Download Beko WME 7267 S Washer User Manual

MODEL G4791
12" x 39" LARGE
COMBO LATHE/MILL
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents
INTRODUCTION ............................................... 2
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SECTION 2: CIRCUIT REQUIREMENTS ...... 11
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SECTION 3: SETUP ....................................... 12
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SECTION 4: MILL OPERATIONS .................. 20
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SECTION 5: LATHE OPERATIONS .............. 27
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SECTION 7: MAINTENANCE......................... 53
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SECTION 8: SERVICE ................................... 61
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SECTION 9: WIRING ...................................... 70
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SECTION 10: PARTS ..................................... 74
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WARRANTY AND RETURNS ........................ 93
INTRODUCTION
Foreword
Functional Overview
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Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G4791 12" X 39" LARGE COMBO LATHE/MILL
Product Dimensions:
Weight............................................................................................................................................................ 1110 lbs.
Length/Width/Height............................................................................................................................. 69 x 25 x 69 in.
Foot Print (Length/Width)....................................................................................................................... 56 x 19-1/2 in.
Shipping Dimensions:
Carton #1
Type................................................................................................................................................. Wood Crate
Content.................................................................................................................................................. Machine
Weight.................................................................................................................................................. 1208 lbs.
Length/Width/Height................................................................................................................... 73 x 33 x 43 in.
Carton #2
Type................................................................................................................................................... Cardboard
Content............................................................................................................................................... Left Stand
Weight...................................................................................................................................................... 95 lbs.
Length/Width/Height................................................................................................................... 21 x 15 x 29 in.
Carton #3
Type................................................................................................................................................... Cardboard
Content.............................................................................................................................................Right Stand
Weight...................................................................................................................................................... 88 lbs.
Length/Width/Height................................................................................................................... 21 x 15 x 29 in.
Electrical:
Switch...................................................................................................................................... Push Button, Reversing
Switch Voltage...................................................................................................................................................... 220V
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge....................................................................................................................................................14 gauge
Recommended Breaker Size............................................................................................................................ 15 amp
Plug.......................................................................................................................................................................... No
Motors:
Mill
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower..............................................................................................................................................3/4 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps............................................................................................................................................................5.5A
Speed.................................................................................................................................................1720 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................... Gear/Belt
Bearings...................................................................................................................................................Sealed
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Lathe
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower...........................................................................................................................................1-1/2 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps............................................................................................................................................................7.5A
Speed.................................................................................................................................................1720 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................... Gear/Belt
Bearings...................................................................................................................................................Sealed
Main Specifications:
Lathe Info
Chuck Type.....................................................................................................3-Jaw Scroll, 4-Jaw Independent
Chuck Size................................................................................................................................................... 6 in.
Faceplate Size..............................................................................................................................................8 in.
Tailstock Taper.......................................................................................................................................... MT#3
Tailstock Travel............................................................................................................................................ 3 in.
Tailstock Offset......................................................................................................................................15/32 in.
Cross Slide Travel........................................................................................................................................ 9 in.
Carriage Travel...........................................................................................................................................35 in.
Compound Travel.........................................................................................................................................3 in.
No. Of Spindle Speeds......................................................................................................................................9
Spindle Speed Range.................................................... 250, 315, 400, 500, 630, 800, 1000, 1250, 1600 RPM
No. Of Longitudinal Feeds.............................................................................................................................. 36
Feed Rate............................................................................................................................. 0.0047 - 0.0095 in.
No. Of Inch Threads........................................................................................................................................20
Thread Range Inch............................................................................................................................11 - 40 TPI
No. Of Metric Threads.....................................................................................................................................14
Thread Range Metric...................................................................................................................... 0.5 - 3.0 mm
No. Of Change Gears..................................................................................................................................... 14
Swing Over Bed......................................................................................................................................... 12 in.
Swing Over Saddle................................................................................................................................ 6-7/8 in.
Dist. Between Centers................................................................................................................................39 in.
Spindle Bore...........................................................................................................................................1-1/2 in.
Lathe Spindle Taper...................................................................................................................................MT#5
Mill Info
Drill Press Taper........................................................................................................................................ MT#3
Mill Drill Spindle Travel.................................................................................................................................5 in.
Mill Drill Swing............................................................................................................................................ 21 in.
Dist. Spindle To Work Table................................................................................................................ 14-1/4 in.
Dist. Spindle To Bed............................................................................................................................ 16-1/2 in.
Dist. Spindle To Center Line.................................................................................................................. 8-1/2 in.
Mill Head Vertical Travel........................................................................................................................ 4-7/8 in.
Max Tool Bit Size...................................................................................................................................... 1/2 in.
Drilling Cap For Steel................................................................................................................................ 5/8 in.
Drilling Cap For Cast Iron..........................................................................................................................5/8 in.
Table Size Length................................................................................................................................ 16-7/8 in.
Table Size Width.................................................................................................................................... 7-7/8 in.
Table Size Thickness............................................................................................................................. 1-1/4 in.
Draw Bar Diameter...................................................................................................................................12 mm
Draw Bar Length.................................................................................................................................. 13-3/4 in.
Draw Bar TPI.................................................................................................................................... M12 X 1.75
No. Of Mill Drill Speeds..................................................................................................................................... 9
Mill Drill Speed Range..................................................315, 400, 500, 630, 800, 1000, 1250, 1600, 2000 RPM
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Construction
Bed Const........................................................................................................ Hardened and Ground Cast Iron
Headstock Const.................................................................................................................................. Cast Iron
Body Const........................................................................................................................................... Cast Iron
Frame Const.........................................................................................................................................Cast Iron
Headstock Gears Const..............................................................................................................................Steel
Stand Const..........................................................................................................................................Cast Iron
Paint.......................................................................................................................................................... Epoxy
Other
Bed Width...............................................................................................................................................6-1/8 in.
Floor To Center Height...............................................................................................................................43 in.
Lead Screw Diameter............................................................................................................................0.950 in.
Lead Screw TPI.................................................................................................................................................8
Lead Screw Length.................................................................................................................................... 46 in.
Cross Slide Screw Diameter..................................................................................................................... 5/8 in.
Cross Slide Screw TPI.................................................................................................................................... 10
Cross Slide Screw Length.......................................................................................................................... 16 in.
Coolant System.............................................................................................................................................. No
Stand.............................................................................................................................................................Yes
Other Specifications:
Country Of Origin ................................................................................................................................................ China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ......................................................................................................................... On Headstock
Assembly Time .................................................................................................................................................. 1 hour
Features:
Heavy-Duty Stand with 2 Storage Compartments Included
Hardened and Ground Bedways
T-Slots in Cross Slide
Accessories Included:
1/2" Drill Chuck with Arbor
2 Dead Centers
4-Way Tool Post
6" 3-Jaw Chuck
8" 4-Jaw Chuck
8" Face Plate
Follow Rest
Steady Rest
Threading Dial
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Additional Safety Instructions For Mills
1.
UNDERSTANDING CONTROLS. BV`Z
hjgZndjjcYZghiVcYi]ZjhZVcYdeZgVi^dc
d[VaaXdcigdah#
2. SAFETY ACCESSORIES. 6alVnh jhZ V
X]^e\jVgY^cVYY^i^dcidndjghV[Zin\aVhhZh
dgjhZV[VXZh]^ZaYl]Zcb^aa^c\idgZYjXZ
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3.
WORK HOLDING. 7Z[dgZ hiVgi^c\ i]Z
bVX]^cZ!WZXZgiV^ci]Zldg`e^ZXZ]VhWZZc
egdeZganXaVbeZYidi]ZiVWaZ#C:K:G]daY
i]Zldg`e^ZXZWn]VcYYjg^c\deZgVi^dc#
4. CHUCK KEY SAFETY. 6alVnh gZbdkZ
X]jX``Zn!YgVlWVglgZcX]!VcYVcnhZgk^XZ
iddah^bbZY^ViZanV[iZgjhZ#
5. SPINDLE SPEEDS. HZaZXi i]Z he^cYaZ
heZZY i]Vi ^h Veegdeg^ViZ [dg i]Z ineZ d[
ldg`VcYbViZg^Va#6aadli]Zb^aaid\V^c[jaa
heZZYWZ[dgZWZ\^cc^c\VXji#
6.
POWER DISRUPTION. >c i]Z ZkZci d[ V
adXVa edlZg djiV\Z Yjg^c\ deZgVi^dc! ijgc
OFF Vaa hl^iX]Zh id Vkd^Y edhh^WaZ hjYYZc
bVX]^cZhiVgijedcXZedlZg^hgZhidgZY#
7.
STOPPING SPINDLE. 9D CDI hide i]Z
he^cYaZ jh^c\ ndjg ]VcY# 6aadl i]Z he^cYaZ
idhidedc^ihdlc#
8.
CLEAN-UP. 9D CDI XaZVg X]^eh Wn ]VcY
dgXdbegZhhZYV^g#JhZVWgjh]dgkVXjjb!
VcY cZkZg XaZVg X]^eh l]^aZ i]Z he^cYaZ ^h
ijgc^c\#
9. BE ATTENTIVE. 9D CDI aZVkZ b^aa gjc"
c^c\jcViiZcYZY[dgVcngZVhdc#
10. MACHINE CARE AND MAINTENANCE.
CZkZg deZgViZ i]Z b^aa l^i] YVbV\ZY dg
ldgc eVgih# BV^ciV^c ndjg b^aa ^c egdeZg
ldg`^c\ XdcY^i^dc# EZg[dgb gdji^cZ ^cheZX"
i^dch VcY bV^ciZcVcXZ egdbeian# Eji VlVn
VY_jhibZciiddahV[iZgjhZ#
11. DISCONNECT POWER.BV`ZhjgZi]Zb^aa
^hijgcZYOFF!Y^hXdccZXiZY[gdb^ihedlZg
hdjgXZVcYVaabdk^c\eVgih]VkZXdbZidV
XdbeaZiZhideWZ[dgZX]Vc\^c\Xjii^c\iddah!
hiVgi^c\Vcn^cheZXi^dc!VY_jhibZci!dgbV^c"
iZcVcXZegdXZYjgZ#
12. AVOIDING ENTANGLEMENT# 9D CDI
lZVgaddhZXadi]^c\!\adkZh!dg_ZlZagnl]Zc
deZgVi^c\b^aa#I^ZWVX`adc\]V^gVcYgdaaje
haZZkZh#
13. TOOL HOLDING. 6alVnh jhZ i]Z egdeZg
Xjii^c\ iddah [dg ndjg deZgVi^dc# BV`Z hjgZ
iddahVgZ]ZaY[^gban^ceaVXZ#
14. CUTTING TOOL INSPECTION. >cheZXi
Yg^aah VcY ZcY b^aah [dg h]VgecZhh! X]^eh!
dg XgVX`h WZ[dgZ ZVX] jhZ# GZeaVXZ Yjaa!
X]^eeZY! dg XgVX`ZY Xjii^c\ iddah ^bbZY^"
ViZan# =VcYaZ cZl Xjii^c\ iddah l^i] XVgZ#
AZVY^c\ ZY\Zh VgZ kZgn h]Vge VcY XVc
XVjhZaVXZgVi^dch#
15. SPINDLE DIRECTION CHANGES. CZkZg
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^cbdi^dc#
16. EXPERIENCING DIFFICULTIES. >[ Vi Vcn
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i]ZbVX]^cZ8dciVXidjgIZX]c^XVaHjeedgi
Vi*,%*)+".++(#
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this mill with respect and caution to
reduce the risk of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.
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"."
Additional Safety Instructions for Lathes
1.
UNDERSTANDING CONTROLS. BV`Z
hjgZndjjcYZghiVcYi]ZjhZVcYdeZgVi^dc
d[VaaXdcigdah#
8# PREVENTING A CUTTING TOOL/CHUCK
CRASH:6alVnhY^hZc\V\Zi]ZedlZg[ZZY
VcY]Va["cjiV[iZgXdbeaZi^c\V_dW#
2.
CLEANING MACHINE: Id Vkd^Y aVXZgV"
i^dch! Yd cdi XaZVg X]^eh Wn ]VcY dg l^i]
XdbegZhhZY V^g# JhZ V Wgjh]! VcY cZkZg
XaZVgX]^ehl]^aZi]ZaVi]Z^hdeZgVi^c\#
9.
3.
USING CORRECT TOOLING: 6alVnhhZaZXi
i]Z g^\]i XjiiZg [dg i]Z _dW! VcY bV`Z hjgZ
XjiiZgh VgZ h]Vge# I]Z g^\]i idda YZXgZVhZh
higV^cdci]ZaVi]ZXdbedcZcihVcYgZYjXZh
i]Zg^h`d[jchV[ZXjii^c\#
4.
ELIMINATING A PROJECTILE HAZARD:
6alVnh gZbdkZ i]Z X]jX` `Zn V[iZg jhZ!
VcYcZkZglVa`VlVn[gdbi]ZaVi]Zl^i]i]Z
X]jX``Zn^chiVaaZY#
5.
SECURING A WORKPIECE: BV`Z hjgZ
i]Zldg`e^ZXZ^hegdeZgan]ZaY^ci]ZX]jX`
WZ[dgZhiVgi^c\i]ZaVi]Z#6ldg`e^ZXZi]gdlc
[gdbi]ZX]jX`XdjaYXVjhZhZkZgZ^c_jgn#
6.
AVOIDING OVERLOADS: 6alVnh jhZ i]Z
Veegdeg^ViZ[ZZYVcYheZZYgViZh#
7.
AVOIDING ENTANGLEMENT INJURIES:
CZkZg ViiZbei id hadl dg hide i]Z aVi]Z
X]jX` dg [VXZeaViZ Wn ]VcY0 VcY i^Z WVX`
adc\ ]V^g! edcniV^ah! addhZ Xadi]^c\! VcY
haZZkZhhdi]ZnYdcdiYVc\aZ#
AVOIDING STARTUP INJURIES: BV`Z
hjgZ i]Z ldg`e^ZXZ! Xjii^c\ idda! VcY idda
edhi]VkZVYZfjViZXaZVgVcXZWZ[dgZhiVgi"
^c\ i]Z aVi]Z# BV`Z hjgZ i]Z he^cYaZ GEB
^h hZi XdggZXian [dg i]Z ldg`e^ZXZ Y^VbZiZg
WZ[dgZhiVgi^c\i]ZaVi]Z#AVg\ZeVgihXVcWZ
Z_ZXiZY[gdbi]ZX]jX`^[i]ZX]jX`heZZY^h
hZiidd]^\]#
10. CHUCK SAFETY: 8]jX`h VgZ hjgeg^h^c\an
]ZVkn VcY Vl`lVgY id ]daY! hd egdiZXi
ndjg ]VcYh VcY i]Z WZYlVnh# 6alVnh jhZ
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WZYlVnh#
11. WORKPIECE SUPPORT: Hjeedgi V adc\
ldg`e^ZXZ ^[ ^i ZmiZcYh djiWdVgY [gdb i]Z
]ZVYhidX` hd ^i l^aa cdi ldWWaZ k^daZcian
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ZmiZcYh bdgZ i]Vc '#* i^bZh ^ih Y^VbZiZg
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hiZVYngZhi!dg^ibVnYZ[aZXiVcY[Vaadjid[
i]ZX]jX`l]^aZXjii^c\#
12. MAINTAINING A SAFE WORKPLACE:
CZkZgaZVkZaVi]ZjcViiZcYZYl]^aZ^i^hgjc"
c^c\#
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to
equipment, or poor work results.
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SECTION 2: CIRCUIT REQUIREMENTS
220V Operation
Power Connection Device
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idedlZgYZeZcYhdci]ZineZd[hZgk^XZndjXjg"
gZcian ]VkZ dg eaVc id ^chiVaa# LZ gZXdbbZcY
jh^c\i]Zeaj\h]dlc^cFigure 2#
Serious personal injury could occur if you
connect the machine to power before completing the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Figure 2.C:B6+"&*eaj\VcYgZXZeiVXaZ#
Extension Cords
Full Load Amperage Draw
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bdidg# >chiZVY! eaVXZ i]Z bVX]^cZ cZVg V edlZg
hdjgXZ#>[ndjbjhijhZVcZmiZch^dcXdgY/
I]^h bVX]^cZ YgVlh i]Z [daadl^c\ Vbeh jcYZg
bVm^bjbadVY/
™
JhZ Vi aZVhi V &) \Vj\Z XdgY i]Vi YdZh cdi
ZmXZZY*%[ZZi^caZc\i]
B^aaBdidg6be9gVl############################ *#*6beh
AVi]ZBdidg6be9gVl######################## ,#*6beh
™
I]ZZmiZch^dcXdgYbjhiVahd]VkZV\gdjcY
l^gZVcYeaj\e^c#
Power Supply Circuit Requirements
™
6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg
*%[ZZiadc\idegZkZcibdidgYVbV\Z#
NdjBJHIXdccZXindjgbVX]^cZidV\gdjcYZY
X^gXj^ii]Vi^hgViZY[dgi]ZVbeZgV\Z\^kZcWZadl#
CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi^c\X^g"
Xj^il^i]dcZd[]^\]ZgVbeZgV\Zl^i]djiXdchjai"
^c\ V fjVa^ÃZY ZaZXig^X^Vc id ZchjgZ Xdbea^VcXZ
l^i] l^g^c\ XdYZh# If you are unsure about the
wiring codes in your area or you plan to connect your machine to a shared circuit, consult
a qualified electrician.
B^c^bjb8^gXj^iH^oZ############################# &*6beh
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"&&"
SECTION 3: SETUP
Setup Safety
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during the entire setup process!
The Model G4791 is a
heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment rated
for at least 2000 lbs. to
move the shipping crate
and remove the machine
from the crate.
Items Needed for
Setup
I]Z [daadl^c\ ^iZbh VgZ cZZYZY id XdbeaZiZ i]Z
hZije egdXZhh! Wji VgZ cdi ^cXajYZY l^i] ndjg
bVX]^cZ/
Description
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™ 6hh^hiVci##################################################### &
™ HV[Zin<aVhhZh################################## &:VX]
™ BVX]^c^hihEgZX^h^dcAZkZa######################## &
™ LgZcX]')bb############################################ &
s E]^aa^ehHXgZlYg^kZg'############################### &
™ AjWg^XVcigZ[ZgidPage 54####### 6hCZZYZY
™ A^[i^c\HigVehgViZY[dgViaZVhi'%%%aWh#
################################################################### '
s EdlZg A^[i^c\ :fj^ebZci gViZY [dg Vi aZVhi
'%%%aWh##################################### 6hCZZYZY
Unpacking
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igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah
[gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj
Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please immediately call Customer Service at (570) 546-9663
for advice.
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edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^"
i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
NOTICE
The chip pan and cabinet stand center
panel are attached to the inside walls of the
shipping crate. When removing the crate
top and sides, take care not to damage
these parts.
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Inventory
7
9
8
:
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cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed"
cZcihdjiid^ckZcidgni]Zb#
;
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=
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Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Inventory: (Figures 3–4)
Qty
A. AVi]Z$B^aacdih]dlc################################ &
B. LgZcX]Zh-$&%bb!&,$&.bb############ &:VX]
C. 9g^[i@Zn###################################################### &
D. =ZmLgZcX]Zh(!)!*!+bb############## &:VX]
E. He^cYaZ8Ve################################################ &
F. 9ZVY8ZciZgBI(##################################### &
G. 9ZVY8ZciZgBI*##################################### &
H. 6gWdg7&+"BI(######################################### &
I. 9g^aa8]jX`7&+@Zn##################### &:VX]
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K. )"?Vl8]jX`-@Zn#################### &:VX]
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M. ("?Vl8]jX`+@Zn#################### &:VX]
N. ("?Vl:miZgcVa?VlHZi############################# &
O. 8ZciZgEVcZa7gVX`Zih################################ '
P. Bdjci^c\7daih* ¿ -"&(m'&¿)######################## )
Q. AVi]ZK"7Zai(A',%##################################### &
R. 8]Vc\Z<ZVgh''!''!')!'*!'+!',!'-!(%!
()!(-!)'I######################################## &:VX]
S. HiZVYnGZhi################################################ &
T. ;daadlGZhi################################################# &
U. 8dbedjcYGZhi)"LVnIddaEdhi## &:VX]
V. 8]^eEVccdih]dlc################################# &
W. 8VW^cZiHiVcY8ZciZgEVcZacdih]dlc### &
X. 8VW^cZihAZ[i$G^\]icdih]dlc######## &:VX]
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SUFFOCATION HAZARD!
Immediately discard all plastic bags and packing materials to eliminate choking/suffocation hazards for children
and animals.
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cji dg V lVh]Zg! lZ l^aa \aVYan gZeaVXZ i]Zb0 dg
[dgi]ZhV`Zd[ZmeZY^ZcXn!gZeaVXZbZcihXVcWZ
dWiV^cZYVindjgadXVa]VgYlVgZhidgZ#
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Clean Up
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d^aidegZkZciXdggdh^dcYjg^c\h]^ebZci#GZbdkZ
i]^h egdiZXi^kZ XdVi^c\ l^i] V hdakZci XaZVcZg dg
YZ\gZVhZg!hjX]Vhh]dlc^c Figure 5#;dgi]dg"
dj\] XaZVc^c\! hdbZ eVgih bjhi WZ gZbdkZY#
For optimum performance, clean all moving
parts or sliding contact surfaces. 6kd^Y X]ad"
g^cZ"WVhZY hdakZcih! hjX] Vh VXZidcZ dg WgV`Z
eVgih XaZVcZg i]Vi bVn YVbV\Z eV^ciZY hjg[VX"
Zh# 6alVnh [daadl i]Z bVcj[VXijgZg»h ^chigjXi^dch
l]Zcjh^c\VcnineZd[XaZVc^c\egdYjXi#
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Site Considerations
Floor Load
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i]Z lZ^\]i VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg
bVX]^cZ# HdbZ gZh^YZci^Va [addgh bVn gZfj^gZ
VYY^i^dcVa gZ^c[dgXZbZci id hjeedgi Wdi] i]Z
bVX]^cZVcYdeZgVidg#
Placement Location
8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! h^oZ d[
bViZg^VaidWZegdXZhhZYi]gdj\]ZVX]bVX]^cZ!
VcY heVXZ [dg Vjm^a^Vgn hiVcYh! ldg` iVWaZh dg
di]ZgbVX]^cZgnl]ZcZhiVWa^h]^c\VadXVi^dc[dg
ndjgcZlbVX]^cZ#HZZFigure 6[dgi]Zb^c^bjb
ldg`^c\XaZVgVcXZh#
.&
)'
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
6 \gZVi egdYjXi [dg gZbdk^c\ i]Z lVmn h]^ee^c\
\gZVhZ[gdbndjgbVX]^cZYjg^c\XaZVcje#
Figure 6.B^c^bjbldg`^c\XaZVgVcXZh#
Children and visitors may be
seriously injured if unsupervised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Figure 5. 8aZVcZg$YZ\gZVhZgVkV^aVWaZ[gdb
<g^ooan#
"&)"
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Placement &
Assembly
2. Edh^i^dc i]Z XVW^cZi hiVcYh Veegdm^bViZan
'- VeVgi ^c i]Z egZeVgZY adXVi^dc [dg i]Z
bVX]^cZ#
The Model G4791 is a
heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment rated
for at least 2000 lbs. to
move the shipping crate
and remove the machine
from the crate.
Note: Do not mount the cabinet stands to the
floor for now so that they can be aligned with
the chip pan and machine in the following
steps.
3. EaVXZi]ZX]^eeVcdcided[i]ZXVW^cZihVcY
Va^\c i]Z bdjci^c\ ]daZh l^i] i]dhZ ^c i]Z
XVW^cZih#
4. GZbdkZi]ZhiZVYngZhi[gdbi]ZbVX]^cZ#
5. BdkZ i]Z iV^ahidX` VcY XVgg^V\Z id i]Z g^\]i
ZcYd[i]ZWZYlVn#
6. LgVe i]Z a^[i^c\ higVeh jcYZgcZVi] i]Z aZ[i
h^YZd[i]ZWVhZVcYjcYZgi]ZXZciZgd[i]Z
WZYlVn!Vhh]dlc^cFigure 8#
To move and assemble your mill/lathe:
1. JhZ Z^\]i -"(' m &¿' E]^aa^eh ]ZVY hXgZlh
VcY [aVi lVh]Zgh id ViiVX] i]Z XZciZg eVcZa
WgVX`Zih id i]Z h^YZh d[ i]Z XVW^cZi hiVcYh!
Vhh]dlc^cFigure 7#
Note: Place a piece of 2 x 4 between the
right lifting strap and the leadscrew to prevent
the leadscrew from bending, as shown in
Figure 8.
Note: Leave the screws slightly loose for
adjusting the center panel in a later step.
'm)Hjeedgi
Figure 8.A^[i^c\higVehedh^i^dcZYl^i]V'm)
egdiZXi^c\i]ZaZVYhXgZl#
Figure 7.8VW^cZihiVcYXZciZgeVcZaWgVX`Zi
^chiVaaZY&d['#
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"&*"
7. JhZ V &.bb lgZcX] id jcWdai i]Z bVX]^cZ
[gdbi]Zh]^ee^c\eVaaZi!i]ZcViiVX]i]Za^[i^c\
higVehidi]ZedlZga^[i^c\Zfj^ebZci#
8. L^i]Vhh^hiVcXZidWVaVcXZi]ZadVY!XVgZ[jaan
a^[ii]ZbVX]^cZVcYedh^i^dc^idkZgi]ZXVW^"
cZihiVcYh#
9. >chiVaai]Z[djg *¿-"&(m'&¿)]ZmWdaihi]gdj\]
i]Z bVX]^cZ WVhZ! X]^e eVc! VcY ^cid i]Z
XVW^cZihiVcYhhZZFigure 9#
·>[ndjl^aaWZbdjci^c\i]ZbVX]^cZidi]Z
[addg!aZVkZi]Za^[i^c\higVeh^ceaVXZida^[i
VcY bdkZ i]Z VhhZbWan Yjg^c\ i]Vi egd"
XZhh#
Note: It may be necessary to slightly reposition the cabinets and chip pan during this
step.
