Download Mitsubishi Electronics MUY-GE12NA Air Conditioner User Manual
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SPLIT-TYPE AIR CONDITIONERS OUTDOOR UNIT HFC SERVICE MANUAL utilized No. OBH549 R410A Models MUZ-GE09NA MUZ-GE12NA MUZ-GE15NA MUZ-GE18NA MUY-GE09NA MUY-GE12NA MUY-GE15NA MUY-GE18NA Indoor unit service manual MSZ-GE•NA MSY-GE•NA Series (OBH548) CONTENTS 1. TECHNICAL CHANGES ··································· 2 2. PART NAMES AND FUNCTIONS ····················· 3 3. SPECIFICATION ················································ 4 4. OUTLINES AND DIMENSIONS ························ 7 5. WIRING DIAGRAM············································ 8 6. REFRIGERANT SYSTEM DIAGRAM ··············11 7. DATA ································································ 13 8. ACTUATOR CONTROL ··································· 22 9. SERVICE FUNCTIONS ··································· 23 10. TROUBLESHOOTING ····································· 23 11. DISASSEMBLY INSTRUCTIONS ···················· 40 PARTS CATALOG (OBB549) TM NOTE: RoHS compliant products have <G> mark on the spec name plate. 1 TECHNICAL CHANGES MUZ-GE09NA MUZ-GE12NA MUZ-GE15NA MUZ-GE18NA MUY-GE09NA MUY-GE12NA MUY-GE15NA MUY-GE18NA 1. New model 2 2 PART NAMES AND FUNCTIONS MUZ-GE09NA MUZ-GE12NA MUZ-GE15NA MUY-GE09NA MUY-GE12NA MUY-GE15NA Air inlet (back and side) Piping Drain hose Air outlet Drain outlet MUZ-GE18NA MUY-GE18NA Air inlet (back and side) Piping Drain hose Air outlet Drain outlet 3 3 SPECIFICATION Outdoor unit model MUZ-GE09NA MUY-GE09NA MUZ-GE12NA MUY-GE12NA 9,000 9,000 12,000 12,000 Btu/h ( 3,800 ~ 12,200 ) ( 3,800 ~ 12,200 ) ( 3,800 ~ 13,600 ) ( 3,800 Cooling 1 ~ 13,600 ) Capacity Rated (Minimum~Maximum) 10,900 14,400 Btu/h ( 4,500 ~ 14,100 ) — — Heating 47 1 ( 5,500 ~ 18,100 ) Btu/h 8,700 — — Capacity Heating 17 2 11,200 Cooling 1 W 660 (205~1,200) 660 (205~1,200) 960 (205~1,300) 960 (205~1,300) Power consumption Rated (Minimum~Maximum) Heating 47 1 W 760 (255~1,200) — 1,170 (340~1,660) — Power consumption Heating 17 2 W 950 — 1,200 — EER 1 [SEER] 3 Cooling 13.6 [ 21.0 ] 13.6 [ 21.0 ] 12.5 [ 20.5 ] 12.5 [ 20.5 ] Heating 10.0 — 10.0 — HSPF IV 4 4.20 — 3.61 — COP Heating 1 Power supply V , phase , Hz 208/230 , 1 , 60 Max. fuse size (time delay) A 15 Min. circuit ampacity A 12 12 12 12 Fan motor F.L.A 0.50 Model KNB073FQDHC KNB092FQAHC R.L.A 6.6 4.9 6.6 4.9 Compressor L.R.A 8.2 6.1 8.2 6.1 Refrigeration oil cc. (Model) 320 (NEO22) Refrigerant control Linear expansion valve Cooling dB(A) 46 46 49 49 Sound level 1 Heating dB(A) 50 — 51 — Defrost method Reverse cycle W in. 31-1/2 Dimensions D in. 11-1/4 H in. 21-5/8 Weight Ib. 66 77 External finish Munsell 3Y 7.8/1.1 Remote controller Wireless type VDC 12 - 24 Control voltage (by built-in transformer) Refrigerant piping Not supplied in. 1/4 (0.0315) Refrigerant pipe size Liquid (Min. wall thickness) Gas in. 3/8 (0.0315) Indoor Flared Connection method Outdoor Flared Height difference ft. 40 Between the indoor & outdoor units Piping length ft. 65 Refrigerant charge (R410A) 1 lb. 12 oz. 2 lb. 9 oz. NOTE: Test conditions are based on ARI 210/240. 1: Rating conditions (Cooling) — Indoor: 80˚FDB, 67˚FWB, Outdoor: 95˚FDB, (75˚FWB) (Heating) — Indoor: 70˚FDB, 60˚FWB, Outdoor: 47˚FDB, 43˚FWB 2: (Heating) — Indoor: 70˚FDB, 60˚FWB, Outdoor: 17˚FDB, 15˚FWB 4 Rated frequency Rated frequency Maximum frequency Outdoor unit model MUZ-GE15NA MUY-GE15NA MUZ-GE18NA MUY-GE18NA 14,000 14,000 17,200 17,200 Cooling 1 Btu/h ( 3,100 ~ 18,200 ) ( 3,100 ~ 18,200 ) ( 3,700 ~ 18,700 ) ( 3,700 ~ 18,700 ) Capacity Rated (Minimum~Maximum) 18,000 21,600 Btu/h ( 4,800 ~ 20,900 ) — — Heating 47 1 ( 3,500 ~ 25,200 ) Btu/h 15,900 — — Capacity Heating 17 2 17,200 Cooling 1 W 1,080 (160 ~ 2,000) 1,080 (160 ~ 2,000) 1,640 (240 ~ 2,070) 1,640 (240 ~ 2,070) Power consumption Rated (Minimum~Maximum) Heating 47 1 W 1,600 (270 ~ 2,010) — 1,900 (230 ~ 2,680) — Power consumption Heating 17 2 W 1,950 — 2,080 — Cooling 13.0 [ 21.0 ] 13.0 [ 21.0 ] 10.5 [19.2] 10.5 [19.2] EER 1 [SEER] 3 Heating 10.0 — 10.0 — HSPF IV 4 3.30 — 3.33 — COP Heating 1 Power supply V , phase , Hz 208/230 , 1 , 60 Max. fuse size (time delay) A 15 Min. circuit ampacity A 12 14 Fan motor F.L.A 0.50 0.93 Model SNB130FQBH R.L.A 7.4 6.8 10.0 10.0 Compressor L.R.A 9.3 8.5 12.5 12.5 Refrigeration oil cc. (Model) 450 (NEO22) Refrigerant control Linear expansion valve Cooling dB(A) 49 49 54 54 Sound level 1 Heating dB(A) 51 — 56 — Defrost method Reverse cycle W in. 31-1/2 33-1/16 Dimensions D in. 11-1/4 13 H in. 21-5/8 33-7/16 Weight Ib. 80 119 External finish Munsell 3Y 7.8/1.1 Remote controller Wireless type VDC 12 - 24 Control voltage (by built-in transformer) Refrigerant piping Not supplied in. 1/4 (0.0315) Refrigerant pipe size Liquid (Min. wall thickness) Gas in. 1/2 (0.0315) Indoor Flared Connection method Outdoor Flared 40 50 Between the indoor & Height difference ft. outdoor units Piping length ft. 65 100 Refrigerant charge (R410A) 2 lb. 9 oz. 3 lb. 7 oz. NOTE: Test conditions are based on ARI 210/240. 1: Rating conditions (Cooling) — Indoor: 80˚FDB, 67˚FWB, Outdoor: 95˚FDB, (75˚FWB) (Heating) — Indoor: 70˚FDB, 60˚FWB, Outdoor: 47˚FDB, 43˚FWB 2: (Heating) — Indoor: 70˚FDB, 60˚FWB, Outdoor: 17˚FDB, 15˚FWB 5 Rated frequency Rated frequency Maximum frequency Test condition 3, 4 ARI Mode Indoor air condition (°F) Dry bulb Wet bulb Test Outdoor air condition (°F) Dry bulb Wet bulb "A-2" Cooling Steady State at rated compressor Speed 80 67 95 (75) "B-2" Cooling Steady State at rated compressor Speed 80 67 82 (65) SEER "B-1" Cooling Steady State (Cooling) at minimum compressor Speed 80 67 82 (65) "F-1" Cooling Steady State at minimum compressor Speed 80 67 67 (53.5) "E-V" Cooling Steady State at Intermediate compressor Speed 5 80 67 87 (69) "H1-2" Heating Steady State at rated compressor Speed 70 60 47 43 "H3-2" Heating at rated compressor Speed 70 60 17 15 70 60 62 56.5 70 60 47 43 70 60 35 33 HSPF "H0-1" Heating Steady State (Heating) at minimum compressor Speed (MUZ) "H1-1" Heating Steady State at minimum compressor Speed "H2-V" Heating at Intermediate compressor Speed 5 5: At Intermediate compressor Speed = ("Cooling rated compressor speed" - "minimum compressor speed") / 3 + "minimum compressor speed". 3-1. OPERATING RANGE (1) POWER SUPPLY Rated voltage Outdoor unit Guaranteed voltage (V) 208/230 V 1 phase 60 Hz Min. 187 208 230 Max. 253 (2) OPERATION Intake air temperature (°F) Mode Condition Standard temperature Maximum temperature Cooling Minimum temperature Maximum humidity Standard temperature Heating Maximum temperature (MUZ) Minimum temperature Indoor Outdoor DB 80 90 67 WB 67 73 57 DB 95 115 14 60 67 60 47 75 -4 78 % WB — — — — 70 80 70 6 43 65 -5 4 OUTLINES AND DIMENSIONS MUZ-GE09NA MUZ-GE12NA MUZ-GE15NA MUY-GE09NA MUY-GE12NA MUY-GE15NA Unit: inch REQUIRED SPACE 1-3/4 15-3/4 Drain hole . or 13-9/16 11/16 12 ~ 12-3/4 Air in Air in 4 in 4 in . or mo re 14 ore 2- 3/8 8 13/16 Oval hole 29/32 7/8 11-1/4 rm in. o in. or m ore 17/32 Open two sides of left, right, or rear side. handle Liquid pipe Gas pipe 5-7/8 2 11-1/32 13/32 e mor 1-9/16 Air out 21-5/8 Basically open 4 inch or more without any obstruction in front and on both sides of the unit. 1-5/8 11-29/32 :1/4 (flared) :3/8 (flared) (GE09/12) 1/2 (flared) (GE15) 6-23/32 19-11/16 5-15/16 31-1/2 2-23/32 MUZ-GE18NA MUY-GE18NA Open as a rule 20 inch or more if the front and both sides are open REQUIRED SPACE 11-25/32 2-19/32 Air in 4 inch or more/ 8 inch or more if there are obstacles to both sides 1-9/16 2 Drain 3 holes (ø1-5/16) 1-11/32 20-9/32 4 in . or 14-3/16 13 Air in mo re 14 Air out 19-11/16 33-1/16 3-3/16 2-9/16 3-9/16 35° 30° 16-15/16 8-11/32 7 in. or m ore Open as a rule 20 inch or more if the back, both sides and top are open 33-7/16 4-25/32 4-3/8 × 13/16 slot Liquid:1/4(flared) Gas :1/2(flared) 5 WIRING DIAGRAM MUZ-GE09NA MUZ-GE12NA MUY-GE09NA MUY-GE12NA 8 MUZ-GE15NA MUY-GE15NA 9 MUZ-GE18NA MUY-GE18NA 10 6 REFRIGERANT SYSTEM DIAGRAM MUZ-GE09NA MUY-GE09NA Unit: inch Refrigerant pipe ø3/8 (with heat insulator) 4-way valve Muffler Stop valve (with service port) Flared connection Outdoor heat exchanger Muffler Discharge temperature thermistor Service port RT62 Compressor Service port Outdoor heat exchanger temperature thermistor RT68 Ambient temperature thermistor RT65 Defrost thermistor RT61 (MUZ) Flared connection Refrigerant pipe ø1/4 (with heat insulator) Strainer #100 Capillary tube O.D. 0.118 × I.D. 0.079 × 9-7/16 LEV (ø3.0 × ø2.0 × 240) R.V. coil (MUZ) heating ON cooling OFF Stop valve (with strainar) Refrigerant flow in cooling Refrigerant flow in heating (MUZ) MUZ-GE12NA MUZ-GE15NA MUY-GE12NA MUY-GE15NA Refrigerant pipe ø3/8 (GE12NA) Refrigerant pipe ø1/2 (GE15NA) (with heat insulator) Muffler Stop valve (with service port) Flared connection Unit: inch 4-way valve Discharge temperature thermistor RT62 Outdoor heat exchanger Muffler Service port Compressor Service port Flared connection Refrigerant pipe ø1/4 (with heat