Download Windsor QSCX20 Operating instructions
Transcript
WALK BEHIND SCRUBBER Operating Instructions (ENG) Manuel d’utilisation (FRE) Bedienungsanleitung (GER) Instrucciones de funcionamiento (SPA) MODELS: QSC20 10052150 QSCX20T 10052170 QSCX20 10052160 QSCXO20T 10052180 IPX4 Read these instructions before using the machine Lire ce manuel avant d’utiliser la machine Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen Lea las instrucciones antes de utilizar la máquina AB 86037050 04/25/12 PRV NO. 980067 MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________ Copyright 1995 Windsor Industries, Printed in USA YOUR DEALER Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ For the name and address of your dealer contact: Windsor Industries Phone Number: _________________________________________________________________________________________ OVERVIEW The Saber Compact is a battery powered, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with a brush or pad, and then vacuums the soiled water back into the recovery tank. 2 SABER (QSC) 86037050 01/24/07 TABLE OF CONTENTS Machine Data Log/Overview.........................2 Table of Contents..........................................3 HOW TO USE THIS MANUAL How to use this Manual.................................1-1 SAFETY Important Safety Instructions ........................2-1 Hazard Intensity Level. .................................2-2 Safety Label Location. ..................................2-3 OPERATIONS Technical Specifications. ..............................3-1 How the Machine Works. ..............................3-3 Components..................................................3-4 Controls.........................................................3-5 Machine Operation...................................... 3-10 Pre-Run Machine Inspection.................... 3-10 Starting Machine. ..................................... 3-10 Emergency Stop Procedures ................... 3-10 Filling the Solution Tank........................... 3-10 Scrubbing................................................. 3-10 Emptying & Cleaning Tanks..................... 3-12 MAINTENANCE Batteries........................................................4-1 Battery Maintenance. .................................4-1 Checking Battery Specific Gravity..............4-2 Charging the Batteries. ..............................4-3 Changing Batteries. ...................................4-3 Battery Connections...................................4-3 Scrub Brushes. .............................................4-4 Types. ........................................................4-4 Replacing or Installing Scrub Brushes .......4-4 Squeegee Blades..........................................4-5 Replace Squeegee Blade. .........................4-5 Remove Squeegee Assembly....................4-5 Adjusting Deluxe Squeegee.......................4-5 Adjusting Squeegee Deflection..................4-6 Replacing Squeegee Blades......................4-6 Greasing Axles...........................................4-6 Service Schedule. .........................................4-7 Machine Troubleshooting..............................4-8 GROUP PARTS LIST Control Handle Group – Non-Traction. .........5-1 Control Tower Group - Traction. ...................5-3 Decal Group..................................................5-5 Electrical Panel Group – Non-Traction. ........5-7 Electrical Panel Group – Traction…………...5-9 Hour Meter…………………………………….5-11 Recovery Tank Group................................. 5-13 Scrub Brush/Pad Driver Group . ................. 5-15 Scrub Head Group – Non-Traction…………5-17 Scrub Head Group - Traction...................... 5-19 Scrub Head Lift Group – Non-Traction. ...... 5-21 Scrub Head Lift Group - Traction................ 5-23 Solution Tank Group – Non-Traction. ......... 5-25 Solution Tank Group – Traction.................. 5-27 Squeegee Group ........................................ 5-29 Squeegee Lift Group................................... 5-31 Deluxe Squeegee Group. ........................... 5-33 Deluxe Squeegee Lift Group. ..................... 5-37 Vacuum Group............................................ 5-39 Wheels and Frame Group – Non-Traction.. 5-41 Wheels and Frame Group - Traction .......... 5-43 Wiring Group – Battery Cables ................... 5-45 Wiring Group–Control Panel-Non-Traction 5-47 Wiring Group – Schematic – Non-Traction . 5-49 Wiring Group – Schematic - Traction.......... 5-50 Wiring Group – Control Panel - Traction..... 5-51 Wiring Group – Main Harness - Traction .... 5-53 Emergency Stop Option.............................. 5-55 Accessory Pump Option. ............................ 5-57 Suggested Spare Parts............................... 5-59 Serial Number............................................. 5-60 EC Declaration of Conformity. .................... 5-61 SABER (QSC) 86037050 01/24/07 3 HOW TO USE THIS MANUAL This manual contains the following sections: - - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual. MODEL _____________________________________ DATE OF PURCHASE ________________________ SERIAL NUMBER ____________________________ SALES REPRESENTATIVE # ___________________ The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death. The OPERATIONS section is to familiarize the operator with the operation and function of the machine. The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order: - The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: - DEALER NAME ______________________________ OPERATIONS GUIDE NUMBER __________________ - PUBLISHED ________________________________ - Copyright 1995 Windsor Industries, Printed in USA The model and serial number of your machine is on the front of the control tower. Batteries Scrub Brushes Squeegee Service Schedule Machine Troubleshooting - - REF – column refers to the reference number on the parts illustration. PART NO. – column lists the part number for the part. PRV NO. – reference number QTY – column lists the quantity of the part used in that area of the machine. DESCRIPTION – column is a brief description of the part. SERIAL NO. FROM – If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design. NOTES – column for information not noted by the other columns. NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. NOTE: The number on the lower left corner of the front cover is the part number for this manual. 1-1 SABER (QSC) 86037050 01/24/07 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. ! WARNING: To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. This machine is not suitable for picking up hazardous dust. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors. This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes. Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately. Disconnect battery before cleaning or servicing. Before the machine is discarded, the batteries must be removed and properly disposed of. Make sure all warning and caution labels are legible and properly attached to the machine. During operation, attention shall be paid to other persons, especially children. Before use all covers and doors shall be put in the positions specified in the instructions. When leaving unattended, secure against unintentional movement. The machine shall only be operated by instructed and authorized persons. When leaving unattended, switch off or lock the main power switch to prevent unauthorized use. Only chemicals recommended by the manufacturer shall be used. This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other brushes may affect its safety. Do not use on surfaces having a gradient exceeding 2%. SAVE THESE INSTRUCTIONS SABER (QSC) 86037050 01/24/07 2-1 HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY . The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. ! CAUTION CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage. FOR SAFETY: To identify actions which must be followed for safe operation or equipment. Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel. FOR SAFETY DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. ! WARNING Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not smoke around batteries. ! WARNING Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries. ! WARNING Never allow metal to lie across battery tops. 2-2 SABER (QSC) 86037050 01/24/07 SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. SAFETY DECAL 86252530 PRV NO. 81494 CAUTION Explosive Gas is Given Off By Batteries During Charge. 1. Keep Battery Compartment Cover Open. 2. No Smoking, Flame Or Sparks In Area. 3. Charge Only In Well Ventilated Area. BATTERY CAUTION 86252520 PRV NO. 80885 SABER (QSC) 86037050 01/24/07 2-3 TECHNICAL SPECIFICATIONS ITEM Nominal power – non-traction model Nominal power – traction model Rated Voltage Rated Amperage – non-traction model Rated Amperage – traction model Batteries Scrub Brush Motor Vacuum Motor Propelling Motor – traction model Mass (GVW) – non-traction model Mass (GVW) – traction model Weight empty without batteries – non-traction model Weight empty without batteries – traction model Solution Control – non-traction model Solution Control – traction model Solution tank capacity Recovery tank capacity Scrub brush diameter Scrub brush pressure – non-traction model Scrub brush pressure – traction model Scrub brush speed Tires – non-traction model Tires – traction model Casters Foundation Pressure – non-traction model Foundation Pressure – traction model Maximum Speed – traction model Coverage Frame Construction Minimum aisle u-turn width Maximum rated climb and descent angle with empty tanks Maximum rated climb and descent angle with full tanks 3-1 DIMENSION/CAPACITY 1100 W 1200 W 24VDC 45 Amps 50 Amps 2 x 12 Volt 105-130-195 AH @ 20hr rate .75 hp (0.56 kW) .75 hp (0.56 Kw) .38 hp (0.28 Kw) 543 lbs. (246.5 kg) 556 lbs. (252.4 kg) 213 lbs. (96.1 kg) 232 lbs. (105.3 kg) Gravity feed, fully variable Gravity feed, fully variable with automatic shut-off in neutral 13 gal. (50 l) 16 gal. (60 l) 20 in (51 cm) 50 lbs. (23 kg) 100 lbs. (45 kg) 200 rpm 2 x 8 in (20 cm) thermoplastic elastomer non-marking 2 x 8 in (20 cm) foam filled nonmarking 3.5 x 1.25 in (9 cm) polyurethane solid non-marking 105 lbs./in 2 ( 725 kPa) 46 lbs./in 2 ( 315 kPa) 2.75 miles/hour (4.5 km/hour) 9500 ft2/hour at 2 mph with 2 in. overlap Steel with epoxy powdercoat finish. 