Download Cornelius ED Series User's Manual
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ED Series Training Manual Distributed By: Commercial Refrigeration Service, Inc. WWW.IceCubes.NET WWW.CorneliusParts.COM (866) 423-6253 (623) 869-8881 TD 218 IMI CORNELIUS INC One Cornelius Place Anoka, MN 55303-6234 Telephone (800) 238-3600 Facsimile (612) 422-3246 ED200 & ED250 MODELS ED200 ED250 ED300 200 lbs. 250 lbs. 300 lbs. 10 10 12 BC Model Only BC Model Only BC Model Only Voltage 120 120 120 Phase 1 1 1 Hertz 60 60 60 Amp Draw 3.5 3.5 5.2 Dimension A 30I 30I 44-1/4I Dimension B 30I 30I 30I Dimension C 35-5/8I 39-5/8I 35-5/8I Ice Storage Max # of Valves Built-In Cold Plate C A TD 218 B Page 1 77 53 52 14 61 33 62 84 86 37 10 57 34 80 69 79 47 13 67 70 11 48 36 69 69 61 68 43 68 42 56 46 18 35 63 60 66 40 41 64 28 32 71 67 65 65 45 58 15 66 31 59 19 24 16 12 75 66 26 66 73 38 27 67 29 38 55 73 50 23 22 49 75 30 64 66 81 39 20 78 54 25 44 51 17 72 ENDURO 200 & ENDURO 250 TD 218 2 21 74 ENDURO 300 (ED300) (POST-MIX) 54 8 75 56 73 67 56 4 86 45 55 70 31 47 60 80 42 87 86 78 80 68 43 66 6 70 64 53 58 1 57 36 5 70 35 76 65 2 63 50 80 52 69 30 44 37 33 70 3 72 62 38 79 68 49 48 9 86 39 71 51 67 41 40 80 34 78 32 83 70 59 80 10 77 61 81 84 7 Item No. Part No. Item No. Name 1 21491 Slide, Gate 2 22081 Restrictor, Gate 3 27107 Bracket, Lever Depressor 4 15213 Agitator, Left 5 29483 Cover, Rear Part No. 3 85 Name 6 29538 29495 Panel, Lower, LEV Panel, Lower, Corco 7 29496 Extension, Drip Tray 8 29497 Cover, Electrical Box 9 29507 Bracket, Motor Support Distributed By: Commercial Refrigeration Service, Inc. WWW.IceCubes.NET WWW.CorneliusParts.COM (866) 423-6253 (623) 869-8881 TD 218 82 ENDURO 200 & ENDURO 250 Item No. Part No. Item No. Name 10 21491 Slide, Gate 11 22081 Restrictor, Gate 12 53298 Insulation, Panel 13 29541 Plate, Motor Mount 14 29694 Agitator 15 29555 Cover, Rear 16 29551 Panel, Lower Front 17 15093 Support, Drip Tray 18 29655 15013 Cover, Electrical Box – ED250 Cover, Electrical Box – ED200 19 29547 29540 Cabinet, ED250 Cabinet, ED200 20 Contact Factory Panel/Cold Plate/Valve Ass’y 21 53011 Fitting, Cold Plate 22 31007 Boot, Switch 23 29664 Lever 24 50767 Snap Bushing 25 15211 Pin, Drip Tray 26 15464 Baffle, Beverage Panel 27 50459 Snap Bushing 28 30794 Motor Heater 29 30895 Switch 30 27107 Bracket, Lever 31 31928 Bulb, Florescent 32 33387 Motor 33 32954 Solenoid Ass’y 34 53268 Cover, Foamed Cold Plate 35 33354 33353 Electrical Box Ass’y, ED250 Electrical Box Ass’y, ED200 36 29542 Bracket, Motor Mount 37 53255 Cover, Access (Cold Plate) 38 71010 Washer 39 53020 Shield, Foam 40 50328 Spacer 41 29377 Hinge 42 53199 Seal, Motor FIG 2 Part No. Name 