insulator) Defrost thermistor RT61 (MUZ) Capillary tube O.D. 0.118 × I.D. 0.079 LEV × 9-7/16 (ø3.0 × ø2.0 × 240) Outdoor heat exchanger temperature thermistor RT68 Capillary tube O.D. 0.118 × I.D. 0.071 × 23-5/8 (ø3.0 × ø1.8 × 600) (×2) Ambient temperature thermistor RT65 Strainer #100 R.V. coil (MUZ) heating ON cooling OFF Stop valve (with strainar) Refrigerant flow in cooling Refrigerant flow in heating (MUZ) 11 MUZ-GE18NA MUY-GE18NA Refrigerant pipe ø1/2 (with heat insulator) Unit: inch Muffler 4-way valve #100 Stop valve (with service port) Flared connection Service port Service port Discharge temperature thermistor RT62 Defrost thermistor RT61 Outdoor heat exchanger (MUZ) Ambient temperature thermistor RT65 Compressor Outdoor heat exchanger temperature thermistor RT68 Flared connection LEV Receiver Refrigerant pipe ø1/4 (with heat insulator) Stop valve (with strainar) Strainer #100 R.V. coil (MUZ) heating ON cooling OFF Capillary tube O.D. 0.142 × I.D. 0.094 × 1-31/32 (ø3.6×ø2.4×50) Refrigerant flow in cooling Refrigerant flow in heating (MUZ) MAX. REFRIGERANT PIPING LENGTH and MAX. HEIGHT DIFFERENCE Model MUZ-GE09/12/15NA MUY-GE09/12/15NA MUZ-GE18NA MUY-GE18NA Refrigerant piping: ft. Max. Length Max. Height difference A B Piping size O.D: in. Gas 65 40 3/8 (GE09/12) 1/2 (GE15) 100 50 1/2 Indoor unit Max. Height difference B Max. Length A Outdoor unit 12 Liquid 1/4 ADDITIONAL REFRIGERANT CHARGE (R410A: oz.) Refrigerant piping exceeding 25 ft. requires additional refrigerant charge according to the calculation. Model MUZ-GE09NA MUY-GE09NA MUZ-GE12NA MUY-GE12NA MUZ-GE15NA MUY-GE15NA Outdoor unit precharged Refrigerant piping length (one way): ft. 40 50 25 30 0 1.62 60 65 11.34 12.96 1 lb. 12 oz. 4.86 8.10 2 lb. 9 oz. Calculation: X oz. = 1.62/5 oz. / ft. × (Refrigerant piping length (ft.) - 25) Model MUZ-GE18NA MUY-GE18NA Refrigerant piping length (one way): ft. 50 60 70 80 Outdoor unit precharged 25 30 40 3 lb. 7 oz. 0 1.08 3.24 5.40 7.56 9.72 11.88 90 100 14.04 16.20 Calculation: X oz. = 1.08/5 oz. / ft. × (Refrigerant piping length (ft.) - 25) NOTE: Refrigerant piping exceeding 25 ft. requires additional refrigerant charge according to the calculation. 7 DATA 7-1. PERFORMANCE DATA 1) COOLING CAPACITY MUZ-GE09NA MUZ-GE12NA MUZ-GE15NA MUZ-GE18NA MUY-GE09NA MUY-GE12VA MUY-GE15VA MUY-GE18VA Indoor air Model MUZ-GE09NA MUY-GE09NA MUZ-GE12NA MUY-GE12NA MUZ-GE15NA MUY-GE15NA MUZ-GE18NA MUY-GE18NA IWB (˚F) 71 67 63 71 67 63 71 67 63 71 67 63 TC 11.0 10.4 9.8 14.7 13.9 13.1 17.2 16.2 15.3 21.1 20.0 18.7 75 SHC 7.6 8.6 9.4 8.9 10.3 11.4 11.4 13.0 14.2 12.2 14.2 15.8 TPC 0.59 0.55 0.53 0.85 0.81 0.77 0.96 0.91 0.86 1.46 1.38 1.31 TC 10.3 9.7 9.1 13.7 13.0 12.1 16.0 15.1 14.1 19.7 18.6 17.4 Outdoor intake air DB temperature (˚F) 85 95 105 SHC TPC TC SHC TPC TC SHC 7.1 0.64 9.7 6.6 0.69 9.0 6.2 8.0 0.61 9.0 7.4 0.66 8.4 6.9 8.7 0.58 8.5 8.1 0.63 7.7 7.3 8.3 0.94 12.9 7.8 1.01 12.0 7.3 9.6 0.89 12.0 8.9 0.96 11.2 8.3 10.6 0.85 11.3 9.9 0.92 10.3 9.0 10.7 1.05 15.1 10.0 1.13 14.0 9.3 12.1 1.00 14.0 11.2 1.08 13.0 10.4 13.2 0.96 13.2 12.3 1.03 12.0 11.2 11.4 1.60 18.5 10.7 1.72 17.2 9.9 13.2 1.52 17.2 12.2 1.64 16.0 11.4 14.7 1.45 16.2 13.6 1.57 14.7 12.4 NOTE: 1. IWB: Intake air wet-bulb temperature TC: Total Capacity (×103 Btu/h) SHC: Sensible Heat Capacity (×103 Btu/h) TPC: Total Power Consumption (kW) 2. SHC is based on 80˚F of indoor Intake air DB temperature. 13 TPC 0.73 0.70 0.67 1.06 1.02 0.98 1.19 1.14 1.10 1.81 1.74 1.67 115 TC SHC TPC 8.3 5.7 0.76 7.7 6.3 0.73 7.0 6.7 0.70 11.0 6.7 1.10 10.3 7.6 1.07 9.4 8.2 1.02 12.9 8.6 1.24 12.0 9.6 1.20 10.9 10.2 1.14 15.8 9.1 1.89 14.7 10.4 1.82 13.4 11.3 1.74 2) COOLING CAPACITY CORRECTIONS Refrigerant piping length (one way: ft.) 25 (std.) 40 MUZ-GE09NA MUY-GE09NA MUZ-GE12NA MUY-GE12NA 1.0 0.954 MUZ-GE15NA MUY-GE15NA MUZ-GE18NA MUY-GE18NA 65 0.878 3) HEATING CAPACITY (MUZ) Indoor air Model 5 IDB (˚F) TC 4.8 5.2 5.5 6.3 6.8 7.2 7.9 8.6 9.0 9.1 9.8 10.3 75 70 65 75 70 65 75 70 65 75 70 65 MUZ-GE09NA MUZ-GE12NA MUZ-GE15NA MUZ-GE18NA 15 TPC 0.45 0.43 0.41 0.69 0.66 0.63 0.63 0.60 0.57 0.64 0.62 0.59 TC 6.3 6.7 6.9 8.4 8.9 9.1 10.4 11.1 11.3 11.9 12.7 13.0 TPC 0.57 0.55 0.52 0.87 0.84 0.81 0.79 0.76 0.73 0.81 0.78 0.75 Outdoor intake air WB temperature (˚F) 25 35 43 TC TPC TC TPC TC TPC 7.9 0.67 9.4 0.74 10.6 0.78 8.2 0.65 9.6 0.72 10.9 0.76 8.6 0.63 10.0 0.70 11.2 0.74 10.4 1.02 12.5 1.14 14.0 1.20 10.8 1.00 12.7 1.11 14.4 1.17 11.3 0.97 13.2 1.08 14.8 1.14 13.1 0.93 1.56 1.03 17.6 1.09 13.5 0.91 15.9 1.01 18.0 1.06 14.1 0.87 16.5 0.98 18.5 1.03 14.9 0.95 17.8 1.06 20.1 1.12 15.5 0.93 18.2 1.04 20.6 1.09 16.2 0.90 18.8 1.01 21.2 1.06 45 TC 11.0 11.2 11.6 14.5 14.8 15.3 18.1 18.5 19.1 20.7 21.2 21.8 55 TPC 0.79 0.78 0.75 1.22 1.19 1.16 1.10 1.08 1.05 1.13 1.11 1.08 TC 12.4 12.7 13.0 16.4 16.8 17.1 20.5 21.0 21.4 23.5 24.0 24.5 TPC 0.82 0.81 0.79 1.26 1.24 1.22 1.14 1.12 1.10 1.18 1.16 1.13 NOTE: 1. IDB: Intake air dry-bulb temperature TC: Total Capacity (x103 Btu/h) TPC: Total Power Consumption (kW) 2. Above data is for heating operation without any frost. How to operate with fixed operational frequency of the compressor. 1. Press the EMERGENCY OPERATION switch on the front of the indoor unit, and select either EMERGENCY COOL mode or EMERGENCY HEAT mode before starting to operate the air conditioner. 2. The compressor starts with operational frequency. 3. The fan speed of the indoor unit is High. 4. This operation continues for 30 minutes. 5. In order to release this operation, press the EMERGENCY OPERATION switch twice or once, or press any button on the remote controller. 7-2. PERFORMANCE CURVE Cooling MUZ-GE09NA MUY-GE09NA MUZ-GE12NA MUY-GE12NA ke air WB te mpera 10 ture (° F) 9 71 67 63 8 Total power consumption (kW) 7 peratu B tem e air W r intak Indoo ) re (°F 71 67 63 0.6 0.5 65 75 85 95 105 Outdoor intake air DB temperature (°F) 115 14 B te mpe ratu 12 re (° 11 10 9 1.2 0.9 F) 71 67 63 1.1 ke air r inta Indoo ture mpera WB te (°F) 71 67 63 0.8 0.7 65 75 85 95 105 Outdoor intake air DB temperature (°F) 14 SHF at rating condition = 0.80 Airflow = 498 CFM 17 ir W 13 1.0 18 115 Total capacity ( 103 Btu/h) r inta 11 0.7 Indo or in take a 15 Indoo Total capacity ( 103 Btu/h) 12 Total power consumption (kW) Total capacity ( 103 Btu/h) 13 SHF at rating condition = 0.73 Airflow = 350 CFM 16 15 14 13 Indoo r inta ke air 12 71 67 63 WB te mpera ture (° F) 11 Total power consumption (kW) SHF at rating condition = 0.76 Airflow = 307 CFM MUZ-GE15NA MUY-GE15NA 1.3 71 67 63 1.2 1.1 1.0 0.9 0.8 65 e air r intak Indoo 75 85 F ture (° mpera ) WB te 95 105 Outdoor intake air DB temperature (°F) 115 MUZ-GE18NA MUY-GE18NA SHF at rating condition = 0.71 Airflow = 498 CFM 22 Total capacity ( 103 Btu/h) 21 20 19 18 Indoo 17 r inta 16 ke air 15 F) 14 Total power consumption (kW) 71 67 WB te mpera ture (° 63 1.9 71 67 63 1.8 1.7 1.6 1.4 take door in (°F) re peratu B tem 1.5 air W In 1.3 65 75 85 95 105 115 Outdoor intake air DB temperature (°F) Heating (MUZ) MUZ-GE09NA MUZ-GE12NA Airflow = 413 CFM Total capacity ( 103 Btu/h) 14 Airflow = 413 CFM 65 70 75 °F) 13 12 11 10 9 e tak r in oo Ind ( ure rat pe m e t DB air °F) 20 Total capacity ( 103 Btu/h) 15 8 16 B ir D ea tak n i r oo Ind 12 65 70 75 ( ure rat pe m te 8 7 4 1.0 75 70 65 0.8 0.6 r Indoo 0.4 5 15 25 F) ture (° mpera DB te e air k ta in 35 45 55 65 Total power consumption (kW) Total power consumption (kW) 6 5 1.2 1.1 1.0 ) re (°F 0.9 ke air r inta Indoo 0.8 0.7 DB te tu mpera 0.6 0.5 70 75 70 65 1.3 5 15 Outdoor intake air WB temperature (°F) 25 35 45 55 65 70 Outdoor intake air WB temperature (°F) This value of frequency is not the same as the actual frequency in operating. Refer to 7-5 and 7-6 for the relationships between frequency and capacity. MUZ-GE18NA MUZ-GE15NA Airflow = 463 CFM 21 19 tak r in oo Ind Bt ir D ea ) (°F ra pe em 17 15 13 e tur 65 70 75 26 24 22 20 18 16 9 14 7 5 12 10 75 70 65 1.5 1.2 r Indoo 0.9 0.6 5 15 25 F ture (° mpera DB te e air k ta in 35 45 55 ) 65 70 65 70 75 28 11 1.8 Airflow = 463 CFM 30 Total power consumption (kW) Total power consumption (kW) Total capacity ( 103 Btu/h) 23 Total capacity ( 103 Btu/h) 25 tak r in oo Ind ur rat pe em t B ir D ea e( °F) 75 70 65 2.1 1.9 1.7 1.5 1.3 DB ke air r inta Indoo 1.1 0.9 ) re (°F eratu temp 0.7 0.5 5 15 Outdoor intake air WB temperature (°F) 25 35 45 55 65 70 Outdoor intake air WB temperature (°F) This value of frequency is not the same as the actual frequency in operating. Refer to 7-5 and 7-6 for the relationships between frequency and capacity. 