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Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty L Self Propelled Mower m Model 46M9 MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019 PrintedIn USA FormNo.769-04686 (December4, 2008) 1 ToTheOwner ThankYou Thank you for purchasing a Lawn Mower manufactured by If you have any problems MTD LLC. It was carefully engineered to provide excellent performance when properly operated and maintained. Please read this entire manual It instructs prior to operating your machine. persons who will operate address and mailing the equipment. you how to safely and easily set up, operate maintain carefully and follow concerning address can be found to ensure your complete Please be sure that you, and any other the machine, or questions the machine, phone your local authorized MTD service dealer or contact us directly. MTD's Customer Support telephone numbers, website Throughout the machine satisfaction this manual, are observed on this page. We want at all times. all references to right and left side of the from the operating position recommended safety practices at all times. Failure to do so could result in personal injury or property damage. All information product in this manual information is relative to the most recent available at the time of printing. Review this manual frequently to familiarize yourself with the machine, its features and operation. Please be aware that this Operator's Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. MTD LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation. Table of Contents Safe Operation Practices ........................................ 3 Assembly & Set-Up .................................................. Controls & Features ................................................ 9 12 Operation 13 ................................................................ Maintenance &Adjustment. ................................. Service ..................................................................... Troubleshooting Engine Operation 14 16 RecordProductInformation Before setting up and operating information model in the provided plate by standing position and looking Department, 20 22 28 Warranty 36 ................................................................ SERIALNUMBER down at the rear of the deck. This information will be necessary, should you seek technical support via our web site, Customer Support .................................................. Engine Maintenance ............................................. Illustrated Parts List .............................................. DIqFllqFllqFllqNIqD please and record the area to the right. You can locate the at the operator's 18 MODEL NUMBER your new equipment, locate the model plate on the equipment ..................................................... or with a local authorized NNNNNNNNNND service dealer. CustomerSupport Please do NOT return If you have difficulty this machine, the machine assembling to the retailer this product you can seek help from Visit us on the web at www.mtdproducts.com 0 Call a Customer 0 Write Support Representative without or have any questions the experts. 0 or dealer Choose from at (800) 800-7:310 us at MTD LLC • RO. Box :3611:31 • Cleveland, first contacting regarding the options the controls, below: or (330) 220-468:3 OH • 441:36-0019 our Customer operation, Support Department. or maintenance of 2 importantSafeOperationPractices WARNING: This symbol could endanger all instructions points out important the personal safety and/or in this manual with these instructions before property attempting may result in personal When you see this symbol. safety instructions of yourself to operate which, if not followed, and others. this machine. Read and follow Failure to comply injury. HEED ITS WARNING! CALIFORNIA PROPOSITION 65 WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive ,A WARNING: Battery compounds, harm. posts, terminals, chemicals known and related to the State of California this manual. operator was built to be operated As with any type of power result in serious injury equipment, objects. 6. operation. Keep this manual reference 3. This machine Therefore, personal and the proper use exercise extreme has been designed caution to perform 8. at all fingers, hands, could inspect the area where the equipment is to be which one job: Plan your mowing by an adult. should who are familiar be allowed material to use this or a thrown zone behind to ricochet object back injury, handles and keep children, and pets at least 75 feet from Stop machine if anyone mower enters area. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair your eyes. Thrown objects which ricochet can to the eyes. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Shirts and pants that cover the arms and legs and steel-toed operate weight 11. against a wall or obstruction, To help avoid blade contact helpers of material and the like. Also, material cause serious injury with these can cause serious to avoid discharge bystanders which may cause discharged toward the operator. to protect 10. individuals pattern roads, sidewalks, while it is in operation. 9. over or picked up objects injury. bystanders, purpose. could be tripped by the blade. Thrown stay in operator the instructions and safe operation practices in this manual and on the machine and should be trained and supervised rules of safe operation machine. of amputating safety instructions objects, and thrown toward Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand Only responsible Thoroughly foreign 7. piece of power equipment, to mow grass. Do not use it for any other 5. or error on the part of the the following avoid discharging Be completely familiar with the controls of this machine before operating it. is a precision in a safe and for ordering 2. times. This machine in used. Remove all stones, sticks, wire, bones, toys and other place for future and regular replacement parts not a plaything. is capable practices or death. Read this operator's manual carefully in its entirety before attempting to assemble this machine. Read, understand, and follow all instructions on the machine and in the before to the safe operation carelessness Failure to observe GeneralOperation 4. lead and lead to cause cancer and reproductive according can result in serious injury. This machine toes and feet and throwing manuals) contain harm. Wash hands after handling. DANGER: This machine 1. accessories this machine shoes are recommended. or light- (e.g. canvas) shoes. Do not put hands or feet near rotating cutting Never in bare feet, sandals, slippery deck. Contact hands, toes and feet. parts or under the with blade can amputate fingers, 12. Amissing ordamaged discharge cover cancause blade contact orthrown object injuries. 13. Many injuries occur asaresult ofthemower beingpulled overthefootduring afallcaused byslipping ortripping. Donotholdontothemower ifyouarefalling; release the handle immediately. 14. Never pullthemower back toward youwhileyouare walking. Ifyoumustback themower away fromawallor obstruction firstlookdownandbehind toavoid tripping andthenfollowthese steps: a. Stepback frommower tofullyextend yourarms. b. Besureyouarewellbalanced withsure footing. c. Pullthemower backslowly, nomore thanhalfway toward you. d. Repeat these steps asneeded. 15. Do not operate alcohol 16. while under the influence while The blade control starting handle to bypass its operation. inoperative mechanism (kickback) 28. injury through If you feel you are losing your footing, blade control handle immediately rotating within three seconds. Mow only in daylight run. 20. Stop the blade when crossing gravel drives, walks or roads. 21. If the equipment should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble. 23. Never operate mower without proper trail shield, discharge cover, grass catcher, blade control handle or other safety protective devices in place and working. Never operate mower with damaged safety devices. Failure to do so can result in personal injury. 24. Muffler and engine become hot and can cause a burn. Do not touch. 