50 52950 52949 Panel, Inner – ED250 Panel, Inner – ED200 51 53210 53211 Drip Tray – Black Drip Tray – Gray 52 52909 53108 Lid, Dispenser – Black Lid, Dispenser – Gray 53 52960 52916 Hopper Ass’y – ED250 Hopper Ass’y – ED200 54 52967 Plug, Foot 55 52972 Tab, Retaining 56 70016 Hex Nut, No. 10-32 57 70017 Insert, No. 10-32 58 70100 Locknut, No. 8-32 59 70242 Screw, No. 10-32 By 3/8-In. Long 60 70015 Hex Nut, No. 10-32 61 70056 Washer, No. 10 62 70067 Washer, 7/32 x 7/8 x 3/64 Plated 63 70076 Hex Nut, No. 8-32 64 70104 Nutsert, No. 8-32 65 70164 Screw, No. 8-32 By 3/4-In. Long 66 70171 Screw, No. 8-32 By 3/8-In. Long 67 70204 Screw, No. 8 By 1/2-In. Long 68 71033 Screw, 3/8-16 By 3/4-In. Long 69 70068 Washer, 3/8 70 71061 Washer, 7/16 71 70341 Spring, Gate 72 70478 Clip, Push-on 73 70555 Screw, No. 8-32 By 2 5/8-In. Long 74 15302 Support, Line 75 70959 Nutsert, No. 8-32 76 71011 70970 Leg – Metal (Not Shown) Leg – Metal/Plastic (Not Shown) 77 15087 Retainer, Agitator 78 70847 Spacer, Switch 79 71059 Wing Nut, 3/8-16 80 71028 Shoulder Screw, 1/4-20 81 71039 Grill 82 51288 Adapter, 1-In. Barb By 3/4 MPT (Not Shown) 83 50952 Adapter, 3/4 Soc By 3/4 FPT (Not Shown) 43 51891 Gasket, Gate 44 51908 Plug 45 71025 Strap, Motor 46 52882 Plate, Mounting, Ice Chute 84 71089 Shoulder Screw 47 52883 Ice Chute 85 70750 Clamp (Not Shown) 48 15132 Bracket, Motor Mount 86 53299 Tab, Retaining 49 52912 52911 53000 53001 Merchandiser, ED250 Black Merchandiser, ED200 Black Merchandiser, ED250 Gray Merchandiser, ED200 Gray TD 218 4 Distributed By: Commercial Refrigeration Service, Inc. WWW.IceCubes.NET WWW.CorneliusParts.COM (866) 423-6253 (623) 869-8881 1 14 12 15 23,27 25 2 3 10 24 17 10 24 5 25 22 8 22 7 24 13 26 28 11 24 4 16 6 9 18 FIGURE 1. ELECTRICAL BOX ASSEMBLY Item No. Part No. Item No. Name Part No. Name 33353 Electrical Box/Reflector Ass’y ED200 14 32746 Lampholder 33354 Electrical Box/Reflector Ass’y ED200 15 32958 Rectifier 29665 Box, Electrical ED250 16 50458 Relief Strain 29656 Box, Electrical ED200 17 50475 Bushing 2 29657 Clamp, Capacitor 18 50459 Bushing 3 33160 Capacitor 19 33302 Wire Harness, Solenoid (Not Shown) 4 30995 Power Cord 20 33626 5 30960 Terminal Board Wire Harness, Dispense Switch (Not Shown) 6 31620 Starter 21 33388 Wire Harness, Motor (Not Shown) 7 31621 Ballast 22 70147 Screw, No. 6-32 By 1/2-In. Long 8 31763 Timer 23 70153 Screw, No. 6-32 By 3/4-In. Long 9 32042 Socket, Starter 24 70215 Screw, No. 8-32 By 1/4-In. Long 10 32682 Transformer, 120/24V 25 70217 Screw, No. 8-32 By 1/2-In. Long 11 31375 Relay, Mercury 26 70120 Screw, No. 10-32 By 1/2-In. Long 12 15479 Bracket, Relay 27 70075 Hex Nut, No. 6-32 13 33162 Relay, Start 28 70015 Hex Nut, No. 