Mounting to Shop
Floor
6ai]dj\] cdi gZfj^gZY! lZ gZXdbbZcY i]Vi ndj
bdjci ndjg cZl bVX]^cZ id i]Z [addg# 7ZXVjhZ
i]^h ^h Vc dei^dcVa hiZe VcY [addg bViZg^Vah bVn
kVgn! [addg bdjci^c\ ]VgYlVgZ ^h cdi ^cXajYZY#
<ZcZgVaan! ndj XVc Z^i]Zg Wdai ndjg bVX]^cZ id
i]Z [addg dg bdjci ^i dc bVX]^cZ bdjcih# 7di]
dei^dch VgZ YZhXg^WZY WZadl# L]^X]ZkZg dei^dc
ndjX]ddhZ!^i^hcZXZhhVgnidaZkZandjgbVX]^cZ
l^i]VegZX^h^dcaZkZa#
Bolting to Concrete Floors
6cX]dghijYhVcYaV\h]^ZaYVcX]dghl^i]aV\Wdaih
Figure 10VgZildedejaVgbZi]dYh[dgVcX]dg"
^c\ Vc dW_ZXi id V XdcXgZiZ [addg# LZ hj\\Zhi
ndj gZhZVgX] i]Z bVcn dei^dch VcY bZi]dYh [dg
bdjci^c\ndjgbVX]^cZVcYX]ddhZi]ZWZhii]Vi
[^ihndjgheZX^[^XVeea^XVi^dc#
6cX]dgHijY
&d[)
Figure 9.Bdjci^c\]ZmWdai^chiVaaZY&d[)#
10. JhZ i]Z gZbV^c^c\ -"(' m &¿' E]^aa^eh ]ZVY
hXgZlhVcY[aVilVh]Zghid^chiVaai]ZXVW^cZi
hiVcYXZciZgeVcZadci]ZWgVX`Zih!i]Zc[jaan
i^\]iZcVaad[i]ZhXgZlh#
11. JhZVbVX]^c^hihegZX^h^dcaZkZaidbV`ZhjgZ
i]ZWZYlVn^haZkZah^YZ"id"h^YZVcY[gdci"id"
WVX`#>[cZXZhhVgn!eaVXZh]^bhWZilZZci]Z
XVW^cZihiVcYhVcYi]Z[addg#
"&+"
Note: Re-check the bedway for levelness
after the first 24 hours, the first two weeks,
then annually after that.
AV\H]^ZaY6cX]dg
AV\7dai
Figure10#Ine^XVa[VhiZcZgh[dgbdjci^c\id
XdcXgZiZ[addgh#
NOTICE
Anchor studs are stronger and more permanent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Using Machine Mounts
Jh^c\bVX]^cZbdjcih!h]dlc^cFigure 11!\^kZh
i]ZVYkVciV\Zd[[VhiaZkZa^c\VcYk^WgVi^dcgZYjX"
i^dc# I]Z aVg\Z h^oZ d[ i]Z [ddi eVYh Y^hig^WjiZh
i]ZlZ^\]id[i]ZbVX]^cZidgZYjXZhigV^cdci]Z
[addg#
Test Run
DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg
bVX]^cZidbV`ZhjgZ^igjchegdeZgan#
>[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ
i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!dgV
XdbedcZci YdZh cdi [jcXi^dc Vh ^i h]djaY! hide
jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl i]Z
TroubleshootingdcPage 61#
>[ndjhi^aaXVccdigZbZYnVegdWaZb!XdciVXidjg
IZX]HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ#
To test run the machine:
1. BV`ZhjgZndj]VkZgZVYi]ZhV[Zin^chigjX"
i^dchVii]ZWZ\^cc^c\d[i]ZbVcjVaVcYi]Vi
i]ZbVX]^cZ^hhZijeegdeZgan#
Figure11#BVX]^cZbdjciZmVbeaZ#
NOTICE
We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician
to ensure compliance with local codes.
Check Gearbox Oil
>i^hXg^i^XVai]VindjbV`ZhjgZi]ZgZ^hd^a^ci]Z
aVi]Z\ZVgWdmWZ[dgZegdXZZY^c\l^i]i]ZiZhigjc#
GZ[Zgidi]ZLubrication^chigjXi^dchdcPage 54
[dgbdgZYZiV^ahdcl]^X]ineZd[d^aidjhZ!]dl
bjX]idjhZ!VcYl]ZgZideji^i#
GEARBOXES MUST
BE FILLED WITH OIL!
2. GZVY VcY jcYZghiVcY i]Z Basic Controls
hjWhZXi^dchdcPage 20 VcY27#
3. EZg[dgb Vaa ajWg^XVi^dc egdXZYjgZh Vh
^chigjXiZY ^c i]Z Lubrication hjWhZXi^dc dc
Page 54#
4. BV`Z hjgZ Vaa iddah VcY dW_ZXih jhZY Yjg^c\
hZijeVgZXaZVgZYVlVn[gdbi]ZbVX]^cZ#
5. Ejh]i]ZbV^cedlZg:B:G<:C8NhideWji"
idc ^c! i]Zc il^hi ^i XadX`l^hZ hd ^i edeh dji#
L]Zci]ZWjiidcedehdji!i]Zhl^iX]^hgZhZi
VcYgZVYn[dgdeZgVi^dchZZFigure 12#
47)34
34/0"UTTON
Figure 12.GZhZii^c\i]ZbV^cedlZg
:B:G<:C8NhideWjiidc#
NO OIL SHIPPED WITH
MACHINE!
Requires ISO 68
or Equivalent
Gear Oil.
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
"&,"
Before starting the machine, make sure you
have performed the preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. Failure to
follow this warning could result in serious
personal injury or even death!
6. Id `ZZe i]Z aZVYhXgZl [gdb gdiVi^c\ l]Zc
i]ZaVi]Z^hgjcc^c\!bdkZi]Z[ZZYgViZgVc\Z
aZkZgidi]ZkZgi^XVahdi]Vi^ied^cihidcZjigVa
0/N!Vhh]dlc^cFigure 13#
10. DcZ Vi V i^bZ! kZg^[n i]Vi i]Z aVi]Z VcY b^aa
VgZdeZgVi^c\XdggZXianWnejh]^c\i]ZDCI
Wjiidc#
·L]Zc deZgVi^c\ XdggZXian! i]Z bVX]^cZ
gjch hbddi]an l^i] a^iiaZ dg cd k^WgVi^dc dg
gjWW^c\ cd^hZh# EgZhh i]Z D;; Wjiidc id
hidei]ZbVX]^cZ#
·>ckZhi^\ViZVcYXdggZXihigVc\ZdgjcjhjVa
cd^hZh dg k^WgVi^dch WZ[dgZ deZgVi^c\ i]Z
bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z
bVX]^cZ[gdbedlZgl]Zc^ckZhi^\Vi^c\dg
XdggZXi^c\ediZci^VaegdWaZbh#
11. EgZhh i]Z bV^c edlZg :B:G<:C8N hide
Wjiidc^c#
12. L>I=DJI gZhZii^c\ i]Z :B:G<:C8N hide
Wjiidc! egZhh Z^i]Zg i]Z aVi]Z dg b^aa DC I
Wjiidc#I]ZbVX]^cZh]djaYcdihiVgi#
CZjigVa
·>[ i]Z bVX]^cZ YdZh cdi hiVgi! i]Z
:B:G<:C8N hide Wjiidc hV[Zin [ZVijgZ
^hldg`^c\XdggZXian#I]ZIZhiGjc^hXdb"
eaZiZ#EgdXZZYidSpindle Break-In#
9^hZc\V\ZY
Figure 13.;ZZYgViZgVc\ZaZkZgVcYi]Z]Va["
cjiaZkZg^ci]ZcZjigVa$Y^hZc\V\ZYedh^i^dc#
·>[ i]Z bVX]^cZ YdZh hiVgi l^i] i]Z
:B:G<:C8N hide Wjiidc ejh]ZY ^c!
^bbZY^ViZan Y^hXdccZXi edlZg id i]Z
bVX]^cZ# I]Z :B:G<:C8N hide Wjiidc
hV[Zin[ZVijgZ^hcdildg`^c\XdggZXian#I]^h
hV[Zin [ZVijgZ bjhi ldg` egdeZgan WZ[dgZ
egdXZZY^c\ l^i] gZ\jaVg deZgVi^dch# 8Vaa
IZX]Hjeedgi[dg]Zae#
7. ;dg [jgi]Zg egZXVji^dc! bdkZ i]Z ]Va["cji
aZkZgjeidi]ZY^hZc\V\ZYedh^i^dcidZchjgZ
i]ZXVgg^V\Zl^aacdibdkZjcYZgedlZgl]Zc
i]ZaVi]Z^hgjcc^c\Figure 13#
8. 8dccZXii]ZbVX]^cZidedlZg#
9. EgZhh i]Z bV^c edlZg DC Wjiidc·i]Z bV^c
edlZg aVbe h]djaY a^\]i Wji cZ^i]Zg bdidg
h]djaYijgcON#
"&-"
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Spindle Break-In
NOTICE
Successfully complete all of the spindle
break-in steps for both the lathe and mill
to avoid rapid deterioration of the spindle
bearings and other related parts.
To perform the spindle break-in for this
machine:
Recommended
Adjustments
;dg ndjg XdckZc^ZcXZ! i]Z VY_jhibZcih a^hiZY
WZadl]VkZWZZceZg[dgbZYVii]Z[VXidgn#
=dlZkZg!WZXVjhZd[i]ZbVcnkVg^VWaZh^ckdakZY
l^i] h]^ee^c\! lZ gZXdbbZcY i]Vi ndj Vi aZVhi
kZg^[ni]Z[daadl^c\VY_jhibZcihidZchjgZi]ZWZhi
edhh^WaZgZhjaih[gdbndjgcZlbVX]^cZ#
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
HiZe"Wn"hiZe ^chigjXi^dch [dg i]ZhZ VY_jhibZcih
XVcWZ[djcY^ci]ZSERVICE hZXi^dchiVgi^c\dc
Page 61#
2. BV`ZhjgZi]ZbVX]^cZ^hegdeZganajWg^XViZY
gZ[ZgidLubrication dcPage 54[dgYZiV^aZY
^chigjXi^dch#
Factory adjustments that should be verified:
3. 8dc[^\jgZ i]Z b^aa [dg i]Z adlZhi he^cYaZ
heZZYgZ[ZgidSetting Mill SpeeddcPage
23[dgYZiV^aZY^chigjXi^dch#
™
<^W6Y_jhibZciPage 64
™
IVWaZ7VX`aVh]Page 65
4. 8dccZXii]ZbVX]^cZidedlZg!i]Zcgjci]Z
b^aa[dg'%b^cjiZh#
5. Hide i]Z b^aa VcY Vaadl i]Z he^cYaZ id Xdb"
eaZiZan hide! i]Zc jhZ i]Z he^cYaZ Y^gZXi^dc
hl^iX]idgZkZghZi]Zhe^cYaZY^gZXi^dc#
6. Gjci]Zb^aa[dgVcdi]Zg'%b^cjiZh#
7. 9^hXdccZXi i]Z bVX]^cZ [gdb edlZg id Xdc"
[^\jgZi]ZcZmi]^\]Zgb^aahe^cYaZheZZY!i]Zc
gZeZViSteps 4–6[dgZVX]d[i]ZheZZYh#
8. BV`ZhjgZi]Z[ZZYgViZgVc\ZaZkZg^h^ci]Z
cZjigVa XZciZg edh^i^dc! VcY i]Z ]Va["cji
aZkZg^h^ci]ZY^hZc\V\ZYjeedh^i^dchZZ
Figure 13 dcPage 18#
9. 9^hXdccZXi i]Z bVX]^cZ [gdb edlZg! Xdc"
[^\jgZi]ZaVi]Z[dgi]ZadlZhihe^cYaZheZZY
gZ[ZgidSetting Lathe SpeeddcPage 42[dg
YZiV^aZY^chigjXi^dch!i]ZcgZeZViSteps 4–7
[dgi]ZaVi]Z#
10. Ijgci]ZbVX]^cZOFF#I]Zhe^cYaZWgZV`"^c
egdXZYjgZh VgZ XdbeaZiZ VcY ndjg bVX]^cZ
^hgZVYn[dgdeZgVi^dc#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
"&."
SECTION 4: MILL OPERATIONS
Operation Safety
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
Basic Mill Controls
GZ[Zg id Figures 14–15 VcY i]Z YZhXg^ei^dch
WZadl id WZXdbZ [Vb^a^Vg l^i] i]Z WVh^X Xdcigdah
VcYXdbedcZcih[dgi]Zb^aa#
Mill Head
6
7
8
9
:
;
<
E
Damage to your eyes and face could result
from using this machine without proper protective gear. Always wear safety glasses or a
face shield when operating this machine.
B
=
A
@
D
?
>
C
Figure 14.B^aa]ZVYXdcigdah#
A. Motor Lock: AdX`h i]Z bdidg ^c eaVXZ id
egdeZganhZii]Zb^aaYg^kZK"WZaiiZch^dc#
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY
RECOMMEND that you read books, trade
magazines, or get formal training before
beginning any projects. Regardless of the
content in this section, Grizzly Industrial
will not be held liable for accidents caused
by lack of training.
"'%"
B. Head Elevation Crank: L^i] i]Z jhZ d[ i]Z
XgVc`]VcYaZ!gV^hZhdgadlZghi]Zb^aa]ZVY#
C. Direction Switch: GZkZghZhi]ZY^gZXi^dcd[
i]Zb^aabdidgVcYhe^cYaZl]Zci]Zhe^cYaZ^h
hideeZY#
D. ON Button: Ijgch i]Z b^aa ON l]Zc i]Z
bVX]^cZ^hXdccZXiZYidedlZg#
E.
OFF Button: Ijgch i]Z b^aa OFF# I]^h Wji"
idc YdZh cdi Y^hXdccZXi i]Z bVX]^cZ [gdb
edlZg#
F.
Spindle Cap: 8dkZghi]ZdjiWdVgYZcYd[i]Z
he^cYaZVcYYgVlWVg#
G. Quill Lock: AdX`h i]Z fj^aa VcY he^cYaZ ^c
eaVXZ# JhZ i]^h l]Zc eZg[dgb^c\ cdc"Yg^aa^c\
deZgVi^dch#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
H. Fine Downfeed Knob: GV^hZhdgadlZghi]Z
he^cYaZl^i]hadlWjibdgZegZX^hZXdcigda#
I.
Quill and Spindle: =daYh idda^c\ jh^c\ Vc
BI(iVeZgVcYi]ZYgVlWVg#
J.
Downfeed Selector Knob: HZaZXih[^cZhe^c"
YaZ Ydlc[ZZY ejh]ZY ^c dg XdVghZ he^cYaZ
Ydlc[ZZYejaaZYdji#
Carriage
F
G
I
K. Coarse Downfeed Lever: GV^hZh dg adlZgh
i]Zhe^cYaZfj^X`an#
L.
Head Locks: HZXjgZhi]Zb^aa]ZVY^ceaVXZ
dci]ZXdajbc#L]ZcaddhZ!i]Zb^aa]ZVYXVc
WZgdiViZYdggV^hZY$adlZgZY#
M. Main Power ON Button: :cVWaZh edlZg id
[adlidi]ZbVX]^cZ#
N. Main Power EMERGENCY Button: Ijgch
edlZgOFFidi]ZbVX]^cZ#I]^hWjiidcYdZh
cdiY^hXdccZXii]ZbVX]^cZ[gdbedlZg#
O. Main Power Lamp: A^\]ihl]ZcedlZg[adlh
idi]ZbVX]^cZ#
P.
Motor Position Crank: L^i] i]Z jhZ d[ i]Z
XgVc` ]VcYaZ! bdkZh i]Z bdidg l]Zc iZc"
h^dc^c\i]Zb^aaYg^kZK"WZai#
H
Figure 15.8Vgg^V\ZXdcigdah[dgb^aa^c\
deZgVi^dch#
Q. Table T-Slot: JhZ hiVcYVgY &¿' I"Wdaih [dg
XaVbeh! k^hZh! VcY di]Zg ldg`e^ZXZ ]daY^c\
YZk^XZh#
R. Table Handwheel: BdkZhi]ZiVWaZ^cdgdji
eZgeZcY^XjaVgidi]ZWZYlVn#
S. Half-Nut Lever: :c\V\Zh$Y^hZc\V\Zh i]Z
]Va["cjiidi]ZaZVYhXgZl#I]^haZkZgbjhiWZ
^c i]Z Y^hZc\V\ZY je edh^i^dc id bdkZ i]Z
XVgg^V\Z#
T. Carriage Handwheel: BdkZh i]Z XVgg^V\Z
aZ[idgg^\]i#
Turning the mill and lathe ON at the same
time presents an entanglement hazard and
could cause serious personal injury or
damage to the machine. To prevent this
condition, DO NOT have the mill and lathe
running at the same time.
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
"'&"
Table Movement
Head Movement
I]Z iVWaZ ]Vh ild eVi]h d[ bdkZbZci/ &
Adc\^ijY^cVa M"6m^h XdcigdaaZY Wn i]Z XVgg^V\Z
]VcYl]ZZa! VcY ' Xgdhh [ZZY N"Vm^h XdcigdaaZY
Wni]ZiVWaZ]VcYl]ZZahZZFigure 16#
I]Z b^aa ]ZVY gdiViZh ^c V &-%• VgX VgdjcY i]Z
WZYlVnVcYZaZkViZh),¿ -jei]ZXdajbc#
Rotating the Mill Head
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
Ad\^ijY^cVaM"6m^h
dgAZ[iG^\]i
2. AddhZcWdi]XdajbcadX`hhZZFigure 18#
:aZkVi^dc8gVc`
=VcYaZ
8gdhh;ZZY
N"6m^hdg
>cDji
8dajbcAdX`h
Figure 16.I]ZildeVi]hd[iVWaZbdkZbZci#
Handwheel Dial Increments
Resolution
IVWaZ/
:VX]BVg`########################################## %#%%'
DcZGZkdaji^dc########################################## &
8Vgg^V\Z/
:VX]BVg`########################################## %#%&*
DcZGZkdaji^dc####################################&#&%*
I]Z iVWaZ ]VcYl]ZZa Y^Va ^h V 2:1 Y^Va! l]^X] ^h
jhZY eg^bVg^an ^c aVi]Z deZgVi^dch# I]Z Y^Va l^aa
gZVYtwicei]ZVXijVaiVWaZXgdhh[ZZYigVkZa#
JhZ i]Z iVWaZ adX` dg i]Z XVgg^V\Z dc i]Z gZVg d[
i]Z iVWaZ id egdk^YZ VYY^i^dcVa g^\^Y^in VcY VXXj"
gVXnl]Zc[VX^c\hZZFigure 17#
8Vgg^V\ZAdX`
IVWaZAdX`
Figure 17.8Vgg^V\ZadX`k^ZlZY[gdbi]ZgZVg
d[i]ZXVgg^V\Z#
"''"
Figure 18.B^aa]ZVYgdiViZYVcYZaZkViZY#
3. GdiViZi]Zb^aa]ZVYWn]VcY!i]Zci^\]iZci]Z
XdajbcadX`hidhZXjgZ^i^ceaVXZ#
Elevating the Mill Head
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. AddhZcWdi]XdajbcadX`h#
3. Bdjci i]Z XgVc` ]VcYaZ dc i]Z ]ZVY ZaZkV"
i^dcVmaZ!Vhh]dlc^cFigure 18!i]ZcjhZ^i
gV^hZdgadlZgi]Zb^aa]ZVY#
4. L]Zci]Zb^aa]ZVY^h^cedh^i^dc!i^\]iZci]Z
XdajbcadX`hidhZXjgZ^i#
Unexpected head movement when the mill is
running can cause the cutting tool to move
into the operator or damage the workpiece.
ALWAYS tighten the column locks after
positioning the mill head and before turning
the mill ON.
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Setting Mill Speed
I]ZgZ VgZ c^cZ b^aa he^cYaZ heZZYh VkV^aVWaZ Wn
Xdc[^\jg^c\i]ZK"WZaihjcYZgi]Zb^aaYg^kZhnhiZb
XdkZg#
IdhZaZXii]ZXdggZXihe^cYaZheZZYGEB[dgndjg
b^aa^c\ deZgVi^dc! ndj l^aa cZZY id/ & 9ZiZgb^cZ
i]Z he^cYaZ heZZY cZZYZY [dg ndjg ldg`e^ZXZ
bViZg^Va!VcY'Xdc[^\jgZi]ZK"WZaih[dgi]ZXVa"
XjaViZYheZZY#
Calculating Mill Spindle Speed
1. JhZi]ZiVWaZ^cFigure 19idYZiZgb^cZi]Z
Xjii^c\ heZZY gZfj^gZY [dg ndjg ldg`e^ZXZ
bViZg^Va#
Note: Cutting speed is the rotational speed
that the cutter moves over/into the workpiece,
and is expressed in surface feet per minute
(SFM).
2. BZVhjgZ i]Z Y^VbZiZg d[ ndjg Xjii^c\ idda ^c
^cX]Zh#
3. JhZ i]Z [daadl^c\ [dgbjaV id XVaXjaViZ i]Z
gZfj^gZYhe^cYaZheZZYGEB[dgndjgdeZgV"
i^dc/
Configuring Mill V-Belts
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. GZbdkZ i]Z VXdgc cjih VcY [aVi lVh]Zgh
hZXjg^c\ i]Z b^aa Yg^kZ hnhiZb XdkZg! i]Zc
gZbdkZi]ZXdkZghZZFigure 20#
BdidgEjaaZn
>YaZgEjaaZn
Cutting Speeds for High Speed Steel (HSS)
Cutting Tools
Ldg`e^ZXZBViZg^Va
8jii^c\HeZZYH;B
6ajb^cjbVaadnh
(%%
7gVhh7gdcoZ
&*%
8deeZg
&%%
8Vhi>gdc!hd[i
-%
8Vhi>gdc!]VgY
*%
B^aYHiZZa
.%
8VhiHiZZa
-%
6aadnHiZZa!]VgY
)%
IddaHiZZa
*%
HiV^caZhhHiZZa
+%
I^iVc^jb
*%
EaVhi^Xh
(%%"-%%
LddY
(%%"*%%
Note: For carbide cutting tools, double the cutting
speed. These values are a guideline only. Refer to
the MACHINERY'S HANDBOOK for more detailed
information.
He^cYaZEjaaZn
Figure 20.B^aaYg^kZhnhiZbXdkZggZbdkZY
Zmedh^c\K"WZaihVcYejaaZnh#
The moving V-belts and pulleys of the mill
drive system represent a severe entanglement hazard and can cause serious personal injury. ALWAYS have the mill drive
system cover in place when the machine is
connected to power.
Figure 19.8jii^c\heZZYiVWaZ[dg=HHXjii^c\
iddah#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
"'("
&
&
%
$
#
%
$
#
3
%
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#
4
5
!_[`
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4&
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%#'
3%
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4$
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Figure 21.B^aahe^cYaZheZZYX]Vgi#
3. GZ[Zgidi]Zb^aahe^cYaZheZZYX]Vgi^cFigure
21VWdkZid[^cYi]ZcZVgZhiheZZYhZii^c\id
ndjgXVaXjaViZYheZZY#
Note: This chart is also on the front of
the machine. In most cases, the calculated
spindle speed will be between the available
speeds. Use your best judgement when
choosing either a higher or lower spindle
speed.
4. AddhZc i]Z b^aa bdidg adX`! i]Zc bdkZ i]Z
bdidgidlVgYi]Zhe^cYaZidgZa^ZkZiZch^dcdc
i]ZYg^kZK"WZai#
5. 8dc[^\jgZ i]Z K"WZaih Vh Y^gZXiZY [gdb i]Z
heZZYX]Vgi#
6. BdkZ i]Z bdidg VlVn [gdb i]Z he^cYaZ hd
i]ZgZ ^h Veegdm^bViZan &¿' YZ[aZXi^dc l]Zc
bdYZgViZ egZhhjgZ ^h eaVXZY dc i]Z K"WZai
WZilZZc i]Z ejaaZnh! i]Zc gZ"i^\]iZc i]Z b^aa
bdidgadX`#
7. GZ"^chiVaa VcY hZXjgZ i]Z b^aa Yg^kZ hnhiZb
XdkZg WZ[dgZ XdccZXi^c\ i]Z bVX]^cZ id
edlZg#
Example with HSS Cutting Tool
>[ndjlVciidbV`ZVhjg[VXZXjidcV]VgYXVhi
^gdcldg`e^ZXZjh^c\V* ¿ -%#+'*=HHXjiiZg!Yd
i]Z[daadl^c\/
Step 4:;^cYi]ZcZVgZhib^aahe^cYaZheZZY^ci]Z
he^cYaZheZZYX]Vgi!l]^X]^h(&*GEB!i]ZccdiZ
i]Z K"WZai Xdc[^\jgVi^dc ^c i]Z Wdm id i]Z aZ[i d[
i]^hheZZY#
Step 5: 8dc[^\jgZ i]Z Yg^kZ K"WZai dc i]Z [djgi]
bdidg VcY ^YaZg ejaaZnh 6¶7! VcY i]Z he^cYaZ
K"WZaidci]Z[^ghi^YaZgVcYhe^cYaZejaaZnh7¶8!
Vhh]dlc^cFigure 22#
9g^kZK"7Zai
)
(
'
&
Bdidg
EjaaZn
6
>YaZg
EjaaZn
7
He^cYaZ
EjaaZn
8
He^cYaZK"7Zai
Figure 22.B^aaK"WZaihXdc[^\jgZY[dgVb^aa
he^cYaZheZZYd[(&*GEB#
NOTICE
When using a carbide cutting tool, double
the cutting speed found in the cutting
speed table in Figure 19onPage 23.
