Download Cornelius ED Series User's Manual

ED Series Training Manual
Distributed By:
Commercial Refrigeration Service, Inc.
WWW.IceCubes.NET
WWW.CorneliusParts.COM
(866) 423-6253
(623) 869-8881
TD 218
IMI CORNELIUS INC
One Cornelius Place
Anoka, MN 55303-6234
Telephone (800) 238-3600
Facsimile (612) 422-3246
ED200 & ED250
MODELS
ED200
ED250
ED300
200 lbs.
250 lbs.
300 lbs.
10
10
12
BC Model Only
BC Model Only
BC Model Only
Voltage
120
120
120
Phase
1
1
1
Hertz
60
60
60
Amp Draw
3.5
3.5
5.2
Dimension A
30I
30I
44-1/4I
Dimension B
30I
30I
30I
Dimension C
35-5/8I
39-5/8I
35-5/8I
Ice Storage
Max # of Valves
Built-In Cold Plate
C
A
TD 218
B
Page 1
77
53
52
14
61
33
62
84
86
37
10
57
34
80
69
79
47
13
67
70
11 48
36
69
69
61
68
43 68
42
56
46
18
35
63
60
66
40
41
64
28
32
71
67
65
65
45
58
15
66
31
59
19
24
16
12
75
66
26
66
73
38
27
67
29
38
55
73
50
23
22
49
75
30
64
66
81
39
20
78
54
25
44
51
17
72
ENDURO 200 & ENDURO 250
TD 218
2
21
74
ENDURO 300 (ED300) (POST-MIX)
54
8
75
56
73
67
56
4
86
45
55
70
31
47
60
80
42
87
86
78
80
68
43
66
6
70
64
53
58
1
57
36
5
70
35
76
65
2
63
50
80
52
69 30
44
37
33
70
3
72
62
38
79
68
49
48
9
86
39
71
51
67
41
40
80
34
78
32
83
70
59
80
10
77
61
81
84
7
Item
No.
Part No.
Item
No.
Name
1
21491
Slide, Gate
2
22081
Restrictor, Gate
3
27107
Bracket, Lever Depressor
4
15213
Agitator, Left
5
29483
Cover, Rear
Part No.
3
85
Name
6
29538
29495
Panel, Lower, LEV
Panel, Lower, Corco
7
29496
Extension, Drip Tray
8
29497
Cover, Electrical Box
9
29507
Bracket, Motor Support
Distributed By:
Commercial Refrigeration Service, Inc.
WWW.IceCubes.NET
WWW.CorneliusParts.COM
(866) 423-6253
(623) 869-8881
TD 218
82
ENDURO 200 & ENDURO 250
Item
No.
Part No.
Item
No.
Name
10
21491
Slide, Gate
11
22081
Restrictor, Gate
12
53298
Insulation, Panel
13
29541
Plate, Motor Mount
14
29694
Agitator
15
29555
Cover, Rear
16
29551
Panel, Lower Front
17
15093
Support, Drip Tray
18
29655
15013
Cover, Electrical Box – ED250
Cover, Electrical Box – ED200
19
29547
29540
Cabinet, ED250
Cabinet, ED200
20
Contact
Factory
Panel/Cold Plate/Valve Ass’y
21
53011
Fitting, Cold Plate
22
31007
Boot, Switch
23
29664
Lever
24
50767
Snap Bushing
25
15211
Pin, Drip Tray
26
15464
Baffle, Beverage Panel
27
50459
Snap Bushing
28
30794
Motor Heater
29
30895
Switch
30
27107
Bracket, Lever
31
31928
Bulb, Florescent
32
33387
Motor
33
32954
Solenoid Ass’y
34
53268
Cover, Foamed Cold Plate
35
33354
33353
Electrical Box Ass’y, ED250
Electrical Box Ass’y, ED200
36
29542
Bracket, Motor Mount
37
53255
Cover, Access (Cold Plate)
38
71010
Washer
39
53020
Shield, Foam
40
50328
Spacer
41
29377
Hinge
42
53199
Seal, Motor
FIG 2
Part No.