15 7-3. CONDENSING PRESSURE Cooling Data is based on the condition of indoor humidity 50 %. Air flow should be set to High speed. MUZ-GE09NA MUY-GE09NA (PSIG) 200 400 rature (°F) Indoor DB tempe 80 180 360 °F) ( ture era mp 320 280 68 70 86 86 80 75 70 Suction pressure Condensing pressure (PSIG) 440 oor Ind 75 80 te DB 75 70 160 140 85 95 90 120 68 70 100 105(°F) Outdoor ambient temperature 75 80 85 90 95 100 105(°F) Outdoor ambient temperature MUZ-GE12NA MUY-GE12NA (PSIG) 190 86 80 75 70 380 170 Suction pressure Condensing pressure (PSIG) 420 340 DB oor Ind 300 260 68 70 75 80 (° ture era p tem 85 F) 95 90 150 86 80 °F) re ( atu r e mp B te rD o o Ind 75 70 130 110 68 70 100 105(°F) Outdoor ambient temperature 75 80 85 90 95 100 105(°F) Outdoor ambient temperature MUZ-GE15NA MUY-GE15NA (PSIG) 200 86 80 75 70 400 360 °F) re ( tu era mp B te 320 280 68 70 86 180 Suction pressure Condensing pressure (PSIG) 440 Ind 80 85 Indoo 80 75 160 70 140 D oor 75 (°F) r DB temperature 90 95 120 68 70 100 105(°F) Outdoor ambient temperature 75 80 85 90 95 Outdoor ambient temperature 16 100 105(°F) MUZ-GE18NA MUY-GE18NA (PSIG) 160 86 80 75 70 86 ) 390 re (°F p B rD tem oo 350 Ind 80 145 tu era Suction pressure Condensing pressure (PSIG) 430 310 75 70 130 °F) re ( 115 atu per m B te rD oo Ind 270 68 70 75 80 85 95 90 100 68 70 100 105(°F) 75 Outdoor ambient temperature 80 85 90 95 100 105(°F) Outdoor ambient temperature Heating (MUZ) Data is based on the condition of outdoor humidity 75%. Air flow should be set to High speed. Data is for heating operation without any frost. MUZ-GE09NA (PSIG) (PSIG) 370 210 75 70 65 re ( atu 320 or ndo DB er mp te I 295 270 5 15 25 35 45 55 65 160 °F) re ( atu 135 oor Ind DB er mp te 110 58Hz 58Hz 245 220 185 °F) Suction pressure Condensing pressure 345 75 70 65 85 60 75(°F) 5 15 Outdoor ambient temperature 25 35 45 55 65 75(°F) Outdoor ambient temperature MUZ-GE12NA (PSIG) (PSIG) 460 210 (°F tu ra Suction pressure Condensing pressure ) re e mp 380 B te rD oo Ind 340 58Hz 160 °F) re ( atu er mp B te 135 or D o Ind 110 58Hz 300 260 185 75 70 65 420 75 70 65 85 5 15 25 35 45 55 65 75(°F) 60 Outdoor ambient temperature 5 15 25 35 45 55 Outdoor ambient temperature 17 65 75(°F) MUZ-GE15NA (PSIG) (PSIG) 440 210 75 70 65 185 F) e (° r atu per Suction pressure Condensing pressure 404 m B te D oor Ind 368 332 160 ture ) (°F a per m 135 B te rD oo Ind 110 54Hz 296 260 75 70 65 54Hz 85 5 15 25 35 45 55 65 60 75(°F) 5 15 25 Outdoor ambient temperature 35 45 55 65 75(°F) Outdoor ambient temperature MUZ-GE18NA (PSIG) (PSIG) 500 210 75 70 65 475 75 70 65 185 ) Suction pressure Condensing pressure 450 °F e( 425 tur ra e mp 400 B te D or o 375 Ind ) 160 re (°F u at r pe m 135 B te rD oo nd I 110 350 58Hz 58Hz 85 325 300 5 15 25 35 45 55 65 75(°F) 60 Outdoor ambient temperature 5 15 25 35 45 55 Outdoor ambient temperature 18 65 75(°F) 7-4. STANDARD OPERATION DATA MSZ-GE09NA Unit MSZ-GE09NA MSY-GE09NA Cooling Btu/h 9,000 Model Item Total Capacity MSZ-GE12NA Heating MSZ-GE12NA MSY-GE12NA Cooling 10,900 12,000 14,400 SHF - 0.82 — 0.74 — Input kW 0.660 0.760 0.960 1.170 Rated frequency Hz 59.5 77.5 69.0 77.0 Indoor unit MSZ-GE09NA, MSY-GE09NA Refrigerant circuit Electrical circuit Power supply (V, Phase, Hz) Fan motor current kW 0.022 0.023 A 0.24/0.22 MUZ-GE09NA MUY-GE09NA 0.25/0.23 Outdoor unit Power supply (V, phase, Hz) Input 0.022 0.023 0.24/0.22 MUZ-GE12NA MUZ-GE09NA MUY-GE12NA 208/230, 1, 60 0.25/0.23 MUZ-GE12NA kW 0.638 0.737 0.938 1.147 Comp. current A 3.32/3.00 3.66/3.31 4.39/3.97 5.41/4.89 Fan motor current A 0.27/0.24 0.30/0.27 0.34/0.31 0.31/0.28 Condensing pressure PSIG 389 331 389 397 Suction pressure PSIG 151 103 133 104 Discharge temperature °F 154 152 163 162 Condensing temperature °F 115 103 115 116 Suction temperature °F 59 39 56 35 Comp. shell bottom temp °F 151 149 158 158 Ref. pipe length ft. Intake air temperature Indoor unit MSZ-GE12NA, MSY-GE12NA 208 / 230, 1, 60 Input Refrigerant charge (R410A) Discharge air temperature °F 1 lb. 12 oz. 80 2 lb. 9 oz. 70 80 70 WB °F 67 60 67 60 DB °F 60 97 56 108 WB Fan speed (High) Intake air temperature 25 DB Airflow (High) Outdoor unit Heating DB WB °F 58 — 55 — rpm 1,020 1,040 1,020 1,040 CFM 367 (Wet) 413 367 (Wet) 413 °F 95 47 95 47 °F — 43 — 43 Fan speed rpm 800 850 900 860 Airflow CFM 1151 1225 1229 1172 19 MSZ-GE15NA Unit MSZ-GE15NA MSY-GE15NA Cooling Btu/h 14,000 Model Item Total Capacity MSZ-GE18NA Heating MSZ-GE18NA MSY-GE18NA Cooling 18,000 17,200 21,600 SHF - 0.80 — 0.71 — Input kW 1.080 1.600 1.640 1.900 Rated frequency Hz 55.5 74.0 83.0 84.0 Indoor unit MSZ-GE15NA, MSY-GE15NA Refrigerant circuit Electrical circuit Power supply (V, Phase, Hz) Fan motor current kW 0.045 0.031 A 0.50/0.45 MUZ-GE15NA MUY-GE15NA 0.35/0.32 Outdoor unit Power supply (V, phase, Hz) Input 0.043 0.037 0.43/0.39 MUZ-GE18NA MUZ-GE15NA MUY-GE18NA 208/ 230, 1, 60 0.40/0.36 MUZ-GE18NA kW 1,035 1,569 1,595 1,860 Comp. current A 4.86/4.40 7.38/6.67 6.97/6.29 8.36/7.55 Fan motor current A 0.33/0.30 0.34/0.31 0.80/0.72 0.64/0.59 Condensing pressure PSIG 400 431 376 458 Suction pressure PSIG 139 99 117 102 Discharge temperature °F 164 179 177 184 Condensing temperature °F 117 122 112 127 Suction temperature °F 57 31 59 33 Comp. shell bottom temp °F 148 165 164 170 Ref. pipe length ft. Intake air temperature Indoor unit MSZ-GE18NA, MSY-GE18NA 208/230, 1, 60 Input Refrigerant charge (R410A) Discharge air temperature °F 2 lb. 9 oz. 80 3 lb. 7 oz. 70 80 70 WB °F 67 60 67 60 DB °F 60 114 56 117 WB Fan speed (High) Intake air temperature 25 DB Airflow (High) Outdoor unit Heating DB WB °F 57 — 54 — rpm 1,280 1,140 1,280 1,240 CFM 498 (Wet) 463 498 (Wet) 512 °F 95 47 95 47 °F — 43 — 43 Fan speed rpm 910 900 780 740 Airflow CFM 1,243 1,229 1,730 1,659 20 7-5. CAPACITY AND INPUT CORRECTION BY INVERTER OUTPUT FREQUENCY MUZ-GE09NA MUY-GE09NA MUZ-GE09NA Correction of Cooling capacity Correction of Cooling total input 0 50 100 1.5 1.0 0.5 150 (Hz) 0 50 100 2.0 Input correction factors 0.5 2.0 Capacity correction factors Input correction factors Capacity correction factors 1.0 Correction of Heating total input Correction of Heating capacity 2.0 1.5 1.5 1.0 0.5 0 150 (Hz) 50 100 1.5 1.0 0.5 150 (Hz) 0 The operational frequency of compressor The operational frequency of compressor The operational frequency of compressor MUZ-GE12NA MUY-GE12NA Correction of Cooling total input 100 1.0 0.5 150 (Hz) 0 50 100 1.5 Input correction factors 0.5 Capacity correction factors 1.0 1.0 0.5 0 150 (Hz) 50 100 1.0 0.5 150 (Hz) 0 The operational frequency of compressor The operational frequency of compressor The operational frequency of compressor MUZ-GE15NA MUY-GE15NA Correction of Cooling total input 50 100 150 (Hz) 1.5 1.0 0.5 0 50 100 150 (Hz) 1.0 0.5 0 50 100 MUZ-GE18NA MUY-GE18NA Correction of Cooling total input 0 50 100 150 (Hz) The operational frequency of compressor 100 150 (Hz) 1.0 0.5 0 50 100 150 (Hz) 1.5 Input correction factors 0.5 Capacity correction factors 1.0 Correction of Heating total input Correction of Heating capacity 1.5 1.5 Input correction factors 1.5 Capacity correction factors 0.5 MUZ-GE18NA Correction of Cooling capacity 50 1.0 150 (Hz) The operational frequency of compressor The operational frequency of compressor The operational frequency of compressor 0 150 (Hz) 1.5 Input correction factors 0.5 Capacity correction factors Input correction factors Capacity correction factors 1.0 100 Correction of Heating total input Correction of Heating capacity 1.5 2.0 1.5 50 The operational frequency of compressor MUZ-GE15NA Correction of Cooling capacity 2.0 0 150 (Hz) Correction of Heating total input Correction of Heating capacity 1.5 1.5 Input correction factors Capacity correction factors 1.5 50 100 MUZ-GE12NA Correction of Cooling capacity 0 50 The operational frequency of compressor 1.0 0.5 0 50 100 1.0 0.5 150 (Hz) The operational frequency of compressor The operational frequency of compressor The operational frequency of compressor 0 50 100 150 (Hz) The operational frequency of compressor 7-6. HOW TO OPERATE FIXED-FREQUENCY OPERATION (Test run operation) 1. Press EMERGENCY OPERATION switch to start COOL or HEAT mode (COOL: Press once, HEAT: Press twice). 2. Test run operation starts and continues to operate for 30 minutes. 3. Compressor operates at rated frequency in COOL mode or 58 Hz in HEAT mode. 4. Indoor fan operates at High speed. 5. After 30 minutes, test run operation finishes and EMERGENCY OPERATION starts (operation frequency of compressor varies). 6. To cancel test run operation (EMERGENCY OPERATION), press EMERGENCY OPERATION switch or any button on remote controller. 21 8 ACTUATOR CONTROL MUZ-GE09NA MUZ-GE12NA MUZ-GE15NA MUZ-GE18NA MUY-GE09NA MUY-GE12NA MUY-GE15NA MUY-GE18NA 8-1. OUTDOOR FAN MOTOR CONTROL The fan motor turns ON/OFF, interlocking with the compressor. [ON] The fan motor turns ON 5 seconds before the compressor starts up. [OFF] The fan motor turns OFF 15 seconds after the compressor has stopped running. 