25. Never attempt adjustment 26. to make a wheel or cutting while height the engine is running. the manufacturer. made for this machine Failure to do so can result in personal injury. 4 I Mow across extreme Watch the face of slopes; caution SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES when for holes, which can cause obstacles. never changing ruts, rocks, by on a sloped or serious personal up and down. direction hidden Exercise on slopes. objects, or bumps you to slip or trip. Tall grass can hide Always be sure of your footing. A slip and fall can cause injury. If you feel you are losing your handle immediately three (3) seconds. and Do Not: 1. Do not mow near drop-offs, ditches or embankments, you could lose your footing or balance. 2. Do not mow slopes greater than 15 degrees as shown on the slope gauge. 3. Do not mow on wet grass. Unstable footing could cause slipping. Children Tragic accidents presence can occur if the operator of children. and the mowing They do not understand Never assume that children 1. Keep children is not alert to the Children are often attracted activity. to the mower the dangers. will remain where you last saw them. out of the mowing care of a responsible area and under watchful adult other than the operator. 2. Be alert and turn mower 3. Before and while moving down for small children. 4. Use extreme care when approaching blind corners, doorways, shrubs, trees, or other objects that may obscure your vision of a child who may run into the mower. 5. Keep children away from hot or running suffer burns from a hot muffler. 6. Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand the instructions Only use parts and accessories this machine Do: light. Walk, never Shut the engine off and wait until the blade comes to a complete stop before removing the grass catcher or unclogging the chute. The cutting blade continues to rotate for a few seconds after the blade control is released. Never place any part of the body in the blade area until you are sure the blade has stopped rotating. which on slopes requires extra balance, release the blade control the blade will stop rotating within release the in this manual, hilly area. If the slope is greater than 15 degrees, do not mow it. 3. 19. 22. are not covered measure slopes before operating and the blade will stop or good artificial occur which faster than bruises or sprains caution. If you feel uneasy on a slope, do not mow it. For your safety, use the slope gauge included as part of this manual to handle Never operate the mower in wet grass. Always be sure of your footing. A slip and fall can cause serious personal injury. If situations can result in severe injury. Operation must operate easily in both directions and automatically return to the disengaged position when released. 18. of starter cord Slopes are a major factor related to slip and fall accidents, is a safety device. Never attempt blade. The blade control Rapid retraction will pull hand and arm toward engine Slope Operation 2. and may result in personal pull cord slowly until resistance use care and good judgement. Contact Customer Support for assistance or the name of the nearest service dealer. Doing so makes the safety device with the rotating engine, you can let go. Broken bones, fractures, could result. on machines engine. When starting is felt, then pull rapidly. 1. Do not engage the self-propelled contact of or drugs. so equipped 17. the mower 27. off if a child enters the area. backwards, and safe operation and on the machine adult. and be trained look behind and engines. practices They can in this manual and supervised by an Service 3. Check the blade and engine intervals To avoid personal care in handling injury or property damage gasoline. Gasoline is extremely can ignite. Wash your skin and change flammable clothes original 3. Use only an approved Never fill containers gasoline container. inside a vehicle 4. Remove gas-powered equipment Keep all nuts, bolts, and screws tight equipment 7. trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, 5. rather than from a gasoline Keep the nozzle in contact container opening at all times not use a nozzle lock-open 6. Extinguish of ignition. all cigarettes, dispenser until fueling below of filler neck to provide bottom no more than I inch heater, furnace, or fuel container clothes dryer or other To reduce fire hazard, keep machine or other debris build-up. near an open discharge cover, and trail shield could expose to be thrown. check components For safety and replace do not meet the original equipment performance specifications and compromise gas appliances. 11. Clean up oil or fuel spillage to cool at least 5 minutes before and storing. Engine exhaust contains carbon monoxide, area. an odorless Check fuel line, tank, cap, and fittings repairing, blade and all moving spark plug wire and ground starting. or inspecting, parts have stopped. make certain the Disconnect or over-speed safe frequently 12. Do not crank engine with spark plug removed. 13. Maintain or replace safety and instruction for cracks labels, as 14. Observe proper disposal laws and regulations. Improper disposal of fluids and materials can harm the environment. 15. According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), this product has an Average Useful Life of seven (7) years, At the end of the Average Useful inspected annually the against the engine to prevent by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, gas. Before cleaning, unintended or in a poorly ventilated setting the maximum speed of the engine. Life have the machine indoors governor controls or 140 hours of operation. Never run an engine and deadly the engine's The governor or leaks. Replace if necessary. free of grass, leaves, any fuel soaked debris. machine Do not change necessary. GeneralService: 2. frequently the engine. securely. engine. Never store the machine 10. flame, spark or pilot light as on a water heater, space I. components, parts or allow objects operating If gasoline is spilled, wipe it off the engine and equipment. Move machine to another area. Wait 5 minutes before Allow height the engine is running. may lead to improper for fuel expansion. 1I. 14. Repair the the mower. safety!" fuel tank. Filltankto remove for any damage. and operating to make a wheel or cutting while Grass catcher which before Replace gasoline cap and tighten 13. Never attempt starting immediately with original equipment manufacturer's (O.E.M.) parts only, listed in this manual. "Use of parts is hot or I0. 12. inspect the mower before protection, vapors will Allow engine to cool at least two minutes Never overfill starting After striking a foreign object, stop the engine, disconnect the spark plug wire and ground against the engine. moving Never remove gas cap or add fuel while engine with safety devices. Check their proper are subject to wear and damage which cigars, pipes and other sources because flammable to be sure the condition. regularly. adjustment 9. 8. 9. 8. Do device. Never fuel machine indoors accumulate in the area. running. refueling. Never tamper damage nozzle. is complete. 7. is in safe working Thoroughly with the rim of the fuel tank or may lead to improper safety!" 5. operation from the truck or specifications and compromise Mower blades are sharp and can cut. Wrap the blade or wear gloves, and use extra caution when servicing them. 6. on the blade 4. or on a truck or trailer bed with a plastic liner. Always place containers ground away from your vehicle before filling. equipment performance immediately. 