Download SHA User Manual PDF - Harmonic Drive LLC
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AC Servo Actuator SHA series manual ISO14001 (Hotaka plant) ISO9001 Introduction Introduction Thank you for purchasing our SHA series AC Servo Actuator. • Improper handling or use of this product may result in an accident or reduced life of the product. Read this document carefully and use the product correctly so that the product can be used safely for many years to come. • Product specifications are subject to change without notice. • Keep this manual in a convenient location and refer to it as necessary when operating or maintaining the actuator. • The end user of the actuator should have a copy of this manual. SAFETY GUIDE SAFETY GUIDE To use this actuator safely and correctly, be sure to read SAFETY GUIDE and other parts of this manual carefully. It is important to fully understand the information provided herein before using the actuator. NOTATION Important safety information you must note is provided herein. Be sure to observe these instructions. Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious personal injury. WARNING Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate personal injury and/or damage to the equipment. CAUTION Indicates what should be performed or avoided to prevent non-operation or malfunction of the product or negative effects on its performance or function. LIMITATION OF APPLICATIONS The equipment listed in this document may not be used for the applications listed below: ・Space equipment ・Automobile, automotive parts ・Aircraft, aeronautic equipment ・Amusement equipment, sport equipment, game machines ・Nuclear equipment ・Machine or devices acting directly on the human body ・Household apparatus ・Instruments or devices to transport or carry people ・Vacuum equipment ・Apparatus or devices used in special environments If the above list includes your intending application for our products, please consult us. CAUTION Safety measures are essential to prevent accidents resulting in death, injury or damage of the equipment due to malfunction or faulty operation. 1 SAFETY GUIDE SAFETY NOTE ITEMS YOU SHOULD NOTE WHEN USING THE ACTUATOR • PRECAUTIONS FOR ACTUATORS AT THE APPLICATION DESIGN PHASE Always use under followings conditions. CAUTION The actuator is designed to be used indoors. Observe the following conditions: ・ Ambient temperature: 0℃ to 40℃ ・ Ambient humidity: 20% to 80%RH (Non-condensation) 2 ・ Vibration: Max 25 m/s ・ No contamination by water, oil ・ No corrosive or explosive gas Follow the exact instructions in the related manuals to install the actuator in the equipment. ・ Ensure precise alignment of the actuator shaft center and the corresponding center in the application. ・ Failure to observe this caution may lead to vibration, resulting in damage of output elements. • PRECAUTIONS FOR ACTUATORS IN OPERATION Comply with the towque limits for the actuator. ・ Be aware, that if by accident, the arm attached to the output element hits a solid object, the output element may become uncontrollable. WARNING Never connect cables directly to a power supply socket. ・ Each actuator must be operated with a proper driver. ・ Failure to observe this caution may lead to injury, fire or damage of the actuator. Do not apply impacts and shocks ・ The actuator directly connects with the encoder so do not use a hammer during installation. ・ Failure to observe this caution could damage the encoder and may cause uncontrollable operation. Avoid handling of actuators by cables. ・ Failure to observe this caution may damage the wiring, causing uncontrollable or faulty operation. 2 SAFETY GUIDE ITEMS YOU SHOULD NOTE WHEN USING THE DRIVER CAUTIONS RELATED TO THE DESIGN Always use drivers under followings conditions. CAUTION The driver generates heat. Use under the following conditions while paying careful attention to the heat radiation. ・ Mount in a vertical position keeping sufficient clearance. ・ 0℃ to 50℃, 95%RH or below (No condensation) ・ No vibration or physical shock ・ No dust, dirt, corrosive or inflammable gas Use sufficient noise suppressing means and safe grounding. Any noise generated on a signal wire will cause vibration or improper motion. Conform to the following conditions. ・ Keep signal and power leads separated. ・ Keep leads as short as possible. ・ Ground actuator and driver at one single point, minimum ground resistance class: D (less than 100 ohms) ・ Do not use a power line filter in the motor circuit. Pay attention to negative torque by inverse load. ・ Inverse load may cause damages of drivers. ・ Please consult our sales office, if you intent to apply products for inverse load. Use a fast-response type ground-fault detector designed for PWM inverters. Do not use a time-delay-type ground-fault detector. Safety measures are essential to prevent accidents resulting in death, injury or damage of the equipment due to malfunction or faulty operation. CAUTIONS FOR USAGE Never change wiring while power is active. Make sure of power non-active before servicing the products. Failure to observe this caution may result in electric shock or personal injury. WARNING Do not touch terminals or inspect products at least 5 minutes after turning OFF power. ・ Otherwise residual electric charges may result in electric shock. ・ Make installation of products not easy to touch their inner electric components. 3 SAFETY GUIDE Do not make a voltage resistance test. CAUTION ・ Failure to observe this caution may result in damage of the control unit. ・ Please consult our sales office, if you intent to use a voltage resistance test. Do not operate control units by means of power ON/OFF switching. ・ Start/stop operation should be performed via input signals. ・ Failure to observe this caution may result in deterioration of electronic parts. DISPOSAL All products or parts have to be disposed of as industrial waste. CAUTION 4 Since the case or the box of drivers have a material indication, classify parts and dispose them separately. Contents SAFETY GUIDE ...................................................................................................... 1 NOTATION ............................................................................................................. 1 LIMITATION OF APPLICATIONS............................................................................ 1 SAFETY NOTE ...................................................................................................... 2 Contents .................................................................................................................. 5 Chapter 1 Outlines 1-1 Overview ...................................................................................................... 1-1 1-2 Model ........................................................................................................... 1-2 1-3 Drivers and extension cables ....................................................................... 1-3 1-4 Specifications ............................................................................................... 1-4 1-5 Brake ......................................................................................................... 1-16 1-6 External dimensions................................................................................... 1-19 1-7 Mechanical accuracy ................................................................................. 1-31 1-8 One way positional accuracy ..................................................................... 1-33 1-9 Detector specifications (Absolute encoder)................................................ 1-35 1-10 Rigidity ....................................................................................................... 1-37 Moment stiffness ............................................................................................... 1-37 Torsional stiffness (HarmonicDrive® speed reducer with ratio greater than 51) .. 1-38 Torsional stiffness (Hollow planetary HPF series with reduction ratio 11) ........... 1-40 1-11 Direction of rotation .................................................................................... 1-41 1-12 Shock resistance........................................................................................ 1-42 1-13 Vibration resistance ................................................................................... 1-43 1-14 Operable range .......................................................................................... 1-44 1-15 Cable specifications ................................................................................... 1-59 Motor cable specifications ................................................................................. 1-59 Encoder cable specifications ............................................................................. 1-60 5 Contents Chapter 2 Selection guidelines 2-1 SHA series selection .................................................................................... 2-1 Allowable load moment of inertia ......................................................................... 2-1 2-2 Change in load moment of inertia ................................................................ 2-6 2-3 Verifying and examining load weights .......................................................... 2-7 Maximum load moment load................................................................................ 2-8 Verifying life ......................................................................................................... 2-8 Verifying static safety coefficients ...................................................................... 2-10 2-4 Examining the operating conditions ........................................................... 2-11 Calculate the actuator rotation speed ................................................................ 2-11 Calculating and examining load moment of inertia ............................................. 2-11 Load torque calculation ..................................................................................... 2-12 Acceleration time and deceleration time ............................................................ 2-13 Examining effective torque and average rotation speed..................................... 2-14 Chapter 3 Installing the SHA actuator 3-1 Receiving Inspection .................................................................................... 3-1 Inspection procedure ........................................................................................... 3-1 3-2 Notices on handling ..................................................................................... 3-2 Installation and transmission torque .................................................................... 3-2 Precautions on installation ................................................................................... 3-4 Use of positioning pins ........................................................................................ 3-5 Surface treatments .............................................................................................. 3-5 3-3 Location and installation .............................................................................. 3-6 Environment of location ....................................................................................... 3-7 Installation ........................................................................................................... 3-7 Chapter 4 Options 4-1 Options ........................................................................................................... 4-1 With near origin and end limit sensors (option code: L) ....................................... 4-1 Cable taken out from side face (option code: Y) .................................................. 4-1 Extension cables ................................................................................................. 4-2 Chapter 5 Appendix 5-1 Unit conversion ............................................................................................ 5-1 5-2 Calculating inertia moment .......................................................................... 5-3 Formula of mass and inertia moment .................................................................. 5-3 Inertia moment of cylinder ................................................................................... 5-5 6 Contents 1 Overview of the SHA series Radiation plate: 放熱板: 3 5 0 * 3350*350*18 50*18 150 Torque [Nm] トルク [Nm] 125 Motion range during acceleration and 加減速運転領域 deceleration 100 75 50 50% duty range 5 0 % デューティ領域 Allowable continuous torque Continuous 連続使用領域 motion range 25 A 0 0 20 40 60 80 100 120 Rotation speed min [r/min] 回転速度 [r/ ] 7 Contents The nameplate values of various models are shown below. SG/HP type Model Item (1) Output at point A (2) Voltage at point A (3) Allowable continuous current (4) Speed at point A (5) Frequency at point A (6) Allowable range temperature (7) Number of phase W V 81 109 117 A 2.1 2.0 2.0 1.9 1.6 rpm 44 30 24 21 17 Hz 187 203 202 212 228 ℃ 40 - 3 Model W V A 4.7 4.7 4.7 4.5 rpm 45 31 25 Hz 191 209 210 8 11 133 101 51 175 115 81 203 122 101 207 125 121 178 125 161 127 120 3.7 3.0 3.0 3.0 2.9 2.6 2.1 21 15 141 41 29 24.5 21 15 212 201 129 174 196 206 212 201 SHA40A 101 121 570 560 115 116 161 480 122 40 - 3 W V 11 240 97 51 328 110 SHA32A 81 101 369 373 114 118 121 308 116 161 233 115 51 487 109 81 564 115 A 6.0 6.0 6.0 5.7 5.0 4.1 9.0 9.0 9.0 8.8 7.2 rpm 115 34 23 20 16.5 12.5 29 20.5 16.5 14 12 Hz 105 145 155 168 166 168 123 138 139 141 161 ℃ 40 - 3 Model Item (1) Output at point A (2) Voltage at point A (3) Allowable continuous current (4) Speed at point A (5) Frequency at point A (6) Allowable range temperature (7) Number of phase SHA25A (Motor input voltage 200V) ℃ Model Item (1) Output at point A (2) Voltage at point A (3) Allowable continuous current (4) Speed at point A (5) Frequency at point A (6) Allowable range temperature (7) Number of phase 161 86 122 SHA25A (Motor input voltage 100V) 51 81 101 121 161 165 188 190 178 127 61 64 65 64 62 Item (1) Output at point A (2) Voltage at point A (3) Allowable continuous current (4) Speed at point A (5) Frequency at point A (6) Allowable range temperature (7) Number of phase SHA20A 101 121 109 106 117 119 51 99 113 W V 81 897 99 SHA58A 101 121 948 863 101 101 161 731 107 81 964 92 SHA65A 101 121 963 958 92 96 161 802 100 A 17.7 17.8 16.4 13.4 22.0 21.9 20.1 16.3 rpm 12 10 8.5 7.2 10 8 7.4 6.2 Hz 130 135 137 155 108 108 119 133 ℃ 40 - 3 Contents CG type Model Item (1) Output at point A (2) Voltage at point A (3) Allowable continuous current (4) Speed at point A (5) Frequency at point A (6) Allowable range temperature (7) Number of phase W V 80 108 116 A 2.1 2.1 2.1 2.0 1.7 rpm 44 29.5 24 21 17 Hz 183 197 200 210 227 ℃ 40 - 3 Model W V SHA25A((Motor input voltage 200V) 50 80 100 120 160 177 201 204 174 127 115 121 123 123 119 A 4.7 4.7 4.7 4.5 3.7 3.0 3.0 3.0 2.6 2.1 rpm 47 32 25.5 20.5 15 42 29 24 20.5 15 Hz 196 213 213 205 200 175 193 200 205 200 160 233 115 50 493 109 80 558 114 SHA40A 100 120 568 568 115 116 160 488 123 ℃ 40 - 3 Model Item (1) Output at point A (2) Voltage at point A (3) Allowable continuous current (4) Speed at point A (5) Frequency at point A (6) Allowable range temperature (7) Number of phase 160 85 122 SHA25A(Motor input voltage 100V) 50 80 100 120 160 167 191 192 174 127 62 65 65 63 61 Item (1) Output at point A (2) Voltage at point A (3) Allowable continuous current (4) Speed at point A (5) Frequency at point A (6) Allowable range temperature (7) Number of phase SHA20A 100 120 108 106 116 119 50 97 112 SHA32A 100 120 373 308 117 116 W V 50 321 109 80 372 114 A 6.0 6.0 5.7 5.0 4.1 9.0 9.0 9.0 8.8 7.2 rpm 34 23.5 20 16.5 12.5 30 20.5 16.6 14.2 12.2 Hz 142 157 167 165 167 125 137 138 163 ℃ 40 - 3 142 9 Contents 10 Chapter 1 Overview This chapter explains the features, functions and specifications of the actuator. 1-1 Overview ············································································ 1-1 1-2 Model ················································································ 1-2 1-3 Combinations with drivers and extension cables ························· 1-3 1-4 Specifications ······································································ 1-4 1-5 Motor shaft holding brake ···················································· 1-16 1-6 External dimensions ··························································· 1-19 1-7 Mechanical accuracy ·························································· 1-31 1-8 One Way positional accuracy················································ 1-33 1-9 Detector specifications (Absolute encoder) ······························ 1-35 1-10 Rigidity ·········································································· 1-37 1-11 Rotation direction ···························································· 1-41 1-12 Shock resistance ····························································· 1-42 1-13 Resistance to vibration······················································ 1-43 1-14 Operable range ······························································· 1-44 1-15 Cable specifications ························································· 1-59 1-1 Overview 1 Outlines 2 3 1-1 Overview The SHA series of AC Servo Actuators provide high torque and high accuracy rotary motion. These AC Servo Actuators are each composed of a Harmonic Drive® speed reducer for precise control and a flat, high performance AC servo motor with an integral absolute multi-turn encoder. The SHA series AC Servo Actuators all feature a large hollow shaft through the axis of rotation. There are 3 types of speed reducers: SG with SHG series incorporated, HP with HPF series incorporated, and CG with the newly added CSG series incorporated. They are an advanced version of current FHA series AC Servo Actuators having a flat, hollow structure. 4 One key feature of the SHA actuators is their compact size. The outside diameter has been minimized, providing a maximum torque/volume ratio which is approximately double that of conventional FHA actuators. A through hole is provided in the center of the actuator, through which wiring, air lines, laser beams or concentric shafts may be passed. 5 The HA-800 series driver is a dedicated family of servo drive units for position/speed control, developed exclusively for driving SHA series actuators. The small, multi-functional drivers control the SHA series actuators' operations with great accuracy and precision. Additionally, the REL driver series may be used, which provides interface to many network field buses. 