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Spare Parts Catalog P/N 1-960328-08 Edition 9 October 2001 EasyCoder 501 Bar Code Label Printer Chapter 1 Introduction Contents 1. Introduction Contents............................................................................................1 Spare Parts Policy............................................................................2 EasyCoder 501 S General View .....................................................3 EasyCoder 501 E General View .....................................................4 EasyCoder 501 SA General View ..................................................5 EasyCoder 501 LL General View...................................................6 2. Spare Parts Keyboards ........................................................................................7 Bottom Plate ....................................................................................8 Print Unit (EasyCoder 501S, 501 E, & 501 SA)...........................9 Print Unit (EasyCoder 501 LL) ....................................................10 Ribbon Supply Unit.......................................................................11 Ribbon Rewind Unit......................................................................12 Ribbon End Sensor........................................................................13 Media Supply Spool......................................................................14 3-inch Bobbin Adapter ..................................................................15 Media Roll Retainer ......................................................................16 Guide Shaft ....................................................................................17 Label Slack Absorber ....................................................................18 Liner/Batch Takeup Unit...............................................................19 Takeup Guide Plate........................................................................20 CPU Board.....................................................................................21 Transformer Unit ...........................................................................22 Dual Serial Interface Kit................................................................23 Parallel Interface Kit......................................................................24 RS-422/485 Serial Interface Kit ...................................................25 Industrial Interface Kit ..................................................................26 Memory Card Adapter Kit............................................................27 Label Taken Sensor Kit .................................................................28 Sensor Kit (Media Low/Ribbon Low) .........................................29 Paper Cutter (Standard model) .....................................................30 Paper Cutter (LinerLess model) ...................................................31 Fan Fold Guides.............................................................................32 Right-Hand Door with Inspection Window.................................33 Print Unit (Ribbon Save)...............................................................34 Headlift Mechanism (Ribbon Save).............................................35 Lifting Appliance (Ribbon Save)..................................................36 Ribbon Rewind Unit (Ribbon Save) ............................................37 Miscellaneous ................................................................................38 Intermec EasyCoder 501 Spare Parts Catalog Edition 9, October 2001 Part No. 1-960328-08 Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 1 Chapter 1 Introduction Spare Parts Policy This Spare Parts Catalog contains