Download American Dryer Corp. D170 User's Manual
Transcript
D170 Parts Manual Phase 7 JLA Limited Meadowcroft Lane, Halifax Road Ripponden West Yorkshire, England HX6 4AJ Telephone: 01422 822282 / Fax: 01422 824390 JLA Part No. 450597 Retain This Manual in a Safe Place for Future Reference This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation. Only qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer. The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location. FOR YOUR SAFETY POUR VOTRE SÉCURITÉ Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil. We have tried to make this manual as complete as possible and hope you will find it useful. The manufacturer reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. The illustrations included in this manual may not depict your particular dryer exactly. IMPORTANT For your convenience, log the following information: D170 DATE OF PURCHASE _____________________________________________________________MODEL NO. ________________________ RESELLER’S NAME _________________________________________________________________________________________________ Serial Number(s) __________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ Replacement parts can be obtained from your reseller or JLA. When ordering replacement parts from the factory, you can FAX your order to JLA at 1 422-824390 or telephone your order directly to the JLA Parts Department at 1 422-822282. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly. “IMPORTANT NOTE TO PURCHASER” Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer. Table of Contents Control Door Assembly .................................................................................................................................... 4 Phase 7 Non-Coin Microprocessor Control Panel Assembly ....................................................................... 5 Front Panel/Main Door Assemblies ............................................................................................................ 6, 7 Main Door Switch Assembly ............................................................................................................................ 8 Tumbler Assembly ............................................................................................................................................ 9 Phase 7 Rotational Sensor Assembly .......................................................................................................... 10 Lint Door Assembly ........................................................................................................................................ 11 Lint Drawer/Lint Drawer Switch Box Assemblies for Models Mfd. as of February 1, 2003 ...................... 12 Lint Drawer/Lint Drawer Switch Box Assemblies for Models Mfd. prior to February 1, 2003 .................. 13 Fan (Squirrel Cage) Shaft Mount Assembly ................................................................................................. 14 Blower Motor Mount Assembly ...................................................................................................................... 15 Microprocessor Temperature Sensor Bracket Assembly ........................................................................... 16 Drive Shaft Assembly ..................................................................................................................................... 17 Idler Shaft Assembly ...................................................................................................................................... 18 Speed Reducer Shaft Assembly ................................................................................................................... 19 Totally Enclosed, Non-Venting Drive Motor Assembly ................................................................................. 20 CE Hot Surface Ignition Burner Assembly ................................................................................................... 