45 in. ( 114.3 cm) 2% 2% SABER (QSC) 86037050 01/24/07 TECHNICAL SPECIFICATIONS ITEM Height Length Width without squeegee Width of squeegee Width of scrub path MEASURE 43 in. ( 109.2 cm) 54 in. (137.1 cm) 22 in. (55.9 cm) 31 in. ( 78.7 cm) 20 in. (51 cm) Length Width Height SPECIAL NOTES: The A-weighted sound pressure level emitted by the appliance was measured to be 72.5 dBA. This is a space-averaged, broad-band measurement determined according to IEC 704-I. This appliance contains no possible source of impact noise. The overall root-mean-square acceleration at the operator’s arms was measured to be less than 1.0m/s2. This is a tri-axial, broad-band measurement made during normal operation on a composite tile floor. SABER (QSC) 86037050 01/24/07 3-2 HOW THE MACHINE WORKS The Saber Compact is a battery powered, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with a brush, and then vacuums the soiled water back into the recovery tank. The machine's primary systems are the solution system, scrub system, recovery system. The traction model has a directional control system as well. The function of the solution system is to store cleaning solution and deliver it to the scrub system. The solution system consists of the solution tank, strainer, valve and controls. The solution tank stores cleaning solution (water and detergent) until it is delivered to the scrub system. The strainer protects the valve from debris. The non-traction model has a ball-type valve which controls the delivery of cleaning solution to the scrub system. The traction model has a solenoid type valve, which controls the delivery of cleaning solution to the scrub system. The valve automatically prevents solution flow unless the scrub brushes are turned on and the machine is being propelled. The solution control knob controls the amount of cleaning solution delivered to the scrub system. The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery system consists of the squeegee, vacuum motor, screen, recovery tank and controls. The squeegee wipes the dirty solution off the floor as the machine moves forward. The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery tank. The screen protects the vacuum fan from debris. The recovery tank stores the dirty solution. The float ball in the tank activates when the recovery tank is full. On the traction model, the function of the directional control system is to control the direction and speed of the machine. The directional control system consists of buttons, speed control knob/potentiometer, controller and transaxle. The speed control knob actuates a potentiometer, which signals speed. The controller interprets the forward/reverse signals from the buttons and the speed signal from the potentiometer to command the transaxle to propel the machine in the direction, and at the speed, desired. The buttons on the control handles signal forward. When the reverse button on the control panel is pushed, in addition to either button on the control handles, reverse is signaled. The function of the scrub system is to scrub the floor. The scrub system consists of a rotary type disk scrub brush, motor, self-adjusting scrub deck skirt, lift linkage and controls. The brush scrubs the floor and the motor drives the brush. The brush drive hub allows the scrub brush to follow irregularities and changes in the floor without loosing contact with floor. The self-adjusting scrub deck skirt controls the cleaning solution on the floor so that the squeegee can pick it up. The brush lift lever raises and lowers the scrub deck. On the traction model the brush lift lever can be locked into an increased brush pressured position. 3-3 SABER (QSC) 86037050 01/24/07 COMPONENTS 8 7 2 1 11 4 6 9 10 13 3 12 5 1. Control Panel 2. Control Handle 3. Recovery Tank 4. Recovery Tank Drain Hose 5. Scrub Head 6. Scrub Brush Access Cover 7. Solution Tank 8. Solution Tank Cover 9. Solution Tank Drain Hose 10. Solution Strainer 11. Solution Tank Support Arm 12. Squeegee 13. Vacuum Motor SABER (QSC) 86037050 01/24/07 3-4 CONTROLS – NON-TRACTION 3 1 6 8 7 5 2% 2 4 1. 2. 3. 4. 5. 6. 7. 8. Brush Switch Brush Lift Lever Vacuum Switch Squeegee Lift Lever Solution Control Lever Battery Charge Level Indicator Hour Meter (Optional) Circuit Breakers 3-5 SABER (QSC) 86037050 01/24/07 CONTROLS – NON-TRACTION 1. BRUSH SWITCH Controls the scrub brush motor. To turn scrub brush on, press the top of the switch. To turn scrub brush off, press the bottom of the switch. 2. BRUSH LIFT LEVER Raises and lowers the brush. To lower the brush, lift the lever from the notch, move to the left, then lower. To raise the brush, lift the lever from its lowered position. 3. VACUUM SWITCH Controls the vacuum motor. To start vacuum motor, press the top of the switch. To stop vacuum motor, press the bottom of the switch. 4. SQUEEGEE LIFT LEVER Raises and lowers the squeegee. 6. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries. When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of operation the meter will give the correct charge level. 7. HOUR METER (OPTIONAL) Records the number of hours the machine’s brush has been in operation. This information is useful in determining when to service the machine. 8. CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in he event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected. To lower the squeegee, lift and pull the lever to the left and then lower. To raise the squeegee, lift the lever and push it to the right. 30 Amp. Protects the scrub brush motor. 30 Amp. Protects the vacuum motor. 5. SOLUTION CONTROL LEVER Controls solution flow to scrub deck. To increase flow pull and raise the knob to the desired flow. To decrease flow push the knob down. SABER (QSC) 86037050 01/24/07 3-6 CONTROLS - TRACTION 7 1 4 8 2 6 13 9 11 12 3 10 5 1. Solution Control Knob 2. Brush Switch 3. Brush Lift Lever 4. Vacuum Switch 5. Squeegee Lift Lever 6. Key Switch 7. Propel Buttons (Normally Forward) 8. Reverse Propel Button 9. Speed Control Knob 10. Battery Charge Level Indicator 11. Emergency Shut Off Switch (Optional) 12. Hour Meter (Optional) 13. Circuit Breakers 3-7 SABER (QSC) 86037050 01/24/07 CONTROLS – NON-TRACTION 1. SOLUTION CONTROL KNOB Controls solution flow to scrub deck. 5. SQUEEGEE LIFT LEVER Raises and lowers the squeegee. To increase flow, rotate knob clockwise. To lower the squeegee, lift and pull the lever to the left and then lower. To decrease flow, rotate knob counterclockwise. To raise the squeegee, lift the lever and push it to the right. If the brush motor is turned off or the direction control lever is in neutral, the flow is automatically interrupted until the motor is turned on again. This feature prevents unintentional draining of the solution tank and allows the operator to adjust the solution flow to the scrub deck without resetting each time the scrubbing operation is interrupted. 2. BRUSH SWITCH Controls the scrub brush motor. To turn scrub brush on, press the top of the switch. The brush will not rotate with the direction control lever in neutral. To turn the scrub brush off, press the bottom of the switch. 6. KEY SWITCH Controls the power for machine functions. To turn machine on, rotate key clockwise. To turn machine off, rotate key counterclockwise. FOR SAFETY: Always remove the key when machine is unattended or during service to prevent unauthorized movement. 7. PROPEL BUTTONS (NORMALLY FORWARD) Controls the machine direction, scrub brush and solution flow. To propel machine forward, push the button on either of the control handles. 3. BRUSH LIFT LEVER Raises and lowers the brush. To lower the brush, lift the lever from the notch, move to the left, then lower. To increase brush pressure, lock the lever into the lowered position. To raise the brush, lift the lever from its lowered position and lock into highest notch. The scrub brush will not rotate and the solution will not flow to the scrub deck unless a propel button is pushed. 8. REVERSE PROPEL BUTTON Controls the machine direction in reverse. To propel machine backward, push the button on the control panel and one of the buttons on either of the control handles. 4. VACUUM SWITCH Controls the vacuum motor. To start vacuum motor, press the top of the switch. To stop vacuum motor, press the bottom of the switch. SABER (QSC) 86037050 01/24/07 3-8 CONTROLS – NON-TRACTION 9. SPEED CONTROL KNOB Controls the speed of the machine. To increase speed, rotate knob clockwise. To decrease speed, rotate knob counterclockwise. 10. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries. 12. HOUR METER (OPTIONAL) Records the number of hours the machine’s brush has been in operation. This information is useful in determining when to service the machine. 13. CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in he event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected. When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of operation the meter will give the correct charge level. 