Download Craftsman 315.116360 Owner`s manual
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Owner's Manual RANDOM ORBIT SANDER Double Insulated Model No. 315.116360 Ryobi Save this manual future reference for • • • • • CAUTION: Read and follow all Safety Rules and Operating Instructions before first use of Safety Features Operation Maintenance Parts List this product. Customer Help Line:l-800-932-3188 Sears Visit Roebuck the Craftsman 972000-952 11-01 and Co,, web page: 3333 Beverly Rd., www.sears.com/craftsman Hoffman Estates, IL 60179 USA _e v ILJ • TableOf Contents..................................................................................... 2 • Warrantyand Introduction ................................................................................ 2 • RulesForSafe Operation............................................................................... 3-5 • ProductSpecifications and Unpacking...................................................................... 5 • Features............................................................................................ 6 • Operation ............................................................................................ 7-9 • Maintenance.......................................................................................... 10 • ExplodedViewand RepairPartsList ....................................................................... 12-13 • PartsOrdering/Service................................................................................. 14 FULL ONE YEAR WARRANTY ON CRAFTSMAN RANDOM ORBIT SANDER If this rRIIFTSMI_N Random Orbit Sander fails to give complete satisfactionwithin one year from the date of purchase, RETURN IT TO THE NEAREST SEARS STORE IN THE UNITED STATES, and Sears will replace it, free of charge. If this CRRFTSNAN Random Orbit Sander is used for commercialor rentalpurposes, this warranty applies for only 90 days from the date of purchase. This warrantygives you specificlegal rights,and you may also have other dghtswhich vary from state to state. Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates,IL 60179 Your sander has many features for maldng sanding operations more pleasant and enjoyable. Safety, performanceand dependability have been given top priorityin the design of this sander making it easy to maintain and operate. A_, _k A CAUTION: Carefully mad throughthis entire owner's manual before usingyour new sander. Pay close attention to the Rules For Safe Operation, Warnings and Cautions. If you use your sander properlyand only for what it is intended, you will enjoy years of safe, reliable service. Look for this symbol to pont out important safety precautions. safety is involved. It means attentionll! Your WARNING The operation of any sander can result in foreign objectsbeing thrown into your eyes, which can result in severe eye damage. Before beginningpower tool operation, always wear safety goggles or safety glasses with side shieldsand a full face shieldwhen needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields, available at Sears Retail Stores. Always wear eye protectionwhich is marked to complywith ANSI Z87.1. The purpose of safety symbols is to attract your attention to possible dangera. The safety symbols, and the explanations with them, deserve your careful attention and understandin 9. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give am not substitutes for proper accident prevention measures. SYMBOL MEANING SAFETY ALERT SYMBOL: Indicates danger, warning, or caution. May be used in conjunctionwith other symbolsor pictographs. ,_ DANGER: Failureto obey a safety warningwill resultin carious injuryto yourselfor to others. Always follow the safety precautionsto reduce the dsk offire, alectdc shookand personalinjury. & WARNING: Failure to ohey a safety warningcan result in serious injuryto yourself or to others, Always follow the safety precautionsto reduce the dsk of fire, electdc shockand personalinjury. & CAUTION: Failure to obey a safety warningmay result in propertydamage or personalinjuryto yourself or to others. Always followthe safety precautionsto reducethe riskof fire, electricshock and personal injury. NOTE: Advises you of informationor instructionsvital to the operationor maintenance of the equipment. DOUBLE INSULATION IMPORTANT Double insulationis a concept in