Download Woodstock SHOP FOX W1813 s Specifications
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BD9:AL&-&( &-DE:C:C9L>9:7:AI H6C9:G DLC:GHB6CJ6A E]dcZ/(+%,()"()-'Dca^cZIZX]c^XVaHjeedgi/iZX]"hjeedgi5h]de[dm#W^o 8DENG><=ID8ID7:G!'%%-7NLDD9HID8@>CI:GC6I>DC6A!>C8# &%-(.IH L6GC>C</CDEDGI>DCD;I=>HB6CJ6AB6N7:G:EGD9J8:9>C6CNH=6E:DG;DGBL>I=DJI I=:LG>II:C6EEGDK6AD;LDD9HID8@>CI:GC6I>DC6A!>C8# Eg^ciZY^cIV^lVc K_`jdXelXcgifm`[\jZi`k`ZXcjX]\kp`ejkilZk`fejfek_\gifg\ij\klg# fg\iXk`fe#dX`ek\eXeZ\Xe[j\im`Z\f]k_`jdXZ_`e\&\hl`gd\ek% =X`cli\kfi\X[#le[\ijkXe[Xe[]fccfnk_\`ejkilZk`fej^`m\e`ek_`j dXelXcdXpi\jlck`ej\i`fljg\ijfeXc`ealip#`eZcl[`e^XdglkXk`fe# \c\ZkifZlk`fefi[\Xk_% K_\fne\if]k_`jdXZ_`e\&\hl`gd\ek`jjfc\cpi\jgfej`Yc\]fi`kjjX]\ lj\%K_`ji\jgfej`Y`c`kp`eZcl[\jYlk`jefkc`d`k\[kfgifg\i`ejkXccX$ k`fe`eXjX]\\em`ifed\ek#g\ijfee\ckiX`e`e^Xe[ljX^\Xlk_fi`qX$ k`fe#gifg\i`ejg\Zk`feXe[dX`ek\eXeZ\#dXelXcXmX`cXY`c`kpXe[ Zfdgi\_\ej`fe#Xggc`ZXk`fef]jX]\kp[\m`Z\j#YcX[\&Zlkk\i`ek\^i`kp# Xe[k_\ljX^\f]g\ijfeXcgifk\Zk`m\\hl`gd\ek% K_\dXel]XZkli\in`ccefkY\_\c[c`XYc\]fi`ealipfigifg\ikp [XdX^\]ifde\^c`^\eZ\#`dgifg\ikiX`e`e^#dXZ_`e\df[`]`ZXk`fejfi d`jlj\% Jfd\[ljkZi\Xk\[Ypgfn\ijXe[`e^#jXn`e^#^i`e[`e^#[i`cc`e^#Xe[ fk_\iZfejkilZk`feXZk`m`k`\jZfekX`ejZ_\d`ZXcjbefnekfk_\JkXk\f] :Xc`]fie`XkfZXlj\ZXeZ\i#Y`ik_[\]\Zkjfifk_\ii\gif[lZk`m\_Xid% Jfd\\oXdgc\jf]k_\j\Z_\d`ZXcjXi\1 C\X[]ifdc\X[$YXj\[gX`ekj% :ipjkXcc`e\j`c`ZX]ifdYi`Zbj#Z\d\ekXe[fk_\idXjfeipgif[lZkj% 8ij\e`ZXe[Z_ifd`ld]ifdZ_\d`ZXccp$ki\Xk\[cldY\i% Pflii`jb]ifdk_\j\\ogfjli\jmXi`\j#[\g\e[`e^fe_fnf]k\epfl [fk_`jkpg\f]nfib%Kfi\[lZ\pfli\ogfjli\kfk_\j\Z_\d`ZXcj1 Nfib`eXn\ccm\ek`cXk\[Xi\X#Xe[nfibn`k_Xggifm\[jX]\kp\hl`g$ d\ek#jlZ_Xjk_fj\[ljkdXjbjk_XkXi\jg\Z`Xccp[\j`^e\[kf]`ck\i flkd`ZifjZfg`ZgXik`Zc\j% J8=<KP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%. Standard Machinery Safety ..................... 7 Additional Safety for Wide Belt Sanders ..... 9 G8IKJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% +. Main Breakdown ................................ 47 Label Placement ............................... 50 N8II8EKP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,+ FG<I8K@FEJ D8@EK<E8E:< FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (/ General .......................................... 18 Basic Controls ................................... 19 Choosing Sandpaper ........................... 20 Sanding Belt Replacement .................... 20 Conveyor Feed Rate ........................... 21 Depth of Cut .................................... 22 Amperage Load Meter ......................... 22 Sanding Belt Oscillation Rate ................ 23 Sanding Tips ..................................... 24 Sanding Operation ............................. 25 J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% )0 General .......................................... 29 Conveyor Belt Tensioning ..................... 29 Conveyor Belt Tracking ........................ 30 Gib Adjustment ................................. 31 Sanding Drum & Conveyor Parallelism ...... 32 Air Pressure Safety Switch .................... 34 Depth of Cut Safety Bar ....................... 35 Adjusting Pressure Rollers .................... 36 Replacing Conveyor Belt ...................... 37 Electrical Safety Instructions................. 39 Electrical Wiring Overview ................... 40 Electrical Box & Control Panel ............... 41 Electrical Components ........................ 43 Pneumatic System Overview ................. 44 Troubleshooting................................. 45 J<KLG J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (( Unpacking ....................................... 11 Inventory ........................................ 11 Machine Placement ............................ 12 Cleaning Machine............................... 12 Moving & Assembly ............................. 13 Compressed Air ................................. 15 Dust Collection ................................. 15 Test Run.......................................... 16 Recommended Adjustments .................. 17 D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ). General .......................................... 27 Cleaning ......................................... 27 Lubrication ...................................... 27 Air Regulator/Filter ............................ 28 <C<:KI@:8C <C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (' 220V Operation ................................. 10 Extension Cords ................................ 10 Electrical Specifications ...................... 10 8::<JJFI@<J%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% )Sander Accessories ............................. 26 J8=<KP @EKIF;L:K@FE%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%) Woodstock Technical Support .................. 2 Machine Overview ................................ 2 @EKIF;L:K@FE :fek\ekj J<IM@:< G8IKJ LJ<K?<HL@:B>L@;<G8><C89<CJKFJ<8I:?FLK@E=FID8K@FE=8JK @EKIF;L:K@FE N(/(*(/Fg\e<e[N`[\9\ckJXe[\i @EKIF;L:K@FE Nff[jkfZbK\Z_e`ZXcJlggfik This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: [email protected]. Our knowledgeable staff will help you troubleshoot problems and process warranty claims. DXZ_`e\Fm\im`\n An open end wide belt sander is designed to surface sand a workpiece that is twice the width of the sander's capacity by rotating the workpiece 180° for the second and subsequent sanding passes. The operator uses the elevation handwheel and scale to set the depth of cut, turns the sanding and conveyor motors FE, sets the feed rate or speed of the conveyor belt, then feeds the workpiece into the sander at the same rate as the conveyor. Pressure rollers keep the workpiece held to the conveyor belt to move it under the sanding drum. After each pass, the operator lowers the sanding belt the recommended amount and feeds the workpiece through the sander again. The oscillation system shifts the sanding belt from side-to-side on the sanding drum to produce an even sanding finish across the width of the workpiece. This system is operated with compressed air through a series of air valves and levers. The sanding motor brake unit also requires compressed air, which brings the sanding motor and sanding belt to a quick stop when the power is turned F==. The depth of cut safety bar prevents a workpiece that is too high from being "jammed" into the sanding belt, which could produce an unsafe hazard of kickback. As well, the air pressure safety switch will not allow the machine to operate if the source of compressed air is below the operating minimum. If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q. If you have comments about this manual, please contact us at: Nff[jkfZb@ek\ieXk`feXc#@eZ% 8kke1K\Z_e`ZXc;fZld\ekXk`feDXeX^\i G%F%9fo)*'0 9\cc`e^_Xd#N80/)). <dX`c1dXelXcj7nff[jkfZb`ek%Zfd -2- @EKIF;L:K@FE N(/(*(/Fg\e<e[N`[\9\ckJXe[\i =\Xkli\j B A C D K E J F I G H =`^li\(% Model W1813 features. =% >% ?% @% A% B% 8% 9% :% ;% Sanding Cabinet Dust Port 4" Elevation Handwheel Control Panel (refer to 9Xj`Z:fekifcj on GX^\(0 for details) & Electrical Box <% Air Regulator & Safety Switch -3- Motor 3 HP Elevation Lock Lever Cabinet Stand Conveyor Depth of Cut Safety Bar Sanding Belt Access Door @EKIF;L:K@FE N(/(*(/Fg\e<e[N`[\9\ckJXe[\i :fekifcj A I H B J C K G N D M E L F =`^li\)% Sanding cabinet controls. 8% 9% :% ;% <% =% >% Upper Roller Left Oscillation Disc Oscillation Control Valve Sanding Belt Tension Lock Lever Sanding Belt Tension Lever Sanding Drum Sanding Belt 19" x 48" =`^li\*% Control panel identification. ?% @% A% B% C% D% E% Amperage Load Chart Amperage Load Meter Power Light Sanding Motor ON Button Emergency Stop Button Conveyor Feed Rate Dial Conveyor ON/OFF Switch w/Disabling Key -4- B68=>C: HE:8>;>86I>DCH Phone #: (360) 734-3482 • Online Tech Support: [email protected] • Web: www.shopfox.biz BD9:AL&-&( &-DE:C":C9L>9:7:AIH6C9:G Gif[lZk;`d\ej`fej1 Weight .................................................................................................................. 475 lbs. Length/Width/Height .................................................................................. 42 1⁄2" x 24" x 621⁄2" Foot Print (Length/Width)........................................................................................ 25" x 171⁄2" J_`gg`e^;`d\ej`fej1 9fo( Type .......................................................................................... Wood Pallet + Cardboard Content ........................................................................................................... Machine Weight............................................................................................................. 470 lbs. Length/Width/Height ................................................................................... 47" x 26" x 39" 9fo) Type ............................................................................................................ Cardboard Content .............................................................................................................. Stand Weight...............................................................................................................92 lbs. Length/Width/Height ................................................................................... 19" x 27" x 26" <c\Zki`ZXc1 Switch ............................................................................ Magnetic Switch with Thermal Overload Switch Voltage ............................................................................................................. 220V Cord Length.............................................................................................................. 61⁄2 ft. Cord Gauge ............................................................................................................ 14 gauge Recommended Circuit Size ................................................................................................ 20A Plug .............................................................................................................................No Dfkfij1 JXe[`e^;ild Type ................................................................................... TEFC Capacitor Start Induction Horsepower .......................................................................................................... 3 HP Voltage ............................................................................................................. 220VAC Phase ................................................................................................................ Single Amps ................................................................................................................... 14A Speed............................................................................................................ 1725 RPM Cycle ................................................................................................................. 60 Hz Number Of Speeds ...................................................................................................... 