11. EMERGENCY SHUT-OFF SWITCH (OPTIONAL) Shuts off machine. To shut off machine, push the switch. To restart machine, rotate the switch clockwise. 3-9 SABER (QSC) 86037050 01/24/07 3 Amp. Protects the machine controls. 30 Amp. Protects the scrub brush motor. 30 Amp. Protects the vacuum motor. 25 Amp. Protects the propel motor. MACHINE OPERATION PRE-RUN MACHINE INSPECTION Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. NOTE: See maintenance section for pre-run machine inspection checklist items. STARTING MACHINE NOTE: Perform pre-run machine check before operating machine. FOR SAFETY: Before starting machine, make sure that all safety devices are in place and operating properly. 4. Measure the chemical into the solution tank. Liquid chemicals should be added to the solution tank after filling with water. Dry chemicals should be thoroughly mixed before being added into the solution tank. Commercially available, high alkaline floor cleaners, are suitable for use in the solution system. NOTE: Read the chemical manufacturers recommended proportion instructions. 5. Replace solution tank cover. ! WARNING 1. Turn the machine power on. Flammable materials can cause an explosion or fire. Do not use flammable materials in the tanks. 2. Press the directional control button(s) to move in the desired direction, if your machine is traction model. NORMAL SCRUBBING EMERGENCY STOP PROCEDURES 1. Release the directional control button(s), if your machine is traction model. 2. Turn machine power off. 3. If an electrical problem is suspected push in emergency stop button, if machine is equipped with this option. Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning, stopping, or raising and lowering scrub deck/squeegee. NOTE: In order to achieve the best possible results, the area which is to be cleaned should be swept before scrubbing. Large debris, strings & wire must be removed to prevent being caught in the brush or squeegee. FILLING SOLUTION TANK FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. 1. Turn the machine power off. 2. Remove solution tank cover. 3. Fill the solution tank with clean water, leaving enough room for the required amount of cleaning solution. The solution tank capacity is 13 gallons (50 liters). The water must not be hotter than 140° F (60°C) to prevent damage to the tank. SABER (QSC) 86037050 01/24/07 3-10 MACHINE OPERATION TO STOP SCRUBBING TO BEGIN SCRUBBING 1. Release the directional control button(s), if your machine is traction model. ! CAUTION When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children. 2. Turn the scrub brush off. 3. Raise the scrub brush. ! WARNING Flammable liquids and/or reactive metals can cause explosions or fire! Do not pick up. 4. Raise the squeegee. 5. Turn the vacuum off. 1. Turn the machine power on. 6. Turn the machine power off. 2. Lower the squeegee. DOUBLE SCRUB 3. Turn the vacuum on. 4. Lower the scrub brush to the floor. 5. Turn the scrub brush on (for traction model, brush will start when machine is propelled). 6. Drive machine forward to begin scrubbing. NOTE: Shut machine off immediately if water or foam is expelled from the machine. 7. Adjust the speed of the machine, solution flow and scrub brush pressure as necessary. NOTE: For non-traction model, the solution flow must be shut off to prevent unintentional draining of solution tank. For traction model, once solution flow rate is set it is not necessary to shut off solution when stopping scrubbing. Solution flow is automatically shut off when the brush motor stops. When the brush motor is activated, flow will automatically resume. 3-11 For floors which are heavily soiled or have thick accumulations of floor finish the machine may not clean sufficiently with one pass. In these cases it will be necessary to double scrub. To double scrub, make the first pass over the surface being cleaned with the squeegee up, vacuum off, the solution on, and brush down and on. This allows the solution to stay in contact with the soil while loosening the surface accumulation with the brush. Allow time for the first application to stay in contact with the floor. The length of time between the first and second pass depends on the amount of accumulation and the type of chemical being used. A second scrubbing with the squeegee down, vacuum on and again with solution and brush on will further loosen the soil. The additional application of solution will further assist the difficult cleaning job. FOR SAFETY: When using machine, go slow on inclines and slippery services. SABER (QSC) 86037050 01/24/07 MACHINE OPERATION EMPTYING AND CLEANING TANKS 1. Park the machine next to a floor drain. Drain hoses are on the rear of the machine. 2. Turn the machine power off. SOLUTION TANK 1. Unhook the small drain hose from the retainer. Unscrew the T-handle plug enough to loosen it, then lower the hose in the direction of the drain. Slowly remove the plug from drain hose. 2. Remove the solution tank cover. 3. Flush the solution tank out with clean water and run several gallons of clean water through systems. Do not use water hotter than 140°F (60°C) to clean the tank, damage may occur. NOTE: Never allow solution to remain in tank. Damage to tank, seals and valves could occur. 4. Replace the drain plug and secure the drain hose in the bracket. RECOVERY TANK 1. Unhook the large drain hose from the retainer. Unscrew the T-handle on the plug enough to loosen it, then lower the hose in the direction of the drain. Do not stand in front of the end the of hose. Recovered solution will come out with force. Slowly remove the plug from the drain hose. 2. Raise the solution tank to access the recovery tank. Make sure the support arm is fully engaged. Remove the vacuum motor and rear access cover. Flush the recovery tank out with clean water. Do not use water hotter than 140°F (60°C) to clean the tank, damage may occur. 3. Clean off the float and check for free movement of the float ball. The float is attached to the bottom of the vacuum motor. 4. Replace the drain plug and secure the drain hose in the bracket. 5. If the machine is to be stored, leave solution tank in the raised position. SABER (QSC) 86037050 01/24/07 3-12 MAINTENANCE BATTERIES The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge. Use a hydrometer to check the charge level. Do not allow the batteries to remain in a discharged condition for any length of time. Never expose a discharged battery to temperatures below freezing. Discharged batteries will freeze causing cracked cases. Do not operate the machine if the batteries are in poor condition or if they have a charge level below 25% (specific gravity below 1.155). Keep all metallic objects off the top of the batteries, as they may cause a short circuit. Replace worn or damaged cables and terminals. Check the electrolyte level in each battery cell before and after charging the batteries. Never add acid to the batteries, use distilled water. Do not allow water level to fall below the battery plates. Portions of plates exposed to air will be destroyed. Do not overfill. Keep plugs firmly in place at all times. 4-1 ! CAUTION When servicing machine, avoid contact with battery acid. ! WARNING Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. ! WARNING Wear eye protection and protective clothing when working with batteries. ! WARNING Charge batteries in a well ventilated area. BATTERY MAINTENANCE 1. When cleaning the batteries, use a solution of baking soda and water. Do not allow the cleaning fluid to enter the battery cells, electrolyte will be neutralized. 2. Maintain the proper electrolyte level in each battery cell. If a cell should accidentally overflow, clean immediately. 3. Wipe off the top of the batteries at least once a week. 4. Test battery condition with a hydrometer at least once a week. 5. Ensure that all connections are tight and all corrosion removed. 6. Every 4 to 6 months, remove that batteries from the machine and clean the battery cases and battery compartment. SABER (QSC) 86037050 01/24/07 MAINTENANCE CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity. Battery Check CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate. Check the hydrometer readings against this chart. BATTERY CONDITION SPECIFIC GRAVITY @ 80° F (27°C) 1.265 100% CHARGED 1.225 75% CHARGED 1.190 50% CHARGED 1.155 25% CHARGED 1.120 DISCHARGED NOTE: If the readings are taken when the battery electrolyte is any temperature other than 80°F (27°C), the reading must be temperature corrected. To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80°F (27°): Add (+) to the specific gravity reading 0.004 (4 points), for each 10°F (6°C) above 80° (27°C). Subtract (-) from the specific reading 0.004 (4 points), for each 10°F (6°C) below 80°F (27°C). SABER (QSC) 86037050 01/24/07 4-2 MAINTENANCE TO CHARGE THE BATTERIES ! CAUTION When servicing machine, avoid contact with battery acid. ! WARNING WARNING Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. ! WARNING Wear eye protection and protective clothing when working with batteries. ! WARNING Charge batteries in a well ventilated area. Leave the solution tank open. Use a 24 volt, 20 amp maximum output, DC charger which will automatically shut off when the batteries are fully charged to charge the two battery pack. 1. Stop the machine in a clean, well ventilated area next to the charger. 2. Turn the machine power off. 7. Plug the charger connector into the battery connector. Connect the charger AC plug to a wall outlet. The charger gauge should indicate that the batteries are charging. 