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Download Duramax Building Products 30432 Instructions / Assembly
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A L L P U R P O S E I N S U L A T E D C A B I N S Insulated Cabin Flat Roof OWNER’S MANUAL / Instructions for Assembly Size 10 Ft x 13 Ft / 3.1 Mtr. x 4.0 Mtr. (Approx.) Ver. : 3.0 Customer Service Hotline (800) 483-4674 www.duramaxbp.com • Strong & Secure Cabin • Quick & Easy Assembly • Metal Cladded Insulated Walls • Wide Door with Lock • Easily Expandable Available Kits • Window Kits Available Call us for any missing or damaged parts. Do not return to the store. Building Dimensions : Approximate Size Storage Area Volume 10 Ft x 13 Ft 129 Sq. Ft. 878 Cu.Ft. 3.1 Mtr. x 4.0 Mtr. 12 Sq.Mtr. 24.9 Cu.Mtr. Exterior Dimension Interior Dimension Roof Edge to Edge Wall to Wall Base Dimension inch cm. inch cm. inch cm. Width 159 1/4 404.5 418 157 1/8 399 164 1/2 Depth 306 323 300 120 1/2 127 1/8 118 1/8 Height 233.5 208 92 81 3/4 Door Opening inch 35 3/4 cm. 91 82 3/4 210 Duramax Insulated Shed Limited Seven Year Warranty U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or workmanship for a period of seven years from the date of purchase. This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered. In no event shall we pay the cost of flooring, labor, installation or any other costs related thereto. This warranty only covers failures due to defects in material or workmanship which occurs during normal use and does not extend to color change arising due to normal weathering or to damage resulting from misuse or neglect, commercial use, failure to follow assembly instructions and the owner’s manual (including proper anchoring of the shed), painting, forces of nature and other causes which is beyond our control. Claims under this warranty must be made within the warranty period by calling 1-800-483-4674 or mail in a dated sales slip and clear photograph of the part to: U.S. Polymers, Inc. 1057 S. Vail Ave, Montebello, CA 90640. We reserve the right to discontinue or change components. If a component has been discontinued or is not available, U.S. Polymers, Inc. reserves the right to substitute a component of equal quality as may be compatible. Limits and Exclusions There are no express warranties except as listed above. The warrantor shall not be liable for incidental or consequential damages resulting from the use of this product, or arising out of any breach of this warranty. All express warranties are limited to the warranty period set forth above . Some states do not allow the exclusion or limitation on how long an implied warranty lasts, so the above limitations may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country. Parts List PROFILES Note: Check all parts prior to installation. ACCESSORIES PARTS F1D, F2D, F3D, F4D, F5D, F6D, F7D, F8D, F9D CODE QTY CODE F1D F2D F3D F4D F5D F6D F7D F8D F9D F10D F11D BC1D BC2D BC3D BC4D TC1D TC2D TC3D TC4D TC5D TC6D TC7D TC8D DCLD DCRD DSD DSTD CC1 CC2 CC3 RSD 2 2 4 4 2 2 4 18 4 8 8 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 4 2 2 3 RFD RF2D RF3D RF4D RF5D RF6D RF7D GLD GRD GJD TS1D TS2D TS3D TS4D PC1D PC2D RFSD GSD RSJD DCV4 W1D W2D R1D R2D R3D DC WINDOW WINDOW Frame QTY 1 1 1 1 1 1 1 1 1 1 2 2 2 3 1 1 10 4 6 1 12 1 1 2 1 1 1 1 CODE QTY DNS 1 DFA4 1 