6 7 8 ◆ High-torque SHG series Harmonic Drive® speed reducers are incorporated into the actuator for precise control and the outer diameter of the actuator has been reduced by 20% compared to our FHA series. As a result, the maximum torque/volume ratio has approximately doubled compared to our previous actuator designs. Based on maximum torque, you can select a model which is one size smaller. Also, the output torque is approximately 10 times higher than direct drive motors of similar volume/weight. This is another reason why the SHA series has an outstanding performance advantage. ◆ 9 Improved Torque Density Expanded product lineup 6 models are available for SG, accommodating high torque up to 3,400 Nm. The SHA line also includes models with reduction ratios of 51 to 161. CG series has 4 frame sizes available with 5 reduction ratios of 50:1 to 160:1. ◆ Modular design 10 The components of the SHA series, such as speed reducers, output shaft bearing, motor, brake and encoder, are arranged based on a modular design. We can also custom-design a model to meet your specific requirements. Please contact your HDLLC sales representative for details. 11 ◆ 付 Standard 17-bit magnetic absolute encoder The newly developed AC servo motors are equipped with our original, highly reliable 17-bit magnetic* absolute encoder with safety functions. The serial communication reduces wiring and provides not only a multi-turn encoder, which is a must-have feature on actuators with speed reducers, but it also has an internal backup battery to retain absolute positions even when the encoder cable is disconnected for short periods of time. The encoder circuitry also constantly compares two separate sets of encoder signals. If any abnormality is detected, the encoder's built-in failsafe function outputs an alarm signal to the host system. *SHA 20 comes with an optical encoder. ◆ Support for network controls By using a dedicated HA-800 series driver, you can control your actuator on a MECHATROLINK-II or CC-Link network. The REL series drivers support EtherCat, CanOpen, and DeviceNet. ◆ For high speeds Also supports high speeds in combination with the hollow planetary speed reducer HPF series. 1-1 1-2 Model 1 1-2 Model Outlines 2 Model numbers for the SHA series actuators and how to interpret them are explained below. Examples of standard models: SHA (1) 32 (2) A (3) 101 (4) - - SG (5) B (6) 12 (7) A (8) 200 (9) - - 10 (10) S17b (11) A (12) - - C (13) (14) - (15) (1) Model: SHA series actuator (2) Size: 20, 25, 32, 40, 58, 65:SG 25, 32:HP 20, 25, 32, 40:CG (3) Version (4) Reduction ratio (R:1) Reduction ratio 11 is for the HPF hollow planetary speed reducer (Size 25, 32) ® Reduction ratios 50 and higher are for the HarmonicDrive gears HPF 11 SHG 11:1 SG CG 51 51:1 50 50:1 81 81:1 80 80:1 101 101:1 100 100:1 121 121:1 120 120:1 161 161:1 160 160:1 ® HarmonicDrive SHG series 6 7 10 8 HarmonicDrive CSG series Size: 58, 65 B Size: 25, 32, 40 C Size: 20 (7) Motor size 17-bit absolute encoder, 131,072 pulses/revolution 11 D250: Incremental encoder (size 25, 32, and 40) Biss-C: Absolute encoder (size 25) (12) Encoder phase angle: Phase difference between induced voltage in motor phase U and absolute origin A 0 degree 08 Size: 20 09 Size: 25 C With standard connector (for extension cables) 12 Size: 32 N Without connector 15 Size: 40 21 Size: 58, 65 (8) Brake L With near origin and end limit sensors Y Side exiting cable With stand (CG only) Output shaft single revolution absolute model (CG only) V B With brake S 200V (100V is compatible with size 25 only) 11 付 (14) Option symbol Without brake 200 10 (13) Connector specification A (9) Motor input voltage 9 S17b (6) Motor version symbol A Conforming to A format, transmission rate: 2.5 Mbps, 1-on-1 connection (11) Encoder type, resolution ® 100V 5 (10) Encoder format HPF hollow shaft planetary 100 4 CSG (5) Gearhead HP 3 (Please contact us for option-compatible models.) (15) Special specification Blank Standard product SP Special specification product 1-2 1-3 Drivers and extension cables 1 Outlines 2 1-3 Drivers and extension cables The proper combination of SHA actuators, drivers, and extension cables are as follows: 3 4 9 SHA32A REL Servo Drive REL-230-18 REL-230-18 REL230-36 REL 230-40 HA-800 Standard HA-800A3D/E -200 HA-800A3D/E-200 (HA-800A6D/E -100) HA-800A6D/E -200 HA-800B3D/E -200 HA-800B3D/E -200 (HA-800B6D/E -100) HA-800B6D/E -200 HA-800C3D/E -200 HA-800C3D/E -200 (HA-800C6D/E -100) HA-800C6D/E -200 HA-800 MECHATROLINK 6 8 SHA25A I/O command type 5 7 SHA20A HA-800 CC-Link Extension cables (option) Motor cable EWD-MB**-A06-TN3 (Driver side connector supplied separately) SHA40A HA-800A-6 D/E 200 or HA-800A-24D/E 200 HA-800B-6D/E 200 or HA-800B-24D/E 200 HA-800C-6D/E 200 or HA-800C-24D/E 200 HA-800□-6D/E: EWD-MB**-A06TN3 HA-800□-24D/E: EWD-MB**-A06TMC Encoder EWD-S**-A08-3M14 cable ** in the extension cable model indicates the cable length: 03 = 3m, 05 = 5m, 10 = 10m SHA58A SHA65A HA-800A24D/E -200 HA-800A24D/E 200 HA-800B24D/E -200 HA-800B24D/E 200 HA-800C24D/E -200 HA-800C24D/E 200 EWD-MB**-D09-TMC EWD-S**-D10-3M14 The models shown in parenthesis are those with 100V motor input voltage combinations. 10 11 付 1-3 1-4 Specifications 1 Outlines 1-4 Specifications 2 SG type 51 81 Nm kgf・m Nm kgf・m rpm Nm/A kgf・m/A A 73 7.4 21 2.1 117.6 16.5 1.7 6.0 96 9.8 35 3.6 74.1 27 2.7 4.9 SHA20A 101 REL-230-18 HA-800□-3D/E-200 107 10.9 43 4.4 59.4 33 3.4 4.5 A 2.1 2.0 2.0 1.9 1.6 V/(rpm) 1.9 3.0 3.7 4.5 5.9 1.3 13 1.4 15 121:1 2.3 24 2.6 26 161:1 Model Item Servo Drive Max. torque*1 Allowable continuous torque*1*2 Max. rotational speed*1 Torque constant*1 Max. current*1 Allowable continuous current*1*2 EMF constant*3 Phase resistance (20℃) Phase inductance 2 GD /4 Inertia moment (without brake) J 2 GD /4 Inertia moment (with brake) J Reduction ratio Permissible moment load Moment stiffness Ω mH 2 kg・m 2 kgf・cm・s 2 kg・m 2 kgf・cm・s Motor insulation Mounting direction Protection structure 161 113 11.5 48 4.9 49.6 40 4.1 4.0 120 12.2 48 4.9 37.3 53 5.4 3.4 3 4 5 6 1.4 0.23 2.4 0.26 2.6 51:1 0.58 6.0 0.65 6.6 81:1 Nm kgf・m Nm/rad kgf・m/arc min One-way positional Sec. accuracy Encoder type Single motor revolution Encoder resolution Motor multi revolution counter Output resolution Pulse/rev Mass kg (without brake) Mass (with brake) kg Environmental conditions 121 60 2.5 0.91 9.3 1.0 10 101:1 187 19.1 4 25.2×10 7.5 50 50 7 8 9 50 50 10 Absolute encoder 17 2 (131,072) 16 2 (65,536) 6,684,672 10,616,832 13,238,272 15,859,712 21,102,592 11 2.0 2.1 Operating temperature: 0 to 40℃/Storage temperature: -20 to 60℃ Operating humidity/storage humidity: 20 to 80%RH (no condensation) Resistance to vibration: 25 m/s2 (frequency: 10 to 400Hz)/Shock resistance: 300 m/s2 *4 No dust, no metal powder, no corrosive gas, no inflammable gas, no oil mist To be used indoors, no direct sunlight Altitude: less than 1,000 m above sea level Insulation resistance: 100MΩ or more (by DC500V insulation tester) Dielectric strength: AC1,500V/1 min Insulation class: A Can be installed in any direction. Totally enclosed self-cooled type (IP54) The table shows typical output values of actuators. *1: Typical characteristics when combined (driven by ideal sine wave) with our drivers. *2: Value after temperature rise and saturation when the 320 x 320 x 16 [mm] aluminum radiation plate is installed. *3: Value of phase induced voltage constant multiplied by 3. *4: For testing conditions, refer to [1-12 Shock resistance] (P1-42) and [1-13 Vibration resistance ] (P1-43). 1-4 付 1-4 Specifications 1 SG/HP type Model Item Outlines 2 3 4 Max. torque*1 Allowable continuous torque*1*2 Max. rotational speed*1 6 7 Max. current*1 Allowable continuous current*1*2 EMF constant*3 Phase resistance (20℃) Phase inductance GD2/4 Inertia moment (without brake) J 2 8 9 Inertia moment (with brake) GD /4 J Reduction ratio Permissible moment load Moment stiffness 10 11 付 11 51 81 101 121 REL-230-18 REL-230-36 HA-800□-3D/E-200 127 13 35 178 18.2 58 204 20.8 73 217 22.1 81 229 23.4 81 26 2.7 9.0 127 13 41 178 18.2 67 204 20.8 81 217 22.1 81 229 23.4 81 kgf・m 3.6 5.9 7.4 8.2 8.2 0.92 4.2 6.8 8.2 8.2 8.2 rpm 94.1 59.3 47.5 39.7 29.8 509.1 109.8 69.1 55.4 46.3 34.8 Nm/A kgf・m/A A 11.1 1.1 14.9 17.9 1.8 13.0 22 2.3 12.1 27 2.7 10.9 36 3.6 9.0 4.2 0.43 8.9 19 2.0 8.6 31 3.2 7.5 39 4.0 7.0 46 4.7 6.3 62 6.3 5.2 A 4.7 4.7 4.7 4.5 3.7 3.0 3.0 3.0 2.9 2.6 2.1 V/(rpm) 1.3 2.0 2.5 3.0 4.0 0.47 2.2 3.5 4.3 5.2 6.9 Ω mH kg・m2 kgf・cm・ s2 kg・m2 kgf・cm・ s2 0.4 1.4 1.0 2.2 3.2 5.6 0.029 0.56 1.4 2.2 3.2 5.6 5.7 14 22 32 57 0.30 5.7 14 22 32 57 0.66 1.7 2.6 3.7 6.6 0.034 0.66 1.7 2.6 3.7 6.6 6.7 17 26 38 67 0.35 6.7 17 26 38 67 1:51 1:81 1:101 258 26.3 1:121 1:161 1:11 410 41.8 37.9 x 104 1:51 1:81 1:101 258 26.3 1:121 1:161 Nm/rad 39.2 x 104 kgf・ m/arc min 11.6 Pulse/rev Motor insulation Mounting direction Protection structure 1.2 0.56 Nm kgf・m Mass kg (without brake) Mass (with brake) kg Environmental conditions 50 40 40 3 39.2 x 104 11.3 40 40 120 11.6 50 40 40 40 40 10,616, 832 13,238, 272 15,859, 712 21,102, 592 Magnetic absolute encoder 217(131,072) 216(65,536) 6,684, 672 10,61 6, 832 13,238, 272 15,859, 712 21,102, 592 1,441, 792 6,684, 672 2.95 5.0 2.95 3.1 5.1 3.1 Operating temperature: 0 to 40℃/Storage temperature: -20 to 60℃ Operating humidity/storage humidity: 20 to 80%RH (no condensation) Resistance to vibration: 25 m/s2 (frequency: 10 to 400Hz)/Shock resistance: 300 m/s2 *4 No dust, no metal powder, no corrosive gas, no inflammable gas, no oil mist To be used indoors, no direct sunlight Altitude: less than 1,000 m above sea level Insulation resistance: 100MΩ or more (by DC500V insulation tester) Dielectric strength: AC1,500V/1 min Insulation class: A Can be installed in any direction. Totally enclosed self-cooled type (IP54) The table shows typical output values of actuators. *1: When combined with a HA-800 driver.. *2: Value after temperature rise and saturation when the 350 x 350 x 18 [mm] aluminum radiation plate is installed. *3: Value of phase induced voltage constant multiplied by 3. *4: For testing conditions, refer to [1-12 Shock resistance] (P1-42) and [1-13 Vibration resistance ] (P1-43). 1-5 161 Nm kgf・m Nm One-way positional Sec. accuracy Encoder type Single motor revolution Encoder resolution Motor multi revolution counter Output resolution SHA25A (Motor input voltage 200V) REL-230-18 HA-800□-6D/E-100 Servo Drive Torque constant*1 5 SHA25A (Motor input voltage 100V) 51 81 101 121 161 1-4 Specifications SG/HP type Model Item 11 51 161 Outlines 2 Nm kgf・m Nm 62 6.3 20 281 28.7 92 395 40.3 153 433 44.2 178 459 46.8 178 484 49.4 178 kgf・m 2.1 9.4 15.6 18.2 18.2 18.2 r/min 436.4 94.1 59.3 47.5 39.7 29.8 Nm/A kgf・m/A A 4.5 0.46 19 21 2.1 17.3 33 3.4 15.2 42 4.2 13.5 50 5.1 12.2 66 6.8 9.9 4 A 6.0 6.0 6.0 5.7 5.0 4.1 5 V/(r/min) 0.51 2.3 3.7 4.7 5.6 7.4 Allowable continuous torque*1*2 Max. rotational speed*1 Moment stiffness 1 121 HA-800□-6D/E-200 Max. torque*1 Max. current*1 Allowable continuous current*1*2 EMF constant*3 Phase resistance (20℃) Phase inductance Inertia GD2/4 moment (without J brake) Inertia GD2/4 moment (with J brake) Reduction ratio Permissible moment load SHA32A 101 REL-230-18, REL-230-36 Servo Drive Torque constant*1 81 Ω mH kg・m2 One-way positional accuracy 0.33 6 1.4 0.091 2.0 5.1 8.0 11 20 kgf・ cm・s2 0.93 21 52 81 117 207 kg・m2 0.11 2.3 5.9 9.2 13 23 kgf・ cm・s2 1.1 24 60 94 135 238 1:11 932 95 86.1 x 104 1:51 1:81 1:121 1:161 Nm kgf・m Nm/rad kgf・ m/arc min Sec. Encoder type Single motor revolution Encoder resolution Motor multi revolution counter Output resolution Pulse/rev Mass kg (without brake) Mass (with brake) kg Environmental conditions Motor insulation Mounting direction Protection structure 3 25.7 120 1:101 580 59.1 100 x 104 7 8 9 29.6 50 40 40 40 10 40 Magnetic absolute encoder 11 217(131,072) 216(65,536) 1,441,792 9.4 6,684,672 10,616,832 13,238,272 15,859,712 付 21,102,592 5.9 9.7 6.2 Operating temperature: 0 to 40℃/Storage temperature: -20 to 60℃ Operating humidity/storage humidity: 20 to 80%RH (no condensation) Resistance to vibration: 25 m/s2 (frequency: 10 to 400Hz)/Shock resistance: 300 m/s2 *4 No dust, no metal powder, no corrosive gas, no inflammable gas, no oil mist To be used indoors, no direct sunlight Altitude: less than 1,000 m above sea level Insulation resistance: 100MΩ or more (by DC500V insulation tester) Dielectric strength: AC1,500V/1 min Insulation class: A Can be installed in any direction. Totally enclosed self-cooled type (IP54) The table shows typical output values of actuators. *1: When combined with a HA-800 driver.. *2: Value after temperature rise and saturation when the 400 x 400 x 20 [mm] aluminum radiation plate is installed. *3: Value of phase induced voltage constant multiplied by 3. *4: For testing conditions, refer to [1-12 Shock resistance] (P1-42) and [1-13 Vibration resistance ] (P1-43). 1-6 1-4 Specifications 1 SG type Model Outlines Item 2 3 4 5 6 7 8 9 10 11 付 51 Allowable continuous torque*2*3 Max. rotational speed*2 Torque constant*2 121 SHA40A 161 51 81 101 121 REL-230-36, REL-230-40 HA-800□-24D/E-200 340 34.7 94 560 57.1 158 686 70 198 802 81.8 237 841 85.8 317 523 53.4 160 675 68.9 263 738 75.3 330 802 81.8 382 841 85.8 382 kgf・m 9.6 16.1 20.2 24.2 32.3 16.3 26.8 33.7 39 39 r/min 78.4 49.4 39.6 33.1 24.8 78.4 49.4 39.6 33.1 24.8 Nm/A kgf・m/A A 25 2.6 18 41 4.1 18 51 5.2 18 61 6.2 17.9 81 8.2 14.6 25 2.6 26.7 41 4.1 21.8 51 5.2 19.4 61 6.2 17.9 81 8.2 14.6 6.0 6.0 6.0 6.0 6.0 9.0 9.0 9.0 8.8 7.2 2.9 4.6 5.7 6.8 9.1 2.9 4.6 5.7 6.8 9.1 Pulse/rev Mass kg (without brake) Mass (with brake) kg Environmental conditions Motor insulation Mounting direction Protection structure 0.19 1.2 5.0 13 20 28 50 5.0 13 20 28 50 51 130 202 290 513 51 130 202 290 513 6.1 15 24 34 61 6.1 15 24 34 61 62 157 244 350 619 62 157 244 350 619 1:51 1:81 1:101 1:121 1:81 1:101 1:121 1:161 40 40 40 40 13,23 8,272 15,859, 712 21,102, 592 1:161 1:51 849 86.6 179 x 104 53.2 50 40 40 40 40 50 Magnetic absolute encoder 217(131,072) 216(65,536) 6,684, 672 10,616, 832 13,238, 272 15,859, 712 21,102, 592 6,684 ,672 10,616 ,832 9.9 10.7 Operating temperature: 0 to 40℃/Storage temperature: -20 to 60℃ Operating humidity/storage humidity: 20 to 80%RH (no condensation) Resistance to vibration: 25 m/s2 (frequency: 10 to 400Hz)/Shock resistance: 300 m/s2 *5 No dust, no metal powder, no corrosive gas, no inflammable gas, no oil mist To be used indoors, no direct sunlight Altitude: less than 1,000 m above sea level Insulation resistance: 100MΩ or more (by DC500V insulation tester) Dielectric strength: AC1,500V/1 min Insulation class: A Can be installed in any direction. Totally enclosed self-cooled type (IP54) The table shows typical output values of actuators. *1: If a HA-800□-6D/E driver is combined with a SHA40A actuator, the maximum torque and allowable continuous torque are limited. *2: When combined with HA-800 driver. . *3: Value after temperature rise and saturation when the 500 x 500 x 25 [mm] aluminum radiation plate is installed. *4: Value of phase induced voltage constant multiplied by 3. *5: For testing conditions, refer to [1-12 Shock resistance] (P1-42) and [1-13 Vibration resistance ] (P1-43). 1-7 161 Nm kgf・m Nm Max. current*2 Allowable continuous A current*2*3 EMF constant*4 V/(r/min) Phase resistance Ω (20℃) Phase inductance mH Inertia GD2/4 kg・m2 moment kgf・ (without J cm・s2 brake) GD2/4 kg・m2 Inertia moment kgf・ J (with brake) cm・s2 Reduction ratio Nm Permissible moment load kgf・m Nm/rad kgf・ Moment stiffness m/arc min One-way positional Sec. accuracy Encoder type Single motor revolution Encoder resolution Motor multi revolution counter Output resolution 101 HA-800□-6D/E-200*1 Servo Drive Max. torque*2 81 1-4 Specifications 1 SG type Model 81 Servo Drive Max. torque*1 Allowable continuous torque*1*2 Max. rotational speed*1 Torque constant*1 161 81 SHA65A 101 121 HA-800□-24D/E-200 161 Outlines Item SHA58A 101 121 HA-800□-24D/E-200 2 Nm kgf・m Nm 1924 196 714 2067 211 905 2236 228 969 2392 244 969 2400 245 921 2990 305 1149 3263 333 1236 3419 349 1236 kgf・m 73 92 99 99 94 117 126 126 rpm 37.0 29.7 24.8 18.6 34.6 27.7 23.1 17.4 Nm/A kgf・m/A A 54 5.5 45 68 6.9 39 81 8.3 36 108 11.0 30 54 5.5 55 68 6.9 55 81 8.3 51 108 11.0 41 4 17.7 17.8 16.4 13.4 22.0 21.9 20.1 16.3 6.1 7.6 9.1 12.1 6.1 7.6 9.1 12.1 5 Max. current*1 Allowable continuous A current*1*2 EMF constant*3 V/(rpm) Phase resistance Ω (20℃) Phase inductance mH Inertia GD2/4 kg・m2 moment kgf・ (without J cm・s2 brake) Inertia GD2/4 kg・m2 moment kgf・ (with J cm・s2 brake) Reduction ratio Nm Permissible moment load kgf・m Nm/rad kgf・ Moment stiffness m/arc min One-way positional Sec. accuracy Encoder type Single motor revolution Encoder resolution Output resolution Pulse/rev Mass kg (without brake) Mass (with brake) kg Environmental conditions Motor insulation Mounting direction Protection structure 0.028 0.028 0.29 149 214 379 110 171 245 433 980 1520 2180 3870 1120 1740 2500 4420 106 165 237 420 120 187 268 475 1090 1690 2420 4290 1230 1910 2740 4850 1:81 1:101 1:121 2180 222 531 x 104 1:161 1:81 1:101 1:121 2740 280 741 x 104 1:161 158 40 6 0.29 96 40 3 7 8 9 220 40 40 40 40 40 10 15,859,712 21,102,592 11 40 Magnetic absolute encoder 217(131,072) 10,616,832 13,238,272 15,859,712 21,102,592 10,616,832 13,238,272 29.5 37.5 32 40 Operating temperature: 0 to 40℃/Storage temperature: -20 to 60℃ Operating humidity/storage humidity: 20 to 80%RH (no condensation) Resistance to vibration: 25 m/s2 (frequency: 10 to 400Hz)/Shock resistance: 300 m/s2 *4 No dust, no metal powder, no corrosive gas, no inflammable gas, no oil mist To be used indoors, no direct sunlight Altitude: less than 1,000 m above sea level Insulation resistance: 100MΩ or more (by DC500V insulation tester) Dielectric strength: AC1,500V/1 min Insulation class: A Can be installed in any direction. Totally enclosed self-cooled type (IP54) The table shows typical output values of actuators. *1: When combined with HA-800 driver. *2: Value after temperature rise and saturation when the 650 x 650 x 30 [mm] aluminum radiation plate is installed. *3: Value of phase induced voltage constant multiplied by 3. *4: For testing conditions, refer to [1-12 Shock resistance] (P1-42) and [1-13 Vibration resistance ] (P1-43). 