8. When the batteries are fully charged, disconnect the charger from the AC wall outlet, then disconnect the charger from the batteries. 9. Connect the batteries to the machine connector. 10. Check the electrolyte level. It should be up to the indicator ring. If necessary, add distilled water. 11. Lower the solution tank. CHANGING BATTERIES Stop the machine in a clean area next to the charger. Turn off machine. FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key. 1. 2. 3. 4. FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. 5. 3. Drain solution tank and raise the solution tank and lock the support arm. Make sure the support arm is fully engaged. 7. 8. ! WARNING Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. 4. Check the electrolyte level in each battery cell. Before charging, add just enough distilled water to cover the plates. After charging is complete, add just enough distilled water to bring up the level to the indicator ring. If the water level is too high before charging, normal expansion rate of the electrolyte may cause an overflow. Resulting in a loss of battery acid balance and damage the machine. 5. Replace the battery caps, and leave them in place while charging. 6. Unplug the battery connector from the machine. 6. Raise the solution tank. Engage solution tank support arm. Disconnect battery pack from machine. Use the proper size open end wrench to disconnect main ground wire first and secure cable terminal away from batteries. Disconnect main positive lead and secure cable terminals away from batteries. Loosen both terminals on jumper cable and remove. Prepare a suitable site to place the batteries. Attach suitable battery lifting device and lift batteries from the machine. ! WARNING Batteries are a potential environmental hazard. Consult your battery supplier for safe disposal methods. FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous sparks may result. 4-3 SABER (QSC) 86037050 01/24/07 + red - blk - blk + red MAINTENANCE SCRUB BRUSHES NOTE: All original equipment brushes are equipped with “Perform Alert©”. This feature will tell the operator when it is time to replace the scrub brush. “Perform Alert©” brushes have pre-trimmed bright yellow tufts to indicate the length of a worn out brush. When the tufts in the scrub brush wear to a length equal to the yellow tufts, the scrub brush should be replaced. There are five different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market and further add to the flexibility of the Saber Compact. Please refer to the following to assist in selecting the proper brush or pad for the work at hand. UNCOATED FLOORS Aggressive Grit is a nylon fiber impregnated with silicone carbide grit. It grinds away stain, soil, and removes surface material. Mild Grit is a less aggressive silicone carbide grit suitable for cleaning medium soil conditions. Advantages are faster ground speed than nylon bristles on light solid applications. Nylon is a general-purpose scrub brush with stiff bristles. Polypropylene works well for maintaining concrete, wood and tile floors. FINISHED FLOORS Nylon Polish is the softest brush. It will gently clean finished tile or terrazzo floors without removing floor finish or floor material. Used for washing highly polished or burnished floors. Blue Pads (Scrubbing) are used for heavy-duty scrubbing and light stripping. The blue pads remove less finish than brown stripping pads, yet will remove black marks, stains and dirt. Brown Pads (Stripping) are used for easy and complete removal of old floor waxes/finishes. They will quickly remove ground in dirt, black heel marks, and spills. When used with the proper stripper, this pad leaves the floor clean and ready for finishing. The scrub brush should be checked before each days work for wire, string, wear and damage. The scrub brush should be replaced if brush bristles are missing or if yellow Perform Alert © indicates minimum brush length. REPLACING OR INSTALLING SCRUB BRUSHES 1. With the scrub deck up, turn the machine power off. FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn OFF machine and remove key. 2. Locate release lever on top of brush or pad driver. Rotate release lever counter-clockwise and the brush/pad driver will release and drop down. 3. To reinstall, center the brush driver under the brush drive hub. Raise until it contacts brush driver assembly. Turn clockwise until release lever plate locks into position. NOTE: Check that release plate is completely closed and pad/brush is securely attached. Damage to driver or brush could occur. Nylon bristles are used in a variety of applications on coated or uncoated surfaces. White Pads (Polishing) are used for dry polishing to achieve a high-gloss appearance, or surface washing on highly polished or burnished floors. Red Pads (Buffing) are used for light-duty scrubbing. When used with a mild detergent they will provide surface cleaning without removing the finish. SABER (QSC) 86037050 01/24/07 4-4 MAINTENANCE SQUEEGEE BLADES DELUXE SQUEEGEE BLADES The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The front blade should not require regular replacement under normal use. The rear blade wipes the floor to a near dry condition. It is important the rear blade be in good condition to properly do its job. Check both the front and rear squeegee blades for damage and wear each day in the pre-run check. Change the front blade if it is torn or has an uneven edge. Change the rear blade if it is less than 1/2 the original thickness. TO REMOVE SQUEEGEE ASSEMBLY 1. With the squeegee in the up position, turn the machine power off. 2. Loosen both squeegee knobs and pull squeegee assembly rearward from the lifting carrier. 3. Inspect or repair as necessary and reinstall. TO REPLACE SQUEEGEE BLADES 1. With the squeegee in the up position, turn the machine power off. FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. 2. Remove the squeegee assembly from the machine. Remove all screws and remove blade retainer strap and remove squeegee blade. 3. Replace squeegee blades as required. 4. Install blade with ribbed surface facing out. 5. Install squeegee retainer strap. 6. Install all screws starting from center and working to ends. The rear blade wipes the floor to a near dry condition. It is important the rear blade be in good condition to properly do its job. Each rear squeegee blade has four wear surfaces for extended service. Check both the front and rear squeegee blades for damage, wear, and adjustment each day in the prerun check. Change the front blade if it is torn or has an uneven edge. Change the rear blade if it is less than 1/2 the original thickness. ADJUSTING DELUXE SQUEEGEE Adjusting the squeegee is a two-part process. First, the squeegee assembly must have correct pitch in order for the squeegee blade to have the same deflection at each tip as well as the center. The knob on the squeegee linkage controls the pitch adjustment. The second adjustment is the deflection. SQUEEGEE DEFLECTION CORRECT NOT ENOUGH TOO MUCH SIDE VIEW OF SQUEEGEE BLADE 4-5 SABER (QSC) 86037050 01/24/07 MAINTENANCE TO ADJUST SQUEEGEE PITCH 1. Choose a smooth, level surface. Turn “ON” the key switch and vacuum switch. Lower the squeegee and drive forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: Before leaving or servicing the machine, stop on level surface, turn off machine and remove key. 3. Determine the differences, if any, in deflection of the squeegee blade between each end and the middle. Proper adjustment is obtained when deflection is equal all the way across the squeegee blade. 4. To decrease the deflection of the squeegee blade at the ends, adjust plastic knobs at the far right or left of squeegee assembly. 5. Check the deflection of the squeegee blades again. Repeat steps 1 through 4 until the deflection is equal across the entire rear squeegee blade. TO ADJUST AMOUNT OF REAR SQUEEGEE DEFLECTION 1. Choose a smooth, level surface. Turn “ON” the key switch and vacuum switch. Lower the squeegee and drive forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine and remove key. TO REPLACE OR ROTATE REAR SQUEEGEE BLADE 1. With the squeegee in the up position, turn key switch “OFF”. FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. 2. Remove the squeegee assembly from the machine. Unlatch and remove blade retainer strap and remove squeegee blade. 3. Rotate the squeegee to new edge position or replace as required. Each blade has four edge positions. 4. Install blade on locating tabs of squeegee assembly. 5. Install squeegee retainer strap. 6. Fasten and lock latch, adjust latch only tight enough to take up slack in retaining strap. TO REPLACE OR ROTATE FRONT SQUEEGEE BLADE 1. With the squeegee in the up position, turn key switch “OFF”. 2. Remove the squeegee from the machine. Loosen (3) thumb screws securing retainer strap. 3. Remove front retainer strap. 4. Remove squeegees blade from locating tabs on squeegee assembly and rotate to new position or replace as required. 5. Install blade on locating tabs of squeegee tool. 6. Replace front retainer strap. 7. Secure strap by tighten (3) thumb screws. GREASING AXLES 3. Observe the amount of squeegee deflection. It should deflect approximately 3/8 in. (9.5mm) across the entire width of the squeegee. 4. To increase the squeegee deflection, turn the center knob above the lift carrier bracket clockwise. To decrease the deflection, turn the knob counterclockwise. NOTE: The deflection should be consistent along the length of the squeegee. If the deflection varies from end to end the knobs can be adjusted independently to correct the variation. 5. Turn on the key switch. Raise, then lower squeegee assembly. Drive forward at least 2 feet (60cm). 