10-32 1 TD 218 5 ENDURO 300 (ED300) (POST-MIX) Item No. 29 Part No. 29509 30 Item No. Name Part No. Name Base Ass’y 60 52957 Hopper Ass’y Dispensing Valve Panel Ass’y 61 52967 Plug 31 15214 Agitator, Right 62 52972 Tab, Retaining 32 29562 Spacer, Drain 63 70016 Hex Nut, No. 10-32 33 29664 Lever, Ice Chute 64 70017 Insert, Nylon, No. 10-32 34 29667 Support, Product Lines 65 70056 Washer, Flat, No. 10 35 29668 Baffle, Product Lines 66 70067 Washer 36 53136 Cover 67 70076 Hex Nut, No. 8-32 37 29493 Bracket, Motor Mount 68 70104 Nutsert, No. 8-32 38 30895 Switch 69 70164 39 31007 Boot, Switch Screw, Phil Truss Hd., No. 8-32 By 3/4-In. Long 40 53011 Elbow 70 70171 Screw, Phil Truss Hd., No. 8-32 By 3/8-In. Long 41 53186 Clamp 71 70178 42 31622 Bulb, Florescent Screw, Phil Truss Hd., No. 8-32 By 1/2-In. Long 43 32954 Solenoid Ass’y 72 70204 Screw, Phil Truss Hd., No. 8-32 44 32977 Switch, Power 73 70215 Screw, Hex Washer Hd., No. 8-32 By 1/4-In. Long 45 33352 Electrical Box Ass’y 74 70217 46 50328 Spacer Screw, Hex Washer Hd., No. 8-32 By 1/2-In. Long 47 50097 Gasket, Hopper 75 41459 O–ring 48 52814 Insulation, Cold Plate, Side 76 70474 Retaining Ring 49 52815 Insulation, Cold Plate, Back 77 70478 Clip, Pushon 50 51891 Gasket, Gate 78 70555 Screw, Phil Truss Hd., No. 8-32 By 3-In. Long 51 51908 Plug 79 70847 Washer, Switch 52 52882 Plate, Mounting, Ice Chute 80 70959 Nutsert, No. 8-32 53 52883 Shell, Ice Chute 81 70997 Strike 54 52884 Cover, Cold Plate 82 70998 Latch 55 71024 ”S”–Clip 83 70999 Cup Rest 56 53185 Disk, Agitator 84 70531 Ball Stud 57 52937 52952 Merchandiser, Black Merchandiser, Gray 85 70075 Hex Nut, No. 6-32 58 52943 Lens, Inner 86 71010 Washer, No. 8 59 52932 52938 Drip Tray, Black Drip Tray, Gray 87 53135 Lid, Cover Distributed By: Commercial Refrigeration Service, Inc. WWW.IceCubes.NET WWW.CorneliusParts.COM (866) 423-6253 (623) 869-8881 TD 218 6 ENDURO 300 (ED300) (POST-MIX) Item No. Part No. Name 2 1 29303 Plate, Motor Mount 2 29654 Plate, Adjustable, Motor 3 30794 Heater, Motor 4 32498 Motor 5 51859 Seal, Motor Shaft 6 51860 Gasket, Motor 7 70018 Hex Nut, 1/4-20 8 70043 Washer, Flat, 1/4 9 70048 Washer, Lock, 1/4 10 70257 Screw, Phil Truss Hd, 1/4-20 By 1/2-In. Long 12 7 11 9 8 8 9 10 13 14 4 11 70260 Screw, Phil Rd. Hd., 1/4-20 By 1-In. Long 12 70341 Spring, Gate 13 70992 Receptacle, 1/4-turn 14 70993 Retainer, 1/4-turn 15 70994 Stud, 1/4-turn 1 5 15 6 3 MOTOR COMPONENTS Item No. Part No. 3 Name 32954 Gate Solenoid Ass’y 1 28172 Plate, Solenoid Mounting 2 29173 Arm, Gate Lift 3 32957 Solenoid 4 50752 Isolator 5 50754 Bearing, Gate Arm 6 70162 Screw, No. 8-32 By 1/4-In. Long 7 70015 Hex Nut, No. 10-32 1 2 6 GATE SOLENOID ASSEMBLY