2. inspect Replace blade with the original equipment manufacture's (O.E.M.) blade only, listed in this manual. "Use of parts which do not meet the use extreme and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes, which bolts at frequent Also, visually for damage (e.g., bent, cracked, worn) SafeHandling Of Gas01ine: I. mounting for proper tightness. injuries or death Donot modify engine To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting SECTION of engine 2 -- governor. IMPORTANT SAFE OPERATION PRACTICES S SparkArrestor Notice Regarding Emissions Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate may include the following Modification (EM), Oxidizing Injection on regular emission unleaded control gasoline, and internal combustion engine and should not be used WARNING: This machine is equipped with an on or near any unimproved forest-covered, brush i_ll systems: Engine Catalyst (OC), Secondary Air (SAI) and Three Way Catalyst (TWC) if so equipped. covered or grass-covered exhaust system is equipped meeting applicable order by the operator. above is required with a spark arrester local or state laws (if any). Ira spark arrester is used, it should working land unless the engine's be maintained in effective In the State of California by law (Section 4442 of the California the Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark attester for the muffler is available through your nearest engine authorized service dealer or contact the service department, 6 I SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES RO. Box 361131 Cleveland, Ohio 44136-0019. Safety Symbols This page depicts and describes safety symbols that may appear machine before attempting to assemble and operate. on this product. Read, understand, and follow all instructions on the READ THE OPERATOR'S MANUAL(S) Read, understand, assemble and follow all instructions in the manual(s) before attempting to and operate DANGER -- ROTATING BLADES To reduce the risk of injury, keep hands and feet away. Do not operate or grass catcher is in its proper place. If damaged, unless discharge cover replace immediately. ® i|1_ Do not mow when children or others are around. IRFS _1_ DANGER-- HAND/FOOT CUT Keep hands and feet away from rotating parts. DANGER -- THROWN DEBRIS Remove objects that can be thrown by the blade in any direction. Wear safety glasses. DANGER -- SLOPES Use extra caution ,_ on slopes. Do not mow slopes greater than 15°. Allow the engine to cool atFLAMMABLE least two minutes WARNING--GASOLINEIS _ WARNING-- CARBON MONOXIDE Never run an engine indoors monoxide, or in a poorly ventilated follow Ii_ and muffler the warnings WARNING: and instructions area. Engine exhaust contains carbon an odorless and deadly gas. WARNING-HOT SURFACE Engine parts, especially the muffler, __\_%._ before refueling. become extremely hot during operation. Allow engine to cool before touching. in this manual and on the machine. Your Responsibility--Restrict the use of this INSTRUCTIONS! power machine to persons SAVE THESE SECTION 2 -- who read, understand IMPORTANT SAFE OPERATION and PRACTICES J | 7 co Sight and hold this level with a vertical tree... -4 5 Z I ,_ or a corner of a building... i i Z __ I i I I O ' FOldo, 5 ' Z "o or a fencepost ', diine , --Lepre_n tsa15 o -4 I I 15 ° Usethis page as a guide to determine slopes where you may not operate safely. WARNING: Do not operate (a rise of approximately mowers up and down up and down slopes. your lawn mower on such slopes. Do not mow on inclines with a slope in excess of 15 degrees 2-1/2 feet every 10 feet). A riding mower could overturn slopes, never across the face of slopes. Operate walk-behind and cause serious injury. Operate mowers riding across the face of slopes, never 3 AssembJy & Set-Up Contents of Carton One Lawn Mower One Lawn Mower One Grass Catcher One Side Discharge Assembly Operator's 2. without Fill up gasoline and oil as instructed section BEFORE operating gasoline or oil in the engine. Insert a carriage bolt found in the manual hole on the handle mounting f Handle Handle 1. Remove any packing material upper and lower handles. a. which Pull up and back on upper lifting Wing Nuts (2) the handle up. Figure 3-1 Tighten handle. properly star knobs to secure upper handle to lower Make sure that each carriage bolt is seated in the handle. Secure with Hardware _Carria handle as shown in Fig. Figure 3-2 b. bag into the bracket. may be between 3-1. Make certain the lower handle is seated securely into the handle mounting brackets. Do not crimp cable while of Oil one plastic wing nut, also included in the manual bag. Repeat on other side with remaining hardware. See Fig. 3-2. in the Engine Operation your mower. One Bottle Chute upper NOTE:This unit is shipped Manual g_olts (2) 3. The rope guide is attached handle. to the right side of the upper See Fig. 3-3. Loosen the wing nut which b. secures the Slip plastic channel of grass bag over hooks on the frame. See Fig. 3-4. All the plastic rope guide. channels except center top of bag attach from outside of frame. F Figure 4. Figure 3-4 3-3 a. Hold blade control against upper b. Pull starter control. rope out of the engine. c. Slip starter rope into rope guide. d. Tighten handle. Release blade c. 2. Attach center top of bag from inside of frame. Follow the steps below to attach the grass catcher: a. Lift rear discharge door. See Fig. 3-5. F wing nut. Insert post on cable tie into hole provided on the lower handle. Pull cable tie tight and trim excess. GrassCatcher 1. Follow steps below to assemble the grass catcher. Make certain bag is turned right side out before (warning label will be on the outside). a. assembling Place bag over fra me so that its black plastic side is at the bottom. Figure 3-5 Place grass catcher on the pivot rod. Let go of discharge door so that it rests on the grass catcher. WARNING: Never operate mower on the grass catcher are firmly rod and the rear discharge top of the grass catcher. SECTION 3 -- ASSEMBLY& SET-UP unless the hooks seated on the pivot door rests firmly against Side DischargeChute Your mower is shipped make sure grass catcher is closed. 1. Adjustments as a mulcher. To convert to side discharge, is off of the unit and rear discharge door CuttingHeight Each wheel has a height adjustment On the side of the mower, 3-6. lift the mulching plug. See Figure height lever to change the cutting of the mower. 1. Depress height adjustment 2. Slide lever to desired height. lever towards position wheel. for a change in cutting See Fig. 3-7. Figure 3=6 ,J 2_ Slide two hooks of side discharge mulching remove plug assembly. side mulching chute under Lower the mulching hinge pin on Figure 3-7 plug. Do not plug at any time, even when you are 3. Release lever towards deck. not mulching. IMPORTANT:All wheels relative For rough position. height adjustment scalping must be placed or uneven in the same lawns, move the lever to a higher position. This will stop of grass. Set-Lip (;as and Oil Fill-Up Refer to the Engine Operation additional engine section in this manual starting unit for the first time out 1. Add oil provided of the box. 2_ Service the engine with gasoline as instructed before Engine Operation section gasoline. Gasoline _ for information. in the of this manual. is extremely flammable and the WARNING: vapors are explosive. Use extreme Nevercare fuel when the machine handling indoors or while the engine Extinguish cigarettes, sources of ignition. is hot or running. cigars, pipes and other SECTION3 -- ASSEMBLY & SET-UP 11 4 Controls andFeatures Drive Control Recoil Starter Side Discharge Chute Cutting Height Adjustment Levers Figure 4-1 Blade Control Mukh Plug The blade control is attached to the upper Depress and squeeze it against the upper handle of the mower. handle to operate the The mulch collecting plug is used for mulching the grass clippings side discharge unit. Release it to stop engine and blade. chute, some mower of recirculating the clippings purposes. in a grass catcher models Instead of or using the have the option back to the lawn. This is called mulching. _ Never ARNING: attempt This to bypass blade control its operations. is a safety device. Your mower DriveControl The drive control is located SideDischargeChute on the underside of the upper handle is shipped as a mulcher. clippings to the side instead, follow Assembly & Set-Up section To discharge the grass the instructions in the to attach the side discharge chute. and is used to engage the drive. Squeeze it against the upper handle to engage the drive; release it to slow down mower from or stop _ propelling. Cutting Height AdjustmentLevers One adjustment lever is located chute area on cutting deck. Refer to warning label on ARNING: the unit. Keep hands and feet away from the RecoilStarter on each wheel and is used to adjust the cutting height. All four levers have to be at the same relative position to ensure a uniform cut. The recoil starter behind is attached to the right upper the unit and pull the recoil starter handle. Stand rope to start the unit. 5 Operation F Starting Engine WARNING: Be sure no one other than the operator is standing near the lawn mower while starting engine or operating mower. Never run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas. Keep hands, feet, hair and loose clothing away from any moving parts on engine and lawn mower. Standing behind the mower, depress the blade control handle and hold it against the upper handle. SeeFig. 