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Superior Zentec Hybrid Air Capsulate
Superior Iron Filter - Sulphur Filter
Installation Manual
Barrie, Ontario, Canada
L4N 8W8
www.excaliburwater.com
EXCALIBUR SUPERIOR IRON FILTER - SULPHUR
FILTER
INSTALLATION MANUAL
INSTALLATION PROCEDURES:
The Superior Iron Filter - Sulphur Filter control valve, fittings and
chemical free bypass are designed to accommodate minor plumbing
misalignments.
Do not use Vaseline, oils, hydrocarbon lubricants or spray silicone on
the Superior Iron Filter - Sulphur Filter. A silicon lubricant may be
used on back o rings of the Superior Iron Filter - Sulphur Filter but not
necessary. Avoid any type of lubricants, including silicone on the
Superior Iron Filter - Sulphur Filter red or clear lip seals.
The Superior Iron Filter - Sulphur Filter nuts and caps are designed to
be unscrewed or tightened by hand or with the special Superior Iron
Filter - Sulphur Filter wrench if necessary. Pliers can be used on the
Superior Iron Filter - Sulphur Filter control valve to unscrew the nut or
cap. Do not use a pipe wrench to tighten or loosen Superior Iron
Filter - Sulphur Filter control valve nuts or caps. Do not place
screwdriver in slots on caps and/or tap with a hammer on the
Superior Iron Filter - Sulphur Filter control valve.
Do not use pipe dope or other sealants on Superior Iron Filter Sulphur Filter threads. Teflon tape must be used on the Superior Iron
Filter - Sulphur Filter control valve threads of the 1” NPT elbow or ¼”
NPT connection and on the threads for the Superior Iron Filter Sulphur Filter drain line connection. Teflon tape is not necessary on
the Superior Iron Filter - Sulphur Filter nut connection or caps
because of o-ring seals.
All plumbing should be done in accordance with local plumbing
codes. The pipe size for Superior Iron Filter - Sulphur Filter drain line
should be a minimum of ½ inch. When the backwash flow rates for
the Superior Iron Filter - Sulphur Filter in excess of 7 GPM or length
in excess of 20 feet this now requires a ¾ inch drain line.
Solder joints near the Superior Iron Filter - Sulphur Filter drain must
be done prior to connecting the Superior Iron Filter - Sulphur Filter
drain line flow control fitting. Leave at least 6 inches between the
Superior Iron Filter - Sulphur Filter drain line control fittings and solder
joints when soldering pipes that are connected on the Superior Iron
Filter - Sulphur Filter drain line control fitting. Failure to do this could
cause interior damage to the Superior Iron Filter - Sulphur Filter
control valve drain line flow control fitting.
When assembling the installation/fitting package for the Superior Iron
Filter - Sulphur Filter (inlet and outlet) connect the fitting to the
plumbing system first and then attach the nut, split ring or o ring from
the Superior Iron Filter - Sulphur Filter control valve. Heat from
soldering or solvent cements may damage the Superior Iron Filter Sulphur Filter nut, split ring or o ring. The solder joints should be cool
and solvent cements should be set before installing the Superior Iron
Filter - Sulphur Filter control valve nut, split ring and o ring. Avoid
getting primer and solvent cement on the Superior Iron Filter Sulphur Filter control valve on any part of the o rings, split rings,
bypass valve or control valve.
Superior Iron Filter - Sulphur Filter to be plugged into an electrical
outlet. All electrical connections must be connected in accordance
with local electrical codes.
INSTALLING FITTING ASSEMBLIES:
Superior Iron Filter - Sulphur Filter control valve installation fittings
connect to the Superior Iron Filter - Sulphur Filter control valve or the
bypass valve using nuts that only require hand tightening. Hand
tighten Superior Iron Filter - Sulphur Filter nut connections between
Superior Iron Filter - Sulphur Filter control valve and installation
fittings, Superior Iron Filter - Sulphur Filter control valve and bypass
valve and bypass valve and installation fittings allows for easy
serviceability. Do not use a pipe wrench to tighten Superior Iron Filter
- Sulphur Filter nuts on installation fittings. Hand tighten only.
Superior Iron Filter - Sulphur Filter split ring retainer holds the nut on
and allows load to be spread over the entire nut surface area
reducing the chance for leakage with the Superior Iron Filter - Sulphur
Filter. The split ring design, incorporated into the Superior Iron Filter Sulphur Filter installation fittings allows approximately 2 degrees off
axis alignment to the plumbing system. The Superior Iron Filter Sulphur Filter installation fittings are designed to accommodate minor
plumbing misalignments.
