Download MTD 12AE46JA001 Operator`s manual

Safe Operation
Practices • Set-Up • Operation
° Maintenance
° Service • Troubleshooting
• Warranty
OPERATOR'S MANUAL
Self Propelled
Mower m Model E46J
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
PrintedIn USA
FormNo.769-03859
(January31,2008)
1
ToTheOwner
ThankYou
Thank you for purchasing
a Lawn Mower
MTD LLC. It was carefully
engineered
performance
when properly
operated
Please read this entire manual
It instructs
maintain
persons
manufactured
to provide
by
prior to operating
laboratory.
the machine,
carefully
and
follow
product
in this manual
information
this manual
available
frequently
the
Throughout
The engine
may not be applicable
Review
with the machine,
reserves the right to change
equipment
without
to all models.
product
incurring
testing
concerning
address can be found
are observed
all references
is responsible
issues with regards to performance,
on
at all
to right and left side of the
from the operating
manufacturer
satisfaction
position
for all engine-related
power-rating,
specifications,
warranty and service, Please refer to the engine manufacturer's
Owner's/Operator's
Manual, packed separately with your
machine,
for more information,
Service
.....................................................................
MTD LLC
specifications,
notice and without
address and mailing
this manual,
at the time of printing.
its features and operation.
Please be aware that this Operator's
Manual may cover a range of product specifications
for various
models. Characteristics
and features discussed and/or illustrated
in this manual
website
machine
yourself
of the Outdoor
or questions
this page. We want to ensure your complete
times.
is relative to the most recent
to familiarize
and an independent
If you have any problems
numbers,
recommended
safety practices at all times. Failure to do so could
result in personal injury or property damage.
All information
Institute
the machine, phone your local authorized MTD service dealer
or contact us directly. MTD's Customer Support telephone
the equipment.
Please be sure that you, and any other
who will operate
has met the rigid safety standards
Power Equipment
and maintained.
you how to safely and easily set up, operate
your machine.
This product
excellent
designs and
obligation.
Table of Contents
Safe Operation
Practices ........................................
3
Assembly & Set-Up ..................................................
Controls & Features ................................................
8
11
Troubleshooting
Operation
12
................................................................
Maintenance
&Adjustment.
.................................
RecordProduct Information
Before setting
up and operating
locate the model
information
your new equipment,
Support
Department,
area to the right. You can locate the
support
21
Engine Maintenance
.............................................
Illustrated
Parts List ..............................................
23
28
NENNENNENNE
please
and record the
model plate by standing at the operator's position and looking
down at the rear of the deck. This information
will be necessary,
should you seek technical
19
...................................................
Operation
MODEL NUMBER
plate on the equipment
in the provided
.....................................................
Engine
13
15
SERIAL NUMBER
via our web site, Customer
or with a local authorized
NENNENNENNE
service dealer.
CustomerSupport
Please
do NOT return
If you have difficulty
this machine,
the machine
assembling
to the retailer
this product
you can seek help from
Visit us on the web at www.mtdproducts.com
0
Call a Customer
0
Write
21
Support
Representative
without
or have any questions
the experts.
0
or dealer
Choose
from
at (800) 8007310
us at MTD LLC • P.O. Box 361131 • Cleveland,
first contacting
regarding
the options
the controls,
below:
or (330) 220-4683
OH • 44136-0019
our Customer
operation,
Support
Department.
or maintenance
of
2
ImportantSafeOperationPractices
WARNING:
could
This symbol
endanger
points out important
the personal
all instructions
safety and/or
in this manual
with these instructions
property
before attempting
may result in personal
When you see this symbol.
safety instructions
of yourself
to operate
which,
if not followed,
and others. Read and follow
this machine.
Failure to comply
injury.
HEED ITS WARNING!
CALIFORNIA
PROPOSITION
65
WARNING: Engine Exhaust, some of its constituents,
and certain vehicle components
contain or emit chemicals known to State of California to cause cancer and birth defects
or other reproductive
WARNING:
Battery
compounds,
harm.
posts, terminals,
chemicals
known
and related
accessories
to the State of California
contain
lead and lead
to cause cancer and reproductive
harm. Wash hands after handling.
J
DANGER: This machine
this manual.
operator
was built to be operated
As with any type of power
equipment,
can result in serious injury. This machine
toes and feet and throwing
result in serious injury
objects.
Read this operator's
attempting
and follow
manuals)
place for future
replacement
6.
manual
operation.
carefully
in its entirety
Keep this manual
reference
in a safe
and for ordering
Be completely
familiar with the controls
of this machine before operating it.
3.
This machine
is a precision
Therefore,
piece of power equipment,
exercise extreme
has been designed
caution
personal
7.
Only responsible
and safe operation
and should
to perform
8.
hands,
inspect the area where the equipment
is to be
which
one job:
Plan your mowing
be trained
in this manual
and supervised
should
who are familiar
be allowed
pattern
roads, sidewalks,
To help avoid
against
blade contact
helpers
to use this
a wall or obstruction,
material
to ricochet
or a thrown
object
back
injury,
and keep children,
and pets at least 75 feet from
Stop machine
operation
and while
performing
to protect
your eyes. Thrown
during
an adjustment
objects
mower
if anyone enters area.
Always wear safety glasses or safety goggles
which
or repair
ricochet
can
to the eyes.
Wear sturdy, rough-soled
work shoes and close-fitting
slacks and shirts. Shirts and pants that cover the arms
and legs and steel-toed
operate
weight
11.
of material
and the like. Also,
zone behind handles
cause serious injury
with these
up
can cause serious
to avoid discharge
bystanders
material
while it is in operation.
9.
over or picked
objects
injury.
bystanders,
purpose.
practices
could be tripped
by the blade. Thrown
stay in operator
10.
individuals
rules of safe operation
machine.
fingers,
could
which may cause discharged
toward the operator.
at all
byan adult.
S.
of amputating
safety instructions
objects,
and thrown
toward
Never allow children under 14 years of age to operate this
machine. Children 14 and over should read and understand
and on the machine
Thoroughly
foreign
and the proper use
to mow grass. Do not use it for any other
the instructions
or error on the part of the
the following
avoid discharging
2.
4.
before
parts
times. This machine
in
used. Remove all stones, sticks, wire, bones, toys and other
and regular
not a plaything.
is capable
practices
or death.
to assemble this machine. Read, understand,
all instructions
on the machine and in the
before
to the safe operation
carelessness
Failure to observe
General Operation
1.
according
this machine
shoes are recommended.
in bare feet, sandals, slippery
Never
or light-
(e.g. canvas) shoes.
Do not put hands or feet near rotating parts or under the
cutting deck. Contact with blade can amputate fingers,
hands, toes and feet.
I
3
12.
A missing
contact
13.
or damaged
or thrown
discharge
object
cover can cause blade
27.
injuries.
is felt, then
Many injuries occur as a result of the mower
(kickback)
being pulled
handle immediately.
28.
Never pull the mower
walking.
back toward
away from a wall or
obstruction
first look down and behind to avoid tripping
and then follow these steps:
pull cord slowly until resistance
Rapid retraction
will pull hand and arm toward
If situations
occur which
are not covered
of starter cord
engine faster than
bruises or sprains
in this manual,
use care and good judgement.
Contact Customer Support
for assistance or the name of the nearest service dealer.
you while you are
If you must back the mower
engine,
pull rapidly.
you can let go. Broken bones, fractures,
could result.
over the foot during a fall caused by slipping or tripping.
Do not hold on to the mower if you are falling; release the
14.
When starting
SlopeOperation
Slopes are a major factor related to slip and fall accidents,
a.
Step back from
b.
Be sure you are well balanced
c.
Pull the mower
toward
d.
15.
16.
the mower
while
under the influence
measure slopes before
of
while
starting
mechanism
injury
through
blade. The blade control
easily in both
directions
position
serious personal
handle immediately
the blade will stop rotating
three (3) seconds.
1.
could lose your footing
21.
If the equipment
should start to vibrate abnormally,
stop
the engine and check immediately
for the cause. Vibration
Children
is generally
Tragic accidents
light. Walk, never
3.
or
can occur if the operator
of children.
and the mowing
footing
could cause
is not alert to the
Children are often attracted
activity.
They do not understand
Never assume that children
unclogging
the chute. The cutting blade continues to
rotate for a few seconds after the blade control is released.
to the mower
the dangers.
will remain where you last saw them.
1.
Keep children out of the mowing area and under watchful
care of a responsible adult other than the operator.
2.
Be alert and turn mower
Never operate mower without proper trail shield, discharge
cover, grass catcher, blade control handle or other safety
3.
Before and while moving
down for small children.
protective
4.
Use extreme care when approaching
blind corners,
doorways, shrubs, trees, or other objects that may obscure
your vision of a child who may run into the mower.
S.