1-8 付 1-4 Specifications 1 CG type Outlines 4 5 6 7 8 Max. torque 120 12.2 48 4.9 120 75 60 50 37.5 Nm/A kgf・m/A A 16 1.7 6.1 26 2.7 5.0 33 3.4 4.6 39 4.0 4.1 53 5.4 3.4 A 2.1 2.1 2.1 2.0 1.7 V/(rpm) 1.8 2.9 3.7 4.4 5.9 Allowable *1*2 continuous torque Max. rotational *1 speed Torque constant *1 Max. current*1 Allowable continuous current*1*2 EMF constant*3 Phase resistance (20℃) Phase inductance Inertia GD2/4 moment (without J brake) Inertia GD2/4 moment (with J brake) Reduction ratio Permissible moment load Moment stiffness 10 One-way positional accuracy Repeatability Bi-directional repeatability 付 113 11.5 48 4.9 *1 9 11 160 50 80 Nm kgf・m Nm kgf・m 73 7.4 21 2.1 r/min Servo Drive 2 3 120 96 9.8 35 3.6 SHA20A 100 REL-230-18 HA-800□-3D/E-200 107 10.9 43 4.4 Actuator Model Item Ω 1.4 mH 2 kg・m kgf・cm・s kg・m 2 2 kgf・cm・s 2 0.21 0.53 2.5 0.82 1.2 2.1 2.1 5.4 8.0 12 22 0.23 0.60 0.94 1.3 2.4 2.4 6.1 9.6 14 24 1:50 1:80 1:100 187 19.1 4 25.2×10 1:120 1:160 50 50 30 30 15,728,640 20,971,520 Nm kgf・m Nm/rad kgf・m/arc min Sec 7.5 60 50 50 ±5 Sec Sec Encoder type Single motor revolution Encoder resolution Motor multi revolution counter Output resolution Pulse/rev Mass kg (without brake) Mass (with brake) kg Environmental conditions Motor insulation Mounting direction Protection structure 75 30 30 Magnetic absolute encoder 17 2 (131,072) 16 6,553,600 10,485,760 2 (65,536) 13,107200 2.6 2.7 Operating temperature: 0 to 40℃/Storage temperature: -20 to 60℃ Operating humidity/storage humidity: 20 to 80%RH (no condensation) Resistance to vibration: 25 m/s2 (frequency: 10 to 400Hz)/Shock resistance: 300 m/s2 *4 No dust, no metal powder, no corrosive gas, no inflammable gas, no oil mist To be used indoors, no direct sunlight Altitude: less than 1,000 m above sea level Insulation resistance: 100MΩ or more (by DC500V insulation tester) Dielectric strength: AC1,500V/1 min Insulation class: A Can be installed in any direction Totally enclosed self-cooled type (IP54) The table shows typical output values of actuators. *1: Typical characteristics when combined with our HA-800 driver. *2: Value after temperature rise and saturation when the 350 x 350 x 18 [mm] aluminum radiation plate is installed. *3: Value of phase induced voltage constant multiplied by 3. *4: For testing conditions, refer to [1-12 Shock resistance] (P1-42) and [1-13 Vibration resistance ] (P1-43). 1-9 1-4 Specifications CG type Model Sevo Drive Max. torque *1 Allowable *1*2 continuous torque Max. rotational *1 speed Torque constant *1 Max. current*1 Allowable continuous current*1*2 EMF constant*3 Phase resistance (20℃) Phase inductance Inertia GD2/4 moment (without J brake) GD2/4 Inertia moment J (with brake) Reduction ratio Permissible moment load Moment stiffness One-way positional accuracy Repeatability Bi-directional positional accuracy Nm kgf・m Nm kgf・m r/min 96 60 48 40 30 112 70 56 46.7 35 Nm/A kgf・m/A A 10.9 1.1 15.1 17.7 1.8 13.2 22 2.3 12.2 27 2.7 11.0 35 3.6 9.0 19 1.9 8.7 31 3.1 7.6 38 3.9 7.0 46 4.7 6.3 61 6.3 5.2 A 4.7 4.7 4.7 4.5 3.7 3.0 3.0 3.0 2.6 2.1 V/(rpm) 1.2 2.0 2.5 3.0 4.0 2.1 3.4 4.3 5.2 6.9 0.4 1.2 mH 2 kg・m 2.9 5.1 0.50 1.3 3.0 2.0 2.9 5.1 0.50 1.3 1.0 2.0 5.1 13 20 29 52 5.1 13 20 29 52 kg・m kgf・cm・ 2 s mH Nm kgf・m Nm/rad kgf・ m/arc min 0.60 1.5 2.4 3.4 6.1 0.60 1.5 2.4 3.4 6.1 6.1 16 24 35 62 6.1 16 24 35 62 50:1 80:1 120:1 1:120 80:1 120:1 Sec 50 kgf・cm・ 2 s 2 Mass (without brake) Mass (with brake) 160:1 50:1 258 26.3 4 39.2×10 Pulse/rev 2 3 4 5 7 8 1:120 160:1 9 11.6 40 40 40 40 50 40 40 40 40 60 25 25 25 25 10 ±5 Sec Sec 1 6 Ω 60 25 25 Encoder type Single motor revolution Encoder resolution Motor multi revolution counter Output resolution SHA25A(Motor input voltage 200V) 50 80 100 120 160 REL-230-18 REL-230-36 HA-800□-3D/E-200 127 178 204 217 229 13 18.2 20.8 22.1 23.4 40 66 81 81 81 4.1 6.8 8.2 8.2 8.2 Outlines Item SHA25A(Motor input voltage 100V) 50 80 100 120 160 REL-230-18 REL-230-36 *1 HA-800□-6D/E-100 127 178 204 217 229 13 18.2 20.8 22.1 23.4 34 57 72 81 81 3.5 5.8 7.3 8.2 8.2 25 25 11 Magnetic absolute encoder 17 2 (131,072) 付 16 2 (65,536) 6,553, 600 10,485, 760 13,107, 200 15,728, 640 20,971, 520 6,553, 600 kg 3.95 kg 4.1 10,485, 760 13,107, 200 15,728, 640 20,971 ,520 1-10 1-4 Specifications 1 Environmental conditions Outlines 2 Motor insulation 3 4 5 Operating temperature: 0 to 40℃/Storage temperature: -20 to 60℃ Operating humidity/storage humidity: 20 to 80%RH (no condensation) Resistance to vibration: 25 m/s2 (frequency: 10 to 400Hz)/Shock resistance: 300 m/s2 *4 No dust, no metal powder, no corrosive gas, no inflammable gas, no oil mist To be used indoors, no direct sunlight Altitude: less than 1,000 m above sea level Insulation resistance: 100MΩ or more (by DC500V insulation tester) Dielectric strength: AC1,500V/1 min Insulation class: A Can be installed in any direction Mounting direction Totally enclosed self-cooled type (IP54) Protection structure The table shows typical output values of actuators. *1: Typical characteristics when combined (driven by ideal sine wave) with our drivers. *2: Value after temperature rise and saturation when the 350 x 350 x 18 [mm] aluminum radiation plate is installed. *3: Value of phase induced voltage constant multiplied by 3. *4: For testing conditions, refer to [1-12 Shock resistance] (P1-42) and [1-13 Vibration resistance ] (P1-43). 6 7 8 9 10 11 付 1-11 1-4 Specifications CG type SHA32A 100 Model Item 50 80 Allowable continuous *1*2 torque *1 Max. rotational speed Torque constant *1 *1 Max. current Allowable continuous *1*2 current *3 EMF constant Phase resistance (20℃) *1 Max. current 2 Inertia GD /4 moment (without J brake) 2 Inertia GD /4 moment (with J brake) Reduction ratio Permissible moment load Moment stiffness One-way positional accuracy Repeatability Bi-directional repeatability Encoder type Single motor revolution Encoder resolution Motor multi revolution counter Output resolution Mass (without brake) Mass (with brake) 459 46.8 178 18.2 40 49 5.0 12.2 484 49.4 178 18.2 30 66 6.7 10 1 HA-800□-6D/E-200 433 44.2 178 18.2 48 41 4.2 13.7 Outlines Max. torque 160 REL-230-18 REL-230-36 Servo Drive *1 120 2 Nm kgf・m Nm kgf・m r/min Nm/A kgf・m/A A 281 28.7 90 9.2 96 20 2.1 17.7 395 40.3 151 15.4 60 33 3.4 15.4 A 6.0 6.0 5.7 5.0 4.1 V/(rpm) 2.3 3.7 4.6 5.5 7.4 5 6 Ω 4 0.33 mH 2 kg・m kgf・cm・ 2 s kg・m 3 2 kgf・cm・ 2 s 1.7 4.3 1.4 6.7 9.7 17 17 44 68 99 175 2.0 5.1 7.9 11 20 20 52 81 116 207 50:1 80:1 120:1 160:1 100:1 580 59.2 4 100×10 Nm kgf・m Nm/rad kgf・ m/arc min Sec 8 9 29.6 40 30 30 Sec Sec 7 30 30 25 25 10 ±4 60 25 25 11 Magnetic absolute encoder 17 2 (131,072) 付 16 2 (65,536) Pulse/rev 6,553,600 10,485,760 13,107,200 kg 7.7 kg 8.0 15,728,640 20,971,520 1-12 1-4 Specifications 1 Environmental conditions Outlines 2 Motor insulation 3 4 5 Operating temperature: 0 to 40℃/Storage temperature: -20 to 60℃ Operating humidity/storage humidity: 20 to 80%RH (no condensation) Resistance to vibration: 25 m/s2 (frequency: 10 to 400Hz)/Shock resistance: 300 m/s2 *4 No dust, no metal powder, no corrosive gas, no inflammable gas, no oil mist To be used indoors, no direct sunlight Altitude: less than 1,000 m above sea level Insulation resistance: 100MΩ or more (by DC500V insulation tester) Dielectric strength: AC1,500V/1 min Insulation class: A Can be installed in any direction. Mounting direction Totally enclosed self-cooled type (IP54) Protection structure The table shows typical output values of actuators. *1: Typical characteristics when used with HA-800. *2: Value after temperature rise and saturation when the 400 x 400 x 20 [mm] aluminum radiation plate is installed. *3: Value of phase induced voltage constant multiplied by 3. *4: For testing conditions, refer to [1-12 Shock resistance] (P1-42) and [1-13 Vibration resistance ] (P1-43). 6 7 8 9 10 11 付 1-13 1-4 Specifications CG type Model Item 50 Max. torque *2 Allowable continuous *2*3 torque Max. rotational *2 speed Torque constant *2 *1 Max. current Allowable continuous *1*2 current EMF constant Phase resistance (20℃) Phase inductance 2 Inertia GD /4 moment (without J brake) 2 Inertia GD /4 moment (with J brake) Reduction ratio Permissible moment load Moment stiffness One-way positional accuracy Repeatability Bi-directional repeatability Encoder type Single motor revolution Encoder resolution Motor multi revolution counte Output resolution Mass (without brake) Mass (with brake) 100 120 HA-800□-6D/E-200 SHA40A 160 50 80 100 120 160 REL-230-36, REL-230-40 *1 Nm kgf・m Nm 333 34.0 92 548 55.9 156 686 70.0 196 802 81.8 235 841 85.8 315 523 53.4 157 HA-800□-24D/E-200 675 738 802 68.9 75.3 81.8 260 327 382 kgf・m 9.4 15.9 20.0 24.0 32.1 16.0 26.5 33.3 39 39 rpm 80 50 40 33.3 25 80 50 40 33.3 25 Nm/A kgf・ m/A A 25 40 50 60 80 25 40 50 60 80 2.5 4.1 5.1 6.1 8.2 2.5 4.1 5.1 6.1 8.2 18 18 18 17.6 14.3 27.2 22 19.6 18 14.7 A 6.0 6.0 6.0 6.0 6.0 9.0 9.0 9.0 8.8 7.2 V/(rpm) 2.8 4.5 5.6 6.7 9.0 2.8 4.5 5.6 6.7 9.0 Ω kgf・ 2 cm・s 2 kgf・ 2 cm・s 12 19 27 49 4.8 12 19 27 49 49 124 194 280 497 49 124 194 280 497 5.8 15 23 33 59 5.8 15 23 33 59 59 150 235 338 601 59 150 235 338 601 50:1 80:1 100:1 120:1 80:1 100:1 120:1 160:1 160:1 50:1 849 86.6 4 179×10 5 40 30 30 30 30 40 30 30 30 20 20 20 11 20 50 20 20 20 20 付 17 2 (131,072) 16 2 (65,536) 6,553, 600 10,485, 760 13,107, 200 15,728, 640 20,971, 520 8 30 ±4 50 7 10 Magnetic absolute encoder Pulse/re v 4 9 53.2 Sec Sec 3 1.2 4.8 Nm kgf・m Nm/rad kgf・ m/arc min Sec 2 6 0.19 mH 2 kg・m kg・m 841 85.8 382 1 Outlines Combined driver 80 6,553, 600 kg 13.0 kg 13.8 10,485, 760 13,107, 200 15,728, 640 20,971, 520 1-14 1-4 Specifications 1 Environmental conditions Outlines 2 3 4 5 Motor insulation Operating temperature: 0 to 40℃/Storage temperature: -20 to 60℃ Operating humidity/storage humidity: 20 to 80%RH (no condensation) Resistance to vibration: 25 m/s2 (frequency: 10 to 400Hz)/Shock resistance: 300 m/s2 *4 No dust, no metal powder, no corrosive gas, no inflammable gas, no oil mist To be used indoors, no direct sunlight Altitude: less than 1,000 m above sea level Insulation resistance: 100MΩ or more (by DC500V insulation tester) Dielectric strength: AC1,500V/1 min Insulation class: A Can be installed in any direction. Mounting direction Totally enclosed self-cooled type (IP54) Protection structure The table shows typical output values of actuators. *1: If a HA-800□ -6D/E driver is combined with a SHA40A actuator, the maximum torque and allowable continuous torque are limited. *2: Typical characteristics when combined (driven by ideal sine wave) with our drivers. *3: Value after temperature rise and saturation when the 500 x 500 x 25 [mm] aluminum radiation plate is installed. *4: Value of phase induced voltage constant multiplied by 3. *5: For testing conditions, refer to [1-12 Shock resistance] (P1-42) and [1-13 Vibration resistance ] (P1-43). 6 7 8 9 10 11 付 1-15 1-5 Motor shaft brake 1 The brake is used to hold the motor shaft in place when the power is turned off. With smaller sizes (SHA25A, 32A), the actuator's built-in circuit controls the voltage supplied to the brake in order to reduce the power consumption while the brake is actuated. Be sure to use a DC power supply having proper brake excitation voltage and capable of outputting enough current for the brake actuation (release). Outlines 1-5 Motor shaft brake 2 3 Specifications SG/HP type Model 4 SHA20A Item 51 81 101 121 161 Dry non-excitation actuation type (without powersaving control) Type Brake excitation voltage Current consumption during suction (at 20℃) Current consumption during holding (at 20℃) Holding torque*3 Inertia moment*3 (Actuator total) (with brake) Mass (with brake)*4 V DC24V ± 10% (no polarity)*1 A 0.37 A Same as current consumption during suction 6 Nm 31 49 61 73 97 kgf·m 3.1 5.0 6.2 7.4 9.9 0.26 0.65 1.0 1.4 2.6 2.7 6.6 10 15 26 (GD2/4) kg·m2 (J) kgf·cm·s2 kg 5 7 8 2.1 Allowable number of normal stops*5 Allowable number of emergency stops*6 100,000 times 9 200 times SHA25A Model Item 11 51 81 Type 101 10 SHA32A 121 161 11 51 81 101 121 161 Dry non-excitation actuation type (with power-saving control) Brake excitation voltage Current consumption during suction (at 20℃) Current consumption during holding (at 20℃) Holding torque*3 *3 Inertia moment (Actuator total) (with brake) Mass (with brake) *4 Allowable number of normal stops*5 Allowable number of emergency stops*6 11 DC24V ± 10% (no polarity)*1 V 0.8*2 A 0.8*2 付 A 0.3 0.3 Nm 11 51 81 101 121 161 22 102 162 202 242 322 kgf·m 1.1 5.2 8.3 10 12 16 2.2 10 17 21 25 33 0.034 0.66 1.7 2.6 3.7 6.6 1.7 2.3 5.9 9.2 13 23 0.35 6.7 17 26 38 67 17 24 60 94 135 238 (GD2/4) kg·m2 (J) kgf·cm·s2 kg 5.1 3.1 9.7 6.2 100,000 times 200 times 1-16 1-5 Motor shaft brake 1 Outlines 2 Model Item 51 Type Brake excitation voltage Current consumption during suction (at 20℃) Current consumption during holding (at 20℃) 3 *3 Inertia moment (Actuator total) (With brake) *4 4 5 V A A Mass (with brake) Allowable number of *5 normal stops Allowable number of *6 emergency stops Model Brake excitation voltage Current consumption during suction (at 20℃) Current consumption during holding (at 20℃) Holding torque*3 Inertia moment*3 (Actuator total) (With brake) 8 9 Mass (with brake)*4 Allowable number of normal stops*5 Allowable number of emergency stops*6 Same as current consumption during suction 204 21 324 33 404 41 484 49 644 66 1220 124 1520 155 1820 185 2420 246 6.1 15 24 34 61 106 165 237 420 62 157 244 350 619 1090 1690 2420 4290 10.7 V A 0.9 Same as current consumption during suction 1220 1520 1820 2420 124 155 185 246 A Nm kgf·m (GD2/4) kg·m2 (J) kgf·cm·s2 kg 120 187 1230 1910 268 475 2740 4850 40 100,000 times 200 times CG type Model 10 付 32 SHA65A 81 101 121 161 Dry non-excitation actuation type (without power-saving control) DC24V±10% (no polarity)*1 SHA20A Item 11 0.9 200 times Item 7 161 100,000 times Type 6 0.7 Nm kgf·m 2 (GD /4) 2 kg·m (J) 2 kgf·cm·s kg Holding torque*3 SHA40A SHA58A 101 121 161 81 101 121 Dry non-excitation actuation type (without power-saving control) DC24V ± 10% (no polarity)*1 81 Type Brake excitation voltage Current consumption during suction (at 20℃) Current consumption during holding (at 20℃) Holding torque*3 *3 Inertia moment (Actuator total) (With brake) Mass (with brake) *4 Allowable number of normal stops*5 Allowable number of emergency stops*6 1-17 SHA25A 50 80 100 120 160 Dry non-excitation actuation type (without powersaving control) 50 80 100 120 160 Dry non-excitation actuation type (with powersaving control) DC24V±10%(no polarity)*1 V A 0.37 0.8 *2 A Same as current consumption during suction 0.3 Nm 30 48 60 72 96 50 80 100 120 160 kgf·m 3.1 4.9 6.1 7.3 9.8 5.1 8.2 10 12 16 0.23 0.6 0.94 1.3 2.4 0.60 1.5 2.4 3.4 6.1 2.4 6.1 9.6 14 24 6.1 16 24 35 62 (GD2/4) kg·m2 (J) kgf·cm·s2 kg 2.7 4.1 100,000 times 200 times 1-5 Motor shaft brake Model SHA32A Item 50 80 100 160 50 Brake excitation voltage Current consumption during suction (at 20℃) Current consumption during holding (at 20℃) Holding torque*3 80 100 120 160 0.7 Outlines Dry non-excitation actuation type (with powersaving control) Type 1 SHA40A 120 Same as current consumption during suction 3 Dry non-excitation actuation type (without power-saving control) DC24V±10%(no polarity)*1 V A 0.8 A *2 0.3 Nm 100 160 200 240 320 200 320 400 480 640 kgf·m 10 16 20 24 33 20 33 41 49 65 2.0 5.1 7.9 11 20 5.8 15 23 33 59 20 52 81 116 207 59 150 235 338 601 2 (GD /4) 2 kg·m (J) kgf·cm·s2 *3 Inertia moment (Actuator total) (With brake) *4 Mass (with brake) kg Allowable number of normal stops*5 Allowable number of *6 emergency stops 8.0 13.8 4 5 100,000 times 200 times 6 *1: Power supply is user’s responsibility. Use a power supply capable of outputting enough current consumption during suction for the brake. *2: The duration for current consumption during suction is 0.5 second or less for the power supply of DC24V ± 10%. *3: The values are converted for the output shaft of the actuator. *4: The values present total mass of the actuator. *5: The service time for normal holding is assured when the brake activates at motor shaft rotation speed of 150 rpm or less. *6: The service time for emergency stop is assured when the brake activates at motor speed of 3,000 rpm or less provided the load inertia moment is 3 times of less than that of the actuator. The motor shaft holding brake cannot be used for deceleration. WARNING 2 Do not use the holding brake more than the allowable number of normal brakings (100,000 times at the motor shaft rotation speed of 150 rpm or less) or allowable number of emergency stops (200 times with the motor shaft rotation speed of 3,000 rpm, provided the load inertia moment is 3 times or less than that of the actuator). Exceeding the allowable number of normal stops or allowable number of emergency stops may deteriorate holding torque, and may consequently fail to properly serve as a brake. 