Distributed By: Commercial Refrigeration Service, Inc. WWW.IceCubes.NET WWW.CorneliusParts.COM (866) 423-6253 (623) 869-8881 TD 218 7 4 7 5 ENDURO 300 (ED300) (POST-MIX) 12 20 10 13 24 5 18 8 21 11 23 23 14 22 27 2 15 26 19 3 17 28 25 1 23 7 6 23 4 9 ELECTRICAL BOX ASSEMBLY Item No. Part No. Item No. Name Part No. Name 33352 Electrical Box and Reflector Ass’y 16 50458 Strain Relief 1 29494 Box, Electrical 17 50459 Bushing, Harness 2 30514 Clamp, Capacitor 18 50475 Bushing, Jumper 3 30774 Capacitor 19 70015 Hex Nut, No. 10-32 4 30995 Power Cord 20 70131 5 31107 Terminal Block Screw, Sl Rd Hd, No. 4-40 By 3/8-In. Long 6 31620 Starter 21 70147 Screw, Phil Rd Hd, No. 6-32 By 1/2-In. Long 7 31621 Ballast 22 70153 8 31763 Timer, Repeat Cycle Screw, Phil Rd Hd, No. 8-32 By 3/4-In. Long 9 32042 Socket, Starter 23 70215 Screw, Sl Washer Hd, No. 8-32 By 1/4-In. Long 10 32579 Harness, Motor 24 70217 11 32682 Transformer, 120/24V Screw, Sl Washer Hd, No. 8-32 By 1/2-In. Long 12 32746 Holder, Lamp 25 31206 Relay 13 32782 Harness, Dispenser Switch 26 70120 Screw, No. 10-32 By 1/2-In. Long 14 32958 Rectifier 27 70075 Hex Nut, No. 6-32 15 33302 Harness, Solenoid 28 70152 Screw, No. 6-32 By 3/8-In. Long Distributed By: Commercial Refrigeration Service, Inc. WWW.IceCubes.NET WWW.CorneliusParts.COM (866) 423-6253 (623) 869-8881 TD 218 8 ENDURO 300 (ED300) (POST-MIX) 6 4 5 3 2 1 VALVE PANEL ASSEMBLY Item No. Part No. Item No. Name 29647 29648 29645 29646 29510 29539 Valve Panel Ass’y, 8 Corco Valve Panel Ass’y, 8 LEV Valve Panel Ass’y, 10 Corco Valve Panel Ass’y, 10LEV Valve Panel Ass’y, 12 Corco Valve Panel Ass’y, 12LEV 1 29316 Manifold Ass’y, 2-Flavor 2 29317 Manifold Ass’y, 1-Flavor 3 29315 Manifold Ass’y, 3-Flavor Distributed By: Commercial Refrigeration Service, Inc. WWW.IceCubes.NET WWW.CorneliusParts.COM (866) 423-6253 (623) 869-8881 TD 218 9 Part No. Name 4 40502 Clamp 5 52792 50299 Tube, LEV Tube, Corco 6 29641 29642 29643 29644 29490 29532 Panel, Dispensing Valve, 8 Corco Panel, Dispensing Valve, 8 LEV Panel, Dispensing Valve, 10 Corco Panel, Dispensing Valve, 10 LEV Panel, Dispensing Valve, 12 Corco Panel, Dispensing Valve, 12 LEV TD 218 10 FIGURE 2. FLOW DIAGRAM (UNIT WITH TEN DISPENSING VALVES) Syrup Tanks TD 218 11 FIGURE 3. FLOW DIAGRAM (UNIT WITH EIGHT DISPENSING VALVES) Syrup Tanks TD 218 12 S2 W1 W2 W3 3 W4 4 S6 S5 W5 6 W6 W7 7 W8 W1 2 W2 W3 W5 W4 3 4 S5 S4 S3 5 S8 S7 6 S6 7 W7 W6 8 W8 W9 9 W10 1 2 3 4 5 6 7 8 9 Valves as viewed from the front of the dispenser 10 S8 11 12 S10 S9 Coldplate 10 S7 Coldplate 8 Syrup Inlets are 1/4I Barb. Water Inlets are 3/8I Barb and may be Carbonated or Non-Carbonated S2 S1 Coldplate 1 Valves as viewed from the front of the