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PowerFlex® DC
TECHNICAL DATA
DIGITAL DC DRIVE
PowerFlex DC Technical Data
2
PowerFlex DC Technical Data
Product Description
The PowerFlex Digital DC drive provides digital control for precise speed and current regulation, easy programmability,
extensive diagnostics, non-regenerative and regenerative operation, and is easily interfaced for integration into larger drive
systems. PowerFlex DC drives are well suited to a variety of applications including extruding operations, finishing,
drawing, and coating processes, applications exhibiting shock loads, high inertia, rapid accel/decel or continuous
regeneration, and is an excellent choice for existing DC machinery upgrades. The compact design of this drive includes a
fully contained power module and a common control structure for the entire range of horsepower. And, to make
connectivity even easier, the PowerFlex DC drive provides a standard DPI interface that is compatible with all PowerFlex
DPI communication products.
The standard hardware offering consists of an open type enclosure, armature converter, regulated field converter for field
weakening or economy applications, an advanced regulator with integrated DPI functionality, DC tachometer and encoder
capability.
Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page
Standard Drives Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Catalog Number Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Standard Drives Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Factory Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
User Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
PowerFlex DC Configured Drives . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Watts Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Reference Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3
PowerFlex DC Technical Data
Standard Drives Program
Packaging and Mounting
• IP20, Nema/UL Type Open - For conventional mounting inside or outside a control cabinet.
Easy to Use Communication Tools
The PowerFlex Digital DC drive provides common communication tools that are familiar and easy to use, including the
LCD Human Interface Module (HIM) and PC-based configuration tools.
• The LCD HIM provides:
-
Large and easy to read 7 line x 21 character, backlit display
Alternate function keys for shortcuts to common tasks
“Calculator-like” number pad for fast and easy data entry (Full Numeric version only)
Control keys for local start, stop, speed, and direction
Remote versions for panel mount applications
• PC-based Configuration tools include:
- DriveExplorer™ and DriveExplorer Lite (v5.02 or higher). A simple and flexible “On-line” tool for monitoring and
configuring while connected to a drive.
- DriveTools™ SP (v4.01 or higher is required with a PowerFlex DC drive specific software patch. The patch can be
downloaded from http://www.ab.com/support/abdrives/webupdate/). A suite of software tools which provide an
intuitive means for programming, troubleshooting and maintaining Allen-Bradley drives, including the PowerFlex
DC Drive Start-Up Wizard.
• Internal Communications allow you to integrate the drive into the manufacturing process. Status indicators for all
internal communication options are visible on the cover for easy setup and monitoring of drive communications. You
can easily manage information from “shop floor to top floor” and seamlessly integrate a complete system as you
control, configure and collect data.
4
PowerFlex DC Technical Data
Drive Features
• Fast-acting Current Limit and Voltage Regulation result in maximum accel/decel without tripping.
• High speed analog inputs improve drive response to torque or speed commands.
• Programming flexibility allows parameters to be linked within the drive.
• Field flashable firmware through DPI interface.
• Flying Start delivers smooth and instantaneous connection into rotating loads, regardless of commanded direction,
without the need for any speed feedback.
• Single Phase Regulated Field supply (10, 14, & 20A) standard on all frames.
• Integral Process PI Control can eliminate the need for a separate process loop controller.
• Speed Regulation - Open Loop or Closed Loop
- Armature Feedback provides a 2000:1 rpm speed range
- DC Tachometer Feedback provides up to 0.1% speed regulation
- Encoder Feedback provides up to 0.1% speed regulation for the tightest application requirements.
• Torque Regulation - Open Loop or Closed Loop
- Open Loop torque regulation provides ±5% regulation.
- Encoder Feedback provides ±2% regulation and the ability to hold full load at zero speed.
Unsurpassed Capability in Network Communications
✔ ✔ ✔
✔ ✔ ✔
✔ ✔ ✔
✔ ✔
✔
✔ ✔
✔
✔ ✔ ✔
RS485 DF1
Remote I/O
PROFIBUS™
Interbus™
EtherNet/IP™
DeviceNet™
ControlNet™
PowerFlex drives are fully compatible with the wide variety of Allen-Bradley DPI™ communication adapters, offering
the following benefits:
Description
(Unconnected Messaging) permits other network devices (e.g. PanelView™) to communicate directly to a drive without routing the communication through the
network scanner.
✔ Adapter Routing - Plug PC into one drive and talk to all other Allen-Bradley drives on same network, without being routed through network scanner.
✔ ✔ ✔ ✔ Access to 100% of all parameters over the network.
✔
AutoBaud capability makes initial connections less problematic.
Change of State significantly reduces network traffic by configuring control messages to be sent only upon customer defined states. Very flexible configuration for
each node (Example: “reference must change by more than 5%”).
Peer Control provides master-slave type control between drives, where one or more slave drives (consumers) can run based on the status of a master drive (producer), which can also significantly reduce network traffic.
ADR (Automatic Device Replacement) saves significant time and effort when replacing a drive, by allowing the scanner to be configured to automatically detect
a new drive and download the required parameter settings.
✔ ✔ ✔ ✔ Flexible Fault Configuration - Adapters can be programmed to take fault based actions as ramp to stop, coast-to-stop and hold last state, as well as send user
configurable logic control and speed reference values. In addition, different actions can be taken based on whether the network experienced a serious problem
(broken cable etc.) versus network idle condition (PLC set to “Program”).
5
PowerFlex DC Technical Data
Catalog Number Explanation
Position
1-3
4
5
6
7
8-10
11
12
13
14
15
16
20P
4
1
A
D
4P1
R
A
0
N
N
N
a
b
c
d
e
f
g
h
i
j
k
l
a
f1
g
Drive
230V, 60 Hz Input
Field Supply
Code
Type
20P
PowerFlex DC
Code
b
Motor Operation
Hp
Armature
Frame
Amps
Field
Amps
Code
A
Type
Three-Phase Regulated
7P0
1.5
7
A
10
9P0
2
9
A
10
012
3
12
A
10
020
5
20
A
10
029
7.5
29
A
10
038
10
38
A
10
h
Packaging/Documentation
F
R
Fixed Field w/Economy
Single-Phase Regulated
This option is currently not available.
Code
Type
2
Two Quadrant Operation (Non-Regen)
055
15
55
A
10
4
Four Quadrant Operation (Regen)
073
20
73
A
14
Code
093
25
93
A
14
0
110
30
110
A
14
c
146
40
146
B
20
N
Yes
No
Input Type
180
50
180
B
20
Q
No
Yes
This option is currently not available.
Code
Type
218
60
218
B
20
1
6 Pulse
265
75
265
B
20
12 Pulse
360
100
360
B
20
434
125
434
B
20
521
150
521
C
20
2
This option is currently not available.
d
Code
Enclosure Rating
Conform.
Coat
A
IP20, NEMA/UL Type Open
No
Code
Hp
IP43, NEMA/UL Type 1 Filter
No
4P1
2
4.1
A
10
6P0
3
6
A
10
G
IP54, NEMA/UL Type 12
No
010
5
10
A
10
H
IP54, NEMA/UL Type 12 Fan/Filter
No
014
7.5
14
A
10
N
IP00, NEMA/UL Type Open
No
019
10
19
A
10
027
15
27
A
10
035
20
35
A
10
045
25
45
A
10
052
30
52
A
10
e
073
40
73
A
14
Input Voltage
086
50
86
A
14
14
B
This option is currently not available.