safety, in electric power tools which eliminates the need for the usual three-wire groundedpower cord. All exposed metal parts are isolated from internal metal motor componentswith protectinginsulation. Double insulatedtools do not need to be grounded. Servicingof a tool with double insulationrequires extreme care and knowledgeof the system and shouldbe performed only by a qualified service technician. For service we suggest you return the tool to your nearest Sears Store for repair. Always use originalfactory replacement parts when servicing. _, KEEP GUARDS IN PLACE AND IN WORKING ORDER, WARNING: Do not attempt to operate this tool untilyou have read thoroughlyand understand completelyall instructions,safety rules, etc, contained in this manual Fallure to complycan result in accidents involvingfire, electricshock, or serious personal injury, Save owners manual and review frequently for continuingsafe operation, and instructingothers who may use this tool. KEEP WORK AREA CLEAN. Cluttered areas and benchesinvite accidents, AVOID DANGEROUS ENVIRONMENT. Don't use power tools in damp orwet locationsor expose to rain. Keep work area well I_, KEEP CHILDREN AND VISITORS AWAY. Alt visitorsshouldwear safety glasses and be kept a safe distance from work area, Do not let visitors contact tool or extension cord. READ ALL INSTRUCTIONS KNOW YOUR POWER TOOL. Read owner's manual carefully, Learn its applicationsand limitationsas well as the specificpotential hazards related to this tool. GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES, For example; pipes, radiators, ranges, refrigeratorenclosures, STORE IDLE TOOLS. When not Jnuse, tools should be stored in a dry and high or locked-up place - out of the reach of children. II DON'T FORCE TOOL, It will do the job better and safer at the rate for which it was designed. RULES FOR SAFE OPERATION (Contlnued) USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy duty tool. Don't use tool for purpose not intended- for example - A circular saw should never be used for cutting tree limbsor logs. WEAR PROPER APPAREL. Do not wear loose clothingor jewelry that can get caught in tool's moving parts and cause personal injury.Rubber gloves and nonskidfootwear are recommended when working outdoors.Wear protectivehair coveringto contain long heirand keep it from being drawn into nead_ air vents. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses have only impact-resistantlenses; they are not safety glasses, PROTECT YOUR LUNGS. Wear a face or dust mask if the operation is dusty. PROTECT YOUR HEARING. Wear headng protection dudog extended pedods of operation. DON'TABUSE CORD. Never carry tool by cord or yank it to disconnectfrom receptacle. Keep cord from heat, oil, and sharp edges. SECURE WORK. Usa clamps or a vice to hold work. It's safer than using your hand and it frees both hands to operate tool. I OUTDOOR USE EXTENSION CORDS. When tool is used outdoors,use only extension cords suitable for use outdoors. Outdoor approved cords are marked with the suffixW-A, for example - SJTW-A or SJOW-A. M NEVER USE THIS OR ANY POWER SANDER FOR WET SANDING. Failure to complycan resultin electrical shock causing serious injuryor worse. KEEP HANDS AWAY FROM SANDING AREA. NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparkingof the motor could ignite fumes. INSPECT TOOL CORDS PERIODICALLY and if damaged, have repaired at your nearest Sears Repair Canter, Stay constantly aware of cord locationand keep it well away from the sanding area. INSPECT EXTENSION CORDS PERIOD/CALLY and replace if damaged. DON'T OVERREACH. Keep properfooting and balance at all times. Do not usa while standing on a ladder or unstable support, Secure tools when working at elevated positions. KEEP HANDLES DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products,or any strong solventsto clean your tool. MAINTAIN TOOLS WITH CARE. Keep tools sharpand clean for best and safest performance. Follow instructionsfor lubdcatiogand changing accessories. STAYALERTAND EXERCISE CONTROL. Watch whet you are doing and use common sense. Do not operate tool when you are tired. Do not rush. DISCONNECT TOOLS. When not in use, before servicing,or when changing or adjusting sanding belt, attachments, blades, bits, cutters,etc., all tools should be disconnectedfrom power supply. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properlyand perform its intended function, Check for alignment of moving parts, bindingof moving parts, breakage of parts, mounting and any other conditionsthat may affect its operation.A guard or other pert that is damaged shouldbe properly repaired or replaced by an authorizedservice center, REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjustingwrenches are removed from tool beforeturning it on. I extension cord 100 feet or less in length. A cord exceeding 100 feet is not recommended. If in doubt, use the next heavier gage. The smaller the gage number,the heavier the cord. AVOID ACCIDENTAL STARTING. Don'tcaw plugged-intool with finger on switch, Be sure switch is off when pluggingin. MAKE SURE YOUR EXTENSION CORD IS IN GOOD CONDITION, When using an extension cord, be sure to use one heavy enough to carry the current your productwill draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.A wire gage size (A.W.G.) of at least 16 is recommended foran DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFR Have defective switches replaced by an authorized service center, INSPECT FOR and remove all nails from lumbar before sanding. DO NOT operate this tool while under the influenceof drugs, alcohol, or any medication. POLARIZED PLUGS. To reduce the risk of electric shock,this tool has a polarizedplug (one blade is wider than the other), This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug, If it still does not fit, contact a qualified electricianto installthe proper outlet. Do not change the plug in any way. & WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other constructionactivities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • lead from lead-based paints, • crystalline silica from bricks and cement and other masonry products, and WHEN SERVICING USE ONLY IDENTICAL CRAFTSMAN REPLACEMENT PARTS. • arsenic and chromium from chemicallytreated lumber, SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instructothers who may use this tool. If you loan someonethis tool, loan them these instructionsalso. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles, WARNING: Collected sanding dust from sending surface coatings such as polyurethanes, linseed oil, etc,, can serf-lgnitein your sander dust bag or elsewhere and cause fire. To reduce the risk of fire, always empty your dust bag frequently (10-15 minutes) while sending and never store or leave a sander withouttotally emptying its dust bag. Also follow the recommendations of the coatings manufacturers, SAVE THESE INSTRUCTIONS Sanding Disc Diameter No Load Speed Diameter of Orbit 5 in. 13,000 opm 5/32 in. Your sander has been shippedcompletely assembled. Inspect it carefullyto make sure no breakage or damage has occurreddudng shipping,If any parts are damaged or missing,contact your nearest Sears Retail Store to obtain replacement parts before attemptingto operate sander. A sending disc packand this owners manual are included in the box. Input Rating Net Weight _k 120 volts,AC, 60 Hz only 3.0 Amperes 3.5 Ibs. WARNING: If any parts are missing,do not operate this tool untilthe missing parts are replaced. Failureto do so could resultin possible sedous personalinjury. KNOWYOURSANDER ELECTRICAL See Figure 1. Your sander has a precisionbuiltslectdc motor.It shouldbe connectedto a power supply that is 120 volts, E0 Hz, AG only (normal household current), Do not operate this tool on directcurrent (DC). A substantialvoltage drop will cause a loss of powerand the motorwill overheat. If your sander does not operatewhen plugged intoan outlet, double-checkthe power supply. Before attempting to use any tool, familiarize yourself with all operating features and safety requirements. Your sander is suitable for sandingwith coarse, medium, and fine grit sanding discs. Features include easily operated lock-on button, and a dust box for dustless sanding, SWITCH To turnyour sander ON, depress the switch trigger, Release switchtrigger to turn your sander OFF. FRONT HANDLE CONNECTION RANDOM ORBIT The randomorbit motionprovidesoverlapping sanding movements by combining orbital and turning motion. These overlapping sanding movements provide fast cuttingactionwith excellent sanding results. LOCK-ON mJ1TON REARHANDLE SWITCH TRIGGER BACKING SANDINGDISC A DUST BOX Fig, 1 WARNING: Do not allow familiarity with your sanderto