6. Repeat steps 2 through 4 until deflection of approximately 3/8 in. (9.5mm) is reached. 1. Apply 1-2 strokes of MOBILTEMP®78 or compatible clay-based or calcium-based grease per service schedule. SABER (QSC) 86037050 01/24/07 4-6 MAINTENANCE SERVICE SCHEDULE MAINTENANCE DAILY Check batteries after charging; add water if necessary Check pad wear to prevent buildup of chemicals Check linkages and connectors for wear and damage Check hoses for wear, blockages, or damage Clean squeegee; check for adjustment; inspect for wear Check handles, switches, knobs, domes, and gaskets for damage Clean out recovery tank Clean out solution tank; remove and clean screen Clean outside of all tanks; check for damage Run vac motor for at least one minute to allow motor to dry Store with dome off tank to allow the tank to dry Check scrub deck skirt Check batteries for corrosion, cracks and evidence of overheating Check all bearings for noise Check all gaskets for wear and leakage Check vac motor carbon brushes Check brushes for wear; ensure bristles are not damaged Check linkages for wear and damage Grease transaxle Grease wheels and casters Check squeegee blades for wear and frame for damage Check overall performance of machine Clean batteries and terminals Check parking brake (inspect cables, linkages and pulleys) Check carbon brushes in all vacuum, brush drive, and propel motors Blow out dust in motors Inspect motor commutators Clean chains, cables and pulleys Clean pivot points on squeegee and scrub deck linkages 4-7 WEEKLY MONTHLY 100 HRS 200 HRS * * * * * * * * * * * * SABER (QSC) 86037050 01/24/07 * * * * * * * * * * * * * * * * * MACHINE TROUBLESHOOTING PROBLEM Poor or no water pick-up CAUSE Debris caught on squeegee SOLUTION Remove debris Worn squeegee blades Vacuum hose clogged Replace squeegee blades Clear obstruction from hose Vacuum hose disconnected Reconnect vacuum hose from squeegee or recovery tank Vacuum hose damaged Replace vacuum hose Vacuum motor inlet screen dirty Recovery tank not sealed Recovery tank full Check vacuum motor position. Replace damaged seal. Empty recovery tank Use less or different detergent Use defoamer Drain recovery tank Circuit breaker tripped Reset circuit breaker Loose connection Check motor wires and connections Replace contactor Replace brushes, check commutator Remove debris Foam filling recovery tank Vacuum motor does not run, or runs slowly Faulty vacuum contractor Worn vacuum motor brushes Debris caught in scrub brush Worn brush or pad Poor scrubbing performance Brush motor does not run, or runs slowly Clean inlet screen Replace brush or pad Improper detergent, brush or pad used Low scrub brush down pressure Low battery charge Contact equipment or application specialist Increase brush pressure (traction model only) Charge batteries Circuit breaker tripped Reset circuit breaker Loose connection Check motor wires and connection Replace contactor Faulty brush motor contactor Worn brush motor brushes SABER (QSC) 86037050 01/24/07 Replace brushes, check commutator 4-8 MACHINE TROUBLESHOOTING PROBLEM Little or no solution flow to the floor CAUSE Solution tank empty SOLUTION Fill solution tank Solution flow turned off or set too low Solution strainer plugged Turn on or increase flow setting Clean solution strainer Solution hoses obstructed Clear obstruction from hose Clean or replace Solution solenoid valve obstructed or stuck (traction model only) Battery disconnected No power to machine Emergency shut-off activated (traction model only) Battery connections corroded Faulty main contactor Little or no propel (traction model only) 4-9 Faulty power switch Low battery charge Machine turned on with directional control button(s) not in neutral Controller overheated Loose connection SABER (QSC) 86037050 01/24/07 Check all battery cable connections Reset Clean connections Replace contactor Replace switch Charge batteries Allow control button to return to neutral. Restart Allow cool down period Check motor wires and connection THIS PAGE LEFT BLANK INTENTIONALLY SABER (QSC) 86037050 01/24/07 4-10 CONTROL HANDLE GROUP - NON-TRACTION 2 1 5 3 7 4 6 5-1 SABER (QSC) 86037050 01/24/07 CONTROL HANDLE GROUP – NON TRACTION REF 1 2 3 4 5 6 7 PART NO. 86031740 86005750 86081960 86006750 86006950 86278110 86010670 PRV NO. 27861 57113 62865 70302 70532 81491 87029 QTY 1 6 1 2 4 4 8 DESCRIPTION CONSOLE, HANDLE NUT, 5/16-18 HEX NYLOCK PLATE, DRAIN HOSE SCR, 5/16-18 X 1"HHCSGR5PLT DL SCR, 10-32 X 1/2 PPHMS BLK NP SET SCR, 5/16-18 X1.5 CP SS DL WASHER, 5/16 FLAT SS SABER (QSC) 86037050 01/24/07 SERIAL NO. FROM NOTES: 5-2 CONTROL HANDLE GROUP - TRACTION 2 6 1 5 3 8 4 7 5-3 SABER (QSC) 86037050 01/24/07 CONTROL HANDLE GROUP - TRACTION REF 1 2 3 4 5 6 7 8 PART NO. 86031740 86005750 86081900 86006750 86006950 86007220 86278110 86010670 PRV NO. 27861 57113 62854 70302 70532 72166 81491 87029 QTY 1 6 1 2 4 2 4 8 DESCRIPTION CONSOLE, HANDLE NUT, 5/16-18 HEX NYLOCK PLATE, DRAIN HOSE SCR, 5/16-18 X 1"HHCSGR5PLT DL SCR, 10-32 X 1/2 PPHMS BLK NP SWITCH, SPST MOMENTARY SET SCR, 5/16-18 X1.5 CP SS DL WASHER, 5/16 FLAT SS SABER (QSC) 86037050 01/24/07 SERIAL NO. FROM NOTES: 5-4 DECAL GROUP 4B 9 2 8 4A 5 1 3 5-5 SABER (QSC) 86037050 01/24/07 DECAL GROUP REF 1 2 3 4A 4B 5 6 7 8 9 PART NO. 86245910 86259210 86242650 86242670 86242660 86242940 OPEN OPEN 86242850 86242930 PRV NO. 50991 500142 500143 500145 500144 500245 500213 500244 QTY 1 1 1 1 1 1 1 1 DESCRIPTION LABEL, QUADRA LOGO DOMED LABEL, MAIN (RIGHT) LABEL, MAIN (LEFT) LABEL, CONTROL PANEL LABEL, CONTROL PANEL LABEL, CIRCUIT BREAKER 2.4L OPEN OPEN LABEL, SOLUTION LABEL, CIRCUIT BREAKER W/ HM SERIAL NO. FROM NOTES: *(1) NON-TRACTION TRACTION NON-TRACTION *(1) NON-TRACTION TRACTION * SEE SERIAL NUMBER PAGE NOTE: SEE “SAFETY LABEL LOCATION” PAGE FOR SAFETY LABEL INFORMATION. SABER (QSC) 86037050 04/25/12 5-6 ELECTRICAL PANEL GROUP – NON-TRACTION 11 9 7 4 6 12 1 8 5 3 2 5-7 10 SABER (QSC) 86037050 01/24/07 ELECTRICAL PANEL GROUP - NON-TRACTION REF 1 2 3 PART NO. 86001910 86237720 86005520 PRV NO. 14606 35246 54145 4 5 6 7 8 9 10 11 12 86077640 86081890 86273990 86006850 86007140 86255910 86255920 86008900 86279300 57105 62849 70067 70393 72130 73659 73811 80845 87134 QTY DESCRIPTION 2 BREAKER, 30A 50VDC CIRCUIT 1 GASKET, ELECTRICAL PANEL 1 METER,24V BATTERY CHARGE LEVEL 4 NUT, 1/4-20 HEX W/STAR WASHER 1 PLATE, ELECTRICAL PANEL 4 SCR, 6-32 X 3/8 PPHMS SS 2 SET SCR, 1/4-20X 1.25L 2 SWITCH, SPST 2-POSITION ROCKER 2 STANDOFF, 1/4-20 X 1.0 HEX INS 2 STANDOFF, 6-32 X 1/2 HEX NYL 2 BOOT, SEAL-PUSH BUTTON 7/16-28 4 WASHER, #6 LOCK SABER (QSC) 86037050 01/24/07 SERIAL NO. FROM NOTES: 5-8 ELECTRICAL PANEL GROUP - TRACTION 14 10 28 32 11 30 5 13 12 18 27 20 24 17 4 19 29 1 2 1 3 8 21 16 15 22 31 23 26 7 9 6 5-9 SABER (QSC) 86037050 01/24/07 ELECTRICAL PANEL GROUP - TRACTION REF 1 2 3 4 5 6 7 8 PART NO. 86001910 86001920 86002000 86002010 86002740 86002720 86237720 86004850 PRV NO. 14606 14607 14717 14942 270087 270077 35246 48072 QTY 2 1 1 1 1 1 1 2 9 86005520 54145 1 10 11 12 13 14 15 16 17 86005680 86005700 86005710 86005720 86271170 86081740 86005880 86250160 57047 57104 57105 57106 57138 62826 620051 66321 4 4 2 2 4 1 1 1 DESCRIPTION BREAKER, 30A 50VDC CIRCUIT BREAKER, 25A 50VDC CIRCUIT BREAKER, 3 AMP BOOT, 3/8 CIRCUIT BREAKER CONTROLLER, CURTIS 1210 24V 45A CIRCUIT BOARD, SOLUTION GASKET, ELECTRICAL PANEL KNOB, 1.06OD X .25ID W/SET SCR METER,24V BATTERY CHARGE LEVEL NUT, 1/4-20 HEX NYLOCK NUT, 10-32 W/STAR WASHER PLTD NUT, 1/4-20 HEX W/STAR WASHER NUT, 8-32 W/STAR WASHER PLTD NUT, 5/16-18 JAM PLATE, ELECTRICAL PANEL PLATE, ELECTRICAL MOUNT PLUG, .875 HOLE 18 19 20 21 22 86006360 86273990 86006850 86007140 86007170 86004860 86257030 86255910 86255920 86008900 86279130 86279300 86279470 86006310 86003410 67118 70067 70393 72130 72159 48073 72168 73659 OPEN 73811 80845 87083 87134 87165 66335 29215 2 6 1 2 1 1 1 RELAY, 24VDC SOLENOID SCR, 6-32 X 3/8 PPHMS SS SET SCR, 1/4-20X 1.25L SWITCH, SPST 2-POSITION ROCKER SWITCH KEY TWO POSITION KEY, SWITCH SWITCH, MOMENTARY, DPST STANDOFF, 1/4-20 X 1.0 HEX INS 23 24 25 26 27 28 29 30 31 32 2 3 4 6 4 1 1 SERIAL NO. FROM NOTES: *(2) ** WAS 27858 *(2) (NOT SHOWN) STANDOFF, 6-32 X 1/2 HEX NYL BOOT, SEAL-PUSH BUTTON 7/16-28 WASHER, 5/16 SPLIT LOCK PLTD WASHER, #6 LOCK WASHER, #10 SPLIT LOCK PLTD POTENTIOMETER, 50K OHMS DIODE ASM, 76075 X 76075 SERVICE ITEM * SEE SERIAL NUMBER PAGE * * CALL MANUFACTURER FOR SERIAL NUMBER SABER (QSC) 86037050 01/24/07 5-10 HOUR METER NON-TRACTION 4A 3A 1 2 TRACTION 4B 5B 1 2 3B 5-11 SABER (QSC) 86037050 01/24/07 5A HOUR METER REF 1 2 PART NO. 86005530 86255920 PRV NO. 54154 73811 QTY DESCRIPTION 1 METER, 12-48 VDC LED HOUR 2 STANDOFF, 6-32 X 1/2 HEX NYL 3A 86268650 88490 1 WIRE, 4" RED/18 76040 X 76040 3B 86267340 880269 1 WIRE, 22" RED/18 76075 X 76040 4A 86266840 880075 1 WIRE, 8" RED/18 76031 X 76031 4B 86267350 880270 1 WIRE, 14" RED/18 76008 X 76040 5A 86266690 880034 1 WIRE, 6" BLK/18 76011 X 76040 5B 86267360 880271 1 WIRE, 14" BLK/18 76011 X 76040 SABER (QSC) 86037050 01/24/07 SERIAL NO. FROM 1000097107 NOTES: NONTRACTION TRACTION NONTRACTION TRACTION NONTRACTION TRACTION 5-12 RECOVERY TANK GROUP 8 6 1 3 18 5 14 4 11 10 16 9 15 17 1 19 NON-TRACTION 13 15 7 15 7 12 5-13 SABER (QSC) 86037050 01/24/07 RECOVERY TANK GROUP REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 86002400 86008400 86232180 86004260 86004450 86005750 86006240 86006760 86278180 86008260 86233410 86278110 86085510 86010670 86096020 86095960 PRV NO. 20064 OPEN 78499 27877 39472 40019 57113 66227 70305 70218 75294 81270 81491 82575 87029 89127 89198 QTY 2 1 1 1 1 4 1 2 2 1 2 4 1 6 1 1 18 19 86004370 