User Manual
No
No
Yes
Yes
i
HIM
Code
Operator Interface
0
Blank Cover
Standard - For additional selections refer to
User Installed Options.
f2
Enclosure
A
Shipping Carton
460V, 60 Hz Input
Armature
Frame
Amps
j
Field
Amps
I/O Options
Code
Control
A‡
I/O Expansion Card (4 Additional 24V
DC Digital Inputs & Outputs, 2 Analog
Outputs)
B‡
115V AC Conversion Card (8 Digital
Inputs & Outputs)
C‡
I/O Expansion Card + 115V AC
Conversion
N‡
None (8 - 24V DC Digital Inputs &
Outputs, 3 Analog Outputs and 2
Analog Inputs are Standard)
‡ Available only as a User Installed option.
Code
Voltage
100
60
100
A
B
230V AC
129
75
129
A
14
k
400V AC
167
100
167
B
20
Communication Options
C
460V AC
207
125
207
B
20
Code
Description
E
D
600V AC
250
150
250
B
20
N
None
F
690V AC
330
200
330
B
20
412
250
412
B
20
495
300
495
C
20
667
400
667
C
20
This option is currently not available.
Standard - for additional selections, refer to
User Installed Options.
l
Cabinet Options
6
Code
Type
N
None
PowerFlex DC Technical Data
Standard Drives Product Selection
IP20, NEMA/UL Type Open (Position d = A)
All drives are rated 150% overload for 60 seconds, 200% for three seconds.
230V AC, Three-Phase
Drive Output Rating
Normal Duty kW Normal Duty HP
1.2
1.5
1.5
2
2.2
3
3.7
5
5.5
7.5
7.5
10
11
15
15
20
18.5
25
22
30
30
40
37
50
45
60
56
75
75
100
93
125
112
150
Amps
7
9
12
20
29
38
55
73
93
110
146
180
218
265
360
434
521
Non-Regenerative Drives
Cat. No.
20P21AB7P0RA0NNN
20P21AB9P0RA0NNN
20P21AB012RA0NNN
20P21AB020RA0NNN
20P21AB029RA0NNN
20P21AB038RA0NNN
20P21AB055RA0NNN
20P21AB073RA0NNN
20P21AB093RA0NNN
20P21AB110RA0NNN
20P21AB146RA0NNN
20P21AB180RA0NNN
20P21AB218RA0NNN
20P21AB265RA0NNN
20P21AB360RA0NNN
20P21AB434RA0NNN
20P21AB521RA0NNN
Regenerative Drives
Cat. No.
20P41AB7P0RA0NNN
20P41AB9P0RA0NNN
20P41AB012RA0NNN
20P41AB020RA0NNN
20P41AB029RA0NNN
20P41AB038RA0NNN
20P41AB055RA0NNN
20P41AB073RA0NNN
20P41AB093RA0NNN
20P41AB110RA0NNN
20P41AB146RA0NNN
20P41AB180RA0NNN
20P41AB218RA0NNN
20P41AB265RA0NNN
20P41AB360RA0NNN
20P41AB434RA0NNN
20P41AB521RA0NNN
Frame
Size
A
A
A
A
A
A
A
A
A
A
B
B
B
B
B
B
C
Amps
4.1
6
10
14
19
27
35
45
52
73
86
100
129
167
207
250
330
412
495
667
Non-Regenerative Drives
Cat. No.
20P21AD4P1RA0NNN
20P21AD6P0RA0NNN
20P21AD010RA0NNN
20P21AD014RA0NNN
20P21AD019RA0NNN
20P21AD027RA0NNN
20P21AD035RA0NNN
20P21AD045RA0NNN
20P21AD052RA0NNN
20P21AD073RA0NNN
20P21AD086RA0NNN
20P21AD100RA0NNN
20P21AD129RA0NNN
20P21AD167RA0NNN
20P21AD207RA0NNN
20P21AD250RA0NNN
20P21AD330RA0NNN
20P21AD412RA0NNN
20P21AD495RA0NNN
20P21AD667RA0NNN
Regenerative Drives
Cat. No.
20P41AD4P1RA0NNN
20P41AD6P0RA0NNN
20P41AD010RA0NNN
20P41AD014RA0NNN
20P41AD019RA0NNN
20P41AD027RA0NNN
20P41AD035RA0NNN
20P41AD045RA0NNN
20P41AD052RA0NNN
20P41AD073RA0NNN
20P41AD086RA0NNN
20P41AD100RA0NNN
20P41AD129RA0NNN
20P41AD167RA0NNN
20P41AD207RA0NNN
20P41AD250RA0NNN
20P41AD330RA0NNN
20P41AD412RA0NNN
20P41AD495RA0NNN
20P41AD667RA0NNN
Frame
Size
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
B
B
B
C
C
460V AC, Three-Phase
Drive Output Rating
Normal Duty kW Normal Duty HP
1.5
2
2.2
3
3.7
5
5.5
7.5
7.5
10
11
15
15
20
18.5
25
22
30
30
40
37
50
45
60
56
75
75
100
93
125
112
150
149
200
187
250
224
300
298
400
7
PowerFlex DC Technical Data
Factory Installed Options
Each PowerFlex DC drive includes one encoder and DC analog tachometer input. No other factory installed options are
available at this time.
User Installed Options
Human Interface and Wireless Interface Modules
No HIM (Blank Plate)
20-HIM-A0
LCD Display, Full
Numeric Keypad
20-HIM-A3
LCD Display,
Programmer Only
20-HIM-A5
Remote (Panel Mount)
LCD Display, Full
Numeric Keypad
20-HIM-C3S
Remote (Panel Mount)
LCD Display,
Programmer Only
20-HIM-C5S
Remote (Panel Mount)
Wireless Interface
Module
20-WIM-N4S
Handheld/Local
(Drive Mount)
Remote (Panel
Mount) IP66,
NEMA/UL Type
4x/12
Wireless Interface
Module
20-WIM-N1
Human Interface Module Accessories
Description
Bezel Kit for LCD HIMs, NEMA/UL Type 1
Cat. No.
‡
20-HIM-B1
♣
Cat. No.
Cat. No.
No HIM (Blank Plate)
20-HIM-A0
–
LCD Display, Full Numeric Keypad
20-HIM-A3
20-HIM-C3S
‡
0.33 Meters (1.1 Feet)
1202-H03
LCD Display, Programmer Only
20-HIM-A5
20-HIM-C5S
‡
1 Meter (3.3 Feet)
1202-H10
Wireless Interface Module
20-WIM-N1
3 Meter (9.8 Feet)
1202-H30
9 Meter (29.5 Feet)
1202-H90
Description
20-WIM-N4S
For indoor use only.
‡ Includes a 1202-C30 interface cable (3 meters) for connection to drive.
PowerFlex HIM Interface Cable, 1 m (39 in)
20-HIM-H10
Cable Kit (Male-Female)
DPI/SCANport™ One to Two Port Splitter Cable
1203-S03
‡ Includes a 1202-C30 interface cable (3 meters) for connection to drive.