Superior Iron Filter - Sulphur Filter control valve slip the nut onto the
fitting first, then the split ring second and the o ring last. Hand tighten
the Superior Iron Filter - Sulphur Filter nut. If the fitting is leaking,
tightening the nut will not stop the leak. Remove the Superior Iron
Filter - Sulphur Filter nut, fitting and check for damage or
misalignment of the o ring.
BYPASS VALVE:
The Superior Iron Filter - Sulphur Filter bypass valve easily connects
to the Superior Iron Filter - Sulphur Filter control valve body using
nuts that only require hand tightening. Hand tighten nut connections
between Superior Iron Filter - Sulphur Filter control valve and fittings,
Superior Iron Filter - Sulphur Filter control valve and bypass valve
Superior Iron Filter - Sulphur Filter and installation fittings allow for
easy serviceability. On Superior Iron Filter - Sulphur Filter do not use
Vaseline, oils or other unacceptable lubricants on o- rings. A silicon
lubricant may be used on Superior Iron Filter - Sulphur Filter black o
rings. All seals are self lubricating EPDM for long life lubricating
qualities.
Check Valve Installation
The one way Superior Iron Filter - Sulphur Filter check valve supplied
with the Iron Filter - Sulphur Filter must be installed on the raw water
supply feed line prior to entering the Superior Iron Filter - Sulphur
Filter.
Programming Set Up Superior Iron Filter - Sulphur Filter
On the Superior Iron Filter - Sulphur Filter press next and
buttons
simultaneously for 3 seconds and release to take go to the Superior
Iron Filter - Sulphur Filter regeneration and cycle times set up
screens.
Step 1:
The first Superior Iron Filter - Sulphur Filter set up stage will have a
arrow pointing to the SET on the top left and the display on the digital
board should read “Soft”. Press the Superior Iron Filter - Sulphur
Filter next button to go to step 2.
Step 2:
On the Superior Iron Filter - Sulphur Filter next setting will have an
arrow pointing to the SET at the top left with another arrow pointing to
Superior Iron Filter - Sulphur Filter backwash. This cycle time is to be
set for 10 minutes. Press the Superior Iron Filter - Sulphur Filter next
button for step 3.
Step 3:
On the Iron Filter - Sulphur Filter next setting will have an arrow
pointing to the SET on the top left with another arrow pointing to the
Superior Iron Filter - Sulphur Filter Draw. This cycle time is to be set
for 40 minutes. Press the next button to go to step 4.
Step 4:
On the Iron Filter - Sulphur Filter next setting will have an arrow
pointing to the SET on the top left with another arrow pointing to the
backwash. This is a second backwash which is not required on the
Iron Filter - Sulphur Filter filter and should be set to “OFF”. Press the
next button to go to step 5.
Step 5:
On the Iron Filter - Sulphur Filter next setting will have an arrow
pointing to the SET on the top left with another arrow pointing to the
rinse. This is a rinse cycle which is not required on the Iron Filter Sulphur Filter filter and should be set to “OFF”. Press the next button
to go to step 6.
Step 6:
On the Iron Filter - Sulphur Filter next setting will have an arrow
pointing to the SET on the top left with another arrow pointing to the
fill. This is a fill cycle which is not required on the Superior Iron Filter
- Sulphur Filter and should be set to “OFF”. Press the Superior Iron
Filter - Sulphur Filter next button to go to exit and return to time.
Excalibur Water Systems Iron Filter - Sulphur Filter
Programming Procedures:
General Operation:
When the Superior Iron Filter - Sulphur Filter is filtering on two
displays of the Superior Iron Filter - Sulphur Filter two displays will be
shown, time of day or days until the next regeneration of the Superior
Iron Filter - Sulphur Filter. When pressing up or down on the
Superior Iron Filter - Sulphur Filter will toggle between the two
choices.
To set time of day:
When the Superior Iron Filter - Sulphur Filter has a power outage
longer than 8 hours or a power surge the time of day will flash
indicating it requires to be reset. All other information for the Superior
Iron Filter - Sulphur Filter will be stored in memory no matter how
long the Superior Iron Filter - Sulphur Filter has a power outage. To
set the time of day push and hold the
arrow until the SET
indicator is displayed, and the house flashes. Press the Superior Iron
button until the correct hour of day is
Filter - Sulphur Filter
displayed. Press the next button and the minutes to be set will flash.
button to correctly set the minutes to the proper
Use the
time of day. Press the Superior Iron Filter - Sulphur Filter next button
to return to the main screen.
