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Pneumatics Switching, automation systems, directional control in industrial and explosive atmospheres Overview b Switching b Control systems b Directional control www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 1 23/06/08 17:49:21 Overview Pneumatics Editorial Contents For over 50 years, Crouzet has established a reputation for providing micro-control products, micro-motors and position sensors. Read on to discover Crouzet's complete offer of Pneumatic products for industrial and explosive atmospheres. b Presentation of the offer P. 4-5 Always one step ahead of market trends and customer requirements, Crouzet is continually developing its range of both standard and customised automation components and solutions to cover all the latest commercial and industrial applications and meet the needs expressed by manufacturers of automated equipment and machinery. b Overview of the offer P. 6-29 Throughout the world, Crouzet the adaptation specialist provides you with technical and industrial expertise to ensure seamless integration, whatever the equipment environment or operating requirements of the machine. CST (Custom Sensors & Technologies) Business Unit incorporates the companies BEI, Crouzet, Crydom & Kavlico. In addition to the Pneumatic solutions contained in this catalogue, CST also offers a complete range of detection, motorisation and micro-control products and solutions. This new organisation means even better service and technical choices for our customers. b ATEX Directive 94/9/EC P. 30-31 Crouzet's Quality Control System has integrated environmental management into its processes. The production sites are ISO 9001 and ISO 14001 certified. b Catalogues & websites P. 32-33 Eco-design is central to the company's "Offer Creation Process", the aim of which is to design products and services that correspond as closely as possible to customers' requirements and reduce their environmental impact throughout their life cycle. All Crouzet products are fully compliant with the RoHS Directive. b Sales and technical support 2 P. 36 www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 2 23/06/08 17:49:24 Pneumatic expertise Expertise - for all your applications b Crouzet's Pneumatic expertise provides you with an offer to meet all your automation system requirements, including systems for explosive atmospheres. The quality of the Pneumatic components is based on a rigorous organisation which meets all current European and international directives, standards and approvals. b All our products are fully compliant with the RoHS Directive and embody an eco-design concept. The Pneumatic offer is the result of the implementation of Crouzet applications and expertise: v Listening to and analysing your requirements v Expertise in the associated applications: mechanical, electronic, sensors, etc. v Prototyping and industrialisation v Tests v Standardisation and certification (IEC, EN, UL-CSA, ATEX, etc.) v Equipment which is responsive and effective v International logistics and after sales support b Crouzet has developed broad expertise in ensuring that your specific needs are taken into account. Thanks to this expertise, we are continuously developing our standard products to create solutions tailored to your requirements. Examples of applications: Medical mattress Microporous textile Pressure zones Electrical control Solenoid valves Air supply Control console Textile machine Worked yarn Weaving unit Process control Yarn processing modules To yarn processing module Pneumatic solenoid valves Unprocessed yarn Industrial valve Electronic valve Air supply Exhaust Open/close flow control For more application examples, go to the Pneumatics section on our website: www.crouzet.com www.crouzet.com Pneumatic actuators for quarter-turn or proportional taps and valves allow open/close commands and flow rate changes to be automated. The pneumatic actuating cylinder is operated by means of an air distributor valve built into the valve body and controlled by a solenoid valve. 3 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 3 23/06/08 17:49:26 Overview Pneumatics Pneumatic offer for use in industrial and explosive atmospheres This guide has been designed to help you quickly identify the appropriate products for your requirements. Most of our pneumatic components are available in a standard range and a range for use in explosive atmospheres (ATEX): this information is given in the right-hand column on each page. b Industrial range The standard range of pneumatic components is designed to meet requirements for industrial applications. The operating characteristics (pressure, flow rate, service life, etc.) have been optimised to best meet these needs. b Range for use in explosive atmospheres The range for use in explosive atmospheres has been developed specifically for applications requiring compliance with European Directive 94/9/EC, the full details of which can be found on pages 30 and 31 of this guide. The user is responsible for ensuring the compliance of his installations. All new installations must be compliant, and replacements in the event of breakdown or maintenance must comply with this directive. b Characteristics of our ATEX components v ATEX products are specifically marked in accordance with the latest versions of harmonised standards v Every product is supplied with a guide specifying the usage restrictions in explosive atmospheres v A copy of the approval certificate can be provided if requested at the time of order v The order entry must state the usage conditions Crouzet states the usage restrictions on acknowledgements of receipt of order, delivery notes and invoices b Crouzet has produced a separate catalogue for Pneumatic products for use in explosive atmospheres. This catalogue gives details of the entire Crouzet range of ATEX pneumatic products along with associated standards, certifications, directives, markings and order conditions. 4 www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 4 23/06/08 17:49:28 Presentation of the offer Pneumatic offer All our push-in connections are designed to be connected to semi-rigid tubes complying with standard NFE 49100. All our products are designed to operate with 50 µ filtered non lubricated air. Manually operated valves b Flow rate 200 Nl/min P. 6-7-8 b Button Ø 22 mm Detectors b On valve body P. 9-10-11 b Low force b Miniature b Compact b Special Logic elements and automation controls b Sequencer modules P. 12-13-14-15 b Latching relays b Logic elements b b b b b Signal Memorise ✔ (1) b b b b b ✔ (1) ✔ ✔ (1) b b b b Flow restrictors, capacities, non-return b b b b b b b b b Sub-bases P. 16-17-18-19 b Pressure switches b Pressure regulators b Vacuum switches b Leak detector relays b Amplifiers b Indicators b Counters b Two-hand controls b Vacuum generators Valve modules b Miniature solenoid valves for valve modules P. 20-21-22-23-24-25-26-27 b Sub-bases b b b b b b b b b b b b b b b Pre-assembled modules P. 28 b Standard b Specific b b b b ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ b b b b Valve modules Simulation kits b b b b ✔ b b Stand-alone miniature solenoid valves ATEX version b b b b b Timers Restric Amplify Functions Pilot Range Detect Product type b b ✔ ✔ ✔ ✔ ✔ b b b b b b b b b b (1) Note: Manual control valves are deemed to be simple slow-moving components, without any hot surfaces, and are not subject to ATEX Directive 94/9/EC. They can be integrated in devices and equipment conforming to the requirements of this Directive without adversely affecting conformity. Nonetheless, parts of these components made of polymer can have an electrostatic charge and the user must take account of these charges. www.crouzet.com 5 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 5 23/06/08 17:49:30 Overview Pneumatics Valves, flow rate 200 Nl/min Common characteristics b Supply pressure: 2 - 8 bar b Connection: push-in for ext. tube Ø 4 mm Products P r b Operating temperature: -5°C V +50°C Part number Function Outputs Fixing 3/2 valves Environment Industrial 81280010 81280510 81281010 81281510 81282010 81282510 81283010 81283510 NO NC NO NC NO NC NO NC Side Side Rear Rear Side Side Side Side ATEX explosive ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Frame Frame Frame Frame Clips Clips Nut Nut ✔ (1) ✔ (1) ✔ (1) ✔ (1) ✔ (1) ✔ (1) ✔ (1) ✔ (1) Manually operated valves, flow rate 200 Nl/min Common characteristics b Supply pressure: 2 - 8 bar b Connection: push-in for ext. tube Ø 4 mm b Operating temperature: -5°C V +50°C To build your manually operated valves: 1- Choose the valve body from the table above 2- Choose the control accessory from the table below Products Part number Actuator Control Shape Colour Modularity Environment Control accessories Industrial ATEX explosive 79455614 Single plunger Round Red 1 valve maximum ✔ ✔ (1) 79455615 Single plunger Round Black 1 valve maximum ✔ ✔ (1) 79455616 Single plunger Square Red 1 valve maximum ✔ ✔ (1) 79455617 Single plunger Square Black 1 valve maximum ✔ ✔ (1) 79455618 Double plunger Round Red/black 1 valve maximum ✔ ✔ (1) 79455619 Double plunger Square Red/black 2 valves maximum ✔ ✔ (1) (*) ✔ ✔ (1) 79455628 Lever, 3 positions, manual return Simultaneous Red 2 valves maximum 79455629 Lever, 3 positions, manual return Simultaneous Black 2 valves maximum (*) ✔ ✔ (1) 79455630 Lever, 3 positions, automatic return Simultaneous Red 2 valves maximum (*) ✔ ✔ (1) 79455631 Lever, 3 positions, automatic return Simultaneous Black 2 valves maximum (*) ✔ ✔ (1) (*) Can be converted to 2 positions on request. NO and NC functions can be combined. (1) Manual control valves are deemed to be simple slow-moving components, without any hot surfaces, and are not subject to ATEX Directive 94/9/EC. They can be integrated in devices and equipment conforming to the requirements of this Directive without adversely affecting conformity. Nonetheless, parts of these components made of polymer can have an electrostatic charge and the user must take account of these charges. 