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ELECTRONIC CASH REGISTER ER-650 / 650R SERVICE Manual ELECTRONIC CASH REGISTER CONTENTS 1. Precaution Statements 2. Product Specifications 3. Installation and Operation 4. Assembly and Disassembly 5. Maintenance Adjustment 6. Exploded View and Part List 7. PBA Layout and Part List 8. Trouble Shooting 9. Block diagram 10. Wiring Diagram 11. Schematic Diagram Overview of this ECR This service manual provides the technical information for many individual component systems, circuits and gives an analysis of the operations performed by the circuits. If you need more technical information, please contact our service branch or R&D center. Schematics and specifications provide the needed information for the accurate troubleshooting. All information in this manual is subject to change without prior notice. Therefore, you must check the correspondence of your manual with your machine. No part of this manual may be copied or reproduced in any form or by any means, without the prior written consent of Shin Heung Precision . Note: Before using this Electronic Cash Register (ECR) for the first time, leave it powered on in the REG mode for at least twenty-four hours. This allows the Ni-MH battery, which maintains the memory of the ECR while the power is off, to charge completely. “Proper disposal of batteries is required. Refer to your local codes for disposal requirements.” About this Manual This service manual describes how to perform hardware service maintenance for the SAM4S ER-650/R Series Electronic Cash Register. Notes Notes may appear anywhere in the manual. They describe additional information about the item. Precaution symbols . Indicates a Safety Precaution that applies to this part component. . Indicates the part or component is an electro-statically sensitive device. Use caution when handling these parts. Copyright ⓒ 2007 by Shin Heung Precision. All right reserved. This manual may not, in whole or in part, be copied, photocopied, reproduced, translated or converted to any electronic or machine readable from without prior written permission of Shin Heung Precision . SAM4S ER-650/R SERIES Service Manual First edition. July 2007. V2.0 Printed in KOREA 1 Precaution Statements Follow these safety, servicing and ESD precautions to prevent damage and to protect against potential hazards such as electrical shock. 1-1 Safety Precautions 1. Be sure that all built-in protective devices are replaced. Restore any missing protective shields. 2. When reinstalling the chassis and its assemblies, be sure to restore all protective devices, including nonmetallic control knobs and compartment covers. 3. Make sure there are no cabinet openings through which people - particularly children - might insert fingers and contact dangerous voltages. Such openings include excessively wide cabinet ventilation slots and improperly fitted covers and drawers. 4. Design Alteration Warning: Never alter or add to the mechanical or electrical design of the ECR. Unauthorized alterations might create a safety hazard. Also, any design changes or additions will void the manufacturer’s warranty. 5. Components, parts and wiring that appear to have overheated or that are otherwise damaged should be replaced with parts that meet the original specifications. Always determine the cause of damage or over- heating, and correct any potential hazards. CAUTION Dangerous explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose used batteries according to the manufacturer’s instructions. SAM4S ER-650 SERIES 6. Observe the original lead dress, especially near the following areas : sharp edges, and especially the AC and high voltage supplies. Always inspect for pinched, out-of-place, or frayed wiring. Do not change the spacing between components and the printed circuit board. Check the AC power cord for damage. Make sure that leads and components do not touch thermally hot parts. 7. Product Safety Notice: Some electrical and mechanical parts have special safety-related characteristics which might not be obvious from visual inspection. These safety features and the protection they give might be lost if the replacement component differs from the original - even if the replacement is rated for higher voltage, wattage, etc. Components that are critical for safety are indicated in the circuit diagram by shading, ( ) or ( ). Use replacement components that have the same ratings, especially for flame resistance and dielectric strength specifications. A replacement part that does not have the same safety characteristics as the original might create shock, fire or other hazards. ATTENTION ll y a danger d’explosion s’il y a remplacement incorrect de la batterie. Remplacer uniquement avec une batterie du même type ou d’un type équivalent recommandé par le constructeur. Mettre au rebut les batteries usagées conformément aux instructions du fabricant. 1-1 1 Precaution Statements 1-2 Servicing Precautions WARNING: First read the-Safety Precautions-section of this manual. If some unforeseen circumstance creates a conflict between the servicing and safety precautions, always follow the safety precautions. WARNING: An electrolytic capacitor installed with the wrong polarity might explode. 1. Servicing precautions are printed on the cabinet. Follow them. 2. Always unplug the units AC power cord from the AC power source before attempting to: (a) Remove or reinstall any component or assembly (b) Disconnect an electrical plug or connector (c) Connect a test component in parallel with an electrolytic capacitor 3. Some components are raised above the printed circuit board for safety. An insulation tube or tape is sometimes used. The internal wiring is sometimes clamped to prevent contact with thermally hot components. Reinstall all such elements to their original position. 4. After servicing, always check that the screws, components and wiring have been correctly reinstalled. Make sure that the portion around the serviced part has not been damaged. 5. Check the insulation between the blades of the AC plug and accessible conductive parts (examples metal panels and input terminals). 6. Insulation Checking Procedure: Disconnect the power cord from the AC source and turn the power switch ON. Connect an insulation resistance meter (500V) to the blades of AC plug. The insulation resistances between each blade of the AC plug and accessible conductive parts (see above) should be greater than 1 Mega Ohm. 7. Never defeat any of the B+ voltage interlocks. Do not apply AC power to the unit (or any of its assemblies) unless all solid-state heat sinks are correctly installed. 8. Always connect an instrument’s ground lead to the instrument chassis ground before connecting the positive lead ; always remove the instrument’s ground lead last. 1-3 Precautions for Electrostatic Sensitive Devices (ESDs) 1. Some semiconductor (solid state) devices are easily damaged by static electricity. Such components are called Electrostatic Sensitive Devices (ESDs); examples include integrated circuits and some fieldeffect transistors. The following techniques will reduce the occurrence of component damage caused by static electricity. 2. Immediately before handling any semiconductor components or assemblies, drain the electrostatic charge from your body by touching a known earth ground. Alternatively, wear a discharging wrist-strap device. (Be sure to remove it prior to applying power - this is an electric shock precaution.) 3. After removing an ESD-equipped assembly, place it on a conductive surface such as aluminum foil to prevent accumulation of electrostatic charge. 4. Do not use Freon-Propelled chemicals. These can generate electrical charges that damage ESDs. 5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDs. 6. Use only an anti-static solder removal device. Many solder removal devices are not rated as anti-static; these can accumulate sufficient electrical charge to damage ESDs. 1-2 7. Do not remove a replacement ESD from its protective package until you are ready to install it. Most replacement ESDs are packaged with leads that are electrically shorted together by conductive foam, aluminum foil or other conductive materials. 8. Immediately before removing the protective material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed. 9. Minimize body motions when handling unpackaged replacement ESDs. Motions such as brushing clothe together, or lifting a foot from a carpeted floor can generate enough static electricity to damage an ESD. SAM4S ER-650 SERIES 2 Product Specifications Specifications are correct at the time of printing. Product specifications are subject to change without notice. See below for product specifications. 2-1 General Specifications Item Processor Description • MITSUBISHI M16C/62 Group M30622SFP (16 Bit) Remark External ROM Version • RAM SRAM (K6T1008C2E) : 1Mbits × 2EA SRAM (K6T4008C1C) : 4Mbits × 2EA(Option) Memory • EP-ROM ER-ROM(27C040) : 4Mbits Battery Data Storage • Type : Ni-MH, 3.6V 70mAh • Charging Time : 24 Hours • Life : 3 Years When battery is Full • 60 Days charged • Flow Control : Interface Serial (RS-232C) ① DTR / DSR : H/W Flow Control ② XON / XOFF : S/W Flow Control • Baud Rate : 4800 / 9600 / 19200 Bps • Connector : DB9P Female (I/F PBA) RS-232C #1 RS-232C #2 • Flow Control : ① XON/XOFF : S/W Flow Control Same as RS-485 2-Wire • Baud Rate : 9600 Bps Communication Method • Connector : Modular Jack Connector 12Pin (2 Port-6Pin) • Model : STM-210 Detail Spec refer to Next • Printing Speed : 50mm(13.3 Lines) / Sec Page • Operator Display : LCD (128 × 64 Dots) • Customer Display : VFD (10 Digits) • Raised Key : 78 Key • Flat Rubber Key : 98 Key Interface Serial (IRC) Printer Display Key Board Power Consumption • Approx. 