21 Direct Spark Ignition Burner Assembly ................................................................................................... 22, 23 Sail Switch Assembly ..................................................................................................................................... 24 Air Jet Assembly ............................................................................................................................................. 25 Microprocessor Reversing Contactor Mounting Panel Assembly for 208-240V Transformers ......... 26, 27 Microprocessor Reversing Contactor Mounting Panel Assembly for 380-416V Transformers ......... 28, 29 Microprocessor Reversing Contactor Mounting Panel Assembly for 460-480V Transformers ......... 30, 31 Steam Damper Assembly for Steam Models Only ...................................................................................... 32 Pneumatic Valve Assembly for Gas Models Only ........................................................................................ 33 Pneumatic Valve Assembly for Steam Models Only .................................................................................... 34 Top Console Assembly .................................................................................................................................. 35 S.A.F.E. Temperature Probe Assembly ........................................................................................................ 36 S.A.F.E. Solenoid Assembly for Models Mfd. as of September 23, 2004 .................................................. 37 S.A.F.E. Solenoid Assembly .......................................................................................................................... 38 Back Guard Assemblies ................................................................................................................................ 39 Control Door Assembly Illus. No. Part No. Qty. 1* 883256 883322 150314 154011 ——— 1 1 4 4 1 2 3 4** Description Phase 7 Control Door (gas) Phase 7 Control Door (steam) #10-32 x 1/2” TORX Screw #10-32 Multi-Thread U-Nut Logo * Specify color when ordering. ** Contact reseller for logo. 4 JLA Limited 450597-2 Phase 7 Non-Coin Microprocessor Control Panel Assembly Illus. No. Part No. Qty. 1 112577 1 112571 1 2 850980 822754 1 1 3 887005 1 887002 1 150005 153010 136016 136097 2 2 1 1 4 5 6 7 450597-2 Description Phase 7 Non-Coin Keypad (for models mfd. as of September 11, 2004) Phase 7 Non-Coin Keypad (for models mfd. prior to September 11, 2004) Phase 7 Microprocessor Controller (computer) Panel Only Phase 7 Non-Coin Reversing Microprocessor Controller (computer) Control Panel Assembly Complete (includes illus. nos. 1 through 7) Phase 7.2.2 Non-Coin Microprocessor Controller (computer) with Sensor Activated Fire Extinguishing System Only (for models mfd. as of December 3, 2003) Phase 7.2.1 Non-Coin Microprocessor Controller (computer) with Sensor Activated Fire Extinguishing System Only (for models mfd. prior to December 3, 2003) #6-32 x 3/4” Phillips Round Head Machine Screw #6 Star Washer 5 amp Fuse 500 mA Fuse Telephone: 01422 822282 / Fax: 01422 824390 5 Front Panel/Main Door Assemblies 6 JLA Limited 450597-2 Front Panel/Main Door Assemblies Illus. No. Part No. Qty. 1 7 881685 882296 881740 881739 151012 881688 881737 102214 170730 881806 882293 150120 1 1 6 6 1 1 1 1 1 6 6 1 8 9 151010 881689 1 1 881761 1 881966 882305 882411 882503 1 1 1 1 882504 1 170330 154215 122351 122419 132387 132395 1 2 1 1 1 1 2 3 4 5 6 10 11 12 13 14 15 16 17 450597-2 Description White Main Door Hinge Coral Wrinkle Blue Main Door Hinge 1/4-20 x 5/8” White Carriage Bolt 1/4-20 x 5/8” Coral Wrinkle Blue Carriage Bolt #10-32 White Acorn Nut White Main Door Handle Blue Main Door Handle 30” Door Glass Door Glass Adhesive (10.3 oz. cartridge) 1/4-20 White Free Spin Wash Nut 1/4-20 Coral Wrinkle Blue Free Spin Wash Nut Main Door Latch Screw (#10-32 dome hex head screw) #10-32 Acorn Nut White Main Door Assembly Complete (includes