6 www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 6 23/06/08 17:49:33 Valves Manually operated valves for button Ø 22 mm Common characteristics b Flow rate: 90 Nl/min b Operating temperature: -10°C V +60°C Product Part number Type b Supply pressure: 0 - 10 bar Function Connection Environment Industrial ATEX explosive Valves 89544001 89544201 89544501 89544701 89545005 89545105 89545205 89545305 24679701 (*) Valve Product 3/2 valves 3/2 valves 3/2 valves 3/2 valves 3/2 valves (*) 3/2 valves (*) 3/2 valves (*) 3/2 valves (*) Adaptor Ø 22 mm NO NO NC NC 1 NO 1 NC 2 NC 1 NC + 1 NO Push-in for ext. tube Ø 4 mm Gas 1/8 Push-in for ext. tube Ø 4 mm Gas 1/8 Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ (1) ✔ (1) ✔ (1) ✔ (1) ✔ (1) ✔ (1) ✔ (1) ✔ (1) ✔ (1) supplied with adaptor part no. 24679701. Part number Type Diagram Environment Industrial ATEX explosive Pushbuttons Flush-mounted momentary contact pushbutton, black Flush-mounted momentary contact pushbutton, green Flush-mounted momentary contact pushbutton, red ✔ ✔ ✔ ✔ (1) ✔ (1) ✔ (1) 24679171 24679172 24679173 Push/turn mushroom button, red Momentary contact mushroom button, black Momentary contact mushroom button, red ✔ ✔ ✔ ✔ (1) ✔ (1) ✔ (1) 24679174 24679175 Toggle, black, 2 positions Lever toggle, black, 2 positions ✔ ✔ ✔ (1) ✔ (1) 24679176 24679177 Toggle, black, 3 positions Lever toggle, black, 3 positions ✔ ✔ ✔ (1) ✔ (1) 24679178 Return toggle, black, 3 positions ✔ ✔ (1) 24679179 Return toggle, black, 3 positions ✔ ✔ (1) 24679180 Key toggle, 2 positions - removal at 0 ✔ ✔ (1) 24679181 Key toggle, 3 fixed positions - removal at 0 ✔ ✔ (1) 24679182 Key toggle, 3 positions, return to centre, removal at 0 ✔ ✔ (1) 24679127 24679128 24679129 Mushroom pushbuttons Toggles Key toggles (1) Manual control valves are deemed to be simple slow-moving components, without any hot surfaces, and are not subject to ATEX Directive 94/9/EC. They can be integrated in devices and equipment conforming to the requirements of this Directive without adversely affecting conformity. Nonetheless, parts of these components made of polymer can have an electrostatic charge and the user must take account of these charges. www.crouzet.com 7 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 7 23/06/08 17:49:36 Overview Pneumatics Applications Marking control system Pneumatic timing (setting t1) 2 Cylinder controls Air supply Exhaust Marking 1 Air Detection of presence of part 1 Presence of part 2 Cylinder control t1 Semi-automatic resin filling system, with anti-drip control Pneumatic timing (setting t1 - setting t2) 1 2 Fill control Anti-drip withdrawal control Air supply Control pedal Control pedal 1 Presence of filling material 2 Anti-drip withdrawal control 8 t1 t2 www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 8 23/06/08 17:49:37 Detectors Detectors on valve bodies Common characteristics b Flow rate: 200 Nl/min b Outlet: semi-rigid tube, external Ø 4 mm b Supply pressure: 2 - 8 bar b Operating temperature: -5°C V +50°C To build your detector: 1- Choose the valve body from the table on page 6 2- Choose the control accessory from the table below Products Part number Actuator Environment Detectors on valve bodies Industrial 79455632 Short straight lever ✔ 79455633 Ball ✔ 79455634 Idle-return roller ✔ 79455635 Short roller ✔ 79455636 Single plunger on threaded barrel Ø 16 mm ✔ 79455637 Roller plunger on threaded barrel Ø 16 mm ✔ ATEX explosive Applications 1 Supply and positioning of part 2 Insertion of part Automatic assembly system 3 Detection of part 4 Marking Exhaust 2 2 4 1 Emergency stop 1 Air supply 3 1 3 3 3 www.crouzet.com 9 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 9 23/06/08 17:49:39 Overview Pneumatics Detectors Product Part number Type Function Type of control Low force 81290001 81290501 81290901 DDP(3) 3/2 - V3 - actuating force < 0.5 N DDP(3) 3/2 - V3 - actuating force < 0.5 N DDP(3) 3/2 - V3 - actuating force < 0.5 N 70507524 70507529 Lever 161A R = 25.4 for detector V3 Lever 161E R = 24.1 for detector V3 NC NO NC Exposed plunger Exposed plunger Exposed plunger Accessories Flat lever Roller ATEX explosive atmosphere DDP(3) 3/2 - V3 - actuating force < 0.5 N DDP(3) 3/2 - V3 - actuating force < 0.5 N NC NO NC NC Single plunger Single plunger 81921601 81921701 81921702 81921707 81921712 81921714 81921716 81921717 81921718 81921719 81921806 81921814 81921901 81921902 81921911 81921912 DDP(3) 3/2 actuating force < 18 N DDP(3) 3/2 threaded barrel Ø M12 actuating force < 21 N DDP(3) 3/2 actuating force < 18 N DDP(3) 3/2 DDP(3) 3/2 DDP(3) 3/2 DDP(3) 3/2 DDP(3) 3/2 exhaust with barb connector DDP(3) 3/2 Viton ® O-ring DDP(3) 3/2 exhaust with barb connector DDP(3) 3/2 exhaust with barb connector DDP(3) 3/2 exhaust with barb connector DDP(3) 3/2 exhaust with barb connector DDP(3) 3/2 exhaust with M5 connector DDP(3) 3/2 exhaust with barb connector DDP(3) 3/2 exhaust with barb connector DDP(3) 3/2 exhaust with barb connector DDP(3) 3/2 exhaust with barb connector NC NC NC NC NC NC NC NC NC NC NC NC NO NO NO NO Single plunger Plastic roller Roller-bearing roller Plastic idle-return roller Roller-bearing idle-return roller Roller-bearing roller Plastic roller Roller-bearing roller Plastic idle-return roller Roller-bearing roller Plastic roller Roller-bearing roller Plastic roller Roller-bearing roller Plastic roller Roller-bearing roller 81922010 81922205 81922210 81922211 81922401 81922521 DDP(3) 3/2 DDP(3) 3/2 DDP(3) 3/2 DDP(3) 3/2 DDP(3) 3/2 smooth barrel DDP(3) 3/2 smooth barrel NC NC NC NC NC NC Programmable rotary head, no lever Rotary head, action to right - roller-bearing roller lever Programmable rotary head, no lever Programmable rotary head, no lever Roller plunger Single plunger 79452103 79452104 79452123 79452124 79452133 Roller lever Roller lever Adjustable roller lever Adjustable roller lever Rod lever Plastic roller Roller-bearing roller Plastic roller Roller-bearing roller Adjustable rod 81371401 Inductive proximity sensor Sensing distance 6 - 10 mm Ø M12 (1) Movement sensor Sensing distance 0 - 18 mm, open-ended (1) Movement sensor Sensing distance 0 - 100 mm - Ø M12 (1) Sensor with palette (1)- 100 mm/200 mm Pressure decay sensor Tripping threshold at 6 bar: 0.3 bar Ball-actuated detector, actuating force 0.8 N (2), with leakage Wire-actuated leak sensor, actuating force 0.025 N (2), with leakage Threaded barrel plunger detector Ø M12, actuating force < 16 N Change in air flow Miniature 81921501 81921505 Compact Accessories Special 81372201 81372401 81372901 81504025 81512201 81512401 81923001 (1) For 10 Break in air flow Break in air flow Palette Pressure drop Ball Wire NC Single plunger use with amplifiers part no. 81510001 - (2) For use with relays for leak detectors part no. 81502435 or part no. 81505435 - (3) DDP: position detector www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 10 23/06/08 17:49:40 Detectors Supply pressure Connection Operating temperature 3 - 8 bar 3 - 8 bar 3 - 8 bar Barbs for int. tube Ø 2.7 mm Barbs for int. tube Ø 2.7 mm Barbs for int. tube Ø 2.7 mm -10°C V +60°C -10°C V +60°C -10°C V +60°C Industrial environment ✔ ✔ ✔ ✔ ✔ ATEX part number Certification type 81290006 81290506 CE CE 0.1 - 8 bar 0.1 - 8 bar Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm -5°C V +50°C -5°C V +50°C ✔ ✔ 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar M5 Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm M5 Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar 0.1 - 8 bar Push-in for ext. tube Ø 4 mm Gas 1/8 Gas 1/8 Gas 1/8 Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V +50°C +50°C +50°C +50°C +50°C +50°C ✔ ✔ ✔ ✔ ✔ ✔ 0.5 - 2.5 bar Barbs for int. tube Ø 2.7 mm -20°C V +70°C ✔ 0.5 - 2.5 bar Barbs for int. tube Ø 2.7 mm -20°C V +70°C ✔ 0.5 - 2.5 bar Barbs for int. tube Ø 2.7 mm -20°C V +70°C ✔ 1 - 4/2 - 8 bar 2 - 8 bar -20°C V +70°C -5°C V +50°C ✔ ✔ 2 - 8 bar Barbs for int. tube Ø 2.7 mm On sub-base for logic elements (pages 14 - 15) Push-in for ext. tube Ø 4 mm -5°C V +50°C ✔ 2 - 8 bar Push-in for ext. tube Ø 4 mm -5°C V +50°C ✔ 0.1 - 8 bar Barbs for int. tube Ø 2.7 mm -5°C V +50°C ✔ www.crouzet.com ExII2GcIIBT6 ExII2GcIIBT6 Approval INERIS 18408/05 INERIS 18408/05 11 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 11 23/06/08 17:49:42 Overview Pneumatics Logic elements and automation controls Product Part number Type Function Colour Supply pressure Sequencer modules 81550001 81550201 81550401 81550601 Sequencer module Sequencer module Sequencer module Sequencer module Locking Reset Offset and locking Offset and reset 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 81501025 81501065 YES element YES element 81503025 81504025 81506025 81521501 81522501 81540001 81540005 81541001 81541005 YES element with threshold NO element NO element with threshold OR element AND element Plug-in OR element Plug-in OR element Plug-in AND element Plug-in AND element With pressure indicators With pressure indicators and manual override With threshold and pressure indicators With pressure indicators Inhibit with pressure indicators With pressure indicators With pressure indicators 81523201 81523601 Memory Memory Pressure indicator Pressure indicator and manual override 2 - 8 bar 2 - 8 bar 81503540 81503710 81503716 81503720 81503725 81506540 81506710 81506720 81506725 81506920 81506940 81506944 81507540 81507542 81507720 Fixed timer (0.4 s) Adjustable timer (0.1 to 15 s) Adjustable timer (0.1 to 5 s) Adjustable timer (0.1 to 30 s) Adjustable timer (0.1 to 60 s) Fixed timer (0.4 s) Adjustable timer (0.1 to 15 s) Adjustable timer (0.1 to 30 s) Adjustable timer (0.1 to 60 s) Adjustable frequency generator Adjustable frequency generator Adjustable frequency generator Fixed-length single pulse generator (0.4 s) Fixed-length single pulse generator (0.8 s) Adjustable-length single pulse generator (1 to 30 s) Positive output Positive output Positive output Positive output Positive output Negative output Negative output Negative output Negative output 0.04 - 12 Hz 0.02 - 8 Hz 0.02 - 3 Hz Negative output Negative output Negative output 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 79451698 79451903 79451904 79451905 Panel-mounted adaptor (part no. 81503710 and part no. 81506710) Panel-mounted adaptor (part no. 81503720 and part no. 81506720) Panel-mounted adaptor (part no. 81507720) Panel-mounted adaptor (part no. 81506940) Logic elements Yellow Yellow 2 - 8 bar 2 - 8 bar Orange Light grey Dark grey Blue Green Blue Blue Green Green 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar Memories Timers Accessories 12 www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 12 23/06/08 17:49:43 Logic elements and automation controls Flow rate Connection Operating temperature Environment Industrial ATEX explosive atmosphere ATEX part number Certification type Approval 150 Nl/min 150 Nl/min 150 Nl/min 150 Nl/min On sub-base for register (pages 14 - 15) On sub-base for register (pages 14 - 15) On sub-base for register (pages 14 - 15) On sub-base for register (pages 14 - 15) -5°C V -5°C V -5°C V -5°C V +50°C +50°C +50°C +50°C ✔ ✔ ✔ ✔ 81550013 81550213 81550403 81550603 ExII2GDcIIB65°CT6 ExII2GDcIIB65°CT6 ExII2GDcIIB65°CT6 ExII2GDcIIB65°CT6 INERIS 18409/05 INERIS 18409/05 INERIS 18409/05 INERIS 18409/05 170 Nl/min 171 Nl/min On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) -5°C V +50°C -5°C V +50°C ✔ ✔ 81501031 81501066 ExII2GDcIIB65°CT6 ExII2GDcIIB65°CT6 INERIS 18408/05 INERIS 18408/05 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min 200 Nl/min 170 Nl/min 200 Nl/min On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 6 mm Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 6 mm -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 81503028 81504035 81506027 81521508 81522505 81540015 81540017 81541015 81541017 ExII2GDcIIB65°CT6 ExII2GDcIIB65°CT6 ExII2GDcIIB65°CT6 ExII2GDcIIB65°CT6 ExII2GDcIIB65°CT6 ExII2GDcIIB65°CT6 ExII2GDcIIB65°CT6 ExII2GDcIIB65°CT6 ExII2GDcIIB65°CT6 INERIS 18408/05 INERIS 18408/05 INERIS 18408/05 INERIS 18408/05 INERIS 18408/05 INERIS 18408/05 INERIS 18408/05 INERIS 18408/05 INERIS 18408/05 200 Nl/min 200 Nl/min On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) -5°C V +50°C -5°C V +50°C ✔ ✔ 81523205 81523608 ExII2GDcIIB55°CT6 ExII2GDcIIB55°CT6 INERIS 17564/04 INERIS 17564/04 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 81503543 81503728 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 INERIS 18410/05 INERIS 18410/05 81503729 81503731 81506541 81506714 81506721 81506727 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 INERIS 18410/05 INERIS 18410/05 INERIS 18410/05 INERIS 18410/05 INERIS 18410/05 INERIS 18410/05 81506945 ExII2GDcIIB60°CT6 INERIS 18410/05 81507543 ExII2GDcIIB60°CT6 INERIS 18410/05 81507724 ExII2GDcIIB60°CT6 INERIS 18410/05 ✔ ✔ ✔ ✔ 79451698 79451903 79451904 79451905 Accessories are ATEX INERIS 18410/05 approved if used with INERIS 18410/05 an approved relay INERIS 18410/05 INERIS 18410/05 www.crouzet.com +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C 13 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 13 23/06/08 17:49:45 Overview Pneumatics Logic elements and automation controls Product Part number Type Function Characteristics Colour Supply pressure Flow restrictors, capacities, non-return 79452808 Capacity 30 cm3 81520601 81525101 Plug element Adjustable flow restrictor 81526001 Adjustable flow restrictor 81527001 Mini-regulator Sub-base plug One-way adjustable flow restrictor One-way adjustable flow restrictor Regulator 81529003 81529004 81529005 81529006 81529007 81529008 81529010 81529025 Fixed flow restrictor Fixed flow restrictor Fixed flow restrictor Fixed flow restrictor Fixed flow restrictor Fixed flow restrictor Fixed flow restrictor Fixed flow restrictor One-way in-line One-way in-line One-way in-line One-way in-line One-way in-line One-way in-line One-way in-line One-way in-line 81529901 Non-return In-line Orifice diameter 0 to 0.5 mm Orifice diameter 0 to 1.7 mm Output pressure 0.1 to 8 bar Orifice diameter 0.3 mm Orifice diameter 0.4 mm Orifice diameter 0.5 mm Orifice diameter 0.6 mm Orifice diameter 0.7 mm Orifice diameter 0.8 mm Orifice diameter 1 mm Orifice diameter 0.25 mm 1 - 8 bar 2 - 8 bar 2 - 8 bar White Yellow Red Green Blue Grey Black 1 - 8 bar 1 - 8 bar 1 - 8 bar 1 - 8 bar 1 - 8 bar 1 - 8 bar 1 - 8 bar 1 - 8 bar 2 - 8 bar Component modularity Memory (page 12) Other Clips 1 2 Frame mounting DIN rail mounting (Omega) DIN rail mounting (Omega) DIN rail mounting (Omega) - 1 1 - 1 1 - Sub-base For registers 81551001 81551101 Sub-base for register Sub-base for register 81552001 End bases for register 81552101 End bases for register 81552601 Diversion base for register Rear wiring Front wiring, adjustable connections and pressure indicator Rear wiring and pressure indicator Front wiring, adjustable connections and pressure indicator Front wiring, adjustable connections and pressure indicator Clips DIN rail mounting (Omega) Clips DIN rail mounting (Omega) DIN rail mounting (Omega) For logic elements, timers, memories and valve modules 81531001 81532001 81532102 81532104 81542002 Sub-base for logic elements Rear wiring and relays Sub-base for logic elements Rear wiring Sub-base for logic elements Front wiring, adjustable connectors Sub-base for logic elements Front wiring, adjustable connectors Sub-base for memories Front wiring, adjustable connectors Fixing positions 14 79450609 Clips 79450618 Locking clip 81533001 Clip domino 81533501 Hole domino 81536801 Supply base 13 outputs Bar mounted Ø 8 mm Adjustable DIN rail fixing (asymmetrical) on 8 mm Ø rod DIN rail fixing (asymmetrical) on end of 8 mm Ø rod www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 14 23/06/08 17:49:46 Logic elements and automation controls Flow rate Connection Operating Environment temperature Industrial ATEX explosive atmosphere ATEX part number Certification type Approval ✔ 79458018 ExII2GDcIIB90°CT5 INERIS 18410/05 open 30 Nl/min Push-in for ext. tube -5°C V +50°C Ø 4 mm On sub-base (pages 14 - 15) -5°C V +50°C On sub-base (pages 14 - 15) -5°C V +50°C ✔ ✔ 81520 602 81525106 EXII2GDcIIBT6 ExII2GDcIIB60°CT6 INERIS 18410/05 INERIS 18410/05 open 200 Nl/min On sub-base (pages 14 - 15) -5°C V +50°C ✔ 81526006 ExII2GDcIIB60°CT6 INERIS 18410/05 200 Nl/h at 6 bars On sub-base (pages 14 - 15) -5°C V +50°C ✔ 180 at 300 Nl/h at 4 bars Push-in for ext. tube Ø 4 mm 350 at 500 Nl/h at 4 bars 580 at 770 Nl/h at 4 bars 800 at 1060 Nl/h at 4 bars 1100 at 1390 Nl/h at 4 bars 1450 at 1650 Nl/h at 4 bars 2300 at 2800 Nl/h at 4 bars 80 at 120 Nl/h at 4 bars -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V +50°C +50°C +50°C +50°C +50°C +50°C +50°C +50°C ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 81529013 81529014 81529015 81529016 81529017 81529018 81529020 81529026 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 