15W (Regularity), Approx. 28W (Peak) Power Requirement • AC 120V 60Hz, 230V 50Hz Environment • Temperature : 0℃ ~ 45℃ Condition • humidity : 30% ~ 80% RH Weight • 13.7 Kg (SET), 15.8Kg (Box Packing) Dimensions(mm) • 400(W) × 450(D) × 282.7(H) Table2-1 General Specifications SAM4S ER-650 SERIES 2-1 2 Product Specifications 2-2 Appearance 2-2 A. Appearance Dimensions (mm) 282.7 40 0 45 0 Figure2-1 Dimensions 2-2 SAM4S ER-650 SERIES 2 Product Specifications 2-2 B. Feature Locations Figure2-2 Feature Locations SAM4S ER-650 SERIES 2-3 2 Product Specifications 2-3 Thermal Printer Specifications 2-3 A. Printer Specification Item Description Model • STM-210 Print Method • Thermal Line Printing Total number of dots Printing Format Dot Pitch • 384 Dots / I Line • Vertical : 0.125 mm • Horizontal : 0.125 mm Printing Speed • 50 mm/s ( At 8.5V of Motor Terminal Voltage) Printing Direction • Unidirection with friction feed Paper Feeding Power Supply Volt Printer Head Motor Sensor Reliability Remark Feeding Method • Friction Feed Minimum Feed Pitch • 0.0625 mm Feeding Speed • 50 mm/s (At 8.5V of Motor Terminal Voltage) Power Voltage • 8V / 8.5V (Recommend) Head/Motor Circuit input Voltage • 5V Head Control/Sensor Heat Element Density • 8 Dots/mm (0.125 mm/Dot) Total Head Elements • 384 Dots/Dot Line Available Printing Width • 48 mm Heat element typical Ω • 176 Ω±4% Paper Feed Motor • 4-Phase Bi-Polar Stepping Motor Head Temperature • Thermister Paper-End Sensor • Reflecting Photo Sensor Cover Open Sensor • Micro Switch Life • 15,000,000 Lines MCBF • 37,000,000 Line Dimension (mm) • 82.5 (W) ×147.3 (D) ×101.4 (H) Weight • Approx. 365 g Table2-2 Thermal Printer Specifications 2-4 SAM4S ER-650 SERIES 2 Product Specifications 2-3 Thermal Printer Specifications 2-3 B. Paper Specification Item Description Paper Type • Single-ply Thermal Paper Roll Paper Size • 57.5 mm±0.5 mm (Width) ×80 mm or less Specified Paper • Original Paper No. Remark Table2-3 Paper Specification Note: The following paper can be used instead of the specified paper above. TF50KS-E PD 160R F380 : Nippon paper industries Co.,Ltd. : New Oji paper Mfg, Co.,Ltd. : Kansaki specialty papers, Inc. (USA) 2-3 C. Printable Area The Printable area of a paper with width of 80-1.0mm(3.13”±0.02”) is 72.2±0.2mm(2.84””±0.008”)(512 dots) and the space on the right and left sides are approximately 3.7mm(0.146”). a a = 57.5±0.5 mm (Paper Width) b = 1.mm (1 Char. b c = 48 mm (384 Dots/Printable Area) d = 4.75 mm (Left Space) e = 4.75 mm (Right Space) d c e Figure2-3 Printable Area 2-3 D. Character Specification Item Description Character Structure • 12(W) × 24(H) Font (Including a horizontal spacing) Character Size • 1.25 mm(W) ×3.0 mm(H) Column Pitch • 1.5 mm Line Pitch • 3.75 mm (Including 6-dot line spacing) Number of Column • 32 (12×24 Font/Character) Remark Table2-4 Character Specification SAM4S ER-650 SERIES 2-5 2 Product Specifications 2-3 Thermal Printer Specifications 2-3 E. Other Component Specification Item Description Type • 4-Phase 20 Step PM Stepping Motor Power Supply Voltage • 8V ~ 8.5V DC Coil Resistance • 20 Ω±1.4Ω (25℃/Phase) Paper Feed Motor Current Consumption • Peak : 2A or less • Mean : Approx. 350 mA • Constant-Voltage Driving Drive Method using 2-2 Phase Excitation Number of Heat Element • 384 Dots Heat Element Density • 8 Dots/mm (0.125 mm/Dot) Typical Resistance Value • 176 Ω±4% Current • Approx. 3.1 A Constant B • 3950K ±2% Resistance Value • 30㏀ ±5% (25℃) Temperature Character • Rt=R(25)×Exp[B×{1/(T+273)-1/(25+273)}] Operating Temperature • -20℃ ~ 80℃ Type • Reflecting Photo Sensor Spec • SG-2BC (Kodenshi corp.) Type • Micro Switch Cover Open Supply Voltage • 5 VDC±5% Sensor Current Rating • 1A ~ 50 mA Detect Method • On when the printer head is load Printer Head Thermister Paper End Sensor Remark Table2-5 Other Component Specification 2-3 F. Printer Connector 2-3 F-(a) Cover Open Sensor Pin Assignments Pin No. Signal Description 1 VCC 2 GND Remark Table2-6 Printer Pin Assignment 2-6 SAM4S ER-650 SERIES 2 Product Specifications 2-3 Thermal Printer Specifications 2-3 F-(b) Paper Feed Motor Pin Assignments Pin No. 1 Phase B 2 Phase B- 3 Phase A 4 Phase A_ Signal Description Remark Signal Description Remark 2-3 F-(c) Paper-End Sensor Pin Assignments Pin No. 1 GND 2 Paper End Signal 3 VCC 2-3 F-(d) Thermal Head Connector Pin Assignments Pin No. Signal Description 1 VH 2 VH 3 D0 4 /LAT 5 GND 6 GND 7 STB1 8 STB2 9 STB3 10 TM 11 TM 12 VCC 13 STB4 14 STB5 15 STB6 16 GND 17 GND 18 CLK 19 DI 20 VH 21 VH SAM4S ER-650 SERIES Remark 2-7 2 Product Specifications 2-4 Power Specifications 2-4 A. Power Specification Item Description Input Voltage & • U.S.A : AC 120V, 150mA, 60Hz (Min : 90V, Max : 132V) Current • Europe : AC 230V, 80mA, 50Hz (Min : 198V, Max : 264V) Power Consumption Output Voltage Remark • Stand-By : 10W • Operating : 15W • AC 19V 2.3A (Wire Color : Blue-Blue) Power Transformer • AC 24V 0.15A (Wire Color : Red-Red) Output Table2-7 Power Specification 2-8 SAM4S ER-650 SERIES 2 Product Specifications 2-5 Interface Specifications 2-5 A. RS-232C Serial Interface 2-5 A-(a) Specification Item Description Data Transmission • Serial Synchronization • Asynchronous Hand Shaking (Flow Control) • H/W : DTR / DSR • S/W : XON / XOFF Signal Level • Logic”1” (MARK) : -3V ~ -15V • Logic”0” (SPACE) : +3V ~ +15V Baud Rate • 1200 / 2400 / 4800 / 9600 / 19200 bps Data Word Length • 7 Bit / 8 Bit Parity • None / Even / Odd Connector • DB9P Female (I/F PBA Side) Voltage Supply • VCC(+5V/200mA) is supplied at 9Pin of D-SUB Connector. Remark XON : ASC Code 11h XOFF : ASC Code 13h For Bar Code Reader or other devices Table2-18 RS-232C Specification 2-5 A-(b) RS-232C I/F Cable FERRITE CORE : 1 Turn (OP-118E : 18.2×12.5×25.5) Figure2-4 RS-232C Cable 2-5 A-(c) Cable Connection ECR SIDE(9P) (F.G) (F.G) 2 (RXD) 2 (TXD) 3 (TXD) 3 (RSD) 4 (RTS) 8 (CTS) 5 (CTS) 6 (DSR) 6 (DSR) 4 (DTR) 20 (DTR) 5 (S.G) 7(S.G) HOST SIDE(25P) DSR and CTS are shorted on I/F PBA of ER-5200 Figure2-5 RS232C Cable Connection SAM4S ER-650 SERIES 2-9 2 Product Specifications 2-5 Interface Specifications 2-5 A. RS-232C Serial Interface 2-5 A-(d) Signal Description Pin No. BODY Signal Name Signal Direction Function Frame GND - Frame Ground 2 RXD Input Receive Data 3 TXD Output Transmit Data This Signal indicates whether the ECR(ER-5200) is busy. (H/W flow control) ① MARK(Logic1) : The ECR is busy 4 DTR Output ② SPACE(Logic0) : The ECR is not busy ③ The host transmits a data to the ECR, after confirming this signal. ④ When XON/XOFF flow control is selected, the host does not check this signal. 5 Signal GND - Signal Ground This signal indicates whether the host computer or receipt printer can receive data. (H/W flow control) 6 DSR Input ① MARK(Logic1) : The host can receive a data. ② SPACE(Logic0) : The host can not receive a data ③ The ECR transmits a data to the host or receipt printer, after confirming this signal. ④ When XON/XOFF flow control is selected, the printer does not check this signal. 9 VCC Output VCC(+5V/200mA) is supplied at 9Pin of D-SUB Connector. Table2-19 RS-232C Signal Description Caution: The VCC is supplied for the barcode or other devices power source. The Supply Current 200mA is total value including COM1 and COM2 Power Consumption. If the Total Power Consumption of the attached devices is exceeded the specification (200mA), the system cut the VCC of D-SUB Connector. Then, the attached devices do not work and It is possible that the ECR is damaged. Caution: If the device with 5V/200mA is connected to COM1, the VCC of COM2 can not use. If the device with 5V/100mA is connected to COM1, Other device with 5V/100mA can be connected to COM2 Port. 2-5 A-(e) H/W Flow Control Timing When DTR/DSR flow control is select, before transmitting a data, the ECR checks whether the host is BUSY or not. If the host is BUSY, ECR does not transmit a data to the host. If the host is not BUSY, ECR transmits a data to the Host. The host is the same. Refer to the Interface Part of Chapter 7(Special Circuit Diagrams). 