Keep children away from hot or running
suffer burns from a hot muffler.
6.
Never allow children under 14 years of age to operate this
machine. Children 14 and over should read and understand
Never place any part of the body in the blade area until you
are sure the blade has stopped
mower
result in personal
Never operate
safety devices. Failure to do so can
injury.
Muffler and engine
not touch.
25.
Never attempt
adjustment
rotating.
devices in place and working.
with damaged
24.
become
hot and can cause a burn. Do
to make a wheel or cutting
height
while the engine is running.
the instructions
Only use parts and accessories
the manufacturen
made for this machine
SECTION
2--
by
Failure to do so can result in personal
injury.
J
Do not mow on wet grass. Unstable
presence
the grass catcher
you
slipping.
gravel drives, walks or roads.
removing
ditches or embankments,
or balance.
the slope gauge.
Stop the blade when crossing
stop before
and
Do not mow slopes greater than 15 degrees as shown on
20.
a complete
within
Do not mow near drop-offs,
Mow only in daylight
run.
Shut the engine off and wait until the blade comes to
A slip and fall can cause
injury. If you feel you are losing your
DONot;
2.
of trouble.
on slopes.
balance, release the blade control
19.
a warning
direction
Always be sure of your footing.
and the blade will stop
or good artificial
when changing
3.
and automatically
release the
caution
Watch for holes, ruts, rocks, hidden objects, or bumps
which can cause you to slip or trip. Tall grass can hide
obstacles.
handle
Never operate the mower in wet grass. Always be sure of
your footing. A slip and fall can cause serious personal
blade control handle immediately
rotating within three seconds,
4
on a sloped or
2.
when released.
injury. If you feel you are losing your footing,
26.
this machine
Mow across the face of slopes; never up and down. Exercise
extreme
on machines
engine.
and may result in personal
with the rotating
return to the disengaged
23.
operating
Do:
The blade control handle is a safety device. Never attempt
to bypass its operation.
Doing so makes the safety device
must operate
22.
which
extra
caution. If you feel uneasy on a slope, do not mow it. For your
safety, use the slope gauge included as part of this manual to
1.
Do not engage the self-propelled
contact
on slopes requires
hilly area. If the slope is greater than 15 degrees, do not mow it.
or drugs.
inoperative
18.
with sure footing.
back slowly, no more than half way
can result in severe injury. Operation
Repeat these steps as needed.
so equipped
17.
to fully extend your arms.
you.
Do not operate
alcohol
mower
IMPORTANT SAFE OPERATION
PRACTICES
off if a child enters the area.
backwards,
and safe operation
and on the machine
adult.
and be trained
look behind
engines.
practices
and
They can
in this manual
and supervised
by an
Service
3.
Check the blade and engine
intervals
SafeHandlingOf Gasoline:
I.
To avoid personal
care in handling
injury
or property
damage
gasoline.
Gasoline
is extremely
and the vapors are explosive.
use extreme
Serious personal
can
occur when gasoline is spilled on yourself or your clothes,
which can ignite. Wash your skin and change clothes
Use only an approved
Never fill containers
gasoline
4.
S.
container.
inside a vehicle
4.
Remove gas-powered
trailer
equipment
Keep the nozzle in contact
container
opening
Extinguish
of ignition.
all cigarettes,
7.
If this is not possible,
is complete.
8.
9.
because flammable
is hot or
Allow engine to cool at least two minutes
bottom
of filler
neck to provide
1 inch
condition.
with safety devices. Check their proper
regularly.
After striking a foreign object, stop the engine, disconnect
the spark plug wire and ground against the engine.
inspect
before
the mower
starting
Never attempt
for any damage.
and operating
Repair the
the mower.
to make a wheel or cutting
height
while the engine is running.
Grass catcher
components,
discharge
parts or allow objects
cover, and trail shield
which
could expose
to be thrown.
do not meet the original
may lead to improper
Never store the machine
near an open
To reduce fire hazard, keep machine
or other debris build-up.
For safety
"Use of parts
equipment
performance
specifications
and compromise
frequently
for cracks
12.
Do not crank engine with
13.
Maintain
or replace
spark plug removed.
safety and instruction
labels, as
Observe
proper
disposal
of fluids and materials
disposal
laws and regulations.
Improper
can harm the environment.
Do not modify engine
before
storing.
indoors
or in a poorly ventilated
carbon
monoxide,
area.
To avoid serious injury
or death, do not modify
with the governor
setting
engine
in any
can lead to a runaway
engine and cause it to operate
at unsafe speeds. Never tamper
with factory
governor.
setting
of engine
an odorless
Notice Regarding Emissions
gas.
Engines which
spark plug wire and ground
are certified
to operate
may include
the following
starting.
safe
speed of the engine.
Before cleaning, repairing, or inspecting,
make certain the
blade and all moving parts have stopped. Disconnect the
unintended
or over-speed
Clean up oil or fuel spillage and
GeneralService:
contains
setting
the maximum
Check fuel line, tank, cap, and fittings
way. Tampering
Engine exhaust
governor
controls
or leaks. Replace if necessary.
14.
free of grass, leaves,
to cool at least S minutes
Never run an engine
the engine's
The governor
necessary.
remove any fuel soaked debris.
and deadly
11.
light as on a water heater, space
heater, furnace, clothes dryer or other gas appliances.
machine
the engine.
securely.
or fuel container
Do not change
operating
engine.
flame, spark or pilot
10.
for fuel expansion.
If gasoline is spilled, wipe it off the engine and equipment.
Move machine to another area. Wait S minutes before
2.
Never tamper
which
before
11.
1.
is in safe working
them.
to be sure the
safety!"
Never over fill fuel tank. Fill tank to no more than
Allow
when servicing
Keep all nuts, bolts, and screws tight
(O.E.M.) parts only, listed in this manual.
gas cap or add fuel while engine
Replace gasoline cap and tighten
14.
blades are sharp and can cut. Wrap the blade or
protection,
frequently check components
and replace
immediately
with original equipment
manufacturer's
vapors will
10.
13.
safety!"
are subject to wear and damage
refueling.
12.
Mower
moving
Never remove
starting
manufacture's
and compromise
adjustment
Do
cigars, pipes and other sources
8.
below
(O.E.M.) blade only,
damage
device.
Never fuel machine indoors
accumulate in the area.
9.
equipment
Thoroughly
with the rim of the fuel tank or
at all times until fueling
Z
running.
the original
operation
on a trailer with a portable
a gasoline dispenser nozzle.
not use a nozzle lock-open
6.
6.
on the
from the truck or
and refuel it on the ground.
then refuel such equipment
container, rather than from
S.
Replace blade with
equipment
or on a truck or trailer
bed with a plastic liner. Always place containers
ground away from your vehicle before filling.
blade
(e.g., bent, cracked, worn)
wear gloves, and use extra caution
3.
inspect
for damage
performance
immediately.
2.
bolts at frequent
Also, visually
listed in this manual. "Use of parts which do not meet the
original equipment
specifications
may lead to improper
flammable
injury
mounting
for proper tightness.
against the engine to prevent
EPA emission
are certified
regulations
to comply
with California
and federal
for SORE (Small Off Road Equipment)
on regular
emission
unleaded
control
gasoline,
and
systems: Engine
Modification
(EM), Oxidizing Catalyst (OC), Secondary Air
Injection (SAI) and Three Way Catalyst (TWC) if so equipped.
SECTION
2
--
IMPORTANT
SAFE OPERATION
PRACTICES
I
S
SparkArrestor
Average Useful Life
WARNING:
internal
This machine
combustion
is equipped
with an
engine and should not be used
on or near any unimproved
forest-covered,
brush
covered or grass-covered
land unless the engine's
exhaust system is equipped
meeting
effective
applicable
with a spark arrester
local or state laws (if any).
Ifa spark arrester is used, it should be maintained
in
working order by the operator. In the State of California
the above is required
According
to the Consumer
Products
Safety Commission
(CPSC) and the U.S. Environmental
Protection Agency (EPA),
this product has an Average Useful Life of seven (7) years, or 140
hours of operation.
At the end of the Average UsefulLife, buy
a new machine or have the machine inspected annually by an
authorized service dealer to ensure that all mechanical and
safety systems are working properly and not worn excessively.
Failure to do so can result in accidents, injuries or death.
by law (Section 4442 of the California
Public Resources Code). Other states may have similar laws.
Federal laws apply
on federal
lands.
A spark arrester for the muffler is available through your
nearest engine authorized service dealer or contact the service
department,
RO. Box 361131 Cleveland,
WARNING:
follow
Ohio 44136-0019.
Your Responsibility--Restrict
the warnings
and instructions
the use of this power machine
in this manual
to persons
who read, understand
and
and on the machine.
SAVETHESEINSTRUCTIONS!
