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Revision A: • 3. SPECIFICATION has been modified. • 10. TROUBLESHOOTING has been modified. Please void OBH684. SPLIT-TYPE AIR CONDITIONERS OUTDOOR UNIT SERVICE MANUAL No. OBH684 HFC REVISED EDITION-A utilized R410A Models MUZ-FH09NA MUZ-FH12NA MUZ-FH15NA MUZ-FH09NAH MUZ-FH12NAH MUZ-FH15NAH Indoor unit service manual MSZ-FH•NA Series (OBH683) CONTENTS 1. TECHNICAL CHANGES ··································· 2 2. PART NAMES AND FUNCTIONS ····················· 3 3. SPECIFICATION ················································ 4 4. OUTLINES AND DIMENSIONS ························ 6 5. WIRING DIAGRAM············································ 8 6. REFRIGERANT SYSTEM DIAGRAM ··············11 7. DATA ································································ 13 8. ACTUATOR CONTROL ··································· 21 9. SERVICE FUNCTIONS ··································· 22 10. TROUBLESHOOTING ····································· 23 11. DISASSEMBLY INSTRUCTIONS ···················· 44 MUZ-FH09NA MUZ-FH09NAH MUZ-FH12NA MUZ-FH12NAH NOTE: RoHS compliant products have <G> mark on the spec name plate. PARTS CATALOG (OBB684) Use the specified refrigerant only Never use any refrigerant other than that specified. Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of. Correct refrigerant is specified in the manuals and on the spec labels provided with our products. We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions. Revision A: • 3. SPECIFICATION has been modified. (The values of COP have been modified.) • 10. TROUBLESHOOTING has been modified. 1 TECHNICAL CHANGES MUZ-FH09NA MUZ-FH12NA MUZ-FH15NA MUZ-FH09NAH MUZ-FH12NAH MUZ-FH15NAH 1. New model OBH584A 2 2 PART NAMES AND FUNCTIONS MUZ-FH09NA MUZ-FH12NA MUZ-FH09NAH MUZ-FH12NAH Air inlet (back and side) Piping Air outlet Drain hose Drain outlet MUZ-FH15NA MUZ-FH15NAH Air inlet (back and side) Piping Drain hose Air outlet Drain outlet OBH584A 3 3 SPECIFICATION Outdoor unit model Capacity Cooling 1 Rated (Minimum~Maximum) Heating 47 1 Btu/h Btu/h Capacity Heating 17 2 Btu/h Rated (Maximum) MUZ-FH09NA MUZ-FH12NA MUZ-FH15NA MUZ-FH09NAH MUZ-FH12NAH MUZ-FH15NAH 9,000 (1,700 ~ 12,000) 12,000 (2,500 ~ 13,600) 15,000 (6,450 ~ 19,000) 10,900 (1,600 ~ 18,000) 13,600 (3,700 ~ 21,000) 18,000 (5,150 ~ 24,000) 6,700 (12,200) 8,000(13,600) 11,000 (18,000) Heating 47 1 W W 560 (100 ~ 1,000) 710 (110 ~ 1,470) 870 (170 ~ 1,150) 950 (280 ~ 2,300) 1,200 (410 ~ 2,200) 1,300 (430 ~ 3,360) Power consumption Heating 17 2 W 600 (1,440) 720 (1,900) 1,020 (2,480) 16.1 [30.5] NA: 13.5 NAH: 12.5 4.50 13.8 [26.1] NA: 12.5 NAH: 11.5 4.20 208/230, 1 , 60 12.5 [22.0] NA: 12.0 NAH: 11.0 4.06 Power consumption Cooling 1 Rated (Minimum~Maximum) Rated (Maximum) EER 1 [SEER] 3 Cooling HSPF IV 4 Heating COP Heating 1 Power supply Max. fuse size (time delay) Min. circuit ampacity Fan motor Model Compressor V , phase , Hz A A F.L.A 15 11 0.50 SNB092FQAMT R.L.A L.R.A Refrigeration oil L (Model) 0.35 (FV50S) Refrigerant control Sound level 1 Cooling Heating dB(A) dB(A) W D H in. in. in. Ib. 48 49 Defrost method Dimensions Weight External finish Remote controller Control voltage (by built-in transformer) Refrigerant piping Liquid Refrigerant pipe size (Min. wall thickness) Gas Indoor Connection method Outdoor Between the indoor Height difference & outdoor units Piping length Refrigerant charge (R410A) SNB140FQUMT 8.2 10.3 81 VDC in. in. ft. ft. 0.35 (FV50S) Linear expansion valve 49 51 Reverse cycle 31-1/2 11-1/4 21-5/8 83 Munsell 3Y 7.8/1.1 Wireless type 12 - 24 Not supplied 1/4 (0.0315) 3/8 (0.0315) Flared Flared 40 65 2 lb. 9 oz. NOTE: Test conditions are based on AHRI 210/240. 1: Rating conditions (Cooling) — Indoor: 80˚FDB, 67˚FWB, Outdoor: 95˚FDB, (75˚FWB) (Heating) — Indoor: 70˚FDB, 60˚FWB, Outdoor: 47˚FDB, 43˚FWB 2: (Heating) — Indoor: 70˚FDB, 60˚FWB, Outdoor: 17˚FDB, 15˚FWB OBH584A 4 20 16 0.93 SNB172FQKMT 12.0 15.0 0.40 (FV50S) 51 55 33-1/16 13 34-5/8 124 1/2 (0.0315) 50 100 3 lb. 7 oz. Test condition 3, 4 ARI Mode Indoor air condition (°F) Dry bulb Wet bulb Test Outdoor air condition (°F) Dry bulb Wet bulb "A-2" Cooling Steady State at rated compressor Speed 80 67 95 (75) "B-2" Cooling Steady State at rated compressor Speed 80 67 82 (65) SEER "B-1" Cooling Steady State (Cooling) at minimum compressor Speed 80 67 82 (65) "F-1" Cooling Steady State at minimum compressor Speed 80 67 67 (53.5) "E-V" Cooling Steady State at Intermediate compressor Speed 5 80 67 87 (69) "H1-2" Heating Steady State at rated compressor Speed 70 60 47 43 "H3-2" Heating at rated compressor Speed 70 60 17 15 "H0-1" Heating Steady State HSPF (Heating) at minimum compressor Speed 70 60 62 56.5 "H1-1" Heating Steady State at minimum compressor Speed 70 60 47 43 "H2-V" Heating at Intermediate compressor Speed 5 70 60 35 33 5: At Intermediate compressor Speed = ("Cooling rated compressor speed" - "minimum compressor speed") / 3 + "minimum compressor speed". OPERATING RANGE (1) POWER SUPPLY Rated voltage Outdoor unit Guaranteed voltage (V) 208/230 V 1 phase 60 Hz Min. 187 208 230 Max. 253 (2) OPERATION Intake air temperature (°F) Mode Condition Standard temperature Maximum temperature Cooling Minimum temperature Maximum humidity Standard temperature Heating Maximum temperature Minimum temperature OBH584A Indoor Outdoor DB 80 90 67 WB 67 73 57 DB 95 115 14 60 67 60 47 75 -13 78 % WB — — — — 70 80 70 5 43 65 -14 4 OUTLINES AND DIMENSIONS Unit: inch MUZ-FH09NA MUZ-FH09NAH MUZ-FH12NA MUZ-FH12NAH *1 4 in. (100 mm) or more when front and sides of the unit are clear clear *1 REQUIRED SPACE 4 in .( or 100 m mo re m) ) mm 00 . (2 ore *2 n i 8 rm o 14 in. ( or m350 m ore m) *2 When any 2 sides of left, right and rear of the unit are clear holes Liquid refrigerant pipe joint Refrigerant pipe (flared) Ø 1/4 Gas refrigerant pipe joint Refrigerant pipe (flared) Ø 3/8 OBH584A 6 ) mm 00 re 1 ( o n. 4 i or m Unit: inch REQUIRED SPACE *1 20 in. (500 mm) or more when front and sides of the unit are clear Clear *1 MUZ-FH15NA MUZ-FH15NAH 16-7/16 Drain hole 1-9/16 ) mm 00 . (1 re n i 4 mo or 1-5/8 4i or mn. (10 ore 0 mm ) 13 2 14-3/16 Air in ) mm 500 ( . 2 in 20 ore * or m Air out 2-holes 13/32 13/16 6-7/8 19-11/16 14 or min. (35 ore 0 mm ) *2 When any 2 sides of left, right and rear of the unit are clear 33-1/16 4-5/16 3-3/16 Service panel 35 17-25/32 34-5/8 Liquid refrigerant pipe joint Refrigerant pipe (flared) Ø 1/4 6-1/2 3-29/32 44 Gas refrigerant pipe joint Refrigerant pipe (flared) Ø 1/2 7-11/16 OBH584A 7 5 WIRING DIAGRAM MUZ-FH09NA MUZ-FH12NA MUZ-FH09NAH MUZ-FH12NAH OBH584A 8 MUZ-FH15NA OBH584A 9 MUZ-FH15NAH OBH584A 10 6 REFRIGERANT SYSTEM DIAGRAM Unit: inch MUZ-FH09NA MUZ-FH09NAH MUZ-FH12NA MUZ-FH12NAH Refrigerant pipe ø3/8 (with heat insulator) 4-way valve Muffler Stop valve Discharge temperature Service thermistor port RT62 Flared connection Outdoor heat exchanger Muffler Service port Outdoor heat exchanger temperature thermistor RT68 Ambient temperature thermistor RT65 Compressor Defrost thermistor RT61 Capillary tube O.D. 0.157 × I.D. 0.094 × 9-7/16 LEV (ø4.0 × ø2.4 × 240) Flared connection Refrigerant pipe ø1/4 (with heat insulator) Capillary tube O.D. 0.118 × I.D. 0.079 × 8-9/32 (ø3.0 × ø2.0 × 210) Strainer #100 R.V. coil heating ON cooling OFF Stop valve (with strainar) Refrigerant flow in cooling Refrigerant flow in heating MUZ-FH15NA MUZ-FH15NAH Muffler 4-way valve #100 Refrigerant pipe ø1/2 (with heat insulator) Service port Stop valve Flared connection Outdoor heat exchanger Discharge temperature Service thermistor RT62 port Defrost thermistor RT61 Ambient temperature thermistor RT65 Compressor Outdoor heat exchanger temperature thermistor RT68 Flared connection Strainer #100 Stop valve Refrigerant pipe ø1/4 (with heat insulator) OBH584A LEV Muffler Strainer #100 Capillary tube O.D. 0.157 × I.D. 0.094× 3-15/16 (ø4.0×ø2.4×100) 11 R.V. coil heating ON cooling OFF Refrigerant flow in cooling Refrigerant flow in heating MAX. REFRIGERANT PIPING LENGTH and MAX. HEIGHT DIFFERENCE Model Refrigerant piping: ft. Max. Length Max. Height difference A B Piping size O.D: in. Gas Liquid MUZ-FH09NA MUZ-FH09NAH MUZ-FH12NA MUZ-FH12NAH 65 40 3/8 1/4 MUZ-FH15NA MUZ-FH15NAH 100 50 1/2 1/4 Indoor unit Max. Height difference B Max. Length A Outdoor unit ADDITIONAL REFRIGERANT CHARGE (R410A: oz.) NOTE: Refrigerant piping exceeding 25 ft. requires additional refrigerant charge according to the calculation. Refrigerant piping length (one way): ft. 40 50 Model Outdoor unit precharged 25 30 MUZ-FH09NA MUZ-FH09NAH 2 lb. 9 oz. 0 1.08 3.24 5.40 60 65 7.56 8.64 Calculation: X oz. = 1.08/5 oz./ft. × (Refrigerant piping length (ft.) - 25) NOTE: Refrigerant piping exceeding 25 ft. requires additional refrigerant charge according to the calculation. Refrigerant piping length (one way): ft. 40 50 Model Outdoor unit precharged 25 30 MUZ-FH12NA MUZ-FH12NAH 2 lb. 9 oz. 0 1.62 4.86 8.10 60 65 11.34 12.96 Calculation: X oz. = 1.62/5 oz./ft. × (Refrigerant piping length (ft.) - 25) NOTE: Refrigerant piping exceeding 25 ft. requires additional refrigerant charge according to the calculation. Model Outdoor unit precharged 25 30 MUZ-FH15NA MUZ-FH15NAH 3 lb. 7 oz. 0 1.08 Refrigerant piping length (one way): ft. 40 50 60 70 80 3.24 5.40 7.56 9.72 11.88 90 100 14.04 16.20 Calculation: X oz. = 1.08/5 oz./ft. × (Refrigerant piping length (ft.) - 25) OBH584A 12 7 DATA MUZ-FH09NA MUZ-FH09NAH MUZ-FH12NA MUZ-FH12NAH MUZ-FH15NA MUZ-FH15NAH 7-1. PERFORMANCE DATA 1) COOLING CAPACITY Indoor air Model MUZ-FH09NA MUZ-FH09NAH MUZ-FH12NA MUZ-FH12NAH MUZ-FH15NA MUZ-FH15NAH IWB (˚F) 71 67 63 71 67 63 71 67 63 TC 11.0 10.4 9.8 14.7 13.9 13.1 18.4 17.4 16.4 75 SHC 8.7 9.6 10.3 10.2 11.6 12.6 10.4 12.2 13.6 TPC 0.50 0.47 0.45 0.77 0.73 0.70 1.07 1.01 0.96 TC 10.3 9.7 9.1 13.7 13.0 12.1 17.2 16.2 15.2 Outdoor intake air DB temperature (˚F) 85 95 105 SHC TPC TC SHC TPC TC SHC 8.1 0.55 9.7 7.6 0.59 9.0 7.1 8.9 0.52 9.0 8.3 0.56 8.4 7.7 9.6 0.50 8.5 8.9 0.53 7.7 8.1 9.6 0.85 12.9 9.0 0.91 12.0 8.4 10.8 0.80 12.0 10.0 0.87 11.2 9.3 11.7 0.77 11.3 10.9 0.83 10.3 9.9 9.7 1.17 16.1 9.1 1.26 15.0 8.5 11.3 1.11 15.0 10.5 1.20 14.0 9.8 12.6 1.06 14.1 11.8 1.15 12.8 10.7 NOTE: 1. IWB : Intake air wet-bulb temperature TC : Total Capacity (x103 Btu/h) SHC : Sensible Heat Capacity (x103 Btu/h) TPC : Total Power Consumption (kW) 2. SHC is based on 80˚F of indoor Intake air DB temperature. 