Name
50
52950
52949
Panel, Inner – ED250
Panel, Inner – ED200
51
53210
53211
Drip Tray – Black
Drip Tray – Gray
52
52909
53108
Lid, Dispenser – Black
Lid, Dispenser – Gray
53
52960
52916
Hopper Ass’y – ED250
Hopper Ass’y – ED200
54
52967
Plug, Foot
55
52972
Tab, Retaining
56
70016
Hex Nut, No. 10-32
57
70017
Insert, No. 10-32
58
70100
Locknut, No. 8-32
59
70242
Screw, No. 10-32 By 3/8-In. Long
60
70015
Hex Nut, No. 10-32
61
70056
Washer, No. 10
62
70067
Washer, 7/32 x 7/8 x 3/64 Plated
63
70076
Hex Nut, No. 8-32
64
70104
Nutsert, No. 8-32
65
70164
Screw, No. 8-32 By 3/4-In. Long
66
70171
Screw, No. 8-32 By 3/8-In. Long
67
70204
Screw, No. 8 By 1/2-In. Long
68
71033
Screw, 3/8-16 By 3/4-In. Long
69
70068
Washer, 3/8
70
71061
Washer, 7/16
71
70341
Spring, Gate
72
70478
Clip, Push-on
73
70555
Screw, No. 8-32 By 2 5/8-In. Long
74
15302
Support, Line
75
70959
Nutsert, No. 8-32
76
71011
70970
Leg – Metal (Not Shown)
Leg – Metal/Plastic (Not Shown)
77
15087
Retainer, Agitator
78
70847
Spacer, Switch
79
71059
Wing Nut, 3/8-16
80
71028
Shoulder Screw, 1/4-20
81
71039
Grill
82
51288
Adapter, 1-In. Barb By 3/4 MPT (Not
Shown)
83
50952
Adapter, 3/4 Soc By 3/4 FPT (Not
Shown)
43
51891
Gasket, Gate
44
51908
Plug
45
71025
Strap, Motor
46
52882
Plate, Mounting, Ice Chute
84
71089
Shoulder Screw
47
52883
Ice Chute
85
70750
Clamp (Not Shown)
48
15132
Bracket, Motor Mount
86
53299
Tab, Retaining
49
52912
52911
53000
53001
Merchandiser, ED250 Black
Merchandiser, ED200 Black
Merchandiser, ED250 Gray
Merchandiser, ED200 Gray
TD 218
4
Distributed By:
Commercial Refrigeration Service, Inc.
WWW.IceCubes.NET
WWW.CorneliusParts.COM
(866) 423-6253
(623) 869-8881
1
14
12
15
23,27
25
2
3
10
24
17
10
24
5
25
22
8
22
7
24
13 26
28
11
24
4
16
6
9
18
FIGURE 1. ELECTRICAL BOX ASSEMBLY
Item
No.
Part No.
Item
No.
Name
Part No.
Name
33353
Electrical Box/Reflector Ass’y ED200
14
32746
Lampholder
33354
Electrical Box/Reflector Ass’y ED200
15
32958
Rectifier
29665
Box, Electrical ED250
16
50458
Relief Strain
29656
Box, Electrical ED200
17
50475
Bushing
2
29657
Clamp, Capacitor
18
50459
Bushing
3
33160
Capacitor
19
33302
Wire Harness, Solenoid (Not Shown)
4
30995
Power Cord
20
33626
5
30960
Terminal Board
Wire Harness, Dispense Switch (Not
Shown)
6
31620
Starter
21
33388
Wire Harness, Motor (Not Shown)
7
31621
Ballast
22
70147
Screw, No. 6-32 By 1/2-In. Long
8
31763
Timer
23
70153
Screw, No. 6-32 By 3/4-In. Long
9
32042
Socket, Starter
24
70215
Screw, No. 8-32 By 1/4-In. Long
10
32682
Transformer, 120/24V
25
70217
Screw, No. 8-32 By 1/2-In. Long
11
31375
Relay, Mercury
26
70120
Screw, No. 10-32 By 1/2-In. Long
12
15479
Bracket, Relay
27
70075
Hex Nut, No. 6-32
13
33162
Relay, Start
28
70015
Hex Nut, No. 10-32
1
TD 218
5
ENDURO 300 (ED300) (POST-MIX)
Item
No.
29
Part No.
29509
30
Item
No.
Name
Part No.