J
6
J
SECTION
2--
IMPORTANT SAFE OPERATION
PRACTICES
Sight and hold this levelwith a verticaltree...
or a corner of a building...
m
I-,
or a fence post
I
I
z
o
0
2
=
Z
o
15 °
Usethis page asa guideto determine slopeswhere youmaynot operatesafely.
WARNING:
Do not operate
(a rise of approximately
mowers
up and down
up and down
slopes.
your lawn mower
on such slopes. Do not mow on inclines with a slope in excess of 15 degrees
2-I/2 feet every 10 feet).
A riding
mower could
slopes, never across the face of slopes. Operate
overturn
walk-behind
and cause serious injury. Operate
mowers
riding
across the face of slopes, never
3
Assembly& Set-Up
Contents of Carton
One Lawn Mower
One Lawn Mower Operator's Manual
One Bottle of Oil
One Grass Catcher
One Side Discharge Chute
One Hardware Pack
Assembly
2.
Insert a carriage bolt from the hardware
upper
NOTE:This unit is shipped
without
gasoline
or oil in the engine,
Fill up gasoline and oil as instructed in the accompanying
manual BEFORE operating your mower.
one plastic wing nut, also included
engine
Handle
hole on the handle mounting
Secure with
in the hardware
Repeat on other side with remaining
pack. See Fig. 3-2.
a.
Pull up and back on upper handle as shown in Fig.
3-1. Make certain the lower handle is seated securely
into the handle mountin 9 brackets. Do not crimp
cable while lifting the handle up.
Hardware
_f_Carriage
Ning
Nuts (2)
db
Figure 3-2
Figure 3-1
Tighten star knobs to secure upper handle to lower
handle. Make sure that each carriage bolt is seated
properly in the handle.
pack.
items from hardware
,-'-
Remove any packing material which may be between
upper and lower handles.
81
pack into the
bracket.
Pack
Bolts (2
3.
The rope guide is attached
handle.
to the right side of the upper
See Fig. 3-3. Loosen the wing nut which
b.
secures the
Slip plastic channel
frame.
rope guide.
of grass bag over hooks on the
See Fig. 3-4. All the plastic channels
center top of bag attach from outside
except
of frame.
J
Figure 3-4
Figure 3-3
4.
a.
Hold blade control
against
upper
b.
Pull starter
control.
rope out of the engine.
c.
Slip starter
rope into rope guide.
d.
Tighten
handle.
Release blade
Attach
center top of bag from inside of frame.
Follow the steps below to attach the grass catcher:
a.
Lift rear discharge
door. See Fig. 3-5.
f
wing nut.
Insert post on cable tie into hole provided
handle.
c.
2.
Pull cable tie tight
on the lower
and trim excess.
GrassCatcher
Follow steps below to assemble
certain bag is turned
(warning
a.
the grass catcher. Make
right side out before
assembling
label will be on the outside).
Place bag over frame
at the bottom.
so that its black plastic side is
i
N.
J
Figure 3-5
b.
Place grass catcher
discharge
WARNING:
on the pivot
rod. Let go of
door so that it rests on the grass catcher.
Never operate
mower
unless the hooks
on the grass catcher are firmly seated on the pivot
rod and the rear discharge door rests firmly against
top of the grass catcher.
SECTION 3--
ASSEMBLY & SET-UP
I
9
Side DischargeChute
Your mower
is shipped
Adjustments
as a mulcher.
discharge,
make sure grass catcher
discharge
door is closed.
1.
To convert
to side
CuttingHeight
is off of the unit and rear
Each wheel has a height
On the side of the mower,
Figure 3-6.
lift the mulching
height
plug. See
f
adjustment
lever to change
tile cutting
of the mower.
1.
Depress height
adjustment
2.
Slide lever to desired
height. See Fig. 3-7.
lever towards
position
wheel.
for a change
in cutting
//
J
Figure 3-6
J
2.
Slide two hooks of side discharge chute under hinge pin on
mulching plug assembly. Lower the mulching plug. Do not
remove
side mulching
plug at any time, even when
you are
Figure 3-7
3.
Release lever towards
deck.
not mulching.
IMPORTANT:All
wheels
relative
position.
For rough
height
adjustment
scalping
must be placed in the same
or uneven
lawns, move the
lever to a higher position.
This will stop
of grass.
Set-Up
Gasand Oil Fill-Up
Refer to the Engine Operation
additional
section
in this manual for
starting
unit for the first time out
engine information.
1.
Add oil provided
of the box.
2.
Service the engine with gasoline as instructed
Engine Operation
WARNING;
before
in the
section of this manual.
Use extreme
gasoline. Gasoline
care when
is extremely
handling
flammable
and the
vapors are explosive. Never fuel the machine
indoors or while the engine is hot or running.
Extinguish
cigarettes,
cigars, pipes and other
sources of ignition.
3.
10 I
SECTION3 -- ASSEMBLY
& SET-UP
Charge battery as instructed in the Service section of this
manual (Electric Start Units).
4
Controlsand Features
f
Electric Start Ignition
Switch
Recoil Starter _
Primer
Side Discharge
Chute
Cutting
Height
Adjustment
Levers
J
Figure 4-1
Blade Control
MulchPlug
The blade control is attached to the upper handle of the mower.
Depress and squeeze it against the upper handle to operate the
The mulch
unit. Release it to stop engine and blade.
side discharge
of recirculating
plug is used for mulching
collecting
the grass clippings
purposes.
in a grass catcher
Instead
of
or using the
chute, some mower models have the option
the clippings back to the lawn. This is called
mulching.
wAnNING:
Never attempt This
to bypass
blade control
its operations.
is a safety device.
Side Discharge Chute
Your mower is shipped as a mulcher. To discharge the grass
clippings to the side instead, follow the instructions
in the
Drive Control
The drive control is located on the underside of the upper handle
and is used to engage the drive. Squeeze it against the upper
Assembly
& Set-Up section
handle to engage the drive; release it to slow down or stop
mower
from
_
propelling.
to attach the side discharge
chute.
chute area on cutting deck. Refer to warning
on the unit.
WARNING:Keephandsandfeetawayfromthe
label
Primer
The primer
is located
on the left side of the
engine, behind the air cleaner. Pressing the
primer forces fuel directly into the engine's
carburetor
to aid in starting
the engine.
Cutting Height Adjustment Levers
One adjustment
lever is located on each wheel and is used to
adjust the cutting height. All four levers have to be at the same
relative
position
to ensure a uniform
ElectricStart Ignition Switch
The ignition
switch is located
It is used only for the electric
on the left side of the handle panel.
starten
RecoilStarter
The recoil starter
is attached
to the right upper
behind the unit and pull the recoil starter
handle.
Stand
rope to start the unit.
cut.
I 11
5
Operation
Starting Engine
WARNING:
is standing
Be sure no one other than the operator
near the lawn mower
while
starting
engine or operating mower. Never run engine
indoors or in enclosed, poorly ventilated areas.
Engine exhaust
contains carbon
odorless and deadly
loose clothing
monoxide,
an
gas. Keep hands, feet, hair and
away from any moving
parts on
engine and lawn mower.
Push primer
3 times. Wait about
two seconds between
each push. See Fig. 5-1. In temperature
S times. After the engine
needed
2.
below S0°F, prime
up, one prime may be
for all temperatures.
Standing
control
3.
is warmed
behind
against
the mower, squeeze and hold the blade
upper handle.
Recoil Start: Pull the recoil starter
lightly
is felt, then pull rapidly to overcome
kickback,
5-1.
and start the engine.
until
resistance
compression,
prevent
Repeat if necessary.
See Fig.
Figure 54
NOTE: Do not allow the recoil starter to snap back against
the rope guide.
Electric Start: Turn ignition
engine.
key to the right to start the
Using as Mulcher
Release the key after the engine starts. See Fig. 5-1.
For mulching
If engine does not start, it may be necessary
grass, remove the grass catcher
to re-prime
the engine.
inches, mulching
bag clippings
StoppingEngine
1.
Release blade control
is not recommended.
You can use the grass catcher
before performing
anythework
on to
thestop
mower
or to
WARNING:
Wait for
blade
completely
remove the grass catcher.
operating
1.
could damage
be accidently
thrown
serious personal
1.
or engine.
by the mower
against the upper
WARNING:
objects
being thrown
instructions
& Set-Up" section. Grass clippings
collect
you are
in the
will
in bag as you run mower.
Operate
till grass bag is full.
Stop engine completely
Lift discharge
by releasing
the blade control.
stop.
door and pull grass bag up and away from
clippings
and reinstall the bag when complete.
can
into the eyes,
engine.