The user can initiate manual regeneration of the Superior Iron Filter Sulphur Filter Filter. The user has the option to request Superior Iron
Filter - Sulphur Filter to have manual at the delayed regeneration time
for the Superior Iron Filter - Sulphur Filter or have the regeneration
occur immediately for the Superior Iron Filter - Sulphur Filter. On the
Superior Iron Filter - Sulphur Filter simultaneously press the up and
down buttons on the Superior Iron Filter - Sulphur Filter to start
regeneration at the next delayed regeneration time. If the Superior
Iron Filter - Sulphur Filter regeneration is to occur today, an arrow will
point to regeneration on the Superior Iron Filter - Sulphur Filter. For
immediate regeneration simultaneously press and hold the REGEN
button for 3 seconds on the Superior Iron Filter - Sulphur Filter.
When the Superior Iron Filter - Sulphur Filter is in regeneration, step
through the different regeneration cycles by pressing the Regen
button on the Superior Iron Filter - Sulphur Filter until complete and
back to present time of day.
User please note:
Do not attempt to go further into Superior Iron Filter - Sulphur Filter
programming other than time of day or regeneration on the Superior
Iron Filter - Sulphur Filter unless you have a full and comprehensive
understanding of the Superior Iron Filter - Sulphur Filter programming
and all features. Incorrect settings on the Superior Iron Filter Sulphur Filter may result in a labour service charge.
EXCALIBUR WATER SYSTEMS
Superior Iron Filter - Sulphur Filter
Troubleshooting Guide
Problem
1. Timer does not display
time of day
2. Timer does not display
correct time of day
3. Control valve
regenerates at wrong
time of day
Possible Cause
a. Transformer unplugged
b. No electric power at outlet
c. Defective transformer
d. Defective PC board
a. Switched outlet
b. Power outage
c. Defective PC Board
a. Power outages
b. Time of day not set correctly
c. Time of regeneration incorrect
a. Control valve has just been
serviced
4. E1, E2 or E3
b. Foreign matter is lodged in
control valve
c. High drive forces on piston
E1-Unable to recognize
start of regeneration
d. Control valve piston not in home
position
E2-Unexpected stall
e. Motor not inserted fully to engage
pinion, motor wires broken or
disconnected, motor failure
f. Drive gear label dirty or damaged,
missing or broken gear
g. Drive bracket incorrectly aligned
to back plate
h. PC board is damaged or
defective
i. PC board incorrectly aligned to
drive bracket
E3-Motor ran to long,
timed out trying to reach
the next cycle position
or trying to reach home
position
5. Control Valve stalled in
regeneration
a. Motor not operating
b. No electric power at outlet
c. Defective transformer
d. Defective PC board
e. Broken drive gear or drive cap
assembly
f. Broken piston retainer
g. Broken main or regenerant piston
Solution
a. Connect power
b. Repair outlet or use working outlet
c. Replace transformer
d. Replace PC board
a. Use uninterrupted outlet
b. Reset time of day
c. Replace PC board
a. Reset control valve to correct time
of day
b. Reset to correct time of day
c. Reset regeneration time
a. Press SET HOUR and DOWN for 3
seconds or unplug power source jack
(black wire) from the circuit board and
plug back in to reset control valve
b. Check piston and spacer stack
assembly for foreign matter
c. Replace piston(s) and spacer stack
assembly
d. Press SET HOUR and DOWN for 3
seconds or unplug power source jack
(black wire) from the circuit board and
plug back into reset control valve
e. Check motor and wiring. Replace
motor if necessary
f. Replace or clean drive gear
g. Reset drive bracket properly
h. Replace PC board
i. Ensure PC board is correctly
snapped on to drive bracket
a. Replace motor
b. Repair outlet or use working outlet
c. Replace transformer
d. Replace PC board
e. Replace drive gear or drive cap
assembly
f. Replace drive cap assembly
g. Replace main or regenerant piston
6. Control valve does not
regenerate
automatically when
UP and DOWN buttons
are depressed and held
7. Control valve does not
regenerate
a. Transformer unplugged
b. No electric power at outlet
a. Connect transformer
b. Repair outlet or use working outlet
c. Broken drive gear or drive cap
assembly
d. Defective PC board
c. Replace drive gear or drive cap
assembly
d. Replace PC board
a. Defective PC board
b. Set-up error
a. Replace PC board
b. Check control valve set-up
procedure
automatically but does
when UP and DOWN
buttons are depressed
a. Check air – off tank. Risers in place
8. Too much air in water (cloudy
small air bubbles)
9. Smell and/or Iron Filter bleeding
thru
b. Braukman valve on.
