Download Manual - Tollo Linear AB

Table of Contents
1. PRODUCT OVERVIEW ....................................................................................................................1
EC SERIES FEATURES ......................................................................................................................1
EC SERIES SPECIFICATIONS .............................................................................................................1
EC ELECTRIC CYLINDER CONSTRUCTION (TYPICAL) ..........................................................................2
2. CYLINDER PART NUMBERS - IDENTIFYING A CYLINDER .........................................................3
IDENTIFY YOUR EC CYLINDER USING THE CYLINDER CONFIGURATION GUIDE .....................................3
3. EC SERIES SPECIFICATION AND CONFIGURATION REFERENCE ...........................................6
4. MOUNTING YOUR EC CYLINDER .................................................................................................9
MOUNTING REQUIREMENTS ...............................................................................................................9
ATTACHING THE LOAD TO THE ROD END .........................................................................................10
ALIGNING THE ELECTRIC CYLINDER TO THE LOAD ............................................................................11
INSTALLING POSITION SENSORS FOR OVERTRAVEL PROTECTION ......................................................12
POSITION SENSOR DIMENSIONS AND MOUNTING LOCATIONS ............................................................13
5. APPLICATION CONSIDERATIONS ..............................................................................................15
COLUMN LOAD LIMIT .......................................................................................................................15
CRITICAL SPEED LIMIT ....................................................................................................................16
DUTY-CYCLE LIMITS .......................................................................................................................16
ENVIRONMENTAL SPECIFICATIONS ...................................................................................................17
PREVENTING EXPOSURE TO CONTAMINANTS ...................................................................................17
INSTALLING A VENT TUBE FITTING (INCLUDED WITH ALL EC CYLINDERS) ...........................................17
6. OPTIONAL EQUIPMENT - SPECIFICATIONS, DIMENSIONS, AND WIRING .............................19
BRAKE ON LEADSCREW OPTION (-BS24, -BS115, -BS230) ............................................................19
BRAKE ON MOTOR OPTION (-BM24, -BM115, -BM230) ..................................................................20
ENCODER OPTION (-EMK/-EM) ......................................................................................................21
LINEAR POTENTIOMETER OPTION (-L) .............................................................................................22
7. FACTORY SERVICE AND ROUTINE FIELD MAINTENANCE .....................................................23
PERFORMING INSPECTIONS AND ROUTINE MAINTENANCE .................................................................23
ROUTINE MAINTENANCE PROCEDURES ............................................................................................24
PREVENT INJURY TO PERSONNEL ....................................................................................................24
HARDWARE TORQUE .......................................................................................................................24
LUBRICANTS AND ADHESIVES ..........................................................................................................24
INSTALLING A PULLEY, PINION, REVERSE PINION, OR COUPLING ......................................................25
SPACING REQUIREMENTS ...............................................................................................................26
LUBRICATING THE LEADSCREW ........................................................................................................27
CHECKING/ADJUSTING DRIVE BELT TENSION ...................................................................................28
LUBRICATING GEARS ......................................................................................................................29
ALIGNING MOTOR PINION ................................................................................................................30
8. MOUNTING A CUSTOMER-SUPPLIED MOTOR ..........................................................................31
9. TROUBLESHOOTING ...................................................................................................................33
10. PARTS LIST AND EXPLODED PARTS DIAGRAMS.................................................................. 39
EXPLODED PARTS DIAGRAM - EC2/EC3 PARALLEL MOTOR MOUNTING .....................................40 - 43
EXPLODED PARTS DIAGRAM - EC2/EC3 INLINE MOTOR MOUNTING ..........................................44 - 47
EXPLODED PARTS DIAGRAM - EC4/EC5 PARALLEL MOTOR MOUNTING .....................................48 - 51
EXPLODED PARTS DIAGRAM - EC4/EC5 INLINE MOTOR MOUNTING ..........................................52 - 55
11. WARRANTY AND SERVICE COVERAGE ..................................................................................57
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