Step 1: :mVb^cZ i]Z b^aa Xjii^c\ heZZY iVWaZ ^c
Figure 19dcPage 23id[^cYi]ZgZXdbbZcYZY
Xjii^c\heZZYidWZ*%H;B#
Step 2: *%H;B[gdbi]ZX]Vgim)2'%%
Step 3: '%%$%#+'*Y^VbZiZgd[XjiiZg2('%
"')"
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Quill Downfeed
I]Z b^aa fj^aa Ydlc[ZZY ^h XdcigdaaZY Wn i]Z [^cZ
Ydlc[ZZY `cdW dg i]Z XdVghZ Ydlc[ZZY aZkZgh
hZZ Figure 23# I]Z X]d^XZ ^h bVYZ Wn bdk^c\
i]ZYdlc[ZZYhZaZXidg`cdW^cdgdji#
Fj^aaAdX`
Loading & Unloading
Mill Tooling
I]Zb^aahe^cYaZiVeZg^hVcBI(VcYi]ZYgVlWVg
Y^bZch^dch VgZ B&'"&#,* m &(( ¿)# I]Z fj^aa VcY
he^cYaZ ]VkZ Yg^[i `Zn hadih [dg gZbdk^c\ idda^c\
i]ViYdZhjhZi]ZYgVlWVg#
Tools Needed
Qty
LgZcX]&,bb#################################################### &
LgZcX]&.bb################################################### &
;^cZ
9dlc[ZZY
@cdW
8dVghZ
9dlc[ZZY
AZkZg
9dlc[ZZY
HZaZXidg@cdW
Figure 23.9dlc[ZZYXdcigdah#
To use the downfeed controls:
Loading Tooling With Drawbar
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. 8aZVc Vcn YZWg^h dg d^an hjWhiVcXZh [gdb
i]Z bVi^c\ hjg[VXZh d[ i]Z he^cYaZ VcY idda
iVeZgh#
3. >chZgi i]Z idda ^cid i]Z he^cYaZ! ^chZgi i]Z
YgVlWVgi]gdj\]i]Zhe^cYaZide!Vhh]dlc^c
Figure 24! i]Zc i]gZVY i]Z YgVlWVg ^cid i]Z
idda#
1. AddhZci]Z fj^aaadX`dci]ZWVX`d[i]Z b^aa
]ZVY#
6Y_jhibZci
=ZmCji
2. JhZ i]Z Ydlc[ZZY hZaZXidg `cdW id X]ddhZ
i]ZYdlc[ZZYXdcigda#
9gVlWVg
He^cYaZIde
·;dg hadl VcY egZX^hZ Ydlc[ZZY Xdcigda!
ejh] i]Z hZaZXidg `cdW ^c! i]Zc gdiViZ i]Z
[^cZYdlc[ZZY`cdW#
·;dg[VhiYdlc[ZZYXdcigda!ejaai]ZhZaZXidg
`cdWdji!i]ZcgdiViZi]ZXdVghZYdlc[ZZY
aZkZghVgdjcYi]ZaZkZg]jW#
Note: It may be necessary to move the quill
slightly up or down to push the downfeed
selector knob all the way in.
3. JcaZhhi]Zfj^aa^hadX`ZY^ceaVXZ!^il^aaVjid"
bVi^XVaangZijgcidi]Zjebdhiedh^i^dcl]Zc
i]ZYdlc[ZZYXdcigdahVgZgZaZVhZY#
Note: Since the spring that automatically
raises the quill is fairly strong, we recommend
raising the quill in a controlled manner by
hand to avoid premature wear to the mechanism.
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Figure 24.9gVlWVg^chZgiZYi]gdj\]i]Zhe^cYaZ
ide#
4. I^\]iZc i]Z YgVlWVg ^cid i]Z idda jci^a ^i ^h
hcj\! i]Zc i]gZVY i]Z VY_jhibZci ]Zm cji
YdlcidhZXjgZi]ZYgVlWVg#
Note: Over-tightening the drawbar could
make removing the tool difficult.
"'*"
Unloading Tooling With the Drawbar
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. Jci]gZVYi]ZYgVlWVg'¶(ijgch#
3. IVei]Zided[i]ZYgVlWVgl^i]VYZVY"Wadl
]VbbZgidgZaZVhZi]Zidda[gdbi]Zhe^cYaZ
iVeZg#
4. @ZZedcZ]VcYdci]Zidda!i]ZcXdbeaZiZan
jci]gZVYi]ZYgVlWVgVcYgZbdkZi]Zidda#
3. GdiViZ i]Z he^cYaZ Wn ]VcY jci^a i]Z hadih ^c
i]Zfj^aaVcYhe^cYaZVgZVa^\cZY#
4. =daY i]Z idda l^i] ndjg ]VcY! i]Zc ejh] i]Z
Yg^[i`Zn![aVih^YZYdlc!i]gdj\]i]Zhadijci^a
i]ZiddagZaZVhZh#
Cutting tools are sharp and can quickly
injure your hands. Always protect your
hands when handling cutting tools.
Unloading Tooling With the Drift Key
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. AdlZgi]Zfj^aajci^andjXVcVXXZhhi]ZYg^[i
`Zn hadi ^c i]Z h^YZ d[ i]Z fj^aa! Vh h]dlc ^c
Figure 25!i]ZcadX`i]Zfj^aa^ceaVXZ#
9g^[i@Zn
Hadi
Figure 25.9g^[i`Znhadi^cfj^aaVcYhe^cYaZ
Va^\cZY#
"'+"
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
SECTION 5: LATHE OPERATIONS
Operation Safety
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
Basic Lathe Controls
GZ[Zg id Figures 26–28 VcY i]Z YZhXg^ei^dch
WZadl id WZXdbZ [Vb^a^Vg l^i] i]Z WVh^X Xdcigdah
VcYXdbedcZcih[dgi]ZaVi]Z#
Lathe Head
6
7
?
>
Damage to your eyes and face could result
from using this machine without proper protective gear. Always wear safety glasses or a
face shield when operating this machine.
9
8
<
;
:
=
Figure 26.AVi]ZXdcigdah#
A. Main Power Lamp: A^\]ih l]Zc i]ZgZ ^h
edlZg[adl^c\idi]ZbVX]^cZ#
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY
RECOMMEND that you read books, trade
magazines, or get formal training before
beginning any projects. Regardless of the
content in this section, Grizzly Industrial
will not be held liable for accidents caused
by lack of training.
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
B. Spindle Speed Charts/ Egdk^YZ he^cYaZ
heZZYXdc[^\jgVi^dc^c[dgbVi^dc#
C. Spindle Back Plate: Bdjcih X]jX`h VcY
[VXZeaViZhidi]ZaVi]Zhe^cYaZ#
D. Feed Rate Range Lever: H]^[ihi]Z[ZZYgViZ
gVc\Z[gdb]^\]dgadlheZZYgVc\Z!dgcZj"
igVa#
E.
OFF Button: Ijgchi]ZaVi]ZOFF.
F.
ON Button: Ijgch i]Z aVi]Z ON l]Zc i]Z
bVX]^cZ^hXdccZXiZYidedlZg#
G. Spindle Direction Switch: GZkZghZh i]Z
Y^gZXi^dcd[i]ZaVi]ZbdidgVcYhe^cYaZl]Zc
i]Zhe^cYaZ^hhideeZY#
"',"
H. Change Gear Cabinet: 8dciV^chi]ZK"WZaih
VcY ejaaZnh i]Vi gZ\jaViZ i]Z he^cYaZ heZZY!
VcY i]Z X]Vc\Z \ZVgh i]Vi YZiZgb^cZ i]Z
i]gZVY^c\[ZZYgViZ#
I.
Main Power ON Button: IjgchedlZgONid
i]ZbVX]^cZ#
J.
Main Power EMERGENCY Button: Ijgch
edlZgOFFidi]ZbVX]^cZ#I]^hWjiidcYdZh
cdiY^hXdccZXii]ZbVX]^cZ[gdbedlZg#
Thread Dial: H]dlhl]ZcidZc\V\Zi]Z]Va["
cjil^i]i]ZaZVYhXgZlYjg^c\^cX]i]gZVY^c\
deZgVi^dch#
P.
Q. Half-Nut Lever: DeZch VcY XadhZh i]Z ]Va["
cjidci]ZaZVYhXgZl!l]^X]bdkZhi]Zidda"
^c\ViVegZ"YZiZgb^cZYgViZ[dgi]gZVY^c\#
R. Carriage (Longitudinal) Handwheel: BdkZh
i]ZXVgg^V\ZaZ[idgg^\]i#
Tailstock
Carriage
H
C
B
D
A
I
@
J
K
E
L
N
G
F
M
Figure 28.IV^ahidX`XdbedcZcih#
Figure 27.8Vgg^V\ZXdcigdah[dgaVi]ZdeZgVi^dch#
K. Table (Cross Feed) Handwheel: BdkZhi]Z
iVWaZ ^c dg dji eZgeZcY^XjaVg id i]Z WZYlVn
VcYldg`e^ZXZ#
L.
Tailstock Quill Handwheel: BdkZhi]Zfj^aa
idlVgYdgVlVn[gdbi]Zhe^cYaZ#
T.
Tailstock Quill: =daYhBI(XZciZghdgidda"
^c\ i]Vi XVc WZ bdkZY ^cid i]Z ldg`e^ZXZ
bdjciZYdci]Zhe^cYaZ#
Compound Slide Mounting Bolt: HZXjgZh
i]ZXdbedjcYha^YZidi]ZiVWaZ#
M. Compound Slide Rotational Adjustment
Nut:L]ZcaddhZ!Vaadlhi]ZXdbedjcYha^YZ
VcY bdjciZY idda^c\ id gdiViZ ^c Vcn Vc\aZ
V\V^chii]Zldg`e^ZXZ#
N. 4-Way Tool Post: =daYh je id [djg Xjii^c\
iddah i]Vi XVc WZ gdiVi^dcVaan ^cYZmZY id i]Z
ldg`e^ZXZ#
O. Compound Slide Handwheel: BdkZh i]Z
XdbedjcYha^YZVcYbdjciZYidda^c\idlVgY
dgVlVn[gdbi]Zldg`e^ZXZVii]ZXdc[^\jgZY
Vc\aZ#
"'-"
S.
U. Offset Locking Bolt: HZXjgZh i]Z iV^ahidX`
d[[hZi#
V.
Quill Lock Lever: AdX`hi]Zfj^aa^ceaVXZ#
W. Offset Adjustment Cap Screw: BdkZh i]Z
iV^ahidX`[dgd[[hZiVY_jhibZcih&d['#
X.
Tailstock Lock Lever: HZXjgZhi]ZiV^ahidX`
^ceaVXZVadc\i]ZWZYlVn#
Y.
Offset Scale: >cY^XViZh i]Z Vbdjci i]Z
iV^ahidX`^hd[[hZi[gdbXZciZg#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Mounting/Removing
Chuck or Faceplate
I]ZBdYZa<),.&aVi]Z$b^aah]^ehl^i]V+("_Vl
X]jX` ^chiVaaZY dc i]Z he^cYaZ! Wji Vahd ^cXajYZh
Vc-)"_VlX]jX`VcYVc-[VXZeaViZ#I]ZX]jX`h
VcY[VXZeaViZbdjciidi]Zhe^cYaZWVX`eaViZ^c
i]ZhVbZbVccZg#
7Z[dgZ ^chiVaa^c\ dg hidg^c\ i]Z X]jX`h dg [VXZ"
eaViZ! XaZVc VlVn YZWg^h VcY \g^bZ! i]Zc Veean
V egdiZXi^kZ XdVi d[ V egdYjXi hjX] Vh Eg^bgdhZ
6gbdg EaViZ id Vkd^Y gjhi VcY Xdggdh^dc gZ[Zg id
ACCESSORIESdcPage 50#
Tools Needed
Qty
LgZcX]&)bb################################################### &
8]jX`8gVYaZdgE^ZXZd[EanlddY################### &
GjWWZgdgLddYZcBVaaZi################################# &
Mounting a Chuck or Faceplate
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
3. 8aZVci]ZbVi^c\hjg[VXZhd[i]Zhe^cYaZWVX`
eaViZ VcY X]jX` dg [VXZeaViZ l^i] V XaZVc
eV^ci Wgjh] dg gV\! i]Zc l^eZ i]Z hjg[VXZh
l^i]ndjg]VcY#>[i]ZgZ^h\g^idci]Zhjg[VXZh
ndj l^aa WZ VWaZ id [ZZa ^i# @ZZe l^e^c\ jci^a
i]Zhjg[VXZhVgZXaZVc#
Debris or grit on the mating surfaces will
not allow the chuck or faceplate to evenly
seat onto the spindle back plate. This condition could allow the chuck or faceplate to
vibrate loose during use and cause serious
personal injury. A wobbling workpiece also
degrades the accuracy of the operation.
4. EaVXZ V bdjci^c\ ]Zm Wdai ^cid dcZ d[ i]Z
]daZh^ci]Zhe^cYaZWVX`eaViZ#
5. L^i]Vhh^hiVcXZ!a^[ii]ZX]jX`jeidi]ZeaViZ
VcY Va^\c i]Z i]gZVYZY ]daZ ^c i]Z WVX` d[
i]Z X]jX` dg [VXZeaViZ l^i] i]Z Wdai hZZ
Figure 30#
2. AVnVX]jX`XgVYaZhZZFigure 29dgVe^ZXZ
d[eanlddYdkZgi]ZWZYlVnhWZadli]ZaVi]Z
he^cYaZ id gZYjXZ i]Z g^h` d[ ^c_jgn VcY id
egdiZXi i]Z egZX^h^dc \gdjcY hjg[VXZh d[ i]Z
WZYlVn#
Bdjci^c\=Zm7dai
8]jX`7VX`
EaViZ?d^c=ZgZ
Figure 30.8]jX`VcYhe^cYaZWVX`eaViZ#
6.
Figure 29.H^beaZX]jX`XgVYaZbVYZ[gdbhXgVe
ajbWZg#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
L]^aZ hjeedgi^c\ i]Z lZ^\]i d[ i]Z X]jX`!
i]gZVY i]Z bdjci^c\ Wdai ^cid i]Z X]jX` dg
[VXZeaViZVcY]VcY"i^\]iZc^ijci^a^i^hha^\]ian
hcj\#9DCDI[jaani^\]iZc^iVii]^hi^bZ#
7. GdiViZ i]Z X]jX` dg [VXZeaViZ VcY gZeZVi
Step 6l^i]i]ZgZbV^c^c\ildWdaih#
"'."
8. GZijgc id i]Z [^ghi Wdai VcY i^\]iZc ^i V a^iiaZ
bdgZ! i]Zc i^\]iZc i]Z di]Zg Wdaih i]Z hVbZ
Vbdjci#
Note: The goal is to keep the gap between
the back plate and chuck or faceplate even
around the circumference while you bring
them together.
9. ;^cVaan! i^\]iZc Vaa i]gZZ Wdaih jci^a i]Z \Ve
WZilZZc i]Z WVX` eaViZ VcY i]Z X]jX` dg
[VXZeaViZ^hXadhZYVcYi]ZWdaihVgZi^\]i#
3-Jaw Chuck
I]Z ("_Vl X]jX` hjeea^ZY l^i] ndjg aVi]Z$b^aa
XdbZhl^i]ildhZihd[_Vlh!l]^X]VgZYZe^XiZY
^cFigure 31#I]ZhZVgZXdbbdcan`cdlcVhi]Z
^ciZgcVaVcYZmiZgcVa_Vlh#
>ciZgcVa?Vl
Mounting a Chuck or Faceplate
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. AVnVX]jX`XgVYaZhZZFigure 29dgVe^ZXZ
d[eanlddYdkZgi]ZWZYlVnhWZadli]ZaVi]Z
he^cYaZ id gZYjXZ i]Z g^h` d[ ^c_jgn VcY id
egdiZXi i]Z egZX^h^dc \gdjcY hjg[VXZh d[ i]Z
WZYlVn#
3. AdXViZ i]Z i]gZZ bdjci^c\ ]Zm Wdaih dc i]Z
WVX` d[ i]Z he^cYaZ WVX` eaViZ VcY gZbdkZ
ildd[i]Zb#
4. AddhZci]ZaVhiWdai!i]ZciVei]ZZY\Zd[i]Z
X]jX`dg[VXZeaViZl^i]VbVaaZiidaddhZci]Z
hZVaWZilZZci]ZWVX`eaViZVcYi]ZX]jX`dg
[VXZeaViZ#
:miZgcVa?Vl
Figure 31.>ciZgcVaVcYZmiZgcVa_Vlh[dgi]Z
("_VlX]jX`#
7di] hZih d[ _Vlh XVc ]daY V ldg`e^ZXZ dc i]Z
^ch^YZ dg djih^YZ hjg[VXZ d[ i]Z _Vl hZZ Figure
32[dgZmVbeaZh#JhZndjgWZhi_jY\ZbZcil]Zc
Xdc[^\jg^c\i]Z_Vlhid[^gbanhZXjgZi]Zldg`e^ZXZ
idi]ZX]jX`#
5. L^i] Vhh^hiVcXZ id hjeedgi i]Z VhhZbWan!
gZbdkZi]ZaVhihXgZlVcYi]ZX]jX`dg[VXZ"
eaViZ#
8aVbe^c\dcVcDjih^YZ9^VbZiZg
8aVbe^c\^cVc>ch^YZ9^VbZiZg
Figure 32.:mVbeaZhd[jh^c\^ciZgcVaVcY
ZmiZgcVa_Vlh^ci]Z("_VlX]jX`#
PINCH HAZARD! Get assistance and protect your hands and the precision ground
bedways with plywood or a chuck cradle
when removing the lathe chuck! The heavy
weight of a falling chuck can cause serious
injury.
"(%"
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Tools Needed
Qty
("?Vl8]jX`@Zn############################################## &
E^ZXZd[EanlddY############################################### &
Mounting Workpiece in 3-Jaw Chuck
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. EaVXZVe^ZXZd[eanlddYjcYZgi]ZX]jX`id
egdiZXii]ZWZYlVnh#
3. JhZi]ZX]jX``ZniddeZci]Z_Vlhjci^ai]Z
ldg`e^ZXZ h^ih [aVi V\V^chi i]Z X]jX` [VXZ!
aVnh ZkZcan dc i]Z _Vl hiZeh! dg [^ih ^c i]Z
X]jX`]daZ#
4. 8adhZ i]Z _Vlh jci^a i]Zn bV`Z a^\]i XdciVXi
l^i]i]Zldg`e^ZXZ#
Removing Jaws from 3-Jaw Chuck
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. EaVXZVe^ZXZd[eanlddYjcYZgi]ZX]jX`id
egdiZXii]ZWZYlVnh#
3. >chZgi VcY ijgc i]Z X]jX` `Zn XdjciZgXadX`"
l^hZ id WVX` i]Z _Vlh Vaa i]Z lVn dji d[ i]Z
X]jX`#
Note: Each jaw will move until it becomes
loose from the scroll gear threads, then it can
be removed by hand.
4. I]dgdj\]anXaZVci]Z_Vlh!i]ZcVeeanVegd"
iZXi^kZ XdVi d[ V egdYjXi hjX] Vh Eg^bgdhZ
6gbdgEaViZidVkd^YgjhiVcYXdggdh^dcgZ[Zg
idACCESSORIESdcPage 50#
5. GdiViZ i]Z X]jX` Wn ]VcY id bV`Z hjgZ Vaa
i]gZZ_VlhZkZcanXdciVXii]Zldg`e^ZXZVcY
i]Zldg`e^ZXZ^hXZciZgZY#
·>[i]Zldg`e^ZXZ^hd[[XZciZgdgi]Z_VlhYd
cdi ZkZcan XdciVXi i]Z ldg`e^ZXZ! addhZc
i]Z_VlhVcYVY_jhii]Zldg`e^ZXZ#
·>[ i]Z ldg`e^ZXZ ^h XZciZgZY! [jaan i^\]iZc
i]Z_Vlh#
Securely clamp your
workpiece and remove
the chuck key! Thrown
objects from a lathe can
cause serious injury or
death to the operator and
to bystanders many feet
away.
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
"(&"
Installing Jaws into 3-Jaw Chuck
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. I]dgdj\]an XaZVc YZWg^h VcY \g^bZ [gdb i]Z
_VlhVcYX]jX`_Vl\j^YZh!i]ZcVeeanVi]^c
[^abd[ajWg^XVciidi]ZbVi^c\hjg[VXZh#
It is important to follow these points when
replacing jaws in your 3-jaw chuck:
™
I]Z_VlhbjhiWZadVYZY^chZfjZcXZWZ\^c"
c^c\l^i]_Vl&#
™
I]Z X]jX`! hXgdaa \ZVg i]gZVYh! VcY _Vlh
h]djaYWZi]dgdj\]anXaZVcZYWZ[dgZVhhZb"
Wan#6XaZVc!YgneV^ciWgjh]ldg`h\gZVi[dg
XaZVc^c\]VgY"id"\ZiVgZVh#
™
CZkZg jhZ V XdbW^cVi^dc d[ ^ciZgcVa VcY
ZmiZgcVa_Vlhid]daYVldg`e^ZXZ#I]^hXdc"
[^\jgVi^dcl^aacdi]daYi]Zldg`e^ZXZZkZcan#
™
9DCDIdkZg"i^\]iZci]ZX]jX`_Vlh#9VbV\Z
l^aadXXjg!gZhjai^c\^cadhhd[VXXjgVXn#
™
9DCDIadVYi]Z_Vlh^cidi]ZX]jX`^cXdg"
gZXian id Yd ZXXZcig^X dg d[["XZciZg ijgc^c\#
JhZV)"_VlX]jX`dg[VXZeaViZ[dgi]ZhZejg"
edhZh#
™
6("_VlX]jX`l^aaValVnh]VkZVa^iiaZgjcdji#
>[ V \gZViZg YZ\gZZ d[ VXXjgVXn ^h YZh^gZY!
gZeaVXZi]Z("_VlX]jX`l^i]i]Z)"_VlX]jX`!
VcYVY_jhii]Zldg`e^ZXZedh^i^dcjh^c\ViZhi
^cY^XVidg#
3. :mVb^cZi]Z_VlhVcYi]ZX]jX`_Vl\j^YZh#
:VX]^hhiVbeZYl^i]VcjbWZg&¶(#
4. AdXViZi]Z&_Vl\j^YZVcY_Vl!i]Zc^chZgi
VcYgdiViZi]ZX]jX``ZnXadX`l^hZjci^andj
hZZ i]Z WZ\^cc^c\ d[ i]Z hXgdaa \ZVg aZVY
i]gZVYXdbZ^cidk^Zli]gdj\]i]Z_Vl\j^YZ!
i]ZcWVX`^id[[ha^\]ianjci^a^iY^hVeeZVghhZZ
Figure 33#
HXgdaa<ZVg
AZVYI]gZVY
Figure 33.>chiVaa^c\&_Vl^ci]Z("_VlX]jX`#
5. Ha^YZi]Z&_Vl^cidi]Z_Vl\j^YZVcY]daY
^i[^gbanV\V^chii]ZhXgdaa\ZVgi]gZVYh!i]Zc
gdiViZi]ZX]jX`XadX`l^hZVXdjeaZd[ijgch
idhZcYi]ZaZVYi]gZVYi]gdj\]i]Z_Vl#
6. GZeZVi Steps 4–5 [dg _Vl ' VcY ( ^c
hZfjZcXZ#
4-Jaw Chuck
I]Z )"_Vl X]jX` ^cXajYZY l^i] i]Z aVi]Z$b^aa [ZV"
ijgZh ^cYZeZcYZcian VY_jhiVWaZ ]VgYZcZY hiZZa
_Vlh# :VX] _Vl XVc WZ gZbdkZY [gdb i]Z X]jX`
WdYnVcYgZkZghZY[dgVl^YZgVc\Zd[ldg`]daY"
^c\Xdc[^\jgVi^dch#>chiVaai]Z)"_VlX]jX`dci]Z
he^cYaZ WVX` eaViZ VXXdgY^c\ id i]Z ^chigjXi^dch
dcPage 29#
·>[^chiVaaZYXdggZXian!i]Zi]gZZ_Vlhl^aaXdc"
kZg\ZZkZcanVii]ZXZciZgd[i]ZX]jX`#
Tools Needed
Qty
)"?Vl8]jX`@Zn############################################## &
·>[ i]Z _Vlh Yd cdi XdbZ id\Zi]Zg ZkZcan!
gZbdkZ i]Zb! bV`Z hjgZ i]Z cjbWZgh d[
i]Z _Vlh VcY _Vl \j^YZ bViX]! i]Zc gZ"
^chiVaai]Z_Vlh#
To mount a workpiece in the 4-jaw chuck:
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. EaVXZVe^ZXZd[eanlddYWZadli]ZX]jX`id
egdiZXii]ZWZYlVnh#
"('"
3. JhZi]ZX]jX``ZniddeZcZVX]_Vljci^ai]Z
ldg`e^ZXZXVca^Z[aViV\V^chii]ZX]jX`[VXZ
dgZkZcandci]Z_VlhiZeh#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
4. L^i] Vhh^hiVcXZ id ]daY i]Z ldg`e^ZXZ ^c
eaVXZ!i^\]iZcZVX]_Vl^chbVaa^cXgZbZcih#
5.
Always use a low spindle speed when
machining non-cylindrical or off-center
workpieces to avoid ejecting the workpiece
from the holding device at a high rate of
speed. Failure to heed this warning could
lead to serious personal injury, death or
property damage.