c. check braukman valve internals –
clean debris etc. out
d. too much draw on intake
(micronizer) adjust to 30% draw of
pump cycle.
a. Check programming
b. Air injection set properly
c. Size of equipment correct
10. Smell Hot side only
a. Chlorinate hot tank
b. Optional to remove anode rod.
c. If condition persists check for
sulphur reducing bacteria
11. Black or Grey water (cold side)
a. Unit backwashed thoroughly at
install. (backwash now)
b. Check backwash control
c. Plugged backwash control
d. Kinked drain line
12. Excessive noise during backwash
a. Fasten all lines
13. No air getting drawn into water
14. Particles in water (Media-Black)
a. Check micronizer adjustments
b. Not enough flow (check pump flow
rate)
c. Plugged air intake
d. Pressure settings should be at 3050 no higher.
e. (lower the pressure – increase
flow)
a. Broken distributor or riser tube.
12 YEAR WARRANTY
Lifetime Tank Warranty
Superior Iron Filter - Sulphur Filter
Thank you for your purchase of our SUPERIOR IRON FILTER - SULPHUR FILTER. For proof of purchase, please retain
your Invoice/Sales Order Copy.
Warranty ~ Offered
Excalibur Water Systems warranties its products to be free from defect in materials and workmanship to the original owner
from the date on the proof of purchase as described below.
Warranty ~ Working Procedures
If during the suitable warranty period, a part is defective, then Excalibur Water Systems will repair or replace that part at no
charge to the original owner, with the exception of charges for nominal shipping, service and/or installation.
Warranty ~ Coverage Outlined
Excalibur Water Systems guarantees, to the original owner, a period of 12 years, the VALVE BODY to be free of defects in
materials and workmanship and to perform its proper functions. To the original owner, a period of 12 years, the
ELECTRONIC CONTROL VALVE as well as all parts to be free of defects in materials and workmanship and to perform
their normal functions. To the original owner, the MINERAL TANK will not rust, corrode, leak, burst or in any other form fail
to perform their proper functions for a LIFETIME period of 20 YEARS.
Warranty ~ Service
In the event you require service, your local Excalibur Water Systems Dealer will provide all necessary service and
installation for your Superior Iron Filter - Sulphur Filter. To obtain warranty service within 30 days of discovery of the defect,
notification must be given to your local Excalibur Water Systems Dealer.
General Provisions
The above warranties are effective provided the SUPERIOR IRON FILTER - SULPHUR FILTER is operated at water
pressures not exceeding 125psi and at water temperatures not exceeding 120°F; also provided that the Iron Filter - Sulphur
Filter is not subject to abuse, misuse, alteration, neglect, freezing, accident or negligence; and provided further that the Iron
Filter - Sulphur Filter is not damaged as the result of any unusual force of nature such as, but not limited to flood, hurricane,
tornado or earthquake. Excalibur Water Systems is excused if failure to perform its warranty obligations is the result of
strikes, government regulation, materials shortages or other circumstances beyond its control.
THERE ARE NO WARRANTIES ON THE IRON FILTER - SULPHUR FILTER BEYOND THOSE SPECIFICALLY
DESCRIBED ABOVE. ALL IMPLIED WARRANTIES, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY
OR OF FITNESS FOR A PARTICULAR PURPOSE, ARE DISCLAIMED TO THE EXTENT THEY MIGHT EXTEND
BEYOND THE ABOVE PERIODS. THE SOLE OBLIGATION OF EXCALIBUR WATER SYSTEMS UNDER THESE
WARRANTIES IS TO REPLACE OR REPAIR THE COMPONENT OR PART PROVES TO BE DFEFECTIVE WITHIN THE
SPECIFIED TIME PERIOD AND EXCALIBUR WATER SYSTEMS IS NOT LIABLE FOR CONSEQUENTIAL OR
INDIDENTAL DAMAGES. NO DEALER, AGENT, REPRESENTATIVE OR OTHER PERSON IS AUTHORIZED TO
EXTEND OR EXPAND THE WARRANTIES EXPRESSED ABOVE.
Certain provinces or states do not allow limitations on how long an implied warranty lasts or exclusions or limitations of
incidental or consequential damage, therefore limitations and exclusions in this warranty may not apply to you. This
warranty extends you specific legal rights as you may have other rights which vary from province to province or state to
state.
Excalibur Water Systems is a manufacturer of water treatment products.
Barrie, ON
Canada