illus. nos. 2 through 10) Coral Wrinkle Blue Main Door Assembly Complete (includes illus. nos. 2 through 10) White Main Door Ring Coral Wrinkle Blue Cold Rolled Steel Large Main Door Ring Extruded Steel Door Gasket White Front Panel Assembly (includes illus. nos. 1, 15, and 16) Coral Wrinkle Blue Front Panel Assembly (includes illus. nos. 1, 15, and 16) Friction Door Latch 5/32” Pop Rivet “EMERGENCY STOP” Push-Pull Button “EMERGENCY STOP” Nameplate Normally Closed Contact Block Normally Closed Contact Block with Base Telephone: 01422 822282 / Fax: 01422 824390 7 Main Door Switch Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 150006 152013 153010 137005 150443 881687 881695 881702 2 2 2 1 4 1 1 1 881700 1 150443 881441 881735 881440 881736 153031 2 1 1 1 1 1 7 8 9 10 8 Description #6-32 x 7/8” Phillips Pan Head Machine Screw #6-32 Hex Nut #6 Star Washer Single-Pole Door Switch 1/4-20 x 3/4” Stainless Steel Cap Screw White Main Door Switch Housing Only Blue Main Door Switch Housing Only White Main Door Switch with Housing Assembly (includes illus. nos. 1 through 4 and 6) Blue Main Door Switch with Housing Assembly (includes illus. nos. 1 through 4 and 6) 1/4-20 x 3/4” Stainless Steel Cap Screw White Bottom Hinge Block Blue Bottom Hinge Block White Top Hinge Block Blue Top Hinge Block Nylon Washer JLA Limited 450597-2 Tumbler Assembly Illus. No. Part No. Qty. 1 835402 1 835375 1 390329 4 883578 4 150118 24 2 3 450597-2 Description Stainless Steel Tumbler Assembly Complete (for models mfd. as of November 10, 2003) (includes illus. nos. 1 through 3) Tumbler Assembly Complete (for models mfd. prior to November 10, 2003) (includes illus. nos. 1 through 3) Stainless Steel Perforated Tumbler Panel (for models mfd. as of November 10, 2003) Perforated Tumbler Panel (for models mfd. prior to November 10, 2003) 1/4-20 x 1/4” Phillips Pan Head Screw Telephone: 01422 822282 / Fax: 01422 824390 9 Phase 7 Rotational Sensor Assembly Illus. No. Part No. Qty. 1 819064 1 2 3 4 5 6 7 8 9 10 11 835339 102394 153005 150619 153004 180018 819046 819065 822735 152005 323433 1 2 6 2 8 2 1 1 1 4 2 10 Description Tumbler Shaft Support Assembly Complete (includes illus. nos. 1 through 8) Tumbler Shaft Support Bracket Tumbler Friction Pad 3/8” Lock Washer 3/8-16 x 1” Tap Bolt 3/8” Flat Washer 4” x 1-1/2” Hi-Impact Wheel Tumbler Adjustment Plate Tumbler Shoulder Screw Phase 7 Rotational Sensor Assembly 3/8-16 Hex Nut Rear Wheel Shim JLA Limited 450597-2 Lint Door Assembly Illus. No. Part No. Qty. 1 882497 1 882498 1 117607 150309 117604 6 5 9 2 3 4 450597-2 Description White Lint Door Assembly (includes illus. nos. 1, 2, and 4) Coral Wrinkle Blue Lint Door Assembly (includes illus. nos. 1, 2, and 4) 1/4” x 3/8” Poron Foam (sold by the foot) #10-16 x 1/2” Hex Head TEK Crimptite Screw Neoprene Sponge Tape (sold by the foot) Telephone: 01422 822282 / Fax: 01422 824390 11 Lint Drawer/Lint Drawer Switch Box Assemblies For Models Mfd. as of February 1, 2003 Illus. No. Part No. Qty. 1 5 884069 884068 122116 122605 122701 122801 882507 1 1 1 1 2 1 1 6 7 8 9 10 11 12 13 150301 122700 122604 150301 319076 319077 150301 108220 4 2 1 2 1 1 14 1 2 3 4 12 Description White Lint Drawer/Screen Assembly Coral Wrinkle Blue Lint Drawer/Screen Assembly Lint Drawer Switch Only 4-Pin Socket Connector Socket Terminal Only Pin/Socket Extraction Tool...Not Illustrated Lint Drawer Switch Box Assembly Complete (includes illus. nos. 3 through 6) #8-18 x 7/16” Phillips Pan Head TEK Screw Pin Terminal Only 4-Pin Connector #8-18 x 7/16” Phillips Pan Head TEK Screw Right Hand Divider Panel Left Hand Divider Panel #8-18 x 7/16” Phillips Pan Head TEK Screw Lint Bag JLA Limited 450597-2 Lint Drawer/Lint Drawer Switch Box Assemblies For Models Mfd. prior to February 1, 2003 Illus. No. Part No. Qty. 1 5 882792 882793 122116 122605 122701 122801 882507 1 1 1 1 2 1 1 6 7 8 9 10 11 12 150301 122700 122604 150301 319076 319077 150301 4 2 1 2 1 1 14 2 3 4 450597-2 Description White Lint Drawer/Screen Assembly Coral Wrinkle Blue Lint