1 Power Transfer .............................................................................................. Direct Drive Bearings ......................................................................................... Sealed and Lubricated -5- @EKIF;L:K@FE N(/(*(/Fg\e<e[N`[\9\ckJXe[\i @EKIF;L:K@FE N(/(*(/Fg\e<e[N`[\9\ckJXe[\i :fem\pfi=\\[ Type .................................................................................... Direct Current Variable Speed Horsepower ........................................................................................................ 1⁄10 HP Voltage .............................................................................................................220VDC Phase ................................................................................................................ Single Amps ..................................................................................................................... 1A Number of Speeds ............................................................................................... Variable Speed........................................................................................................... 10–34 RPM Cycle ................................................................................................................. 60 Hz Power Transfer ...................................................................................................Gearbox Bearings ......................................................................................... Sealed and Lubricated DX`eJg\Z`]`ZXk`fej Fg\iXk`fe@e]fidXk`fe Number of Sanding Drums ............................................................................................. 1 Maximum Board Width ............................................................................................... 18" Minimum Board Width ................................................................................................. 2" Maximum Board Thickness ............................................................................................ 6" Minimum Board Thickness ........................................................................................... 1⁄4" Minimum Board Length ................................................................................................ 6" Sanding Drum Speed .......................................................................................... 1850 FPM Sanding Drum Diameter ............................................................................................... 4" Conveyor Feed Rate ...........................................................................................5–17 FPM Sandpaper Length ..................................................................................................... 48" Sandpaper Width ...................................................................................................... 19" JXe[`e^;ild@e]fidXk`fe Drum Type ......................................................................................................... Rubber Drum Diameter ......................................................................................................... 4" :fejkilZk`fe@e]fidXk`fe Conveyor Belt ...................................................................................... Heavy-Duty Rubber Body ...................................................................................................................Steel Paint ......................................................................................................... Powder Coat Table and Column .............................................................................................. Cast Iron Cabinet Stand ........................................................................................................Steel Fk_\i@e]fidXk`fe Number of Pressure Rollers ............................................................................................ 2 Pressure Roller Type ................................................................................................Steel Pressure Roller Diameter............................................................................................. 3⁄4" Number of Dust Ports ................................................................................................... 1 Dust Port Size ........................................................................................................... 4" Fk_\iJg\Z`]`ZXk`fej1 Country of Origin ....................................................................................................... Taiwan Warranty .................................................................................................................. 2 Year Serial Number Location ................................................................................... ID Label on Front Assembly Time ...........................................................................................................1 Hour Required Air Pressure ................................................................................................... 57 PSI =\Xkli\j1 Variable Speed Conveyor Feed Pneumatic Belt Tracking Emergency Brake System Spring Belt Tensioning System Amp Load Meter -6- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i J8=<KP J8=<KP @e[`ZXk\jXe`dd`e\ekcp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#N@CC i\jlck`e[\Xk_fij\i`flj`ealip% @e[`ZXk\jXgfk\ek`Xccp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#:FLC; i\jlck`e[\Xk_fij\i`flj`ealip% @e[`ZXk\jXgfk\ek`Xccp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#D8P i\jlck`ed`efifidf[\iXk\`ealip% EFK@:< K_`jjpdYfc`jlj\[kfXc\ikk_\lj\ikflj\]lc`e]fidXk`feXYflkgifg\i fg\iXk`fef]k_\\hl`gd\ek#Xe[&fiXj`klXk`fek_XkdXpZXlj\[XdX^\ kfk_\dXZ_`e\ip% JkXe[Xi[JX]\kp@ejkilZk`fej JkXe[Xi[DXZ_`e\ipJX]\kp (% I<8;K?IFL>?K?<<EK@I<D8EL8C9<=FI<JK8IK@E>D8:?@E<IP%DXZ_`e\ipgi\j\ekjj\i`flj `ealip_XqXi[jkflekiX`e\[lj\ij% )% 8CN8PJ LJ< 8EJ@ 8GGIFM<; J8=<KP >C8JJ<J N?<E FG<I8K@E> D8:?@E<IP% <m\ip[Xp \p\$ ^cXjj\jfecp_Xm\`dgXZki\j`jkXekc\ej\jÇk_\pXi\EFKjX]\kp^cXjj\j% *% 8CN8PJN<8I8E@FJ?8GGIFM<;I<JG@I8KFIN?<EFG<I8K@E>D8:?@E<IPK?8KGIF;L:<J ;LJK%Nff[[ljk`jXZXiZ`ef^\eXe[ZXeZXlj\ZXeZ\iXe[j\m\i\i\jg`iXkfip`cce\jj\j% +% 8CN8PJ LJ< ?<8I@E> GIFK<:K@FE N?<E FG<I8K@E> D8:?@E<IP% DXZ_`e\ip ef`j\ ZXe ZXlj\ g\idXe\ek_\Xi`e^[XdX^\% ,% N<8IGIFG<I8GG8I<C%;FEFKn\Xicffj\Zcfk_`e^#^cfm\j#e\Zbk`\j#i`e^j#fia\n\cipn_`Z_dXp ^\k ZXl^_k `e dfm`e^ gXikj% N\Xi gifk\Zk`m\ _X`i Zfm\i`e^ kf ZfekX`e cfe^ _X`i Xe[ n\Xi efe$jc`g ]ffkn\Xi% -% E<M<IFG<I8K<D8:?@E<IPN?<EK@I<;#FILE;<IK?<@E=CL<E:<F=;IL>JFI8C:F?FC% 9\d\ekXccpXc\ikXkXcck`d\jn_\eilee`e^dXZ_`e\ip% .% FECP8CCFNKI8@E<;8E;GIFG<ICPJLG<IM@J<;G<IJFEE<CKFFG<I8K<D8:?@E<IP%DXb\ jli\fg\iXk`fe`ejkilZk`fejXi\jX]\Xe[Zc\Xicple[\ijkff[% /% B<<G:?@C;I<E8E;M@J@KFIJ8N8P%B\\gXccZ_`c[i\eXe[m`j`kfijXjX]\[`jkXeZ\]ifdk_\nfib Xi\X% 0% D8B<NFIBJ?FG:?@C;GIFF=%Lj\gX[cfZbj#dXjk\ijn`kZ_\j#Xe[i\dfm\jkXikjn`kZ_b\pj% -7- J8=<KP I<8;D8EL8C9<=FI<FG<I8K@E>D8:?@E<% =8@CLI<KF=FCCFN@EJKIL:K@FEJ9<CFNN@CC I<JLCK@EG<IJFE8C@EALIP% N(/(*(/Fg\e<e[N`[\9\ckJXe[\i ('% E<M<IC<8M<N?<ED8:?@E<@JILEE@E>%Kliegfn\iF==Xe[XccfnXccdfm`e^gXikjkfZfd\kf XZfdgc\k\jkfgY\]fi\c\Xm`e^dXZ_`e\leXkk\e[\[% J8=<KP ((% ;FEFKLJ<@E;8E><IFLJ<EM@IFED<EKJ%;FEFKlj\dXZ_`e\ip`e[Xdg#n\kcfZXk`fej#fi n_\i\Xep]cXddXYc\fiefo`flj]ld\jdXp\o`jk% ()% B<<GNFIB8I<8:C<8E8E;N<CCC@K%:clkk\iXe[[Xibj_X[fnjdXpZXlj\XZZ`[\ekj% (*% LJ<8>IFLE;<;<OK<EJ@FE:FI;I8K<;=FIK?<D8:?@E<8DG<I8><%Le[\ij`q\[Zfi[jfm\i$ _\XkXe[cfj\gfn\i%I\gcXZ\\ok\ej`feZfi[j`]k_\pY\Zfd\[XdX^\[%;FEFKlj\\ok\ej`feZfi[j ]fi))'MdXZ_`e\ip% (+% 8CN8PJ;@J:FEE<:K=IFDGFN<IJFLI:<9<=FI<J<IM@:@E>D8:?@E<IP%DXb\jli\jn`kZ_`j `eF==gfj`k`feY\]fi\i\Zfee\Zk`e^% (,% D8@EK8@ED8:?@E<IPN@K?:8I<%B\\gYcX[\jj_XigXe[Zc\Xe]fiY\jkXe[jX]\jkg\i]fidXeZ\% =fccfn`ejkilZk`fej]ficlYi`ZXk`e^Xe[Z_Xe^`e^XZZ\jjfi`\j% (-% D8B<JLI<>L8I;J8I<@EGC8:<8E;NFIB:FII<:KCP9<=FI<LJ@E>D8:?@E<IP% (.% I<DFM< 8;ALJK@E> B<PJ 8E; NI<E:?<J% DXb\ X _XY`k f] Z_\Zb`e^ ]fi b\pj Xe[ X[aljk`e^ ni\eZ_\jY\]fi\klie`e^dXZ_`e\ipFE% (/% :?<:B =FI ;8D8><; G8IKJ 9<=FI< LJ@E> D8:?@E<IP% :_\Zb ]fi Y`e[`e^ Xe[ Xc`^ed\ek f] gXikj#Yifb\egXikj#gXikdflek`e^#cffj\Yfckj#Xe[Xepfk_\iZfe[`k`fejk_XkdXpX]]\ZkdXZ_`e\ fg\iXk`fe%I\gX`ifii\gcXZ\[XdX^\[gXikj% (0% LJ<I<:FDD<E;<;8::<JJFI@<J%I\]\ikfk_\`ejkilZk`fedXelXc]fii\Zfdd\e[\[XZZ\jjfi`\j% K_\lj\f]`dgifg\iXZZ\jjfi`\jdXpZXlj\i`jbf]`ealip% )'%;FEFK=FI:<D8:?@E<IP%NfibXkk_\jg\\[]fin_`Z_k_\dXZ_`e\fiXZZ\jjfipnXj[\j`^e\[% )(% J<:LI< NFIBG@<:<% Lj\ ZcXdgj fi X m`j\ kf _fc[ k_\ nfibg`\Z\ n_\e giXZk`ZXc% 8 j\Zli\[ nfibg`\Z\gifk\Zkjpfli_Xe[jXe[]i\\jYfk__Xe[jkffg\iXk\k_\dXZ_`e\% ))% ;FEFKFM<II<8:?%B\\ggifg\i]ffk`e^Xe[YXcXeZ\XkXcck`d\j% )*% D8EPD8:?@E<JN@CC<A<:KK?<NFIBG@<:<KFN8I;K?<FG<I8KFI%BefnXe[Xmf`[Zfe[`$ k`fejk_XkZXlj\k_\nfibg`\Z\kfb`ZbYXZb% )+% 8CN8PJCF:BDF9@C<98J<J@=LJ<; 9<=FI<FG<I8K@E>D8:?@E<IP% ),% 9< 8N8I< K?8K :<IK8@E ;LJK D8P 9< ?8Q8I;FLJ kf k_\ i\jg`iXkfip jpjk\dj f] g\fgc\ Xe[ Xe`dXcj#\jg\Z`Xccp]`e\[ljk%DXb\jli\pflbefnk_\_XqXi[jXjjfZ`Xk\[n`k_k_\kpg\f][ljkpfl n`ccY\\ogfj\[kfXe[XcnXpjn\XiXi\jg`iXkfiXggifm\[]fik_Xkkpg\f][ljk% -8- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i 8[[`k`feXcJX]\kp]fiN`[\9\ckJXe[\ij LJ<k_`jXe[fk_\idXZ_`e\ipn`k_ZXlk`fe Xe[ i\jg\Zk% 8cnXpj Zfej`[\i jX]\kp ]`ijk# Xj `k Xggc`\j kf pfli `e[`m`[lXc nfib`e^ Zfe[`k`fej%Efc`jkf]jX]\kp^l`[\c`e\jZXe Y\ Zfdgc\k\Ç\m\ip j_fg \em`ifed\ek `j [`]]\i\ek%=X`cli\kf]fccfn^l`[\c`e\jZflc[ i\jlck `e j\i`flj g\ijfeXc `ealip# [XdX^\ kf\hl`gd\ekfigffinfibi\jlckj% (% B@:B98:B%Kickback is typically defined as the high-speed expulsion of stock from the machine, which can cause serious personal injury to the operator or bystanders. Lek`cpfl_Xm\XZc\Xi le[\ijkXe[`e^_fnb`ZbYXZbZXefZZlin_\elj`e^k_`jdXZ_`e\#;FEFKfg\iXk\k_`jjXe[\i )% NFIBG@<:<=<<;I8K<% Forcing or jamming the workpiece into the sander or against the sanding belt can cause it to kickback into the operator. Always use the correct depth of cut, then firmly hold the workpiece and ease it into the sander at the same feed rate as the conveyor. *% 8MF@;@E><EK8E>C<D<EK% Becoming entangled in the moving parts of this machine can cause pinching and crushing injuries. To avoid these hazards, DO NOT wear loose clothing, gloves, or jewelry, and tie back long hair. Keep all guards in place and cabinet doors closed and secure. +% ?8E;GC8:<D<EK% The sanding belt can remove a large amount of flesh in a few seconds. Always keep hands away from the sanding belt. Avoid pinching injuries by never putting your hand between the workpiece and the machine. ,% LE8KK<E;<;D8:?@E<% This machine represents serious hazards to an untrained operator. Always turn the machine F== and remove the conveyor belt disabling key before leaving the machine. -% NFIBG@<:<HL8EK@KP% Never sand two or more workpieces side-by-side. Since workpieces are never exactly the same thickness, one of them may be thrown from the sander at a high rate of speed and could cause serious personal injury. .