5 seconds 15 seconds ON Compressor OFF ON Outdoor fan motor OFF 8-2. R.V. COIL CONTROL (MUZ) Heating . . . . . . . . . . . . . . . . . ON Cooling . . . . . . . . . . . . . . . . . OFF Dry . . . . . . . . . . . . . . . . . . . . OFF NOTE: The 4-way valve reverses for 5 seconds right before start-up of the compressor. <COOL> <HEAT> 5 seconds Compressor ON OFF R.V.coil ON OFF 5 seconds Outdoor fan ON OFF motor 8-3. RELATION BETWEEN MAIN SENSOR AND ACTUATOR Sensor Discharge temperature thermistor Indoor coil temperature thermistor Defrost thermistor (MUZ) Fin temperature thermistor Ambient temperature thermistor Outdoor heat exchanger temperature thermistor Purpose Protection Cooling: Coil frost prevention Heating: High pressure protection Heating: Defrosting Protection Cooling: Low ambient temperature operation Cooling: Low ambient temperature operation Cooling: High pressure protection Compressor LEV ○ ○ ○ ○ ○ ○ ○ ○ ○ 22 ○ ○ ○ ○ ○ Actuator Outdoor fan motor ○ ○ ○ ○ ○ R.V.coil (MUZ) Indoor fan motor ○ ○ 9 SERVICE FUNCTIONS MUZ-GE09NA MUZ-GE12NA MUZ-GE15NA MUZ-GE18NA MUY-GE09NA MUY-GE12NA MUY-GE15NA MUY-GE18NA 9-1. CHANGE IN DEFROST SETTING (MUZ) Changing defrost finish temperature <JS> To change the defrost finish temperature, cut/solder the JS wire of the outdoor inverter P.C. board. (Refer to 10-6-1.) Jumper JS Defrost finish temperature MUZ-GE09/12/15 MUZ-GE18 Soldered (Initial setting) 41°F (5°C) 48°F (9°C) None (Cut) 50°F (10°C) 64°F (18°C) 9-2. PRE-HEAT CONTROL SETTING PRE-HEAT CONTROL When moisture gets into the refrigerant cycle, it may interfere the start-up of the compressor at low outside temperature. The pre-heat control prevents this interference. The pre-heat control turns ON when outside temperature is 68°F (20 °C) or below. When pre-heat control is turned ON, compressor is energized. (About 50 W) <JK> To activate the pre-heat control, cut the JK wire of the inverter P.C. board. (Refer to 10-6.1) NOTE: When the inverter P.C. board is replaced, check the Jumper wires, and cut/solder them if necessary. 10 TROUBLESHOOTING MUZ-GE09NA MUZ-GE12NA MUZ-GE15NA MUZ-GE18NA MUY-GE09NA MUY-GE12NA MUY-GE15NA MUY-GE18NA 10-1. CAUTIONS ON TROUBLESHOOTING 1. Before troubleshooting, check the following 1) Check the power supply voltage. 2) Check the indoor/outdoor connecting wire for miswiring. 2. Take care of the following during servicing 1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, then after confirming the horizontal vane is closed, turn off the breaker and/or disconnect the power plug. 2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic control P.C. board. 3) When removing the electrical parts, be careful of the residual voltage of smoothing capacitor. 4) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the components. 5) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires. Lead wiring Housing point 3. Troubleshooting procedure 1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing ON and OFF to indicate an abnormality. To make sure, check how many times the abnormality indication is flashing ON and OFF before starting service work. 2) Before servicing check that the connector and terminal are connected properly. 3) When the electronic control P.C. board seems to be defective, check the copper foil pattern for disconnection and the components for bursting and discoloration. 4) Refer to 10-2. and 10-3. 23 10-2. FAILURE MODE RECALL FUNCTION Outline of the function This air conditioner can memorize the abnormal condition which has occurred once. Even though LED indication listed on the troubleshooting check table (10-3.) disappears, the memorized failure details can be recalled. 1. Flow chart of failure mode recall function for the indoor/outdoor unit Operational procedure The cause of abnormality cannot be found because the abnormality does not recur. Setting up the failure mode recall function Turn ON the power supply. <Preparation of the remote controller> While pressing both OPERATION SELECT button and TOO COOL button on the remote controller at the same time, press RESET button. First, release RESET button. And release the other two buttons after all LCD in operation display section of the remote controller is displayed after 3 seconds. Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. 1 1. Regardless of normal or abnormal condition, a short beep is emitted once the signal is received. Does the upper lamp of OPERATION INDICATOR lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: Either indoor or outdoor unit is abnormal. Beep is emitted at the same timing as the blinking of the upper lamp of OPERATION INDICATOR lamp. 2 Indoor unit is normal. But the outdoor unit might be abnormal because there are some abnormalities that can not be recalled with this way. Confirm if outdoor unit is abnormal according to the detailed outdoor unit failure mode recall function. (Refer to 10-2.2) No (OFF) Yes (Blinks) Judgment of indoor/outdoor abnormality Before blinking, does the upper lamp of OPERATION INDICATOR lamp stay ON for 3 seconds? Stays ON for 3 seconds (without beep): The outdoor unit is abnormal. No Yes The outdoor unit is abnormal. Check the blinking pattern, and confirm the abnormal point with the outdoor unit failure mode table. (Refer to 10-2.3) Make sure to check at least two consecutive blinking cycles. 3 The indoor unit is abnormal. Check the blinking pattern, and confirm the abnormal point with the indoor unit failure mode table. (Refer to indoor unit service manual.) Make sure to check at least two consecutive blinking cycles. 2 Releasing the failure mode recall function Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller. Repair the defective parts. Deleting the memorized abnormal condition After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall function" mentioned above. Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. Release the failure mode recall function according to "Releasing the failure mode recall function" mentioned above. NOTE: 1. Make sure to release the failure mode recall function once it is set up, otherwise the unit cannot operate properly. 2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized. 2. Blinking pattern when the indoor unit is abnormal: Blinking at 0.52.5-second OFF second interval Blinking at 0.52.5-second OFF second interval ON OFF Beeps Repeated cycle Beeps Repeated cycle 3.Blinking pattern when the outdoor unit is abnormal: Blinking at 0.52.5-second OFF 3-second ON second interval Beeps Repeated cycle 2.5-second OFF 3-second ON Blinking at 0.5second interval ON OFF No beep Repeated cycle Beeps No beep Repeated cycle 24 Beeps Repeated cycle 2. Flow chart of the detailed outdoor unit failure mode recall function Operational procedure The outdoor unit might be abnormal. Confirm if outdoor unit is abnormal according to the following procedures. Confirm that the remote controller is in the failure mode recall function. With the remote controller headed towards the indoor unit, press TOO COOL or TOO WARM button to adjust the set temperature to 77°F (25°C). 1 Does the upper lamp of OPERATION INDICATOR lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: The outdoor unit is abnormal. Beep is emitted at the same timing as the blinking of the upper lamp of OPERATION INDICATOR lamp. 2 Yes (Blinks) 1. Regardless of normal or abnormal condition, 2 short beeps are emitted as the signal is received. No (OFF) The outdoor unit is abnormal. Check the blinking pattern, and confirm the abnormal point with the outdoor unit failure mode table (10-2.3.). Make sure to check at least two consecutive blinking cycles. 2 The outdoor unit is normal. Releasing the failure mode recall function Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller. Release the failure mode recall function according to the left mentioned procedure. Repair the defective parts. Deleting the memorized abnormal condition After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall function" (10-2.1.). Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. Release the failure mode recall function according to "Releasing the failure mode recall function" mentioned above. NOTE: 1. Make sure to release the failure mode recall function once it is set up, otherwise the unit cannot operate properly. 2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized. 2.Blinking pattern when outdoor unit is abnormal: 2.5-second OFF 3-second ON Blinking at 0.5second interval 2.5-second OFF 3-second ON Blinking at 0.5second interval ON OFF No beep Repeated cycle No beep Repeated cycle Beeps 25 Beeps Repeated cycle 3. Outdoor unit failure mode table POWER lamp (Indoor unit) Abnormal point (Failure mode / protection) LED indication (Outdoor P.C. board) Condition Remedy — — — OFF None (Normal) 2-time flash 2.5 seconds OFF Outdoor power system 3-time flash 2.5 seconds OFF Discharge temperature thermistor Defrost thermistor (MUZ) 1-time flash every 2.5 seconds Fin temperature thermistor 3-time flash 2.5 seconds OFF 4-time flash 2.5 seconds OFF 2-time flash 2.5 seconds OFF 11-time flash 2.5 seconds OFF 4-time flash 2.5 seconds OFF — P.C. board temperature thermistor Ambient temperature thermistor Overcurrent Overcurrent protection stop is continuously performed 3 times within 1 minute after the compressor gets started. Thermistor shorts or opens during compressor running. Large current flows into intelligent power module. Compressor synchronous 12-time flash abnormality (Compressor start- 2.5 seconds OFF up failure protection) Waveform of compressor current is distorted. 