Drawer/Screen Assembly Lint Drawer Switch Only 4-Pin Socket Connector Socket Terminal Only Pin/Socket Extraction Tool...Not Illustrated Lint Drawer Switch Box Assembly Complete (includes illus. nos. 3 through 6) #8-18 x 7/16” Phillips Pan Head TEK Screw Pin Terminal Only 4-Pin Connector #8-18 x 7/16” Phillips Pan Head TEK Screw Right Hand Divider Panel Left Hand Divider Panel #8-18 x 7/16” Phillips Pan Head TEK Screw Telephone: 01422 822282 / Fax: 01422 824390 13 Fan (Squirrel Cage) Shaft Mount Assembly Illus. No. Part No. Qty. 1 2 100612 821078 1 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17* 18 19 821073 117604 152006 153065 332280 881061 153004 153005 152005 100812 880879 153004 153005 150617 101177 100184 100706 101194 1 4’ 2 1 1 1 4 4 4 2 1 2 2 2 1 2 1 1 * 14 Description 1-1/4” Bore x 15” Diameter x 6” Blower/Fan (squirrel cage) Fan Shaft Mount Assembly Complete (includes illus. nos. 1 through 16, 18, and 19) Fan Shaft Mount Only Neoprene Sponge Tape (sold by the foot) 1/2-20 Left Hand Jam Nut 1/2” Flat Washer Fan Shaft Only 1-3/8” Flange Bearing with Setscrews and Grease Fitting 3/8” Flat Washer 3/8” Lock Washer 3/8-16 Hex Nut 1-3/8” Retaining Ring 1-3/8” Pillow Block Bearing Only 3/8” Flat Washer 3/8” Lock Washer 3/8-16 x 1” Hex Head Bolt 2B x 5.8 Pulley (for gas models Only) BX-63 Cogged Belt (fan shaft to blower motor) for 60 Hz Models Only 5/16” x 5/16” x 1-3/8” Key SDS x 1-3/8” Bushing with Setscrew Replace in matched sets (both belts). JLA Limited 450597-2 Blower Motor Mount Assembly Illus. No. Part No. Qty. 1 181030* 181031* 181039 101148 101147 101195 101152 101194 100706 152004 153002 153001 821091 153001 153002 150501 152004 150503 332322 153001 153002 150501 100184 100195 100159 1 1 1 1 1 1 1 1 1 4 4 4 1 4 4 4 4 2 1 2 2 2 2 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18** ** ** Description 7.5 hp 208-230/460v 3-Phase (3ø) 60 Hz Motor Only 7.5 hp 200-230/380-410v 3-Phase (3ø) 50 Hz Motor Only 7.5 hp 575v 3-Phase (3ø) 60 Hz Motor Only SB x 4.0 Motor Pulley (60 Hz gas) SB x 4.8 Motor Pulley (50 Hz steam) 2B x 4.4 Sheave (60 Hz steam / 50 Hz gas) SH x 1-3/8” Bushing (50/60 Hz gas / 60 Hz steam) SDS x 1-3/8” Bushing (50 Hz steam) 5/16” x 5/16” x 1-3/8” Key 5/16-18 Hex Nut 5/16” Lock Washer 5/16” Flat Washer Motor Mount Adjustment Plate Only 5/16” Flat Washer 5/16” Lock Washer 5/16-18 x 3/4” Hex Head Machine Bolt 5/16-18 Hex Nut 5/16-18 x 2” Hex Head Machine Bolt Motor Mount Adjustment Angle Only 5/16” Flat Washer 5/16” Lock Washer 5/16-18 x 3/4” Hex Head Machine Bolt BX-63 Cogged Belt (matched sets) 60 Hz BX-73 Cogged Belt (matched sets) 50 Hz BX-61 Cogged Belt (matched sets) 575v 60 Hz Only * Specify voltage when ordering. ** Replace in matched sets (both belts). 450597-2 Telephone: 01422 822282 / Fax: 01422 824390 15 Microprocessor Temperature Sensor Bracket Assembly Illus. No. Part No. Qty. 1 815931 1 8 9 10 820967 150005 153010 130103 152000 121028 122701 122801 122605 154007 815961 1 2 2 1 2 2 4 1 1 2 1 11 150301 4 2 3 4 5 6 7 16 Description Microprocessor Temperature Sensor Bracket Complete (includes illus. nos. 1 through 10) Microprocessor Temperature Sensor Bracket Only #6-32 x 1/4” Phillips Round Head Machine Screw #6 Star Washer 225° Manual Reset Thermostat Only #6-32 Hex Nut 1/4” x .032 Insulated Terminal Socket Terminal Only Pin/Socket Extraction Tool...Not Illustrated 4-Pin Socket Connector 1/4” Push On Fastener 1/4” Temperature Sensor Probe Assembly (includes illus. nos. 6 through 10) #8-18 x 7/16” Phillips Pan Head TEK Screw JLA Limited 450597-2 Drive Shaft Assembly Illus. No. Part No. Qty. 1 882460 1 2 3 4 5 6 7 8 9 10 11* 12 821465 101234 880779 152011 153005 153004 835360 101184 101189 100140 100717 1 1 2 4 4 4 2 1 1 2 1 * Description Tumbler Shaft Assembly (includes illus. nos. 1 and 4) 11” Drive Wheel Drive with Hub Taper Bushing 1-3/8” Pillow Block Bearing 3/8-18 Hex Nut 3/8” Lock Washer 3/8” Flat Washer Bearing Backing Plate Assembly 1-3/8” Bushing with Setscrew 2B x 8.0 Pulley BX-38 Cogged Belt 5/16” x 5/16” x 2-3/4” Key Replace in matched sets (both belts). 