2-5 A-(f) S/W Flow Control Timing When XON/XOFF flow control is selected, the ECR transmits XON(ASCII 11h) or XOFF(ACSII 13h) signal through the Serial Data Line. If the ECR is busy, the printer transmits XOFF(ASCII 13h) to host through the Serial Data Line. Then the host recognizes that the ECR is busy. So, the host does not transmit a data to the ECR. If the ECR is released from busy, the ECR transmits XON(ASCII 11h) to host through the Serial Data Line. Then the host recognizes that the ECR is not busy. And the host transmits a data to the ECR. 2-10 SAM4S ER-650 SERIES 2 Product Specifications 2-5 Interface Specifications 2-5 B.IRC Serial Interface 2-5 B-(a) Specification (Same as RS-485 2-Wire Communication Method) Item Description Data Transmission • Serial Synchronization • Asynchronous Signal Level • Logic”1” : (VA-VB) ≥ 0.2V (Receive) • Logic”0” : (VA-VB) ≤ -0.2V Baud Rate • 9600 bps Only Data Word Length • 7 Bit / 8 Bit Parity • None / Even / Odd Connector • Modular Jack Connector 12P (2Port-6Pin) Remark Table2-20 IRC Specification 2-5 B-(b) IRC I/F Cable Tighten with Tie Cable Ferrite Core : 5 Turn (AC 29.5×8×18mm) Ferrite Core and Tie Cable are included in a Accessory Package Figure2-6 IRC Cable 2-5 B-(c) Cable Connection ECR MASTER or SLAVE 1 (TX/RX_B) 1 (TX/RX_B) 2 (TX/RX_B) 2 (TX/RX_B) 3 (F.GND) 3 (F.GND) 4 (F.GND) 4 (F.GND) 5 (TX/RX_A) 5 (TX/RX_A) 6 (TX/RX_A) 6 (TX/RX_A) ECR SLAVE Figure2-7 IRC Cable Connection SAM4S ER-650 SERIES 2-11 2 Product Specifications 2-5 Interface Specifications 2-5 B-(d) Signal Description (Port#1) Pin No. Signal Name Signal Direction Function 1(7) TX/RX_B In/Out Transmit/Receive Data Line B 2(8) TX/RX_B In/Out Pin 1 and Pin 2 are shorted each other on I/F PBA. 3(9) F.GND - 4(10) F.GND - 5(11) TX/RX_A In/Out Transmit/Receive Data Line A 6(12) TX/RX_A In/Out Pin 4 and Pin 5 are shorted each other on I/F PBA. Frame Ground Table2-21 IRC Signal Description Note : The signal description of the Port#2 are same as it of the Port#1 2-12 SAM4S ER-650 SERIES 3 Installation and Operation 3-1 System Configuration 3-1 A. Configuration Figure3-1 System Configuration SAM4S ER-650 SERIES 3-1 3 Installation and Operation 3-2 Installation 3-2 A. Paper Roll Installation Figure3-2 Paper Installation 1. Open the cover printer. 2. Push the Blue cap Lever towards the rear of the printer and lift up to open the paper cover. 3. Ensure that the paper is being fed from the bottom of the roll,(as illustrated above) place the roll into the concave bottom of the printer. And put the leading edge of the paper over the printer.. 4. Close the printer cover slowly until it locks firmly. Tear off the excess paper. 3-2 B. RS-232C Serial Cable Installation Figure3-3 RS-232C and IRC Cable Installation 1. Connect the RS-232C serial cable to the RS-232C serial port on the right side of ECR. 2. Secure the serial cable with screws. 3. Connect the other end of the RS-232C serial Cable to your host computer. 3-2 SAM4S ER-650 SERIES 3 Installation and Operation 3-2 C. IRC Serial Cable Installation 1. Connect the IRC serial cable to the IRC port on the right side of ECR. 2. Connect the other end of the IRC serial Cable to other ECR. 3-2 D. Options No. Item Description 1 RS-232 / IRC I/F Board I/F PBA 2 Clerk Key 5EA, 10EA, 15EA Remark Selectable Table 3-1 Option 3-2 E. Supplies No. Item Description 1 Paper Roll 1 EA 2 Cable Tie 2 EA 3 Ferrite Core RING-TR29A 4 Mode Key VD, REG, X, Z, P, C 5 User Manual 1 EA 6 Clerk Key 5EA, 10EA, 15EA Remark : 2 EA Option Table 3-2 Supplies SAM4S ER-650 SERIES 3-3 3 Installation and Operation 3-2 Operation Note: Before using this Electronic Cash Register(ECR) for the first time, leave it powered ON in the REG mode for a at least 24 hours. This allows the Ni-Cad battery, which maintains the ECR’s memory while the power is OFF, to fully charge. 3-3 A. Mode Switch The position of the Mode Switch determines the action of the ECR. The modes are as shown in Table 3-1 Mode Key VOID VD OFF - REG REG X X Use to read register reports and perform other manager functions. Z Z Use to read register reports and reset totals to zero. PGM P Use to program the register SM C Use for H/W tests and special setting. Figure3-4 Mode Switch Function Use to void (correct) items outside of a sale. The Register is inoperable. Use for normal registrations. Table3-3 Mode Switch Function The mode keys can be used to access the following key lock positions. Key VOID Accessible Position Void, Off, Register, Manager X Off, Register, Manager Z Off, Register, Manager, Clear Totals PGM C Remark Void, Off, Register, Manager, Clear Totals, Program Void, Off, Register, Manager, Clear Totals, Program, Service Mode Table3-4 Key Function Note: 3-4 The Key can be removed from the key lock in the OFF or REGISTER position. SAM4S ER-650 SERIES 3 Installation and Operation 3-3 B. Key Board Matrix (Dealer Option) Figure3-5 Key Board 3-3 C. All Clear This step insures that the cash register is cleared of any totals or programming. After this procedure, the cash register is ready for programming and operation. WARNING: This is a one time procedure. Do not repeat this procedure after the cash register is programmed, it causes all programs and totals to be erased and to be default. 1. Turn off the power switch. 2. Turn the Mode key marked ‘C’ to Service Mode position. 3. Press and hold the CHECK key on key board and turn on the power switch at the same time. 4. When “RAM ALL CLEAR SERV.” message display, press PAGE UP, 0, CLERK# and CASH/ENTER in sequence. 5. When memory is cleared, the register prints a message “RAM ALL CLEAR OK!” ===================== RAM ALL CLEAR OK ! ===================== CLERK 00 No. 000001 00 Figure3-6 All Clear SAM4S ER-650 SERIES 3-5 3 Installation and Operation 3-3 D. Self Test 1. Turn the Mode key marked ‘C’ to Service Mode position. 2. Select “0. SELF TEST” from the menu and Press 0 on the key board. 3. H/W test menu will be displayed. 4. Select the number from the menu. H/W TEST 0. TEST PRINTER 1. TEST DISPLAY 2. TEST KEY BOARD 3. TEST MODE KEY 4. TEST RS-232 5. TEST RTC 6. TEST PRINTING PATTERN Figure3-7 Self Test 3-3 D-(a) Test Printer 1. Press 0 key on key board. 2. Then the printer prints a test pattern. The printing message shows some information sush as ‘TM value’,’stbIdx (Strobe index)’. 3. After printing, The drawer is opened. Then the printer test is finished. Shin Heung Precision CO.,LTD MODEL : ER-650R THANK YOU YOUE RECEIPT CALL AGAIN DATE 08/25/2002 WED TIME 19:04 **************************** ER-650R PRINTER TEST **************************** DEPT 1 $10.00 SUBTOTAL $10.00 CASH #10.00 CLERK C.Y.H No. 0000001 a ab abc abcd TM value = 7f : 127 StbIdx value = 10 CLERK 00 No.000016 00 Figure3-8 Printer Self Test 3-3 D-(b) Test Display → H/W TEST 1. Press 1 key on key board. 0. TEST PRINTER 1. TEST DISPLAY 2. Then the buzzer will work for 1 sec. 2. TEST KEY BOARD 3. After testing the buzzer, Some characters are displayed on the rear VFD display 4. After testing the rear VFD display, the LCD display tests. The LCD is filled with a black screen. And then the black screen erase. Figure3-9 Display Self Test 3-6 SAM4S ER-650 SERIES 3 Installation and Operation 3-3 D-(c) Test Key Board 1. Press 2 key on key board. 2. Press any key you want on the key board. 3. Already pressed key will be showed on the LCD screen that the position of key pressed with a black square and key code. 4. Turn the mode key to any position to finish this test. TEST KEY BOARD 54 Figure3-10 Key Board Self Test 3-3 D-(d) Test Mode Key 1. Press 3 key on key board. 2. Turn the mode key to any position. 3. The corresponding Mode name will be showed on the LCD screen. TEST MODE MODE : REGISTER MODE Figure3-11 Mode Key Self Test 3-3 D-(e) Test RS232C 1. Install the serial loop back test jig. (Short “pin 2,3” and “pin 4,6” of DSUB connector) 2. Press 4 key on key board. 3. Press 0 key on the key board. (0= Loop Back Test for RS232 Port#1) If error occur, the message (PORT#1 TEST N.G) is displayed on LCD and the Buzzer beep. Then Press “C” key. 4.Press 1 key on the key board. (1= Loop Back Test for RS232 Port#2) If error occur, the message (PORT#2 TEST N.G) is displayed on LCD and the Buzzer beep. Then Press “C” key. 5.Press 2 key on the key board. (2= Loop Back Test for IRC) The message (TEST IRC OK) is displayed on LCD. Note: When the ports is no connection or the cable is open, the Error occur. SAM4S ER-650 SERIES 3-7 3 Installation and Operation Memo 3-8 SAM4S ER-650 SERIES 4 Assembly and Disassembly Caution : · Before installation, be sure to turn off the power switch. · Use gloves to protect your hand from being cut by the angle and the chassis. · Connect all the cables correctly. When connecting or disconnecting the cables, be careful not to apply stress to the cables. (It may cause disconnection) · Be careful not to bind interface cables and AC power cord together. 4-1 Disassembly the Case Upper Block 4-1 A. Case Upper Block 1. Open the Printer Cover Ass’y (A). (Page 6-1) 2. Remove the two screws (B-15,B-22). (Page 6-3) 3. Lift off the Case Upper Ass’y (B). (Page 6-1) 4. Separate the four harnesses (d,e,f,u) from the Main PBA(E-12). (Page 6-12) 5. Separate the Case Upper Ass’y (B). (Page 6-1) Note: To Install, Reverse the removal procedure. 4-1 B. LCD and VFD Display Block 1. Remove the two screws (B-24). (Page 6-3) 2. Remove the Window Holder (B-23). (Page 6-3) 3. Separate the LCD Display parts (B-1~6, B-20) from the Case Upper Ass’y (B). (Page 6-3) 4. Separate the VFD Display parts (B-16~19) from the Case Upper Ass’y (B). (Page 6-3) Note: The position of Ferrite core and the number of turn refer to the display part of chapter specification. Note: To Install, Reverse the removal procedure. 4-1 C. Mode and Clerk Key Block 1. Remove the three screws(B-12). And separate the Mode and Clerk Key Ass’y (B-8~14) from the Case Upper Assy(B). (Page 6-3) 2. Remove the two screws (B-11). And separate the Mode Key Ass’y (B-14) from the BRKT Mode S/W (B-8). (Page 6-3) 3. Remove the two screws (B-10). And separate the Clerk Key Ass’y (B-13) from the BRKT Mode S/W (B-8). (Page 6-3) Note: The position of Ferrite core and the number of turn refer to the display part of chapter specification. Note: To Install, Reverse the removal procedure. SAM4S ER-650 SERIES 4-1 4 Assembly and Disassembly 4-2 Disassembly the Case Lower Block 4-2 A. Printer 1. Remove the two screws (E-5,E-13). And separate the GND wire (a, b). (Page 6-12) 2. Remove the screw(C-42) and separate the Cover Front(C-41). (Page 6-5) 3. Separate the harness(C-40). (Page 6-5) 4. Remove the four screws(C-43). (Page 6-5) 5. Separate the Printer Ass’y(C) from the Case Lower Ass’y (E). (Page 6-1) Note: To Install, Reverse the removal procedure. 