INERIS 18410/05 INERIS 18410/05 INERIS 18410/05 INERIS 18410/05 INERIS 18410/05 INERIS 18410/05 INERIS 18410/05 INERIS 18410/05 200 Nl/h at 6 bars -5°C V +50°C ✔ 81529907 ExII2GDcIIB60°CT6 INERIS 18410/05 -5°C V +50°C -5°C V +50°C ✔ ✔ 81551004 81551104 ExII2GDcIIBT6 ExII2GDcIIBT6 INERIS 18409/05 INERIS 18409/05 -5°C V +50°C ✔ 81552005 ExII2GDcIIBT6 INERIS 18409/05 -5°C V +50°C ✔ 81552105 ExII2GDcIIBT6 INERIS 18409/05 -5°C V +50°C ✔ 81552605 ExII2GDcIIBT6 INERIS 18409/05 -5°C V +50°C ✔ 81531008 ExII2GDcIIBT6 INERIS 17564/04 -5°C V +50°C -5°C V +50°C ✔ ✔ 81532009 81532109 ExII2GDcIIBT6 ExII2GDcIIBT6 INERIS 18408/05 INERIS 18408/05 -5°C V +50°C ✔ 81532111 ExII2GDcIIBT6 INERIS 18408/05 -5°C V +50°C ✔ 81542004 ExII2GDcIIBT6 INERIS 17564/04 -5°C V +50°C ✔ 79450609 INERIS 18408/05 -5°C V +50°C ✔ 79450618 -5°C V +50°C ✔ 81533001 -5°C V +50°C ✔ 81533501 Accessories approved if used with an approved product Accessories approved if used with an approved product -5°C V +50°C ✔ 81536804 ExII2GDcIIBT6 INERIS 18408/05 Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm www.crouzet.com INERIS 18408/05 INERIS 18408/05 INERIS 18408/05 15 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 15 23/06/08 17:49:47 Overview Pneumatics Automation controls Product Part number Type Mounting Version Control Pressure to make Contact rating No manual override With manual override No manual override Pressure Pressure 1.4 ± 0.5 bar 1.4 ± 0.5 bar 5 A - 220 V a 5 A - 220 V a Low pressure 0.3 - 1.2 bar 5 A - 220 V a No manual override Pressure 2 - 8 bar 5 A - 220 V a No manual override Pressure 3 - 8 bar 5 A - 220 V a Pressure 2 - 8 bar 5 A - 220 V a On frame With manual override No manual override No manual override Pressure Low pressure 2 - 8 bar -0.3 - 1.2 bar 5 A - 220 V a 5 A - 220 V a On frame On frame No manual override No manual override Pressure Pressure 2 - 8 bar 3 - 8 bar 5 A - 220 V a 5 A - 220 V a With manual override With manual override No manual override Pressure 2 - 8 bar 5 A - 220 V a Pressure 3 - 8 bar 5 A - 220 V a Pressure 0.5 - 3 bar 5 A - 220 V a No manual override Pressure 2 - 8 bar 5 A - 220 V a Hysteresis Adjustment range Repeat accuracy 60 mbar 100 mbar 320 mbar 60 mbar 100 mbar 320 mbar 320 mbar 50 - 500 mbar 0.1 - 2.5 bar 2 - 8 bar 50 - 500 mbar 0.1 - 2.5 bar 2 - 8 bar 2 - 8 bar 10 % 4% 4% 10 % 4% 4% 4% 100 mbar 2 - 8 bar 250 mbar 0.1 - 2.5 bar Pressure switches 81509080 81509085 Pressure switch Pressure switch 81513501 Pressure switch with pressure indicator Pressure switch with pressure indicator Low-hysteresis pressure switch with pressure indicator Pressure switch 81513502 81513509 81513510 81513516 81513518 On DIN rail (Omega) On DIN rail (Omega) On DIN rail (Omega) 81513561 Pressure switch Pressure switch with Viton ® membrane Pressure switch Pressure switch with Viton ® membrane and pressure indicator Pressure switch with pressure indicator Pressure switch 81513570 Pressure switch On DIN rail (Omega) On DIN rail (Omega) On frame 81513574 Pressure switch with pressure indicator On DIN rail (Omega) 81513533 81513535 81513552 Pressure switches 81502140 81502150 81502160 81505140 81505150 81505160 81505161 81508150 81508160 Pressure switch Pressure switch Pressure switch Pressure switch Pressure switch Pressure switch Pressure switch, leaf-proof Pressure switch with electrical output Pressure switch with electrical output Negative output Negative output Negative output Positive output Positive output Positive output Positive output Vacuum switch Vacuum switch Vacuum switch with electrical output Vacuum switch Negative output Positive output Electrical output 80 mbar 80 mbar 80 mbar -0.1 - 0.9 bar -0.1 - 0.9 bar -0.1 - 0.9 bar No manual override Empty -0.3 - 0.8 bar 5 A - 220 V a No manual override No manual override Empty Empty -0.3 - 0.8 bar -0.3 - 0.8 bar 5 A - 220 V a 5 A - 220 V a No manual override Empty -0.3 - 0.8 bar 5 A - 220 V a Vacuum switches 81502110 81505110 81508110 81513522 81513523 81513525 81513527 16 Vacuum switch Vacuum switch with Viton ® membrane Vacuum switch On DIN rail (Omega) On frame On frame www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 16 23/06/08 17:49:48 Logic elements and automation controls Connection Operating temperature Approval Environment Industrial Push-in for ext. tube Ø 4 mm -10°C V +70°C MH15213R ✔ Push-in for ext. tube Ø 4 mm -10°C V +70°C MH15213R ✔ Push-in for ext. tube Ø 4 mm -10°C V +70°C MH15213R ✔ On sub-base (pages 14 - 15) -10°C V +70°C MH15213R ✔ On sub-base (pages 14 - 15) -10°C V +70°C Gas 1/8 -10°C V +70°C MH15213R MH15213R ✔ ✔ -10°C V +70°C -10°C V +70°C MH15213R MH15213R ✔ ✔ Push-in for ext. tube Ø 4 mm -10°C V +70°C MH15213R ✔ Push-in for ext. tube Ø 4 mm -10°C V +70°C MH15213R ✔ -10°C V +70°C MH15213R ✔ Push-in for ext. tube Ø 4 mm -10°C V +70°C MH15213R ✔ Gas 1/8 ATEX part number Certification type Approval 81513530 ExII1GExiaIICT6 LCIE 02ATEX6121X 81502141 81502151 81502162 81505141 81505151 81505164 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 INERIS 18410/05 INERIS 18410/05 INERIS 18410/05 INERIS 18410/05 INERIS 18410/05 INERIS 18410/05 81502111 81505111 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 INERIS 18410/05 INERIS 18410/05 ✔ ✔ On sub-base (pages 14 - 15) -10°C V +70°C On sub-base (pages 14 - 15) -10°C V +70°C Gas 1/8 Gas 1/8 ATEX explosive atmosphere Flow rate at 4 bars On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) On sub-base (pages 14 - 15) -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V -5°C V +50°C +50°C +50°C +50°C +50°C +50°C +50°C 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min 170 Nl/min ✔ ✔ ✔ ✔ ✔ ✔ ✔ On sub-base (pages 14 - 15) -5°C V +50°C ✔ On sub-base (pages 14 - 15) -5°C V +50°C ✔ On sub-base (pages 14 - 15) -5°C V +50°C On sub-base (pages 14 - 15) -5°C V +50°C On sub-base (pages 14 - 15) -5°C V +50°C 170 Nl/min 170 Nl/min 170 Nl/min ✔ ✔ ✔ Push-in for ext. tube Ø 4 mm -10°C V +70°C ✔ -10°C V +70°C -10°C V +70°C ✔ ✔ On sub-base (pages 14 - 15) -10°C V +70°C ✔ Gas 1/8 Gas 1/8 www.crouzet.com 17 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 17 23/06/08 17:49:50 Overview Pneumatics Automation controls Product Part number Name Mounting Version Average Pressure consumption to make Relays For leak detectors 81502435 81505435 Relay for leak detector Positive output Negative output 5 Nl/min - 6 bar 5 Nl/min - 6 bar 81502230 81502320 Single amplifier Pressure-sensitive amplifier Single amplifier Pressure-sensitive amplifier Amplifier relay Positive output Positive output 5 Nl/min - 4 bar 5 Nl/min - 4 bar 10 - 20 mbar 1 - 4 mbar Negative output Negative output 5 Nl/min - 4 bar 5 Nl/min - 4 bar 10 - 20 mbar 1 - 4 mbar Amplifier relays 81505230 81505320 81510001 On frame Positive output 0.5 - 1.5 mbar Colour Indicators 84150201 84150202 84150203 84150204 Pneumatic indicator Pneumatic indicator Pneumatic indicator Pneumatic indicator Ø 22 mm Ø 22 mm Ø 22 mm Ø 22 mm Red Green Yellow Blue Version Counters 99766001 99766002 89538201 Flush-mounting counter Flush-mounting counter Preselection counter Base-mounted 6 digits, no reset Base-mounted 4 digits, with reset Base-mounted 5 digits manual/ pneumatic reset Version Approval 4 x 4.2 mm screws Type III A- EN 574 Type III B - EN 574 EN574 EN574 Sub-base Type III A- EN 574 Sub-base Type III B - EN 574 CE test type 0526 520 1690 0197 CE test type 0526 520 1690 0197 Controls Two-hand controls 81580503 81580504 Two-hand control module 81999501 Pneumatic foot switch NC 81580101 Pneumatic relay for two-hand control Foot switches Pneumatic relays 81580202 Version Vacuum generators 18 81535 301 Vacuum generator Sub-base 81545 001 Vacuum generator Plug-in 81545 005 Vacuum generator Plug-in Male-FemaleFemale Female-FemaleFemale www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 18 23/06/08 17:49:51 Logic elements and automation controls Connection Supply pressure Operating temperature Environment Industrial ATEX explosive atmosphere ATEX part number Certification type Approval On sub-base (pages 14 - 15) 2 - 8 bar 2 - 8 bar -5°C V +50°C -5°C V +50°C ✔ ✔ 81502438 81505437 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 INERIS 18410/05 INERIS 18410/05 On sub-base (pages 14 - 15) 2 - 8 bar 2 - 6 bar -5°C V +50°C -5°C V +50°C ✔ ✔ 81502238 81502322 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 INERIS 18410/05 INERIS 18410/05 2 - 8 bar 2 - 6 bar -5°C V +50°C -5°C V +50°C ✔ ✔ 81505231 81505321 ExII2GDcIIB60°CT6 ExII2GDcIIB60°CT6 INERIS 18410/05 INERIS 18410/05 -5°C V +50°C ✔ ✔ ✔ ✔ ✔ 84150214 84150215 84150216 84150217 ExII2GDcIIB65°CT6 ExII2GDcIIB65°CT6 ExII2GDcIIB65°CT6 ExII2GDcIIB65°CT6 INERIS 18398/05 INERIS 18398/05 INERIS 18398/05 INERIS 18398/05 Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm 2 - 8 bar 2 - 8 bar 2 - 8 bar 2 - 8 bar -5°C V -5°C V -5°C V -5°C V Push-in for ext. tube Ø 4 mm 2 - 8 bar 0 V +60°C ✔ 2 - 8 bar 0 V +60°C ✔ 2 - 8 bar 0 V +60°C ✔ Push-in for ext. tube Ø 4 mm 2 - 8 bar 2 - 8 bar -5°C V +50°C -5°C