7 8 9 10 11 付 1-18 1 Outlines 4 5 6 7 8 9 10 11 付 Note: The dimension tolerances that are not specified vary depending on the manufacturing method. Please check the confirmation drawing or contact us for dimension tolerances not shown 1-6 External dimensions 1-6 External dimensions 2 SHA20A-SG 3 Unit: mm 1-19 Jacking holes Depth 7 LipC0.5 chamfering or less or less or less Encoder connector Cable outer diameter 4-core Motor cable Tab contact Housing Note: The dimension tolerances that are not specified vary depending on the manufacturing method. Please check the confirmation drawing or contact us for dimension tolerances not shown Output rotary unit Motor connector Encoder cable AWG28 x 3 sets with shield Cable outer diameter SHA20A-CG Outlines Housing Pin contact (Motor Pin contact (Motor 1-6 External dimensions Unit: mm 1 2 3 4 5 6 7 8 9 10 11 付 1-20 1 Outlines 3 4 5 6 7 8 9 10 11 付 Note: The dimension tolerances that are not specified vary depending on the manufacturing method. Please check the confirmation drawing or contact us for dimension tolerances not shown 1-6 External dimensions SHA25A-HP Unit: mm 2 1-21 SHA25A-SG Unit: mm 2 1-22 Outlines Note: The dimension tolerances that are not specified vary depending on the manufacturing method. Please check the confirmation drawing or contact us for dimension tolerances not shown 1-6 External dimensions 1 3 4 5 6 7 8 9 10 11 付 Depth 8 Lip C1 chamfering 10 9 or less less R0.4 or 7 or less 5 6 Motor cable AWG24 AWG24 x 3 sets x 3+sets shield + shield (Cable(Cable Outer Outer diameter:φ7.7) diameter:φ7.7) Encoder cable 3 AWG20x4 core (Cable outer dia.:φ5.6) 2 4 8 Note: The dimension tolerances that are not specified vary depending on the manufacturing method. Please check the confirmation drawing or contact us for dimension tolerances not shown R0.4 or less 11 Output rotary unit Motor connector SHA25A-CG (Jacking holes) 1-23 Housing Pin contact Motor Pin contact Motor Outlines 付 Encoder connector 1 Housing Tab contact 1-6 External dimensions Unit: mm SHA32A-HP Unit: mm 2 1-24 Outlines Note: The dimension tolerances that are not specified vary depending on the manufacturing method. Please check the confirmation drawing or contact us for dimension tolerances not shown 1-6 External dimensions 1 3 4 5 6 7 8 9 10 11 付 1 Outlines 4 5 6 7 8 9 10 11 付 Note: The dimension tolerances that are not specified vary depending on the manufacturing method. Please check the confirmation drawing or contact us for dimension tolerances not shown 1-6 External dimensions SHA32A-SG Unit: mm 2 3 1-25 Jacking holes Output rotary unit Motor connector Housing Pin contact (Motor Pin contact (Motor R0.4 or less R0.4 or less or less Cable outer diameter 4-core Motor cable Note: The dimension tolerances that are not specified vary depending on the manufacturing method. Please check the confirmation drawing or contact us for dimension tolerances not shown Lip C1 chamfering O Deapth 8 AWG24 x 3 sets + shield (Cable Outer diameter:φ7.7) Encoder cable Outlines Encoder connector Housing Tab contact 1-6 External dimensions SHA32A-CG Unit: mm 1 2 3 4 5 6 7 8 9 10 11 付 1-26 1 Outlines 3 4 5 6 7 8 9 10 11 付 Note: The dimension tolerances that are not specified vary depending on the manufacturing method. Please check the confirmation drawing or contact us for dimension tolerances not shown 1-6 External dimensions SHA40A-SG Unit: mm 2 1-27 Jacking holes Output rotary unit Motor connector Housing Pin contact (Motor Pin contact (Motor Or less or less or less AWG16 x 4 core (Cable outer dia.:φ7.8) Motor cable Note: The dimension tolerances that are not specified vary depending on the manufacturing method. Please check the confirmation drawing or contact us for dimension tolerances not shown Lip C1 chamfering Deapth 10 Encoder connector AWG24 x 3 sets + shield (Cable Outer diameter:φ7.7) Encoder cable Outlines Housing Tab contact 1-6 External dimensions SHA40A-CG Unit: mm 1 2 3 4 5 6 7 8 9 10 11 付 1-28 1 Outlines 4 5 6 7 8 9 10 11 付 Note: The dimension tolerances that are not specified vary depending on the manufacturing method. Please check the confirmation drawing or contact us for dimension tolerances not shown 1-6 External dimensions SHA58A-SG Unit: mm 2 3 1-29 SHA65A-SG Unit: mm 2 1-30 Outlines Note: The dimension tolerances that are not specified vary depending on the manufacturing method. Please check the confirmation drawing or contact us for dimension tolerances not shown 1-6 External dimensions 1 3 4 5 6 7 8 9 10 11 付 1-7 Mechanical accuracy 1 Outlines 2 3 4 5 6 1-7 Mechanical accuracy SHA series mechanical accuracy of the output shaft and mounting flange: SG/HP type unit: mm Accuracy items SHA20A 1. Output shaft surface runout 0.030 2. Output shaft radial run-out 3. Parallelism between the output shaft and actuator mounting surface 4. Parallelism between the output shaft and actuator mounting surface 5. Concentricity between the output shaft and actuator mounting diameter 6. Concentricity between the output shaft and actuator mounting diameter 0.030 SHA25A 0.035 (0.020) 0.035 0.030 0.035 0.040 0.045 0.050 0.050 0.055 0.050 0.055 0.060 0.070 0.070 0.030 0.035 0.040 0.045 0.050 0.050 0.045 0.060 0.065 0.070 0.080 0.080 8 9 10 SHA40A SHA58A SHA65A 0.045 0.050 0.050 0.045 0.050 0.050 Note: All values are T.I.R. (Total Indicator Reading). The values in parenthesis are those combined with the hollow planetary speed reducer HPF series for precision control. CG type 7 SHA32A 0.040 (0.020) 0.040 Accuracy items 1. Output shaft surface runout 2-1. Output shaft radial run-out (Outside inlay) 2-2. Output shaft radial run-out (Inside inlay) 3. Parallelism between the output shaft and actuator mounting surface 4. Parallelism between the output shaft and actuator mounting surface 5. Concentricity between the output shaft and actuator mounting diameter 6. Concentricity between the output shaft and actuator mounting diameter unit: mm SHA32A SHA40A 0.010 0.010 SHA20A 0.010 SHA25A 0.010 0.010 0.010 0.010 0.010 0.015 0.015 0.015 0.015 0.030 0.030 0.035 0.035 0.040 0.040 0.045 0.045 0.050 0.050 0.055 0.060 0.060 0.060 0.065 0.070 Note: All values are T.I.R. (Total Indicator Reading). B 2 11 3 B ◎ 5 A 付 4 B ◎ 6 A SG/HP type 1-31 2-1 1 A 2-2 B 1 A ◎ 5 A ◎ 6 A 4 B CG type 1-7 Mechanical accuracy 1 Outlines The reported values are measured as follows: 1 Output shaft surface runout The indicator is fixed and measures the axial run-out (T.I.R.) of the outermost circumference of the output shaft for one revolution. 2 Output shaft radial run-out The indicator is fixed and measures the radial run-out (T.I.R.) of the output shaft for one revolution.. 3,4 Concentricity between the output shaft and actuator mounting diameter The indicator is mounted on the output shaft and measures the axial run-out (T.I.R.) of the outermost circumference of the mounting surface (on both the output shaft side and opposite side) for one revolution. 5,6 Concentricity between the output shaft and actuator mounting diameter The indicator on the output rotary unit measures the radial runout (maximum runout width) of the fitting part (both on the output shaft side and opposite side) of the output rotary unit per revolution. (1) 2 (2) 3 4 5 (3) (5) (6) 6 (4) 7 8 9 10 11 付 1-32 1-8 Positional accuracy 1 Outlines 2 3 4 1-8 Positional accuracy One-way positional accuracy The one-way positional accuracy is defined as the maximum positional difference between the actual measured angle from the datum position and its theoretical rotational angle when a series of positioning moves are performed in the same rotational direction. (Refer to JIS B-6201-1987.) Since the SHA series incorporates a speed reducer for precision control, the impact of motor shaft positioning error becomes 1/multiple of reduction ratio. Theoritical stop position Positioning error 5 Actual stop position 6 7 8 Datum position The one-way positional accuracy is shown in the table below: (Unit: Second) SG/HP type Model 9 10 11 付 Reduction ratio 11:1 51:1 81:1 or more SHA20A SHA 25A SHA32A SHA40A SHA58A SHA65A - 60 50 120 50 40 120 50 40 - 50 40 - - 40 - - 40 CG type (Unit: Second) Model Reduction ratio 50:1 80:1 or more SHA20A SHA25A SHA32A SHA40A 60 50 50 40 40 30 40 30 Repeatability (CG type) The repeatability is measured by moving to a given theoretical position seven times, each time approaching from the same direction. The actual position of the output shaft is measured each time and repeatability is calculated as the 1/2 of the maximum difference of the seven data points. Measured values are indicated in angles (arc-sec) prefixed with "±".. CG type Model Reduction ratio Ratio to full speed 1-33 (Unit: Second) SHA20A SHA25A SHA32A SHA40A ±5 ±5 ±4 ±4 1-8 Positional accuracy 1 2 P2 *P1~P7:Stop position X:Maximum error P7 3 4 X Repeatability:±X/2 Outlines P1 5 Bi-directional repeatability (CG type) For the "bi-directional repeatability", the shaft is rotated beforehand in the forward (or reverse) direction and the stop position for that rotation is set as the reference position. An instruction is given to rotate the shaft in the same direction and from the stopped position, the same instruction is given in the reverse (or forward) direction and the difference between the stop position after this rotation and the reference position is measured. The average value from repeating this 7 times in each direction is shown and the maximum value measured at the 4 locations on the output shaft is shown. 6 7 8 CG type (Unit: Second) Model Reduction ratio 50:1 80:1 of more SHA20A SHA25A SHA32A SHA40A 75 30 60 25 60 25 50 20 9 10 X1 P1 11 P1’ P2 X2 付 P2’ P7 X7 P7’ *P1~P7:Stop position after forward rotation P1’~P7’:Stop position after reverse rotation X1~X7:Difference between the stop positions after forward and reverse rotations Bi-directional repeatability:|X1+X2+・・・+X7|/7 1-34 1-9 Encoder specifications (Absolute encoder) 1 Outlines 2 1-9 Encoder specifications (Absolute encoder) The absolute encoder used in the SHA series is a multi-turn magnetic absolute encoder. This encoder consists of 17 bit single turn absolute encoder and a 16 bit cumulative counter for detecting the number of total revolutions. 3 This encoder constantly monitors the absolute machine position and, by means of a backup battery, stores the position regardless of whether the driver or external controller power is turned ON or OFF. Accordingly, once the origin is detected when the machine is first installed, homing is not required for subsequent power ON operation. This facilitates an easy recovery after a power failure or machine breakdown. 4 Additionally, when the power is ON, the single revolution absolute position and the number of revolutions is calculated with dual-redundant systems and comparison checks are continually performed on the data. This highly reliable design allows for encoder errors to be self-detected should they ever occur. 5 In addition, a backup capacitor is installed in the encoder to retain the absolute position data even when the actuator is disconnected from the driver for the purpose of maintenance, etc. (Internal backup battery). It is recommended that you replace the backup battery in the HA-800 driver while the driver is receiving power. 6 Specifications Type*1 7 8 9 10 Resolution per motor revolution Maximum cumulative motor shaft revolutions Maximum permissible motor shaft rotational speed 付 16 bits (216: 65,536 revolutions cumulatively) 7000r/min ・Check method in which two identical single revolution detectors are compared ・Check method in which two identical cumulative revolution counters are compared 1 year (when power is not supplied) Backup time by external battery*2 30 minutes (after 3 hours of charge, ambient temperature of 25℃, axis stopped) Backup time by internal battery (For backup while the driver and encoder are disconnected briefly) *1: Size 20 is equipped with an optical encoder; other models are equipped with a magnetic encoder. *2 : Battery box is sold separately (Recommended battery is Maxell ER 17/33 battery) Safety/redundancy Resolution at the output shaft 217(131,072) Encoder resolution Reduction ratio 11 Magnetic sensor/electronic battery backup type (Single rotation optic, multiple revolution magnetic sensor/electronic battery backup type) 17 bits (217: 131,072 pulses) Resolution at thef output shaft Resolvable angle per pulse (approximate) 11:1 51:1 81:1 101:1 121:1 161:1 Pulse/rev 1,441,792 6,684,672 10,616,832 13,238,272 15,859,712 21,102,592 Sec. Approx. 0.9 Approx. 0.2 Approx. 0.12 Approx. 0.1 Approx. 0.082 Approx. 0.061 50:1 80:1 100:1 120:1 160:1 Pulse/rev 6,553,600 10,485,760 13,107,200 15,728,640 20,971,520 Sec Approx. 0.2 Approx. 0.12 Approx. 0.1 Approx. 0.082 Approx. 0.062 Reduction ratio Resolution at theoutput shaft Resolvable angle per pulse (approximate) Absolute position data [Absolute position] indicates the absolute position within one motor shaft revolution, while [multi revolution] indicates the number of motor revolutions. The position of the actuator output shaft is obtained by the following formula: Position of actuator output shaft = (Absolute position + Multi revolution data x Encoder resolution) / Reduction ratio Transfer of encoder data Data is transferred via bi-directional communication in a normal condition while power is supplied. When the driver control power supply is turned OFF and the driver enters the battery backup mode, communication stops. 1-35 1-9 Encoder specifications (Absolute encoder) Output shaft single revolution absolute model (Option) 1 With the standard actuator, when it continues to rotate in just one direction, the absolute encoder eventually exceeds the number of revolutions that can be detected with multi-revolution detection and it becomes impossible to manage position information accurately. With the output shaft single revolution absolute model, each time the output shaft turns through single revolution, the cumulative multi revolution counter is cleared to 0. This is how position information is accurately managed when the shaft continuously turns in just one direction. Outlines 2 3 4 5 6 7 8 9 10 11 付 1-36 1-10 Output Stiffness 1 Outlines 1-10 Output Stiffness 2 3 4 Moment stiffness The moment stiffness refers to the torsional stiffness when a moment load is applied to the output shaft of the actuator (shown in the figure). For example, when a load is applied to the end of an arm attached on the output shaft of the actuator, the face of the output shaft of the actuator tilts in proportion to the moment load. The moment stiffness is expressed as the load/gradient angle. Load Gradient 5 6 7 8 9 10 Model Item Reduction ratio Nm/rad Moment kgf・m/rad stiffness kgf・m/arc-min Model Item Reduction ratio Nm/rad Moment kgf・m/rad stiffness kgf・m/arc-min 11 付 SHA20A 50:1 or more 4 25.2×10 SHA25A SHA32A 11:1 4 37.9×10 3 38.7×10 50: 1 or more 4 39.2×10 7.5 11.3 11.6 SHA40A SHA58A SHA65A 50:1 or more 4 179×10 3 183×10 53.2 80:1 or more 4 531×10 3 542×10 158 80:1 or more 4 741×10 3 756×10 220 25.7×10 3 40×10 3 11:1 4 86.1×10 87.9×10 25.7 3 50:1 or more 4 100×10 3 102×10 29.6 Do not apply torque, load or thrust to the sleeve (hollow shaft) directly. CAUTION The sleeve (hollow shaft) is adhered to the output rotary shaft. Accordingly, the adhered sleeve may be detached from the output rotary shaft if a torque or load is applied to the sleeve (hollow shaft). Do not apply any torque, moment load or thrust load directly to the sleeve (hollow shaft). Sleeve (hollow shaft) Output shaft 1-37 1-10 Output Stiffness 1 Torsional Stiffness Outlines 2 ® The speed reducer uses (1) speed ratio 50 or more for the HarmonicDrive gear and (2) speed ratio 11 for the HPF hollow planetary series. The structures of the speed reducers are different, so their rotation direction torsional stiffness are different. Refer to individual characteristics shown on the graphs and tables. Torsional angle Torsional angle If a torque is applied to the output shaft of the actuator with the input locked, the output shaft will torsional deflect roughly in proportion to the torque. The upper right figure shows the torsional angle of the output shaft when a torque, starting from zero and increased to positive side [+T0] and negative Hysteresis loss side [–T0], is applied to the output shaft. This [torque Torque vs. torsional angle] diagram, typically follows a loop of 0-A-B-A’-B’-A. The torsional stiffness of the SHA series actuator is expressed by the slope of this [torque vs. torsional angle diagram] representing a spring constant (unit: Nm/rad). As shown by lower right figure, this [torque vs. torsional angle] diagram is divided into three regions and the spring constants in these regions are expressed by K1, K2, and K3, respectively. K1:Spring constant for torque region 0 to T1 K2:Spring constant for torque region T1 to T2 Torque K3:Spring constant for torque region over T2 3 4 5 6 7 Torsional Angle 8 9 The torsional angle for each region is expressed as follows: T K1 Range where torque T is T1 to T2: ϕ = θ1 + T − T1 K2 T − T2 Range where torque T is T2 to T3: ϕ = θ2 + K 3 Range where torque T is T1 or below: ϕ= 10 * ϕ : Torsional angle 11 The table below shows the averages of T1 to T3, K1 to K3, and θ1 to θ2 for each actuator. Model Reduction ratio T1 K1 θ1 T2 K2 θ2 K3 Nm kgf・m x104 Nm/rad kgf・m/arc min x10-4 rad arc min Nm kgf・m X104 Nm/rad kgf・m/arc min x10-4 rad arc min x104 Nm/rad kgf・m/arc min SHA20A 80:1 or more 7.0 0.7 1.3 1.6 0.38 0.47 5.2 4.4 1.8 1.5 25 2.5 1.8 2.5 0.52 0.75 15.4 11.3 5.3 3.9 2.3 2.9 0.67 0.85 50:1 51:1 SHA25A 80:1 or more 14 1.4 2.5 3.1 0.74 0.92 5.5 4.4 1.9 1.5 48 4.9 3.4 5.0 1.0 1.5 15.7 11.1 5.4 3.8 4.4 5.7 1.3 1.7 50:1 51:1 50:1 51:1 SHA32A 80:1 or more 29 3.0 5.4 1.6 5.5 1.9 6.7 2.0 4.4 1.5 108 11 7.8 2.3 15.7 5.4 9.8 2.9 11 3.2 11.6 4.0 12 3.7 SHA40A 50:1 80:1 or 51:1 more 54 5.5 10 13 3.0 3.8 5.2 4.1 1.8 1.4 196 20 14 20 4.2 6.0 15.4 11.1 5.3 3.8 18 23 5.3 6.8 1-38 付 1-10 Output Stiffness 1 Outlines 2 3 4 5 6 7 8 Model Reduction ratio Nm T1 kgf・m x104 Nm/rad K1 kgf・m/arc min x10-4 rad θ1 arc min Nm T2 kgf・m X104 Nm/rad K2 kgf・m/arc min x10-4 rad θ2 arc min x104 Nm/rad K3 kgf・m/arc min SHA58A 81:1 or more 168 17 40 12 4.1 1.4 598 61 61 18 11.1 3.8 71 21 SHA65A 81:1 or more 235 24 54 16 4.4 1.5 843 86 88 26 11.3 3.9 98 29 The table below shows reference torque values calculated for different torsional angle. Model Reduction ratio 2 arc min 4 arc min 6 arc min Model Reduction ratio 2 arc min 4 arc min 6 arc min 9 10 11 付 1-39 SHA20A 50:1 80:1 51:1 or more 8 11 19 25 30 43 SHA58A 81:1 or more 273 636 1050 SHA65A 81:1 or more 360 876 1450 SHA25A 50:1 80:1 51:1 or more 15 21 35 51 56 84 SHA32A 50:1 80:1 51:1 or more 31 45 77 108 125 178 (Unit: N・m) SHA40A 50:1 80:1 51:1 or more 63 88 144 208 233 342 1-10 Output Stiffness 1 If a torque is applied to the output shaft of the actuator with the input locked, the output shaft will torsional deflect roughly in proportion to the torque. When the values for torque are gradually changed in sequence from (1) Rated output torque in the positive rotation direction→(2) zero→(3) Rated output torque in the negative rotation direction→(4) zero→(5) Rated output torque in the positive rotation direction, the values follow a loop (1)→(2)→(3)→(4)→(5) (returns to (1)) shown in Fig.1 [torque vs. torsional angle diagram]. The gradient of the region [Rated output torque] from [0.15 x rated output torque] is small, and the torsional stiffness of the HPF series is the average of this gradient. The gradient of the region [0.15 x rated output torque] from [zero torque] is large. This gradient is caused by semi-partial contact in the meshing region and uneven load distribution from light loads and so forth on the planet gears. An explanation is provided below on how to calculate the total torsional quantity on one side from a no-load state after a load has been applied by the speed reducer. θ=D+ T-TL A B θ: total torsional quantity D: torsional quantity on one side given by rated output torque x 0.15 torque T: load torque TL: rated output torque x 0.15 torque (= TR x 0.15) A/B: torsional stiffness The zero torque part widths of (2) and (4) in the figure on the right [torque vs. torsional angle diagram] is called the hysteresis loss. For the HPF series, backlash is defined as hysteresis loss [rated output torque in the negative rotation direction] from [rated output torque in the positive rotation direction]. The HPF series has a backlash of less than 3 minutes (less than 1 minute with special products) with factory settings. Model • speed ratio arc-min 10-4rad Nm arc-min SHA25A 11 3 8.7 21 2.0 SHA32A 11 3 8.7 44 1.7 10-4rad 5.8 4.9 kgf・m/arc-min x10-4Nm/rad 1.7 5.70 3.5 11.7 Item Backlash Rated torque (TR) Torsional quantity on one side given by TR x 0.15 (D) Torsional stiffness (A/B) (1) (5) 3 4 5 6 7 9 (2) Torque (4) (3) 2 8 Fig. 1 Torque vs. torsional angle diagram Torsional angle Outlines Torsional Stiffness (Ratio 11: HPF) Hysteresis loss = backlash TR: rated output torque A/B: torsional stiffness D: torsional quantity on one side given by TR x 0.15 10 11 付 1-40 1-11 Direction of rotation 1 Outlines 2 3 1-11 Direction of rotation SG/HP As a default, Forward rotation direction of the actuator is defined as counterclockwise (CCW) rotation as viewed from the load shaft when a Forward command (FWD command pulse) is given to a SHA series actuator from a HA-800 driver This rotation direction can be changed on the HA-800 driver by selecting [SP50: Command polarity setting] under [System parameter mode 3]. 