 screws from the DD cable. these screws 3 Disassembly Procedures and Component Replacement 2 2 Remove the Board ASSY SW as shown in the illustration. Work in reverse order to reassemble. 2-22 2.1. 2.6. Projection Unit Components 2.6.4. Board ASSY REM (Photoreceptor Board) Removal Procedure Remove rear cover (B). (see 2.1.1., 2.1.2) 2 Remove 2 M3 screws and the AA cable, and remove the Board ASSY REM. these screws Work in reverse order to reassemble. 2 Disassembly Procedures and Component Replacement 1 2-23 2.1. 2.6. Projection Unit Components 2.6.5. Board ASSY Connect (Connector Board) 1 Removal Procedure Remove rear cover (B). (see 2.1.1.、 2.1.2) Remove the Switch Board. (see 2.6.3.) 3 Remove the Main Board. (see 2.6.1.) 4 Detach the following cables connected to the connector board. HA, CA, EF, FF, DF, VX, VS, VY, IT, IG, GV, BV, HD, IH, F1, F2, F3, F4, F5, F6, F7, F8, PA, EH, DD, AA Total cables detached: 26 5 Remove 4 M3 screws and remove the connector board. Disassembly Procedures and Component Replacement 2 2 these locations Work in reverse order to reassemble. 2-24 2.1. 2.6. Projection Unit Components 2.6.6. Fan DC Motor (80) (Circuit Cooling Fan; F1) Removal Procedure Remove the Main Board. (see 2.6.1.) 2 Remove cable F1. 3 Remove 2 M4 screws, and take out the circuit cooling fan. these screws Work in reverse order to reassemble. 2 Disassembly Procedures and Component Replacement 1 2-25 2.1. 2.6. Projection Unit Components 2.6.7. Circuit Power Block 1 Removal Procedure Remove 5 M4 screws. these screws Remove the Circuit Power Block. 3 Remove the two bead band fasteners. 4 Remove cables EH, PA, VI, F8, and F2. Disassembly Procedures and Component Replacement 2 2 Work in reverse order to reassemble. 2-26 2.1. 2.6. Projection Unit Components 2.6.8. Fan DC Motor (Power Supply Cooling Fan; F2) Removal Procedure Remove the circuit power BLOCK. (see 2.6.7.) 2 Remove 1 M3 screw in this spot , and remove two bead band fasteners in this spot . 3 Detach the power supply from the base hardware and remove the Power Supply Cooling Fan. 2 Disassembly Procedures and Component Replacement 1 Work in reverse order to reassemble. 2-27 2.1. 2.6. Projection Unit Components 2.6.9. Circuit Power ASSY 1 Remove five clips from the spots marked in and remove the Circuit Power ASSY. 2 Disassembly Procedures and Component Replacement 2 Removal Procedure Remove the circuit power BLOCK, the relay board fastener hardware, and the power supply cooling fan (see 2.6.7., 2.6.8., 2.6.10) Work in reverse order to reassemble. 2-28 2.1. 2.6. Projection Unit Components 2.6.10. Board ASSY RL (Relay Board) 1 Removal Procedure Remove the Circuit Power Block. (see 2.6.7) 3 Remove cables VB and VI, and remove 2 M3 screws at the spots marked with . Remove the Board ASSY RL. Relay board fastener hardware 2 Disassembly Procedures and Component Replacement 2 Remove 2 M4 screws in the spots marked with and 3 m3 screws in the spots marked with . Remove the fastener hardware and the top cover. Relay board Work in reverse order to reassemble. 2-29 2.1. 2.6. Projection Unit Components 2.6.11. Lamp Changer ASSY (Lamp Auto Changer) 1 Removal Procedure. Remove rear cover (B) (see 2.1.1., 2.1.2.) Remove 2 M4 screws at the spot marked by . 3 Remove the bead band fasteners and wire clamps fro the spots marked by . 4 Remove cables HD, IH, and VB. 5 Slide the Lamp Changer ASSY in direction a (forward). 6 Move the Lamp Changer ASSY in direction b (laterally) and detach it from the positioning pin. 7 Pull out the Lamp Changer ASSY in direction c (forward). 8 Reattachment Procedure. Work in reverse order to reassemble. Make sure when reattaching that the three positioning pins marked in fit securely in the three holes on the side of the changer. M4 screws Bead bands Wire clamps b a c 2 Disassembly Procedures and Component Replacement 2 Positioning pin 2-30 2.1. 2.6. Projection Unit Components 2.6.12. Board ASSY Changer Control (Changer Control Board) 1 Detach cables HD, IT, IG, F7, F6, BV, GV, VB, VG, KC, KA, VJ, and IH. Total cables detached: 13 3 Remove 1 M3 screw at the indicated location. 4 Disengage four latches at the indicated locations and take out the Changer Control Board. 2 Disassembly Procedures and Component Replacement 2 Removal Procedure Remove the Lamp Changer ASSY (see 2.6.11). Work in reverse order to reassemble. Latches M3 screws 2-31 2.1. 2.6. Projection Unit Components 2.6.13. Lamp Power ASSY (Lamp Power) Removal Procedure Remove the Lamp Changer ASSY. (see 2.6.11) 2 Detach 3 clamps and 2 side hooks, and remove the power cover that covers the lamp power supply. Clamps Power cover Clamp Power cover 3 4 Power cover 2 Disassembly Procedures and Component Replacement 1 Detach cables VG and GV from lamp power 1 and cables VB and BV from lamp power 2. Remove 4 M3 screws and take out the lamp power units, releasing the four latches in sequence. Lamp changer base 5 Lamp power 1 for lamp 1 (screen side) is located on the side of the Lamp Changer ASSY. Lamp power 2 for lamp 2 (rear side) is located below the Lamp Changer ASSY. Work in reverse order to reassemble. 【Warning】 When reattaching the power cover, make sure to reattach the power cover hook to the cover hole. 2-32 2.1. 2.6. Projection Unit Components 2.6.14. Fan DC Motor (80) (Lamp FAN ; F6, F7) Removal Procedure Remove the Lamp Changer ASSY. (see 2.6.11) 2 Detach cable F7 in the case of lamp 1 fan, and cable F6 in the case of lamp 2 fan. 3 Remove 2 M3 screws and take out the lamp fan. Work in reverse order to reassemble. 2 Disassembly Procedures and Component Replacement 1 2-33 2.1. 2.6. Projection Unit Components 2.6.15. Fan DC Motor (60) (PBS Cooling FAN; F3) LCOS Cooling FAN Removal Procedure Remove the optical engine. (see 2.6.2) 2 Detach cable F3 from the back side of the Optical Engine. 3 Remove 2 M4 screws and remove the PBS Cooling Fan. Work in reverse order to reassemble. 2 Disassembly Procedures and Component Replacement PBS Cooling FAN 1 2.6.16. Fan DC Motor (60) (LCOS Cooling FAN; F5) PBS Cooling FAN LCOS Cooling FAN 1 Removal Procedure Remove the Optical Engine. (see 2.6.2) 2 Detach cable F5 from the back side of the optical engine. 3 Remove 2 M4 screws and take out the LCOS Cooling Fan. Work in reverse order to reassemble. 【Warning】 Make sure you don’t forget to reattach the fan duct. 2-34 2.1. 2.7. Lamp Replacement Method 2.7.1. Replacement Procedure Replace the lamp using the following procedure. (1) Check operating time: check the cumulative operating time for the lamp being replaced. (2) Lamp replacement: take out the old lamp and put in a new lamp. (3) Clear operating time: clear out the old pre-replacement data. 2.7.2. Check Operating Time UNIT LAMP1 TOTAL CONTINUOUS P-ON COUNT LAMP2 TOTAL CONTINUOUS P-ON COUNT Shows projector main unit operating time. : 512h : 12h : 101 Indicates no. of flashes. Shows time for lamp 2. : 500h : --h : 100 Indicates no. of flashes. :5000h Shows time for lamp 1. Cumulative operating time Continuous flashing time Cumulative operating time “--” indicates lamp is not illuminated. Disassembly Procedures and Component Replacement (1) On-Screen Display 2 ※ Non-illuminated lamp displayed in gray. When Lamp Failure Occurs LAMP2 : FAILURE Indicates a failure has occurred in lamp 2. Displayed in red in this case. (2) Operating Procedure (A) “USER” Mode 1 Press the TIMER key on the remote controller. Projector main unit and lamp cumulative operating time, continuous flashing time and no. of flashes are displayed on screen. 2 Press the TIMER key on the remote controller to end. (B) “SERVICE” Mode 1 Press the F1 key on the remote controller while depressing the ADJ key. Projector main unit and lamp cumulative operating time, continuous flashing time and no. of flashes are displayed on screen. 2 Press the END key on the remote controller to end. 2-35 2.1. 2.7. 2.7.3. Lamp Replacement Method Lamp Replacement Operation (1) Advance Preparation 【Warnings】 ・ Make sure to tighten screws securely. Loose screws can cause failure. ・ The lamp screws are flat-head screws. ・ The side lamp on the lamp changer flashes during lamp replacement. Make sure not to touch it inadvertently. (2) Lamp Replacement Procedure 1 Loosen the indicated screws to remove the rear cover. 2 Disassembly Procedures and Component Replacement Take out the old lamp using the following procedure, and put in a new lamp with the same procedure in reverse. Check the operating time for the lamp being replaced with the lamp operating time confirmation method described in the preceding subsection. If neither lamp will illuminate, then replace both lamps. However, if you brought only one lamp, then replace lamp 1 first. The projector will choose lamp 1 first to illuminate. Lamp replacement Window Lamp replacement Window (can be removed and replaced using magnet) ES50-116CM ES70-116CM 2-36 2.1. 2.7. 2.7.3. 2 Lamp Replacement Method Lamp Replacement Operation Remove the 4 lamp cover screws (circled in red) and take off the lamp cover. The screen side lamp is lamp 1, and the rear side (terminal side) lamp is lamp 2. 2 Disassembly Procedures and Component Replacement Lamp 1 Lamp 2 Remove the three flat-head screws in the photograph below (circled in red), grasp the handle, and take out the lamp. 3 Lamp Handle 2-37 2.1. 2.7. Lamp Replacement Method 2.7.4. Reset Operating Time After the lamps are replaced using the procedure on the previous page, you need to reset the cumulative lamp operating time stored in projector memory to zero. Use the following procedure. Screen Operating Method 2 While depressing the ADJ key, press the SUB key to display the service person adjustment menu. 3 Go [LOG DATA] [LAMP1 TIME] or [LAMP2 TIME] to choose one. Select the the lamp you checked in Step 1. 4 Press the CLEAR key twice to reset cumulative operating time and no. of flashes to “0.” At this point the message “LAMPx FAILURE” displayed in red will go off. ※You can also reset cumulative operating time to “0” by pressing the key, but the system cannot tell from this that lamp replacement is complete, and ”LAMPx FAILURE” will not go off. You still have to press the CLEAR key twice. 5 Press the END key to end. LAMPx TIME ___h__min__s P-ON OUNT : ____ LAMPx FAILURE LAMPx TIME 0 h 0min 0s P-ON COUNT: 0 6 2 Disassembly Procedures and Component Replacement 1 Confirm that the lamp is inoperative and that “LAMPx FAILURE” is displayed as described in “2.7.2 Check Operating Time.” Confirm that the “LAMPx FAILURE” message described in “2.7.2 Check Operating Time” has gone off. 【Warning】 You must confirm that the ”LAMPx FAILURE” message has gone off. If it is still showing, then the alternating illumination feature and the lamp failure time automatic lamp replacement feature will not work, even with a new lamp. 2-38 Board ASSY Drive (Drive Board) Board ASSY Main (Main Board) Board ASSY SW (Switch Board) Board ASSY REM (Remote Control Photoreceptor Board) Board ASSY Connect (Connector Board) Fan DC motor (80) (Circuit Cooling Fan; F1) Board ASSY RL (Relay Board) Fan DC motor (60) (Power Cooling Fan; F2) Circuit power ASSY Lamp changer ASSY (Lamp Auto Changer) Board ASSY Changer Control (Changer Control Board) Lamp power ASSY (Lamp Power) Fan DC motor (80) (Lamp Fan; F6, F7) A B E F C L D K H Q R G J Replacement Part Name Follow procedure in 2.6.2. Follow procedure in 2.6.2. (Maladjustment not supposed to occur, but check the screen and if needed, perform adjustment) (1) 6-axis adjustment (2) Uniformity adjustment (3) Gamma adjustment (4) Color balance adjustment (with multi-screen) 6-Axis adjustment (1) 6-axis adjustment (2) Uniformity adjustment (3) Gamma adjustment (4) Color balance adjustment (with multi-screen) 6-Axis adjustment Adjustment Chapter 2 Assembly /Disassembly Described in (1) (1) Repeat Loop (2) (3) (4) (2) (3) (4) Single Hex Wrench (5mm, 2mm), RC-300 RC-300 Tools 1 2 1 2 1 2 1 1 1 1 1 1 1 Staff 15 20 10 5 15 10 15 10 10 10 5 5 10 Assemble /Disassemble 10 30 10 30 10 5 5 5 5 5 5 30 30 Adjustment Standard Time Required (Min) Required Tools/Staff/Methods --- 6.3, 7.2, 7.3.2, 7.4.1 --- 6.3, 7.2, 7.3.2, 7.4.1 --- --- --- --- --- --- --- 2.6.1. 2.6.2. Adjustment Sequence Described In 2.8. Disassembly Procedures and Component Replacement Symbol 2.1. List Of Adjustments On Unit Replacement Parts 2 No need to un-stack unit in any instance. 2-39 (1) 6-axis adjustment (2) Uniformity adjustment (3) Gamma adjustment (4) Color balance adjustment (with multi-screen) Fan DC Motor (80) (LCOS Cooling Fan; F5) Lamp ASSY N P (Maladjustment not supposed to occur, but check the screen and if needed, perform adjustment) Chapter 2 Fan DC Motor (60) (PBS Cooling Fan; F3) M Follow procedure in 2.6.2. Optical Engine for 70” mode (includes LCOS Panel, Drive Board) U Follow procedure in 2.6.2. Chapter 2, 7 Adjustment Optical Engine for 50” Model (includes LCOS Panel, Drive Board) Assembly /Disassembly Described in U Replacement Part Name (1) Repeat Loop (2) (3) (4) Single Hex Wrench (5mm, 2mm), RC-300 Hex Wrench (5mm, 2mm), RC-300 Tools 1 1 1 2 2 Staff 5 15 15 10 10 Assemble /Disassemble 30 10 10 60 60 Adjustment Standard Time Required (Min) Required Tools/Staff/Methods 6.3, 7.2, 7.3.2, 7.4.1 --- --- 2.6.1. 2.6.2. Adjustment Sequence Described In 2.8. Disassembly Procedures and Component Replacement Symbol 2.1. List Of Adjustments On Unit Replacement Parts 2 No need to un-stack unit in any instance. 2-40 3 Failure Assessment from Message Displays and LED Lamp Displays 3.1. Assessment from Message Displays 3.2. Assessment from Failure Assessment Lamp Beside Power On Button and Status Display Lamp on Main Board 3-1 3.1. Assessment from Message Displays Failure assessment is performed in accordance with Chapter 4 Detailed Failure Assessment Methods. This chapter summarizes content likely to come up in customer inquiries, etc. The projector displays the following messages based on set status. Respond as indicated when these messages appear. (1) Messages About the Lamps Message PLEASE REPLACE LAMP2 LAMP1 TIME ____h LAMP2 TIME ____h LAMP CHANGE IN A MINUTE LAMP1 TIME 1234h LAMP2 FAILURE POWER OFF AFTER 0h__min CONTINUOUS LAMP1 TIME ____h LAMP2 TIME ------h CONTINUOUS LAMP1 TIME 25h LAMP2 FAILURE One lamp has failed (Lamp 2, in this example). Replace the lamp and reset lamp operating time to zero. Example display indicated Lamp 2. [LOG DATA] [LAMPxx TIME] Indicates changer will automatically Replace the lamp and reset lamp replace lamp in 15 seconds when lamp operating time to zero. forced-off is set to ON. Forced-off time duration is set by menu. [LOG DATA] [LAMPxx TIME] [FACTORY] [OTHERS] [COMPULSORY SHUT-DOWN] A failure has occurred in one lamp Replace both lamps and reset lamp when lamp forced-off is set to ON. operating time to zero. Forced-off will occur in 15 minutes. Forced-off time duration is set by menu. [LOG DATA] [LAMPxx TIME] [FACTORY] [OTHERS] [COMPULSORY SHUT-DOWN] Failure Assessment from Message Displays and LED Lamp Displays Displayed at startup when the lamp with No current failure condition exists, but the longest cumulative operating time lamp is nearing the end of its usable exceeds 6,000 hours. lifespan. Displays approximately the last 100 hours of forced-off time when lamp forced-off is set to ON. Displayed every 10 hours. LAMP1 TIME 1234h LAMP2 FAILURE 3 Response and LED Lamp Displays LAMP1 TIME ____h LAMP2 TIME ____h Description The continuous illumination time for one Continuous illumination of over 24 lamp has exceeded 25 hours. hours is not permitted. Enable the auto This message will be redisplayed every lamp change function. 10 hours thereafter. [SETTINGS] [LAMP SETTING] [AUTO CHANGE SEL.] The continuous illumination time for one Replace the lamp and reset lamp lamp has exceeded 25 hours, and a operating time to zero. failure has occurred in the other lamp. [LOG DATA] [LAMPxx TIME] This message will be redisplayed every (1) Enable the auto lamp change 10 hours thereafter. function, similarly as described above. However, when auto lamp change is being activated by external control via a telecom link, the above menu setting is “OFF.” 3-2 3.1. Assessment from Message Displays (2) Input Signal Messages Message NO SIGNAL LAMP CHANGE IN A MINUTE Displayed when no sync signal is input, or a very high or low sync signal is input. Check whether the projector is correctly outputting a signal. Also check the cable connections. If you still find nothing wrong, it is possible there is a problem with the main board. Sync signal is being input, but cannot be displayed with the preset data in the projector. Check the specs for the projector signal output frequency, and change the projector settings to within a frequency range (screen resolution) the projector can handle. Displayed only when mode number is being specified via external control. Displayed when the signal adjusted according to the specified mode number differs from the current input signal. (1) First make sure there is no change in the customer’s connected equipment. If not, re-enter into memory the frequency data for each mode. [MODE INITIAL SETUP] [SYNC SET] (2) If an equipment change has occurred (change in the PC, etc., resolution setting or the refresh rate), restore the original settings. (3) Failure Detection Messages Message FAN FAILURE F1 ABNORMAL TEMPERATURE Description 3 Failure Assessment from Message Displays and LED Lamp Displays LAMP1 TIME ____h LAMP2 TIME ____h Response and LED Lamp Displays SYNC IS OUT OF RANGE Description Response Displayed when the fan has stopped. Failure condition assessed after one minute of continuous stoppage, and power turned OFF. Restart by turning the main power from OFF to ON. Check the fan number for the failed fan and replace it. If the image does not reappear, refer to Chapter 4 and check against log data. [LOG DATA] [RAS] Displayed when a temperature sensor near the lamp is activated and assesses a failure condition. Power is turned OFF. Remove any blockage interfering with exhaust from the lamp cooling fan. If no blockage is found, refer to Chapter 4 and respond appropriately. 3-3 3.2. LED Lamp Display Illuminated or flashing LEDs indicate projector status. These include a failure assessment indicator beside the power button and a status LED on the main board. No Name 1 Power Lamp (ON/STAND BY) LED Status Orange on Description Response (Example) Wait state (stand by) with lamp off, power Normal can be turned on by remote controller or ON/STANDBY switch. 3 Green flashing Lamp on wait state or lamp restart process in progress Orange flashing Cooling process in progress (about 1 minute) after power OFF (lamp off). Power cannot be turned ON while cooling in progress. Red flashing Failure condition, power OFF. Assess the failure condition based on “Failed Lamp” below. On ON/STAND BY flashing red simultaneously. Anomaly in both lamps. Replace the lamp. ・ ON/STAND BY flashing green simultaneously (lamp on). Anomaly in one lamp. Replace the lamp. ・Flashing Lamp ASSY not mounted. Securely mount the lamp. ・ ST2 on main board simultaneously on. Anomaly in changer operation. Replace the lamp changer. ・On Temperature anomaly. Check to make sure there is no problem with fan exhaust. ・ ST1 on main board simultaneously on. Voltage anomaly on drive board. Replace the power unit and drive board. ・Flashing Anomaly in fan operation. Replace fan. 3 Main Board Status Green on Lamp Off or (CPU) flashing Control CPU operating normally. Normal Anomaly in control CPU operation. Replace main board and power unit. (ST1) Red on Indicates the nature of the failure in combination with the failure assessment lamp. See section on TEMP for failure assessment lamp. (ST2) Red on ON/STAND BY flashing red simultaneously. Defect in changer operation. Replace the lamp changer. Failure Assessment from Message Displays and LED Lamp Displays (TEMP) Lamp on and LED Lamp Displays 2 Failed Lamp (LAMP) Green on ON/STAND BY flashing green simultaneously (lamp on). Communication defect between changers. (TERM) Green on 485 terminal setting time. Normal (TTL) Green on TTL terminal time Normal 3-4 4 Detailed Failure Assessment Methods (Detailed Troubleshooting) Important 4.1. Failure Display Functions 4.2. List of Failures 4.3. Failure Assessment Flowchart 4-1 Important Must Read Before Starting Inspections * When installing the optional video board, refer to the List of Failures and the Video Board Installation List of Failures. 4 Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) When conducting failure inspections, first choose the phenomenon in the “List of Failures” that most closely matches the observed anomaly. Then identify the specific anomalous location based on the events that occur as a result of that anomaly. This chapter examines as much as possible the anomalous phenomena that are most likely to occur, identifies likely sources of failure, and provides a flowchart of the process. Sometimes it happens that replacing the component you think is the source of the anomaly fails to resolve the problem. If this happens, make sure to reinstall the replaced component before replacing the next component. In addition, if an anomaly recurs during assembly replacement, you must first reattach the original assembly and see if the anomaly happens again. The cause of the anomaly sometimes is not the assembly itself, but rather a connection flaw or connection point degradation from use. If the anomaly recurs after restoring the original assembly, check the connections thoroughly. 4-2 4.1. Failure Display Functions If a failure condition is detected, it will be displayed in some combination of the ON Indicator, the Failure Indicator, and the Service Lamp. In addition, if an anomaly other than these failures is detected, it will be stored as log data in projector memory, and can be displayed in the menu screen. ON Indicator Indicates power and set in operation. Illuminated when lamp failure or temperature anomaly occurs. Button Switch and LED Indicators Service Lamp Indicates internal circuit status. Used to identify failure location. Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) Failure Indicator 4 I/O Terminal Panel(Main Board) 4-3 4.1. Failure Display Functions (1) List of Failure Assessments Made by Indicator No. 1 Failure Indicator Service Lamp ON Indicator LAMP TEMP ST1 ST2 CPU Red On Lamp ASSY not inserted or not fully inserted, causing lamp illumination process failure. Insert the lamp ASSY correctly. Also, in models with 2 lamps and a changer, the other lamp has failed. Lamp changer failure Replace the lamp changer. Rising temperature in lamp activates temperature sensor. Rise in peripheral temperature, blockage in fan exhaust, or drop in fan rpm. Circuit power protect has been activated. The following are possible causes. Refer to the flowchart for troubleshooting sequence. (1) Circuit power failure (2) Main board or drive board failure (3) Inadequate circuit power cooling caused by fan exhaust blockage, etc. (4) Inadequate circuit power cooling when temperature sensor is activated, circuit power protect is activated Abnormal voltage detected on drive board. Drive board must be replaced. Fan stoppage or lowered rpm detected. Turn off the main power switch, wait at least 20 seconds, and turn I back on. Turn on the ON/STANDBY switch. Identify fan failure from stopped or lowered rpm fan RAS data displayed on screen, and replace if needed. - 3 Red Flashing - 4 Red - On Red 7 Red - - On On On Flashing 8 9 10 On/Off Runaway main board CPU. Green Green On On 4 Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) Lamp needs to be replaced. In models with two lamps and a lamp changer, both lamps must be replaced. Flashing 6 (see flowchart below for detail) Lamp failure. Red Off Likely Causes, Responses - 2 5 Description Main board must be replaced. Failure in lamp not now illuminated. Replace the lamp and reset the lamp operating time to zero. Communication failure with lamp changer. Strong possibility next auto lamp change will be impossible. Check the wire connection (HD connector. If this does not correct the problem, then either the lamp changer or main board will have to be replaced. Darkened areas are unrelated to failure assessment. 4-4 4.1. Failure Display Functions (2) List of Failure Assessments Made by Indicator Except for Items 6 and 9, the nature of the failure can be identified from the preceding List of Failure Assessments Made by Indicator. Choose [LOG DATA] [RAS] in the service person menu. Item RAS Screen Message Description Likely Causes, Responses Abnormal temperature monitoring ABNORMAL TEMPERATURE Rising temperature in lamp activates temperature sensor. Fan failure monitoring FAN FAILURE F1 F2 Fan stoppage or lowered Replace the fan indicated on-screen. rpm detected. Circuit voltage monitoring DRIVE BOARD CIRCUIT ABNORMAL VOLTAGE 2.5V (or –10V、3.3V) Abnormal voltage detected on drive board. The drive board must be replaced. However, if all the indicator LEDs are off after the failure occurs, then the likely cause is circuit power defect or insufficient cooling. 4 Lamp failure monitoring LAMPx FAILURE Lamp failure Lamp has failed. Replace the lamp and zero out lamp operating time. NO LAMPx DETECTED Lamp ASSY not inserted or not fully inserted, causing lamp illumination process failure. Lamp ASSY not installed or not fully inserted. 5 Lamp not installed monitoring 6 Temporary blackout monitoring TEMPORARY BLACKOUT Temporary blackout has occurred, or power-off has not been processed correctly. Likely cause is AC power voltage interruption or faulty operation under AC noise. Sometimes also caused by upgrading projector software with the lamp illuminated. Changer operation failure monitoring LAMP CHANGE FAILURE Lamp replacement did not terminate normally. Unless a communication failure with the lamp changer has occurred (ST1 on with power on), the lamp changer must be replaced. Temporary blackout or fault in data settings to drive board. This log is left after a very brief power outage, unlike the log data in “temporary blackout.” If the image is still displayed normally, there is no problem posed by a flaw in the drive board. 1 2 7 Drive board reset DRIVE BOARD RESET monitoring 8 4 Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) 3 Rise in peripheral temperature, blockage in fan exhaust, or drop in fan rpm. (3) Using Lamp Log Data to Monitor Lamp Usage History This log contains lamp usage history. Records of failure in this log are also listed under “RAS data.” However, sometimes the Lamp Log data is more detailed. Choose [LOG DATA] [LAMP LOG] in the service person menu. Item RAS Screen Message Description 1 No. of retries Stores in memory the number of times the lamp has been TEMPERATURE WARNING illuminated by the lamp-on process. However, nothing is stored on the first illumination. 2 Lamp failure LAMPx FAILURE NOT LIGHT UP Displayed when lamp fails to illuminate during lamp-on process. 3 Failure during illumination LAMP1 FAILURE LIGHT OUT Displayed when a lamp that was on goes off because of breakage, etc. 4 Lamp replaced (changer) LAMP CHANGE STATUS LAMP12 (Example) Log kept when lamp changer is activated, also indicates which lamp was changed. 5 Changer abnormal termination LAMP CHANGE ERROR LAMP1X (Example) Displayed when system tries to activate lamp changer but the process does not terminate normally. 6 Continuous illumination time CONTINUOUS LAMPx TIME 7 Power ON POWER ON Shows the length of time the lamp has been on continuously. Displayed when power is on. No power-off log is kept. 4-5 4.2. No. List of Failures Description Flowchart Optical power lamp does not come on (power does not work). 1 2 Conspicuous color unevenness on screen. 2 3 One or two colors out of R, G, and B does not display, or remains bright without changing. 4 None of the three colors R, G, and B display, and remain bright without changing. 5 White (or gray or black) are close to R (or G or B). 5 6 Displayed screen is frozen. 6 7 Screen is too large (or small) from top to bottom. 7 8 Screen is too large (or small) from right to left) 8 9 “SIGNAL IS UNIDENTIFIED PLEASE SETUP” displayed. 10 Screen is distorted. Display location is odd. 10 11 Screen is extremely dark. 11 12 Screen contrast is extremely poor. 12 13 Messages do not appear on-screen. 13 14 Remote controller does not work. Power switch does not work. 14 15 Focus is poor. 15 16 Bright and dark lines appear on-screen. 16 17 Bright and dark dots appear on-screen. 17 Red 3 Yellow Magenta White Green Cyan Blue 4 SIGNAL IS UNIDENTIFIED PLEASE SETUP 9 4 Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) 1 4-6 4.2. List of Failures Check the following when installing the video board. If the display does not come back up, use the List of Failures to identify the source of the failure. No. Anomaly ・Image flutters vertically. ・Anomaly only in VIDEO1 (Composite) input, due to faulty operation of Y/C isolation circuit. ・Tape playback signal is distorted when playing back VCR tape images. ・VCR tracking is poor when playing back VCR tape images. 5 6 ・Upper edge image appears bent. ・If the image is from VCR playback, probably the tape has a copy protection signal inserted. ・Thin black and white vertical stripes appear iridescent. Anomaly only with VIDEO1 (Composite) input. ・Cross-color noise phenomenon with composite video signal input. ・ Choose MODE ADJ. VIDEO INPUT EXTENDED MENU 3D Y/C SEP. and set to ”BYPASS.” ・Replace with tape with recording in good condition. ・Adjust VCR tracking. ・ Choose MODE ADJ. VIDEO INPUT EXTENDED MENU 3D Y/C SEP. and set to ”ON.” ・ Use S-terminal input when the signal source has an S terminal. ・"NO SIGNAL” ・The sync signal from the video board is not being input “from HDU BOARD” displayed correctly into the projector. on-screen. ・Check the digital cable connection between the projector and the video board. ・Does not switch to video input ・Projector does not see a connection with the video when VIDEO key is pressed. board. ・Turn the power OFF and check the power supply cable connection between the board ASSY and the video board. 4 Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) ・Wrong input signal type setting. ・Check input signal settings. Choose MODE ADJ. VIDEO INPUT COLOR STANDARD SEL 2 4 Response No image visible. 1 3 Likely Cause 4-7 4.3. Failure Assessment Flowchart Start Same phenomenon with remote controller and power switch operation? YES NO Are the LEDs listed in the NO table on p.4-4 on or flashing? 14 C Neither internal nor external signals display when power is turned ON/OFF. YES Look at the pattern of on/flashing failure assessment indicators. NO Displays failure information on-screen in the RC-300 or RC-300W remote controller. Choose or refer to material in the following pages as indicated by the pattern of on/flashing failure assessment indicators. 4 Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) YES 4-8 4.3. Failure Assessment Flowchart Flowchart: Inspection Flowchart Based on Failure Assessment Displays “LAMP” Indicator ON ※ Go to following pages if other indicators are on or flashing. 4 YES Problem resolved? NO When you turn the main power switch ON, after about 2 seconds do you hear a "ksssh" sound from the power board ASSY? NO A YES Replace the lamp ASSY. Replace the main board. YES YES Problem resolved? Problem resolved? NO NO Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) Sometimes the indicator will not come on if the lamp temperature is high immediately after the power goes OFF. Turn off the main power switch, wait 5 minutes, turn the power back ON again, wait 3 more seconds and turn the ON/STANDBY button ON. Replace the connector board. Replace the lamp changer (or lamp power). YES YES Problem resolved? Problem resolved? NO NO B END 4-9 4.3. Failure Assessment Flowchart “LAMP” Indicator Flashing ※Go to following pages if other indicators are on or flashing. NO Is ST2 on? NO Install a lamp ASSY. YES YES Check the lamp ASSY installation condition. Replace the lamp changer (or lamp changer control board). Problem resolved? NO Replace the lamp changer (or lamp changer control board). YES Problem resolved? YES 4 NO Problem resolved? NO YES Check the [HD] cable connection. Problem resolved? NO NO Replace the main board. Problem resolved? YES YES Problem resolved? Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) YES Is there a lamp ASSY at the illuminated spot? NO Replace the connector board. NO Problem resolved? YES B END 4-10 4.3. Failure Assessment Flowchart “TEMP” Indicator ON “CPU” Indicator Flashing or OFF ※Go to following pages if other indicators are on or flashing. ST1 indicator ON? “TEMP” Indicator Flashing NO Is there a fan that is not working? YES YES NO Turn the main power switch OFF, wait 20 seconds, and turn it back ON. Is the lamp cooling fan working? Replace the fan that is not working. NO YES Problem resolved? NO YES Has the rpm dropped, or is it making a strange sound? NO YES YES Problem resolved? Replace the main board. NO Replace the lamp cooling fan. Is the lamp cooling fan exhaust path YES clear? Problem resolved? YES Replace the main board. NO NO Replace the lamp ASSY. Replace the circuit power ASSY. Make room for the exhaust path. YES Problem resolved? Problem resolved? NO NO 4 Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) Go to “ST1 Indicator ON” YES Anomalous phenomenon has ceased. Watch to see if it reappears. B END 4-11 4.3. Failure Assessment Flowchart “ST1” Indicator ON “ST2” Indicator ON ON indicator is green Replace the drive board. ON indicator is red? NO 4 YES Problem resolved? NO Replace the lamp changer. Problem resolved? NO Replace the drive board. YES Problem resolved? NO YES Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) YES B END 4-12 4.3. Failure Assessment Flowchart A Replace the circuit power ASSY. YES Problem resolved? Replace the LCOS-RL2 board on top of the circuit power ASSY. YES Problem resolved? NO B Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) NO 4 END 4-13 4.3. Failure Assessment Flowchart C Turn off the main power switch, wait at least 20 seconds, and turn it back on. Wait 3 seconds and press the ON/STANDBY button to turn the power on. With the power ON, the ON indicator lights up green, and within 1 second the power drops. YES The PFC circuit in the circuit power ASSY is not working. Take a look at the [F8] cable connection. With the power ON, the optical source lamp comes on once and then the power drops. NO (Doesn’t come on at all) YES (Comes on once) Does the power STANDBY indicator come on along with the "kssh" startup sound? YES NO Power indicator goes off when the NO lamp goes off. YES Replace the main board. This phenomenon probably results from activation of the temperature sensor, one of which is located near each light source lamp, on each lamp power board, and on the power board. The anomaly is the same for each temperature sensor activated. Problem resolved? YES NO 【Responses】 (1) Is the ambient temperature high? The operating temperature range for this set is 5~35OC. (2) The cooling fan aeration may be insufficient. Check the lamp fan and power cooling fan. Replace circuit power ASSY. Problem resolved? Replace the connector board. NO Problem resolved? YES Check the [VX] cable connection. YES YES 4 Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) NO NO Problem resolved? NO B Replace the circuit power ASSY. YES Problem resolved? Is the resistance NO value 0Ω (short circuit)? YES NO With the power turned off, use a tester to measure the resistance on both [HD] connectors (3) and (4) on the lamp changer. Replace the lamp changer (temperature sensor). END 4-14 4.3. Failure Assessment Flowchart 2 Check LCOS operating time (=UNIT TIME). Is it near the recommended replacement time? Adjust color unevenness. Replace components and adjust. Problem resolved? Problem resolved? NO YES NO YES Are you able to correct color irregularity, but not completely? NO YES Replace the main board. Replace the optical engine. Problem resolved? Problem resolved? NO NO YES Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) YES 4 YES NO Replace the drive board (=optical engine). YES Problem resolved? B NO Replace the connector board. Problem resolved? NO YES END 4-15 4.3. Failure Assessment Flowchart 3 NO RGB input? YES Does the phenomenon revolve around the cable YES when you change the cable on the input terminal Replace the video board. (Option) 4 Problem resolved? YES Replace the main board. YES Problem resolved? NO Are internal allwhite/patch/OSD displayed correctly? YES NO Replace the drive board (=optical engine). YES Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) Check the input signal and cables. NO NO Problem resolved? NO Replace the optical engine. Problem resolved? NO YES B END 4-16 4.3. Failure Assessment Flowchart 4 Same phenomenon with all image signals? NO YES Problem with video image? Replace the video board. (Option) Replace the main board. YES NO Problem resolved? Problem resolved? NO Are internal allwhite/patch/OSD displayed correctly? NO YES YES Replace the drive board (=optical engine). YES 4 There may be a problem with the signal setup. Refer to Chapter 9 so you can do a correct setup and adjustment. Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) YES NO Problem resolved? NO Replace circuit power ASSY. Problem resolved? NO YES B END 4-17 4.3. Failure Assessment Flowchart 5 Same phenomenon with all image signals? NO YES NO Problem with video image? 4 COMMON COLOR CONTROL DRIVE COM and adjust. YES Replace the video board. Problem resolved? Problem resolved? NO YES NO Replace the main board. Replace the main board. YES YES Problem resolved? Problem resolved? NO NO Are internal allwhite/patch/OSD displayed correctly? YES Replace the connector board. NO Replace the drive board (=optical engine). Problem resolved? NO YES Either there is a problem with the signal itself, or the adjustment (DRIVE adjustment, etc., for each MODE) may be inadequate. Refer to Chapter 8 and perform the adjustment. Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) YES YES Problem resolved? NO B Replace the optical engine. Problem resolved? NO YES END 4-18 4.3. Failure Assessment Flowchart 6 Same phenomenon with all image signals? NO YES Problem with the video image? YES YES Replace the video board. (Option) Problem resolved? NO NO Problem resolved? Are internal allwhite/patch/OSD displayed correctly? YES YES NO Replace the drive board (=optical engine). YES Problem resolved? NO 4 There may be a problem with the signal setup. Refer to Chapter 9 so you can do a correct setup and adjustment. Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) Replace the main board. NO Replace circuit power ASSY. YES Problem resolved? NO Replace the connector board. Problem resolved? NO YES B END 4-19 4.3. Failure Assessment Flowchart 7, 8 NO Only video input? YES NO YES MODE ADJ. VIDEO INPUT COLOR STANDARD SEL. and check. Problem resolved? YES Problem resolved? NO NO SCALING SCALING FACTOR and adjust to enlarge the size. Replace the main board. Problem resolved? NO Problem resolved? NO YES Replace the video board. (Option) NO YES 4 Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) There may be a problem with the signal setup. Refer to Chapter 8 so you can do a correct setup and adjustment. Problem resolved? YES B END 4-20 4.3. Failure Assessment Flowchart 9 Check the INPUT and SAVE signal frequencies in the SYNC SET screen. 4 Are the frequencies essentially the same? Signal frequencies may have changed. Use an oscilloscope, etc. to measure the actual frequencies. Press the CLEAR key twice and perform a SYNC SET. YES Is the frequency displayed by the projector the same as that measured by the oscilloscope? Did the message go off? NO NO The signal has changed. Check the system including the signal source. You may have to do a SET UP depending on the situation. YES Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) NO YES Replace the main board. Problem resolved? NO YES B END 4-21 4.3. Failure Assessment Flowchart If on-screen messages are not visible, press the All White key or the Patch key to display the internal signal. 10 Same phenomenon with all image signals? NO Adjust PLL CONTROL PFD GAIN/VCO GAIN. YES Problem resolved? Replace the main board. YES Problem resolved? NO Are internal allwhite/patch/OSD displayed correctly? NO 7, 8 YES Replace the drive board (=optical engine). YES Problem resolved? NO YES Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) NO 4 Replace circuit power ASSY. YES Problem resolved? NO Replace the connector board. Problem resolved? NO YES B END 4-22 4.3. Failure Assessment Flowchart 11 Same phenomenon with all image signals? NO YES NO YES YES Replace the lamp ASSY. YES 4 Problem with video image? Check clamp adjustments. Replace the video board. Problem resolved? Problem resolved? NO YES YES Problem resolved? NO NO Replace the main board. Replace the main board. Revise the setup. YES YES Problem resolved? Problem resolved? NO NO Problem resolved? NO Are internal allwhite/patch/OSD displayed correctly? YES Replace circuit power ASSY. YES Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) Still dark even when NO set to FULL BRIGHT? NO Replace the drive board (=optical engine). YES Problem resolved? NO NO Problem resolved? Replace the connector board. YES NO Problem resolved? B YES END 4-23 4.3. Failure Assessment Flowchart 12 Same phenomenon with all image signals? NO YES NO Replace the main board. 4 Problem with the video image? YES NO Problem resolved? Check clamp adjustments. Replace the video board. NO Are internal allwhite/patch/OSD displayed correctly? Problem resolved? YES NO YES Problem resolved? NO NO Replace the main board. Revise the setup. Replace the drive board (=optical engine). Problem resolved? Problem resolved? YES NO NO Problem resolved? YES NO Replace circuit power ASSY. YES Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) YES YES Problem resolved? NO Replace the connector board. YES Problem resolved? NO Replace the optical engine. Problem resolved? NO B YES END 4-24 4.3. Failure Assessment Flowchart 13 External signal itself normal? NO YES Letters appear onscreen? Problem resolved? NO NO Mode set for no on-screen letters. Do a new setup in AUTO SELECT under MODE INITIAL SETUP. Problem resolved? NO YES YES Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) YES 4 Replace the main board. Press the All-White key or Patch key to display the internal signal. B END 4-25 4.3. Failure Assessment Flowchart ト If neither are operational, then diagnose the problem as shown in flowchart (1). Remote controller does not work. Power switch does not work. Replace remote controller batteries. Replace the switch board. Problem resolved? Problem resolved? NO YES YES NO Replace remote controller. Replace the main board. Problem resolved? Problem resolved? NO YES NO Replace the controller board. Replace the remote controller photoreceptor board. YES 4 Problem resolved? Problem resolved? YES Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) YES 14 NO NO Replace the main board. Problem resolved? NO B YES END 4-26 4.3. Failure Assessment Flowchart 15 Does focus improve when you press the screen? NO YES 4 Problem resolved? NO YES B END Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) The screen comprises two components: a front sheet and a Fresnel sheet. This phenomenon results from gaps between the two caused by moisture absorption and temperature change. Observe the condition, and if it does not improve, contact (the factory). Replace the optical engine. 4-27 4.3. Failure Assessment Flowchart 16 Are areas other than bright lines and NO dark lines normal? YES Same even with internal signal? NO 6 6 4 YES NO Replace the drive board (=optical engine). YES Problem resolved? Clean the screen/mirror. Problem resolved? NO YES Replace the optical engine. Problem resolved? NO B NO Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) YES Dirt on screen or mirror? YES END 4-28 4.3. Failure Assessment Flowchart 17 Are areas other than bright spots and dark spots normal? YES NO Same with internal signals? NO 6 4 NO Likely cause is bright and dark spots on the LCOS panel. YES Within specifications on product spec sheet? NO Replace the optical engine. Digital input? YES NO Digital transmission noise within the unit sometimes produces bright spots. Replace the main board. DIGITAL INPUT *** EDGE GOING and change the settings. YES Problem resolved? NO YES Problem resolved? NO A degree of digital noise can remain with digital transmission depending on the image content. Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) YES Replace the drive board (=optical engine). YES Problem resolved? NO B END 4-29 4.3. Failure Assessment Flowchart B The component thought to be the source of the problem has been replaced. Consequently, the likely cause is not the component, but rather a poor contact or a short. Check the wiring pathways (connectors, board ASSY, etc.) with replaced components against the wiring diagram and look for bad connections and wiring damage. 4 Detailed Failure Assessment Methods (((( Detailed Troubleshooting)))) 4-30 5 Inspection Methods (Cleaning, Parts Replacement) 5.1. Inspections 5.2. Inspection Methods 5-1 5.1. 5.1.1. Inspections Inspection Items (Cleaning/Checking) One service person*1 is needed for the inspections listed below. No. 1 Item Clean screen Clean unit lens glass surface 2 3 Time Required (Minutes) 2 (15)*2 2 (5) *2, *4 *2 Special Tools, Etc. Gauze, water, neutral cleanser Lens cleaner 1 (15) Clean mirror 2 (30)*2 See 5.2.3 Check lamp operating time (Replace lamp) 2 (35)*3 Remote controller (See “2.7.2 Check Operating Time” for how to check operating time.) 2 (20) *3 Remote controller “7.3.2 Gamma Adjustment and Uniformity Adjustment Using Internal Signals” for how to check and adjust.) 4 Check for color unevenness (Readjust screen) 5 Loose input plugs Lens cleaner 2 *1 : If a failure has occurred that necessitates removing the main unit, two service people may be needed. *2 : Parenthesized figures show time required for cleaning. *3 : Includes adjustment time. *4 : Dust on the lens surface degrades screen brightness and produces horizontal lines in the image. We request that you inspect and clean at replacement time (yearly, or after 8,000 hours). 5.1.2. 5 Inspection Methods (Cleaning, Parts Replacement Clean lens surface List of Parts Replaced at End of Service Life and Replacement Consumables The following table lists replacement parts. (Time required is per unit.) No. Item Replacement Criterion Replacement Time [Hours] Time Required [Minutes] 1 Optical engine (LCOS panel) Check operating time screen display (UNIT TIME) 50,000*1 2 (70)*2 2 Fans Check operating time screen display (UNIT TIME) 50,000*1 2 (15 ~ 25)*2 3 Plugs Special Tools, Etc. *1 : Check updated service news and service parts list. *2 : Includes adjustment time. 5-2 5.2. 5.2.1. Inspection Methods Inspection Methods The following section describes how to check for dirt on the screen. It also describes possible causes for your reference. (1) Screen Dirt Inspection Method Switch the screen to an all-white pattern (internal all white), and visually inspect from a distance of 2m from the screen. (2) If there is dirt on the screen 2m Line dirt Probaby from dirt on inner screen surface Dirt spotches Likely from oil or dirt on mirror surface. Screen condition 5 Inspection Methods (Cleaning, Parts Replacement Causes: screen, mirror The dirt in the illustration below is not on the outer screen surface, but rather on the inner surface or on the mirror surface. This is almost always the case. Remove the rear cover of the cabinet and look inside to check. (3) Horizontal Lines Visible on Screen Cause : multiple clumps of dirt on the lens surface causes horizontal lines, as shown below. This degrades brightness. When this phenomenon becomes prominent, examine the lens surface. Screen condition 5-3 5.2. Inspection Methods 5.2.2. Screen Inspection/Cleaning Please refer to the following for instructions on removing the screen. Size Model Reference 50 inch ES50-116CM See 2.2.1 70 inch ES70-116CM See 2.2.1 (1) Inspection Method Project an all-white pattern (internal all-white) and visually check the screen while moving the first row of seats (2m from screen) left and right. 5 No stripes due to dust on the screen. 2m (3) Cleaning Method Follow the cleaning guidelines below when needed because of dirt (dust, fingerprints, etc.) on the outer and inner screen surfaces. Remove the rear cover of the set to clean the rear screen surface. Clean the upper portion of the screen and other hard-to-reach areas by putting lens cleaner on the tip of a stick. Be careful not to damage the screen in the process. (4) Cleaning Method for the Screen Front Surface ・ Lightly wipe away dust with a soft cloth (gauze, flannel, Bemcot) or a soft feather duster. ・ To clean off fingerprints, etc., dampen a soft cloth (gauze, flannel), squeeze it out thoroughly and lightly wipe the dirt away. ・ To clean off oily dirt, put neutral cleanser on a soft cloth, squeeze the cloth out thoroughly, and lightly wipe the dirt away. Wipe again with water to make sure there is no cleanser residue. Inspection Methods (Cleaning, Parts Replacement (2) Assessment Criterion 【Warning】 ・ Do not rub the screen hard enough to make a squeaky sound, since this can leave tiny damage marks. ・ Do not use polishing cleaners, chemical scrubbing cloths or volatile compounds. ・ Make sure not to touch the mirror, etc., while your body is inside the cabinet cleaning the inner surface of the screen. ・ Clean hard-to-reach spots by attaching gauze to a stick. Be careful not to cause any damage while doing so. 5-4 5.2. 5.2.3. Inspection Methods Mirror Inspection and Cleaning (1) Inspection Method Project an all-white pattern (internal all-white) and visually check the screen while moving the first row of seats (2m from screen) left and right. (2) Assessment Criterion No image deterioration due to mirror dirt. Determine whether the dirt is on the screen or the mirror by looking from the rear. (3) Cleaning Method Remove the rear cover from behind in order to clean the mirror. See Section 5.2.3.. Inspection Methods (Cleaning, Parts Replacement 【Warning】 ・ Do not rub the mirror roughly even if you can’t clean the mirror by gently wiping the dirt away (to keep from damaging it). ・ Do not use water, deodorizing or polishing cleansers, chemical scrubbing cloths or volatile compounds. 5 5-5 5.2. Inspection Methods 5.2.4. Projector Reflecting Mirror (Front Surface Mirror) Cleaning Method 【Warning】 The projector employs a front surface mirror as reflecting mirror in order to improve imaging performance. Front surface mirrors have glass surfaces covered with metal that is either vapor deposited or spattered on. These mirror surfaces are very thin and unprotected, and are easily damaged. Accordingly, we ask you to follow the illustration and to do the cleaning work without damaging the mirror at all. 5 (1) Cleaning Tools (A) Air duster 1/2 can (B) Cotton swabs 100g (C) Remarks Scissors (for cutting cotton swabs) (D) New protective gloves (E) Distilled water or filtered water (F) Gauze (G) Alcohol solvent (ethanol) 30cm (wide) x 5m (long) Use only for heavy dirt buildup that cannot be removed with water. Normally (E) should suffice. Inspection Methods (Cleaning, Parts Replacement Estimated Quantity Used Per Mirror 5-6 5.2. Inspection Method 5.2.4. Projector Reflecting Mirror (Front Surface Mirror) Cleaning Method (2) Cleaning Procedure Start Read <Warning 1> Carefully Clean mirror surface thoroughly with an air duster (to prevent mirror damage from dust residue). 5 YES Attach a nozzle to the air duster. Put the nozzle tip next to the dust and blow it away. NO Read <Warning 3> Carefully Look at the mirror surface carefully and make sure there aren’t already score marks on the mirror. If there are, document the damage (before cleaning). Is there any cloudy dirt? YES Read <Warning 4> Carefully Soak a cotton swab in filtered water and lightly wipe against the mirror surface to lift off dirt. Before drying, soak up water droplets left on the mirror surface with gauze, cotton swabs or mirror cleaners. Use a soft touch to keep the surface of the glass always clean. NO Read <Warning 6> Carefully Display the projector all-white screen, and assess whether there is anything wrong with the image on-screen. Also determine whether mirror damage has progressed since before cleaning. Read <Warning 7> Carefully Use the air duster to remove any dust residue from the mirror surface. Inspection Methods (Cleaning, Parts Replacement Read <Warning 2> Carefully Look at the mirror surface carefully. Is there any dust or dirt residue? Read <Warning 5> Carefully Soak a cotton swab in alcohol solvent and wipe off any cleaning unevenness or noticeable spots. (Lightly moisten with solvent.) END 5-7 5.2. Inspection Methods 5.2.4. Projector Reflecting Mirror (Front Surface Mirror) Cleaning Method <Warning (1)> Air Duster Usage Procedure and Warnings Do not attach the nozzle. (attach only if you can’t remove the dust otherwise) 1 Shake thoroughly 5 Spray until white mist stops coming out. 3 Blow away dust. (Do not hold with the spray can tilted downward.) Inspection Methods (Cleaning, Parts Replacement 2 Move slowly. 【Warnings】 ・ Make sure in Step 2 that you spray until the white mist stops coming out. The white mist will cover the mirror with cloudy impurities. ・ Make sure in Step 3 not to tilt the can downward. If you do it will spray out white mist used for cooling, and this will cover the mirror with impurities. ・ Move the spray can slowly. If you move it rapidly it will spray out white mist. ・ Blow away dust from the entire mirror surface without attaching the nozzle. <Warning (2)> Checking the Mirror Surface for Dust ・ It is of utmost importance to thoroughly remove dust, because if there is any dust residue, the next cleaning operation will damage the mirror. Dust will scratch the surface of the mirror just like sandpaper powder. ・ Look closely to make sure there is no dust left on the mirror. (This is easiest to do by looking at the mirror from an angle with the all-white screen projected on the mirror.) Almost always there will be some hard-to-clean dust residue. Put the spray can nozzle near that dust and blow it away completely. 5-8 5.2. Inspection Methods 5.2.4. Projector Reflecting Mirror (Front Surface Mirror) Cleaning Method <Warning (3)> Checking the Mirror Surface for Damage Before Cleaning When checking the mirror surface for damage, be sure to turn off fluorescent lighting in the room, display the projector all-white screen, and view the mirror surface from an angle. This method allows you to check for shallow score marks on the mirror surface (normally hard to see). If there already is damage to the mirror surface, document the damage condition. The reason for documenting the damage is to make a final judgment as to whether mirror cleaning will produce further damage. For this purpose, document the condition in as much detail as possible. 1 Either wash your hands thoroughly and swab them off, or wear never-used protective gloves. Use scissors to cut the cotton swabs into a readily usable size (about 10 cm x 10 cm). 5cm x 5cm is OK if the dirty surface area is small. Absolutely do not tear the cotton swabs. This produces a large amount of fiber dust that is a big problem to clean off later. 2 Soak the cotton swabs completely in filtered water or distilled water and gently wring them out. If you don’t wring them out enough, wiping the mirror clean will leave water droplets. 3 Use the cotton swab to wipe the dirty surface horizontally, touching it gently with pressure so light that you have no sense you are pressing against the glass (1st time). Only wipe the dirty area when cleaning. Wiping the area that is clean can cause damage. Absolutely do not reuse cotton swabs a second time. Use a new swab every time you wipe the surface. Also, check as you work that there is no damage in the wiped areas (see Warning (3)). 4 Next, take in one hand a piece of cotton gauze soaked in filtered water and gently wrung out, and take in the other hand a piece of dry gauze. Wipe the surface a second time as described in Step 3 above. (Wring out the swabs in the same manner as in Step 3.) Wipe water droplets left on the mirror surface with cotton swabs and soak them up immediately with gauze. The gauze will also get dirty, so always use a new surface to soak up droplets. The reason for immediately soaking up water droplets with gauze is that the droplets contain dirt that was on the mirror, as well as dirt from the atmosphere that was dissolved in the water. If the water droplets dry on the surface, this dirt will be left on the surface also. (see illustration below) Shine a light on wiped areas in the center. 1 2 3 Gauze Dab to soak up droplets 1 Soak up water droplets after wiping. 2 Soak up water droplets after wiping. 3 Soak up water droplets after wiping. 4 Soak up water droplets after wiping. 5 Soak up water droplets after wiping. 6 Soak up water droplets after wiping. 5 Inspection Methods (Cleaning, Parts Replacement <Warning (4)> Procedure for Cleaning the Mirror Surface with Filtered Water and Cotton Swabs, and Warnings 4 5 Swabs Example of Cleaning When Entire Mirror Surface is Soiled 5-9 5.2. Inspection Methods 5.2.4. Projector Reflecting Mirror (Front Surface Mirror) Cleaning Method <Warning (5)> Cleaning with Alcohol Solvent (Ethanol) Use scissors to cut cotton swabs into pieces about 5cm x 5cm in size. Moisten the cotton swab with a small amount of alcohol solvent (about the amount that will dry immediately after wiping), and wipe the areas with wiping streaks and residual dirt (noticeable areas only), doing so gently, with no sense of pressing against the glass. <Warning (7)> Removing Residual Dust from the Mirror Surface Before finishing the mirror cleaning process, use a safety duster to remove gauze fiber waste residue from the mirror surface. When you use gauze to soak up water droplets left on the mirror surface during cleaning, tiny dust particles from gauze fibers are left behind on the surface. It is difficult to remove this dust residue a half-year later at the next scheduled inspection, so make sure you do so before completing the cleaning operation. 5 Inspection Methods (Cleaning, Parts Replacement <Warning (6)> Problem Assessment If mirror damage has progressed compared to before cleaning, document it and file a report with the (DMD) quality assurance department. (Verify whether the damage causes image deterioration.) There may not be any problem with the on-screen image even if there is some damage on the mirror. However, a cleaning method that produces further damage will eventually impact the image if repeated. Accordingly, you must report it to (DMD) quality assurance and share your cleaning method expertise. 5-10 5.2. 5.2.5. Inspection Methods Lens and Unit Lens Glass Cleaning Guidelines 1 Remove the rear cover (see 2.1). 2 If there is any significant amount of dust or dirt on the glass and lens, use the air duster to blow it away. 5 3 Remove the unit lens glass fastener hardware (8 screws) and cleans both sides of the glass with lens cleaner. Make sure not to touch the glass surface and mirror during removal. Inspection Methods (Cleaning, Parts Replacement Unit lens glass Do not touch the inside mirror surface. Do not touch the unit lens glass surface. Unit lens glass fastener hardware 5-11 5.2. 5.2.5. Inspection Methods Lens and Unit Lens Glass Cleaning Guidelines Unit lens glass It doesn’t matter whether front or back faces outward, but do not change the way it is oriented as installed. 5 4 Lens If there is any significant amount of dust or dirt on the glass and lens, use the air duster to blow it away. 【Wiping Away Dust】 When you can’t remove all the dust and dirt with the air duster, wipe he lens gently with lens cleaner (or eyeglass cleaner). Wipe the glass and lens with a circular motion working from the center outward. Do not rub the surface vigorously enough to make a sound. Inspection Methods (Cleaning, Parts Replacement Unit lens glass Work in reverse order to reassemble. 5-12 5.2. 5.2.6. Inspection Methods Lamp Changer Cleaning Guidelines The lamp changer was not included among the inspection items. However, dirt can accumulate on the sensors in the changer and cause malfunctions. The following section describes how to clean the sensors when this happens. 1 Remove the rear cover (see 2.1) and take out the LCOS changer ASSY (see 2.6.9). 2 Cleaning the changer mirror Blow air onto the mirror in the optical pathway aperture in the removed changer to blow away dirt. 【Warning】 Mirror Air duster 3 Cleaning the changer mirror (rear surface) Remove 2 screws from the protective cover and take off the cover (one side held in place by a snap-on structure). 4 Use the air duster to blow dust off the mirror. Inspection Methods (Cleaning, Parts Replacement Only use an air duster to blow air for cleaning. Do not wipe the mirror under any circumstances, since this can lead to failure. 5 Protective cover Air duster 5-13 5.2. 5.2.6. Inspection Methods Lamp Changer Cleaning Guidelines 5 Cleaning the changer sensor unit Use the air duster to blow dust away in the areas indicated in the photographs, with the protective cover removed. 5 5.2.7. Sensor Inspection Methods (Cleaning, Parts Replacement Air duster nozzle Color Balance Checking and Adjustment Method Please refer to “7.3.2 Gamma Adjustment and Uniformity Adjustment Using Internal Signals.” 5-14 6 Mechanical Adjustments – 6-Axis Adjustment and Mirror Adjustment – 6.1. Adjustment Specifications 6.2. Adjustment Procedure Overview 6.3. 6-Axis Adjustment 6.4. Adjusting The Mirror 6-1 6.1. 6.1. Adjustment Specifications (1) Projector Single Screen Size and Location Specification Defined as the relative position of the two outermost lines for the internal cross-hatch signal and the screen periphery location in the projector single screen size and location specification. [Requirement Specfication] Adjust the screen periphery so it is located between the two outermost internal crosshatch signal lines. However, the third line can be inside the screen periphery. Screen edge Outermost 2 lines 1st line 6 (2) Adjacent Screen Misalignment Specification Defined in terms of the degree of internal cross-hatch signal disparity at screen seams. [Required Specification] Line position misalignment d at the seam must be 0 line ≦d ≦1 line. 6-Axis Adjustment and Mirror Adjustment 2nd line Seam misalignment d 6-2 6.1. 6.2. Adjustment Procedure Overview (1) Adjusting the Screen in the very center and work your way toward the sides. (3) [Upper (2) access method] Remove upper set rear (1) 【Warning】 If the expanded screen display used by the system has been selected, give priority to the expanded display when adjusting the links between screens. Start (1) Adjust vertical and horizontal trapezoidal distortion and rotation. (2) Adjust position (X,Y) 6-Axis Adjustment and Mirror Adjustment (2) Adjusting the 6-Axis Adjustment Screen Position 6 (3) Adjust size (expanded, minimized) (Adjust mirror: only when needed) (Single screen) adjustment complete Adjust adjacent screen misalignment Adjustment complete 6-3 6.1. 6.2. Adjustment Procedure Overview The various distortions do not change in isolation. Rather, they affect one another as they change. Every time the various adjustments are performed, the state of adjustment of all the adjustments performed in the past have to be checked and readjusted as needed. As these repeated adjustments occur over and over, the various distortions are corrected, and at that point the single-screen position adjustment process (6-axis adjustment) comes to an end. Next you must check for misalignment between adjacent screens and perform minor adjustments. Also, if there is localized distortion (see graphic), you should adjust the mirror (see “6.4. Adjusting the Mirror” for details on mirror Corner is elevated. adjustment). Then check for adjacent screen misalignment and perform minor adjustments. After adjusting and checking, go on to the next screen. Please note the following items when making adjustments. 6-Axis Adjustment and Mirror Adjustment 【Warnings】 (1) Make sure the axis lock screws (4 spots) are loosened, that fastener screws are loosened, and that transport hardware fastenings are released. (2) If when you are turning the adjustment screw you feel it tighten up again or if it won't move at all, immediately stop rotating in the current direction of motion. (You have already exceeded the adjustment range, so continuing to rotate the screw will break the adjustment hardware.) (3) Use the internal cross-hatch signal when making adjustments. Make sure you are at the electrical center point before starting adjustment. [FACTORY ADJ.] [LCOS CONTROL] [PANEL POS] “H : 126 / V : 25” 6 6-4 6.1. 6.3. 6.3.1. 6-Axis Adjustment Preparation (1) Tools Required ・ Philips head screwdriver (+2) ・ Ball-point driver and hex wrench (2mm, 5mm) ・ Single-head spanners (2 units, 7mm, 13mm) 6 Position adjustment hardware Fastening hardware Transport hardware Enlarged view of unit (showing screen location adjustment apparatus) (2) Preparation Procedure 1 Remove rear cover B (screws: 8, see 2.1 for details). 2 Release transport hardware Remove fastening screws (2 spots) and loosen the nuts. 6-Axis Adjustment and Mirror Adjustment Operation guide label Enlarged Single-head spanner (7mm) Fastening screws (2 spots) Single-head spanners (2 units, open 13 mm) Nuts 6-5 6.1. 