Download Yamaha EF12000DE - Premium Generator Owner`s manual
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EF12000DE排対_GU1763 03.2.4 9:40 AM ページ001 Generator OWNER'S MANUAL EF12000DE LIT-19626-01-05 7UX-28199-16 EF12000DE排対_GU1763 03.2.4 9:44 AM ページ01 EF12000DE排対_GU1763 03.2.4 9:44 AM ページ02 EF12000DE排対_GU1763 03.2.4 9:50 AM ページ03 EF12000DE排対_GU1763 03.2.4 9:50 AM ページ04 EF12000DE排対_GU1763 03.2.4 10:12 AM ページ05 ドキュメント3 03.2.4 11:46 AM ページ1 ドキュメント3 03.2.4 1:09 PM ページ1 - 1- ドキュメント3 03.2.4 1:09 PM ページ2 - 2- EF12000DE排対_GU1763 03.2.4 1:14 PM ページ3 1 LOCATION OF IMPORTANT LABELS 5 Please read the following labels carefully before operating this machine. NOTE : Maintain or replace safety and insutruction labels, as necessary. 4 6 1 2 2 3 4 3 膖膖膖膖膖膖膖膖膖膖膖 IMPORTANT ENGINE INFORMATION EM ENGINE FAMILY. DISPLACEMENT 653 cm3 REFER TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS. THIS ENGINE MEETS EMISSION STANDARDS FOR U.S. EPA REGULATIONS FOR SMALL NON-ROAD ENGINES (EMISSION COMPLIANCE PERIOD OF 1000 HOURS) AND CALIFORNIA SI SORE's. YAMAHA MOTOR CO.,LTD. EH63 .64 .65 膖膖膖膖 膖膖膖膖 5 6 - 3- EF12000DE排対_GU1763 03.2.4 1:14 PM ページ4 - 4- EF12000DE排対_GU1763 03.2.4 1:23 PM ページ5 - 5- EF12000DE排対_GU1763 03.2.4 1:23 PM ページ6 - 6- EF12000DE排対_GU1763 03.2.4 1:23 PM ページ7 - 7- EF12000DE排対_GU1763 03.2.4 1:23 PM ページ8 - 8- EF12000DE排対_GU1763 03.2.4 1:23 PM ページ9 - 9- EF12000DE排対_GU1763 03.2.4 1:23 PM ページ10 - 10 - EF12000DE排対_GU1763 03.2.4 1:29 PM ページ11 - 11 - EF12000DE排対_GU1763 03.2.4 1:30 PM ページ12 1) Check fuel level at fuel level gauge. 2) If fuel level is low, refill with unleaded automotive gasoline. This engine is certified to operate on automotive unleaded gasoline. 3) Be sure the fuel fillter screen is inserted. - 12 - EF12000DE排対_GU1763 03.2.4 1:30 PM ページ13 - 13 - EF12000DE排対_GU1763 03.2.4 1:30 PM ページ14 - 14 - EF12000DE排対_GU1763 03.2.4 1:30 PM ページ15 - 15 - EF12000DE排対_GU1763 03.2.4 1:30 PM ページ16 - 16 - EF12000DE排対_GU1763 03.2.4 1:38 PM ページ17 - 17 - EF12000DE排対_GU1763 03.2.4 1:38 PM ページ18 - 18 - EF12000DE排対_GU1763 03.2.4 1:38 PM ページ19 - 19 - EF12000DE排対_GU1763 03.2.4 1:38 PM ページ20 - 20 - EF12000DE排対_GU1763 03.2.4 1:38 PM ページ21 - 21 - EF12000DE排対_GU1763 03.2.4 1:38 PM ページ22 - 22 - EF12000DE排対_GU1763 03.2.4 1:38 PM ページ23 - 23 - EF12000DE排対_GU1763 03.2.4 1:38 PM ページ24 - 24 - EF12000DE排対_GU1763 03.2.4 1:38 PM ページ25 - 25 - EF12000DE排対_GU1763 03.2.4 1:54 PM ページ26 Periodic Maintenance Schedule table Every 8 hours (Daily) Maintenance Items Clean generator and check bolts and nuts Check and refill engine oil Every 20 hours Every 50 hours Every 200 hours Every 500 hours Every 1000 hours ● (Daily) ● (Refill daily to upper level) Change engine oil (*Note 1) ● (Initial) ● (Every 100 hours) Replace engine oil filter (*Note 1) ● (Initial) ● Check battery electrolyte fluid level ● Clean spark plug ● Clean air cleaner ● Replace air cleaner element ● Clean fuel strainer ● Clean and adjust spark plug and electrodes ● Replace spark plug ● ● (Every 100 hours) Spark arrester Remove carbon from cylinder head (*Note 2) ● Clean and adjust carburetor (*Note 2) ● Clean engine base (oil pan) (*Note 2) ● Check and adjust valve clearance (*Note 2) ● Check and replace carbon brushes ● ● (Yearly) Replace fuel lines Overhaul engine (*Note 2) ● *Note 1 : Initial oil change should be performed after first twenty (20) hours of operation. Thereafter change oil every hundred (100) hours. Before changing oil, check for a suitable way to dispose of old oil. Do not pour it down into sewage drains, onto garden soil or into open streams. Your local zoning or environmental regulations will give you more detailed instructions on proper disposal. *Note 2 : As to the procedures for these items, please refer to the SERVICE MANUAL or consult your nearest Yamaha dealer. *Note 3 : More frequent oil changing, oil filter replacement and air cleaner service on replacement may be necessary depending on operating conditions. This would include dusty environment, high ambient temperature, heavy engine loading. - 26 - EF12000DE排対_GU1763 03.2.4 1:54 PM ページ27 "HOW-TO" MAINTENANCE ENGINE OIL CHANGE OIL DRAIN PLUG (ON BOTH SIDE) ■ Initial oil change ・・・・・After 20 hours of operation ■ Thereafter ・・・・・Every 100 hours of operation 1. When changing oil, stop the engine and loosen the drain plug. 2. Re-install the drain plug before refilling oil. OIL FILLER CAP 3. Refer to the recommended oil table on page 11. 4. Always use the best grade and clean oil. Contaminated oil, poor quality oil and shortage of oil cause damage to engine or shorten the engine life. OIL CAPACITY : 1.55 L (1.36 lmp qt, 1.64 US qt) ENGINE OIL FILTER REPLACEMENT ■ Initial engine oil filter replacement should be performed after 20 hours of operation. Thereafter replace the engine oil filter every 200 hours. OIL FILTER ■ ■ When installing a new oil filter, apply oil to O-ring, attach the oil filter in position and tighten 2/3 turns by hand or with wrench after touching the O-ring to the sealing surface of engine. Run the engine for a minute ; stop the engine and check for oil leakage around the oil filter and recheck the oil level. - CAUTION : To prevent injury, pay attention to the spilled hot engine oil when replacing engine oil filter. 27 - EF12000DE排対_GU1763 03.2.4 1:59 PM ページ28 - 28 - EF12000DE排対_GU1763 03.2.4 1:59 PM ページ29 - 29 - EF12000DE排対_GU1763 03.2.4 1:59 PM ページ30 - 30 - EF12000DE排対_GU1763 03.2.4 1:59 PM ページ31 - 31 - EF12000DE排対_GU1763 03.2.4 1:54 PM ページ32 SPARK ARRESTER SPARK ARRESTER In a dry or wooded area, it is recommendable to use the engine with a spark arrester. Some areas require the use of a spark arrester. Please check your local laws and regulations before operating your engine. The spark arrester must be cleaned regularly to keep it functioning as designed. A clogged spark arrester : Prevents the flow of exhaust gas Reduces engine output ● Increases fuel consumption ● Makes starting difficult ● ● If the engine has been running, the muffler and the spark arrester will be very hot. Allow the muffler to cool before cleaning the spark arrester. How to remove the spark arrester 1. Remove the flange bolts from the muffler cover and remove the muffler cover. MUFFLER 2. Remove the special screw from the spark arrester and remove the spark arrester from the muffler. SPARK ARRESTER SCREEN SCREW Clean the spark arrester screen SPARK ARESSTER SCREEN Use a brush to remove carbon deposits from the spark arrester screen. Be careful to avoid damaging the screen. The spark arrester must be free of breaks and holes. Replace the spark arrester if it is damaged. Install the spark arrester, and muffler protector in the reverse order of disassembly. - 32 - EF12000DE排対_GU1763 03.2.4 2:43 PM ページ33 PREPARATION FOR STORAGE The following procedures should be