♣ Required only when HIM is used as handheld or remote.
Required in addition to 20-HIM-H10 for distances up to a total maximum
of 10 Meters (32.8 Feet).
I/O Option Kit
Description
8
Cat. No.
I/O Expansion board
20P-S5V62
115V ac to 24V dc 8 Channel I/O Converter Board
20P-S520L
PowerFlex DC Technical Data
User Installed Options, Continued
Communication Option Kits
PC Programming Software
Description
®
Cat. No.
MS/TP RS485 Communication Adapter
Description
20-COMM-B
DriveTools™ SP Software
ControlNet™ Communication Adapter (Coax)
20-COMM-C
DriveExplorer™ Software (Lite/Full)
Pocket DriveExplorer™ Software
BACnet
DeviceNet™ Communication Adapter
20-COMM-D
EtherNet/IP™ Communication Adapter
20-COMM-E
HVAC Communication Adapter
20-COMM-H
Interbus™ Communication Adapter
20-COMM-I
PROFIBUS™ DP Communication Adapter
20-COMM-P
ControlNet™ Communication Adapter (Fiber)
20-COMM-Q
Remote I/O Communication Adapter
20-COMM-R
RS485 DF1 Communication Adapter
20-COMM-S
External Communications Kit Power Supply
20-XCOMMAC-PS1
DPI External Communications Kit
20-XCOMMDC-BASE
External DPI I/O Option Board
20-XCOMMIO-OPT1
Compact I/O to DPI/SCANport Module
1769-SM1
Serial Null Modem Adapter
1203-SNM
Smart Self-powered Serial Converter (RS232) includes
1203-SFC and 1202-C10 Cables
1203-SSS
Universal Serial Bus™ (USB) Converter includes 2m USB,
20-HIM-H10 & 22-HIM-H10 Cables
1203-USB
See publication 9303-PL002… for
ordering/pricing information.
Set-up wizards are available for use with DriveTools SP and DriveExplorer
(Lite/Full) only.
DriveExplorer Lite is available for free download at:
http://www.ab.com/drives/driveexplorer/free_download.html
For use only with External DPI Communications Kits 20-XCOMM-DCBASE.
Only ModBus RTU can be used with Vector Control.
Isolation Transformers
Isolation Transformers are available for installations that have specific types of AC supply configurations or require drive
protection due to AC line disturbances.
Drive output Rating
kW (HP)
1.2 - 2.2 (1.5 - 3)
3.7 (5)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
18.5 (25)
22 (30)
30 (40)
37 (50)
45 (60)
56 (75)
75 (100)
93 (125)
112 (150)
145 (200)
187 (250)
224 (300)
298 (400)
373 (500)
448 (600)
522 (700)
597 (800)
Transformer Output Rating
kVA
5
7.5
11
14
20
27
34
40
51
63
75
93
118
145
175
220
275
330
440
550
660
770
880
230V AC Three Phase Primary Voltage
230V AC Secondary 460V AC Secondary
Catalog Number
Catalog Number
1321-3TW005-AA
1321-3TW005-AB
1321-3TW007-AA
1321-3TW007-AB
1321-3TW011-AA
1321-3TW011-AB
1321-3TW014-AA
1321-3TW014-AB
1321-3TW020-AA
1321-3TW020-AB
1321-3TW027-AA
1321-3TW027-AB
1321-3TW034-AA
1321-3TW034-AB
1321-3TW040-AA
1321-3TW040-AB
1321-3TW051-AA
1321-3TW051-AB
1321-3TH063-AA
1321-3TH063-AB
1321-3TH075-AA
1321-3TH075-AB
1321-3TH093-AA
1321-3TH093-AB
1321-3TH118-AA
1321-3TH118-AB
1321-3TH145-AA
1321-3TH145-AB
1321-3TH175-AA
1321-3TH175-AB
1321-3TH220-AA
1321-3TH220-AB
1321-3TH275-AA
1321-3TH275-AB
1321-3TH330-AA
1321-3TH330-AB
—
1321-3TH440-AB
—
1321-3TH550-AB
—
1321-3TH660-AB
1321-3TH770-AB
1321-3TH880-AB
460V AC Three Phase Primary Voltage
230V AC Secondary 460V AC Secondary
Catalog Number
Catalog Number
1321-3TW005-BA
1321-3TW005-BB
1321-3TW007-BA
1321-3TW007-BB
1321-3TW011-BA
1321-3TW011-BB
1321-3TW014-BA
1321-3TW014-BB
1321-3TW020-BA
1321-3TW020-BB
1321-3TW027-BA
1321-3TW027-BB
1321-3TW034-BA
1321-3TW034-BB
1321-3TW040-BA
1321-3TW040-BB
1321-3TW051-BA
1321-3TW051-BB
1321-3TH063-BA
1321-3TH063-BB
1321-3TH075-BA
1321-3TH075-BB
1321-3TH093-BA
1321-3TH093-BB
1321-3TH118-BA
1321-3TH118-BB
1321-3TH145-BA
1321-3TH145-BB
1321-3TH175-BA
1321-3TH175-BB
1321-3TH220-BA
1321-3TH220-BB
1321-3TH275-BA
1321-3TH275-BB
1321-3TH330-BA
1321-3TH330-BB
—
1321-3TH440-BB
—
1321-3TH550-BB
—
1321-3TH660-BB
—
1321-3TH770-BB
—
1321-3TH880-BB
9
PowerFlex DC Technical Data
AC Input Line Reactors and Contactors
If a DC Contactor is used, an AC Input contactor is not needed.
230V AC Input, Regenerative Drives
Drive Cat. No.
20P-41AB7P0
20P-41AB9P0
20P-41AB012
20P-41AB020
20P-41AB029
20P-41AB038
20P-41AB055
20P-41AB073
20P-41AB093
20P-41AB110
20P-41AB146
20P-41AB180
20P-41AB218
20P-41AB265
20P-41AB360
20P-41AB434
20P-41AB521
AC Line
DC Amps Amps
7
5.7
9
7.4
12
9.8
20
16
29
24
38
31
55
45
73
60
93
76
110
90
146
119
180
147
218
178
265
217
360
294
434
355
521
426
HP
1.5
2
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
IP00 (Open Style)
Line Reactor Cat No.
1321-3R8-A
1321-3R12-A
1321-3R18-A
1321-3R18-A
1321-3R55-A
1321-3R55-A
1321-3R55-A
1321-3R80-A
1321-3R100-A
1321-3R100-A
1321-3R160-A
1321-3R160-A
1321-3RB250-A
1321-3RB250-A
1321-3RB320-A
1321-3RB400-A
1321-3R500-A
Line Reactor
kW (HP)
.75 (1)
1.49 (2)
0.75-3.7 (1-5)
0.75-3.7 (1-5)
5.5-11 (7.5-15)
5.5-11 (7.5-15)
5.5-11 (7.5-15)
15 (20)
18.5-22 (25-30)
18.5-22 (25-30)
30-37 (40-50)
30-37 (40-50)
45-56 (60-75)
45-56 (60-75)
75 (100)
93 (125)
112 (150)
AC Input Contactor
Cat. No.