% NFIBG@<:<@EJG<:K@FE% Nails, staples, knots, or other imperfections in the workpiece can be dislodged and thrown from the sander at a high rate of speed into the operator or bystanders. Never attempt to sand stock that has imperfections or embedded foreign objects. /% 9F;PGC8:<D<EK% In case of kickback, avoid personal injury by always keeping your body to the side of the sanding path. 0% GFN<I;@J:FEE<:K% Accidental start up or contact with live wiring could result in serious personal injury or death. Always disconnect the sander from power when changing the sanding belt, making adjustments, performing maintenance, or servicing the machine. -9- J8=<KP I<8;Xe[le[\ijkXe[k_`j \ek`i\ `ejkilZk`fe dXelXc Y\]fi\lj`e^k_`jdXZ_`e\% J\i`flj g\ijfeXc `ealip dXp fZZli `] jX]\kp Xe[ fg\iXk`feXc`e]fidXk`fe`j efk le[\ijkff[ Xe[ ]fc$ cfn\[% ;F EFK i`jb pfli jX]\kpYpefki\X[`e^ N(/(*(/Fg\e<e[N`[\9\ckJXe[\i <C<:KI@:8C <C<:KI@:8C K_\ dXZ_`e\ dljk Y\ gifg\icp j\k lg Y\]fi\ `k `j jX]\kffg\iXk\%;FEFKZfee\Zkk_`jdXZ_`e\kfk_\ gfn\i jfliZ\ lek`c `ejkilZk\[ kf [f jf `e k_\ K\jk Ilegfik`fef]k_`jdXelXc% ))'MFg\iXk`fe -$)'G The Model W1813 is wired for 220V single-phase operation. We recommend connecting this machine to a dedicated circuit with a verified ground, using the circuit size given below. Never replace a circuit breaker with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes. This machine must be connected to a grounded circuit! -$)'I =`^li\+% NEMA 6-20 plug and receptacle. A plug is not supplied with this machine. See below for the recommended plug type for this machine. If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, you may create a fire or circuit overload hazard—consult a qualified electrician to reduce this risk. <ok\ej`fe:fi[j We do not recommend using an extension cord; however, if you have no alternative, use the following guidelines: • • • • ;FEFKnfibfepfli\c\Zki`ZXcjpjk\d `] pfl Xi\ lejli\ XYflk \c\Zki`ZXc Zf[\jXe[n`i`e^J\\bXjj`jkXeZ\]ifd X hlXc`]`\[ \c\Zki`Z`Xe% @^efi`e^ k_`j nXie`e^ZXeZXlj\\c\ZkifZlk`fe#]`i\# fidXZ_`e\[XdX^\% Use a cord rated for Standard Service (S). Do not use an extension cord longer than 50 feet. Ensure that the cord has a ground wire and pin. Use the gauge size listed below as a minimum. <c\Zki`ZXcJg\Z`]`ZXk`fej Fg\iXk`e^MfckX^\ 8dg;iXn D`e%:`iZl`kJ`q\ I\Zfdd\e[\[Gcl^ <ok\ej`fe:fi[ 220V Operation 15 Amps 20A NEMA 6-20 (not incl.) 12 Gauge -10- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i J<KLG LegXZb`e^ This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. @em\ekfip The following is a description of the main components shipped with the Model W1813. Lay the components out to inventory them. B\\g dXZ_`e\ [`jZfee\Zk\[ ]ifd gfn\ilek`c`ejkilZk\[fk_\in`j\% Efk\1 @]pflZXek]`e[Xe`k\dfek_`jc`jk#Z_\Zbk_\ dflek`e^cfZXk`fefek_\dXZ_`e\fi\oXd`e\k_\gXZb$ X^`e^dXk\i`XcjZXi\]lccp%FZZXj`feXccpn\gi\$`ejkXccZ\i$ kX`eZfdgfe\ekj]fijX]\ij_`gg`e^% J<KLG 9fo(@em\ekfip=`^li\, Hkp 8% Sander Assembly ...........................................1 9% Sanding Belt 19" x 48" (Pre-Installed) ..................1 :% Conveyor Front Guard (Pre-Installed) ..................1 A B 9fo)@em\ekfip=`^li\- Hkp ;% Cabinet Stand ..............................................1 ?Xi[nXi\efkj_fne Hkp — Machine Mounting Feet 3⁄8"-16 x 2" .................4 — Hex Nuts 3⁄8"-16 (Mounting Feet)....................4 — Flat Washers 3⁄8" (Mounting Feet) ...................8 — Hex Bolts M8-1.25 x 25 (Assembly-to-Stand) .......4 — Flat Washers 8mm (Assembly-to-Stand) .............4 C =`^li\,% Model W1813 box 1 inventory. D =`^li\-% Model W1813 box 2 inventory. -11- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i J<KLG DXZ_`e\GcXZ\d\ek =cffiCfX[1 This machine distributes a heavy load in a small footprint. Some residential floors may require additional bracing to support both machine and operator. Nfib`e^:c\XiXeZ\j1 Consider existing and anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your wide belt sander. C`^_k`e^1 Lighting should be bright enough to eliminate shadow and prevent eye strain. <c\Zki`ZXc1Electrical circuits must be dedicated or large enough to handle amperage requirements. Outlets must be located near each machine, so power or extension cords are clear of high-traffic areas. Follow local electrical codes for proper installation of new lighting, outlets, or circuits. :c\Xe`e^DXZ_`e\ The table and other unpainted parts of your wide belt sander are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorine-based solvents such as brake parts cleaner or acetone—if you happen to splash some onto a painted surface, you will ruin the finish. E<M<IZc\Xen`k_^Xjfc`e\ fi fk_\i g\kifc\ld$ YXj\[jfcm\ekj%Dfjk_Xm\ cfn ]cXj_ gf`ekj# n_`Z_ dXb\ k_\d \oki\d\cp ]cXddXYc\% 8 i`jb f] \ogcfj`fe Xe[ Ylie`e^ \o`jkj `] k_\j\ gif[lZkj Xi\lj\[%J\i`fljg\ijfeXc `ealip dXp fZZli `] k_`j nXie`e^`j`^efi\[ 8CN8PJ nfib `e n\cc$ m\ek`cXk\[Xi\Xj]Xi]ifd gfjj`Yc\ `^e`k`fe jfliZ\j n_\e lj`e^ jfcm\ekj kf Zc\Xe dXZ_`e\ip% DXep jfcm\ekj Xi\ kfo`Z n_\e `e_Xc\[ fi `e^\jk\[% Lj\ ZXi\ n_\e [`jgfj`e^ f] nXjk\ iX^j Xe[ kfn\cj kf Y\ jli\ k_\p ;F EFK Zi\Xk\ ]`i\ fi \em`ifed\ekXc_XqXi[j% LJ< _\cg\ij Xe[ X ]fib c`]kiXk\[]fiXkc\Xjk.,' cYj% kf c`]k k_\ jXe[\i Xjj\dYcp% Fk_\in`j\# j\i`flj g\ijfeXc `ealip dXpfZZli% D8B< pfli j_fg ÈZ_`c[ jX]\%É <ejli\ k_Xk pfli nfibgcXZ\ `j `eXZZ\jj`Yc\ kf Z_`c[i\e Yp Zcfj`e^ Xe[ cfZb`e^Xcc\ekiXeZ\jn_\e pflXi\XnXp%E<M<IXccfn lekiX`e\[ m`j`kfij `e pfli j_fg n_\e Xjj\dYc`e^# X[aljk`e^ fi fg\iXk`e^ \hl`gd\ek% -12- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i Dfm`e^8jj\dYcp KffcjE\\[\[ Hkp 1 Wrench ⁄2"....................................................... 1 Wrench 9⁄16" ...................................................... 1 Precision Level .................................................. 1 Kfdfm\Xe[Xjj\dYc\pflin`[\Y\ckjXe[\i#[fk_\j\ jk\gj1 With assistance, turn the cabinet stand upside down on a protective piece of cardboard. )% Place 3⁄8" flat washers on the mounting feet, then insert them through the machine mounting holes of the base (see =`^li\.). *% Reach into the cabinet and secure the feet with the 3 ⁄8" flat washers and 3⁄8"-16 hex nuts. +% With assistance, turn the cabinet over and place it in the desired location. ,% Have your assistant steady the sander assembly as you place the forklift forks in a stable position under the conveyor, as shown in =`^li\/% J<KLG (% LJ<_\cg\ijXe[X]fibc`]k iXk\[]fiXkc\Xjk.,'cYj% kf c`]k k_\ jXe[\i Xjj\d$ Ycp% Fk_\in`j\# j\i`$ flj g\ijfeXc `ealip dXp fZZli% =`^li\.%Mounting foot installed onto sanding cabinet. =`^li\/% Forklift forks properly positioned under the conveyor. -13- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i -% Lift and move the sander assembly into position over the cabinet stand so that the mounting holes line up (see =`^li\j0Æ('). .% Secure the sander assembly to the cabinet stand with the four M8-1.25 x 25 hex bolts and 8mm flat washers. /% Open the sanding belt access door on the left side of the machine, and remove the red shipping brace securing the sanding drum to the conveyor assembly (see =`^li\((). J<KLG Only use a forklift rated for at least 750 lbs. that is in good working condition. Use assistants to steady the load when lifting and moving the sander assembly. If the sander assembly should tip or fall, serious personal injury and property damage could result. =`^li\0% Sander assembly mounting points on left side. =`^li\('% Sander assembly mounting points on right side. Shipping Brace =`^li\((% Shipping brace. -14- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i :fdgi\jj\[8`i A steady supply of clean, dry air of 57–60 PSI (not to exceed 120 PSI) is required for the operation of the sanding belt oscillation system and pneumatic motor brake. Without the correct supply of compressed air, the machine will not start. KfZfee\ZkXe[Zfe]`^li\Zfdgi\jj\[X`i]fik_\jXe[$ \i#[fk_\j\jk\gj1 (% )% Connect the source of compressed air to the air regulator inlet valve on the back of the machine (see =`^li\()). To avoid possible personal injury from exploding compressed air components or damage to the sander, never exceed 120 PSI of incoming compressed air to the mill's regulator. Air Inlet Valve Lift up on the air regulator adjusting knob and turn it so that the air pressure dial reads 57–60 PSI, then push the adjusting knob down to lock the setting. Recommended CFM at Dust Port: ...................400 CFM Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must take into account many variables, including the CFM rating of the dust collector, the length of hose between the dust collector and the machine, the amount of branches or Y's, and the amount of other open lines throughout the system. Explaining this calculation is beyond the scope of this manual. If you are unsure of your system, consult an expert or purchase a good dust collection "how-to" book. Air Pressure Dial =`^li\()% Air regulator assembly on the back of the sander. KfZfee\Zkk_\[ljkZfcc\Zk`fe_fj\#[fk_\j\jk\gj1 (% Fit a 4" dust hose over the dust port on top of the machine, as shown in =`^li\(*, and secure it in place with a hose clamp. )% Tug the hose to make sure it does not come off. A tight fit is necessary for proper performance. ;F EFK fg\iXk\ k_`j dXZ_`e\ n`k_flk Xe X[\hlXk\ [ljkZfcc\Zk`fejpjk\d%K_`jdXZ_`e\Zi\Xk\jjlYjkXe$ k`XcXdflekjf]nff[[ljkn_`c\fg\iXk`e^%=X`cli\kf lj\ X [ljk Zfcc\Zk`fe jpjk\d ZXe i\jlck `e j_fik Xe[ cfe^$k\idi\jg`iXkfip`cce\jj% -15- =`^li\(*% Dust hose connected to dust port. J<KLG ;ljk:fcc\Zk`fe Adjusting Knob N(/(*(/Fg\e<e[N`[\9\ckJXe[\i K\jkIle Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. KN@JK The test run consists of verifying the following: 1) The motors power up and run correctly, 2) the emergency stop button safety feature works correctly, 3) the conveyor ON/ OFF switch disabling key works correctly, and 4) the air pressure safety switch operates properly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review KiflYc\j_ffk`e^ on GX^\+,. If you still cannot remedy a problem, contact our Tech Support at (360) 734-3482 for assistance. J<KLG Kfk\jkilek_\dXZ_`e\#]fccfnk_\j\jk\gj1 (% Ensure all tools and objects used during setup are cleared away from the machine. *% Connect the compressed air source to the machine (refer to :fdgi\jj\[8`ion GX^\ (, for detailed instructions). +% Confirm the sanding belt is installed, properly tensioned (refer to JXe[`e^9\ck I\gcXZ\d\ek on GX^\)' for detailed instructions), and the sanding belt door is closed and secured. ,% -% Kn`jk9lkkfe:cfZbn`j\ =`^li\(+% Resetting the switch. .% Make sure you understand the safety instructions at the beginning of the manual, and verify that the machine is set up properly. )% KfI\j\kJn`kZ_%%% Push the sanding motor ON button to verify the machine starts and operates correctly. —When operating correctly, the machine runs smoothly with little or no vibration or rubbing noises. — Investigate and correct strange or unusual noises or vibrations before operating the machine further. Always stop the machine and disconnect it from power before investigating or correcting potential problems. Connect the machine to the power source— the power light on the control panel should light. /% Press the emergency stop button to turn the machine F==. 