5-1. 2. Pull the starter grip lightly until resistance is felt, then pull rapidly to overcome compression, prevent kickback and start engine. Repeat if necessary. iMPORTANT: Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter. Stopping Engine Figure S-1 1. __ Release blade control to stop the engine and blade. before performing any work on to thestop mower or to WARNING: Wait for the blade completely remove the grass catcher. UsingYourlawn Mower UsingGrassCatcher You can use the grass catcher to collect operating the mower. 1. Attach grass catcher Be sure lawn is clear of stones, sticks, wire, or other objects "Assembly which automatically could damage lawn mower or engine. Such objects could be accidently thrown by the mower in any direction serious personal injury to the operator and others. 1. Once the engine is running, against the upper WARNING: and cause handle to propel The operation mower. of any lawn mower can safety glasses while operating any adjustments the mower, or while or repairs on it. instructions while in the & Set-Up" section. Grass clippings collect you are will in bag as you run mower. Operate till grass bag is full. 2. Stop engine completely by releasing the blade control. Make sure that the unit has come to a complete stop. 3. Lift discharge squeeze the drive control result in foreign objects being thrown into the eyes, which can damage your eyes severely. Always wear performing mower following clippings door and pull grass bag up and away from the mower to remove the bag. Dispose of the grass clippings and reinstall the bag when complete. WARNING: If you strike a foreign object, stop the engine. Remove wire from the spark plug, thoroughly inspect Usingas Mulcher repair damage For mulching grass, remove the grass catcher and side discharge chute from the mower. For effective mulching, do not cut wet grass. If the grass has been allowed to grow in excess of four inches, mulching is not recommended. Usethe grass catcher to bag clippings instead. indication inspected mower before Extensive vibration for any damage, restarting of mower and and operating. during of damage. The unit should and repaired. operation is an be promptly 13 Maintenance & Adjustments Maintenance 2. Lubricate motor General Recommendations Always observe maintenance. The warranty at least once a season with light oil (or are removed safety rules when performing does not cover items that Lubricate the torsion discharge door and side mulch plug periodically oil to prevent spring and pivot points 4. The transmission is pre-lubricated and does not require lubrication. Changing 5. Follow the Engine Maintenance speed will void engine schedule Periodically should be checked at least once each and make sure these are tight. and instruction and sealed at the factory section for lubrication for engine lubrication. build-up of the mower of grass clippings deck after each use to prevent or other debris. Follow steps below for this job. WARNING: Always stop engine, plug, and ground against engine any type of maintenance disconnect before spark 1. Disconnect spark plug wire. Drain gasoline from lawn mower or place a piece of plastic under the gas cap. 2. Tip mower performing on your machine. so that it rests on the housing. with the air cleaner Lubrication Lubricate pivot points on the blade and drive controls at least once a season with light oil. These controls must operate with light DeckCare Clean underside check all fasteners on the rear rust. See Fig. 6-1. have been subjected to operator abuse or negligence. To receive full value from warranty, operator must maintain the lawn mower as instructed here. of engine-governed of the wheel any 3. on this lawn mower All adjustments season. for any reason, lubricate surface of the pivot arm and inner surface with light oil. See Fig. 6-1. wa rra nty. 1. the wheels oil). If wheels freely in both directions. facing up. Hold mower Keep the side firmly. any direction and do not leave the mower tipped for WARNING: tip can the drain mowerintomore ° in any length of Never time. Oil the than upper90 part of the engine causing a starting problem. See Fig. 6-1. 3. Scrape and clean the underside of the deck with a suitable tool. Do not spray with water. IMPORTANT: Do not use a pressure washer or garden hose to clean your unit. These may cause damage to bearings, or the engine. The use of water will result in shortened life and reduce serviceability. 4. Put the mower back on its wheels on the ground. Ifyou had put plastic under the gas cap earlier, make sure to remove it now. Figure 6-1 Engine Care ReplacingRearFlap NOTE: Refer to the Engine Operation and Maintenance in this manual for detailed instructions. Maintain sections oil level. 1. To remove rear flap, lift rear door, and press flap in on either side to remove from hole. See Fig. 6-2. r Service air cleaner every 25 hours under normal conditions. Clean every few hours under extremely dusty conditions. Clean spark plug and reset the gap once a season. Clean engine regularly with a cloth or brush. Keep the area around the top of the engine clean to permit proper air circulation. Remove all grass, dirt, and combustible debris from muffler area. \\ Figure 6=2 2_ Remove flap from opposite in the opposite hole and replace with new flap order and manner SECTION 6 -- of removal. MAINTENANCE & ADJUSTMENTS 15 7 Service Blade Care 5. Lubricate the engine the blade adapter WARNING: sharpening When removing or replacement, the cutting protect blade for inspect the blade adapter strike a foreign object. Replace when below for blade service. 1. for cracks, especially necessary. part number) Disconnect spark plug boot from spark plug. Turn mower on its side making sure that the air filter and the carburetor are facing up. 2. operating faces the ground position. blade and the blade adapter which hold the to the engine crankshaft. See Fig. 7-1. when the mower is in the Place blade bell support on the blade. Align notches blade bell support with small holes in blade. 7. Replace hex bolt and tighten rain., 600 in. Ibs. max. blade bolt for correct and flanges. 6. To ensure safe operation Remove the bolt and the blade bell support of Make sure that the blade is aligned seated on the blade adapter if you Follow the steps and the inner surface onto the engine crankshaft. Place the blade on the adapter such that the side of the blade marked "Bottom" (or with your hands with a pair of heavy gloves or use a heavy rag to hold the blade. Periodically crankshaft with light oil. Slide the blade adapter hex bolt to torque: of your mower, periodically on the 450 in. Ibs. check the torque. Belt Care Remove two shoulder mower screws securing front drive cover to deck. See Figure 7-2. Press inward on sides of front drive cover and release tabs that secure it to the height adjuster brackets. Remove drive cover from mower. r Support Figure 7-1 3. Remove blade and adapter 7-1. from the crankshaft. See Fig. 4. Remove blade from the adapter for testing balance. Balance the blade on a round shaft screwdriver to check. Remove metal from the heavy side until it balances evenly. When sharpening the blade, follow grind. Grind each cutting balanced. WARNING: the original edge equally An unbalanced when rotating may cause damage to mower injury. Figure 7-2 2. angle of to keep the blade at high speeds. It and could break Loosen screw holding belt tension spring to transmission. See Figure 7-2 inset. Do not remove screw completely. As you loosen it, tension on the belt will be released. Push transmission up a little and slide belt offthe transmission pulley. blade will cause excessive vibration causing personal \ 3. Tip mower on its side with the air filter up to access belt from underside of mower and remove blade as described in the previous section. Refer to Fig. 7-1. 