dispenser ED300 Plumbing Schematic – 12 Valve Left S4 S3 5 Syrup Inlets are 1/4I Barb. Water Inlets are 3/8I Barb and may be Carbonated or Non-Carbonated S1 Coldplate 2 ED300 Plumbing Schematic – 10 Valve Left 1 Valves as viewed from the front of the dispenser ED300 Plumbing Schematic – 8 Valve Right Right TD 218 13 B L U E B L U E GATE SOLEĆ NOID (106VD C) WB HL I U T E E OPTIONAL WHITE BLACK WB H L I A T C E K Q.C. CONNECTOR AGITAĆ TOR MOTOR R E D RED N L GRN MOĆ TOR HEATĆ ER B B L L U A E C K W H I T E B B BY R GWB G BBB R L L L EE R HL R L L L E U U A L D E I A E AAA D E E CL E T C E CCC K O N E K N KKK W TO HINGE BLACK Y B E L L K Y E L L R O 3 E W 2 D 4 R E D B L U RED E NC NC G R E E N NOCOML1 WHITE BLACK NOCOM L2 BLACK G R E WE HN I BLACKT E BLACK BLACK WHITE FIGURE 4. WIRING DIAGRAM W H I T E WHITE BLACK DISĆ PENSE SWITCH BLACK BLACK WHITE WHITE WHITE WHITE OPTIONAL BLACK LIGHT W H I T E B L A C K YELLOW KEY SWITCH W H I T E OPTIONAL WHITE BLACK B L A C K TO BEVERAGE VALVES POWER BEFORE SERVICING UNIT. ELECTRIC SHOCK HAZARD. DISCONNECT WHT ICE LEVEL SIGĆ NAL OPTION 2 TO TERMIĆ NAL BOARD 1 T'STAT DANGER! REMOVAL AND REPLACEMENT OF AGITATORS Agitator Disk, L.H., With Center Hole Thumb Screw Agitator Disk, R.H., With 2 Retain Left Front View Valve Side Top of Dispenser 92089 TO REMOVE LEFT, CCW AGITATOR 1. Remove center thumb screw by turning it counterclockwise. 2. Lift plastic agitator disk off of stainless steel agitator. 3. Grip agitation arms at the center and lift up. 4. Replace by reversing steps. TO REMOVE RIGHT, CW AGITATOR 1. Remove the (2) retaining pins. 2. Lift plastic agitator disk off of stainless steel agitator. 3. Grip agitation arms at the center and lift up. 4. Replace by reversing steps. Note: Refer to Sanitize Procedure in the Owners Instruction for complete cleaning and sanitizing instructions. TD 218 14 TD 218 15 BLK BEVERAGE FAUCET (TYPICAL) TRANSFORMER BLK MOTOR HEATER BEVERAGE SYSTEM 24 V. WHT LIGHT WHT BLK 2 KEY SWITCH OPTION 1 T'STAT ICE LEVEL SIGNAL OPTION TERMINAL BOARD WHT WHT L RED BLK DISPENSE SWITCH RED AC WHT WHT CAPACITOR RED BLU BLK WHT ORN WHT BLK PNK BLK CCW AGITATOR MOTOR Q.C. CONNECTOR C NO NC GATE SOLENOID AGITATION TIMER WHT LIGHT BALLAST STARTER BLUE + AC RECTIFIER - BLUE WHT BLK WHT GROUND GRN CONNECTION N LIGHTED DISPLAY OPTION NO RED YEL 24 V. C NC PNK BRN R RELAY BRN WHT BEVERAGE FAUCET (TYPICAL) TRANSFORMER BLK BEVERAGE SYSTEM KEY SWITCH OPTION WHT MOTOR HEATER BLK WHT WHT BLK 920594 DISPENSE SWITCH RED CONNECTION TERMINAL BOARD RED - AC + WHT RED BLU BLK ORN CAPACITOR CW AGITATOR MOTOR Q.C. CONNECTOR GATE SOLENOID STARTER LIGHT BALLAST WHT WHT BLUE AC RECTIFIER WHT BLUE WHT BLK LIGHTED DISPLAY OPTION