5-time flash 2.5 seconds OFF Discharge temperature 6-time flash 2.5 seconds OFF High pressure (MUZ) 7-time flash 2.5 seconds OFF Fin temperature/ P.C. board temperature 8-time flash 2.5 seconds OFF Outdoor fan motor Temperature of discharge temperature thermistor exceeds 241°F (116°C), compressor stops. Compressor can restart if discharge temperature thermistor reads 212°F (100°C) or less 3 minutes later. Temperature of indoor coil thermistor exceeds 158°F (70°C) in HEAT mode. Temperature of outdoor heat exchanger temperature thermistor exceeds 158°F (70°C) in COOL mode. Temperature of fin temperature thermistor on the inverter P.C. board exceeds 167 ~ 176°F (75 ~ 80°C), or temperature of P.C. board temperature thermistor on the inverter P.C. board exceeds 158 ~ 167°F (70 ~ 75°C). Outdoor fan has stopped 3 times in a row within 30 seconds after outdoor fan start-up. — — 7-time flash 2.5 seconds OFF — 9-time flash Nonvolatile memory data 2.5 seconds OFF 10-time flash Discharge temperature 2.5 seconds OFF 5-time flash 2.5 seconds OFF 11-time flash DC voltage 2.5 seconds OFF Each phase current of compressor 12-time flash Overcurrent Compressor open2.5 seconds phase OFF 8-time flash 2.5 seconds OFF 9-time flash 2.5 seconds OFF 10-time flash 2.5 seconds OFF 14-time flash Stop valve (Closed valve) 2.5 seconds OFF — 14-time flash 2.5 seconds OFF Nonvolatile memory data cannot be read properly. Temperature of discharge temperature thermistor has been 122°F (50°C) or less for 20 minutes. DC voltage of inverter cannot be detected normally. Each phase current of compressor cannot be detected normally. Large current flows into intelligent power module (IPM). The open-phase operation of compressor is detected. The interphase short out occurs in the output of the intelligent power module (IPM). The compressor winding shorts out. Closed valve is detected by compressor current. • Reconnect connectors. • Refer to 10-5. "How to check inverter/ compressor". • Check stop valve. • Refer to 10-5. "Check of outdoor thermistors". Defective outdoor thermistors can be identified by checking the blinking pattern of LED. — — ○ ○ ○ ○ — ○ • Reconnect compressor connector. • Refer to 10-5. "How to check inverter/ compressor". • Check stop valve. • Reconnect compressor connector. • Refer to 10-5. "How to check inverter/ compressor". • Check refrigerant circuit and refrigerant amount. • Refer to 10-5. "Check of LEV". — ○ — ○ • Check refrigerant circuit and refrigerant amount. • Check stop valve. — ○ — ○ — ○ ○ ○ — ○ — ○ — ○ ○ ○ • Check around outdoor unit. • Check outdoor unit air passage. • Refer to 10-5. "Check of outdoor fan motor". • Refer to 10-5. "Check of outdoor fan motor". Refer to 10-5. "Check of inverter P.C. board". • Replace the inverter P.C. board. • Refer to 10-5. "Check of LEV". • Check refrigerant circuit and refrigerant amount. • Refer to 10-5. "How to check inverter/ compressor". • Reconnect compressor connector. • Refer to 10-5. "How to check inverter/ compressor". • Check stop valve NOTE: Blinking patterns of this mode differ from the ones of Troubleshooting check table (10-3.). 26 Indoor/ unit outdoor unit Outdoor failure mode failure mode recall function recall function 10-3. TROUBLESHOOTING CHECK TABLE No. Symptom Outdoor does 1 unit not operate. 2 3 4 5 6 'Outdoor stops 7 unit and restarts 3 minutes later' is 8 repeated. 9 10 11 12 13 14 15 Outdoor unit operates. 16 17 Outdoor 18 unit operates. 19 20 Abnormal point/ Condition Remedy Condition 1-time flash every Outdoor power sys- Overcurrent protection stop is continuously performed 3 times • Reconnect connector of compressor. 2.5 seconds tem within 1 minute after the compressor gets started, or failure of re- • Refer to 10-5. "How to check inverter/ start of compressor has repeated 24 times. compressor". • Check stop valve. Outdoor thermistors Discharge temperature thermistor, fin temperature thermistor, de- • Refer to 10-5. "Check of outdoor frost thermistor, outdoor heat exchanger temperature thermistor, thermistors". P.C. board temperature thermistor or ambient temperature thermistor shorts or opens during compressor running. Outdoor control sys- Nonvolatile memory data cannot be read properly. • Replace inverter P.C. board. tem (POWER lamp of the indoor unit lights up or flashes 7 times.) 6-time flash Serial signal The communication fails between the indoor and outdoor unit for • Refer to 10-5. "How to check miswir2.5 seconds OFF 3 minutes. ing and serial signal error. 11-time flash Stop valve/ Closed valve is detected by compressor current. • Check stop valve. 2.5 seconds OFF Closed valve 14-time flash Outdoor unit Outdoor unit is defective. • Refer to 10-2.2. "Flow chart of the de2.5 seconds OFF (Other abnormality) tailed outdoor unit failure mode recall function". 2-time flash Overcurrent protec- Large current flows into intelligent power module. • Reconnect connector of compressor. 2.5 seconds OFF tion When overcurrent protection occurs within 10 seconds after • Refer to 10-5. "How to check inverter/ compressor starts, compressor restarts after 15 seconds. compressor". • Check stop valve. 3-time flash Discharge tempera- Temperature of discharge temperature thermistor exceeds 241°F • Check refrigerant circuit and refrigerant 2.5 seconds OFF ture overheat protec- (116°C), compressor stops. Compressor can restart if discharge amount. • Refer to 10-5. "Check of LEV". tion temperature thermistor reads 212°F (100°C) or less 3 minutes later. 4-time flash Fin temperature /P.C. Temperature of fin temperature thermistor on the heat sink ex• Check around outdoor unit. 2.5 seconds OFF board temperature ceeds 167 ~ 176°F (75 ~ 80°C) or temperature of P.C. board tem- • Check outdoor unit air passage. thermistor overheat perature thermistor on the inverter P.C. board exceeds 158 ~ 167 • Refer to 10-5. "Check of outdoor fan protection °F (70 ~ 75°C). motor". 5-time flash High pressure pro- Temperature of indoor coil thermistor exceeds 158°F (70°C) in • Check refrigerant circuit and refrigerant 2.5 seconds OFF tection HEAT mode. Temperature of outdoor heat exchanger temperature amount. (MUZ) thermistor exceeds 158°F (70°C) in COOL mode. • Check stop valve. 8-time flash Compressor synThe waveform of compressor current is distorted. • Reconnect connector of compressor. • Refer to 10-5. "How to check inverter/ 2.5 seconds OFF chronous abnormality compressor". 10-time flash Outdoor fan motor Outdoor fan has stopped 3 times in a row within 30 seconds after • Refer to 10-5. "Check of outdoor fan 2.5 seconds OFF outdoor fan start-up. motor. • Refer to 10-5. "Check of inverter P.C. board. 12-time flash Each phase current Each phase current of compressor cannot be detected normally. • Refer to 10-5. "How to check inverter/ 2.5 seconds OFF of compressor compressor". 13-time flash DC voltage DC voltage of inverter cannot be detected normally. • Refer to 10-5. "How to check inverter/ 2.5 seconds OFF compressor". 1-time flash Frequency drop by Current from power outlet is nearing Max. fuse size. The unit is normal, but check the follow2.5 seconds OFF current protection ing. • Check if indoor filters are clogged. 3-time flash Frequency drop by Temperature of indoor coil thermistor exceeds 131°F (55°C) in • Check if refrigerant is short. 2.5 seconds OFF high pressure protec- HEAT mode, compressor frequency lowers. • Check if indoor/outdoor unit air circulation tion is short cycled. Frequency drop by Indoor coil thermistor reads 46°F (8°C) or less in COOL mode, defrosting in COOL compressor frequency lowers. mode 4-time flash Frequency drop by Temperature of discharge temperature thermistor exceeds 232°F • Check refrigerant circuit and refrigerant 2.5 seconds OFF discharge tempera- (111°C), compressor frequency lowers. amount. ture protection • Refer to 10-5. "Check of LEV". • Refer to 10-5. "Check of outdoor thermistors". 7-time flash Low discharge tem- Temperature of discharge temperature thermistor has been 122°F • Refer to 10-5. "Check of LEV". 2.5 seconds OFF perature protection (50°C) or less for 20 minutes. • Check refrigerant circuit and refrigerant amount. 8-time flash PAM protection PAM: The overcurrent flows into IGBT (Insulated Gate Bipolar transis- This is not malfunction. PAM protection 2.5 seconds OFF Pulse Amplitude tor: TR821) or the bus-bar voltage reaches 320 V or more, PAM will be activated in the following cases: Modulation stops and restarts. 1 Instantaneous power voltage drop (Short time power failure) 2 When the power supply voltage is high. 9-time flash Inverter check mode The connector of compressor is disconnected, inverter check • Check if the connector of the compres2.5 seconds OFF mode starts. sor is correctly connected. Refer to 10-5. "How to check inverter/compressor". LED indication NOTE: 1. The location of LED is illustrated at the right figure. Refer to 10-6.1. 