86003010 39547 27759 1 1 DESCRIPTION CLAMP, 2” WORM GEAR X .312W TETHER, DRAIN PLUG CAP, 3 INCH MPT HOSE, 1.5 X 24.0 DRAIN HOSEBARB, 1.5 DOUBLE MCHD NUT, 5/16-18 HEX NYLOCK PLUG, DRAIN HOSE SCR, 5/16-18 X 3/4HHCSGR5PLTDL SHOULDER BOLT, 3/8OD X 1/2L TANK, RECOVERY CLAMP, 3/4 DIA CUSHION .406DIA SET SCR, 5/16-18 X1.5 CP SS DL PLATE, TANK SUPPORT WASHER, 5/16 FLAT SS WLDMNT, HINGE PIN WELDMENT, HINGE SERIAL NO. FROM NOTES: HOSE ASM, 1.5 BLK VAC X 21 CUFF, HOSE 1.5" BLK A 2161 SABER (QSC) 86037050 01/24/07 5-14 SCRUB BRUSH/PAD DRIVER GROUP – 20 IN 7 5 6 9 4 8 1 5 3 5-15 SABER (QSC) 86037050 01/24/07 2A 2B 2C 2D SCRUB BRUSH/PAD DRIVER GROUP - 20 IN REF 1 2A 2B 2C 2D 3 PART NO. 86000410 86000420 86000430 86283870 86000440 86005070 PRV NO. 02436 02437 02438 02439 02440 51284 4 5 6 7 8 9 86276590 86276580 86276600 86007910 86007280 86005940 70695 70694 70696 73817 730011 62852 QTY 1 1 1 1 1 1 3 4 3 1 1 1 DESCRIPTION PAD DRIVER, 20" SD BRUSH, 20" POLYPROPYLENE SD BRUSH, 20" NYLON SD BRUSH, 20" NYLON POLISH SD BRUSH, 20" MILD GRIT SD LOCK, PAD CENTER SNAP,TWO STEP SCR, 12-24 X 1.0 PPHMS SS SCR, 8-32 X 3/4 PTHMS SCR, 10-32 X 3/4 PTHMS SPRING, EXT .31D X 2.0L X .03W SOCKET, DRIVE BRUSH PLATE, BRUSH RELEASE SABER (QSC) 86037050 01/24/07 SERIAL NO. FROM NOTES: 5-16 SCRUBHEAD GROUP – NON-TRACTION 5 10 1 13 14 19 7 12 11 2 20 6 21 15 9 22 23 24 18 4 3 17 16 8 5-17 SABER (QSC) 86037050 01/24/07 SCRUBHEAD GROUP - NON-TRACTION REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 86072330 86002410 86003420 86004810 86005320 86001970 86005630 86005730 86007020 86006740 86006820 86253940 86253530 86233560 86234800 86278910 86279130 PRV NO. 14357 20077 29220 48040 53630 14695 57022 57111 70673 70266 70385 730140 730001 80805 27899 87003 87083 QTY 1 1 1 1 1 1 1 1 4 1 1 1 2 1 4 1 17 18 19 20 21 22 23 24 86279630 86279640 86010890 86008660 86068380 86011070 86010760 86006270 87212 87213 89059 80605 14402 89219 87142 66276 1 1 1 1 1 1 2 1 DESCRIPTION BRKT, DECK MOUNT CLAMP, WORM #HS356 DRIVER, BRUSH SD KEY, 1/4 SQ X 1.00 MOTOR ASM, 24VDC 200 RPM GEAR BRUSH SET, BRUSH MOTOR NUT, 3/8-16 HEX NYLOCK THIN SS NUT, 3/8-16 HEX SCR, 5/16-18 X 1.25 HHCS SS SCR, 3/8-16 X 1" HHCSGR5PLT DL SCR, 3/8-16 X 2.0 HHCS GR5 PLT SKIRT, 3.5 X 57.5” EXT SHROUD, 20 IN SCRUB DECK CLIP, TREE .19 HOLE FLAT HEAD COVER, BRUSH RELEASE 5X6 WASHER, 3/8 ID X 7/8 OD SS WASHER, 5/16 SPLIT SERIAL NO. FROM NOTES: (NOT SHOWN) WASHER, .344IDX1.13ODX.09T PLT WASHER, .78IDX1.63ODX.25T PLT WHEEL, SQUEEGEE COTTER, 5/16" RING BRKT, BRUSH ASSIST WHEEL, 1.812ODX.314IDX.952W WASHER, .344X.69X.066 FLAT PLT PIN, CLEVIS 5/16 X 1.625 LG SABER (QSC) 86037050 01/24/07 5-18 SCRUBHEAD GROUP – TRACTION 5 10 1 19 13 14 7 6 12 11 2 18 15 4 9 3 17 16 8 5-19 SABER (QSC) 86037050 01/24/07 SCRUBHEAD GROUP - TRACTION REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 86072330 86002410 86003420 86004810 86005320 86001970 86005630 86005730 86007020 86006740 86006820 86253940 86253530 86233560 86234800 86278910 86279130 PRV NO. 14357 20077 29220 48040 53630 14695 57022 57111 70673 70266 70385 730140 730001 80805 27899 87003 87083 QTY 1 1 1 1 1 1 1 1 4 1 1 1 2 1 4 1 17 18 19 86279630 86279640 86010890 87212 87213 89059 1 1 1 DESCRIPTION BRKT, DECK MOUNT CLAMP, WORM #HS356 DRIVER, BRUSH SD KEY, 1/4 SQ X 1.00 MOTOR ASM, 24VDC 200 RPM GEAR BRUSH SET, BRUSH MOTOR NUT, 3/8-16 HEX NYLOCK THIN SS NUT, 3/8-16 HEX SCR, 5/16-18 X 1.25 HHCS SS SCR, 3/8-16 X 1" HHCSGR5PLT DL SCR, 3/8-16 X 2.0 HHCS GR5 PLT SKIRT, 3.5 X 57.5” EXT SHROUD, 20 IN SCRUB DECK CLIP, TREE .19 HOLE FLAT HEAD COVER, BRUSH RELEASE 5X6 WASHER, 3/8 ID X 7/8 OD SS WASHER, 5/16 SPLIT SERIAL NO. FROM NOTES: (NOT SHOWN) WASHER, .344IDX1.13ODX.09T PLT WASHER, .78IDX1.63ODX.25T PLT WHEEL, SQUEEGEE SABER (QSC) 86037050 01/24/07 5-20 SCRUBHEAD LIFT GROUP – NON TRACTION 25 10 26 20 20 18 20 16 20 2 12 12 23 13 9 3 4 24 19 19 21 1 22 8 17 2 24 6 12 15 20 1 2 7 11 5 23 14 17 5-21 SABER (QSC) 86037050 01/24/07 18 SCRUBHEAD LIFT GROUP – NON-TRACTION REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 86228840 86228880 86072350 86072360 86072370 86072380 86072520 86066960 86238310 86238430 86005680 86005750 86081880 86273810 86274690 86006730 86006750 PRV NO. 09124 09132 14360 14361 14363 14364 14401 14362 36133 36191 57047 57113 62848 70018 70258 70259 70302 QTY 4 2 1 1 1 1 1 1 1 1 4 10 1 4 1 1 6 DESCRIPTION BEARING, FLANGED.314IDX.502OD BEARING, .314 ID X .503 OD X 1 BRKT, LIFT LEVER HANDLE BRKT, LIFT LEVER BRKT, LIFT LEFT BRKT, LIFT, RIGHT BRKT, SCRUB DECK MOUNT BAR, LINKAGE GRIP, 3/16" X 1.0" FLAT BAR GROMMET 1.00 ID 3/16 GRIP NUT, 1/4-20 HEX NYLOCK NUT, 5/16-18 HEX NYLOCK PLATE, SCRUB DECK POSITION SCR, 1/4-20 X 1 HHCS SS SCR, 5/16-18 X 1.5 HHCS GR5PLT SCR, 5/16-18 X 1.75 HHCS PLTD SCR, 5/16-18 X 1"HHCSGR5PLT DL 18 19 20 21 22 23 24 25 26 86006760 86274910 86010670 86279320 86279350 86259400 86259410 86072340 86275180 70305 70325 87029 87136 87140 87205 87206 14358 70375 2 2 9 2 4 3 3 1 3 SCR, 5/16-18 X 3/4HHCSGR5PLTDL SCR, 5/16-18 X 1.25HHCS GR5PLT WASHER, 5/16 FLAT SS WASHER, .52 I.D. X .875 O.D.SS WASHER, WAVE 1/2ID X3/4D X.125 WASHER, THRUST.51 ID X 1 ODBRO WASHER, THRUST.51 ID X1ODX.063 BRKT, TOWER SCR, 5/16-18 X 1/2 HHCS GR5 SABER (QSC) 86037050 01/24/07 SERIAL NO. FROM NOTES: 5-22 SCRUBHEAD LIFT GROUP - TRACTION 27 10 28 18 21 21 21 16 21 2 12 25 12 13 9 3 4 26 19 19 1 22 23 25 20 24 12 8 1 19 17 2 26 6 12 15 21 1 12 7 11 5 1 5-23 26 21 19 25 14 SABER (QSC) 86037050 01/24/07 18 SCRUBHEAD LIFT GROUP - TRACTION REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 86228840 86228880 86072350 86072360 86072370 86072380 86072390 86066970 86238310 86238430 86005680 86005750 86081760 86273810 86274690 86006730 86006750 PRV NO. 09124 09132 14360 14361 14363 14364 14365 14370 36133 36191 57047 57113 62828 70018 70258 70259 70302 QTY 10 2 1 1 1 1 1 2 1 1 4 12 1 4 1 1 2 18 19 20 21 22 23 24 25 26 27 28 86006760 86274910 86254880 86010670 86279320 86279350 86090270 86259400 86259410 86072340 86275180 70305 70325 730005 87029 87136 87140 87204 87205 87206 14358 70375 2 8 1 13 2 4 4 5 11 1 3 DESCRIPTION BEARING, FLANGED.314IDX.502OD BEARING, .314 ID X .503 OD X 1 BRKT, LIFT LEVER HANDLE BRKT, LIFT LEVER BRKT, LIFT LEFT BRKT, LIFT, RIGHT BRKT, SCRUB DECK MOUNT BAR, TENSIONER GRIP, 3/16" X 1.0" FLAT BAR GROMMET 1.00 ID 3/16 GRIP NUT, 1/4-20 HEX NYLOCK NUT, 5/16-18 HEX NYLOCK PLATE, SCRUB DECK POSITION SCR, 1/4-20 X 1 HHCS SS SCR, 5/16-18 X 1.5 HHCS GR5PLT SCR, 5/16-18 X 1.75 HHCS PLTD SCR, 5/16-18 X 1"HHCSGR5PLT DL SERIAL NO. FROM NOTES: SCR, 5/16-18 X 3/4HHCSGR5PLTDL SCR, 5/16-18 X 1.25HHCS GR5PLT SPRING,COMP 1.687ODX4.5LX.234W WASHER, 5/16 FLAT SS WASHER, .52 I.D. X .875 O.D.SS WASHER, WAVE 1/2ID X3/4D X.125 WASHER, RECTANGULAR HOLE WASHER, THRUST.51 ID X 1 ODBRO WASHER, THRUST.51 ID X1ODX.063 BRKT, TOWER SCR, 5/16-18 X 1/2 HHCS GR5 SABER (QSC) 86037050 01/24/07 5-24 SOLUTION TANK GROUP- NON-TRACTION 3 20 21 2 23 24 24 13 25 12 7 1 8 11 5 9 9 26 1 27 14 6 19 16 10 36 4 34 17 17 41 42 5-25 SABER (QSC) 86037050 03/20/08 SOLUTION TANK GROUP – NON-TRACTION REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 - PART NO. 86233150 86279880 86234780 86238430 86282040 86050350 86197940 86004460 86005750 86006760 86007000 86007970 86008250 86233410 86258720 86010670 86005680 86257310 86002800 86009700 86001600 86197310 86008400 86002390 86004310 86010540 86281990 86197940 86275370 86279470 86010650 86077300 86087350 86255910 86001590 86270930 86010660 86005750 86274920 86075270 86025960 86003190 86026950 PRV NO. 20042 27425 27772 36191 39558 39482 40027 41333 57113 70305 70632 73864 75293 81270 84075* 87029 57047 73886* 270121 82267 40076 141045 78499 20063 39505 84141 39552 40027 70447 87165 87018 51406 730342 73659 40049 57065 87025 57113 70327 20108 47472 27890 84202 QTY 5 1 1 2 1 1 1 2 2 4 2 1 1 2 1 3 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 - DESCRIPTION CLAMP, 3/8 HOSE (D-SLOT) CORD, SOLUTION COVER COVER, SOLUTION TANK GROMMET 1.00 ID 3/16 GRIP HOSE, 1/2 ID NYLOBRAID X 40" HOSE, 1/2 ID NYLOBRAID X 15” HOSEBARB, 3/8MPTX1/2 90D DL HINGE, SCRUBBER TANK NUT, 5/16-18 HEX NYLOCK SCR, 5/16-18 X 3/4HHCSGR5PLTDL SCR, 5/16-18 X 3/4 FHSCS BLKZC STRAINER, 3/8 IN. NPT 60 MESH TANK, SOLUTION CLAMP, 3/4 DIA CUSHION .406DIA VALVE, 3/8 FPT BALL WASHER, 5/16 FLAT SS NUT, 1/4-20 HEX NYLOCK SWIVEL, SOLUTION CABLE CABLE, .062 X 43 SS PUSH/PULL PLUG, 5/8" DRAIN HOSE SLEEVE .63 ID X 1.0 OD BUSHING, 3/8 X 3/8 NPT (F18-3) TETHER, DRAIN PLUG CLAMP, 1.75" WORM GEAR X .312 HOSE, 1.0 X 18.0 DRAIN VALVE, 24VDC SOL. 1/2" HOSEBARB HOSE, 1/2 ID NYLOBRD X 4” HOSEBARB, 3/8 MPT X 1/2 90D DL SCR, 10-24 X 1/2 FHTC WASHER, #10 SPLIT LOCK PLTD WASHER, #10 X 9/16 OD LEVER, VALVE SPACER, VALVE STANDOFF, 1/4-20 X 1.0 HEX INS HOSEBARB, 3/8 MPT X 1/2 NYLON NUT, 1/4-20 JAM SS WASHER, 1/4 LOCK EXT STAR SS NUT, 5/16-18 HEX NYLOCK SCR, 1/4-20 X 3/8 PTHMS PL CLAMP, VALVE VALVE, SOLUTION CABLE, .062 X 41 SS PUSH/PULL VALVE ASM, 3/8 FPT BALL SERIAL NO. FROM NOTES: *(8) *(3) *(8) *(8) *(3) *(3) *(3) *(3) *(3) *(3) *(3) WAS 84167 ▲ ▲INCLUDES ITEMS: 86068510-PRV NO. 40027, 86275370-PRV NO.70447, 86279470-PRV NO. 87165, 86010650-PRV NO. 87018, 86077300-PRV NO. 51406, 86087350-PRV NO. 730342, 86001590-PRV NO. 40049, 86197310-PRV NO. 141045, 86258720-PRV NO. 84075, 86257310-PRV NO. 73886 * SEE SERIAL NUMBER PAGE SABER (QSC) 86037050 03/20/08 5-26 SOLUTION GROUP - TRACTION 3 17 18 2 20 21 21 13 22 12 7 1 8 11 9 9 15 1 5 14 6 16 10 4 10 5-27 SABER (QSC) 86037050 01/24/07 SOLUTION GROUP - TRACTION REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 86233150 86279880 86234780 86238430 86281920 86281990 86197940 86004460 86005750 86006760 86007000 86007970 86008250 86233410 86010540 