100-C12D10
100-C12D10
100-C12D10
100-C23D10
100-C30D10
100-C37D10
100-C60D10
100-C60D10
100-C85D10
100-D110D11
100-D140D11
100-D180D11
100-D180D11
100-D250ED11
100-D300ED11
100-D420ED11
100-D630ED11
Line Reactor
kW (HP)
.75 (1)
1.49 (2)
0.75-3.7 (1-5)
0.75-3.7 (1-5)
5.5-11 (7.5-15)
5.5-11 (7.5-15)
5.5-11 (7.5-15)
15 (20)
18.5-22 (25-30)
18.5-22 (25-30)
30-37 (40-50)
30-37 (40-50)
45-56 (60-75)
45-56 (60-75)
75 (100)
93 (125)
112 (150)
AC Input Contactor
Cat. No.
100-C12D10
100-C12D10
100-C12D10
100-C23D10
100-C30D10
100-C37D10
100-C60D10
100-C60D10
100-C85D10
100-D110D11
100-D140D11
100-D180D11
100-D180D11
100-D250ED11
100-D300ED11
100-D420ED11
100-D630ED11
230V AC Input, Non-Regenerative Drives
Drive Cat. No.
20P-21AB7P0
20P-21AB9P0
20P-21AB012
20P-21AB020
20P-21AB029
20P-21AB038
20P-21AB055
20P-21AB073
20P-21AB093
20P-21AB110
20P-21AB146
20P-21AB180
20P-21AB218
20P-21AB265
20P-21AB360
20P-21AB434
20P-21AB521
10
DC Amps
7
9
12
20
29
38
55
73
93
110
146
180
218
265
360
434
521
AC
Line
Amps
5.7
7.4
9.8
16
24
31
45
60
76
90
119
147
178
217
294
355
426
HP
1.5
2
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
IP00 (Open Style)
Line Reactor Cat
No.
1321-3R8-A
1321-3R12-A
1321-3R18-A
1321-3R18-A
1321-3R55-A
1321-3R55-A
1321-3R55-A
1321-3R80-A
1321-3R100-A
1321-3R100-A
1321-3R160-A
1321-3R160-A
1321-3RB250-A
1321-3RB250-A
1321-3RB320-A
1321-3RB400-A
1321-3R500-A
PowerFlex DC Technical Data
460V AC Input, Regenerative Drives
Drive Cat. No.
20P-41AD4P1
20P-41AD6P0
20P-41AD010
20P-41AD014
20P-41AD019
20P-41AD027
20P-41AD035
20P-41AD045
20P-41AD052
20P-41AD073
20P-41AD086
20P-41AD100
20P-41AD129
20P-41AD167
20P-41AD207
20P-41AD250
20P-41AD330
20P-41AD412
20P-41AD495
20P-41AD667
DC Amps
4.1
6
10
14
19
27
35
45
52
73
86
100
129
167
207
250
330
412
495
667
AC Line
Amps
3.3
4.9
8.2
11.4
15.5
22.1
28.6
36.8
42.5
59.6
70.3
81.7
105.4
136.4
169.1
204.3
269.6
336.6
404.4
544.9
HP
2
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
200
250
300
400
IP00 (Open Style)
Line Reactor Cat No.
1321-3R4-A
1321-3R8-A
1321-3R18-B
1321-3R18-B
1321-3R18-B
1321-3R55-B
1321-3R55-B
1321-3R55-B
1321-3R55-B
1321-3R80-B
1321-3R100-B
1321-3R100-B
1321-3R160-B
1321-3R160-B
1321-3RB250-B
1321-3RB250-B
1321-3RB320-B
1321-3RB400-B
1321-3R500-B
1321-3R600-B
Line Reactor
kW (HP)
.55 (.75)
.75 (1)
1.5-7.5 (2-10)
1.5-7.5 (2-10)
1.5-7.5 (2-10)
11-22 (15-30)
11-22 (15-30)
11-22 (15-30)
11-22 (15-30)
30 (40)
37-45 (50-60)
37-45 (50-60)
56-75 (75-100)
56-75 (75-100)
93-112 (125-150)
93-112 (125-150)
149 (200)
186.4 (250)
223.7 (300)
298.3 (400)
AC Input Contactor
Cat. No.
100-C12D10
100-C12D10
100-C12D10
100-C12D10
100-C23D10
100-C23D10
100-C30D10
100-C37D10
100-C43D10
100-C60D10
100-C85D10
100-C85D10
100-D110D11
100-D140D11
100-D180D11
100-D210ED11
100-D300ED11
100-D420ED11
100-D420ED11
100-D630ED11
Line Reactor kW
(HP)
.55 (.75)
.75 (1)
1.5-7.5 (2-10)
1.5-7.5 (2-10)
1.5-7.5 (2-10)
11-22 (15-30)
11-22 (15-30)
11-22 (15-30)
11-22 (15-30)
30 (40)
37-45 (50-60)
37-45 (50-60)
56-75 (75-100)
56-75 (75-100)
93-112 (125-150)
93-112 (125-150)
149 (200)
186.4 (250)
223.7 (300)
298.3 (400)
AC Input Contactor
Cat. No.
100-C12D10
100-C12D10
100-C12D10
100-C12D10
100-C23D10
100-C23D10
100-C30D10
100-C37D10
100-C43D10
100-C60D10
100-C85D10
100-C85D10
100-D110D11
100-D140D11
100-D180D11
100-D210ED11
100-D300ED11
100-D420ED11
100-D420ED11
100-D630ED11
460V AC Input, Non-Regenerative Drives
Drive Cat. No.
20P-21AD4P1
20P-21AD6P0
20P-21AD010
20P-21AD014
20P-21AD019
20P-21AD027
20P-21AD035
20P-21AD045
20P-21AD052
20P-21AD073
20P-21AD086
20P-21AD100
20P-21AD129
20P-21AD167
20P-21AD207
20P-21AD250
20P-21AD330
20P-21AD412
20P-21AD495
20P-21AD667
DC Amps
4.1
6
10
14
19
27
35
45
52
73
86
100
129
167
207
250
330
412
495
667
AC Line
Amps
3.3
4.9
8.2
11.4
15.5
22.1
28.6
36.8
42.5
59.6
70.3
81.7
105.4
136.4
169.1
204.3
269.6
336.6
404.4
544.9
HP
2
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
200
250
300
400
IP00 (Open Style)
Line Reactor Cat No.
1321-3R4-A
1321-3R8-A
1321-3R18-B
1321-3R18-B
1321-3R18-B
1321-3R55-B
1321-3R55-B
1321-3R55-B
1321-3R55-B
1321-3R80-B
1321-3R100-B
1321-3R100-B
1321-3R160-B
1321-3R160-B
1321-3RB250-B
1321-3RB250-B
1321-3RB320-B
1321-3RB400-B
1321-3R500-B
1321-3R600-B
11
PowerFlex DC Technical Data
DC Contactors and Dynamic Brake Resistor Kits
230V AC Input, Regenerative Drives
DC
Drive Cat. No. Amps
20P-41AB7P0 7
20P-41AB9P0 9
20P-41AB012 12
20P-41AB020 20
20P-41AB029 29
20P-41AB038 38
20P-41AB055 55
20P-41AB073 73
20P-41AB093 93
20P-41AB110 110
20P-41AB146 146
20P-41AB180 180
20P-41AB218 218
20P-41AB265 265
20P-41AB360 360
20P-41AB434 434
20P-41AB521 521
(1)
(2)
(3)
(4)
(5)
(6)
(7)
AC Line
Amps
5.7
7.4
9.8
16
24
31
45
60
76
90
119
147
178
217
294
355
426
HP
1.5
2
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
Dynamic Brake
Resistor Kit
Cat. No.