0% WITHOUT resetting the switch, press the sanding motor ON button. The machine should not start. — If the machine does not start, the emergency stop button safety feature is working correctly. Push the emergency stop button in, then twist it clockwise so it pops out. When the emergency stop button pops out, the switch is reset and ready for operation (see =`^li\(+). — If the machine does start (with the emergency stop button pushed in), immediately disconnect power to the machine. The emergency stop button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. Efk\1;li`e^k_\e\okjk\g#pfln`cc_\Xi Xd\kXcc`Zk_ldgn_\ek_\jXe[`e^Y\ck Z_Xe^\jfjZ`ccXk`fe[`i\Zk`feÇk_`jef`j\`j efidXc% -16- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i ('% Reset the emergency stop button, then turn the sanding motor FE. Efk\1K_\jXe[`e^dfkfidljkY\FE Y\]fi\k_\ Zfem\pfiZXeY\jkXik\[% ((% Turn the conveyor FE and verify that it operates correctly—it should move from front-to-back. Use the conveyor feed rate dial to vary the speed. ()% Turn the conveyor F==, then remove the switch disabling key, as shown in =`^li\(,. (*% Try to turn the conveyor FE. — If the conveyor does not start, the switch disabling feature is working as designed. (+% Press the emergency stop button to turn the sanding motor F==, re-install the switch disabling key, then reset the emergency stop button. (,% Disconnect the compressed air source from the sander and attempt to turn the sanding motor FE. — If the machine does not start, the air pressure safety switch is working correctly. — If the machine does start (with the compressed air source disconnected from the machine), immediately turn the machine F== and disconnect it from power. The air pressure safety switch is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. (-% When all of the steps of the K\jkIleprocedure have been successfully completed, your sander is ready for operation. -17- I\Zfdd\e[\[ 8[aljkd\ekj For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine. However, because of the many variables involved with shipping, some of these adjustments may need to be repeated to ensure optimum results. Keep this in mind as you start to use your new machine. Step-by-step instructions for these adjustments can be found in the J<IM@:<section of this manual. • Conveyor Belt Tensioning (GX^\)0) & Tracking (GX^\*'). • Gib Adjustment (GX^\*(). • Sanding Drum & Conveyor Parallelism (GX^\*)). • Air Pressure Safety Switch (GX^\*+). • Depth of Cut Safety Bar Height (GX^\ *,). • Pressure Roller Adjustment (GX^\*-). J<KLG — If the conveyor does start, immediately stop the machine and disconnect it from power. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with the regular operations. Call Tech Support for help. =`^li\(,% Removing the switch disabling key from the conveyor ON/OFF switch. N(/(*(/Fg\e<e[N`[\9\ckJXe[\i FG<I8K@FEJ >\e\iXc This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. @]XkXepk`d\ pflXi\\og\i`\eZ`e^[`]]`Zlck`\jg\i]fid`e^Xepfg\iX$ k`fe#jkfglj`e^k_\dXZ_`e\ FG<I8K@FEJ If you are an inexperienced operator, we strongly recommend that you read books, trade articles, or seek training from an experienced n`[\Y\ckjXe[\i operator before performing any unfamiliar operations. 8Yfm\Xcc#pfli jX]\kpj_flc[Zfd\]`ijk I<8;Xe[le[\ijkXe[k_`j\ek`i\`ejkilZ$ k`fe dXelXc Y\]fi\ lj`e^ k_`j dXZ_`e\% J\i`flj g\ijfeXc `ealip dXp fZZli `] jX]\kpXe[fg\iXk`feXc`e]fidXk`fe`jefk le[\ijkff[ Xe[ ]fccfn\[% ;F EFK i`jb pflijX]\kpYpefki\X[`e^ ;FEFK`em\jk`^Xk\gifYc\djfiX[aljk k_\ dXZ_`e\ n_`c\ `k `j ilee`e^% NX`k lek`c k_\ dXZ_`e\ `j klie\[ F==# legcl^^\[ Xe[ Xcc nfib`e^ gXikj _Xm\Zfd\kfXZfdgc\k\jkfgY\]fi\ gifZ\\[`e^ 8cnXpj n\Xi jX]\kp ^cXjj\j Xe[ X i\j$ g`iXkfi n_\e fg\iXk`e^ k_`j dXZ_`e\% =X`cli\kfZfdgcpdXpi\jlck`ej\i`flj g\ijfeXc`ealip% -18- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i 9Xj`Z:fekifcj Refer to =`^li\(- and the following descriptions to become familiar with the basic controls of your sander. B A C J D I G F E =`^li\(-% Basic controls. 8% 8dg\iX^\CfX[:_Xik1Displays the amperage range for safe operation of the sanding motor. NEVER operate the sander above the SAFE range! =% :fem\pfi=\\[IXk\;`Xc1Controls the feed rate of the conveyor between 5 and 17 feet per minute (FPM). >% :fem\pfiFE&F==Jn`kZ_n&;`jXYc`e^B\p1 Starts or stops the conveyor motor. Remove the key to disable the switch. 9% 8dg\iX^\CfX[D\k\i1Shows the amperage used by the sanding motor during operation. ?% <c\mXk`feCfZb1Locks the sander assembly in place above the conveyor after repositioning it with the elevation handwheel. :% Gfn\iC`^_k1Lights when power is connected to the machine. ;% JXe[`e^DfkfiFE9lkkfe1Starts the sanding motor when pressed. @% <% <d\i^\eZpJkfg9lkkfe1Turns the sanding and conveyor motors F==. This button does NOT disconnect the machine from power. <c\mXk`feJZXc\Gf`ek\i1Displays the height of the sanding drum above the conveyor. A% <c\mXk`fe?Xe[n_\\c1Raises and lowers the sander assembly above the conveyor. -19- FG<I8K@FEJ H N(/(*(/Fg\e<e[N`[\9\ckJXe[\i :_ffj`e^JXe[gXg\i Sanding Belt Dimensions ..........................19"W x 48"L There are many types of sanding belts to choose from. We recommend aluminum oxide for general workshop environments. FG<I8K@FEJ The grit you choose will depend on the type of operation, the species of wood, and the stage of finishing. As a general guideline, refer to the chart below to help you select the right grit for your operation. >i`k 36 :cXjj Extra Coarse 60 Coarse 80-100 Medium 120-180 Fine LjX^\ Rough sawn boards, thickness sanding, and glue removal. Thickness sanding and glue removal. Removing planer marks and initial finish sanding. Finish sanding. The general rule of thumb is to sand a workpiece with progressively higher grit numbers, with no one grit increase of more than 50. Avoid skipping grits—the larger the grit increase, the harder it will be to remove the scratches from the previous grit. JXe[`e^9\ckI\gcXZ\d\ek The moving parts inside the sanding cabinet represent a serious entanglement hazard. To avoid the risk of serious personal injury, always close and secure the sanding belt access door before starting the machine. KfZ_Xe^\k_\jXe[`e^Y\ck#[fk_\j\jk\gj1 (% DISCONNECT THE SANDER FROM POWER! )% Open the sanding belt access door and loosen the tension lock shown in =`^li\(.. Tension Lock Tension Lever =`^li\(.% Sanding belt tension lock and lever. -20- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i *% To release the tension on the sanding belt, move the tension lever up and to the right out of the top catch, then use moderate force to push it down and under the bottom catch, as shown in =`^li\(/. Top Catch +% Pull the sanding belt off the upper roller and the sanding drum. Bottom Catch ,% Slide the new sanding belt onto the upper roller and sanding drum, then position it on the upper roller so that it is just past the left oscillation disc, as shown in =`^li\(0. Efk\1DfjkjXe[`e^Y\ckj_Xm\Xiifnjgi`ek\[fe k_\`i`ej`[\jli]XZ\kf`e[`ZXk\k_\[`i\Zk`fef]kiXm$ \c]fik_\Y\ck%DXkZ_k_\j\Xiifnjn`k_k_\jXe[`e^ Y\ck[`i\Zk`feXiifnj_fne`e=`^li\(/% -% When you have the sanding belt evenly positioned between the oscillation discs on each end of the upper roller, move the tension lever to the upper catch by reversing from Jk\g*. Sanding Belt Direction =`^li\(/% Tension lever secured under the bottom catch. Left Oscillation Disc Efk\1K_\Df[\cN(/(*lj\jXjgi`e^k\ej`fe\ikf XlkfdXk`ZXccpXggcpk_\Zfii\Zkk\ej`fekfk_\jXe[$ `e^Y\ckn_\ek_\k\ej`fec\m\i`jj\Zli\[fek_\ kfgZXkZ_% Re-tighten the tension lock, then close and secure the sanding belt access door before starting the sander. :fem\pfi=\\[IXk\ Sanding Belt =`^li\(0% Proper position of the sanding belt on the upper roller. The conveyor feed rate dial (see =`^li\)') adjusts the feed rate of the conveyor from 5 to 17 feet per minute (FPM). The correct speed for your operation depends on the type of stock you are sanding (e.g., hardwood vs. softwood), the depth of cut, and the stage of finish desired. As a general rule, a slower feed rate will sand the surface smoother, but runs the risk of burning the wood. A higher feed rate will remove material faster, but runs the risk of overloading the motor (refer to 8dg\iX^\CfX[D\k\ion GX^\)) for more information on sander work load). Use trial-and-error to determine the correct feed rate for your operation. =`^li\)'% Conveyor feed rate dial. -21- FG<I8K@FEJ .% N(/(*(/Fg\e<e[N`[\9\ckJXe[\i ;\gk_f]:lk Maximum Depth of Cut ............... Approx. 0.016" (1⁄64") The optimum depth of cut will vary based on the type of wood, conveyor feed rate, and sandpaper grit. Attempting to remove too much material can cause jamming, wood burning, rapid sanding belt wear or tearing, poor finish, or belt slippage. Elevation Handwheel Safety Bar Under most conditions, the sanding depth should not exceed 0.016" for any one pass. Each full turn of the elevation handwheel changes the height of the sanding belt from the workpiece approximately 0.025", with approximately 2⁄3 of a turn equal to the recommended 0.016" change in depth. FG<I8K@FEJ When properly adjusted, the depth of cut safety bar (see =`^li\)() is an excellent tool for setting the ]`ijkdepth of cut. Refer to ;\gk_f]:lkJX]\kp9Xi on GX^\*, for more information. Position the workpiece and sanding cabinet so that the bottom of the safety bar just touches the workpiece. This will set the sanding belt approximately 0.016" lower than the top surface of the workpiece. Then rotate the handwheel one full turn clockwise to raise the sanding belt high enough so that the first pass will take off any high spots. For additional passes, rotate the handwheel 2 ⁄3 of a turn counterclockwise to lower the sanding belt approximately 0.016". Elevation Scale =`^li\)(% Depth of cut safety bar. Amperage Load Chart 8dg\iX^\CfX[D\k\i The amperage load meter on the control panel (see =`^li\))) shows how much amperage the sanding motor is drawing for the operation, or how hard the machine is working. If the depth of cut or the conveyor feed rate becomes too great, the sanding motor will draw an excessive amount of current (amperage), which may trip the circuit breaker or damage the machine. Always keep your depth of cut within recommended specifications and monitor the conveyor feed rate so that the amperage load meter stays in the green SAFE range during the entire operation. -22- Amperage Load Meter =`^li\))% Amperage load chart and meter. NOTICE ;F EFK MF@; K?< N8II8EKP B\\g k_\ Xdg\iX^\ cfX[ d\k\i n`k_`e k_\ ^i\\eJ8=<iXe^\j_fnefek_\Xdg\i$ X^\cfX[Z_Xik%@]pflfg\iXk\k_\jXe[$ \i XYfm\ (+8 fi `e k_\ i\[ N8IE@E> iXe^\# ZXgXZ`kfi fi dfkfi ]X`cli\ dXp fZZli Xe[ n`cc efk Y\ Zfm\i\[ le[\i nXiiXekp% N(/(*(/Fg\e<e[N`[\9\ckJXe[\i JXe[`e^9\ckFjZ`ccXk`fe IXk\ To prevent sanding "streaks" in the workpiece and ensure an even finish, the sanding belt oscillates from side-toside on the sanding drum during operation. This action is caused by the twisting motion of the upper sanding roller that causes the sanding belt to shift along the roller until it hits the oscillation disc at the end, which then causes the sanding belt to reverse direction to the other end. We recommend that one oscillation cycle (the movement of the sanding belt from one side to the other) should be approximately 4–6 seconds. NOTICE K_\ jXe[`e^ Y\ck fjZ`ccXk`fe jpjk\d i\hl`i\j X jfliZ\ f] Zc\Xe# [ip Zfd$ gi\jj\[ X`i Zfee\Zk kf k_\ dXZ_`e\ Xe[X[aljk\[kf,.