4-2 B. RS-232 / IRC I/F PBA 1. Remove the two screws (E-7) on the I/F PBA (E-21). (Page 6-12) 2. Separate the two I/F harnesses (n, q) from the Main PBA (E-12). (Page 6-12) 3. Separate the I/F PBA (E-21) from the Case Lower Ass’y (E). (Page 6-12) Note: Note: The position of Ferrite core and the number of turn refer to the Serial I/F part of chapter specification. To Install, Reverse the removal procedure 4-2 C. Power Transformer and Power PBA 1. Separate the two harnesses (j, p) from the Main PBA (E-12) and Power PBA (E-3). (Page 6-12) 2. Remove the two screws (E-1) on the Power Transformer (E-4). (Page 6-12) 3. Remove the Power Transformer (E-4). (Page 6-12) 4. Separate the Power S/W harness (m) and Power Cord harness (k) from Power PBA (E-3). (Page 6-12) 5. Remove the two screws (E-2) on the Power PBA (E-3). (Page 6-12) 6. Remove the Power PBA (E-3). (Page 6-12) Note: To Install, Reverse the removal procedure. 4-2 D. Main PBA 1. Separate the Drawer, Compulsory harness (r, s) from the Main PBA (E-12). (Page 6-12) 2. Remove the four screws (E-10) on the Main PBA (E-12). (Page 6-12) 3. Remove the Main PBA (E-12). (Page 6-12) Note: To Install, Reverse the removal procedure. 4-2 SAM4S ER-650 SERIES 5 Maintenance and Adjustment 5-1 Maintenance 5-1 A. Cleaning the Printer Head After printing, the printer head can be very hot. Be careful not to touch it. Also let it cool before you clean it. Do not damage the printer head by touching it with your fingers or any hard object. 1. Turn the ECR power switch off. 2. Open the printer cover. 3. Open the cover of paper supplier with pushing the blue-cap lever. 4. Clean the Printer Head Thermal Element with a cotton swab moistened with alcohol solvent. (ethanol, methanol IPA ) 5. After confirming that alcohol solvent has been dried up completely, close the cover of paper supplier Until be locked. Figure5-1 Clean the Printer Head Caution: Note that the thermal head becomes very hot during normal operation. To prevent the danger of Burn injury from thermal, be sure to wait for about 10 minutes after turning power off before beginning the cleaning. SAM4S ER-650 SERIES 5-1 5 Maintenance and Adjustment 5-2 Adjustment 5-2 A. LCD Display Angle You can adjust the view angle of the Operator LCD Display Figure5-2 Adjustment of the View Angle 5-2 B. LCD Display Contrast You can adjust the contrast of the Operator LCD Display by using the VR on the left side. Figure5-3 Adjustment of Contrast 5-2 SAM4S ER-650 SERIES 6 Exploded View and Part List Figure6-1 Total Disassembly (ER-650/ER-650R) SAM4S ER-650 SERIES 6-1 6 Exploded View and Part List Figure6-2 ASS’Y COVER-PRINTER A. ASS’Y COVER-PRINTER No. Parts No. A JK97-10008A JK70-10320A JK72-20011B 6-2 Description / Specification MEA HOU-COVER PRINTER:ER-650R,STD IPR-CUTTER PAPER PMO-COVER PRINTER Q`ty 1 1 1 Design-Location Serviceable Remark Y N N SAM4S ER-650 SERIES 6 Exploded View and Part List Figure6-3 ASS’Y CASE-UPPER SAM4S ER-650 SERIES 6-3 6 Exploded View and Part List B. ASS’Y CASE-UPPER No. B-1 Parts No. JK72-00061A Description / Specification PMO-WINDOW VIEW: PMMA,TRP,T1.2 Q`ty 1 B-2 JK72-00045A PMO-WINDOW LCD: PC,BL06,HB 1 B-3 6006-000003 SCREW-ASS'Y TAPT:WT,BH,+,M2.6,L5.5 4 B-4 JK96-01080A ELA ETC-DISPLAY(650):ER-650,BASIC 1 Design-Location Serviceable Y LCD+BRKT Y Y Y B-5 6002-000174 SCREW-TAPPING:PWH,+,2,M3,L10,ZPC 2 B-6 JK70-10408A IPR-BRKT WINDOW_LCD: SECC,T1.2 1 Y JK72-20012A PMO-COVER MODE S/W: HIPS(V0) 1 Y JK72-20013A PMO-COVER CLERK KEY: HIPS(V0) 1 Y JK70-00052A IPR-BRKT MODE S/W: SECC,T1.0 1 Y B-7 B-8 W/L+BRKT Y B-9 6002-000319 SCREW-TAPPING:PH,+,2,M3,L8,ZPC(YEL) 2 B-10 JK39-40508A CBF HARNESS:UL1015,350mm 1 B-11 6002-000319 SCREW-TAPPING:PH,+,2,M3,L8,ZPC(YEL) 2 B/MODE+ROTARY Y B-12 6002-000319 SCREW-TAPPING:PH,+,2,M3,L8,ZPC(YEL) 3 B/MODE+C/MODE Y B-13 JK96-01081A ELA ETC-CLERK:BASIC 1 B-14 JK96-00956A ELA ETC-MODEKEY ASSY: NO CORE 1 B-15 6002-000172 SCREW-TAPPING:PH,+,2S,M4,L15,STS304 1 B-16 JK72-00034A PMO-WINDOW TURRET:PC,BL06,HB 1 B/MODE+CLERK Y Y Y Y C/U+C/L(LEFT) Y Y B-17 JK92-00970A PBA SUB-650,TURRET:BASIC 1 Y B-18 JK68-00013A LABEL(P)-TURRET SHEET: PE,L100*W70 1 Y B-19 JK72-00016A PMO-TURRET BODY: HIPS(V0) 1 Y B-20 JK72-00047A PMO-WINDOW LOWER: HIPS(V0) 1 Y B-21 JK72-00038A PMO-CASE UPPER: HIPS(V0) 1 B-22 6001-000367 SCREW-MACHINE:FH,+,M4,L10,NI 1 B-23 JK72-00048A PMO-WINDOW HOLDER: POM,WHITE,HB 1 Y B-24 6002-000174 SCREW-TAPPING:PWH,+,2,M3,L10,ZPC 2 Y 6-4 Remark Y C/U+C/L(RIGHT) Y SAM4S ER-650 SERIES 6 Exploded View and Part List Figure6-4 ASS’Y PRINTER(STM-210) SAM4S ER-650 SERIES 6-5 6 Exploded View and Part List Figure6-5 Lubrication Points of the Printer (STM-210) 6-6 SAM4S ER-650 SERIES 6 Exploded View and Part List C. ASS’Y PRINTER No. C Parts No. JK59-20001A Description / Specification UNIT-PRINTER:STM-210(A) Q`ty 1 JK59-20001B UNIT-PRINTER:STM-210(B) 1 JK59-20001C UNIT-PRINTER:STM-210(C) 1 JK59-20001D UNIT-PRINTER:STM-210(D) 1 JK59-20005A UNIT-PRINTER:STM-220 1 C-1 JK72-20001A PMO-COVER TOP: HIPS(HB),IVORY 1 C-2 6001-000665 SCREW-MACHINE: PWH,+,2,M3,L4,ZPC 2 C-3 JK70-30001A SPRING-HOOK: SWP 1 C-4 JK72-20003A PMO-CAP LEVER: HIPS(HB),BLUE 1 C-5 JK60-00003A SCREW-SPECIAL: SUM 24L,WHITE 2 C-6 JK70-20003A IPR-BRACKET HOOK: SECC T1.0 1 C-7 JK70-50011A SCREW TAPPING: PH,+,2,M2,L4,WHITE 2 C-8 6001-000665 SCREW-MACHINE: PWH,+,2,M3,L4,ZPC 2 C-9 JK70-20002A IPR-FIXED CUTTER: SECC T1.2 1 C-10 JK70-50004A POLY WASHER: Φ3.1,RED 2 C-11 JK70-20001A IPR-COVER HOUSING: SECC T1.0 1 C-12 JK70-70001A ICT-SHAFT HINGE: SUM 1 C-13 JK97-10002A ASSY-PLATEN ROLLER: STM-210 1 C-14 JK70-50002A ICT-BUSHING 1 C-15 JK70-50010A E-RING: Φ2.0, T0.5 1 C-16 6002-000147 SCREW-TAPPING: PH,+,2,M3,L10,ZPC 1 C-17 JK70-50009A SCREW-MACHINE: RH,+,2,M2,L4,WHITE 2 C-18 JK72-20005A PMO-SIDE COVER: POM,BLK 1 C-19 JK72-20007A PMO-GEAR REDUCTION 17_39: POM 1 C-20 JK72-20008A PMO-GEAR REDUCTION 21_41: POM 1 C-21 JK70-50006A SCREW-MACHINE: RH,+,2,M1.7,L2,WHITE 2 C-22 JK72-20006A PMO-GEAR REDUCTION 13_43: POM 1 C-23 6002-000147 SCREW TAPPING: PH,+,2,M3,L10,ZPC 1 C-24 JK68-40002A LABEL(P)-WARNING HOT: ART-PAPER 1 C-25 JK70-20004A IPR-MAIN FRAME 1 C-26 JK96-01233A ELA-LEVER SENSOR 1 C-27 JK70-50007A SCREW-MACHINE: RH,+,2,M1.7,L8,WHITE 1 C-28 JK59-40001A MOTOR ASS'Y: STM-210 1 C-29 JK96-01231A ELA-P/END SENSOR: STM-210 1 JK70-50009A SCREW-MACHINE: RH,+,2,M2,L4,WHITE 1 JK70-50009A SCREW-MACHINE: RH,+,2,M2,L4,WHITE 2 C-31 JK97-10004A ASS'Y TPH: STM-210 1 C-32 JK39-40554A CBF SIGNAL-PRINTER FFC: 21P,120MM 1 C-30 C-33 JK97-10004B ASS'Y TPH,HEAT-SINK: STM-210 1 JK47-10001A TPH: ROHM 1 JK70-50005A TPH TAPE: 3M 1 JK70-20006A HEAT-SINK: ZNDC 1 C-34 JK70-30002A SPRING-TPH: SWP 2 C-35 JK70-20005A IPR-BRACKET-REAR: SECC T1.0 1 C-36 6001-000665 SCREW-MACHINE: PWH,+,2,M3,L4,ZPC 2 C-37 JK72-20002A PMO-PAPER SUPPLY: ABS+GF 20% 1 C-38 JK92-01224A PBA-SUB PRT CONN BOARD: STM-210 1 SAM4S ER-650 SERIES Design-Location Serviceable Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N N N Y Y Y Y Y Remark ER-650 STM-210 STM-220 6-7 6 Exploded View and Part List C-39 6002-000175 SCREW-TAPPING: PWH,+,2,M3,L8,ZPC 1 C-40 JK39-00012A CBF-HARNESS-KEY OPTION: 200mm 1 C-41 JK72-20009A PMO-COVER FRONT: HIPS(HB): NONE A/C 1 C-42 6002-000147 SCREW TAPPING: PH,+,2,M3,L10,ZPC 1 C-43 6003-000198 SCREW TAPPING: PWH,+,2,M3,L12,ZPC 4 C-44 JK70-20010A IPR-FIXED BLADE: SKH-51,T1.4 1 C-45 6001-000665 SCREW-MACHINE: PWH,+,2,M3,L4,ZPC 2 C-46 JK39-40021A CBF HARNESS: UL1015,330/130,GRN 1 C-47 JK96-01231B ELA-P/END SENSOR: STM-220 1 C-48 JK96-10141A ELA PARTITION ASS'Y: STM-220 1 JK72-20114A PMO-PAPER SEPARATOR: ABS,BLACK 1 JK72-20114A PMO-PAPER SEPARATOR: ABS,BLACK 2 C-49 C-50 JK72-20023A PMO-HOSUING-PAPER END 1 C-51 JK72-20023A PMO-KNOB-PAPER END 1 C-52 6002-000175 SCREW-TAPPING: PWH,+,2,M3,L8,ZPC 2 C-53 JK96-01232A ELA NEAR PAPER END SENSOR PCB 1 C-54 6002-001079 SCREW-TAPPING: PWH,+,2,M3,L5,ZPC 1 6-8 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y ONLY SAC-60 STM-220 STM-220 OPTION SAM4S ER-650 SERIES 6 Exploded View and Part List 1.Unscrew the bolt of COVER FRONT and disassemble it from the PRINTER. 