4. Press inward ontabontheengine baffle torelease itfrom thebafflebracket. See Fig.7-3. 6. Replace with new belt, making engine pulley while it around 7. the transmission Reattach engine in the previous 8. pulling Turn mower sure belt is firmly pulley. baffle and reassemble blade as described section. back over and make sure belt is seated on the transmission pulley. Tighten screw loosened secure belt tension spring to the transmission. 9. Reassemble seated on from the other side and sliding earlier to front drive cover. Off-SeasonStorage The following steps should be taken to prepare your lawn mower for storage. Clean and lubricate mower lubrication instructions. thoroughly as described Do not use a pressure washer or garden unit. Coat mower's cutting in the hose to clean your blade with chassis grease to prevent rusting. Refer to Engine Maintenance Figure 7-3 5_ Slide belt off of engine opening pulley and thread in the deck. See Figure 7-4. storage through section for correct engine instructions. Store mower in a dry, clean area. Do not store next to corrosive materials, such as fertilizer. the When storing any type of power equipment in a poorly ventilated or metal storage shed, care should be taken to rust-proof equipment, mower the equipment. especially Using a light oil or silicone, cables and all moving coat the parts of your lawn before storage. ii Figure 7-4 SECTION 7 -- SERVICE 17 Troubleshooting Problem Engine Fails to start Cause 1. Remedy Blade control disengaged. 2. Spark plug boot disconnected. 2. Connect wire to spark boot. 3. Fuel tank empty or stale fuel. 3. Fill tank with clean, fresh gasoline. 4. Engine not primed (if equipped with primer). 4. Prime engine as instructed section. in the Operation 5. Faulty spark plug. 5. Clean, adjust gap, or replace. 6. Blocked fuel line. 6. Clean fuel line. Z Engine flooded. Z Waita few mmutes to restart, butdo not prime. B, Fuel valve (if equipped) 9. Engine not choked Engine runs erratic 1. Engage blade control. closed. (if equipped 8. Open fuel valve. See engine manual. with choke). 9. Choke engine. See engine manual. 10. Burnt fuse. (Electric Start only) 10. Replace fuse (see Service Section). 1. Spark plug boot loose. 1. Connectand 2. Blocked fuel line or stale fuel. 2. Clean fuel line; fill tank with clean, fresh tighten spark plug boot. gasoline. 3. Vent in gas cap plugged. 3. Clear vent. 4. Water or dirt in fuel system. 4. Drain fuel tank. Refill with fresh fuel. 5. Dirty air cleaner. 5. Refertoengine 6. Unit running 6. Push CHOKE knob in. with CHOKE (if equipped) manual. applied. Engine overheats Occasional skips (hesitates) at 1. Engine oil level low. 1. Fill crankcase with proper oil. 2. Air flow restricted. 2. Clean area around 1. Spark plug gap too close. 1. Adjust gap to .030". 1. Spark plug fouled, faulty, or gap too wide. 1. Reset gap to .030" or replace spark plug. 2. Dirty air cleaner. 2. Refer to engine manual. 1. Cutting 1. Tighten and on top of engine. high speed Idles poorly Excessive Vibration blade loose or unbalanced. 2. Bent cutting Mower will not blade. 1, Wet grass. blade and adapter. Balance blade. 2. See an authorized service dealer. 1, Do not mow when grass is wet; wait until later to cut. mulch grass 2, Excessivelyhigh grass. 2. Mow once ata high cutting height, then mow again at desired height or make a narrower 3. Dull blade. cutting path. 3. Sharpen or replace blade. Continued on next page Problem Cause Uneven cut 1. Wheels not positioned Remedy correctly. 1. Place all four wheels in same height (if equipped 2. Dull blade. i : with individual position height adjusters). 2. Sharpen or replace blade. ifo SECTION 8 -- iii iJi TROUBLESHOOTING 19 EngineOperation Fuel Cap \ Air Cleaner Grip Cap Oil Drain Spark Plug Mumer Figure 9=1 Pre-0perationCheck Oil Recommendations NOTE:This engine is shipped engine. Running the engine serious engine damage Before starting without with insufficient engine, is about 20 oz. Use a 4-stroke, or an equivalent motor oil certified 20 Oil mlmlllm Iilmllm high detergent, SG/SF. on the for general, all temperature in your area from m,3o premium U.S. automobile oil is used, select the appropriate average temperature m__ fill with oil. Do not over-fill. to meet or exceed SAE 10W-30 is recommended 20w oil can cause manufacturer's requirements for service classification Motor oils classified SG/SF will show this designation container. single viscosity _ or oil in the and void the engine warranty. capacity quality gasoline viscosity 2ow4o, _ow5o_____ I 15w40, O_____m/b. use. If for the Q the chart to the right. lOW40 Iilmmmmlll ml_lmmlmmmmmm I v lOw30_____u (°C)-30 ° -20 ° -10 ° 0 ° (°F)-20 ° 0° Ambient 1. Single Viscosity 2. Multi Viscosity 20o 10° 40o 20 o 30 o 40 o 60 o 80 o 100 o Temperature NOTE: Using non detergent oil or 2-stroke engine shorten the engine's service life. oil could Check0il Level CheckFuel Level NOTE: Be sure to check the engine on a level surface with the 1. Clean around 2. Fill tank to approximately engine stopped. 1. Remove the oil filler cap and wipe the dipstick Fig. 9-2. clean. See neck to allow fuel fill before removing 1-inch below for fuel expansion. NOTE: Before refueling, cap to fuel. lowest portion of Be careful not to overfill. allow engine to cool 2 minutes. Starting TheEngine _ 1. equipment not and use feet a pressurized ARNING: moving Always parts. keep Do hands clear of starting fluid. Vapors are flammable. Standing behind the mower, depress handle and hold it against the upper the blade control handle. See Fig. 9-3. Oil Fill Cap/ Dipstick Figure 9-2 2. Insert the dipstick itin. 3. If the level is low, slowly add oil to the upper limit on the 4. into the oil filler dipstick. See Fig. 9-2 inset. Tighten dipstick firmly neck, but do not screw before starting engine. NOTE: Do not overfill. Overfilling with oil may cause smoking, hard starting, spark plug fouling, or oil saturation of air cleaner. Figure 9-3 2. Fuel Recommendations Use automotive combustion gasoline chamber (unleaded deposits) Gasoline with up to 10% ethanol or 15% MTBE (Methyl ventilated dirty dirt, dust, or flammable and is Refuel in a well- area with the engine stopped. until resistance prevent is felt, then pull kickback and Do not allow the starter grip to snap back against the engine. the starter. Tertiary mixture, gasoline, or gasoline over 30 days old. Avoid getting water in the fuel tank. DO NOT USE E85 GASOLINE. WARNING: Gasoline is extremely explosive under certain conditions. IMPORTANT: of 87 octane. Butyl Ether) can be used. Never use an oil/gasoline grip lightly rapidly to overcome compression, start engine. Repeat if necessary. or low leaded to minimize with a minimum Pull the starter Return it gently to prevent damage to StoppingTheEngine 1. Release the blade control. Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline Avoid repeated or prolonged breathing of va pot. WARNING: should Do not overfill be no fuel in the filler contact is stored. with skin or the fuel tank (there neck). After refueling, make sure the tank cap is closed properly and securely. Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled, make sure the area is dry before starting the engine. SECTION 9 -- ENGINEOPERATION 21 1 EngineMaintenance Periodic any maintenance. To prevent accidental ARNING: the Shut offthe disconnect spark plug engine boot. before _ inspection If engine must be tipped to transport of the engine is essential is to be maintained. Regular maintenance will also ensure a long service life. The required service intervals and the kind of maintenance to be performed are described IMPORTANT: and adjustment if high level performance start-up, performing equipment intervals, or to inspect or remove grass, keep spark plug side of engine in the table below. Follow the hourly or calendar whichever when operating up. Transporting or tipping engine spark plug down may cause smoking, hard starting, spark plug fouling, or oil saturation of air cleaner. _1 occur first. More frequent in adverse service is required conditions. muffler will be very hot. Be careful not to touch the WARNING: muffler. If the engine has been running, the MaintenanceSchedule FirstSHours Each Useor EveryS Hrs. EverySeason EverySeason EverySeason or 25 Hours or SOHours or 100Hours ,/ CheckEngineOil Level ChangeEngineOil ff _/ CheckAir Cleaner _/ M/ ServiceAir Cleanerf M/ CheckSparkPlug V/ ReplaceSparkPlug V/ CleanEngineShroud V/ Cleanaround muffler V/ ReplaceFuelFilter f Service more frequently ff M/ when used in dusty areas. Every season or 25 hours if operating under heavy load or high ambient temperature. Service Dates AirCleanerService Oil Service Check oil level regularly. Paper filters cannot Be sure correct or every 100 operating dusty conditions. oil level is maintained. hours or daily before starting procedure in the Operation engine. Check every five See oil checking be cleaned and must be replaced section. solvents for cleaning thegasoline air cleaner element. A fire WARNING: Never use or low flash point or explosion could result. OilChange _ IMPORTANT: Be sure to check engine on a level surface with the engine stopped. Drain the oil while the engine is still warm to IMPORTANT: Never run the engine without engine wear will result. assure rapid and complete the air cleaner. Rapid draining. 1. 1. Remove all fuel from tank by running from lack of fuel. 2. Remove drain plug and allow oil to drain into a suitable container. once a year hours; more often if used in extremely engine until it stops Remove the wing bolt and the air cleaner the elements paper element element See Fig. 10-1. cover. Remove and separate them. See Fig. 10-2. Replace when or replace dirty or damaged. Clean foam when damaged. f Oil Fill Cap Foam Element Figure Figure 10-1 2. To clean foam element, separate it from the paper element and wash in liquid detergent drain oil, drainBefore fuel from tankengine by running engine WARNING: tipping or equipment until fuel tank is empty. i_ 3. Reinstall the drain plug and tighten 4. Refill with the recommended to thoroughly before 10=2 and water. Allow to dry using. Do not oil the foam element. it securely. oil (see Operation section) and check the oil level. See Fig. 10-1. 5. Reinstall the oil fill cap securely. IMPORTANT: Used motor left in contact with the skin for prolonged is unlikely oil may cause skin cancer if repeatedly periods. Although this unless you handle used oil on a daily basis, it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil. NOTE: Please dispose of used motor compatible with the environment. oil in a manner that is We suggest you take it in a sealed container to your local service station for reclamation. not throw it in the trash or pour it on the ground. Do SECTION10 -- ENGINE MAINTENANCE 23 SparkPlugService 3_ necessary by bending side electrode. should be set to 0.030 in. plug removed. DODONOT NOT crankforengine WARNING: check spark _ Measure the plug gap with a feeler gauge. Correct as See Fig. 10-4. The gap with with spark spark plug removed. To ensure proper engine operation, properly and free of deposits. 1. gapped the spark plug must be Remove the spark plug boot and use a spark plug wrench Electrode to remove the plug. See Fig. 10-3. Spark Plug Figure 10-4 4_ Check that the spark plug washer is in good condition and thread threading. 5_ After the spark plug is seated, tighten wrench Figure the spark plug in by hand to prevent to compress cross- with a spark plug the washer. 10=3 NOTE:When installing a new spark plug, tighten 1/2 turn after the spark plug seats to compress the washer. When reinstalling a used spark plug, tighten 1/8-1/4 turn after the i_ 2. muffler will be hot. Behas careful to touchthe the WARNING: If very the engine been not running, muffler. Visually inspect the spark plug. Discard the spark plug if there is apparent chipped. reused. wear, or if the insulator is cracked or Clean the spark plug with a wire brush if it is to be SECTION10-- ENGINE MAINTENANCE spark plug seats to compress IMPORTANT:The An improperly the washer. spark plug must be securely tightened. tightened and may damage spark plug can become the engine. very hot Fuel Filter Service The fuel filter cannot Storage be cleaned year or every 100 operating gasoline. 1. 2. and must be replaced once a hours; more often if run with old Remove all fuel from tank by running from lack of fuel. engine Engines stored between until it stops in fuel system or on essential your engine deteriorates Remove c-clamp from fuel line and remove tank outlet. See Fig. 10-5. 30 and 90 days need to be treated with a gasoline stabilizer and engines stored over 90 days need to be drained of fuel to prevent deterioration and gum from forming fuel line from the carburetor, replaced. 1. carburetor during parts. If the gasoline and other fuel system components, Remove all fuel from tank by running from lack of fuel. _i ARNING: running. Change oil. See Oil Change section. 3. Remove spark plug and pour about 4. serviced or until it stops unattended while 1/2 an ounce of engine Replace spark plug and crank slowly to Clean debris from around under, around engine Never leave engine 2. oil into cylinder. distribute oil. in storage, you may need to have engine, and behind under finger muffler. guard, and Touch upany damaged paint, and coat other areas that may rust with a light film of oil. 5. Store in a clean, dry and well ventilated appliance that operates area away from any with a flame or pilot light, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark producing electric motor, or where power tools are operated. 6. Figure 10-5 If possible, also avoid storage because that promotes 3. Pull out old fuel filter from tank outlet. Replace when or damaged. 4. Grasp new fuel filter from shouldered completely 10-5 inset. 5. to the shoulder dirty end and insert it into the tank outlet. See Fig. 7. If the engine 1. Check your engine as described section of this manual. 2. If the fuel was drained engine. cleaning. Clean finger Periodically remove dirt build-up muffler. from 3. IMPORTANT'. Do not spray engine with water to clean because washing equipment fuel. Using a garden hose or pressure can also force water into the air cleaner in the Pre-Operation storage preparation, If you keep a container Check fill the of gasoline starting. Clean with a air. contaminate can cause fuel or for refueling, make certain it contains only fresh fuel. Gasoline oxidizes and deteriorates over time, causing hard allow it to cool for at least half guard and around brush or compressed water could during tank with fresh gasoline. has been running, an hour before level in storage. Tilting Removing FromStorage Replace fuel line and c-clamp. CleanEngine Keep the engine oil leakage. areas with high humidity, rust and corrosion. If the cylinder preparation, is normal. was coated with oil during the engine will smoke briefly storage at startup. This or muffler opening. Water in the air cleaner will soak the paper element, and water that passes through the element or muffler can enter the cylinder, i_lk causing damage. could cause aAccumulation fire. Inspect and clean before WARNING: of debris around every muffler use. SECTION10 -- ENGINE MAINTENANCE 2S The EZ Start Promise Provisions of Your Limited Warranty In addition to the other terms and conditions of the Limited Warranty applicable to your new mower, MTD LLC ("MTD") hereby warrants that your mower's engine will start on the first or second attempt by an able-bodied adult (subject to the limitations described below) for the duration of the manufacturer's limited warranty applicable to your product. If the engine on your mower fails to conform to this limited warranty, MTD will cover the cost of parts and labor associated with any adjustments and/or repairs