6.3. 6.3.1. 6-Axis Adjustment Preparation 3 Turn the bolt and pull it up to the highest level. 6 4 Loosen the 6-axis fastener screws (Philips screws: 5 spots). (about 1 ½ rotations) 5 Use a hex wrench to loosen the axis lock screws (worm screws hex 2mm: 4 spots). 6-Axis Adjustment and Mirror Adjustment Transport hardware fasteners released. Enlarged 6-6 6.1. 6.3. 6-Axis Adjustment 6.3.2. Detailed Adjustment Hardware Operating Method Refer to the operating guide label (shown belwow) stuck to the back side of the unit while you are operating the adjustment hardware. 【Warning】 The screen changes shown on the label illustrate the changes as seen by a person operating the adjustment hardware. Changes as seen by a viewer are reversed. Please be aware of this. Tools Used - Ball-point driver and hex wrench (open: 5mm) 6 Shaft switching lever hardware Shaft and adjustment screw Carry out the shaft switching operation first as shown below when an adjustment is indicated at the shaft location. <Shaft switching procedure> (1) Lift up the lever hardware. (2) Move the shaft. (3) Lower the lever hardware. 6-Axis Adjustment and Mirror Adjustment 【Warning】 Lever hardware 6-7 6.1. 6.3. 6.3.2. 6-Axis Adjustment Detailed Adjustment Hardware Operating Method Changes in Displayed Screen (Patch) Adjustment Tool Operation (1) Vertical trapezoidal distortion (V-Keystone) Shaft Position (Right) (2) Horizontal trapezoidal distortion (H-Keystone) Shaft Position (Right) (3) Rotations (Rotations) 6 Shaft Position (Either OK) (5) Y direction motion (Y Position) 6-Axis Adjustment and Mirror Adjustment Shaft Position (Either OK) (4) X direction motion (X Position) Shaft Position (Either OK) (6) Size variation (Size) Shaft Position (Left) 【Warning】 After completing adjustments, make sure to tighten the axis lock screws (4 spots) and the six-axis fastener screws (5 spots). 6-8 6.1. 6.4. Adjusting the Mirror The ES50/ES70-116CM is equipped with a mirror adjustment mechanism that provides a means to make localized positional adjustments. This mechanism makes these localized screen position adjustments by pulling and pushing against the mirror. Accomplish this by turning attachment screws located near the spots you wish to adjust. Push Screw : M4 3P screw Push to adjust 6 Mirror Pull Screw: M4 3P bolt (hex head) Adjustment screw side Pushing the mirror reduces the screen Pulling the mirror enlarges the screen 6-Axis Adjustment and Mirror Adjustment Pull to adjust 【Warnings】 ・ Adjacent push and pull screws will not work simultaneously (stopper prevents operation of other screw). If you want to pull after pushing, you have to loosen the push screw. If you want to push after pulling, loosen the pull screw. ・ Mirror adjustment does not necessarily produce the screen changes shown in the illustration. (Example: the screen may change only up and down or left and right, or the area not in contact with the screw may change at the same time.) If this happens, loosen all the mirror adjustment screws and reconsider this as nominal. 6-9 6.1. 6.4. Adjusting the Mirror 6.4.1. ES50-116CM Upper mirror adjustment screw expanded 6 Mirror adjustment screw locations (7) Middle, lower adjustment screws expanded Access by removing rear cover A, 【Warning】 Remove when adjusting the mirror standard position centering screw. [Upper access method] Remove upper set rear cover A, take off the adjustment screw cover and access from inside the set. 6-Axis Adjustment and Mirror Adjustment Upper [Middle, lower access method] Remove rear cover A from the set being adjusted and access from inside the set. 6-10 6.1. 6.4. Adjusting the Mirror 6.4.2. ES70-116CM 6 Adjustment screw enlarged Upper 6-Axis Adjustment and Mirror Adjustment Mirror adjustment screw locations (9) [Upper access method] Remove upper set rear cover A, take off the rubber adjustment screw cover and access from inside the set. [Middle, lower access method] Access from the back of the set being adjusted. 6-11 7 Electrical Adjustments 1 - Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment) - 7.1. Adjustment Procedure Flowchart (Electrical Adjustments) 7.2. Adjustment Procedure Digest 7.3. Adjustment Procedures 7.4. Multi-Screen Color Balance Adjustment 7.5. ID Remote Control Operation Method 7-1 7.1. Adjustment Procedure Flowchart (Electrical Adjustments) This section present flowcharts for the following adjustments (1) through (3). Please refer to “2.6.2 Optical Engine (Including LCOS Panel, Drive Board)” for how to perform adjustments when replacing optical components. (1) Adjustments at setup and when adding new signal added (2) Adjustments at inspection time (3) Adjustments after lamp replacement First complete mechanical adjustments before starting these adjustments. (1) Adjustments at Setup and When Adding New Signal Start (Standard adjustment time per screen, in minutes) 7.3.1. Adjustment preparations (heat run of 30 minutes of more) 30 7.3.2. Gamma adjustment and uniformity adjustment using internal signals*1 60 5 8.1.1. Choose setup data and settings and determine clamp locations. 5 8.1.2. Check frequency presets. 1 8.1.3. Set sampling clock. 5 8.1.4. Set scaling factor and adjust position. 5 8.1.5. Set cable compensation and adjust image sampling phase. 2 8.1.6. Adjust external signal brightness, color 10 8.1.7. Check display condition, perform other settings. 10 Have you performed the adjustments for all signal sources*2? 8.1.8. Set auto-scan*1 END (*1) Not always needed when adding new signal. (*2) When performing settings for multiple enlarged screens with different enlargement ratios, you have to set the proper scan mode for each ratio. In this instance, if you set it to auto-scan, the system calls the scan mode with the newest number. Accordingly external scan mode control is needed from an AV controller or RS232C link, etc. Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― Input an external signal and assign a scan mode.*2 7 7-2 7.1. Adjustment Procedure Flowchart (Electrical Adjustments) (2) Adjustments at Inspection Time (Follow this procedure to check, and readjust maladjusted items as needed.) (3) Adjustments at Lamp Replacement Time Start (Standard adjustment time per screen, in minutes) 7.3.1. Adjustment preparations (heat run of 30 minutes of more) 30 7.3.2. Gamma adjustment and uniformity adjustment using internal signals*1 60 Input an external signal and assign a scan mode.*2 5 Choose setup data and settings and determine clamp locations. 5 8.1.2. Check frequency presets. 1 8.1.3. Set sampling clock. 5 8.1.4. Set scaling factor and adjust position. 5 8.1.5. Set cable compensation and adjust image sampling phase. 2 8.1.6. Adjust external signal brightness, color 10 8.1.7. Check display condition, perform other settings. 10 Have you performed the adjustments for all signal sources*2? 8.1.8. Set auto-scan*1 END Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― 8.1.1. 7 7-3 7.2. 1 Adjustment Procedure Digest Adjustment Preparation (1) Use the special cable to connect the remote controller to the main unit. You can also use a wireless controller, but with a wired controller you don’t have to think about which direction it is pointed, and this makes the adjustments a bit easier. 【Warning】 When there are two or more displays, using a wireless controller will cause adjustments to display on the screens not being adjusted. In this case, you must use a wired controller. (2) (3) (4) 2 Gamma Adjustment and Uniformity Adjustment Using Internal Signals (1) (2) (4) (5) (6) (7) (8) Choose Setup Data and Settings and Determine Clamp Locations (Each Mode) (1) (2) (3) (4) (5) 4 Set the scan mode to “0.” Navigate COMMON GAMMA ADJ TABLE 0 MACRO GAMMA (3p) to enter 3point macro-gamma adjustment mode. Check the brightness and color balance for each contrast level and adjust as needed. If you want to make more precise adjustments, navigate COMMON GAMMA ADJ TABLE 0 MACRO GAMMA (5p) to enter 7-point macro-gamma adjustment mode Check the brightness and color balance for each contrast level and adjust as needed. If you want to make still more precise adjustments, navigate COMMON GAMMA ADJ TABLE 0 MICRO GAMMA to enter 15-point micro-gamma adjustment mode. Check the brightness and color balance for each contrast level and adjust as needed. Choose COMMON UNIFORMITY NORMAL ADJ. Use MACRO, MACRO SUB and MICRO modes to adjust so the entire screen is uniform. Choose COMMON UNIFORMITY LOWER LEVEL ADJ MID to display the lowbrightness screen. Check to see if this entire screen is uniform. If not, adjust it so it is a uniform gray color. Choose COMMON UNIFORMITY LOWER LEVEL ADJ DARK to display the extreme-dark screen Check to see if this entire screen is uniform. If not, adjust it so it is a uniform gray color. Press the EXT key to display an external image. Navigate MODE INITIAL SET UP SET UP (Input Signal) AUTO SETUP. Selecting Auto-Setup as the display mode automatically chooses and displays setup data.。 Set the scan mode being adjusted to “TO.” Press the COPY key to copy the setup data to the scan mode in (3). If you cannot brighten the display, it is possible that the clamps are not set correctly. Navigate MODE ADJ. RGB ANALOG INPUT CLAMP POS and adjust the clamp locations. Check Frequency Presets (Each Mode) (1) (2) (3) (4) Press the EXT key to display an external image. Navigate MODE INITIAL SETUP SYNC SET to display the status of the presets. Make sure that the value of “INPUT” and the value of “SAVE” are essentially the same. If not, press the CLEAR key twice to store the input frequency in memory. 7 Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― (3) 3 Turn on the power to the display. Display the D/A output 255/255 beta white screen. Conduct a heat run of at least 30 consecutive minutes. 7-4 7.2. 5 Adjustment Procedure Digest Set Sampling Clock (Each Mode, RGB Analog) (1) Press the EXT key to display an external signal. OK even if the screen displays vertical stripes or many letters. (2) Navigate MODE ADJ. RGB ANALOG INPUT SAMPLE CLOCK to enter sampling clock setting mode. (3) Adjust so that regular stripes disappear and the entire screen looks the same. If displayed during interpolation, make sure that SMOOTHING is OFF 6 Set Scaling Factor and Adjust Position (Each Mode) (1) (2) (3) (4) Press the EXT key to display an external signal. Set the scaling factor. Navigate MODE ADJ. SCALING SCALING FACTOR to make the setting. Set the scaling section. Navigate MODE ADJ. SCALING MAG.SECTION to set the display section. Smoothing during scaling Navigate MODE ADJ. SCALING SMOOTHING to make the setting. Normally, when an enlarged image is displayed, choose "1. Apply (or turn Off) light smoothing." Navigate MODE ADJ. POSITION to align the displayed position with the appropriate position. 【Warning】 Image is interpolated when the scaling factor is not an even number. 7 Adjust Image Sampling Phase (Each Mode, RGB Analog Only) 8 Adjust External Signal Brightness, Color (Each Mode) (1) (2) Press the EXT key to display an external signal. Navigate MODE ADJ. RGB ANALOG INPUT SAMPLE PHASE to enter sampling phase adjustment mode. (3) Notice any vertical lines on the screen, and adjust if noise is present. (1) (2) (3) (4) Press the EXT key to display an external signal. Navigate MODE ADJ. RGB ANALOG INPUT INPUT OFFSET and adjust so the black portion of the input signal is inverted to white. Navigate MODE ADJ. RGB ANALOG INPUT INPUT LEVEL and adjust so the white portion of the input signal is inverted to black. When you wish to change the color and brightness settings: Adjust high brightness by navigating MODE ADJ. COLOR CONTROL DRIVE Adjust low brightness by navigating MODE ADJ. COLOR CONTROL BLACK LEVEL 9 Check Display Condition and Perform Other Settings (Each Mode) 10 Set Auto-Scan 11 Record Projector Setting Data (1) (2) (1) (2) (3) Press the EXT key to display an external signal. Check the display condition and if any of the conditions described in this section are present, make the appropriate settings. Take out the accompanying projector setting data record sheet. (from the accessory storage box) Update the record of projector setting data. Put the sheet back in the storage box. Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― (5) 7 7-5 7.3. Adjustment Procedures 7.3.1. Adjustment Preparation Procedure 1 Use the special cable to connect the remote controller to the main unit. You can also use a wireless controller, but with a wired controller you don’t have to think about which direction it is pointed, and this makes the adjustments a bit easier. 【Warning】 There is an ID function for the projector main unit. For details see “7.3 ID Remote Controller Operating Method.” Turn the AC SW on the set main unit to ON [ O I ], then turn the power button on the front of the set to ON. 3 Press the WHITE key on the remote controller to display the [255/255 beta white signal] screen. 4 Conduct a heat run for at least 30 consecutive minutes (to balance the temperature of the internal circuit elements and adjust the display under stable conditions). Differences in Adjustment Procedure Depending on Setting Differences This function determines whether color balance (Drive Com) and gamma/uniformity adjustment are based on individual data for lamps 1 and 2 or on identical data. Before starting adjustment, navigate FACTORY→COLOR DATA SETTING(LAMP1/2)→ DRIVE COM and FACTORY→COLOR DATA SETTING(LAMP1/2)→GAMMA/ UNIFORMITY to check the setting, and if it is set to separate adjustment, adjust both lamps 1 and 2. Note that the projector automatically switches data for lamps 1 and 2. IDENTICAL INDIVIDUAL DRIVE COM Adjustment data is the same even when lamps 1 and 2 are replaced. Normally lamp 1 is adjusted. Adjustment data is separate. Therefore, after adjusting lamp 1 you must switch to lamp 2 and adjust it similarly. GAMMA/UNIFORMITY Same as above. Same as above. When shipped from the factory, the unit has had both lamps adjusted by an automatic adjuster. 【Warning】 Do not change this setting after automatic adjustment terminates. In particular, if you change the setting from [Identical] to [Individual], the data for one of the lamps that has been separately adjusted (the lamp currently illuminated) will be overwritten and lost. 7 Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― 2 7-6 7.3. 7.3.2. Adjustment Procedures Gamma Adjustment and Uniformity Adjustment Using Internal Signals (1) Purpose Perform the following adjustments using internal signals. ・ Adjust color irregularity in the screen of each projector. ・ Adjust color disparities between each projector to settings in the gamma table in Drive COM. (2) Basic Sequence of Gamma Adjustment and Uniformity (Color Irregularity) Adjustment The basic sequence of gamma adjustment and uniformity adjustment is described below. This sequence must be followed the first time this projector is adjusted. Performing uniformity adjustment alters gamma properties. As a result, when you do a uniformity readjustment you must also do a gamma adjustment. (3) Concerning Gamma Adjustment The input signal voltage-brightness properties of LCD panels do not have a linear form, unlike CRT properties. Gamma adjustment is the process of compensating for the I/O properties (gamma properties) from low brightness to high brightness to bring them closer to the properties of CRTs. The gamma table is a table of input/output values used to perform this compensation. Brightness output γ=2.2 G2 = ((L2/L1)^2.2) × G1 G1 G2 L2 L1 CRT I/O Properties Input value 7 Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― 【Sequence of Gamma Adjustment and Uniformity Adjustment】 Drive COM Adjustment Gamma Adjustment Coarse Uniformity Adjustment Fine Gamma Adjustment Fine Uniformity Adjustment 7-7 7.3. 7.3.2. Adjustment Procedures Gamma Adjustment and Uniformity Adjustment Using Internal Signals (3) Concerning Gamma Adjustment (Continued) There are two types of gamma adjustment for this LCOS rear projector: 1)CRT gamma 2)VT gamma The gamma tables for the two are related as shown below. 2) )VT gamma 1) )CRT gamma Input value Output value 7 Image signal output Image signal input VT Gamma The overall form of the VT gamma table appears below. Because of the properties of the LCOS panel, when there is no gamma compensation the low and medium grayscale contrast levels turn completely black (Fig. A). Here the setting is properties close to those of a CRT (Fig. B) at low-to-medium brightness levels. This adjustment is normally performed at the factory using an automatic gamma adjustment system. Doing this adjustment manually for no reason causes flicker and panel burn-in. Please do not perform this adjustment except in an emergency. Output value Output value Input value Fig. A No VT gamma compensation Input value Fig. B With VT gamma compensation Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― Input value Output value 7-8 7.3. 7.3.2. Adjustment Procedures Gamma Adjustment and Uniformity Adjustment Using Internal Signals CRT Gamma The overall form of CRT gamma is shown below. The initial value is linear (Fig. C). In this instance, the output value of VT gamma as described above is the same as the CRT gamma output value. Manually adjusting CRT gamma allows you to alter the final input value to the panel. This makes it possible to perform the adjustment without worrying about panel burn-in, which is an item of concern with VT gamma adjustment. Note that intermediate adjusted contrast levels are interpolated to linear form (Fig. D). Pressing Clear + Clear during adjustment restores the line shown in Fig. C. Output value Output value 7 Fig. C Before CRT gamma compensation Fig. D After CRT gamma compensation (4) Types of Gamma Adjustment Methods Adjustment Method Summary Description MACRO GAMMA (3p) Most generally used adjustment method. Limited to 3 adjustable contrast levels, simplified adjustment. During adjustment, intermediate contrast levels are automatically interpolated. MACRO GAMMA (5p) Used when contrast level continuity is 2 points added that are not adjustable difficult to obtain from MACRO GAMMA under MACRO GAMMA (3p), (3p) adjustment. increasing adjustment precision. During adjustment, intermediate contrast levels are automatically interpolated. MICRO GAMMA Used for touch-up work on specific contrast levels that cannot be accurately adjusted using MACRO adjustments. Possible to freely adjust all contrast levels, but difficult to adjust smoothly. Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― Input value Input value 7-9 7.3. 7.3.2. Adjustment Procedures Gamma Adjustment and Uniformity Adjustment Using Internal Signals (5) Gamma Adjustment Procedure Adjustment Content 1 Set the mode number to “0.” Navigate COMMONCOLOR CONTROLDRIVE COM. To adjust the color 255/255 white. (This color is the basis for all mode numbers. If you want to make signal-specific color adjustments (for each mode number), adjust by navigating MODE ADJ. COLOR CONTROL DRIVE.) 2 Press the WHITE key several times to display grayscale (shown at left). 7 3 Choose COMMON GAMMA ADJ. TABLE 0 MACRO GAMMA(3p) to enter Macro Gamma (3p) adjustment mode. 4 Press color adjustment key G to enter color G adjustment mode. Arrows are displayed in the section undergoing contrast level adjustment. Press the choose to select the contrast level. Press the to adjust it darker. Press the to adjust it lighter. 5 Compensate by pressing an arrow key while depressing ADJ. ADJ + makes it more distinct. ADJ + makes it much more distinct. ADJ + makes it less distinct. ADJ + makes it much less distinct. Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― If the colors at medium brightness are not correct in relation to high brightness, then perform the following adjustments. 7-10 7.3. 7.3.2. Adjustment Procedures Gamma Adjustment and Uniformity Adjustment Using Internal Signals You can select contrast levels of “3,” “9,” or “15.” Adjust at these contrast levels. During adjustment, intermediate contrast levels are automatically interpolated. 6 Contrast level “15”: brightness ratio to level “16” = 0.86 Contrast level “9”: brightness ratio to level “16” = 0.28 Contrast level “3”: brightness ratio to level “16” = 0.03 Take away “floating” black and glare onto the screen at contrast level “0.” Check to make sure that the color adjusted in □ 6 above exhibit 7 a smooth gradation to dark colors. - If so, go on to □ 7 and adjust other colors. If brightness is uneven or if the color is different at each brightness level, go to □ 8 and adjust. 8 As in Steps □ 4 ~□ 6 , perform macro gamma adjustment on R 9 Repeat steps □ 4 ~□ 6 to make adjustments. and B. If you are still unable to make a smooth adjustment at any particular contrast level, navigate COMMONGAMMA ADJTABLE 0MACRO GAMMA(5p) to increase the number of points in the adjusted contrast level and perform the adjustment there. If the result is still unsatisfactory, navigate COMMONGAMMA ADJTABLE 0MICRO GAMMA to individually adjust the particular contrast level. 10 Press the END key until “SAVE” is displayed to end adjustments. Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― - 7 7-11 7.3. 7.3.2. Adjustment Procedures Gamma Adjustment and Uniformity Adjustment Using Internal Signals (6) Concerning Uniformity (Color Irregularity) Adjustment Color irregularity adjustment compensates for color irregularity in the screen to produce color uniformity. This process also compensates for brightness irregularity in the screen. This projector supports a maximum of five levels of color irregularity adjustment. Intermediate levels are interpolated by an LSI in the projector. Adjustment Method Summary Description NORMAL ADJ. Generally used adjustment method. Displays a medium gray. Limited to 1 adjustable contrast level, simplified adjustment. During adjustment, intermediate contrast levels are automatically interpolated. LOWER LEVEL ADJ. - MID Used when adjustment from NORMAL Interpolation applied only near the ADJ. is inadequate. low-brightness gray contrast level displayed on screen. Displays a low-brightness gray for adjustment, with contrast levels displayed from DARK to bright. Used when adjustment from NORMAL Interpolation applied only near the ADJ. is inadequate. very low-brightness gray contrast level displayed on screen. Displays a very low-brightness gray for adjustment, with contrast levels displayed from MID to bright. LEVEL FIXED ADJ. Supports five levels of adjustment: BRIGHT、MID(H)、MID(L)、DARK、 DARKEST. Adjustments can be made at all five levels, allowing for precise color irregularity adjustment. The following three adjustment modes are available for each adjustment method: ・ Macro adjustment (MACRO) : (5 x 5) adjustment points (white circles below) ・ Macro sub-adjustment (MACRO SUB) : (4 x 4) adjustment points (black circles below) ・ Spot adjustment (SPOT) : (45 x 35) adjustment points Macro adjustment points (image diagram) When you navigate MacroSub-MacroSpot, the adjustment range per single point shrinks, resulting in more localized adjustment. Use each of the three modes separately according to the extent of the color irregularity. - - Sub-macro adjustment moves a marker to the middle of the macro adjustment point. If the original color irregularity was smooth, macro adjustment should suffice by itself. If macro adjustment alone does not yield good results, because color irregularity is spotty, or because the irregularity is severe, use sub-macro adjustment before you use spot adjustment. Spot adjustment works only on a very small area. It is difficult to get good color and brightness balance, so we recommend it not be used except by very skilled operators. Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― LOWER LEVEL ADJ. - DARK 7 7-12 7.3. 7.3.2. Adjustment Procedures Gamma Adjustment and Uniformity Adjustment Using Internal Signals Concerning the 5 Adjustment Levels As discussed earlier, this projector supports five levels of contrast adjustment. In order by brightness, these are BRIGHT, MID(H), MID(L), DARK, and DARKEST. The values of these five adjustment levels are set at the factory using an automatic color irregularity adjuster. The remote controller cannot be used to alter the adjustment levels. ”Output” is fixed for these adjustment levels (see illustration). Changing the value of DRIVE.COM causes a fluctuation in the value “*/255,” indicating the input value displayed when entering adjustment mode. However, there is no change in “output” for the adjustment points. An interpolated linear value compensates for color irregularity between these levels. Output value 255/255 after adjustment 255/255 before adjustment 7 0 MID (H) (H) DARK DARKEST MID (L) (L) BRIGHT Input value 5 Level Adjustment Points and Relationships to Drive COM Concerning the Adjustment Principle for NORMAL ADJ. NORMAL ADJ assumes that LCOS panel color irregularity properties are identical from low brightness to high brightness. For instance, if the upper right of the screen is tinted magenta (not enough green) at one level, it assumes that the same position is tinted magenta from low brightness through high brightness. In the example above, not enough green on the upper right of the screen from low through high brightness makes it possible to do one color irregularity adjustment for all levels. Color irregularity adjustment is actually gamma adjustment of each adjustment point on the LCOS panel. Accordingly, it is possible to extrapolate from panel VT properties how much to compensate for green at each level from low brightness to high brightness. In other words, when the compensation value is determined for one level, it is then possible to obtain the compensation value for other levels. Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― Changing DRIVE COM : 512→ 450 changes BRIGHT LEVEL : 200/255 → 180/255. However, the adjustment point does not move, so “output” does not change in relation to the various points. 7-13 7.3. 7.3.2. Adjustment Procedures Gamma Adjustment and Uniformity Adjustment Using Internal Signals Concerning NORMAL ADJ. (Continued) The following illustration shows the relationship between contrast levels and gamma adjustment values and between contrast levels and output brightness (with γ=2.2). If “brightness” in the upper right at level x is changed by only A, color irregularity within the screen becomes uniform, and if brightness in the upper right at level x’ is changed by only A’, then color irregularity within the screen becomes uniform. In this instance, “contrast level” must be changed by only a and a’ in the upper right of the screen. Since the relationship between the contrast level and output brightness has a gamma 2.2 for the relationship between a and a’, the following equation is true. a' = ((x'/x)^2.2) × a To change the contrast levels by only a and a’ gamma compensation values of δ and δ' respectively must be added. Since the gamma compensation value and the color irregularity compensation value are the same, adding color compensation values of δ and δ' completes color compensation at the various contrast levels. Thus, if the panel properties are identical from low through high brightness and gamma adjustment can be performed routinely, color irregularity compensation results for one level can be applied to other levels. This inter-polation method is how NORMAL ADJ handles color irregularity adjustment for all levels. δ Relationship between contrast level and gamma compensation value δ' 0 Contrast level (input) Brightness a A Relationship between contrast level and output brightness (γ=2.2) a' A' 0 x' x Contrast level (input) Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― Output (gamma compensation value) 7 7-14 7.3. 7.3.2. Adjustment Procedures Gamma Adjustment and Uniformity Adjustment Using Internal Signals (7) Uniformity Adjustment Procedure Adjustment Content 1 Go into service person adjustment mode and set the mode number to “0.”*1 Navigate COMMONUNIFORMITYNORMAL ADJ. and choose MACRO、MACRO SUB、or MICRO. The contrast level to undergo color irregularity adjustment is displayed. 2 Press the “adjust color” key to go into color irregularity adjustment mode for the color to be compensated. Use the arrow keys on the remote controller to align the marker with the adjustment point you want to adjust. ↑ key moves the marker up. (All white) w * * /255 (All white) 3 Compensate by pressing an arrow key while depressing ADJ. ADJ + makes it more distinct. ADJ + makes it much more distinct. ADJ + makes it less distinct. ADJ + makes it much less distinct. This operation switches the compensated color using the adjust color key (RGB key) while adjusting the entire screen to a uniform bright gray. 4 Navigate COMMONUNIFORMITYMID and choose MACRO, MACRO SUB, or MICRO. The level to undergo color irregularity adjustment is displayed. Check the color irregularity condition of the screen. 5 If you believe the adjustment is not adequate, adjust using 6 Navigate COMMONUNIFORMITYDARK and choose MACRO, MACRO SUB, or MICRO. The level to undergo color irregularity adjustment is displayed. Check the color irregularity condition of the screen. 7 If you believe the adjustment is not adequate, adjust using w * * /255 (All white) w * * /255 steps □ 2 ~□ 3 . steps □ 2 ~□ 3 . *1 : If autoscan is ON, then pressing the END key will automatically engage autoscan even if the mode number has been changed by pressing the MODE key. In this instance, press ADJ + SUB to go into service person adjustment mode, specify the mode number at MODE CHANGE, then press the END key once to enable service person adjustment for this mode number. If you want to forcibly set the mode number to "0," press the CLEAR key twice. 7 Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― key moves the marker down. key moves the marker left. key moves the marker right. 7-15 7.3. 7.3.2. Adjustment Procedures Gamma Adjustment and Uniformity Adjustment Using Internal Signals (8) Concerning Color Adjustment LCD projectors use a variety of color adjustment mechanisms. For the sake of economy, all of the adjustments related to color are listed here and their color adjustment roles summarized. (However, this does not include LCD CONTROL and other adjustments included in FACTORY ADJ.) Role Identical Adjusts the input level in the RGB analog input AD converter unit. The mode is identical, and this adjustment compensates for AD converter disparities. Identical Adjusts the input level offset in the RGB analog input AD converter unit. The mode is identical, and this adjustment compensates for AD converter disparities. Input (3) INPUT LEVEL Adjustment (4) INPUT OFFSET Individual Individual mode adjustment for (1). Individual Individual mode adjustment for (2). (5) CONTRAST(*1) Individual Adjusts brightness (video input). Corresponds to INPUT LEVEL for RGB input. (6) BRIGHTNESS(*1) Individual Adjusts black level (video input). (7) TINT(*1) Individual Adjusts color phase (tone) (video input). (8) COLOR(*1) Individual Adjusts color depth (video input). (9) GAMMA ADJ Identical Adjusts the GAMMA compensation curve. (10) DRIVE COM Identical Adjusts output amplitude. Output in accordance with the adjusted GAMMA curve. Mode is identical, and adjustment at this time yields the color standard. (11) BLACK SETUP Identical Raises the output black level only (levels 0-2 gamma). Adjust when there is a need to align the black levels for multiple screens. Functions differently from BLACK LEVEL, which has a mode of individual. DRIVE (12) (PICTURE and COLOR adjusted by user) Individual Individual mode adjustment for (10). Individual Adjusts the output offset. Brightness level shifts in all brightness areas in accordance with the adjusted GAMMA curve. Since high brightness is saturated, you must check DRIVE. Identical Sets the maximum level capable of driving the LCD panel. Except for FULL BRIGHT, no other adjustment can produce a brightness level higher than set here. No. Adjustment (1) INPUT LEVEL COM. (2) INPUT OFFSET COM Output Adjust(13) BLACK LEVEL ment (14) MAX BRIGHT ADJ. Sets the panel to FULL BRIGHT mode. Produces brightest possible display. (15) FULL BRIGHT - 【Warning】 The 255/255 all-white displayed by pressing the WHITE key is not the maximum brightness. The brightness displayed is that after DRIVE adjustment. 7 Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― MODE Individual/Identical Type 7-16 7.4. 7.4.1. Multi-Screen Color Balance Adjustment Color Balance Adjustment Procedure Gamma adjustment must have been completed for all screens. 1 Set the value of DRIVE COM. to “512” for all colors on all screens. 2 Display 255/255 all white and select the darkest screen as the reference screen. 3 Adjust reference screen 255/255 color with DRIVE COM. 4 Display single color G on all screens. 