Name
Base Ass’y
60
52957
Hopper Ass’y
Dispensing Valve Panel Ass’y
61
52967
Plug
31
15214
Agitator, Right
62
52972
Tab, Retaining
32
29562
Spacer, Drain
63
70016
Hex Nut, No. 10-32
33
29664
Lever, Ice Chute
64
70017
Insert, Nylon, No. 10-32
34
29667
Support, Product Lines
65
70056
Washer, Flat, No. 10
35
29668
Baffle, Product Lines
66
70067
Washer
36
53136
Cover
67
70076
Hex Nut, No. 8-32
37
29493
Bracket, Motor Mount
68
70104
Nutsert, No. 8-32
38
30895
Switch
69
70164
39
31007
Boot, Switch
Screw, Phil Truss Hd., No. 8-32 By
3/4-In. Long
40
53011
Elbow
70
70171
Screw, Phil Truss Hd., No. 8-32 By
3/8-In. Long
41
53186
Clamp
71
70178
42
31622
Bulb, Florescent
Screw, Phil Truss Hd., No. 8-32 By
1/2-In. Long
43
32954
Solenoid Ass’y
72
70204
Screw, Phil Truss Hd., No. 8-32
44
32977
Switch, Power
73
70215
Screw, Hex Washer Hd., No. 8-32 By
1/4-In. Long
45
33352
Electrical Box Ass’y
74
70217
46
50328
Spacer
Screw, Hex Washer Hd., No. 8-32 By
1/2-In. Long
47
50097
Gasket, Hopper
75
41459
O–ring
48
52814
Insulation, Cold Plate, Side
76
70474
Retaining Ring
49
52815
Insulation, Cold Plate, Back
77
70478
Clip, Pushon
50
51891
Gasket, Gate
78
70555
Screw, Phil Truss Hd., No. 8-32 By 3-In.
Long
51
51908
Plug
79
70847
Washer, Switch
52
52882
Plate, Mounting, Ice Chute
80
70959
Nutsert, No. 8-32
53
52883
Shell, Ice Chute
81
70997
Strike
54
52884
Cover, Cold Plate
82
70998
Latch
55
71024
”S”–Clip
83
70999
Cup Rest
56
53185
Disk, Agitator
84
70531
Ball Stud
57
52937
52952
Merchandiser, Black
Merchandiser, Gray
85
70075
Hex Nut, No. 6-32
58
52943
Lens, Inner
86
71010
Washer, No. 8
59
52932
52938
Drip Tray, Black
Drip Tray, Gray
87
53135
Lid, Cover
Distributed By:
Commercial Refrigeration Service, Inc.
WWW.IceCubes.NET
WWW.CorneliusParts.COM
(866) 423-6253
(623) 869-8881
TD 218
6
ENDURO 300 (ED300) (POST-MIX)
Item
No.
Part No.
Name
2
1
29303
Plate, Motor Mount
2
29654
Plate, Adjustable, Motor
3
30794
Heater, Motor
4
32498
Motor
5
51859
Seal, Motor Shaft
6
51860
Gasket, Motor
7
70018
Hex Nut, 1/4-20
8
70043
Washer, Flat, 1/4
9
70048
Washer, Lock, 1/4
10
70257
Screw, Phil Truss Hd, 1/4-20 By 1/2-In.
Long
12
7
11
9
8
8
9
10
13
14
4
11
70260
Screw, Phil Rd. Hd., 1/4-20 By 1-In.
Long
12
70341
Spring, Gate
13
70992
Receptacle, 1/4-turn
14
70993
Retainer, 1/4-turn
15
70994
Stud, 1/4-turn
1
5
15
6
3
MOTOR COMPONENTS
Item
No.
Part No.
3
Name
32954
Gate Solenoid Ass’y
1
28172
Plate, Solenoid Mounting
2
29173
Arm, Gate Lift
3
32957
Solenoid
4
50752
Isolator
5
50754
Bearing, Gate Arm
6
70162
Screw, No. 8-32 By 1/4-In. Long
7
70015
Hex Nut, No. 10-32
1
2
6
GATE SOLENOID ASSEMBLY
Distributed By:
Commercial Refrigeration Service, Inc.
WWW.IceCubes.NET
WWW.CorneliusParts.COM
(866) 423-6253
(623) 869-8881
TD 218
7
4
7
5
ENDURO 300 (ED300) (POST-MIX)
12
20
10
13
24
5
18
8
21
11
23
23
14
22
27
2
15
26
19
3
17
28
25
1
23
7
6
23
4
9
ELECTRICAL BOX ASSEMBLY
Item
No.
Part No.
Item
No.
Name
Part No.