2. LED is lighted during normal operation. The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF. Flashing (Example) When the flashing frequency is “2”. 0.5-second ON 0.5-second ON ON OFF 2.5-second OFF Inverter P.C. board (Parts side) LED 2.5-second OFF Flashing → 27 10-4. TROUBLE CRITERION OF MAIN PARTS MUZ-GE09NA MUZ-GE12NA MUZ-GE15NA MUZ-GE18NA MUY-GE09NA MUY-GE12NA MUY-GE15NA MUY-GE18NA Part name Check method and criterion Defrost thermistor (RT61) (MUZ) Fin temperature thermistor (RT64) Measure the resistance with a tester. Ambient temperature Refer to 10-6. “Test point diagram and voltage”, 1. “Inverter P.C. thermistor (RT65) board”, for the chart of thermistor. Outdoor heat exchanger temperature thermistor (RT68) Discharge temperature thermistor (RT62) Measure the resistance with a tester. Before measurement, hold the thermistor with your hands to warm it up. Refer to 10-6. “Test point diagram and voltage”, 1. “Inverter P.C. board”, for the chart of thermistor. Measure the resistance between terminals using a tester. (Temperature: 14 ~ 104°F(-10 ~ 40°C)) Compressor U-V U-W V-W GE09 Normal (Ω) GE12 GE15/18 1.36 ~ 1.93 1.52 ~ 2.17 0.78 ~ 1.11 WHT Color of lead wire RED – BLK BLK – WHT WHT – RED Normal (Ω) GE15 GE09/12 28 ~ 40 RED BLK W V Measure the resistance between lead wires using a tester. (Temperature: 14 ~ 104°F(-10 ~ 40°C)) Outdoor fan motor Figure WHT U RED BLK W GE18 11 ~ 16 V U Measure the resistance using a tester. (Temperature: 14 ~ 104°F(-10 ~ 40°C)) Normal (kΩ) 0.97 ~ 1.38 Measure the resistance using a tester. (Temperature: 14 ~ 104°F(-10 ~ 40°C)) Normal (Ω) WHT LEV RED ORN 28 BLU 37 ~ 54 YLW Expansion valve coil (LEV) Color of lead wire WHT – RED RED – ORN YLW – BRN BRN – BLU BRN R. V. coil (21S4) (MUZ) 10-5. TROUBLESHOOTING FLOW A How to check inverter/compressor Disconnect the connector (CN61) between compressor and the intelligent power module (IPM). See 10-5. Check the voltage between terminals. Are the voltages balanced? Yes No Replace the inverter P.C. board. See 10-5. Check the compressor. “Check of open phase”. “Check of compressor”. B Check of open phase ● With the connector between the compressor and the intelligent power module disconnected, activate the inverter and check if the inverter is normal by measuring the voltage balance between the terminals. Output voltage is 50 - 130 V. (The voltage may differ according to the tester.) << Operation method>> Start cooling or heating operation by pressing EMERGENCY OPERATION switch on the indoor unit. (TEST RUN OPERATION: Refer to 7-6.) <<Measurement point>> at 3 points BLK (U) - WHT (V) Measure AC voltage between the lead wires at 3 points. BLK (U) - RED (W) WHT(V) - RED (W) NOTE: 1. Output voltage varies according to power supply voltage. 2. Measure the voltage by analog type tester. 3. During this check, LED of the inverter P.C. board flashes 9 times. (Refer to 10-6.1.) C Check of compressor Refer to 10-5. “Check of compressor winding”. Is the compressor normal? Yes Refer to 10-5. “Check of compressor operation time”. Does the compressor operate continuously? Yes No No Replace the compressor. Refer to 10-5. OK. 29 “Check of compressor start failure”. D Check of compressor winding ● Disconnect the connector (CN61) between the compressor and intelligent power module, and measure the resistance between the compressor terminals. <<Measurement point>> at 3 points BLK - WHT Measure the resistance between the lead wires at 3 points. BLK - RED WHT - RED <<Judgement>> Refer to 10-4. 0[Ω] ················· Abnormal [short] Infinite [Ω] ········ Abnormal [open] NOTE: Be sure to zero the ohmmeter before measurement. E Check of compressor operation time <<Judgement>> ●Connect the compressor and activate the inverter. Then measure the time until the inverter stops due to over current. <<Operation method>> Start heating or cooling operation by pressing EMERGENCY OPERATION switch on the indoor unit. (TEST RUN OPERATION: Refer to 7-6.) <<Measurement>> Measure the time from the start of compressor to the stop of compressor due to overcurrent. 0 second Compressor starts 1 second Abnormal (IPM failure) (Compressor winding short) 2 seconds Abnormal (Compressor lock out) (Starting defect) 10 seconds Abnormal (Poor contact,) (Outdoor P.C. board defect) (Disconnected connector) Abnormal (Refrigerant circuit defect) (Closed valve) 10 minutes Normal F Check of compressor start failure Confirm that 1~4 is normal. • Electrical circuit check 1. Contact of the compressor connector (including CN61) 2. Output voltage of inverter P.C. board and balance of them (See 10-5. ) 3. Direct current voltage between DB61(+) and (-) on the inverter P.C. board 4. Voltage between outdoor terminal block S1-S2 Does the compressor run for 10 seconds or more after it starts? Yes Check the refrigerant circuit. Check the stop valve. No After the compressor is heated with a drier, does the compressor start? 1 No Replace the compressor. Yes 1 Heat the compressor with a drier for about 20 minutes. Do not recover refrigerant gas while heating. Compressor start failure. Activate pre-heat control. (Refer to 9-2. "PRE-HEAT CONTROL SETTING") Heating part 30 G Check of outdoor thermistors Disconnect the connector of thermistor in the outdoor P.C. board (see below table), and measure the resistance of thermistor. Is the resistance of thermistor normal? (Refer to 10-6.1.) Yes No Replace the thermistor except RT64. When RT64 is abnormal, replace the inverter P.C. board. Reconnect the connector of thermistor. Turn ON the power supply and press EMERGENCY OPERATION switch. Does the unit operate for 10 minutes or more without showing thermistor abnormality? Yes No Replace the inverter P.C. board. OK. (Cause is poor contact.) Thermistor Symbol Connector, Pin No. Defrost (MUZ) RT61 Between CN641 pin1 and pin2 Discharge temperature RT62 Between CN641 pin3 and pin4 Fin temperature RT64 Between CN642 pin1 and pin2 Ambient temperature RT65 Between CN643 pin1 and pin2 Outdoor heat exchanger temperature RT68 Between CN644 pin1 and pin3 H Check of R.V. coil Board Inverter P.C. board (MUZ) First of all, measure the resistance of R.V. coil to check if the coil is defective. Refer to 10-4. In case CN721 is disconnected or R.V. coil is open, voltage is generated between the terminal pins of the connector although no signal is being transmitted to R.V. coil. Check if CN721 is connected. Unit operates COOL mode even if it is set to HEAT mode. Disconnect connector (CN61) between the compressor and the intelligent power module. Turn ON the power supply and press EMERGENCY OPERATION switch twice (HEAT mode). Is there 208/230 VAC between CN721 and on the inverter P.C. board 3 minutes after the power supply is turned ON? Yes No Replace the inverter P.C. board. Replace the 4-way valve. Unit operates HEAT mode even if it is set to COOL mode. Disconnect connector (CN61) between the compressor and the intelligent power module. Turn ON the power supply and press EMERGENCY OPERATION switch once (COOL mode). Is there 208/230 VAC between CN721 and on the inverter P.C. board 3 minutes after the power supply is turned ON? No Replace the 4-way valve. 31 Replace the inverter Yes P.C. board. I Check of outdoor fan motor MUZ-GE09/12/15NA MUY-GE09/12/15NA Disconnect CN932 from the inverter P.C. board, and measure the resistance of the outdoor fan motor. Is the resistance of outdoor fan motor normal? (Refer to 10-4.) Yes No Replace the outdoor fan motor. Replace the inverter P.C. board. MUZ-GE18NA MUY-GE18NA Check the connection between the connector CN931 and CN932. Is the resistance between each terminal of outdoor fan motor normal? (Refer to 10-4.) No Yes Disconnect CN932 from the inverter P.C. board, and turn on the power supply. Rotate the outdoor fan motor manually and measure the voltage of CN931. Between 1(+) and 5(-) Between 2(+) and 5(-) Between 3(+) and 5(-) (Fixed to either 5 or 0 VDC) No No Does the voltage between each terminal become 5 and 0 VDC repeatedly? Yes Does the outdoor fan motor rotate smoothly? Yes Replace the inverter P.C. board. Replace the outdoor fan motor. 32 J Check of power supply Disconnect the connector (CN61) between compressor and intelligent power module. Turn ON power supply and press EMERGENCY OPERATION switch. Rectify indoor/outdoor connecting wire. Does The upper lamp of OPERATION INDICATOR lamp on the indoor unit light up? Yes No Is there bus-bar voltage 260-325 VDC between DB61 (+) and DB61 ( –) on the inverter P.C. board? (Refer to 10-6.1.) No Yes Check the electric parts in main circuit. Yes Is there voltage 208/230 VAC between the indoor terminal block S1 and S2? Dose LED on the inverter P.C. board light up or flash? (Refer to 10-6.1.) Yes If light up, OK. If flash, refer to 10-3. No No Replace the indoor electronic control P.C. board. Replace the inverter P.C. board. 260-325 VDC DB61 Inverter P.C. board (Solder side) 33 K Check of LEV (Expansion valve) Turn ON the power supply. <Preparation of the remote controller> While pressing both OPERATION SELECT button and TOO COOL button on the remote controller at the same time, press RESET button. First, release RESET button. And release the other two buttons after all LCD except the set temperature in operation display section of the remote controller is displayed after 3 seconds. Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. 1 1. Regardless of normal or abnormal condition, a short beep is emitted once the signal is received. Expansion valve operates in full-opening direction. Do you hear the expansion valve "click, click·······"? Do you feel the expansion valve vibrate on touching it ? No Is LEV coil properly fixed to the expansion valve? No Yes Does the resistance of LEV coil have the characteristics? Yes (Refer to 10-4.) No Replace the LEV coil. Yes OK. Properly fix the LEV coil to the expansion valve. Measure each voltage between connector pins of CN724 on the inverter P.C. board. 1. Pin (-) — Pin (+) 2. Pin (-) — Pin (+) 3. Pin (-) — Pin (+) 4. Pin (-) — Pin (+) Is there about 3 ~ 5 VAC between each? NOTE: Measure the voltage by an analog tester. Yes Replace the expansion valve. NOTE: After check of LEV, do the undermentioned operations. 1. Turn OFF the power supply and turn ON it again. 2. Press RESET button on the remote controller. 34 No Replace the inverter P.C. board. L Check of inverter P.C. board Check the outdoor fan motor. (Refer to 10-5. .) Is the fuse (F901) blown on the inverter P.C. board? Yes No Check the connection of the connectors (CN931, CN932) of the outdoor fan motor. If the connection is poor, make it correct. Operate the outdoor unit by starting EMERGENCY OPERATION. Check the LED indication on the inverter P.C. board. Does the LED flash 10 times? Yes (10-time flash) No Check the remedy following LED indication. (Refer to 10-3.) Replace the inverter P.C. board. 35 M How to check miswiring and serial signal error Turn OFF the power supply. Is there rated voltage in the power supply? Yes Check the power supply. No Turn ON the power supply. Is there rated voltage between outdoor terminal block S1 and S2? Yes No Check the wiring. Press EMERGENCY OPERATION switch once. Does the OPERATION INDICATOR lamp light up? <Confirmation of the power to the indoor unit> Yes Is serial signal error indicated 6 minutes later? No No Yes A Is there any miswiring, poor contact, or wire disconnection of the indoor/outdoor connecting wire? No Yes Correct them. 1. Miswiring may damage indoor electronic control P.C. board during the operation. Be sure to confirm the wiring is correct before the operation starts. 3. Be sure to check this within 3 minutes after turning ON. After 3 minutes, LED blinks 6 times. Even when the inverter P.C. board or the outdoor electronic control P.C. board is normal, LED blinks 6 times after 3 minutes. Turn OFF the power supply. Check once more if the indoor/outdoor B connecting wire is not miswiring. Short-circuit outdoor terminal block S2 and S3. 1 Turn ON the power supply. Is the bus-bar voltage of the inverter P.C. board or the outdoor electronic control P.C. board normal. (Refer to "TEST POINT DIAGRAM AND VOLTAGE" in this manual.) No Check of power supply. (Refer to 10-5. .) Yes Does the LED on the inverter P.C. board or the outdoor electronic control P.C. board repeat "3.6-second-OFF and 0.8-second-ON quick blinking"? 3 Yes Turn OFF the power supply. Remove the short-circuit between outdoor terminal block S2 and S3. Turn ON the power supply. Is there rated voltage between indoor terminal block S1 and S2? <Confirmation of power voltage> No Yes Is there amplitude of 10 to 20 VDC between indoor terminal block S2 and S3? <Confirmation of serial signal> No (Lighted or not lighted) Replace the inverter P.C. board or the outdoor electronic control P.C. board. 2 2. Be careful of the residual voltage of smoothing capacitor. Check the wiring If there are any error of the indoor/outdoor connecting wire: such as the damage of the wire, intermediate connection, and/or poor contact to the terminal block, replace the indoor/ outdoor connecting wire. No Yes A • Turn OFF inverter-controlled lighting equipment. • Turn OFF the power supply and then turn ON again. • Press EMERGENCY OPERATION switch. Is serial signal error indicated 6 minutes later? Yes B • Reinstall either the unit or the light away from each other. • Attach a filter No on remote control receiving section of the indoor unit. Is there 2 VDC or less between CN10A (+) and JPG (GND)(-) on the indoor electronic control P.C. board? No Yes Is there 2 VDC or less between CN10A (+) and JPG (GND)(-) on the indoor electronic control P.C. board? No Yes Replace the indoor power P.C. board and the indoor terminal P.C. board 36 Is there 2 VDC or less between CN10A (+) and JPG (GND)(-) on the indoor electronic control P.C. board? No Replace the indoor electronic control P.C. board. Yes N Electromagnetic noise enters into TV sets or radios Is the unit grounded? Yes Is the distance between the antennas and the indoor unit within 9.91 ft., or is the distance between the antennas and the outdoor unit within 9.91 ft.? Ground the unit. No Yes Extend the distance between the antennas and the indoor unit, and/or the antennas and the outdoor unit. Yes Extend the distance between the TV sets and/or radios and the indoor unit, or the TV sets or radios and the outdoor unit. Yes Replace or repair the antenna. Replace or repair the coaxial cable. Yes Extend the distance between the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas. No Is the distance between the TV sets or radios and the indoor unit within 3.28 ft., or is the distance between the TV sets or radios and the outdoor unit within 9.91 ft.? No Are the antennas damaged? Is the coaxial cable damaged? Is there any poor contact in the antenna wiring? No Is the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas close? No Even if all of the above conditions are fulfilled, the electromagnetic noise may enter, depending on the electric field strength or the installation condition (combination of specific conditions such as antennas or wiring). Check the followings before asking for service. 1. Devices affected by the electromagnetic noise TV sets, radios (FM/AM broadcast, shortwave) 2. Channel, frequency, broadcast station affected by the electromagnetic noise 3. Channel, frequency, broadcast station unaffected by the electromagnetic noise 4. Layout of: indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, grounding wire, antennas, wiring from antennas, receiver 5. Electric field intensity of the broadcast station affected by the electromagnetic noise 6. Presence or absence of amplifier such as booster 7. Operation condition of air conditioner when the electromagnetic noise enters in 1) Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic noise. 2) Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button on the remote controller for power ON, and check for the electromagnetic noise. 3) After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the electromagnetic noise. 4) Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the outdoor unit stops but the indoor/outdoor communication still runs on. In this situation, check for the electromagnetic noise. 37 10-6. TEST POINT DIAGRAM AND VOLTAGE 1. Inverter P.C. board MUZ-GE09NA MUZ-GE12NA MUZ-GE15NA MUY-GE09NA MUY-GE12NA MUY-GE15NA Smoothing capacitor (C63) Bus-bar voltage DB61 DC 260-325 V (-) (+) Back side of unit Smoothing capacitor (C62) Smoothing capacitor (C61) Fuse (F701) T3.15 AL 250 V Fuse (F801) 250 V 3.15 A AC 208/230 V R.V.coil (CN721) 208/230 VAC (MUZ) Fuse (F901) T3.15 AL 250 V Output to drive compressor (LDU, LDV, LDW) 100 Discharge temperature thermistor/RT62 (CN641) Defrost thermistor /RT61(CN641)(MUZ) Ambient temperature thermistor/RT65 (CN643) Outdoor heat exchanger temperature thermistor /RT68 (CN644) Fin temperature thermistor/RT64 (CN642) Front side of unit Output to drive outdoor fan motor (CN932) AC 208/ 230 V LED LEV Jumper wire for connector changing defrost (CN724) setting (JS)(MUZ) Defrost thermistor(RT61) (MUZ) Ambient temperature thermistor(RT65) Outdoor heat exchanger temperature thermistor(RT68) 200 80 160 Discharge temperature thermistor(RT62) 60 600 50 40 30 20 10 14 32 50 68 86 Temperature(°F) 104 140 Resistance(kΩ) 70 700 Resistance(kΩ) Resistance(kΩ) Fin temperature thermistor(RT64) 180 90 0 -4 Jumper wire for pre-heat control setting (JK) 500 400 300 120 100 80 60 200 40 100 20 0 32 50 68 86 104 122 140 158 176 194 212 230 248 Temperature(°F) 38 0 32 50 68 86 104 122 140 158 176 Temperature(°F) MUZ-GE18NA MUY-GE18NA Back side of unit Smoothing Bus-bar voltage capacitor DB61 (C63) DC 260-325 V (-) (+) Smoothing capacitor (C62) AC 208/230 V Smoothing capacitor (C61) Fuse (F801) 250 V 3.15 A R.V.coil Fuse (F701) (CN721) T3.15 AL 250 V 208/230 VAC (MUZ) Fuse (F901) T3.15 AL 250 V Output to drive compressor (LDU, LDV, LDW) 100 Defrost thermistor(RT61) (MUZ) Ambient temperature thermistor(RT65) Outdoor heat exchanger temperature thermistor(RT68) 200 80 Jumper wire for pre-heat control setting (JK) Jumper