5 In single-color green, adjust the brightness of 255/255 of other screens to the brightness of 255/255 color G in the reference screen, with DRIVE COM. 6 Next, in the MACRO GAMMA (3p) procedure, adjust the brightness of all contrast levels to the same as the reference screen. (All white) 12 (All white) 12 W192/255 W192/255 (All white) 9 144/255 (All white) 3 48/255 (All white) 3 48/255 7 Check macro gamma for each contrast level in single-color green. Look at the entire multi-screen image, and if there are disparities in brightness between screens, do a color irregularity adjustment to produce uniformity. (brightness differentials can easily occur between the four corners) 8 Next, display all colors and do a gross color balance adjustment of the reference screen. 9 If this step fails to yield color balance between screens at a particular contrast level, navigate COMMON GAMMA ADJ TABLE 0 MACRO GAMMA(5p) to go into gamma adjustment mode and adjust the color balance of that contrast level. 10 11 12 Observe the colors at each contrast level in macro gamma, and if there is any color irregularity between screens in the entire multi-screen image, do a color irregularity adjustment to make it uniform. If you perform a color irregularity adjustment, do a fine adjustment in macro gamma adjustment. If this step fails to yield color balance between screens at a particular contrast level, navigate COMMON GAMMA ADJ TABLE 0 MICRO GAMMA to go into micro gamma adjustment mode, and adjust the color balance for that contrast level. 【Warning】 Except when the color balance is extremely poor at a particular contrast level, please do not use micro gamma adjustment mode for color G if there is no special need to do so. If you must use it, display internal grayscale for each primary color and check to make sure brightness changes occur smoothly for each contrast level. Also, if you notice color differences on the black screen, navigate COMMONCOLOR CONTROLBLACK LEVEL COM. to adjust the value and make the color uniform. Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― (All white) 9 144/255 7 7-17 7.5. ID Remote Controller Operation Method Using the ID remote control feature allows a specific projector alone to accept remote control commands without having to use the remote controller cable. This is convenient when making adjustments in multiple screens. Operating Projector No. 3 Only in a 4-Screen Multi-Screen Configuration 1 PROJECTOR No.1 PROJECTOR No.3 PROJECTOR No.2 PROJECTOR No.4 First set the projector number. This becomes the ID for specifying the particular projector, so make sure there is no duplication. (Example at left shows settings for a 4screen multi-screen configuration) 7 MODE 0MODE ADJ MODE INITIAL… . . MODE 0MODE ADJ MODE INITIAL… . . MODE 0MODE ADJ MODE INITIAL. . . ID No**(PJ No.01) MODE 0MODE ADJ MODE INITIAL… . . ID No **(PJ No.03) MODE 0MODE ADJ MODE INITIAL… . . ID No **(PJ No.02) MODE 0MODE ADJ MODE INITIAL… . . ID No **(PJ No.04) MODE 0MODE ADJ MODE INITIAL… . . 2 Press the ADJ + SUB keys to go into service person adjustment mode for all screens. 3 Send DISABLE (=ADJ + ENABLE ) to all projectors. "IDNo ** (PJ No.03)" in yellow in top row Letters indicating (projector no. 3) appear. This mode is a wait state for the ID (entered via numeral keys) enabling remote control reception. After 5 seconds the message changes to”DISABLE (PJ No.03)” in red, indicating that all projectors have ceased to accept remote control commands. Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― MODE 0MODE ADJ MODE INITIAL… . . 7-18 7.5. 4 ID Remote Controller Operation Method Send DISABLE (=ADJ + ENABLE ) again to the projector you want to operate. ”ID **(PJ No.03)” appears in yellow as in □ 3 . The other projectors will display the message ”ID **(PJ No.xx)” in yellow, but this does not matter. 5 Again press the digits 0 and 3 on the numeral keys, corresponding to the ID code in the yellow message ”ID **(PJ No.03).” If the message on the specified projector does not turn green, repeat steps □ 4 and □ 5 . ID No **(PJ No.03) MODE 0MODE ADJ MODE INITIAL… . . ID No **(PJ No.02) MODE 0MODE ADJ MODE INITIAL… . . ID No **(PJ No.04) MODE 0MODE ADJ MODE INITIAL… . . The message ”ID 03 (PJ NO.03)” turns green on No. 3 only. When this happens, only this projector will accept remote control commands. The green colored message will go off after 5 seconds. Because the ID does not match that of the other projectors, the red message ”DISABLE (PJ NO.xx)” stays on the screen. 【Warning】 The projector specifier number (ID) must be a 2-digit number. Enter 0 1 for projector no. 1 and 0 2 for projector no. 2. 6 To adjust other projectors, follow steps □ 4 and □ 5 and enter the two-digit ID number for another projector. 7 To enable all projectors to accept remote control commands simultaneously, simply press the ENABLE key. A green-colored “ENABLE” message appears without entering any ID (using the numeral keys), and all projectors will accept remote controller transmissions. In this mode, the projectors revert to DISABLE mode after 5 seconds pass with no command (however, the projector that was set to remote control enable mode does continue to accept commands). 【Reference】 This function is handy when you want to change the display state for all the multiple screens while you are in the middle of adjusting one particular screen (to change from internal signal display to external signal display, or to change the gamma adjustment contrast level for all). 8 To terminate the ID remote control function, press the END several times while in the ENABLE mode in step □ 7 to quit service person adjustment mode. To use ID remote control again, you will have to repeat the operations described in this section. 7 Electrical Adjustments 1 ―――― Adjustments Using Internal Signals (Gamma Adjustment, Uniformity Adjustment)―――― ID No**(PJ No.01) MODE 0MODE ADJ MODE INITIAL… . . 7-19 8 Electrical Adjustments 2 - Adjustments for External Signals (Setup) )- 8.1. External Signal Setup 8.2. Projector Adjustment Data Record Sheet 8.3. Setup Data Listing 8-1 8.1. External Signal Setup 8.1.1. Setup and Mode Numbers Setup and Setup Data The projector signal processing circuitry converts input signals into a signal format that can be input into the LCD panel using a built-in scan converter. Therefore, to display images correctly, image signal conversion formats have to be stored (setup) in the builtin scan converter. The result of the setup process (setup data) is stored in memory. This projector is capable of storing multiple sets of setup data to make it compatible with multiple signal sources and to store settings for expanded displays, etc. Mode Numbers (Scan Mode Numbers) Mode numbers (scan mode numbers are used to identify setup data stored in memory. They are assigned as shown below according to application in the range 0-191. The projector is shipped with preset setup data for typical signals (S000-S051 in the table). This preset data is “original data” copied to mode numbers 1-127 for use. Users are not allowed to overwrite these values. Mode No. 0 1~127 Assignment Basic adjustment User area (user free) (preset data, video input) 134~191*1 User area*1 (preset data RGB signal) S000 Default data Use this to make basic adjustments to the projector. Its purpose is to prevent adjustment mistakes and deviations from basic adjustment criteria from items defined for each mode number. A portion of basic adjustment (COMMON/FACTORY ADJ) can only be made in mode no. “0.” ・ Area free for user to use. Default data (S000) is stored for all modes when shipped from the factory unless the customer specifies otherwise. ・ With RGB input, make the optimal adjustment in the SET UP menu after copying the most appropriate from the preset data (S001-) data for the signal being connected. ・ With video input, choose the input color format in the SET UP menu as above. ・ Terminals where signals are input for each mode number are assigned 1-for-1. Autoscan (described below) searches all set up mode numbers by the same input terminal. Setup data is exclusively preset for video input. When the video input terminal is selected by remote controller or the input switch button it must be displayed in this mode number. Various types of signal data are preset. If no user data is stored in the area for modes 1-127, the projector automatically detects the most appropriate data from the data in this area. The user can rewrite the adjustment content. Same as data stored as default in modes 0-127. The base is SXGA+. The user cannot rewrite this data at will (read-only). Preset data area Stores video preset data. Can be copied to modes 1-127 for use. ~S006 S001 (video input) The user cannot rewrite this data at will (read-only). S007 ~S051 Preset data area Stores RGB preset data. Can be copied to modes 1-127 for use. (RGB signal) The user cannot rewrite this data at will (read-only). *1 【Warning】 In this area there is a wide frequency range covered by preset data, so when multiple signals are switched during input, the same mode number may be assigned even when the signal timing is different. In this case, it may overwrite adjustment states performed later on. Mode numbers are assigned for each terminal even if input comes from a different RGB terminal, and so subsequent adjustments would of course be overwritten. 8 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― 128~133 User area Description 8-2 8.2. External Signal Setup 8.1.1. Setup and Mode Numbers Setup Using Preset Data For the projector to setup image signals to be displayed, it needs detailed timing data for those image signals (resolution, horizontal/vertical sync frequencies, etc.). It is extremely laborious to collect this data every time a new signal is connected. Accordingly, preset data is provided to reduce the amount of trouble. The most appropriate data (closest to the timing of the image signal being connected) can be chosen from the provided preset data, copied to some part of the user area (modes 1-127) and detailed adjustment performed on the display position based on this data. 【Warning】 The term “setup” in the explanation below means “the procedure for making adjustments so signals are correctly displayed, based on the preset data” (as described above). User Area and Preset Data Mode numbers 1-127 and 128-191 both are areas available to users. However, as shipped from the factory, the content of the presets differ for the two. The area 1-127 has the content of S000 copied in, while 128—178 has the content of S001-051 copied on (mode no. 128 contains preset S001, 129 S002, and so on). Accordingly, even when modes 1-127 are not in use (not set up), the projector will search for setup data that most closely resembles the input signal starting at mode no. 128 and higher. This makes it possible to display simple images even before a complete setup has taken place. Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― Mode Number Selection (Autoscan) ) When an image signal is input, the projector automatically searches for a mode number and reads matching content from the setup data to display the image. The following subsection describes how the autoscan operation searches for a mode number. 8 8-3 8.1. External Signal Setup 8.1.2. Mode Number Automatic Search (Auto-scan) ) When there is a change in signal or in input, this projector searches for the optimal mode number in mode numbers 1-191, in ascending order. Mode No. Procedure 0 (Not searched) *1 1~127 (User area) 1 (A) 2 (B) 3 128~191 (Preset area) ( (C) *1 : When doing a setup using mode numbers 1-127, one of the input terminals RGB1, RGB2, and RGB3 is assigned one-on-one to the mode number. As a result, the projector searches only mode numbers to which selected input terminals (terminals with signal input) are assigned out of all the mode numbers that were set up, which expedites processing. Note that the only searchable input is RGB terminal. Even if the optional video input board is added, video terminals are not auto-scanned. 【Reference】 To activate auto-scan, navigate MODE ADJ. OTHERS AUTO ON/OFF and set it to “ON.” The factory default setting is “ON.” 1 The projector searches for a frequency stored in mode numbers 1-127 that corresponds to the input, searching with the degree of precision shown below. During searching, the projector starts with lower mode numbers (frequencies stored in mode numbers are values stored during “SET UP” and “SYNC PRESET” during “MODE INITIAL SETUP” adjustment). H : ±1/100 V : ±1/150 or less 2 Next, if the search yields no mode that meets the above criteria, the projector searches again for a frequency stored in mode numbers 1-127, searching with the degree of precision shown below. H : ±1/50 V : ±1/75 or less 3 If the projector cannot find a corresponding mode using Procedures 1 and 2, it searches starting at mode no. 128 in ascending order. In this area the frequency range that matches a single mode number is wide, and so signals with different frequencies are sometimes included in the same range. In this instance, the same mode number may be selected for different signals. 4 If there is no matching signal, the messages “SYNC IS OUT OF RANGE” or “NO SIGNAL” are displayed. Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― Auto-scan Execution Content 8 8-4 8.1. External Signal Setup 8.1.3. Concerning Mode Numbers 134-191 Pay close attention to the following if you are doing a setup or adjustment using mode numbers 134-191. ・ If mode numbers 1-127 are unused, the projector automatically assigns a mode number from the range 134-191 based on input signal resolution and frequency. *1 ・ If input consists of a VGA/60, SVGA/60, XGA/60, SXGA/6, SXGA+/60, UXGA/60 or 1080i signal, data suitable for display of full-motion video (known as V-LOCK data, described in detail below) is given priority for assignment . *1 Terminal RGB3 does not support UXGA resolution. ・ When multiple signals are being adjusted, if the input signal resolution and frequency is similar, the same mode is assigned. In this instance, the content of signals adjusted earlier will be overwritten by content written later. ・ Automatically selected mode numbers can refer to signals with different timing. When mode numbers are automatically selected, these signals cannot be adjusted using the same mode number. Handle such situations as described below. (i) If a computer is the signal source, change resolution and refresh rate under screen property settings on the computer, and make the setting so that the selected mode has a different number. (ii) If you cannot make changes to computer settings, either use a mode number between 1 and 127 for one signal, or reconfigure the projector as an externally controlled device and use the external control device to designate the mode number. (A) MODE Key MODE 120 H xx.xkHz V xx.x Hz No. xx Preset This number indicates the mode number assigned to the currently connected signal. If the number remains the same even when a different signal is connected, this indicates that adjustment data resides in the same memory space. Press the END key to return. (B) MENU Key USER 120(RGB1) POSITION H SIZE SAMPLE PHASE PICTURE This number indicates the mode number assigned to the currently connected signal. If the number remains the same even when a different signal is connected, this indicates that adjustment data resides in the same memory space. Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― Mode numbers automatically assigned by the projector can be checked using the screen messages shown below. Press the MODE key (or the MENU key) to display them. 8 Press the MENU key to return. 8-5 8.1. External Signal Setup 8.1.4. Mode Number Skipping Under the method described above, the projector searches mode numbers 1-127 in ascending numerical order. If there is a mode number you want the projector not to apply, you can force it to skip that mode number. If you enable skipping by saying “YES,” a particular mode number will not be searched. [Example] RGB1 input, input frequency H=48kHz、V=60Hz, mode no. ”2,” skip function enabled (YES): Skip scan mode 2 Skip RGB(DIGITAL) Input frequency 48k/60Hz Mode No. 1 2 3 4 5 Saved Frequency H/V [Hz] 31.5k/60 48k/60 64k/60 48k/60 48k/60 SETUP Input RGB 1 RGB 1 RGB 1 RGB DIGITAL RGB 1 [SCAN SKIP] NO YES NO NO NO 8 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― Scan mode “5” selected 8-6 8.1. External Signal Setup 8.1.5. Setup Data Selection and Setting (1) RGB Input Setup Procedure 1 Connect to the input terminal (RGB1-3) that actually uses the signal being adjusted. 【Warning】 You must make the settings by connecting to an actual signal via an actual pathway (some type and length of cable). Even if you have to do the setup with a temporary signal source, please do the setup again a few days later using the actual signal that will be used. Even the slightest differences will affect the adjustment results, which can produce gaps in the screen or screen flutter. Hold down the ADJ key and press the SUB key to go into service person adjustment mode. 3 Navigate MODE INITIAL SETUP SET UP, and there choose from terminal RGB1, RGB2, or RGB 3. When you make the selection the projector automatically switches the input terminal and displays the setup data selection menu. 4 Choose one of the following menus based on the type of signal being input and the criteria. 1) )AUTO SELECT Choose when connected to a computer. The projector will search for and display the probable optimal setup data for the current input signal. It will also preferentially assign VLOCK data (setup optimized for full-motion video display) for signals with a refresh rate of *1 60Hz. *1 VGA/60Hz、SVGA/60Hz、XGA/60Hz、SXGA/60Hz、SXGA+/60Hz、UXGA/60Hz、 1080i RGB input 2) NTSC x 2 Choose when doing setup for NTSC double speed images (general purpose NTSC line doubler, etc.). 3) HDU SELECT *2 Choose when connecting a Hitachi video signal high density scaling device (HDU-600 or other). *2 The HDU-600 has a scan conversion function to NTSC doubling and computer signals. It supports not only NTSC input but also 480i, 480p, and 1080i formats. 4) MANUAL SELECT Use this menu when you cannot get correct display after choosing one of the three menus above, or when you are doing a setup using different a different preset from the preset automatically selected. While referring to the setup data displayed on-screen (see following page), use the keys to choose a preset number (S001-S051) displayed in the “FROM” column. After you choose one, press the SUB key to move the cursor into the “TO” column. 【Warning】 The projector displays the setup data it retrieved on-screen except when MANUAL SELECT is used. However, these screen messages are temporary, and if you press the END key at this point the message terminates and returns to the original screen. The setup (copying of presets) cannot be executed. 8 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― 2 8-7 8.1. External Signal Setup 8.1.5. Setup Data Selection and Setting (1) RGB Input Setup Procedure (Continued) Current mode no. and selected input terminal. INITIALIZE 172 (RGB1) SET UP H 60.5KHz V 74.9 Hz HCONT 1099 (Approx.) FROM ⇒ TO S034 2(S033) Information:1400*1050/75 fH :80.1~88.0kHz HCNT :1081~1200 5 Auto-selected preset no. (copy source) Copy destination mode no. Parentheses enclose the current copy source preset no. for the copy destination mode no. New setup data. Display resolution and probable displayable frequency range Not a precise range, approximate. Use the keys to choose the copy destination mode number of the preset data in the “TO” column. Press the COPY key to copy the setup data to the specified mode number. The screen reverts to the mode in Step 3 . 【Warning】 At this point the data has not yet been written to projector memory. See Step 8 below. 7 If you are doing setups for multiple signals, repeat Steps 3 ~ 6 . Press the END key until the “SAVE” message is displayed. This terminates service person adjustment and saves the setup data. 【Warning】 If you turn off the power before the “SAVE” message appears, the setup data will be lost. If autoscan is “ON” at this point, the projector will automatically switch to that mode number. 【Warning】 When the same (or a similar) signal has been set up for a lower mode number than the mode number just set up, that lower mode number will be searched and retrieved first. 8 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― 6 Frequency data for signal currently being input Horizontal, vertical frequency No. of lines (approximate) 8-8 8.1. External Signal Setup 8.1.5. Setup Data Selection and Setting Setup Time Warnings (A)If the horizontal display resolution exceeds 1280 dots Use preset data for horizontal resolution of 1280 dots or less (referring to the illustration on the previous page). Images of 1281 dots or greater cannot be displayed. You also cannot deal with such a situation by changing the value of IMAGE CAPTURE WIDTH to adjust display width. The only option is to use preset data for more than one resolution. For example, to do a setup for a display resolution of 1366 X 1024, use presets S033, S034 and S045 to create a dot matrix of 1400 X 1050. Make adjustments by changing the sampling clock and the scaling factor. (B)Handling Full-Motion Video Images (V-LOCK Mode) Occasions are increasing for displaying full-motion images even when using RGB input. The preset data includes data described as “V-LOCK,” which contains settings to enable smooth motion when displaying full-motion video. In order to use V-LOCK mode preset data, set the RGB signal output device (computer, etc.) for the following signals. When one of these signals is actually input and AUTO SELECT is executed, the projector will automatically select V-LOCK mode preset data preferentially. Input Signals (RGB) for which V-LOCK Mode is Available VGA/60 SVGA/60 SXGA/60 SXGA+/60 UXGA/60 ※ “/60” in the listing above indicates that the refresh rate is 60Hz. Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― XGA/60 8 8-9 8.1. External Signal Setup 8.1.5. Setup Data Selection and Setting (2) Video Input Setup Procedure (Provisional Specification) 1 Connect the signal being adjusted with the input terminal actually being used. 2 Press the SUB key while holding down the ADJ key to go into service person adjustment mode. 3 Navigate MODE INITIAL SETUP SET UP, and there choose from terminals VIDEO1~VIDEO3. When you make the selection the projector automatically switches the input terminal and displays the screen shown below. 【Warning】 You must make the settings by connecting to an actual signal via an actual pathway (some type and length of cable). Even if you have to do the setup with a temporary signal source, please do the setup again a few days later using the actual signal that will be used. Even the slightest differences will affect the adjustment results, which can produce gaps in the screen or screen flutter. Automatically selected setup no. INITIALIZE 189 (VIDEO1) SET UP Input terminal selected. 8 FROM NTSC ⇒TO 2 (S033) Select preset (copy source). Copy destination. Parentheses contain the current copy source preset no. for the copy destination mode no. 4 Use the keys to change the content of “FROM” and select the input signal type. 5 Press the SUB key to move to “TO” selection. 6 Use the keys to change the numerals in “TO” and specify the mode number you intend to adjust. 7 When you press the COPY key, the preset data is copied into the specified mode number. At this point some data still has not been saved, so make sure not to turn the power off. (See step 8 ) 8 Press the END key until the “SAVE” message is displayed. This terminates the process. When the message “SAVE” is flickering on the screen, at that point the copied content has all been saved. 9 Change back to the mode number copied in Step 7 (mode no. specified by “TO”) and perform the following adjustments. Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― If the mode no. shown next to “TO” has already been set up, it shows which preset was used for setup. If not, “…” is displayed. 8-10 8.1. External Signal Setup 8.1.6. Check Frequency Setting (SYNC SET) (1) Purpose In order to correctly operate the auto scan function, you have to make sure that the frequency of the current input signal has been correctly saved in the selected mode number. Frequency settings are entered during the setup process described in 8.1.1. If you did a setup involving temporary connection with a different signal from the signal source that will actually be used, here you have to input the actual signal and do the frequency setting for that signal. (2) Checking (Adjustment) Content INITIALIZE 10 (RGB1) SYNC SET INPUT H V (a) Displays the horizontal and vertical frequency of the current input signal. (b) Displays the signal horizontal and vertical frequency saved with this mode no, (the signal that should be connected to this mode no.). SAVE H V 8 If the setting is correct, (a) and (b) will match completely. If they do not match, check (1) and (2) below. (1) Is the mode number correct? (2) Is the correct signal connected? If (1) and (2) are both correct but (a) and (b) still do not match, you have to reset the preset frequency. Press the CLEAR key twice to rewrite the preset frequency. Then (a) and (b) will have the same content. (3) Adjustment Procedure 1 Navigate MODE INITIAL SETUP SYNC PRESETto display the status of the current mode number setup (illustrated above). 2 Press the CLEAR key twice to save the current input frequency. Or, use the keys to reset the horizontal sync signal (H) or the keys to reset the vertical sync signal (V). 3 Press the END key until “SAVE” is displayed to quit. Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― ※Perform procedure 1 below to display this screen. 8-11 8.1. External Signal Setup 8.1.7. Sampling Clock Setting (SAMPLE CLOCK) (1) Purpose This adjustment matches the image signal pixel clock with the internal scan converter sampling clock so that image pixels are correctly sampled. - If the total pixel clock number is known, enter that number as-is. Enter a vertical stripe signal and check to make sure there is a match. In the case of multiple enlarged screens, etc., set the sampling clock for one screen and then use that value as-is for the remaining screens. (2) Sampling Clock Adjustment Procedure 1 Hold down the ADJ key and press the SUB key to go into service person adjustment mode. 2 Navigate MODE ADJ. RGB ANALOG INPUT SAMPLE CLOCK to go into sampling clock adjustment mode. 3 Display a vertical stripe signal*1. Adjust so that the repeating vertical stripes disappear and the entire screen is uniform. Use the key to increase the total clock number. Use the key to decrease the total clock number. Press the END key to quit. *1 Computer, etc., creates single-dot alternating black and white stripes for display. 【Warning】 Sampling adjustment for signals other than LCOS panel resolution (1400 X 1050 dots) With signals having a resolution other than LCOS panel resolution, repeating vertical stripes can remain visible after the vertical stripe signal is displayed even when the sampling matches, because of pixel padding and skipping resulting from pixel interpolation. If this happens, pay attention to the following and adjust accordingly. (A) Repeating vertical stripes produced by pixel interpolation do not move even when the sampling phase is changed. (B) When the sampling clock is mismatched, the vertical stripes produced by pixel interpolation overlap with those produced by sampling clock mismatch (see illustration below). (C) Sampling can be difficult to assess when SMOOTHING is applied. In this instance, turn SMOOTHING “OFF” so that each pixel is clearly visible. This will make it easier to assess. Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― 4 8 (Vertical stripes caused by pixel interpolation. When sampling deviates, other stripes are produced besides these.) 8-12 8.1. External Signal Setup 8.1.7. Sampling Clock Setting (SAMPLE CLOCK) (3) Sampling Clock Adjustment Expertise When the sampling clock is incorrect, the screen displays repeating sections with bright areas and dark noise intermixed (see illustration below. The top row has a four-cycle pattern, which means that sampling deviates by 4 dots, while the bottom row deviates by 2 dots). If the periodicity of the mismatch is hard to determine, check the sampling phase (SAMPLE PHASE) to try and figure it out (see following page). Dark Light Dark Light Dark Light Dark Light Dark Cross-Hatch Display (2 cycle deviation) 8 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― Cross-Hatch Display (4 cycle deviation) Dark 8-13 8.1. External Signal Setup 8.1.7. Sampling Clock Setting (SAMPLE CLOCK) Sampling Clock Micro-Adjustment Expertise (A) If you are unable to display the stripe signal, display small letters across the entire screen and launch SAMPLE PHASE . This will make it easier to check. (SAMPLE PHASE shifts the sampling phase.) Mismatched Matched Changing the sampling phase moves the stripes. (B) Use the following method to determine if the sampling clock is correct or not. When the value of the sampling phase (SAMPLE PHASE) is increased: - Stripes shift right : sampling clock is too high - Stripes shift left : sampling clock is too low If the signal source sampling clock number is clear, set the sampling clock value to that value as-is. ※ The sampling clock number is the total horizontal dot number, NOT the number of horizontal display dots. Displaying the Stripe Signal In sampling clock adjustment, if it is possible to display the “vertical stripe” image with the stripes separated by 1 dot or 2 dots, then it is possible to ascertain the clock deviation from the cycle count between stripes (density variation occurs between ranges where sampling is matched and mismatched). On Windows OS based computers (Windows 98, Me, Windows 2000) choosing “Shut Down” in the Start menu makes the screen turn black. In this state the entire screen turns into a tiny checkerboard pattern. This signal can be used instead of the stripe signal if needed. 8 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― When the sampling clocks are mismatched, shifting the sampling phase moves the vertical stripes in the areas where sampling is matched and mismatched. The more vertical stripes there are, the more the sampling clocks are mismatched (sampling clocks mismatched by the width of the vertical stripes – 5 dots in the above illustration). When the sampling phases are matched, the entire screen is matched and mismatched. 8-14 8.1. External Signal Setup 8.1.8. Scaling Factor Setting (SCALING) and Position Adjustment (POSITION) (1) Purpose After doing the setup for input signals, enter settings for the scaling factor and the area to be scaled when displayed on all pixels on the LCOS panel and when displaying enlarged screens. Also enter smoothing settings so the pixels do not look jagged with scaled images. After you complete the scaling factor settings, do a position adjustment to align the signal with the appropriate position. (2) Explanation Scaling factor settings will be explained through example. When using projector image scaling function This example illustrates using the projector’s image scaling function to display an image on 4 X 4 screens (16 screens). - Set the SCALING FACTOR to ”4.000” for both H and V. - MAG.SECTION settings are shown below. H:2 V:1 H:3 V:1 H:4 V:1 H:1 V:2 H:2 V:2 H:3 V:2 H:4 V:2 H:1 V:3 H:2 V:3 H:3 V:3 H:4 V:3 H:1 V:4 H:2 V:4 H:3 V:4 H:4 V:4 【Warning】Row number limitations In V-Lock Mode: :Maximum 4 rows. In V-Lock mode the projector temporarily stores image signals in frame memory before reading it out in order to smoothly link upper and lower row projector displays when displaying full-motion images. Because of frame memory constraints, the number of upper rows is limited. Not V-Lock Mode: :Maximum 8 rows. This is because of scaling processing constraints. 8 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― H:1 V:1 8-15 8.1. External Signal Setup 8.1.8. Scaling Factor Setting (SCALING) and Position Adjustment (POSITION) Input of Image Scaled by External Device The following example illustrates display on a 4 X 4 multi-screen of projector input of a signal scaled by an external device. Unlike in the previous example, the projector itself does not do the scaling. - Set SCALING FACTOR to ”1.000” for both H and V. - Set MAG.SECTION to “1” since there is no scaling processing. Also set H and V to “1.” Illustration appears below. - Set FRAME DELAY (see below).。