Remove wire from the spark plug,
which can damage your eyes severely. Always wear
safety glasses while operating
the mower, or while
WARNING:
thoroughly
performing
Extensive vibration
of mower during operation is an
indication of damage. The unit should be promptly
any adjustments
or repairs on it.
inspect
If you strike
mowera foreign
for any damage,
object, stop
andthe
repair damage
inspected
,21
while
the mower to remove the bag. Dispose of the grass
mower.
of any lawn mower
clippings
Make sure that the unit has come to a complete
3.
squeeze the drive control
The operation
2.
and cause
and others.
handle to propel
result in foreign
objects
to collect
grass catcher following
mower
Such objects could
in any direction
injury to the operator
Once the engine is running,
Attach
automatically
lawn mower
to
the mower.
"Assembly
UsingYourLawnMower
which
Use the grass catcher
instead.
Using GrassCatcher
to stop the engine and blade.
Be sure lawn is clear of stones, sticks, wire, or other
and side discharge
chute from the mower. For effective mulching, do not cut wet
grass. If the grass has been allowed to grow in excess of four
before
and repaired.
restarting
and operating.
6
Maintenance& Adjustments
Maintenance
2.
Lubricate
motor
GeneralRecommendations
Always observe
maintenance.
The warranty
performing
does not cover items that
4.
Changing
S.
speed will void engine
be checked at least once each
and make sure these are
spring and pivot points
on the rear
plug periodically
with light
rust. See Fig. 6=1.
The transmission
is predubricated
and sealed at the factory
lubrication.
Follow the Engine Maintenance
and instruction
section for lubrication
for engine lubrication.
DeckCare
Clean underside
check all fasteners
tight.
build=up
of the mower
of grass clippings
deck after each use to prevent
or other debris. Follow steps below
for this job.
plug, and ground
engine before
performing
WARNING:
Alwaysagainst
stop engine,
disconnect
spark
any type of maintenance
on your machine.
1.
Disconnect spark plug wire. Drain gasoline from lawn
mower or place a piece of plastic under the gas cap.
2.
Tip mower so that it rests on the housing. Keep the side
with the air cleaner facing up. Hold mower firmly.
Lubrication
Lubricate
pivot
points on the blade and drive controls
at least once a season with light
operate
door and side mulch
schedule
Periodically
1.
the torsion
discharge
and does not require
warranty.
_
Lubricate
oil to prevent
have been subjected to operator abuse or negligence. To
receive full value from warranty, operator must maintain
the lawn mower as instructed here.
should
for any reason, lubricate
with light oil. See Fig. 6-1.
any
3.
on this lawn mower
All adjustments
season.
at least once a season with light oil (or
are removed
surface of the pivot arm and inner surface of the wheel
safety rules when
of engine-governed
the wheels
oil). If wheels
freely in both directions.
oil. These controls
any direction and do not leave the mower tipped for
WARNING:
tip can
the drain
mower into
more
° in
any length of Never
time. Oil
the than
upper90 part
must
See Fig. 6-1.
of the engine causing a starting
3.
Scrape and clean the underside
ofthe
problem.
deck with a suitable
tool. Do not spray with water.
IMPORTANT:
Do not use a pressure washer or garden
to clean your unit. These may cause damage
hose
to bearings,
or the engine. The use of water will result in shortened
and reduce serviceability.
4.
Put the mower
back on its wheels on the ground.
life
If you
had put plastic under the gas cap earlier, make sure to
remove it now.
Figure 6-1
I 13
EngineCare
Replacing Rear Flap
NOTE: Refer to the Engine Operation and Maintenance
in this manual for detailed instructions.
Maintain
sections
1.
To remove
rear flap, lift rear door, and press flap in on
either side to remove
oil level.
from hole. See Fig. 6-2.
f
Service air cleaner every 25 hours under normal conditions.
Clean every few hours under extremely dusty conditions.
Clean spark plug and reset the gap once a season.
Clean engine
around
regularly
with a cloth or brush. Keep the area
the top of the engine clean to permit
proper
circulation.
Remove all grass, dirt, and combustible
from muffler area.
air
debris
J
Figure
2_
Remove flap from opposite
in the opposite
14 I
SECTION 6--
MAINTENANCE
_ ADJUSTMENTS
6-2
hole and replace with new flap
order and manner
of removal.
7
Service
Blade Care
5.
Lubricate
the engine crankshaft
the blade adapter
WARNING:
sharpening
When removing
or replacement,
the cutting
protect
blade for
onto the engine crankshaft. Place the blade on the adapter
such that the side of the blade marked "Bottom"
(or with
your hands with
a pair of heavy gloves or use a heavy rag to hold the
blade.
Periodically
inspect the blade adapter
strike a foreign object. Replace when
below for blade service.
1.
Disconnect
part numbel I faces the ground when the mower is in the
operating position. Make sure that the blade is aligned and
seated on the blade adapter
if you
Follow the steps
6.
Place blade bell support
blade bell support
7.
spark plug boot from spark plug. Turn mower
on its side making
are facing up.
2.
for cracks, especially
necessary.
which hold the
to the engine crankshaft.
on the
with small holes in blade.
Replace hex bolt and tighten hex bolt to torque:
To ensure safe operation
blade and the blade adapter
flanges.
on the blade. Align notches
450 in. Ibs.
min.. 600 in. Ibs. max.
sure that the air filter and the carburetor
Remove the bolt and the blade bell support
and the inner surface of
with light oil. Slide the blade adapter
See
Fig. 7-1.
of your mower,
periodically
check the
blade bolt for correct torque.
Belt Care
1,
Remove two shoulder screws securing front drive cover to
mower deck. See Figure 7=2. Press inward on sides of front
drive cover and release tabs that secure it to the height
adjuster
brackets.
Remove drive cover from mower.
f
Support
J
Figure 7-1
3,
4.
Remove blade and adapter from the crankshaft. SeeFig.
7-1.
k.
J
Figure
Remove blade from the adapter for testing balance.
Balance the blade on a round shaft screwdriver to check.
Remove metal from the heavy side until it balances evenly.
When sharpening
the blade, follow
grind. Grind each cutting
balanced.
WARNING:
the original
An unbalanced
may cause damage
to mower
injury.
you loosen it, tension
transmission
pulley.
blade will cause
when rotating
at high speeds. It
and could break
Loosen screw holding
belt tension
spring to transmission.
See Figure 7-2 inset. Do not remove screw completely.
edge equally to keep the blade
excessive vibration
causing personal
2.
angle of
7-2
3.
on the belt will be released.
As
Push
up a little and slide belt off the transmission
Tip mower on its side with the air filter up to access belt
from underside of mower and remove blade as described
in the previous
section.
Refer to Fig. 7-1.
I 15
4.
Press inward
on tab on the engine
the baffle bracket.
baffle to release it from
6.
See Fig. 7-3.
Replace with new belt, making
engine pulley while
it around
r
pulling
the transmission
sure belt is firmly
pulley.
Z
Reattach engine baffle and reassemble
in the previous section.
8.
Turn mower
pulley.
secure belt tension
Reassemble
blade as described
back over and make sure belt is seated on
the transmission
9.
seated on
from the other side and sliding
Tighten
screw loosened
earlier to
spring to the transmission.
front drive cover.
ReplacingBattery
WARNING:
Batteries
contain
sulfuric acid which
may cause burns. Do not short circuit or mutilate
batteries
in any way. Do not put batteries
in fire as
these may burst or release toxic materials.
1.
Loosen star knobs securing upper and lower handles and
carefully fold the upper handle down toward the lower
handle as shown in Fig. 7-5.
f
Figure 7-3
5.
Slide belt off of engine
opening
pulley and thread through
the
in the deck. See Figure 7-4.
f
J
Figure 7-5
2.
Remove the two screws securing
housing
3.
Figure 7-4
16 I
SECTION7-- SERVICE
battery
cover to battery
and place them to the side. See Fig. 7-5.
Open battery
cover, remove
from battery,
remove
positive
and negative
leads
and replace with new battery.
Connect the positive lead to the positive
pack, then connect the negative side.
side of the battery
NOTE: The battery you have may differ slightly
one shown in Fig. 7=6. Refer to the Parts List.
Charaina Battery
from the
and toxic material; handle with care and keep away
ARNING:
containsdisassemble,
corrosive fluid
from
children. The
Do battery
not puncture,
mutilate or incinerate the battery. Explosive gases
_IL
+
Positive
Terminal
Negative
Terminal
could be vented
during
in a well ventilated
charging
or discharging.
Use
area, away from sources of
ignition.
NOTE*. The special designed
the plug on the battery
1.
Plug the battery
the battery
plug on the charger will only fit into
box.
charger
housing.
into the port on the underside
of
See Fig. 7=7.
f
\
\
\
\\\\
J
Figure 7-6
IMPORTANT:When
battery
replacing
battery
pack must be positioned
to the left side and the negative
pack in handle panel,
with the positive
terminal
terminal
to the right side
of panel (Positive terminal is closest to the key switch).
