Download Electricwinches

TABLE OF CONTENT
INFORMATION TO THE USER MANUAL............................................................................................................. 1
1. SAFETY INSTRUCTIONS FOR WINCHES ..................................................................................................... 3
1.1
Regulations ............................................................................................................................................ 4
2.
INTRODUCTION........................................................................................................................................ 5
2.1
General .................................................................................................................................................. 5
2.2
Specification .......................................................................................................................................... 5
2.3
Main components of winches ............................................................................................................... 5
2.4
Description of the electric circuit .......................................................................................................... 6
2.4.1 Emergency stops ............................................................................................................................... 6
2.4.2 Characteristics with 230 V alternating current motors ..................................................................... 6
3.
INSTALLATION ......................................................................................................................................... 7
3.1
Installation of the winch ........................................................................................................................ 7
3.1.1 Handling of the winch ....................................................................................................................... 7
3.1.2 Electric Motor Connection ................................................................................................................ 8
3.1.3 Electric motor brake connections ..................................................................................................... 9
3.2
Gearbox Lubrication ............................................................................................................................ 10
3.2
Gearbox Lubrication ............................................................................................................................ 10
3.3
Wire rope ............................................................................................................................................. 10
3.3.1 Angle of deflection of rope ............................................................................................................. 10
3.3.2 Fitting the wire rope to the winch drum ......................................................................................... 11
3.3.3 Handling and installation of the wire rope ...................................................................................... 12
3.4
Start up sequence ................................................................................................................................ 15
4.
NOTES FOR A SECURE OPERATION ......................................................................................................... 16
4.1
Important notes for operation ............................................................................................................ 16
4.2
Possibilities of Control ......................................................................................................................... 18
5.
CIRCULAR TESTING ................................................................................................................................. 19
5.1
Safety precautions during maintenance and repair ............................................................................ 19
5.2
Inspections ........................................................................................................................................... 19
5.3
Trouble Shooting ................................................................................................................................. 22
6.
MAINTENANCE ...................................................................................................................................... 23
6.1
Lubrication ........................................................................................................................................... 23
6.2
Gearbox oil checks and changes .......................................................................................................... 24
6.3
Bolt tightening check ........................................................................................................................... 24
6.4
Adjustment of air gap of brake ............................................................................................................ 25
7.
DISMOUNTING & RECYCLING ................................................................................................................. 25