2. Open the COVER TOP. 3. Disassemble the TPH assembly by pulling the lower part of TPH assembly and lift it up. 4. Assemble the TPH assembly in reverse order and close the COVER TOP. Figure6-6 Thermal Printer Head assembly replacement SAM4S ER-650 SERIES 6-9 6 Exploded View and Part List Figure6-7 ASS’Y KEYBOARD (FLAT) 6-10 Figure6-8 ASS’Y KEYBOARD (RAISED) SAM4S ER-650 SERIES 6 Exploded View and Part List D. ASS’Y KEYBOARD - FLAT(98 KEY) No. D Parts No. JK59-00006A Description / Specification UNIT-KEYBOARD: 98KEY Q`ty 1 Design-Location Serviceable Y D-1 JK73-00006A RMO-WATER PROOF: SILICON,100*200 1 Y D-2 JK68-00054A LABEL-MARK KBD SHEET: PC 1 N D-3 JK72-00051A PMO-KEYBOARD HOUSING: HIPS(V0) 1 Y D-4 JK73-00007A RMO-KEY RUBBER: SILICON,260*117 1 Y D-5 JK96-01115A ELA ETC-FPC ASSY: STD 1 Y D-6 JK70-00053A IPR-KBD FRAME: SECC,T1.0 1 Y D-7 JK81-20005A SCREW-TAPTITE 11 Y Remark - RAISED(78 KEY) No. D D-1 D-2 D-3 D-4 D-5 D-6 D-7 D-8 D-9 Parts No. JK59-30001A JK59-30002A JK59-30002B JK59-30002C JK59-30002D JK72-20010A JK81-10946A JK81-10286B JK81-20001A JK81-10945A JK81-20013A JK81-10285T UNIT-KEYBOARD: EUROPE,STD Q`ty 1 1 UNIT-KEYBOARD: GERMAN UNIT-KEYBOARD: FRENCH UNIT-KEYBOARD: SPANISH PMO-BLANK KEY-TOP(1*6): POM,IVORY AS-KEY/CAP,L: 1X2 LABEL-KEY TOP SET: ER-650R AS-SPRING CONTACT: 601KAS-001 SPRING-RETURN: 1X2 KEY-CAP(S): 1X1 KEY-TOP ASS'Y(S),1X1 AS-SPRING RETURN: 1X1 1 2 1 62 4 50 50 50 Design-Location Serviceable Y Y Y Y Y Y Y N Y Y Y KEY-TOP,1 1 Y JK81-10934A KEY-TOP,2 1 Y JK81-10935A KEY-TOP,3 1 Y JK81-10936A KEY-TOP,4 1 Y JK81-10937A KEY-TOP,5 1 Y JK81-10938A KEY-TOP,6 1 Y JK81-10939A KEY-TOP,7 1 Y JK81-10940A KEY-TOP,8 1 Y JK81-10941A KEY-TOP,9 1 Y JK81-10942A KEY-TOP,0 1 Y JK81-10943A KEY-TOP,00 1 Y JK81-20002A JK81-20003A JK81-20004A JK81-20005A JK73-20211A KEY-TOP,● KBD-HOUSING AS-FPC ASSY:ER-650R FRAME SCREW-TAPTITE WATER- PROOF:ER-650R,URETANE SAM4S ER-650 SERIES Remark Y JK81-10933A JK81-10944A D-10 D-11 D-12 D-13 D-14 Description / Specification UNIT-KEYBOARD: USA,STD 1 Y 1 1 1 13 1 Y Y Y Y Y 6-11 6 Exploded View and Part List Figure9-6 ASS’Y CASE-LOWER 6-12 SAM4S ER-650 SERIES 6 Exploded View and Part List E. ASS’Y CASE-LOWER No. E-1 Parts No. 6006-000195 Description / Specification SCREW-ASS'Y TAPP:WS,BH,+,M4,L10,ZPC Q`ty 2 Design-Location Serviceable Y E-2 6002-000174 SCREW-TAPPING:PWH,+,2,M3,L10,ZPC 2 Y E-3 JK92-00949A PBA PWR-650: BASIC 1 Y JK26-00013A TRANS POWER-USA: 120V 1 Y JK26-00014A TRANS POWER-EUROPE: 230V 1 Y E-5 JK60-00001A SCREW-ASSY TAPTITE: BH,WT,M3,L8,ZPC 3 Y E-6 JK39-00037A CBF HARNESS-I/F: FLAT,UL1007 1 Y E-7 6002-000174 SCREW-TAPPING:PWH,+,2,M3,L10,ZPC 2 Y E-8 JK39-00039A CBF HARNESS-RS232: FLAT,UL1007 1 Y E-9 6006-000199 SCREW-ASS'Y TAPT:WT,BH,+,M4,L8,ZPC 1 Y E-10 6002-000174 SCREW-TAPPING:PWH,+,2,M3,L10,ZPC 4 Y E-11 JK70-00049A IPR-GROUND PLATE: SECC,T0.8 1 Y E-12 JK92-01223A PBA MAIN-BOARD:ER-650R,BASIC 1 Y E-13 6003-001149 SCREW-TAPTITE:PWH,+,S,M4,L10,ZPC 1 Y E-14 6002-000171 SCREW-TAPPING:PH,+,2S,M4,L10,ZPC 1 Y E-15 JK70-00046A IPR-BRKT CASING: SECC,T2.0 1 Y E-16 JK72-00039A PMO-CASE LOWER: HIPS(V0) 1 Y E-17 JK39-00008A CBF- POWER S/W: UL1617,UL/CSA,150 1 Y JK39-10002A CBF-POWER CORD: AUSTRALIA 1 Y JK39-10003A CBF-POWER CORD: USA 1 Y JK39-10008A CBF-POWER CORD: UK 1 Y E-4 E-18 JK39-10501A CBF-POWER CORD: EUROPE 1 Y E-19 JK39-40200A CBF HARNESS: UL1007,250MM 1 Y E-20 JK39-40302C CBF HARNESS: UL1007,180MM 1 Y E-21 JK92-00948D PBA I/F-BOARD 1 Y SAM4S ER-650 SERIES Remark 6-13 6 Exploded View and Part List a5 a3 a9 a4 a2 a1 a10 c3 a6 a. ASS'Y BILL-COIN (4B8C) c1 a7 c. ASS'Y HOUSING a8 c2 d6 d7 d11 d8 d10 d3 b7 b5 b8 b4 d5 d1 b9 d4 b10 b. ASS'Y TRAY-TILL d. ASS'Y LOCK d9 d2 b6 e3 b2 e4 e6 b3 e2 b1 e7 e. ASS'Y BOTTOM e5 e1 e8 b12 b11 Figure6-10 ASS’Y DRAWER (4B/8C) a3 a4 a2 a5 c3 a1 a6 c1 a. ASS'Y BILL-COIN (5B5C) c. ASS'Y HOUSING a7 a8 c2 d6 d7 d11 d8 d10 d3 b7 b5 b8 b4 d. ASS'Y LOCK d9 d2 d5 d1 b9 d4 b10 b6 e3 b. ASS'Y TRAY-TILL b2 e4 e6 b3 e2 e7 b1 e. ASS'Y BOTTOM e5 e1 e8 b12 b11 Figure6-11 ASS’Y DRAWER (5B/5C) a3 a1 a. ASS'Y BILL-COIN (7B8C) c3 c1 a2 a4 c. ASS'Y HOUSING c2 d6 d7 d11 d8 a5 d10 d3 d2 b7 b5 b8 b4 d. ASS'Y LOCK d9 d5 d1 b9 d4 b10 b6 e3 b. ASS'Y TRAY-TILL b2 e4 e6 b3 b1 e2 e7 e5 e. ASS'Y BOTTOM e1 e8 b12 b11 Figure6-12 ASS’Y DRAWER (7B/8C) 6-14 SAM4S ER-650 SERIES 6 Exploded View and Part List F. ASS’Y DRAWER (a) ASS’Y BILL-COIN (4B/8C, 5B/5C) No. a Code No. JK97-20014A Description / Specification MEA-UNIT BILL COIN: A-TYPE, 4B8C Q`ty Design-Location Serviceable 1 Y JK97-00407A MEA-UNIT BILL COIN: A-TYPE, 5B5C 1 Y a-1 JK72-40267A PMO-LEVER PRESS: A-TYPE,POM 4 Y a-2 6107-000134 SPRING ES: SUS304 4 Y a-3 JK70-10314A IPR-HOLDER LEVER: A-TYPE,T1.2,ZPC 4 Y a-4 6002-000175 SCREW-TAPPING: PWH,+2,M3,L8,ZPC(YEL) 3 Y a-5 6002-001078 SCREW-TAPPING: PWH,+2,M3,L5 4 Y a-6 JK70-10304A IPR-PLATE HOLDER: A-TYPE,SBHG-1,T1.2 1 Y a-7 JK72-40269A PMO-PANEL PARTITION: A-TYPE,HIPS,BLK 3 Y JK72-20088A PMO-BILL COIN TILL: A-TYPE,4B8C,HIPS,BLK 1 Y JK72-40268A PMO-BILL COIN TILL: A-TYPE,5B5C,HIPS,BLK 1 Y a-9 JK72-20090A PMO-COIN PARTITION: A-TYPE,4B8C 6 Y a-10 JK72-20089A PMO-COIN TILL: A-TYPE,4B8C,- 1 Y a-8 Remark (a) ASS’Y BILL-COIN (7B/8C) No. Code No. a JK97-01103A Description / Specification MEA-UNIT BILL COIN: A-TYPE, 7B8C Q`ty Design-Location 1 Serviceable Remark Y a-1 6002-000175 SCREW-TAPPING: PWH,+2,M3,L8,ZPC(YEL) 3 Y a-2 JK70-00068A IPR-HOLDER PLATE: A-TYPE,SBHG-1, T1.2 1 Y a-3 JK72-00083A PMO-BILL PARTITION: A-TYPE,HIPS,BLK 5 Y a-4 JK72-00082A PMO-BILL TILL: A-TYPE,HIPS,BLK 2 Y a-5 JK72-00084A PMO-BILL COIN TILL: A-TYPE,HIPS,BLK 1 Y (b) ASS’Y TRAY-TILL No. Code No. JK97-01073B b b-1 b-2 b-3 Description / Specification Q`ty Design-Location Serviceable 1 N 1 N JK75-10389A MEA-UNIT TRAY TILL: A-TYPE,5B5C MEA-UNIT TRAY TILL: A-TYPE,4B8C,7B8C(EURO) MEC-LOCK: DRAWER 1 Y JK70-10014A IPR-PLATE FRONT: A-TYPE,SBC-1,T1.0 1 Y JK97-01073D JK70-10014B IPR-PLATE FRONT: A-TYPE,4B8C,7B8C 1 Y JK75-00025A MEA-TRAY TILL: A-TYPE,4B8C,7B8C 1 N JK75-00025B MEA-TRAY TILL: A-TYPE,5B5C 1 N b-4 JK73-10203A RPR-TENSION: DRAWER,SPONGE,BLK 2 N b-5 JK75-10386A MEC-ROLLER: DRAWER,DR-10-B1/ Φ19 2 Y b-6 6031-000549 WASHER-PLAIN: IDΦ6.5,ODΦ13, T1.0 2 Y b-7 6003-000221 SCREW-TAPTITE: PWH,+2,M4,L8,ZPC(YEL) 1 Y b-8 JK70-10324A IPR-SUPPORT TRAY: DRAWER,SBHG-1,T1.2 1 N b-9 JK70-40302A ICT,SHAFT PIN: A-TYPE 1 N b-10 6044-000124 RING-E: IDΦ3,ODΦ7, T0.6,ZPC(BLK),STSC 1 Y b-11 6002-001042 SCREW-TAPPING: FH,+2,M3,L6 2 Y b-12 JK70-10323A IPR-PLATE CLIP: DRAWER,SWP,T0.5 1 Y SAM4S ER-650 SERIES Remark 6-15 6 Exploded View and Part List (c) ASS’Y HOUSING No. Code No. JK97-01074A Description / Specification c-2 JK75-10386A MEA-COVER HOUSING: A-TYPE,BASIC MEA-COVER HOUSING: A-TYPE,NONE HOLE,OPTION MEA-SUB HOUSING: A-TYPE,BASIC MEA-SUB HOUSING: A-TYPE,NONE HOLE,OPTION MEC-ROLLER: DRAWER,DR-10-B1/ Φ19 c-3 JK73-20207A REX-PAD DRAWER: DRAWER,NR,BLK c JK97-01074B JK75-00026A c-1 JK75-00026B Q`ty Design-Location Serviceable 1 N 2 N 2 N 1 N 1 N 1 N Remark (d) ASS’Y LOCK No. Code No. Description / Specification Q`ty Design-Location Serviceable d-1 6002-000157 MEA-UNIT LOCK: A-TYPE,2-LATCH,LONG LEVER MEA-UNIT LOCK: A-TYPE,2-LATCH,SHORT LEVER SCREW-TAPPING: PH,+2,M4,L14,ZPC(YEL) 1 Y d-2 JK73-20210A REX-BUMPER: DRAWER,NR,BLK 1 Y d-3 JK61-70100A 1 Y 1 N 1 N 1 Y JK97-00985A d JK97-00987A 1 Y 1 Y d-5 6107-001014 SPRING-PUSH: DRAWER,FZN MEC-LOCK LEVER: A-TYPE,2-LATCH,LONG LEVER MEC-LOCK LEVER: A-TYPE,2-LATCH,SHORT LEVER SPRING-ES: Φ0.4,D4.8,L18 d-6 JK33-10500A SOLENOID-DC: A-DRAWER 1 Y d-7 6001-000131 SCREW-MACHINE: BH,+2,M3,L6,ZPC(YEL) 2 Y d-8 6001-000525 SCREW-MACHINE: PH,+2,M3,L14,ZPC(YEL) 2 Y d-9 3405-001013 SWITCH-MICRO: 125V,5A 1 Y d-10 JK39-40301R CBF-HARNESS: 2P,150MM,BRN,1007 1 Y d-11 6002-000161 SCREW-TAPPING: PH,+2,M4,L8,ZPC(YEL) 3 Y JK75-00027A d-4 JK75-00027B Remark (e) ASS’Y BOTTOM No. e e-1 e-2 Code No. Description / Specification JK97-01976A MEA-UNIT BOTTOM: A-TYPE Q`ty Design-Location Serviceable 1 N N JK97-01076B MEA-UNIT BOTTOM: A-TYPE,UNIVERSAL 1 JK70-10938A IPR-PLATE BOTTOM: A-TYPE,SBHG-1,T1.0 1 N JK73-40200A RMO-STOPPER: DRAWER,NR,BLK 2 N JK73-10902A RMO-STOPPER: DRAWER,NR,BLK,UNIVERSAL 2 N e-3 JK61-40200A RMO-FOOT RUBBER: DRAWER,NR,GRAY,80HB 4 Y e-4 6002-000234 SCREW-TAPPING: TH,+2,M4,L16,ZPC(YEL) 4 Y e-5 6003-000267 SCREW-TAPTITE: PWH,+2,M3,L8,ZPC(YEL) 6 Y e-6 6003-000267 SCREW-TAPTITE: PWH,+2,M3,L8,ZPC(YEL) 2 Y e-7 JK70-10401A IPR-PLATE SPRING: DRAWER,STS304,T0.3 2 Y e-8 6003-000267 SCREW-TAPTITE: PWH,+2,M3,L8,ZPC(YEL) 4 Y 6-16 Remark SAM4S ER-650 SERIES 7 PBA Layout and Part List 7-1 Main PBA SAM4S ER-650 SERIES 7-1 7 PBA Layout and Part List No - Part-No JK92-01470A Description / Specification PBA MAIN-BOARD:ER-650R,EUROPE,RoHS JK92-01470B JK92-01470C Q’TY 1 Design Location STANDARD Serviceable Y PBA MAIN-BOARD:ER-650R,4M_SRAM,RoHS 1 STANDARD Y SRAM: 10MBIT PBA MAIN-BOARD:ER-650R,CRS,RoHS 1 USA Y SRAM: 2MBIT - 0402-000119 DIODE-BRIDGE:W02G,200V,1.5A,-,- 1 BD1 Y - 0402-000168 DIODE-RECTIFIER:1N5822,40V,3A,DO-201AD,T 2 D2,D3 Y - 0402-000290 DIODE-BRIDGE:KBU6B,100V,6A,-,BK 1 BD2 Y - 0403-000161 DIODE-ZENER:1N4751,30V,5%,1000MW,DO-41,T 1 ZD1 Y - 0501-000294 TR-SMALL SIGNAL:KSA708-Y,PNP,800mW,TO-92 2 Q2,Q6 Y - 0502-000234 TR-POWER:KSA1010Y,PNP,40W,TO-220,TP,100 1 Q7 Y - 0502-000288 TR-POWER:KSD288,NPN,25W,TO-220,-,120-24 2 Q4,Q5 Y - 0502-000240 TR-POWER:KSA614-Y,PNP,25W,TO-220,TP,120 1 Q16 Y - 1102-000161 IC-EPROM:27C040,512Kx8BIT,DIP,32P,600MI 1 U15 Y - 1106-000245 IC-SRAM:684000,512Kx8BIT,DIP,32P,600MI 2 U13,U14 Y - 1203-001752 IC-POSI.FIXED REG.:LF33CV,TO-220,3P,-,PL 1 U27 Y - 1209-001089 IC-DETECTOR:M51953B,SIP,5P,-,PLASTIC,18V 1 U4 Y - 2001-000027 R-CARBON:100OHM,5%,1/4W,AA,TP,2.4X6.4MM 1 R118 Y - 2001-000065 R-CARBON:10KOHM,5%,1/4W,AA,TP,2.4X6.4MM 1 R3 Y - 2001-000119 R-CARBON:680OHM,5%,1/4W,AA,TP,2.4X6.4MM 1 R28 Y - 2001-000855 R-CARBON:560OHM,5%,1/4W,AA,TP,2.4X6.4MM 2 R8,R29 Y - 2003-000003 R-METAL OXIDE(S):75ohm,5%,2W,AA,TP,4x12m 1 R6 Y Y - 2005-000419 R-WIRE WOUND,NON:0.33ohm,1%,1W,AA,TP,4.3 1 R11 - 2005-001001 R-WIRE WOUND:0.1ohm,5%,1W,AA,TP,3.3x9mm 2 R4,R5 Y - 2101-001023 VR-ROTARY:10Kohm,30%,0.03W,BUTTOM,- 1 VR1 Y - 2301-000010 C-FILM,PEF:100nF,5%,100V,TP,11.5x12.5mm, 1 C11 Y - 2401-000032 C-AL:100uF,20%,50V,GP,TP,8x12,5mm 1 C1 Y - 2401-001312 C-AL:4700uF,20%,50V,GP,BK,22x40,10 2 C7,C8 Y - 2401-001363 C-AL:470uF,20%,16V,GP,TP,10x12.5,5 3 C12,C13,C24 Y - 2401-001429 C-AL:470uF,20%,50V,GP,TP,13x20,5 1 C2 Y - 2801-003382 CRYSTAL-SMD:14.7456MHZ,SX-1,18pF 1 OSC1 Y - 3002-001027 BUZZER-PIEZO:85dB,1.5V,24mA,2.048KHz,BK 1 AU1 Y - 3601-000261 FUSE-CARTRIDGE:250V,3.15A,TIME-LAG,GLASS 1 FU1 Y - 3602-000001 FUSE-CLIP:-,-,30mohm 2 FU1 Y - 3704-000255 SOCKET-IC:32P,DIP,SN,2.54mm 3 U13,U14,U15 Y - 3708-000327 