See Fig. 7=6. Replacing battery pack incorrectly will cause
serious damage.
4.
Reattach battery
\\
cover to battery
the two screws removed
wire conduit
5.
housing
earlier, making
by securing
with
\
\
sure to snap the
on the left into place on the housing.
Fold handles back up and tighten
Figure 7-7
star knobs.
2.
Insert the battery
charger
household
Charge battery
initial
outlet.
use. Do not charge
NOTE: For optimal
plug into a standard
longer
engine starting
battery life, charge the battery
green LED light on the charger
3.
After charging,
disconnect
then disconnect
charger
120 volt
for 8 to 10 hours before
than 12 hours.
performance
and
after every use until the
illuminates.
charger
plug from outlet
first,
lead from battery.
IMPORTANT.* Do not remove the battery pack from
the electric starter housing for any reason other than
replacement.
IMPORTANT:
Always plug charger
lead into battery
pack
lead first, and then insert battery charger plug into 120
volt standard household outlet. Follow this order of action
every time you charge the battery.
SECTION
7--
SERVICE
I 17
ReplacingFuse
The electric
starter
Off-SeasonStorage
circuit and battery
are protected
by a 40
The following
ampere fuse. If the fuse burns out, the electric starter will not
operate. If the unit fails to start with the electric starter, perform
the following
1.
steps to check the fuse inside the battery
Open the battery
cover as described
in Replacing
Clean and lubricate mower
lubrication
instructions.
housing:
Battery.
Remove fuse from socket and inspect as shown in Fig. 7-8.
If it is burned out, replace with standard automotive
40
ampere
thoroughly
as described
Do not use a pressure washer or garden
unit.
See Fig. 7-8.
2.
steps should be taken to prepare your lawn mower
for storage.
Coat mower's
rusting.
cutting
in the
hose to clean your
blade with chassis grease to prevent
fuse.
Refer to Engine Maintenance
storage
section
for correct engine
instructions.
Store mower in a dry, clean area. Do not store next to
corrosive materials, such as fertilizer.
When storing
any type of power equipment
ventilated
or metal storage
rust-proof
the equipment.
shed, care should
in a poorly
be taken to
Using a light oil or silicone, coat the
equipment,
especially cables and all moving
mower before storage.
parts of your lawn
Battery
The battery
must be storedwith
of a discharged
battery.
J
Figure 7-8
3.
Carefully
place wiring
cover, and fold upper
back into housing,
NOTE: The engine can be started
out.
18 I
SECTION
7--
SERVICE
close battery
handle back into place.
manually
if the fuse burns
battery
willreduce
a fullcharge.
Extended
life and capacity
ofthe
storage
8
Troubleshooting
Problem
Engine runs erratic
Cause
Remedy
1. Spark plug boot loose.
1. Connect and tighten
spark plug boot.
2. Blocked fuel line or stale fuel.
2. Clean fuel line; fill tank with clean, fresh
3. Vent in gas cap plugged.
3. Clear vent.
4. Water or dirt in fuel system.
4. Drain fuel tank. Refill with fresh fuel.
S. Dirty air cleaner.
S. Refer to engine manual.
6. Unit running
6. Push CHOKE knob in.
gasoline.
with CHOKE (if equipped)
applied.
Occasionalskips
(hesitates) at
1. Spark plug gap too close.
1. Adjust gap to .030".
1. Cutting blade loose or unbalanced.
1. Tighten blade and adapter. Balance blade.
2. Bent cutting
2. See an authorized
high speed
Excessive Vibration
blade.
service dealer.
i
Continued
191
on next page
Problem
Unevencut
Cause
1. Wheels not positioned
Remedy
correctly.
1. Placeallfourwheelsinsameheightposition
(if equipped
2. Dull blade.
with individual
height adjusters).
2. Sharpen or replace blade.
SECTION 8 --
TROUBLESHOOTING
I 20
9
EngineOperation
Fuel _p
\
Primer
Air Cleaner
Grip
Oil Fill
Cap
Spark Plug
Muffle=
J
Figure 1O-1
Pre-Operation Check
f
Oil Recommendations
NOTE:This engine is shipped
engine.
Running
serious engine damage
Before starting
capacity
Use a 4-stroke,
quality
motor
without
the engine with
oil certified
_20
Oil
20 oz.
or an equivalent
_m30
high detergent,
premium
40 |
to meet or exceed U.S. automobile
SAE 10W-30 is recommended
for general,
BG/SE
on the
all temperature
oil is used, select the appropriate
average temperature
m
fill with oil. Do not over-fill.
manufacturer's
requirements
for service classification
Motor oils classified SG/SF will show this designation
container.
single viscosity
__vw
and void the engine warranty.
engine,
is about
gasoline or oil in the
insufficient oil can cause
20w40,20w50
I
15w40,15w50
use. If
®, 10w40
viscosity for the
in your area from the chart to the right.
I
10w30
I
("0)-30 ° -20° -10° 0°
100 200 300 400
(°F)-20°
0°
20° 400 60° 800 100°
Ambient
1.
Single Viscosity
2.
Multi Viscosity
NOTE: Using non detergent
shorten
the engine's
J
Temperature
oil or 2-stroke engine
oil could
service life.
I 21
Check0il Level
CheckFuel Level
NOTE: Be sure to check the engine on a level surface with the
1.
Clean around
2.
Fill tank to approximately
engine stopped.
1.
Remove the oil filler cap and wipe the dipstick
clean. See
fuel fill before
removing
1-inch below lowest
neck to allow for fuel expansion.
Fig. 10-2.
NOTE; Before refueling,
cap to fuel.
allow
portion
of
Be careful not to overfill.
engine to cool 2 minutes.
StartingTheEngine
equipment
moving parts. Do not use a pressurized
ARNING:
Always keep hands and feet clear of
starting fluid. Vapors are flammable.
_i
I.
Push primer
3 times. Wait about
two seconds between
each push. See Fig. 10-3. In temperature
Oil Fill Cap/
Dipstick
S times. After the engine is warmed
needed for all temperatures.
below
S0°F, prime
up, one prime may be
Figure 10-2
2.
Insert the dipstick
itin.
3.
If the level is low, slowly add oil to the upper
4.
into the oil filler neck, but do not screw
dipstick.
See Fig. 10-2 inset.
Tighten
dipstick
firmly
NOTE: Do not overfill.
smoking, hard starting,
of air cleaner.
before starting
Overfilling
limit on the
engine.
with oil may cause
spark plug fouling,
or oil saturation
Figure
10-3
FuelRecommendations
Use automotive
gasoline (unleaded
combustion
chamber deposits) with a minimum of 87 octane.
Gasoline with up to 10 oYoethanol or 15 oYoMTBE (Methyl Tertiary
Butyl Ether) can be used. Never use an oil/gasoline
mixture,
gasoline, or gasoline over 30 days old. Avoid getting
water in the fuel tank. DO NOT USE E85 GASOLINE.
WARNING:
Gasoline is extremely
explosive under certain conditions.
ventilated
2.
Standing behind the mower, squeeze
control against upper handle.
3.
Recoil Start: Pull the recoil starter
or low leaded to minimize
is felt, then
dirty
kickback,
10-3.
dirt, dust, or
or where gasoline
Avoid repeated or prolonged
breathing of vapon
WARNING:
should
Do not overfill
contact
is stored.
prevent
See Fig.
Electric
Start: Turn ignition
engine.
10-3.
Release the key after the engine starts. See Fig.
the engine.
the fuel tank (there
be no fuel in the filler neck). After
refueling,
make sure the tank cap is closed properly
and
securely. Be careful not to spill fuel when
refueling.
SECTION
9 -- ENGINEOPERATION
Repeat if necessary.
key to the right to start the
with skin or
If any fuel is
spilled, make sure the area is dry before
engine.
I
until resistance
compression,
If engine does not start, it may be necessary
Spilled fuel or fuel vapor may ignite.
22
and start the engine.
lightly
the rope guide.
Do not
smoke or allow flames or sparks in the area where
the engine is refueled
to overcome
NOTE: Do not allow the recoil starter to snap back against
flammable
and is
Refuel in a well-
area with the engine stopped.
pull rapidly
and hold the blade
starting
the
StoppingTheEngine
1.
Release the blade control.
to re-prime
10
EngineMaintenance
Periodic
any maintenance.
To prevent accidental
WARNING:
Shut
off plug
the engine
disconnect the
spark
boot. before
,_
inspection
maintenance
If engine
must be tipped
or to inspect or remove
up. Transporting
smoking,
cleaner.
equipment
engine spark plug down
spark plug fouling,
Regular
and the kind of maintenance
to be performed
are described in the table below. Follow the hourly or calendar
intervals, whichever occur first. More frequent service is required
grass, keep spark plug side of engine
or tipping
hard starting,
to transport
of the engine is essential
is to be maintained.
will also ensure a long service life. The required
service intervals
IMPORTANT:
and adjustment
if high level performance
start-up,
performing
when operating
in adverse
conditions.
may cause
or oil saturation
of air
muffler will be very hot. Be careful not to touch the
muffler.