6[iZg VY_jhi^c\ i]Z [^ghi _Vl! Xdci^cjZ i^\]i"
Zc^c\ ^c deedh^c\ hZfjZcXZ! Vh h]dlc ^c
Figure 34!jci^ai]Zldg`e^ZXZ^h[^gbanhZXjgZ
^ci]ZYZh^gZYedh^i^dc#
(
&
Faceplate
m
)
I]Z[VXZeaViZXVcWZjhZY[dgbdjci^c\cdc"Xna^c"
Yg^XVa eVgih dg [dg d[["XZciZg ijgc^c\ Wn XaVbe^c\
i]Zldg`e^ZXZid^i#GZ[Zgidi]ZACCESSORIES
hZXi^dcdcPage 50[dgXaVbe^c\dei^dch#
'
Figure 34.I^\]iZc^c\hZfjZcXZ[dgi]Z)"_Vl
X]jX`#
6. BV`ZVXXjgViZVY_jhibZcihidi]Zldg`e^ZXZ
edh^i^dcWnjh^c\ViZhi^cY^XVidgVcYVY_jhi"
^c\ i]Z _Vlh jci^a i]Z ldg`e^ZXZ ^h egZX^hZan
Va^\cZYhZZFigure 35[dgVcZmVbeaZ#
To mount a workpiece to the faceplate:
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. EaVXZVe^ZXZd[eanlddYjcYZgi]Z[VXZeaViZ
idegdiZXii]ZWZYlVnh#
3. L^i] Vhh^hiVcXZ! eaVXZ i]Z ldg`e^ZXZ dcid
i]Z[VXZeaViZVcYXaVbe^ii^\]ian^ceaVXZl^i]
V b^c^bjb d[ i]gZZ ^cYZeZcYZci XaVbe^c\
YZk^XZhhZZFigure 36[dgVcZmVbeaZ#
Note: Take into account the rotation and
cutting forces that will be applied to the
workpiece when clamping it to the faceplate.
Figure 35.:mVbeaZd[Va^\c^c\ldg`e^ZXZl^i]V
iZhi^cY^XVidgdcV)"_VlX]jX`#
Figure 36.:mVbeaZd[i]Z[VXZeaViZl^i]
egdeZganbdjciZYldg`e^ZXZXaVbeZY^c[djg
adXVi^dch#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
"(("
Centers
I]Z BdYZa <),.& aVi]Z$b^aa ^cXajYZh Vc BI(
YZVY XZciZg [dg i]Z iV^ahidX` fj^aa VcY Vc BI*
YZVYXZciZg[dgi]ZaVi]Zhe^cYaZ#
6YZVYXZciZg^chiVaaZY^ci]ZiV^ahidX`fj^aa^hjhZY
idhjeedgihidX`i]Vi^hiddadc\idWZhjeedgiZY
Wn i]Z X]jX` VadcZ# HidX` egdigjY^c\ bdgZ i]Vc
'&¿ 'i^bZh^ihY^VbZiZg[gdbi]ZX]jX`_Vlhh]djaY
WZ hjeedgiZY Wn V XZciZg hZZ Figure 37 [dg Vc
ZmVbeaZ#
BViX]^c\ iVeZgh ^c i]Z he^cYaZ VcY iV^ahidX` fj^aa
egdk^YZ i]Z adX`^c\ VXi^dc [dg ^chiVaa^c\ i]Z XZc"
iZgh#7Z[dgZ^chZgi^c\i]ZXZciZg!i]dgdj\]anXaZVc
VlVnVcn\g^bZdg\g^i[gdbi]ZbVi^c\hjg[VXZh#>[
\g^idgd^a^hegZhZcidci]ZhZbVi^c\hjg[VXZh!i]Z
iVeZghl^aacdi^ciZgadX`egdeZgandgi]ZXZciZghl^aa
WZ kZgn Y^[[^Xjai id gZbdkZ# I]ZhZ eVgih l^aa aVhi
adc\VcYgZbV^cVXXjgViZ^[egdeZganbV^ciV^cZY#
H^cXZ i]Z YZVY XZciZg YdZh cdi gdiViZ l^i] i]Z
ldg`e^ZXZ!i]Zi^ed[i]ZXZciZgbjhiWZajWg^XViZY
l^i] Vc Vci^"h^ZoZ ajWg^XVci id Vkd^Y egZbVijgZ
lZVgVcYbVm^b^oZhbddi]deZgVi^dc#
I]ZYZVYXZciZg^hjhZYl^i]i]Z^YZVd[VX]^Zk"
^c\VbdgZVXXjgViZ[^c^h]ZYegdYjXiWjigZfj^gZh
`ZZe^c\i]Zhe^cYaZheZZYadlidVkd^Y]ZVi[gdb
[g^Xi^dc YVbV\^c\ i]Z XZciZg dg ldg`e^ZXZ# ;dg V
ha^\]iW^id[VXXjgVXnadhhVcYVaVg\Z\V^c^ci^bZ!
i]Z a^kZ XZciZg XVc WZ jhZY# I]Z a^kZ XZciZg ]Vh
WZVg^c\hi]ViVaadli]ZXZciZgVcYi]Zldg`e^ZXZ
idgdiViZid\Zi]Zg!^chiZVYd[i]Zldg`e^ZXZgdiVi"
^c\ dc i]Z i^e d[ i]Z YZVY XZciZg# GZ[Zg id i]Z
ACCESSORIEShZXi^dcdcPage 50[dga^kZXZc"
iZgdei^dch#
Using a Dead Center in the Spindle
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
Figure 37.9ZVYXZciZgbdjciZY^ci]ZiV^ahidX`#
9ZVYXZciZghVgZVahd^chiVaaZY^ci]ZaVi]Zhe^cYaZ
VcYjhZYl^i]i]ZX]jX`dg[VXZeaViZVcYVaVi]Z
Yd\hZZFigure 38#
9ZVY8ZciZg
2. I]dgdj\]an XaZVc i]Z bVi^c\ hjg[VXZh d[
i]Zhe^cYaZVcYi]ZBI*YZVYXZciZg!i]Zc
^chZgii]ZXZciZg^cidi]Zhe^cYaZi]gdj\]i]Z
X]jX`dg[VXZeaViZ#
3. >chiVaa V aVi]Z Yd\ dc i]Z ldg`e^ZXZ! i]Zc
bdjcii]Zldg`e^ZXZWZilZZci]Zhe^cYaZVcY
iV^ahidX` XZciZgh l^i] i]Z aVi]Z Yd\ ^chZgiZY
^cidi]ZX]jX`dg[VXZeaViZhZZFigure 38#
4. IdgZbdkZi]ZXZciZg[gdbi]Zhe^cYaZ!^chZgi
V e^ZXZ d[ gdjcY WVg hidX` dg h^b^aVg idda
i]gdj\] i]Z djiWdVgY ZcY d[ i]Z he^cYaZ dc
i]Z aZ[i h^YZ d[ i]Z aVi]Z ]ZVY! i]Zc iVe i]Z
XZciZgaddhZ#
AVi]Z9d\
Note: Hold onto the center as you tap it loose
to avoid dropping it and damaging the tip or
the bedways.
Figure 38.HidX`hjeedgiZYWZilZZcXZciZgh
jh^c\VX]jX`VcYaVi]ZYd\dci]Zhe^cYaZ#
"()"
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Using a Dead Center in the Tailstock
1. ;ZZYi]ZiV^ahidX`fj^aadjiVeegdm^bViZan&¿'!
i]Zci]dgdj\]anXaZVci]ZbVi^c\hjg[VXZhd[
i]Zfj^aaVcYi]ZBI(YZVYXZciZg#
Note: For stability and accuracy, the tailstock
quill with the dead center mounted should
protrude between 1⁄2" and 1 1⁄4".
2. HZVi i]Z XZciZg ^cid i]Z fj^aa! edh^i^dc i]Z
iV^ahidX` hd i]Z XZciZg egZhhZh V\V^chi i]Z
ldg`e^ZXZ!i]ZcadX`i]ZiV^ahidX`^ceaVXZ#
3. JhZ i]Z fj^aa ]VcYl]ZZa id [ZZY i]Z YZVY
XZciZg [jgi]Zg ^cid i]Z ldg`e^ZXZ jci^a ^i ^h
hcj\!i]ZcadX`i]Zfj^aa^ceaVXZ#
Note: The force against the mounted
workpiece will fully seat the center's taper.
However, do not overly force the center into
the workpiece—this will make removing the
center very difficult.
4. IdgZbdkZi]ZXZciZg[gdbi]Zfj^aa!]daYdc
idi]ZXZciZgl^i]dcZ]VcY!i]ZcjhZi]Zfj^aa
]VcYl]ZZa id gZigVXi i]Z fj^aa WVX` ^cid i]Z
iV^ahidX`jci^ai]ZXZciZggZaZVhZh#
Offsetting Tailstock
I]Z iV^ahidX` XVc WZ d[[hZi ha^\]ian id Xji h]Va"
adl iVeZgh# L]Zc i]Z iV^ahidX` ^h edh^i^dcZY
idlVgY i]Z deZgVidg [gdb i]Z he^cYaZ XZciZg a^cZ!
i]Z bVX]^cZY ldg`e^ZXZ l^aa WZ hbVaaZg Vi i]Z
iV^ahidX` ZcY# 8dckZghZan! ^[ i]Z iV^ahidX` ^h edh^"
i^dcZYVlVn[gdbi]ZdeZgVidg!i]ZiVeZgl^aaWZVi
i]Zhe^cYaZZcY#
Tools Needed
Qty
=ZmLgZcX]+bb############################################## &
LgZcX]&,bb#################################################### &
To set the tailstock offset:
1. AddhZcWdi]d[[hZiadX`^c\WdaihhZZFigure
39#
6Y_jhibZci8VeHXgZl
&d['
AdX`^c\7dai
&d['
D[[hZiHXVaZ
Figure 39.IV^ahidX`d[[hZii^c\XdbedcZcih#
2. 6aiZgcViZanaddhZcVcYi^\]iZci]ZildVY_jhi"
bZci XVe hXgZlh jci^a i]Z YZh^gZY d[[hZi ^h
^cY^XViZYdci]Zd[[hZihXVaZ!i]ZcgZ"i^\]iZc
i]ZadX`^c\Wdaih#
3. Id gZijgc i]Z iV^ahidX` WVX` id i]Z dg^\^cVa
edh^i^dc! gZeZVi i]Z egdXZhh jci^a i]Z XZc"
iZgZY edh^i^dc ^h gZVX]ZY! i]Zc eZg[dgb i]Z
Aligning Tailstock ^chigjXi^dchdcPage 36#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
"(*"
Aligning Tailstock
I]Z iV^ahidX` Va^\cbZci l^i] i]Z ]ZVYhidX` lVh
hZi Vi i]Z [VXidgn# =dlZkZg! lZ gZXdbbZcY i]Vi
ndj iV`Z i]Z i^bZ id ZchjgZ i]Vi i]Z iV^ahidX` ^h
Va^\cZYidndjgdlcYZh^gZYidaZgVcXZh#
4. >chiVaai]ZBI(YZVYXZciZg^ci]ZiV^ahidX`
fj^aaVcYajWg^XViZi]Zi^e#
5. 6iiVX] V aVi]Z Yd\ Vi i]Z he^cYaZ ZcY d[ i]Z
WVghidX`[gdbStep 2!i]Zcbdjci^iWZilZZc
i]ZXZciZghhZZFigure 41[dgVcZmVbeaZ#
To align the tailstock:
1. JhZ V bVX]^c^hih egZX^h^dc aZkZa dc i]Z
WZYlVnh id ZchjgZ i]Z aVi]Z ^h aZkZa h^YZ"
id"h^YZ VcY [gdci"id"WVX`# >[ i]Z aVi]Z ^h cdi
aZkZa!XdggZXii]^hXdcY^i^dcWZ[dgZegdXZZY^c\
gZ[ZgidPage 16[dgVYY^i^dcVa^c[dgbVi^dc#
2. 8ZciZgYg^aaV+adc\e^ZXZd[gdjcYWVghidX`
dcWdi]ZcYh#HZi^iVh^YZ[dgjhZ^cStep 5#
Note: If the tailstock is slightly out of alignment by a few thousands of an inch, the
center drill will find the center point during the
drilling process. If the tailstock appears grossly out of alignment, move the tailstock until it
appears to be centered (refer to the previous
subsection for detailed instructions).
3. BV`ZVYZVYXZciZgWnijgc^c\Vh]djaYZgdc
V h^b^aVg e^ZXZ d[ gdjcY WVg hidX`! i]Zc [a^e
i]Z e^ZXZ dkZg ^c i]Z X]jX` VcY ijgc V +%•
ed^cihZZFigure 40#
Note: As long as the fabricated dead center
remains in the chuck, the point of this center
will remain true to the spindle axis or center
line. Keep in mind that the point will have to
be re-finished whenever it is removed and
re-installed in the chuck.
Figure 41.7VghidX`bdjciZYWZilZZcXZciZgh#
6. IjgcVeegdm^bViZan%#%&%d[[i]ZY^VbZiZgd[
i]ZZci^gZaZc\i]d[i]Zldg`e^ZXZ#
7. Bdjci V Y^Va ^cY^XVidg hd i]Vi i]Z eajc\Zg ^h
dci]ZiV^ahidX`WVggZa#
8.
BZVhjgZ i]Z Y^VbZiZgh d[ Wdi] ZcYh d[ i]Z
ldg`e^ZXZ#
·>[i]ZbVX]^cZYldg`e^ZXZ^hthickerVii]Z
iV^ahidX`ZcY!bdkZi]ZiV^ahidX`towardi]Z
deZgVidghalfi]ZY^hiVcXZd[i]ZVbdjcid[
iVeZghZZFigure 42#
BdkZiV^ahidX`^c
]Va[i]ZY^hiVcXZ
d[i]ZiVeZg#
Add`^c\Ydlc[gdbVWdkZ#
Figure 40.;VWg^XVi^c\i]ZYZVYXZciZg#
"(+"
Figure 42.IV^ahidX`VY_jhibZciidlVgYi]Z
deZgVidgk^ZlZY[gdbVWdkZ#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
·>[i]ZbVX]^cZYldg`e^ZXZ^hthinnerVii]Z
iV^ahidX`ZcY!bdkZi]ZiV^ahidX`away[gdb
i]ZdeZgVidghalfi]ZY^hiVcXZd[i]Zbdjci
d[iVeZghZZFigure 43#
Note: Refer to Offsetting Tailstock on
Page 35 for making adjustments to the
tailstock position.
BdkZiV^ahidX`^c
]Va[i]ZY^hiVcXZ
d[i]ZiVeZg#
Add`^c\Ydlc[gdbVWdkZ#
Drilling with
Tailstock
I]ZiV^ahidX`XVcWZjhZYidYg^aa]daZhWnVYkVcX"
^c\VYg^aaW^i^chiVaaZY^ci]ZiV^ahidX`^cidVgdiVi^c\
ldg`e^ZXZbdjciZYdci]ZaVi]Zhe^cYaZ#
Ndjg aVi]Z$b^aa ^h hjeea^ZY l^i] Vc BI(¶7&+
VgWdg VcY V 7&+ Yg^aa X]jX`# I]dgdj\]an XaZVc
VlVn \g^i VcY d^a [gdb Vaa bVi^c\ hjg[VXZh! hZVi
i]ZaVg\ZZcYd[i]ZVgWdg^cidi]ZYg^aaX]jX`!i]Zc
^chiVaai]Zdi]ZgZcYd[i]ZVgWdg^cidi]ZiV^ahidX`
fj^aa#
7ZXVjhZi]ZhbVaaZcYd[i]ZYg^aaX]jX`VgWdgi]Vi
^hhZViZY^ci]ZiV^ahidX`fj^aa^hi]gZVYZY!gZbdkVa
[gdb i]Z fj^aa gZfj^gZh i]Z jhZ d[ V bVaaZi VcY V
lddYZcYdlZa!Vhh]dlc^cFigure 44#=VkZVc
Vhh^hiVci]daYdcidi]ZX]jX`idegZkZciYVbV\Z
id^idgi]ZbVX]^cZl]Zc^iaZVkZhi]Zfj^aa#
Figure 43.IV^ahidX`VY_jhibZciVlVn[gdbi]Z
deZgVidgk^ZlZY[gdbVWdkZ#
9. Ijgc Vcdi]Zg %#%&% d[[ i]Z Y^VbZiZg d[ i]Z
ldg`e^ZXZ! i]Zc gZ"X]ZX` i]Z iVeZg# GZeZVi
i]^h egdXZhh Vh cZXZhhVgn jci^a i]Z YZh^gZY
Vbdjcid[VXXjgVXn^hVX]^ZkZY#
Figure 44.GZbdk^c\i]ZYg^aaX]jX`[gdbi]Z
iV^ahidX`fj^aa#
IVeVadc\i]ZWVX`ZY\Zd[i]ZYg^aaX]jX`dcdcZ
h^YZi]Zci]Zdi]Zgjci^ai]ZYg^aaX]jX`VcYVgWdg
gZaZVhZh[gdbi]Zfj^aa#
9g^aaX]jX`VgWdghl^i]VhiVcYVgYiVc\dg[aVi`Zn
dci]ZhbVaaZcYVaadli]ZdeZgVidgidh^beanijgc
i]ZiV^ahidX`]VcYl]ZZaXdjciZgXadX`l^hZjci^ai]Z
Yg^aaX]jX`VgWdgaddhZch[gdbi]ZiVeZg#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
"(,"
4. AjWg^XViZi]ZWgVhh[^c\Zghl^i]VcVci^"h^ZoZ
\gZVhZeg^dgidhZVi^c\i]Zbdci]Zldg`e^ZXZ
VcYYjg^c\jhZidgZYjXZlZVgVcY]ZVi[gdb
[g^Xi^dc#
Follow Rest
I]Z [daadl gZhi ^h jhZY dc adc\ cVggdl hidX` id
]Zae`ZZeYZ[aZXi^dcidVb^c^bjb#>ccdgbVajhZ!
i]Z XjiiZg Veea^Zh egZhhjgZ id i]Z ldg`e^ZXZ# >c
i]ZXVhZd[haZcYZgeVgih!i]ZgZ^hViZcYZcXn[dg
i]Zldg`e^ZXZidYZ[aZXiVlVn[gdbi]ZXjiiZg#I]Z
[daadlgZhigZYjXZhYZ[aZXi^dcWZXVjhZi]ZWgVhh
[^c\Zghd[i]ZgZhihjeedgii]Zldg`e^ZXZcZVgi]Z
ed^cid[XdciVXil^i]i]ZXjiiZghZZFigure 45#
6Y_jhibZci
@cdW
I]jbW
HXgZl
5. 6Y_jhii]ZWgVhh[^c\Zghjci^ai]Zna^\]ianidjX]
i]Zldg`e^ZXZ!i]Zci^\]iZci]Zi]jbWhXgZlh
idhZXjgZi]ZhZii^c\h#
Tip: To further avoid deflection of the
workpiece during setup, use the method
shown in Figure 46. The test indicator is
set directly opposite the brass fingers on the
workpiece, then the brass finger is moved
into the workpiece until the dial on the indicator begins to move. Back the finger away
from the workpiece until the indicator dial
stops moving. Adjust each of the fingers in
the same way.
7gVhh;^c\Zg
8jiiZg
Figure 45.;daadlgZhihZije#
Tools Needed
Qty
=ZmLgZcX]+bb############################################## &
To use the follow rest:
1. 6iiVX]i]Z[daadlgZhiidi]ZaZVY^c\ZY\Zd[
i]ZhVYYaZ#
Figure 46.6Y_jhi^c\i]ZWgVhh[^c\Zgl^i]V
iZhi^cY^XVidg[dgXaVg^in!h]dlcl^i]djiiV^ahidX`
XZciZghjeedgi^c\i]Zldg`e^ZXZ#
2. AddhZc i]Z `cjgaZY i]jbW hXgZlh [dg ZVX]
WgVhh[^c\Zg!i]Zcijgci]ZVY_jhibZci`cdWh
XdjciZgXadX`l^hZidVaadleaZcind[XaZVgVcXZ
[dgi]Zldg`e^ZXZ#
3. EgdeZganhZXjgZi]Zldg`e^ZXZWZilZZcXZc"
iZghdgVX]jX`VcYiV^ahidX`XZciZg#
"(-"
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Steady Rest
3. AddhZc i]Z ]ZVY adX`! gdiViZ ^i Ydlc! i]Zc
e^kdii]ZhiZVYngZhi]ZVYjeVcYdjid[i]Z
lVnhZZFigure 48#
I]ZhiZVYngZhi^hjhZY[dgi]ZhVbZgZVhdchVh
i]Z[daadlgZhiVcYl]Zchjeedgi^hcZZYZY[dgV
ldg`e^ZXZ i]Vi XVccdi WZ hjeedgiZY Wn V XZciZg
^ci]ZiV^ahidX`#I]^h^hZheZX^VaanjhZ[jal]Zci]Z
ZcYd[Vadc\ldg`e^ZXZ^hidWZ[VXZY#
HiZVYnGZhi=ZVY
Tools Needed
Qty
=ZmLgZcX]-bb############################################## &
=ZVY
AdX`
To use the steady rest:
1. GZbdkZi]ZXVehXgZlVcYXaVbeh]dZ[gdb
i]Z hiZVYn gZhi WVhZ hZZ Figure 47! eaVXZ
i]ZhiZVYngZhidci]ZWZYlVn!i]ZcgZ"^chiVaa
i]ZXaVbeh]dZidhZXjgZ^i^ceaVXZ#
·>[i]ZZcYd[i]Zldg`e^ZXZ^hidWZ[VXZY!
eaVXZi]ZhiZVYngZhidci]ZaZ[ih^YZd[i]Z
XVgg^V\Z#
Figure 48.Edh^i^dc^c\i]Zldg`e^ZXZ^cidi]Z
hiZVYngZhi#
4. AjWg^XViZ i]Z WgVhh [^c\Zgh l^i] Vci^"h^ZoZ
\gZVhZ!i]ZcadVYi]Zldg`e^ZXZ^ci]ZX]jX`
VcYdcidi]ZhiZVYngZhi[^c\Zgh#
5. 8adhZVcYhZXjgZi]ZhiZVYngZhi]ZVY#
8aVbeH]dZ
6. 6Y_jhii]ZWgVhh[^c\Zghjci^ai]Zna^\]ianidjX]
i]Zldg`e^ZXZ!i]Zci^\]iZci]Zi]jbWhXgZlh
idhZXjgZi]ZhZii^c\h#
Note: See the Tip on Page 38 for a method
to further minimize deflection during steady
rest setup.
Figure 47.>chiVaa^c\hiZVYngZhiXaVbeh]dZ#
2. AddhZc i]Z `cjgaZY i]jbW hXgZlh [dg ZVX]
WgVhh[^c\Zg!i]Zcijgci]ZVY_jhibZci`cdWh
XdjciZgXadX`l^hZidVaadleaZcind[XaZVgVcXZ
[dgi]Zldg`e^ZXZ#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
"(."
Carriage
Cross Slide (Table)
Handwheel Dial Increments
Resolution
:VX]BVg`################################################# %#%&*
DcZGZkdaji^dc###########################################&#&%*
Handwheel Dial Increments
Resolution
:VX]BVg`################################################# %#%%'
DcZGZkdaji^dc################################################# &
I]ZXVgg^V\ZXdch^hihd[i]ZVegdc!hVYYaZ!Xgdhh
ha^YZiVWaZ!i]ZXdbedjcYha^YZ!VcYi]Ziddaedhi
hZZFigure 49#
I]Z Xgdhh ha^YZ dg iVWaZ h^ih Y^gZXian dc i]Z
hVYYaZ d[ i]Z XVgg^V\Z VcY bdkZh eZgeZcY^XjaVg
id i]Z ldg`e^ZXZ l]Zc i]Z ]VcYl]ZZa ^h gdiViZY
N"Vm^h#I]Zbdi^dcd[i]^hha^YZ^hjhZY[dg[VX^c\
Vldg`e^ZXZVcYl]ZcVYkVcX^c\VXji[dggZYjX"
^c\VY^VbZiZg#
8dbedjcY
Ha^YZ
IddaEdhi
I]Z]VcYl]ZZaY^Va^hV2:1Y^Va!l]^X]bZVchi]Z
VbdjcigZbdkZY[gdbi]Zldg`e^ZXZl^aaWZtwice
i]Z VXijVa Y^hiVcXZ i]Z Xgdhh ha^YZ bdkZh! Wji
ZmVXianl]Vii]Z\gVYjViZYY^Va^cY^XViZh#
8gdhh
Ha^YZ
HVYYaZ
6egdc
Figure 49.8Vgg^V\ZXdbedcZcih#
GdiVi^c\i]ZXVgg^V\Z]VcYl]ZZabdkZhi]Zidda"
^c\ aZ[i VcY g^\]i Vadc\ i]Z ldg`e^ZXZ dg i]Z
M"Vm^h#
JhZ i]Z XVgg^V\Z dg iVWaZ adX` dc i]Z gZVg d[ i]Z
iVWaZ id egdk^YZ VYY^i^dcVa g^\^Y^in VcY VXXjgVXn
l]Zc[VX^c\hZZFigure 50#
Compound Slide
Handwheel Dial Increments
Resolution
:VX]BVg`################################################# %#%%'
DcZGZkdaji^dc########################################## %#&%%
I]ZXdbedjcYha^YZh^ihdci]ZXgdhhha^YZVcY^h
i]ZWVhZ[dgi]Ziddaedhi#I]^hha^YZ^hVY_jhiVWaZ
hd i]Vi Xjih bVn WZ egdYjXZY Vi Vc Vc\aZ# 7n
addhZc^c\i]ZWdaihVii]Zhl^kZaWVhZ!Vhh]dlc
^cFigure 51!i]ZXdbedjcYha^YZbVne^kdiidVcn
Vc\aZgZaVi^kZidi]Zhe^cYaZXZciZga^cZ#
Ha^YZAdX`
8Vgg^V\ZAdX`
GdiVi^dc
6Y_jhibZci
Cji
IVWaZAdX`
6c\aZ
HXVaZ
Figure 50.8Vgg^V\ZadX`k^ZlZY[gdbi]ZgZVg
d[i]ZXVgg^V\Z#
")%"
Figure 51.8]Vc\^c\i]ZVc\aZdci]ZXdbedjcY
ha^YZ#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
When securing a tool into the tool post, always
remember these rules:
Tool Post
I]Z BdYZa <),.& aVi]Z$b^aa ^h hjeea^ZY l^i] V
)"lVnijggZiiddaedhii]Vih^ihdcided[i]ZXdb"
edjcY ha^YZ VcY VXXZeih je id [djg &¿ ' idda W^ih
hZZFigure 52#
™
HZXjgZ i]Z idda l^i] Vi aZVhi ild d[ i]Z XVe
hXgZlhdci]Ziddaedhi#
™
BV`ZhjgZi]Zided[i]ZiddaW^i^hVii]ZaVi]Z
he^cYaZXZciZga^cZdg_jhiWZadl#JhZVXZciZg
bdjciZY^ci]ZiV^ahidX`VhVgZ[ZgZcXZhZZ
Figure 53#
8VeHXgZl
AdX`
AZkZg
Iddah
Figure 52.IddahbdjciZY^ci]Ziddaedhi#
6 heg^c\ adVYZY XViX] ^h ^chiVaaZY WZadl i]Z idda
edhiVcYVaadlhgdiVi^dc^cdcandcZY^gZXi^dc#I]Z
XViX] XVjhZh i]Z idda edhi id hide Vi V YZ[^cZY
edh^i^dc[dgZVX]iddaeaVXZbZci#
Figure 53.Jh^c\VXZciZgidX]ZX`idda]Z^\]i#
™
>[cZXZhhVgnidh]^bi]ZiddaidWg^c\^iidi]Z
XdggZXi]Z^\]i!WZhjgZidjhZhiZZah]^bhVh
deedhZY id Vajb^cjb dg WgVhh h]^bh# Hd[i
bZiVa h]^bh bVn \^kZ! Vaadl^c\ i]Z idda id
WZXdbZ addhZ dg X]ViiZg! Xdcig^Wji^c\ id V
eddg[^c^h]#
™
6alVnhjhZh]Vgeiddah#
™
CZkZgZmiZcYi]ZiddabdgZi]Vc'&¿'i^bZh^ih
i]^X`cZhh[gdbi]ZZY\Zd[i]ZiddagZhi#;dg
ZmVbeaZ! V (¿- idda h]djaY dcan ZmiZcY &*¿&+
eVhii]ZWdiidbd[i]ZiddagZhi#AZhh^hWZi"
iZg
Tools Needed
Qty
=ZmLgZcX]*bb############################################## &
To load and use the 4-way tool post:
1. AddhZci]ZiddaedhiXVehXgZlhjci^ai]Zidda
[^ih jcYZg i]Zb! i]Zc ZkZcan i^\]iZc i]Z XVe
hXgZlhidhZXjgZi]Zidda#
2. GZeZViStep 1[dgi]ZgZbV^c^c\iddah#
3. AddhZci]ZadX`aZkZg!gdiViZi]Ziddaedhiid
^cYZmi]ZYZh^gZYiddaidi]Zldg`e^ZXZ!i]Zc
gZ"i^\]iZci]ZadX`aZkZg#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
")&"
Setting Lathe Speed
Id hZi i]Z XdggZXi aVi]Z he^cYaZ heZZY [dg ndjg
deZgVi^dc! ndj l^aa cZZY id/ & 9ZiZgb^cZ i]Z
he^cYaZheZZYGEBcZZYZY[dgndjgldg`e^ZXZ
bViZg^Va!VcY'Xdc[^\jgZi]ZaVi]ZK"WZaih[dgi]Z
XVaXjaViZYhe^cYaZheZZY#
2. 9ZiZgb^cZ i]Z [^cVa Y^VbZiZg! ^c ^cX]Zh! [dg
i]ZXjindj^ciZcYidbV`Z#
Note: For this step, you will need to average
out the diameters or work with the finished
diameter.