Use the default value for “Delay.” FRAME DELAY can only be set in V-Lock mode. H:1 V:1 FRAME : 1 H:1 V:1 FRAME : 1 H:1 V:1 FRAME : 1 H:1 V:1 FRAME : 2 H:1 V:1 FRAME : 2 H:1 V:1 FRAME : 2 H:1 V:1 FRAME : 2 H:1 V:1 FRAME : 3 H:1 V:1 FRAME : 3 H:1 V:1 FRAME : 3 H:1 V:1 FRAME : 3 H:1 V:1 FRAME : 4 H:1 V:1 FRAME : 4 H:1 V:1 FRAME : 4 H:1 V:1 FRAME : 4 【Warning 】Row Number Limitation V-Lock Mode: : Maximum 4 rows when horizontal resolution of the input signal is 1280 dots or less. Maximum of 2 rows when the horizontal resolution of the input signal is 1281 dots or more. ※The projector scaling function reads into frame memory only the portion of the image signal being scaled in order to cut memory usage. However, when a signal scaled by an external device is input, the entire image has to be read into memory. The memory size constraints force the limitations indicated above. Not V-Lock Mode: : No limitation. 8 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― H:1 V:1 FRAME : 1 Real Display Real display refers to a 1-to-1 relationship between an input signal pixel and an LCOS panel pixel. Press the CLEAR key twice in SCALING FACTOR. Repeating this operation toggles between normal display and real display. Real display is not supported when the input signal has a resolution of XGA or less. In addition, the aspect ratio can vary in real display depending on the input signal. 16 : 9 (HDTV) ) Image Display - Set V in SCALING FACTOR to ”0.750.” - Use POSITION for screen position compensation. If after this adjustment there are gaps in the image or if it exceeds the setting range, use POSITION SUB. - If there is wrapping at the bottom of the screen (of the screen top to the bottom), use IMAGE CAPTURE WIDTH to adjust the image capture width. 8-16 8.1. External Signal Setup 8.1.8. Scaling Factor Setting (SCALING) and Position Adjustment (POSITION) (3) SMOOTHING Function 1. SMOOTHING : “OFF” Smoothing not applied. Scaled pixels are displayed as blocks without modification. 2. SMOOTHING : “LEVEL 1” Light smoothing is applied, and scaled pixel edges are blurred. This is the normal state. Using FINE ADJ. allows you to make fine adjustments to the degree of interpolation. The standard level is “0.” The larger the value, the closer the condition is to “OFF,” while the smaller the value (into the negative range), the closer the condition is to “LEVEL 2.” If black-and-white striped patterns become colored, increase the value of FINE ADJ. to improve it. 【Reference】CAD Screens, Etc. We recommending setting “LEVEL 1” to “OFF” so the round parts of lettering show up clearly. 3. SMOOTHING : “LEVEL 2” Maximum level of smoothing. Scaled pixels are displayed with fairly strong blurring. 【Warning】Both “LEVEL 1(OFF)” and ”LEVEL 2(OFF) Smoothing is not applied to real displays irrespective of the setting value of SMOOTHING. Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― 【Reference】Displaying Moving Images and Natural Images We recommend a setting of “LEVEL 2.” Edges of scaled blocks will not stand out, yielding more natural image reproduction. 8 8-17 8.1. External Signal Setup 8.1.8. Scaling Factor Setting (SCALING) and Position Adjustment (POSITION) (4) Adjustment Procedure 1 Press the SUB key while holding down the ADJ key to go into service person adjustment mode. Navigate MODE ADJ SCALING to go into magnified screen setting mode. Adjust the scaling factor at SCALING SCALING FACTOR. increases the vertical scaling factor. decreases the vertical scaling factor. increases the horizontal scaling factor. decreases the horizontal scaling factor. Holding down the ADJ key while performing the above operations changes the settings in increments of 0.001. 2 3 5 6 If V-Lock mode is in use, set SCALING FRAME DELAY as needed. moves the vertical display section up. moves the vertical display section down. Set smoothing at SCALING SMOOTHING. Use the keys to choose between OFF, LEVEL1, and LEVEL2. Adjust FINE ADJ. as needed when you choose “LEVEL 1.” increases SMOOTHING. decreases SMOOTHING. 7 Navigate MODE ADJ. POSITION to go into position adjustment mode. 8 Align the display to the appropriate position. Arrow keys ( ) move the display up, down, left, and right. 【Warning】 If gaps appear in the image, navigate MODE ADJ. → POSITION → POSITION SUB to adjust. 9 8 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― 4 Set the scaling section at SCALING MAG SECTION. moves the horizontal display section up. moves the horizontal display section down. moves the vertical display section to the right. moves the vertical display section to the left. Press the END key to quit. 8-18 8.1. External Signal Setup 8.1.9. Cable Compensation Setting *1 (CABLE COMP) and Image Sampling Phase Adjustment (SAMPLE PHASE) *1 : When using RGB1 input. 【Warning】 Perform this adjustment when the signal connection status is finalized. Readjustment is needed when any of the following changes are made. (A) Computer (signal source) replaced with the same model but a different unit. (B) Change to a different type of cable (length or wire type). (C) Peripheral devices (switches, interfaces, cable compensators, etc.) are replaced or added. (1) Purpose Adjust the cable compensation level and the image signal sampling phase. If this adjustment is inadequate, it causes horizontal backlash in the image, dark vertical lines (darkening of small letters), or jittery lines (because of digital conversion, some jitter can remain). (2) Reference Values When Assessing With External Cross-Hatch Signal When Assessing by Displaying a Detailed Image ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC ABC Vertical lines uniform against horizontal lines across entire screen, clear with no flickering. No noise in small letters and symbols, displayed clearly. When sampling is deviant, the following phenomena appear in a cross-hatch display. Vertical Lines Uniformly Dark in Entire Screen Vertical Lines Uniformly Jittery in Entire Screen External Cross-Hatch Signal Display External Cross-Hatch Signal Display Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― ABC ABC ABC ABC ABC ABC ABC ABC 8 The above phenomenon occurs uniformly across the entire screen. If it occurs in only a portion of the screen, the sampling clock adjustment may be incorrect. 8-19 8.1. External Signal Setup 8.1.9. Cable Compensation Setting *1 (CABLE COMP) and Image Sampling Phase Adjustment (SAMPLE PHASE) (3) Sampling Phase Adjustment Procedure Input an external signal. - Display either a cross-hatch pattern or as many letters as possible on the entire screen. (White letters on a black background are easiest to see.) - If you are using a Windows-based OS (98, Me, 2000), the half-tone screen that appears at shutdown may be used instead. 2 Navigate MODE ADJ. RGB ANALOG INPUT SAMPLE PHASE to go into sampling phase adjustment mode. 3 Use the up and down keys on the remote controller to change the sampling phase. Set the values as close as possible to the reference values shown on the preceding page. 4 Sampling adjustment can cause positioning to be off by 1 dot. If this happens, perform the positioning adjustment described earlier once again. 5 Press the END to terminate adjustment. 8 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― 1 8-20 8.1. External Signal Setup 8.1.9. Cable Compensation Setting *1 (CABLE COMP) and Image Sampling Phase Adjustment (SAMPLE PHASE) (4) Cable Compensation Value Setting Procedure 1 Input an external signal. 2 Navigate MODE ADJ. RGB ANALOG INPUT CABLE COMP. to go into cable compensation adjustment setting mode. 3 Use the up and down keys on the remote controller to change the setting level. Refer to the setting standard in the table below. 4 Press the END to finish setting. Cable Length and Compensation Level Guidelines LEVEL1 1 LEVEL2 LEVEL3 LEVEL4 L.P.F. 3C2V 0 15 25 35 50 Low pass 5C2V 0 20 35 50 75 Low pass On-Screen Assessment Example uses a black window against a white background. Notice the right ege of the black window. Not Enough Compensation Just Right Too Much Compensation 8 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― OFF Cable Type (Unit: :m) ) 8-21 8.1. External Signal Setup 8.1.10. External Signal Brightness, Color Adjustment (External Signal Level Setting) (1) Purpose - Adjust color disparities resulting from deviations in computer output level and system device signal voltage levels. Perform compensating adjustment for black depth to counter the effects of lighting and other ambient light. (2) Signal-Specific Color Balance Adjustment 【Warning】 When color balance is still poor or there are significant color irregularities between the screens even after the adjustment in this section, take another look at “9.1.3 Uniformity and Color Balance (Gamma) Adjustment Using Internal Signals.” Color Adjustment in the AD Converter Input Unit (Applied Only with Analog RGB Input) - Adjustment Using a Marker Adjustment to correct for deviation in the signal-specific input level is handled via the AD converter in the input unit on the main board. Input from an external signal source an image in which black (minimum level) and white (maximum level) are displayed. The “marker” in this adjustment matches the black portion with internal signal “0/255” (actually “1/255”) and the white portion with “240/255” (when 240/255MARKER is selected), thereby turning the black portion white and the white portion black. 【Warning】 This adjustment presumes that CLAMP POS. adjustment is complete. If a clamp error occurs, black adjustment will be erroneous. 8 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― (A) Basic color balance adjustment for this projector uses an internal all white signal, as described in “9.1.3 Uniformity and Color Balance (Gamma) Adjustment Using Internal Signals.” However, the image output level for analog external signals varies significantly, and so the color balance can vary from that of internal signals when an external signal white is displayed. This variance can be adjusted so that external and internal signals have the same color. Use the method described in “(A) Color Adjustment in the AD Converter Input Unit.” (B) If you want to make signal-specific changes in the brightness level and tone (color warmth), after performing “(A) Color Adjustment in the AD Converter Input Unit,” you can change the brightness and color warmth for each mode number in “(B) Brightness and Color Adjustment Using the Gamma Table” (DRIVE adjustment, BLACK LEVEL adjustment). (C) If you want to change the gamma curve itself for a particular signal, in scan mode adjustment mode navigate MODE ADJ. COLOR GAMMA TABLE NO. and specify either gamma table no. 1 or 2. Your specified gamma table will be applied to that scan mode. (Normally gamma table “0” is specified for all scan modes.) 8-22 8.1. External Signal Setup 8.1.10. External Signal Brightness, Color Adjustment (External Signal Level Setting) Adjustment Method 1 Connect the signal source actually used (computer, etc.). Input a signal from the signal source in which black (minimum level) and white (maximum level) are displayed. Choose a scan mode for the external signal. 2 If the image is dark, first modify the CLAMP POS. adjustment. 3 Press the SUB key while holding down the ADJ key to go into service person adjustment mode. 4 Navigate MODE ADJ. RGB ANALOG INPUT INPUT OFFSET to go into input signal offset adjustment mode. 5 In primary color display, set the offset values where the black portion of the input signal is inverted white, working from larger to smaller values. Perform for each of the colors R, G, and B. 6 Next navigate MODE ADJ. RGB ANALOG INPUT INPUT LEVEL 240/255 MARKER to go into input signal amplitude (level) adjustment mode. 7 In primary color display, set the level values where the 100% white portion of the input signal is inverted black, working from larger to smaller values. Perform for each of the colors R, G, and B. 【Reference】 The granular appearance of the inverted portion of the display is due to noise in the external signal. Adjust in the place where the inverted white region area is greatest. This adjustment will match internal signal 240/255 with the white portion of the image signal (normally 0.7V). The range 241-255 is the white portion excess. It can be adjusted to a range where it will not be saturated even if the image signal is changed to 0.75V. If you want to make this adjustment without using the marker, press the MARKER key to turn it off. Then press the key again to turn it back on. Use when you want to adjust the “254/255 MARKER” so the input signal amplitude is right at the maximum permissible level. However, if the image amplitude increases because of temporal change, bright areas will be saturated. 8 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― 【Reference】 The granular appearance of the inverted portion of the display is due to noise in the external signal. Adjust in the place where the inverted white region area is greatest. This adjustment will match the internal signal 1/255 with the image signal 0.0V. If you want to make this adjustment without using the marker, press the MARKER key to turn it off. Then press the key again to turn it back on. 8 Press the END to finish adjustment. 8-23 8.1. External Signal Setup 8.1.10. External Signal Brightness, Color Adjustment (External Signal Level Setting) Using COLOR CONTROL to Adjust Brightness and Color 【Warning】 Before making this adjustment, make sure you have carried out (A) Color Adjustment in the AD Converter Input Unit (see preceding page) thoroughly. Also, this adjustment makes signal-specific changes in color and brightness, but does not adjust for discrepancies in multi-screen color balance. To adjust color balance between screens, adjust at COLOR CONTROL in COMMON and at internal signal gamma adjustment, as described in “9.1.3 Uniformity and Color Balance (Gamma) Adjustment Using Internal Signals.” Adjustment Method 1 Press the SUB key while holding down the ADJ key to go into service person adjustment mode. 2 Navigate MODE ADJ. COLOR CONTROL GAMMA TABLE NO. to choose the gamma table to be used. Normally use “0,” as separate adjustments are needed if a table other than “0” is used. 3 Choose MODE ADJ. COLOR CONTROL BLACK LEVEL to adjust the black level. 4 Input an all-black external signal and use the keys to adjust the coloration in the dark gray area. 8 5 Navigate MODE ADJ. COLOR CONTROL DRIVE to go into drive adjustment mode. 6 Input the external signal that contains the signal with the brightest white, and use the keys to adjust the tone and brightness of the bright portions. 【Reference】 If you enter a drive setting value of 512 or greater, the white portion can become saturated. Use WHITE to display grayscale and make sure there is no white portion saturation. 7 Press the END key to finish adjustment. Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― 【Reference】 You cannot set a value lower than the state for black (internal signal 0/255) after completing “Color Adjustment in the AD Converter Input Unit.” 【Warning】 When you use “DRIVE” and “BLACK LEVEL” to change the brightness level and color tone in a multi-screen configuration of 2 screens or more, first perform this adjustment on the scan mode of one screen that you will use as a reference screen to adjust the brightness and color balance, then adjust “DRIVE” and “BLACK LEVEL” to the same value in the scan mode of the other screen. 8-24 8.1. External Signal Setup 8.1.11. Display Condition Check, Other Settings (1) Display Condition Check If the screen suffers from one of the maladies shown below, respond as indicated. Malady Cause and Adjustment Method The horizontal sync cycle malfunctions during the vertical blanking interval, and the post-correction PLL convergence effect is visible. Navigate MODE ADJ. RGB ANALOG INPUT V FREE and change the setting. If it does not improve, navigate MODE ADJ PLL CONTROL PFD GAIN and adjust. However, refer to “PLL Control” on the following page for how to perform PFD GAIN adjustment. 11 Hunching of the upper screen. (Slight curvature when mild) 22 The horizontal PLL pull-in malfunctions when the horizontal sync cycle significantly malfunctions during the vertical blanking interval vertical sync interval. As a result, displacement. This problem is related to that in □ 1 . 8 When this happens, navigate MODE ADJ. RGB ANALOG INPUT V FREE and change the setting. Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― the vertical line counter malfunctions, producing a vertical Image wobbles (jitters) up and down. There is no setting that remedies this malady. If the signal is interlaced, check the input signal. 1) Input as H/V separate. Cannot display correctly with Sync on G or C sync. 33 2) Use with RGB1 or RGB2 input (analog input). With digital input, interlaced signals cannot display properly. Example of Circle Image Problem Slanted lines and circles are broken when displayed (image static). Navigate MODE ADJ. RGB ANALOG INPUT CABLE COMP. and adjust the compensation LEVEL to produce a better image. 4 Black tatters visible to the right of black horizontal line. (smearing) 8-25 8.1. External Signal Setup 8.1.11. Display Condition Check, Other Settings Navigate to MODE ADJ. RGB ANALOG INPUT IMAGE CAPTURE WIDTH. - If there is rendering garbage : decrease the number. - If the screen is chopped off : increase the number. 55 Rendering garbage on bottom and right of screen. (or part of the screen is chopped off and not displayed) Adjust the SAMPLE PHASE. If it does not improve, refer to PLL control and adjust. 66 8 76 Navigate MODE ADJ.→RGB ANALOG INPUT→CLAMP POS. and reduce the number. Window pattern displayed correctly. Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― Jitter (tiny vibrations) occurs on the screen. Window pattern darkens when displayed partly hidden to left of screen. 8-26 8.1. External Signal Setup 8.1.11. Display Condition Check, Other Settings (2) Video Image Maladies (With Optional Video Board Installed) Malady Likely Cause Solution 1 - Image will not project. - Wrong input signal type setting - Check the input signal settings at MODE ADJ VIDEO INPUT COLOR STANDARD SEL. 2 - Bright images are saturated (washed out) - Image as a whole is dark. - Contrast adjustment not appropriate. - Adjust the contrast at MODE ADJ. VIDEO INPUT CONTRAST. 3 - Colors are too light. (coloring is poor) - Colors are too dark (too saturated) - Color adjustment not appropriate. - Adjust the color at MODE ADJ. VIDEO INPUT COLOR. 4 - Projected color differs from real color. - Tint adjustment not appropriate. - Adjust the tint at MODE ADJ. VIDEO INPUT TINT. 5 - Parts of the image that - Brightness adjustment not should be black are appropriate. gray. - Color offset adjustment in - Dark images are jet board adjustment not black and can’t be appropriate. distinguished. - Adjust brightness at MODE ADJ. VIDEO INPUT BRIGHTNESS. - Adjust the color offset at FACTORY ADJ. VIDEO INPUT PRESET COLOR OFFSET COM. 6 - The whole image looks fuzzy. - Sharpness adjustment not appropriate. - Adjust sharpness at MODE ADJ. VIDEO INPUT SHARPNESS. 7 - Color appears off from - Color delay adjustment not the actual object. appropriate. - Adjust color delay at MODE ADJ. VIDEO INPUT EXTENDED MENU COLOR DELAY. 8 - There is color noise at the image boundaries (cross-color noise). - 3-dimensional Y/C separation set to “BYPASS.” - Set 3-dimensional Y/C separation to “ON” at MODE ADJ. VIDEO INPUT EXTENDED MENU 3D Y/C SEP. 9 - In cinema (movie) images, moving images do not move smoothly. - Tele-cine conversion setting not appropriate. - Choose either ”2-3 PULLDOWN” or ”2-2 PULLDOWN” as the tele-cine setting at MODE ADJ. VIDEO INPUT EXTENDED MENU TELE-CINE. 8 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― No. 8-27 8.1. External Signal Setup 8.1.11. Display Condition Check, Other Settings (3) PLL Control Adjust PLL control using the following procedure. Normally the optimal value is entered for each setup data set, and no adjustment is needed. In rare cases, though, adjustment has to be done for a signal with a frequency that varies significantly from frequencies in the setup data. Navigate to the adjustment menu at MODE ADJ. RGB ANALOG INPUT PLL CONTROL. VCO Setting and Optimization A value is set for VCO to allow for appropriate adjustment of the range of frequencies assigned to a setup data set. The following table shows the relationship between VCO values and clock frequencies (horizontal frequency X sampling clock no.). On-Screen Value of VCO Setting Clock Frequency Minimum (MHz) Clock Frequency Maximum (MHz) 0 1 10 41 ~ ~ 41 82 2 82 ~ 150 3 150 ~ - PFD Gain Setting Method PFD gain adjusts the PLL circuit pull-in gain used by the A/D converter for image sampling. If gain is too low it causes jitter (oscillating thin vertical lines). If gain is too high, then with composite sync signals and SYNC ON GREEN signals there can be curvature in the upper part of the screen. If these phenomena occur, perform adjustments to lessen them. Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― Clock frequency example : 64kHz (horizontal frequency) X 1,688 (sampling clock no.) = 108MHz Make sure to read off the on-screen value of “SAMPLE CLOCK” after you adjust the sampling clock accurately. If the clock frequency is outside the range of VCO settings in setup mode, then make the needed adjustment. 8 8-28 8.1. External Signal Setup 8.1.12. Auto-scan Settings (1) Automatic Switching Settings This section offers an example of settings for the auto-scan automatic switching function. Special Example Using a PC, Etc., Controller In this example, 4 types of signal timings are set up in mode numbers 17-20 on the image display computer. The RS232C telecommunications port on the PC communications control device (referred to below as system controller) is used to send the mode number. Please refer to Chapter 9 for a discussion of RS-232C control. Procedure 1 Adjust the signals from the image display computer onto mode numbers 17-20. The horizontal scan frequency and vertical scan frequency at the time the input frequencies are written to memory (either at SETUP time or when CLEAR is pressed twice in "SYNC SET") are saved as the frequencies for that scan mode. When data from mode numbers with similar frequencies is copied for use, make sure to carry out the input frequency memory save operation ("SYNC SET") for the copy destination mode number. 2 3 Use the system controller to specify the lowest mode number (17 in this example). The projector will take one of the following actions based on the automatic switching ON/OFF setting for mode no. 17. 8 Projector Mode No. 1 2 3 …… 16 17 18 19 20 21 ... 99 100 Mode No. Set Up for Image Display Computer Input Assigned to Mode RGB RGB RGB RGB No. 1 1 1 1 Automatic Switching ON/OFF Setting OFF OFF OFF …… System controller specifies mode no. 17. OFF ON OFF OFF OFF OFF OFF OFF Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― (A) ON: Search starting at mode no. 17 to mode no. 127. (B) OFF: Switch to mode no. 17 (do not search) 8-29 8.1. External Signal Setup 8.1.12. Auto-scan Settings Setting Procedure MODE 17 1 Press the SUB key while holding down the ADJ key to go into service person adjustment mode. 2 Navigate to MODE ADJ. OTHERS AUTO ON/OFF. Automatic switching ON/OFF setting mode will be displayed on-screen. 3 Use the keys to set automatic switching ON/OFF. turns it ON turns it off OFF 4 Press the END key to finish adjustment. COPY MODE 17 AUTO xxx 8 (2) Auto-scan Skipping Setting Procedure (A) Turn skipping ON MODE 17 1 Press the SUB key while holding down the ADJ key to go into service person adjustment mode. 2 Navigate to MODE ADJ. OTHERS SCAN SKIP. Scan skip YES/NO setting mode will be displayed onscreen. SCAN SKIP *** Use the keys to turn scan skipping ON and OFF. means YES means NO (“YES” turns scan skipping ON, and auto-scan will not search that mode number.) MODE 17 SCAN SKIP YES 4 1 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― Use the following procedure to have auto-scan skip particular mode numbers not to be used. ※See 8.1.4 for a more detailed discussion of auto-scan skipping. Press the END to quit. 8-30 8.1. External Signal Setup 8.1.12. Auto-scan Settings (B) Cancel Skipping When skipping is turned on, auto-scan skips that mode number when searching. To cancel skipping you have to use MODE CHANGE to change the mode number. Mode no. selection screen displayed. MODE 17 1 Press the SUB key while holding down the ADJ key to go into service person adjustment mode. 2 Use the keys to select MODE CHANGE and go into the mode no. change screen. 3 Use the keys to select the mode number for which you wish to change the skip setting. 4 Press the END key 1 time only to enable service person adjustment for that single mode number. 5 Navigate MODE ADJ. OTHERS SCAN SKIP to go into auto-scan skip adjustment. Press the key to set skipping to “NO.” SCAN SKIP *** Press the END key until “SAVE” is displayed to finish adjustment. Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― 6 8 8-31 8.1. External Signal Setup 8.1.13. Changing RGB Input Terminals and Copying Between Mode Numbers (1) Changing Input Terminals It is possible to change the setting for the terminal where an RGB signal is input (RGB1, RGB2, RGB3) even after setup is complete. ※In the case of video signals (supported optionally), it is necessary to modify the setup itself. Setting Method 1 Press the SUB key while holding down the ADJ key to go into service person adjustment mode. 【Warning】 You do not have to input the actual signal. At “MODE CHANGE”, switch to the mode number you wish to change. 2 Navigate MODE INITIAL SETUP INPUT SELECT and go into input terminal setting mode. Use the left and right arrow keys to switch between input terminals to be used for that mode number. You can switch between RGB1, RGB2, and RGB3. 4 Press the END to finish adjustment. Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― 3 8 8-32 8.1. External Signal Setup 8.1.13 Changing RGB Input Terminals and Copying Between Mode Numbers (2) Copying Between Mode Numbers It is possible not only to choose preset data but also to copy data from a previously set up mode number into another mode number. 1 COPY FROM 15 TO 15 COPY FROM 3 TO 15 Press the SUB key while holding down the ADJ key to go into service person adjustment mode. 2 Navigate MODE ADJ. OTHERS COPY to go into inter-mode number copying mode. The copy screen is displayed on-screen. (The “house” image signifies an external signal.) 3 Use the and keys to choose the copy source mode number. (In the example, choose mode no. 33.) 8 4 Press the SUB key. Use the and keys to choose the copy destination mode number. (In the example, choose mode no. 5.) 5 Press the COPY to copy the data between the two mode numbers. 6 Press the END to finish adjustment. Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― COPY FROM 3 TO 5 8-33 8.1. Projector Data Setting Record Sheet After you complete the projector maintenance related installations and adjustments, record the projector setting data on this sheet so it can be preserved. (1) Recording Method - - - When you perform repair service, make sure to record the date, your name and organizational affiliation, and the unit and lamp operating time. Only record other data when some change has been made. (Blank space indicates no change.) Record values displayed on-screen as-is, without modification. When you replace a lamp, record the operating time of the lamp replaced. After replacing a lamp, reset the lamp operating time to zero. Projectors with automatic lamp changers decide that lamp replacement is incomplete if the operating time is not cleared. Then they will not do automatic lamp replacements with the lamp changer even when a lamp malfunctions. The procedure is as follows: Navigate LOG DATA – LAMP1 TIME or LAMP2 TIME and press the CLEAR key twice. When operating time is reset to “0,” the “LAMPx FAILURE” message goes off. (2) LOG DATA Adjustment History Year/Month/Day Name/Dept. 8 (3) COMMON Adjustments History COLOR CONTROL Year/Month/Day Name/Dept. R G B R G B DRIVE COM. BLACK SETUP GAMMA ADJ MACRO GAMMA(5p) R G B XY POSITION 15 12 9 6 3 15 12 9 6 3 15 12 9 6 3 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― UNIT TIME LAMP1 TIME LAMP2 TIME H V 【Warning】 First restore COLOR CONTROL adjustment data before restoring GAMMA ADJ. adjustment data. 8-34 8.2. Projector Data Setting Record Sheet (4) FACTORY Adjustments History LCOS CONTROL Year/Month/Day Name/Dept. R G GHOST. B FLICKER CONVERGENCE R G B R B PANEL POS PHASES BALANCE MAX BRIGHT ADJ. ADC INPUT PRESET INPUT LEVEL COM. INPUT OFFSET COM. VT GAMMA ADJ. 8 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― SHARPNESS R0 R1 R2 R3 R4 R5 R6 R7 G0 G1 G2 G3 G4 G5 G6 G7 B0 B1 B2 B3 B4 B5 B6 B7 R G B R G B R G B R G B 8-35 8.2. Projector Data Setting Record Sheet (4) FACTORY Adjustments (Cont.) History COLOR DATA SETTING (LAMP1/LAMP2) Year/Month/Day Name/Dept. DRIVE COM. GAMMA/UNIFORMITY OTHERS MIRROR SYNC SEPARATE ADJ. LR UD SEP. HYST . BACK COLOR LAMP CONFIG. COMPULSORY SHUT DOWN 【Warning】 Adjustments shown with shaded background are made at the factory using automatic adjustment devices. It is very difficult to make these adjustments based on visual inspection, so we ask essentially that you not make them, even if you are experienced with adjustments. 8 History Year/Month/Day Name/Dept. PROJECTOR NO. ALARM ON/OFF COM SELECT RS-232C COM.SPEED RS-485 COM. SPEED LAMP SETTING AUTO CHANGE SEL WARM-UP ON/OFF LAMP AUTO-CHANGE CYCLE PERIODIC TIME SPECIFIC PERIODIC1 PERIODIC2 FIRST SECOND Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― (5) SETTING Adjustments 8-36 8.2. Projector Data Setting Record Sheet (6) MODE, MODE INITIAL SETUP Adjustments History Year/Month/Day Name/Dept. Input Frequency Setup No. RGB ANALOG INPUT H(kHz) V(Hz) SAMPLE PHASE SAMPLE CLOCK CABLE COMP. IMAGE CAPTURE WIDTH INPUT LEVEL INPUT OFFSET CLAMP POS V FREE PFD GAIN VCO GAIN DIGITAL OUTPUT EDGE DIR. IMAGE CAPTURE WIDTH INPUT EDGE DIRECTION OUTPUT EDGE DIRECTION POSITION POSITION POSITION SUB COLOR CONTROL DRIVE BLACK LEVEL COLOR CONTROL DRIVE H V H V H V R G B R G B R G B GAMMA TABLE NO. SCALING SCALING FACTOR MAG. SECTION SMOOTHING ON/OFF FRAME DELAY H V H V 8 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― RGB DIGITAL INPUT FINE ADJ. FRAME DELAY AUTO ON/OFF SCAN SKIP 8-37 8.2. Setup Data List PreSetup set No. No. S000 - Dot Signal Name Scan Freq. Resolution Clock H V (Hz) H (dot) V (H) (MHz) (KHz) Horizontal Timing (dot) Front Cycles Porch Sync Width Vertical Timing (H) Back Display Front Cycles Porch Time Porch Sync Width InterBack Display laced Porch Time DEFAULT DATA (same as SXGA) S001 128 VIDEO1 S002 129 VIDEO2 S003 130 VIDEO3 S004 131 VIDEO1(reserved) S005 132 VIDEO2(reserved) S006 133 VIDEO3(reserved) 6.76 15.6 55.8 300 255 432 12 57 63 300 280 0 12 13 255 NON S008 135 512*384/60Hz 15.6 24.5 60 512 384 640 16 32 80 512 407 1 3 19 384 NON S009 136 640*400/72Hz 25.4 31.5 72 640 400 807 16 68 83 640 437 1 2 34 400 NON S010 137 720*400/85Hz 35.5 37.92 85 720 400 936 36 72 108 720 446 1 3 42 400 NON S011 138 640*480/60Hz 25.2 31.5 59.9 640 480 800 16 96 48 640 525 10 2 33 480 NON S012 139 640*480/72Hz 31.5 37.9 72.8 640 480 832 24 40 128 640 520 9 3 28 480 NON S013 140 640*480/75Hz 31.5 37.5 75 640 480 840 16 64 120 640 500 1 3 16 480 NON S014 141 640*480/85Hz 36 43.3 85 640 480 832 56 56 80 640 509 1 3 25 480 NON S015 142 800*600/56Hz 36 35.2 56.3 800 600 1024 24 72 128 800 625 1 2 22 600 NON S016 143 800*600/60Hz 40 37.9 60.3 800 600 1056 40 128 88 800 628 1 4 23 600 NON S017 144 800*600/72Hz 50 48.1 72.2 800 600 1040 56 120 64 800 666 37 6 23 600 NON S018 145 800*600/75Hz 49.5 46.9 75 800 600 1056 16 80 160 800 625 1 3 21 600 NON S019 146 800*600/85Hz 56.3 53.7 85.1 800 600 1048 32 64 152 800 631 1 3 27 600 NON S020 147 1024*768/60Hz 65 48.4 60 1024 768 1344 24 136 160 1024 806 3 6 29 768 NON S021 148 1024*768/70Hz 75 56.5 70.1 1024 768 1328 24 136 144 1024 806 3 6 29 768 NON S022 149 1024*768/75Hz 78.8 60 75 1024 768 1312 16 96 176 1024 800 1 3 28 768 NON S023 150 1024*768/85Hz 94.5 68.7 85 1024 768 1376 48 96 208 1024 808 1 3 36 768 NON S024 151 1024*768/100Hz 111.5 81 100.3 1024 768 1376 48 96 208 1024 808 1 3 36 768 NON S025 152 1152*864/60Hz 81.8 53.8 60 1152 864 1520 64 120 184 1152 897 3 4 26 864 NON S026 153 1152*864/75Hz 108 67.5 75 1152 864 1600 64 128 256 1152 900 1 3 32 864 NON S027 154 1152*864/100Hz 144 90 100 1152 864 1600 64 128 256 1152 900 1 3 32 864 NON S028 155 1280*960/60Hz 108 60 60 1280 960 1800 96 112 312 1280 1000 1 3 36 960 NON S029 156 1280*960/85Hz 148.5 86 85 1280 960 1728 64 160 224 1280 1011 1 3 47 960 NON S030 157 1280*1024/60Hz 108 64 60 1280 1024 1688 48 112 248 1280 1066 1 3 38 1024 NON S031 158 1280*1024/75Hz 135 80 75 1280 1024 1688 16 144 248 1280 1066 1 3 38 1024 NON S032 159 1280*1024/85Hz 157.5 91.5 85 1280 1024 1728 64 160 224 1280 1072 1 3 44 1024 NON S033 160 1400*1050/60Hz 121.8 65.3 60.0 1400 1050 1864 88 144 232 1400 1089 3 4 32 1050 NON S034 161 1400*1050/75Hz 156 82.3 74.9 1400 1050 1896 104 144 248 1400 1099 3 4 42 1050 NON S035 162 1600*1200/60Hz 162 75 60 1600 1200 2160 64 192 304 1600 1250 1 3 46 1200 NON S036 163 1280*480/60Hzi 25.8 15.7 59.9 1280 240 1640 28 116 160 1336 262.5 3 3 16.5 240 INT S037 164 1280*580/74Hzi 37.8 23.1 73.8 1280 290 1640 28 116 160 1336 312.5 3 3 16.5 290 INT S038 165 1024*768/87Hzi 44.9 35.5 86.95 1024 384 1264 8 176 56 1024 408.5 0.5 4 20 384 INT S039 166 1280*1024/87Hzi 75 48.3 86.9 1280 512 1552 14 174 84 1280 556 12 5 27 512 INT --- 1920*1015/60Hzi 74.3 33.8 60 1920 517.5 2200 40 88 152 1920 562.5 5 5 35 517.5 INT S041 168 640*480/60Hz (V-LOCK) 25.2 31.5 59.9 640 480 800 16 96 48 640 525 10 2 33 480 NON S042 169 800*600/60Hz (V-LOCK) 40 37.9 60.3 800 600 1056 40 128 88 800 628 1 4 23 600 NON S043 170 1024*768/60Hz (V-LOCK) 65 48.4 60 1024 768 1344 24 136 160 1024 806 3 6 29 768 NON S044 171 1280*1024/60Hz (V-LOCK) 108 64 60 1280 1024 1688 48 112 248 1280 1066 1 3 38 1024 NON 65.3 60.0 1400 1050 1864 88 144 232 1400 1089 3 4 32 1050 NON S040 S045 172 1400*1050/60Hz (V-LOCK) 121.8 S046 173 1600*1200/60Hz (V-LOCK) 162 75 60 1600 1200 2160 64 192 304 1600 1250 1 3 46 1200 NON S047 174 HDU-VGA (V-LOCK) 37.8 31.5 59.9 930 456 1200 39 88 143 930 525 20 6 43 456 NON S048 175 HDU-SVGA (V-LOCK) 41.2 37.8 59.9 800 600 1092 46 128 118 600 630 1 3 26 600 NON S049 176 HDU-XGA (V-LOCK) 61.9 48.5 59.9 1024 768 1274 22 104 124 1024 810 3 7 32 768 NON S050 177 HDU-SXGA1 (V-LOCK) 99.8 62.9 59.9 1280 1024 1586 36 80 190 1280 1050 1 3 22 1024 NON 33.7 59.9 1920 540 (1866) (525) 2200 44 (71) 88 2 (9.5) 5 15.5 (23) 540 (525) INT 1080i (V-LOCK) 74.2 S051 178 “()” indicate 97.2% display in the screen display area. 148 1920 562.5 (175) (1866) 8 Electrical Adjustments 2 ―――― Adjustments for External Signals (Setup)―――― S007 134 300*255/56Hz *1 : S001-S006 are used when installing the optional video board. They are used for settings when the projector is to accept digital input when video board input is daisy-chain connected, *2 : S041-S052 V-LOCK synchronizes vertical sync in the input with vertical sync in output to the LCOS panel. This enables smooth motion in display of full-motion video with no frame skipping or delay. *3 : S040 is not selected in auto-scan. *4 : S027、S029、S032、S034、and S035 exceed the compatible dot clock (135MHz) for RGB3 (digital) input, and therefore cannot be correctly displayed. In addition, they show up as “OUT OF RANGE” during auto-scan. 8-38 9 Projector System Setup and Control 9.1. Projector Control 9.2. Communication Specifications 9.3. Communication Procedure 9.4. Communication Commands 9-1 9.1. Projector Control There are three methods of externally controlling a projector. (1) Control a single projector using RS232C communication (2) Control multiple projectors using RS485 communication (3) Control multiple projectors using RS232C communication An explanation of each method follows below. 