WARNING:
If the engine has been running, the
Maintenance Schedule
FirstSHours
Each
Useor
EveryS Hrs.
Every
Season EverySeason EverySeason Service
or25Hours or 50 Hours or100Hours
Dates
¢-
CheckEngineOil Level
ChangeEngineOil tt
_
CheckAirCleaner
V '/
ServiceAirCleaner$
V "/
CheckSparkPlug
V '/
ReplaceSparkPlug
CleanEngineShroud
V '/
Cleanaround muffler
ReplaceFuelFilter
t Service more frequently
tt
V '/
when used in dusty areas.
Every season or 25 hours if operating
231
under
heavy load or high ambient
temperature.
0il Service
AirCleanerService
Check oil level regularly.
Paper filters
Be sure correct oil level is maintained.
hours or daily before starting engine.
procedure
in the Operation
Check every five
See oil checking
cannot
be cleaned and must be replaced
or every 100 operating
dusty conditions.
section.
WARNING:
Never use gasoline
solvents for cleaning
0il Change
or explosion
IMPORTANT: Re sure to check engine on a level surface with the
engine stopped. Drain the oil while the engine is still warm to
assure rapid and complete
IMPORTANT:
could
or low flash point
the air cleaner
element.
A fire
result.
Never run the engine without
the air cleaner. Rapid
engine wear will result.
draining.
1.
1.
Remove all fuel from tank by running
from lack of fuel.
2.
Remove drain plug and allow
container.
once a year
hours; more often if used in extremely
engine until it stops
Remove the wing bolt and the air cleaner
the elements
paper element
element
oil to drain into a suitable
cover. Remove
and separate them. See Fig. 10=2. Replace
when
or replace
dirty or damaged.
Clean foam
when damaged.
See Fig. 10q.
Oil Fill Cap
Paper Element
Drain __.w_
Plug _
Foam Element
J
Figure
Figure
2.
drain oil, drainBefore
fuel from
tankengine
by running
engine to
WARNING;
tipping
or equipment
until fuel tank is empty.
3.
Reinstall the drain plug and tighten it securely.
4.
Refill with the recommended oil (see Operation section)
and check the oil level. SeeFig. 10q.
5.
Reinstall the oil fill cap securel F
IMPORTANT; Used motor oil may cause skin cancer if repeatedly
left in contact with the skin for prolonged periods. Although this
is unlikely unless you handle used oil on a daily basis, it is still
advisable to thoroughly wash your hands with soap and water as
soon as possible
after handling usedoil.
NOTE: Please dispose of used motor oil in a manner that is
compatible with the environment. We suggest you take it in a
sealed container to your local service station for reclamation. Do
not throw it in the trash or pour it on the ground.
241
SECTION10--
10-2
104
ENGINEMAINTENANCE
To clean foam element,
separate it from the paper element
and wash in liquid
detergent
thoroughly
using. Do not oil the foam element.
before
and water.
Allow to dry
3.
Spark Plug Service
Measure the plug gap with a feeler gauge. Correct as
necessary
by bending
side electrode.
See Fig. 10=4. The
gap should be set to 0.030 in.
plug removed. DODO
NOT
crankforengine
WARNING:
NOT
check
spark with
with spark
spark
plug removed.
f
To ensure proper engine operation, the spark plug must be
properly gapped and free of deposits.
1.
Remove the spark plug boot and use a spark plug wrench
Electrode
to remove the plug. See Fig. 10-3.
Spark Plug
-_---
0.030 in.
J
Figure 10-4
4.
Check that the spark plug washer is in good condition
and thread
the spark plug in by hand to prevent
cross-
threading.
Spark Plug
J
5.
After the spark plug is seated, tighten
wrench
Figure 10-3
to compress
with a spark plug
the washer.
NOTE: When installing
a new spark plug, tighten
1/2 turn
after the spark plug seats to compress the washer. When
WARNING:
If the engine
has been running,
the
muffler will be very hot. Be careful not to touch the
muffler.
2.
Visually inspect
if there
chipped.
reused.
the spark plug. Discard the spark plug
is apparent
wear, or if the insulator
is cracked or
reinstalling
a used spark plug, tighten 1/8-1/4 turn after the
spark plug seats to compress the washer.
IMPORTANT:The
An improperly
spark plug must be securely
tightened
and may damage
tightened.
spark plug can become
very hot
the engine.
Clean the spark plug with a wire brush if it is to be
SECTION10
--
ENGINE MAINTENANCE
I 25
Fuel Filter Service
The fuel filter cannot
Storage
be cleaned
year or every 100 operating
gasoline.
1.
and must be replaced
once a
Engines stored between
hours; more often if run with old
Remove all fuel from tank by running
from lack of fuel
in fuel system or on essential
engine until it stops
your engine deteriorates
the carburetor,
2.
30 and 90 days need to be treated
with
a gasoline stabilizer and engines stored over 90 days need to be
drained of fuel to prevent deterioration
and gum from forming
Remove c-clamp from fuel line and remove fuel line from
carburetor
during
parts. If the gasoline
in
storage, you may need to have
and other fuel system components,
serviced or
replaced.
tank outlet. See Fig. 10-5.
1.
r
Remove all fuel from tank by running
engine
until it stops
from lack of fuel.
WARNING:
Never leave engine unattended
while
running.
2.
Change oil. See Oil Change section.
3.
Remove spark plug and pour about 1/2 an ounce of engine
oil into cylinder. Replace spark plug and crank slowly to
distribute oil.
4.
Clean debris from around
under, around
engine,
and behind
under finger
muffler.
guard, and
Touch up any damaged
paint, and coat other areas that may rust with a light film
of oil.
S.
Store in a clean, dry and well ventilated
appliance
J
6.
Figure 10-5
that operates
Pull out old fuel filter from
tank outlet.
Replace when dirty
7.
or damaged.
4.
dryer. Also avoid any
area with a spark producing
tools are operated.
motor, or where power
If possible,
also avoid storage
5.
to the shoulder
end and insert it
into the tank outlet.
See Fig.
engine.
has been running,
cleaning.
Clean finger
allow
Periodically
Check your engine as described
Check section of this manual.
2.
If the fuel was drained
dirt build-up
mufflen
element,
equipment
opening.
3.
can also force water into the air cleaner
WARNING:
could
the element
I
SECTION 10--
or muffler
causing damage.
Accumulation
cause a fire.
Inspect
of debris
and
use.
26
or
Water in the air cleaner will soak the paper
and water that passes through
ENGINEMAINTENANCE
clean
around
before
muffler
every
during
in the Pre-Operation
storage
preparation,
fill the
oxidizes and deteriorates
over time, causing hard
starting.
air.
can enter the cylinder,
Gasoline
from
Clean with a
IMPORTANT: Do not spray engine with water to clean because
water could contaminate
fuel. Using a garden hose or pressure
muffler
can cause fuel or
tank with fresh gasoline. If you keep a container of gasoline
for refueling, make certain it contains only fresh fuel.
it to cool for at least half
remove
guard and around
brush or compressed
washing
Keep the engine level in storage. Tilting
1.
Clean Engine
an hour before
areas with high humidity,
rust and corrosion.
Removing From Storage
Replace fuel line and c-clamp.
If the engine
electric
oil leakage.
Grasp new fuel filter from shouldered
completely
10-5 inset.
light, such
as a furnace, water heater, or clothes
because that promotes
3.
area away from any
with a flame or pilot
If the cylinder
preparation,
is normal.
was coated with oil during
the engine will smoke briefly
storage
at startup.
This
The EZ Start Promise
Provisions
of Your Limited Warranty
In addition to the other terms and conditions of the Limited Warranty
applicable to your new mower, MTD LLC ("MTD") hereby warrants
that your mower's engine will start on the first or second attempt by
an able-bodied adult (subject to the limitations described below) for
the duration of the manufacturer's limited warranty applicable to your
product. If the engine on your rnower fails to conform to this limited
warranty, MTD will cover the cost of parts and labor associated with
any adjustments and/or repairs necessary to return your engine
to its warranted condition. In order to make a claim under these
provisions of you r warranty, you must bring the product and proof of
purchase to an authorized MTD service provider. In many cases, the
retailer who sold you your mower is not equipped to provide warranty
service, so please locate the authorized service dealer nearest you by
either calling the phone nurnber provided in your Operators Manual or
looking up an authorized service dealer on-line at www.mtdproducts.
com.