Æ-'GJ@%N`k_flkk_`j iXk\f]Zfdgi\jj\[X`i#k_\jXe[\in`cc efkfg\iXk\% Efk\1Pfln`cc_\XiXd\kXcc`Zk_ldgn_\ek_\jXe[`e^ Y\ckZ_Xe^\jfjZ`ccXk`fe[`i\Zk`fe%K_`jef`j\`jefidXc% KffcjE\\[\[ Hkp Wrench 12mm ................................................... 1 KfX[aljkk_\jXe[`e^Y\ckfjZ`ccXk`feiXk\#[fk_\j\ jk\gj1 (% DISCONNECT THE SANDER FROM POWER! Jam Nut )% *% Open the sanding belt access door and identify the oscillation stops shown in =`^li\)*. FG<I8K@FEJ Stops Jam Nut Loosen the oscillation stop jam nuts, then adjust the oscillation stop hex bolts equally in or out to change the oscillation rate. Efk\1K_\fjZ`ccXk`feiXk\`jk_\k`d\`kkXb\jk_\ jXe[`e^Y\ckkfdfm\]ifdfe\j`[\f]k_\lgg\i jXe[`e^ifcc\ikfk_\fk_\ij`[\Xe[_`kk_\fjZ`ccX$ k`fe[`jZXkk_\\e[%<XZ__\oYfckj\kk`e^X]]\Zkj k_\fjZ`ccXk`feiXk\`efe\[`i\Zk`fe%K`^_k\e`e^X jkfg_\oYfckn`ccZXlj\Xjcfn\ifjZ`ccXk`feiXk\]fi k_Xk[`i\Zk`fe%<og\i`d\ekkf]`e[k_\i`^_kfjZ`ccX$ k`feiXk\]fipflifg\iXk`fe% +% Re-tighten the jam nuts without turning the hex bolts, then close the access door. ,% Connect the machine to power, start the sanding motor, then check the oscillation rate. -% Repeat Jk\gj(Æ, until you are satisfied with the oscillation rate. -23- Hex Bolt Hex Bolt =`^li\)*% Sanding belt oscillation stops. N(/(*(/Fg\e<e[N`[\9\ckJXe[\i JXe[`e^K`gj FG<I8K@FEJ Follow these instructions to ensure safe sanding operation and quality results: • Replace the sandpaper with a higher grit to achieve a finer finish (refer to :_ffj`e^JXe[gXg\i on GX^\ )'). • When making multiple passes on the workpiece, avoid lowering the sanding belt more than 0.016" (1⁄64" or 2⁄3 of a turn of the handwheel) for any one pass. • Feed boards into the sander at different points on the conveyor to maximize sandpaper life and prevent uneven conveyor belt wear. • DO NOT sand boards less than 6" long, 2" wide, or 1 ⁄4" thick to avoid possible kickback, or damage to the workpiece or sander. • Extend the life of the sanding belt by regularly using a PRO-STICK© sanding pad (refer to 8::<JJFI@<J on GX^\)-). • When sanding a workpiece with irregular widths, take very light sanding passes to prevent gouges. As the width of the workpiece decreases, the load on the sanding motor will reduce and the sanding drum will speed up, causing a gouge. • DO NOT edge sand boards. This can cause boards to kickback, and may result in serious personal injury. Edge sanding boards also can cause damage to the conveyor belt and sandpaper. • Feed the workpiece into the sander at a slight angle to maximize stock removal and sandpaper effectiveness, but feed the workpiece straight to reduce sandpaper grit scratch for the finish passes. • When sanding workpieces with a bow or crown, place the high point up, which prevents the workpiece from rocking, and take very light passes. -24- Starting the sanding motor with a workpiece in contact with the sanding belt could cause the workpiece to kickback into the operator resulting in serious personal injury. Never start the sander with a workpiece or any object on the conveyor belt. N(/(*(/Fg\e<e[N`[\9\ckJXe[\i JXe[`e^Fg\iXk`fe Kfg\i]fidXkpg`ZXcjXe[`e^fg\iXk`fe#]fccfnk_\j\ jk\gj1 (% Read and follow the safety instructions at the beginning of the manual, and make sure the machine is set up properly before starting the sander. )% Connect the source of compressed air to the sander and adjust the air regulator to 57–60 PSI. *% Make sure the workpiece is clean and free of any defects or foreign materials that might cause kickback or damage to the sander. +% Start the dust collection system. ,% Use the elevation handwheel to set the correct sanding depth of cut for the first pass (refer to ;\gk_f] :lk on GX^\)) for detailed instructions). DO NOT sand more than one board at a time side-by-side. Minor variations in workpiece thickness can cause one board to be propelled into the operator at a high rate of speed by the sanding belt and could result in serious personal injury. Efk\1>\e\iXccp#k_\]`ijkgXjji\dfm\jk_\_`^_ jgfkj% Turn the sanding motor FE. .% Turn the conveyor FE and correctly adjust the conveyor feed rate for your operation (refer to :fem\pfi=\\[IXk\on GX^\)( for detailed instructions). /% Stand to the side of the sanding path, then firmly hold the workpiece and ease it into the sander at the same feed rate as the conveyor. 0% While standing to the side of the sanding path, let the conveyor feed the workpiece out of the sander and into your hands. ('% For additional passes, use the elevation handwheel to lower the sanding drum to the correct sanding depth of cut for your operation, which should not exceed 0.016" (1⁄16"). Efk\1=finfibg`\Z\jn`[\ik_Xe(/Xe[le[\i*-# ifkXk\k_\jkfZb(/'_fi`qfekXccpkfjXe[k_\fk_\i _Xc]%N\i\Zfdd\e[fm\icXgg`e^k_\jXe[`e^Xi\Xj ]fi^ff[i\jlckj% -25- FG<I8K@FEJ -% N(/(*(/Fg\e<e[N`[\9\ckJXe[\i 8::<JJFI@<J JXe[\i8ZZ\jjfi`\j The following sander accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at [email protected]. Df[\c;*''*Gif$Jk`Zb:c\Xe`e^GX[jare the perfect accessory for wide belt sanders. Simply set the feed belt table to height and feed the 15" x 20" x 1" pad through to “unload” a dirty sanding belt. Regular cleaning greatly increases the lifespan of sanding belts. FG<I8K@FEJ Tough aluminum oxide sanding belts are available in 19" x 48" rolls. ;*0.0Ç-'>i`k ;*0/'Ç/'>i`k ;*0/(Ç(''>i`k ;*0/)Ç()'>i`k ;*0/*Ç(,'>i`k Use the J_fg=fo;)).(Ifcc\iKXYc\ wherever you need extra workpiece support. Features all-steel welded construction and measures 19" wide x 65" long. Comes with 9 ball bearing rollers and has four independently adjustable legs for any leveling requirement. Adjustable in height from 26 3⁄8" to 44 1⁄8" and has a 1000 lb. capacity. The J_fg=foN(.).(?G;ljk:fcc\Zkfiis one of our top sellers and for good reasons. We have been selling this unit for years and it has proven itself in thousands of shops around the country. We have added a 2.5 micron top bag as standard equipment to capture the fine dust particles that normally end up all over your shop. Specifications: Motor 1 HP, 110/220V, single-phase with a 9/4.5 amp draw; 800 CFM air suction capacity; 5.67" static pressure; one 4" intake port; 9" balanced steel, radial fin impeller; 2.1 cubic foot bag capacity; 15 3⁄4" x 39 3⁄4" portable base; 54 1⁄2" high with the bags inflated; approximate shipping weight of 59 lbs. -26- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i D8@EK<E8E:< >\e\iXc Regular periodic maintenance on your machine will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. :_\Zb]fik_\]fccfn`e^Zfe[`k`fejXe[i\gX`ifi i\gcXZ\n_\ee\Z\jjXip1 • Loose mounting bolts. Worn switch. Worn or damaged cords and plugs. Damaged or worn sanding belt. Damaged, loose, or worn conveyor belt. Any other condition that could hamper the safe operation of this machine. D8B< JLI< k_Xk pfli dXZ_`e\ `j legcl^^\[ [li`e^ Xcc dX`ek\eXeZ\ gif$ Z\[li\j@]k_`jnXie`e^`j`^efi\[#j\i`$ fljg\ijfeXc`ealipdXpfZZli% :c\Xe`e^ Use a shop vacuum to remove sawdust from the sander. This is especially important for the internal working parts and motor. Dust build-up around the motor is a sure way to decrease its life span. If any essential lubrication is removed during cleaning, re-lubricate those areas. ClYi`ZXk`fe The devices that do require bimonthly lubrication are the elevation dovetail ways and gears. Keep these devices adequately lubricated to keep your sander running smoothly and to protect your investment. Rear Elevation Dovetail Way KfclYi`ZXk\k_\\c\mXk`fenXpj#[fk_\j\jk\gj1 (% DISCONNECT THE SANDER FROM POWER! )% Raise and lower the sanding cabinet to access the entire length of the front and rear elevation dovetail ways (see =`^li\)+). -27- =`^li\)+% Elevation dovetail way (rear way shown). D8@EK<E8E:< The bearings are factory lubricated and sealed and require no further lubrication. Simply leave them alone unless they need replacement. N(/(*(/Fg\e<e[N`[\9\ckJXe[\i *% Clean away any debris and built-up grime from the surfaces of the ways, then apply a thin coat of ISO 68 lubricant or an equivalent. +% Move the sanding cabinet through its entire elevation range of motion to evenly distribute the oil. KffcjE\\[\[ Hkp Hex Wrench 4mm ...............................................1 KfclYi`ZXk\k_\\c\mXk`fe^\Xij#[fk_\j\jk\gj1 (% DISCONNECT THE SANDER FROM POWER! )% Loosen the set screw in the elevation handwheel hub, then remove the handwheel to access the elevation gears, as shown in =`^li\),. *% Use a shop rag and solvent to clean away debris and grime from the gears, then use a brush to apply a thin coat of NLGI #2 grease or an equivalent. +% Re-install the handwheel, then move the sanding cabinet up and down to evenly distribute the grease. =`^li\),% Elevation gears (elevation handwheel removed). 8`iI\^lcXkfi&=`ck\i D8@EK<E8E:< The air regulator filters the moisture from the incoming compressed air and deposits the collected water in the filter reservoir (see =`^li\)-). To empty the filter reservoir, make sure there is incoming air pressure, then press the drain valve up. This will release a flow of air and the collected water from the reservoir. Filter Reservoir Drain Valve =`^li\)-% Air regulator filter reservoir and drain valve. -28- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i J<IM@:< >\e\iXc This section covers the most common service adjustments or procedures that may be necessary during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%Y`q. :fem\pfi9\ckK\ej`fe`e^ The conveyor belt may stretch with extended use, causing it to slip on the conveyor rollers. If this happens, the conveyor belt will need to be re-tensioned. D8B< JLI< k_Xk pfli dXZ_`e\ `j legcl^^\[ [li`e^ Xcc j\im`Z\ gifZ\$ [li\j lec\jj fk_\in`j\ `ejkilZk\[ @] k_`j nXie`e^ `j `^efi\[# j\i`flj g\i$ jfeXc`ealipdXpfZZli% When you tension the conveyor belt, make sure you turn the left and right adjustment bolts by the same amount. Tensioning one side more than the other will cause tracking problems, which will require you to take additional steps to get the sander operating correctly. Efk\1;FEFKfm\ik`^_k\ek_\Zfem\pfiY\ck%Pfli^fXc`j kfi\XZ_XeXggifo`dXk\ *Ð+_Xe^`e^^Xgfek_\le[\ij`[\ f]k_\Zfem\pfiY\ckj\\=`^li\). kfdXb\jli\k_\Y\ck efcfe^\ijc`gjfek_\ifcc\ij% KffcjE\\[\[ Hkp Wrench 10mm ...................................................1 On both sides of the conveyor, measure and record the reference measurement between the tension dog on the adjustment bolt and the conveyor bracket flange, as shown in =`^li\)/. Loosen the adjustment bolt jam nuts on both sides of the conveyor. Reference Measurement Tension Dog Flange J<IM@:< )% Approximately 3/4" Hanging Gap =`^li\).