Name
33352
Electrical Box and Reflector Ass’y
16
50458
Strain Relief
1
29494
Box, Electrical
17
50459
Bushing, Harness
2
30514
Clamp, Capacitor
18
50475
Bushing, Jumper
3
30774
Capacitor
19
70015
Hex Nut, No. 10-32
4
30995
Power Cord
20
70131
5
31107
Terminal Block
Screw, Sl Rd Hd, No. 4-40 By 3/8-In.
Long
6
31620
Starter
21
70147
Screw, Phil Rd Hd, No. 6-32 By 1/2-In.
Long
7
31621
Ballast
22
70153
8
31763
Timer, Repeat Cycle
Screw, Phil Rd Hd, No. 8-32 By 3/4-In.
Long
9
32042
Socket, Starter
23
70215
Screw, Sl Washer Hd, No. 8-32 By
1/4-In. Long
10
32579
Harness, Motor
24
70217
11
32682
Transformer, 120/24V
Screw, Sl Washer Hd, No. 8-32 By
1/2-In. Long
12
32746
Holder, Lamp
25
31206
Relay
13
32782
Harness, Dispenser Switch
26
70120
Screw, No. 10-32 By 1/2-In. Long
14
32958
Rectifier
27
70075
Hex Nut, No. 6-32
15
33302
Harness, Solenoid
28
70152
Screw, No. 6-32 By 3/8-In. Long
Distributed By:
Commercial Refrigeration Service, Inc.
WWW.IceCubes.NET
WWW.CorneliusParts.COM
(866) 423-6253
(623) 869-8881
TD 218
8
ENDURO 300 (ED300) (POST-MIX)
6
4
5
3
2
1
VALVE PANEL ASSEMBLY
Item
No.
Part No.
Item
No.
Name
29647
29648
29645
29646
29510
29539
Valve Panel Ass’y, 8 Corco
Valve Panel Ass’y, 8 LEV
Valve Panel Ass’y, 10 Corco
Valve Panel Ass’y, 10LEV
Valve Panel Ass’y, 12 Corco
Valve Panel Ass’y, 12LEV
1
29316
Manifold Ass’y, 2-Flavor
2
29317
Manifold Ass’y, 1-Flavor
3
29315
Manifold Ass’y, 3-Flavor
Distributed By:
Commercial Refrigeration Service, Inc.
WWW.IceCubes.NET
WWW.CorneliusParts.COM
(866) 423-6253
(623) 869-8881
TD 218
9
Part No.
Name
4
40502
Clamp
5
52792
50299
Tube, LEV
Tube, Corco
6
29641
29642
29643
29644
29490
29532
Panel, Dispensing Valve, 8 Corco
Panel, Dispensing Valve, 8 LEV
Panel, Dispensing Valve, 10 Corco
Panel, Dispensing Valve, 10 LEV
Panel, Dispensing Valve, 12 Corco
Panel, Dispensing Valve, 12 LEV
TD 218
10
FIGURE 2. FLOW DIAGRAM (UNIT WITH TEN DISPENSING VALVES)
Syrup Tanks
TD 218
11
FIGURE 3. FLOW DIAGRAM (UNIT WITH EIGHT DISPENSING VALVES)
Syrup Tanks
TD 218
12
S2
W1
W2
W3
3
W4
4
S6
S5
W5
6
W6
W7
7
W8
W1
2
W2
W3
W5 W4
3
4
S5 S4 S3
5
S8
S7
6
S6
7
W7 W6
8
W8
W9
9
W10
1
2
3
4
5
6
7
8
9
Valves as viewed from the front of the dispenser
10
S8
11
12
S10 S9
Coldplate
10
S7
Coldplate
8
Syrup Inlets are 1/4I Barb. Water Inlets are 3/8I Barb and may be Carbonated or Non-Carbonated
S2 S1
Coldplate
1
Valves as viewed from the front of the dispenser
ED300 Plumbing Schematic – 12 Valve
Left
S4 S3
5
Syrup Inlets are 1/4I Barb. Water Inlets are 3/8I Barb and may be Carbonated or Non-Carbonated
S1