450597-2 Telephone: 01422 822282 / Fax: 01422 824390 17 Idler Shaft Assembly Illus. No. Part No. Qty. 1 882460 1 2 3 4 5 6 7 8 9 821465 101234 880779 152011 153005 153004 835360 100717 1 1 2 4 4 4 2 1 18 Description Idler Shaft Assembly (includes illus. nos. 1 and 4) 11” Drive Wheel 1-3/8” Taper Lock Bushing 1-3/8” Pillow Block Bearing 3/8-18 Hex Nut 3/8” Lock Washer 3/8” Flat Washer Bearing Backing Plate Assembly 5/16” x 5/16” x 2-3/4” Long Key JLA Limited 450597-2 Speed Reducer Shaft Assembly Illus. No. Part No. Qty. 1 882505 1 2 101160 1 101187 1 3 4 5 6 7 8 9 10 11* 12* 13 101150 880779 152005 153005 153004 835361 100717 101193 100124 100140 101152 1 2 4 4 4 2 1 1 2 2 1 14 100717 1 * Description Speed Reducing Shaft Assembly (includes illus. nos. 1, 3, 4, and 10) 2B x 3.4 SH Sheave (for models mfd. as of March 6, 2000) 2B x 4.0” Pulley (for models mfd. prior to March 6, 2000) 1-3/8” Bushing with Setscrew 1-3/8” Pillow Block Bearing 3/8-16 Hex Nut 3/8” Lock Washer 3/8” Flat Washer Bearing Back Up Plate 5/16” x 5/16” x 2-3/4” Long Key 2B x 13.6” SK Sheave BX-53 Belt BX-38 Cogged Belt SH x 1-3/8” Bushing (60 Hz) (includes illus. no. 9) 5/16” x 5/16” x 2-3/4” Key Replace in matched sets (both belts). 450597-2 Telephone: 01422 822282 / Fax: 01422 824390 19 Totally Enclosed, Non-Venting Drive Motor Assembly Illus. No. Part No. Qty. 1 2 3 4 5 835297 150501 153002 153001 882078 1 4 8 8 1 6 7 8* 9** 10 11 181019 152004 101235 100124 ——— 150619 152005 1 4 1 2 1 2 4 Description Motor Adjustment Plate 5/16-18 x 3/4” Hex Head Machine Bolt 5/16” Lock Washer 5/16” Flat Washer 3 hp 208-230/380/416/460v 3-Phase (3ø) 50/60 Hz Totally Enclosed, Non-Venting Motor 3 hp 575v 3-Phase (3ø) 60 Hz Totally Enclosed, Non-Venting Motor 5/16” Hex Nut 1-1/8” Pulley BX-53 Cogged Belt 5/16” Key 3/8-16 x 3” Tap Bolt 3/8-16 Hex Nut * Replace in matched sets (both belts). ** Consult factory. 20 JLA Limited 450597-2 CE Hot Surface Ignition Burner Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 142938 332117 150309 142817 141302 142724 142602 142581 142548 142581 332487 140028 332486 141240 140839 140820 883331 390169 141136 332121 390170 128975 151000 130201 151001 820987 ——— 1 1 25 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 4 1 1 1 2 1 2 1 1 26 27 128921 881597 1 1 450597-2 Description 1-1/2” B.S.P.T. x 1” N.P.T. Reducing Coupling Pipe Bracket #10-16 x 1/2” Hex Head TEK Crimptite Screw 1” x 28-1/2” Black Nipple 1” Union Shutoff 1” x 2” Nipple 1” Union 1” x 5” Nipple 1” x 90º Elbow 1” x 5” Nipple Gas Valve Pipe Bracket 1” x 1” 24 VAC CE Gas Valve Gas Valve Pipe Bracket 4-Port Manifold #2 Burner Orifice (natural gas) #29 Burner Orifice (liquid propane gas) D170 Liquid Propane Conversion Kit 4 Tube Burner Hot Surface Ignition Mount Manifold Rest Uginox Burner Tube Burner Tube Support Hot Surface Ignition Burner Box Cover Plate CE Hot Surface Ignition Module #6-32 Pal Nut 330º Hi-Limit Manual Reset #6-32 x 1/2” Round Head Machine Screw Burner Box Sail Switch Assembly (refer to Sail Switch Assembly on page 24) Hot Surface Ignition Flame Sensor Hot Surface Ignition Ignitor Telephone: 01422 822282 / Fax: 01422 824390 21 JLA Limited Direct Spark Ignition Burner Assembly 22 450597-2 Direct Spark Ignition Burner Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 142929 332117 150309 142583 128919 142808 142602 152013 142507 128915 332487 140028 882945 332486 141240 140839 140820 390169 141136 332121 ——— 1 1 33 1 1* 1 1 2 1 1 1 1 1 1 1 4 4 1 4 1 1 332113 331290 151000 130201 150005 821457 332256 801048 153562 835037** 821960** 820987 880743 1 1 2 1 2 1 1 1 2 1 1 1 1 13 14 15* 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Description 1-1/2” x 1” Reducing Coupling Pipe Bracket #10-16 x 1/2” Hex Head TEK Crimptite Screw 1” x 40” Nipple High Voltage Ignition Cable with Cap 36” 1” x 3” Nipple 1” Union #6-32 Hex Nut 1” x 90º Street Elbow Direct Spark Ignition Ignitor Gas Pipe Bracket Straight Extended 1” 24 VAC Redundant Gas Valve (natural gas) 