P2BE 2 S2 473 S8 4 S3 2 S10 42 S12 12 S14 8 S15 24 S16 42 HC 3 SILICON CLEAR 2 DOOR LOCK 1 SUPER GLUE 1 F11D TC1D, TC2D TC5D, TC6D TC7D, TC8D RSD PC1D GLD, GRD F10D GSD PC2D CC1 GJD CC2, CC3 BC1D, BC2D BC3D, BC4D TC3D, TC4D DCLD, DCRD DSD, DSTD RFD, RF2D RF3D, RF4D, RF5D, RF6D RF7D TS1D, TS2D, TS3D, TS4D RSJD WINDOW WINDOW FRAME S12 S15 Tools You Will Need Hand Gloves Cordless Drill - Philips Head Screw driver - Philips Head Carpenter’s Square Eye Protector 8’ Step Ladder Adjustable pliers Level - 3ft. Tape Measure Hammer or Rubber Mallet Caulk Gun 10mm Hex. Socket Bit 7.0mm Spanner RFSD P2BE S2, S8 S3 S10 DNS DFA4 S14 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. S16 HC Exploded View P2BE GLD RF6D RFSD GSD RF5D GRD GJD R1D RFSD R2D RFD GSD RFSD P2BE R2D DFA4 R3D RFSD RFSD RF7D DNS RF4D RF2D RF3D RFSD RSJD TS3D TC8D TC7D TS1D TC3D TS2D TC4D RSD RSJD RSD RSJD RSD TC1D RSJD RSJD TC6D TS4D TC5D DSTD TS3D TS4D TS1D W1D W1D W1D TS2D RSJD TC2D W1D CC1 W1D W1D CC2 W1D DCV4 PC2D CC1 BC4D BC2D CC1 CC3 PC1D CC2 BC3D BC1D DSD W1D CC3 BC1D W1D DCLD W1D BC4D BC2D W1D BC3D CC1 W1D DCRD F6D W2D DC F3D F2D F9D F3D F5D F8D F1D F10D F7D F11D F1D F5D F4D F2D F4D F6D IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. A. Foundation & Base Assembly Note: It is important that these instructions are followed step by step. Note All parts are clearly marked and care should be taken to use the correct one. Before Assembling Foundation make sure that the floor level should be perfect flat. Parts needed: CODE F1D F2D F3D F4D F5D F6D F7D F8D F9D QTY CODE QTY 2 2 4 4 2 2 4 18 4 F10D F11D BC1D BC2D BC3D BC4D S2 S14 8 8 2 2 2 2 160 8 1 Note 2 Make Two sets F1D S2 Note F2D Make Four sets F3D S2 F4D 1 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 3 Note Make Two sets F5D S2 F6D 4 S2 F6D F2D F5D F1D F1D F5D F2D F6D 2 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 5 S2 F6D F7D F2D F5D F7D F1D F7D F1D F5D F7D F6D F2D 6 S2 F3D F3D F3D F3D F4D F4D F4D F4D 3 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 7 S2 F8D F8D F8D 8 F9D F9D F9D F9D S2 S2 F10D F10D F9D F9D 4 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 9 F2D F1D F1D F2D F1D S14 F2D F11D 10 BC4D LEFT BC2D BACK BC3D BC1D 1 BC1D F1D BC3D F5D BC2D FRONT F2D S2 S2 BC4D F6D BC2D BC4D 2 BC1D F2D F1D 5 Fig. 1 Fig. 2 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. RIGHT 11 Option - 1 After assemble the Base ‘U’ Channel it can be filled with concrete up to the Foundation level. Concrete 12 Note The Plywood should be placed after completing the Wall Panel Assembly. Option - 2 The Plywood can be placed by this sizes inside the base ‘U’ Channel. (plywood not Included) 6 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. B. Wall Assembly Parts needed: CODE QTY CODE W1D W2D TC1D TC2D TC3D TC4D TC5D TC6D TC7D TC8D CC1 CC2 CC3 12 1 1 1 1 1 1 1 1 1 4 2 2 DCRD DCLD DSD DSTD TS1D TS2D TS3D TS4D RSD RSJD S2 S12 QTY 1 1 1 1 2 2 2 3 3 6 228 12 Note Remove the protective films before start assembly. W1D 1 Note This Insulated Cabin included with one Window Panel (W2D) . This can be fixed in any of the wall positions. 