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10) PEDAL WIRE KO
This alarm is signalled if a fault is detected in the accelerator unit wiring
(NPOT or PPOT cable is interrupted).
11) WRONG SET BATTERY
When the key is turned ON, the controller check the battery voltage and
compares it with the "SET BATTERY" parameter setting. If the actual value is
20% higher or lower than nominal value, the fault condition is entered.
Replace the battery with a correct battery.
12) PUMP KO
Pump and traction µCs perform a cross-check in order to verify their
functionality. If the Traction detects Pump µC malfunctioning, it brings the
controller in a safe status opening the power bridge and the Line Contactor.
13) MASTER KO
Pump and Traction µCs perform a cross-check in order to verify their
functionality. There are two conditions under which pump enters this fault
condition:
A) the Pump µC receives incoherent can message from the Traction µC.
B) the Pump µC compares the inputs status and the related Traction
operations, and find they are not coherent.
In both cases, the Pump brings the controller to a safe status opening the
power bridge and the Line contactor.
14) INPUT MISMATCH
Safety related inputs (Fw direction, Rev direction, accelerator ENABLE,
SEAT switch) are input to both microcontrollers by independent hw circuit.
The two µCs read these inputs and compare by exchanging related status on
the canbus. If the Pump µC finds a mismatch between its inputs and Traction
inputs, it brings the controller to a safe status opening the power bridge and
the Line contactor.
15) AUX OUTPUT KO
The µP checks the driver of the electromechanical brake coil. If the status of
the driver output does not correspond to the signal coming from the µP, the
alarm is signalled. It is suggested to preliminary check if there is an external
short or low impedance pull-down between NAUX (C31) and -BATT. If no
external cause can be found, replace the logic card.
16) EEPROM KO
Fault in the area of memory in which the adjustment parameters are stored;
this alarm does not inhibits truck operation, but the controller will use default
parameters. If the defect persists when the key is switched OFF and ON
again, replace the logic. If the alarm disappears, remember that the
parameters stored previously have been cancelled and replaced by the
default values.
17) HIGH TEMPERATURE
Traction or Pump or both temperatures are greater than 75°C. The maximum
current is reduced proportionally to the temperature increase. At 100°C the
max current of both inverter is reduced to zero.
If the alarm is signalled when the controller is cold:
A) thermal sensor failure.
B) failure in the logic card.
18) MOTOR TEMPERATURE
This warning is signalled if traction or pump or both motors temperature
switches open (digital sensor) or if the analog signals overtakes the cut off
level. If it happens when the motor is cold, check the wiring. If all is ok,
replace the logic board.
19) BATTERY LOW
If the "battery check" option is ON, a battery discharge algorithm is carried
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AF0ZP0BA - COMBIAC2 - User Manual