4 5 Counterclockwise rotation direction 6 Setting of [SP50: Command polarity setting] 7 Set value 0 8 9 1 FWD command pulse CCW (counterclockwise) direction CW (clockwise) direction REV command pulse Setting CW (clockwise) direction Default CCW (counterclockwise) direction CG 10 As a default, the rotation direction is defined as clockwise (CW) rotation as viewed from the output shaft when a FWD command pulse is given from a HA-800 driver. This rotation direction can be changed on the HA-800 driver by selecting [SP50: Command polarity setting] under [System parameter mode 3]. 11 Setting of [SP50: Command polarity setting] Set value FWD command pulse 0 CW (clockwise) direction 1 CCW (counterclockwise) direction 付 1-41 REV command pulse CCW (counterclockwise) direction CW (clockwise) direction Setting Default 1-12 Shock resistance 1 2 The actuator can withstand a 300 m/s2 shock in all directions (up/down, left/right, and front/rear): 2 Impact acceleration: 300 m/s In our shock resistance test, the actuator is tested 3 times in each direction. Actuator operation is not guaranteed in applications where impact exceeding the above value is constantly applied. Left Shock resistance test 3 4 Up Front Outlines 1-12 Shock resistance Right 5 Rear 6 Do wn 7 8 9 10 11 付 1-42 1-13 Vibration resistance 1 Outlines 2 3 1-13 Vibration resistance The actuator can withstand a 25 m/s2 vibration acceleration (frequency 10 to 400 Hz) in all directions (up/down, left/right, and front/rear): 2 Vibration acceleration: 25 m/s (frequency: 10 to 400Hz) In our test, the actuator is tested for 2 hours in each direction at a vibration frequency sweep period of 10 minutes. 4 Up 5 Front Vibration resistance test 6 7 8 9 10 11 付 1-43 Left Right Do wn Rear 1-14 Operable range 1 The graph on the next page indicates the torque/speed operating range for the SHA actuators (combined with a HA-800 driver) is selected. For details, refer to [Chapter 2 SHA series selection]. Outlines 1-14 Operable range 1. Continuous motion range The range allows continuous operation of the actuator. 3 2. 50% duty range range indicates the torque/speed where 50% duty cycle operation is permitted (the ratio of operating time and idle time is 50:50). Limit the operation cycle to a period of several minutes, and keep it within a range where the overload alarm of the driver does not sound. 3. Acceleration and deceleration range This range indicates the torque/speed which the actuator can be operated momentarily. The range allows instantaneous operation like acceleration and deceleration. The continuous and 50% duty motion ranges in each graph are measured when the actuator is mounted to an aluminum heatsink as specified in the graph. When the SHA SG is operated at a constant speed (motor shaft speed of 1,000 rpm or less) in the same direction under a constant load torque in a condition where the output shaft is facing up (output shaft is facing down with CG type), improper lubrication of the built-in speed reducer may cause abnormal sound or wear, leading to a shorter life. Improper lubrication can be prevented by changing the speed in the operation pattern, such as by periodically stopping the actuator. However, the planetary speed reducer (11:1) is not included. 2 4 5 6 7 8 9 10 11 付 1-44 1-14 Operable range 1 Outlines 2 SG type SHA20A ■SHA20A51SG ■SHA20A81SG ■SHA20A101SG ■SHA20A121SG 3 4 5 6 7 8 9 10 11 付 ■SHA20A161SG 1-45 1-14 Operable range SG type 1 SHA25A (Specifications for motor input voltage of 100V) Radiation plate: 350*350*18mm mm 放熱板:350*350*18 150 ■SHA25A81SG 175 Torque ト ルク [Nm] [N m ] Torque [Nm]m] トルク [N 75 50 50%デュー ティ領域 50% duty motion range Motion range during 加減速運転領域 acceleration and deceleration 125 100 75 Continuous 連続使用領域 motion range 4 ティ領域 50%50%デュー duty motion range 50 25 3 150 Motion range during 加減速運転領域 acceleration and deceleration 100 Continuous 連続使用領域 motion range 25 5 0 0 0 20 40 60 80 0 100 20 回転速度 [r/m i n] Rotation speed [r/min] 40 60 80 6 Rotation speed [r/min]n] 回転速度 [r/mi ■SHA25A101SG ■SHA25A121SG plate: 350*350*18 Radiation 放熱板:350*350*18 mmmm 250 200 7 plate: 350*350*18 mm Radiation 放熱板:350*350*18 mm 8 200 Motion range during 加減速運転領域 acceleration and deceleration 150 Torque [Nm] m ] ト ルク [N Torque [Nm]m ] ト ルク [N 2 Radiation plate: 350*350*18 mm 放熱板:350*350*18 mm 200 125 250 Outlines ■SHA25A51SG 50%デュー ティ領域 50% duty motion range 100 50 Continuous 連続使用領域 motion range 10 20 30 40 50 回転速度 [r/mi n] Rotation speed [r/min] 9 50%デュー ティ領域 50% duty motion range 100 50 0 0 Motion range during 加減速運転領域 acceleration and deceleration 150 10 Continuous 連続使用領域 motion range 0 0 10 20 30 40 11 50 回転速度 [r/mi Rotation speed [r/min]n] 付 ■SHA25A161SG Radiation plate: 350*350*18 mm 放熱板:350*350*18 mm 250 Torque [Nm]m ] ト ルク [N 200 Motion range during acceleration and 加減速運転領域 deceleration 150 100 50% duty motion range 50%デュー ティ領域 50 Continuous 連続使用領域 motion range 0 0 10 20 30 40 Rotation speed [r/min]n] 回転速度 [r/mi 1-46 1-14 Operable range Outlines 2 SG/HP type SHA25A (Specifications for motor input voltage of 200V) ■SHA25A11HP ■SHA25A51SG 放熱板:350*350*18 mm mm Radiation plate: 350*350*18 3 125 Motion range during acceleration and deceleration Torque [Nm] ト ルク [N m] 4 放熱板: 3 5 0350*350*18 * 3 5 0 * 1 8 mm Radiation plate: mm 150 50% duty motion range 5 Motion range during 加減速運転領域 acceleration and deceleration 100 Torque [Nm] トルク [Nm] 1 75 % デューティ領域 50%5 0duty motion range 50 25 Continuous motion range Continuous 連続使用領域 motion range 0 0 6 7 40 60 80 Rotation speed [r/min] 回転速度 [r/ min ] 120 Radiation plate: 350*350*18 mmmm 放熱板:350*350*18 250 200 8 100 ■SHA25A101SG ■SHA25A81SG 放熱板:350*350*18 Radiation plate: 350*350*18 mm mm 175 200 10 Motion range during 加減速運転領域 acceleration and deceleration 125 Torque [Nm] トルク [Nm] Torque [Nm] トルク [Nm] 150 9 20 Rotation speed [r/min] 100 50%デューティ領域 50% duty motion range 75 50 Continuous 連続使用領域 motion range Motion range during acceleration and 加減速運転領域 deceleration 150 50% duty motion 50%デューティ領域 100 range Continuous 連続使用領域 motion range 50 25 0 11 0 20 40 60 Rotation speed [r/min] 回転速度 [r/min] 0 80 0 10 20 30 40 Rotation speed [r/min] 回転速度 [r/min] 50 60 付 ■SHA25A121SG ■SHA25A161SG 放熱板: 3 5 0350*350*18 *3 5 0 * 18 mm Radiation plate: mm Radiation plate: 350*350*18 mm 放熱板:350*3 50*18 mm 250 250 200 Motion range during 加減速運転領域 acceleration and deceleration 150 100 Torque [Nm] トルク [Nm] Torque [Nm] トルク [Nm] 200 5 0duty % デューティ領域 50% motion range Continuous 連続使用領域 motion range 50 150 100 50%デューティ領域 50% duty motion range Continuous 連続使用領域 motion range 50 0 0 0 1-47 Motion range during 加減速運転領域 acceleration and deceleration 10 20 30 Rotation speed [r/min] 回転速度 [r/ min ] 40 50 0 10 20 回転速度 [r/min] Rotation speed [r/min] 30 40 1-14 Operable range SG/HP type SHA32A 1 ■SHA32A51SG Radiation plate: 400*400*20 放熱板:400*400*20 mm mm Outlines ■SHA32A11HP 2 Radiation plate: 400*400*20 mm 放熱板:400*4 00*20 mm 300 250 50% duty motion range 150 4 50% duty motion range 50%デューティ領域 100 Continuous motion range 3 Motion range during 加減速運転領域 acceleration and deceleration 200 Torque [Nm] トルク [Nm] Torque [Nm] トルク [Nm] Motion range during acceleration and deceleration Continuous 連続使用領域 motion range 50 5 0 0 20 40 60 回転速度 [r/min ] Rotation speed [r/min] Rotation speed [r/min] ■SHA32A81SG 100 6 ■SHA32A101SG 放熱板:400*400*20 Radiation plate: 400*400*20 mm mm 7 Radiation plate: 400*400*20 mm 放熱板:400*400*20 mm 450 500 400 450 8 400 350 Motion range during acceleration and 加減速運転領域 deceleration 250 200 Motion range during 加減速運転領域 acceleration and deceleration 350 Torque [Nm] トルク [Nm] 300 Torque [Nm] トルク [Nm] 80 50%デューティ領域 50% duty motion range 150 300 9 250 50% duty motion range 50%デューティ領域 200 150 100 Continuous 連続使用領域 motion range 50 10 Continuous 連続使用領域 motion range 100 50 0 0 10 20 30 40 50 Rotation speed [r/min] 回転速度 [r/min] 60 0 70 0 20 10 30 40 50 11 Rotation speed [r/min] 回転速度 [r/min] 付 ■SHA32A161 SG ■SHA32A121SG Radiation plate: 400*400*20mm mm 放熱板:400*400*20 600 放熱板:400*400*20 Radiation plate: 400*400*20mm mm 500 450 500 400 Motion range during 加減速運転領域 acceleration and deceleration 300 250 50% duty motion range 50%デューティ領域 200 150 Continuous 連続使用領域 motion range 100 Motion range during acceleration and 加減速運転領域 deceleration 400 Torque [Nm] トルク [Nm] Torque [Nm] トルク [Nm] 350 300 200 50%デューティ領域 50% duty motion range 100 Continuous 連続使用領域 motion range 50 0 0 0 10 20 30 Rotation speed [r/min] 回転速度 [r/min] 40 0 5 10 15 20 25 30 35 Rotation speed [r/min] 回転速度 [r/min] 1-48 1-14 Operable range 1 Outlines 2 SG type SHA40A ■SHA40A51SG /HA-800-6D/E ■SHA40A81SG/HA-800-6D/E 放熱板:500*500*25 Radiation plate: 500*500*25 Radiation plate: 500*500*25 放熱板:500*500*25 600 3 800 700 500 600 5 トルク [Nm] 300 Torque [Nm] Torque [Nm] 4 トルク [Nm] 400 Motion range during acceleration 加減速運転領域 and deceleration 200 50% duty motion range 50%デューティ領域 100 Continuous motion 連続使用領域 range 0 20 6 40 60 回転速度 [r/min] Rotation speed [r/min] 300 200 50%デューティ領域 50% duty motion range 100 Continuous motion 連続使用領域 range 80 0 800 900 700 800 700 10 Motion加減速運転領域 range during acceleration and deceleration 300 50%デューティ領域 50% duty motion range 200 10 20 30 回転速度 [r/min] Rotation speed [r/min] 40 放熱板:500*500*25 Radiation plate: 500*500*25 900 800 700 Motion加減速運転領域 range during acceleration and deceleration 600 トルク [Nm] 50%デューティ領域 50% duty motion range 300 Continuous motion 連続使用領域 range 100 ■SHA40A161SG/HA-800-6D/E Torque [Nm] 400 0 0 500 50%デューティ領域 50% duty motion 400 300 Continuous motion 連続使用領域 range 200 100 0 0 1-49 60 500 200 連続使用領域 Continuous motion range 0 11 付 トルク [Nm] 400 100 50 Motion加減速運転領域 range during acceleration and deceleration 600 Torque [Nm] Torque [Nm] トルク [Nm] 600 500 20 30 40 回転速度 [r/min] Rotation speed [r/min] 放熱板:500*500*25 Radiation plate: 500*500*25 放熱板:500*500*25 Radiation plate: 500*500*25 9 10 ■SHA40A121SG/HA-800-6D/E ■SHA40A101SG/HA-800-6D/E 8 加減速運転領域 Motion range during acceleration and deceleration 400 0 0 7 500 5 10 15 20 回転速度 [r/min] Rotation speed [r/min] 25 30 0 10 20 30 回転速度 [r/min] Rotation speed [r/min] 40 1-14 Operable range SG type 1 ■SHA40A51SG/HA-800-24D/E ■SHA40A81SG/HA-800-24D/E Outlines 放熱板:500*500*25 Radiation plate: 500*500*25 mmmm 放熱板:500*500*25 Radiation plate: 500*500*25 mm mm 600 2 800 700 500 600 トルク [Nm] Motion加減速運転領域 range during acceleration and deceleration Torque [Nm] Torque [Nm] トルク [Nm] 400 300 50% duty motion range 50%デューティ領域 200 3 Motion加減速運転領域 range during acceleration and deceleration 500 400 4 50% duty motion range 50%デューティ領域 300 200 100 Continuous motion 連続使用領域 range Continuous motion 連続使用領域 range 100 0 5 0 0 20 40 60 回転速度 [r/min] Rotation speed [r/min] 80 0 10 20 30 40 回転速度 [r/min] Rotation speed [r/min] 50 60 6 ■SHA40A121SG/HA-800-24D/E ■SHA40A101SG/HA-800-24D/E 900 700 800 トルク [Nm] 400 5 0duty % デューティ領域 50% motion range 300 200 Continuous motion 連続使用領域 range 500 9 50% motion range 5 0 %duty デューティ領域 400 300 連続使用領域 Continuous motion range 200 100 8 Motion range during acceleration 加減速運転領域 and deceleration 600 500 Torque [Nm] トルク [Nm] Torque [Nm] 700 Motion range during acceleration 加減速運転領域 and deceleration 600 7 放熱板: 5 0 0500*500*25 * 5 0 0 * 2 5 mm Radiation plate: mm Radiation plate: mm 放熱板: 5 0 0500*500*25 * 5 0 0 * 2 5 mm 800 10 100 0 0 0 10 20 30 回転速度 [r/min] Rotation speed [r/min] 40 0 10 20 30 40 回転速度 [r/min] Rotation speed [r/min] 11 付 ■SHA40A161SG/HA-800-24D/E 放熱板:500*500*25 Radiation plate: 500*500*25 mmmm 900 800 Motion加減速運転領域 range during acceleration and deceleration 700 Torque [Nm] トルク [Nm] 600 500 50%デューティ領域 50% duty motion range 400 300 Continuous motion 連続使用領域 range 200 100 0 0 5 10 15 20 25 30 回転速度 [r/min] Rotation speed [r/min] 1-50 1-14 Operable range Outlines 2 SG type SHA58A ■SHA58A81SG Radiation plate: 放熱板: 6 5 0 *650*650*30 6 5 0 * 3 0 mmmm 2500 1750 3 2000 1500 Torque [Nm] トルク [Nm] 4 ■SHA58A101SG Radiation plate: 650*650*30mm mm 放熱板:650*650*30 2000 Motion range during acceleration and 加減速運転領域 deceleration Motion range during acceleration and加減速運転領域 deceleration 1250 Torque [Nm] トルク [Nm] 1 1000 50% duty motion range 50%デューティ領域 750 500 5 連続使用領域 Continuous motion range 0 0 0 10 6 7 5 0duty % デューティ領域 50% motion range 1000 500 連続使用領域 Continuous motion range 250 1500 20 30 Rotation speed [r/min] 回転速度 [r/min] 0 40 2500 8 Motion range during acceleration 加減速運転領域 and deceleration 2000 2000 トルク [Nm] 1500 Torque [Nm] Torque [Nm] トルク [Nm] Motion加減速運転領域 range during acceleration and deceleration 50% motion range 5 0duty % デューティ領域 1000 Continuous motion 連続使用領域 range 500 1-51 5 0 % デューティ領域 50% duty motion range 1000 Continuous motion 連続使用領域 range 0 0 付 1500 500 0 11 30 Radiation plate: 放熱板: 6 5 0 *650*650*30 6 5 0 * 3 0 mmmm Radiation plate: mm 放熱板: 6 5 0650*650*30 * 6 5 0 * 3 0 mm 10 10 15 20 25 Rotation speed 回転速度 [r/ min[r/min] ] ■SHA58A161SG ■SHA58A121SG 2500 9 5 5 10 15 20 回転速度 [r/min] Rotation speed [r/min] 25 30 0 5 10 15 Rotation speed [r/min] 回転速度 [r/min] 20 1-14 Operable range SG type SHA65A 1 ■SHA65A101SG 放熱板: 6 5 0 * 650*650*30 6 5 0 * 3 0 mm mm Radiation plate: 3500 2500 3000 2500 Torque [Nm] トルク [Nm] Motion range during acceleration 加減速運転領域 and deceleration 2000 Torque [Nm] トルク [Nm] 放熱板:650*650*30 Radiation plate: 650*650*30 mm mm 3000 1500 5 0 %duty デューティ領域 50% motion range 1000 Outlines ■SHA65A81SG 2 3 Motion range during acceleration 加減速運転領域 and deceleration 2000 1500 4 50%デューティ領域 50% duty motion range 1000 連続使用 Continuous motion領域 range 500 10 0 20 30 回転速度 [r/ min[r/min] ] Rotation speed 0 40 15 20 10 回転速度 [r/min] Rotation speed [r/min] 5 25 30 6 7 ■SHA65A161SG ■SHA65A121SG 3500 放熱板:650*650*30 Radiation plate: 650*650*30 mmmm 3500 3000 3000 Radiation plate: 放熱板: 6 5 0 *650*650*30 6 5 0 * 3 0 mmmm Motion range during acceleration 加減速運転領域 and deceleration トルク [Nm] 2000 50% motion range 5 0 %duty デューティ領域 1500 1000 9 2000 50%デューティ領域 50% duty motion range 1500 10 1000 連続使用 Continuous 領域 motion range 500 8 加減速運転領域 Motion range during acceleration and deceleration 2500 Torque [Nm] 2500 トルク [Nm] 5 0 0 Torque [Nm] 連続使用 Continuous 領域 motion range 500 Continuous 連続使用領域 motion range 500 0 0 0 5 10 15 20 回転速度 [r/min] Rotation speed [r/min] 25 0 5 10 15 回転速度 [r/min] Rotation speed [r/min] 11 20 付 1-52 1-14 Operable range 1 Outlines 2 CG type SHA20A ■SHA20A50CG ■SHA20A80CG Radiation plate: 320*320*16 mm Radiation plate: 320*320*16 mm 3 Torque [Nm] 4 50% duty motion range Torque [Nm] Motion range during acceleration and deceleration 5 7 50% duty motion range Continuous motion range Continuous motion range 6 Motion range during acceleration and deceleration Rotation speed [r/min] ■SHA20A100CG Rotation speed [r/min] ■SHA20A120CG Radiation plate: 320*320*16 mm Radiation plate: 320*320*16 mm 8 Motion range during acceleration and deceleration Torque [Nm] 9 10 Torque [Nm] Motion range during acceleration and deceleration 50% duty motion range 50% duty motion range Continuous motion range Continuous motion range 11 Rotation speed [r/min] ■SHA20A160CG Radiation plate: 320*320*16 mm Motion range during acceleration and deceleration Torque [Nm] 付 50% duty motion range Continuous motion range Rotation speed [r/min] 1-53 Rotation speed [r/min] 1-14 Operable range CG type SHA25A (Motor input voltage 100V) Outlines ■SHA25A50CG 1 ■SHA25A80CG Radiation plate: 350*350*18 mm 2 Radiation plate: 350*350*18mm 3 Motion range during acceleration and deceleration Torque [Nm] Torque [Nm] Motion range during acceleration and deceleration 4 50% duty motion range 50% duty motion range 5 Continuous 連続使用領域 motion range Continuous motion 連続使用領域 range ■SHA25A100CG 6 Rotation speed [r/min] Rotation speed [r/min] 7 ■SHA25A120CG Radiation plate: 350*350*18mm Radiation plate: 350*350*18mm 8 Motion range during acceleration and deceleration 50% duty motion range Torque [Nm] Torque [Nm] Motion range during acceleration and deceleration 9 50% duty motion range 10 Continuous motion range 連続使用領域 Continuous 連続使用領域 motion range 11 Rotation speed [r/min] Rotation speed [r/min] 付 ■SHA25A160CG Radiation plate: 350*350*18mm Torque [Nm] Motion range during acceleration and deceleration 50% duty motion range Continuous motion 連続使用領域 range Rotation speed [r/min] 1-54 1-14 Operable range Outlines 2 CG type SHA25A (Motor input voltage 200V) ■SHA25A50CG 3 Radiation plate: 350*350*18 mm Torque [Nm] Motion range during acceleration and deceleration 4 5 50% duty motion range Motion range during acceleration and deceleration Continuous motion 連続使用領域 range 6 7 ■SHA25A80CG Radiation plate: 350*350*18 mm Torque [Nm] 1 50% duty motion range Continuous motion 連続使用領域 range Rotation speed [r/min] ■SHA25A100CG Rotation speed [r/min] ■SHA25A120CG Radiation plate: 350*350*18 mm Radiation plate: 350*350*18 mm 8 Motion range during acceleration and deceleration 9 10 50% duty motion range Continuous motion 連続使用領域 range 11 ■SHA25A160CG Radiation plate: 350*350*18 mm Motion range during acceleration and deceleration 50% duty motion range Continuous 使用motion 連続使用領域 range Rotation speed [r/min] 1-55 50% duty motion range Continuous motion 連続使用領域 range Rotation speed [r/min] Torque [Nm] 付 Torque [Nm] Torque [Nm] Motion range during acceleration and deceleration Rotation speed [r/min] 1-14 Operable range CG type SHA32A 1 ■SHA32A80CG Radiation plate: 400*400*20 mm 3 Motion range during acceleration and deceleration Torque [Nm] 50% duty motion range 2 Radiation plate: 400*400*20 mm Motion range during acceleration and deceleration Torque [Nm] Outlines ■SHA32A50CG Continuous motion 連続使用領域 range 4 50% duty motion range 5 Continuous motion 連続使用領域 range ■SHA32A100CG 6 Rotation speed [r/min] Rotation speed [r/min] 7 ■SHA32A120CG Radiation plate: 400*400*20 mm Radiation plate: 400*400*20 mm 8 Motion range during acceleration and deceleration 50% duty motion range Continuous motion range使用 Torque [Nm] Torque [Nm] Motion range during acceleration and deceleration 9 50% duty motion range 10 Continuous motion range 11 Rotation speed [r/min] Rotation speed [r/min] 付 ■SHA32A160CG Torque [Nm] Radiation plate: 400*400*20 mm Motion range during acceleration and deceleration 50% duty motion range Continuous motion range Rotation speed [r/min] 1-56 1-14 Operable range 1 Outlines 2 CG type SHA40A ■SHA40A50CG/HA-800-6D/E ■SHA40A80CG/HA-800-6D/E Radiation plate: 500*500*25 mm Radiation plate: 500*500*25 mm 4 5 Motion range during acceleration and deceleration Torque [Nm] Torque [Nm] 3 50% duty motion range 50% duty motion range Continuous motion range Continuous motion range 6 7 Motion range during acceleration and deceleration Rotation speed [r/min] ■SHA40A100CG/HA-800-6D/E Rotation speed [r/min] ■SHA40A120CG/HA-800-6D/E Radiation plate: 500*500*25 mm Radiation plate: 500*500*25 mm 8 Torque [Nm] 9 10 Motion range during acceleration and deceleration Torque [Nm] Motion range during acceleration and deceleration 50% duty motion range Continuous motion 連続使用領域 range 50% duty motion range Continuous motion 連続使用領域 range 11 Rotation speed [r/min] ■SHA40A160CG/HA-800-6D/E Radiation plate: 500*500*25 mm Motion range during acceleration and deceleration Torque [Nm] 付 50% duty motion range Continuous motion range 連続使用領域 Rotation speed [r/min] 1-57 Rotation speed [r/min] 1-14 Operable range CG type SHA40A 1 ■SHA40A80CG/HA-800-24D/E Radiation plate: 500*500*25 mm 2 Radiation plate: 500*500*25 mm 3 Motion range during acceleration and deceleration Motion range during acceleration and deceleration Torque [Nm] Torque [Nm] Outlines ■SHA40A50CG/HA-800-24D/E 4 50% duty motion range 50% duty motion range 5 Continuous motion range 連続使用領域 Continuous motion 連続使用領域 range Rotation speed [r/min] ■SHA40A100CG/HA-800-24D/E 6 Rotation speed [r/min] 7 ■SHA40A120CG/HA-800-24D/E Radiation plate: 500*500*25 mm Radiation plate: 500*500*25 mm 8 Motion range during acceleration and deceleration 50% duty motion range Torque [Nm] Torque [Nm] Motion range during acceleration and deceleration 9 50% duty motion range 10 Continuous motion range連続使用領域 Continuous 連続使用領域 motion range 11 Rotation speed [r/min] Rotation speed [r/min] 付 ■SHA40A160CG/HA-800-24D/E Radiation plate: 500*500*25 mm Torque [Nm] Motion range during acceleration and deceleration 50% duty motion range Continuous motion 連続使用領域 range Rotation speed [r/min] 1-58 1-15 Cable specifications 1 Outlines 2 3 1-15 Cable specifications The following tables show specifications of the motor and encoder cables of the SHA series actuators. Motor cable specifications Size 20, 25, 32, 40 4 5 6 Pin number Color 1 2 3 4 5 6 Red White Black Green/yellow Blue Yellow With brake Motor phase-U Motor phase-V Motor phase-W PE Brake Brake Connector pin layout Connector model: 350715-1 Pin model: Model Nos 20, 25 Motor UVW 350690-1 Brake 350690-1 Motor PE 350669-1 by AMP 7 8 9 Name Without brake Motor phase-U Motor phase-V Motor phase-W PE No connection No connection Model Nos 32, 40 350547-1 350690-1 350669-1 Size 58, 65 Pin number A B C D E F G H I 10 11 付 Name Without brake No connection No connection No connection Motor phase-U Motor phase-V Motor phase-W PE PE No connection With brake Brake Brake No connection Motor phase-U Motor phase-V Motor phase-W PE PE No connection Connector pin layout Connector model: CE05-2A24-11PGHS-D (by DDK) 1-59 Color (Extension cables) Blue Yellow - Red White Black Green/yellow - - 1-15 Cable specifications 1 Encoder cable specifications Outlines Size 20, 25, 32, 40 Pin number 1A 1B 2A 2B 3A 3B 4A 4B Color Red Black Yellow Blue - Shield Orange Gray Signal name Remarks Vcc GND(Vcc) SD+ SDNo connection FG Vbat GND(bat) Power supply input +5V Power supply input 0V (GND) Serial signal differential output (+) Serial signal differential output (-) - 2 3 4 Battery + Battery - (GND) 5 Connector pin layout 4A 1A Connector model: 1-1903130-4 Pin model: 1903111-2, 1903116-2 or 1903117-2 by AMP 6 7 4B 1B 8 Size 58, 65 Pin number Signal name Remarks 1 2 3 4 5 6 7 8 9 10 Vbat GND(bat) No connection Vcc GND(Vcc) No connection No connection SD+ Battery + Battery - (GND) SDFG 9 Power supply input +5V Power supply input 0V (GND) 10 Serial signal differential output (+) Serial signal differential output (-) 11 Connector pin layout 付 Connector model: CM10-R10P (D3)-01 (by DDK) 1-60 1-15 Cable specifications 1 Outlines 2 3 4 5 6 7 8 9 10 11 付 1-61 Chapter 2 Selection guidelines This chapter explains how to select the right SHA series actuator. 2-1 2-2 2-3 2-4 SHA series selection ····························································· 2-1 Change in load inertia moment ··············································· 2-6 Verifying and examining load weights ······································· 2-7 Examining operating status ··················································· 2-11 2-1 SHA series selection 1 2-1 SHA series selection 2 Selection guidelines 3 4 5 Allowable load moment of inertia To achieve high accuracy and performance, select a SHA series actuator where the allowable load moment of inertia for the actuator is not exceeded. Note: The recommended values in the graphs below should be followed if you wish to shorten the transient vibration period during positioning moves or operate the actuator at a constant speed in a stable manner. It is possible to operate the actuator when exceeding the allowable value if the actuator is accelerated and decelerated gradually, commands given from the host to the servo driver are adjusted, or the servo driver's vibration suppression function is used. Refer to [A-2 Calculating moment of inertia ] (P5-3) for the calculation of inertia moment. 6 SG type 7 8 9 10 11 付 2-1 2-1 SHA series selection 1 CG type Allowable load inertia moment 2 Selection guidelines 3 4 5 Max rotational speed (r/min) 6 7 Allowable load inertia moment 8 9 10 Max rotational speed (r/min) 11 付 When making a preliminary selection of the actuator, make certain that the moment of inertia and maximum speed do not exceed the allowable values shown in the table below. When a load with a large inertia moment is stopped and started frequently, a greater regenerative energy will be produced during braking. If the regenerative energy produced exceeds the absorption capacity of the built-in regenerative resistor of the servo driver, an additional regenerative resistor must be connected externally to the driver. For details, refer to the manual of your driver. 2-2 2-1 SHA series selection 1 2 Selection guidelines 3 4 5 6 7 8 9 10 SG/HP Actuator model Reduction ratio Max. speed (rpm) Actuator kg・m2 inertia kgf・cm・s2 (without brake) Actuator kg・m2 inertia (with kgf・cm・s2 brake) kg・m2 Max allowable load inertia kgf・cm・s2 Actuator model Reduction ratio Max. speed (rpm) Actuator kg・m2 inertia kgf・cm・s2 (without brake) Actuator kg・m2 inertia (with kgf・cm・s2 brake) kg・m2 Max allowable load inertia kgf・cm・s2 Actuator model Reduction ratio Max. speed (rpm) Actuator kg・m2 inertia kgf・cm・s2 (without brake) Actuator kg・m2 inertia (with kgf・cm・s2 brake) kg・m2 Max allowable load inertia kgf・cm・s2 11 付 Actuator model Reduction ratio Max. speed (rpm) Actuator kg・m2 inertia 2 (without brake) kgf・cm・s Actuator kg・m2 inertia (with kgf・cm・s2 brake) kg・m2 Max allowable load inertia kgf・cm・s2 2-3 51 51:1 117.6 0.23 81 81:1 74.1 0.58 SHA20A 101 101:1 59.4 0.91 121 121:1 49.6 1.3 161 161:1 37.3 2.3 2.4 6.0 9.3 13 24 0.26 0.65 1.0 1.4 2.6 2.6 6.6 10 15 26 2.4 25 3.8 39 4.8 49 5.8 59 7.7 78 11 11:1 509.1 0.029 51 51:1 109.8 0.56 SHA25A 81 101 81:1 101:1 69.1 55.4 1.4 2.2 121 121:1 46.3 3.2 161 161:1 34.8 5.6 0.30 5.7 14 22 32 57 0.034 0.66 1.7 2.6 3.7 6.6 0.35 6.7 17 26 38 67 0.32 3.3 5.6 57 8.8 90 11 112 14 144 20 201 11 11:1 436.4 0.091 51 51:1 94.1 2.0 SHA32A 81 101 81:1 101:1 59.3 47.5 5.1 8.0 121 121:1 39.7 11 161 161:1 29.8 20 0.93 21 52 81 117 207 0.11 2.3 5.9 9.2 13 23 1.1 24 60 94 135 238 0.99 10 20 200 32 320 40 400 50 510 70 710 51 51:1 78.4 5.0 81 81:1 49.4 13 SHA40A 101 101:1 39.6 20 121 121:1 33.1 28 161 161:1 24.8 50 81 81:1 37.0 96 SHA58A 101 121 101:1 121:1 29.7 24.8 149 214 161 161:1 18.6 379 51 130 202 290 513 980 1520 2180 3870 6.1 15 24 34 61 106 165 237 420 62 157 244 350 619 1090 1690 2420 4290 58 590 92 930 114 1170 137 1400 182 1860 290 2900 450 4600 640 6500 1140 11600 2-1 SHA series selection Actuator model SHA65A 101 121 101:1 121:1 27.7 23.1 171 245 161 161:1 17.4 433 1120 1740 2500 4420 120 187 268 475 1230 1910 2740 4850 360 560 810 1420 3700 5700 8200 14500 2 Selection guidelines Reduction ratio Max. speed (rpm) kg・m2 Actuator inertia kgf・cm・ (without brake) s2 kg・m2 Actuator inertia (with kgf・cm・ brake) s2 kg・m2 Max allowable kgf・cm・ load inertia s2 1 81 81:1 34.6 110 3 4 CG Actuator model Reduction ratio (rpm) Max. speed Actuator kg・m2 inertia 2 (without brake) kgf・cm・s Actuator kg・m2 inertia (with kgf・cm・s2 brake) kg・m2 Max allowable load inertia kgf・cm・s2 Actuator model Reduction ratio (rpm) Max. speed Actuator kg・m2 inertia 2 (without brake) kgf・cm・s 2 Actuator kg・m inertia (with kgf・cm・s2 brake) kg・m2 Max allowable load inertia kgf・cm・s2 Actuator model Reduction ratio (rpm) Max. speed Actuator kg・m2 inertia kgf・cm・s2 (without brake) Actuator kg・m2 inertia (with kgf・cm・s2 brake) kg・m2 Max allowable load inertia kgf・cm・s2 SHA20A 100 120 100:1 120:1 60 50 0.82 1.2 50 50:1 120 0.21 80 80:1 75 0.53 2.1 5.4 8.0 12 22 0.23 0.60 0.94 1.3 2.4 2.4 6.1 9.6 14 24 2.4 25 3.8 39 4.8 49 5.8 59 7.7 78 SHA25A 100 120 100:1 120:1 56 46.7 2.0 2.9 50 50:1 112 0.50 80 80:1 70 1.3 5.1 13 20 0.60 1.5 6.1 16 5.6 57 8.8 90 50 50:1 80 4.8 80 80:1 50 12 5 160 160:1 37.5 2.1 6 7 SHA32A 80 100 120 80:1 100:1 120:1 60 48 40 4.3 6.7 9.7 8 160 160:1 35 5.1 50 50:1 96 1.7 29 52 17 44 68 2.4 3.4 6.1 2.0 5.1 7.9 11 20 24 35 62 20 52 81 116 207 11 112 14 144 20 201 20 200 32 320 40 400 50 510 70 710 SHA40A 100 120 100:1 120:1 40 33.3 19 27 99 160 160:1 30 17 175 160 160:1 25 49 49 124 194 280 497 5.8 15 23 33 59 59 150 235 338 601 58 590 92 930 114 1170 137 1400 182 1860 9 10 11 付 2-4 2-1 SHA series selection 1 2 Selection guidelines 3 4 5 6 7 8 9 10 11 付 2-5 2-2 Change in load moment of inertia 2-2 Change in load moment of inertia For example, assume that the load moment of inertia increases by N-times. The total inertia reflected to the motor shaft, having an effect on servo response, is as follows: The symbols in the formulas are: 2 Selection guidelines SHA series actuators include Harmonic Drive® gearing that has a high reduction ratio. Because of this, the effects of changes in the load moment of inertia on the servo performance are minimal. In comparison to direct servo drive mechanisms, this benefit allows the load to be driven with a better servo response. 1 3 4 JS: Total inertia moment converted to motor shaft JM: Inertia moment of motor R: Reduction ratio of SHA series actuator L: Ratio of load inertia moment to inertia moment of motor N: Rate of change in load inertia moment 5 Direct drive Before: JS =JM(1 + L ) Driven by SHA series L Before: JS =JM1 + 2 R After: JS '=JM(1 + NL ) After: JS '=JM1 + NL R 2 Ratio: Js' /Js= Ratio: Js' /Js= 1 + NL 1+ L 6 7 1 + NL / R 2 1+ L / R 2 With the SHA series, the value of R increases from 50 to 161, which means that the value increases 2 2 substantially from R = 2,500 to R = 25,921. Then the ratio is Js'/Js ≒ 1. This means that SHA drive systems are hardly affected by the load variation. Therefore, it is not necessary to take changes of the load moment of inertia into consideration when selecting a SHA actuator or when setting up the initial driver parameters. 8 9 10 11 付 2-6 2-3 Verifying and examining load weights 1 2 Selection guidelines 3 2-3 Verifying and examining load weights The SHA series actuator incorporates a precise cross roller bearing for directly supporting an external load (output flange). To demonstrate the full ability of the actuator, verify the maximum load moment load as well as the life and static safety coefficient of the cross roller bearing. Checking procedure 1 4 5 Calculating the maximum load moment load (Mmax) ↓ Verifying the maximum load moment load (Mmax) is less than or equal to the permissible moment load (Mc) 2 Verifying life Calculate the average radial load (Frav) and average axial load (Faav). ↓ Calculate the radial load coefficient (X) and the axial load coefficient (Y). ↓ Calculate the life of the bearing and verify the life is allowable. 6 7 Verifying the maximum load moment load (Mmax) 3 Verifying the static safety coefficient Calculate the static equivalent radial load (Po). ↓ Verify the static safety coefficient (fs). 8 Specifications of the main roller bearing 9 10 11 付 The following table shows the specifications of the main roller bearings built in SHA actuators. Table 1: Specifications of the cross roller bearings Item Model SHA20A-SG SHA20A-CG SHA25A-SG SHA25A-CG SHA25A-HP SHA32A-SG SHA32A-CG SHA32A-HP SHA40A-SG SHA40A-CG SHA58A-SG SHA65A-SG 2-7 Circular pitch of the roller (dp) Offset amount (R) mm 70 70 85 85 85 111 111 111.5 133 133 195 218 mm 23.5 19.5 27.6 21.6 15.3 34.9 25.4 15 44 29.5 62.2 69 Basic dynamic rated load (C) kN 14.6 14.6 21.8 21.8 11.4 38.2 38.2 22.5 43.3 43.3 87.4 130 Basic static rated load (Co) Permissible moment load (Mc) Moment stiffness (Km) kN 22 22 35.8 35.8 20.3 65.4 65.4 39.9 81.6 81.6 171 223 Nm 187 187 258 258 410 580 580 932 849 849 2180 2740 x10 Nm/rad 25.2 25.2 39.2 39.2 37.9 100 100 86.1 179 179 531 741 4 2-3 Verifying and examining load weights 1 Maximum load moment load Actuator 2 Selection guidelines The formula below shows how to calculate the maximum load moment load (Mmax). Verify that the maximum load moment load (Mmax) is less than Load or equal to the allowable load (Mc). 3 Formula (1): Maximum load moment load dp M max = Fr Fr max ⋅ (Lr + R) + Fa max ⋅ La 1000 Symbols used in the formula Mmax Maximum load moment load Frmax Max. radial load Famax Max. axial load Lr ,La ―――― R Offset amount Nm N N mm mm La ◆ Refer to Fig.1. Refer to Fig.1. Refer to Fig.1. Refer to Fig.1 and Table 1. 4 5 Fa Lr 6 R Fig. 1: External load action 7 Verifying life Calculating average loads (average radial and axial loads, average output rotational speed) When the radial and/or axial loads vary during motion, calculate and verify the life of the cross roller bearing converting the loads to their average values. Fr1 Formula (2): Average radial load (Frav) 10/3 n1t1 Fr1 10/3 +n2t2 Fr2 10/3 3 n n t n Frn Frav = 10/3 n 1t1 + n 2 t2 + 3 + n n t n + Radial load - ◆ Time n1t1 Fa1 10/3 +n2t2 Fa2 10/3 3 n n t n Fa n 10/3 Faav = n 1t1 + n 2 t2 + 3 + n n t n 付 Fa1 Fa2 + Axial load - 10/3 Time The maximum axial load in section t1 is given by Fa1, while the maximum axial load in section t3 is given by Fa3. Formula (4): Average output rotational speed (Nav) Nav = n 1t1 + n 2t2 + + n n t n t1 + t2 + + t n + Output rotational speed - ◆ Fa3 t1 t2 t3 n2 n1 10 11 Fr3 Formula (3): Average axial load (Faav) 9 Fr2 The maximum radial load in section t1 is given by Fr1, while the maximum radial load in section t3 is given by Fr3. ◆ 8 n3 Time Fig. 2: Illustration of load variation 2-8 2-3 Verifying and examining load weights 1 2 Selection guidelines 3 4 5 Radial load coefficient and axial load coefficient Determine the values of radial load coefficient (X) and axial load coefficient (Y) based on the condition below. Table 2: Radial load coefficient (X), axial load coefficient (Y) ◆ Formula (5) X Y Faav ≤ 1 .5 Frav + 2(Frav (Lr + R) + Faav ⋅ La)/dp 1 0.45 Faav > 1.5 Frav + 2(Frav (Lr + R) + Faav ⋅ La)/dp 0.67 0.67 Symbols used in the formulas Frav Faav Lr ,La R dp Average radial load Average axial load ―――― Offset amount Pitch circle diameter of a roller N N mm mm mm Refer to the average load. Refer to the average load. Refer to Fig.1. Refer to Fig.1 and Table 1. Refer to Fig.1 and Table 1. 6 7 Dynamic equivalent radial load ◆ Formula (6): Dynamic equivalent radial load 2(Frav (Lr + R) + Faav ⋅ La) Pc = X ⋅ Frav + + Y ⋅ Faav dp 8 Symbols used in the formulas 9 Pc 10 dp Frav Faav X Y Lr,La R 11 付 Dynamic equivalent radial load Average radial load Average axial load Pitch circle diameter of a roller Radial load coefficient Axial load coefficient - Offset amount N N N Obtained by formula (2). Obtained by formula (3). mm Refer to Table 1. - - mm mm Refer to Table 2. Refer to Table 2. Refer to Fig.1. Refer to Fig.1 and Table 1. Life of cross roller bearing Calculate the life of cross roller bearing with the formula (7): ◆ Formula (7): Cross roller bearing life 10/3 LB−10 = 10 6 C × 60 × Nav fw ⋅ Pc Symbols used in the formulas LB-10 Nav C Pc fw 2-9 Life Average output rotational speed Basic dynamic rated load Dynamic equivalent radial load Load coefficient Table 3: Load coefficient hour ― r/min Obtained by formula (4). N Refer to Table 1. N Obtained by formula (6). - Refer to Table 3. Loaded state Smooth operation free from impact/vibration Normal operation Operation subject to impact/vibration fw 1 to 1.2 1.2 to 1.5 1.5 to 3 2-3 Verifying and examining load weights Cross roller bearing life with oscillating motion 1 Use formula (8) to calculate the cross roller bearing life against oscillating movement. ◆ Formula (8): Cross roller bearing life (oscillating) 2 10/3 3 Symbols used in the formulas Loc n1 C Pc fw θ Life Number of reciprocating oscillation per min. Basic dynamic rated load Dynamic equivalent radial load Load coefficient oscillating angle/2 ― hour ― cpm N N - - Refer to Table 1. Obtained by formula (6). Refer to Table 3. Refer to Fig.3. Oscillating angle θ 4 Fig. 3: Oscillating movement 5 If the oscillating angle is 5° or less, fretting wear may occur because the oil film does not form effectively on the contact surfaces between the race and rolling elements of the cross roller bearing. In such cases, consult with our engineering staff. Static equivalent radial load 8 ◆ Formula (9): Static equivalent radial load 2Mmax + 0.44Famax dp 9 Symbols used in the formulas Frmax Famax Max. radial load Max. axial load N N Mmax Max. moment load Nm dp Pitch circle diameter of a roller mm Refer to Fig.1. Refer to Fig.1. Refer to the maximum load weight calculation methods. Refer to Table 1. 10 11 付 Static safety coefficient Generally, the static equivalent load is limited by the basic static rated load(Co). However, the specific limit should be calculated according to the using conditions and required conditions. In this case, calculate the static safety coefficient (fs) by formula (10). Table 4 shows general values representing using conditions. Calculate the static equivalent radial load (Po) by formula (9). ◆ Formula (10): Static safety coefficient Co fs = Po Symbols used in the formulas fs Co Po Static safety coefficient Basic static rated load Static equivalent radial load 6 7 Verifying static safety coefficients Po = Frmax + Selection guidelines 10 6 90 C Loc = × × θ fw ⋅ Pc 60 × n1 - N N Refer to Table 4. Refer to Table 1. Obtained by formula (9). Table 4: Static safety coefficients Using conditions fs High rotational accuracy ≧3 is required, etc. Operation subject to ≧2 impact/vibration ≧1.5 Normal operation 2-10 2-4 Examining operating conditions 1 2 Selection guidelines 3 4 2-4 Examining operating conditions The actuator generates heat if started/stopped repeatedly or operated continuously at high speed. Accordingly, examine whether or not the generated heat can be accommodated. The study is as follows: Calculate the actuator rotation speed Calculate the required rotation speed (rpm) of the load driven by the SHA series. For linear operation, use the rotation speed conversion formula below: Screw pitch (mm) 5 6 Rotation speed (r/min) 30 Rotation speed (r/min)= 7 Linear travel speed (mm/min) Screw feed pitch (mm) 10 20r/min 35r/min 50r/min 70r/min 3 100r/min 500r/min 1 8 9 10 11 30 100 300 1000 3000 Linear travel speed (mm/min) Select an appropriate reduction ratio from 11, 51, 81, 101, 121 and 161 so that the calculated rotation speed does not exceed the maximum rotational speed of the SHA series actuator. Calculating and examining load moment of inertia Calculate the load inertia moment of the load driven by the SHA series actuator. Refer to [A-2 Calculating moment of inertia ] (P5-3) for the calculation. Based on the calculated result, tentatively select an SHA actuator by referring to [Allowable load moment of inertia ] (P2-1). 