1370-DBL62
1370-DBL63
1370-DBL64
1370-DBL65
1370-DBL66
1370-DBL67
1370-DBL68
1370-DBL69
1370-DBL70
1370-DBL71
1370-DBL72
1370-DBL73
1370-DBL74
1370-DBL75
1370-DBL76
(1)
(2)
Armature
Voltage
(Volts)
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
DB Resistor
Size (ohms)
20
20
15
8.6
6
5
3.5
2.6
2
2
0.7
0.5
0.5
2
1.4
0.5
0.322
DB Resistor
Size (Watts)
420
420
420
420
345
330
385
385
330
330
280
365
365
330
290
1458
6221
Brake
Amps
Required
12.00
12.00
16.00
27.91
40.00
48.00
68.57
92.31
120.00
120.00
342.86
480.00
480.00
120.00
171.43
651
781
DC Loop Contactor
Cat. No.(3)
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC110
1370-DC110
1370-DC110
1370-DC180
1370-DC180
1370-DC280
1370-DC280
DC Contactor Crimp
Lugs Cat. No.(6)
1370-LG40
1370-LG40
1370-LG40
1370-LG40
1370-LG40
1370-LG40
1370-LG56
1370-LG92
1370-LG92
1370-LG110
1370-LG160
1370-LG180
1370-LG228
1370-LG268
(4)
(7)
(5)
(7)
(5)
(7)
Qty 4-CUTLER-HAMMER_G3AP50 Two in series, two in parallel. Must be sourced separately from drive.
HUBBELL_Y139W322GB - Must be sourced separately from drive.
Coil voltage = 115V AC, 50/60Hz.
ABB_EHDB360C-1L-22 - ABB Contactor for drives with a dynamic brake. Must be sourcing separately from drive.
ABB_EHDB520C2P-1L - ABB Contactor for drives with no Dynamic Brake. ABB_EHDB520C-1L - ABB Contactor for drives with Dynamic Brake. Must be sourced separately from drive.
See the “DC Contactor Crimp Lug Kit Specifications” in the PowerFlex Digital DC Drive User Manual, publication 20P-UM001…, for more information.
Wire and Lug size dependant on Cabinet dims and local codes. Parallel solutions available.
230V AC Input, Non-Regenerative Drives
DC
Drive Cat. No. Amps
20P-21AB7P0 7
20P-21AB9P0 9
20P-21AB012 12
20P-21AB020 20
20P-21AB029 29
20P-21AB038 38
20P-21AB055 55
20P-21AB073 73
20P-21AB093 93
20P-21AB110 110
20P-21AB146 146
20P-21AB180 180
20P-21AB218 218
20P-21AB265 265
20P-21AB360 360
20P-21AB434 434
20P-21AB521 521
(1)
(2)
(3)
(4)
(5)
(6)
(7)
AC Line
Amps
5.7
7.4
9.8
16
24
31
45
60
76
90
119
147
178
217
294
355
426
HP
1.5
2
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
Dynamic Brake
Resistor Kit
Cat. No.
1370-DBL62
1370-DBL63
1370-DBL64
1370-DBL65
1370-DBL66
1370-DBL67
1370-DBL68
1370-DBL69
1370-DBL70
1370-DBL71
1370-DBL72
1370-DBL73
1370-DBL74
1370-DBL75
1370-DBL76
(1)
(2)
Armature
Voltage
(Volts)
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
240
DB Resistor
Size (ohms)
20
20
15
8.6
6
5
3.5
2.6
2
2
0.7
0.5
0.5
2
1.4
0.5
0.322
DB Resistor
Size (Watts)
420
420
420
420
345
330
385
385
330
330
280
365
365
330
290
1458
6221
Brake
Amps
Required
12.00
12.00
16.00
27.91
40.00
48.00
68.57
92.31
120.00
120.00
342.86
480.00
480.00
120.00
171.43
–
–
DC Loop Contactor
Cat. No.(3)
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC110
1370-DC110
1370-DC110
1370-DC180
1370-DC180
1370-DC280
1370-DC280
DC Contactor Crimp
Lugs Cat. No.(6)
1370-LG40
1370-LG40
1370-LG40
1370-LG40
1370-LG40
1370-LG40
1370-LG56
1370-LG92
1370-LG92
1370-LG110
1370-LG160
1370-LG180
1370-LG228
1370-LG268
(4)
(7)
(5)
(7)
(5)
(7)
Qty 4-CUTLER-HAMMER_G3AP50 Two in series, two in parallel. Must be sourced separately from drive.
HUBBELL_Y139W322GB - Must be sourced separately from drive.
Coil voltage = 115V AC, 50/60Hz.
ABB_EHDB360C-1L-22 - ABB Contactor for drives with a dynamic brake. Must be sourcing separately from drive.
ABB_EHDB520C2P-1L - ABB Contactor for drives with no Dynamic Brake. ABB_EHDB520C-1L - ABB Contactor for drives with Dynamic Brake. Must be sourced separately from drive.
See the “DC Contactor Crimp Lug Kit Specifications” in the PowerFlex Digital DC Drive User Manual, publication 20P-UM001…, for more information.
Wire and Lug size dependant on Cabinet dims and local codes. Parallel solutions available.
12
PowerFlex DC Technical Data
460V AC Input, Regenerative Drives
DC
Drive Cat. No. Amps
20P-41AD4P1 4.1
20P-41AD6P0 6
20P-41AD010 10
20P-41AD014 14
20P-41AD019 19
20P-41AD027 27
20P-41AD035 35
20P-41AD045 45
20P-41AD052 52
20P-41AD073 73
20P-41AD086 86
20P-41AD100 100
20P-41AD129 129
20P-41AD167 167
20P-41AD207 207
20P-41AD250 250
20P-41AD330 330
20P-41AD412 412
20P-41AD495 495
20P-41AD667 667
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
AC Line
Amps
3.3
4.9
8.2
11.4
15.5
22.1
28.6
36.8
42.5
59.6
70.3
81.7
105.4
136.4
169.1
204.3
269.6
336.6
404.4
544.9
HP
2
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
200
250
300
400
Dynamic Brake
Resistor Kit
Cat. No.