make you careless, Remember that a careless fraction of a second is sufficientto inflictsevere injuly. SANDING DISC SELECTION A WARNING :Alwayswearsafetygoggles or safety glasses with side shields when operating your sander. Failure to do so could result in foreign objects being thrown into your eyes resuRing in possible serious injury. LOCK-ON BUTTON See Figure 2. Your sander is equipped with a "lock-on" feature, which is convenientwhen continuoussandingfor extended pedods of time is required.To Iock,.on, depressthe switchtrigger, push in and hold the lockon button locatedon the side of the handle,then release switchtrigger. Release lock-on buttonand your sander will continuerunning. To release the lock, depress switchtrigger and release it. If you have the "lock-on"feature engaged during use and your sander becomes disconnectedfrom power supply,disengagethe "lock.on"feature immediately, LOCK-ON BtlTrON SWITCH "rRtGG'ER Selecting the correct size grit and type sanding disc is an extremely importantstep in achieving a high quality sanded finish. Aluminumoxide, siliconcarbide, and other syntheticabrasives are best for power sanding. Natural abrasives, such as flint and garnet are too softfor economical use in power sanding. In general, coarse gritwill remove the most matedal and finer grit will producethe best finish in all sanding operations.The condition of the surface to be sanded will determine which grit will do the job. If the surface is rough, startwith a coarse grit and sand untilthe surface is uniform.Medium gnt may then be used to remove scratches left by the coarser gdt and finer grit used for finishingof the surface.Always continue sanding with each grit until surface is uniform. TO A'I-FACH SANDING DISC See Rgure 3. • Unplugyoursander. _k WARNING: Failure to unplugyour sander could resultin accidental startingcausing serious injury. Carefullypeel adhesive backingfrom new sandingdisc. Align holes in sandingdisc with holes in backing pad, then carefully press sticky side of disc against pad as tightas possible. Nots: Holes in sanding disc mustline up with holes in the backingpad in order for the dustlessfeature of your sander to functionproperly. Fig. 2 WARNING: Your sander should never be connected to power supplywhen you are assembling parts, making adjustments, installing or removing sandpaper, when cleaning, or when not in use. Disconnectingyour sander will prevent accidental startingthat could cause serious injury, _k BACKING PAD WARNING: Do not wear loose clothing or jewelry when operating sander. They could get caught in moving parts causing serious injury. Keep head away from sander and sanding area. Hair could be drawn into sander causing sedous injury. Fig. 3 WARNING: Before connecting your sander to power supply source, always check to be sure it is not in lock-on position (depress and release switchtrigger). Failure to do so could result in accidental startingof sander resulting in possible sadous injury,Also, do not lock the triggeron jobs where your sander may need to be stopped suddenly. APPLICATIONS (Usa only for the purposes listed below) • Sandingon wood surfaces. • Removing rust from and sandingsteel surfaces, PREPARING Flush sandingcan be performed with your sander wbentha front handle is removed from sander. See Figure 5, Remove fronthandle by depressingtab underfront handle while pullinghandle up and off of sander, See Figure 6. FRONT HANDLE TAB 1"0REMOVE TOINSTALL FOR OPERATION For ease of operation,your sander has botha front handle and rear handle. See Figure 4. This provides for two-hand operation, which is necessary in order to maintain propercontrolof your sander and keep both hands clear of the sandingdisc and sanding area, When operatingyour sander, always use both hands. See Figures 4 and ,_ ,6 SANDING Clamp or othenNisasecure the work to prevent it from moving under your sander. _IL WARNING: Unsecured work could be thrown towards the operatorcausing injury. Fig. 4 Place sanderon workpiece so that all of sanding disc surface is in contactwith workplace. Start your sander and move it slowlyover workplace making successive passes in parallellines, circles, or crosswise movements. Upon completionof sanding operation, turn sander off and wait until sanding disc comes to a completestop before removing from workplace. WARNING: Your sander shouldonly be on