Coldplate
2
ED300 Plumbing Schematic – 10 Valve
Left
1
Valves as viewed from the front of the dispenser
ED300 Plumbing Schematic – 8 Valve
Right
Right
TD 218
13
B
L
U
E
B
L
U
E
GATE
SOLEĆ
NOID
(106VD
C)
WB
HL
I U
T E
E
OPTIONAL
WHITE
BLACK
WB
H L
I A
T C
E K
Q.C. CONNECTOR
AGITAĆ
TOR
MOTOR
R
E
D
RED
N
L
GRN
MOĆ
TOR
HEATĆ
ER
B B
L L
U A
E C
K
W
H
I
T
E
B B BY R GWB G BBB R
L L L EE R HL R L L L E
U U A L D E I A E AAA D
E E CL E T C E CCC
K O N E K N KKK
W
TO HINGE
BLACK
Y B
E L
L K
Y
E
L
L
R O 3
E W
2
D
4
R
E
D
B
L
U RED
E
NC
NC
G
R
E
E
N
NOCOML1
WHITE
BLACK
NOCOM
L2
BLACK
G
R
E
WE
HN
I
BLACKT
E
BLACK
BLACK
WHITE
FIGURE 4. WIRING DIAGRAM
W
H
I
T
E
WHITE
BLACK
DISĆ
PENSE
SWITCH
BLACK
BLACK
WHITE
WHITE
WHITE
WHITE
OPTIONAL
BLACK
LIGHT
W
H
I
T
E
B
L
A
C
K
YELLOW
KEY SWITCH
W
H
I
T
E
OPTIONAL
WHITE
BLACK
B
L
A
C
K
TO BEVERAGE VALVES
POWER BEFORE SERVICING UNIT.
ELECTRIC SHOCK HAZARD. DISCONNECT
WHT
ICE LEVEL SIGĆ
NAL
OPTION
2
TO TERMIĆ
NAL
BOARD
1
T'STAT
DANGER!
REMOVAL AND REPLACEMENT OF AGITATORS
Agitator Disk, L.H., With Center Hole
Thumb Screw
Agitator Disk, R.H., With 2
Retain
Left
Front View
Valve Side
Top of Dispenser
92089
TO REMOVE LEFT, CCW AGITATOR
1. Remove center thumb screw by turning it counterclockwise.
2. Lift plastic agitator disk off of stainless steel agitator.
3. Grip agitation arms at the center and lift up.
4. Replace by reversing steps.
TO REMOVE RIGHT, CW AGITATOR
1. Remove the (2) retaining pins.
2. Lift plastic agitator disk off of stainless steel agitator.
3. Grip agitation arms at the center and lift up.
4. Replace by reversing steps.
Note: Refer to Sanitize Procedure in the Owners Instruction for complete cleaning and sanitizing
instructions.
TD 218
14
TD 218
15
BLK
BEVERAGE
FAUCET
(TYPICAL)
TRANSFORMER
BLK
MOTOR HEATER
BEVERAGE SYSTEM
24 V.
WHT
LIGHT
WHT
BLK
2
KEY
SWITCH
OPTION
1
T'STAT
ICE LEVEL SIGNAL
OPTION
TERMINAL
BOARD
WHT
WHT
L
RED
BLK
DISPENSE
SWITCH
RED
AC
WHT
WHT
CAPACITOR
RED
BLU
BLK
WHT
ORN
WHT
BLK
PNK
BLK
CCW
AGITATOR
MOTOR
Q.C. CONNECTOR
C
NO
NC
GATE
SOLENOID
AGITATION TIMER
WHT
LIGHT
BALLAST
STARTER
BLUE
+
AC
RECTIFIER
-
BLUE
WHT
BLK
WHT
GROUND
GRN
CONNECTION
N
LIGHTED DISPLAY
OPTION
NO
RED
YEL
24 V.
C
NC
PNK
BRN
R RELAY
BRN
WHT
BEVERAGE
FAUCET
(TYPICAL)
TRANSFORMER
BLK
BEVERAGE SYSTEM
KEY
SWITCH
OPTION
WHT
MOTOR HEATER
BLK
WHT
WHT
BLK
920594
DISPENSE
SWITCH
RED
CONNECTION
TERMINAL
BOARD
RED
-
AC
+
WHT
RED
BLU
BLK
ORN
CAPACITOR
CW
AGITATOR
MOTOR
Q.C. CONNECTOR
GATE
SOLENOID
STARTER
LIGHT
BALLAST
WHT
WHT
BLUE
AC
RECTIFIER
WHT
BLUE
WHT
BLK
LIGHTED DISPLAY
OPTION