V +50°C ✔ ✔ Push-in for ext. tube Ø 4 mm 2 - 8 bar -5°C V +50°C ✔ On sub-base (pages 14 - 15) Push-in for ext. tube Ø 4 mm 2 - 8 bar -5°C V +50°C ✔ 2 - 8 bar -5°C V +50°C ✔ On sub-base (pages 14 - 15) Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 6 mm 2 - 8 bar -5°C V +50°C ✔ 81535303 ExII2GDcIIB65°CT6 INERIS 18408/05 2 - 8 bar -5°C V +50°C ✔ 81545012 ExII2GDcIIB65°CT6 INERIS 18408/05 2 - 8 bar -5°C V +50°C ✔ 81545013 ExII2GDcIIB65°CT6 INERIS 18408/05 www.crouzet.com +50°C +50°C +50°C +50°C 19 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 19 23/06/08 17:49:52 Overview Pneumatics Miniature solenoid valves for valve modules General characteristics b Supply pressure: 1 - 8 bar b Response time: 5 - 15 ms b Operating temperature: -10°C V +50°C Product b Electrical connection: flat faston connectors 2.8 x 0.5; with 4 possible positions b MH 15085 approval b Duty factor 100% Part number Type Characteristics Miniature solenoid valves for valve modules Direct current 81519031 81519032 81519052 No manual override No manual override No manual override 81519060 81519132 81519331 81519332 81519333 81519631 81519632 Miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt Miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt Miniature solenoid valves 3/2 NC - lead output Ø 0.8 - 1 watt Miniature solenoid valves 3/2 NC - Ø 1.5 - 2.8 watt Miniature solenoid valves 3/2 NO - Ø 0.8 - 1 watt Miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt Miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt Miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt Miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt Miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt 81519080 81519378 81519379 81519380 81519381 81519678 81519679 81519680 81519681 Miniature solenoid valves 3/2 NC - Ø 0.5 Miniature solenoid valves 3/2 NC - Ø 0.5 Miniature solenoid valves 3/2 NC - Ø 0.5 Miniature solenoid valves 3/2 NC - Ø 0.5 Miniature solenoid valves 3/2 NC - Ø 0.5 Miniature solenoid valves 3/2 NC - Ø 0.5 Miniature solenoid valves 3/2 NC - Ø 0.5 Miniature solenoid valves 3/2 NC - Ø 0.5 Miniature solenoid valves 3/2 NC - Ø 0.5 No manual override With manual override by impulse With manual override by impulse With manual override by impulse With manual override by impulse With manual override by 1/4 turn latching With manual override by 1/4 turn latching With manual override by 1/4 turn latching With manual override by 1/4 turn latching No manual override No manual override With manual override by impulse With manual override by impulse With manual override by impulse With manual override by 1/4 turn latching With manual override by 1/4 turn latching Alternating current Miniature solenoid valves for valve modules, fitted with connector Miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt Miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt Miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt Miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt Miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt Miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt No manual override With manual override by impulse With manual override by 1/4 turn latching No manual override With manual override by impulse With manual override by 1/4 turn latching 81513052 81513055 81513058 81513059 81513064 81537001 81537201 81516081 81516082 81516085 LED LED LED LED Indicator seal Plug-in silencer Plug-in silencer Pneumatic pilot Connector Blanking plate Interference suppression and readout Interference suppression and readout Interference suppression and readout Interference suppression and readout 81514101 81514161 79453569 79452445 End base for miniature solenoid valve Intermediate base for miniature solenoid valve CNOMO sub-base for miniature solenoid valve Blanking plate Accessories Plug-in Ø 6 mm Plug-in Ø 8 mm No manual override/push-in for ext. tube Ø 4 mm Sub-bases 20 Pneumatic indicator Pneumatic indicator CNOMO NFE 49 066 footprint www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 20 23/06/08 17:49:53 Directional control Supply voltage Flow rate Environment Industrial 12 V c 24 V c 24 V c 25 Nl/min 25 Nl/min 25 Nl/min 24 V c 24 V c 12 V c 24 V c 48 V c 12 V c 24 V c 25 Nl/min 25 Nl/min 25 Nl/min 25 Nl/min 25 Nl/min 25 Nl/min 24 V a - 50 - 60 Hz 110 V a - 50 - 60 Hz 220 V a - 50 - 60 Hz 24 V a - 50 - 60 Hz 48 V a - 50 - 60 Hz 110 V a - 50 - 60 Hz 220 V a - 50 - 60 Hz 24 V a - 50 - 60 Hz 48 V a - 50 - 60 Hz 12 Nl/min 12 Nl/min 12 Nl/min 12 Nl/min 12 Nl/min 12 Nl/min 12 Nl/min 12 Nl/min 12 Nl/min 12 V c 12 V c 12 V c 24 V c 24 V c 24 V c 25 Nl/min 25 Nl/min 25 Nl/min 25 Nl/min 25 Nl/min 25 Nl/min ATEX explosive atmosphere ATEX part number Certification type Approval 81519034 81519035 ExII1GExiaIICT6 ExII1GExiaIICT6 LCIE 02ATEX6121X LCIE 02ATEX6121X 81519334 81519335 ExII1GExiaIICT6 ExII1GExiaIICT6 LCIE 02ATEX6121X LCIE 02ATEX6121X 81519634 81519635 ExII1GExiaIICT6 ExII1GExiaIICT6 LCIE 02ATEX6121X LCIE 02ATEX6121X 81519047 81519347 81519647 81519048 81519348 81519648 (1) (1) LCIE 02ATEX6121X LCIE 02ATEX6121X LCIE 02ATEX6121X LCIE 02ATEX6121X LCIE 02ATEX6121X LCIE 02ATEX6121X ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 81513052 Accessory (2) LCIE 02ATEX6121X 81516093 ExII2GDcIIBT6 INERIS 17564/04 ✔ 81516085 Accessory (2) INERIS 17564/04 79453569 Accessory (2) INERIS 17564/04 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ (1) (1) (1) (1) Connection 24 V a - 50 - 60 Hz 48 V a - 50 - 60 Hz 110 V a - 50 - 60 Hz 220 V a - 50 - 60 Hz 12-24 V c - 50 - 60 Hz Fixing Connection DIN rail mounting (Omega) DIN rail mounting (Omega) 2 x M4x10 screws Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 4 mm ✔ ✔ ✔ ✔ (1) (2) www.crouzet.com Reference: ExII1GDExiaIICT6ExiaD20T80°C. Accessory is ATEX approved if used with an ATEX product. 21 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 21 23/06/08 17:49:55 Overview Pneumatics Stand-alone miniature solenoid valves General characteristics b Supply pressure: 1 - 8 bar b Voltage: 24 V c b Operating temperature: -10°C V +50°C b Response time: 5 - 15 ms Product b Electrical connection: flat faston connectors 2.8 x 0.5; with 4 possible positions b MH 15085 approval b No manual override - no pressure indicator Part number Type Operation Stand-alone miniature solenoid valves Direct current 81546001 81547001 81547501 81548010 81549002 81549010 81549502 81549510 Miniature solenoid valves 2/2 NC - Ø 0.8 - 1 watt - 24 V c Set of 2 miniature solenoid valves 2/2 NC - Ø 0.8 - 1 watt - 24 V c Miniature solenoid valves 2/2 NC - Ø 0.8 - 1 watt - 24 V c Miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt - 24 V c Set of 2 miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt - 24 V c Set of 2 miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt - 24 V c Miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt - 24 V c Miniature solenoid valves 3/2 NC - Ø 0.8 - 1 watt - 24 V c Individual In bank - end position In bank - intermediate position Individual In bank - end position In bank - end position In bank - intermediate position In bank - intermediate position Medical bed application Zone 5 Zone 4 Zone 3 Zone 2 Zone 1 Electrical control Control unit Air supply Solenoid control valves Air blowing b Description Pressure-relief mattresses for medical applications make use of an automatic pressure control system to ensure maximum comfort for each patient. Pneumatic valves are used to distribute the patient's weight in the best possible way; by alternating pressures it is possible to reduce the apparent weight on the mattress for the relief of pressure sores. 22 www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 22 23/06/08 17:49:56 Directional control Version Connection Environment Industrial ATEX explosive atmosphere ATEX part number Certification type NC NC NC NC NC NC NC NC M5 M5 M5 M5 Barbs for int. tube Ø 2.7 mm M5 Barbs for int. tube Ø 2.7 mm M5 Approval ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Textile machine application Weaving unit Worked yarn Process control Yarn processing modules To yarn processing module Pneumatic solenoid valves Unprocessed yarn b Description Compressed air is used in the textile industry to control the principal functions in yarn processing (drawing, twisting, threading, attachment and lifting, etc.), minimising the contact points to improve the reliability of the process. The winding units are arranged as independent modules in which pneumatic control is provided by a set (station) of interconnected pneumatic solenoid valves. www.crouzet.com 23 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 23 23/06/08 17:49:57 Overview Pneumatics Valve modules Product Part number Type Flow rate Function Connection 81513100 200/300 Nl/min 3/2 NC On sub-base (below) 200/300 Nl/min 3/2 NO On sub-base (below) On sub-base for logic elements (pages 14 - 15) Voltage Valve modules 3/2 81513600 81519732 Poppet valve module 17.5 mm Poppet valve module 17.5 mm Poppet valve