followed prior to storage of your generator for a period of 6 months or longer. ■ ■ Drain fuel from fuel tank and strainer (cup) carefully by disconnecting the fuel line. Gasoline left in the fuel tank will eventually deteriorate making engine-starting difficult. Screw for Drain Drain fuel from the carburetor by loosening the drain screw on the carburetor float chamber , or run the engine at no-load until it stops. ■ Disconnect the terminal of the battery. ■ Change engine oil. ■ Check for loose bolts and screws, tighten them if necessary. ■ ■ Clean generator thoroughly with oiled cloth. Spray with preservative if available. NEVER USE WATER TO CLEAN GENERATOR ! Store generator in a well ventilated, low humidity area. - 33 - EF12000DE排対_GU1763 03.2.4 2:17 PM ページ34 - 34 - EF12000DE排対_GU1763 03.2.4 1:54 PM ページ35 TROUBLESHOOTING Starter will not run × × Rotation decreased × × × × × × × Unstable rotation × × × × Carbon brushes are excessively worn Insufficient capacity of extension cable × × × × × Breaker turned off Low power Incorrect or poor connection of wires Overload by connected appliance Faulty spark plug Low oil level Clogging of Cooling air intake × × × Starter runs, but Engine will not start. During operation Clogging of Air cleaner Problem Leakage Deteriorated fuel Blown fuse Low battery Possible causes Clogging Fuel piping When generator engine fails to start after several attempts, or if no electricity is available at the output receptacles, check the possible causes in accordance with the following table. If your generator still fails to start or generate electricity, contact your nearest Yamaha dealer or authorized service center for further information or corrective procedures. × × × × × × × × × The starter motor will not run : ■ Wait for more than 0.5 second after the engine is stopped and then turn the starter switch to the "START" position. ■ If a remote control unit is connected, check if both starter switch on the control panel and the engine switch on the remote control unit are switched on. The engine stopped and the oil pressure warning lamp flashed for three minutes. Check the following. ■ No fuel in the fuel tank ・ ・・・・・・・・Supply fuel ■ Fuel cock not open ・・・・・・・・・・・Turn on fuel cock ■ No sufficient engine oil ・ ・・・・・・・・Add or change engine oil - 35 - EF12000DE排対_GU1763 03.2.4 1:54 PM ページ36 SPECIFICATIONS Model EF12000DE Type Brush, Self-exciting, 2-pole, Single phase Alternator Rated frequency 60 Hz Rated voltage 120V / 240V Rated current 79.2 A / 39.6 A Rated output 9500 VA Maximum output 12000 VA Power factor 1.0 Engine Voltage regulator A.V.R type Model EH65D Type Twin cylinder, Air-cooled, 4-stroke, Overhead valve engine Displacement 653 cm3 Fuel Automotive Unleaded Gasoline Oil capacity 1.55 L (1.36 lmp qt, 1.64 US qt) Starting system Electric starter Fuel tank capacity Dimension Rated continuous operation per a tankful of fuel 44 L (9.68 lmp gal, 11.62 US gal) Rated Approx. 