wire for changing defrost setting (JS)(MUZ) LED 160 Discharge temperature thermistor(RT62) 60 600 50 40 30 20 10 14 32 50 68 86 Temperature(°F) 104 140 Resistance(kΩ) 70 700 Resistance(kΩ) Resistance(kΩ) Fin temperature thermistor(RT64) 180 90 0 -4 LEV connector (CN724) Signal of outdoor fan motor (CN931) Output to drive outdoor fan motor (CN932) Discharge temperature thermistor /RT62 (CN641) Defrost thermistor /RT61(CN641)(MUZ) Ambient temperature thermistor /RT65 (CN643) Outdoor heat exchanger temperature thermistor /RT68(CN644) Front side of unit Fin temperature thermistor /RT64 (CN642) AC 208/ 230 V 500 400 300 120 100 80 60 200 40 100 20 0 32 50 68 86 104 122 140 158 176 194 212 230 248 Temperature(°F) 39 0 32 50 68 86 104 122 140 158 176 Temperature(°F) 11 DISASSEMBLY INSTRUCTIONS <"Terminal with locking mechanism" Detaching points> The terminal which has the locking mechanism can be detached as shown below. There are two types (refer to (1) and (2)) of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching. (1) Slide the sleeve and check if there is a locking lever or not. Sleeve Locking lever (2) The terminal with this connector has the locking mechanism. Slide the sleeve. Pull the terminal while pushing the locking lever. Hold the sleeve, and pull out the terminal slowly. Connector 11-1. MUZ-GE09NA MUZ-GE12NA MUZ-GE15NA MUY-GE09NA MUY-GE12NA MUY-GE15NA NOTE: Turn OFF power supply before disassembling. OPERATING PROCEDURE PHOTOS Photo 1 1. Removing the cabinet (1) (2) (3) (4) (5) Remove the screw fixing the service panel. Pull down the service panel and remove it. Remove the screws fixing the conduit cover. Remove the conduit cover. Disconnect the power supply wire and indoor/outdoor connecting wire. (6) Remove the screws fixing the top panel. (7) Remove the top panel. (8) Remove the screws fixing the cabinet. (9) Remove the cabinet. (10) Remove the screws fixing the back panel. (11) Remove the back panel. Screws of the top panel Screw of the cabinet Screws of the top panel Back panel Screw of the service panel Photo 2 Hooks Screw of the conduit cover Screws of the cabinet Conduit cover Conduit plate 40 Service panel OPERATING PROCEDURE PHOTOS 2. Removing the inverter assembly, inverter P.C. board (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C. board> CN721 (R.V. coil) (MUZ) CN931, CN932 (Fan motor) CN641 (Defrost thermistor (MUZ) and discharge temperature thermistor) CN643 (Ambient temperature thermistor) CN644 (Outdoor heat exchanger temperature thermistor) CN724 (LEV) (3) Remove the compressor connector (CN61). (4) Remove the screws fixing the relay panel. (Photo 3) (5) Remove the inverter assembly. (Photo 4) (6) Remove the screw of the ground wire and screw of the T.B.support. (Photo 4) (7) Remove the relay panel from the inverter assembly. (8) Remove the inverter P.C. board from the relay panel. Photo 3 Screws of the relay panel Photo 4 (Inverter assembly) Heat sink Inverter P.C. board Screw of the T.B.support T.B.support 3. Removing R.V. coil (MUZ) (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the following connectors: <Inverter P.C. board> CN721 (R.V. coil) (3) Remove the R.V. coil. (Photo 5) Relay panel 4. Removing the discharge temperature thermistor, defrost thermistor, outdoor heat exchanger temperature thermistor and ambient temperature thermistor (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C. board> CN641 (Defrost thermistor (MUZ) and discharge temperature thermistor) CN643 (Ambient temperature thermistor) CN644 (Outdoor heat exchanger temperature thermistor) (3) Pull out the discharge temperature thermistor from its holder. (Photo 5) (4) Pull out the defrost thermistor from its holder. (Photo 6) (5) Pull out the outdoor heat exchanger temperature thermistor from its holder. (Photo 6) (6) Pull out the ambient temperature thermistor from its holder. 41 Photo 5 Screw of the ground wire R.V. coil (MUZ) Discharge temperature thermistor OPERATING PROCEDURE PHOTOS Photo 6 5. Removing outdoor fan motor (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the following connectors: <Inverter P.C. board> CN931, CN932 (Fan motor) (3) Remove the propeller nut. (Photo 7) (4) Remove the propeller. (Photo 7) (5) Remove the screws fixing the fan motor. (Photo 7) (6) Remove the fan motor. Outdoor heat exchanger temperature thermistor 6. Removing the compressor and 4-way valve (1) Remove the cabinet and panels. (Refer to 1.) (2) Remove the inverter assembly. (Refer to 2.) (3) Recover gas from the refrigerant circuit. NOTE: Recover gas from the pipes until the pressure gauge shows 0 PSIG. Defrost thermistor (MUZ) Photo 7 Screws of the outdoor fan motor (4) Detach the welded part of the suction and the discharge pipe connected with compressor. (5) Remove the nuts of compressor legs. (6) Remove the compressor. (7) Detach the welded part of pipes connected with 4-way valve. (Photo 8.) Propeller Propeller nut Photo 8 Welded parts of 4-way valve 42 11-2. MUZ-GE18NA MUY-GE18NA NOTE: Turn OFF power supply before disassembling. OPERATING PROCEDURE PHOTOS 1. Removing the cabinet Photo 1 (1) (2) (3) (4) (5) (6) (7) Remove the screws of the service panel. Remove the screws of the top panel. Remove the screw of the valve cover. Remove the service panel. Remove the top panel. Remove the valve cover. Disconnect the power supply and indoor/outdoor connecting wire. (8) Remove the screws of the cabinet. (9) Remove the cabinet. (10) Remove the screws of the back panel. (11) Remove the back panel. Screw of the top panel Screws of the cabinet Screws of the back panel Screws of the cabinet Photo 2 Screw of the top panel Screws of the cabinet Screw of the service panel Screw of the valve cover 43 Screws of the back panel OPERATING PROCEDURE PHOTOS 2. Removing the inverter assembly, inverter P.C. board Photo 3 Screws of the relay panel (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C. board> CN721 (R.V.coil) (MUZ) CN931, CN932 (Fan motor) CN641 (Defrost thermistor (MUZ) and discharge temperature thermistor) CN643 (Ambient temperature thermistor) CN644 (Outdoor heat exchanger temperature thermistor) CN724 (LEV) (3) Remove the compressor connector (CN61). (4) Remove the screws fixing the relay panel. (Photo 3) (5) Remove the inverter assembly. (Photo 4) (6) Remove the screw of the ground wire and screw of the T.B.support. (Photo 4) (7) Remove the screw of the PB fixture. (8) Remove the relay panel from the PB support. (9) Remove the inverter P.C. board from the inverter assembly. Screws of the reactor Photo 4 (Inverter assembly) Heat sink Hook of the PB support 3. Removing R.V. coil (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the following connectors: <Inverter P.C. board> CN721 (R.V. coil) (MUZ) (3) Remove the R.V. coil. (Photo 5) Inverter P.C. board Screw of the T.B.support PB support Relay panel Screw of the Hook of the PB fixture PB support T.B.support Screw of the ground wire Photo5 R.V. coil (MUZ) Welded parts of 4-way valve 44 OPERATING PROCEDURE PHOTOS 4. Removing the discharge temperature thermistor, defrost thermistor, outdoor heat exchanger temperature thermistor and ambient temperature thermistor (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C. board> CN641 (Defrost thermistor (MUZ) and discharge temperature thermistor) CN643 (Ambient temperature thermistor) CN644 (Outdoor heat exchanger temperature thermistor) (3) Pull out the discharge temperature thermistor from its holder. (Photo 8) (4) Pull out the defrost thermistor from its holder. (Photo 6) (5) Pull out the outdoor heat exchanger temperature thermistor from its holder. (Photo 6) (6) Pull out the ambient temperature thermistor from its holder. (Photo 6) Photo 6 Outdoor heat exchanger temperature thermistor Ambient temperature thermistor 5. Removing outdoor fan motor (1) Remove the top panel, cabinet and service panel. (Refer to 1.) (2) Disconnect the following connectors: <Inverter P.C. board> CN931 and CN932 (Fan motor) (3) Remove the propeller. (4) Remove the screws fixing the fan motor. (5) Remove the fan motor. Defrost thermistor (MUZ) Photo 7 Screws of the outdoor fan motor 6. Removing the compressor and 4-way valve (1) Remove the top panel, cabinet and service panel. (Refer to 1.) (2) Remove the back panel. (Refer to 1.) (3) Remove the inverter assembly. (Refer to 2.) (4) Recover gas from the refrigerant circuit. NOTE: Recover gas from the pipes until the pressure gauge shows 0 PSIG. (5) Detach the welded part of the suction and the discharge pipe connected with compressor. (6) Remove the compressor nuts. (7) Remove the compressor. (8) Detach the welded part of 4-way valve and pipe. (Photo 5) Photo 8 Welded part of the discharge pipe Discharge temperature thermistor Welded part of the suction pipe 45 46 47 TM HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN © Copyright 2009 MITSUBISHI ELECTRIC CO.,LTD Distributed in Jul. 2009. No. OBH 549 5 Made in Japan New publication, effective Jul. 2009 Specifications subject to change without notice.