2) COOLING CAPACITY CORRECTIONS Refrigerant piping length (one way: ft.) 25 (std.) 40 65 100 MUZ-FH09NA MUZ-FH09NAH MUZ-FH12NA MUZ-FH12NAH 1.0 0.954 0.878 - MUZ-FH15NA MUZ-FH15NAH 1.0 0.954 0.878 0.771 OBH584A 13 TPC 0.62 0.59 0.57 0.96 0.92 0.89 1.33 1.27 1.22 115 TC SHC TPC 8.3 6.5 0.64 7.7 7.1 0.62 7.0 7.4 0.59 11.0 7.7 1.00 10.3 8.5 0.97 9.4 9.0 0.92 13.8 7.8 1.38 12.8 9.0 1.33 11.7 9.8 1.27 3) HEATING CAPACITY Indoor air Model MUZ-FH09NA MUZ-FH09NAH MUZ-FH12NA MUZ-FH12NAH MUZ-FH15NA MUZ-FH15NAH IDB (˚F) 75 70 65 75 70 65 75 70 65 75 70 65 75 70 65 75 70 65 5 TC 4.8 5.2 5.5 4.8 5.2 5.5 6.0 6.5 6.8 6.0 6.5 6.8 7.9 8.6 9.0 7.9 8.6 9.0 15 TPC 0.42 0.40 0.38 0.55 0.53 0.51 0.56 0.54 0.51 0.69 0.67 0.64 0.77 0.73 0.70 0.90 0.86 0.83 TC 6.3 6.7 6.9 6.3 6.7 6.9 7.9 8.4 8.6 7.9 8.4 8.6 10.4 11.1 11.3 10.4 11.1 11.3 TPC 0.53 0.51 0.49 0.66 0.64 0.62 0.71 0.68 0.66 0.84 0.81 0.79 0.97 0.94 0.90 1.10 1.07 1.03 Outdoor intake air WB temperature (˚F) 25 35 43 TC TPC TC TPC TC TPC 7.9 0.62 9.4 0.69 10.6 0.73 8.2 0.61 9.6 0.67 10.9 0.71 8.6 0.59 10.0 0.66 11.2 0.69 7.9 0.75 9.4 0.69 10.6 0.73 8.2 0.74 9.6 0.67 10.9 0.71 8.6 0.72 10.0 0.66 11.2 0.69 9.9 0.83 11.8 0.93 13.3 0.97 10.2 0.81 12.0 0.90 13.6 0.95 10.7 0.78 12.4 0.88 14.0 0.93 9.9 0.96 11.8 0.93 13.3 0.97 10.2 0.94 12.0 0.90 13.6 0.95 10.7 0.91 12.4 0.88 14.0 0.93 13.1 1.14 15.6 1.27 17.6 1.33 13.5 1.11 15.9 1.24 18.0 1.30 14.1 1.07 16.5 1.20 18.5 1.27 13.1 1.27 15.6 1.27 17.6 1.33 13.5 1.24 15.9 1.24 18.0 1.30 14.1 1.20 16.5 1.20 18.5 1.27 45 TC 11.0 11.2 11.6 11.0 11.2 11.6 13.7 14.0 14.4 13.7 14.0 14.4 18.1 18.5 19.1 18.1 18.5 19.1 55 TPC 0.74 0.72 0.70 0.74 0.72 0.70 0.99 0.97 0.94 0.99 0.97 0.94 1.35 1.33 1.29 1.35 1.33 1.29 TC 12.4 12.7 13.0 12.4 12.7 13.0 15.5 15.8 16.2 15.5 15.8 16.2 20.5 21.0 21.4 20.5 21.0 21.4 TPC 0.77 0.75 0.74 0.77 0.75 0.74 1.03 1.01 0.99 1.03 1.01 0.99 1.40 1.38 1.35 1.40 1.38 1.35 NOTE: 1. IDB : Intake air dry-bulb temperature TC : Total Capacity (x103 Btu/h) TPC : Total Power Consumption (kW) 2. Above data is for heating operation without any frost. How to operate with fixed operational frequency of the compressor. 1. Press the EMERGENCY OPERATION switch on the front of the indoor unit, and select either EMERGENCY COOL mode or EMERGENCY HEAT mode before starting to operate the air conditioner. 2. The compressor starts with operational frequency. 3. The fan speed of the indoor unit is High. 4. This operation continues for 30 minutes. 5. In order to release this operation, press the EMERGENCY OPERATION switch twice or once, or press any button on the remote controller. OBH584A 14 7-2. PERFORMANCE CURVE Cooling Capacity correction factors Indoor air Wet-bulb temperature difference (°F) Cooling capacity (at Rated frequency) 1.5 Indoor intake air Wet-bulb temperature( F) 1.4 1.3 1.2 76 1.1 75 1.0 0.9 14 23 32 41 50 59 68 77 86 95 104 72 68 64 113 Outdoor intake air DB temperature(°F) MUZ-FH12NA MUZ-FH12NAH SHF at rating condition = 0.92 Airflow = 381 CFM 0.8 °F) ture ( 0.7 pera B tem e air W r intak 0.6 Indoo 71 67 63 0.5 0.4 65 75 85 95 105 Outdoor intake air DB temperature (°F) 115 Total power consumption (kW) Total power consumption (kW) MUZ-FH09NA MUZ-FH09NAH SHF at rating condition = 0.83 Airflow = 398 CFM 1.1 rature 1.0 0.9 r inta ke air Indoo 0.8 mpe WB te (°F) 71 67 63 0.7 0.6 65 75 85 95 105 Outdoor intake air DB temperature (°F) 115 Total power consumption (kW) MUZ-FH15NA MUZ-FH15NAH SHF at rating condition = 0.7 Airflow = 411 CFM 1.4 71 67 63 1.3 1.2 1.1 WB ke air rature tempe (°F) r inta 1.0 Indoo 0.9 65 75 85 95 105 Outdoor intake air DB temperature (°F) 115 This value of frequency is not the same as the actual frequency in operating. Refer to 7-5 and 7-6 for the relationships between frequency and capacity. OBH584A 15 Heating Heating capacity (at Rated frequency) Capacity correction factor Indoor air Dry-bulb temperature difference (°F) 1.3 1.2 e( tur ra pe 1.1 1.0 lb bu 0.9 ir ea ak 0.8 t r in yDr F) 59 68 79 tem oo Ind 0.7 0.6 0.5 0.4 5 14 23 32 41 50 Outdoor intake air WB temperature (°F) MUZ-FH09NA MUZ-FH09NAH Total power consumption (kW) Airflow = 437 CFM 0.8 65 70 75 0.6 e air r intak 0.4 re (°F) peratu DB tem Indoo 0.2 -5 5 59 15 25 35 45 55 Outdoor intake air WB temperature (°F) Airflow = 437 CFM Total power consumption (kW) -4 1.0 0.9 0.7 0.6 F) rature (° B tempe take air D 0.5 Indoor in 0.4 0.3 65 MUZ-FH12NA 75 70 65 0.8 -5 5 15 25 35 45 55 Outdoor intake air WB temperature (°F) MUZ-FH12NAH 65 70 75 0.9 F) 0.6 ke air inta Indoor re (° peratu DB tem 0.3 5 15 25 35 45 55 Outdoor intake air WB temperature (°F) Total power consumption (kW) 1.50 65 70 75 1.25 1.00 take door in air DB (°F) erature temp In 5 75 70 65 1.0 0.9 0.8 0.7 Indoor in F) rature (° B tempe take air D 0.6 0.5 0.4 -5 5 15 25 35 45 55 Outdoor intake air WB temperature (°F) 65 MUZ-FH15NAH Airflow = 454 CFM 0.50 -5 1.1 65 MUZ-FH15NA 0.75 Total power consumption (kW) Airflow = 454 CFM 1.2 15 25 35 45 55 Outdoor intake air WB temperature (°F) Airflow = 497 CFM Total power consumption (kW) Total power consumption (kW) Airflow = 454 CFM -5 65 65 1.5 75 70 65 1.3 1.1 0.9 take Indoor in 0.7 re (°F) mperatu air DB te 0.5 -5 5 15 25 35 45 55 Outdoor intake air WB temperature (°F) 65 This value of frequency is not the same as the actual frequency in operating. Refer to 7-5 and 7-6 for the relationships between frequency and capacity. OBH584A 16 7-3. CONDENSING PRESSURE Cooling Data are based on the condition of indoor humidity 50 %. Air flow should be set to High speed. MUZ-FH09NA MUZ-FH09NAH (PSIG) 500 400 re ratu ) (°F pe 350 oor Ind m B te D 300 250 200 65 70 75 80 85 (PSIG) 190 86 80 75 70 Suction pressure Condensing pressure 450 90 95 170 80 75 70 150 130 110 90 60 100 105 (°F) 86 rature (°F) Indoor DB tempe 65 Outdoor ambient temperature 70 75 80 85 90 95 Outdoor ambient temperature 100 105 (°F) MUZ-FH12NA MUZ-FH12NAH (PSIG) 500 atu per oor 400 Ind 350 300 250 200 65 (PSIG) 180 86 80 75 70 m te DB Suction pressure Condensing pressure °F) re ( 450 70 75 80 85 90 95 rature (°F) 80 75 70 140 120 100 80 65 100 105 (°F) 86 Indoor DB tempe 160 70 Outdoor ambient temperature 75 80 85 90 95 Outdoor ambient temperature 100 105 (°F) MUZ-FH15NA MUZ-FH15NAH (PSIG) 500 atu per oor 400 Ind 350 300 250 200 65 (PSIG) 180 86 80 75 70 m te DB Suction pressure Condensing pressure °F) re ( 450 70 75 80 85 90 95 100 105 (°F) rature (°F) 80 75 70 140 120 100 80 65 70 Outdoor ambient temperature OBH584A 86 Indoor DB tempe 160 17 75 80 85 90 95 Outdoor ambient temperature 100 105 (°F) Heating Data are based on the condition of outdoor humidity 75%. Air flow should be set to High speed. Data are for heating operation without any frost. MUZ-FH09NA MUZ-FH09NAH (PSIG) 450 (PSIG) 210 370 re ratu ) (°F 190 70 65 170 Suction pressure Condensing pressure 410 75 e oor Ind DB p tem 330 ) 150 re (°F u at r pe m 130 or DB te o nd 110 I 90 290 58.5Hz 250 75 70 65 5 15 25 35 45 55 Outdoor ambient temperature 65 58.5Hz 70 75 (°F) 50 5 15 25 35 45 55 Outdoor ambient temperature 65 75 (°F) MUZ-FH12NA MUZ-FH12NAH (PSIG) 450 75 70 65 410 °F) re ( atu er mp 370 oor Ind B te D 330 290 5 15 25 35 45 55 Outdoor ambient temperature 65 ) 150 re (°F u at r pe m 125 or DB te o nd I 100 75 49Hz 250 75 70 65 175 Suction pressure Condensing pressure (PSIG) 200 75 (°F) 50 49Hz 5 15 25 35 45 55 Outdoor ambient temperature 65 75 (°F) MUZ-FH15NA MUZ-FH15NAH (PSIG) 550 (PSIG) 200 75 70 65 450 °F) re ( atu per m B te or D 400 o Ind 350 300 250 175 Suction pressure Condensing pressure 500 15 25 35 45 55 Outdoor ambient temperature OBH584A 65 ) 150 B (°F t ra pe 125 e ur m te rD oo d In 100 75 50Hz 5 75 70 65 75 (°F) 50 50Hz 5 18 15 25 35 45 55 Outdoor ambient temperature 65 75 (°F) 7-4. STANDARD OPERATION DATA Model Item Unit Total Capacity 10,900 12,000 13,600 15,000 18,000 SHF — 0.92 — 0.83 — 0.70 — Input kW 0.560 0.710 0.870 0.950 1.200 1.300 Rated frequency Hz 47 58.5 46 49 50.5 50 MSZ-FH09NA Electrical circuit MSZ-FH12NA V, phase, Hz Input Fan motor current 208/230, 1, 60 0.029 0.029 0.031 A 0.30/0.27 MUZ-FH09NA MUZ-FH09NAH 0.30/0.27 MUZ-FH12NA MUZ-FH12NAH 0.31/0.28 MUZ-FH15NA MUZ-FH15NAH V, phase, Hz Power supply MSZ-FH15NA kW Outdoor unit Input 208/230, 1, 60 kW 0.531 0.681 0.841 0.921 1.169 1.269 Comp. current A 2.32/2.10 3.01/2.72 3.60/3.26 4.06/3.67 4.46/4.03 4.87/4.40 Fan motor current A 0.36/0.33 0.34/0.31 0.41/0.37 0.40/0.36 1.21/1.09 1.24/1.12 Condensing pressure PSIG 352 323 374 340 361 391 Suction pressure PSIG 153 110 135 106 131 108 Discharge temperature ˚F 148 145 156 148 152 170 Condensing temperature ˚F 107 101 112 105 109 115 Suction temperature ˚F 64 41 56 36 52 45 Comp. shell