9.1.1. Control a single projector using RS232C communication For this method, connect one projector to the communication port (RS232C communication pin) on a PC to control it. You can control power On/Off or input pin switching. See “9.4 Communication Commands” for more information. (1) Connection terminal Connects to the RS232C/COM1 terminal on the main board. Use the RS232C/COM1 terminal 9 Type : 9-Pin D-SUB male connector Projector System Setup and Control (2) Connector type and pin placement (1) (2) (3) (4) (5) (6) (7) (8) (9) View facing the projector terminal 9-2 9.1. Projector Control 9.1.1. Control a single projector using RS232C communication (3) Pin description and input/output signal level Pin No. Signal Name Signal Level 1 - NC 2 RxD RS232C Signal Level The projector’s RS232C communication signal input pin. 3 TxD RS232C Signal Level The projector’s RS232C communication signal output pin. 4 - 5 GND Pin Description NC 6 - 7 (LOOP) The ground pin. NC Pins 7 and 8 are short-circuited. 8 9 - NC (4) Cable connection example NC (1) (1) NC (2) (2) RxD TxD (3) (3) TxD NC (4) (4) DTR GND (5) (5) NC (6) (6) DSR LOOP (7) (7) RTS LOOP (8) (8) CTS NC (9) Projector Cable Example(*) GND (9) (Cross cable : 9P female-9P female) NC PC communication port example (D-SUB 9P male) RS-232C Connection Example 9 Projector System Setup and Control RxD (5) Projector setup Adjustment Location Menu screen Menu screen Menu screen Hardware setting Projector Setting [ COM1 SELECT ]*2 Select “RS232C” [ RS232C COM. SPEED ] [ PROJECTOR NO. ] Content *2 *1, *2 9600 Sets the communication ID. See “9.4 Communication Commands”. None *1 : Other available settings are ”19200” and ”38400”. *2 : To setup a projector using the menu screen, press the ADJ key and SUB key at the same time on the remote control to display the menu screen. Move the menu cursor using the or keys and select using the key. Set in the following order: [SETTINGS] [PROJECTOR NO.] [SETTINGS] [COM SELECT.] [SETTINGS] [RS232C COM. SPEED] 9-3 9.1. 9.1.2. Projector Control Control multiple projectors using RS485 communication For this method, use an RS485 converter to convert RS232C communication and control multiple projectors connected in a daisy chain using one control device (such as a PC). You can control power On/Off or input pin switching. See “9.4 Communication Commands” for more information. (1) Connection terminal Connect to the RS232C/COM1 terminal and COM2 terminal on the main board. Use the RS232C/COM1 terminal and COM2 terminal. Connect one as the input, the other as output. Set to Terminate. (2) Connector type and pin placement (common to COM1, COM2) Projector System Setup and Control Type : 9-Pin D-SUB male (1) (2) (3) (4) (5) (6) (7) (8) (9) View facing the projector terminal (3) Pin description and input/output signal level Pin No. Signal Name 1 RxD+ [TxD+] Signal Level 9 Pin Description RS485 Signal Level Reception (+) pin for the projector’s RS485 communication. 2 (-/N.C) For COM1, always leave this pin Open. This pin is not used with this setting, but because the internal circuits are connected, improperly connecting this pin might cause a malfunction. COM2 is N.C. 3 (-/N.C) Same as 2 above. 4 TxD+ 5 GND 6 RxD- 7 (Short-circuit with 8/N.C) 8 (Short-circuit with 7/N.C) 9 TxD- RS485 Signal Level Transmission (+) pin for the projector’s RS485 communication. RS485 Signal Level Reception (-) pin for the projector’s RS485 communication. RS485 Signal Level Transmission (-) pin for the projector’s RS485 communication. 9-4 9.1. 9.1.2. Projector Control Control multiple projectors using RS485 communication (4) Cable connection example The following example shows connections when a PC controls projectors using RS495 communication. The projectors are set to “SLAVE” because the PC controls them. (“SLAVE” is the default setting.) The daisy chain connection between projectors is a straight connection. PC, etc. RxD [2] TxD [3] DTR [4] GND [5] DSR [6] RTS [7] CTS [8] Projector A Projector B [1] RxD+ [1] [6] RxD- [6] [4] TxD+ [4] [9] TxD- [9] [1] RxD+ [1] [6] RxD- [6] [4] TxD+ [4] [9] TxD- [9] D-SUB 9P (Main Unit: male) D-SUB 9P (Main Unit: male) RS485 Converter *1 *1 [2] RxD [3] TxD [4] DTR [5] GND [6] DSR [7] RTS [8] CTS RxD+ RxDTxD+ TxD- RS485 Signal RS485 Signal RS232C Signal Connection Diagram when using an RS485 Converter (5) Connection example and setup when connecting multiple projectors Connection Example PC Projector A Projector B Projector C 9 Projector System Setup and Control *1 : The RS485 Converter is explained as the “TRS-T” made by Data Link Co., Ltd. When connecting to a PC, there are also cases where the TRS-T setting is changed and straight connections are made. See the manual for more information. RS485 Converter There is no distinction between COM1 and COM2. You can connect either one without any problem. 9-5 9.1. 9.1.2. Projector Control Control multiple projectors using RS485 communication Projector setup Adjustment Location Projector Setting Menu screen [ COM SELECT ] Projector A Projector C Projector D RS485/RS485 RS485/RS485 RS485/RS485 RS485/RS485 Menu screen [ RS485 COM. SPEED ] Menu screen *2 Main Board Projector B [ PROJECTOR NO. ] *1 Termination Setting Switch 9600 9600 9600 9600 1 2 3 4 OFF OFF OFF ON *1 : Always set all projectors to the same communication speed. Other available settings are “19200” and “38400”. *2 : Control is possible if the projector numbers do not overlap. The projector numbers do not necessarily start from “1”. RS485 converter setup Adjustment Location Item Content RS485 Converter Termination Setting Switch*3 ON RS485 Converter Bias resistance*4 ON [Note] The only device whose operation was confirmed using the RS485 converter is the “TRS-T” made by Data Link Co., Ltd. With other converters, the logic level in communication becomes unstable and stable communication control might not be possible. 9 Projector System Setup and Control *3 : You must set termination by turning ON as a binate the termination of the RS485 converter side and the last device (Projector D in the above connection example) in a daisy chain connection. If you do not set termination correctly, control operation will become unstable. *4 : Stabilize the logic level in communication. If it is “OFF”, a communication error (such as a framing error) will occur on the projector side and control operation will become unstable. 9-6 9.1. 9.1.3. Projector Control Control multiple projectors using RS232C communication By performing RS232C communication with one projector, the signal is converted into an RS485 signal and transferred to other projectors. In the previous subsection 9.1.2 RS485 communication, an RS232CRS485 converter is externally set up, but the projector itself performs the conversion processing. (1) Connection terminal See the previous subsections 9.1.1. RS232C communication and 9.1.2 RS485 communication. (2) Connector type and pin placement (common to COM1, COM2) See the previous subsections 9.1.1. RS232C communication and 9.1.2. RS485 communication. (3) Pin description and input/output signal level See the previous subsections 9.1.1. RS232C communication and 9.1.2. RS485 communication. 9 (4) Cable connection example Projectors are reversed PC, etc. Projector B Projector A [2] RxD [3] TxD [4] DTR [5] GND [6] DSR [7] RTS [8] CTS RxD [2] TxD [3] DTR [4] GND [5] DSR [6] RTS [7] CTS [8] RS232C Signal TxD+ [1] TxD- [6] RxD+ [4] RxD- [9] [1] RxD+ [1] [6] RxD- [6] [4] TxD+ [4] [9] TxD- [9] *1 D-SUB 9P (Main Unit: Male) Projector System Setup and Control Connect the PC and projectors using cross connections similar to the connections in 9.1.1. RS232C. Connect the daisy chain between projectors using straight connections similar to the connections in 9.1.2 RS485 communication. RS485 Signal COM1 COM2 Connection Diagram using an RS232CRS485 Converter 9-7 9.1. Projector Control 9.1.3. Control multiple projectors using RS232C communication (5) Connection example and setup when connecting multiple projectors Connection example PC Projector A COM1 Projector B Projector C COM2 RS485 Signal RS232C Signal RS485 Signal In this example, RS232C is fixed to COM1 and RS485 is fixed to COM2 only with Projector A, which transfers RS232C signals converted in RS485 signals. Projectors B through D do not distinguish between COM1 and COM2. The RS485 signal can be connected to either port. Projector setup Projector Setup Menu screen [ COM1 SELECT ] Projector A Projector B Projector C Projector D RS232C/RS485 RS485 RS485 RS485 Menu screen [ RS232 COM. SPEED ] *1 9600 - - - Menu screen [ RS485 COM. SPEED ] *1 - 9600 9600 9600 1 2 3 4 ON OFF OFF ON Menu screen Main board [ PROJECTOR NO. ] Termination Setting Switch 3 *2 *1 : Always set all projectors to the same communication speed. Other available settings are “19200” and “38400”. The “-“ setting does not affect operation. *2 : Control is possible if the projector numbers do not overlap. The projector numbers do not necessarily start from “1”. *3 : Set termination to ON at the first stage Projector A that converts RS232C signals to RS485 signals and the final stage Projector D. 9 Projector System Setup and Control Adjustment Location 9-8 9.2. 9.2.1. Communication Specifications RS232C Item RS232C Physical Specification RS232C Connector Type D-SUB 9P (male) Synchronization Type asynchronous Communication Method Half duplex Data Transfer Rate 9,600 (default) / 19,200 / 38,400 bps When using a remote control at the menu screen, RS232C and RS485 can be set individually Data Length 8 bit Parity none Stop Bit Length 1 bit 9.2.2. RS485 Item RS485 Physical Specification RS485 (4 wire type) Connector Type D-SUB 9P (male) Synchronization Type asynchronous Communication Method Half duplex Data Length 8 bit Parity none Stop Bit Length 1 bit 9 Projector System Setup and Control Data Transfer Rate 9,600 (default) / 19,200 / 38,400 bps When using a remote control at the menu screen, RS232C and RS485 can be set individually 9-9 9.3. 9.3.1. Communication Procedure Overview The communication interface between the external communication device and projectors is formatted so the external communication device always functions as the master and controls the projector. 9.3.2. Format (1) Format of commands to the projector (A) When individually specifying a projector STX + BC + CMD + PARA + CS + SN STX Start command (fixed to 02H) 1 Byte BC Byte count from CMD to the last byte of PARA 1 Byte Command code 1 Byte CMD * PARA Parameter Variable CS Value when the sum of the lower 8 bits from BC to CS is 0. Two’s complement. 1 Byte SN Projector No.. FFH corresponds to all projectors. 1 Byte (B) When sending batch notification to the projector (no response from projector) STX + BC + CMD + PARA + CS + SN + BSN Start command (02H) 1 Byte BC Byte count from CMD to the last byte of PARA 1 Byte Command code 1 Byte CMD * PARA Parameter Variable CS Value when the sum of the lower 8 bits from BC to CS is 0. Two’s complement. 1 Byte SN Projector No.. (FFH) 1 Byte Communication ID during broadcast command 4 Byte Communication ID code where each bit of 4-byte (32-bit) data relates to a Projector No.. In the explanation in subsection 9.4 Communication commands, parameters might be expressed as (PARA1) or (PARA2). Depending on the command, there might be no (PARA) entry and (CMD) might be followed by (CS). BSN Projector System Setup and Control STX 9 9-10 9.3. 9.3.2. Communication Procedure Format (C) Correspondence between (BSN) bit and Projector No. The 32 bits (4 bytes) of (BSN) can specify 32 units (Projector No. 0-31). To specify broadcast with a Projector No. greater than 31, you can specify a specific projector by making the value which is the Projector No. masked by 1FH (the remainder divided by 32) become (BSN). [Note] During broadcast communication, (BSN) is bit0 for Projector Nos. 0, 32 and 64 for example, so these numbers cannot be distinguished. In RS485 communication where projectors are daisy chained together, you must be sure these projectors do not exist on the same line. Projector No. BSN Projector No. BSN Projector No. BSN 0 bit0 8 bit8 32 bit0 1 bit1 9 bit9 33 bit1 2 bit2 10 bit10 ~ ~ 3 bit3 11 bit11 63 bit31 4 bit4 12 bit12 64 bit0 5 bit5 ~ ~ 65 bit1 6 bit6 30 bit30 ~ ~ 7 bit7 31 bit31 255 bit31 9 [Note] (SN) is typically set to FFH. Corresponding Projector No. (SN) 0 FFH 00H 00H 00H 01H bit0 is ”1” 1 FFH 00H 00H 00H 02H bit1 is ”1” 2 FFH 00H 00H 00H 04H bit2 is ”1” 3 FFH 00H 00H 00H 08H bit3 is ”1” (BSN) 4 FFH 00H 00H 00H 10H Bit4 is ”1” 1, 2, 3, 4 FFH 00H 00H 00H 1EH bit1, 2, 3, or 4 is ”1” 31 FFH 80H 00H 00H 00H bit31 is ”1” Projector System Setup and Control (D) Example of (BSN) The following chart shows (BSN) when controlling specific projectors. 9-11 9.3. 9.3.2. Communication Procedure Format (2) Format of reply commands from projectors (A) When replying to a message (reply to a read request command) STX + BC + CMD + DATA + CS + SN STX Start command (fixed to 02H) 1 Byte BC Byte count from CMD to the last byte of PARA 1 Byte CMD Command code DATA* 1 Byte Reply data variable CS Value when the sum of the lower 8 bits from BC to CS is 0. Two’s complement. 1 Byte SN Projector No. 1 Byte In the explanation in subsection 9.4 Communication commands, parameters might be expressed as (PARA1) or (PARA2). Depending on the command, there might be no (PARA) entry and (CMD) might be followed by (CS). (B) When replying to ACK (reply to a normal received command) ACK + SN ACK SN Reply command when a command is normally processed (06H) 1 Byte Projector No. 1 Byte (C) When NAK replying (command content error, cannot execute process) NAK + STS + SN 9 Reply command when command had an error. (15H) 1 Byte STS Error code 1 Byte SN Projector No. 1 Byte NAK Error Code Code Content Comments 01H Checksum 02H Command No. Error 03H - 04H BUSY Cannot execute process 05H Specification Address Error Memory reads/writes only 06H EEPROM WRITE Error Memory writes only 07H Command Parameter Error Projector System Setup and Control NAK (3) Communication rules ・ Timeout results if byte-byte transfer interval exceeds approximately 6ms. ・ Maximum command reply time is 5 sec., except during projector adjustment. During adjustment, reply time may exceed 10 sec. because the save operation to the memory is in progress. ・ The Projector No. is the communication ID that is set for each projector. You can change the setting as explained below. (A) While pressing the ADJ key on the remote control, press the SUB key to display the menu. (B) Move the menu cursor using the or key and select items using the key. Select in the order [SETTINGS] → [PROJECTOR NO.]. (C) You can set a value from 0 to 255 using the and keys, but “255” does not function as the ID because all projects will respond in this case. 9-12 9.4. Communication Commands (1) (00H) : Power ON/OFF request (A) Description (i) This command requests a lamp to be activated or deactivated. (ii) A projector immediately replies when receiving a command. The actual lamp activation process is performed after replying to ACK. (iii) Even when replying to ACK, the lamp might not activate if there is a projector fault. Use the Status (20H) command to confirm your understanding of this state. (iv) When not specifying a lamp, performs the activation process on the lamp that was activated during the activation process for the previous lamp. (v) If the inactive information is ON for both lamps, performs the activation process on LAMP1. When specifying the activated lamp, replies to ACK and performs the activation process on LAMP1. (vi) Performs the lamp activation process even if the inactive information for the specified lamp is ON. If the lamp did not activate, lamp switching is automatically performed and the lamp activation process is performed on the other lamp. However, the read request (1EH) for the lamp inactive information flag must check the lamp and the Power ON request must not be performed on the inactive lamp. (B) Command format (i) 02H 00H H (STX) (BC) (CMD) (PART1) (CS) (SN) 02H 03H 00H H H H H (STX) (BC) (CMD) (PART1) (PARA2) (CS) (SN) H H 9 (C) Command format (broadcast) (i) (ii) 02H 02H (STX) (BC) 02H 02H (STX) (BC) PART1 (1 byte) 00H : OFF 01H : ON 80H H (CMD) (PART1) 80H H H H H (CS) (SN) (BSN) H H H H (SN) (CS) (BSN) (CMD) (PART1) (PART2) PART2 (1 byte Specify the activation lamp (only valid for ON requests) 00H : Lamp 1 01H : Lamp 2 Projector System Setup and Control (ii) 02H (D) Command example (for Projector No. 1) Power ON Request 02H 02H 00H 01H FDH 01H Power OFF Request 02H 02H 00H 00H FEH 01H (E) Reply to a request command (reply by power state) State Request Command ON OFF Power is OFF ACK only Waiting for lamp activation ACK only Cooling lamp NAK (04H) ACK only Changer is now in operation NAK (04H) NAK (04H) Out of order NAK (04H) ACK only Power is ON (Lamp is activated) ACK Only *04H : NAK code that indicates the BUSY status. 9-13 9.4. Communication Commands (2) (02H) : Display color ON/OFF request (A) Description (i) This command is set when screen distortion is visible after switching the input signal or when simultaneously performing screen blanking on multiple screens in the Multiscreen mode. (ii) Approximately 4 sec after executing screen blanking (at least one color is OFF), forcibly cancels screen blanking. However, the time required for cancelling screen blanking might increase if a synchronization signal fluctuates or becomes unstable during screen blanking. (iii) NAK replies when the power is OFF. (iv) If there is no signal for the input frequency after the screen blanking request, cancels screen blanking approximately 3 sec later and displays “NO SIGNAL”. Also, if the input frequency is not supported, displays “OUT OF RANGE”. (v) In addition to the previous command formats, this command supports command formats that set the forced cancellation time of screen blanking. This makes it possible to prevent a projector from cancelling blanking on its own when the image switcher, etc needs 3 sec or longer to switch the input. (vi) If a projector is executing processes such as mode switching on its own, screen blanking might not be performed within the specified cancellation time. Incidentally, the target for mode switching is approximately 2 sec, but more time might be required if the synchronization signal is unstable. (vii) The interval for displaying “NO SIGNAL” or “OUT OF RANGE” increases along with the increased cancellation time setting. Projector System Setup and Control (B) Command format (i) 02H (STX) 02H (BC) 02H (CMD) H (PARA1) H (CS) H (SN) (ii) 02H (STX) 03H (BC) 02H (CMD) H (PARA1) H (PARA2) H (CS) H (SN) (C) Command format (broadcast) (i) 02H (STX) 02H (BC) 82H H (CMD) (PARA1) (ii) 02H (STX) 03H (BC) 82H H H (CMD) (PARA1) (PARA2) H (CS) FFH (SN) H (BSN) H (CS) FFH (SN) 9 H (BSN) PARA1 (1 byte) bit7-bit3 bit2 bit1 bit0 unused B=1 : ON G=1 : ON R=1 : ON 0 : OFF 0 : OFF 0 : OFF PARA2 (1 byte) Blanking time = (PARA2) x 100MS 0.1-25.5 sec (D) Command example (for Projector No. 1) White (full-color display) Request Blank (blanking) Request 5-sec Black Screen request 02H 02H 02H 07H F5H 01H 02H 02H 02H 00H FCH 01H 02H 03H 02H 00H 32H C9H 01H 9-14 9.4. Communication Commands (3) (0BH) : Brightness data request (A) Description (i) This command controls brightness from the operation panel. Brightness settings decrease the brightness. (ii) Once set, brightness data is valid unless the power is OFF (the lamp is deactivated) or there is a transition to the Adjustment state (for both repair personnel and regular users). Switching the scan mode does not return the setting to the previous values. (iii) This command is even accepted when the power is OFF. However, turning the main power OFF clears the settings. (iv) Settings made during lamp cooling are accepted, but might not take effect depending on the timing. This command makes settings after lamp cooling ends. (v) When decreasing brightness, the brightness-color balance change might vary slightly depending on the individual variation between projectors. (vi) When setting brightness data, the screen becomes brighter momentarily then dims to the set brightness. (B) Command brightness 02H (STX) 04H (BC) 0BH (CMD) H (PARA) H (SN) H (CS) FFH (SN) 9 (C) Command format (broadcast) 02H 02H 8BH (STX) (BC) (CMD) PARA (3 byte) Byte No. 1 : R color Byte No. 2 : G color Byte No. 3 : B color H (PARA) H (BSN) 0(dark) - 100(bright) 0 - 100 0 - 100 (D) Command example (for Projector No. 1) 100% Brightness 02H 04H 0BH 64H Request 50% Brightness 02H 04H 0BH 32H Request*1 *1 : Target brightness is approximately 1/4 of 100% brightness. 64H 64H C5H 01H 32H 32H 5BH 01H Projector System Setup and Control H (CS) 9-15 9.4. Communication Commands (4) (1CH) : Fault data history read request (A) Description (i) This command checks the past fault history and the lamp changing history. (ii) You can check the newest information by using the Status information command (20H). (B) Command format 02H (STX) 01H (BC) 1CH (CMD) E3H (CS) H (SN) (C) Reply status format 02H (STX) 19H (BC) 9CH (STAT) H ~ H (DATA) H (CS) FFH (SN) DATA (8 byte) x 3 times = 24 byte Byte No. 1 : Scan mode : 0 - 190 Byte No. 2 : Fault information Byte No. 3 : Data Byte No. 4 : Free Byte No. 5 - 7 : Run time (unit: sec) Previous log (8 Byte) Second previous log (8 Byte) (D) Details of Byte No. 2, 3 Information Byte 2 Byte 3 Content Comments 1 1 Lamp not lit 1 2 Lamp not lit 2 2 1 2 Lamp cover 1 Lamp cover 2 - Lamp 1 was not inserted - Lamp 2 was not inserted 3 - Temperature error - Power turned OFF because of temperature error - In this fault mode, the power unit itself stops, so there is often no reply from a projector 4 bit0 - 7 Fan stop - Supports bit0=FAN1 - bit7 = FAN8 5 - Changer error - Lamp changing was not complete because communication with the changer did not end normally 6 - Changer internal sensor detection error - Error resulted in the position detection sensor inside the changer 7 bit1 - 3 11 - - Lamp 1 did not light or is damaged Including forced deactivation Lamp 2 did not light or is damaged Including forced deactivation Projector System Setup and Control Latest log (8 Byte) 9 - Voltage was not correctly supplied to the drive board Circuit power failure - Corresponding bit is Lo (=0) bit1 = 3.3V, bit2 = -10V, bit3 = 2.5V Temporary power blackout - Power was turned OFF without performing the correct power OFF process 9-16 9.4. Communication Commands (5) (1EH) : Lamp Not Lit Information flag read request (A) Description (i) If the lamp did not light, burned out, or was forcibly deactivated because of the cumulative lamp running time, this information is for the bit corresponding to the failed lamp that the projector turned ON. When this flag is ON, it indicates an unlit lamp and the changer does not change the unlit lamp. (ii) To clear this flag, either clear the cumulative lamp running time on the Adjustment screen or write “0” using a write request for the following Lamp Not Lit information flag. Only changing the lamp with a normal lamp does not clear this flag. (B) Command format 02H (STX) 01H (BC) 1EH (CMD) E1H (CS) H (SN) (C) Reply status format 02H (STX) 02H (BC) 9EH (STAT) H (DATA) H (CS) H (SN) DATA (1 byte) bit0 : Lamp 1 flag (Flag is ON if set to “1”) bit1 : Lamp 2 flag (Flag is ON if set to “1”) 9 (A) Description (i) This command writes to the Lamp Not Lit Information flag. (ii) When Lamp Not Lit Information writes “0” to a bit that is ON, the corresponding cumulative lamp running time and activation count is automatically cleared to “0”. Even if Lamp Not Lit Information writes “0” to a bit that is OFF, the cumulative lamp running time and activation count is not cleared. (iii) Also see “Lamp Not Lit Information flag read request” above. Projector System Setup and Control (6) (1FH) : Lamp Not Lit Information flag write request (B) Command format 02H (STX) 02H (BC) 1FH (CMD) H (DATA) H (CS) H (SN) DATA (1 byte) bit0 : Lamp 1 flag (flag is ON if set to “1”) bit1 : Lamp 2 flag (flag is ON if set to “1”) (C) Command example (for Projector No. 1) Lamps 1 and 2 are cleared 02H 02H 1FH 00H DFH 01H Only lamp 2 is cleared 02H 02H 1FH 01H DEH 01H 9-17 9.4. Communication Commands (7) (20H) : Status data request (A) Description (i) This command checks the projector status. (ii) You can use this command to fetch RAS information. (B) Command format 02H (STX) 01H (BC) 20H (CMD) DFH (CS) H (SN) (C) Reply status format 02H (STX) 04H (BC) A0H (STAT) H (DATA) H (CS) FFH (SN) DATA (3 byte) (i) Byte No. 1 : Power status Configuration Content Power is OFF bit1 Lamp activation standby - AV control, remote control, or the main power switch turned OFF the power. Lamp cooling process ended, power can be turned ON. Waiting for lamp activation. Projector automatically performs the Retry process. Including Retry, a total of 6 activation processes are performed. Activation wait time is approximately 18 sec. Total time is 108 sec. If the lamp does not activate, status changes to Out of Order (bit4) Maintains “Power is ON (bit5)” in activation processes for lamps not currently in use such as during overlapping activation for alternating activation or when in the Heat Standby state. bit2 Lamp is cooling - After turning power OFF, performs lamp cooling for 60 sec. Does not turn power ON in this state (event disappears). Can turn power ON when the cooling process ends and status transitions to the Power is OFF (bit0) state. bit3 Changer is running - The lamp changer is now in operation. The maximum run time is 10 sec and status transitions to Out of Order (bit4) when a timeout occurs. Cannot execute the power OFF process when the changer is running. Temporarily (for 2-10 sec) transitions to confirm the position of the lamp the power ON process will activate. Maintains “Power is ON (bit5)” during overlapping activation for alternating activation or when in the Heat Standby state. bit4 Out of Order (Details in bytes 2, 3)) - Checks the fault content in the Byte No. 2 and 3 information. Projector power is OFF when out of order. To turn the power on again, you must turn AC OFF/ON. Then, you must turn the AV control OFF/ON, and operate the remote control or main power switch. bit5 Power is ON (Activating lamp) (Details in Byte No. 2, 3) - Lamp activated normally. Information in Byte No. 3 indicates a changer communication error, the Lamp Lit state, and the Lamp Not Lit state. With the changer, two lamps might simultaneously light during overlapping activation for alternating activation or when in the Heat Standby state. - 9 Projector System Setup and Control bit0 Comments 9-18 9.4. Communication Commands (ii) Byte No. 2, 3 : Status information (a) Out of order Byte 1 Byte 2, 3 Content Comments - bit4 = 1 bit0 Temperature error - Power is turned OFF because of a temperature error In this fault mode, the power unit itself stops, so there is often no reply from a projector bit1 Lamp cover switch 1 - Lamp 1 is not inserted bit2 Lamp cover switch 2 - Lamp 2 is not inserted bit3 Lamp not lit 1 - Lamp 1 did not light or is damaged bit4 Lamp not lit 2 - Lamp 2 did not light or is damaged bit5 Fan stopped - The fan stopped. bit6 Changer error - Lamp changing by the lamp changer did not end normally. bit8 Position sensor error - When changing the lamp, the lamp position is stored for when it cannot be detected. bit9 Circuit power failure - Normal voltage was not provided to the drive board. bit7 (b) Power is ON (lamp is lit) Byte 1 Content Comments Lamp 1 did not light, burned out, or was forcibly deactivated. bit3 Lamp not lit 1 - bit4 Lamp not lit 2 - Lamp 2 did not light, burned out, or was forcibly deactivated. bit12 Lamp 1 is lit - Lamp is lit bit13 Lamp 2 is lit - Lamp is lit - Communication is performed for a 60-sec cycle when the power is ON. The state in which a communication error occurred at this point. If this state continues and the lamp changer is actually activated, a fault that prevents the lamp change from occurring may have resulted. ~ bit14 bit15 Lamp changer communication error 9 Projector System Setup and Control bit5 Byte 2, 3 9-19 9.4. Communication Commands (8) (21H) : Run time information request (A) Description (i) This command checks the run time. (ii) The consecutive lit time is cleared to “0” each time the power is turned OFF or the lamp alternating activation function deactivates the lamp. Correspondingly, cumulative run time is the result that includes the consecutive lit time. This value is not cleared to “0” until you intentionally clear it using the Adjust menu or a communication command. (B) Command format 02H 02H (STX) (BC) PART (1 byte) 00H 20H 22H 40H 42H 21H (CMD) H (PART) H (CS) H (SN) Unit Lamp 1 cumulative run time Lamp 1 consecutive lit time Lamp 2 cumulative run time Lamp 2 consecutive lit time (C) Reply status format (9) H (TIME) (24H) : Current mode read request (A) Description Replies with the current mode number. (B) Command format 02H (STX) 01H (BC) 24H (CMD) DBH (CS) H (SN) H (CS) FFH (SN) 9 Projector System Setup and Control 02H 05H A1H H (STX) (BC) (STAT) (PART) TIME (3 bytes) : run time (unit: hours) (C) Reply status format 02H 02H A4H (STX) (BC) (STAT) SCAN (1 byte) : 0 - 190 H (DATA) H (CS) H (SN) 9-20 9.4. Communication Commands (10) (25H) : Mode write request (A) Description (i) This command switches the mode data by specifying the mode number (see Chapter 8). The mode data stores the adjustment data (color balance or screen zoom information) that was set by a separate remote control. (ii) After data expansion ends, this command automatically cancels blanking. However, this command does not cancel blanking performed using the display color ON/OFF setting command (02H). (iii) Is only valid when the AV controller is not connected and NAK replies when it is connected. When controlling even though the AV controller is connected, the AV controller ID code is 1FH. (iv) NAK replies when performing adjustments. (v) Executes Auto Scan () from the specified scan mode when “AUTO ON/OFF” of the specified mode is set to “ON”. (Does not search areas newer than the specified scan mode.) (vi) For auto scan, the input pins to be searched are the input pins that the specified scan mode sets. Switches to the specified scan mode when the VIDEO input pins are set. (vii) For auto scan, does not measure the frequency approximately 100 ms after the command (25H) is received. Therefore, to switch the video signal, you must control the switching so it ends within 100 ms. 02H (STX) 02H (BC) 25H (CMD) H (PARA) H (CS) H (SN) (C) Command format (broadcast) 02H 02H A5H H H H (STX) (BC) (CMD) (PARA) (CS) (SN) PARA (1 byte) 0 - 133 (mode “0” is for adjustment only) The following modes are for optional video boards. 