CONNECTOR-FPC/FFC/PIC:8P,2.54mm,STRAIGHT 1 CN20 Y - 3708-001389 CONNECTOR-FPC/FFC/PIC:13P,2.54MM,STRAIGH 1 CN19 Y - 3711-000033 CONNECTOR-HEADER:BOX,2P,1R,2.5mm,STRAIG 1 CN15 Y - 3711-000041 CONNECTOR-HEADER:BOX,8P,1R,2.5mm,STRAIG 1 CN7 Y - 3711-000183 CONNECTOR-HEADER:1WALL,2P,1R,3.96mm,STR 2 CN3,CN4 Y - 3711-000242 CONNECTOR-HEADER:1WALL,4P,1R,3.96mm,STR 1 CN1 Y - 3711-000840 CONNECTOR-HEADER:BOX,30P,2R,2MM,STRAIGH 1 CN22 Y - 3711-001054 CONNECTOR-HEADER:BOX,6P,1R,2.5mm,STRAIG 1 CN8 Y - 3711-001133 CONNECTOR-HEADER:BOX,8P,1R,2.5mm,STRAIG 2 CN16,CN18 Y - 3711-003359 CONNECTOR-HEADER:BOX,10P,1R,2.5mm,STRAIG 2 CN6,CN17 Y - 3711-003969 CONNECTOR-HEADER:BOX,2P,1R,2.5mm,STRAIG 2 CN2,CN5 Y - 3711-001011 CONNECTOR-HEADER:BOX,5P,1R,2.5mm,STRAIG 1 CN9 Y Y - 4302-000126 BATTERY-NICD(2ND):3.6V(1.2Vx3),60mAH,CYL 1 BAT1 - JK27-60100B COIL FILTER:SER-6500,220 UH,-,- 1 L2 Y - JK27-60100D COIL FILTER:ER-350,140 UH,-,- 1 L10 Y 7-2 Remarks SRAM: 2MBIT SAM4S ER-650 SERIES 7 PBA Layout and Part List No Part-No - JK39-40541A Description / Specification CBF HARNESS-MAIN:ER-4615,1R,UL1015,220mm Q’TY 1 Design Location MAIN+GND_PLATE Serviceable - 0502-000234 TR-POWER:KSA1010Y,PNP,40W,TO-220,TP,100 2 Q3,Q11 Y - 6003-000119 SCREW-TAPTITE:BH M3x8 BLK 2 Q3,Q11 Y - 6203-000107 HEAT SINK:NONE,T2,W17,L22,H45,DEGRE,AL60 2 Q3,Q11 Y - 0801-000523 IC-CMOS LOGIC:74HCT541,BUFFER/DRIVER,SOP 2 U5,U23 Y - 0801-000642 IC-CMOS LOGIC:74HC138,3-TO-8 DECODER,SOP 4 U7,U8,U24,U25 Y - 0801-000696 IC-CMOS LOGIC:74HC245,TRANSCEIVER,SOP,20 1 U22 Y - 0801-000887 IC-CMOS LOGIC:74HCT08,AND GATE,SOP,14P,1 1 U17 Y - 0801-001090 IC-CMOS LOGIC:74HC14,SCHIMITT INVERTER,S 1 U10 Y - 0903-001154 IC-MICROCOMPUTER:30622,16BIT,QFP,100P,-, 1 U6 Y - 0909-000137 IC-REAL TIME CLOCK:RS5C372A-E2-F,SSOP,8P 1 U18 (Serial RTC) Y - 1003-001234 IC-MOTOR DRIVER:LB1838M,SOP,14P,173MIL,S 1 U9 Y - 1106-000131 IC-SRAM:681000,128Kx8BIT,SOP,32P,525MI 2 U19,U20 Y - 1202-000164 IC-VOLTAGE COMP.:393,SOP,8P,150MIL,DUAL, 1 U29 Y - 1203-000404 IC-DC/DC CONVERTER:34063,SOP,8P,150MIL,P 2 U1,U2 Y - 4701-001020 IC-FREQ-ATTENUATOR:5-80MHz,15dB,-,0.03W 1 U3 Y - 0801-000891 IC-CMOS LOGIC:74HCT32,OR GATE,SOP,14P,15 1 U28 Y - 1202-000164 IC-VOLTAGE COMP.:393,SOP,8P,150MIL,DUAL, 1 U12 Y - 2801-000111 CRYSTAL-SMD:32.768KHz,20ppm,28-AAW,20pF, 1 Y - 0401-001003 DIODE-SWITCHING:MMBD6050LT1,70V,200mA,22 20 OSC2 D30,D9,D5,D18,D19,D16,D24 D13,D6,D21,D7,D23,D28,D14 D27,D15,D25,D8,D17,D20 D1,D4 Y N N - 0402-001189 DIODE-RECTIFIER:M4,400V,1A,SMD-2,TP 2 - 0404-001051 DIODE-SCHOTTKY:SK14,40V,1000MA,DO-214AA, 2 - 0501-000457 TR-SMALL SIGNAL:MMBT2222A,NPN,350MW,SOT- 8 - 2007-000001 R-CHIP:68KOHM,5%,1/10W,DA,TP,2012 3 D11,D29 Q13,Q9,Q15,Q14,Q20,Q8 Q10,Q1 R120,R121,R122 - 2007-000026 R-CHIP:200OHM,5%,1/10W,DA,TP,2012 4 R7,R16,R41,R93 Y Y Y - 2007-000221 R-CHIP:1.2KOHM,5%,1/10W,DA,TP,2012 1 R70 N - 2007-000254 R-CHIP:1.62KOHM,1%,1/10W,DA,TP,2012 1 R68 N - 2007-000290 R-CHIP:100OHM,5%,1/10W,DA,TP,2012 2 N - 2007-000300 R-CHIP:10KOHM,5%,1/10W,DA,TP,2012 19 N N - 2007-000308 R-CHIP:10OHM,5%,1/10W,DA,TP,2012 1 R43,R94 R96,R99,R107,R111,R25 R106,R31,R98,R101,R34 R105,R91,R21,R95,R30,R35 R18,R102,R36 R40 - 2007-000352 R-CHIP:12KOHM,1%,1/10W,DA,TP,2012 1 R19 N - 2007-000395 R-CHIP:150KOHM,5%,1/10W,DA,TP,2012 2 R65,R66 N - 2007-000653 R-CHIP:27KOHM,5%,1/10W,DA,TP,2012 1 R13 N - 2007-000457 R-CHIP:18KOHM,5%,1/10W,DA,TP,2012 1 2007-000468 R-CHIP:1KOHM,5%,1/10W,DA,TP,2012 10 - 2007-000493 R-CHIP:2.2KOHM,5%,1/10W,DA,TP,2012 6 R15 R20,R110,R1,R82,R119,R2 R72,R77,R97,R86 R88,R92,R76,R37,R84,R81 N - - 2007-000686 R-CHIP:3.3KOHM,5%,1/10W,DA,TP,2012 2 N - 2007-000872 R-CHIP:4.7KOHM,5%,1/10W,DA,TP,2012 42 - 2007-000941 R-CHIP:47KOHM,5%,1/10W,DA,TP,2012 1 R80,R90 R12,R42,R52,R60,R63,R103 R45,R62,R64,R55,R58,R33 R51,R50,R59,R57,R73,R32 R39,R78,R83,R46,R48,R71 R113,R54,R125,R74,R26 R47,R85,R56,R9,R14,R44 R38,R114,R61,R53,R49 R200,R201 R27 - 2007-001071 R-CHIP:6.8KOHM,5%,1/10W,DA,TP,2012 1 R67 N - 2007-001113 R-CHIP:680KOHM,5%,1/10W,DA,TP,2012 1 R123 N N N N N - 2007-001118 R-CHIP:680OHM,5%,1/10W,DA,TP,2012 1 R124 N - 2007-001662 R-CHIP:36KOHM,1%,1/10W,DA,TP,2012 2 R17,R23 N SAM4S ER-650 SERIES Remarks Y 7-3 7 PBA Layout and Part List No Part-No - 2007-000406 R-CHIP:15KOHM,1%,1/10W,DA,TP,2012 Description / Specification Q’TY 1 R22 Design Location Serviceable N - 2007-001152 R-CHIP:750OHM,1%,1/10W,DA,TP,2012 1 R24 N - 2007-000642 R-CHIP:270OHM,5%,1/10W,DA,TP,2012 1 R89 N - 2007-001013 R-CHIP:51OHM,5%,1/10W,DA,TP,2012 1 N - 2203-000192 C-CERAMIC,CHIP:100nF,+80-20%,50V,Y5V,TP, 46 - 2203-000239 C-CERAMIC,CHIP:0.1nF,5%,50V,NP0,TP,2012 22 - 2203-000260 C-CERAMIC,CHIP:10nF,10%,50V,X7R,TP,2012 4 R104 C71,C108,C69,C62,C39,C93 C18,C29,C82,C86,C87,C98 C79,C103,C110,C112,C21 C4,C65,C30,C53,C5,C95,C55 C26,C31,C47,C81,C51,C28 C96,C105,C97,C117,C118 C6,C16,C10,C17,C3,C46,C84 C122,C80,,C45,C15 C83,C67,C102,C111,C91 C73,C89,C104,C66,C68,C70 C72,C100,C64,C94,C113 C63,C109,C92,C107,C61 C106 C36,C40,C57,C74 - 2203-000634 C-CERAMIC,CHIP:0.022nF,5%,50V,NP0,TP,201 3 - 2203-000748 C-CERAMIC,CHIP:0.03nF,5%,50V,NP0,TP,2012 13 N N N - 2203-000938 C-CERAMIC,CHIP:0.47nF,5%,50V,NP0,TP,2012 9 - 2402-000168 C-AL,SMD:100uF,20%,16V,GP,TP,8.3x8.3x6.3 3 C27,C32,C33 C35,C37,C58,C41,C49,C50 C52,C54,C59,C42,C43 C9,C56 C22,C23,C121,C34,C25,C14 C20,C48,C19 C44,C90,C116 - 2402-000179 C-AL,SMD:47uF,20%,16V,GP,TP,6.6x6.6x5.4 2 C60,C75 Y - 2402-000139 C-AL,SMD:22uF,20%,35V,GP,TP,6.6x6.6x5.4 2 C38,C99 Y - 2402-000117 C-AL,SMD:10uF,20%,35V,GP,TP,5.3x5.3x5.4 1 Y - 3301-000325 CORE-FERRITE BEAD:AB,3.2x2.5x1.3mm,-,- 28 - 3301-000317 CORE-FERRITE BEAD:AB,2x1.25x0.9mm,-,- 22 - JK41-00011C PCB-MAIN:ER-650/R,FR-4,2L,T1.6mm,RoHS 1 C77 L53,L44,L51,L56,L57,L37 L50,L41,L42,L47,L39,L4,L14 L40,L46,L17,L54,L45,L55 L52,L6,L5,L21,L48,L43,L38 L7,L49 L8,L29,L19,L18,L26,L24,L1 L22,L16,L12,L13,L31,L23 L30,L25,L28,L27,L11,L9,L3 L15,L20 Serial RTC 7-4 Remarks N N N Y N N N SAM4S ER-650 SERIES 7 PBA Layout and Part List 7-2 Power Filter PCB Layout No Code No. - JK92-00949A PBA PWR-650;ER-650,BASIC,WORLD 1 - 1405-000111 VARISTOR;1800V,4500A,17.5x15mm 1 V3 Y - 1405-000147 VARISTOR;470V,4500A,17x12mm,BK 2 V1,2 Y - 2201-000023 C-CERAMIC,DISC;2.2nF,20%,125V, 1 C4,5 Y - 2305-001021 C-FILM,MPEF;100nF,20%,275V,TP, 1 C2 Y - 3601-000246 FUSE-FERRULE;250V,2A,TL,GLASS, 1 FU1 Y - 3602-000001 FUSE-CLIP;-,-,30mohm 2 FU1 Y - 3711-000829 CONNECTOR-HEADER;BOX,2P,1R,6.2 1 CN2 Y - 3711-000829 CONNECTOR-HEADER;BOX,2P,1R,6.2 1 CN1 Y - 3711-002104 CONNECTOR-HEADER;1WALL,2P,1R,7 1 CN5 Y - JC27-60503A COIL FILTER-3mH;ML5500,3.0mH,0 1 T1 JK41-00013A PCB-650 POWER;ER-650,FR-1,1L,T 1 - Description / Specification SAM4S ER-650 SERIES Q’TY Design-Location Serviceable Remarks Y Y N 7-5 7 PBA Layout and Part List 7-3 RS-232C and IRC PCB Layout No. Parts No. Description / Specification Q`ty - JK92-00948D PBA SUB-I/F 232/IRC:ER-650/655/650R,STD 1 ASSY Y - 1006-000259 IC-LINE TRANSCEIVER:75176A,DIP,8P,300MIL 1 U1 Y Serviceable - 3701-000232 CONNECTOR-DSUB:9P,2R,FEMALE,ANGLE,AUF 2 CN3,CN5 Y - 3711-003359 CONNECTOR-HEADER:BOX,10P,1R,2.5mm,STRAIG 1 CN2 Y - 3711-001054 CONNECTOR-HEADER:BOX,6P,1R,2.5mm,STRAIGH 1 CN4 Y - 3722-000001 JACK-MODULAR:12P/2C,-,AU,GRAY,- 1 CN1 Y - 0403-000141 DIODE-ZENER:1N4735A,6.2V,5%,1W,DO-41,TP 4 ZD1,ZD2,ZD3,ZD4 Y - 3301-000344 CORE-FERRITE BEAD:AA,3.5x0.6x6.5mm,DUAL 1 R1 Y - 0501-000294 TR-SMALL SIGNAL:KSA708-Y,PNP,800mW,TO-92 2 Q2,Q3 Y - 1006-000133 IC-DRIVER/RECEIVER:232,SOP,16P,150MIL,DU 2 U2,U3 Y - 2203-000192 C-CERAMIC,CHIP:100nF,+80-20%,50V,Y5V,TP, 2 C4,C6 N 2203-000938 C-CERAMIC,CHIP:0.47nF,5%,50V,NP0,TP,2012 8 2402-000170 C-AL,SMD:1uF,20%,50V,GP,TP,4.3x4.3x5.4, 10 - 2203-000495 C-CERAMIC,CHIP:2.2nF,10%,50V,X7R,TP,2012 2 C2,C3 N - 2203-000784 C-CERAMIC,CHIP:0.33nF,5%,50V,NP0,TP,2012 2 C1,C5 N - - C7,C10,C11,C12,C16,C1, C20,C24 C8,C9,C13,C14,C15,C17, C18,C21,C22,C23 Remark N Y L2,L3,L5,L6,L7,L8,L9,L10, 3301-000317 CORE-FERRITE BEAD:AB,2x1.25x0.9mm,-,- 20 L11,L12,L13,L14,L15,L16, - 0501-000279 TR-SMALL SIGNAL:KSA1182-Y,PNP,150mW,SOT- 1 Q1 Y - 2007-000931 R-CHIP:470OHM,5%,1/8W,DA,TP,2012 1 R3 N - 2007-000872 R-CHIP:4.7KOHM,5%,1/10W,DA,TP,2012 3 R2,R4,R5 N L1,L4 N - 7-6 Design- Location N L17,L18,L19,L20,L21,L22 - 2007-001013 R-CHIP:51OHM,5%,1/10W,DA,TP,2012 2 - JK41-10546A PCB-I/O:ER-650/5200,FR-4,2L,T1.6,97*46mm 1 N SAM4S ER-650 SERIES 7 PBA Layout and Part List 7-4 Display Layout 7-4 A. Parts List (Front LCD) No - JK96-01080A ELA ETC-DISPLAY(650);ER-650,BA 1 ASS’Y Y - JK07-20100A DISPLAY-LCD;ER-550,PG12864LRS- 1 [A] Y - JK39-40305Y CBF-HARNESS;18P,450MM,RED/WHT, 1 [B] 8P/10P Y - JK39-40305Z CBF-HARNESS;2P,500MM,RED/WHT,U 1 [B] 2P Y 7-4 Code No. Description / Specification Q’TY Design-Location Serviceable Remarks B. Parts List (Rear VFD) No - Code No. Description / Specification Q’TY Design-Location Serviceable Remarks JK92-00970A PBA SUB-650,TURRET:ER-650,BASIC 1 ER-650 Y - 0402-000129 DIODE-RECTIFIER;1N4003,200V,1A 1 D1 Y - 0402-000208 DIODE-RECTIFIER:EK-04,40V,1.5A,DO-41 1 D2 Y - 2202-000579 C-CERAMIC,MLC-AXIAL:100nF,+80-20%,50V,Z5 2 C1,C2 Y - 1003-001381 IC-VFD:HV5812P,DIP,28P,540MIL,-,-,ST,PLA 1 U1 Y - 3711-001133 CONNECTOR-HEADER;BOX,8P,1R,2,5 1 CN1 Y - JC39-40511A CBF-HARNESS;ML-80,JUMPER,AWG22 9 J1 ~ J9 Y - JK07-00005A DISPLAY VFD-DC10G:FUTABA,10-LT-50GK 1 V1 Y - JK39-00042A CBF HARNESS-TURRET(WITH TUBE); 1 TURRET TO MAIN - JK41-10547A PCB-TURRET:ER-650/5200,FR-1,1L,T1.6 1 - JK73-10207A RPR-PAD;ER-220N,SPONGE,-,BLK,- 2 SAM4S ER-650 SERIES Y N T5.0 Y 7-7 7 PBA Layout and Part List 7-5 Fiscal Layout (Memory Size = 