when entire surface of sandingdisc is in contact with workplace. Failureto follow this sanding procedurecould result in loose sandingdisc which could result in possible serious injury. Do not force. The weight of the unit supplies adequate pressure, so let the sanding disc and sander do the work.Applyingadditional pressureonly slowsthe motor,rapidlywears sanding disc and greatly reduces sander speed. Excessive pressure will ovedoad the motor causing possibledamage from motoroverheating and can result in inferiorwork.Any finish or resin on wood may soften from the frictional heat. Do not allow sanding on one spot too long as the sanders rapid action may remove too much material, makingthe surface uneven, SANDING (Continued) TO INSTALL DUST BOX Extended pedods of sendingas shown in Figure 5 may tend to overheat the motor. If this occurS,turn sender off and wait until sandingdisc comas to a complete stop,then remove it from workpiece. Remove your hand from vent area and let motorcool. See Figure 8 • Realign dust box with rear of sender. • Slide dust box on sender as shownin figure 8. You will feel a softclick as the tab snaps into place. Note: As mentionedabove, be careful not to break the tabs that secure dust box to sander. DUSTLESS SANDING The dust box located on the rear of your sender providesa dust collectionsystem for your sander. Sanding dust is drawn up throughthe holes of the sandingdisc to collectin the dust box during sanding operation. For more efficientoperation,empty dust box when half full. REMOVING DUST BOX See Figure 7. • To release dust box, depresstabs located on each side of dust box. TABS • Slide dust box down and liftfrom sender as shown by the arrows in figure 7, • Do not press on the filter matedal with your handor fingers. Filler material can be damaged. Note: Filter material is located on the sides of dust box. • Do not break tabs that secure dust box to sander. • Empty dust box. TOINSTALL DUSTBOX REMOVE BANDING DISC BEFORE STORAGE Do not store your sander with a sandingdisc installed. Heat generated from sanding causes the pressure sensitiveadhesive to flow and form a tight bond between the backing pad and sending disc. Removingthe sending disc soon after you have finisheda sandingoperation avoids letting the adhesive set up. If the sandingdisc is left on the beckingpad for an extended period of time after use, the adhesivewill set up end cause the sandingdisc to become difficultto remove. It may also tear when removing.When this situationoccurs, it becomes difficultto clean the backing pad for the next sanding disc, TABS TOREMOVE Fig, 7 Note: If you forget to remove the sending disc after a sending operation, sand for a few minutesto soften the adhesive backing before attemptingto remove sending disc. A WARNING: Do not use this productas a componentof other products.Also, do not use attachments or accessoriesnot recommended for use with this product,Any such use could result in possibleserious personal injury. WARNING: When servicing, use only identical Craftsman replacement parts, Usa of any other part may create a hazard or cause productdamage, & WARNING: A/ways wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust. If operation is dusty, also wear a dust mask, G EN ERAL Only the parts shown on parts list, page 13, are intendedto be repaired or replaced by the customer. All other parts represent an importantpart of the double insulationsystem and shouldbe servicedonly by a qualified Sears service technician, LUBRICATION Avoid using solventswhen cleaning plastic parts. Most plasticsare susceptibleto damage from various types of commercial solventsand may be damaged by their use, Use clean clothsto remove dirt, carbon dust, etc. EXTENSION _L WARNING: Do not at any time let brake fluids, gasoline, petroleum-based products,penetrating oils, etc. come in contact with plasticparts, They contain chemicalsthat can damage, weaken or destroy plastic. It has been found that electric tools are subjectto accelerated wear and possible premature failure when they are used on fiberglass boats, sportscars, wallboard, spacklingcompounds,or plaster. The chipsand gdndingsfrom these materialsare highly abrasive to electric tool parts such as bearings, brushes,commutators,etc. Consequently, it is not recommended that this tool be used for extended work on any fiberglass