86010670 86009700 PRV NO. 20042 27425 27772 36191 39538 39552 40027 41333 57113 70305 70632 73864 75293 81270 84141 87029 82267 QTY 3 1 1 2 1 1 1 2 4 4 2 1 1 1 1 2 1 18 19 20 21 22 86001600 86002930 86002390 86004310 40076 OPEN 27670 20063 39505 1 1 2 1 DESCRIPTION CLAMP, 3/8 HOSE (D-SLOT) CORD, SOLUTION COVER COVER, SOLUTION TANK GROMMET 1.00 ID 3/16 GRIP HOSE, 1/2 ID NYLOBRAID X 52" HOSE, 1/2 ID NYLOBRAID X 4” HOSEBARB, 3/8MPTX1/2 90D DL HINGE, SCRUBBER TANK NUT, 5/16-18 HEX NYLOCK SCR, 5/16-18 X 3/4HHCSGR5PLTDL SCR, 5/16-18 X 3/4 FHSCS BLKZC STRAINER, 3/8 IN. NPT 60 MESH TANK, SOLUTION CLAMP, 3/4 DIA CUSHION .406DIA VALVE, 24VDC SOL.1/2"HOSEBARB WASHER, 5/16 FLAT SS PLUG, 5/8" DRAIN HOSE SERIAL NO. FROM NOTES: SLEEVE .63 ID X 1.0 OD TETHER, DRAIN PLUG CLAMP, 1.75" WORM GEAR X .312 HOSE, 1.0 X 18.0 DRAIN SABER (QSC) 86037050 01/24/07 5-28 SQUEEGEE GROUP 3 2 5 4 1 8 7 6 9 13 10 11 12 17 15ABC 18 15B 16 14A 5-29 14AB SABER (QSC) 86037050 01/24/07 SQUEEGEE GROUP REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14A 14B PART NO. 86096000 86010890 86278350 86003980 86219690 86008660 86010670 86276780 86010880 86006200 86001810 86008320 86279650 86087870 86088090 PRV NO. 89215 89059 70729 35249 48080 80605 87029 70728 89058 66161 14390 78356 87222 730002 730226 15A 15B 86007370 86007260 15C 16 17 18 86007610 86007360 86276650 86271770 QTY 1 2 2 1 2 2 2 2 2 2 2 2 2 2 730058 730003 1 - DESCRIPTION WELDMENT, SQUEEGEE MAIN WHEEL, BUMPER SHOULDER BOLT, 3/8 OD X 1.0 L SS GASKET, SQG .13 THK X 8.00 LG KNOB, 1.50 OD X 5/16-18 COTTER, 5/16" RING WASHER, 5/16 FLAT SS SCR, 5/16-18 X 3/4HHCS SS WHEEL,1.5OD X .31ID X.75W GRY PIN, CLEVIS 5/16" X 1.50" PLTD BRKT, SQG WHEEL SPACER, .314 X .59 X .36 NYLON WASHER, SEAL 5/16 X 3/4 OD STRAP, FRONT AND REAR STANDARD STRAP, REAR CLOSED END HIGH VAC BLADE, RED REAR SOFT DURO 40 BLADE, BLU RIB FRT/REAR URETHAN 730227 730057 70707 57252 1 2 8 BLADE, RED REAR MEDIUM DURO 60 BLADE, RED FRONT 5 SLOT DURO 40 SCR, 5/16-18 X 1.5 BSHCS SS NUT, 10-24 HEX NYLOCK SS SABER (QSC) 86037050 01/24/07 SERIAL NO. FROM NOTES: OPTIONAL OPTIONAL OPTIONAL 5-30 SQUEEGEE LIFT GROUP 1 13 6 14 16 10 12 8 4 5 2 12 8 9 10 6 15 14 3 13 1 7 11 5-31 SABER (QSC) 86037050 01/24/07 SQUEEGEE LIFT GROUP REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 86228840 86077220 86072410 86003180 86238330 86005750 86274910 86008650 86008670 86009560 86272710 86010630 86259400 86259410 86095990 86276760 PRV NO. 09124 14359 14367 27870 36201 57113 70325 80604 80606 82053 82060 87013 87205 87206 89214 70724 QTY 4 1 1 1 1 4 2 2 1 2 1 2 4 4 1 2 DESCRIPTION BEARING, FLANGED.314IDX.502OD LEVER, SQUEEGEE LIFT BRKT, SQG PIVOT, LIFT CABLE, .09X29, 0707,SS,LB,E-E GRIP, .187 X 1.0 X 3.5 NUT, 5/16-18 HEX NYLOCK SCR, 5/16-18 X 1.25HHCS GR5PLT COTTER, 1/4 RING COTTER, 3/8 RING PIN, CLEVIS 1/4’X5/8” PLTD PIN, CLEVIS 3/8 X 5.25 PLTD WASHER, 1/4 ID X 5/8 OD SS WASHER, THRUST.51 ID X 1 ODBRO WASHER, THRUST.51 ID X1ODX.063 WELDMENT, SQUEEGEE LINK SCR, 5/16-18 X 1.25 BSHCS SABER (QSC) 86037050 01/24/07 SERIAL NO. FROM NOTES: 5-32 DELUXE SQUEEGEE GROUP 27 16 28 7 24 6 30 22 14 31 18 11 21 29 8 23 10 12 7 4 26 25 9 15 15 3 2 20 5 19 1 PRIOR TO SERIAL NUMBER 1000121941 5-33 13 17 SABER (QSC) 86037050 01/24/07 DELUXE SQUEEGEE GROUP REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 86001840 86001850 86001860 86001870 86001880 86069370 86005680 86005730 86005770 86005840 86271820 86249510 86249520 86006270 86006400 86231570 86274790 PRV NO. 14412 14413 14414 14415 14416 140385 57047 57111 57119 57269 57270 62869 62870 66276 67380 70105 70291 QTY 1 1 1 1 1 2 4 2 4 2 3 8 1 2 4 2 2 18 19 20 21 22 23 24 25 26 27 28 29 30 31 86006820 86276530 86276540 86007040 86007780 86088860 86008660 86009170 86009180 86009200 86010680 86010890 86011000 86081970 70385 70678 70679 70680 73576 78034 80605 81488 81489 81535 87030 89059 89197 62868 2 2 2 3 2 1 2 1 1 4 2 2 2 1 DESCRIPTION BAND, SQUEEFEE FRONT BAND, SQUEEGEE REAR BAND, SQUEEGEE REAR BLADE, SQUEEGEE FRONT BLADE, SQUEEGEE REAR BRKT, WHEEL MOUNT NUT, 1/4-20 HEX NYLOCK NUT, 3/8-16 HEX NUT, 3/8-16 HEX NYLOCK NUT, 3/8-16 HEX COUPLING SS NUT, 5/16-18 CAPTIVE "J" PLTD PLATE, SQUEEGEE FILLER PLATE, SQG BLADE RETAINER PIN, CLEVIS 5/16 X 1.625 LG RIVET, 5/32 OF X 1/8 GRIP SCR, 1/4-20 X 1.75 HHCS PLTD SCR, 1/4-20 X 1.5 ELEVATOR SERIAL NO. FROM NOTES: SCR, 3/8-16 X 2.0 HHCS GR5 PLT SCR, 3/8-16X3.5 CARRIAGE PLTD SCR, 3/8-16 X 2.5 HHTB GR5 PLT SCR, 5/16-18X1 THUMB SS TYPE P SPRING, COMP .60D X2.0L X.045W TUBE, 1.5 OD X 2.5 VAC INTAKE COTTER, 5/16" RING LATCH, SQUEEGEE STRAP STRIKER, SQUEEGEE STRAP REAR KNOB, 3/8-16 4 PRONG WASHER, 3/8 ID X 3/4 OD NYLON WHEEL, BUMPER WHEEL, 2 OD X.31IDX.875W, GRY PLATE, SQG RETAINER TOP SABER (QSC) 86037050 01/24/07 5-34 DELUXE SQUEEGEE GROUP 37 30 32 31 29 5 6 19 7 28 24 13 27 34 9 28 29 33 1 26 25 11 22 23 3 2 12 10 36 21 15 16 17 9 14 18 8 4 BEGINNING WITH SERIAL NUMBER 1000121941 35 5-35 SABER (QSC) 86037050 01/24/07 20 DELUXE SQUEEGEE GROUP REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. 86082500 86082510 86082520 86082530 86274130 86009910 86009200 86276870 86005630 86010680 86008390 86001850 86007780 86276990 86009170 86009180 86006400 86001860 86005810 PRV NO. 62979 62980 62981 62982 70098 82576 81535 70748 57022 87030 78493 14413 73576 70776 81488 81489 67380 14414 57245 QTY 1 1 1 1 2 1 2 2 4 2 1 1 2 2 1 1 4 1 2 20 86001880 14416 1 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 86277000 86270830 86005840 86276980 86276920 86005650 86010670 86001350 86011020 86069870 86006270 86008660 86271820 86007040 86001870 86001840 86004890 70777 57023 57269 70775 70755 57031 87029 140390 89202 140531 66276 80605 57270 70680 14415 14412 48095 2 2 2 2 2 2 2 4 4 2 2 2 3 3 1 1 2 DESCRIPTION PLATE, SQUEEGEE TOP 32 IN PLATE, SQG VERTICAL FILLER (F) PLATE, SQG VERTICAL FILLER (R) PLATE, SQUEEGEE BOTTOM 32 IN SCR, 8-32 X 3/8 PHTC ‘F’ PLTD VIAL, LEVEL KNOB, 3/8-16 4 PRONG ALUM SCR, 3/8-16 X 2.50 CARRIAGE SS NUT, 3/8-16 HEX NYLOCK THIN SS WASHER, 3/8ID X 3/4OD NYLON TUBE ASM, SQUEEGEE VAC BAND, REAR SQUEEGEE SPRING, COMP .60D X 2.0L X .045W SCR, 3/8-16 X 3.5 CARRIAGE SS LATCH, SQUEEGEE STRAP STRIKER, SQUEEGEE STRAP REAR RIVET, 5/32 OF X 1/8 GRIP BAND, REAR SQUEEGEE NUT, 1/4-20 HEX NYLOCK SS BLADE, SQUEEGEE REAR LINATEX 3/16 SCR, 1/4-20 X 1.75 CARRIAGE SS NUT, 5/16-18 HEX NYLOCK SS NUT, 3/8-16 HEX COUPLING SS SCR, 5/16-18 X 2 HHCS SS SCR, 3/8-16 X 1 HHCS SS NP NUT, 5/16-18 HEX WASHER, 5/16 FLAT SS BUSHING, SPANNER .435 X 1.10 WHEEL, 3” DIA CUSHION RUBBER BRACKET, SQG WHEEL PIN, CLEVIS 5/16 X 1.625 LG COTTER, 5/16” RING NUT, 5/16-18 CAPTIVE “J” PLTD SCR, 5/16-18 X 1 THUMB SS TYPE P BLADE, SQUEEGEE FRONT (3-SLOTS) BAND, SQUEEGEE FRONT KNOB, ALUM 3/8-16 NYLOCK NUT SS SERIAL NO. FROM NOTES: NOTE: COMPLETE SQUEEGEE ASSEMBLY IS AVAILABLE, PN 86025650, PRV NO. 47442 SABER (QSC) 86037050 01/24/07 5-36 DELUXE SQUEEGEE LIFT GROUP 1 14 6 13 7 10 12 5 8 4 2 12 8 21 23 9 9 20 16 6 22 19 1 14 17 3 15 13 18 7 11 5-37 10 SABER (QSC) 86037050 01/24/07 DELUXE SQUEEGEE LIFT GROUP REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO. 86228840 86077220 86065100 86003180 86238330 86271840 86277130 86008650 86008670 86009560 86272710 86010630 86259400 86259410 86072530 86073710 86005630 86276870 86007310 86008870 86009200 86249060 86279510 PRV NO. 09124 14359 14417 27870 36201 57285 70795 80604 80606 82053 82060 87013 87205 87206 14409 14410 57022 70748 730022 80815 81535 82061 87171 QTY 4 1 1 1 1 4 4 2 1 2 1 2 4 4 1 1 1 1 1 2 1 1 1 DESCRIPTION BEARING, FLANGED.314IDX.502OD LEVER, SQUEEGEE LIFT BRKT, SQG PIVOT/LIFT CABLE, .09X29, 0707,SS,LB,E-E GRIP, .187 X 1.0 X 3.5 NUT, 5/16-18 HEX NYLOCK THIN SS SCR, 5/16-18 X 1.00 CARRIAGE SS COTTER, 1/4 RING COTTER, 3/8" RING PIN, CLEVIS 1/4'X5/8" PLTD PIN, CLEVIS 3/8 X 5.25 PLTD WASHER, 1/4 ID X 5/8 OD SS WASHER, THRUST.51 ID X 1 ODBRO WASHER, THRUST.51 ID X1ODX.063 BRKT, CAMBER PIVOT BRKT, SQUEEGEE MOUNT NUT, 3/8-16 HEX NYLOCK THIN SS SCR, 3/8-16 X 2.50 CARRIAGE SS SPRING, COM .97 ODX1.5LX .135W BEARING,FLANGED 3/8" ID 11/16" KNOB, 3/8-16 4 PRONG PIN, CLEVIS 3/8 X 4.63 PLTD WASHER, 3/8 FLAT SABER (QSC) 86037050 01/24/07 SERIAL NO. FROM NOTES: 5-38 VACUUM GROUP 1 6 5 4 8 2 7 3 5-39 SABER (QSC) 86037050 01/24/07 VACUUM GROUP REF 1 2 3 4 5 6 7 8 PART NO. 86240210 86002390 86236400 86237230 86004790 86005460 86135370 86135310 86081750 86278110 PRV NO. 39559 20063 34366 35087 48012 53801 14548 140686 62827 81491 QTY 1 1 1 1 1 1 1 1 DESCRIPTION HOSE ASM, 1.5 BLK VAC X 6.0 CLAMP, 1.75" WORM GEAR X .312 FLOAT SHUT-OFF GASKET, 5.7 VAC MOTOR KNOB, 5/16-18 4 PRONG VAC MOTOR ASM, 24VDC 3 STAGE BRUSH SET, 24V 3ST VAC AMETEK BRUSH SET, 24V/36V VAC WINDSOR PLATE, VAC RETAINER SET SCR, 5/16-18 X1.5 CP SS DL SABER (QSC) 86037050 01/24/07 SERIAL NO. FROM NOTES: SERVICE ONLY 1000122411 SERVICE ONLY 5-40 WHEELS AND FRAME GROUP – NON-TRACTION 4 5 5 12 1 2 12 8 6 13 14 9 3 5-41 SABER (QSC) 86037050 01/24/07 10 11 7 WHEELS AND FRAME GROUP – NON-TRACTION REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 86072400 86002300 86233600 86075780 86270830 86081870 86273830 86006560 86274690 86278940 86010660 86010670 86011100 86066290 86230250 PRV NO. 14366 18039 27122 34368 57023 62844 70020 70083 70258 87008 87025 87029 89257 05219 09136 QTY 1 2 2 1 14 10 2 10 4 2 2 14 2 1 - DESCRIPTION BRKT, FRAME BOTTOM CASTER, SWIVEL 3.50 X 4.69 COLLAR, 1.0X.625X.50 TAP'D STL FRAME, MAIN NUT, 5/16-18 HEX NYLCK PLATE, TRANSAXLE SPACER SCR, 1/4-20 X 1/2 HHCS SS DL SCR, 5/16-18 X 1"HHCSGR5PLT DL SCR, 5/16-18 X 1.5 HHCS GR5 PLTD WASHER, 1/4 ID X 1-1/4 OD PLT WASHER, 1/4 LOCK EXT STAR SS WASHER, 5/16 FLAT SS WHEEL, 8” X 2” X .63 ID PERFORMA WELDMENT, AXLE BEARING, REPLACEMENT FOR 89181 SERIAL