necessary to return your engine to its warranted condition. In order to make a claim under these provisions of your warranty, you must bring the product and proof of purchase to an authorized MTD service provider. In many cases, the retailer who sold you your mower is not equipped to provide warranty service, so please locate the authorized service dealer nearest you by either calling the phone number provided in your Operators Manual or looking up an authorized service dealer on-line at www.mtdproducts. com. Items and Conditions Not Covered The EZStart Promise does not cover and/or apply to the following: • Cost of regular maintenance service or parts, such as filters, fuel, lubricants, oil changes, spark plugs, air filter, blade sharpening, worn blades, cable/linkage adjustments, or brake and clutch adjustments = Transportation costs to and from an authorized MTD service provider = Any engine used for commercial, rental, institutional, governmental, or non-residential applications = Any product or part that has been altered or misused or required replacement or repair due to misuse, accidents, or lack of proper maintenance • Repairs necessary due to improper battery care, electrical supply irregularities, or failure to properly prepare the mower prior to any period of non-use over three months = Pickup and/or delivery charges • Operational misuse, neglect, accidents, unauthorized repairs or attempted repairs of the engine or its components by anyone other than an authorized MTD service provider. GDO0-100163 Rev.B Repairs or adjustments to correct starting difficulties dueto any of the following: failure to follow proper maintenance procedures -- rotary mower blade striking an object -- contaminants in the fuel system --improper fuel or fuel/oil mixture (consult your Operator's Manual if in doubt) -- failure to drain the fuel system prior to any period of non-use over three months. . Any starting problem which results from the use of inappropriate fuels, lubricants, or additives. e Special conditions or circumstances that normally require more than two pulls to start, specifically: 1) First start-up following your initial purchase, 2) first time starts after extended period(s) of non-use over one month or seasonal storage, 3) cool temperature starts such as those found in early spring and late autumn, and 4) difficult starting that results from the operator's failure to follow the proper starting procedures identified in the Operator's Manual. If you are having difficulty starting your unit, please check the Operator's Manual to ensure that you are using the correct starting procedures. This can save an unnecessary visit to a Service Dealer. Owner Responsibilities You must maintain your mower (including its engine) by following the maintenance procedures and starting instructions described in the Operator's Manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense. In addition, please retain your proof of purchase and service receipts as these may be required to validate a claim. General Conditions An authorized MTD service provider using approved replacement parts must perform all repairs covered by the EZ Start Promise. Repair by an MTD authorized service dealer is your sole remedy under this warranty. MTD is not liable for indirect, incidental, or consequential damages in connection with the use of the products covered by these warranties, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under this warranty. Some states do not allow exclusions of incidental or consequential damages, or limitations on how long an implied warranty lasts, so certain exclusions and limitations may not apply to you. 27 Model46M9 7 22 67 66 10 \ 30 '\ \ 46 47 35 47 25 57 / 37 Model46M9 Ref No. 1 I Part Number 747-1214 Description Re,]Part Number Description NO, Drive Control 37 954-0637A V-Belt 936-0447 Wave Washer 2 710-0599 TT Screw 1/4-20 x 0.5 38 3 736-0270 Bell Washer.265 39 750-04594 Sleeve Spacer 8.985" Lg. 4 17032A Deflector 40 948-04015A Blade Adapter, 41 942-0741 21" Mulching 42 736-0524B Blade Bell Support x 0.75 Chute Adapter One Piece 5 732-1014 6 918-04376A Transmission 7 747-I161A-0637 Blade Control 43 987-02334 Pivot Plate Assembly 8 749-I092A-0637 Upper Handle 44 710-1257 Hex Screw 3/8-24 x 2.50 9 731-04177 Chute Deflector 45 749-0928A-0637 Lower Handle lO 987-02055 Mulch 46 732-1043 Belt Tension Spring 11 747- 0710 Hinge Pin 47 720-0426 Adjustment Knob 12 782-7551A Wheel Dust Cap 48 731-06847 Rear Discharge 13 720-0279 Handle Knob 49 634-0190 Front Wheel 14 720-04072 Star Knob 50 710-04531 Screw, 1/4-20 x .390 15 710-1205 Eye Bolt 51 717-1762 Gear 14TRH FWD 16 746-04481 Control 717-1761 Gear 14TLH FWD 17 710-1174 Carriage 52 747-04080A Grass Bag Frame 18 787-01593 Engine Baffle Bracket 53 710-0703 Carriage 19 926-0240 Ca ble Tie 54 916-0102 Snap Ring 20 731-2626i- Bail Cover 55 710-1652 TT Scr. w/Washer 56 987-02271A Handle Bracket Assembly - RH 987-02270A Handle Bracket Assembly - LH 57 915-0221 Dowel 58 736-0474 Washer 59 987-02333 Pivot Arm Assembly - RH 987-02332 Pivot Arm Assembly - LH Torsion Spring Assembly Plug Complete Cable Bolt 5/16-18 x 2.0 21 710-0654A Self-Tapping 22 746-04203 Drive Cable - 51" 23 964-04007A Grass bag 24 710-1650 Shoulder 25 987-02347 Front Bearing Assembly 26 710-1241 Screw, 1/4-15 x 1.000 27 987-02194A Height Adjustment Sems Screw Screw # 12 -24 Blade Door Bolt 1/4-20 Pin Ass'y - RH 60 732-04175 Rear Spring Lever Ass'y - LH 61 738-04266 Shoulder 21" Deck 62 734-1987 Rear Wheel Rear Baffle 63 931-06029 Engine Baffle Wing Nut 64 732-0706 Front Lever - RH 732-0707 Front Lever - LH 65 747-04587 Pivot Rod 66 731-05642A Rear Trailing 987-02193A Height Adjustment 28 787-01278-0638 29 731-04150C 30 912-0397 31 750-04595 Slev. Spacer 1.4" Lg. 32 710-0216 Hex Screw, 3/8-16 x.75 1/4-20 x.625 Scr.500 Dia. x.434 33 732-04090A Torsion 34 712-04065 Flange Lock Nut, 3/8-16 67 710-04744 Screw, HL, #12-16 x 1.00 35 931-05013A Transmission 68 731-06265 Engine Shroud 36 782-5002B Front Baffle Spring - RH Cover- Black Shield t If Equipped 29 EngineModel- 5P65MO 21- 20 1 =7 f 14- _\ S_ _ ¸ :_ 4_ 27_ 22 EngineModel - 5P65MO Ref NO. Part Number 1. 951-10337 Fuel Tank 2. 951-10875 Flywheel 3. 951-10335 Rubber 4. 951-10334 Oil Filler Tube Assembly 5. 951-10333 Dipstick Assembly 6. 951-10877 Cylinder Head Complete 7. 951-10878 Short Block Assembly 8. 951-10320 Stop Switch and Brake Assembly 9. 951-10319 Recoil Spring and Pulley Assembly 10. 951-10314 Push Rod Kit 11. 951-10313 Valve Kit 12. 951-10370 Oil Drain Plug and Washer Assembly 13. 951-10367 Ignition 14. 951-10873 Carburetor 15. 951-10307 Flywheel 16. 951-10876 Air Cleaner Housing 17. 951-10304 Muffler 18. 951-10363 Fuel Line Kit- 19. 951-10358 Fuel Filter 20. 951-10300 Fuel Cap Assembly 21. 951-10299 Recoil Starter Assembly 22. 951-10298 Air Cleaner Kit 23. 951-10297 Air Cleaner Thumb 24. 951-10404 Muffler 25. 951-10403 Muffler 26. 951-10402 Muffler 27. 951-10387 Governor 28. 951-10292 Spark Plug 29. 951-10351 Spark Arrestor 952ZSP65MO Engine - Complete 951-10874 Carburetor 951-10846 Cylinder 951-10409 Gasket Kit - Complete 951-10410 Gasket Kit - External NOTE: Illustrated parts without Description a numeric Shroud Fuel Tank Mounting Washer Coil Assembly Key Assembly Complete Stud Assembly Inc. hoses, clamps &filter Screw Guard Gasket/Heat Shield Return Spring Kit - Major Head Service Kit call-out are not servicable components. 