1370-DBH63
1370-DBH64
1370-DBH65
1370-DBH66
1370-DBH67
1370-DBH68
1370-DBH69
1370-DBH70
1370-DBH71
1370-DBH72
1370-DBH73
1370-DBH74
1370-DBH75
1370-DBH76
1370-DBH77
1370-DBH78
1370-DBH79
(1)
(2)
(3)
Armature
Voltage
(Volts)
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
DB Resistor
Size (ohms)
81
62
45
27
20
12
5
4.5
3.5
2.6
2
2
1
0.7
0.7
0.5
0.7
0.808
0.595
0.542
DB Resistor
Size (Watts)
255
245
245
350
420
405
330
330
385
345
345
345
270
280
280
365
280
7292
6069
6439
Brake Amps
Required
6.17
8.06
11.11
18.52
25.00
41.67
100.00
111.11
142.86
192.31
250.00
250.00
500.00
714.29
714.29
1000.00
714.29
–
–
–
DC Loop Contactor
Cat. No.(4)
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC110
1370-DC110
1370-DC110
1370-DC180
1370-DC180
1370-DC280
1370-DC280
DC Contactor Crimp
Lugs Cat. No.(9)
1370-LG40
1370-LG40
1370-LG40
1370-LG40
1370-LG40
1370-LG40
1370-LG40
1370-LG52
1370-LG52
1370-LG92
1370-LG92
1370-LG110
1370-LG140
1370-LG180
1370-LG228
1370-LG268
(5)
(10)
(6)
(10)
(7)
(10)
(8)
(10)
HUBBELL_Y95W808GB - Must be sourced separately from drive.
HUBBELL_Y101W595GB - Must be sourced separately from drive.
HUBBELL_Y109W542GB - Must be sourced separately from drive.
Coil voltage = 115V AC, 50/60Hz.
ABB_EHDB360C-1L-22 - ABB Contactor for drives with a dynamic brake. Must be sourcing separately from drive.
ABB_EHDB520C2P-1L - ABB contactor for drives with no dynamic brake. ABB_EHDB520C-1L - ABB contactor for drives with a dynamic brake. Must be sourced separately from drive.
ABB_EHDB650C2P-1L - ABB contactor for drives with no dynamic brake. ABB_EHDB650C-1L - ABB contactor for drives with a dynamic brake. Must be sourced separately from drive.
ABB_EHDB800C2P-1L - ABB contactor for drives with no dynamic brake. ABB_EHDB800C-1L - ABB contactor for drives with a dynamic brake. Must be sourced separately from drive.
See the “DC Contactor Crimp Lug Kit Specifications” in the PowerFlex Digital DC Drive User Manual, publication 20P-UM001…, for more information.
Wire and Lug size dependant on Cabinet dims and local codes. Parallel solutions available.
460V AC Input, Non-Regenerative Drives
Drive Cat. No.
20P-21AD4P1
20P-21AD6P0
20P-21AD010
20P-21AD014
20P-21AD019
20P-21AD027
20P-21AD035
20P-21AD045
20P-21AD052
20P-21AD073
20P-21AD086
20P-21AD100
20P-21AD129
20P-21AD167
20P-21AD207
20P-21AD250
20P-21AD330
20P-21AD412
20P-21AD495
20P-21AD667
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DC
Amps
4.1
6
10
14
19
27
35
45
52
73
86
100
129
167
207
250
330
412
495
667
AC Line
Amps
3.3
4.9
8.2
11.4
15.5
22.1
28.6
36.8
42.5
59.6
70.3
81.7
105.4
136.4
169.1
204.3
269.6
336.6
404.4
544.9
HP
2
3
5
7.5
10
15
20
25
30
40
50
60
75
100
125
150
200
250
300
400
Dynamic Brake
Resistor Kit
Cat. No.
1370-DBH63
1370-DBH64
1370-DBH65
1370-DBH66
1370-DBH67
1370-DBH68
1370-DBH69
1370-DBH70
1370-DBH71
1370-DBH72
1370-DBH73
1370-DBH74
1370-DBH75
1370-DBH76
1370-DBH77
1370-DBH78
1370-DBH79
(1)
(2)
(3)
Armature
Voltage
(Volts)
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
DB Resistor
Size (ohms)
81
62
45
27
20
12
5
4.5
3.5
2.6
2
2
1
0.7
0.7
0.5
0.7
0.808
0.595
0.542
DB Resistor
Size (Watts)
255
245
245
350
420
405
330
330
385
345
345
345
270
280
280
365
280
7292
6069
6439
Brake Amps
Required
6.17
8.06
11.11
18.52
25.00
41.67
100.00
111.11
142.86
192.31
250.00
250.00
500.00
714.29
714.29
1000.00
714.29
–
–
–
DC Loop Contactor
Cat. No.(4)
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC56
1370-DC110
1370-DC110
1370-DC110
1370-DC180
1370-DC180
1370-DC280
1370-DC280
DC Contactor Crimp
Lugs Cat. No.(9)
1370-LG40
1370-LG40
1370-LG40
1370-LG40
1370-LG40
1370-LG40
1370-LG40
1370-LG52
1370-LG52
1370-LG92
1370-LG92
1370-LG110
1370-LG140
1370-LG180
1370-LG228
1370-LG268
(5)
(10)
(6)
(10)
(7)
(10)
(8)
(10)
HUBBELL_Y95W808GB - Must be sourced separately from drive.
HUBBELL_Y101W595GB - Must be sourced separately from drive.
HUBBELL_Y109W542GB - Must be sourced separately from drive.
Coil voltage = 115V AC, 50/60Hz.
ABB_EHDB360C-1L-22 - ABB Contactor for drives with a dynamic brake. Must be sourcing separately from drive.
ABB_EHDB520C2P-1L - ABB contactor for drives with no dynamic brake. ABB_EHDB520C-1L - ABB contactor for drives with a dynamic brake. Must be sourced separately from drive.
ABB_EHDB650C2P-1L - ABB contactor for drives with no dynamic brake. ABB_EHDB650C-1L - ABB contactor for drives with a dynamic brake. Must be sourced separately from drive.
ABB_EHDB800C2P-1L - ABB contactor for drives with no dynamic brake. ABB_EHDB800C-1L - ABB contactor for drives with a dynamic brake. Must be sourced separately from drive.
See the “DC Contactor Crimp Lug Kit Specifications” in the PowerFlex Digital DC Drive User Manual, publication 20P-UM001…, for more information.
Wire and Lug size dependant on Cabinet dims and local codes. Parallel solutions available.
13
PowerFlex DC Technical Data
Installation Considerations
The PowerFlex Digital DC drive has the following built in protective features to help simplify installation:
• Ground fault protection during start up and running ensures reliable operation
• Electronic motor overload protection increases motor life
There are many other factors that must be considered for optimal performance in any given application. The block
diagram below highlights the primary installation considerations.
Input Fuses - See page -36
Input Power Conditioning - See page -9
LCD HIM - See page -8
DC Drive Accessories - See page -12
Motor Overload Protection - See page -28
Motor Recommendations - See
the Allen-Bradley Variable
Speed AC/DC Motors Catalog,
publication RAPS-1348…
14
PowerFlex DC Technical Data
Power Wiring
AC Input Voltages
PowerFlex DC drives are rated for the following AC input voltages:
Armature Circuit
Terminals U, V, W
230V ±10 %, 3Ph
400V ±10 %, 3Ph
440V ±10 %, 3Ph
460V ±10 %, 3Ph
480V ±10 %, 3Ph
@ 50/60 Hz ±5 %
(1)
Field Circuit
Terminals U1, V1
230V ±10 %, 1Ph
400V ±10 %, 1Ph
460V ±10 %, 1Ph
@ 50/60 Hz ±5 %
Control Circuit
Terminals U2, V2
115V ±15 %, 1 Ph(1)
or
230V ±15 %, 1Ph
@ 50/60 Hz ±5 %
For frame B and C drives only, a jumper must be placed between terminals SA-SB
on the Switching Power Supply circuit board for the control circuits to work with
115V AC input. Refer to SA-SB Terminal Block Location on Frame B Drives on
page 25 and SA-SB Terminal Block Location on Frame C Drives on page 26.