% Conveyor belt hanging gap. Kfk\ej`fek_\Zfem\pfiY\ck#[fk_\j\jk\gj1 (% Conveyor Belt Sanding Drum Jam Nut & Adjustment Bolt =`^li\)/% Conveyor tension adjustment bolt (one side shown). -29- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i *% +% Turn both adjustment bolts clockwise one full turn at a time until there is an approximate 3⁄4" hanging gap on the underside of the conveyor belt. Take another reading of the reference measurement on both sides of the conveyor and make sure they are the same. — If the belt starts to track to one side or the other when in operation, immediately turn the conveyor F==Xe[g\i]fidk_\kiXZb`e^gifZ\[li\Y\cfn% :fem\pfi9\ckKiXZb`e^ If the conveyor belt tracks to either side, the belt could become damaged and you will have to replace it. Adjusting conveyor belt tracking is a balancing process that takes patience and trial-and-error. You must tighten the adjusting bolt on the side the belt is tracking toward to make the belt move to the middle of the rollers, then loosen that same adjusting bolt to make the conveyor belt stay centered. KffcjE\\[\[ Hkp Wrench 10mm ...................................................1 J<IM@:< KfX[aljkk_\Zfem\pfiY\ckkiXZb`e^#[fk_\j\jk\gj1 (% Make sure the conveyor belt is properly tensioned (refer to :fem\pfi9\ckK\ej`fe`e^on GX^\)0 for detailed instructions). )% Turn the conveyor FE and set it to a slow feed rate, then watch it track. *% Determine which side the conveyor belt is tracking toward, then tighten the adjustment bolt on that side until the belt begins to track in the opposite direction. Efk\1KiXZb`e^Z_Xe^\jdXpkXb\XZflgc\f]d`e$ lk\jY\]fi\k_\pXi\efk`Z\XYc\% +% When the conveyor belt is near the middle of the rollers, loosen the same adjustment bolt until the belt stops moving to the side and tracks straight and centered. — If the belt tracks too far to the other side, tighten the adjustment bolt as necessary to bring it back toward the middle, then repeat Jk\gj)Æ+until the tracking is correct. -30- The conveyor roller assemblies and belt pose an entanglement hazard. Take extra care when performing the conveyor belt tensioning or tracking procedures to keep hands, fingers, and clothing away from the moving parts of the conveyor assembly. N(/(*(/Fg\e<e[N`[\9\ckJXe[\i >`Y8[aljkd\ek The gib is sandwiched between the stationary and moving surfaces of the sander assembly and the dovetail ways. The gib controls the accuracy of the sander assembly movement along these ways. A tight gib makes the movement more accurate but harder to move, and will lead to premature wear of the ways. A loose gib makes the movements and measurements sloppy, but easier to move the sander assembly. The goal of gib adjustment is to remove the unnecessary sloppiness without causing the dovetail ways to bind. KffcjE\\[\[ Hkp Hex Wrench 4mm ...............................................1 Wrench 12mm ...................................................1 KfX[aljkk_\^`Y#[fk_\j\jk\gj1 (% DISCONNECT THE SANDER FROM POWER! )% Clean and lubricate the dovetail way and gears (refer to ClYi`ZXk`fe on GX^\). for detailed instructions). *% Loosen the four gib jam nuts along the front of the column, as shown in =`^li\)0. +% Adjust the gib set screws \m\ecp until there is a slight drag on the dovetail ways as you move the sander assembly up and down. ,% When you are satisfied with the setting, re-tighten the jam nuts without moving the set screws. Gib Adjustment Jam Nuts & Set Screws =`^li\)0% Gib adjustment jam nuts and set screws. J<IM@:< -31- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i JXe[`e^;ild:fem\pfi GXiXcc\c`jd The sanding drum and conveyor must be parallel to one another to obtain accurate sanding results. This setting is made at the factory and should not have to be made again. However, if it is necessary to adjust the sanding drum and conveyor parallel to each other, follow the procedure below. This process requires multiple accurate measurements, patience, and trial-and-error. Keep in mind that having the sanding drum parallel to the top of the conveyor belt is critical to the sanding operation (see =`^li\30). The goal is to bring the sanding drum and conveyor parallel to one another within 0.005" from side-to-side. CORRECT Sanding Drum Using a dial indicator is probably the most accurate method of taking measurement for this procedure. However, you can use gauge blocks and feeler gauges to attain acceptable results. A B Conveyor Belt A = B (Within 0.005" side-to-side) To make gauge blocks, square up a 7' long 2" x 4" board (refer to your jointer and planer manuals for detailed instructions), then cut it in half. (Front View) INCORRECT KfZ_\Zbk_\jXe[`e^[ildXe[Zfem\pfigXiXcc\c`jd# [fk_\j\jk\gj1 Sanding Drum B A (% DISCONNECT THE SANDER FROM POWER! )% Remove the sanding belt from the machine. *% Record the precise measurements between the lowest point of the sanding drum and the conveyor from side-to-side. Conveyor Belt A J<IM@:< — If the measurements differ more than 0.005" from side-to-side, continue to the procedure on the next page to adjust the sanding drum and conveyor parallelism. -32- = B =`^li\*'% Sanding drum and conveyor belt parallelism. N(/(*(/Fg\e<e[N`[\9\ckJXe[\i KffcjE\\[\[ Hkp Hex Wrench 6mm ...............................................1 Hex Wrench 8mm ...............................................1 KfX[aljkk_\jXe[`e^[ildXe[Zfem\pfigXiXcc\c`jd# [fk_\j\jk\gj1 Efk\1Lj\k_\jXd\d\Xjli\d\ekjpfli\Zfi[\[ n_\eZ_\Zb`e^k_\gXiXcc\c`jd`ek_\gi\m`fljgifZ\$ [li\% (% Loosen the four column mounting cap screws on the right side of the column base shown in =`^li\*(. )% Mounting Cap Screws Adjust the jack screws evenly to bring the sanding drum and conveyor parallel to each other within 0.005" from side-to-side. — To raise the left side of the sanding drum, tighten the upper jack screw. Jack Screws — To lower the left side of the sanding drum, tighten the lower jack screw. *% Re-tighten the four mounting cap screws. Mounting Cap Screws Note: K`^_k\ek_\ZXgjZi\njaljklek`ck_\pXi\ jel^%Fm\i$k`^_k\e`e^k_\ddXpZ_Xe^\k_\j\kk`e^ XZZfdgc`j_\[n`k_k_\aXZbjZi\nj% +% Surface plane an 18" wide piece of stock so that it is the same height from side-to-side, then send it through the sander until it is flat. ,% Use a caliper to measure this workpiece from sideto-side. =`^li\*(% Column mounting cap and jack screws. — If these measurements differ more than 0.005", repeat this procedure until you are satisfied with the sanding drum and conveyor parallelism. J<IM@:< -33- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i 8`iGi\jjli\JX]\kp Jn`kZ_ The sanding motor safety brake and the sanding oscillation system require at 57–60 PSI of air pressure connected to the machine to operate. The air pressure safety switch (see =`^li\*)) measures the amount of air pressure flowing into the machine. If the air pressure is not adequate, the air pressure safety switch will not allow power to flow to the sander. Sensitivity Adjustment Screw Minimum Air Pressure Adjustment Screw & Scale The air pressure safety switch was calibrated and set at the factory and should not require any further adjustment. However, we recommend that you verify the settings. Sensitivity Scale J<IM@:< The red pointer on the sensitivity scale should be set at "0" on the scale, which is adjusted with the sensitivity adjustment screw shown in =`^li\*). The minimum air pressure scale on the right of the scale window should read 4kg/cm2, which is adjusted with the adjustment screw on the top of the switch. -34- =`^li\*)%Air pressure safety switch. The safety devices on this machine are there for your safety. DO NOT operate this sander if any safety device is damaged or is not operating correctly. Otherwise, serious personal injury could result. N(/(*(/Fg\e<e[N`[\9\ckJXe[\i ;\gk_f]:lkJX]\kp9Xi When properly adjusted, the depth of cut safety bar prevents the operator from sanding a workpiece that is beyond a safe height and that could become a kickback hazard. The position of this safety bar (see =`^li\**) was set by the factory at approximately 0.047" (3⁄64") above the lowest point of the sanding drum. For safe operation, make sure that this safety bar remains at this setting. Hex Bolts KffcjE\\[\[ Hkp Wrench 10mm ...................................................1 Feeler Gauge 0.047" (3⁄64") ....................................1 KfX[aljkk_\[\gk_f]ZlkjX]\kpYXikfk_\]XZkfipj\k$ k`e^#[fk_\j\jk\gj1 (% Make sure the sanding drum and conveyor are parallel (refer to GX^\*) for detailed instructions). Surface plane and sand an 18" wide piece of stock until it is flat and the same height from side-to-side. *% DISCONNECT THE SANDER FROM POWER! +% Open the sanding belt access door and remove the sanding belt from the machine. 5. Loosen the three hex bolts securing the safety bar (see =`^li\**), raise the bar up slightly, then tighten the hex bolts enough to hold it in place. -% Place the workpiece from Jk\g)under the sanding drum, then lower the sanding cabinet until the sanding drum is just touching the workpiece. .% Remove the workpiece from under the sanding drum and position it directly under the depth of cut safety bar. /% Loosen the three hex bolts securing the safety bar, then position the bar so that it is 0.047" (3⁄64") above the workpiece from side-to-side, then fully re-tighten the hex bolts to secure it. 0% Re-install the sanding belt and secure the access door. -35- =`^li\**% Depth of cut safety bar. J<IM@:< )% Safety Bar N(/(*(/Fg\e<e[N`[\9\ckJXe[\i 8[aljk`e^Gi\jjli\Ifcc\ij The height of the pressure rollers (see =`^li\*+) is set slightly below the bottom of the sanding drum to keep the workpiece firmly against the conveyor belt as it passes through the sander, preventing workpiece kickback. The pressure roller height was set by the factory at approximately 0.063" (1⁄16") below the lowest point of the sanding drum. Pressure Rollers KffcjE\\[\[ Hkp Hex Wrench 4mm ...............................................1 Feeler Gauge 0.063" (1⁄16") ....................................1 KfX[aljkk_\_\`^_kf]k_\gi\jjli\ifcc\ij#[fk_\j\ jk\gj1 (% Make sure the sanding drum and conveyor are parallel (refer to GX^\*) for detailed instructions). )% Surface plane and sand a 18" wide piece of stock until it is flat and the same height from side-to-side. *% DISCONNECT THE SANDER FROM POWER! +% Open the sanding belt access door and remove the sanding belt from the machine. ,% Loosen the eight adjustment cap screws securing the front and rear pressure rollers (see =`^li\*,). J<IM@:< Note: K_\i\Xi\]fliX[aljkd\ekZXgjZi\njfek_\ ]ifekXe[]flifek_\i\Xif]k_\jXe[`e^ZXY`e\k% -% Place the workpiece from Jk\g) under the sanding drum, then elevate the sander assembly so that the sanding drum is 0.063" (1⁄16") above the workpiece. .% Manually adjust the pressure rollers so that they are lightly resting on the workpiece from side-to-side, then retighten the cap screws to secure the pressure rollers in place. /% Re-install the sanding belt and secure the access door. -36- =`^li\*+% Front and rear pressure rollers. Cap Screws =`^li\*,% Pressure roller adjustment cap screws (front cap screws shown). N(/(*(/Fg\e<e[N`[\9\ckJXe[\i I\gcXZ`e^:fem\pfi9\ck If the conveyor belt becomes damaged or too worn to properly adjust the tension, you must replace it. Sander Assembly Mounting Brackets KffcjE\\[\[ Hkp Hex Wrench 4mm ...............................................1 Hex Wrench 5mm ...............................................1 Wrench 10mm ...................................................1 Wrench 12mm ...................................................1 Kfi\gcXZ\k_\Zfem\pfiY\ck#[fk_\j\jk\gj1 Roller Guards (% DISCONNECT THE SANDER FROM POWER! )% Remove the cap screws and flat washers securing the front and rear conveyor roller guards (see =`^li\ *-), then remove the guards. =`^li\*-% Sander assembly mounting brackets and conveyor roller guards. *% Loosen the conveyor tension jam nuts on either side of the conveyor (see =`^li\*.), then release the tension on the conveyor belt by loosening the tension adjustment bolts. Cap Screws +% Remove the three cap screws securing the c\]k front roller bracket shown in =`^li\*., then, while supporting the front conveyor roller assembly with one hand, remove the bracket. ,% Carefully pull the front conveyor roller assembly from the conveyor belt. Note: 8kk_`jgf`ek#k_\]ifekifcc\iYiXZb\k`jjk`cc XkkXZ_\[kfk_\Zfem\pfifek_\i`^_kj`[\Xe[n`cc jkXp`egcXZ\% Roller Bracket Tension Adjustment Bolt & Jam Nut =`^li\*.