31 Cub Cadet LLC (Cub Cadet},The Emission (Owner's United States Environment Control System Warranty Defect Warranty Protection Agency (U. S. EPA) Statement Rights and Obligations) The U. S. EPAand CubCadetare pleasedto explainthe emissionscontrolsystemwarrantyon yourmodelyear2005 and latersmalloff-road engine.Newsmalloff-roadenginesmustbe designed,builtand equippedto meetthe stringentanti-smogstandards.CubCadetmustwarrantythe emissioncontrolsystemon yourenginefor the periodof time listedbelow,providedtherehas been no abuse,neglector impropermaintenanceof yoursmall off-roadengine. Youremissioncontrolsystemmay includepartssuch as the carburetor,air cleaner,ignitionsystem,exhaustsystem,and otherassociatedemission-relatedcomponents. Wherea warrantableconditionexists,CubCadetwill repairyour smalloff-roadengineat no cost to your includingdiagnosis,parts and labor. MANUFACTURER'S WARRANTY COVERAGE: This emissionscontrolsystemis warrantedfor two years.If anyemission-relatedpart on yourengine is defective,the part will be repairedor replacedby CubCadet. OWNER'S WARRANTY RESPONSIBILITIES: As the smalloff-roadengineowner,youare responsibleforthe performanceof the requiredmaintenancelisted in your Owner'sManual.CubCadet recommendsthat you retainall yourreceiptscoveringmaintenanceson yoursmall off-roadengine,but CubCadetcan notdenywarrantysolelyfor the lackof receiptsor foryour failureto ensurethe performanceto all scheduledmaintenance. As the smalloff-roadengineowner,youshouldhoweverbe awarethat CubCadetmay denyyourwarrantycoverageif your smalloff-roadengineor part hasfaileddue to abuse,neglect,impropermaintenanceor unapprovedmodifications. Youare responsiblefor presentingyour lawnmowerto CubCadet LLC'sdistributioncenteror servicecenteras soonas the problemexists.The warrantyrepairsshouldbe completedin a reasonableamountof time,notto exceed30 days.If you havea question regardingyourwarrantycoverage,you shouldcontactyour localCubCadetdealer.To reachthe CubCadetCustomerDealerReferralLine,pleasecall (877) 282-8684. DEFECTS WARRANTY REQUIREMENTS FOR 1995 AND LATER SMALL OFF-ROAD ENGINES: This sectionappliesto 1995and later smalloff-roadengines.The warrantyperiodbeginson the datethe engineor equipmentis deliveredto an ultimatepurchaser. (a) GeneralEmissionsWarrantyCoverag_e_ CubCadet mustwarrantto the ultimatepurchaserand each subsequentpurchaserthat the engineis: (1) Designed,built,and equippedsoas to conformwith all applicableregulationsadoptedby the Air ResourcesBoardpursuantto its authorityin Chapters1 and 2,Part 5, Division26 of the Healthand SafetyCode;and (2) Freefrom defectsin materialsand workmanshipthat causethe failureof a warrantedpart to be identicalin all materialrespectsto the partas describedin theengine manufacturer'sapplicationfor certificationfora periodof two years. (b) The warrantyon emissions-relatedpartswill be interpretedas follows: (1) Anywarrantedpart that is not scheduledfor replacementas requiredmaintenancein the writteninstructionsrequiredby Subsection(c) mustbe warrantedfor the warrantyperioddefinedin Subsection(a)(2). If any such partfails duringthe periodof warrantycoverage,it mustbe repairedor replacedby CubCadetaccordingto Subsection(4) below.Any such part repairedor replacedunderthe warrantymustbe warranted for the remainingwarrantyperiod. (2) Any warrantedpartthat is scheduledonlyfor regularinspectionin the writteninstructionsrequiredby Subsection(c) must be warrantedfor thewarrantyperioddefinedin Subsection(a)(2).A statementin such writteninstructionsto the effectof "repairor replaceas necessary"will not reducethe periodof warrantycoverage.Anysuch part repairedor replacedunderwarrantymustbe warrantedforthe remainingwarranty period. (3) Anywarrantedpartthat whichis scheduledfor replacementas requiredmaintenancein the writteninstructionsrequiredby Subsection(c) mustbe warrantedfor the periodd time prior to the first scheduledreplacementpointforthat part. If the part fails priorto thefirst scheduled replacement,the part mustbe repairedor replacedby Cub Cadetaccordingto Subsection(4) below.Anysuch part repairedor replacedunder warrantymustbe warrantedfor the remainderof the period priorto the first scheduledreplacementpointfor the part. (4) Repairor replacementof any warrantedpartunder thewarrantyprovisionsof this article mustbe performedat no chargeto the ownerat a warrantystation. (5) Notwithstandingthe provisionsof Subsection(4) above,warrantyservicesor repairsmustbe providedat all Cub Cadetdistributioncenters that are franchisedto servicethe subjectengines. (6) Theownermustnot be chargedfor diagnosticlabor that leadsto thedeterminationthat a warrantedpart is in fact defective,providedthat such diagnosticwork is performedat a warrantystation. (7)Theengine manufacturer isliable fordamages toother engine components proximately caused byafailure under warranty ofanywarranted part. (8)Throughout theengine's warranty period defined inSubsection (a)(2), CubCadet willmaintain asupply ofwarranted partssufficient tomeet theexpected demand forsuch parts. (9)Anyreplacement partmaybeused intheperformance ofanywarranty maintenance orrepairs andmust beprovided without charge tothe owner. Suchusewillnotreduce thewarranty obligations ofCubCadet. (10)Add-on ormodified partsthatarenotexempted bytheAirResources Board maynotbeused. Theuseofanynon-exempted add-on or modified parts shallbegrounds fordisallowing awarranty claim made inaccordance withthisarticle. Theengine manufacturer shallnotbe liable under thisarticle towarrant failures ofwarranted partscaused bytheuseofnon-exempted add-on ormodified part. .(_g.) CubCadetwill includea copyof the followingemissionwarrantyparts list with eachnewengine,usingthoseportionsof the list applicable to the engine. (1) FuelMeteringSystem • Coldstart enrichmentsystem(soft choke) • Carburetorand internalparts • Fuel Pump (2) Air InductionSystem • Air cleaner • Intakemanifold (3) IgnitionSystem • Sparkplug(s) MagnetoIgnitionSystem (4) ExhaustSystem (5) MiscellaneousItemsUsedin AboveSystem Vacuum,temperature, position,time sensitivevalvesand switches Connectorsand assemblies GDOC-100169Rev.A 34 I NOTES NOTES 35 MANUFACTURER'S LiMiTED WARRANTY The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States and/or its territories and possessions, and by MTD Products Limited with respect to new merchandise purchased and used in Canadaand/ or its territories and possessions (either entity respectively, "MTD"). "MTD" warrants this product (excluding its Normal Wear Parts and Attachments as described below) against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Normal Wear Parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, tines, grass bags, wheels, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shave plates, auger spiral rubber, engine oil, air filters, spark plugs and tires. Attachments-- MTD warrants attachments for this product against defects in material and workmanship for a period of one (1) year, commencing on the date of the attachment's original purchase or lease. Attachments include, but are not limited to items such as: grass collectors and mulch kits. HOWTO OBTAINSERVICE:Warranty service is available, WITH PROOFOF PURCHASE,through your local authorized service dealer. To locate the dealer in your area: In the U.S.A. Check your Yellow Pages, or contact MTD LLC at RO. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-800-7310, 1-330-2204683 or log on to our Web site at www.mtdproducts.com. In Canada Contact MTD Products Limited, Kitchener, ON N2G4J1, or call 1-800668-1238 or log on to our Web site at www.mtdcanada.com. This limited warranty does not provide coverage in the following cases: a. FOR c. Service completed by someone other than an authorized service dealer. d. MTD does not extend any warranty for products sold or exported outside of the United States and/or Canada, and their respective possessions and territories, except those sold through MTD's authorized channels of export distribution. e. Replacement parts that are not genuine MTD parts. f. Transportation charges and service calls. g. MTD does not warrant this product for commercial use. No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD. Duringthe period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. MTD shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift. HOWSTATELAW RELATESTO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. IMPORTANT: Owner must present Original Proof of Purchase to obtain warranty coverage. Log splitter pumps, valves, and cylinders havea separate oneyear warranty. b. Routine maintenance items such as lubricants, filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure. MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136=0019; Phone: 1=800=800=7310, 1=330=220=4683 MTD Canada Limited = KITCHENER, ON N2G 4J1; Phone 1=800=668=1238 GDOC-100016 REV. B