DC Output Voltages
The output voltages below take into account an AC input undervoltage within the stated tolerance limits and a voltage
drop of 4% due to an AC input line reactor. It is the same as the rated armature voltage suggested for the connected motor.
Armature Circuit
AC Input Voltage
(Terminals U, V, W)
230V ±10 %, 3Ph
400V ±10 %, 3Ph
440V ±10 %, 3Ph
460V ±10 %, 3Ph
480V ±10 %, 3Ph
DC Output Armature Voltage (Terminals C & D)
Two Quadrant Drive
Four Quadrant Drive
260V
240V
470V
420V
530V
460V
560V
480V
580V
500V
Field Circuit
AC Input Voltage
(Terminals U1 & V1)
230V ±15 %, 1Ph
400V ±15 %, 1Ph
460V ±10%, 1Ph
(1)
DC Output Field Voltage(1) (Terminals C1 & D1)
Fixed Field
Adjustable Field
200V
200V
310V
310V
360V
360V
The max field voltage is equal to 0.85 x AC input line voltage
15
PowerFlex DC Technical Data
Typical Power Wiring Diagrams
The following diagram represents recommended power wiring configurations:
Power Wiring with AC Input Contactor
(1)
34
(on I/O TB4)
FU1
(N.O. Relay)
M1 AC Contactor
13
L1
L2
3 Phase AC line
L3
FU8
C
19 (+24V - on I/O TB2)
Aux
14
L1
T1
L2
T2
L3
T3
A1
A2
FU3
A1
U
FU4
M
V
FU5
W
PowerFlex DC
Drive
FU9
U2
460V
115V
(2)
A2
(2)
FU2
D
Control
Board P/S
V2
(3)
35
(3)
36
Control Power /
Relay Terminal
Block
FU6
U1
FU7
V1
Field Power
Terminal Block
C1
F1
D1
F2
(1) Par 140 [Digital In8 Sel] set to 31 “Contactor”
(2) Armature output fuses are required on four quadrant and are recommended on two quadrant Frame A and B drives. Fuses with Trip Indicator Switches are recommended for Inverting
Fault protection when the motor will be Field Weakened and run above base speed. See Power Wiring with Armature Output Fuses and Inverting Fault Status on page 18.
(3) Par 1391 [ContactorControl] = 1 “AC Cntctr” and Par 1392 [Relay Out 1 Sel] = 25 “Contactor”. Important: Terminal 35 and 36 are on the Control Power / Relay Terminal block, NOT the I/
O terminal blocks. See Relay Outputs on page 28.
16
PowerFlex DC Technical Data
Power Wiring with DC Output Contactor
(1)
34 (on I/O TB4)
(N.O. Relay)
M1 DC Contactor
13
19 (+24V on I/O TB2)
FU3
L1
U
L2
FU1
C
FU4
D
V
FU5
3 Phase AC line
L3
W
FU8
Aux
14
L1
T1
L2
T2
A1
A2
(2)
A1
PowerFlex DC
Drive
FU9
M
A2
U2
460V
115V
Control
Board P/S
FU2
(2)
V2
(3)
35
(3)
36
Control Power /
Relay Terminal
Block
FU6
U1
FU7
V1
Field Power
Terminal Block
C1
F1
D1
F2
(1) Par 140 [Digital In8 Sel] set to 31 “Contactor”
(2) Armature output fuses are required on four quadrant and are recommended on two quadrant Frame A and B drives. Fuses with Trip Indicator Switches are recommended for Inverting Fault
protection when the motor will be Field Weakened and run above base speed. See Power Wiring with Armature Output Fuses and Inverting Fault Status on page 18.
(3) Par 1391 [ContactorControl] = 3 “DC Cntctr” and Par 1392 [Relay Out 1 Sel] = 25 “Contactor”. Important: Terminal 35 and 36 are on the Control Power / Relay Terminal block, NOT the I/O
terminal blocks. See Relay Outputs on page 28.
17
PowerFlex DC Technical Data
Power Wiring with DC Output Contactor and a Dynamic Brake
(1)
34 (on I/O TB4)
19 (+24V on I/O TB2)
FU3
L1
C
U
FU4
L2
(N.O. Relay)
M1 DC Contactor
Aux
13
14
D
V
W
FU8
PowerFlex DC
Drive
FU9
115V
(3)
75
A2
A1
L2
L1
13
A2
T2
T1
14
(2)
A1
M
A2
FU2
(3)
35
(3)
A1
DB
Resistor
U2
36
T2
(N.C. Relay)
DB Contactor
Control
Board P/S
V2
460V
L2
Aux
L3
T1
FU1
FU5
3 Phase AC line
L1
(2)
Control Power /
Relay Terminal
Block
(3)
76
FU6
U1
FU7
V1
Field Power
Terminal Block
C1
D1
F1
F2
(1) Par 140 [Digital In8 Sel] set to 31 “Contactor”
(2) Armature output fuses are required on four quadrant and are recommended on two quadrant Frame A and B drives. Fuses with Trip Indicator Switches are recommended for Inverting Fault
protection when the motor will be Field Weakened and run above base speed. See Power Wiring with Armature Output Fuses and Inverting Fault Status on page 18.
(3) Par 1391 [ContactorControl] = 4 “DC Cntctr+DB”, Par 1392 [Relay Out 1 Sel] = 25 “Contactor”, and Par 629 [Relay Out 2 Sel] = 24 “ContactorDB”. Important: Terminal 35, 36, 75 and 76
are on the Control Power / Relay Terminal block, NOT the I/O terminal blocks. See Relay Outputs on page 28.
Power Wiring with Armature Output Fuses and Inverting Fault Status
(1)
FU1
C
A1
M
PowerFlex DC
Drive
(1)
A2
FU2
D
(2)
33
(on I/O TB4)
(1) Armature output fuses are required on four quadrant and are recommended on two quadrant Frame A and B drives. Fuses with Trip
19 (+24V on I/O TB2)
Indicator Switches are recommended for Inverting Fault protection when the motor will be Field Weakened and run above base speed.
(2) Par 139 [Digital In7 Sel] set to 64 “Invert Flt”.
18
PowerFlex DC Technical Data
Armature Power Terminal Connections
Terminal
U
V
W
C
D
Description
Three-phase AC input power to the armature converter.
Output power from the armature to the motor.
Frame A Armature Terminal Block Locations
Bottom View
Loosen the two screws that secure the power terminal cover to the drive chassis
and remove the terminal cover in order to connect the armature power wiring.
Front View
Note: Front view of drive shown with bottom protective
and power terminal covers removed.