Items and Conditions Not Covered
TheEZStart Promisedoesnot coverand/orapplyto thefollowing:
Cost of regular maintenance service or parts, such as filters, fuel,
lubricants, oil changes, spark plugs, air filter, blade sharpening,
worn blades, cable/linkage adjustments, or brake and clutch
adjustments
•
Transportation costs to and from an authorized MTD service
provider
•
Any engine used for commercial, rental, institutional, governmental, or non-residential applications
•
Any product or partthat has been altered or misused or required
replacement or repair due to misuse, accidents, or lack of proper
maintenance
Repairs necessary due to improper battery care, electrical supply
irregularities, or failure to properly prepare the mower prior to any
period of non-use over three months
Pickup and/or delivery charges
Operational misuse, neglect, accidents, unauthorized repairs or
attempted repairs of the engine or its components by anyone other
than an authorized MTD service provider.
GDOC-100163 Rev. B
•
Repairs or adjustments to correct starting difficulties due to any
of the following: failure to follow proper maintenance procedures
i rotary mower blade striking an object i contaminants in the
fuel system i improper fuel or fuel/oil mixture (consult your
Operator's Manual if in doubt) i failure to drain the fuel system
prior to any period of non-use over three months.
•
Any starting problem which results from the use of inappropriate
fuels, lubricants, or additives.
Special conditions or circumstances that normally require more
than two pulls to start, specifically: 1) First start-up following your
initial purchase, 2) first time starts after extended period(s) of
non-use over one month or seasonal storage, 3) cool temperature
starts such as those found in early spring and late autumn, and 4)
difficult starting that results from the operator's failure to follow
the proper starting procedures identified in the Operator's Manual.
If you are having difficulty starting your unit, please check the
Operator's Manual to ensure that you are using the correct starting
procedures. This can save an unnecessary visit to a Service
Dealer.
Owner Responsibilities
You must maintain your mower (including its engine) by following the
maintenance procedures and starting instructions described in the
Operator's Manual. Such routine maintenance, whether performed by
a dealer or by you, is at your expense. In addition, please retain your
proof of purchase and service receipts as these may be required to
validate a claim.
General Conditions
An authorized MTD service provider using approved replacement
parts must perform all repairs covered by the EZ Start Promise.
Repair by an MTD authorized service dealer is your sole remedy
under this warranty. MTD is not liable for indirect, incidental, or
consequential damages in connection with the use of the products
covered by these warranties, including any cost or expense of
providing substitute equipment or service during reasonable periods
of malfunction or non-use pending completion of repairs under this
warranty.
Some states do not allow exclusions of incidental or consequential
damages, or limitations on how long an implied warranty lasts, so
certain exclusions and limitations may not apply to you.
ModelE46J
71
16
73
\
/71
70
75
15
14
17
66
19
3O
29
53
I
46
47
41
28
ModelE46J
Ref
No.
Part Number
Description
RefI
No.
1
747-1214
Drive Control
41
2
710-0599
TT Screw 1/4-20 x 0.5
3
736-0270
Bell Washer.265 x 0.75
4
17032A
5
732-1014
Part Number
Description
742-0741
21" Mulching
42
736-0524B
Blade Bell Support
43
687-02334
Pivot Plate Assembly
Deflector Chute Adapter
44
710-1257
Hex Screw 3/8-24 x 2.50
Torsion Spring
45
749-0928A
Lower Handle
732-1043
Belt Tension
Spring
720-0426
Adjustment
Knob
Blade
6
618-04376A
Transmission Assembly
46
7
747-1161A
Blade Control
47
8
749-1233D
Upper Handle
48
731-05865
Rear Discharge
634-04100
Front Wheel
Door
9
731-04177
Chute Deflector
49
10
687-02055
Mulch Plug Complete
50
710-04531
Screw, 1/4-20 x .390
11
747-0710
Hinge Pin
51
717-1762
Gear 14T RH FWD
717-1761
Gear 14T LH FWD
12
782-7551A
Wheel Dust Cap
13
720-0279
Handle Knob
52
747-04080A
Grass Ba 9 Frame
14
720-04072
Star Knob
53
710-0703
Carriage
15
710-1205
Eye Bolt
54
716-0102
Snap Ring
16
746-1132
Control Cable
55
710-1652
TT Scr. w/Washer
17
710-1174
Carriage Bolt 5/16-18 x 2.0
56
687-02271A
Handle Bracket Assembly-
RH
18
732-04089A
Torsion Spring - LH
687-02270A
Handle Bracket Assembly-
LH
19
726-0240
Cable Tie
57
715-0221
Dowel Pin
20
710-04744
Screw, HL, #12-16 x 1.00
58
736-0474
Washer
21
710-0654A
Self-Tapping Seres Screw
59
687-02333
Pivot Arm Assembly
- RH
687-02332
Pivot Arm Assembly
- LH
732-04175
Rear Sprin 9 Lever
Drive Cable
Bolt 1/4-20
1/4-20 x.625
22
746-04203
23
664-04027
Grassbag
60
24
710-1650
Shoulder Screw # 12-24
61
738-04266
Shoulder
734-04087
Bear Wheel
782-01298
Height Adjuster
Plate - RH
782-01299
Height Adjuster
Plate - LH
732-0706
Front Lever - RH
732-0707
Front Lever - LH
25
687-02347
Front Bearing Assembly
62
26
710-1241
Screw, 1/4-15 x 1.000
63
27
687-02194A
Height Adjustment Ass'y - RH
64
Scr.500 Dia. x.434
687-02193A
Height Adjustment Ass'y - LH
28
787-01278
21" Deck
29
731-04150C
Rear Baffle
65
747-04587
Pivot Rod
30
712-0397
Wing Nut
66
731-05642
Rear Trailin 9 Shield
31
750-04595
Slev. Spacer 1.4" Lg.
67
731-06029
Engine Baffle
32
710-0216
Hex Screw, 3/8-16 x.75
68
787-01593
Engine Baffle Bracket
33
732-04090A
Torsion Spring - RH
69
731-05401
Engine Shroud
34
712-04065
Flange Lock Nut, 3/8-16
70
51568
Battery
Charger
35
731-05021A
Transmission Cover
71
629-04029
Electric
Start Harness Assembly
36
782-5002B
Front Baffle
72
725-04347
Key Switch
710-1667A
Screw, #10-16 x .750
37
754-0637A
V-Belt
73
38
736-0447
Wave Washer
74
725-0201
Key
39
750-04594
Sleeve Spacer 8.985" Lg.
75
725-04323
Battery
One Piece Blade Adapter
76
728-0199
Rivet
40
748-04015A
I 29
MTD CONSUMER GROUP (MTD) and the United States Environment Protection Agency (U. S. EPA)
Emission Control System Warranty Statement
(Owner's Defect Warranty Rights and Obligations)
TheU. S. EPAand MTDare pleasedto explainthe emissionscontrolsystemwarrantyen yourmodelyear2005 and latersmalloff-roadengine.
New smalloff-roadenginesmustbe designed,built andequippedto meetthe stringentanti-smogstandards.MTDmustwarrantythe emission
controlsystemon your engineforthe periodof time listed below,providedtherehas been no abuse,neglector impropermaintenanceof your small
off-roadengine.
Youremissioncontrolsystemmay includeparts suchas the carburetor,air cleaner,ignitionsystem,exhaustsystem,and otherassociatedemission-relatedcomponents.
Wherea warrantableconditionexists,MTDwill repairyoursmall off-roadengine at no costto yourincludingdiagnosis,partsand labor.
MANUFACTURER'S
WARRANTY COVERAGE:
This emissionscontrols _stemiswarrantedfor two years.If anyemission-relatedpart on your engineis defective,the part will be repairedor
replacedby MTD.
OWNER'S WARRANTY
RESPONSIBILITIES:
Asthe smalloff-roadenqlneowner,you are responsiblefor the performanceof the requiredmaintenancelisted in your Owner'sManual.MTD
recommendsthat you retainall yourreceiptscoveringmaintenanceson yoursmall off-roadengine,but MTDcannet denywarrantysolelyferthe
lack of receiptsor for yourfailureto ensurethe performanceto all scheduledmaintenance.
Asthe smalloff-roadengineowner,you shouldhoweverbe awarethat MTDmaydenyyourwarrantycoverageif yoursmall off-roadengineor part
hasfaileddue to abuse,neglect,impropermaintenanceor unapprovedmodifications.
Youare responsiblefor presentingyour smalloff-roadengineto an AuthorizedMTDServiceDealeras soon asa problemexists.Thewarranted
repairsshouldbe completedin a reasonableamountof time, notto exceed30 days.
If you haveanyquestionsregardingyourwarrantyrightsand responsibilities,you shouldcontacta MTDService Representativeat 1-800-800-7310
and addressis MTDLLC, EO.Box361131,ClevelandOH, 44136-0019.