3. JhZ i]Z [daadl^c\ [dgbjaV id YZiZgb^cZ i]Z
XdggZXihe^cYaZheZZYGEB[dgndjgdeZgV"
i^dc/
Calculating Correct Spindle Speed
Spindle Speed =
1. JhZi]ZiVWaZ^cFigure 54 idYZiZgb^cZi]Z
gZXdbbZcY Xjii^c\ heZZY [dg i]Z ldg`e^ZXZ
bViZg^Va#
Note: Cutting speeds are expressed in surface feet cut per minute (SFM).
Recommended Cutting Speeds
6kZgV\ZIddaHeZZYh[b
Ldg`BViZg^Va
Rough Cuts Finish Cuts
-%%
BV\cZh^jb
)%%
,%%
6ajb^cjb
(*%
*%%
7gVhh7gdcoZ
'*%
'*%
8deeZg
&%%
'*%
8Vhi>gdcHd[i
&%%
&*%
8Vhi>gdc=VgY
*%
'*%
B^aYHiZZa
&%%
&*%
8VhiHiZZa
,%
&*%
6aadnHiZZah=VgY
*%
&*%
IddaHiZZa
*%
&-%
HiV^caZhhHiZZa
+%
'%%
I^iVc^jb
.%
&%%
=^BV\VcZhZHiZZa
)%
Note: These values are based on HSS cutting
tools. For carbide cutting tools, double the average speed. These values are a guideline only.
Refer to the MACHINERY’S HANDBOOK for
more detailed information.
Figure 54.GZXdbbZcYXjii^c\heZZYiVWaZ#
")'"
Cutting Speed (SFM) x 4
Diameter of Cut
Example A
Ndj l^aa bV`Z V &¿ ' Y^VbZiZg [^c^h] Xji dc V
XVhi hiZZa ldg`e^ZXZ! jh^c\ Vc =HH Xjii^c\
idda#
Step 1:
&*%H;B[gdbX]Vgim)2+%%
Step 2:
+%%$#*9^VbZiZgd[Xji2&'%%
Result:
I]ZXdggZXihe^cYaZheZZY^h&'%%GEB#
Example B
Ndj l^aa bV`Z V & Y^VbZiZg gdj\] Xji dc V
hiV^caZhh hiZZa ldg`e^ZXZ! jh^c\ V XVgW^YZ
Xjii^c\idda#
Step 1:
+% H;B [gdb X]Vgi m ' [dg XVgW^YZ idda 2
&'%
Step 2:
&'%9ZiZgb^cZYH;Bm)2)-%
Step 3:
)-%$&9^VbZiZgd[Xji2)-%GEB
Result:
I]ZXdggZXihe^cYaZheZZY^h)-%GEB#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
#
4
#$
%
!_[`
EB;@6>7EB776
5
$%
&
3
%&
#$
3&
4&
J
4#
5#
$'"
3%
4%
J
4#
5#
'""
3$
4$
J
4%
5%
#"""
3&
4&
J
4$
5$
%#'
3$
4$
J
4#
5#
(%"
3#
4#
J
4$
5$
#$'"
3&
4&
J
4%
5%
&""
3%
4%
J
4$
5$
*""
3#
4#
J
4%
5%
#(""
Figure 55.AVi]Zhe^cYaZheZZYX]Vgi#
Configuring Lathe V-Belts
I]ZgZVgZc^cZaVi]Zhe^cYaZheZZYhVkV^aVWaZWn
egdeZganedh^i^dc^c\i]ZaVi]ZK"WZaihWZilZZci]Z
bdidg!^YaZg!VcYhe^cYaZejaaZnh#I]Z^YaZgejaaZn^h
bdjciZYdcVe^kdiVgbVcYgZhigV^cZYWnVheg^c\
i]ViV^Yh^cK"WZaiiZch^dc^c\#
3. GZ[Zg id i]Z X]Vgi ^c Figure 55 VWdkZ VcY
[^cYi]Zhe^cYaZheZZYi]Vi^hXadhZhiidndjg
XVaXjaViZYhe^cYaZheZZY#
To configure the lathe V-belts:
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. DeZci]ZX]Vc\Z\ZVgXVW^cZiYddgVcYjhZ
Figure 56 id ^YZci^[n i]Z bdidg! ^YaZg! VcY
he^cYaZejaaZnh#6ahdcdiZi]Ze^kdiVgbVcY
iZch^dc^c\heg^c\#
4. 8dc[^\jgZi]ZK"WZaihdci]ZejaaZnhVXXdgY"
^c\idi]ZaZiiZgVcYcjbWZgXdbW^cVi^dchid
i]Z aZ[i d[ i]Z hZaZXiZY he^cYaZ heZZY ^c i]Z
heZZYX]VgihZZFigure 55#
>YaZgEjaaZnB
He^cYaZEjaaZnC
E^kdi6gbHeg^c\
Note: This chart is also on the front of the
lathe head. In most cases, the calculated
spindle speed will be between the available
speeds. Use your best judgement when
choosing either a higher or lower spindle
speed.
Note: Your lathe/mill ships with three V-belts
of varying length for the lathe spindle speed
configuration: 1) 26", 2) 28", and 3) 29". Use
your best judgement when deciding which
length of V-belt to use for each pulley connection.
Tip: When installing a V-belt, always position
the V-belt on the larger pulley, then roll it onto
the smaller pulley. Conversely, when removing a V-belt, roll it off the smaller pulley first.
BdidgEjaaZnA
Figure 56.AVi]ZYg^kZejaaZnhVcYK"WZaih#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
The V-belt, change gears,
and pulleys represent
a serious entanglement
hazard when the lathe
is running. Always have
the change gear cabinet
door closed and secure
when the machine is
connected to power.
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Example
>[ndjlVciidbV`ZV&Y^VbZiZggdj\]XjidcVc
Vajb^cjb ldg`e^ZXZ! jh^c\ Vc =HH Xjii^c\ idda!
Ydi]Z[daadl^c\/
Step 1: :mVb^cZi]ZiVWaZ^cFigure 54id[^cYi]Z
gZXdbbZcYZY Xjii^c\ heZZY [dg i]Z deZgVi^dc ^h
(*%H;B#
Step 2: (*%H;B[gdbX]Vgim)2&)%%
Step 3: &)%%$&9^VbZiZgd[Xji2&)%%
Step 4: I]ZaVi]Zhe^cYaZheZZYX]VgiFigure 55
h]dlhi]Vi&'*%GEB^hi]ZXadhZhiXdc[^\jgVWaZ
he^cYaZ heZZY [dg i]Z deZgVi^dc# I]Z ^c[dgbVi^dc
^ci]ZWdmidi]ZaZ[id[i]^hhe^cYaZheZZYh]dlh
i]ZgZfj^gZYK"WZaiXdc[^\jgVi^dc#
Step 5:Edh^i^dci]Zhe^cYaZK"WZaidci]ZhZXdcY
he^cYaZ VcY ^YaZg ejaaZn 7¶8! i]Zc ^chiVaa i]Z
bdidgK"WZaidci]Z[^ghibdidgVcY^YaZgejaaZn!Vh
h]dlc^cFigure 57#
Setting Feed Rate
;ZZYgViZ^hi]ZheZZYi]ZiddaigVkZahYjg^c\i]Z
deZgVi^dc VcY ^h ZmegZhhZY ^c ^cX]Zh d[ XVgg^V\Z
igVkZa eZg gZkdaji^dc d[ i]Z he^cYaZ >EG! VcY ^h
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X]Vc\Z\ZVgh#
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i^dc#
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Figure 57.AVi]ZK"WZaihXdc[^\jgZY[dgVaVi]Z
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Figure 58.;ZZYgViZXdc[^\jgVi^dcX]Vgi#
Note: The feed rate configuration chart is also on
the inside of the change gear cabinet door.
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<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
A. I]Z ild [ZZY gViZh·%#%%* >EG VcY %#%&%
>EG·VgZ[dgedlZgZYXVgg^V\ZigVkZa^ccdc"
i]gZVY^c\deZgVi^dch#
B. Ed^ci i]Z Vggdl d[ i]Z [ZZY gViZ gVc\Z aZkZg
idi]Z1/LOadlgVc\Zedh^i^dcl]Zcjh^c\
[ZZY gViZh dg i]gZVY hZii^c\h ^c i]^h Xdajbc
hZZFigure 59#
Feed Rate Change Lever
I]Z [ZZY gViZ X]Vc\Z aZkZg h]^[ih i]Z [ZZY gViZ
WZilZZc i]Z ]^\] 2/HI VcY adl 1/LO gVc\Zh!
VcY l^aa `ZZe i]Z aZVYhXgZl [gdb gdiVi^c\ Yjg^c\
deZgVi^dc l]Zc ^c i]Z XZciZg cZjigVa 0/N edh^"
i^dchZZFigure 59#
Ijgci]ZaVi]ZOFFVcYVaadli]Zhe^cYaZidXdbZ
idVXdbeaZiZhideWZ[dgZh]^[i^c\i]ZgVc\ZaZkZg#
>[ cZXZhhVgn id bZh] i]Z \ZVgh l]^aZ h]^[i^c\!
gdiViZi]Zhe^cYaZWn]VcYl^i]ha^\]iegZhhjgZdc
i]ZaZkZg#
Note: The illustrations provided at the top of the
B and C columns of the feed rate configuration
chart show the handle of the range lever pointing
to "I" or "II", which appears opposite of the actual
configuration of the lever. If requiring the "I" position as directed in the chart, point the arrow on the
lever hub to 1/LO (low). Conversely, if the chart
directs you to select the "II" position, point the
arrow at 2/HI (high).
Figure 59.;ZZYgViZgVc\ZaZkZg#
C. Ed^ci i]Z Vggdl d[ i]Z [ZZY gViZ gVc\Z aZkZg
idi]Z2/HI]^\]gVc\Zedh^i^dcl]Zcjh^c\
[ZZYgViZhdgi]gZVYhZii^c\h^ci]^hXdajbc#
D. I]^h Xdajbc XdciV^ch i]Z X]Vc\Z \ZVg Xdc"
[^\jgVi^dch[dgi]ZhZaZXiZY[ZZYgViZdgi]gZVY
hZii^c\#
NOTICE
Attempting to move the feed rate range
lever when the lathe is running will damage
the internal gears of the power feed mechanism and will void the warranty. NEVER
attempt to move the feed rate range lever
when the lathe is running.
E. I]^h hZXi^dc h]dlh i]Z X]Vc\Z \ZVg VcY
gVc\ZaZkZgXdc[^\jgVi^dc[dgmetrici]gZVYh#
F. I]^hhZXi^dch]dlh^aajhigVi^dchd[i]ZX]Vc\Z
\ZVghVcYi]Z^ggZaVi^dch]^ehiddcZVcdi]Zg#
G. I]^h hZXi^dc h]dlh i]Z X]Vc\Z \ZVg VcY
gVc\ZaZkZgXdc[^\jgVi^dc[dginchi]gZVYh#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
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Configure Change Gears
Tools Needed
Qty
LgZcX]&%bb################################################### &
LgZcX]&+bb################################################### &
To configure the change gears:
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. DeZc i]Z X]Vc\Z \ZVg XVW^cZi Yddg! VcY
gZ[ZgidFigure 60id^YZci^[ni]ZX]Vc\Z\ZVg
XdbedcZcih VcY i]Z^g gZaVi^dch]^e id dcZ
Vcdi]Zg#
Note: Your lathe/mill is shipped with the following change gears installed:
8]Vc\Z<ZVgA/ '%I
8]Vc\Z<ZVgB/ *%I
8]Vc\Z<ZVgC/)%I
8]Vc\Z<ZVgD/(*I
4. 6ggVc\Zi]ZX]Vc\Z\ZVghVhgZfj^gZY#AZVkZ
Veegdm^bViZan%#%%'¶%#%%(%#%*¶%#%-bb
WVX`aVh]WZilZZci]Z\ZVgh#
Note: Before you install or store the gears,
thoroughly clean all components with a stiff
brush and mild solvent, dry them, then brush
a thin film of ISO 68 oil or equivalent.
Change Gear "A"
a. AddhZc i]Z ]Zm cji hZXjg^c\ i]Z e^kdi
Vgb VcY hl^c\ i]Z B \ZVg dji d[ i]Z
lVn#
b. GZbdkZ i]Z :"Xa^e VcY [aVi lVh]Zgh
hZXjg^c\ i]Z A \ZVg! gZeaVXZ i]Z \ZVg
l^i] i]Z XdggZXi dcZ! i]Zc gZeaVXZ i]Z
lVh]ZghVcY:"Xa^e#
c. Edh^i^dc i]Z B \ZVg hd i]Vi ^i egdeZgan
bZh]Zhl^i]i]ZA\ZVg!i]ZcgZ"i^\]iZc
i]Ze^kdiVgb]Zmcji#
B8]Vc\Z
<ZVg
A8]Vc\Z
<ZVg
C8]Vc\Z
<ZVg
E^kdi6gb
D8]Vc\Z
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The V-belt, change gears,
and pulleys represent
a serious entanglement
hazard when the lathe
is running. Always have
the change gear cabinet
door closed and secure
when the machine is
connected to power.
Figure 60.AVi]ZX]Vc\Z\ZVgXdbedcZcih#
3. :mVb^cZ i]Z [ZZY gViZ Xdc[^\jgVi^dc X]Vgi
Figure 58 dc Page 44 id YZiZgb^cZ i]Z
X]Vc\Z \ZVg Xdc[^\jgVi^dc [dg i]Z hZaZXiZY
[ZZYgViZdgi]gZVYhZii^c\Column D#
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Change Gear "B" or "C"
a. AddhZci]Ze^kdiVgb]ZmcjiVcYhl^c\
i]ZB\ZVgVlVn[gdbi]ZA\ZVg#
5. GdiViZ i]Z he^cYaZ Wn ]VcY VcY bV`Z hjgZ
Vaa X]Vc\Z \ZVgh VgZ egdeZgan bZh]ZY l^i]
VYZfjViZWVX`aVh]#
b. GZbdkZi]ZWdai]daY^c\i]ZBVcYC
\ZVgh id i]Z e^kdi Vgb! i]Zc gZbdkZ i]Z
VhhZbWan#
·>[i]ZX]Vc\Z\ZVghVgZcdiegdeZganbZh]ZY
dg gdiVi^c\ [gZZan! gZeZVi i]^h egdXZYjgZ
jci^ai]ZnVgZ#
Note: Be sure to retain the T-nut behind
the pivot arm that the bolt threads into.
c. 9^hVhhZbWaZ i]Z Wdai! [aVi lVh]Zgh! VcY
\ZVgh! i]Zc gZ"VhhZbWaZ i]Z eVgih l^i]
i]ZXdggZXi\ZVgh#
d. HZXjgZi]ZVhhZbWanl^i]i]ZWdaii]gZVY"
ZY^cidi]ZI"cji!WjiYdcdi[jaani^\]iZc
i]ZWdai#
e. Edh^i^dci]Ze^kdiVgbhdi]Vii]ZB\ZVg
egdeZgan bZh]Zh l^i] i]Z A \ZVg! VcY
i]Z C \ZVg bZh]Zh l^i] i]Z D \ZVg!
i]Zc [jaan i^\]iZc i]Z Wdai l^i] i]Z I"cji
VcYi]Ze^kdiVgb]Zmcji#
Change Gear "D"
a. AddhZci]Ze^kdiVgb]ZmcjiVcYbdkZ
i]ZC\ZVgdjid[i]ZlVn#
b. GZbdkZ i]Z :"Xa^e VcY [aVi lVh]Zgh
hZXjg^c\ i]Z D \ZVg! gZeaVXZ i]Z \ZVg
l^i] i]Z XdggZXi dcZ! i]Zc gZeaVXZ i]Z
lVh]ZghVcY:"Xa^e#
6. 8adhZ VcY hZXjgZ i]Z X]Vc\Z \ZVg XVW^"
cZi Yddg WZ[dgZ XdccZXi^c\ i]Z bVX]^cZ id
edlZg#
Example of Setting Feed Rate
>[ ndj lVci id Xji V i]gZVY d[ &( IE> iZZi] eZg
^cX]!Ydi]Z[daadl^c\/
Step 1: :mVb^cZi]Z[ZZYgViZXdc[^\jgVi^dcX]Vgi
Figure 58dcPage 44id[^cYi]ZgZfj^gZYXdc"
[^\jgVi^dc[dgi]ZgVc\ZaZkZgVcYX]Vc\Z\ZVgh#
Step 2: L^i]i]Zhe^cYaZhideeZY!bdkZi]ZgVc\Z
aZkZgidi]Z2/HI]^\]edh^i^dc#
Step 3: L^i] i]Z bVX]^cZ Y^hXdccZXiZY [gdb
edlZg!^chiVaai]Z[daadl^c\X]Vc\Z\ZVgh/
·(*I\ZVg^ci]ZAedh^i^dc#
·'+I\ZVg^ci]ZBedh^i^dc#
·)%I\ZVg^ci]ZCedh^i^dc#
·'%I\ZVg^ci]ZDedh^i^dc#
c. Edh^i^dc i]Z C \ZVg hd i]Vi ^i egdeZgan
bZh]Zhl^i]i]ZD\ZVg!i]ZcgZ"i^\]iZc
i]Ze^kdiVgb]Zmcji#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
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Threading Controls
I]Z ejgedhZ d[ i]^h hjWhZXi^dc ^h id dg^Zci ndj
l^i]i]ZXdcigdahjhZYl]Zci]gZVY^c\VcY]dlid
jhZi]Zi]gZVYY^Vadci]^hbVX]^cZ#
Thread Dial
I]Z cjbWZgh dc i]Z i]gZVY Y^Va hZZ Figure 62
VgZ jhZY id h]dl l]Zc id Zc\V\Z i]Z ]Va["cji
Yjg^c\^cX]i]gZVY^c\deZgVi^dch#
I]gZVY9^Va
=Va["Cji
Half-Nut Lever
I]Z ]Va["cji aZkZg Zc\V\Zh i]Z XVgg^V\Z ]Va["cji
l^i] i]Z gdiVi^c\ aZVYhXgZl! l]^X] bdkZh i]Z
bdjciZYiddaVadc\i]Zldg`e^ZXZ#
BdkZi]Z]Va["cjiaZkZgYdlcidZc\V\Zi]Z]Va["
cji l^i] i]Z aZVYhXgZl! VcY XdckZghZan! bdkZ
i]Z aZkZg je id Y^hZc\V\Z i]Z ]Va["cji [gdb i]Z
aZVYhXgZlhZZFigure 61#
=Va["CjiAZkZg
I]gZVY9^Va<ZVg
Figure 62.I]gZVYY^VaVcY]Va["cji#
:c\V\ZY
I]Z i]gZVY Y^Va bjhi WZ Zc\V\ZY l^i] i]Z
aZVYhXgZliddeZgViZ#IdZc\V\Zi]Zi]gZVYY^Va!
addhZc i]Z bdjci^c\ XVe hXgZl! e^kdi i]Z i]gZVY
Y^Va \ZVg dcid i]Z aZVYhXgZl hd i]Z \ZVg iZZi]
bZh]l^i]i]ZaZVYhXgZl!i]ZcgZ"i^\]iZci]ZXVe
hXgZl#
NOTICE
Use lower spindle speeds (RPM) when
threading. A slower RPM will give you more
time to engage/disengage the half-nut,
especially if threading over a short distance
or threading up to a shoulder.
9^hZc\V\ZY
Figure 61.=Va["cjiaZkZg^ci]ZZc\V\ZYVcY
Y^hZc\V\ZYedh^i^dch#
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<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Follow these rules and refer to the chart in
Figure 63 when using the thread dial:
;dgXjii^c\VcZkZcdgVcdYY!l]daZcjbWZg
i]gZVYe^iX]!Zc\V\Zi]Z]Va["cjidcVcna^cZ
d[i]Zi]gZVYY^VahZZFigure 64#
™
L]ZcXjii^c\]Va["i]gZVYhZ#\#!)&¿'!Zc\V\Z
i]Z ]Va["cji dc i]Z & VcY (! dg i]Z ' VcY )#
L]^X]ZkZg XdbW^cVi^dc ndj X]ddhZ! hiVn
l^i] i]dhZ cjbWZgh jci^a i]Z i]gZVYh VgZ
XdbeaZiZ#
™
+
™
*
Note: The thread pitch of the longitudinal
leadscrew is 8.
)
&
(
>[ndjghZaZXiZYi]gZVYe^iX]^hVcnbjai^eaZd[
- Z#\#! -! &+! ('! ZiX#! Zc\V\Z i]Z ]Va["cji
l^i]djigZ[ZgZcX^c\i]Zi]gZVYY^Va#
'
s
Figure 64.>aajhigVi^dcd[i]gZVYY^Va#
Note: The thread dial is not used when cutting
metric threads. Once the half-nut is engaged,
you must leave it engaged until the threads are
complete.
>[ndjVgZXjii^c\fjVgiZg"i]gZVYhZ#\#!*(¿)!
Zc\V\Zi]Z]Va["cjidcVcncjbWZgVcYjhZ
i]Vi cjbWZg [dg ZVX] eVhh jci^a i]Z i]gZVYh
VgZXdbeaZiZ#
Thread Pitch
Thread Dial Setting
6cnbjai^eaZd[-
CdcZgZfj^gZY
L]daZ cjbWZg·ZkZc DcVcna^cZ
dgdYY
=Va[i]gZVYhZ#\#!)&¿ ' &VcY(!
dg'VcY)
FjVgiZg i]gZVYh Z#\#! 6cn cjbWZg VcY jhZ
i]Z hVbZ cjbWZg [dg
*( ¿)
VaaeVhhZh#
Figure 63.I]gZVYY^VaX]Vgi#
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688:HHDG>:H
SECTION 6: ACCESSORIES
H8257—Primrose Armor Plate with Moly-D
Machine and Way Oil 1 Quart
I]^hhjeZg^dgbVX]^cZVcYlVnajWg^XVciegZkZcih
hi^X` ha^e VcY X]ViiZg YjZ id Vci^"[g^Xi^dc XVeV"
W^a^i^Zh gZhjai^c\ ^c \gZViZg egZX^h^dc bVX]^c^c\
XVeVW^a^i^Zh# Egdk^YZh i]Z i]^ccZhi d^a [^ab edh"
h^WaZl]^aZZ[[ZXi^kZanegdk^Y^c\cZZYZYajWg^XVi^dc
VcY gjhi$Xdggdh^dc egdiZXi^dc# 6Y]Zh^kZ$Xd]Zh^kZ
XdbedcZcih VgZ VYYZY [dg kZgi^XVa hjg[VXZh#
GZh^hih hfjZZoZ dji! gjcc^c\! Yg^ee^c\ VcY cdc"
\jbb^c\#
G1076—52-PC. Clamping Kit, 1 ⁄ 2" T-Nut
DjgXaVbe^c\`^ihVgZVbdc\i]ZWZhi^ci]ZldgaY
6aa i]Z WadX`h! Wdaih! cjih! VcY ]daY"Ydlch VgZ
XVhZ ]VgYZcZY# I]^h XaVbe^c\ `^i ^cXajYZh/ ')
hijYh!+hiZeWadX`eVg^h!+I"cjih!*[aVc\Zcjih!