bottom temperature ˚F 129 125 137 128 135 147 Ref. pipe length ft. 25 Refrigerant charge (R410A) Intake air temperature Indoor unit MSZ-FH15NA Cooling Heating 9,000 Power supply Discharge air temperature 2 lb. 9 oz. DB ˚F 80 70 80 70 80 70 ˚F 67 60 67 60 67 60 DB ˚F 58 99 56 101 52 111 WB Fan speed (High) Intake air temperature 3 lb 7 oz. WB Airflow (High) Outdoor unit MSZ-FH12NA Cooling Heating Btu/h Indoor unit Refrigerant circuit MSZ-FH09NA Cooling Heating DB 55 — 54 — 51 — 1,150 1,280 1,190 1,320 1,220 1,420 CFM 381 (Wet) 437 398 (Wet) 454 411 (Wet) 497 ˚F 95 47 95 47 95 47 ˚F — 43 — 43 — 43 Fan speed rpm 810 900 810 900 840 810 Airflow CFM 1,074 1,202 1,074 1,202 1,692 1,634 OBH584A WB ˚F rpm 19 7-5. CAPACITY AND INPUT CORRECTION BY INVERTER OUTPUT FREQUENCY MUZ-FH09NA MUZ-FH09NAH Correction of Cooling total input 1.5 1.0 0.5 0.0 0 25 50 75 100 (Hz) 2.0 Capacity correction factors Input correction factors Capacity correction factors 2.0 1.5 1.0 0.5 0.0 0 25 50 75 100 (Hz) Correction of Heating capacity 1.5 1.0 0.5 0.0 0 2.5 Input correction factors Correction of Cooling capacity 2.0 25 50 75 100 (Hz) The operational frequency of compressor The operational frequency of compressor The operational frequency of compressor Correction of Heating total input 2.0 1.5 1.0 0.5 0.0 0 25 50 75 100 (Hz) The operational frequency of compressor MUZ-FH12NA MUZ-FH12NAH Correction of Cooling total input 1.5 1.0 0.5 0.0 0 25 50 75 100 (Hz) 2.0 Capacity correction factors Input correction factors Capacity correction factors 2.0 1.5 1.0 0.5 0.0 0 25 50 75 100 (Hz) Correction of Heating capacity 1.5 1.0 0.5 0.0 0 2.5 Input correction factors Correction of Cooling capacity 2.0 25 50 75 100 (Hz) The operational frequency of compressor The operational frequency of compressor The operational frequency of compressor Correction of Heating total input 2.0 1.5 1.0 0.5 0.0 0 25 50 75 100(Hz) The operational frequency of compressor MUZ-FH15NA MUZ-FH15NAH 1.5 1.0 0.5 0.0 0 25 50 75 100 (Hz) Correction of Cooling total input 1.5 1.0 0.5 0.0 0 2.0 25 50 75 100 (Hz) Correction of Heating capacity 1.5 1.0 0.5 0.0 0 3.0 Input correction factors Input correction factors Capacity correction factors 2.0 Capacity correction factors Correction of Cooling capacity 2.0 25 50 75 100 (Hz) The operational frequency of compressor The operational frequency of compressor The operational frequency of compressor Correction of Heating total input 2.5 2.0 1.5 1.0 0.5 0.0 0 25 50 75 100(Hz) The operational frequency of compressor 7-6. HOW TO OPERATE FIXED-FREQUENCY OPERATION (Test run operation) 1. Press EMERGENCY OPERATION switch to start COOL or HEAT mode (COOL: Press once, HEAT: Press twice). 2. Test run operation starts and continues to operate for 30 minutes. 3. Compressor operates at rated frequency in COOL mode or 58 Hz in HEAT mode. 4. Indoor fan operates at High speed. 5. After 30 minutes, test run operation finishes and EMERGENCY OPERATION starts (operation frequency of compressor varies). 6. To cancel test run operation (EMERGENCY OPERATION), press EMERGENCY OPERATION switch or any button on remote controller. OBH584A 20 8 ACTUATOR CONTROL MUZ-FH09NA MUZ-FH09NAH MUZ-FH12NA MUZ-FH12NAH MUZ-FH15NA MUZ-FH15NAH 8-1. OUTDOOR FAN MOTOR CONTROL The fan motor turns ON/OFF, interlocking with the compressor. [ON] The fan motor turns ON 5 seconds before the compressor starts up. [OFF] The fan motor turns OFF 15 seconds after the compressor has stopped running. 5 seconds 15 seconds ON Compressor OFF ON Outdoor fan motor OFF 8-2. R.V. COIL CONTROL Heating . . . . . . . . . . . . . . . . . ON Cooling . . . . . . . . . . . . . . . . . OFF Dry . . . . . . . . . . . . . . . . . . . . OFF NOTE: The 4-way valve reverses for 5 seconds right before start-up of the compressor. <COOL> <HEAT> 5 seconds Compressor ON OFF R.V.coil ON OFF 5 seconds Outdoor fan ON OFF motor 8-3. RELATION BETWEEN MAIN SENSOR AND ACTUATOR Sensor Discharge temperature thermistor Indoor coil temperature thermistor Defrost thermistor Fin temperature thermistor Ambient temperature thermistor Outdoor heat exchanger temperature thermistor Purpose Protection Cooling: Coil frost prevention Heating: High pressure protection Heating: Defrosting Protection Cooling: Low ambient temperature operation Heating: Defrosting (Heater) Cooling: Low ambient temperature operation Cooling: High pressure protection Compressor LEV ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ *. MUZ-FH•NAH only. OBH584A Actuator Outdoor fan R.V.coil motor 21 ○ Indoor fan motor Defrost heater * ○ ○ 9 SERVICE FUNCTIONS MUZ-FH09NA MUZ-FH09NAH MUZ-FH12NA MUZ-FH12NAH MUZ-FH15NA MUZ-FH15NAH 9-1. CHANGE IN DEFROST SETTING Changing defrost finish temperature <JS> To change the defrost finish temperature, cut/solder the JS wire of the outdoor inverter P.C. board (Refer to 10-6.1.). Defrost finish temperature Jumper MUZ-FH09/12NA MUZ-FH09/12NAH MUZ-FH15NA MUZ-FH15NAH Soldered (Initial setting) 41°F (5°C) 50°F (10°C) None (Cut) 50°F (10°C) 64°F (18°C) JS 9-2. PRE-HEAT CONTROL SETTING MUZ-FH09/12 When moisture gets into the refrigerant cycle, it may interfere the start-up of the compressor at low outside temperature. The pre-heat control prevents this interference. The pre-heat control turns ON when the discharge temperature thermistor is 68°F (20°C) or below. When the pre-heat control turns ON, the compressor is energized. (About 50 W) MUZ-FH15 Prolonged low load operation, in which the thermostat is OFF for a long time, at low outside temperature [32°F (0°C) or less] may cause the following troubles. To prevent those troubles, activate the pre-heat control. 1) If moisture gets into the refrigerant cycle and freezes, it may interfer the start-up of the compressor. 2) If liquid refrigerant collects in the compressor, a failure in the compressor may occur. The pre-heat control turns ON when the compressor temperature is 68°F (20°C) or below. When the pre-heat control turns ON, the compressor is energized. (About 70 W) Pre-heat control setting <JK> ON: To activate the pre-heat control, cut JK wire of the inverter P.C. board. OFF: To deactivate the pre-heat control, solder JK wire of the inverter P.C. board. (Refer to 10-6.1) NOTE: When the inverter P.C. board is replaced, check the jumper wires, and cut/solder them if necessary. OBH584A 22 10 TROUBLESHOOTING MUZ-FH09NA MUZ-FH09NAH MUZ-FH12NA MUZ-FH12NAH MUZ-FH15NA MUZ-FH15NAH 10-1. CAUTIONS ON TROUBLESHOOTING 1. Before troubleshooting, check the following 1) Check the power supply voltage. 2) Check the indoor/outdoor connecting wire for miswiring. 2. Take care of the following during servicing 1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, then after confirming the horizontal vane is closed, turn off the breaker and/or disconnect the power plug. 2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic control P.C. board. 3) When removing the electrical parts, be careful of the residual voltage of smoothing capacitor. 4) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the components. 5) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires. <Incorrect> <Correct> Lead wiring Housing point 3. Troubleshooting procedure 1) Check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality. To make sure, check how many times the OPERATION INDICATOR lamp is flashing on and off before starting service work. 2) Before servicing, check that the connector and terminal are connected properly. 3) When the electronic control P.C. board seems to be defective, check the copper foil pattern for disconnection and the components for bursting and discoloration. 4) Refer to 10-2 and 10-3. OBH584A 23 10-2. FAILURE MODE RECALL FUNCTION Outline of the function This air conditioner can memorize the abnormal condition which has occurred once. Even though LED indication listed on the troubleshooting check table (10-3.) disappears, the memorized failure details can be recalled. 1. Flow chart of failure mode recall function for the indoor/outdoor unit Operational procedure The cause of abnormality cannot be found because the abnormality does not recur. Setting up the failure mode recall function Turn ON the power supply. <Preparation of the remote controller> button on the remote While pressing OPERATION SELECT button and TEMP controller at the same time, press RESET button. First, release RESET button. Hold down the other two buttons for another 3 seconds. Make sure that the indicators on the LCD screen shown in the right figure are all displayed. Then release the buttons. Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. 1 1. Regardless of normal or abnormal condition, a short beep is emitted once the signal is received. Does the left lamp of the OPERATION INDICATOR lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: Either indoor or outdoor unit is abnormal. Beep is emitted at the same timing as the blinking of the left lamp of the OPERATION INDICATOR lamp. 2 Yes (Blinks) Judgment of indoor/outdoor abnormality Before blinking, does the left lamp of the OPERATION INDICATOR lamp stay ON for 3 seconds? Stays ON for 3 seconds (without beep): The outdoor unit is abnormal. No Indoor unit is normal. But the outdoor unit might be abnormal because there are some abnormalities that can not be recalled with this way. Check if outdoor unit is abnormal according to the detailed outdoor unit failure mode recall function. (Refer to 10-2.2) No (OFF) Yes The indoor unit is abnormal. Check the blinking pattern, and identify the abnormal point by referring to the indoor unit failure mode table. (Refer to indoor unit service manual.) 