information on items presently available as spare parts and accessories for the Intermec EasyCoder 501 printer models. You will notice that, as a rule, we supply only assembled spare parts. Our policy is based on the conviction that this is a more rational way of stocking spares and supplying adequate service as well. For further information about parts not listed in this volume, please contact our Spare Parts Sales Department. Information in this manual is subject to change without prior notice and does not represent a commitment on the part of Intermec. For updated information, please refer to the latest edition of the Spare Parts Price List. Information in this manual is subject to change without prior notice and does not represent a commitment on the part of Intermec Printer AB. © Copyright Intermec Printer AB, 2001. All rights reserved. Published in Sweden. EasyCoder and Fingerprint are registered trademarks of Intermec Technologies Corp. The word Intermec and the Intermec logo are trademarks of Intermec Technologies Corp. 2 Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 1 Introduction EasyCoder 501 S General View 8 7 1 6 FF R-O TEA ION AT d. RMate printhea ce FO validth is rtan e in for ill impoed thg N IN I, w cally eat atch usin BO ifi UB m of of gr lly d by spec RIB also refuadvise lie ed D is er r s ca ly AN e supp gine inte I ha rong pr en B D thos st this d. U oreting. are EA than ea eref in s in bons THother rib inth e th ity pr pplie e pr RINontrs,an sfer r. Wqual ia su of th inte gh T Per ribb med e al er ng lif is pr a hi sf erm AN ansf a lo of th sure tranBI th RTmal y. en al tr and eds U PO er nt erm des e ne lies to th th th co y IM arra and bar e to supp of an w d al id g ed erm intin prov ovid use thea d/ pr Thee prin of th pr ity ity ofmmen ded/ th qualqual co mmen Ther the we re co fo per BI re pa ly U on 2 3 Pos. 1 2 3 4 5 6 7 8 – – – – – 4 5 Description Remarks Keyboard Print Unit (Std model) Bottom Plate Guide Shaft Liner/Batch Takeup Kit Media Supply Spool with 3-inch Adapter (option) Fan Fold Guides Transfer Ribbon Mechanism CPU-board Transformer Unit Interface Board Other Options Miscellaneous See page 7 See page 9 See page 8 See page 17 See pages 16 & 19 See pages 14–15 See page 32 See pages 11–13 See page 21 See page 22 See page 24 See pages 16, 27, 30, 33 See page 38 Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 3 Chapter 1 Introduction EasyCoder 501 E General View 8 7 1 6 2 3 Pos. 4 4 5 Description Remarks 1 2 3 4 5 6 7 8 – – – – Keyboard Print Unit (Std model) Bottom Plate Label Slack Absorber Liner/Batch Takeup Kit Media Supply Spool with 3-inch Adapter (option) Fan Fold Guides Transfer Ribbon Mechanism CPU-board Transformer Unit Interface Boards Other Options – – Ribbon Save Device Miscellaneous See page 7 See page 9 See page 8 See page 18 See pages 16 & 19 See pages 14–15 See page 32 See pages 11–13 See page 21 See page 22 See pages 23–26 See pages 16, 27, 28, 29, 30, 33 See pages 34–37 See page 38 Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 1 Introduction EasyCoder 501 SA General View 8 7 1 6 ∆ 2 3 Pos. 4 5 Description 1 2 3 4 5 6 7 8 – – – – Keyboard Print Unit (Std model) Bottom Plate Label Slack Absorber Liner/Batch Takeup Kit Media Supply Spool with 3-inch Adapter (option) Fan Fold Guides Transfer Ribbon Mechanism CPU-board Transformer Unit Interface Boards Other Options – – Ribbon Save Device Miscellaneous Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Remarks See page 7 See page 9 See page 8 See page 18 See pages 16 & 19 See pages 14–15 See page 32 See pages 11–13 See page 21 See page 22 See pages 23–26 See pages 16, 27, 28, 29, 30, 33 See pages 34–37 See page 38 5 Chapter 1 Introduction EasyCoder 501 LL General View 6 1 Print Load F 2 3 4 Pos. 1 2 3 4 5 6 – – – – – 6 5 Description