)Xdjea^c\cjih!VcY+ZcY]daY"Ydlch#I]ZgVX`
XVc WZ WdaiZY id i]Z lVaa dg h^YZ d[ i]Z bVX]^cZ
[dgZVhnVXXZhh#
¸I]^h^h\ddYhij[[
>jhZ^idcbnaVi]Zh
Vi]dbZ#¹
S. Balolia – President
Figure 67.<&%,+*'"E8#8aVbe^c\@^i#
Figure 65.Eg^bgdhZ6gbdgEaViZAjWg^XVci#
G9849—Magnetic Base/Dial Indicator Combo
EgZX^h^dc bZVhjgZbZcih VcY hZijeh ]VkZ cZkZg
WZZc hd ZVhn# BV\cZi^X WVhZ Zc\V\Zh l^i] _jhi
i]Z ijgc d[ V hl^iX] VcY Vaadlh e^ced^ci VY_jhi"
bZci# I]Z Y^Va ^cY^XVidg [ZVijgZh %¶& igVkZa VcY
]VhVgZhdaji^dcd[%#%%&#I]^h[^cZhZi^cXajYZhV
bdaYZYXVhZ[dgegdiZXi^dcVcYXdckZc^ZcXZ#
G1070—MT3 Live Center Set
6 hjeZg WaZcY d[ fjVa^in VcY XdckZc^ZcXZ! i]^h
a^kZ XZciZg hZi d[[Zgh hZkZc ^ciZgX]Vc\ZVWaZ i^eh#
=^\]"fjVa^in cZZYaZ WZVg^c\h egdadc\ idda a^[Z
VcYheZX^VaiddahiZZaWdYnVcYi^ehVgZegZX^h^dc
\gdjcY#Hjeea^ZY^clddYZcWdm#
Figure 68. <&%,%A^kZ8ZciZgHZi#
Figure 66.<.-).BV\cZi^X7VhZ$9^Va>cY^XVidg
8dbWd#
"*%"
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
T10063—Milling Vise 125 ⁄ 16" x 69 ⁄ 16"
T10064—Milling Vise 171 ⁄ 8" x 83 ⁄4"
™ JaigVegZX^hZ^c[aVicZhh!eVgVaaZa^hbVcYkZg"
i^XVa^in#
™ 6ci^"a^[i bZX]Vc^hb ZchjgZh i]Z ldg`e^ZXZ
YdZhcdia^[il]Zc_VlhVgZi^\]iZcZY#
™ 9jXi^aZ^gdcWdYn#
™ ;aVbZ]VgYZcZYk^hZWZYVcY_Vlh#
™ HZVaZYWZVg^c\hnhiZb#
™ -'%%aWh#d[XaVbe^c\egZhhjgZ#
H7540—Metalworking Kit No. 1
<ZihiVgiZYl^i]i]ZegVXi^XVaaVi]Z`^ii]Vi^cXajYZh
i]Z[daadl^c\]VcYZhhZci^Vah/
™ 9djWaZ"ZcYZYWdg^c\WVgl^i]]daYZgVcYild
&
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™ 9djWaZ"ZcYZY`cjga^c\idda
™ HigV^\]iijgc^c\idda]daYZgl^i]*¿&+=HHidda
W^i
™ 8ji"d[[idda]daYZgl^i]i]gZZ=HHWaVYZh
™ =ZmlgZcX]Zh
™ EgdiZXi^kZlddYZcXVhZ
Figure 69.I&%%+)B^aa^c\k^hZ]VcYaZ^cXajYZY!
Wjicdih]dlc#
H2987—½" Bent Lathe Dog
?jhi i]Z i]^c\ [dg egZX^h^dc bVX]^c^c\ WZilZZc
XZciZghI]ZhZWZciiV^aAVi]Z9d\hVgZbVYZd[
YjgVWaZXVhi^gdcVcY[ZVijgZhfjVgZ]ZVYWdaih#
Figure 71.BdYZa=,*)%BZiValdg`^c\@^iCd#&#
G9256—6" Dial Caliper
G9257—8" Dial Caliper
G9258—12" Dial Caliper
I]ZhZ igVY^i^dcVa Y^Va XVa^eZgh VgZ VXXjgViZ id
%#%%&VcYXVcbZVhjgZdjih^YZhjg[VXZh!^ch^YZ
hjg[VXZh! VcY ]Z^\]ih$YZei]h# ;ZVijgZh hiV^caZhh
hiZZa! h]dX` gZh^hiVci XdchigjXi^dc VcY V Yjhi
egdd[Y^heaVn#6cVWhdajiZigZVi[dgi]ZeZg[ZXi^dc"
^hi
Figure 70. ='.-,".&AVi]Z9d\h#
Figure 72. <g^ooanœ9^Va8Va^eZgh#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
"*&"
H6879—Lathe Operation & Maintenance
Book
H6880—Turret Mill Operation
G5053—The Home Machinist's Handbook
I]ZhZ YZiV^aZY Wdd` egdk^YZ ZmiZch^kZ XdkZgV\Z
d[ V l^YZ kVg^Zin d[ bZiValdg`^c\ deZgVi^dch#
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bjhi]VkZgZ[ZgZcXZh[dgVaabZiValdg`Zgh#
H2677—6" Precision Rotary Table
CZZYV]dg^odciVagdiVgniVWaZ[dgndjgaVi]Z$b^aa4
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ZVh^anY^hZc\V\ZY[dgfj^X`Vc\aZhZii^c\#
Figure 75.='+,,+EgZX^h^dcGdiVgnIVWaZ#
Figure 73. BZiValdg`^c\Wdd`h#
H2670—HSS Square Tool Bits, 1 ⁄ 2" x 1 ⁄ 2" x 4"
Djg \gdjcY idda W^ih VgZ B"' =HH! bV`^c\ i]Zb
hdbZd[i]ZbdhiYjgVWaZiddaW^ihVgdjcY#BV`Z
ndjg dlc heZX^Va^oZY XjiiZgh ^c Vcn h]VeZ jh^c\
V h^a^Xdc XVgW^YZ \g^cY^c\ l]ZZa <-'(*"(, dc
ndjg\g^cYZg#
H5680—Glanze 7-Pc. Insert Turning Tool Set
H5682—10-Pack of Carbide Inserts
=ZgZhVegZX^h^dchZi[dgegZX^h^dcijgc^c\#I]ZhZ
&
¿ 'iddah]VkZWZZcbVX]^cZYidZmVXi^c\heZX^[^"
XVi^dchVcY[ZVijgZgj\\ZYiddahiZZaWdY^Zhl^i]
WaVX`dm^YZ[^c^h]#I]ZnVaajhZi]ZhVbZY^VbdcY
^chZgih VcY l]Vih bdgZ! Vaa ) XdgcZgh d[ i]Z
^chZgihVgZ^cYZm^WaZHjeea^ZY^cV[^iiZYXVhZ#
Figure 74. ='+,%=HHHfjVgZIdda7^ih#
Figure 76.=*+-%<aVcoZ,"EX#>chZgiIjgc^c\
IddaHZi#
"*'"
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
SECTION 7: MAINTENANCE
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious personal injury.
Cleaning &
Protecting
™
9^hXdccZXi i]Z aVi]Z [gdb edlZg WZ[dgZ
XaZVc^c\#
™
KVXjjbZmXZhhbZiVaX]^ehVhi]ZnVXXjbj"
aViZVcYl^eZd[[Wj^ai"je\g^bZ#
Schedule
;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ!
[daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn
heZX^[^X^chigjXi^dch\^kZc^ci]^hhZXi^dc#
Daily Check:
™ AddhZbdjci^c\Wdaih#
™
9VbV\ZYdgldgcWZaih#
™
LdgcdgYVbV\ZYl^gZh#
™
6cndi]ZgjchV[ZXdcY^i^dc#
DO NOT use compressed air to blow away
chips from the lathe to avoid the risk of
flying metal debris injuring yourself or others, or driving the chips deep into the lathe
mechanisms resulting in damage or premature wear.
™
JhZ V Ygn Xadi] id l^eZ d[[ Vcn gZbV^c^c\
XddaVci Vi i]Z ZcY d[ i]Z YVn# BZiVa X]^eh
hdV`ZY l^i] lViZg"WVhZY XddaVci aZ[i dc i]Z
bVX]^cZl^aa^ck^iZdm^YVi^dcVcY\jbbngZh^"
YjZidWj^aYjeVgdjcYbdk^c\eVgih#
™
;daadl;ZYZgVa!HiViZ!VcYi]ZbVcj[VXijgZgh
gZfj^gZbZcih id egdeZgan Y^hedhZ d[ jhZY
XddaVciVcYXaZVc^c\egdYjXih#
™
EgdiZXi i]Z jceV^ciZY bZiVa hjg[VXZh dc
i]Z aVi]Z Wn l^e^c\ i]Zb XaZVc Vi i]Z ZcY
d[ deZgVi^dch# @ZZe i]ZhZ hjg[VXZh! ZheZ"
X^Vaan i]Z WZYlVnh! gjhi"[gZZ VcY ldg`^c\
hbddi]an l^i] gZ\jaVg Veea^XVi^dch d[ egdY"
jXih hjX] Vh BdYZa =-'*, Eg^bgdhZ 6gbdg
EaViZl^i]Bdan"9BVX]^cZVcYLVnD^ahZZ
ACCESSORIESdcPage 50#
Every 6–8 Hours of Operation:
™ 8aZVci]ZbVX]^cZ#
™ 9V^anajWg^XVi^dcegdXZYjgZhPage 54#
™ 8]ZX`aVi]Z\ZVgWdmd^aPage 56#
After First Three Months:
™ 8]Vc\ZaVi]Z\ZVgWdmd^aPage 59#
Semi-Annually:
™ HZb^"6ccjVa ajWg^XVi^dc egdXZYjgZh Page
57#
Annually:
™ 8]Vc\ZaVi]Z\ZVgWdmd^aPage 56#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
"*("
Lubrication
Ndjg aVi]Z ]Vh cjbZgdjh bdk^c\ bZiVa"id"bZiVa XdciVXih i]Vi gZfj^gZ egdeZg ajWg^XVi^dc id ]Zae ZchjgZ
Z[[^X^ZciVcYadc\"aVhi^c\deZgVi^dc#
Di]Zg i]Vc i]Z ajWg^XVi^dc ed^cih XdkZgZY ^c i]^h hZXi^dc! Vaa di]Zg WZVg^c\h VgZ ^ciZgcVaan ajWg^XViZY VcY
hZVaZYVii]Z[VXidgn#H^beanaZVkZi]ZbVadcZjcaZhhi]ZncZZYidWZgZeaVXZY#
7Z[dgZVYY^c\ajWg^XVci!XaZVcVlVnVcnYZWg^hVcY\g^bZ[gdbi]ZajWg^XVi^dced^ciidVkd^YXdciVb^cVi^c\
i]ZajWg^XVciVcY^cXgZVh^c\lZVgd[i]Zbdk^c\eVgih#
9>H8DCC:8II=:A6I=:;GDBEDL:G7:;DG:E:G;DGB>C<AJ7G>86I>DC
Daily Lubrication Procedures
JhZi]ZX]Vgi^cFigure 77VcYe]did\gVe]h^cFigures 78–90 dci]Z[daadl^c\eV\ZhideZg[dgbi]ZYV^an
ajWg^XVi^dcegdXZYjgZh#
;dgWVaad^aZgh!l^eZi]ZbXaZVc!i]ZcYZegZhhi]ZWVaal^i]i]Zi^ed[Vcd^aXVcVcYhfj^gidcXZ#;dgdi]Zg
XdbedcZcih!i]dgdj\]anXaZVci]Zb!i]ZcjhZVXaZVcgV\dgeV^ciWgjh]idVeeanVi]^cXdVid[ajWg^XVci#
Description
AZVYhXgZl9g^kZH]V[i
Figure
78
Lubricant
Method
Amount
>HD+-D^adg:fj^kVaZci
'7VaaD^aZgh
&Hfj^gi
8]Vc\Z<ZVgAH]V[i
79
>HD+-D^adg:fj^kVaZci
&7VaaD^aZg
&Hfj^gi
8]Vc\Z<ZVgIZZi]
79
>HD+-D^adg:fj^kVaZci
7gjh]Dc
I]^c8dVi
B^aa8dajbcAZVYhXgZl
80
LVnD^a
L^eZDc$7gjh]Dc
I]^c8dVi
B^aaFj^aa
81
LVnD^a
L^eZDc;jaaAZc\i] I]^c8dVi
9dlc[ZZY<ZVgh
82
>HD+-D^adg:fj^kVaZci
&7VaaD^aZg
&Hfj^gi
IVWaZLVnh
83
>HD+-D^adg:fj^kVaZci
'7VaaD^aZgh
&Hfj^gi
IVWaZAZVYhXgZl
84
>HD+-D^adg:fj^kVaZci
&7VaaD^aZg
&Hfj^gi
8dbedjcYHa^YZ
85
>HD+-D^adg:fj^kVaZci
'7VaaD^aZgh
&Hfj^gi
7ZYlVnh
86
LVnD^a
L^eZDc;jaaAZc\i] I]^c8dVi
Adc\^ijY^cVa AZVYhXgZl GVX`
87
LVnD^a
7gjh]Dc;jaa
AZc\i]
I]^c8dVi
IV^ahidX`
88
>HD+-D^adg:fj^kVaZci
'7VaaD^aZgh
&Hfj^gi
AZVYhXgZl:cY8Ve
89
>HD+-D^adg:fj^kVaZci
&7VaaD^aZg
&Hfj^gi
AVi]ZAdlZgHe^cYaZ
7ZVg^c\
90
>HD+-D^adg:fj^kVaZci
I]gdj\]9g^[i@Zn
=daZ7ZilZZcFj^aa
He^cYaZ
&Hfj^gi
Figure 77.9V^anajWg^XVi^dcX]Vgi#
NOTICE
Follow reasonable lubrication practices as outlined in this manual for your lathe. Failure to do so
could lead to premature failure of your lathe and will void the warranty.
"*)"
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
AZVYhXgZl9g^kZ
H]V[i7VaaD^aZgh
9dlc[ZZY7Vaa
D^aZg
Figure 78.AZVYhXgZlYg^kZh]V[iWVaad^aZgh#
Figure 82.9dlc[ZZYWVaad^aZg#
IVWaZ7VaaD^aZgh
8]Vc\Z<ZVgA
H]V[i7VaaD^aZg
Figure 79.8]Vc\Z\ZVgAh]V[iWVaad^aZgVcY
X]Vc\Z\ZVgh#
Figure 83.IVWaZWVaad^aZgh#
IVWaZAZVYhXgZl
7VaaD^aZg
B^aa
:aZkVi^dc
AZVYhXgZl
B^aa8dajbc
Figure 84.IVWaZaZVYhXgZlWVaad^aZg#
Figure 80.B^aaXdajbcVcYaZVYhXgZl#
8dbedjcYHa^YZ
7VaaD^aZgh
B^aaFj^aa
Figure 85.8dbedjcYha^YZWVaad^aZgh#
Figure 81.B^aafj^aa#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
"**"
9g^[i@Zn=daZ
7ZYlVnh
Figure 86.7ZYlVnh#
GVX`
AZVYhXgZl
Figure 87.AZVYhXgZlVcYgVX`#
Figure 90.AdlZgb^aahe^cYaZWZVg^c\i]gdj\]
Yg^[i`Zn]daZ#
Checking/Adding Lathe Gearbox Oil
Reservoir
Lubricant
Frequency
Qty
>HD+-dg
:fj^kVaZci
AjWg^XVci
8]ZX`$
;^aa:kZgn-
=djgh
d[DeZgVi^dc
=Va["LVn
BVg`^c
H^\]i<aVhh
I]ZaVi]Z\ZVgWdmd^agZhZgkd^gbjhiWZX]ZX`ZY
VcYd^aVYYZY!^[cZXZhhVgn!dcVYV^anWVh^h#
Tools Needed
Qty
AVg\ZHiVcYVgYHXgZlYg^kZg############################## &
To check and add oil to the reservoir:
IV^ahidX`7VaaD^aZgh
1. 8]ZX` i]Z d^a gZhZgkd^g h^\]i \aVhh h]dlc ^c
Figure 91# >[ i]Z d^a aZkZa ^h WZadl i]Z ]Va["
lVn bVg`! Xdci^cjZ l^i] i]Z [daadl^c\ hiZeh
idVYYd^a#
Figure 88.IV^ahidX`WVaad^aZgh#
AZVYhXgZl:cY8Ve
7VaaD^aZg
<ZVgWdmH^\]i<aVhh
Figure 91.<ZVgWdmh^\]i\aVhh#
Figure 89.AZVYhXgZlZcYXVeWVaad^aZg#
"*+"
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
hZb^"VccjVaajWZ
2. L^eZ XaZVc i]Z VgZV VgdjcY i]Z [^aa eaj\ id
egZkZci YZWg^h [gdb [Vaa^c\ ^cid i]Z gZhZgkd^g
l]ZcVYY^c\d^ahZZFigure 92#
;^aaEaj\
Semi-Annual Lubrication
I]^haVi]Z$b^aa]Vh[djgVgZVhi]VigZfj^gZViaZVhi
hZb^"VccjVaajWg^XVi^dc/&I]Zb^aaZaZkVi^dcWZkZa
\ZVgh!'i]Zb^aaXdajbci]gjhiWZVg^c\!(i]Zb^aa
bdidg bdjci gVX`! VcY ) i]Z jeeZg b^aa he^cYaZ
WZVg^c\# JhZ ndjg WZhi _jY\ZbZci id YZiZgb^cZ
^[ bdgZ [gZfjZci ajWg^XVi^dc d[ i]ZhZ VgZVh VgZ
cZZYZYYZeZcY^c\jedcndjgjhV\Z#
9gV^cEaj\
Tools Needed
Qty
LgZcX]&%bb################################################### &
HiVcYVgYHXgZlYg^kZg######################################## &
To perform the semi-annual procedure:
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
Figure 92.<ZVgWdm[^aaVcYYgV^ceaj\h!VhhZZc
[gdbi]ZgZVgd[i]ZaVi]Z]ZVY#
2. GZbdkZ i]Z i]gZZ ]Zm Wdaih hZXjg^c\ i]Z
ZaZkVi^dc WZkZa \ZVg ZcY XVe h]dlc ^c
Figure 93#
3. GZbdkZi]Z[^aaeaj\#
4. HadlanVYYd^ajci^ai]ZaZkZa^hXZciZgZY^ci]Z
h^\]i\aVhh#
5. GZeaVXZi]Z[^aaeaj\#
7ZkZa<ZVg:cY8Ve
NOTICE
The lathe gearbox oil must be changed
after the first three months of operation,
then annually after that.
Figure 93.B^aaZaZkVi^dcWZkZa\ZVgZcYXVe#
3. GZbdkZi]ZZcYXVel^i]i]ZViiVX]ZYWZkZa
\ZVg#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Note: If necessary to pry the end cap off,
make sure to pry evenly around the outside
of the end cap to avoid damage to the bevel
gear teeth.
"*,"
4. 8aZVc VlVn Wj^ai"je \g^bZ VcY YZWg^h [gdb
i]ZWZkZa\ZVghVcYi]Z^ciZgcVaXVk^in!i]Zc
Wgjh]dcVXdVid[CA<>'\gZVhZidi]ZiZZi]
d[i]ZWZkZa\ZVghhZZFigures 94–95#
6. GZbdkZi]Zb^aaYg^kZhnhiZbXdkZg#
7. BVg` i]Z gZiV^c^c\ XdaaVg VcY i]Z Xdajbc hd
i]Vi ndj XVc gZijgc i]Z gZiV^c^c\ g^c\ id i]Z
hVbZedh^i^dcl]Zc[^c^h]ZYl^i]i]^hegdXZ"
YjgZhZZFigure 96#
AdX`HXgZl
7ZkZa<ZVg
:cY8Ve
Figure 94.B^aaZaZkVi^dcXgVc`WZkZa\ZVg#
:aZkVi^dcAZVYhXgZl
7ZkZa<ZVg
GZiV^c^c\G^c\
8dajbc
Figure 96.B^aaXdajbci]gjhiWZVg^c\gZiV^c^c\
XdaaVg#
8. AddhZc i]Z adX` hXgZl! i]Zc gZbdkZ i]Z
gZiV^c^c\g^c\#
9. 8aZVc VlVn Vcn YZWg^h VcY Wj^ai"je \g^bZ
[gdb VgdjcY i]Z i]gjhi WZVg^c\ h]dlc ^c
Figure 97! i]Zc VYY CA<> ' \gZVhZ id i]Z
ideVcYh^YZhd[i]ZWZVg^c\#
Figure 95.B^aaZaZkVi^dcaZVYhXgZlWZkZa\ZVg#
5. GZ"^chiVaa i]Z ZcY XVe! i]Zc bdkZ i]Z b^aa
]ZVYjeVcYYdlcdci]ZXdajbcidY^hig^WjiZ
i]Z\gZVhZ#
Note: To avoid damage to the bevel gears,
make sure the teeth of the bevel gears mesh
while inserting the end cap and gear without
forcing them into the head.
I]gjhi
7ZVg^c\
Figure 97.B^aaXdajbci]gjhiWZVg^c\l^i]
gZiV^c^c\g^c\gZbdkZY#
10. GZ"^chiVaa i]Z gZiV^c^c\ g^c\! Wg^c\^c\ ^i WVX`
id i]Z dg^\^cVa edh^i^dc i]Vi ndj bVg`ZY ^c
Step 7!i]ZchZXjgZ^i^ceaVXZWngZ"i^\]iZc"
^c\i]ZadX`hXgZl#
11. 8aZVc VlVn Vcn \gZVhZ [gdb i]Z VgZV! i]Zc
gZbdkZi]ZK"WZaih#
"*-"
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
12. AddhZci]Zb^aabdidgadX`!i]ZcjhZi]Z]VcY
XgVc`idZmiZcYi]Zb^aabdidgVaai]ZlVnid
i]ZaZ[i!Vhh]dlc^cFigure 98#
Changing
Lathe
Gearbox
Oil
Lubricant
Frequency
Qty
>HD+-dg
:fj^kVaZci
AjWg^XVci
8]ZX`$
;^aa:kZgn-
=djgh
d[DeZgVi^dc
=Va["LVn
BVg`^c
H^\]i<aVhh
Tools Needed
Qty
AVg\ZHiVcYVgYHXgZlYg^kZg############################## &
LgZcX]&.bb################################################### &
9gV^cEVcViaZVhi&<Vaadc8VeVX^in############## &
To change the oil in the reservoir:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
B^aaBdidgBdjciGVX`
Figure 98.B^aabdidgbdjcigVX`#
13. 8aZVcVlVnVcnYZWg^hdgWj^ai"je\g^bZ[gdb
i]Z bdidg bdjci h]V[i VcY gVX`! i]Zc Wgjh]
dcVXdVid[CA<>'\gZVhZidi]ZgVX`#
14. GZbdkZi]Zi]gZZhXgZlhhZXjg^c\i]Zhe^c"
YaZ ejaaZn ZcY XVe! i]Zc a^[i i]Z ZcY XVe d[[
i]Zhe^cYaZhZZFigure 99#
EjaaZn:cY
8VeHXgZlh
He^cYaZ
7ZVg^c\
2. GZbdkZ i]Z gZhZgkd^g [^aa eaj\ hZZ
Figure 92 dcPage 56#
Note: If you have difficulty removing the fill
plug, do not remove the drain plug to drain the
reservoir until you can successfully remove
the fill plug. This way you can still operate the
lathe until the difficulty is resolved.
3. =daYi]ZYgV^ceVcjcYZgi]ZgZhZgkd^gYgV^c
eaj\! i]Zc gZbdkZ i]Z YgV^c eaj\ h]dlc ^c
Figure 92! VcY Vaadl i]Z d^a id XdbeaZiZan
YgV^c^cidi]ZeVc#
4. L]^aZ ]daY^c\ i]Z eVc jcYZg i]Z YgV^c ]daZ!
edjg Veegdm^bViZan &¿' fjVgi d[ XaZVc d^a ^cid
i]Z gZhZgkd^g id [ajh] dji Vcn hZY^bZci [gdb
Vadc\i]ZWdiidb#
5. GZ"^chiVaa i]Z YgV^c eaj\ VcY VYY d^a id i]Z
gZhZgkd^gjci^ai]Zd^aaZkZa^hXZciZgZY^ci]Z
h^\]i\aVhh#
6. GZ"^chiVaai]Z[^aaeaj\#
Figure 99.JeeZgb^aahe^cYaZWZVg^c\ZmedhZY#
15. 8aZVc VlVn Vcn YZWg^h VcY Wj^ai"je \g^bZ
[gdb VgdjcY i]Z WZVg^c\! i]Zc VYY CA<> '
\gZVhZidi]ZideVcYh^YZhd[i]ZWZVg^c\#
16. GZ"^chiVaa i]Z ZcY XVe VcY XaZVc VlVn Vcn
\gZVhZ[gdbi]ZVgZV#
17. GZ"^chiVaa i]Z K"WZaih VcY i]Z b^aa Yg^kZ hnh"
iZbXdkZg#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
"*."