8.2 hours Large 826 mm (32.5 in) Width 611 mm (24.1 in) [758 mm (29.8 in)]*1 High 771 mm (30.4 in) [856 mm (33.7 in)]*1 Dry weight 141 kg (310.8 lb) [149 kg (328.5 lb)]*2 Remote controller terminal (Auto choke) Valve clearance (Intake & Exhaust) Standard 0.0039 ± 0.0008 in (0.1 ± 0.02 mm) Note : Adjust the valve clearance while the engine is cold. Emissions durability period (California only) *1: [ *2: [ 500 hours ] shows dimensions with castors. ] shows dry weight with castors installed. - 36 - EF12000DE排対_GU1763 03.2.4 1:54 PM ページ37 WIRING DIAGRAM CONTROL BOX Auto choke (Bimetal) R LGrn R Blk/W Blk R/W Fuel cut Ignition coil Blk/W Blk (AC output) Idle solenoid W W (AVR) 1 5 W W Charge coil Exciting coil 4 5 6 Electronic control unit 2 LBlu 3 4 Idle control unit 13 12 11 10 9 8 7 Org Grn/Y Y LBlu Org R R Electric starter Brn Org Grn/Y Org Grn Gry Grn/Y Grn/Y Magnetic switch W Oil pressure warning lamp (Red) W W 1 2 3 Economy switch Org Y Y Blk Blk W Grn Gry -M +M B L.IG ST OFF ON START Grn Regulator to earth terminal Blk15 R15 - Gry + Key switch Blk Oil pressure switch Battery 12V Grn Org Blk Grn/Y Gry AC output receptacle (120V) REC1 AC output receptacle (120/240V) REC3 CONTROL BOX Fuse Connector Remoto control Blk R Idle control unit Hr V W LGrn Brn R AC otuput receptacle(120V) REC2 W Blk Blk W Brn LGrn LGrn Brn Idle control unit Key switch W No-fuse breaker W Auxiliary Winding for Condenser w Blk AC Winding 2 R PL Pilot lamp Blu Brush AC output receptacle (120/240V) REC4 Grn/Y w Voltmeter Field Winding Connector (Remote control) Blk AC Winding 1 Blk R Grn/Y GENERATOR Brush (AC 120V) R ST Relay Engine Exciting coil AVR Gr Y Y n/Y (4P) Grn/Y Grn/Y Earth(Ground) terminal Wiring color cord Blk Blk/W Blu LBlu Brn : : : : : Black Black/White Blue Light blue Brown - Brn/W Grn Grn/W Org Gry : : : : : 37 - Brown/White Green Green/White Orange Gray R W Y Pik Grn/Y : : : : : Red White Yellow Pink Green/Yellow Blk/R : Black/Red R/W : Red/White LGrn : Light green EF12000DE排対_GU1763 03.2.4 1:54 PM ページ38 OPTIONAL PARTS "HOW-TO" INSTALL THE WHEEL (1) Checking of supplied accessories (2) Tool preparation ■ Hoist or square bar (100 mm (3.94 in) by 100 mm (3.94 in), length : 700 mm (27.56 in)) ■ Plier ■ Spanner or socket wrench (12 mm (0.472 in)), 2 units (3) Installation procedures (a) Raise the generator by about 100 mm (3.94 in), with hoist or with square bar put under the bottom panel. (b) Attach wheel mounting parts ① ,② ,stopper ⑨ , using clamp ⑩, ⑧ and wheel ③, to wheel shaft ④. Then check that wheel ③ is rotated smoothly. If moving turns out to be too complicated, assemble them together using grease. (4 locations / 2 pieces) (c) Bend the tip of ① according to the shape of wheel shaft ④ as possible. (d) Attach the assembled shaft to the foundation plate of the engine, using ⑤, ⑦, and ⑧. (e) Attach the other shaft to the foundation plate of the generating unit, using ⑥ and ⑦. (⑧ is not used.) The tightening torque of bolts should be 20 to 25 Nm (2.0 to 2.5 kg-m). WARNING ① ① ⑦ ⑦ ② ③ ② ⑤ ④ ③ ⑤ ③ If you provide the generator with wheels, always be sure to place the generator on a level surface, locking the wheel with the stopper and /or chocking the wheels. ⑥ ⑦ ① ⑧ ⑩ ④ ⑨ ① ⑥ ⑦ ② ⑧ ③ REMOTE CONTROL UNIT When the remote control unit is connected, the engine will not start unless both starter switch on the control panel and the engine switch on the remote control unit are switched on. - 38 - EF12000DE排対_GU1763 03.2.4 2:31 PM ページ39 - 39 - EF12000DE排対_GU1763 03.2.4 2:31 PM ページ40 - 40 - EF12000DE排対_GU1763 03.2.4 2:36 PM ページ41 - 41 - EF12000DE排対_GU1763 03.2.4 2:36 PM ページ42 - 42 - EF12000DE排対_GU1763 03.2.4 2:36 PM ページ43 - 43 - EF12000DE排対_GU1763 03.2.4 2:36 PM ページ44 - 44 - EF12000DE排対_GU1763 03.2.4 2:36 PM ページ45 3ZZ9020132 ISSUE EMD-GU1763 PRINTED IN JAPAN 2003.01-0.5x1