2 Make sure to check at least two consecutive blinking cycles. The outdoor unit is abnormal. Check the blinking pattern, and identify the abnormal point by referring to the outdoor unit failure mode table. (Refer to 10-2.3) Make sure to check at least two consecutive blinking cycles. 3 Releasing the failure mode recall function Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller. Repair the failure parts. Deleting the memorized abnormal condition After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall function" mentioned above. Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. Release the failure mode recall function according to "Releasing the failure mode recall function" mentioned above. NOTE: 1. Make sure to release the failure mode recall function after it is set up, otherwise the unit cannot operate properly. 2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized. 2. Blinking pattern when the indoor unit is abnormal: Blinking at 0.52.5-second OFF second interval Blinking at 0.52.5-second OFF second interval ON OFF Beeps Repeated cycle Beeps Repeated cycle Beeps Repeated cycle 3.Blinking pattern when the outdoor unit is abnormal: Blinking at 0.52.5-second OFF 3-second ON second interval 2.5-second OFF 3-second ON Blinking at 0.5second interval ON OFF No beep Repeated cycle OBH584A Beeps No beep Repeated cycle 24 Beeps Repeated cycle 2. Flow chart of the detailed outdoor unit failure mode recall function Operational procedure The outdoor unit might be abnormal. Check if outdoor unit is abnormal according to the following procedures. Make sure that the remote controller is set to the failure mode recall function. With the remote controller headed towards the indoor unit, press TEMP button to adjust the set temperature to 77°F (25°C). 1 Does the left lamp of the OPERATION INDICATOR lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: The outdoor unit is abnormal. Beep is emitted at the same timing as the blinking of the left lamp of the OPERATION INDICATOR lamp. 2 Yes (Blinks) 1. Regardless of normal or abnormal condition, 2 short beeps are emitted as the signal is received. No (OFF) The outdoor unit is abnormal. Check the blinking pattern, and identify the abnormal point by referring to the outdoor unit failure mode table (10-2.3.). Make sure to check at least two consecutive blinking cycles. 2 The outdoor unit is normal. Releasing the failure mode recall function Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller. Release the failure mode recall function according to the left mentioned procedure. Repair the failure parts. Deleting the memorized abnormal condition After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall function" (10-2.1.). Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. Release the failure mode recall function according to "Releasing the failure mode recall function" mentioned above. NOTE: 1. Make sure to release the failure mode recall function after it is set up, otherwise the unit cannot operate properly. 2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized. 2.Blinking pattern when outdoor unit is abnormal: 2.5-second OFF 3-second ON Blinking at 0.5second interval 2.5-second OFF 3-second ON Blinking at 0.5second interval ON OFF No beep Repeated cycle OBH584A Beeps No beep Repeated cycle 25 Beeps Repeated cycle 3. Outdoor unit failure mode table The left lamp of the OPERATION INDICATOR lamp (Indoor unit) OFF 1-time flash 2.5 seconds OFF Abnormal point (Failure mode/protection) None (Normal) Indoor/outdoor communication, receiving error Indoor/outdoor communication, receiving error LED indication (Outdoor P.C. board) — — — 2-time flash 2.5 seconds OFF Outdoor power system 3-time flash 2.5 seconds OFF Discharge temperature thermistor Defrost thermistor 1-time flash every 2.5 seconds Fin temperature thermistor 3-time flash 2.5 seconds OFF 4-time flash 2.5 seconds OFF 2-time flash 2.5 seconds OFF 4-time flash 2.5 seconds OFF — P.C. board temperature thermistor Ambient temperature thermistor Outdoor heat exchanger temperature thermistor Overcurrent Compressor synchronous abnormality (Compressor start-up failure protection) 5-time flash 2.5 seconds OFF Discharge temperature 6-time flash 2.5 seconds OFF High pressure 7-time flash 2.5 seconds OFF Fin temperature/ P.C. board temperature 12-time flash 2.5 seconds OFF — Outdoor fan motor 9-time flash 2.5 seconds OFF Nonvolatile memory data 7-time flash 2.5 seconds OFF — Power module (IC700) (FH09/12) IGBT module (IC700) (FH15) Remedy Indoor/outdoor Outdoor unit unit failure failure mode mode recall recall function function — — •Refer to 10-5. How Any signals from the inverter P.C. board cannot be received normally for to check miswiring and 3 minutes. serial signal error. Although the inverter P.C. board sends signal "0", signal "1" has been received 30 consecutive times. Overcurrent protection cut-out operates 3 consecutive times within 1 minute after the compressor gets started. •Refer to 10-5. How to check miswiring and serial signal error. • Reconnect connectors. • Refer to 10-5. "How to check inverter/ compressor". • Check stop valve. Thermistor shorts or opens during compressor running. • Refer to 10-5. "Check of outdoor thermistors". Defective outdoor thermistors can be identified by checking the blinking pattern of LED. 5-time flash 2.5 seconds OFF 6-time flash 2.5 seconds OFF Large current flows into the power module (IC700) (FH09/12)/ IGBT module (IC700) (FH15). • Reconnect compressor connector. • Refer to 10-5. "How to check inverter/ compressor". • Check stop valve. — ○ ○ ○ ○ ○ ○ — ○ — ○ — ○ — ○ — ○ — ○ ○ ○ Waveform of compressor current is distorted. • Reconnect compressor connector. • Refer to 10-5. "How to check inverter/ compressor". Temperature of discharge temperature • Check refrigerant circuit and refrigerant thermistor exceeds 241°F (116°C), amount. compressor stops. Compressor can restart if discharge • Refer to 10-5. "Check temperature thermistor reads of LEV". 212°F (100°C) or less 3 minutes later. Temperature indoor coil thermistor exceeds 158°F (70°C) in HEAT mode. Temperature defrost thermistor exceeds 158°F (70°C) in COOL mode. Temperature of the fin temperature thermistor on the inverter P.C. board exceeds 167 ~ 187°F (75 ~ 86°C) (FH09/12)/167 ~ 176°F (75 ~ 80°C) (FH15), or temperature of P.C. board temperature thermistor on the inverter P.C. board exceeds 162 ~ 185°F (72 ~ 85°C) (FH09/12)/158 ~ 167°F (70 ~ 75 °C) (FH15). • Check refrigerant circuit and refrigerant amount. • Check stop valve. • Check around outdoor unit. • Check outdoor unit air passage. • Refer to 10-5. "Check of outdoor fan motor". Outdoor fan has stopped 3 times in a row within 30 seconds after outdoor fan start-up. • Refer to 10-5. "Check of outdoor fan motor". Refer to 10-5. "Check of inverter P.C. board". Nonvolatile memory data cannot be • Replace the inverter read properly. P.C. board. The interface short circuit occurs in the • Refer to 10-5. "How output of the power module (IC700) to check inverter/ (FH09/12)/IGBT module (IC700) compressor". (FH15). The compressor winding shorts circuit. NOTE: Blinking patterns of this mode differ from the ones of TROUBLESHOOTING CHECK TABLE (10-3.). OBH584A — — 11-time flash 2.5 seconds OFF — 8-time flash 2.5 seconds OFF Condition 26 The left lamp of the Abnormal point OPERATION (Failure mode/protection) INDICATOR lamp (Indoor unit) 10-time flash Discharge temperature 2.5 seconds OFF 11-time flash 2.5 seconds OFF 14-time flash or more 2.5 seconds OFF DC voltage Each phase current of compressor Stop valve (Closed valve) LED indication (Outdoor P.C. board) — 8-time flash 2.5 seconds OFF 9-time flash 2.5 seconds OFF 14-time flash 2.5 seconds OFF Condition Remedy Indoor/outdoor Outdoor unit unit failure failure mode mode recall recall function function Temperature of discharge temperature • Refer to 10-5. "Check thermistor has been 122°F (50°C) or of LEV". less for 20 minutes. • Check refrigerant circuit and refrigerant amount. DC voltage of inverter cannot be • Refer to 10-5. "How detected normally. to check inverter/ compressor". Each phase current of compressor cannot be detected normally. Closed valve is detected by • Check stop valve. compressor current. 4-way valve/ Pipe temperature 16-time flash 2.5 seconds OFF The 4-way valve does not work properly. The indoor coil thermistor detects an abnormal temperature. • Check the 4-way valve. • Replace the inverter P.C. board. Outdoor refrigerant system abnormality 17-time flash 2.5 seconds OFF A closed valve and air trapped in the refrigerant circuit are detected based on the temperature sensed by the indoor and outdoor thermistors and the current of the compressor. • Check for a gas leak in a connecting piping etc. • Check the stop valve. • Refer to 10-5. “Check of outdoor refrigerant circuit”. NOTE: Blinking patterns of this mode differ from the ones of TROUBLESHOOTING CHECK TABLE (10-3.). OBH584A 27 — ○ — ○ ○ ○ ○ ○ 10-3. TROUBLESHOOTING CHECK TABLE No. 1 Symptom Outdoor unit does not operate. Abnormal point/ Condition 1-time flash every Outdoor power sys2.5 seconds tem Condition LED indication Remedy • Reconnect connector of compressor. • Refer to 10-5. "How to check inverter/compressor". • Check stop valve. Outdoor thermistors Discharge temperature thermistor, fin temperature thermistor, • Refer to 10-5. "Check of outdoor defrost thermistor, P.C. board temperature thermistor, outdoor thermistors". heat exchanger temperature thermistor or ambient temperature thermistor shorts or opens during compressor running. 