Keyboard LinerLess Cutter (option) Print Unit (LinerLess model) Bottom Plate Label Slack Absorber Media Supply Spool CPU-board Transformer Unit Interface Boards Other Options Miscellaneous Remarks See page 7 See page 31 See page 10 See page 8 See page 18 See pages 14 See page 21 See page 22 See pages 23–26 See pages 15, 27, 28, 33 See page 38 Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 2 Spare Parts Keyboards Power Ready Error 1 Pri n t Power Ready Error Pause 7 8 9 Setup 4 5 6 Feed 1 2 3 Enter , 0 C 2 Pri n t F2 F1 F3 F4 F5 3 ˘˘ Pos. – Part No. Description 1-040067-95 Keyboard assy. excl. display and slide Remarks Keyboard, complete unit incl. keyboard, display board, plate, slide, screws and cable to CPU board. Three different slides: 1 2 3 1-040337-90 1-040337-92 1-040337-95 Keyboard EasyCoder 501 S Keyboard EasyCoder 501 E & 501 LL Keyboard EasyCoder 501 SA Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 7 Chapter 2 Spare Parts Bottom Plate 1 1 1 1 Pos. 1 8 Part No. Description Remarks 1-992450-04 Rubber Foot Grey D23x13 Excl. screw Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 2 Spare Parts Print Unit (EasyCoder 501 S, 501 E, & 501 SA) 12 1 11 10 2 3 4 9 4 5 8 5 6 5 7 Pos. Part No. Description 1 2 3 4 5 1-040111-91 1-040519-90 1-995101-20 1-040100-02 1-040230-90 6 6 7 8 9 10 11 12 1-010010-93 1-010003-92 1-995010-20 1-040213-00 1-040109-00 1-040138-20 1-975607-25 1-995101-81 Stepper Motor assy. Tooth Belt Wheel assy. Tooth Belt 608M XL025 T=76 Tooth Belt Wheel assy. Platen Roller/Ribbon Assist Roller/ Liner Drive Roller assy. Thermal Printhead (8 dots/mm = 203.2 dpi) Thermal Printhead (11.81 dots/mm = 300 dpi) Washer DB 6x12x1.0 Cam Handle Label Stop Sensor assy. Head Pressure assy. Reflecting Sensor assy. Tooth Belt 138MXL025 T=138 Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Remarks Incl. 2 roller bearings Complete w. adapter Complete w. adapter Complete unit w cables Complete unit Cable not shown 9 Chapter 2 Spare Parts Print Unit (EasyCoder 501 LL) 1 10 2 8 3 Print 7 Load 9 4 Pos. 1 2 3 4 5 6 7 8 9 10 10 5 6 Part No. Description Remarks 1-040111-91 1-995101-20 1-040100-02 1-010010-91 1-040475-00 1-040467-90 1-975607-25 1-040109-00 1-040213-00 1-040138-20 Stepper Motor assy. Tooth Belt 608M x L025 T=76 Tooth Belt Wheel assy. Thermal Printhead (8 dots/mm = 203.2 dpi) Tear Bar Platen Roller assy. Reflecting Sensor assy. (Printhead lift) Label Stop Sensor assy. Cam Handle Head Pressure assy. Complete w. adapter Incl. 2 roller bearings Cable not shown Complete unit w cables Complete unit Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 2 Spare Parts Ribbon Supply Unit 2 3 4 1 Pos. Part No. Description Remarks 1 1-040073-97 Ribbon Supply assy Complete unit incl brake, pivot, and fixer ring. 2 3 4 1-040157-00 1-040176-00 1-040448-00 Pivot assy. Spring Brake assy. Fixer Ring Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 11 Chapter 2 Spare Parts Ribbon Rewind Unit 2 3 1 Pos. 12 Part No. Description Remarks 1 1-040065-97 Ribbon Rewind Unit assy. Complete unit incl. gear wheel and bobbin plate 2 3 1-040443-11 1-040124-00 Bobbin Plate Gear Wheel assy. Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 2 Spare Parts Ribbon End Sensor Pos. – Part No. Description Remarks 1-040074-00 Ribbon End Sensor assy. Complete unit Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 13 Chapter 2 Spare Parts Media Supply Spool 2 1 Pos. 1 2 14 Part No. Description Remarks 1-040060-02 1-150166-00 Media Supply Unit 4" Bobbin assy. Complete unit Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 2 Spare Parts 3-inch Bobbin Adapter Pos. 1 Part No. Description Remarks 1-040327-52 Bobbin Adapter assy. Ø 76 mm (3") Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 15 Chapter 2 Spare Parts Media Roll Retainer Pos. 1 16 Part No. Description 