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For Kawasaki Discount Parts Call 606-678-9623 or 606-561-4983
5-16 ENGINE TOP END
Cylinder, Piston
Piston Removal
the crankcase (see Crankcase Cover Removal in the
• Split
Camshaft/Crankshaft chapter).
the camshaft (see Camshaft, Tappet Removal in
• Remove
the Camshaft/Crankshaft chapter).
the crankshaft to expose the connecting rod cap
• Turn
bolts [A].
the bolts and take off the connecting rod caps
• Remove
[B].
NOTE
○Record the positions of the connecting rod caps for reinstalling the caps.
the connecting rod end into the cylinder, and pull the
• Push
piston and connecting rod out of the cylinder.
CAUTION
Note a location of the arrow match mark [A] on the
piston head in relation to K Mark [B] on the connecting rod.
No.1 cylinder K Mark on the connecting rod is face
to face with No.2 cylinder K Mark on the connecting
rod.
Keep parts together as a set.
the piston pin snap ring [A] with needle nose
• Remove
pliers [B].
the piston by pushing the piston pin [A] to the
• Remove
direction from which the snap ring was removed.
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