2 Overcurrent protection cut-out operates 3 consecutive times within 1 minute after the compressor gets started. 6-time flash 2.5 seconds OFF Outdoor control sys- Nonvolatile memory data cannot be read properly. tem (The left lamp of the OPERATION INDICATOR lamp on the indoor unit lights up or flashes 7-time.) Serial signal The communication fails between the indoor and outdoor unit for 3 minutes. Stop valve/ Closed valve Outdoor unit (Other abnormality) Closed valve is detected by compressor current. Outdoor unit is defective. 6 11-time flash 2.5 seconds OFF 14-time flash 2.5 seconds OFF • Refer to 10-2.2. "Flow chart of the detailed outdoor unit failure mode recall function". 7 16-time flash 2.5 seconds OFF 4-way valve/ Pipe temperature The 4-way valve does not work properly. The indoor coil thermistor detects an abnormal temperature. • Refer to 10-5. "Check of R.V. coil". • Replace the inverter P.C. board. 17-time flash 2.5 seconds OFF Outdoor refrigerant system abnormality A closed valve and air trapped in the refrigerant circuit are detected based on the temperature sensed by the indoor and outdoor thermistors and the current of the compressor. • Check for a gas leak in a connecting piping etc. • Check the stop valve. • Refer to 10-5. “Check of outdoor refrigerant circuit”. 'Outdoor unit 2-time flash 2.5 seconds OFF stops and restarts 3 minutes later' is repeated. 3-time flash 2.5 seconds OFF Overcurrent protection Large current flows into the power module (IC700) (FH09/12)/ • Reconnect connector of compressor. IGBT module (IC700) (FH15). • Refer to 10-5. "How to check inverter/compressor". • Check stop valve. Discharge temperature overheat protection Temperature of discharge temperature thermistor exceeds 241°F (116°C), compressor stops. Compressor can restart if discharge temperature thermistor reads 212°F (100°C) or less 3 minutes later. Temperature of the fin temperature thermistor on the heat sink exceeds 167 ~ 187°F (75 ~ 86°C) (FH09/12)/167 ~ 176°F (75 ~ 80°C) (FH15) or temperature of P.C. board temperature thermistor on the inverter P.C.board exceeds 162 ~ 185°F (72 ~ 85°C) (FH09/12)/158 ~ 167°F (70 ~ 75°C) (FH15). • Check refrigerant circuit and refrigerant amount. • Refer to 10-5. "Check of LEV". Indoor coil thermistor exceeds 158°F (70°C) in HEAT mode. Defrost thermistor exceeds 158°F (70°C) in COOL mode. • Check refrigerant circuit and refrigerant amount. • Check stop valve. • Reconnect connector of compressor. • Refer to 10-5. "How to check inverter/compressor". 3 4 5 8 9 10 4-time flash 2.5 seconds OFF Fin temperature /P.C. board temperature thermistor overheat protection 12 5-time flash 2.5 seconds OFF High pressure protection 13 8-time flash 2.5 seconds OFF The waveform of compressor current is distorted. Compressor synchronous abnormality 10-time flash 2.5 seconds OFF Outdoor fan motor 11 14 15 12-time flash 2.5 seconds OFF 13-time flash 2.5 seconds OFF Each phase current of compressor DC voltage Outdoor fan has stopped 3 times in a row within 30 seconds after outdoor fan start-up. Each phase current of compressor cannot be detected normally. DC voltage of inverter cannot be detected normally. 16 NOTE: 1. The location of LED is illustrated at the right figure. Refer to 10-6.1. 2. LED is lighted during normal operation. • Replace inverter P.C. board. • Check connection between the inverter P.C. board and the relay P.C. board. (FH15) • Refer to 10-5. "How to check miswiring and serial signal error. • Check stop valve. • Check around outdoor unit. • Check outdoor unit air passage. • Refer to 10-5. "Check of outdoor fan motor". • Refer to 10-5. fan motor. • Refer to 10-5. P.C. board. "Check of outdoor "Check of inverter • Refer to 10-5. "How to check inverter/compressor". • It occurs with following case. Instantaneous power voltage drop. (Short time power failure) (FH15) • Refer to 10-5. "Check of power supply". (FH15) • Refer to 10-5. "How to check inverter/compressor". Inverter P.C. board MUZ-FH09/12NA(H) The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF. (Example) When the flashing frequency is “2”. 0.5-second ON 0.5-second ON Flashing → LED ON OFF 2.5-second OFF MUZ-FH15NA(H) 2.5-second OFF Flashing → OBH584A 28 LED No. Symptom Outdoor unit operates. LED indication 1-time flash 2.5 seconds OFF Abnormal point/ Condition Frequency drop by current protection 17 3-time flash 2.5 seconds OFF 18 21 Outdoor unit operates. When the input current exceeds approximately The unit is normal, but check the 10A (FH09)/10.5A (FH12), compressor frequency following. lowers. • Check if indoor filters are clogged. FH15 Current from power outlet is nearing breaker ca- • Check if refrigerant is short. • Check if indoor/outdoor unit air pacity. circulation is short cycled. Temperature of indoor coil thermistor exceeds 131 °F (55°C) in HEAT mode, compressor frequency lowers. Indoor coil thermistor reads 46°F (8°C) or less in COOL mode, compressor frequency lowers. 4-time flash 2.5 seconds OFF Frequency drop by discharge temperature protection Temperature of discharge temperature thermistor exceeds 232°F (111°C), compressor frequency lowers. MUZ-FH09/12 5-time flash 2.5 seconds OFF Outside temperature When the outside temperature thermistor shorts or opens, protective operation without that thermistor is performed. thermistor protection 7-time flash 2.5 seconds OFF Low discharge temperature protection Temperature of discharge temperature thermistor has been 122°F (50°C) or less for 20 minutes. 8-time flash 2.5 seconds OFF MUZ-FH09/12 PAM protection PAM: Pulse Amplitude Modulation The overcurrent flows into PFC (Power factor correction :IC820) or the DC voltage reaches 394 V or more, PAM stops and restarts. 22 9-time flash 2.5 seconds OFF 23 Remedy FH09/12 Frequency drop by defrosting in COOL mode 19 20 Frequency drop by high pressure protection Condition • Check refrigerant circuit and refrigerant amount. • Refer to 10-5. "Check of LEV". • Refer to 10-5. "Check of outdoor thermistors". • Refer to 10-5. Check of outdoor thermistors. • Refer to 10-5. "Check of LEV". • Check refrigerant circuit and refrigerant amount. This is not malfunction. PAM protection will be activated in the following cases: 1 Instantaneous power voltage drop. (Short time power failure) 2 When the power supply voltage is high. Zero cross signal cannot be detected. MUZ-FH15 Zero cross detecting circuit • It occurs with following cases. 1 Instantaneous power voltage drop. (Short time power failure) 2 Distortion of primary voltage Refer to 10-5. "Check of power • supply". Inverter check mode The connector of compressor is disconnected, inverter check mode starts. • Check if the connector of the compressor is correctly connected. Refer to 10-5. "How to check inverter/compressor". NOTE: 1. The location of LED is illustrated at the right figure. Refer to 10-6.1. 2. LED is lighted during normal operation. Inverter P.C. board MUZ-FH09/12NA(H) The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF. (Example) When the flashing frequency is “2”. 0.5-second ON 0.5-second ON Flashing → LED ON OFF 2.5-second OFF MUZ-FH15NA(H) 2.5-second OFF Flashing → LED OBH584A 29 10-4. TROUBLE CRITERION OF MAIN PARTS MUZ-FH09NA MUZ-FH09NAH MUZ-FH12NA MUZ-FH12NAH MUZ-FH15NA MUZ-FH15NAH Part name Defrost thermistor (RT61) Fin temperature thermistor (RT64) Ambient temperature thermistor (RT65) Check method and criterion Figure Measure the resistance with a tester. Refer to 10-6. “Test point diagram and voltage”, 1. “Inverter P.C. board”, for the chart of thermistor. Outdoor heat exchanger temperature thermistor (RT68) Discharge temperature thermistor (RT62) Measure the resistance with a tester. Before measurement, hold the thermistor with your hands to warm it up. Refer to 10-6. “Test point diagram and voltage”, 1. “Inverter P.C. board”, for the chart of thermistor. Measure the resistance between terminals using a tester. [Temperature: 14 ~ 104°F (-10 ~ 40°C)] Compressor U-V U-W V-W MUZ-FH09 Normal (Ω) MUZ-FH12 MUZ-FH15 1.60 ~ 2.17 1.66 ~ 2.26 0.87 ~ 1.18 Outdoor fan motor RED – BLK BLK – WHT WHT – RED Normal (Ω) MUZ-FH09/12 MUZ-FH15 29 ~ 40 RED BLK W Measure the resistance between lead wires using a tester. [Temperature: 14 ~ 104°F (-10 ~ 40°C)] Color of lead wire WHT V WHT U RED BLK W V U 12 ~ 16 Measure the resistance using a tester. [Temperature: 14 ~ 104°F (-10 ~ 40°C)] R. V. coil (21S4) Normal (kΩ) 0.97 ~ 1.38 Measure the resistance using a tester. [Temperature: 14 ~ 104°F (-10 ~ 40°C)] Normal (Ω) OBH584A LEV ORN 37 ~ 54 Measure the resistance using a tester. [Temperature: 14 ~ 104°F (-10 ~ 40°C)] Defrost heater WHT Normal (Ω) MUZ-FH09/12NAH MUZ-FH15NAH 349 ~ 428 376 ~ 461 30 RED (+12V) BLU Color of lead wire RED – ORN RED – WHT RED – BLU RED – YLW YLW Expansion valve coil (LEV) 10-5. TROUBLESHOOTING FLOW A How to check inverter/compressor Disconnect the connector between the compressor and the power module (IC700) (MUZ-FH09/12)/IGBT module (IC700) (MUZ-FH15). See 10-5. Check the voltage between terminals. Are the voltages balanced? Yes No Replace the inverter P.C. board. See 10-5. Check the compressor. “Check of open phase”. “Check of compressor”. B Check of open phase ● With the connector between the compressor and the power module (IC700) (MUZ-FH09/12)/IGBT module (IC700) (MUZ-FH15) disconnected, activate the inverter and check if the inverter is normal by measuring the voltage balance between the terminals. Output voltage is 50 - 130 V. (The voltage may differ according to the tester.) << Operation method>> Start cooling or heating operation by pressing EMERGENCY OPERATION switch on the indoor unit. (TEST RUN OPERATION: Refer to 7-6.) <<Measurement point>> Measure AC voltage between the lead wires at 3 points. At 3 points BLK (U)-WHT (V) BLK (U)-RED (W) WHT(V)-RED (W) NOTE: 1. Output voltage varies according to power supply voltage. 