1” 24 VAC Gas Valve (liquid propane gas) Gas Pipe Bracket Bent Extended 4-Port Manifold #2 Burner Orifice (natural gas) #29 Burner Orifice (liquid propane gas) Direct Spark Ignition Mount Manifold Rest Uginox Burner Tube Burner Tube Support Sail Switch (refer to Sail Switch Assembly on page 24) Burner Box Cover Plate Ignitor/Flame-Probe Sight Hole Disc #6-32 Pal Nut 330º Manual Reset Hi-Limit #6-32 x 1/4” Phillips Round Head Machine Screw Burner Hi-Limit Bracket Large Dryer Liquid Propane Burner Baffle (Liquid Propane Models Only) Johnson Direct Spark Ignition Module (three tries) #6-32 x 3/4” Clinch Stud Burner Assembly (natural gas) Complete Less Orifice Burner Assembly (liquid propane gas) Complete Less Orifice Burner Box Direct Spark Ignition Liquid Propane Conversion Kit * Consult factory for elevations over 2,000 feet. ** Orifices are not included and must be ordered separately. 450597-2 Telephone: 01422 822282 / Fax: 01422 824390 23 Sail Switch Assembly Illus. No. Part No. Qty. 1 2 3 4 105500 319202 154002 802800 802801 1 1 1 1 1 882010 1 150300 150303 122200 122404 802799 150309 154004 2 2 1 1 1 2 1 5 6 7 8 9 10 24 Description Sail Switch Actuator Rod Sail Switch Damper (flat) 1/8” Push On Fastener Sail Switch Box with Cover and Bracket Only Sail Switch Box Assembly Complete for Microprocessor Controller (computer) Models Only (includes illus. nos. 1 through 4 and 6 through 10) Sail Switch Box Assembly Complete for Dual Timer Models Only (includes illus. nos. 1 through 4 and 6 through 10) #10-16 x 1/2” Hex Washer TEK Screw #4 x 3/4” Pan Head “A” Machine Screw Sail Switch Only (for microprocessor controller [computer] models Only) Sail Switch Only (for dual timer models Only) Sail Switch Box Cover and Bracket Only #10-16 x 1/2” Hex Head TEK Crimptite Screw Twin Speed Nut JLA Limited 450597-2 Air Jet Assembly Illus. No. Part No. Qty. Description 1 2 3 4 332700 143287 143259 143100 821081 1 1 2 36” 1 5 6 7 8 9 332531 152002 153007 143115 143149 1 2 2 6’ 1 Air Jet Tube Only 1/4” x 1/8” M.P.T. Male Run Tee 1/4” x 1/8” F.P.T. Bulkhead Fitting 1/4” Aluminum Tube (sold by the inch) Air Jet Assembly (includes illus. nos. 1 through 9) Air Jet Mounting Plate Only 1/4-20 Hex Nut 1/4” Lock Washer 1/4” Poly-Flo Tubing (sold by the foot) 1/4” x 1/8” M.P.T. 90° Elbow 450597-2 Telephone: 01422 822282 / Fax: 01422 824390 25 Microprocessor Reversing Contactor Mounting Panel Assembly For 208-240V Transformers 26 JLA Limited 450597-2 Microprocessor Reversing Contactor Mounting Panel Assembly For 208-240V Transformers Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 — — 152002 132465 151001 150009 120701 132497 822745 137015 153021 152004 153002 136008 136057 332346 150301 151000 120765 150108 121010 120768 112075 112068 132439 825267 829053 1 1 2 2 1 1 1 1 1 1 1 2 2 1 5 2 2 2 2 7-3/4” 1 1 1 1 1 450597-2 Description 1/4-20 Hex Nut 3 hp Contactor – 24 VAC #8-32 Pal Nut #6-32 x 1-1/4” Phillips Round Head Machine Screw 4-Position Power Distribution Block Reversing Contactor – 24 VAC 208-240V Transformer Assembly Arc Suppressor Board 1/4” Exterior/Interior Shake Proof Washer 5/16-18 Hex Nut 5/16” Lock Washer Fuse Block/Holder 1/2 amp (Slo-Blo) Fuse Contactor/Relay Mounting Panel Only #8-18 x 7/16” Phillips Pan Head TEK Screw #6-32 Pal Nut End Stop/Bracket #8-32 x 1/2” Pan Head Machine Screw L-70 Ground Lug Din Mounting Rail (sold by the inch) Ground Label 3-Phase (3ø) Power Input Label Overload Contactor Wiring...Not Illustrated Relay Panel Wiring...Not Illustrated Telephone: 01422 822282 / Fax: 01422 824390 27 Microprocessor Reversing Contactor Mounting Panel Assembly For 380-416V Transformers 28 JLA Limited 450597-2 Microprocessor Reversing Contactor Mounting Panel Assembly For 380-416V Transformers Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 — — 132467 132465 151001 150009 120701 132497 801580 152004 121012 153002 136008 136057 332346 150301 151000 120765 150108 150297 121010 120768 830180 825267 1 1 2 2 1 1 1 2 1 2 1 1 1 4 2 2 2 1 1 7-3/4” 1 1 450597-2 Description 