128, 131 : VIDEO1 (Composite pin input) 129, 132 : VIDEO2 (S pin input) 130, 133 : VIDEO3 (D pin input) H (BSN) Projector System Setup and Control (B) Command format 9 (D) Command example (for Projector No. 1) Mode “1” Switching Request 02H 02H 25H 01H D8H 01H Mode “11” Switching Request 02H 02H 25H 0BH CEH 01H 9-21 9.4. Communication Commands (11) (6AH) : Input pin read request (A) Description This command replies using the currently selected input pin information. (B) Command format 02H (STX) 01H (BC) 6AH (CMD) H (CS) H (SN) (C) Command format (broadcast) 02H 02H EAH H H (STX) (BC) (STAT) (DATA) (CS) DATA (1 byte)) 00H : RGB1 01H : RGB2 02H : RGB3 03H : VIDEO1 (Composite pin input) 04H : VIDEO2 (S pin input) 05H : VIDEO3 (D pin input) H (SN) 9 (A) Description (i) This command NAK replies during adjustments. (ii) Is only accepted for full auto (“AUTO ON/OFF” of mode “0” is “ON” and the default is “ON”). When “OFF”, stores the input pin information for each mode in advance and is performed using the mode switching command (25H). (B) Command format 02H 02H 6BH H H (STX) (BC) (CMD) (DATA) (CS) PARA (1 byte) 00H : RGB1 01H : RGB2 02H : RGB3 03H : VIDEO1 (switch to Mode No. 128) 04H : VIDEO2 (switch to Mode No. 129) 05H : VIDEO3 (switch to Mode No. 130) H (SN) Projector System Setup and Control (12) (6BH) : Input pin write request 9-22 9.4. Communication Commands (13) (75H) : Lamp switch request (B) Command format 9 Projector System Setup and Control (A) Description (i) This command replies when the lamp switch request is accepted. (ii) Projectors perform the lamp activation process (Retry when necessary) required for lamp switching, overlap activation, and changer switching. (iii) If lamp switching could not be executed because of the lamp not activating or a changer malfunction, (a) When there is overlap activation, lamps that were lit prior to the request remain lit. This allows you to use the screen without it going out. (b) When there is no overlap activation, lamps that were lit prior to the request deactivate, so the projector performs the lamp activation process again. (iv) After the lamp switching request, the target time until lamp changing is actually executed is (a) Approximately 2 minutes later when there is overlap activation (set from the menu screen). However, if the lamp is not lit when Retries occur, switching will be delayed approximately 20 sec for each Retry. Lamp switching will therefore be delayed by the time required for Retries (up to 5 times). (b) Switching is executed immediately when there is no overlap activation. This command performs the lamp activation process after lamp switching. (v) This command replies when receiving a request. The projectors perform all remaining processes. This command checks whether lamp changing was actually completed using Status Reply (20H) and the Lamp Unlit Information flag read request (1EH) command. (vi) When the request for switching to Lamp 1 or Lamp 2 matches the currenly lit lamps and changing the lamps is unnecessary, this command only ACK replies. (vii) When a projector sets no overlap activation, the projector replies after performing the Power OFF process. (viii) Overlap Activation ON/OFF is performed using the Adjustments menu with the remote control [SETTINGS] → [LAMP SETTING] → [WARM-UP ON/OFF] (ix) When externally controlling alternating activation, the alternating activation function the projector performs itself is set to “OFF”. Adjustments menu using a remote control: [SETTINGS] → [LAMP SETTING] → [AUTO CHANGE SEL.] 02H 02H 75H H H H (STX) (BC) (CMD) (PART) (CS) (SN) PART (1 byte) 00H : Lamp change request to the side opposite the current side 01H : Change request to Lamp 1 02H : Change request to Lamp 2 (C) Reply to the request command Reply for each lamp state Priority State 1 Currently displaying with LAMP1 2 Request Command Change to LAMP1 Change to LAMP2 ACK only Currently displaying with LAMP2 LAMP1 Not Lit Information ON 3 NAK (04H) (Currently displaying with LAMP 2) LAMP2 Not Lit Information ON 4 ACK only (Currently displaying with LAMP1) *04H : NAK error code that indicates BUSY status ACK only ACK only NAK (04H) 9-23 10 Specifications 10.1. Characteristics and External Appearance 10.2. Ancillary Site Requirements for Installation 10.3. Maintenance Area Specification 10.4. Connection Specification 10.5. Accessories 10.6. Packaging 10.7. Component Names and Functions 10-1 10.1. Characteristics and External Appearance 10.1.1. Characteristics Scaled Image Current Projector’s Image LCOS Optical Engine LCOS SXGA+ High resolution Image LCOS Projection Lens Light LCOS Dichroic Mirror 10 LCOS Specifications ・ ”Super Smooth Picture” results in seamless high-detail image reproduction with no feeling of graininess. ・ The “High Speed Liquid Crystal” display produces crisp full-motion video with no residual images. The system is equipped with new high-speed drive circuitry with full-motion high-speed response time of 16.7 msec or less (TV signal). ・ The “Pure Color LCOS 3chip” methodology splits the three primary colors (R, G, and B) between three panel layers, resulting in clear and true color reproduction. Clear colors and a wide reproduction range yield expression very close to the real object. ・ The “HITACHI Super Drive Engine LCOS” features a high contrast ratio of 1300:1, along with high brightness of 100cd/m2 and a wide120O left-to-right field of vision. * : Model 50 1000cd/m2, Model 70 500cd/m2. System can be set up anywhere, even in bright rooms. ・ “High Quality Lens” means high image resolution in a compact space just 55cm* deep, making the unit easier to transport and making it feel less oppressive. * Model 50 ES50-116CM (space compared to older Hitachi models: 93%) ・ High light-resistant UV materials and rear surface cooling fan technology extends system service life. The LCOS will bring you consistently beautiful images with no color changes. And because it has no polarizing plate, it costs less than half to operate than older models. 10-2 10.1. Characteristics and External Appearance 10.1.2. External Appearance (1) ES50-116CM Numbers are in (mm) and Tolerances are listed below unless otherwise noted. 1007 Vertical connection holes φ 10.5mm, 4 locations 967 275 Deviation 2 3 4 5 6 8 10 200 Dimensional Classification 50 or less Over 50, or no more than 100 Over 100, or no more than 200 Over 200, or no more than 400 Over 400, or no more than 800 Over 800, or no more than 1600 Over 1600 Vertical connection holes 429 121 Top View φ 10.5mm, 2 locations 1016 762 240 312 621 590 590 762 312 240 Horizontal connection holes M8, 2 locations 71 71 Front View Mirror adjustment holes for lower cube 3 locations 550 Left side View 275 200 Base stand connection holes M8, 4 locations 10 Specifications Right side View 123 967 Bottom View Lamp replacement window Lamp ventilation Air intake Rear View 10-3 10.1. Characteristics and External Appearance 10.1.2. External Appearance 1384 (2) ES70-116CM Cabinet hanging bolt fastener M8 nut, 2 locations 99.3 Upper cube connection holes M8 nut, 2 locations Side cube connection nuts M8, 2 locations 1264 Top View 750 Side cube connection holes φ 10, 2 locations 56.8 691.2 280 1414 Left Side View 280 435.5 10 146 Front View 76.8 Specifications 435.5 1061 750 750 1061 70” Screen Size; 1414x1061 Right Side View 99.3 1264 Upper cube connection holes φ 10, 2 locations Cube connector plate hole M8 nut, 3 locations each at Left and Right 29.5 50.5 Lamp ventilation Air intake 22.5 22.5 1341 750 50.5 45 22.5 1414 29.5 45 22.5 Bottom View Lamp replacement window Cube connector plate hole M8 nut, 1 location each at Left and Right Rear View 10-4 10.1. Characteristics and External Appearance 10.1.3. High-Speed Lamp Changer New High-Speed Lamp Changer Is Standard ・ Automatic Replacement Function The system senses lamp failure and automatically replaces it with a spare, resulting in uninterrupted operation and high reliability. ・ Planned Switching Operation The system console (PC, etc.) can issue instructions to switch between lamps on a planned basis. (However, thorough advance operational planning is needed). High-speed Lamp changer 10 Secondary lamp unit. Specifications Photo shows prototype. Primary Lamp unit 10-5 10.2. Ancillary Site Requirements for Installation Check to make sure the following ancillary requirements are met for the installation location. No. Item Ancillary Requirement 1 Lighting Location with no direct sunlight. The screen shows clearer images when positioned so that no outside light or other lighting shines directly on it. Examples: light from OA lighting or blinds. 2 Temperature and Humidity Ambient temperature : 5 ~35oC When not operating : 0~40oC Humidity : 20~80% When not operating : 8~90% Location not prone to condensation. ・ At least 10 m from nearest exterior entrance. ・ Location with no (or little) dramatic temperature and humidity changes from opening and closing doors. Remarks Condensation on the projection lenses and mirrors inside the equipment due to rapid changes in temperature and humidity can produce distorted screen images. But as the unit grows accustomed to the ambient temperature, condensation will evaporate and images will return to normal (after about 1 hour). Do not place beside heating or cooling devices. 3 Vibration 4 Dust 5 Water Damage Set up in horizontally stable location with little vibration. 0.15mg/m3 or less*1 Location with no rain water leakage (no dripping). 6 Chemicals Do not use chemical compounds in the room where the unit is installed. If pesticides or disinfectants are used in the display installation room, cover the display so it is not directly exposed to the compounds. 10 Specifications Set up the unit so that it does not get wet when the floor is being cleaned. *1 : Consult separately since the LCD projector screen can be affected. 【Warning】 If the peripheral conditions listed above are not satisfied, device performance may be unsatisfactory. 10-6 10.3. Maintenance Area Specification 10.3.1. ES50-116CM The illustration below shows an example of a 4x4 multi-screen configuration. The information may be applied similarly to other screen number configurations. (A) L 500 > =800 (A) : Servicing area normally required for lamp replacements, etc. However, configurations with three rows or more need maintenance space set aside for service. (B) : Area required for screen replacements, etc. (2 row) : L > 1m (3 row) : L > 1.5m (4 row) : L > 2m Rolling tower or other replacement platform needed for configurations with 3 rows or more. Area needed for assembly (B) L 10 (A) (B) Maintenance area: needed for configurations of 3 rows or more Specifications 50” LCOS Projector >=800 >=50 Ceiling 500 Free access floor 10-7 10.3. Maintenance Area Specification 10.3.2. ES70-116CM The illustration below shows an example of a 3x3 multi-screen configuration. The information may be applied similarly to other screen number configurations. (A) L 750 > =800 (A) : Servicing area normally required for lamp replacements, etc. However, configurations with three rows or more need maintenance space set aside for service. (B) : Area required for screen replacements, etc. (2 row) : L > 1m (3 row) : L > 1.5 (4 row) : L > 2m Rolling tower or other replacement platform needed for configurations with 3 rows or more. Area needed for assembly (B) 70” LCOS Projector 10 >=800 (A) Maintenance area: needed for configurations of 3 rows or more Specifications Ceiling 750 >=50 L (B) Free access floor 10-8 10.4. Connection Specification (1) Signal Protocol (Format), Amplitude No. 1 Item Specification Computer IN Video Signal format R, G, B separate, analog signal 1 signal Signal 0.70±0.10Vp-p、75Ω±5% termination amplitude Sync Signal format H, V separate, H, V composite, Sync on G signal Signal TTL level 75Ω termination*1 ("L"0.8V or less, "H" 2.0V or more)*2 amplitude IN Video Signal format R, G, B separate, analog 2 signal Signal 0.70±0.10Vp-p、75Ω±5% termination amplitude Sync Signal format H, V separate only signal Signal TTL level no termination ("L"0.8V or less, "H" 2.0V or more) amplitude 2 RS232C IN 3 : Digital input TMDS protocol Digital output TMDS protocol Input level Hi : Typ.8.0V Max.5.0V Lo : Typ.-7.0V Min.-0.5V Output level Hi : Typ.8.0V Min.5.0V Lo : Typ.-7.0V Max.-5.0V *1 : Push switch toggles between terminated/open. *2 :”L”0.8V or less, , ”H”2.0V or more with 75Ω drive input as well. Sync signal C coupling input not supported. (2) Computer Signal Pull-In Range (See “8.3 Setup Data List” for details) Item Specification IN 1 (analog input) Sync frequency range*3 IN 2 (analog input) IN 3*4 (digital input) IN 1 (analog input) Input video signal dot clock IN 2 (analog input) IN 3*4 (digital input) 10 Specifications (cf. Devices with C coupling output sync signals: AV-3000、AV-300E、etc.) fH : 15k ~ 100kHz fV : 40 ~ 120Hz fH : 30k ~ 80kHz fV : 40 ~ 120Hz Maximum 165MHz (UXGA input supported) 25 ~ 135MHz *3 : Sync frequency listed is approximate. Displayable range may be narrower depending on signal timing (resolution). 10-9 10.5. Accessories The following table lists the accessories. Check what you have against this list. Please prepare any needed tools separately (See Chapter 1). No. Item No. ES70116CM ES70116CM 1 ES50/70-116CM instruction manual (in Japanese) 1 2 Detailed data sheet 1 3 Remote controller 1 4 Batteries 2 Batteries 5 Remote controller cable 1 Remote controller cord 6 Power cord 1 Power cord (Japan) Accessories used for multi-assembly Remarks 7~18 used for multi-screen configuration assembly. 7 M8 x 25 3P bolts 12 Model 70 cabinet assembly 8 M8 x 25 3P bolts 6 Model 50 cabinet assembly 9 M6 bolts 6 Model 50 cabinet assembly 10 Model 70 cabinet assembly 11 Crevice packing cushions (W15-T4) 5 Model 70 cabinet attachment 12 Crevice packing cushions (W30-T4) 3 Model 70 cabinet attachment 13 Crevice packing cushions (31×31) 5 Model 70 cabinet attachment 14 Cabinet rear assembly hardware 2 Model 70 cabinet assembly 15 Screen positioning hardware 1 16 M4 x 10 3P 2 17 Mirror adjustment hole cover cap 18 Cabinet rear assembly hardware - Used only for bottom row Positioning hardware fastening screws 3 Used after 6-axis adjustment 2 Model 50 cabinet assembly 10 Specifications 10 M4 flat head screws We ask customers to retain the accessory storage box. Ask the customer about it when you make a service call. Multi-assembly components 7-18 in the above table are not accessories but rather components used in display assembly. They are packaged along with accessories in the accessory storage box, and so are listed above, but are not used in performing maintenance service. 10-10 10.5. - Accessories 2~18 are as shown below. Accessories container box 12, 13, 14 ES70-116CM only 2, 3 10 Specifications 6 7 8~19 12, 13, 14 excluded 4, 5 Accessories container contents 10-11 10.6. Packaging 10.6.1. ES50-116CM Top cap Taped at 4 corners Product weight Package total weight Approx. 130lbs Approx. 165lbs Screen protector cardboard sheet Exterior sleeve Top cushion Product main unit 1150mm 630mm 1210mm Plastic bag Top opening Bottom cushion Bottom tray PP Band 10 Accessory box Taped on the Tray Specifications Taped at 4 corners 10.6.2. ES70-116CM Exterior sleeve Top cap Taped at 4 corners Top cushion 950mm Plastic bag Top opening 1590mm 1570mm Screen protector cardboard sheet Stopper Filament tape PP Band Bottom tray Product main unit Exterior sleeve Product weight Package total weight Approx. 220lbs Approx. 295lbs 10-12 10.7. Component Names and Functions 10.7.1. Rear Terminal Plate and Power Switch [ Illustration shows ES-50-116CM] 10 Projection unit Specifications (1) Button switch and LED indicators Power main switch (2) I/O terminal panel (1) Button Switch and LED Indicators ON indicator Indicates power on and set in operation. Power button Repeats ON/STANDBY. Input toggle button Toggles between RGB and video input. Failure indicators Come on during lamp failure or temperature abnormality. 10-13 10.7. Component Names and Functions 10.7.1. Rear Terminal Plate and Power Switch 下 上 (2) I/O Terminal Panel (Computer Signal Input/Control Terminal Unit) RGB signal input terminal (RGB2 input) (15p-Sub shrink) Connects analog image signals. Sync signal is received as TTL (no 75 Ω termination) Sync signal termination toggle switch Toggles between 75Ω termination and TTL input for the RGB1 input sync signal (normally set to 75Ω termination). RGB signal input terminal (RGB1 input) (BNC) Connects to analog image signal, with 75 Ω termination. Digital interface input terminal Connects digital RGB signal. Requires TMDS format signal connection. Specifications (RGB3 input) (DVI-D) 10 Digital interface output terminal (DVI-D) Outputs digital RGB signal. Outputs input signal selected from RGB1-3 in digital form. Sync signal input terminal (BNC) Connects analog sync signal. Switch on right toggles between 75Ω termination and TTL input. 10-14 10.7. Component Names and Functions 下 EN 上 10.7.1. Rear Terminal Plate and Power Switch Service lamp Indicates internal circuitry status. Used to identify location of failure. RS-485 control terminal (D-SUB9P male) Provides RS-485 based projector communication and control. Can be cascade connected using the input terminal. Function switching control terminal (D-SUB9P male) Large remote controller switches between the following two functions. ・ RS232C ・ RS485 When set to RS-485, terminal to right can be used for cascade connection. Sets RS-485 terminated or open. Normally set to terminated for 1-to-1 connection. With broadband connection, only final projector is terminated. Specifications RS-485 termination setting switch 10 AUX control terminal (D-SUB9P female) Provides power switching and signal selection control using Hitachi specified AV controller. Remote controller connection terminal (stereo mini-jack) Used when connecting the remote controller via cable. 10-15 10.7. Component Names and Functions 10.7.2. Remote Controller (1) “USER” Mode SERVICE ID MODE POWER MUTE F1 F2 F3 + + + WHITE VOL HATCH - - - USER▲▲▲▲ ▼SERVICE TIMER EXT POWER (STANDBY/ON) button Turns the power ON/OFF. Hold the button down 1 second to turn the power OFF. (standby mode when OFF) TIMER button Shows set operating time and lamp usage time in on-screen menu. MUTE Non-functional, since no voice input unit. Mode switch Push slide switch to “USER” side to use in USER mode. RGB VOLUME button Non-functional, since no voice input unit. PICTURE button Adjusts screen brightness. END/SET BLACK LEVEL button Adjusts screen black level. MENU R G/0 B ADJ. COLOR RGB - Switches to RGB input. - Scrolls RGB1 RGB2 RGB3 RGB1 … DISPLAY COLOR R/7 4 G/8 5 DISK PAD ( ) keys Used for menu selections and adjustments. 10 Specifications VIDEO Non-functional, since no voice input unit. B/9 6 1 2 3 MARKER COPY CLEAR SUB DISPLAY ENABLE ID SET DISABLE MENU button - Displays adjustment menu. - Pressing when adjustment menu screen is displayed saves the adjusted value to memory and returns to the prior step. 10-16 10.7. Component Names and Functions 10.7.2. Remote Controller (2) “SERVICE” Mode POWER (STANDBY/ON) button Turns power ON/OFF. Hold the button down 1 second to turn the power OFF. (standby mode when OFF) SERVICE ID SERVICE (service setting indicator) MODE POWER MUTE F1 F2 F3 + + + WHITE VOL HATCH EXT - - - * USER▲▲▲▲ ▼SERVICE TIMER Lit when in service mode. (Stays lit for a set time after slide switch moved when a valid key operation is performed (or more). Automatically goes off when no key operation occurs. Also goes off temporarily while lit when invalid key operation performed.) MODE Check RGB input frequency set for each scan mode and current RGB input mode. F1 ADJ + F1 together show operating time. RGB *Mode select switch Move the slide switch to the “USER” side [sic] to use in SERVICE mode. EXT END/SET Displays external signal. WHITE Displays all-white. Pressing repeatedly changes brightness. Displays hatch (lattice) screen. MENU RGB * - Switches to RGB input - Scroll RGB1 RGB2 RGB3 RGB1… R G/0 10 Specifications HATCH B VIDEO ADJ. COLOR Non-functional DISK PAD ( ) keys Used for menu selections and adjustments. DISPLAY COLOR R/7 G/8 END/SET B/9 Terminates adjustment mode. 4 5 6 1 2 3 MARKER COPY CLEAR DISPLAY ENABLE ID SET DISABLE SUB ADJ. COLOR RGB Chooses color adjustment. (No meaning to numeral on key.) DISPLAY COLOR RGB * - Pressing the R, G, and B keys turns the respective colors on and off. - Holding down the ADJ key while pressing one of the RGB keys when the display is partially or totally off produces a single-color display. Doing so when the display is on turns off all colors. CLEAR Restores defaults for data being adjusted. However, the action differs by adjustment type, so check the various manual sections. Select service person mode when doing color-specific adjustment. DISPLAY * Turns on-screen display ON/OFF. : These buttons are for use only in service person adjustment mode. 10-17 11 Block Diagram 11.1. System Circuit 11.2. Protection Circuit 11-1 11.1. System Circuit LAMP CHANGER DRIVE BOARD OPTIOND (TBD) LCOS PANEL DRIVER IC SGRAM SGRAM SGRAM 8MB 8MB 8MB SW PWB (DVA-8) R LAMP1FAN LCOS PANEL DPD-SX8 DPD-SX8 (Option for Stand alone system) LAMP1 POWER UNIT G (DVA-8) DPDSX8 LAMP1 FRONT SW PWB DRIVER IC LCOS PANEL SW PWB 11 DRIVER IC (DVA-8) TMDS LM2596-ADJx2 RECEIVER LAMP2FAN Block Diagram POWER CIRCUIT B LAMP2 OPTIOND (TBD) LAMP2 POWER UNIT SPEAKER DFP-20 SXGA(108MHz) DFP-20 LR LR LR MAIN BOARD AMP. TMDS PLL TRANSMITTER (ICS1523) AUDIO BOARD POWER UNIT P5A 100PIN CONNECTOR (B-B STACK) TO/FROM CSC BOARD 48bit RGB FPGA POWER SUPPLY FAN (A54SX16A-TQ100) BUFFER GEN LOCK CONTROLLER CIRCUIT FAN 48bit IMAGE PROCESSOR LSI OSD (IP00C716SCREEN6) (MB90098) PBS FAN INPUT : Up to UXGA(60) 162MHZ CONNECTOR BOARD FUNCTION: FRC, SCALING, LCD PANEL FAN 64MBIT KEYSTONE CORRECTION, SDRAM OSC BLIGHTNESS, 20MHz CONTRAST, IR HUE, SATURATION INPUT DETECTION MOTION CORE SKEW CONTROL OSC RTC (M41T00) OPTIOND (TBD) To MAIN BOARD 90PIN CONNECTOR (B-B STACK) 1:2 24bit H8/2670 (OPTION) 256 EEPROM MPU VIDEO BOARD 48bit POWER CIRCUIT 15V12V (AD9888) 6.3V5V, 4.3V3.3V 8M FRASH 48bit AD CONVERTER 8M SRAM RGB for Lamp Time POWER CIRCUIT (B-B STACK) SELECTOR2 6.3V5V, 4.3V3.3V 83MHz 83MHz 90PIN CONNECTOR To VIDEO BOARD 2.5V(SW-REG), 15V12V RGB 48bit OSC INTERLACE PLL PLL F1-PWR CONVERTOR 3D-Y/C F1-PWR F1-PWR /PROGRESSIVE SEPARATOR F1-PWR F2-PWR 75Ω/TTL F3-PWR TMDS Digital: VGA (31.5MHz) - SXGA(135MHz) RS-485 RS-232C RGB1 RGB3 D-SUB15 <INPUT> Analog: VGA (31.5MHz) - UXGA(162MHz) Transmitter G B BNC x3 48bit RGB2 R TMDS Receiver SELECTOR1 RGB1 48bit SYNC .0, 20, 40, 60, LPF TE8200PF CABLE COMPENCATION Separate/Measure RGB1,RGB2 DVI-D DVI-D Digital OUT Remote H V BNC x2 Control INPUT D-SUB9 D-SUB9 VBS Y/C Y Pb Pr INPUT INPUT 11-2 11.2. Protection Circuit A To Circuit 11 *2 Block Diagram Circuit Power Temperature semsor OSC Latch Circuit Power *2 Oscillation halt signal Lamp Temperature Sensor x2 Delay Failure Indicator Lamp1 Switch Lamp2 Switch ON LAMP TEMP *1 Main Board Failure information obtained, handled in S/W Sensors in Fans For Lamp2 For LCD Panel For PBS For Circuit For Power Supply A Lamp2 Lamp Driver Ballast Temperature sensor A Lamp1 Lamp Illuminate signal For Lamp1 Lamp Status Information Fan *1: Leaves log in RAS, but no software-based protection operation is performed. *2: When [Lamp Temperature Sensor] or [Circuit Power Temperature Sensor] is activated, the latch is tripped and the power is forcibly shut off. Accordingly, the AC has to be shut off before the system can be brought back up. Lamp Driver Ballast Temperature sensor OSC Lamp CPU OSC Information from Lamp Lamp Power Lamp Power Lamp CPU 11-3 12 Block to Block Connection Diagram 12.1. Connection Diagram 12-1 1 2 3 GV LAMP_MISS2 GND +5TS LAMPON4 100W/120W2 1 2 3 +380V NC GND VG 1 2 3 VB FANSTOP_6 FAN4 GND 1 2 3 FANSTOP_7 FAN5 GND 1 2 3 FANSTOP_8 FAN6 1 2 +15V P-OFF 1 2 Power Relay Board 1 2 3 Panel Fan F5 NC GND REM-DET +5VST 1 2 3 4 HA For Lamp1 Included in (IH) 1 2 3 4 5 6 7 8 9 10 11 12 +16.5V AGND AGND +15V(--) +15V(--) +4V +4V AGND AGND AGND +6.0V +6.0V F8 PFC On/Off PA HS 1 2 3 4 5 6 7 8 EH DD AA 1 2 3 4 5 6 7 8 1 2 3 4 +380V NC GND +15V 15_RET P5A Power Unit 1 2 +6V GND PFCON For Lamp2 Included in (IH) 2-Lamp type Condenser Lens M-SW GND INP-SW P-LED-G P-LED-R LAMP_LED TEMP_LED GND 1 2 3 4 5 6 7 8 F6 1 2 3 VI Switch Board 1 M-SW GND INP-SW P-LED-G1 P-LED-R1 LAMP_LED1 TEMP_LED1 GND Position Sensor 1 2 3 VJ Reserve 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 L GND R GND 1 2 3 4 1 2 3 4 5 6 7 8 Switch Board 2 FANSTOP_5 FAN3 GND KA PBS Fan F4 M 1 2 DD 1 2 3 F3 HS 3.5φ FANSTOP_4 FAN2 GND +380V NC GND 1 2 3 KC Power Unit Fan 1 2 3 FANSTOP_3 FAN2 GND Changer Assy. F2 1 2 3 1 2 3 1 2 3 FANSTOP_2 FAN1 GND F1 RL2 Board 1 2 3 +16.5V 1 AGND 2 AGND 3 +15V(--) 4 +15V(--) 5 +4V 6 +4V 7 AGND 8 AGND 9 AGND 10 +6.0V 11 +6.0V 12 CA 1 2 3 4 5 6 Circuit Fan FANSTOP_1 FAN1 GND Stop Sensor 1 2 3 1 2 3 1 2 3 4 5 +380V NC GND 1 2 3 4 5 +380V NC GND BV FANSTOP_6 FAN4 GND 1 2 3 1 2 3 4 5 GND CSW1 GND TEMP NC FANSTOP_7 FAN5 GND LAMP_MISS1 GND +5TS LAMPON3 100W/120W1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 . . . 15 Connector Board DF 1 2 3 4 5 Audio Board SD-W GND REM-IR Changer Control Board 1 2 3 4 5 Lamp Power 2 IH 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 2 3 4 5 6 7 8 9 10 11 12 13 REM Board P-SAVE GND CS_DRV GND WTSEL1 SCK SDA1 FF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11 12 13 Lamp Power 1 +380V NC GND TX RX GND TEMP C-SW1 C-SW2 GND GND S-1 S-2 GND +6V +15V G B 1 2 3 4 5 6 7 Video Terminal Board FANSTOP_1 FANSTOP_2 FANSTOP_3 FANSTOP_4 FANSTOP_5 FANSTOP_6 FANSTOP_7 FANSTOP_8 INP-SW M-SW GND TEMP_LED1 GND TEMP_LED1 P-LED-G1 P-LED-R1 GND LAMP1_ON GND LAMP1_MISS 1 2 3 4 5 12 F6 SCK/SCL SDA1 P_SAVE GND +6V GND +15V 1 2 3 . . . 14 RV 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 LAMP_MISS1 GND +5TS LAMPON3 100W/120W1 Lamp2 F7 1 2 3 4 5 6 7 +15V GND +4V 1 2 3 . . . 14 Video Board +16.5V +16.5V GND GND +6V +6V +6V +6V GND GND GND GND +4V +4V +4V GND GND GND +15V +15V GND GND FAN1 FAN2 FAN3 FAN4 FAN5 FAN6 GND +5VST GND TEMP P-OFF GND 1 2 3 4 5 Lapm Fan Lamp1 M-SW GND INP-SW P-LED-G P-LED-R LAMP_LED TEMP_LED GND DSUB15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 LAMP_MISS2 GND +5TS LAMPON4 100W/120W2 Lapm Fan 1 2 3 4 5 6 7 8 1 2 3 IV +15V GND +4V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 LAMP2_ON LAMP2_MISS GND CHG_SIG0 CHG_SIG2 GND TX_CHG RX_CHG CSW1 CSW2 WTSEL2 GND LAMP3_ON LAMP4_ON GND TEMP_LED2 LAMP_LED2 P_LEDG2 P_LEDR2 GND SENSOR_CD SNSOR_RDY EF JACK_ON REM_WIRE V_RGB1 H_RGB1 GND V-IRQ-RGB V-IRQ-HDU GND S5_IRQ ON_LAMP1 AD_IRQ GND ON_LAMP2 GND GND +4V +4V GND GND P_SAVE1F PEN* AV_MUTE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Main Board 2F Main Board 1F SC_OSD CS_S5 CS_AD GND +3.3ST GND +5ST GND +15V +15V GND GND +6V +6V +6V VP SDAT_W SDAT_R 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 VK GND GND FPG_SDA SDA2 FSCI GND 1 2 3 4 5 DOOR_SW1 GND DOOR_SW2 1 2 3 4 . . . 12 SS GND CSW2 GND TEMP NC IG F7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 IT GND CSW2 GND TEMP NC GND CSW2 GND TEMP NC +6V GND SCK/SCL GND SDA1 SD_W GND SENSOR_CS SENSOR_RDY GND P_SAVE GND GND GND RARA+ GND RBRB+ GND RCRCGND RCLKRCLK+ GND RDRD+ GND GND GND Drive Board 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 Connection Diagram +15V +15V AGND AGND +6V AGND AGND +4V +4V SD-W P-SAVE SDA SCK CS-DRV VY +5ST GND LAMP1_MISS LANP3_ON WTSEL1 GND LAMP2_MISS LAMP4_ON WTSEL2 GND FANSTOP6 FAN4 GND FANSTOP_7 FAN5 1 2 3 . . . 11 IT Sensor AD Board IG 1 2 3 4 5 6 VZ GV 1 2 3 4 5 6 HD +6V GND R G B SIG_GND VS Sensor Board Connection Diagram BV 12.1. Speaker DSUB15 3.5φ PL3 Board 12-2 13 Cable Installation Diagram 13.1. LCOS Multi-screen model Cabling Diagram 13-1 13.1. LCOS Multi-Screen Model Cabling Diagram (1) Procedure 1. Do the connector preparation work following Table 13-1 and Figs. (a) through (c). 2. Do the fan ASS preparation work following Table 13-2 and Fig. (a). 3. Install unit cabling following Procedure (1) and thereafter. (2) Preparation Table 13-1 : Connector List Part No. Connector Name E101 F1 EF22467 C0-03C-C2R5-101 (F1) 100mm PH3P-SM3P connector E102 F2 EF22468 C0-03C-C2R5-681 (F2) 680mm PH3P-SM3P connector E103 F3 EF22469 C0-03C-C2R5-911 (F3) 910mm PH3P-SM3P connector E104 F4 EF20891 C0-03C-C2R0-400#2NC 40mm PH3P short connector E105 F5 EF24251 C0-03C-C2R5-911 (F5) 910mm PH3P-SM3P connector F8 EF24411 C0-03C-C2R0-391 (F8) 390mm PH2P-PH3P connector E110 AA EF22332 C0-04C-C2R5-102 (AA) 1000mm PH4P connector E111 HD EF00931 C0-13C-C2R0-122 1200mm PH13P connector E114 EH EF24261 C0-12C-C2R0-331 (EH) 330mm EH12P connector E116 VS 2909006L C0-14C-C2R0-911 910mm EH14P connector E122 DD 2908809L C0-08C-C2R0-221 220mm EH8P connector E124 VB EF22875 C0-03C-C3R9-152VH 1500mm VH3P connector E129 SS EW07091 C0E-MDR20P-TMDS-102 1000mm Differential multifunction round cable E206 EF EF22252 C0-32C-C2R0-331 (FF) 330mm PHD32P connector E207 FF EF22262 C0-34C-C2R0-331 (FF) 330mm PHD34P connector E208 DF EF24291 C0-22C-C2R0-391PHDDF 390mm PHD22P connector E209 PA EF24301 C0-02C-C2R5-331 (PA) 330mm EH2P connector E210 IV EF22874 C0-03C-C3R9-151VH 150mm VH3P connector E212 IH 2909037L C0-15C-C2R0-102 1000mm PH15P connector E244 VX EF05061 C0-03C-N2R5-271 270mm P# Connector Product Name Cable Length Remarks E106 E107 E108 Cable Connection Diagrams EH3P connector (loose ends) 13 Table 13-2 : Fan ASS List (F3, F5 go to the optical engine ASSY, while F6, F7 go to the lamp changer ASSY) Part No. Connector Name P# Connector Product Name Cable Length Remarks E081 F1 GS01021 FANASS-109R0812R4J03 120±15mm Circuit board cooling 80 fan E082 F2 GS01011 FANASS-109R0612H4J04 120±15mm Circuit power cooling 60 fan E083 F3 GS01171 FANASS-109R0612H4J03 120±15mm PBS cooling 60 fan E085 F5 GS01161 FANASS-109L0812F4J03 120±15mm LCOS panel cooling 80 fan E086 F6 GS01021 FANASS-109R0812F4J03 120±15mm Inside lamp changer E087 F7 GS01021 FANASS-109R0812F4J03 120±15mm Lamp power cooling 80 fan 13-2 13.1. LCOS Multi-Screen Model Cabling Diagram (3) Fig. (a) : Attach Connector Name Labels to Connectors, Fan ASSY Press the label on firmly when attaching, and watch out for peeling. Connectors [DD], [VB], [SS], [IV], and [VX] already have labels, so do not put labels on them. ・ Connector ([HD], [VS], [IH] cable) Because there are so many terminals, only put labels on clusters (5-7 strands). ・ Connector ([F4] cable) Attach the connector label on the right hand side of the connector as shown. ・ Fan ASS ([F1], [F2], [F3], [F5]) Attach the connector label to the indicated location of the fan ASS. (i) Cut the connector ([VX] cable) and strip the ends. Cable Connection Diagrams (4) Fig. (b) : [VX] Connector Preparation 13 (ii) Solder the ends. (iii) Tape them together (with Scotch tape or Nitto tape black) 13-3 13.1. LCOS Multi-Screen Model Cabling Diagram (5) Procedure 1 : Preliminary Cabling Inside the Set (Circuit Board Block Diagram) (A) Backup Cabling to PSA-LCOS-CON ・ Attach the cabling as shown to the right. (Attach [F*] on the PH connector side. Attach [F8] on the PH2p side. [VS], [AA], [F3], [F5], [EH], [PA], [F2], and [F8] can be attached later.) ・ Attach PH3p short connector to [F4]. ・ Attach the EH3p short connector made in Fig. (b) to [VX]. 【Specification】 - This illustration shows the view from the front of the unit. - Some of the cable destinations in the illustration overlap, so pay close attention in cabling to the symbols on both ends of the connectors and to the pathway symbols. 13 Cable Connection Diagrams (B) Cabling for PSA-LCOS-MAIN, PSA-LCOS-CON, PSA-LCOS-SW, Circuit Power Unit ・ Connect [SS], [EF], [FF], and [DF] to PSA-LCOS-MAIN. When inserting [SS] into the MAIN board attachment, insert it until you hear a definite click. ・ Make sure when attaching [F1] that slack cabling does not come into contact with the fan blades. 