2. Measure the voltage by analog type tester. 3. During this check, LED of the inverter P.C. board flashes 9 times. (Refer to 10-6.1.) C Check of compressor Refer to 10-5. “Check of compressor winding”. Is the compressor normal? Yes Refer to 10-5. “Check of compressor operation time”. Does the compressor operate continuously? Yes No No Replace the compressor. Refer to 10-5. OK. OBH584A 31 “Check of compressor start failure”. D Check of compressor winding ●Disconnect the connector between the compressor and the power module (IC700) (MUZ-FH09/12)/IGBT module (IC700) (MUZ-FH15), and measure the resistance between the compressor terminals. <<Measurement point>> At 3 points BLK-WHT Measure the resistance between the lead wires at 3 points. BLK-RED WHT-RED <<Judgement>> Refer to 10-4. 0 [Ω] ················Abnormal [short] Infinite [Ω] ·······Abnormal [open] NOTE: Be sure to zero the ohmmeter before measurement. E Check of compressor operation time <<Judgement>> ● Connect the compressor and activate the inverter. Then measure the time until the inverter stops due to over current. <<Operation method>> Start heating or cooling operation by pressing EMERGENCY OPERATION switch on the indoor unit. (TEST RUN OPERATION: Refer to 7-6.) <<Measurement>> Measure the time from the start of compressor to the stop of compressor due to overcurrent. 0 second Compressor starts 1 second Abnormal (IC700 failure) (Compressor winding short) 2 seconds Abnormal (Compressor lock out) (Starting defect) 10 seconds Abnormal (Poor contact) (Inverter P.C. board defect) (Disconnected connector) Abnormal (Refrigerant circuit defect) (Closed valve) 10 minutes Normal F Check of compressor start failure Confirm that ~ is normal. •Electrical circuit check . Contact of the compressor connector . Output voltage of inverter P.C. board and balance of them (See 10-5. ) . Direct current voltage between DB61(+) and (-) (MUZ-FH09/12)/JP715(+) and JP30(-) (MUZ-FH15) on the inverter P.C. board . Voltage between outdoor terminal block S1-S2 Does the compressor run for 10 seconds or more after it starts? Yes Check the refrigerant circuit. Check the stop valve. No After the compressor is heated with a drier, does the compressor start? 1 No Replace the compressor. Yes 1 Heat the compressor with a drier for about 20 minutes. Do not recover refrigerant gas while heating. Compressor start failure. Activate pre-heat control. (Refer to 9-2. "PRE-HEAT CONTROL SETTING") Heating part OBH584A 32 G Check of outdoor thermistors Disconnect the connector of thermistor in the inverter P.C. board (see below table), and measure the resistance of thermistor. Is the resistance of thermistor normal? (Refer to 10-6.1.) Yes No Replace the thermistor except RT64. When RT64 is abnormal, replace the inverter P.C. board. Reconnect the connector of thermistor. Turn ON the power supply and press EMERGENCY OPERATION switch. Does the unit operate for 10 minutes or more without showing thermistor abnormality? Yes No Replace the inverter P.C. board. OK. (Cause is poor contact.) MUZ-FH09/12 Thermistor Symbol Connector, Pin No. Defrost RT61 Between CN641 pin1 and pin2 Discharge temperature RT62 Between CN641 pin3 and pin4 Fin temperature RT64 Between CN642 pin1 and pin2 Ambient temperature RT65 Between CN643 pin1 and pin2 Outdoor heat exchanger temperature RT68 Between CN644 pin1 and pin3 Board Inverter P.C. board MUZ-FH15 Thermistor Symbol Connector, Pin No. Defrost RT61 Between CN671 pin1 and pin2 Discharge temperature RT62 Between CN671 pin3 and pin4 Fin temperature RT64 Between CN673 pin1 and pin2 Ambient temperature RT65 Between CN672 pin1 and pin2 Outdoor heat exchanger temperature RT68 Between CN671 pin5 and pin6 OBH584A 33 Board Inverter P.C. board H Check of R.V. coil MUZ-FH09/12 First of all, measure the resistance of R.V. coil to check if the coil is defective. Refer to 10-4. In case CN721 is disconnected or R.V. coil is open, voltage is generated between the terminal pins of the connector although no signal is being transmitted to R.V. coil. Check if CN721 is connected. Unit operates COOL mode even if it is set to HEAT mode. Disconnect connector between the compressor and the power module (IC700). Turn ON the power supply and press EMERGENCY OPERATION switch twice (HEAT mode). Is there 208/230 VAC between CN721 and on the inverter P.C. board 3 minutes after the power supply is turned No ON? Replace the inverter P.C. board. Yes Replace the 4-way valve. Unit operates HEAT mode even if it is set to COOL mode. Disconnect connector between the compressor and the power module (IC700). Turn ON the power supply and press EMERGENCY OPERATION switch once (COOL mode). Is there 208/230 VAC between CN721 Replace the inverter and on the inverter P.C. board 3 minutes after the power supply is turned Yes P.C. board. ON? No Replace the 4-way valve. MUZ-FH15 First of all, measure the resistance of R.V. coil to check if the coil is defective. Refer to 10-4. In case CN602 is disconnected or R.V. coil is open, voltage is generated between the terminal pins of the connector although no signal is being transmitted to R.V. coil. Check if CN602 is connected. Unit operates COOL mode even if it is set to HEAT mode. Disconnect connector between the compressor and the IGBT module (IC700). Turn ON the power supply and press EMERGENCY OPERATION switch twice (HEAT mode). Is there 208/230 VAC between CN602 and on the inverter P.C. board 3 minutes after the power supply is turned No ON? Replace the inverter P.C. board. Yes Replace the 4-way valve. Unit operates HEAT mode even if it is set to COOL mode. Disconnect connector between the compressor and the IGBT module (IC700). Turn ON the power supply and press EMERGENCY OPERATION switch once (COOL mode). Is there 208/230 VAC between CN602 Replace the inverter and on the inverter P.C. board 3 minutes after the power supply is turned Yes P.C. board. ON? No Replace the 4-way valve. OBH584A 34 I Check of outdoor fan motor Disconnect the connectors CN931 and CN932 from the inverter P.C. board. Check the connection between the connector CN931 and CN932. Is the resistance between each terminal of outdoor fan motor normal? (Refer to 10-4.) No Yes Disconnect CN932 from the inverter P.C. board, and turn on the power supply. Rotate the outdoor fan motor manually and measure the voltage of CN931. Between 1(+) and 5(-) Between 2(+) and 5(-) Between 3(+) and 5(-) (Fixed to either 5 or 0 VDC) No No Does the voltage between each terminal become 5 and 0 VDC repeatedly? Yes Does the outdoor fan motor rotate smoothly? Yes Replace the inverter P.C. board. Replace the outdoor fan motor. OBH584A 35 J Check of power supply Disconnect the connector between the compressor and the power module (IC700) (MUZ-FH09/12)/IGBT module (IC700) (MUZ-FH15). Turn ON power supply and press EMERGENCY OPERATION switch. Does the left lamp of the OPERATION INDICATOR lamp on the indoor unit light up? Yes Is there DC voltage 260 - 370 VDC between DB61 (+) and DB61 (–) (MUZ-FH09/12)/294 - 370 VDC between JP715 (+) and JP30 (–) (MUZ-FH15) on the inverter P.C. board? (Refer to 10-6.1.) No Check the electric parts in main circuit. Rectify indoor/outdoor connecting wire. No Yes Yes Is there voltage 208/230 VAC between the indoor terminal block S1 and S2? Does LED on the inverter P.C. board light up or flash? (Refer to 10-6.1.) Yes If light up, OK. If flash, refer to 10-3. No No Replace the indoor electronic control P.C. board. Replace the inverter P.C. board. 260 - 370 VDC DB61 Inverter P.C. board (Solder side) MUZ-FH09/12 JP30 JP715 294 -370 VDC MUZ-FH15 OBH584A 36 K Check of LEV (Expansion valve) Turn ON the power supply. <Preparation of the remote controller> While pressing both OPERATION SELECT button and TEMP button on the remote controller at the same time, press RESET button. First, release RESET button. Hold down the other two buttons for another 3 seconds. Make sure that the indicators on the LCD screen shown in the right figure are all displayed. Then release the buttons. Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. 1 Expansion valve operates in full-opening direction. Do you hear the expansion valve "click, click·······"? Do you feel the expansion valve vibrate on touching it ? No Is LEV coil properly fixed to the expansion valve? No Yes Does the resistance of LEV coil have the characteristics? Yes (Refer to 10-4.) No Replace the LEV coil. 1. Regardless of normal or abnormal condition, a short beep is emitted once the signal is received. Yes OK Properly fix the LEV coil to the expansion valve. Measure each voltage between connector pins of CN724 on the inverter P.C. board. 1. Pin (-) — Pin (+) 2. Pin (-) — Pin (+) 3. Pin (-) — Pin (+) 4. Pin (-) — Pin (+) Is there about 3 - 5 VAC between each? NOTE: Measure the voltage by an analog tester. Yes Replace the expansion valve. NOTE: After check of LEV, do the undermentioned operations. 1. Turn OFF the power supply and turn it ON again. 