Lathe V-Belt
Tensioning
3. DeZci]ZX]Vc\Z\ZVgXVW^cZiVcYX]ZX`i]Z
K"WZai iZch^dc# L]Zc bdYZgViZ egZhhjgZ ^h
Veea^ZY id i]Z K"WZaih WZilZZc i]Z ejaaZnh!
i]ZgZ h]djaY WZ Veegdm^bViZan &¿' d[ WZai
YZ[aZXi^dchZZFigure 101#
I]Z aVi]Z K"WZai e^kdi Vgb WVaVcXZh i]Z iZch^dc
WZilZZci]ZbdidgK"WZaiVcYi]Zhe^cYaZK"WZai#
=dlZkZg! i]Z edh^i^dc d[ i]Z aVi]Z bdidg XVc WZ
X]Vc\ZYid[jgi]ZgVY_jhii]^hiZch^dc^c\#
EjaaZn
9Z[aZXi^dc
Tools Needed
Qty
LgZcX]&,bb#################################################### &
To adjust the motor V-belt tension:
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. AddhZc$VY_jhi i]Z ]Zm cjih dc i]Z bdidg
VY_jhibZci Wdai h]dlc ^c Figure 100 id i^ai
i]Z bdidg idlVgY dg VlVn [gdb i]Z aVi]Z
]ZVY#
Note: Moving the motor toward the lathe
head will reduce V-belt tension. Conversely,
pulling the motor away from the lathe head
will increase V-belt tension.
EjaaZn
Figure 101.8]ZX`^c\[dgXdggZXiK"WZai
YZ[aZXi^dc#
4. L]Zc ndj VgZ hVi^h[^ZY l^i] i]Z iZch^dc d[
i]ZK"WZaih!i^\]iZci]ZbdidgVY_jhibZci]Zm
cjihidhZXjgZi]Zbdidg^ci]^hedh^i^dc#
5. 8adhZi]ZX]Vc\Z\ZVgXVW^cZi#
=ZmCjih
6Y_jhibZci7dai
Figure 100.BdidgVY_jhibZci]ZmcjihVcYWdai#
"+%"
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SECTION 8: SERVICE
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Troubleshooting
Motor & Electrical
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Adjusting Gibs
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tighten the gib, and turning them counterclockwise will loosen the gib.
4. L]Zc ndj VgZ hVi^h[^ZY l^i] i]Z \^W VY_jhi"
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5. GZ"X]ZX` i]Z bdkZbZci d[ i]Z ha^YZ VcY! ^[
cZXZhhVgn!gZeZViSteps 2–4#
Compound Gib
NOTICE
Excessively loose gibs may cause poor
workpiece finishes, and may cause undue
wear of the sliding surfaces. Over-tightening
the gibs may cause premature wear of these
sliding surfaces.
Saddle and Table Gibs
Tools Needed
Qty
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1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. AddhZci]Z_Vbcjihh]dlc^cFigure 103#
Tools Needed
Qty
LgZcX]&)bb################################################### &
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To adjust the saddle and table gibs:
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. AddhZci]Z_Vbcjihh]dlc^cFigure 102#
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tighten the gib, and turning them counterclockwise will loosen the gib.
4. L]Zc ndj VgZ hVi^h[^ZY l^i] i]Z \^W VY_jhi"
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5. GZ"X]ZX` i]Z bdkZbZci d[ i]Z ha^YZ VcY! ^[
cZXZhhVgn!gZeZViSteps 2–4#
Tailstock Gib
Tools Needed
Qty
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To adjust the tailstock gib:
1. BV`Z VY_jhibZcih ^c hbVaa VcY ZfjVa ^cXgZ"
bZcihidi]ZhZihXgZlhh]dlc^cFigure 104!
i]ZciZhii]ZbdkZbZcid[i]ZiV^ahidX`Vadc\
i]ZWZYlVn#
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tighten the gib, and turning them counterclockwise will loosen the gib.
Adjusting Table
Backlash
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ZmXZhh^kZlZVgidi]ZaZVYhXgZlVcYcji#
Tools Needed
Qty
HiVcYVgYHXgZlYg^kZg######################################## &
To adjust the table backlash:
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. JhZ i]Z ]VcYl]ZZa id bdkZ i]Z iVWaZ
idlVgYi]ZdeZgVidgjci^andjXVcVXXZhhi]Z
aZVYhXgZl cji VY_jhibZci hXgZlh [gdb i]Z
gZVgd[i]ZiVWaZ!Vhh]dlc^cFigure 105#
AZVYhXgZlCji
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HXgZlh
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Figure 105.IVWaZaZVYhXgZlcjiVcYVY_jhibZci
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Adjusting Half-Nut
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i]Z aZVYhXgZl# I]Z ]Va["cji \^W ^h V [aVi WVg i]Vi
ZmZgih egZhhjgZ V\V^chi i]Z ]Va["cji bZX]Vc^hb#
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jccZXZhhVgn addhZcZhh Vh i]Z ]Va["cji Zc\V\Zh
i]ZaZVYhXgZll^i]djiW^cY^c\^ihdi^\]ii]Vi^il^aa
cdigZaZVhZ#
Tools Needed
Qty
=ZmLgZcX]*bb############################################## &
=ZmLgZcX]-bb############################################## &
HiVcYVgYHXgZlYg^kZgHbVaa############################## &
Replacing Shear
Pins
I]Zadc\^ijY^cVaaZVYhXgZl^hhZXjgZYidi]Z[ZZY
gViZ\ZVg^c\^ci]Z]ZVYhidX`l^i]i]ZjhZd[hd[i"
bZiVah]ZVge^chhZZFigure 107#I]Zh]ZVge^ch
VgZYZh^\cZYidWgZV`VcYY^hZc\V\ZedlZgidi]Z
aZVYhXgZl id ]Zae egdiZXi bdgZ ZmeZch^kZ aVi]Z
XdbedcZcih^[ndjXgVh]ndjgXVgg^V\ZdgiV`Zidd
aVg\Zd[VXjiVcYdkZgadVYi]ZaVi]Z#
H]ZVgE^ch
To adjust the half-nut:
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. GZbdkZi]Zi]gZVYY^VaVcYWjh]^c\[gdbi]Z
g^\]ih^YZd[i]ZVegdc#
3. AddhZc i]Z ild _Vb cjih h]dlc ^c Figure
106!i]ZcgdiViZi]ZVY_jhibZcihXgZlh#
Note: Turn the screws clockwise to tighten
the gib, and counterclockwise to loosen it.
8dccZXi^c\8daaVg
Figure 107.Adc\^ijY^cVaaZVYhXgZlh]ZVge^ch#
Tools Needed
Qty
EjcX])bb####################################################### &
=VbbZg############################################################# &
To replace a shear pin:
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
6Y_jhibZci
?VbCjih
HXgZlh
=Va["Cji
2. GdiViZi]ZaZVYhXgZlhdi]Zh]ZVge^c[VXZh
jeVcYYdlc#>[i]ZXdccZXi^dcXdaaVggdiViZh
^cYZeZcYZcian[gdbi]ZaZVYhXgZl!i]ZcgdiViZ
i]Z XdaaVg hd i]Z h]ZVg e^c ]daZh Va^\c l^i]
i]dhZ^hi]ZaZVYhXgZl#
Figure 106.=Va["cji\^WVY_jhibZci_Vbcjih
VcYhXgZlhk^ZlZYl^i]i]gZVYY^VagZbdkZY#
3. JhZi]ZejcX]VcY]VbbZgidYg^kZdjii]Z
e^ZXZhd[i]ZdaYh]ZVge^c#
4. :c\V\Zi]Z]Va["cjil^i]i]ZaZVYhXgZl!i]Zc
bVcjVaan gdX` i]Z XVgg^V\Z WVX`"VcY"[dgi]
l]^aZdWhZgk^c\i]Z]Va["cji[dgaddhZcZhh#
4. BV`ZhjgZi]Z]daZh^ci]ZXdaaVgVcYaZVYhXgZl
VgZXaZVgd[YZWg^hVcYVgZVa^\cZY!i]ZciVe
i]ZcZlh]ZVge^ci]gdj\]i]Z]daZh#
5. L]Zc ndj VgZ hVi^h[^ZY l^i] i]Z VY_jhibZci!
`ZZe i]Z VY_jhibZci hXgZlh [gdb ijgc^c\
l]^aZ ndj gZ"i^\]iZc i]Z _Vb cjih! i]Zc gZ"
^chiVaai]Zi]gZVYY^VaVcYWjh]^c\#
"++"
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Lathe Bearing
Preload
I]^h aVi]Z ^h h]^eeZY [gdb i]Z [VXidgn l^i] i]Z
aVi]Zhe^cYaZWZVg^c\egZadVYegdeZganVY_jhiZY#>[
i]Zhe^cYaZZkZgYZkZadehZmXZhh^kZZcY"eaVnVcY
i]Z ldg`e^ZXZ [^c^h] hj[[Zgh! ndj XVc VY_jhi i]Z
WZVg^c\egZadVYidgZbdkZi]ZjccZXZhhVgnZcY"
eaVnVcY^begdkZi]Zldg`e^ZXZ[^c^h]#
Note: Lathe spindle end-play can be felt when
attempting to move the spindle toward and away
from the headstock.
Tools Needed
Qty
HeVccZgLgZcX](########################################### &
9^Va>cY^XVidgl^i]BV\cZi^X7VhZ##################### &
=ZVkn9ZVY7adl=VbbZg############################### &
LddYZc7adX`################################################### &
To adjust the lathe spindle bearing preload:
4. ;aViiZc i]Z WZci iVc\ d[ i]Z heVccZg adX`
lVh]Zg l]ZgZ ^i Zc\V\Zh i]Z ^cYZci d[ i]Z
heVccZg cji hd i]Vi i]Z heVccZg cji XVc WZ
gdiViZY#
5. AddhZci]ZheVccZgcjidcZ[jaaijgcXdjciZg"
XadX`l^hZ#
Note: You may have to tap on the outboard
spindle tube as explained in Step 6 to help
unload the spindle preload and break the
spanner nut loose.
6. EaVXZ V lddYZc WadX` dkZg i]Z djiWdVgY
ZcYd[i]Zhe^cYaZ!VcY]^i^ihdjcYanl^i]i]Z
]ZVknYZVYWadl]VbbZghZZFigure 109#
Ndjg\dVa^hidha^YZi]Zhe^cYaZ[dglVgY_jhi
Zcdj\] id ^cigdYjXZ he^cYaZ ZcY"eaVn i]Vi
ndjXVc[ZZaWn]VcY#
Note: Spindle end-play is felt when you can
move the spindle nose toward and away from
the lathe head.
1. Gjc i]Z aVi]Z [dg Veegdm^bViZan '% b^cjiZh
dcV]^\]heZZYidWg^c\i]ZaVi]Zid^ihcdg"
bVadeZgVi^c\iZbeZgVijgZ#
2. 9>H8DCC:8IB68=>C:;GDBEDL:G
3. GZbdkZi]ZX]jX`dg[VXZeaViZ[gdbi]ZaVi]Z
he^cYaZ! i]Zc deZc i]Z X]Vc\Z \ZVg XVW^cZi
id ZmedhZ i]Z djiWdVgY ZcY d[ i]Z he^cYaZ
hZZFigure 108#
AdX`
LVh]Zg
IVc\
HeVccZgCji
Figure 109.>cigdYjX^c\YZiZXiVWaZhe^cYaZZcY"
eaVn#
He^cYaZ
DjiWdVgY
:cY
Figure 108.AVi]Zhe^cYaZdjiWdVgYZcY#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
"+,"
NOTICE
Adjusting the lathe spindle preload is a fairly complex procedure that requires precise
measurements. If you are not comfortable
performing this procedure, get assistance
from an experienced professional.
7. EaVXZVY^Va^cY^XVidgdci]ZiVWaZVcYbdkZ
i]Z XVgg^V\Z idlVgY i]Z he^cYaZ jci^a i]Z
^cY^XVidg eajc\Zg a^\]ian idjX]Zh i]Z he^cYaZ
[VXZ VcY i]Z Y^Va gZVYh ZmVXian oZgd hZZ
Figure 110#
9. >chZgii]Z]VcYaZd[VX]jX``Zn^cidVhe^cYaZ
^cYZciid`ZZei]Zhe^cYaZ[gdbgdiVi^c\!i]Zc
i^\]iZc i]Z heVccZg cji jci^a i]Z ^cY^XVidg
Y^VacZZYaZ_jhihidehbdk^c\VcY^hWVX`id
ZmVXianoZgd#
Note: While tightening the spanner nut, rock
the spindle back-and-forth, slightly to make
sure the spindle tapered roller bearings seat
properly in their races.
L]Zc i]Z Y^Va ^cY^XVidg cZZYaZ hideh bdk"
^c\!i]ZgZl^aaWZcdhe^cYaZZcY"eaVnVcYcd
WZVg^c\ egZadVY# >i ^h ZhhZci^Va i]Vi ndj [^cY
i]^h ed^ci l^i]dji i^\]iZc^c\ i]Z heVccZg cji
idd bjX] VcY ^cVYkZgiZcian egZadVY^c\ i]Z
he^cYaZWZVg^c\h#
H^cXZ^iiV`Zh\gZViZ[[dgiidijgci]ZheVccZg
cji! ndj bVn [^cY ^i Y^[[^Xjai id `cdl ^[ ndj
]VkZ \dcZ eVhi i]Z oZgd ZcY"eaVn ed^ci dg
cdi#>i^hZVh^Zhiid]VkZhdbZdcZlViX]i]Z
Y^Val]^aZndji^\]iZci]Z^ccZgheVccZgcji#
>[ndji]^c`ndjbVn]VkZ\dcZeVhii]ZoZgd
ZcY"eaVn ed^ci! iV`Z i]Z i^bZ id jcadVY i]Z
WZVg^c\hVhYZhXg^WZYZVga^Zg!i]ZcgZ"i^\]iZc
i]Z heVccZg cji jci^a ndj `cdl ndj ]VkZ
gZVX]ZYi]ZXdggZXihZii^c\#
Figure 110.9^Va^cY^XVidghZije#
8. BdkZi]ZXVgg^V\ZVcVYY^i^dcVa%#&%%idlVgY
i]Zhe^cYaZ#
"+-"
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
10. L]ZcndjVgZXdc[^YZcii]Vindj]VkZVY_jhi"
ZYi]ZheVccZgcjijci^aoZgdhe^cYaZZcY"eaVn
VcY egZadVY Zm^hi! i^\]iZc i]Z heVccZg cji
VcVYY^i^dcVa (¿&+XadX`l^hZVadc\^ihX^gXjb"
[ZgZcXZ id ^cigdYjXZ i]Z XdggZXi Vbdjci d[
he^cYaZWZVg^c\egZadVYhZZFigure 111#
HeVccZg
Cji
To confirm that the spindle bearings are correctly preloaded:
1. >chiVaa i]Z ("_Vl X]jX` VcY i^\]iZc i]Z _Vlh
^cidi]ZXZciZg#
2. HZii]ZaVi]Zhe^cYaZheZZYidVbZY^jbhZi"
i^c\#
(
$&+
3. 8dccZXi i]Z bVX]^cZ id edlZg VcY ijgc i]Z
aVi]Zhe^cYaZON#
4. AZii]ZaVi]Zgjc[dg'%b^cjiZh#
5. Ijgci]ZaVi]ZOFF!Y^hXdccZXii]ZbVX]^cZ
[gdb edlZg! gZbdkZ i]Z X]jX`! i]Zc X]ZX`
i]ZiZbeZgVijgZd[i]Zhe^cYaZ^ccZghjg[VXZ#
Figure 111.I]Z[^cVaY^hiVcXZidgdiViZi]Z
heVccZgcjiVadc\^ihX^gXjb[ZgZcXZ#
11. L^i]dji bdk^c\ i]Z heVccZg cji! WZcY V
adX`lVh]ZgiVc\^ciddcZd[i]ZheVccZgcji
^cYZcihidhZXjgZi]ZhZii^c\#
Note: It may only be possible to partially
engage a lock washer tang with the spanner
nut, which will be sufficient.
·>[i]Zhe^cYaZ^hha^\]ianlVgbidi]ZidjX]!
ndj ]VkZ ZhiVWa^h]ZY i]Z XdggZXi WZVg^c\
egZadVY#
·>[ i]Z he^cYaZ ^h ]diiZg i]Vc ndj XVc Xdb"
[dgiVWan `ZZe ndjg ]VcY dc! i]Z egZadVY
^hiddi^\]iVcYndjbjhigZeZVii]ZWZVg"
^c\ egZadVY VY_jhibZci egdXZYjgZ# L]Zc
gZeZVi^c\ i]Z egdXZYjgZ! gdiViZ i]Z heVc"
cZgcjiVa^iiaZaZhhYjg^c\Step 10#
12. 8adhZVcYhZXjgZi]ZX]Vc\Z\ZVgXVW^cZi#
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
"+."
SECTION 9: WIRING
I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\Zh
idi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#HijYni]^hY^V\gVbXVgZ[jaan#>[ndjcdi^XZY^[[ZgZcXZhWZilZZc
ndjgbVX]^cZVcYi]ZhZl^g^c\Y^V\gVbh!XVaaIZX]c^XVaHjeedgiVi*,%*)+".++([dgVhh^hiVcXZ#
Electrical Safety Instructions
1. SHOCK HAZARD. 9^hXdccZXi i]Z edlZg
[gdb i]Z bVX]^cZ WZ[dgZ hZgk^X^c\ ZaZXig^"
XVa XdbedcZcih# IdjX]^c\ ZaZXig^[^ZY eVgih
l^aa gZhjai ^c eZghdcVa ^c_jgn ^cXajY^c\ Wji
cdia^b^iZYidhZkZgZWjgch!ZaZXigdXji^dc!dg
YZVi]#
2.
CIRCUIT REQUIREMENTS. NdjBJHI[da"
adli]ZCIRCUIT REQUIREMENTS hZXi^dc
dc Page 11# If you are unsure about the
wiring codes in your area or you plan to
connect your machine to a shared circuit, consult a qualified electrician.
3. GROUNDED CIRCUIT.:aZXigdXji^dcdg[^gZ
XdjaYgZhjai^[i]ZbVX]^cZ^hcdi\gdjcYZY
VcY ^chiVaaZY ^c Xdbea^VcXZ l^i] ZaZXig^XVa
XdYZh# 8dbea^VcXZ BJHI WZ kZg^[^ZY Wn V
fjVa^[^ZYZaZXig^X^Vc#
4.
MOTOR WIRING. I]Z bdidg l^g^c\ h]dlc
^ci]ZhZY^V\gVbhVgZXjggZciVii]Zi^bZd[
eg^ci^c\!Wji^ibVncdibViX]ndjgbVX]^cZ#
6alVnh jhZ i]Z l^g^c\ Y^V\gVb dc i]Z
bdidg#
5.
EXPERIENCING DIFFICULTIES. >[ Vi Vcn
i^bZndjVgZZmeZg^ZcX^c\Y^[[^Xjai^ZhjcYZg"
hiVcY^c\ i]Z ^c[dgbVi^dc ^cXajYZY ^c i]^h
hZXi^dc! XdciVXi djg IZX]c^XVa Hjeedgi Vi
*,%*)+".++(#
NOTICE
The photos and diagrams included in this
section are best viewed in color. You can view
these pages in color at www.grizzly.com.
WARNING!
SHOCK HAZARD!
Disconnect power
before working on
wiring.
",%"
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Wiring Overview
B
A
C
D
E
F
Mill
Switch
B
L^g^c\9^V\gVb/
Page 73
A
L^g^c\9^V\gVb/
Page 73
Mill Motor
C
L^g^c\9^V\gVb/Page 72
Electrical
Box
Hot
Ground
F
<
Hot
220 VAC
6-20 Plug
(as recommended)
Main
Power
Switch
L^g^c\9^V\gVb/
Page 72
L^g^c\9^V\gVb/
Page 73
D
Lathe
Motor
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Lathe Switch
E
L^g^c\9^V\gVb/Page 73
READ ELECTRICAL SAFETY
ON PAGE 70!
",&"
Electrical Component Wiring Diagrams
Electrical Box
* 2;^ghi7aVX`L^gZ
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Figure 112.:aZXig^XVaWdml^g^c\#
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Page 73
Main Power Switch
M&
Lamp M'
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READ ELECTRICAL SAFETY
ON PAGE 70!
220 VAC
6-15 Plug
STOP
(as recommended)
*
CD
ON
Figure 113.BV^cedlZghl^iX]
l^g^c\#
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8
ZaZXiXdbedcZcih&
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2;^ghi7aVX`L^gZ
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Electrical Component Wiring Diagrams
Figure 114.B^aabdidgl^g^c\#
Id:aZXig^XVa7dm
l^g^c\Y^V\gVbdc
Page 72
* 2;^ghi7aVX`L^gZ
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VER/DWF
Figure 116.B^aahl^iX]l^g^c\#
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Mill Switch (as viewed from behind)
Mill Motor
Figure 115.AVi]Zbdidgl^g^c\#
Id:aZXig^XVa7dm
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Page 72
* 2;^ghi7aVX`L^gZ
Figure 117.AVi]Zhl^iX]l^g^c\#
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Lathe Switch
(as viewed from behind)
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Lathe Motor
READ ELECTRICAL SAFETY
ON PAGE 70!
",("
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SECTION 10: PARTS
Mill Head Breakdown
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Mill Head Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
SPANNER NUT M30-1.5
BEVEL GEAR 46T
SPACER
THRUST BEARING 8107
LEADSCREW NUT BRACKET
CAP SCREW M8-1.25 X 30
ELEVATION LEADSCREW NUT
KEY 8 X 8 X 15
MILL COLUMN
CAP SCREW M16-2 X 35
MILL HEADSTOCK CASTING
LOCK PLUNGER
SPECIAL HEX NUT
ELEVATION LEADSCREW
THRUST BEARING 8108
LOCK COLLAR M36-1.5
PHLP HD SCR M5-.8 x 8
MILL COLUMN BRACKET
CAP SCREW M8-1.25 X 25
EXT RETAINING RING 18MM
BUSHING
COLUMN COVER
LONG KNOB B8 X 40
HANDLE M8-1.25 X 40
HANDLE HUB
LOCK BOLT
LOCK BOLT SLEEVE
TAPER PIN 4 X 28
GEAR SHAFT BRACKET
BEVEL GEAR SHAFT 30T
HEX BOLT M6-1 X 20
SET SCREW M8-1.25 X 6
EXT RETAINING RING 20MM
BUSHING
CAM SHAFT
BEARING CAP
SET SCREW M5-.8 X 5
FELT COLLAR
TAPERED ROLLER BEARING 7108
MILL QUILL
TAPERED ROLLER BEARING 7107
SPANNER LOCK WASHER 35MM
SPANNER NUT M35-1.5
BEARING CAP
HEX BOLT M5-.8 X 16
46
47
48
48-1
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
74
74-1
74-2
74-3
74-4
74-5
74-6
74-7
75
76
77
78
79
80
81
82
ROLLING BEARING 109
EXT RETAINING RING 45MM
MILL SPINDLE
DRAW BAR
MILL DRIVE SYSTEM BASE
ROLLING BEARING 204
SPACER
BUSHING
ROLLING BEARING 204
THREADED SHAFT
ACORN NUT M10-1.5
IDLER PULLEY
SPINDLE PULLEY
MILL DRIVE SYSTEM COVER
SPINDLE CAP BASE
SPINDLE CAP
PULLEY CAP
SET SCREW M8-1.25 X 12
FLAT WASHER 10MM
LOCK PLUNGER CAP
HANDLE M10-1.25 X 50
CAP SCREW M8-1.25 X 18
LOCK BOLT M10 X 50
SET SCREW M8-1.25 X 16
SWITCH PANEL
SET SCREW M8-1.25 X 18
PHLP HD SCR M4-.7 X 20
PHLP HD SCR M5-.8 X 10
MILL SWITCH ASSEMBLY
ELECTRICAL BOX
SWITCH COVER
PHLP HD SCR 10-24 X 2-1/2
FWD/REV SWITCH
ON SWITCH
OFF SWITCH
STRAIN RELIEF
E-CLIP 16MM
LOCK BOLT SLEEVE
LOCK BOLT PLUNGER
HANDLE KNOB
HANDLE HUB
SPECIAL SLOTTED SCREW
V-BELT 3L370
V-BELT 3L500
P4791001
P4791002
P4791003
P8107
P4791005
PSB13M
P4791007
PK60M
P4791009
P4791010
P4791011
P4791012
P4791013
P4791014
P8108
P4791016
PS05M
P4791018
PSB31M
PR07M
P4791021
P4791022
P4791023
P4791024
P4791025
P4791026
P4791027
P4791028
P4791029
P4791030
PB08M
PSS17M
PR09M
P4791034
P4791035
P4791036
PSS07M
P4791038
P4791039
P4791040
P4791041
P4791042
P4791043
P4791044
PB148M
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
P4791046
PR56M
P4791048
P4791048-1
P4791049
P4791050
P4791051
P4791052
P4791050
P4791054
PN43M
P4791056
P4791057
P4791058
P4791059
P4791060
P4791061
PSS14M
PW04M
P4791064
P4791065
PSB76M
P4791067
PSS06M
P4791069
PSS41M
PS52M
PS09M
P4791074
P479174-1
P479174-2
PS36
P479174-4
P479174-5
P479174-6
P4791941
PEC08M
P4791076
P4791077
P4791078
P4791079
P4791080
PVM37
PVM50
",*"
Downfeed Breakdown
&&%
&%&
&&'
&%'
&%(
&&&
&&(
&%)
&%,
&&*
&%.
&%+
&&)
&&+
&%*
&&,
&&*
&'%
&&.
&%-
&&-
&''
&'-
&',
&'*
&')
&'.
&'+
&'(
&'&
&(%
&(&
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
SPRING COVER
COILED SPRING 0.8 X 20 X 1000
SPRING SEAT
PHLP HD SCR M4-.7 x 6
GEAR SHAFT 18T
KEY 6 X 6 X 15
PIN 5 X 28
WORM SEAT
BALL OILER 8MM
STAR KNOB
TAPER PIN 3 x 18
SHAFT
ROLL PIN 3 X 16
SET SCREW M5-.8 X 8
WORM SLEEVE
WORM
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
CAP SCREW M6-1 X 30
GRADUATED DIAL
CLUTCH SLEEVE
WORM
KNOB
CAP SCREW M5-.8 X 50
SHAFT
SET SCREW M6-1 X 12
COMPRESSION SPRING 0.6 X 5 X 15
STEEL BALL 5MM
SPRING PLATE
HANDLE SEAT
SET SCREW M6-1 X 12
HANDLE LEVER M10-1.5 X 100
HANDLE KNOB M10-1.5 X 50
",+"
P4791101
P4791102
P4791103
PS17M
P4791105
PK99M
P4791107
P4791108
P4791109
P4791110
P4791111
P4791112
PRP02M
PSS31M
P4791115
P4791116
PSB07M
P4791118
P4791119
P4791120
P4791121
PSB109M
P4791123
PSS04M
P4791125
P4791126
P4791127
P4791128
PSS04M
P4791130
P4791131
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Mill Motor Breakdown
'%&
'%'
'%)
'%(
'%+
'%*
'%'%*"*
'%*"&
'&%
'%,
'%*"'
'&&
'%*"+
'%*"(
'&)
'%'&'
'%.