9-13 amp Overload 10 hp Contactor – 24 VAC #8-32 Pal Nut #6-32 x 1-1/2” Phillips Round Head Machine Screw 4-Position Power Distribution Block “Kline” Reversing Contactor Transformer (380-416 Volt / 3-Phase [3ø]) 5/16-18 Hex Nut Ground Lug 5/16” Lock Washer Fuse Block/Holder 1/2 amp (Slo-Blo) Fuse Contactor/Relay Mounting Panel Only #8-18 x 7/16” Phillips Pan Head TEK Screw #6-32 Pal Nut End Stop/Bracket #8-32 x 1/2” Pan Head Machine Screw #10 x 1/2” Hex Washer TEK Screw L-70 Ground Lug Din Mounting Rail (sold by the inch) Relay Panel Wiring...Not Illustrated Drive/Blower Motor Contactor Wiring...Not Illustrated Telephone: 01422 822282 / Fax: 01422 824390 29 Microprocessor Reversing Contactor Mounting Panel Assembly For 460-480V Transformers 30 JLA Limited 450597-2 Microprocessor Reversing Contactor Mounting Panel Assembly For 460-480V Transformers Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 — — 132467 132465 151001 150009 120701 132497 830193 152004 121012 153002 135501 137015 332346 150301 151000 120765 150108 150297 121010 120768 830192 825267 1 1 2 2 1 1 1 2 1 2 1 1 1 4 2 2 2 1 1 7-3/4” 1 1 450597-2 Description 9-13 amp Overload 10 hp Contactor – 24 VAC #8-32 Pal Nut #6-32 x 1-1/2” Phillips Round Head Machine Screw 4-Position Terminal Block “Kline” Reversing Contactor 460-480V Transformer Assembly 5/16-18 Hex Nut Ground Lug 5/16” Lock Washer 2-Pole 1 amp Circuit Breaker Arc Suppressor Relay Panel #8-18 x 7/16” Phillips Pan Head TEK Screw #6-32 Pal Nut End Stop/Bracket #8-32 x 1/2” Pan Head Machine Screw #10 x 1/2” Hex Washer TEK Screw L-70 Ground Lug Din Mounting Rail (sold by the inch) Relay Panel Wiring...Not Illustrated Drive/Blower Motor Contactor Wiring...Not Illustrated Telephone: 01422 822282 / Fax: 01422 824390 31 Steam Damper Assembly For Steam Models Only Illus. No. Part No. Qty. 1 2 3 4 5 6 7 165017 153002 152004 152002 153007 820321 820994 1 6 6 4 4 2 1 8 9 10 11 12 13 14 15 16 17 18 153007 152002 115995 102350 151007 100499 100500 152002 153007 100472 143115 4 4 96” 2 1 1 1 4 4 1 1 32 Description Steam Coil Only 5/16” Lock Washer 5/16-18 Hex Nut 1/4-20 Hex Nut 1/4” Lock Washer Steam Damper Hinge Assembly Steam Damper Assembly (includes illus. nos. 7, 10, and 11) 1/4” Lock Washer 1/4-20 Hex Nut Steam Damper Gasket (sold by the inch) Steam Damper Foam (68-1/2” length) 7/16-20 Stainless Steel Acorn Nut 1-1/2” Bore x 3” Stroke Piston Piston Support Bracket 1/4-20 Hex Nut 1/4” Lock Washer 1/4” x 1/8” Connector 1/4” Tubing (sold by the foot) (refer to Top Console Assembly on page 35) JLA Limited 450597-2 Pneumatic Valve Assembly For Gas Models Only Illus. No. Part No. Qty. 1 2 3 100520 150002 100498 821105 1 1 1 1 4 5 6 7 8 143268 100472 330987 153010 152000 1 1 1 1 1 450597-2 Description 1/8” N.P.T. Silencer (muffler) Only #6-32 x 1” Slotted Machine Screw 3-Way Micro Valve Only – 24 VAC Pneumatic Valve Assembly Complete (includes illus. nos. 1 through 8) 1/8” Street Elbow 1/4” x 1/8” Connector Micro Valve Support Bracket Only #6 Star Washer #6-32 Hex Nut Telephone: 01422 822282 / Fax: 01422 824390 33 Pneumatic Valve Assembly For Steam Models Only Illus. No. Part No. Qty. 1 2 3 100496 143238 100498 821104 1 3 2 1 4 5 6 7 8 9 10 143223 150002 330987 153010 152000 100520 100472 1 2 1 2 2 2 2 34 Description 1/8” Needle Valve 1/8” Close Nipple 3-Way Micro Valve Only – 24 VAC Pneumatic Valve Assembly Complete (includes illus. nos. 1 through 8) 1/8” F.P.T. Brass Tee #6-32 x 1” Slotted Machine Screw Micro Valve Support Bracket Only #6 Star Washer #6-32 Hex Nut 1/8” N.P.T. Silencer (muffler) Only 1/4” x 1/8” Connector JLA Limited 450597-2 Top Console Assembly Illus. No. Part No. Qty. 1 2 821085* 821086* 114508 1 1 1 3 4 5 6 7 ——— 153007 152002 332323 821105 1 12 12 1 1 821104 1 121104 121105 150615 153018 332186 332132 1 1 1 4 1 1 8 9 10 11 12 13 * Description Top Console Assembly Only (for gas models Only) Top Console Assembly Only (for steam models Only) “Phase 7 Non-Coin Program Location Summary” Label (for microprocessor models Only) Dryer Data Label 1/4” Lock Washer 1/4-20 Hex Nut 32” Wire Channel Pneumatic Valve Assembly Only (for gas models Only) (refer to Pneumatic Valve Assembly on page 33) Pneumatic Valve Assembly Only (for steam models Only) (refer to Pneumatic Valve Assembly on page 34) 2” x 4” Junction Box Only Junction Box Cover Only 1/4-20 x 3/4” Bolt 1/4” Flat Washer Control Door Hinge Channel Corner Gusset Brace Specify color when ordering. 