2. Press RESET button on the remote controller. OBH584A 37 No Replace the inverter P.C. board. L Check of inverter P.C. board Check the outdoor fan motor. (Refer to 10-5. .) Is the fuse (F901) blown on the inverter P.C. board? No Yes Check the connection of the connectors (CN931, CN932) of the outdoor fan motor. If the connection is poor, make it correct. Operate the outdoor unit by starting EMERGENCY OPERATION. Check the LED indication on the inverter P.C. board. Does the LED flash 10 times? Yes (10-time flash) No Check the corresponding parts following LED indication. (Refer to 10-3.) Replace the inverter P.C. board. OBH584A 38 M How to check miswiring and serial signal error NOTE: Refer to the indoor unit service manual. Turn OFF the power supply. Is there rated voltage in the power supply? Yes Check the power supply. No Turn ON the power supply. Is there rated voltage between the outdoor terminal block S1 and S2? Yes No Check the wiring. Press EMERGENCY OPERATION switch once. Does the left lamp of OPERATION INDICATOR lamp light up? <Confirmation of the power to the indoor unit> Yes Is serial signal error indicated 6 minutes later? No No Yes A Turn OFF the power supply. Check once more if the indoor/outdoor B connecting wire is not miswiring. Bridge the outdoor terminal block S2 and S3. 1 Is there any miswiring, poor contact, or wire disconnection of the indoor/outdoor connecting wire? No Yes Correct them. 1. Miswiring may damage indoor electronic control P.C. board during the operation. Be sure to confirm the wiring is correct before the operation starts. 3. Be sure to check this within 3 minutes after turning ON. After 3 minutes, LED blinks 6 times. Even when the inverter P.C. board is normal, LED blinks 6 times after 3 minutes. Turn ON the power supply. Is the bus-bar voltage of the inverter P.C. board normal? (Refer to "TEST POINT DIAGRAM AND VOLTAGE" in the outdoor service manual.) No Check of power supply. (Refer to the outdoor service manual.) Yes Does the LED on the inverter P.C. board repeat "3.6-second-OFF and 0.8-second-ON quick blinking"? 3 Yes Turn OFF the power supply. Remove the bridge between the outdoor terminal block S2 and S3. Turn ON the power supply. Is there rated voltage between the indoor terminal block S1 and S2? <Confirmation of power voltage> No (Lighted or not lighted) No Yes Is there amplitude of 10 to 20 VDC between the indoor terminal block S2 and S3? <Confirmation of serial signal> A • Turn OFF inverter-controlled lighting equipment. • Turn OFF the power supply and then turn ON again. • Press EMERGENCY OPERATION switch. Is serial signal error indicated 6 minutes later? Yes B OBH584A • Reinstall either the unit or the light away from each other. • Attach a filter No on remote control receiving section of the indoor unit. Replace the inverter P.C. board . 2 2. Be careful of the residual voltage of smoothing capacitor. Check the wiring If there are any error of the indoor/outdoor connecting wire: such as the damage of the wire, intermediate connection, and/or poor contact to the terminal block, replace the indoor/ outdoor connecting wire. No Yes Is there 2 VDC or less between CN202 (+) and JPG (GND)(-) on the indoor electronic control P.C. board? No Yes Is there 2 VDC or less between CN202A (+) and JPG (GND)(-) on the indoor electronic control P.C. board? No Yes Replace the indoor power P.C. board. 39 Is there 2 VDC or less between CN202 (+) and JPG (GND)(-) on the indoor electronic control P.C. board? No Replace the indoor electronic control P.C. board. Yes N Check of defrost heater MUZ-FH09NAH MUZ-FH12NAH MUZ-FH15NAH Check the following points before checking electric continuity. 1. Does the resistance of ambient temperature thermistor have the characteristics? Refer to 10-6.1. 2. Is the resistance of defrost heater normal? Refer to 10-4. 3. Does the heater protector remain conducted (not open)? 4. Are both ambient temperature thermistor and circuit of defrost heater securely connected to connectors? In HEAT mode, for more than 5 minutes, let the ambient temperature thermistor continue to read 32°F (0°C) or below, and let the defrost thermistor continue to read 30°F (-1°C) or below. NOTE: In case both thermistors are more than the above temperature, cool them with cold water etc... Is there 208/230 VAC between CN722 and (MUZ-FH09/12)/CN601 and (MUZ-FH15) on the inverter P.C. board? Refer to 10-6.1. Yes Not the problem of the inverter P.C. board. No Replace the inverter P.C. board. O Check of outdoor refrigerant circuit Has the operation stopped during pump down? No Yes The operation has stopped to prevent the diesel explosion caused by air trapped in the refrigerant circuit. Close the stop valve, and disconnect the power plug or turn the breaker OFF. Was the operation started with the stop valve closed, and was it opened during operation? No The refrigerant gas amount may be 60% or less than the normal amount. Identify where the gas is leaking from, and fix the leak. CAUTION : Do not start the operation again to prevent hazards. OBH584A Yes 40 The unit occasionally stops when the stop valve is opened or closed during operation. Open the stop valve and start the cooling operation again. P Electromagnetic noise enters into TV sets or radios Is the unit grounded? Yes Is the distance between the antennas and the indoor unit within 9.91 ft. (3m), or is the distance between the antennas and the outdoor unit within 9.91 ft. (3m)? No Is the distance between the TV sets or radios and the indoor unit within 3.28 ft. (1m), or is the distance between the TV sets or radios and the outdoor unit within 9.91 ft. (3m)? Ground the unit. No Yes Extend the distance between the antennas and the indoor unit, and/or the antennas and the outdoor unit. Yes Extend the distance between the TV sets and/or radios and the indoor unit, or the TV sets or radios and the outdoor unit. Yes Replace or repair the antenna. Replace or repair the coaxial cable. Yes Extend the distance between the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas. No Are the antennas damaged? Is the coaxial cable damaged? Is there any poor contact in the antenna wiring? No Is the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas close? No Even if all of the above conditions are fulfilled, the electromagnetic noise may enter, depending on the electric field strength or the installation condition (combination of specific conditions such as antennas or wiring). Check the following before asking for service. 1. Devices affected by the electromagnetic noise TV sets, radios (FM/AM broadcast, shortwave) 2. Channel, frequency, broadcast station affected by the electromagnetic noise 3. Channel, frequency, broadcast station unaffected by the electromagnetic noise 4. Layout of: indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, ground wire, antennas, wiring from antennas, receiver 5. Electric field intensity of the broadcast station affected by the electromagnetic noise 6. Presence or absence of amplifier such as booster 7. Operation condition of air conditioner when the electromagnetic noise enters in 1) Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic noise. 2) Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button on the remote controller for power ON, and check for the electromagnetic noise. 3) After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the electromagnetic noise. 4) Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the outdoor unit stops but the indoor/outdoor communication still runs on. In this situation, check for the electromagnetic noise. OBH584A 41 10-6. TEST POINT DIAGRAM AND VOLTAGE 1. Inverter P.C. board MUZ-FH09NA MUZ-FH09NAH MUZ-FH12NA MUZ-FH12NAH Back side of unit Smoothing capacitor (C62) DB61 260 - 370 VDC (-) (+) R.V.coil Heater connector (CN722) (CN721) 208/230 VAC (MUZ-FH09/12NAH) Smoothing capacitor (C61) Fuse (F701) T3.15AL250V Fuse (F801) T3.15AL250V 208/230 VAC Fuse (F901) T3.15AL250V Output to drive outdoor fan motor (CN932) 208/230 VAC Output to drive compressor (LDU, LDV, LDW) Jumper wire for changing defrost setting (JS) LEV connector (CN724) Outdoor heat exchanger temperature thermistor /RT68 (CN644) Discharge temperature thermistor/RT62 (CN641) Defrost thermistor /RT61(CN641) Ambient temperature thermistor/RT65 (CN643) Signal of outdoor fan motor (CN931) Front side of unit Fin temperature thermistor/RT64 (CN642) LED Defrost thermistor(RT61) Ambient temperature thermistor(RT65) Outdoor heat exchanger temperature thermistor(RT68) 100 200 90 180 60 600 50 40 30 20 10 0 -4 14 32 50 68 86 Temperature(°F) OBH584A 104 140 Resistance(kΩ) 70 500 400 300 120 100 80 60 200 40 100 20 0 32 Fin temperature thermistor(RT64) 160 Discharge temperature thermistor(RT62) 700 Resistance(kΩ) Resistance(kΩ) 80 Jumper wire for pre-heat control setting (JK) 50 68 86 104 122 140 158 176 194 212 230 248 Temperature(°F) 42 0 32 50 68 86 104 122 140 158 176 Temperature(°F) MUZ-FH15NA MUZ-FH15NAH Fuse (F601) T3.15AL250V R.V. coil (CN602) 208/230 VAC Heater connector (CN601) 208/230 VAC (MUZ-FH15NAH) Signal of outdoor fan motor (CN931) LEV connector (CN724) Output to drive outdoor fan motor (CN932) LED Defrost thermistor /RT61 (CN671) Discharge temperature thermistor/RT62 (CN671) Outdoor heat exchanger temperature thermistor /RT68 (CN671) Ambient temperature thermistor/RT65 (CN672) Fin temperature thermistor/RT64 (CN673) Jumper wire for changing defrost setting (JS) Fuse (F901) T3.15AL250V Fuse (F880) T3.15AL250V Jumper wire for pre-heat control setting (JK) JP715 (+) 294 - 370 VDC JP30 (-) 100 Defrost thermistor(RT61) Ambient temperature thermistor(RT65) Outdoor heat exchanger temperature thermistor(RT68) 200 180 90 