1 BC2D BACK W1D BC1D W1D Fig. 1 BC3D 2 W1D BC1D BC2D BC4D RIGHT BC3D FRONT Fig. 2 7 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 2 W1D W1D 1 BC2D BACK W1D W1D BC1D Fig. 1 W1D W1D BC3D BC3D BC2D 2 BC4D RIGHT Fig. 2 3 CC1 CC1 BC1D 4 BC1D BC3D S2 Fig. 1 Fig. 2 CC1 3 W1D S2 CC1 W1D W1D 3 W1D S2 Fig. 3 W1D CC1 Fig. 4 BACK RIGHT BC1D BC3D 8 1&2 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 4 CC1 BC3D S2 CC1 Fig. 1 2 W1D W1D W1D 2 CC1 S2 S2 RIGHT Fig. 2 BACK BC3D BC1D 1 5 W1D BC1D S2 W1D W1D Fig. 1 BC3D BC1D BACK 1 S2 9 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. RIGHT 6 1 BACK 1 W1D W1D 1 W1D Fig. 1 W1D W1D W1D W1D BC1D S2 BC2D BC2D 2 S2 Fig. 2 7 BACK S2 3 CC1 W1D W1D CC1 2 BC4D Fig. 1 S2 W1D 2 S2 CC1 W1D CC1 Fig. 2 Fig. 3 W1D 1 BC4D 10 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. W1D 8 BACK W1D S2 BC4D W1D W1D LEFT Fig. 1 1 BC4D 9 Note TC4D TC3D Push the wall from both side, and make sure the panels are fully inserted. 2&4 TC3D CC1 CC1 Fig. 1 S2 5 Fig. 2 6 TC4D CC1 TC4D 1&3 TC3D S2 CC1 CC1 S2 Fig. 3 Fig. 4 S2 CC1 TC3D BACK TC4D TC4D S2 S2 11 Fig. 5 Fig. 6 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 10 1 LEFT 1 W1D W1D W1D W1D Fig. 1 W1D W1D BC4D S2 BC3D S2 2 Fig. 2 BC3D 11 LEFT S2 3 CC1 W1D W1D CC1 2 BC1D Fig. 1 W1D 2 S2 CC1 W1D S2 CC1 Fig. 2 Fig. 3 W1D 1 BC1D 12 FRONT IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 12 TC7D TS1D TS3D S2 TC7D TS1D TC8D S2 TS2D 13 BACK TC7D TC8D TC8D 2&5 TC8D W1D W1D CC1 CC1 Fig. 1 3&6 Fig. 2 TC7D TC8D CC1 TC7D TC7D 1&4 W1D W1D TS3D CC1 S2 Fig. 3 S2 W1D Fig. 4 TC8D W1D TC7D TC8D LEFT S2 CC1 13 S2 Fig. 5 CC1 W1D Fig. 6 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 14 BACK TC8D TC7D TC8D 2 W1D S2 TC7D 1 Fig. 1 S2 W1D TC8D W1D W1D W1D S2 Fig. 2 LEFT 15 RIGHT 1 1 W1D W1D W1D W1D W1D Fig. 1 BC3D W1D S2 S2 BC4D 2 BC4D Fig. 2 14 FRONT IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 16 RIGHT S2 CC1 CC1 CC1 W1D W1D 3 S2 BC2D Fig. 1 Fig. 2 2 S2 2 W1D W2D CC1 W2D 1 Fig. 3 BC2D FRONT 17 TS1D TC5D TS3D S2 TC5D TS1D TC6D S2 TS2D 15 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 18 BACK TC5D TC6D 2&5 TC6D W1D CC1 W1D CC1 3&6 Fig. 2 Fig. 1 TC5D CC1 TC6D 1&4 TC5D W1D TC5D TS3D W1D S2 CC1 Fig. 3 S2 Fig. 4 CC1 W1D W1D TC6D RIGHT TC5D TC6D TC6D S2 CC1 Fig. 5 W1D S2 Fig. 6 19 BACK TC6D TC6D TC5D W1D S2 2 TC5D Fig. 1 1 TC6D S2 W1D W1D W1D S2 Fig. 2 16 W1D IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. RIGHT 20 1 W2D W1D Fig. 1 W2D S2 W1D W1D BC1D 2 Fig. 2 BC2D FRONT 21 TC1D S2 TC2D TS4D S2 TS4D TS4D 17 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 22 RIGHT TC1D 2&5 TC2D W1D TC2D CC1 CC1 W2D TC2D Fig. 1 3 Fig. 2 CC1 TC1D 1&4 W1D TC1D S2 Fig. 3 CC1 TC1D TC2D S2 FRONT CC1 CC1 S2 Fig. 4 Fig. 5 23 RIGHT Note Push the wall from both side, and make sure the panels are fully inserted. TC2D TC1D TC2D 1 CC1 S2 S2 TC1D W1D Fig. 1 CC1 FRONT 18 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 24 S2 FRONT TC1D 1 TC1D W1D TC2D TC2D W1D S2 W1D W2D Fig. 1 FRONT INSIDE RIGHT 25 RSJD FRONT TC2D RSJD RSJD 2 TC1D 1 W1D RSJD Fig. 1 S2 S2 TC2D W1D W2D TC1D FRONT INSIDE RSJD Fig. 2 S2 RIGHT 19 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 26 TC7D 1 TC1D FRONT TC7D TC1D S2 S2 CC3 CC3 TC2D CC3 Fig. 1 2 S2 BC1D TC5D CC3 BC3D BC3D BC1D S2 Fig. 2 27 1 BACK TC6D TC4D S2 TC6D TC4D S2 CC2 TC3D CC2 CC2 S2 Fig. 1 BC3D BC1D 2 CC2 BC3D BC1D S2 Fig. 2 LEFT 20 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 28 DCRD W1D DCRD BC1D W1D 1 Fig. 1 DCRD Fig. 2 S2 W1D S2 W1D DCLD DCRD 4 DCRD W1D S2 Fig. 4 Fig. 