1MBITs) Description / Specification Q’TY Part-No - JK92-00132B PBA SUB-FISCAL B/D;1MBITs 1 1MBITs ASSY - 1102-000109 IC-EPROM:27C010,128Kx8BIT,DIP,32P,600MI 1 U1 Y - 0403-000141 DIODE-ZENER:1N4735A,6.2V,5%,1W,DO-41,TP 1 ZD1 Y - JK39-40305B CBF HARNESS:,-,UL 1007,120,WHT/BLU/RED,2 1 CN1 Y - 2007-000029 R-CHIP:0OHM,5%,1/10W,DA,TP,2012 1 R3 N - 2007-000030 R-CHIP:560OHM,5%,1/10W,DA,TP,2012 1 R2 N - 2007-000221 R-CHIP:1.2KOHM,5%,1/10W,DA,TP,2012 1 R4 N - 2007-000872 R-CHIP:4.7KOHM,5%,1/10W,DA,TP,2012 10 R1,R5~R13 N - 2203-000192 C-CERAMIC,CHIP:100nF,+80-20%,50V,Y5V,TP, 1 C2 N - 0404-001051 DIODE-SCHOTTKY:SK14,40V,1000MA,DO-214AA, 2 D1,D2 Y Q1 - 0501-000457 TR-SMALL SIGNAL:MMBT2222A,NPN,350MW,SOT- 1 - JK41-10531B PCB-FISCAL:ER-5240F,FR-4,2L,T1.6mm,348X5 1 Design Location Serviceabl e Y No Remark s Y N (Memory Size = 2MBITs) Description / Specification Q’TY Design Location Serviceabl e Y No Part-No - JK92-00132C PBA SUB-FISCAL B/D;2MBITs 1 2MBITs ASSY - 1102-000136 IC-EPROM:27C020,256Kx8BIT,DIP,32P,600MI 1 U1 Y - 0403-000141 DIODE-ZENER:1N4735A,6.2V,5%,1W,DO-41,TP 1 ZD1 Y - JK39-40305B CBF HARNESS:,-,UL 1007,120,WHT/BLU/RED,2 1 CN1 Y - 2007-000029 R-CHIP:0OHM,5%,1/10W,DA,TP,2012 1 R3 N - 2007-000030 R-CHIP:560OHM,5%,1/10W,DA,TP,2012 1 R2 N - 2007-000221 R-CHIP:1.2KOHM,5%,1/10W,DA,TP,2012 1 R4 N - 2007-000872 R-CHIP:4.7KOHM,5%,1/10W,DA,TP,2012 10 R1,R5~R13 N - 2203-000192 C-CERAMIC,CHIP:100nF,+80-20%,50V,Y5V,TP, 1 C2 N Y - 0404-001051 DIODE-SCHOTTKY:SK14,40V,1000MA,DO-214AA, 2 D1,D2 - 0501-000457 TR-SMALL SIGNAL:MMBT2222A,NPN,350MW,SOT- 1 Q1 - JK41-10531B PCB-FISCAL:ER-5240F,FR-4,2L,T1.6mm,348X5 1 7-8 Remark s Y N SAM4S ER-650 SERIES 7 PBA Layout and Part List MEMO SAM4S ER-650 SERIES 7-9 8 Trouble Shooting 8-1 Power Problem Power Problem Power Out Ok? On Trans N Y 1. Check the Power Cable 2. Check the AC Filter PWB. 3. Check the Power Transformer. Power VDI (+30V) Ok? N 1. Check the Bridge Diode(BD1) Y 2. Check the Zenner Diode(ZD1) 3. Check the TR (Q1) Power VDR (+24V) Ok? N 1. Check the Fuse (FU1) Y Power VCC (+5V) Ok? Y 2. Check the Bridge Diode(BD2) N Power VPH (+8.5V) OK? 1. Check the IC34063(U2) Y N 1. Check the IC34063 (U1) 2. Check the TR 1010 (Q11) 2. Check the TR1010,708 (Q2,3) 3. Check Generated Frequency 3. Check Generated Frequency Power VH (+8V) Ok? Y N 1. CPU the Port 1.7 (VH_on_off) 2. Check the TR1010,708 (Q6,7) End SAM4S ER-650 SERIES 8-1 8 Trouble Shooting 8-2 System Problem System Problem Reset Signal N Ok? Y 1. Check the IC M51953B(U4) 2. Check the 74HC14(U10). 3. Check the RST Pattern on PCB. Power Fail N Signal Ok? 1. Check the LM393(U12) Y 2. Check the Power (24V,5V) 3. Check the Pattern on PCB Program N Ok? 1. Check the Addr/Data line Pattern Y SRAM 2. Check & Change the EP-ROM N Ok? Y 1. Check the /CS Decoder HC138 (U2) 2. Check the Each SRAM 3. Check the Addr/Data Pattern CPU N Ok? Y 1. Check the Main Clock(14.7456MHz) 2. Check the Addr/Data Pattern 3. Replace the Main PBA. End 8-2 SAM4S ER-650 SERIES 8 Trouble Shooting 8-3 LCD Display Problem LCD Problem Reset Signal N Ok? Y 1. Refer to the Reset Part of System Problem 2. Check the Harness Data Signal N Ok? 1. Check the Harness Y 2. Check the 74HC245 (U22) 3. Check the HC138 (U7) & LCD_CS Signal 4. Check the CPU /RD Signal Control Line N Ok? 1. Check the CPU F_LCD_CS1 (P1.0) Y 2. Check the CPU F_LCD_CS2 (P1.1) 3. Check the CPU LCD_RW (P7.4) 4. Check the LCD_DI (P8.2) Back Light N Ok? Y 1. Check the CPU INTP1 (P8.3) 2. Check the TR A473, 2222 (14,16) 3. Check the LF33CV (U27) Contrast N Ok? Y 1. Check the VR1(10K) 2. Check the LCD Output VO 3. Check the Harness 4. Check & Replace the LCD Module End SAM4S ER-650 SERIES 8-3 8 Trouble Shooting 8-4 VFD Display Problem VFD Problem Control Signal N Ok? Y 1. Check the CPU Control Pin (Data/CLK/Latch) . 2. Check the Harness. Connector N Ok? 1. Check the Harness. Y 2. Check the CPU Disconnection Function Pin(P10.7) Power VDI, N VCC Ok? 1. Refer to the Power Problem. Y VFD PBA 2. Check the Harness. N Assy Ok? Y 1. Check and Replace the VFD PBA. 2. Check the UCL5812. 3. Check the VFD. 4. Check THE Harness & Soldering Point. End 8-4 SAM4S ER-650 SERIES 8 Trouble Shooting 8-5 Thermal Printer Problem Thermal Printer Problem Control Signal N Ok? 1. Check the Control Signal on CPU Y (Data/CLK/Latch/Strobe1,Strobe4) 2. Check the Harness. 3. Check the related Circuit and Pattern. Power Vcc N VH Ok? 1. Refer to the Power Problem. Y Sensor 2. Check the Harness. N OK? 1. Check the related Circuit and Pattern(IC LM393). Y 2. Check the Harness. 3. Check the Sensor PBA. Feed Motor N OK? 1. Check the related Circuit and Pattern(IC LB1838). Y 2. Check the Harness. 3. Check the Feed Step Motor . Printer Work N OK? Y 1. Replace the Thermal Printer . End SAM4S ER-650 SERIES 8-5 8 Trouble Shooting 8-6 Key Board Problem Key Board Problem Key Input Y Failure ? N 1. Check Decoder HC138(U7) & Key Board CS Signal 2. Check HC138(U24,U25) 3. Check HCT541 & Data Line 4. Check the related circuit 5. Check & Change Key Board Ass’y 6. Check the KBD Connector on PBA Specific Key Y Failure? N 1. Check the affected Key 2. Check the Matrix Bus & Data Bus 3. Check the Diodes(D13~D28) 4. Check the Key Board Ass’y Mode Key N Ok? Y 1. Check the Harness & Mode Key Ass’y 2. Check Diode (D23) 3. Check the HCT541 & Data Bus End 8-6 SAM4S ER-650 SERIES 8 Trouble Shooting 8-7 Drawer and RTC(Real Time Clock) Problem Drawer Problem Drawer Open Y Failure ? N 1. Check the Drawer Connector & Harness. 2. Check Drawer Signals on CPU (p8.4/P8.7). 3. Check the related circuit & Component D288 (Q4,Q5). 4. Check the Solenoid in the Drawer. Compulsory Y Failure? 1. Check the Compulsory Harness & Connector. N 2. Check the micro switch in the Drawer. End RTC Problem RTC N Ok? Y 1. Check the Clock (32.768KHz) 2. Check the Battery Voltage (VBU) 3. Check the RF5c15 & the related circuit. (Addr/Data bus, /CS signal) End SAM4S ER-650 SERIES 8-7 8 Trouble Shooting 8-8 RS-232C Serial Communication Problem RS-232C Problem Loop Back Y Failure ? N 1. Perform the “SELF TEST” in the S-MODE using the Loop Back test Connector. 2. Check the connection of the RS-232C Connector and Loop Back Connector. 3. Check the Txd,Rxd Pin on CPU. 4. Check the MAX232 Driving Chip and related Circuit on I/F PBA. Communication Y Failure? N 1. Check the connection of the RS-232C Connector and Other side. 2. Check the I/F Cable whether it is open or short. 3. Check whether Signal is affected by the Cable Noise. H/W Handshake N Ok? Y 1. Check the connection of the H/W handshaking Line and Other side 2. Check the I/F Cable whether it is open or short. 3. Confirm the H/W handshaking Protocol. End 8-8 SAM4S ER-650 SERIES 8 Trouble Shooting 8-9 IRC Serial Communication Problem IRC Problem Loop Back Y Failure ? N 1. Perform the “SELF TEST” in the S-MODE using the Loop Back test Connector. 2. Check the Tx,Rx Pin on I/F PBA. 3. Check the 75176 Driving Chip and related Circuit on I/F PBA. Communication Y Failure? N 1. Check the connection of the IRC Connector and Other side. 2. Check the IRC Cable whether it is open or short. 3. Check whether Signal is affected by the Cable Noise. End SAM4S ER-650 SERIES 8-9 8 Trouble Shooting Memo 8-10 SAM4S ER-650 SERIES 9 Block Diagram 9-1 ER-650R VH(+8 VPH(+8.5V) VDR(+24V) VDI(+30V) POWER CIRCUIT RS-232 DRIVER#1,2 RS-232C CONNECTOR#1,2 IRC DRIVER IRC CONNECTOR FRONT LCD DRIVER FORNR LCD REAR VFD DRIVER REAR VFD KEY BOARD DRIVER KEY BOARD MODE KEY DRIVER MODE KEY CLERK KEY DRIVER CLERK KEY THERMAL PRT DRIVER THERMAL PRT VCC VCC VCC +24V RESET CIRCUIT P_FAIL CIRCUIT ADDRESS EP-ROM 27C040 DATA ADDRESS SRAM (2 MBit) CPU M30622SFP DATA Expansion SRAM (4 Mbit×2) ADDRESS Real Time Clock (32.768KHz) ADDRESS BUZZER Option SAM4S ER-650 SERIES DATA DATA BUZZER CIRCUIT STM-210 CLOCK CIRCUIT (14.7456MHz) 9-1 9 Block Diagram Memo 9-2 SAM4S ER-650 SERIES 10 Wiring Diagram 10-1 ER-650R 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 TXD1 GND RXD1 DSR1 DTR1 VCC TXD2 GND RXD2 DSR2 DTR2 IRC_EN TXD3(IRC) IRC_RE RXD3(IRC) VCC Serial I/F PBA 1 2 3 4 5 6 PRINTE R STM-210 13 14 15 16 17 18 19 20 21 GND GND DI STB1 GND LATCH GND GND VH VH Step Motor BGND 24 Step Motor B 25 11 14 17 20 E /RW DI VO 8 7 6 5 4 3 2 1 LCD 2 1 23 26 Step Motor A 28 Step Motor A8.5V 29 CN18 CLERK KEY CN9 30 MODE KEY CN7 CN19 CN20 KEY BOARD SAM4S ER-650 SERIES 9 8 7 6 5 4 3 2 1 Back Light Voltage 2 GND 1 22 24 D1 D0 CS LCD_RW LCD_DI VO(VR1) VCC GND 10 CN15 MAIN PBA 19 VOUT(VR1) RESET F_LCD_CS2 F_LCD_CS1 D7 D6 D5 D4 D3 D2 CN16 16 15 18 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 13 21 30 CN17 9 12 23 29 10 CN6 10 22 27 CN8 CN22 8 7 6 5 4 3 2 1 Disconnect Check Pull-Up CLK LATCH GND Vdi(+30V) VCC DATA CN3 GND TM CLK 11 STB4 12 9 10 2 1 4 1 2 3 4 5 6 7 8 9 10 Drawer signal CN2 Lever-Sensor 1 Vcc 2 P-End Sensor 3 Compulsory 8 7 6 5 4 3 2 1 VFD DRAWER CN13 FISCAL MEMORY PBA 10-1 10 Wiring Diagram Memo 10-2 SAM4S ER-650 SERIES 11 Schematic Diagrams [ Schematics Sheet Content ] 1. Main PCB Schematics. 