DEFECTS WARRANTY
REQUIREMENTS
FOR 1995 AND LATER SMALL OFF-ROAD ENGINES:
This sectionappliesto 1995and latersmalloff-roadengines.The warrantyperiodbeginson the datethe engineor equipmentis deliveredto an
ultimatepurchaser.
(a) General EmissionsWarrantyCoverage
MTDmustwarrantto the ultimatepurchaserand eachsubsequentpurchaserthat the engineis:
(1) Designed,built,and equippedsoas to conformwith all applicableregulationsadoptedbythe Air ResourcesBoardpursuantto its authorityin
Chapters1 and 2,Part 5, Division26 of the Health and SafetyCode; and
(2) Freefrom defects in materialsandworkmanshipthat causethefailureof a warrantedpartto be identicalin all materialrespectsto the partas
describedin the enginemanufacturer'sapplicationfor certificationfor a period of two years.
(b) The warrantyon emissions-relatedpartswill be interpretedas follows:
(1) Anywarrantedpartthat is not scheduledfor replacementas requiredmaintenancein the writteninstructionsrequiredby Subsection(c)
mustbe warrantedfor the warrantyperioddefinedin Subsection(a)(2). If any such partfails duringthe period of warrantycoverage,it must be
repairedor replacedby MTDaccordingto Subsection(4) below.Anysuch part repairedor replacedunderthe warrantymust be warrantedfor
the remainingwarrantyperiod.
(2) Anywarrantedpartthat is scheduledonlyfor regularinspectionin the writteninstructionsrequiredby Subsection(c) mustbe warrantedfor
the warrantyperioddefinedin Subsection(a)(2).A statementin such writteninstructionsto the effectof "repairor replaceas necessary"will
net reducethe periodof warrantycoverage.Any such part repairedor replacedunderwarrantymustbe warrantedfor the remainingwarranty
period.
(3) Anywarrantedpartthat which is scheduledfor replacementas requiredmaintenanceinthe writteninstructionsrequiredbySubsection(c)
mustbe warrantedfor the periodof time prior to the first scheduledreplacementpointfor that part. If the part fails priorto thefirst scheduled
replacement,the part mustbe repairedor replacedby MTDaccordingto Subsection(4) below.Any such part repairedor replacedunder
warrantymustbe warrantedfor the remainderof the period priorto the first scheduledreplacementpointfor the part.
(4) Repairor replacementof any warrantedpart underthewarrantyprovisionsof this article mustbe performedat no chargeto the ownerat a
warrantystation.
(5) Notwithstandingthe provisionsof Subsection(4) above,warrantyservicesor repairsmustbe providedat all MTDdistributioncentersthat
arefranchisedto servicethe subjectengines.
(6) The ownermustnot be chargedfor diagnosticlaborthat leadsto the determinationthat a warrantedpart is in factdefective,providedthat
such diagnosticwork is performedat a warrantystation.
(7)Theengine
manufacturer
isliable
fordamages
toother
engine
components
proximately
caused
byafailure
under
warranty
ofanywarranted
part.
(8)Throughout
theengine's
warranty
period
defined
inSubsection
(a)(2),
MTDwillmaintain
a supply
ofwarranted
partssufficient
tomeet
the
expected
demand
forsuch
parts.
(9)Anyreplacement
partmaybeused
intheperformance
ofanywarranty
maintenance
orrepairs
andmust
beprovided
without
charge
tothe
owner.
Suchusewillnotreduce
thewarranty
obligations
ofMTD.
(10)Add-on
ormodified
parts
thatarenotexempted
bytheAirResources
Board
maynotbeused.
Theuseofanynon-exempted
add-on
or
modified
parts
shallbegrounds
fordisallowing
awarranty
claim
made
inaccordance
withthisarticle.
Theengine
manufacturer
shallnotbe
liable
under
thisarticle
towarrant
failures
ofwarranted
partscaused
bytheuseofnon-exempted
add-on
ormodified
part.
(c) MTDwill includea copy of thefollowingemissionwarrantyparts list with each newengine,usingthose portionsofthe list applicableto the
(1) FuelMeteringSystem
• Cold startenrichmentsystem(softchoke)
• Carburetorand internalparts
• Fuel Pump
(2) Air InductionSystem
• Air cleaner
• Intakemanifold
(3) IgnitionSystem
• Sparkplug(s)
• MagnetoIgnitionSystem
(4) ExhaustSystem
(5) MiscellaneousItemsUsedin AboveSystem
• Vacuum,temperature, position,time sensitivevalvesand switches
• Connectorsand assemblies
GDOC-100173Rev.A
MANUFACTURER'S
LIMITED WARRANTY FOR
The limited warranty set forth below is given by MTD LLC with
respect to new merchandise purchased and used in the United States
and/or its territories and possessions and by MTD Products Limited
with respect to new merchandise purchased and used in Canadaand/
or its territories and possessions (either entity respectively, "MTD").
"MTD" warrants this product (excluding its Normal WearParts and
Attachmentsas described below) against defects in material and
workmanship for a period of two (2) years commencing on the date
of original purchase and will, at its option, repair or replace, free of
charge, any part found to be defective in materials or workmanship.
This limited warranty shall only apply if this product has been
operated and maintained in accordance with the Operator's Manual
furnished with the product, and has not been subject to misuse,
abuse, commercial use, neglect, accident, improper maintenance,
alteration, vandalism, theft, fire, water, or damage because of other
peril or natural disaster. Damage resulting from the installation or use
of any part, accessory or attachment not approved by MTD for use
with the product(s) covered by this manual will void your warranty as
to any resulting damage.
Normal Wear Parts are warranted to be free from defects in material
and workmanship for a period of thirty (30) days from the date of
purchase. Normal wear parts include, but are not limited to items
such as: batteries, belts, blades, blade adapters, tines, grass bags,
wheels, rider deck wheels, seats, snow thrower skid shoes, friction
wheels, shave plates, auger spiral rubber, engine oil, air filters, spark
plugs and tires.
Attachments-- MTD warrants attachments for this product against
defects in material and workmanship for a period of one (1) year,
commencing on the date of the attachment's original purchase or
lease. Attachments include, but are not limited to items such as:
grass collectors and mulch kits.
HOWTO OBTAIN SERVICE:Warranty service is available, WITH
PROOFOF PURCHASE,through your local authorized service dealer.
To locate the dealer in your area:
In the U.S.A.
Check your Yellow Pages, or contact MTD LLC at EO. Box 361131,
Cleveland, Ohio 44136-0019, or call 1-800-800-7310, 1-330-2204683 or log on to our Web site at www.mtdproducts.com.
In Canada
Contact MTD Products Limited, Kitchener, ON N2G 4J1, or call 1-800668-1238 or log on to our Web site at www.mtdcanada.com.
This limited warranty does not provide coverage in the following
cases:
c. Service completed by someone other than an authorized service
dealer.
d. MTD does not extend any warranty for products sold or exported
outside of the United States and/or Canada, and their respective
possessions and territories, except those sold through MTD's
authorized channels of export distribution.
e. Replacement parts that are not genuine MTD parts.
f. Transportation charges and service calls.
g. MTD does not warrant this product for commercial use.
No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose, applies after
the applicable period of express written warranty above as to the
parts as identified. No other express warranty, whether written or
oral, except as mentioned above, given by any person or entity,
including a dealer or retailer, with respect to any product, shall
bind MTD. During the period of the warranty, the exclusive remedy
is repair or replacement of the product as set forth above.
The provisions as set forth in this warranty provide the sole and
exclusive remedy arising from the sale. MTD shall not be liable
for incidental or consequential loss or damage including, without
limitation, expenses incurred for substitute or replacement lawn
care services or for rental expenses to temporarily replace a
warranted product.
Some states do not allow the exclusion or limitation of incidental
or consequential darnages or limitations on how long an implied
warranty lasts, so the above exclusions or limitations may not apply
to you.
In no event shall recovery of any kind be greater than the amount of
the purchase price of the product sold. Alteration of safety features of
the product shall void this warranty. You assume the risk and liability
for loss, damage, or injury to you and your property and/or to others
and their property arising out of the misuse or inability to use the
product.
This limited warranty shall not extend to anyone other than the
original purchaser or to the person for whom it was purchased as a
gift.
HOWSTATELAW RELATESTO THIS WARRANTY: This limited
warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
IMPORTANT: Owner must present Original Proof of Purchase to
obtain warranty coverage.
a. Log splitter pumps, valves, and cylinders havea separate oneyear warranty.
b. Routine maintenance items such as lubricants, filters, blade
sharpening, tune-ups, brake adjustments, clutch adjustments,
deck adjustments, and normal deterioration of the exterior finish
dueto use or exposure.
MTD LLC, P.O. BOX 361131 C LEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310, 1-330-220-4683
MTD Canada Limited - KITCHENER, ON N2G 4J1; Phone 1-800-668-1238
GDOC-100016
REV.B