% Roller bracket mounting cap screws and conveyor tension adjustment bolt. NOTICE Take care not to scratch or dent the surface of the front conveyor roller as you remove it from the sander. Damage to the conveyor roller could result in premature wear of the conveyor belt. -37- J<IM@:< Continued on next page N(/(*(/Fg\e<e[N`[\9\ckJXe[\i -% Remove the three cap screws securing the left rear conveyor roller bracket to the conveyor support, but leave the roller assembly and the bracket in place, as shown in =`^li\*/. Rear Conveyor Roller Bracket Hex Bolt (1 of 2) NOTICE 8]k\i cffj\e`e^ k_\ c\]k Zfem\pfi ifcc\i YiXZb\k# k_\ i\Xi Zfem\pfi ifcc\i Xjj\dYcp `j jlggfik\[ Yp `kj XkkXZ_d\ek kf k_\ Zfem\pfi dfkfi Xjj\dYcp% ?fn\m\i#kfXmf`[[XdX^`e^k_\ifcc\iXjj\dYcp#;F EFKglklee\Z\jjXipjkiX`efek_`jXjj\dYcp% .% Loosen, but do not remove, the upper cap screws on the left side of the conveyor assembly that secure the sander assembly to the mounting brackets (see =`^li\*- on GX^\*.). =`^li\*/% Rear conveyor roller bracket unattached from the conveyor support. Efk\1Cffj\e`e^k_\j\ZXgjZi\njn`cci\c`\m\k_\ jkiX`efek_\YiXZb\kj]fik_\e\okjk\g% /% Remove the two hex bolts and flat washers on the left side of the conveyor that secure the sander assembly mounting brackets to the cabinet stand (see =`^li\*/). 0% With assistance, lift the left side of the conveyor assembly up approximately 1", then remove the conveyor belt, as shown in =`^li\*0. ('% Slide the new conveyor belt onto the conveyor assembly, then re-install the parts removed or loosened in reverse order. ((% Re-tension the conveyor belt, and adjust the tracking (refer to GX^\j)0*'). J<IM@:< ()% Re-adjust the sanding drum and conveyor parallelism (refer to GX^\*)). -38- =`^li\*0% Removing the conveyor belt from the machine. N(/(*(/Fg\e<e[N`[\9\ckJXe[\i <c\Zki`ZXcJX]\kp@ejkilZk`fej These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams, call Woodstock International Technical Support at (360) 734-3482. (% J?F:B?8Q8I;%9^hXdccZXii]ZedlZg [gdbi]ZbVX]^cZWZ[dgZhZgk^X^c\ZaZXig^XVa XdbedcZcih#IdjX]^c\ZaZXig^[^ZYeVgihl^aa gZhjai^ceZghdcVa^c_jgn^cXajY^c\Wjicdi a^b^iZYidhZkZgZWjgch!ZaZXigdXji^dc!dg YZVi]# -% DFKFIN@I@E>%I]Zbdidgl^g^c\h]dlc ^ci]ZhZY^V\gVbhVgZXjggZciVii]Zi^bZ d[eg^ci^c\!Wji^ibVncdibViX]ndjg bVX]^cZ#6alVnhjhZi]Zl^g^c\Y^V\gVb ^ch^YZi]Zbdidg_jcXi^dcWdm# 7. EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZndjVgZZmeZg^ZcX^c\Y^[[^Xjai^ZhjcYZg" hiVcY^c\ i]Z ^c[dgbVi^dc ^cXajYZY ^c i]^h hZXi^dc! XdciVXi djg IZX]c^XVa Hjeedgi Vi *,%*)+".++(# )% :@I:L@KI<HL@I<D<EKJ%You MUST follow the specifications and direction of the <C<:KI@:8ChZXi^dcon GX^\('. @]pfl Xi\lejli\XYflkk_\n`i`e^Zf[\j`e pfliXi\XfipflgcXekfZfee\Zkpfli dXZ_`e\kfXj_Xi\[Z`iZl`k#ZfejlckX hlXc`]`\[\c\Zki`Z`Xe% NOTICE *% >IFLE;<;:@I:L@K%:aZXigdXji^dcdg[^gZ XdjaYgZhjai^[i]ZbVX]^cZ^hcdi\gdjcYZY VcY^chiVaaZY^cXdbea^VcXZl^i]ZaZXig^XVa XdYZh#8dbea^VcXZBJHIWZkZg^[^ZYWnV fjVa^[^ZYZaZXig^X^Vc# K_\g_fkfjXe[[`X^iXdj`eZcl[\[`ek_`jj\Z$ k`feXi\Y\jkm`\n\[`eZfcfi%PflZXem`\n k_\j\gX^\j`eZfcfiXknnn%j_fg]fo%Y`q% COLOR KEY J?F:B?8Q8I; ;`jZfee\Zkgfn\iY\]fi\ j\im`Z`e^\c\Zki`ZXcgXikj% KflZ_`e^\c\Zki`]`\[gXikj n`cci\jlck`ej\m\i\Yliej# \c\ZkifZlk`fe#fi[\Xk_% BLACK Bk WHITE Wt GREEN Gn RED Rd BLUE Bl YELLOW Yl J<IM@:< -39- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i <c\Zki`ZXcN`i`e^Fm\im`\n 8 9 : ; < Refer to GX^\++. 8 : Air Pressure Brake Solenoid (Diagram: GX^\+*) Air Pressure Safety Switch (Diagram: GX^\+*) 9 Electrical Box & Control Panel (Photo: GX^\+(, Diagram: GX^\+)) J<IM@:< < Conveyor Motor (Diagram: GX^\+*) ; Sanding Motor (Diagram: GX^\+*) READ ELECTRICAL SAFETY ON PAGE 39! -40- electrical box photo N(/(*(/Fg\e<e[N`[\9\ckJXe[\i <c\Zki`ZXc9fo:fekifcGXe\c Conveyor DC Motor Control Contactor & Overload Relay =`^li\+'% Electrical box wiring (Diagram: GX^\+)). Power Lamp Amperage Load Meter Sanding Motor ON Button Conveyor Feed Rate Dial Emergency Stop Button Conveyor ON/ OFF Switch -41- READ ELECTRICAL SAFETY ON PAGE 39! J<IM@:< =`^li\+(% Control panel wiring (Diagram: GX^\+)). electrical box diagram N(/(*(/Fg\e<e[N`[\9\ckJXe[\i <c\Zki`ZXc9fo:fekifcGXe\cN`i`e^;`X^iXd To Conveyor Motor (GX^\+*) Wt Bk Bk Rd To Air Pressure Safety Switch (GX^\+*) <gdjcY Bk Rd Wt Rd Wt A1 A2 Rd Bk Bk Bk Bk 1L1 3L2 5L3 17 NHD C-09D 220V 2T1 4T2 Rd DC Motor Control (Conveyor Motor) 13NO To Air Pressure Brake Solenoid (GX^\+*) 18 Wt 14NO 6T3 Bk Bk Rd Wt Wt Rd Bk Wt Gn Rd NHD NTH-17 Rd 14 15 Power Light 16 R O 17 Ground To Sanding Motor (GX^\+*) Bk Wt Gn X1 Rd 98 97 2T1 96 X2 95 4T2 Rd 6T3 Rd Gn Wt Wt Ground Bk Bk Wt Bk Sanding Motor Rd ON Button Bk ¶ Rd Bk Amp Load Meter 4 3 Rd Rd Hot Hot J<IM@:< Wt Bk Coveyor ON/OFF Switch Rd Wt Bk Wt Conveyor Variable Speed Dial READ ELECTRICAL SAFETY ON PAGE 39! Emergency Stop Button Bk 3 4 Bk Rd 1 2 Rd Ground Gn Bk G 6-20 Plug (as recommended) -42- electrical components N(/(*(/Fg\e<e[N`[\9\ckJXe[\i <c\Zki`ZXc:fdgfe\ekj Sanding Motor Bk Run Capacitor 50M 250V Bk Gn Wt Electrical Box Start Capacitor 400M 125V Bk =`^li\+)% Sanding motor wiring. =`^li\+,% Sanding motor wiring diagram. Gn Bk Bk Wt Electrical Box Conveyor Motor =`^li\+*% Conveyor motor wiring. Bk =`^li\+-% Conveyor motor wiring diagram. Air Pressure Safety Switch Air Pressure Safety Switch Bk Air Pressure Brake Solenoid Electrical Box Electrical Box =`^li\++% Air pressure safety switch and brake solenoid. Air Pressure Brake Solenoid =`^li\+.% Air pressure safety switch and brake solenoid wiring diagrams. -43- READ ELECTRICAL SAFETY ON PAGE 39! J<IM@:< Bk pneumatic system N(/(*(/Fg\e<e[N`[\9\ckJXe[\i Ge\ldXk`ZJpjk\dFm\im`\n Air Pressure Safety Switch (I\](0/ on GX^\+.) 4-Way Valve (I\](0, on GX^\+.) Oscillation Cylinder (I\])*, on GX^\+.) Air Regulator (I\](+) on GX^\+.) Oscillation Valve (I\])(. on GX^\+.) Air Pressure Brake Solenoid (I\](00 on GX^\+.) J<IM@:< Sanding Motor Brake Unit (I\](+) on GX^\+.) Shop Air Compressor Refer to GX^\+*. -44- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i KiflYc\j_ffk`e^ This section covers the most common problems and corrections with this type of machine. N8IE@E>;FEFKdXb\XepX[aljkd\ekjlek`cgfn\i`j[`jZfee\Zk\[Xe[ dfm`e^gXikj_Xm\Zfd\kfXZfdgc\k\jkfg GIF9C<D GFJJ@9C<:8LJ< :FII<:K@M<8:K@FE Machine does not start 1. Switch disabling key removed. or a breaker trips. 2. Emergency stop push-button engaged/ faulty. 3. Power supply switched OFF or at fault. 4. Plug/receptacle at fault/wired wrong. 5. Start capacitor at fault. 6. Air pressure safety switch open/at fault. 7. Motor connection wired wrong. 8. Thermal overload relay has tripped. 9. Wall circuit breaker tripped. 1. Install switch disabling key. 2. Rotate button to reset/replace it. Ensure power supply is on/has correct voltage. Test for good contacts; correct the wiring. Test/replace if faulty. Adjust air pressure safety switch; replace if faulty. 7. Correct motor wiring connections (Page 43). 8. Reset; adjust trip load dial if necessary; replace. 9. Ensure circuit size is correct/replace weak breaker. 10. Contactor not energized/has poor con- 10. Test all legs for power/replace if faulty. tacts. 11. Check/fix broken, disconnected, or corroded 11. Wiring open/has high resistance. wires. 12. Motor ON button or ON/OFF switch at 12. Replace button/switch. fault. 13. Test/repair/replace. 13. Motor at fault. Machine stalls underpowered. or 3. 4. 5. 6. is 1. Workpiece material not suitable for 1. Only sand wood/ensure moisture is below 20%. machine. 2. Depth of cut too much; feed rate to 2. Properly adjust depth of cut (Page 22); reduce conveyor feed rate. fast. 3. Clear blockages, seal leaks, use smooth wall duct, 3. Dust collection ducting problem. eliminate bends, close other branches. 4. Test/repair/replace. 4. Run capacitor at fault. 5. Wire motor correctly (Page 43). 5. Motor wired incorrectly. 6. Test for good contacts/correct wiring. 6. Plug/receptacle at fault. 7. Test/repair/replace. 7. Motor bearings at fault. 8. Clean/replace sandpaper; reduce feed rate/sand8. Machine undersized for task. ing depth of cut (Page 22) 9. Contactor not energized/has poor con- 9. Test all legs for power/replace if faulty. tacts. 10. Clean motor, let cool, and reduce workload. 10. Motor overheated. 11. Test/repair/replace. 11. Motor at fault. 2. Machine incorrectly mounted. 3. Motor fan rubbing on fan cover. 4. Motor bearings at fault. 5. Conveyor gearbox at fault. -45- 1. Inspect/replace damaged bolts/nuts, and re-tighten with thread locking fluid. 2. Tighten mounting bolts; relocate/shim machine. 3. Fix/replace fan cover; replace loose/damaged fan. 4. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 5. Rebuild gearbox for bad gear(s)/bearing(s). J<IM@:< Machine has vibration or 1. Motor or component loose. noisy operation. N(/(*(/Fg\e<e[N`[\9\ckJXe[\i GIF9C<D GFJJ@9C<:8LJ< :FII<:K@M<8:K@FE Grit rubs off sanding 1. Sanding belt has been stored in an incor- 1. Store sanding belts away from extremely dry/ belt easily. moist environment or hot temperatures. rect environment. 2. Sanding belt has been folded or 2. Store sanding belt flat, not folded or bent. smashed. 1. Reduce sanding depth of cut (Page 22) or use coarser grit sandpaper. 2. Sanding softwood or workpiece with high 2. Use different stock, or accept the characteristics of the stock and plan on cleaning/replacing belts residue. frequently; remove residue, such as varnish/ paint, before sanding. Sanding belt clogs quick- 1. Sanding depth of cut too aggressive. ly or workpiece burns. Burn marks workpiece. 1. Use a coarser grit sanding belt. on 1. Using too fine of sanding grit. 2. Properly adjust depth of cut (Page 22). 2. Sanding depth of cut too aggressive. 3. Workpiece moves too slow through sand- 3 Increase conveyor feed rate. er. Glazed sanding surface. 1. Sanding wet stock. 2. Sanding stock with high residue. 1. Only sand wood/ensure moisture is below 20%. 2. Remove residue, such as varnish or paint, before sanding, or accept the characteristics of the stock and plan on cleaning/replacing sanding belts frequently. Workpiece slips on con- 1. Conveyor belt dirty or worn. veyor. 2. Pressure rollers not adjusted properly. 1. Clean/replace conveyor belt. 2. Properly adjust pressure roller height (Page 36). Uneven workpiece thick- 1. Sanding drum not parallel to conveyor. ness from side-to-side. 1. Adjust the sanding belt to conveyor parallelism (Page 32). 