NO. FROM NOTES: SERVICE ONLY *(4) *(4) WAS 89181 WAS 89217 (NOT SHOWN) * SEE SERIAL NUMBER PAGE SABER (QSC) 86037050 01/24/07 5-42 WHEELS AND FRAME GROUP - TRACTION 4 5 5 11 1 3 11 8 7 12 10 6 2 9 5-43 SABER (QSC) 86037050 01/24/07 WHEELS AND FRAME GROUP - TRACTION REF 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 86072400 86230330 86002300 80675780 86270830 86005780 86081870 86006560 86274910 86008380 86216150 86135880 86241840 86010670 86011080 PRV NO. 14366 14369 18039 34368 57023 57128 62844 70083 70325 78440 140588 47372 48091 87029 89222 QTY 1 2 2 1 14 8 8 10 4 1 14 2 DESCRIPTION BRKT, FRAME BOTTOM BRKT, TRANSAXLE MOUNT CASTER, SWIVEL 3.50 X 4.69 FRAME, MAIN NUT, 5/16-18 HEX NYLCK NUT, 5/16-24 HEX NYLOCK PLTD PLATE, TRANSAXLE SPACER SCR, 5/16-18 X 1"HHCSGR5PLT DL SCR, 5/16-18 X 1.25 HHCS GR5 TRANSAXLE, 24VDC BRUSH SET, 24V TRANSAXLE HUB KIT, 78440 TRANSAXLE KEY, WOODRUFF .75ID HUB WASHER, 5/16 FLAT SS WHEEL, 7.87 X 2 X 1.77 BLK SERIAL NO. FROM NOTES: *(5) *(5) NOT SHOWN SERVICE ONLY SERVICE ONLY *(6) * SEE SERIAL NUMBER PAGE SABER (QSC) 86037050 08/10/09 5-44 WIRING GROUP – BATTERY CABLES 8 + + 9 7 1 5 10 6A 6B 3 4 2 5-45 SABER (QSC) 86037050 01/24/07 WIRING GROUP - BATTERY CABLES REF 1 2 3 4 5 6A PART NO. 86275550 86006760 86233410 86010670 86270920 86260460 PRV NO. 70500 70305 81270 87029 57049 880261 QTY 2 1 1 1 2 1 6B 7 8 9 86260470 86002510 86002540 86264980 880268 23125 23174 14406 1 1 1 2 DESCRIPTION SCR, 6-32 X 1.25 PPHMS SCR, 5/16-18 X 3/4HHCSGR5PLTDL CLAMP, 3/4 DIA CUSHION .406DIA WASHER, 5/16 FLAT SS NUT, 6-32 HEX NYLOCK SS WIRE ASM, 33, 6G 1/4 RING WIRE ASM, 26.5, 6G RING WIRE 4X15 BCLAMPXBCLAMP WIRE ASM 2X21 BATT W/ANDERSON BLOCK, 10.0 X 7.0 X 3.0 10 86064650 86260200 86010860 86010850 86271910 86010670 86008920 78452 80872 880353 880352 57295 87029 80889 1 1 1 1 4 4 4 TRAY, BATTERY WIRE 4 X 14.5 BK 3/8 RING X 3/8 RING WIRE, 4 X 20 BK CTERM X 5/16 RING WIRE, 4 X 20 RD CTERM X 5/16 RING NUT, 5/16-18 FLEXLOCK WASHER 5/16 FLAT SS BOOT, RUBBER TERM. ISOLATOR SABER (QSC) 86037050 12/31/09 SERIAL NO. FROM NOTES: NON-TRACTION TRACTION OPTIONAL NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN 5-46 WIRING GROUP – CONTROL PANEL - NON-TRACTION 2 BLK BRUSH MOTOR 4 RED VAC MOTOR OPTIONAL ACCESSORY PUMP 3 BLK 5 RED 2 BLK 880075 6 RED 2 9 RED 3 1 BLK 1 7 RED 2 10 RED VAC BRUSH 11 RED BATTERY METER SWITCH SWITCH 2 4 3 88490 1 RED 1 3 POSITIVE TERMINAL 8 RED HOUR METER OPTIONAL 30A 4 RED BRUSH MOTOR 2 880034 2 BLK 30A 3 BLK NEGATIVE TERMINAL 5 RED VAC MOTOR POSITIVE BATTERY CABLE 5-47 SABER (QSC) 86037050 01/24/07 NEGATIVE BATTERY CABLE WIRING GROUP – CONTROL PANEL – NON-TRACTION REF PART NO. PRV NO. QTY 1 86238880 41367 1 DESCRIPTION SERIAL NO. FROM NOTES: HARNESS, MAIN SABER (QSC) 86037050 01/24/07 5-48 5-49 2 2 12 VOLTS BATTERY 1 12 VOLTS BATTERY 1 BATT CONN. OPTIONAL WIRE STANDARD WIRE NOTES BATT CONN. SABER (QSC) 86037050 03/20/08 13/BLK TERMINAL POST (-) TERMINAL POST (+) BLK 2 RED 11 RED 7 RED 6 86266840 PRV. NO. 880075 86266690 PRV. NO. 880034 BLK 3 BLK 2 HOUR METER OPTIONAL 3 3 2 4 1 3 BATTERY METER RED 10 2 VAC SWITCH BRUSH SWITCH 2 86268650 PRV. NO. 88490 1 BLK 1 3 2 RED 9 RED 8 RED 1 VAC CIRCUIT BREAKER 30 AMPS BRUSH CIRCUIT BREAKER 30 AMPS RED 5 RED 4 PM VAC MOTOR PM BRUSH MOTOR - - + SOLENOID - OPTIONAL ACCESSORY PUMP + + 86266690 PRV. NO. 880034 BLK 3 12/RED BLK 2 WIRING GROUP – SCHEMATIC – NON-TRACTION 2 BATTERY 1 12 VOLTS BATTERY 12 VOLTS 1 2 RED 17 SABER (QSC) 86037050 01/24/07 OPTIONAL WIRE STANDARD WIRE NOTES BATT CONN RED 17 BATT CONN 3 AMPS MAIN CIRCUIT BREAKER RED 17 RED 15 MAIN 86003410 PRV NO. 29215 DIODE RELAY RED 27 BLK 5 GROUND STUD RED 14 EMERGENCY SWITCH RED 16 BLK 7 X 25 AMP PROPEL CIRCUIT BREAKER PUMP BLK 21 BLK 39 RELAY 2 (NOT USED) X 4 RED 9 VACUUM MOTOR PM - RED 2 86267340 PRV NO. 880269 RED 1 QUICK CONNECT + WHT 35 BLU 20 BATTERY METER 1 2 86267350 PRV NO. 880270 86060830 RED PRV NO. 880022 RED 1 3 VAC SWITCH DIODE 86267360 - PRV NO.880271 BLK 25 BLK 6 RED 8 RED 10 RED 33 BRUSH 86261210 PRV NO. 29204 RED 11 OPTIONAL 30 AMPS VAC CIRCUIT BREAKER BLK 2 RED 18 DIODE 86261210 - PRV NO. 29204 30 AMPS BRUSH CIRCUIT BREAKER RED 13 RED 18 RED 12 RED 12 RED 34 RED 14 RED 14 86269300 PRV NO. 88868 GRN 28 PM BRUSH MOTOR BLK 31 + SOLUTION VALVE RED 1 BLK 21 - BLU 20 1 3 2 3 RED 10 BLK 25 RED 26 RED 27 1 REVERSE 3 2 BRUSH SWITCH 2 OPTIONAL HOUR METER WHT 24 KEY SWITCH RED 2 BLK 7 J2 + + + + + + + + 5 6 7 8 8 7 6 5 4 3 2 1 GRN 28 BLK 32 MOLEX + + + + + + + + J3 BLU 19 MOLEX BLK 31 BLK 22 GRN 23 WHT 35 1 2 3 RED 29 YEL 30 BLK 32 YEL 30 3A 4A 14A 50K ohms SPEED CONTROL 2 SOLUTION CONTROLLER RED 34 4 3 1 RED 34 8 4 6A 13A 17A ADAPTER HARNESS 86004900 PRV NO. 49501 5.6K 6 7 5 1 2 3 17A 6A 14A 4A 13A 3A 5A WHT 36 RED 27 RED 3 PROPEL SWITCH 2 1 PM 2 1 10 2 11 3 12 4 13 5 14 6 15 7 16 8 17 9 18 RED 10 TRACTION MOTOR PROPEL SWITCH 1 5B 17 6 14 4 13 3 + BLK 37 OPTIONAL - CURTIS CONTROLLER M1 M2 B- B+ BLK 5 WIRING GROUP – SCHEMATIC – TRACTION 5-50 BLK 4 BLK 6 WIRING GROUP – CONTROL PANEL - TRACTION BRUSH SWITCH 2 3 2 1 REVERSE SWITCH 3 POT 24 WHT 22 BLK 23 GRN 19 BLU 20 BLU PROPEL SWITCH 86238930 PRV NO. 41377 32 BLK 30 YLW 29 RED PROPEL SWITCH 31 BLK 37 BLK 36 WHT 5 RED 24 WHT 19 BLU 34 RED 30 YEL 29 RED 35 WHT 23 GRN 22 BLK 32 BLK ADAPTER HARNESS 86004900 PRV NO. 49501 CONTROLLER 5.6K 34 RED 18 WHT 4 BLU 6 BLK 3 WHT 5 RED 13 GRN 17 BLU 14 ORG BRUSH RELAY MAIN RELAY 31 BLK 86010830 PRV NO. 880022 35 WHT 20 BLU 5-51 SABER (QSC) 86037050 01/24/07 WIRING GROUP – CONTROL PANEL - TRACTION VAC SWITCH 16 RED 8 RED KEY SWITCH SOLUTION CONTROL BOARD 2 3 9 RED 21 BLK 28 GRN 27 RED 18 RED 88868 26 RED 25 BLK 1 2 HOUR METER OPTIONAL 4 E-SWITCH OPTIONAL 33 RED BATTERY METER 1 2 17 RED 3 17 RED 30A 30A PROPEL BRUSH 3A 29204 25A VAC MAIN 15 RED 14 RED 11 RED 12 RED 1 RED 13 RED 10 RED 86238930 PRV NO. 41377 86267360 - PRV NO. 880271 86267350 - PRV NO. 880270 86267340 PRV NO. 880269 ACCESSORY PUMP OPTIONAL CONTROLLER M1 M2 B- B+ 2 BLK 11 RED 1/2 RED MAIN RELAY 10 RED 5 BLK 4 BLK 15 RED 3 RED 29215 BRUSH RELAY 21/25 BLK 5/38 BLK 6/7/39 BLK 12/13/14 RED GROUNDING POST X NEGATIVE BATTERY CABLE 39 BLK 38 BLK 27 RED 16/18 RED X NOT USED POSITIVE BATTERY CABLE SABER (QSC) 86037050 01/24/07 5-52 WIRING GROUP - MAIN HARNESS - TRACTION 2 RED BRUSH MOTOR 6 BLK SOLENOID VALVE VAC MOTOR 7 BLK 9 RED 28 GRN 1 RED PROPEL MOTOR 4 BLK 41377 3 RED 1 RED 2 BLK OPTIONAL ACCESSORY PUMP 86238930 – PRV NO. 41377 5-53 SABER (QSC) 86037050 01/24/07 WIRING GROUP - MAIN HARNESS - TRACTION REF 1 2 3 PART NO. 86238930 86261210 86003410 PRV NO. 41377 29204 29215 QTY DESCRIPTION 1 HARNESS, SC20T MAIN 2 DIODE ASM, 76008 X 76008 1 DIODE ASM, 76075 X 76065 SABER (QSC) 86037050 01/24/07 SERIAL NO. FROM NOTES: 5-54 EMERGENCY STOP OPTION 1 2 5-55 SABER (QSC) 86037050 01/24/07 EMERGENCY STOP OPTION REF 1 2 PART NO. 86007180 86269300 PRV NO. 72160 88868 QTY DESCRIPTION 1 SWITCH, EMERGENCY STOP 1 WIRE, 16" RED/18 STRIP X STRIP SABER (QSC) 86037050 01/24/07 SERIAL NO. FROM NOTES: 5-56 ACCESSORY PUMP OPTION 13 19 8 16 6 7 2 12 11 15 18 5 1 14 9 20 21 3 17 4 5-57 SABER (QSC) 86037050 01/24/07 ACCESSORY PUMP OPTION REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 86233150 86002470 86264920 86281770 86282720 86197940 86197620 86001550 86240410 86238940 86005580 86005590 86005640 86271820 86081860 86026370 86006760 PRV NO. 20042 22072 27049 39500 82859 40027 40038 40043 40078 41378 56012 56014 57030 57270 62843 65180 70305 QTY 6 1 1 1 1 1 1 1 1 1 1 1 4 3 1 1 3 18 19 20 21 86006830 86010650 86010670 86279130 70386 87018 87029 87083 4 4 3 3 DESCRIPTION CLAMP, 3/8 HOSE (D-SLOT) COUPLING, 1/4 ANCHOR W/1" HEX CABLE TIE, 7" UL/CSA HOSE, 3/8" NYLOBRAID X 15" HOSE, 1/2 NYLOBRAID X 20" HOSEBARB, 3/8MPTX1/2 90D DL HOSEBARB, 1/4MPT X 3/8 45D DL HOSEBARB, 3/8MPT X3/8 90D HOSEBARB, 1/2 TEE HARNESS, PUMP NIPPLE, 1/4 FPT QD NIPPLE, 1/4 CLOSE NUT, 10-32 HEX NYLOCK NUT, 5/16-18 CAPTIVE "J" PLTD PLATE, PUMP MOUNT PUMP ASM, 24V ACCESSORY SCR, 5/16-18 X 3/4HHCSGR5PLTDL SERIAL NO. FROM NOTES: NOT SHOWN SCR, 10-32 X 1.0 PPHMS WASHER, #10 X 9/16 OD WASHER, 5/16 FLAT SS WASHER, 5/16 SPLIT LOCK PLTD SABER (QSC) 86037050 01/24/07 5-58 SUGGESTED SPARE PARTS PART NO. PRV NO. 86216150 140588 BRUSH SET, 24V TRANSAXLE DESCRIPTION 86135370 14548 BRUSH SET, 24V 3ST VAC AMETEK 86135310 86001910 140686 14606 BRUSH SET, 24V/36V VAC WINDSOR BREAKER, 30A 50VDC CIRCUIT 86001920 14607 BREAKER, 25A 50VDC CIRCUIT 86001970 14695 BRUSH SET, IMPERIAL 53185/630 86002000 14717 BREAKER, 3 AMP 86002510 86002540 23125 23174 WIRE 4X15 BCLAMPXBCLAMP WIRE ASM 2X21 BATT W/ANDERSON 86003180 27870 CABLE, .09X29, 0707,SS,LB,E-E 86232180 27877 CAP, 3 INCH MPT 86002800 270121 CABLE, .062X43 SS PUSH/PULL 86236400 34366 FLOAT SHUT-OFF 86237230 86003980 35087 35249 GASKET, 5.7 VAC MOTOR GASKET, SQG .13 THK X 8.00 LG 86004790 48012 KNOB, 5/16-18 4 PRONG 86006360 67118 RELAY, 24VDC SOLENOID 86007220 72166 SWITCH, SPST MOMENTARY 86007140 72130 SWITCH, SPST 2-POSITION ROCKER 86007260 86253940 730003 730140 BLADE, SQUEEGEE (URETHANE) SKIRT, 3.5 X 57.5” EXT 86007970 73864 STRAINER, 3/8 IN. NPT 60 MESH 86252520 80885 SAFETY DECAL, BATTERY CAUTION 86252530 81494 SAFETY DECAL, SOLUTION WARNING SERIAL NO. FROM * SEE SERIAL NUMBER PAGE NOTES: 5-59 SABER (QSC) 86037050 08/10/09 *(7) *(3) NOTES: SERIAL NUMBERS REF. NO. 1 MODEL: SERIAL # QSC20, QSCX20, QSCX20T, QSCXO20T: 1000097107 2 QSCX20T, QSCXO20T: 1000136001 3 QSC20, QSCX20 : 1000149238 4 QSC20, QSCX20 : 100011685 5 6 QSCX20T, QSCXO20T: 1000049753 QSCX20T, QSCXO20T: 1000060885 7 QSC20, QSCX20, QSCX20T, QSCXO20T: 1000122411 8 QSC20: 10052150000024 SABER (QSC) 86037050 03/31/08 5-60 5-61 SABER (QSC) 86037050 01/24/07 SABER (QSC) 86037050 01/24/07 5-62