module 17.5 mm 24 V c 170 Nl/min 3/2 NC 170 Nl/min 3/2 NC 81519776 170 Nl/min 3/2 NC 110 V a - 50 - 60 Hz 81519777 170 Nl/min 3/2 NC 230 V a - 50 - 60 Hz 81519832 171 Nl/min 3/2 NO 24 V c 81519774 24 V a - 50 - 60 Hz 4/2 - 5/2 - 5/3 81513200 81516100 Poppet valve module 200/300 Nl/min 4/2 monostable 17.5 mm Valve module 35 mm 300/400 Nl/min 4/2 pressure/spring 81516200 Valve module 35 mm 300/400 Nl/min 4/2 pressure/pressure On sub-base (below) 89541007 Valve module (ISO size 1) Valve module (ISO size 1) Valve module (ISO size 1) Valve module (ISO size 1) 89541037 89541047 89541067 On sub-base (below) On sub-base (below) 1400 Nl/min 5/2 pressure/spring 1400 Nl/min 5/2 pressure/pressure On sub-base (below) 1400 Nl/min 5/3 pressure/pressure On sub-base (below) closed centre 5/3 pressure/pressure On sub-base (below) centre open for exhaust 1400 Nl/min On sub-base (below) Fixing Sub-bases/Accessories 81513001 Supply module 81513011 End base 81513012 End base 81513060 Sub-base 17.5 mm 81513065 Sub-base 17.5 mm 81516085 Blanking plate 81517101 Sub-base 35 mm (1) 81517201 Sub-base 35 mm (1) 81543006 Sub-base (ISO size 1) Sub-base (ISO size 1) 81543206 (1) 24 Push-in for ext. tube Ø 6 mm Push-in for ext. tube Ø 6 mm Gas 1/8 DIN rail mounting (Omega) Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 6 mm Plug Push-in for ext. tube Ø 4 mm Push-in for ext. tube Ø 6 mm Push-in for ext. tube Ø 6 mm Push-in for ext. tube Ø 8 mm DIN rail mounting (Omega) DIN rail mounting (Omega) Clips for rod Ø 8 Clips for rod Ø 8 Sub-base can take 2 valve modules of length 17.5 mm. www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 24 23/06/08 17:49:58 Directional control Supply pressure Operating temperature Approval Environment Industrial ATEX explosive atmosphere ATEX part no. Certification type Approval 3 - 8 bar -10°C V +50°C ✔ 81513196 ExII2GDcIIB55°CT6 INERIS 17567/04 3 - 8 bar -10°C V +50°C ✔ 81513612 ExII2GDcIIB55°CT6 INERIS 17567/04 ✔ ✔ ✔ ✔ ✔ 2 - 8 bar -5°C V +50°C MH15085 2 - 8 bar -5°C V +50°C MH15085 2 - 8 bar -5°C V +50°C MH15085 2 - 8 bar -5°C V +50°C MH15085 2 - 8 bar -5°C V +50°C MH15086 3 - 8 bar -10°C V +50°C ✔ 81513234 ExII2GDcIIB55°CT6 INERIS 17567/04 3.5 - 8 bar -10°C V +50°C ExII2GcIIB55°CT6 INERIS 17564/04 -10°C V +50°C 81516208 ExII2GcIIB55°CT6 INERIS 17564/04 3 - 10 bar -10°C V +70°C ✔ ✔ ✔ 81516107 2 - 8 bar 3 - 10 bar -10°C V +70°C ✔ 3 - 10 bar -10°C V +70°C ✔ 3 - 10 bar -10°C V +70°C 2 - 8 bar -10°C V +50°C ✔ 81513039 ExII2GDcIIBT6 INERIS 17564/04 2 - 8 bar -10°C V +50°C ✔ 81513040 ExII2GDcIIBT6 INERIS 17564/04 2 - 8 bar -10°C V +50°C 2 - 8 bar -10°C V +50°C ✔ ✔ 81513075 ExII1GExiaIICT6 LCIE 02ATEX6121X 2 - 8 bar -10°C V +50°C ✔ 81513076 ExII1GExiaIICT6 LCIE 02ATEX6121X 2 - 8 bar -10°C V +50°C ✔ 81516085 Accessory (2) INERIS 17564/04 2 - 8 bar -10°C V +50°C ✔ 81517106 Accessory (2) LCIE 02ATEX6121X 2 - 8 bar -10°C V +50°C ✔ 81517206 Accessory (2) LCIE 02ATEX6121X 3 - 10 bar -10°C V +60°C ✔ 3 - 10 bar -10°C V +60°C ✔ (2) www.crouzet.com Accessory is ATEX approved if used with an ATEX product. 25 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 25 23/06/08 17:49:59 Overview Pneumatics Assembled modules Option Solenoid valves LED catalogue pages 6 and 7 catalogue pages 20 and 21 Valve modules catalogue pages 20 to 25 Sub-bases catalogue pages 20 to 25 Single Double Double Final assembly NB: End bases are supplied on request only. 26 www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 26 23/06/08 17:50:00 Directional control Valve module functions The various functions and their symbols as specified in ISO 1219 3/2 NC valve module 3/2 NO valve module 4/2 valve module 5/2 valve module 5/3 valve module, closed centre 5/3 valve module, centre open to pressure 5/3 valve module, centre open for exhaust www.crouzet.com 27 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 27 23/06/08 17:50:01 Overview Pneumatics Simulation kit These kits have been designed to simplify wiring and assembly operations for the modules they contain. They can be used for simulating the principal simple automation systems and for studying the technology of pneumatic elements Product Part number Type Weight Characteristics 81598940 Basic PUMA 30 kg v Latching sequencer module set v 1 set of logic elements v 1 set of peripheral elements v 1 set of 8 buttons v 1 set of 8 indicators v 1 bare console v 1 power front panel (3 cylinders + valve modules + position detectors) 81598941 Supplementary PUMA kit 4 kg v 2 sets of electro-pneumatic interfaces v 1 set of pneumatic-electrical interfaces Basic kit Standard Extension module Standard The modular relays are configured so that users can explore logic functions and produce simple or complex automation systems by direct installation. Possible uses for simulation kits b Study and demonstration of basic logic functions b Study and implementation with sequencer modules b Study of peripheral or additional functions (timers, pulse generators, amplifiers, detectors, etc.) b Study and demonstration of combinational or sequential logic problems b Creation of control systems with 3 or 4 cylinders (2 or 4 sensors) NB: For specific applications, please consult us. Dimensions of standard simulation kit 28 www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 28 23/06/08 17:50:01 Simulation and training materials Pressures and flow-rates The rate of flow Q through a pipe or valve is given by the e following formula: Q = Kv √(∆p/γ) where: Q = flow rate (L/min) ∆p = pressure drop (bar) γ = density of liquid (kg/dm3) Kv = flow factor for the valve For water: γ = 1 kg/dm3 Pressures 1 bar = 1.02 kg/cm2 = 0.98 atm = 105 Pa = 100 kPa = 14.51 psi 1 psi = 0.0689 bar = 0.0703 kg/cm2 Flow rates Kv in L/min/∆p = 1 bar Cv in gpm/∆p = 1 psi 1 Kv = 14.28 Cv 1 Cv = 0.07 Kv Table of correlations between the various flow coefficients Flow rate curves kV Diameter of orifice (mm) Ø5 S kv Kv Cv f S 1 0.794 0.048 0.055 0.046 kv 1.259 1 0.06 0.07 0.058 Kv 20.98 16.67 1 1.166 1.035 Cv 18 14.3 0.858 1 0.829 f 21.7 17.24 0.967 1.206 1 12 Supply pressure: 11 4 bar 10 9 Ø4 8 7 6 5 Ø3 4 Supply pressure: 3 6 bar 2 Ø2 1 0,5 Ø1 0 Flow rate 100 200 300 400 500 600 700 800 900 (NL/mn) Factor kv: kv = 1 when 1 litre of water per minute flows through a valve and causes a loss of pressure of 1 bar Factor Kv: same definition as for factor kv, but the flow rate is measured in m3 per second Factor Cv: same definition as for factor kv, but the flow rate is measured in US gallons at 60°F and the loss of pressure is 1 psi Factor f: same definition as factor Cv, but the flow rate is measured in Imperial gallons Equivalent cross-section S corresponds to a theoretical port (whose cross-section is expressed in mm2), located in a pipe and giving rise to the same restriction as the valve in question. www.crouzet.com 29 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 29 23/06/08 17:50:02 Overview Pneumatics General Principles of Directive 94/9/EC The directive aims to harmonise the legislation of European Union member states in order to ensure free circulation of equipment intended for use in explosive atmospheres (gas and dust). Since 1 July 2003, this directive has applied to electrical, mechanical, hydraulic and pneumatic products. It concerns the assessment of protective devices and systems (manufacturers) as well as the design (design office), installation (installers, panel-builders) and maintenance (maintenance depts) of installations. Definition of an explosive atmosphere An explosive atmosphere is defined as a mixture of flammable substances (in the form of gas, vapour, mist or dust) with air under atmospheric conditions in which, after ignition, combustion spreads throughout the entire unburned mixture. Application since 30 June 2003 b Manufacturers must offer products which comply with Directive 94/9/EC and must have a Quality Control System that has been approved by a notified body. b Users are responsible for using equipment correctly according to the zones they have defined within their installations based on the potential risks. Existing installations must be brought into conformity with the ATEX Directive before 30 June 2006. All new products commissioned must comply with Directive 94/9/EC. In the event of breakdown, installed equipment that cannot be repaired must be replaced with equipment complying with Directive 94/9/EC. Classification b Sparks Heat source b Potentially explosive environments are classified by zone in compliance with Directive 1999/92/EC. This directive is aimed at users. It details the minimum requirements for increasing protection of the health and safety of workers exposed to explosive atmospheres. b ATEX Directive 94/9/EC defines categories of equipment and protection systems which can be used in the corresponding zones. v Categories M1 and M2 relate to mines (group I) v Categories 1, 2 and 3 relate to other locations (group -II) often referred to as "Surface industries". Documents and recommendations/products b