3 2&3 FRONT 29 S2 S2 DSD TC1D DSTD DSD BC1D Fig. 1 Fig. 2 TC1D DSD DSD 1&2 BC1D 21 DSD FRONT BC1D IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 30 TC4D 2 BACK TC3D 2 RSJD 1 TC3D RSJD S2 Fig. 1 RSJD S2 RSJD TC4D RSJD LEFT Fig. 2 31 S2 RSJD RSJD RSD BACK 2 TC3D 4&5 TC4D TC1D S12 4&5 RSD RSD 1 S12 Fig. 1 Fig. 2 RSD TC1D RSD 3 RSD 3 S12 RSJD TC2D TC2D Fig. 3 S12 TC4D RSD RSD RSJD RSJD 22 TC3D Fig. 4 FRONT Fig. 5 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. C. Roof Assembly Parts needed: CODE QTY CODE QTY R1D R2D R3D RFD RF2D RF3D RF4D RF5D RF6D RF7D RFSD GLD GRD 1 2 1 1 1 1 1 1 1 1 10 1 1 GJD GSD PC1D PC2D P2BE DFA4 DNS DCV4 S2 S3 S8 S10 S15 S16 1 4 1 1 2 1 1 1 85 2 4 42 24 42 Note Remove the protective films before start assembly. On top ‘U’ channel these 3 holes are Pre-drilled for reference, align the holes and secure. Note 1 S10 S10 R1D R1D 3&4 R1D 1&2 TC1D TC1D Fig. 1 Fig. 2 TC7D TC1D S10 R1D R1D LEFT TC7D TC7D FRONT Fig. 3 Fig. 4 23 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 2 S10 R1D TC7D TC1D LEFT FRONT 3 S10 R2D R1D R2D 1&2 Fig. 1 S10 R2D Fig. 2 24 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 4 R2D S10 R2D R2D Fig. 1 1&2 S10 R2D Fig. 2 5 S10 S10 R3D R3D R2D R3D 1,2&3 Fig. 1 Fig. 2 S16 Fig. 3 25 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 6 R3D R2D RSD R3D Dia. 3.0mm. Fig. 1 S2 RSD 1&2 R2D R2D R3D R2D R1D RSD S2 Fig. 2 7 RFSD TC5D RFSD RFSD S2 RFSD Fig. 1 RFSD RFSD 1&2 RFSD RFSD TC5D RFSD RFSD RFSD Fig. 2 26 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 8 BACK R3D RF4D R3D RF4D S2 RFSD RF3D RF4D RF4C Fig. 2 Fig. 1 RF3C RF3D S2 RF4D RF3D Fig. 3 RIGHT 9 BACK RF6D R1D R1D RF6D S2 RF5D RFSD Fig. 1 RF6D C4FR Fig. 2 CRF5D 3FR S2 RF6D RF5D Fig. 3 LEFT 27 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 10 S2 R1D RFD RF5D RFSD RF5D RFD 3&4 S2 Fig. 1 Fig. 2 RF2D 5&6 S2 RF3D RF3D 1&2 R3D RF7D R3D RFD RF2D RF2D Fig. 3 Fig. 4 S2 FRONT RF7D RF7D RFD RFD Fig. 6 Fig. 5 11 RIGHT Sil ico R1D n TC3D GSD Fig. 1 TC4D 1,2&3 GSD S2 TC3D TC3D TC3D GSD 28 Fig. 2 GSD Fig. 3 GSD BACK IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 12 GLD GRD GSD S2 Fig. 1 GLD 1&2 R1D S2 GLD BACK Fig. 2 13 GRD GRD GRD GLD 1,2&3 GJD S2 GLD GJD S2 GJD Fig. 2 Fig. 1 GLD GRD Sil GJD ico n GLD Fig. 3 29 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 14 GRD GRD DNS 1,2&3 DFA4 DFA4 Fig. 1 DNS DNS DFA4 Fig. 2 S3 GRD DNS DFA4 Fig. 3 15 P2BE Gl ue GRD P2BE Fig. 1 GLD Fig. 2 1,2&3 Sil ic on GRD BACK Fig. 3 30 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. 16 Dia. 3.0mm. GRD PC1D CC1 3 Fig. 1 S2 DCV4 CC1 PC1D CC1 Glu e DCV4 Fig. 2 Fig. 3 1,2,4&5 PC2D BACK PC1D S2 DCV4 Fig. 5 Fig. 4 17 HC S15 DC 1,2,&3 Fig.1 S15 1,2,&3 DC DCRD Fig.2 DCRD 1,2,&3 Fig.3 31 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. DC 18 Fig.1 Fig.2 Fig.3 Fig.4 Fig.5 Fig.6 Fig.7 Fig.8 19 DCLD 32 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. D. Window Assembly 2 1 Rubber Sil ico n W2D Rubber Sil ico n B CA 3 IN O S UT ID E 4 Dia.3.0mm. Sil 33 CA N BI O S UT ID E ico n CA BI N IN SID IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. E 6 5 S8 CA Note BI N IN SID E CA BI N Remove the protective films after assembly. 34 IMPORTANT : USE HAND GLOVES TO PREVENT INJURY. IN SID E U.S. Polymers, Inc. 1057 S. Vail Ave Montebello, CA 90640, United States of America