450597-2 Telephone: 01422 822282 / Fax: 01422 824390 35 S.A.F.E. Temperature Probe Assembly Illus. No. Part No. Qty. 1 822752 1 2 3 4 154007 390390 150301 122647 2 1 2 1 5 122700 2 36 Description Sensor Activated Fire Extinguishing System Temperature Probe Assembly (includes illus. nos. 1 through 5) Push On Fastener Sensor Bracket Only #8-18 Phillips Pan Head TEK Screw Connector Only...Not Illustrated (does not include pins) Pins JLA Limited 450597-2 S.A.F.E. Solenoid Assembly For Models Mfd. as of September 23, 2004 Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 143581 143303 136987 143251 182579 143220 143301 311588 143208 311587 143108 154338 150309 152001 142887 143182 165119 143183 1 1 1 1 1 1 1 1 2 1 1 2 2 2 1 1 1 1 450597-2 Description 3 GPM 3/8” F.P.T. Spray Nozzle 3/8” N.P.T. Brass Locknut Pressure Switch 3/8” M.P.T. Brass Plug 3/8” Hex Nipple 3/8” F.P.T. Brass Tee 3/8” Brass 45° Elbow Sprinkler Head Mounting Plate 3/8” Comp x 3/8” M.P.T. Brass Connector Valve Bracket 20” Long Stainless Steel Flexible Tubing Machine Screw #10-16 x 1/2” Hex Head TEK Crimptite Screw #8-32 x 3/8” OD Hex Nut Bushing 3/4” x 1/8” x 3/8” N.P.T. Brass Tee Water Inlet Valve 7/16-20 x 3/8” N.P.T. Brass Adaptor Telephone: 01422 822282 / Fax: 01422 824390 37 S.A.F.E. Solenoid Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 165114 143220 143251 143208 143108 311588 143303 143301 152001 150430 143581 143025 824081 143315 136987 1 2 1 2 1 1 1 1 2 2 1 1 1 1 1 16 182579 1 38 Description Sensor Activated Fire Extinguishing System Solenoid Valve 24 VAC 50/60 Hz 3/8” F.P.T. Brass Tee 3/8” M.P.T. Brass Plug 3/8” Comp x 3/8” M.P.T. Brass Connector 20” Long Stainless Steel Flexible Tubing Sprinkler Head Mounting Plate 3/8” N.P.T. Brass Locknut 3/8” Brass 45° Elbow #8-32 x 3/8” OD Hex Nut #10 x 1/2” Self Drilling Screw 3 GPM 3/8” F.P.T. Spray Nozzle 3/8” N.P.T. Nylon Hose Adaptor RC Network Assembly 3/8” x 1/8” Bushing Pressure Switch (for models mfd. between December 3, 2003 and September 22, 2004) 3/8” Hex Nipple (for models mfd. between December 3, 2003 and September 22, 2004) JLA Limited 450597-2 Back Guard Assemblies Illus. No. Part No. Qty. 1 821793 821956 ——— 112046 114005 112519 114044 114007 112014 114008 114001 150512 332309 112280 112017 ——— ——— 114508 114093 170511 143164 100472 143115 100472 143246 114095 114006 114077 114093 153007 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 2 2 4 2 2 1 1 1 1 4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 450597-2 Description Square Duct to 20” Round Duct Transition Piece Assembly with Damper Square Duct to 20” Round Duct Transition Piece Assembly Wiring Diagram for Machine (contact factory with model and serial numbers) “Computer Ground” Label “DANGER – Hot” Label “Routine Maintenance” Label “High Voltage” Label “DANGER – High Voltage” Label “High Voltage” Label “WARNING – Fumes” Label “CAUTION – Exhaust/Lint Screen” Label 1/4-20 x 1/2” Hex Head Machine Bolt Side Access Panel “Clean Lint Screen” Label “Address” Label (not for resale) “Serial Number” Label (not for resale) Wiring Diagram for Machine (contact factory with specific dryer serial number) “Phase 7 Program Location” Label “Important Manual Reset Hi-Limit” Label 1/8” M.P.T. Zirc (grease) Fitting 1/8” F.P.T. Bulkhead Fitting 1/4” x 1/8” M.P.T. Male Connector 1/4” Nylo-Seal Tube 1/4” x 1/8” M.P.T. Male Connector 1/4-28 x 18” F.P.T. Fitting “Do Not Dry Mop Heads” Label “WARNING – Fire Hazard” Label “Grease Instruction” Label “Important Manual Reset Hi-Limit” Label 1/4” Lock Washer Telephone: 01422 822282 / Fax: 01422 824390 39 JLA Part No. 450597 2 - 04/25/05 - 0