'%*")
'&(
'%,
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
202
203
204
205
205-1
205-2
205-3
205-4
205-5
MOTOR PULLEY
KEY 6 X 6 X 15
SET SCREW M5-.8 X 10
HEX BOLT M8-1.25 X 18
MILL MOTOR 3/4HP 220V 1-PH
CAPACITOR COVER
S CAPACITOR 75M 250V 1-1/4 X 3-1/8
R CAPACITOR 16M 450V 1-5/8 X 2-7/8
MOTOR WIRING JUNCTION BOX
MOTOR FAN COVER
205-6
206
207
208
209
210
211
212
213
214
MOTOR FAN
MOTOR MOUNT
SET SCREW M5-.8 X 8
COLLAR
GEAR SHAFT 12T
CAP SCREW M8-1.25 X 18
HANDLE HUB
HANDLE LEVER M6-1 X 36
KNOB M6-1 X 25
MOTOR BRACKET
P4791201
PK99M
PSS05M
PB85M
P4791205
P4791205-1
P4791205-2
P4791205-3
P4791205-4
P4791205-5
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
P4791205-6
P4791206
PSS31M
P4791208
P4791209
PSB76M
P4791211
P4791212
P4791213
P4791214
",,"
Tailstock Breakdown
('&
(&&
('(
(&-
(&+
(&'
('%
(&.
(&,
(&*
(''
(&)
(&(
('*
(&%
(%-
(%.
('+
(%,
('-
(%*
((+
((,
(%+
(()
(%'
(&*
(('
(%(
(%)
(')
((&
('.
(&)
((*
((%
(((
(%&
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
TALESTOCK GIB
KNOB M6-1 X 36
HANDLE M6-1 X 40
HANDLE HUB
GRADUATED LABEL
SPECIAL T-NUT
TAILSTOCK QUILL
COLLAR
SET SCREW M5-.8 X 10
LOCK PLUNGER
KNOB
HANDLE
HANDLE HUB
FLAT WASHER 10MM
HEX BOLT M10-1.5 X 45
TAILSTOCK CASTING
BALL OILER 8MM
TAILSTOCK LEADSCREW
319
320
321
322
323
324
325
326
328
329
330
331
332
333
334
335
336
337
KEY 4 X 4 X 28
TAILSTOCK LEADSCREW NUT
GRADUATED DIAL
BUSHING
SPRING PLATE
HANDWHEEL
ACORN NUT M10-1.5
HANDWHEEL HANDLE
LOCK PLUNGER
PLUG
TAILSTOCK BASE
SET SCREW M8-1.25 X 30
HEX NUT M8-1.25
LOCK PLUNGER
CAP SCREW M8-1.25 X 90
ADJUSTMENT NUT
OFFSET LABEL
INDICATOR LABEL
",-"
P4791301
P4791302
P4791303
P4791304
P4791305
P4791306
P4791307
P4791308
PSS05M
P4791310
P4791311
P4791312
P4791313
PW04M
PB116M
P4791316
P4791109
P4791318
PK125M
P4791320
P4791321
P4791322
P4791323
P4791324
PN43M
P4791326
P4791328
P4791329
P4791330
PSS19M
PN03M
P4791333
PSB106M
P4791335
P4791336
P4791337
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
*%%
*'%
*%&
).- *&&
*%% )..
).&
*&.
*&%
*%.
*%, *%%
*%*&+
*%+
*&-
*%* *%%
*%)
*%(
*%'
)%&
)%(
*')
*&,
*&)
*'(
*''
*'&
*&'
*&(
).*
).)
*&*
).,
).+
)%'
)%+
)-(
)&%
)&*
),* ),,
),-
),'
),+ ),)
),(
)'&
)&(
)&)
)&, )&+
)&)&. )'%
)-) ),.
)-%
)-&
)%-
)&& )&'
)%.
)')
)'*
)'(
)'+
)(+
)'),&
),%
)+. )+)+*
)', )+,
)''
)++
)'.
)+' )+% )+)
)(%
)+(
)(&
)(*
)('
)()
)).
)((
)+&
)*.
)**
)*,
))+ )*%
)*(
)))*&
)*)))
)*+
)*'
)),
)*)
))'
))&
))*
))(
)(,
))% )(.
)(-
)-'
)-*
)-+
).' )&'
).(
).%
)-)-.
)-,
)%) )%*
)%,
Bed Breakdown
",."
Bed Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
BED
TABLE
TABLE GIB
LOCK PLUNGER
BRACKET
SADDLE
CAP SCREW M6-1 X 60
TAPER PIN 5 X 45
LOCK PLUNGER
SET SCREW M10-1.5 X 35
WIPER RIGHT REAR
PHLP HD SCR M5-.8 X 10
WIPER RIGHT FRONT
SADDLE GIB
HEX NUT M10-1.5
HEX NUT M8-1.25
SET SCREW M8-1.25 X 50
CAP SCREW M4-.7 X 16
CROSS LEADSCREW NUT
CROSS LEADSCREW
KEY 4 X 4 X 14
BALL OILER 8MM
CROSS LEADSCREW BRACKET
CAP SCREW M8-1.25 X 16
BUSHING
ROLL PIN 4 X 25
HANDWHEEL 12-1.75 X 100
HANDLE W/ SLEEVE M6-1 X 65
THREAD DIAL
THREAD DIAL BODY
WORM
ROLL PIN 3 X 12
BALL OILER 8MM
HEX NUT M5-.8
SET SCREW M5-.8 X 30
HANDLE
HANDLE W/ SLEEVE
ACORN NUT M10-1.5
HANDWHEEL B12-1.75 X 125
BEARING SLEEVE
SPRING PLATE
GRADUATED DIAL
SET SCREW M5-.8 X 16
APRON
BUSHING
KEY 4 X 4 X 30
GEAR SHAFT 20T
END CAP
GEAR SHAFT 14T
SLEEVE
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
GEAR 60T
HANDLE HUB
COMPRESSION SPRING .8 X 5 X 25
STEEL BALL 6.5MM
FLAT HD SCR M4-.7 X 12
END CAP
GEAR SHAFT BRACKET
BEARING SLEEVE
EXT RETAINING RING 20MM
SWITCH SHAFT
KEY 6 X 6 X 12
HALF-NUT
KEY 6 X 6 X 12
HALF-NUT GIB
CAP SCREW M6-1 X 25
ROLL PIN 5 X 50
ACORN NUT M10-1.5
SPRING PLATE
COLLAR
GRADUATED DIAL
ROLLER BEARING GB301-84
SET SCREW M5-.8 X 10
ROLL PIN 5 X 26
ROLLER BEARING GB301-84
SET SCREW M5-.8 X 10
TAPER PIN 6 X 32
CAP SCREW M8-1.25 X 30
END CAP
BUSHING
BALL OILER 8MM
LEADSCREW BRACKET
LONGITUDINAL LEADSCREW
CAP SCREW M6-1 X 16
FLAT WASHER 6MM
WIPER LEFT FRONT
CAP SCREW M6-1 X 16
HANDLE HUB
HANDLE M6-1 X 40
KNOB M6-1 X 30
WIPER LEFT REAR
RACK
CAP SCREW M8-1.25 x 12
ROLL PIN 6 X 30
CHANGE GEAR SHAFT
COLLAR
BRACKET
HEX BOLT M4-.7 X 20
SPECIAL T-NUT
CHANGE GEAR PIVOT
FLAT WASHER 12MM
"-%"
P4791401
P4791402
P4791403
P4791404
P4791405
P4791406
PSB49M
P4791408
P4791409
PSS84M
P4791411
PS09M
P4791413
P4791414
PN02M
PN03M
PSS42M
PSB16M
P4791419
P4791420
PK134M
P4791109
P4791423
PSB11M
P4791425
PRP56M
P4791427
P4791428
P4791429
P4791430
P4791431
PRP61M
P4791109
PN06M
PSS27M
P4791436
P4791437
PN43M
P4791439
P4791440
P4791441
P4791442
PSS34M
P4791444
P4791445
PK31M
P4791447
P4791448
P4791449
P4791450
P4791451
P4791452
P4791453
P4791454
PFH25M
P4791456
P4791457
P4791458
PR09M
P4791460
PK81M
P4791462
PK81M
P4791464
PSB06M
PRP30M
PN43M
P4791468
P4791469
P4791470
P4791471
PSS05M
PRP26M
P4791474
PSS05M
P4791476
PSB13M
P4791478
P4791479
P4791109
P4791481
P4791482
PSB01M
PW03M
P4791485
PSB01M
P4791487
P4791488
P4791489
P4791490
P4791491
PSB58M
PRP08M
P4791494
P4791495
P4791496
PB173M
P4791498
P4791499
PW06M
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Bed Parts List
REF
PART #
501
P4791501
501A
P4791501A
502
P4791502
503
P4791503
504
P4791504
505
PEC10M
506
P4791506
507
P4791507
508
PK98M
509
PN02M
510
PW04M
511
P4791511
512
P4791512
513
P4791513
514
P4791514
* Not Shown
DESCRIPTION
REF
PART #
DESCRIPTION
CHANGE GEAR 20T
CHIP PAN *
CHANGE GEAR 35T
SPLINE
SHAFT
E-CLIP 9MM
CHANGE GEAR 26T
SPLINE
KEY 3 X 3 X 16
HEX NUT M10-1.5
FLAT WASHER 10MM
STATIONARY SHAFT
CONNECTING SLEEVE
SPANNER NUT M20-1.5
SPANNER NUT M20-1.5
515
516
517
518
519
520
521
522
523
524
1000A
1001A
1002
1003
1004
P4791515
P51104
P4791517
P4791518
P4791519
P8105
P4791521
P4791109
PSB42M
PS07M
P47911000A
P47911001A
P47911002
P47911003
P47911004
SPACER
THRUST BEARING 51104
BUSHING
GEARBOX CASTING
BUSHING
THRUST BEARING 8105
TAPER PIN 6 X 32
BALL OILER 8MM
CAP SCREW M6-1 X 85
PHLP HD SCR M4-.7 X 8
COMPLETE LEFT STAND ASSY *
COMPLETE RIGHT STAND ASSY *
CENTER PANEL *
CENTER PANEL BRACKET LEFT *
CENTER PANEL BRACKET RIGHT *
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
"-&"
"-'"
+((
+('
+'-
+(*
+(%
+()
+(&
+'*
+')
+'(
+''
+(+
+'.
+'&
+'+
+(,
+(.
+(-
+',
+'%
+&.
+)%
+)(
+)&
+)'
+&-
+&,
+&+
+))
+&*
+)*
+&(
+&)
*,'"*
*,'")
*,'"(
+)-
+%-
+&%
*,'"'
+),
+%.
+)+
+&'
+&&
++%
++-
*,'"+
*,'"&
*,'",
+). +*%
+*&
+*'
++.
+%,
+%+
+%)
*,'
+*(
+,%
+*)
++(
+*.
++&
+%*
+%(
++'
+*+
+*,
+*-
++*
+**
++)
+++
+%'
+%&
++,
Lathe Head Breakdown
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Lathe Head Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
572
572-1
572-2
572-3
572-4
572-5
572-6
572-7
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
LATHE SWITCH ASSEMBLY
ELECTRICAL BOX
SWITCH COVER
PHLP HD SCR 10-24 X 2-1/2
FWD/REV SWITCH
ON SWITCH
OFF SWITCH
STRAIN RELIEF
KEY 12 X 12 X 14
LATHE SPINDLE
KEY 12 x 12 X 28
BEARING OIL SEAL
CAP SCREW M5-.8 X 20
GASKET
TAPPERED ROLLER BEARING 7112
GEAR 48T
EXT RETAINING RING 55MM
END CAP
SET SCREW M4-.7 X 16
O-RING 39.7 X 3.5 P40
ROLLER BEARING 15 X 25MM
EXT RETAINING RING 20MM
GEAR 60T
SHAFT SLEEVE
GEAR 37T
GEAR 26T
KEY 6 X 6 X 65
MIDDLE SHAFT
RUBBER GASKET
PLUG M20-1.5
ROLLER BEARING 15 X 25MM
END CAP
SET SCREW M4-.7 X 5
TAPERED ROLLER BEARING 7110
GASKET
CAP SCREW M5-.8 X 20
END CAP
BUSHING
SPINDLE PULLEY
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669
670
SPANNER LOCK WASHER
SPANNER NUT M50-1.5
HEX NUT M10-1.5
LOCK WASHER 10MM
GEAR 20T
SET SCREW M4-.7 X 5
ROLLER BEARING 15 X 25MM
BALL OILER 8MM
E-CLIP 9MM
FLAT WASHER 10MM
CHANGE GEAR 20T
BUSHING
GEAR 50T
SPLINE
SHAFT
HEADSTOCK CASTING
SPACER
ROCKER ARM
O-RING 15.8 X 2.4 P16
GASKET
INDENT PLATE
STEEL BALL
COMPRESSION SPRING .08 X 5 X 25
HANDLE HUB
ROLL PIN 5 X 50
HANDLE
KNOB BM8-1 X 40
SIGHT GLASS M16-1.5
O-RING 15.8 X 2.4 P16
OUTPUT SHAFT
DUPLEX GEAR 39T
EXT RETAINING RING 20MM
ROLLER BEARING 15 X 25MM
O-RING 11.8 X 2.4 P12
END CAP
SET SCREW M4-.7 X 16
KEY 6 X 6 X 70
KEY 4 X 4 X 10
FLAT HD SCR M5-.8 X 12
P4791572
P479174-1
P479174-2
PS36
P479174-4
P479174-5
P479174-6
P4791941
PK154M
P4791602
PK156M
P4791604
PSB15M
P4791606
P4791607
P4791608
PR78M
P4791610
PSS35M
PORP040
P4791613
PR09M
P4791615
P4791616
P4791617
P4791618
P4791619
P4791620
P4791621
P4791622
P4791623
P4791624
PSS08M
P4791626
P4791627
PSB15M
P4791629
P4791630
P4791631
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
P4791632
P4791633
PN02M
PLW06M
P4791636
PSS08M
P4791638
P4791109
PEC10M
PW04M
P4791642
P4791643
P4791644
P4791645
P4791646
P4791647
P4791648
P4791649
PORP016
P4791651
P4791652
P4791653
P4791654
P4791655
PRP30M
P4791657
P4791658
P4791659
PORP016
P4791661
P4791662
PR09M
P4791664
PORP012
P4791666
PSS35M
P4791668
PK05M
PFH05M
"-("
Change Gear Box Breakdown
,%-
,%,
,%+
,%(
,%.
,%&
,&-
,%'
,%(
,'%
,%)
,&,
,&.
,&%
,&&
,&'
,'&
,%*
,''
,&(
,'(
,')
,&)
,&+
,&*
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
701
702
703
704
705
706
707
708
709
710
711
712
DOOR LATCH
SHAFT
TAPER PIN 3 x 18
STAR GRIP KNOB 8 X 32
BUSHING
DOOR
BUTT HINGE
LATHE DRIVE SYSTEM CABINET
PIVOT PLATE
BUSHING
FLAT HD SCR M5-.8 X 12
TENSION SPRING 2 X 12 X 61.5
713
714
715
716
717
718
719
720
721
722
723
724
AXIS SHAFT
AXIS SHAFT BRACKET
PHLP HD SCR M5-.8 x 8
E-CLIP 12MM
IDLER PULLEY BRACKET
PHLP HD SCR M5-.8 x 8
DEEP GROOVE BALL BEARING 203
OUTER SPRING SLEEVE
INNER SPRING SLEEVE
DEEP GROOVE BALL BEARING 203
IDLER PULLEY
E-CLIP 15MM
"-)"
P4791701
P4791702
P4791703
P4791704
P4791705
P4791706
P4791707
P4791708
P4791709
P4791710
PFH05M
P4791712
P4791713
P4791714
PS05M
PEC12M
P4791717
PS05M
P4791719
P4791720
P4791721
P4791722
P4791723
PEC05M
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
Lathe Motor Breakdown
-%&
-%'
-%("&
-%(
-%(")
-%)
-%("*
-%*
-%("'
-%+
-%("+
-%,
-%("(
-&%
-&&
-%-
-&'
-%.
-'(
-&(
-'&
-&)
-&*
-&+
.(.
-''
-&-'%
-&,
.)&
.)%
-&.
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
801
802
803
803-1
803-2
803-3
803-4
803-5
803-6
804
805
806
807
808
809
810
HEX BOLT M8-1.25 X 25
KEY 8 X 8 X 40
MOTOR 1-1/2HP 220V 1-PH
CAPACITOR COVER
S CAP. 150M 250V 1-1/4 X 3-1/8
R CAP. 20M 450V 1-/58 X 3
MOTOR FAN COVER
MOTOR FAN
MOTOR WIRING JUNCTION BOX
HEX NUT M10-1.5
FLAT WASHER 10MM
MOTOR MOUNT
DOG BOLT M10-1.5 X 70
BRACKET
AXLE SHAFT
ROLL PIN 6 X 28
811
812
813
814
815
816
817
818
819
820
821
822
823
939
940
941
ROLL PIN 2 X 12
ROLL PIN 3 X 20
HEX BOLT M12-1.75 X 30
LOCK WASHER 12MM
MOTOR MOUNT BRACKET
HEX NUT M6-1
ELECTRICAL BOX MOUNT
MOUNTING PANEL
ELECTRICAL BOX
SPECIAL SCREW
V-BELT 3L260
V-BELT 3L290
MOTOR PULLEY
MAGNETIC CONTACTOR
TERMINAL BOARD 5P
STRAIN RELIEF
PB07M
PK41M
P4791803
P4791803-1
P4791803-2
P4791803-3
P4791803-4
P4791803-5
P4791803-6
PN02M
PW04M
P4791806
P4791807
P4791808
P4791809
PRP46M
<),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa
PRP99M
PRP42M
PB27M
PLW05M
P4791815
PN01M
P4791817
P4791818
P4791819
P4791820
PVM26
PVM29
P4791823
P4791939
P4791940
P4791941
"-*"
Steady Rest
Breakdown
Follow Rest
Breakdown
()%"&
()%
()%"(
()&
()&"&
()%"'
()&"'
()&"(
()%")
()%"&-
()%"*
()%"&,
()%"'%
()%"&+
()%"&*
()%"&)
()%"&.
()&")
()&"-
()&"*
()%"+
()%"-
()&".
()%".
()&"+
()%"&(
()&",
()%"&'
()%",
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()%"&&
REF
PART #
DESCRIPTION
340
340-1
340-2
340-3
340-4
340-5
340-6
340-7
340-8
340-9
340-10
340-11
340-12
340-13
340-14
340-15
340-16
340-17
340-18
340-19
340-20
P4791340
PSW03-1
P4791340-2
P4791340-3
P4791340-4
PSS01M
P4791340-6
P4791340-7
PRP61M
P4791340-9
P4791340-10
PW04M
PB116M
P4791340-13
PRP99M
PW03M
P4791340-16
P4791340-17
P4791340-18
PW01M
P4791340-20
STEADY REST ASSEMBLY
KNOB
TAPER PIN 3 X 22
ADJUSTMENT BOLT
ADJUSTMENT BOLT SLEEVE
SET SCREW M6-1 X 10
KNURLED SCREW
BOTTOM FRAME
ROLL PIN 3 X 12
PIVOT PIN
CLAMP SHOE
FLAT WASHER 10MM
HEX BOLT M10-1.5 X 45
PIVOT PIN
ROLL PIN 2 X 10
FLAT WASHER 6MM
DOG BOLT
KNOB
UPPER FRAME
FLAT WASHER 8MM
FINGER
"-+"
REF PART #
DESCRIPTION
341
341-1
341-2
341-3
341-4
341-5
341-6
341-7
341-8
341-9
FOLLOW REST ASSEMBLY
KNOB
TAPER PIN 3 X 22
ADJUSTMENT BOLT
ADJUSTMENT BOLT SLEEVE
SET SCREW M6-1 X 10
KNURLED SCREW
FINGER
FRAME
CAP SCREW M8-1.25 X 20
P4791341
PSW03-1
P4791340-2
P4791340-3
P4791340-4
PSS01M
P4791340-6
P4791340-20
P4791341-8
PSB14M
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Compound Slide Breakdown
.(("(
.((
.((")
.(("'
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.(("*
.&&
.(("+
.%* .%+ .%-
.&'
.&%
.%.
.%,
.%(
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.'.
.'.',
.&)
.&*
.%%
.&+
.'+
.'*
.')
.'(
.''
.'&
.&,
.&-
.'%
.&.
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
900
901
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
COMPLETE COMPOUND ASSY
LEADSCREW NUT
COMPOUND SLIDE LEADSCREW
KEY 4 X 4 X 14
LEADSCREW BRACKET
BALL OILER 8MM
CAP SCREW M6-1 X 16
GRADUATED DIAL
SPRING INDICATOR
BUSHING
SPANNER NUT
TAPER PIN 3 X 16
DUAL BALL HANDLE
SET SCREW M5-.8 X 14
CAP SCREW M5-.8 X 10
HEX NUT M5-.8
GIB
RIVET
ANGLE SCALE
T-BOLT M10-1.5 X 30
920
921
922
923
924
925
926
927
928
929
930
931
932
933
933-1
933-2
933-3
933-4
933-5
933-6
SPECIAL T-BOLT
PHLP HD SCR M4-.7 X 12
BLOCK
COMPOUND SLIDE MOUNT
FLAT WASHER 10MM
HEX NUT M10-1.5
COMPOUND SLIDE BASE
FLAT WASHER 8MM
HEX NUT M8-1.25
TOOL POST BOLT
COMPOUND SLIDE TOP
COMPRESSION SPRING
PLUNGER
TOOL POST ASSEMBLY
HANDLE
KNOB
HANDLE HUB
SPECIAL WASHER
CAP SCREW M8-1.25 X 25
TOOL POST BASE
P4791900
P4791901
P4791902
PK134M
P4791904
P4791109
PSB01M
P4791907
P4791908
P4791909
P4791910
P4791911
P4791912
PSS34M
PSB50M
PN06M
P4791916
P4791917
P4791918
P4791919
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P4791920
PS02M
P4791922
P4791923
PW04M
PN02M
P4791926
PW01M
PN03M
P4791929
P4791930
P4791931
P4791932
P4791933
P4791933-1
PSW03-1
P4791933-3
P4791933-4
PSB31M
P4791933-6
"-,"
Accessories Breakdown
&&%&
&&%(
&&%'
&&%&"'
&&'&
&&%)
&&%*
&&''
&&'(
&&%&"&
&&')
&&%,
&&'*
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&&%-
&&%+
&&'+
&&%.
&&&%
&&',
&&'-
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&&&,
&&'.
&&&(
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&&&*
&&&+
&&&-
&&&.
&&'%
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REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1101
1101-1
1101-2
1102
1103
1104
1105
1106
1107
1108
1109
1110
1111
1112
1113
1114
1115
P47911101
P47911101-1
P47911101-2
P47911102
P47911103
P47911104
P47911105
P47911106
P47911107
P47911108
P47911109
P47911110
PSDF2
PSDP2
PAW06M
PAW05M
PAW04M
4-JAW CHUCK ASSY 8"
4-JAW CHUCK 8"
JAW SET FOR 4-JAW CHUCK
3-JAW CHUCK ASSY 6"
FACEPLATE 8"
3-JAW CHUCK KEY
4-JAW CHUCK KEY
EXT. JAW SET FOR 3-JAW CHUCK
TOOLBOX
DEAD CENTER MT#5
DEAD CENTER MT#3
DRILL CHUCK B16 & KEY
SCREWDRIVER FLAT #2
SCREWDRIVER PHILLIPS #2
HEX WRENCH 6MM
HEX WRENCH 5MM
HEX WRENCH 4MM
1116
1117
1118
1119
1120
1121
1122
1123
1124
1125
1126
1127
1128
1129
1130
1131
PAW03M
P47911117
P47911118
PWR810
PWR1719
P47911121
P47911122
P47911123
P47911124
P47911125
P47911126
P47911127
P47911128
P47911129
P47911130
P47911131
HEX WRENCH 3MM
CRANK HANDLE
DRIFT KEY
WRENCH 8/10
WRENCH 17/19
CHANGE GEAR 22T
CHANGE GEAR 24T
CHANGE GEAR 25T
CHANGE GEAR 26T
CHANGE GEAR 27T
CHANGE GEAR 28T
CHANGE GEAR 30T
CHANGE GEAR 34T
CHANGE GEAR 38T
CHANGE GEAR 42T
ARBOR B16-MT#3
"--"
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Label Placement
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..(
.-*
.-+
.-,
.--
.-(
.-.
.-'
..%
.-&
..&
.-%
..'
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
980
981
982
983
984
985
986
MACHINE ID LABEL
MAIN POWER SWITCH LABEL
DISCONNECT LABEL VERT
READ MANUAL LABEL VERT
LATHE RANGE NOTICE
EYE HAZARD LABEL VERT
CARRIAGE CRASH NOTICE
987
988
989
990
991
992
993
MILL SWITCH LABEL
ENTANGLEMENT HAZARD LABEL
DEPTH STOP NOTICE
GRIZZLY GREEN TOUCH UP PAINT
LATHE SWITCH LABEL
ELECTRICITY LABEL
GRIZZLY OVAL NAMEPLATE SMALL
P4791980
P4791981
P4791982
PLABEL-12
P4791984
P4791985
P4791986
P4791987
P4791988
P4791989
PPAINT-1
P4791991
PLABEL-14
G9987
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
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