13-4 13.1. LCOS Multi-Screen Model Cabling Diagram (C) Cabling the POW-P5XMLA CIRCUIT P Unit ・ Make sure to cable [EH], [PA], and [F8] so they do not come in contact with the power primary side even when the force of 10N is appled. Install the cabling so there is no excess length at this connection. Excess length should be brought over the power extraction section. 【Specification】 - This illustration shows the view from the front of the unit. - Some of the cable destinations in the illustration overlap, so pay close attention in cabling to the symbols on both ends of the connectors and to the pathway symbols. ・ 13 Cable Connection Diagrams [F2] is installed between the top cover and the top cover hardware. Install it so it does not come in contact with the power primary side even when the force of 10N is applied. Excess length should be placed around the cabinet wiring fasteners shown in the lower portion of the illustration. 13-5 13.1. LCOS Multi-Screen Model Cabling Diagram (6) Procedure 2 : Overall Assembly Cabling (Drive Board Unit, Whole) (A) Cabling the PSA-LCOS-DRIVE Unit ([SS], [VS], [F3], [F5] connections) ・ Insert [SS] until you hear a definite clicking sound. ・ Attach an SM connector to the rear portion in order to cable [F3] and [F5]. (B) Cabling the PSA-LCOS-REM Unit ([AA] connection) ・ Install the cabling through the cabinet wiring fastener*2 behind the lens, from the side toward the bottom. Excess length should be placed around the bottom side lead clamper. (C) Cabling the LAMP CHANGER ASSY Unit ・ Cable [HD], [IH], and [VB] connections as shown below. If the cable protrudes laterally it will contact the rear panel during 6-axis adjustment. Accordingly, make sure to secure the cable with bead ties so it does not protrude to the side (cut leaving 5 beads extra). 【Specification】 - This illustration shows the view from the front of the unit. - Some of the cable destinations in the illustration overlap, so pay close attention in cabling to the symbols on both ends of the connectors and to the pathway symbols. 13 Cable Connection Diagrams Rear View 13-6 Appendix A. Adjust Menu Tree B. Adjustment Classification and Time Requirement C. Function And Setup Items D. Other Check Items E. Theoretical Principle F. ES50-116CM/ES70-116CM Instruction Manual App.-1 A. Adjust Menu Tree (1) User Adjust Menu Press the MENU key Layer 1 MENU Layer 2 Layer 3 POSITION SAMPLE CLOCK SAMPLE PHASE PICTURE VIDEO INPUT COLOR BALANCE R ADJ. B ADJ. BLACK LEVEL ZOOM VOLUME TIME SETTING DIGITAL I/O INPUT OUTPUT SPEAKER OFF CLAMP POS : To be expanded (2) Service Person Adjust Menu Layer 1 While pressing the ADJ key, press the SUB key also. MODE INITIAL SETUP (2) AUDIO (3) Volume related adjustments COMMON (4) Adjust color uniformity, gamma FACTORY ADJ. (5) Adjustments performed in the factory. SETTINGS (6) LOG DATA (7) Check the log information. MANUAL LAMP CHANGE (8) Manually operate the lamp changer. FULL BRIGHT (9) Use when measuring maximum brightness. COM. CONTROL MODE (9) MODE CHANGE Copy the optimum data from the that was data registered before adjusting each input signal. Appendix MODE ADJ. For menu details (Layer 2 or lower), see the following numbered list (1) Adjust each input signal. Settings related to external communication or changer operation Select when making adjustments using the auto adjust function. Select when changing the mode number while (9) maintaining the Adjust state. You can switch modes in the Adjust state without running Auto scan. : To be expanded App.-2 A. Adjust Menu Tree Layer 1 (1) MODE ADJ. Layer 2 RGB ANALOG INPUT RGB DIGITAL INPUT VIDEO INPUT Layer 3 SAMPLE PHASE Layer 4 (1) – 1 SAMPLE CLOCK (1) – 2 CABLE COMP. (1) – 3 IMAGE CAPTURE WIDTH (1) – 4 INPUT LEVEL 240/255 MARKER (1) – 5 254/255 MARKER (1) – 6 INPUT OFFSET (1) – 7 CLAMP POS (1) – 8 V FREE (1) – 9 OUTPUT EDGE DIRECTION (1) – 10 PLL CONTROL PFD GAIN (1) – 11 VCO GAIN (1) – 12 IMAGE CAPTURE WIDTH (1) – 13 INPUT EDGE DIRECTION (1) – 14 OUTPUT EDGE DIRECTION (1) – 15 CONTRAST BRIGHTNESS TINT COLOR SHARPNESS VIDEO2 INPUT SELECT COLOR STANDARD SEL. COLOR DELAY L.P.FILTER ON/OFF TELE-CINE MODE INPUT GAME-RENTAL MODE 3D Y/C SEP. POSITION COLOR CONTROL SCALING OTHERS POSITION (1) – 16 POSITION SUB (1) – 17 DRIVE (1) – 18 BLACK LEVEL (1) – 19 GAMMA TABLE NO. (1) – 20 SCALING FACTOR (1) – 21 MAG. SECTION (1) – 22 SMOOTHING ON/OFF (1) – 23 FRAME DELAY (1) – 24 AUTO ON/OFF (1) – 25 COPY (1) – 26 SCAN SKIP (1) – 27 Appendix EXTENDED MENU : To be expanded App.-3 A. Adjust Menu Tree Layer 1 (2) MODE INITIAL Layer 2 SETUP Layer 3 RGB1/RGB2/RGB3 Layer 4 AUTO SELECT (2) – 1 NTSCx2 SELECT (2) – 2 HDU SELECT (2) – 3 MANUAL SELECT (2) – 4 VIDEO1/VIDEO2 C VIDEO2 S VIDEO3 INPUT SELECT (RGB) (2) – 5 SYNC PRESET (2) – 6 : To be expanded Layer 1 (3) AUDIO Layer 2 Layer 3 VOLUME ALL VOLUME RGB1 RGB2 RGB3 VIDEO1 VIDEO2 VIDEO3 SPEAKER OUT : To be expanded Appendix App.-4 A. Adjust Menu Tree Layer 1 (4) COMMON Layer 2 Layer 3 COLOR CONTROL DRIVE COM. (GAMMA RESET) (4) – 1 DRIVE COM. (4) – 2 BLACK SETUP (4) – 3 GAMMA TABLE (0~2) MACRO GAMMA (3p) (4) – 4 MACRO GAMMA (5p) (4) – 5 MICRO GAMMA (4) – 6 GAMMA ADJ UNIFORMITY Layer 4 Layer 5 GAMMA TABLE COPY (4) – 7 NORMAL ADJ MACRO (4) – 8 MACRO SUB (4) – 9 SPOT (4) – 10 MID MACRO LOWER LEVEL ADJ (4) – 11 MACRO SUB (4) – 12 DARK SPOT (4) – 13 MACRO (4) – 14 MACRO SUB (4) – 15 LEVEL FIXED ADJ. BRIGHT SPOT (4) – 16 MACRO (4) – 17 MACRO SUB (4) – 18 MID (H) SPOT (4) – 19 MACRO (4) – 20 MID (L) SPOT (4) – 22 MACRO (4) – 23 MACRO SUB (4) – 24 DARK SPOT (4) – 25 MACRO (4) – 26 Appendix MACRO SUB (4) – 21 MACRO SUB (4) – 27 DARKEST SPOT (4) – 28 MACRO (4) – 29 MACRO SUB (4) – 30 SPOT AUTO ADJ. DATA CLEAR XY POSITION (4) – 31 (4) – 32 (4) – 33 App.-5 A. Adjust Menu Tree Layer 1 (5) FACTORY ADJ. Layer 2 LCOS CONTROL MAX BRIGHT ADJ. ADC INPUT PRESET VT GAMMA ADJ. Layer 3 Layer 4 GHOST (5) – 1 FLICKER CONVERGENCE PANEL POS PHASES BALANCE (5) – 2 (5) – 3 (5) – 4 (5) – 5 SHARPNESS (5) – 6 (5) – 7 INPUT LEVEL COM. (5) – 8 INPUT OFFSET COM. (5) – 9 GAMMA TABLE (0~1) VT MACRO GAMMA (5) – 10 (7P) VT MACRO GAMMA (5) – 11 P-N DELTA ADJ (5) – 12 VT GAMMA TABLE (5) – 13 NO. VIDEO INPUT COM. BRIGHT COM. TINT COM. COLOR COM COLOR OFFSET COM. Pb OFFSET Pr OFFSET COLOR DATA SETTING (LAMP1/2) (5) – 14 GAMMA/UNIFORMITY (5) – 15 MIRROR (5) – 16 SYNC SEPARATE ADJ. (5) – 17 BACK COLOR (5) – 18 LAMP CONFIG. (5) – 19 COMPULSORY SHUT-DOWN (5) – 20 Appendix OTHERS DRIVE COM : To be expanded Layer 1 (6) SETTING Layer 2 Layer 3 PROJECTOR NO. (6) – 1 ALARM ON/OFF (6) – 2 COM SELECT (6) – 3 RS-232C COM. SPEED (6) – 4 RS-485 COM. SPEED (6) – 5 LAMP SETTING TIME SETTING Layer 4 AUTO CHANGE SEL (6) – 6 WARM-UP ON/OFF (6) – 7 LAMP AUTOCHANGE CYCLE TIME SPECIFIC (6) – 8 PERIODIC (6) – 9 (6) – 10 App.-6 A. Adjust Menu Tree Layer 1 (7) LOG DATA Layer 2 UNIT TIME (7) – 1 LAMP1 TIME (7) – 2 LAMP2 TIME (7) – 3 MESSAGE CLEAR (7) – 4 RAS (7) – 5 LAMP TIME LOG (7) – 6 LAMP LOG (7) – 7 SYSTEM LOG (7) – 8 : To be expanded Layer 1 Layer 2 (8) MANUAL LAMP CHANGE NO WARM-UP (8) – 1 WITH WARM-UP (8) – 2 Layer 1 (9) FULL BRIGHT (9) – 1 COM. CONTROL MODE (9) – 2 MODE CHANGE (9) – 3 Appendix App.-7 CLAMP POS. V FREE DIGITAL OUTPUT EDGE DIR. PLL CONTROL(PFDGAIN) PLL CONTROL(VCOGAIN) IMAGE CAPTURE WIDTH 8 9 10 11 12 13 AUTO ON/OFF 25 : Items to be adjusted, revised Scan mode skip On/Off Data copy Auto scan On/Off setting (each MODE) Auto scan On/Off setting (MODE[0]) Frame reading delay setting Pixel interpolation setting when zooming in Position setting (X,Y) when zooming in Magnification setting (X,Y) when zooming in Gamma table number setting Low brightness color adjustment High brightness color adjustment Output screen position adj. to LCOS panel Screen position setting Digital output trigger polarity setting Digital input trigger polarity setting Signal capture range setting : Item not adjusted by remote control (adjustment requires auto adjust device) <> : Item to adjust as necessary -- : Item not yet adjusted SCAN SKIP FRAME DELAY 24 27 SMOOTHING ON/OFF 23 COPY MAG. SECTION 22 Signal capture phase adjustment PLL intake gain fine adjustment setting Digital output trigger polarity setting PLL operation setting during V period Input signal clamp position setting Signal offset adjustment Signal amplitude adjustment (240,254 markers) Signal capture range setting Common to Unit RGB1 Cable compensation function setting <> <> <> <> <> <> <> <> <> <> -- Data not ported from PC during maintenance 26 SCALING FACTOR GAMMA TABLE NO. 21 OTHERS SCALING 20 BLACK LEVEL DRIVE COLOR CONTROL 18 19 POSITION SUB POSITION 16 17 OUTPUT EDGE DIRECTION 15 POSITION INPUT OFFSET 7 INPUT EDGE DIRECTION INPUT LEVEL 5,6 14 IMAGE CAPTURE WIDTH 4 RGB DIGITAL INPUT CABLE COMP. RGB1/2 3 RGB3 VIDEO1/2 VIDEO3 At Factory Shipment At Install. Adjustment Signal total dot count setting At Input increase/ decrease Signal capture phase adjustment At relocation RGB ANALOG SAMPLE PHASE INPUT SAMPLE CLOCK At routine inspection 2 Meaning/Task Check Adjustment Required Time Required number of person, Hour 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Required Personnel 1 Name Adjustable Input for Each Mode Adjustment Classification 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 2 2 Required Time (min.) Appendix No. Adjustment Item 8.1.8 8.1.9 8.1.8 8.1.8 8.1.4 8.1.4 8.1.4 8.1.4 8.1.6 8.1.6 8.1.6 8.1.4 8.1.4 Instructions Instructions 8.1.7 8.1.7 8.1.7 Instructions 8.1.7 8.1.7 8.1.6 8.1.6 8.1.7 8.1.5 8.1.3 8.1.5 Item Reference B. Adjustment Classification And Time Requirement (1) [MODE ADJ.] Adjustment During 2-side parallel installation Required Tools App.-8 INPUT SELECT SYNC SET 2 3 Volume setting for VIDEO2 Volume setting for VIDEO3 VIDEO2 VIDEO3 To be expanded Output from built-in speaker On/Off Volume setting for VIDEO1 VIDEO2 VIDEO2 VIDEO1 VIDEO1/2 SPEAKER OUT Volume setting for RGB3 RGB3 RGB2 Common to Unit RGB1 RGB3 RGB1/2 VIDEO3 3 Volume setting for RGB2 RGB2 At Factory Shipment Volume setting for RGB1 At Install. Adjustment RGB1 Adjustable Input for Each Mode <> <> Check Adjustment Required Time At Input increase/ decrease Common volume setting Meaning/Task Common to Unit Adjustment Classification At relocation Adjustment Item At Factory Shipment At routine inspection Input selection setting Data not ported from PC during maintenance VOLUME Set up with VIDEO3 input VIDEO3 VIDEO2 During 2-side parallel installation VOLUME ALL Set up with VIDEO2 input VIDEO2 VIDEO1 At Install. Adjustment 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 Required number of person, Hour Required Tools 1 1 1 1 1 1 1 1 Required Personnel 2 Set up with VIDEO1 input VIDEO1 RGB3 At Input increase/ decrease Required number of person, Hour Required Personnel 1 1 1 1 1 1 1 1 Required Time (min.) 1 Set up with RGB3 input RGB3 RGB2 VIDEO1/2 Name Set up with RGB2 input RGB2 RGB1 VIDEO3 Input selection setting Set up with RGB1 input RGB1 Check Adjustment Required Time Required Time (min.) No. SETUP Meaning/Task RGB1/2 1 Name Adjustable Input for Each Mode Adjustment Classification Item Reference 8.1.2 8.1.8 8.1.1 8.1.1 8.1.1 8.1.1 8.1.1 8.1.1 Item Reference (2) [MODE INITIAL SETUP] Adjustment Appendix No. Adjustment Item B. Adjustment Classification And Time Requirement (3) [AUDIO] Adjustment During 2-side parallel installation Required Tools Data not ported from PC during maintenance At routine inspection At relocation App.-9 DARKEST *1 29-31 Adjustment of the middle tone Adjustment of 2nd tone from the bottom Scan controller output position adjustment Clear data adjusted by auto color tool Adjustment of the lowest tone (Darkest) Adjustment of 2nd tone from the top Adjustment of the highest tone (Brightest) Adjustment of the lowest tone (Darkest) Adjustment of 2nd tone from the bottom Batch adjustment of all tones from law to high Gamma table copy All point gamma adjustment Appendix *1: The following adjustments are available for each item: “MACRO, “MACRO SUB”, and “SPOT”. *2: Clear data that the adjusted by auto color tool. 33 AUTO ADJ. DATA CLEAR DARK *1 26-28 32 MID(L) *1 MID(H) *1 BRIGHT *1 DARK *1 MID *1 23-25 20-22 XY POSITION LEVEL FIXED ADJ> 17-19 14-16 LOWER LEVEL ADJ. 11-13 NORMAL ADJ *1 GAMMA TABLE COPY 7 UNIFORMITY MICRO GAMMA 6 5 point gamma adjustment 3 point gamma adjustment Common black adjustment RGB1/2 RGB3 VIDEO1/2 VIDEO3 <> <> <> <> <> <> <> <> <> <> <> -- -- At Input increase/ decrease 8-10 MACRO GAMMA (5P) 5 MACRO GAMMA (3P) 4 GAMMA ADJ. BLACK SETUP Common brightness adjustment Common brightness adjustment(Gamma clear) Common to Unit DRIVE COM. At Factory Shipment DRIVE COM. (GAMMA RESET) At Install. Adjustment 3 COLOR CONTROL Meaning/Task Check Adjustment Required Time <> <> <> <> <> <> <> <> <> <> <> At relocation 2 Name Adjustable Input for Each Mode Adjustment Classification Required number of person, Hour 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Required Personnel 1 No. Adjustment Item 7.3.2. Auto Adj. *2 7.3.2. 7.3.2. 7.3.2. 7.3.2. 7.3.2. 7.3.2. 7.3.2. 7.3.2. 7.3.2. 7.3.2, 7.4.1 7.3.2, 7.4.1 7.3.2, 7.4.1 7.4.1. 7.3.2, 7.4.1 7.3.2. Item Reference B. Adjustment Classification And Time Requirement (4) [COMMON] Adjustment Required Time (min.) During 2-side parallel installation Required Tools Data not ported from PC during maintenance At routine inspection App.-10 VT GAMMA ADJ. 10 DRIVE COM COLOR DATA SETTING OTHERS 14 16 LAMP CONFIG COMPULSORY SHUTDOWN 19 20 MOVE VT GAMMA DATA BACK COLOR 18 21 SYNC SEPARATE ADJ. 17 MIRROR GAMMA/UNIFORMITY VT GAMMA TABLE NO. 13 15 P-N DELTA ADJ VT MACRO GAMMA VT MACRO GAMMA (7P) INPUT OFFSET COM. 12 11 9 INPUT LEVEL COM. ADC INPUT PRESET SHARPNESS FILTER 6 8 PHASE BALANCE 5 MAX BRIGHT ADJ. PANEL POS. 4 7 CONVERGENCE 3 VT gamma deta copy Force shut down On/Off setting Changer configuration Screen color selection when no signal Sync separation setting for Sync-On-Green Screen reverse setting Common/Individual setting for lapm1 and lamp2 Common/Individual setting for lapm1 and lamp2 VT gamma table selection VT gamma P-N delta adjustment VT gamma all point adjustment VT gamma 7point adjustment AD converter output fluctuation offset AD converter output fluctuation input Sharpness correction adjustment 8-phase adjustment Adjust output position to the LCOS panel Adjust position shift of color G relative to RB LCOS panel flicker adjustment RGB1/2 Common to Unit FLICKER RGB3 VIDEO1/2 VIDEO3 At Factory Shipment LCOS panel ghost adjustment <> <> At routine inspection GHOST -- *2 *2 *1 *1 *1 Data not ported from PC during maintenance 2 LCOS CONTROL Meaning/Task Check Adjustment Required Time Required number of person, Hour 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Required Personnel 1 Name Adjustable Input for Each Mode Adjustment Classification 1 1 1 1 1 1 1 1 2 2 2 Required Time (min.) Appendix No. Adjustment Item 2.6.2 Appendix B Appendix B Appendix B Appendix B Appendix B 7.3.2 7.3.2 Auto Adj. *3 Auto Adj. *3 Auto Adj. *3 Auto Adj. *3 2.6.2 2.6.2 Auto Adj. *3 2.6.2 2.6.2 2.6.2 2.6.2 Auto Adj. *3 2.6.2 Item Reference B. Adjustment Classification And Time Requirement (5) [FACTORY] Adjustment Required Tools During 2-side parallel installation At relocation At Input increase/ decrease At Install. Adjustment App.-11 RS485 COM. SPEED LAMP SETTING 5 6 LAMP2 TIME RAS LAMP TIME LOG LAMP TIME SYSTEM LOG 3 4 5 6 7 System operation log Lamp run time log Lamp log Failure information Lamp2 run time Lamp1 run time Unit run time RGB1/2 LAMP1 TIME RGB3 UNIT TIME VIDEO1/2 <> 1 1 1 1 1 1 1 1 1 1 Required number of person, Hour 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Required Personnel 2 VIDEO3 Meaning/Task At Input increase/ decrease Adjustable Input for Each Mode At relocation Check Adjustment Required Time <> <> At routine inspection Adjustment Classification Data not ported from PC during maintenance 1 1 1 1 1 1 1 Required Time (min.) 1 Name Internal time setting Auto lamp change period setting Auto lamp change by time setting Required Tools Adjustment Item PERIODIC TIME SPECIFIC Warm up lighting O/Off During 2-side parallel installation No. TIME SETTING LAMP AUTO CHANGE CYCLE WARM-UP ON/OFF Auto lamp change On/Off Communication speed setting for RS485 Communication speed setting for RS232C Communication port function selection At Install. Adjustment 10 9 8 7 RS232C COM. SPEED 4 AUTO CHANGE SEL COM SELECT 3 Alarm display On/Off setting Program projector number Common to Unit ALARM ON/OFF At Factory Shipment PROJECTOR NO. Required number of person, Hour Required Personnel 2 Meaning/Task Check Adjustment Required Time Required Time (min.) 1 Name Adjustable Input for Each Mode Adjustment Classification Appendix B Appendix B Appendix B Appendix B Appendix B Appendix B Appendix B Item Reference Appendix B Appendix B Appendix B Appendix B Appendix B Appendix B Appendix B Appendix B Appendix B Appendix B Item Reference (6) [SETTINGS] Adjustment Appendix No. Adjustment Item B. Adjustment Classification And Time Requirement (7) [LOG DATA] During 2-side parallel installation Required Tools Data not ported from PC during maintenance At routine inspection At relocation At Input increase/ decrease At Install. Adjustment At Factory Shipment VIDEO3 VIDEO1/2 RGB3 RGB1/2 Common to Unit App.-12 WITH WARM-UP MODE CHANGE Change the mode number Common to Unit 3 RGB1/2 Select when using auto color tool RGB3 Select for full brightness (Evaluation purpose) VIDEO1/2 COM. CONTROL MODE At Factory Shipment -- -- -- Data not ported from PC during maintenance FULL BRIGHT At Install. Adjustment Appendix B Appendix B 3 3 1 1 1 1 1 1 1 Appendix B Appendix B Appendix B Item Reference Item 1 Required Personnel 2 At Input increase/ decrease Meaning/Task At relocation Adjustable Input for Each Mode At routine inspection Required number of person, Hour Required Tools Check Adjustment Required Time During 2-side parallel installation Required Time (min.) 1 Name VIDEO3 Adjustment Classification -- -- Reference Required Personnel Adjustment Item Manually change lamps with warming up Manually change lamps without warming up Required number of person, Hour Required Time (min.) No. NO WARM-UP 2 Meaning/Task Check Adjustment Required Time Data not ported from PC during maintenance 1 Name Adjustable Input for Each Mode Adjustment Classification (8) [MANUAL LAMP CHANGE] Appendix No. Adjustment Item B. Adjustment Classification And Time Requirement (9) [OTHERS] During 2-side parallel installation Required Tools At routine inspection At relocation At Input increase/ decrease At Install. Adjustment At Factory Shipment VIDEO3 VIDEO1/2 RGB3 RGB1/2 Common to Unit App.-13 C. Functions And Setting Items This section describes the various settings to be performed (not related to adjustments) and the log data functions. “No.” in the table below refers to the numbering in the menu tree. Settings are required at system build time and system modification time. In addition, when boards are replaced the settings have to be restored to their pre-replacement values. (3) Setting Items No. Setting Item Mode Share Mode Individual Default Setting Description 0 Set the communication ID used when multiple projectors are controlled via external telecommunications link. < Setting Method> Navigate SETTINGS PROJECTOR NO Set using the up and down arrow keys. [ Standalone ] Single unit ”0” [ Multi-screen ] Follows the projector No. assignment. However, both can be set to “0” if there is no signal switching or RAS communication. (6)-2 ALARM ON/OFF ON Message shown on-screen changes based on setting. Change using the left and right keys. < Setting Method > SETTINGS ALARM ON/OFF Set using the left and right arrow keys. “ON” Display all. “OFF (LAMP ALARM)” Turns off warning message to the screen that the lamp is nearing the end of its service life (displayed again when power turned on). < OFF (ALL MESSAGE) > Turns off screen messages OFF. Used when nothing is to be displayed even when something happens at the broadcast station, etc. (However, displayed normally when power turned on). Do not use this settings under normal circumstances. (6)-3 COM SELECT RS232C --- Sets communication authorization for the telecommunications port (RS485). < Setting Method> Navigate SETTINGS COM SELECT Change using the left and right arrow keys. ”COM1 : RS232C/COM2 : ---“ Use this setting when using RS232C for communication with a computer, etc. “COM1 : RS232C()/COM2:RS485” Use this setting when using RS232C to communicate with a computer and RS485 to communicate with the rear projector. “COM1 : RS485/COM2 : RS485” Use this setting to change to RS485 and connect to the projector from an external source. Also connect with rear projector using RS485. (6)-4 RS-232C COM.SPEED 9,600 Appendix (6)-1 PROJECTOR NO. Sets the speed used for RS232C communication with an external device. < Operation Method > Navigate SETTINGS RS-232C COM. SPEED Use the left/right keys to switch between 9,600, 19,200, and 38,400 bps. App.-14 C. Functions And Setting Items No. Setting Item Mode Share Mode Individual Default Setting Description 9600 Sets the speed used for RS232C communication with an external device. < Operation Method > SETTINGS RS-485 COM. SPEED Use the left/right keys to switch between 9600, 19200, and 38400 bps. (6)-6 AUTO CHANGE SEL OFF Turns automatic change ON/OFF. < Operation Method > SETTINGS LAMP CONFIG AUTO CHANGE SEL. Use the left/right keys to change between ON/OFF. “ON” Replace the lamp at the specified time. See (6)-8 and (6)10. “ON(PERIODIC)” Replace the lamp after one periodic cycle. See (6)-9. “OFF” No automatic change. However, when performing automatic change under external communications control, set the value to “OFF.” (6)-7 WARM-UP ON/OFF ON Determines whether to warm up the lamp before auto change. When set to ON, both lamps simultaneously illuminate temporarily before lamp replacement. < Operation Method > SETTINGS LAMP CONFIG WARM-UP ON/OFF Use the left/right keys to set ON/OFF. (6)-8 LAMP AUTOCHANGE CYCLE TIME SPECIFIC 2:00 -:-- Sets the time for lamp auto-change. See (6)-6and (6)-10. < Operation Method > SETTINGS LAMP CONFIG LAMP AUTO-CHANGE CYCLE TIME SPECIFIC Use the left/right keys to toggle between hours and minutes, and use the up/down keys to change the specified time. When SECOND is displayed as ”--:--“, lamp replacement is performed once daily at the time specified by FIRST. When the SUB key is used to switch between FIRST and SECOND to specify a different time, lamp exchange is performed twice daily, at the times specified by FIRST and SECOND. (6)-9 LAMP AUTOCHANGE CYCLE PERIODIC 24 24 Sets the cycle period for lamp auto-change. See (6)-6. < Operation Method > SETTINGS LAMP CONFIG LAMP AUTO-CHANGE CYCLE PERIODIC Use the up/down keys to change the cycle. Performs lamp replacement only after passage of the interval set in PERIOD1 after projector startup. Lamp replacement is performed every time the intervals specified in PERIOD1 and 2 elapse. In this switching mode, there is no need to perform the time setting as described in (6)-10. (6)-10 TIME SETTING 8:00 Sets the time of the internal clock referenced when lamp replacement is executed at the specified time (TIME SPECIFIC). If the power is turned OFF and the current time is reset, it reverts to the default value. If this happens, the value will have to be set again. < Operation Method > SETTINGS TIME SETTING Use the left/right keys to toggle between hours and minutes, and use the up/down keys to change the specified time. At the moment the END key is pressed, the seconds unit is reset to “0” and the value is stored. Appendix (6)-5 RS-485 COM.SPEED App.-15 C. Functions And Setting Items No. Setting Item Mode Share Mode Individual Default Setting Description (5)-16 MIRROR Depends on projection format Sets the orientation of the image displayed. < Setting Method > FACTORY ADJ OTHERS MIRROR Use the up and down arrow keys to flip the screen top for bottom. Use the left and right arrow keys to flip the screen left and right. (5)-17 SYNC SEPARATE ADJ. Separation 1 Hysteresis 1 Sets the sync separation level for sync on G input. < Setting Method > FACTORY ADJ OTHERS SYNC SEPARATE ADJ. < Adjustment Method > (1) Input a sync on G signal that is hard to easily synchronize. (2) Change the value of “Separation” to a value that produces correct synchronization. (3) If the image goes on and off or improves little even after the value of “Separation” is changed, try changing the value of “Hysteresis.” (4) Check to make sure there are no problems with any other sync on G signals. (5)-18 BACK COLOR BLUE (5)-19 LAMP CONFIG WITH CHANGER Switches between changer-equipped, single-lamp type (no changer), and 2-lamp type. < Setting Method > Navigate FACTORY ADJ OTHERS LAMP CONFIG. Set using the left/right keys. After the setting is entered, turn the power off and back on again to reinitialize the system. (5)-19 COMPULSOR Y SHUTDOWN OFF Monitors lamp cumulative operating time and forcibly turns the lamp off after the specified time interval has elapsed. < Setting Method > FACTORY ADJ OTHERS COMPULSORY SHUT-DOWN Use the left/right keys to toggle ON/OFF. When set to ”ON,” use the up/down keys to set the time interval for compulsory shutdown. (1)-27 SCAN SKIP MODE 0 Turns auto-scan on and off. For more details, refer to Chapter XX. :ON Other modes: :OFF NO The system can be set to skip individual mode numbers during automatic scanning. For more details, refer to Chapter XX. < Setting Method > Navigate MODE ADJ OTHERS SCAN SKIP and use the left/right keys to set. Appendix (1)-25 AUTO ON/OFF When no signal is present, sets the screen display to black, blue, cyan, or white. App.-16 C. Functions And Setting Items (4) Functions No. Setting Item Description Displays unit operating time and changes time setting. < Operation Method > Navigate LOG DATA UNIT TIME Press the F1 key and use the up/down keys to change the setting. Used to transfer data when boards are replaced. (7)-2 LAMP1 TIME Displays and resets lamp 1 cumulative operating time. Also, when the lamp fails, it displays in red the message “LAMP1 FAILURE.” < Reset Method > Press the F1 key and press the CLEAR key twice to reset cumulative operating time to 0. This also makes the “LAMP1 FAILURE” message go off. (”LAMP1 FAILURE” will not go off just by using the up/down keys to set the value to 0.) If the “LAMP1 FAILURE” message is still displayed, the projector will not recognize that the failed lamp has been replaced with a working lamp, and the changer will not carry out replacement. When a board is replaced, the up/down keys can be used to change the cumulative operating time, while the ADJ key along with the up/down keys can be used to change the lamp operating function. (7)-3 LAMP2 TIME Displays and resets the cumulative operating time for lamp2. Operation is the same as for lamp 1 as described above. (7)-5 RAS Navigate LOG DATA RAS to display RAS data. See Chapter 4 for a complete discussion of the content. (7)-6 LAMP TIME LOG Navigate LOG DATA LAMP TIME LOG to display the cumulative operating time history at lamp replacement time. (7)-7 LAMP TIME LOG Navigate LOG DATA LAMP LOG to display lamp illumination history. See Chapter 4 for a complete discussion of the content. (7)-8 SYSTEM LOG Navigate LOG DATA SYSTEM LOG to display projector operation history. (8)-1 NO WARM-UP Execute lamp replacement with the lamp changer. < Operation Method > Navigate MANUAL CHANGE NO WARM-UP (If adjustment has been made, at this point “SAVE” will be displayed.) (1) Press the F1 key. (2) Press the CLEAR key twice to turn off the currently illuminated lamp for replacement. After replacement is complete the lamp will turn on automatically. (8)-2 WITH WARM-UP Execute lamp replacement with the lamp changer. < Operation Method > Navigate MANUAL CHANGE WITH WARM-UP (If adjustment has been made, at this point “SAVE” will be displayed.) (1) Press the F1 key. (2) Press the F2 to go into lamp 2 ON mode. Wait about 1-2 minutes for the lamp to reach its full brightness. If the lamp does not come on, press the END key to quit. Wait about 20 minutes for the lamp to cool down, then choose the menu again and repeat Steps (1) and (2). (3) After both lamps are illuminated, press the key to switch to lamp and the key to switch to lamp 2. (4) Press the END key to quit. When the END key is pressed, the other lamp will automatically turn off. (9)-1 FULL BRIGHT Displays an all-white screen at the maximum brightness level set by the automatic adjuster device. No maximum brightness prior to adjustment. (9)-2 COM.CONTROL MODE Used when automatic color irregularity adjustment is being performed. Do not use under normal circumstances. (9)-3 MODE CHANGE Changes mode number while staying in adjustment mode. Auto-scan is temporarily disabled while in adjustment mode. Appendix (7)-1 UNIT TIME App.-17 D. Other Check Items (1) Program Version Control V 1 · 0 Sub classification Classification Relation to Product Change Classification Perform at set revision Description ・ Upgrade when a hardware addition or change in hardware configuration means the former version is no longer operable. ・ Upgrade when a unit is carried from the sub-classification column to the next. ・ Upgrade when there is a change in specification or a bug fix or other software change. Sub-classification (2) Checking Method The following key operations are accepted when adjustments are not being performed. Procedure Key Operation Screen Message Press the F3 key. “DEBUG MODE” “DISABLE” 2 Press the CLEAR key twice. “DEBUG MODE” “ENABLE” 3 Press the F1 F2 F3 keys in this sequence. “Soft Vxx.x” “Setup Data Vxx.0” Press all 3 keys within 2 seconds. Appendix 1 Remarks App.-18 E. Theoretical Principles 1. LCD Panel Display The illustration below shows the LCD panel pixel matrix, consisting of 1024 horizontal dots and 768 vertical dots. This makes it possible to perfectly match the input signal pixel pitch for a signal with a resolution of 1024x768 dots (referred to hereafter as XGA) with the LCD panel matrix. In addition, the scan converter built into the projector can adjust the pixel count to enable the LCD panel to display signals with a resolution of other than XGA, signals that cannot be displayed 1-to-1 signal pixel to LCD panel pixel. 1 2 3 1024 1 2 3 768 LCD Panel Pixel Matrix (Per Color) Appendix App.-19 E. Theoretical Principles 2. Sampling Clock And Sampling Phase Adjustment The analog RGB video signal input from cable BNC is entirely digitized by the built-in scan converter. When the analog signal input from BNC is converted to digital form, the image is subjected to sampling. But if the settings for this sampling process are incorrect, the projector cannot realize full display performance. The sampling process is described below. (1) Sampling phase misalignment occurs because of misalignment between the video signal and the delay time in the processing circuitry and the cabling. Readjustment is needed if there is a change in the PC or EWS, or a change in the cabling or switch connection pathway. If this adjustment is incorrect, the signal level can fluctuate at the vertical edge, and vertical line contrast may not be accurately reproduced. (2) The sampling clock is generated by multiplying the input horizontal sync signal in the PLL circuit. This multiplier has to be aligned with the total number of horizontal dots in the input signal, including blanking. If this frequency is out of alignment, there appear on the screen areas in which the sampling phase is correctly aligned and those in which it is completely misaligned, in periodically alternating patterns, as shown in Fig. (c). (If it is misaligned by 1 dot, the left half of the screen is aligned but the right half is misaligned, or vice versa.) Sampling point Input video signal Sampling phase (a) Sampling phase and Phase aligned Sampling point Appendix Input video signal Sampling phase (b) Sampling phase misaligned (uniform distortion in entire screen) Sampling point Input video signal Sampling phase (c) Sampling clock misaligned (localized distortion in screen) For this projector, the sampling clock setting is described in "8.1.3 Sampling Clock Setting," while the sampling phase setting is described in "8.1.5 Cable Compensation Setting and Image Sampling Phase Adjustment.” User adjustments are described under ”H SIZE” and “SAMPLE PHASE,” respectively. App.-20 F. ES50-116CM/ES70-116CM Instruction Manual The instruction manual is provided separately. There may be corrections, changes or other modifications to the P#. For models other than LSV40-1121CB, in some cases only points of difference may be appended. Models ES50-116CM, ES70-116CM Instruction Manual P# QR61321 Appendix App.-21