material, wallboard, spackling compounds,or plaster. During any use on these materials it is extremely importantthat the tool is creanedfrequently by blowing with an air jet. All of the beadogs in this tool are lubricatedwith a sufficientamount of high grade lubricantfor the life of the unit under normal operating conditions,Therefore, no further lubncationis required. CORDS The usa of any extension cord will cause some loss of power. To keep the loss to a minimum and to prevent tool overheating,usa an extension cord that is heavy enough to carry the currentthe tool will draw, Awire gage size (A.W,G.) of at least 16 is recommendedfor an extensioncord 100 feet or less in length, When workingoutdoors, use an extension cordthat is suitablefor outdoor use. The cord'sjacket will be marked WA. CAUTION: Keep extension cords away from the sandingarea and positionthe cord so that it will not get caught on lumber,tools, etc., during sanding operation, ,_k WARNING: Check extension cords before each use, If damaged replace immediately.Never use tool with a damaged cord since touchingthe damaged area could cause electrical shock resulting in serious injury, Extension cords suitablefor use with your sander are available at your nearest Sears Retail Store. i i I I i I i I • i CRAFTSMAN SANDER - MODEL NUMBER 315.116360 1 SEE NOTE "A" 4 5 7 10 11 OPTIONAL ADAPTORPAD (FORCONVERTING SANDERTO USENOOKANDLOOPTYPE SANDINGDISCSI i NOTE: ii A ul - The assembly shown represents an important pad of the Double Insulated System. To avoid the possibility of alteration or damage to the system, service should be performed by your nearast Sears Repair Center. Contact your nearast Sears Retail Store for Selvice Center information. CRAFTSMAN SANDER- MODEL NUMBER 315.116360 The modelnumberwill numberin all correspondencemgaKling befound on a plate yourCRAFTSMAN attachedtothe motorhousing.Always SANDER orwhen orderingrepairparts. mentionthe model SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS PARTS LIST Key No. Part Number Description 1 983110-001 Logo Plate .................................................. 1 2 969645-001 Front Handle .............................................. 1 3 983109-001 Data Plate .................................................. 1 4 973713-001 Skirt ............................................................ 1 5 973714-003 Counterbalance ......................................... t 6 969655-001 Ball Bearing (NTN 6002LLUC3/1 E) ........... 1 7 981439-000 Bearing Cap w/Bearing (Inc. Key No. 6) .... 1 8 703493-818 Washer ...................................................... 9 969649-00t Screw (#8-32 x 112 in. Pan Hd.) ................. 1 10 975241-002 5 in. Disc Assembly ................................... 11 606066-013 Screw (#10-32 x 5/16 in. Pan Hd.) ............. 4 12 *** Sanding Disc .............................................. 1 13 969533-002 Dust Box .................................................... 1 14 969896-001 Small Gasket ............................................. 1 15 970099-002 Seal ............................................................ 1 16 974484-001 Optional Adaptor Pad ................................ 1 972000-952 Owner's Manual * Standard Hardware Item --May Quan. 1 1 Be Purchased Locally ** This Adaptor Pad May Be Purchased For Use With Hook And Loop Type Sanding Discs *** Complete Assortment Available At Your Nearest Sears Retail Store 1 For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! 1-800-4-MY-HOME s" ytirne,dayor night (1-800469-4663) www.sears.com To bring in products such as vacuums, lawn equipment and electronics for repair, call for the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Anytime, dayor night www.sears.com For _e replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirect s"! 1-800-366-PART (1-800-366-7278) e a.m.- 11 p.m. CST, 7 days a week www.sears.com/partsdirect To purchase or inquire about a Sears Service Agreement: 1-800-827-6655 7 a.rn. - 5 p.m. CST, Mon.- Para pedir servicio de reparacibn a domicilio, y para ordenar piezas con entrega a dornicilio: 1-888-SU-HOGAR Sat. Au Canada pourservice en fran;ais: 1-877-LE-FOYER _ = (%877-533-6937) (1-888-784-6427) ] HomeCentral" @ Regiat ered Trademark / © Seats, Roebud_ a_ld Co. TM Trl_enl_tk of Sears, Rodoud_ and Co. ® Marca Regi=rada / m M_ca de Fdbdca de Sear_ Roebudx an d CO.