ATEX-certified products must be supplied with an EC declaration of conformity and a user manual. b Oxidiser b Fuel Oxygen (air contains 21% oxygen) Flammable substances in the form of gas, vapour, mist, dust b At the time of sale, the sales representatives must check the zone in which the product is to be used. On the order, the customer must inform the manufacturer of the conditions of use. b Manufacturers and distributors must ensure that their sales of ATEX products are traceable (so that customers who have been sold an ATEX product can be located in relation to the product's date of manufacture). b In the case of an assembly, the product with the lowest certification level determines the level of the whole assembly. Some relevant areas Water treatment, chemical factories, silos, gas storage, ports, refineries, paper industry, paint factories, vehicles (if used in ATEX conditions), etc. 30 www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 30 23/06/08 17:50:03 ATEX Directive 94/9/EC Equipment definition Equipment for surface industry - Group II Zone 0 20 1 21 2 22 Type of atmosphere G = Gas D = Dust G D G D G D Presence Explosive atmosphere Continuous presence (or for long periods, i.e. more than 1000 hours per year) Intermittent presence (or occasional, i.e. 10 to 1000 hours per year) Fleeting presence (or rare, i.e. 1 to 10 hours per year) Category of equipment that can be used according to 94/9/EC dated 23/03/94 1 2 3 Marking example Certified products must incorporate marking specific to Directive 94/9/EC, such as: CROUZET Type: 81513530 Serial no: Year of construction CE 0081 II 1 G Ex ia II C T6 LCIE 02 ATEX 6121 X Max. amb. T: +50°C Explanation of the marking example C 0081 CE II 1 G b Th The CE marking followed by: v th the identification number of the body v the symbol indicating that this product is suitable for use in an explosive a atmosphere v the equipment group (II = surface industries) - the category: 1 = continuous presence; 2 = intermittent presence; 3 = fleeting presence - the type of explosive atmosphere (G = gas; D = dust). NB: In affixing this CE marking, the manufacturer declares that the product has been manufactured in complete conformity with the requirements of all the relevant directives. E Ex E ia II C T6 X Ex Gas group LCIE 02 ATEX 6121 X L LC Max. amb. T: +50°C Ma ia II C T6 X : Symbol indicating that the equipment complies with one or more protection methods : Protection method: intrinsic safety : Group II (locations other than mines subject to firedamp) : Subdivision C, including hydrogen, acetylene and carbon disulphide : Temperature class corresponding to a maximum surface temperature of 85°C : Product subject to special conditions for safe usage, as specified on the notice b Th The CE Test Certificate type reference (if appropriate). b Th The ambient operating temperature range. b In the event of use in an explosive atmosphere caused by dust, the following items are added to the marking: it v The surface limit temperature T °C for use in an explosive atmosphere caused by dust. v The IP rating (only for dust). www.crouzet.com 31 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 31 23/06/08 17:50:04 Overview Pneumatics Available catalogue Discover our complete offer of ATEX explosive environment products in our "Pneumatic Products in Explosive Atmospheres" catalogue In it you will find all the technical information, standards, directives, part numbers and selection guides: b Manual control valves b Position detectors b Pressure detectors and amplifiers b Logic elements and automation controls b Electro-pneumatic valves b Vacuum-handling components 32 www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 32 23/06/08 17:50:07 Activity and website Crouzet & Pneumatics website For more information visit our website www.crouzet.com b Presentation of the offer b Adaptation b Applications b Selection guide And also b Online electronic catalogue b Free download of PDF documents www.crouzet.com 33 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 33 23/06/08 17:50:10 Overview Pneumatics List of part numbers Industrial part no. 24000000 24679127 24679128 24679129 24679171 24679172 24679173 24679174 24679175 24679176 24679177 24679178 24679179 24679180 24679181 24679182 24679701 70000000 70507524 70507529 79000000 79450609 79450618 79451698 79451903 79451904 79451905 79452103 79452104 79452123 79452124 79452133 79452445 79452808 79453569 79455614 79455615 79455616 79455617 79455618 79455619 79455628 79455629 79455630 79455631 79455632 79455633 79455634 79455635 79455636 79455637 81000000 81280010 81280510 81281010 81281510 81282010 81282510 81283010 81283510 81290001 81290501 81371401 81372201 81372401 81372901 81501025 81501065 81502110 81502140 81502150 34 ATEX part no. Type 79450609 79450618 79451698 79451903 79451904 79451905 79458018 79453569 81290006 81290506 81501031 81501066 81502111 81502141 81502151 Pages Pushbutton Pushbutton Pushbutton Mushroom button Mushroom button Mushroom button Symmetrical toggle Lever toggle Symmetrical toggle Lever toggle Symmetrical toggle Lever toggle Key toggle Key toggle Key toggle Adaptor 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 Flat lever Roller lever 10 10 Clips Locking clips Adaptor Adaptor Adaptor Adaptor Lever Lever Lever Lever Lever Blanking plate Capacity CNOMO sub-base Single plunger Single plunger Single plunger Single plunger Double plunger Double plunger 3-position lever 3-position lever 3-position lever 3-position lever Straight lever Ball lever Roller lever Short roller lever Single plunger Roller plunger 14 14 12 12 12 12 10 10 10 10 10 20 14 20 6 6 6 6 6 6 6 6 6 6 9 9 9 9 9 9 NO microvalve NC microvalve NO microvalve NC microvalve NO microvalve NC microvalve NO microvalve NC microvalve Low-force detector Low-force detector Special detector Special detector Special detector Special detector YES element YES element Vacuum switch Pressure switch Pressure switch 6 6 6 6 6 6 6 6 10 10 10 10 10 10 12 12 16 16 16 Industrial part no. 81502160 81502230 81502320 81502435 81503025 81503540 81503710 81503716 81503720 81503725 81504025 81504025 81505110 81505140 81505150 81505160 81505161 81505230 81505320 81505435 81506025 81506540 81506710 81506720 81506725 81506920 81506940 81506944 81507540 81507542 81507720 81508110 81508150 81508160 81509080 81509085 81510001 81512201 81512401 81513001 81513011 81513012 81513052 81513055 81513058 81513059 81513060 81513064 81513065 81513100 81513200 81513501 81513502 81513509 81513510 81513516 81513518 81513522 81513523 81513525 81513527 81513533 81513535 81513552 81513561 81513570 81513574 81513600 81514101 81514161 81516081 ATEX part no. 81502162 81502238 81502322 81502438 81503028 81503543 81503728 81503729 81503731 81504035 81505111 81505141 81505151 81505164 81505231 81505321 81505437 81506027 81506541 81506714 81506721 81506727 81506945 81507543 81507724 81513039 81513040 81513052 81513075 81513076 81513196 81513234 81513612 81516093 Type Pressure switch Amplifier Amplifier Relay for leak detector YES element Timer Timer Timer Timer Timer NO element Pressure decay sensor Vacuum switch Pressure switch Pressure switch Pressure switch Pressure switch Amplifier Amplifier Relay for leak detector NO element Timer Timer Timer Timer Frequency generator Frequency generator Frequency generator Frequency generator Frequency generator Frequency generator Vacuum switch Pressure switch Pressure switch Pressure switch Pressure switch Amplifier relay Special detector Special detector Supply module End base End base LED LED LED LED Sub-base Indicator seal Sub-base Valve module Valve module Pressure switch Pressure switch Pressure switch Pressure switch Pressure switch Pressure switch Vacuum switch Vacuum switch Vacuum switch Vacuum switch Pressure switch Pressure switch Pressure switch Pressure switch Pressure switch Pressure switch Valve module Sub-base Sub-base Pneumatic pilot Pages 16 18 18 18 12 12 12 12 12 12 12 10 16 16 16 16 16 18 18 18 12 12 12 12 12 12 12 12 12 12 12 16 16 16 16 16 18 10 10 24 24 24 20 20 20 20 24 20 24 24 24 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 24 20 20 20 www.crouzet.com Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 34 23/06/08 17:50:12 Index by part number Industrial part no. 81516082 81516085 81516085 81516100 81516200 81517101 81517201 81519031 81519032 81519052 81519060 81519080 81519132 81519331 81519332 81519333 81519378 81519379 81519380 81519381 81519631 81519632 81519678 81519679 81519680 81519681 81519732 81519774 81519776 81519777 81519832 81520601 81521501 81522501 81523201 81523601 81525101 81526001 81527001 81529003 81529004 81529005 81529006 81529007 81529008 81529010 81529025 81529901 81531001 81532001 81532102 81532104 81533001 81533501 81535301 81536801 81537001 81537201 81540001 81540005 81541001 81541005 81542002 81543006 81543206 81545001 81545005 81546001 81547001 81547501 81548010 81549002 81549010 81549502 ATEX part no. Type Connector 