1-776290-00 Media Roll Retainer Remarks Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 2 Spare Parts Guide Shaft Pos. 1 Part No. Description 1-776238-10 Edge Guide Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Remarks 17 Chapter 2 Spare Parts Label Slack Absorber 3 2 1 Pos. 1 2 3 18 Part No. Description Remarks 1-040061-90 1-040329-00 1-040321-00 Label Slack Absorber assy. Edge Guide Spring Complete unit Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 2 Spare Parts Liner/Batch Takeup Unit 1 6 7 5 2 4 3 Pos. 1 2 3 4 5 6 7 Part No. Description Remarks 1-040111-91 1-995101-80 1-040317-00 1-040063-90 1-040335-01 1-995101-42 1-040124-00 Stepper Motor assy. Tooth Belt 1240MXL025 T=155 Brace Takeup Unit assy. Bobbin Plate (Takeup) Tooth Belt 880MXL025 T=110 Gear Wheel assy. Cable not shown Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Incl. pulley, plate, and brace 19 Chapter 2 Spare Parts Takeup Guide Plate Pos. – 20 Part No. Description 1-040253-01 Takeup Guide Plate Remarks Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 2 Spare Parts CPU Board EPROM - + FLASH 040700.10 IC-109 IC-107 IC-105 IC-103 IC-101 IC-108 IC-106 IC-104 IC-102 IC-100 LSS LTS R-END POWER ON IC-04 DISP IC-207 232 CL 422 IC-20 IC-205 IC-700 IC-07 IC-402 IC-206 FY-300 Pos. Part No. Description Remarks – IC 07 IC 402 FY-300 1-040700-90 1-989539-15 1-989495-10 1-985157-25 CPU-board assy IC-32CG16-15 IC-HPC 46083-XXX/V20YTM Fuse 6.3A 5x20 FST IEC (spare part) Includes these circuits: Also available as spare part IC 100-101 IC 102–105 IC 106–109 IC 20 IC 205–206 IC 207 1-972xxx-xx – 1-989645-00 1-989518-00 1-985319-00 1-956036-00 Accessories (not incl. in 1-040700-90): Intermec Fingerprint firmware Application programs, fonts etc. IC-HN 628128 LP-10 RAM 1 Mb IC-RTC72421 Clock circuit IC-6N139 Optocoupler RS 422 Circuit Contact Intermec 128 kbyte Optional Optional (for 20 mA CL) Optional (for RS 422) Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 21 Chapter 2 Spare Parts Transformer Unit 1 2 Pos. 1 2 22 Part No. Description Remarks 1-040066-02 1-983345-00 Transformer Unit assy. On/Off Switch 2P Complete unit Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 2 Spare Parts Dual Serial Interface Kit 1 2 3 P3 P6 Pos. – Part No. Description Remarks 1-040554-00 Dual Serial Interface Kit Incl. cable, cover plate, and installation instructions Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 23 Chapter 2 Spare Parts Parallel Interface Kit P2 S1 S3 S2 Pos. – 24 Part No. Description Remarks 1-040553-00 Parallel Interface Board Kit Incl. cable, cover plate, and installation instructions Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 2 Spare Parts RS-422/485 Serial Interface Kit P6 5V-EXT 2-WIRE 4-WIRE P3 P9 MASTER P8 END P11 P10 S1 S2 S3 S4 S5 P7 Pos. – Part No. Description Remarks 1-040557-00 RS-422/485 Serial Interface Kit Incl. cable, cover plate, and installation instructions Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 25 Chapter 2 Spare Parts Industrial Interface Kit P1 P5 3 2 1 P3 P8 3 2 P7 1 3 2 P6 1 3 2 P2 1 P4 Pos. – 26 Part No. Description Remarks 1-040558-00 Industrial Interface Kit Incl. cable, cover plate, and installation instructions Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 2 Spare Parts Memory Adapter Kit 2 1 Pos. Part No. Description Remarks 1 1-040556-01 Memory Adapter Kit assy. Complete kit incl. bus driver board and installation instruc tions. 2 1-971712-25 Bus Driver Board Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 27 Chapter 2 Spare Parts Label Taken Sensor Kit Pos. – 28 Part No. Description Remarks 1-040559-00 Label Taken Sensor Kit Complete kit incl. installation instructions. Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 2 Spare Parts Sensor Kit (Media Low/Ribbon Low) 1 1 Pos. Part No. Description Remarks – 1-040562-00 Sensor Kit 1 1-975605-20 Reflecting Sensor assy. Complete kit with two sen sors with cables, two screws, and installation instructions Cable not shown Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 29 Chapter 2 Spare Parts Paper Cutter (Standard model) 1 2 3 4 Pos. 30 Part No. Description Remarks 1 1-040551-00 Paper Cutter Kit assy. Complete kit incl. installation instructions. 2 3 4 1-983353-00 1-040122-01 1-040450-00 Micro Switch Cutter Mechanism Spring Cutter width 120 mm Not visible Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 2 Spare Parts Paper Cutter (LinerLess model) 3 4 1 5 2 3 Pos. 1 2 3 4 5 Part No. Description Remarks 1-040566-00 1-040466-00 1-040486-00 1-040482-01 1-983353-00 Paper Cutter, Linerless assy. Guide Plate Sensor Kit (with cables) Spring Microswitch (w/o cable) Complete unit Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 31 Chapter 2 Spare Parts Fan Fold Guides 1 1 1 1 Pos. 32 Part No. Description Remarks – 1-040565-00 Including two shafts, each with two edge guides 1 1-776238-10 Fan Fold Guides for external media supply (complete unit) Edge Guides Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 2 Spare Parts Right-Hand Door with Inspection Window Pos. – Part No. Description Remarks 1-040121-00 Right-Hand Door w Window assy. Can replace 1-040120-00 Right-Hand Door. Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 33 Chapter 2 Spare Parts Print Unit (Ribbon Save) 12 13 1 11 10 2 3 3 3 8 9 5 5 nt Pri Print 6 d Loa Load 4 7 Pos. 1 2 3 4 4 5 6 7 8 9 10 11 12 13 34 Part No. Description Remarks 1-040111-91 1-995101-81 1-040100-02 1-010010-93 1-010003-92 1-040230-90 1-995010-20 1-040213-00 1-040416-90 1-040150-00 1-040138-20 1-040151-00 1-040109-01 1-975607-25 Stepper Motor assy. Tooth Belt 138MXL025 T=138 Tooth Belt Wheel assy. Thermal Printhead (8 dots/mm = 203.2 dpi) Thermal Printhead (11.81 dots/mm = 300 dpi) Platen Roller assy. Washer DB 6x12x1.0 Cam Handle Pressing Roller assy. Guide Lower Head Pressure assy. Guide Upper Label Stop Sensor assy. Reflecting Sensor assy. (Printhead lift) Complete w. adapter Complete w. adapter Incl. 2 roller bearings Incl. 2 roller bearings Comlete unit Complete excl. upper guide Cable not shown Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 2 Spare Parts Headlift Mechanism (Ribbon Save) 2 1 Pos. 1 2 Part No. Description Remarks 1-040405-02 1-040141-00 Thrust Plate Lifting Appliance assy. See page 37 for details Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 35 Chapter 2 Spare Parts Lifting Appliance (Ribbon Save) 5 4 3 2 1 Pos. 1 2 3 4 5 36 Part No. Description Remarks 1-040702-28 1-150167-00 1-975607-12 1-992435-29 1-995191-32 Driver Board assy. DC-Motor assy. Reflecting Sensor assy. Ball Bearing 10x19x5 Ball Bearing Mini FLAWBC6-12Z Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Chapter 2 Spare Parts Ribbon Rewind Unit (Ribbon Save) 1 2 Pos. 1 2 Part No. Description 1-040111-91 1-995101-12 Stepper Motor assy. Tooth Belt 504 MXL 025 T=63 Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9 Remarks 37 Chapter 2 Spare Parts Miscellaneous (not illustrated) Pos. – – – – – – – – – – 38 Part No. Description Remarks 1-982731-00 1-982756-00 1-982735-00 1-975583-18 1-975580-05 1-975581-05 1-040950-00 1-975610-02 1-040951-30 1-110501-00 Mains Cable 2.4 m UL/CSA Mains Cable 2 m Mains Cable 2.5 m EUR Parallel Interface Cable Serial Interface Cable RS-232 DB25 –> DB25 Serial Interface Cable RS-232 DB25 –> DB9 Cable (Power; CPU-board –> Printhead) Cable (Logics; CPU-board –> Printhead) Cable (CPU-board –> Cutter connector) Cleaning Card U.S.A., Canada U.K., Ireland European standard 3 metres (9.8 ft.) 3 metres (9.8 ft.) 3 metres (9.8 ft.) 4 black + 4 brown cables Blue flat cable (20P) 25-pack Intermec EasyCoder 501 – Spare Parts Catalog Ed. 9