700 60 600 50 40 30 20 10 14 32 50 68 86 Temperature(°F) OBH584A 104 160 Discharge temperature thermistor(RT62) 140 Resistance(k ) 70 Resistance(k ) Resistance(k ) 80 0 -4 Fin temperature thermistor(RT64) 500 400 300 120 100 80 60 200 40 100 20 0 32 50 68 86 104 122 140 158 176 194 212 230 248 Temperature(°F) 43 0 32 50 68 86 104 122 140 158 176 Temperature(°F) 11 DISASSEMBLY INSTRUCTIONS <"Terminal with locking mechanism" Detaching points> The terminal which has the locking mechanism can be detached as shown below. There are two types (refer to (1) and (2)) of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching. (1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector has the locking mechanism. Sleeve Locking lever Slide the sleeve. Pull the terminal while pushing the locking lever. Hold the sleeve, and pull out the terminal slowly. Connector 11-1. MUZ-FH09NA MUZ-FH09NAH MUZ-FH12NA MUZ-FH12NAH NOTE: Turn OFF power supply before disassembly. OPERATING PROCEDURE PHOTOS 1. Removing the cabinet Photo 1 (1) (2) (3) (4) (5) (6) (7) Remove the screw fixing the service panel. Pull down the service panel and remove it. Remove the screws fixing the conduit cover. Remove the conduit cover. (Photo 4) Remove the screw fixing the conduit plate. (Photo 5) Remove the conduit plate. Disconnect the power supply wire and indoor/outdoor connecting wire. (8) Remove the screws fixing the top panel. (9) Remove the top panel. (10) Remove the screws fixing the cabinet. (11) Remove the cabinet. (12) Remove the screws fixing the back panel. (13) Remove the back panel. Screws of the top panel Back panel Screws of the back panel Photo 2 Screws of the cabinet Screws of the top panel Service panel Photo 3 Screw of the cabinet Screws of the terminal block support and the back panel Direction to remove Screws of the cabinet Screws of the cabinet OBH584A 44 Hooks OPERATING PROCEDURE Photo 4 PHOTOS Photo 5 Screws of the conduit cover 2. Removing the inverter assembly, inverter P.C. board (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C. board> CN721 (R.V. coil) CN722 (Defrost heater and heater protector) (MUZ-FH09/ 12NAH) CN931, CN932 (Fan motor) CN641 (Defrost thermistor and discharge temperature thermistor) CN643 (Ambient temperature thermistor) CN644 (Outdoor heat exchanger temperature thermistor) CN724 (LEV) (3) Remove the compressor connector (CN61). (4) Remove the screws fixing the heat sink support and the separator. (5) Remove the fixing screws of the terminal block support and the back panel. (6) Remove the inverter assembly. (7) Remove the screw of the ground wire and screw of the terminal block support. (8) Remove the heat sink support from the P.C. board support. (9) Remove the screw of the inverter P.C. board and remove the inverter P.C. board from the P.C. board support. 3. Removing R.V. coil Screw of the conduit plate Photo 6 Screws of the heat sink support and the separator Screws of the terminal block support and the back panel Photo 7 Heat sink Heat sink support (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the following connectors: <Inverter P.C. board> CN721 (R.V. coil) (3) Remove the R.V. coil. P.C. board support Screw of the Terminal block support Terminal block support Screw of the inverter P.C. board OBH584A 45 Screw of the ground wire OPERATING PROCEDURE PHOTOS 4. Removing the discharge temperature thermistor, defrost thermistor, outdoor heat exchanger temperature thermistor and ambient temperature thermistor Screw of the R.V. coil Photo 8 (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C. board> CN641 (Defrost thermistor and discharge temperature thermistor) CN643 (Ambient temperature thermistor) CN644 (Outdoor heat exchanger temperature thermistor) (3) Pull out the discharge temperature thermistor from its holder. (4) Pull out the defrost thermistor from its holder. (Photo 6) (5) Pull out the outdoor heat exchanger temperature thermistor from its holder. (Photo 6) (6) Pull out the ambient temperature thermistor from its holder. Discharge temperature thermistor Photo 9 Outdoor heat exchanger temperature thermistor Defrost thermistor Photo 10 Ambient temperature thermistor OBH584A 46 PHOTOS OPERATING PROCEDURE 5. Removing outdoor fan motor Photo 11 Screws of the outdoor fan motor (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the following connectors: <Inverter P.C. board> CN931, CN932 (Fan motor) (3) Remove the propeller nut. (4) Remove the propeller. (5) Remove the screws fixing the fan motor. (6) Remove the fan motor. Propeller nut Propeller 6. Removing the compressor and 4-way valve Photo 12 (1) (2) (3) (4) (5) (6) Remove the cabinet and panels. (Refer to 1.) Remove the inverter assembly. (Refer to 2.) Remove the screws fixing the reactor. Remove the reactor. Remove the soundproof felt. Recover gas from the refrigerant circuit. NOTE: Recover gas from the pipes until the pressure gauge shows 0 PSIG. (7) Detach the brazed part of the suction and the discharge pipe connected with compressor. (8) Remove the nuts fixing the compressor. (9) Remove the compressor. (10) Detach the brazed part of pipes connected with 4-way valve. Screws of the reactor Photo 13 Soundproof felt Discharge pipe brazed part OBH584A Brazed parts of 4-way valve 47 Suction pipe brazed part 11-2. MUZ-FH15NA MUZ-FH15NAH NOTE: Turn OFF power supply before disassembly. OPERATING PROCEDURE PHOTOS Photo 1 1. Removing the cabinet (1) Remove the screws of the service panel. (2) Remove the screws of the top panel. (3) Remove the screw of the valve cover. (4) Remove the service panel. (5) Remove the screws fixing the conduit cover. (6) Remove the conduit cover. (7) Remove the screw of fixing the conduit plate. (8) Remove the conduit plate. (9) Remove the top panel. (10) Remove the valve cover. (11) Disconnect the power supply and indoor/outdoor connecting wire. (12) Remove the screws of the cabinet. (13) Remove the cabinet. (14) Remove the screws of the back panel. (15) Remove the back panel. Screws of the top panel Photo 2 Screws of the top panel Screw of the back panel Screws of the cabinet Screws of the cabinet Photo 3 Screws of the conduit cover Photo 4 Screw of the conduit plate Screws of the cabinet Screw of the Screws of the Screws of the valve cover service panel back panel OBH584A 48 Screws of the cabinet OPERATING PROCEDURE PHOTOS 2. Removing the inverter assembly, inverter P.C. board and relay P.C. board (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C. board> CN602 (R.V. coil) CN931, CN932 (Fan motor) CN671 (Defrost thermistor, discharge temperature thermistor and outdoor heat exchanger temperature thermistor) CN672 (Ambient temperature thermistor) CN724 (LEV) CN601 (Defrost heater and heater protector) (MUZ-FH15NAH) (3) Remove the compressor connector. (4) Remove the screws fixing the relay panel. (5) Remove the relay panel. (6) Remove the ground wires and the lead wires of the inverter P.C. board. (7) Remove the screws of the P.B. support. (8) Remove the inverter P.C. board from the P.B. support. Photo 5 Inverter P.C. board Screw of the relay panel Screws of the P.B. support Ground wires Screws of the P.B. support Screw of the relay panel Screw of the relay panel Photo 6 Screw of the R.V. coil 3. Removing R.V. coil (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the following connector: <Inverter P.C. board> CN602 (R.V. coil) (3) Remove the R.V. coil. Brazed parts of 4-way valve OBH584A 49 OPERATING PROCEDURE PHOTOS 4. Removing the discharge temperature thermistor, defrost thermistor, outdoor heat exchanger temperature thermistor and ambient temperature thermistor Photo 7 Outdoor heat exchanger temperature thermistor Ambient temperature thermistor (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C. board> CN671 (Defrost thermistor, discharge temperature thermistor and outdoor heart exchanger temperature thermistor) CN672 (Ambient temperature thermistor) (3) Pull out the discharge temperature thermistor from its holder. (4) Pull out the defrost thermistor from its holder. (5) Pull out the outdoor heat exchanger temperature thermistor from its holder. (6) Pull out the ambient temperature thermistor from its holder. 5. Removing outdoor fan motor (1) Remove the top panel, cabinet and service panel. (Refer to 1.) (2) Disconnect the following connectors: <Inverter P.C. board> CN931 and CN932 (Fan motor) (3) Remove the propeller. (4) Remove the screws fixing the fan motor. (5) Remove the fan motor. Defrost thermistor Photo 8 Screws of the outdoor fan motor Photo 9 6. Removing the compressor and 4-way valve Brazed part of the discharge pipe (1) Remove the top panel, cabinet and service panel. (Refer to 1.) (2) Remove the back panel. (Refer to 1.) (3) Remove the inverter assembly. (Refer to 2.) (4) Remove the soundproof felt. (5) Recover gas from the refrigerant circuit. NOTE: Recover gas from the pipes until the pressure gauge shows 0 PSIG. (6) Detach the brazed part of the suction and the discharge pipe connected with compressor. (7) Remove the nuts fixing the compressor. (8) Remove the compressor. (9) Detach the brazed parts of 4-way valve and pipe. (Photo 4) Brazed part of the suction pipe OBH584A Soundproof felt 50 Discharge temperature thermistor OBH584A 51 HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN © Copyright 2014 MITSUBISHI ELECTRIC CORPORATION Distributed in Apr. 2014. No. OBH684 REVISED EDITION-A Distributed in Feb. 2014. No. OBH684 Made in Japan New publication, effective Apr. 2014 Specifications are subject to change without notice.