2. Replace conveyor belt (Page 37). J<IM@:< 2. Conveyor belt is worn. -46- 213 E 103 G8IKJ -47- 199 195 194 203 193 192 219 193 187 189 196 190 197 F 201 191 187 186 189 187 188 259 258 I 176-6 179 185 202 193 184 175 143 205 135 168 174 181 183 112 169 111 182 134 176 139 180 177 178 137 138 173 172 171 176-4 176-3 176-2 176-1 170 253 133 231 144 145 147 198 132 140 141 176-5 131 155 116 240 204 113 111 160 112 135 113-1 109 159 238 161 C 158 107 108 252 164 162 F 110 103 256 106 104 163 122 250 201 105 114 C 115 D 257 249 167 205 135 B 103 116 103 244 G H 165 117 102 253 166 101 G 247 B 124 243 125 118 D 103 112 254 126 122 242 231 127 135 A 245 117 122 241 111 H 129 251 246 A 262 119 200 128 120 121 123 261 116 260 150 151 I 152 203 175 137 220 210 142 130 209 149 148 208 153 207 156 154 206 157 217 218 219 142 136 214 248 146 205 104 121 222 221 146 220 207 212 211 122 215 216 127 146 228 230 207 112 171 231 103 159 235 229 226 234 236 103 233 227 171 205 232 160 172 167 E 239 237 104 121 120 224 121 225 121 225 120 223 N(/(*(/Fg\e<e[N`[\9\ckJXe[\i parts G8IKJ DX`e9i\Xb[fne N(/(*(/Fg\e<e[N`[\9\ckJXe[\i G8IKJ DX`eGXikjC`jk REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105 106 107 108 109 110 111 112 113 113-1 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 X1813101 X1813102 XPS16M X1813104 X1813105 XPK12M X1813107 X1813108 XPSS03 X1813110 XPB19 XPW06 X1813113 X1813113-1 XPSB26M X1813115 XPSB02 X1813117 X1813118 X1813119 X1813120 XPR18M XPN05 XPB10 X1813124 X1813125 XPSS39 XPLN02 X1813128 X1813129 X1813130 XPSB31M XPSB61M X1813133 X1813134 XPSB06 X1813136 XP51102 XPRP39M X1813139 X1813140 X1813141 XP51105 X1813143 X1813144 X1813145 XPSB04 X1813147 X1813148 X1813149 CONVEYOR TABLE CONVEYOR ROLLER BRACKET LR PHLP HD SCR M8-1.25 X 16 BALL BEARING 6003ZZNR CONVEYOR ROLLER REAR KEY 5 X 5 X 30 CONVEYOR ROLLER BRACKET RR LOCK COLLAR SET SCREW 1/4-20 X 3/8 CONVEYOR MOTOR BRACKET HEX BOLT 1/4-20 X 1/2 FLAT WASHER 1/4 CONVEYOR MOTOR CONVEYOR MOTOR WORM CAP SCREW M6-1 X 12 CONVEYOR ROLLER GUARD REAR CAP SCREW 10-24 X 3/8 CONVEYOR ROLLER BRACKET FRONT CONVEYOR ROLLER FRONT CONVEYOR ROLLER SHAFT FRONT BALL BEARING 6203ZZ EXT RETAINING RING 17MM HEX NUT 1/4-20 HEX BOLT 1/4-20 X 2 CONVEYOR BELT LOCK COLLAR SET SCREW 1/4-20 X 1-1/4 LOCK NUT 1/4-20 CONVEYOR ROLLER GUARD FRONT SUPPORT LEG SUPPORT FRAME CAP SCREW M8-1.25 X 25 CAP SCREW M10-1.5 X 20 ELEVATION SCALE WORM ROD BRACKET CAP SCREW 1/4-20 X 1 WORM ROD THRUST BEARING 51102 ROLL PIN 4 X 20 SPECIAL LOCK NUT HANDWHEEL HANDLE THRUST BEARING 51105 ELEVATION LEADSCREW WORM SHAFT WORM GUARD CAP SCREW 1/4-20 X 1/2 PLUG SPANNER NUT ELEVATION LEADSCREW BRACKET 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 176-1 176-2 176-3 176-4 176-5 176-6 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 XPW04M XPLW06M XPLN05M XPSB11 X1813154 X1813155 XPSB03 X1813157 XPSS19 XPN02 X1813160 X1813161 XP6205 X1813163 X1813164 XPB20M X1813166 XPSB30 X1813168 XPB03 XPB12 XPLW01 XPW07 X1813173 X1813174 XPSS02 X1813176 X1813176-1 X1813176-2 X1813176-3 X1813176-4 X1813176-5 X1813176-6 X1813177 X1813178 X1813179 X1813180 X1813181 X1813182 X1813183 X1813184 X1813185 X1813186 XPHTEK6 X1813188 X1813189 X1813190 X1813191 X1813192 X1813193 FLAT WASHER 10MM LOCK WASHER 10MM LOCK NUT M10-1.5 CAP SCREW 5/16-18 X 1-1/4 LOWER SANDING BELT FRAME POINTER CAP SCREW 5/16-18 X 1 GIB SET SCREW 5/16-18 X 1-1/4 HEX NUT 5/16-18 LOCK HANDLE SANDING DRUM BALL BEARING 6205ZZ BEARING HOUSING AUXILIARY SUPPORT PLATE HEX BOLT M8-1.25 X 35 SPACER CAP SCREW 5/16-18 X 1/2 MOTOR MOUNT HEX BOLT 5/16-18 X 1 HEX BOLT 5/16-18 X 1-1/4 LOCK WASHER 5/16 FLAT WASHER 5/16 ELECT. BOX SUPPORT BRACKET COUPLER SET SCREW 5/16-18 X 3/8 MOTOR 3HP 220V 1PH MOTOR FAN COVER MOTOR FAN CAPACITOR COVER R CAP. 50M 250V 1-7/8 X 3-1/4 S CAP. 400M 125V 1-7/8 X 3-1/4 MOTOR JUNCTION BOX SANDING MOTOR BRAKE UNIT STRAIN RELIEF ELECTRICAL BOX CONTROL PANEL POWER SWITCH CONVEYOR SPEED CONTROL EMERGENCY STOP BUTTON SANDING MOTOR BUTTON POWER INDICATION LAMP AMPERAGE METER TAP SCREW #10 X 3/8 POWER CORD 14GA 6-1/2FT STRAIN RELIEF DC MOTOR SPEED CONTROLLER ELECTRIC BOX UPPER COVER AIR REGULATOR TUBE CONNECTOR -48- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i DX`eGXikjC`jk REF PART # DESCRIPTION REF PART # DESCRIPTION 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 X1813194 X1813195 X1813196 X1813197 X1813198 X1813199 XPS10 XPLN04 X1813202 X1813203 X1813204 XPW01M X1813206 XPLW02 XPSB01 X1813209 XP51106 X1813211 X1813212 X1813213 X1813214 XPSS50 XPW06 X1813217 X1813218 XPSB21M X1813220 X1813221 X1813222 X1813223 X1813224 X1813225 X1813226 X1813227 CONNECTING TUBE 4-WAY VALVE AIR INLET 1/4 NPT CONNECTOR AIR PRESSURE SAFETY SWITCH AIR PRESSURE BRAKE SOLENOID PHLP HD SCR 10-24 x 1-1/2 LOCK NUT 10-24 AIR PLUG PNEUMATIC MUFFLER SUPPORT ARM FLAT WASHER 8MM ELEVATION ROD GUIDE LOCK WASHER 1/4 CAP SCREW 1/4-20 X 5/8 COMPRESSION SPRING THRUST BEARING 51106 LOCK COLLAR SANDING BELT ELEVATION ROD CRANK LEFT CRANK RIGHT SET SCREW 1/4-20 X 2 FLAT WASHER 1/4 OSCILLATION VALVE COMPRESSION SPRING CAP SCREW M4-.7 X 30 PIPE JOINT UPPER ROLLER SUPPORT FRAME UPPER ROLLER BRACKET UPPER ROLLER UPPER ROLLER SHAFT OSCILLATION SENSOR PLATE SUPPORT BRACKET SUPPORT PLATE 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 256 257 258 259 260 261 262 X1813228 X1813229 XP608 XPW01M X1813232 XPS06M X1813234 X1813235 X1813236 X1813237 X1813238 X1813239 X1813240 X1813241 X1813242 X1813243 X1813244 X1813245 X1813246 X1813247 XPS76M X1813249 X1813250 X1813251 X1813252 XPB07M X1813254 X1813256 X1813257 X1813258 X1813259 X1813260 XPN08 XPW04M SPECIAL SCREW SPACER BALL BEARING 608ZZ FLAT WASHER 8MM BRACKET PHLP HD SCR M5-.8 X 20 GEAR WASHER 5MM OSCILLATION CYLINDER PIPE JOINT SANDING BELT LEVER KNOB SANDING BELT GUARD DEPTH OF CUT SAFETY PLATE PRESSURE ROLLER PRESSURE ROLLER BUSHING PRESSURE ROLLER BRACKET R. PRESSURE ROLLER BRACKET L. ROLLER SUPPORT BRACKET L. ROLLER SUPPORT BRACKET R. PHLP HD SCR M8-1.25 X 12 COMPRESSION SPRING SIDE COVER LOCK KNOB SIDE COVER HINGE PIN HEX BOLT M8-1.25 X 25 CABINET DOOR DOOR LOCK CONTACTOR NHD C-090 220V OL RELAY NHD NTH-17 14-17A STAND FOOT HEX NUT 3/8-16 FLAT WASHER 10MM G8IKJ -49- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i CXY\cGcXZ\d\ek JX]\kp cXY\cj nXie XYflk dXZ_`e\ _XqXi[j Xe[ _fn kf gi\m\ek dXZ_`e\ [XdX^\ fi `ealip% K_\ fne\i f] k_`j dXZ_`e\ DLJK dX`ekX`e k_\ fi`^`eXc cfZXk`fe Xe[ i\X[XY`c`kp f] Xcc cXY\cj fe k_`j dXZ_`e\% @] Xep cXY\c `j i\dfm\[ fi Y\Zfd\j lei\X[XYc\# I<GC8:< k_Xk cXY\c Y\]fi\ Xccfn`e^ k_\dXZ_`e\kf\ek\ij\im`Z\X^X`e%:fekXZkNff[jkfZb@ek\ieXk`feXc#@eZ%Xk(*-').*+$*+/)fi nnn%j_fg]fokffcj%Zfdkffi[\ie\ncXY\cj% 302 301 303 304 312 305 311 310 306 309 306 314 308 Back of Machine 313 307 315 PART # DESCRIPTION REF PART # DESCRIPTION X1813301 X1813302 X1813303 X1813304 XPLABEL-63 X1813306 XLABEL-04 D3376 MACHINE ID LABEL MODEL NUMBER LABEL ELEVATION HANDWHEEL LABEL CONTROL PANEL LABEL DISCONNECT WARNING LABEL HAZARD AREA LABEL ELECTRICITY LABEL SHOP FOX NAMEPLATE-MEDIUM 309 310 311 312 313 314 315 XPLABEL-55 XPLABEL-37 XPLABEL-12A X1813312 XPPAINT-7 XPPAINT-1 X1813315 ENTANGLEMENT HAZARD LABEL EYE/LUNG HAZARD LABEL VERT READ MANUAL LABEL VERT HAND INJURY LABEL VERT SHOPFOX BLACK TOUCH UP PAINT SHOPFOX WHITE TOUCH UP PAINT SHOPFOX BLACK STRIPE LABEL G8IKJ REF 301 302 303 304 305 306 307 308 -50- N(/(*(/Fg\e<e[N`[\9\ckJXe[\i NXiiXekpI\^`jkiXk`fe Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________Zip ________________________ Phone # ______________________ Email___________________________Invoice # ___________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________ K_\]fccfn`e^`e]fidXk`fe`j^`m\efeXmfclekXipYXj`j%@kn`ccY\lj\[]fidXib\k`e^gligfj\jkf_\cglj [\m\cfgY\kk\igif[lZkjXe[j\im`Z\j%F]Zflij\#Xcc`e]fidXk`fe`jjki`ZkcpZfe]`[\ek`Xc% (% )% CUT ALONG DOTTED LINE *% How did you learn about us? _____ Advertisement _____ Mail Order Catalog _____ Friend _____ Website ____ Local Store ____ Other: How long have you been a woodworker/metalworker? _____ 0-2 Years _____ 2-8 Years ____ 8-20 Years _____ 20+ Years How many of your machines or tools are Shop Fox? _____ 0-2 _____ 3-5 ____ 6-9 _____ 10+ +% Do you think your machine represents a good value? _____ Yes ____ No ,% Would you recommend Shop Fox products to a friend? _____ Yes ____ No -% What is your age group? _____ 20-29 _____ 50-59 .% /% What is your annual household income? _____ $20,000-$29,000 _____ $30,000-$39,000 _____ $50,000-$59,000 _____ $60,000-$69,000 ____ 40-49 ____ 70+ ____ $40,000-$49,000 ____ $70,000+ Which of the following magazines do you subscribe to? ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ 0% _____ 30-39 _____ 60-69 Cabinet Maker Family Handyman Hand Loader Handy Home Shop Machinist Journal of Light Cont. Live Steam Model Airplane News Modeltec Old House Journal ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ Popular Mechanics Popular Science Popular Woodworking Practical Homeowner Precision Shooter Projects in Metal RC Modeler Rifle Shop Notes Shotgun News ____ ____ ____ ____ ____ ____ ____ ____ ____ Today’s Homeowner Wood Wooden Boat Woodshop News Woodsmith Woodwork Woodworker West Woodworker’s Journal Other: Comments:VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV VVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV FOLD ALONG DOTTED LINE Place Stamp Here NFF;JKF:B@EK<IE8K@FE8C@E:% G%F%9FO)*'0 9<CC@E>?8D#N80/)).$)*'0 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE N8II8EKP N8II8EKP Nff[jkfZb@ek\ieXk`feXc#@eZ%nXiiXekjXccJ_fg=fodXZ_`e\ipkfY\]i\\f][\]\Zkj]ifdnfibdXej_`g Xe[dXk\i`Xcj]fiXg\i`f[f]knfp\Xij]ifdk_\[Xk\f]fi`^`eXcgliZ_Xj\Ypk_\fi`^`eXcfne\i% K_`jnXiiXekp[f\jefkXggcpkf[\]\Zkj[l\[`i\Zkcpfi`e[`i\Zkcpkfd`jlj\#XYlj\#e\^c`^\eZ\fi XZZ`[\ekj#cXZbf]dX`ek\eXeZ\#fii\`dYlij\d\ekf]k_`i[gXikp\og\ej\j`eZlii\[% Nff[jkfZb@ek\ieXk`feXc#@eZ%n`cci\gX`ifii\gcXZ\#Xk`kj\og\ej\Xe[Xk`kjfgk`fe#k_\J_fg=fo dXZ_`e\fidXZ_`e\gXik#n_`Z_`eefidXclj\_Xjgifm\ekfY\[\]\Zk`m\#gifm`[\[k_Xkk_\fi`^`eXc fne\ii\kliejk_\gif[lZkgi\gX`[kfXJ_fg=fo]XZkfipj\im`Z\Z\ek\in`k_giff]f]k_\`igliZ_Xj\ f]k_\gif[lZkn`k_`eknfp\Xij#Xe[gifm`[\jNff[jkfZb@ek\ieXk`feXc#@eZ%i\XjfeXYc\fggfikle`kpkf m\i`]pk_\Xcc\^\[[\]\Zkk_ifl^_`ejg\Zk`fe%@]`k`j[\k\id`e\[k_\i\`jef[\]\Zk#fik_Xkk_\[\]\Zk i\jlck\[]ifdZXlj\jefkn`k_`ek_\jZfg\f]Nff[jkfZb@ek\ieXk`feXc@eZ%jnXiiXekp#k_\ek_\fi`^`eXc fne\idljkY\Xik_\Zfjkf]jkfi`e^Xe[i\klie`e^k_\gif[lZk% K_`j`jNff[jkfZb@ek\ieXk`feXc#@eZ%jjfc\ni`kk\enXiiXekpXe[XepXe[XccnXiiXek`\jk_XkdXp Y\`dgc`\[YpcXn#`eZcl[`e^Xepd\iZ_XekXY`c`kpfi]`ke\jj#]fiXepgXik`ZlcXigligfj\#Xi\_\i\Yp c`d`k\[kfk_\[liXk`fef]k_`jni`kk\enXiiXekp%N\[fefknXiiXekk_XkJ_fg=fodXZ_`e\ipZfdgc`\j n`k_k_\gifm`j`fejf]XepcXnfiXZkj%@eef\m\ekj_XccNff[jkfZb@ek\ieXk`feXc#@eZ%jc`XY`c`kple[\i k_`jnXiiXekp\oZ\\[k_\gliZ_Xj\gi`Z\gX`[]fik_\gif[lZk#Xe[Xepc\^XcXZk`fejYifl^_kX^X`ejk Nff[jkfZb@ek\ieXk`feXc#@eZ%j_XccY\ki`\[`ek_\JkXk\f]NXj_`e^kfe#:flekpf]N_XkZfd%N\j_Xcc `eef\m\ekY\c`XYc\]fi[\Xk_#`eali`\jkfg\ijfejfigifg\ikpfi]fi`eZ`[\ekXc#Zfek`e^\ek#jg\Z`Xcfi Zfej\hl\ek`Xc[XdX^\jXi`j`e^]ifdk_\lj\f]fligif[lZkj% <m\ip\]]fik_XjY\\edX[\kf\ejli\k_XkXccJ_fg=fodXZ_`e\ipd\\kj_`^_hlXc`kpXe[[liXY`c`kp jkXe[Xi[j%N\i\j\im\k_\i`^_kkfZ_Xe^\jg\Z`]`ZXk`fejXkXepk`d\Y\ZXlj\f]fliZfdd`kd\ekkf Zfek`elfljcp`dgifm\k_\hlXc`kpf]fligif[lZkj% =^\]FjVa^inBVX]^cZhVcYIddah LddYhidX`XVgg^Zhi]djhVcYhd[egdYjXihidbZZii]ZcZZYhd[idYVnh lddYldg`ZghVcYbZiValdg`Zgh#6h`ndjYZVaZgVWdjidi]Zg[^cZ egdYjXih[gdbLddYhidX`>ciZgcVi^dcVa!>cX#