1) CPU Block ---------------------------------------------------------- 11-2 2) Memory, Decoder Block------------------------------------------ 11-3 3) Power Fail, Buzzer Block ---------------------------------------- 11-4 4) Fiscal Block --------------------------------------------------------- 11-5 5) Power Block -------------------------------------------------------- 11-6 6) Rear Display, Drawer Block ------------------------------------- 11-7 7) Key Scan Block ---------------------------------------------------- 11-8 8) LCD Display Block ------------------------------------------------ 11-9 9) Printer Block-------------------------------------------------------- 11-10 10) Printer Connection Block--------------------------------------- 11-11 2. Interface PCB Schematics. -------------------------------------- 11-12 3. Rear Display PCB Schematics----------------------------------- 11-13 4. Fiscal PCB Schematics-------------------------------------------- 11-14 SAM4S ER-650 SERIES 11-1 11-2 100nF C18 100nF C21 100nF C28 100nF 5A 4A 3A 2A 1A 4 100nF C26 L14 C98 C33 22pF 100nF C32 22pF 100nF C117 C22 470pF R37 2.2K 4 3 2 1 C46 100nF C27 22pF VCC VI VO GND FS741 XIN XOUT REF LF U1 5 6 7 8 R40 10 C31 100nF 100nF 3 C80 VCC C65 RESET CIRCUIT 100nF C48 47nF 4 100nF C97 74HC14 C38 22UF 50V R38 47K 100nF 3 C51 1 2 3 4 5 100nF C71 U10:2 C30 R45 4.7K 100nF 100nF M51953B C53 C103 OSC1 U4 R39 47k 200 R41 _RESET RESET C45 100nF C39 100nF C36 10nF VCC C40 10nF SYSCLK VBU B _RESET 4.7K 4.7K 100 100nF VCC C90 100uF 16V 100nF C84 14.7456MHz VCC C44 100uF 16V B C86 2 1 VCC A _RD C47 100nF R43 SYSCLK R50 R53 _WR _CS3 _CS2 _CS1 _CS0 A(19) A(18) A(17) A(16) A(15) A(14) A(13) A(12) A(11) A(10) A(9) A(8) A(7) A(6) A(5) A(4) A(3) A(2) A(1) A(0) D(7) D(6) D(5) D(4) D(3) D(2) D(1) D(0) 8 9 16 14 12 62 64 15 13 46 45 44 43 42 41 40 39 54 53 52 51 50 49 48 47 63 61 60 59 58 57 56 55 72 71 70 69 68 67 66 65 88 87 86 85 84 83 82 81 BYTE CNVSS VCC2 VSS2 RESET VCC1 VSS1 XIN XOUT P50-WRL/WR P51-WRH/BHE P52-RD P53-BCLK P54-HLDA P55-HOLD P56-ALE P57-RDY-CLKOUT P40-A16 P41-A17 P42-A18 P43-A19 P44-CS0 P45-CS1 P46-CS2 P47-CS3 P30-A8(D8) P31-A9(D9) P32-A10(D10) P33-A11(D11) P34-A12(D12) P35-A13(D13) P36-A14(D14) P37-A15(D15) P20-A0(D0) P21-A1(D1) P22-A2(D2) P23-A3(D3) P24-A4(D4) P25-A5(D5) P26-A6(D6) P27-A7(D7) P00-D0 P01-D1 P02-D2 P03-D3 P04-D4 P05-D5 P06-D6 P07-D7 U6 C AVCC VREF AVSS P100-AN0 P101-AN1 P102-AN2 P103-AN3 P104-AN4/KI0 P105-AN5/KI1 P106-AN6/KI2 P107-AN7/KI3 P90-TB0IN/CLK3 P91-TB1IN/RXD3/SCL3/ P92-TB2IN/TXD3/SDA3/ P93-DA0/TB3IN/ CTS3 P94-DA1/TB4IN/ CTS4 P95-ANEX0-CLK4 P96-ANEX1/TXD4/SDA4 P97-ADTRG/RXD4/SCL4 P80-TA4OUT/U P81-TA4-U P82-INT0 P83-INT1 P84-INT2 P85-NMI P86-XCOUT P87-XCIN P70-TXD2-SDA2-TA0OUT P71-RXD2-SCL2-TA0IN P72-CLK2-TA1OUT P73-CTS2/RTS2/TA P74-TA2OUT/W P75-TA2IN/W P76-TA3OUT P77-TA3IN P60-CTS0/RTS0 P61-CLK0 P62-RXD0 P63-TXD0 P64-CTS1/RTS1/C P65-CLK1 P66-RXD1 P67-TXD1 P10-D8 P11-D9 P12-D10 P13-D11 P14-D12 P15-D13/ INT3 P16-D14/ INT4 P17-D15/ INT5 C 99 98 96 97 95 94 93 92 91 90 89 7 6 5 4 3 2 1 100 22 21 20 19 18 17 11 10 30 29 28 27 26 25 24 23 38 37 36 35 34 33 32 31 80 79 78 77 76 75 74 73 DIS_CON INTP1 RTC_SDA RTC_SCLK MODE ALL_CLEAR TM C55 100nF R42 4.7K VCC C57 10nF END_SENSOR DISDI DISCLK DISLAT FIS_CS PDATA STB4 PCLK DWR2 STB1 DWR1 INTP1 LCD_DI FIS_A17 FIS_A16 FIS_12_5 BUZZER MEM_CE LCD_RW _RE IRC_EN RXD3 TXD3 TXD2 RXD2 DSR2 DTR2 TXD1 RXD1 DSR1 DTR1 VH_ON_OFF PLATCH STEP_MD STEP_MC STEP_MB STEP_MA F_LCD_CS2 F_LCD_CS1 C118 100nF R114 4.7K 2 1 3 2 1 CN21:C CN21:B CN21:A F_LCD_CS2 F_LCD_CS1 [All Clear Switch] ALL_CLEAR VCC 7 74HCT32 D ER-650_R MAIN.SCH 2006.05.09 Rev 1.0 Drawn by Sungho,KIM 2 of 9 Sheet CPU Part JK41-00011C (RTC: RS5C372A) TITLE : ER-650_R MAIN PCB Shin Heung Precision Co., Ltd. Date File Name A3 Size R63 4.7K R56 4.7K VCC 3 U28:1 14 VCC D 4 3 2 1 11-1 CPU PART M30622SFP SAM4S ER-650 SERIES 11-2 MEMORY PART SAM4S ER-650 SERIES 11-3 11-4 C35 470pF C19 100nF C29 [ RS-232 #2, IRC ] _RE RXD3 TXD3 B DOT_PRRD _RD D(7) D(6) D(5) D(4) 1 19 OE1 OE2 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 U5 GND A0 A1 A2 A3 A4 A5 A6 A7 VCC 10 2 3 4 5 6 7 8 9 20 C CLERK4 CLERK3 CLERK2 CLERK1 DWR_COMP2 4.7K D(3) 18 17 16 15 14 13 12 11 VCC VCC R16 R7 DWR_COMP1 C17 100nF R21 10K VCC 1 1 4.7K R61 D(1) D(2) D(0) [RTC Chip Detect] H: RF5C15 L: RS5C372A L9 L8 C4 100nF R18 10K Q5 KSD288-Y Q4 KSD288-Y 4.7K R59 DTR2 IRC_EN R25 10K 2 1 Drawer Compulsory 2 CN5 L3 L1 VCC 3 2 3 2 4.7K R57 R30 10K 2 1 Drawer Compulsory 1 CN2 L6 D4 M4 4.7K R54 RXD2 DSR2 TXD2 2 1 DRAWER2 CN4 L4 D1 M4 C 24V 4.7K R46 1 2 3 4 5 6 7 8 9 10 VCC DIS_CON DISCLK DISLAT DISDI 2 1 DRAWER1 CN3 24V 4.7K R47 CN6 TXD1 DSR1 DTR1 RXD1 L11 L13 L12 L16 B 4.7K R49 VCC R32 4.7K [ Rear Display (VFD) ] C25 470pF R52 4 L15 R33 4.7K VCC C23 470pF 1 2 3 4 5 6 VCC 1 2 3 4 5 6 7 8 L17 30V VCC C20 470pF [ RS-232 #1 ] CN8 CN7 VCC 470pF 3 2 1 A 200 200 COVER_OPEN DWR_COMP1 DWR_COMP2 5 4 3 2 1 [Clerk Key] Date File Name D ER-650_R MAIN.SCH 2006.05.09 Rev 1.0 Drawn by Sungho,KIM 7 of 9 Sheet Display/Drawer/Interface/Clerk Part JK41-00011C (RTC: RS5C372A) TITLE : ER-650_R MAIN PCB Shin Heung Precision Co., Ltd. CN9 DWR2 DWR1 A3 Size R14 4.7K R9 4.7K D 4 3 2 1 11-3 BUZZER / POWER FAIL / RTC PART 74HCT541 SAM4S ER-650 SERIES 11-4 FISCAL PART SAM4S ER-650 SERIES 11-5 Y 11-5 POWER PART 11-6 SAM4S ER-650 SERIES G 11-6 DRAWER / DISPLAY(VFD) PART SAM4S ER-650 SERIES 11-7 Y 11-7 KEY SCAN PART 11-8 SAM4S ER-650 SERIES . 11-8 LCD DISPLAY PART SAM4S ER-650 SERIES 11-9 G 11-9 PRINTER PART 11-10 SAM4S ER-650 SERIES 11-10 PRINTER CONNECTION PART SAM4S ER-650 SERIES 11-11 11-12 4 3 2 1 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 CON-BOX;10P,2.5MM,ST CN2:A CN2:B CN2:C CN2:D CN2:E CN2:F CN2:G CN2:H CN2:I CN2:J VCC CON-BOX;6P,2.5MM,ST CN4:A CN4:B CN4:C CN4:D CN4:E CN4:F VCC A L10 L8 L7 L6 L5 L3 L2 V24 V25 V26 V23 V15 V7 V16 L19 L18 L17 L9 V14 L20 V21 C9 1uF 50V V19 V20 C14 1uF 50V V17 C17 1uF 50V C21 1uF 50V V2 C8 1uF 50V C18 1uF 50V V3 V4 V5 V22 V18 V6 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 V1 U2 1uF 50V MAX232 C1+ VCC V+ GND C1T1OUT C2+ R1IN C2R1OUT VT1IN T2OUT T2IN R2IN R2OUT C15 MAX232 C1+ VCC V+ GND C1T1OUT C2+ R1IN C2R1OUT VT1IN T2OUT T2IN R2IN R2OUT U3 C22 1uF 50V B 16 15 14 13 12 11 10 9 16 15 14 13 12 11 10 9 B VCC V8 V9 V10 V11 VCC C23 C1 330pF 1uF 50V C13 1uF 50V R1 V29 V30 V27 V28 1 Q1 KSA1182-Y R4 4.7K U4 SMDC050 1 2 1 2 3 4 VCC B A GND U1 SN75176BP R /RE DE D 8 7 6 5 C4 100nF VCC 1 2 R3 470 C R5 4.7K R2 4.7K C3 2.2nF C7 470pF L4 L1 C2 2.2nF FGND L12 L13 L11 L14 C6 100nF V_SERIAL C19 470pF L21 L22 L16 L15 Q3 KSA708-Y 3 C12 470pF Q2 KSA708-Y 3 CURRENT RESTRAINT CIRCUIT BEAD(DUAL) C5 330pF 3 2 VCC C16 470pF C ZD3 1N4735A ZD1 1N4735A R-CHIP 51ohm R-CHIP 51ohm C11 470pF C24 470pF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 FGND FGND CN1:A CN1:B CN1:C CN1:D CN1:E CN1:F CN1:G CN1:H CN1:I CN1:J CN1:K CN1:L CN1:M CN1:N Guide Pin Guide Pin CON-RJ45;12P,2MM,AN 10 11 10 11 D Rev 1.1 Drawn by S.H KIM Sheet 1 of 1 SERIAL (RS232,IRC) I/F B'D TITLE : ER-650 / 5200 SERIES Shin Heung Precision Co., Ltd. FGND CN3 CN-DSUB-9P 3 4 2 6 5 1 7 8 9 CN-DSUB-9P CN5 2003.08.13 Date File Name ER-650 IF.SCH A3 Size ZD4 1N4735A ZD2 1N4735A C10 470pF C20 470pF 3 4 2 6 5 1 7 8 9 D 4 3 2 1 11-11 Interface PCB SAM4S ER-650 SERIES 4 3 2 C N 1:A C N 1:B C N 1:C C N 1:D C N 1:E C N 1:F C N 1:G C N 1:H 1 2 3 4 5 6 7 8 C O N -BO X;8P,2.5M M ,ST e P6 VC C VC CVD ISP C1 100nF C2 100nF VD ISP VFD _STO R BE VFD _SC LK VFD _LATC H VFD _SD IN com P9 B VC C 0123456789 VFD _STO R BE VFD _LATC H VFD _SD IN P5_C 14 2 15 27 16 13 1 28 G ND SD O U T SC LK SD IN STB/LAT BLN K/nSTB VBB VD D O1 O2 O3 O4 O5 O6 O7 O8 O9 O 10 O 11 O 12 O 13 O 14 O 15 O 16 O 17 O 18 O 19 O 20 26 25 24 23 22 21 20 19 18 17 12 11 10 9 8 7 6 5 4 3 G 10 P10_H P1_A P2_B P5_C P7_D G1 G2 G3 G4 G5 G6 G7 G8 G9 P8_D P P6_E P4_G P3_F U1 IC -VFD ;U C N 5812AF,D IP,28P P6_E P2_B P1_A P3_F F1 F1 1 2 VFD _SC LK P4_G VC C VD ISP P7_D dp P8 P10_H P7 d h P10 P5 c P8_D P P4 g V1 VFD ;10-LT-50G /G K,10D IG ,FU TABA G9 P2 b G8 P1 a G7 f P3 G 10 B G6 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 G5 3 4 5 6 7 8 9 10 11 12 G4 G 10 G9 G8 G7 G6 G5 G4 G3 G2 G1 G3 13 14 15 16 17 18 19 20 21 22 G2 F2 F2 23 24 SAM4S ER-650 SERIES G1 1 A C D1 1N 4003 C D2 EK-04 VFD R EAR PAR T D V1.0 R ev D raw n by H yun-O h,Yun Sheet 1 of 1 TITLE :ER -650 /5500 D ISPLAY D ate 2002.10.28 File N am e ER 650R EAR VFD .SC H A3 Size Shin H eung Precision C o.,Ltd. D 4 3 2 1 11-12 Display (Rear) 11-13 11-14 4 3 2 A(0:16) D(0:7) A16 A11 A10 A9 A8 A12 A13 A14 A15 A0 A1 A2 A3 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 BO AR D -IN H AR ,30P 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 CN1 /C E A4 A5 A6 A7 A17 D0 D1 D2 D7 D6 D5 D4 D3 C2 100nF C H IP VC C JP1 0 B ZD 1 1N 4735A 6.2V C1 100nF AXIAL (512K) B R1 4.7K R2 560 1.2K R4 1 Q1 M M BT2222A V1 D IO D E-SK14 D1 D2 D IO D E-SK14 VC C 2 3 VC C R5 4.7K C A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 C 31 1 12 11 10 9 8 7 6 5 27 26 23 25 4 28 29 3 2 U1 G ND VC C NC CE OE D0 D1 D2 D3 D4 D5 D6 D7 27C 1001 PG M VPP A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 16 32 30 22 24 13 14 15 17 18 19 20 21 VC C VC C /C E R6 1 A R8 0 JP2 0 R3 R 11 R 10 D7 D6 D5 D4 D3 D2 D1 D0 D N EW FISC AL PC B V1.1 Rev Drawn by KSH /C KW Sheet 1 of 1 512K/1M /2M FISC AL PC B 2002-12-28 TITLE : Shin H eung Precision C o.,Ltd. R 12 Date File N am e A3 Size A17 R 13 4.7K * 8 D 4 3 2 1 11-13 Fiscal PCB SAM4S ER-650 SERIES R9 R7 UPDATE LOG Application Date Page Part # Notes (Cause & Solution) S/Bulletin Use this page to record any special servicing information such as Service Bulletins or Supplements. When possible, record changes to Code numbers directly on the actual Parts List. Always records Service Bulletin numbers and Application Dates on this log to ensure that your data is always as current as possible. SAM4S ER-650 SERIES ⓒ Shin Heung Precision. July 2007 Printed in KOREA V2.0 Code No. : JK68-00061B