付 2-11 2-4 Examining operating conditions 1 Load torque calculation Calculate the load torque as follows: 2 Mass: W 3 Radius: r T = 9.8 × µ × W × r T : Rotary torque (Nm) μ : Friction coefficient W : Mass (kg) r : Average radius of friction side (m) 4 Friction: μ Example of rotary torque calculation (friction coefficient = 0.1) SHA: 20% torque of maximum torque is shown. 10000 500 Nm Radius r of friction side (mm) The right graph gives a calculation example when the friction coefficient μ is assumed as 0.1 and the horizontal axis and vertical axis represent mass and rotational radius of friction side, respectively. The actuator toque value shown in the graph indicates 20% of the maximum torque. Selection guidelines Rotary motion The rotary torque for the rotating mass W on the ring of radius r from the center of rotation is shown in the figure to the right. 5 6 300 Nm 200 Nm 1000 600 Nm 700 Nm 800 Nm 50 Nm 40 Nm 7 30 Nm 20 Nm 100 SHA65A81 15 Nm 8 SHA25A51 SHA32A51 5 Nm SHA40A51 9 10 Nm 10 10 100 3000 1000 Mass W (kg) 10 Linear operation (horizontal operation) The rotary torque when the mass W moves horizontally due to the screw of pitch P is shown below. T = 9.8 × µ × W × P 2×π T : Rotary torque (Nm) μ : friction coefficient W : mass (kg) P : Screw feed pitch (m) Mass: W 付 Pitch: P Friction: μ Linear operation (vertical operation) The rotary torque when the mass W moves vertically due to the screw of pitch P is shown below. T = 9.8 × W × 11 P 2×π Mass: W Pitch: P 2-12 2-4 Examining operating conditions 1 2 Selection guidelines 3 Acceleration and deceleration time Calculate acceleration and deceleration times for the selected actuator. Acceleration time: Deceleration time: ta: Acceleration time (s) (s) td: Deceleration time k: Acceleration reduction coefficient 1 to 1.5 The total positioning time may become shorter if the acceleration is lowered for the purpose of reducing the settling time after positioning. 2 (kg・m ) JA: Actuator inertia moment 2 (kg・m ) JL: Load inertia moment N: Actuator rotation speed (r/min) (Nm) TM: Maximum actuator torque (Nm) TF: Actuator friction torque 4 5 6 TF=KT x IR-TR KT: Torque constant TR: Allowable continuous torque IR: Allowable continuous current 7 8 11 付 Rotation speed N Time ta td (Nm/A) (Nm) (A) TL: Load torque (Nm); The polarity is positive (+) when the torque is applied in the rotation direction, or negative (-) when it is applied in the opposite direction. Calculation example 1 Select an actuator that best suits the following operating conditions: ・Rotation speed: 80 rpm 2 ・Load inertia moment: 1.5 kg・m ・Since the load mechanism is mainly inertia, the load torque is negligibly small. 9 10 2 ×π N × 60 TM − TL 2 ×π N × td = k × (JA + JL )× 60 TM + 2 × TF + TL ta = k × (JA + JL ) × (1) After applying these conditions to the graph in [2-1], SHA25A51SG-B09A200 is tentatively selected. 2 (2) From the rated table, the following values are obtained: JA = 0.56 kg・m , TM = 127 Nm, TR = 41 Nm, KT = 19 Nm/A, IR = 3A. (3) Based on the above formula, the actuator's friction torque TF is calculated as 19 x 3 - 41 = 16 Nm. (4) If k = 1.3, the acceleration time and deceleration time can be obtained as follows from the above formulas: ta = 1.3 x (0.56+1.5) x 2 x π/60 x 80/127 = 0.177 s td = 1.3 x (0.56+1.5) x 2 x π/60 x 80/(127+2 x 16) = 0.141 s (5) If the calculated acceleration/deceleration times are too long, correct the situation by: ・Reducing load inertia moment ・Selecting an actuator with a larger frame size 2-13 2-4 Examining operating conditions 1 Examining effective torque and average rotation speed Rotation speed ts: Stopped time Ta 2 × t a + Tr 2 × t r + Td 2 × t d Tm = t Acceleration time from speed 0 to N Deceleration time from speed N to 0 Operation time at constant speed N Cycle time Effective torque (Nm) Torque during acceleration (Nm) Torque at constant speed (Nm) Torque during deceleration (Nm) Average rotation speed (r/min) Rotation speed at constant speed (r/min) Time ta (s) (s) (s) (s) tr td ts 5 t: Cycle time 6 Torque ta : td : tr : t: Tm : Ta : Tr : Td : Nav : N: N 2 × ta + N × tr + N 2 × td t 3 4 N Nav = 2 Selection guidelines One way to check if the heat generated from the actuator during operation would present a problem is to determine if the point of operation, determined by the effective torque and average rotation speed, is inside the continuous motion range explained in [1-14 Operable range]. Using the following formula, calculate the effective torque Tm and average rotation speed Nav when the actuator is operated repeatedly in the drive pattern shown to the right. Ta, Tr, Td: Output torques Ta Tr Time 7 Td 8 Calculation example 2 An example of SHA25A51SG-B09A200 is explained. Operating conditions: Accelerate an inertia load and then let it move at a constant speed, followed by deceleration, based on conditions similar to those used in calculation example 1. The travel angle per cycle is 120° and the cycle time is 1 second. (1) The travel angle is calculated from the area of the rotation speed vs. time diagram shown above. In other words, the travel angle is calculated as follows: θ = (N / 60) x {tr + (ta + td) / 2} x 360 Accordingly, tr = θ/ (6 x N) – (ta + td) / 2 When θ= 120°, and ta = 0.177 (s), td = 0.141 (s), N = 80 (r/min) in calculation example 1, are applied to this formula, tr is calculated as 0.091 (s). (2) Next, calculate the torque during acceleration and torque during deceleration. Based on the acceleration/deceleration time formulas in the preceding section, the relational expressions for torque during acceleration and torque during deceleration if k = 1 are as follows: Ta = (Ja+JL) x 2 xπ / 60 x N / ta + TL Td = (Ja+JL) x 2 xπ / 60 x N / td – 2 xTF – TL When the values in calculation example 1 are applied to this formula, Ta = 98 (Nm) and Td = 90 (Nm) are obtained. (3) Calculate the effective torque. Apply the values in (1) and (2), and Tr = 0 (Nm) and t = 1 (s), to the above formulas. Tm = 982 × 0. 177+ 02 × 0. 091+ 902 × 0. 141 = 53 Nm 1 (4) Calculate the average rotation speed. Apply the values in (1), and N = 80 (r/min) and t = 1 (s), to the above formulas. Nav = 80 2 × 0. 177+ 80 × 0. 091+ 80 2 × 0. 141 = 20 r /mi n 1 2-14 9 10 11 付 2-4 Examining operating conditions (5) The figure on the right shows the point of operation determined by the effective torque and average rotation speed calculated above, plotted on the graph of operable range of SHA25A51, exceeding the continuous motion range. The conclusion is that this actuator cannot be operated continuously under these conditions. Accordingly, 1 2 Radiation plate: 350*350*18 放熱板:350*350*18 Selection guidelines ◆the operation pattern ◆load (possible reduction) ◆actuator model No. 3 150 125 etc., must be reexamined. Motion range during 100 By applying the value of allowable continuous torque to Tm in this formula, the allowable cycle time can be calculated. 5 トルク [Nm] The following formula is a modified version of the formula for effective torque. Torque [Nm] 4 acceleration and 加減速運転領域 deceleration 75 ★50% duty motion range 50 50%デューティ領域 Continuous 25 6 Ta × t a + Tr × t r + Td × t d 2 Tm 2 t= 7 2 motion range 連続使用領域 2 0 0 20 40 60 80 Rotation speed [r/min] 回転速度 [r/min] 100 120 Operable range of SHA25A51 Apply the following:Ta = 98 Nm, Tr = 0 Nm, Td = 90 Nm, Tm =41 Nm, ta = 0.177 s, tr = 0.091 s, td = 0.141 s Then, the following equation is obtained: 2 2 2 t = (98 x 0.177 + 90 x 0.141)/ 41 = 1.69 s Based on the result, setting the cycle time to 1.7 seconds or more to provide a longer stopped time gives Tm = 41 Nm or less, thereby permitting continuous operation within the allowable continuous torque. 8 9 10 The aforementioned continuous duty range represents an allowable range when the actuator is installed on the specified aluminum heatsink and operated under natural air cooling. If the radiation area of the mounting member is smaller or the heat conduction of the material is poor, adjust the operating conditions to limit the temperature rise of the actuator to 40º C or less as a guide. 11 付 2-15 Chapter 3 Installing the SHA actuator The following explains the installation procedures of the actuators. 3-1 Receiving Inspection····························································· 3-1 3-2 Notices on handling ······························································ 3-2 3-3 Location and installation ························································ 3-6 3-1 Receiving Inspection 1 2 3 3-1 Receiving Inspection Check the following items after unpacking the package. Inspection procedure Installing the SHA actuator 4 1 5 2 If any item is damaged, immediately contact the dealer. 8 Confirm the actuator is what you ordered. The nameplate is found on the rear end face of the SHA series actuator. Check the TYPE field on the nameplate to confirm that it is indeed the model you have ordered. If any item is wrong, immediately contact the dealer. Refer to the section 1-2 in this manual for the detail of the model codes. 6 7 Check the items thoroughly for damage sustained during transportation. 3 Check driver combinations. The applicable SHA series actuator models are shown in the ADJUSTED FOR USE WITH field of the nameplate on the HA-800 driver. 4 Check driver input voltages. The driver's model code is shown in the TYPE field of the driver's nameplate.The last three digits of this model code indicate the input voltage to be input. 100: indicates a single phase 100VAC power supply. 200: indicates a 3-phase/single-phase 200VAC power supply. If the voltage to be supplied is different from the label voltage, immediately contact the dealer it was purchased from. 9 10 Only connect the actuator specified on the driver label. 11 WARNING 付 The characteristics of this driver have been adjusted according to the actuator. Wrong combinations of drivers and actuators may cause low torque problems or overcurrent that may cause thermal damage to the actuator, injury or fire. Do not connect a supply voltage other than the voltage specified on the driver label. The wrong power supply voltage may damage the driver, resulting in physical injury or fire. 3-1 3-2 Notices on handling 1 3-2 Notices on handling 2 Handle the SHA series actuator carefully by observing the notices specified below. Examples of actuator assembly are shown below. Assembly examples 1 and 2 are for SHA-SG. Assembly examples 3 and 4 are for SHA-CG. Use high-tension bolts and tighten them with a torque wrench to control the tightening torque. In assembly example 2, use flat washers because the tightening torque is high and the actuator flange is made of aluminum. 5 6 7 8 10 11 SHA-SG assembly example 付 Machine base Machine base Assembly example 1 4 9 Installation and transmission torque Output structure 3 Installing the SHA actuator CAUTION (1) Do not apply any excessive force or impact, especially to the actuator's output shaft. (2) Do not put the SHA series actuator on a table, shelf, etc., where the actuator could easily fall. (3) Do not connect the actuator terminals directly to the power supply. The actuator may burn and cause fire or electric shock. (4) The allowable storage temperature is -20 to +60℃. Do not expose the actuator to direct sunlight for long periods of time or store it in areas in low or high temperature. (5) The allowable relative storage humidity is 80% or less. Do not store the actuator in a very humid place or in areas where temperatures are likely to fluctuate greatly during day and night. (6) Do not use or store the actuator in locations subject to flammable or corrosive gases or dust particles. (7) The large models (SHA58A, SHA65A) are heavy. Handling these models may cause lower back pain. Injury may occur if the actuator falls and you are pinned underneath. Handle your actuator with due care by wearing safety shoes or take other proper precautions. Use supporting fixtures and lifting equipment as necessary for safe handling. flat Washer Output structure Assembly example 2 3-2 3-2 Notices on handling 1 SHA-CG assembly example Actuator fixing parts Actuator fixing parts 2 Output shaft fixing parts Output shaft fixing parts 3 Installing the SHA actuator 4 5 6 7 8 9 10 Assembly example 3 Recommended tightening torque and transmission torque SG/HP type Model Item Number of bolts, size Bolt installation P.C.D. mm SHA20A Output Actuator shaft 16-M3 12-M3 62 84 SHA25A Output Actuator shaft 16-M4 12-M4 (12-M4) 77 102 (127) SHA32A Output Actuator shaft 16-M5 12-M5 (12-M5) 100 4.5 9 (3.2) 0.46 kgf・m 0.20 0.20 0.46 0.92 (0.33) 433 430 900 Nm 203 206 (325) (381) (675) Transmission torque 44 44 92 kgf・m 21 21 (33.2) (38.9) (68.9) The values in parenthesis are those combined with the HPF hollow planetary speed reducer. Tightening torque 11 Nm Model Item 付 Assembly example 4 Number of bolts, size Bolt installation mm P.C.D. Nm Tightening Notes 1, 2 kgf・m torque Nm Transmission Note 3 torque kgf・m 3-3 2.0 2.0 SHA40A Output Actuator shaft 16-M6 12-M6 4.5 SHA58A Output Actuator shaft 12-M10 16-M8 132 (157) 9 (6.4) 0.92 (0.65) 891 (754) 91 (76.9) SHA65A Output Actuator shaft 16-M10 16-M10 122 158 178 226 195 258 15.3 1.56 1560 159 15.3 1.56 1510 154 74 7.5 4940 504 37 3.8 5230 533 74 7.5 7210 735 74 7.5 9550 974 3-2 Notices on handling 1 CG type Model Item Model Item Number of bolts, size Bolt installation mm P.C.D. Nm Tightening Notes 1, 2 kgf・m torque Nm Transmission Note 3 torque kgf・m SHA25A Output Actuator shaft 12-M5 8-M6 60 107 72 131 4.5 0.46 253 26 6.4 0.65 257 26 9 0.92 486 50 11 1.1 600 61 SHA32A Output Actuator shaft 12-M6 12-M6 2 3 Installing the SHA actuator Number of bolts, size Bolt installation mm P.C.D. Nm Tightening Notes 1, 2 kgf・m torque Nm Transmission Note 3 torque kgf・m SHA20A Output Actuator shaft 12-M4 6-M5 4 SHA40A Output Actuator shaft 12-M8 8-M10 96 162 116 203 15.3 1.6 918 94 11 1.1 1114 114 37 3.8 2012 205 52 5.3 2639 269 5 6 7 Note 1) The female thread material is premised to withstand the bolt tightening torque 2) Recommended bolt: Hexagonal bolt per JIS B 1176 Intensity category: JIS B 1051 12.9 or higher 3) Calculation conditions Torque efficiency: 0.2 Tightening efficiency: 1.4 Tightening friction coefficient: 0.15 8 9 Precautions on installation When designing the assembly, take note that application of any abnormal or excessive force that causes deformation of the installation surface may result in performance drop. To demonstrate the excellent performance of the SHA series actuator fully, take note of the following points: 10 11 Warping or deformation on the machine mounting surfaces Foreign matter on the mounting surfaces Raised burrs or deformation around the tapped mounting holes Insufficient chamfering of mounting pilot diameter Mounting pilot diameter is out-of-round 付 When the installation method is as shown in assembly example 2 mentioned above, the recessing shown to the right is recommended for the spigot corner section on the actuator fixing member. 3-4 3-2 Notices on handling 1 2 Use of positioning pins The SHA series SG type actuator has positioning pin holes in the output rotary unit and flange fixed to the actuator. The SHA series CG type has positioning pin holes only in the output rotary unit. Use these pins as necessary. For details, refer to [1-6 External dimensions] (P1-11) or the illustrated specifications. 3 Machine Base Positioning pin*2 Installing the SHA actuator Output structure 4 Positioning pin*2 5 *1 6 Example of use of positioning pins 7 *1. Do not drive positioning pins into the output rotary unit, but keep proper fitting clearances to the actuator parts. Failure to do so may result in lower positional accuracy. *2. The hollow planetary speed reducer model is not equipped with a positioning pin. 8 9 10 Surface treatments Standard SHA series actuators are given the following surface treatments: SG/HP type Location Housing Output shaft bearing Speed reducer rotating part Output flange Hollow shaft (sleeve) Bolt 11 付 Surface treatments No treatment (aluminum material is exposed) Raydent Chrome plating Nickel plating Raydent Nickel plating Chrome plating CG type Location Housing Output flange Speed reducer rotating part Hollow shaft (sleeve) Bolt Surface treatments No treatment (aluminum material is exposed) Raydent treatment Raydent treatment, enamel resin is applied to some surfaces Nickel plating Chrome plating or Nickel plating The surface treatments given to SHA series actuators do not fully prevent rust. 3-5 3-3 Location and installation 1 3-3 Location and installation 2 Operating Environment The environmental conditions of the installation location for SHA series actuators must be as follows. Select an appropriate installation location and observe these conditions without fail. 0 to 40℃ The temperature in the cabinet may be higher than the atmosphere depending on the power loss of housed devices and size of the cabinet. Plan the cabinet size, cooling system, and device locations so the ambient temperature of the actuator is kept 40℃ or below. ◆ Operating humidity: Relative humidity of 20 to 80%. Make sure no condensation occurs. Take note that condensation is likely to occur in a place where there is a large temperature change between day and night or when the actuator is started/stopped frequently. ◆ Vibration: 25 m/s (10 to 400Hz) or less (Refer to [1-13 Vibration resistance ] (P1-43)) Installing the SHA actuator ◆ Operating temperature: 3 4 5 6 2 2 ◆ Impact: 300 m/s or less (Refer to [1-12 Shock resistance] (P1-42)) ◆ Use environment: Free from condensation, metal powder, corrosive gases, water, oil mist, flammable gases, etc. ◆ Protection class: Standard products are structurally designed to meet the IP-54 requirements. 7 8 The protection class against water entry is as follows: 4: Protected against water splashed from all directions. 9 The protection class against contact and entry of foreign matter is as follows: 5: Protected against entry of dust/dirt. Entry of water or foreign matter caused by incomplete protection must not affect the operation of the system. 10 However, rotating and sliding areas (oil seal areas) and connectors of SHA20, 25, 32 and 40 are not IP-54-compliant. Connectors of SHA58 and 65 are protected in fitted conditions. ◆ Locate the driver indoors or within an enclosure. Do not expose it to the sunlight. 11 ◆ Altitude: lower than 1,000 m above sea level ◆ The oil seals in rotating and sliding areas do not fully prevent leakage of lubricant. If the actuator is used in a clean room, etc., provide additional oil leakage prevention measures. 3-6 付 3-3 Location and installation 1 Installation 2 The SHA series actuator drives mechanical load system at high accuracy. When installing the actuator, pay attention to precision and do not tap the actuator output part with a hammer, etc. The actuator houses an encoder. Excessive impact may damage the encoder. 