81516085 Blanking plate 81516085 Blanking plate 81516107 Valve module 81516208 Valve module 81517106 Sub-base 81517206 Sub-base 81519034 Miniature solenoid valve 81519035 Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve 81519334 Miniature solenoid valve 81519335 Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve 81519634 Miniature solenoid valve 81519635 Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Valve module Valve module Valve module Valve module Valve module 81520602 Plug element 81521508 OR element 81522505 AND element 81523205 Memory 81523608 Memory 81525106 Flow restrictor 81526006 Flow restrictor Mini-regulator 81529013 Flow restrictor 81529014 Flow restrictor 81529015 Flow restrictor 81529016 Flow restrictor 81529017 Flow restrictor 81529018 Flow restrictor 81529020 Flow restrictor 81529026 Flow restrictor 81529907 Non-return 81531008 Sub-base 81532009 Sub-base 81532109 Sub-base 81532111 Sub-base 81533001 Clip domino 81533501 Hole domino 81535303 Vacuum generator 81536804 Supply base Silencer Silencer 81540015 OR element 81540017 OR element 81541015 AND element 81541017 AND element 81542004 Sub-base Sub-base Sub-base 81545012 Vacuum generator 81545013 Vacuum generator Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve Miniature solenoid valve www.crouzet.com Pages 20 20 24 24 24 24 24 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 24 24 24 24 24 14 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 18 14 20 20 12 12 12 12 14 24 24 18 18 22 22 22 22 22 22 22 Industrial part no. 81549510 81550001 81550201 81550401 81550601 81551001 81551101 81552001 81552101 81552601 81580101 81580202 81580503 81580504 81921501 81921505 81921601 81921701 81921702 81921707 81921712 81921714 81921716 81921717 81921718 81921719 81921806 81921814 81921901 81921902 81921911 81921912 81922010 81922205 81922210 81922211 81922401 81922521 81923001 81999501 84000000 84150201 84150202 84150203 84150204 89000000 89538201 89541007 89541037 89541047 89541067 89544001 89544201 89544501 89544701 89545005 89545105 89545205 89545305 99000000 99766001 99766002 ATEX part no. Type Miniature solenoid valve 81550013 Sequencer module 81550213 Sequencer module 81550403 Sequencer module 81550603 Sequencer module 81551004 Sub-base 81551104 Sub-base 81552005 Sub-base 81552105 Sub-base 81552605 Diversion base Pneumatic relay Pneumatic relay Two-hand control module Two-hand control module Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Miniature detector Compact detector Compact detector Compact detector Compact detector Compact detector Compact detector Special detector Control pedal Pages 22 12 12 12 12 14 14 14 14 14 18 18 18 18 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 18 84150214 84150215 84150216 84150217 Indicator Indicator Indicator Indicator 18 18 18 18 Counter Valve module Valve module Valve module Valve module 3/2 NO valve 3/2 NO valve 3/2 NC valve 3/2 NC valve 3/2 NO valve + adaptor 3/2 NF valve + adaptor 3/2 NF valve + 3/2 NO valve + adaptor 3/2 NF valve + 3/2 NF valve + adaptor 18 24 24 24 24 7 7 7 7 7 7 7 7 Counter Counter Miniature solenoid valve + connector Miniature solenoid valve + connector Miniature solenoid valve + connector Miniature solenoid valve + connector Miniature solenoid valve Miniature solenoid valve + connector 18 18 20 20 20 20 20 20 81519047 81519048 81519347 81519348 81519647 81519648 35 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com PNEU_6760100_EN1.indd 35 23/06/08 17:50:13 AMERICA BRAZIL CST Latinoamerica Alameda Rio Negro, 1.084 - cj.A31 Centro Empresarial de Alphaville CEP: 06454-000 Barueri - SP BRASIL Tel. : +55 (11) 4191 9797 Fax : +55 (11) 4191 9136 FRANCE Crouzet Automatismes SAS 2 rue du Docteur Abel - BP 59 26902 Valence CEDEX 9 FRANCE Tel. : +33 (0) 4 75 44 88 44 Fax : +33 (0) 4 75 55 98 03 E-mail : [email protected] www.crouzet.fr Customer service 0 825 333 353 E-mail : [email protected] www.crouzet.com.br MEXICO Automatismo Crouzet S.A. de C.V. Calzada Zavaleta 2505 - C Col Sta Cruz Buenavista C.P. 72150 - Puebla MEXICO Tel. : +52 (222) 409 7000 Fax : +52 (222) 409 7810 01 800 087 6333 E-mail : [email protected] www.crouzet.com 0 810 610 102 GERMANY Crouzet GmbH Otto-Hahn-Str. 3, 40721 Hilden Postfach 203, 40702 Hilden DEUTSCHLAND E-mail : [email protected] www.crouzet.de Customer service Tel. : +49 (0) 21 03 9 80-108/176 Fax : +49 (0) 21 03 9 80-250 E-mail : [email protected] USA/CANADA Crouzet North America 204 Airline Drive, suite 300 75019 Coppell Texas USA Tel. : +1 (972) 471 2565 Fax : +1 (972) 471 2560 E-mail : [email protected] www.crouzet-usa.com ITALY Crouzet Componenti s.r.l. Via Viganò De Vizzi, 93/95 20092 Cinisello Balsamo (Mi) ITALIA Tel. : +39 (02) 66 599 240 Fax : +39 (02) 66 599 248 E-mail : [email protected] www.crouzet.it OTHER COUNTRIES Crouzet do Brasil Ltda Rua Gal.Furtado Nascimento, 740 - sala 77 Alto de Pinheiros / 05465-070 São Paulo - SP BRASIL Tel. : +55 (11) 3026 9008 Fax : +55 (11) 3026 9009 E-mail : [email protected] www.crouzet.com.br Headquartered in Moorpark, California-USA, Custom Sensors & Technologies (CST) is made up of the leading brands of Crouzet, Kavlico and Crydom, as well as the former divisions of BEI Technologies, including Newall and Systron Donner. CST provides sensors, controls, and actuation products to the transportation, industrial, and aerospace & defense markets. www.cstsensors.com EUROPE MIDDLE EAST AFRICA AUSTRIA Crouzet GmbH Zweigniederlassung Österreich Spengergasse 1/3 1050 Wien ÖSTERREICH Tel. : +43 (0) 1 36 85 471 Fax : +43 (0) 1 36 85 472 E-mail : [email protected] www.crouzet.at Distributed by : BELGIUM Crouzet NV/SA Dieweg 3 B B - 1180 Uccle BELGIUM Tel. : +32 (0) 2 462 07 30 Fax : +32 (0) 2 461 00 23 E-mail : [email protected] www.crouzet.be OTHER COUNTRIES Crouzet Automatismes SAS 2 rue du Docteur Abel - BP 59 26902 Valence CEDEX 9 FRANCE Tel. : +33 (0) 475 802 102 Fax : +33 (0) 475 448 126 E-mail : [email protected] www.crouzet.com SPAIN/PORTUGAL Crouzet Ibérica C/ Aragón 224, 2° 2a 08011 Barcelona ESPAÑA Tel. : +34 (93) 484 39 70 Fax : +34 (93) 484 39 73 E-mail : [email protected] www.crouzet.es THE NETHERLANDS Crouzet BV Industrieweg 17 2382 NR Zoeterwoude NEDERLAND Tel. : +31 (0) 71-581 20 30 Fax : +31 (0) 71-541 35 74 E-mail : [email protected] www.crouzet.nl UNITED KINGDOM Crouzet Ltd Intec 3 Wade Road Basingstoke Hampshire RG24 8NE UNITED KINGDOM Tel. : +44 (0)1256 318 900 Fax : +44 (0)1256 318 901 E-mail : [email protected] www.crouzet.co.uk SWITZERLAND Crouzet AG Gewerbepark - Postfach 56 5506 Mägenwil SCHWEIZ Tel. : +41(0) 62 887 30 30 Fax : +41(0) 62 887 30 40 ASIA PACIFIC CHINA & HONG-KONG Custom Sensors and Technologies Asia (Shanghai) Limited 2 Floor, Innovation Building No. 1009, Yi Shan Road Shanghai 200233 CHINA Tel. : +86 (21) 2401 7766 Fax : +86 (21) 6249 0701 E-mail : [email protected] www.crouzet.cn INDIA Crouzet India Prestige Meridian II No. 30, 13th Floor, Unit No: 1301 & 1302 Mahatma Gandhi Road Bangalore 560 001 INDIA Tel.: +91 (0) 80 41132204/05 Fax : +91 (80) 41132206 E-mail : [email protected] www.crouzet.co.in TAIWAN Custom Sensors & Technologies 3F, No. 39, Ji-Hu Road Nei-Hu Dist. - Taipei 114 TAIWAN Tel. : +886 2 8751 6388 Fax : +886 2 2657 8725 E-mail : [email protected] www.crouzet.tw SOUTH KOREA Custom Sensors & Technologies 5F, Jeil Bldg. 94-46 Youngdeungpo-dong 7- ga Youngdeungpo-gu Seoul, 150-037 SOUTH KOREA Tel. : +82 2 2629 8312 Fax : +82 2 2629 8310 E-mail : [email protected] www.crouzet.com EAST ASIA & PACIFIC Custom Sensors & Technologies 3F, No. 39, Ji-Hu Road Nei-Hu Dist. - Taipei 114 TAIWAN Tel. : +886 2 8751 6388 Fax : +886 2 2657 8725 E-mail : [email protected] www.crouzet.tw E-mail : [email protected] www.crouzet.ch Crouzet Automatismes SAS Creation-Design: Communication Crouzet 2 rue du Docteur Abel - BP 59 26902 Valence CEDEX 9 FRANCE Editing-Publishing: SEDOC, Axess www.crouzet.com CRZ BR 30/A Ref. 6760100 EN EN 07/2008 Photos-Graphics: Daniel Lattard, Schneider Electric Printing: Imprimerie des Deux Ponts Warning: The product information contained in this catalogue is given purely as information and does not constitute a representation, warrantly or any form of contractual commitment. CROUZET Automatismes and its subsidiaries reserve the right to modify their products without notice. It is imperative that we should be consulted over any particular use or application of our products and it is the responsability of the buyer to establish, particularly through all the appropriate tests, that the product is suitable for the use or application. Under no circumstances will our warranty apply, nor shall we be held responsible for any application (such as any modification, addition, deletion, use in conjunction with other electrical or electronic components, circuits or assemblies, or any other unsuitable material or substance) which has not been expressly agreed by us prior to the sale of our products. Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com