3 Installation procedure 1 Installing the SHA actuator Align the axis of rotation of the actuator and the load mechanism precisely. 4 Note 1: Perform this alignment carefully, especially when a rigid coupling is used. Even slight misalignment may cause the permissible load of the actuator to be exceeded, resulting in damage to the output shaft. 5 Output shaft Flange 6 2 Connect the driver and wiring. An extension cable is provided. Use it when wiring the driver. For details on wiring, refer to [1-15 Cable specifications] (P1-59) and the manual of your HA-800 driver. 3 Wire the motor cable and encoder cable. Do not pull the cables with a strong force. The connection points may be damaged. Install the cable with slack not to apply tension to the actuator. Provide a sufficient bending radius (at least 6 times the cable diameter), especially when the cable flexes. 7 8 9 10 Do not bring strong magnetic objects (magnet chucks, permanent magnets, etc.) near the rear cover of the actuator. Encoder abnormality may result. This encoder retains absolute positions when the power is turned OFF by means of the driver's battery or its own built-in capacitor. If the encoder cable is disconnected for maintenance, etc., turn on the driver power and charge the backup capacitor first. After 3 hours of charge, the encoder cable can be disconnected for 30 minutes, provided that the axis is stopped and ambient temperature is 25℃. However, when the backup capacitor is deteriorated, the absolute positions may not be retained. 11 付 Do not disassemble/reassemble the actuator. May cause damage to electrical and mechanical components. WARNING 3-7 3-3 Location and installation 1 2 3 Installing the SHA actuator 4 5 6 7 8 9 10 11 付 3-8 Chapter 4 Options This chapter explains the options available for the SHA series actuator. 4-1 Options ·············································································· 4-1 4-1 Options 1 4-1 Options 2 Origin and end limit sensors (option code: L) 3 This option includes sensors that are directly connected to the output shaft on the rear of the actuator. Use this option if a mechanical origin is required (when the virtual origin of the absolute encoder is not sufficient) or you want to define an operation range as a safety measure. SHA20A is not compatible. 4 Options 5 6 Option for side exit cables (option code: Y) This option allows the motor and encoder cables te exit from the side of the actuator. Use this option if the actuator is housed in a system and there is not enough room for cables to exit at the rear of the housing. This option is not available with the SHA20 (SG type), SHA58 and SHA65. Contact us for details. 7 8 9 10 11 Output shaft single revolution absolute model (option code: S) 付 With the standard encoder, when it continues to rotate in just one direction, the absolute encoder eventually exceeds the number of revolutions that can be detected with multi-revolution detection and it becomes impossible to manage position information accurately. With the output shaft single revolution absolute model, each time the output shaft turns through single revolution, the cumulative multi revolution counter is cleared to 0. This is how position information is accurately managed when the shaft continuously turns in just one direction. To use this function, it is necessary to setup a driver. Refer to "HA-800 Series AC Servo Driver Manual". This model is compatible with CG type only. Stand (CG type only) A stand is available for purchase to use the CG type for table drive. For details, contact our sales office. 4-1 4-1 Options 1 Extension cables These extension cables are used to connect the SHA series actuators and HA-800 drivers. Two types of extension cables are available for motor (including brake wire) and absolute encoder. You must use an extension cable to connect your SHA series actuator and HA-800 driver. 2 3 Motor extension cable: SHA 20, 25, 32, 40 (Size 40 requires an extension cable when combined with the HA-800-6D/E.) Options EWD-MB**-A06-TN3 4 5 Cable length (03 = 3m, 05 = 5m, 10 = 10m) (** in the model code indicates the cable length (03 = 3m, 05 = 5m, 10 = 10m).) 6 7 Cable length [Driver side] [Actuator side] (SHA20A∙25A∙32A∙40A) Solder processing 8 Outer diameter φ7.8 Brake: blue Brake: yellow PE: green/yellow 9 Wiring display seal W: black 10 V: white U: red (Unit: mm) 11 SHA 40 (when combined with the HA-800-24D/E) EWD-MB**-A06-TMC 付 Cable length (03 = 3m, 05 = 5m, 10 = 10m) Cable length [Actuator side] [Driver side] Solder processing Brake: blue Outer diameter φ7.8 Brake: yellow PE: green/yellow W: black V: white U: red (Unit: mm) 4-2 4-1 Options 1 SHA 58, 65 EWD-MB**-D09-TMC 2 Cable length (03 = 3m, 05 = 5m, 10 = 10m) [Actuator side] [Driver side] Cable length 3 Outer diameter φ13.4 U: red V: white 4 W: Black Options Brake: blue Waterproof cable clamp 5 PE: green/yellow Brake: yellow Angle plug 6 7 (Unit: mm) 8 9 10 11 付 4-3 4-1 Options 1 Absolute encoder extension cable: SHA 20, 25, 32, 40 2 EWD-S**-A08-3M14 Cable length (03 = 3m, 05 = 5m, 10 = 10m) (** in the model code indicates the cable length (3m, 5m, 10m). [Actuator side] Cable length [Driver side] 3 4 Outer diameter φ8.4 Options 5 (Unit: mm) SHA 58, 65 6 EWD-S**-D10-3M14 Cable length (03 = 3m, 05 = 5m, 10 = 10m) [Actuator side] [Driver side] 7 Cable length 8 Outer diameter φ8.4 9 10 (Unit: mm) 11 付 4-4 4-1 Options 1 2 3 4 Options 5 6 7 8 9 10 11 付 4-5 Chapter 5 Appendix A-1 Unit conversion···································································· 5-1 A-2 Calculating inertia moment ····················································· 5-3 Unit conversion 1 2 3 4 5-1 Unit conversion A This manual employs SI system for units. Conversion factors between the SI system and other systems are as follows: (1)Length SI system m Unit Factor Unit Factor ft. 3.281 in. 39.37 ft. 0.3048 SI system in. 0.0254 m (2)Linear speed Apx Appendix 6 7 8 9 SI system Unit Factor m/s m/min 60 Unit Factor ft./min 196.9 ft./s 3.281 in/s 39.37 m/min 0.0167 ft./min -3 5.08x10 SI system ft./s 0.3048 in/s 0.0254 m/s (3)Linear acceleration SI system Unit Factor m/s m/min 3600 2 2 2 Unit Factor 2 ft./min 4 1.18x10 ft./s 3.281 2 2 2 m/min ft./min ft./s -4 -5 2.78 x10 8.47x10 0.3048 2 in/s 0.0254 2 in/s 39.37 SI system m/s 2 (4)Force SI system N Unit Factor kgf 0.102 Unit Factor lb (force) 0.225 oz (force) 4.386 kgf 9.81 lb (force) 4.45 SI system oz (force) 0.278 N (5)Mass 10 11 付 SI system kg Unit Factor Unit Factor lb. 2.205 oz. 35.27 lb. 0.4535 SI system oz. 0.02835 kg (6)Angle SI system Unit Factor rad deg. 57.3 Unit Factor min. 3 3.44x10 sec. 5 2.06x10 deg. 0.01755 SI system min. -4 2.93x10 sec. -6 4.88x10 rad (7)Angular speed SI system Unit Factor 5-1 rad/s deg/s 57.3 deg/min 3 3.44x10 r/s 0.1592 Unit Factor r/min 9.55 SI system deg/s 0.01755 deg/min -4 2.93x10 rad/s r/s 6.28 r/min 0.1047 Unit conversion 1 (8)Angular acceleration SI system rad/s Unit Factor deg/s 57.3 2 2 Unit Factor 2 2 deg/s 0.01755 deg/min -4 2.93x10 2 2 deg/min 3 3.44x10 SI system rad/s 2 (9)Torque 3 N・m SI system Unit Factor kgf・m 0.102 lb・ft 0.738 kgf・m 9.81 Unit Factor lb・in 8.85 lb・ft 1.356 lb・in 0.1130 oz・in -3 7.06x10 4 oz・in 141.6 SI system N・m (10)Inertia moment kg・m SI system kgf・m・s 0.102 Unit Factor kgf・m・s 9.81 2 2 kgf・cm・s 10.2 2 kgf・cm・s 0.0981 2 lb・ft 23.73 2 lb・ft 0.0421 2 2 lb・ft・s 0.7376 lb・in 3 3.42x10 2 lb・in -4 2.93x10 lb・ft・s 1.356 kg・m SI system 2 lb・in・s 8.85 2 lb・in・s 0.113 2 2 oz・in 4 5.47x10 2 oz・in・s 141.6 2 6 2 oz・in oz・in・s -5 -3 1.829x10 7.06x10 8 N・m/rad Unit Factor kgf・m/rad 0.102 kgf・m/arc min -5 2.97 x10 kgf・m/ deg -3 1.78x10 lb・ft/ deg 0.0129 lb・in/ deg 0.1546 Unit Factor kgf・m/rad 9.81 kgf・m/arc min 4 3.37 x10 kgf・m/ deg 562 lb・ft/ deg 77.6 lb・in/ deg 6.47 SI system 7 2 (11)Torsional spring constant, moment stiffness SI system Appendix 2 Unit Factor Apx 2 9 10 11 N・m/rad 付 5-2 Calculating moment of inertia 1 5-2 Calculating moment of inertia A 2 Formula for moment of inertia and mass 3 4 (1) For cases where the center of gravity is coincident with the axis of rotation: The following table includes formulas to calculate mass and inertia moment. 2 m : mass (kg), Ix, Iy, Iz: inertia moments which rotates around x-, y-, z-axes respectively (kg・m ) G : distance from end face of gravity center (m) ρ : specific gravity 2 Unit Apx Appendix Object form Cylinder z 6 Mass, inertia, gravity center m = π R2 L ρ x y 7 L Slanted cylinder Iθ = θ ( 1 Ix = m (R 2 1 y R2 R1: Outer diameter R2: Inner diameter Ball R 1 m 12 ) { ( ) ( ) ( ) Iz = L2 1 2 m R1 + R 22 + 4 3 m= 4 π R3 ρ 3 × 3R 2 1 + cos 2 θ + L2sin 2 θ 2 m R2 5 L 10 Ellipsoidal cylinder 11 付 + R 22 )L ρ 1 2 L2 m R1 + R 22 + 4 3 I= } 2 2 Iy = L 1 2 L2 m R + 4 3 2 m = π R1 − R 2 x m = π R2 L ρ R 9 Mass, inertia, gravity center R1 L2 1 Iy = m R 2 + 4 3 Iz = 8 Object form Circular pipe z 1 Ix = m R 2 2 R Length: m, Mass: kg, Inertia moment: kg・m B m= z x ( 1 Ix = m B2 + C2 16 C y L Rectangular pillar x y A 5-3 1 B2 L2 m + 4 4 3 ( 1 Iy = m (C 12 Ix = C ) R x L ) ) 1 m B2 + C2 12 ( y G Square pipe m = A BC ρ z 1 π R2 L ρ 3 3 Ix = m R2 10 3 Iy = m 4R 2 + L2 80 m= z 1 C2 L2 + Iy = m 3 4 4 Iz = B Cone 1 BC L ρ 4 2 + A2 1 Iz = m A 2 + B2 12 ) D B ) ( ) Iz = 3 m 4R 2 + L2 80 G= L 4 m = 4AD(B - D )ρ { } 1 m (B - D)2 + D2 3 1 A2 2 + (B - D) + D 2 Iy = m 6 2 z Ix = x y A ( Iz = 1 A2 2 + (B - D) + D 2 m 6 2 Calculating moment of inertia Object form Rhombus pillar B Mass, inertia, gravity center z x C y A C 3 3 AB2 ρ 2 5 Ix = m B2 12 1 2 5 2 Iy = mA + B 12 2 1 ) x B ) 1 2 2 2 Iy = m A + C 12 3 1 2 B2 Iz = m A + 12 2 C G= 3 y A Right triangle pillar G1 x C y G2 A B 3 1 2 5 2 mA + B Iz = 2 12 4 1 ABCρ 2 1 Ix = m B2 + C2 36 1 2 2 2 Iy = m A + C 12 3 m= ( z 2 ) Apx Appendix y B ( 1 Iz = m B2 + 2A 2 24 z B√3 m= G A ) ( ( Mass, inertia, gravity center m= 1 ABC ρ 2 1 B 2 2 2 Ix = m + C 12 2 3 Isosceles triangle pillar z x 1 m = ABC ρ 2 1 Ix = m B2 + C2 24 1 Iy = m C2 + 2A 2 24 Object form Hexagonal pillar 1 2 2 2 m A + B 12 3 C B G1 = G2 = 3 3 Iz = 6 7 Example of specific gravity The following tables show references of specific gravity. Confirm the specific gravity for the material of the drive load. Material SUS304 S45C SS400 Cast iron Copper Brass (2) For Specific gravity 7.93 7.86 7.85 7.19 8.92 8.50 Material Aluminum Duralumin Silicon Quartz glass Teflon Fluorocarbon resin Specific gravity 2.70 2.80 2.30 2.20 2.20 2.20 Material Epoxy resin ABS Silicon resin Polyurethane rubber Specific gravity 1.90 1.10 1.80 1.25 cases where the center of gravity is not coincident with the axis of rotation: I = Ig + mF2 11 F 付 I: Rotary center Gravity center (3) Moment of inertia of an object in linear motion The inertia moment, converted to actuator axis, of a linear motion object driven by a screw, etc., is calculated using the formula below. P I = m 2π 9 10 The following formula calculates the inertia moment when the rotary center is different from the gravity center. Inertia moment when the gravity center axis does not 2 match the rotational axis (kg・m ) Ig: Inertia moment when the gravity center axis matches 2 the rotational axis (kg・m ) Calculate according to the shape by using formula (1). m: mass (kg) F: Distance between rotary center and gravity center (m) 8 2 2 I: Inertia moment of a linear operation object converted to actuator axis (kg・m ) m: mass (kg) P: Linear travel per actuator one revolution (m/rev) 5-4 Calculating moment of inertia 1 2 Moment of inertia of a cylinder The inertia moment of a cylinder may be obtained from the graphs to the right. Inertia moment (kgm2) 1000 Length (mm) Inertia moment (specific gravity: 2.7) 1000 100 3 100 Radius Length 4 10 10 1 1 Apx Appendix 6 7 8 9 Apply the top graph to aluminum materials (specific gravity: 2.7) and bottom graph to steel materials (specific gravity: 7.85). 0.1 0.01 0.001 (Example) Material: Aluminum 10-4 Outer diameter: 100mm Length: 7mm Shape: Column 10-5 Since the outer diameter is 100mm, the radius is 50mm. Therefore, the above graph gives the inertia 10-6 moment as follows: 10 20 30 -4 2 Approx. 1.9 x 10 kg・m 2 (Calculated value: 0.000186 kg・m ) Inertia moment (kgm2) 1000 10 50 70 100 200 Radius R (mm) 300 Length (mm) Inertia moment (specific gravity: 7.85) 10 10 1 1 付 1000 100 100 11 500 700 1000 0.1 0.01 0.001 10-4 10-5 10-6 10 5-5 20 30 50 70 100 200 Radius R (mm) 300 500 700 1000 Calculating moment of inertia 1 2 3 4 Apx Appendix 6 7 8 9 10 11 付 5-6 Index A N Absolute encoder............................................... 1-21 Acceleration time ............................................... 2-11 Allowable load inertia moment ............................. 2-1 Average rotation speed...................................... 2-12 Notices on handling ............................................. 3-2 C Cable specifications........................................... 1-38 Cable taken out from side .................................... 4-1 Combinations with drivers and extension cables . 1-3 Conformance to overseas standards ...................... 7 D Deceleration time............................................... 2-11 Detector specifications ...................................... 1-21 E Effective torque.................................................. 2-12 Encoder cable specifications ............................. 1-39 Environmental conditions..................................... 3-5 Examining actuator rotation speed ...................... 2-9 Examining operating status ................................. 2-9 Extension cable ................................................... 4-2 External dimensions .......................................... 1-11 I O One way positional accuracy ............................. 1-20 Operable range ................................................. 1-29 Option .................................................................. 4-1 Outlines ............................................................... 1-1 P Positioning pins ................................................... 3-4 Precautions on installation ................................... 3-3 R Receiving inspection............................................ 3-1 Related manual ...................................................... 7 Resistance to vibration ...................................... 1-28 Rigidity............................................................... 1-22 Rotation direction............................................... 1-26 S SHA series selection............................................ 2-1 Shock resistance ............................................... 1-27 Specifications ...................................................... 1-4 Static safety coefficient ........................................ 2-8 Surface treatment ................................................ 3-4 Inertia moment..................................................... 5-3 Inertia moment of a cylinder ................................ 5-5 Installation ............................................. 3-2, 3-5, 3-6 Installation location .............................................. 3-5 Torsional stiffness ..................................... 1-23, 1-25 Transmission torque ............................................ 3-2 L U Life....................................................................... 2-6 Load inertia moment ..................................... 2-4, 2-9 Load torque ....................................................... 2-10 Load weight ......................................................... 2-5 Unit ...................................................................... 5-1 M Maximum load moment load................................ 2-6 Mechanical accuracy ......................................... 1-19 Model ................................................................... 1-2 Moment stiffness ............................................... 1-22 Motor cable specifications ................................. 1-38 Motor shaft holding brake .................................... 1-9 T W With near origin and end limit sensors................. 4-1 Warranty Period and Terms The equipment listed in this document is warranted as follows: ■Warranty period Under the condition that the actuator are handled, used and maintained properly followed each item of the documents and the manuals, all the applicable products are warranted against defects in workmanship and materials for the shorter period of either one year after delivery or 2,000 hours of operation time. ■Warranty terms All the applicable products are warranted against defects in workmanship and materials for the warranted period. This limited warranty does not apply to any product that has been subject to: (1) user's misapplication, improper installation, inadequate maintenance, or misuse. (2) disassembling, modification or repair by others than Harmonic Drive Systems, Inc. (3) imperfection caused by a non-applicable product. (4) disaster or others that does not belong to the responsibility of Harmonic Drive Systems, Inc. Our liability shall be limited exclusively to repairing or replacing the product only found by Harmonic Drive Systems, Inc. to be defective. Harmonic Drive Systems, Inc. shall not be liable for consequential damages of other equipment caused by the defective products, and shall not be liable for the incidental and consequential expenses and the labor costs for detaching and installing to the driven equipment. Certified to ISO14001(HOTAKA Plant)/ISO9001 (TÜV Management Service GmbH) All specifications and dimensions in this manual subject to change without notice. This manual is correct as of June 2014. Head Office/Believe Omori 7F 6-25-3Minami-Ohi,Shinagawa-ku,Tokyo,Japan 〒140-0013 TEL+81(0)3-5471-7800 FAX+81(0)3-5471-7811 Overseas Division/1856-1 Hotakamaki Azumino-shi Nagano,Japan 〒399-8305 TEL+81(0)263-83-6935 FAX+81(0)263-83-6901 HOTAKA Plant/1856-1 Hotakamaki Azumino-shi Nagano,Japan 〒399-8305 TEL+81(0)263-83-6800 FAX+81(0)263-83-6901 Harmonic Drive AG/Hoenbergstraβe 14,65555 Limburg,Germany TEL06431-5008-0 FAX06431-5008-18 Harmonic Drive L.L.C/247 Lynnfield Street, Peabody, MA, 01960, U.S.A. TEL+1- 978-532-1800 FAX+1- 978-532-9406 Harmonic Drive is a registered trademark of Harmonic Drive LLC. 20151026 Harmonic Drive LLC Boston US Headquarters 247 Lynnfield Street Peabody, MA 01960 New York Sales Office 100 Motor Parkway Suite 116 Hauppauge, NY 11788 California Sales Office 333 W. San Carlos Street Suite 1070 San Jose, CA 95110 45 Chicago Sales Office 137 N. Oak Park Ave., Suite 410 Oak Park, IL 60301 Group Companies Harmonic Drive Systems, Inc. 6-25-3 Minami-Ohi, Shinagawa-ku Tokyo 141-0013, Japan T: 800.921.3332 T: 978.532.1800 F: 978.532.9406 Harmonic Drive AG Hoenbergstrasse, 14, D-6555 Limburg/Lahn Germany www.HarmonicDrive.net Harmonic Drive is a registered trademark of Harmonic Drive LLC. Rev 20150430