PE
!
U
C
V
D
W
ATTENTION: Do not operate the drive with the power terminal cover removed. Operating the drive with the power terminal
cover removed may result in a hazardous condition that could cause personal injury and/or equipment damage.
19
PowerFlex DC Technical Data
Frame B Armature Terminal Block Locations
PE
U
C
V
D
W
Frame C Armature Terminal Block Locations
Front View
PE
U
C
V
Bottom View
20
D
W
PowerFlex DC Technical Data
Armature Power Terminal and Ground (PE) Wire Sizes
Frame
Drive Current
Rating Code(1)
230V 460V
A 7P0
4P1
9P0
6P0
012
010
020
014
–
019
029
027
038
035
055
045
–
052
073
073
093
086
110
–
–
100
–
129
B 146
167
180
–
218
207
265
250
–
330
360
412
434
–
C 521
495
–
667
(1)
Terminals
Terminal Bolt
Size (mm)
Wire Size and Type
Tightening Torque
(N•m / lbs•in)
U, V, W, C, D, PE
5
6 / 53
U, V, W, C, D, PE
Terminal Block
12 / 106
U, V, W, C, D
PE
U, V, W, C, D
PE
U, V, W, C, D
PE
U, V, W
C, D
PE
U, V, W
C, D
PE
U, V, W
C, D
PE
U, V, W
C, D
PE
U, V, W
C, D
PE
U, V, W
C, D
PE
10
8
10
See “Cable and Wiring 8
Recommendations in
the PowerFlex Digital 10
DC Drive User
8
Manual, publication
20P-UM001…
10
50 / 442.5
25 / 221
50 / 442.5
25 / 221
50 / 442.5
25 / 221
50 / 442.5
8
25 / 221
10
50 / 442.5
8
25 / 221
10
50 / 442.5
8
25 / 221
10
50 / 442.5
8
25 / 221
10
50 / 442.5
8
25 / 221
10
50 / 442.5
8
25 / 221
See the Catalog Number Explanation on page 6, positions 8-10 for corresponding drive HP rating, armature amp rating and field
amp rating.
21
PowerFlex DC Technical Data
Field Converter Connections
Field Converter Terminal Designations
Terminal
U1
V1
C1
D1
Description
Single-phase AC line input power to the field circuit.
DC output power to the motor field.
Frame A Field Circuit Terminal Block Location
Bottom View of Drive
U1
V1
C1
D1
Frame B Field Circuit Terminal Block Location
U1
V1
C1
D
1
Top View of Drive
22
PowerFlex DC Technical Data
Frame C Field Circuit Terminal Block Location
Front View of Drive
D1 C1 U1 V1
Field Converter Wire Sizes
Frame
All
Drive w/Current Code(1)
230V
460V
Terminals
All
All
U1, V1, C1, D1
Wire Size and Type (2)
(AWG/kcmils)
0.2 - 4.0 / 24 - 10
Tightening Torque
(N•m / lbs•in)
0.5 - 0.8 / 4.4 - 7.1
(1)
See the Catalog Number Explanation on page 6, positions 8-10 for corresponding drive HP rating, armature amp rating and field
amp rating.
(2) See “Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual, publication 20P-UM001…
Control Circuit Input Power
The control circuit must be powered by an external 230V AC or 115V AC single phase power supply. For frame B and C
drives only, a jumper is required between terminals SA and SB for 115V AC control input power. Refer to SA-SB
Terminal Block Location on Frame B Drives on page 25 and SA-SB Terminal Block Location on Frame C Drives on
page 26 for terminal block locations.)
Control Circuit Terminal Designations
Terminal
U2
V2
Description
Single-phase AC power for the control circuits.
23
PowerFlex DC Technical Data
Frame A Control Circuit Terminal Block Location
U2
Frame B Control Circuit Terminal Block Location
U2
24
V2
V2
PowerFlex DC Technical Data
Frame C Control Circuit Terminal Block Location
U2
V2
Control Circuit Wire Sizes
Drive w/Current Code(1)
Frame 230V
All
All
460V
All
Terminals
U2, V2
Wire Size and Type(2)
Multi-core
Flexible Wire Wire Size
Size (mm2)
(mm2)
0.14 - 1.5
0.14 - 2.5
AWG
26 - 14
Tightening Torque
(N•m / lbs•in)
0.5 / 4.4
(1)
See the Catalog Number Explanation on page 6, positions 8-10 for corresponding drive HP rating, armature amp rating and field
amp rating.
(2) See “Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual, publication 20P-UM001…
SA-SB Terminal Block Location on Frame B Drives
SA-SB terminals
Top of drive
Front of drive
25
PowerFlex DC Technical Data
SA-SB Terminal Block Location on Frame C Drives
Switching Power Supply
board (located on the back
of the Control EMI shield)
SA-SB terminals
Front of drive shown with top protective cover removed.
26
Control EMI Shield
(Shown in the open
position)
Control EMI shield
PowerFlex DC Technical Data
Frame C Heatsink Cooling Fans and Armature Fuse Signal Terminals
Frame C drives require an external power supply for the heatsink cooling fans and include internal armature circuit
protection fuses (drives rated 521A @ 230V AC and 495A and 667A @ 460V AC input only). The terminals for the
internal armature circuit protection fuses can be connected to an external device to provide indication that the fuses have
opened.
Heatsink Fans and Fuses Terminal Designations
Terminal
U3
V3
81
82
Description
Single-phase AC input power to cooling fans
Maximum Voltage
240V AC
Maximum Current
1A
Internal armature fuse intervention signal
250V AC
1A AC112
Frame C Heatsink Cooling Fan and Internal Fuse Signal Terminal Block Locations
81
82
U3
V3
27
PowerFlex DC Technical Data
Relay Outputs
Terminals 35 and 36 and 75 and 76 are N.O. relay outputs. The relay output between terminals 35 and 36 is
configured with parameter 1392 [Relay Out 1 Sel]. The relay output between terminals 75 and 76 is configured
with parameter 629 [Relay Out 2 Sel]. Refer to “Using Contactors” in the PowerFlex Digital DC Drive User
Manual, publication 20P-UM001…, for more information.
Thermistors and Thermal Switches
To detect motor overheating and protect the motor from overloading, an external, user-supplied thermistor
(PTC) or thermal switch must be connected to terminals 78 and 79. The drive’s response to a motor over
temperature fault is configured in parameter 365 [OverTemp Flt Cfg]. If a temperature sensor is not used, a 1k
ohm resistor must be connected between terminals 78 and 79 (installed at the factory). The instructions for
installing a thermal sensor are detailed below.
Thermistors (PTC)
PTC thermistors fitted in the motor can be connected directly to the drive via terminals 78 and 79. In this case
the 1k ohm resistor is not required between terminals 78 and 79.
Thermal Switches (Klixon®) in the Motor Windings
“Klixon” type temperature-dependent contacts can disconnect the drive from the motor via an external control
or can be configured as an external fault using a digital input on drive. They can also be connected to terminals
78 and 79 in order to indicate a drive “Motor Over Temp” fault (F16), though this is not recommended due to
the noise sensitivity of the current threshold circuitry. If a thermal switch is used a 1k ohm resistor must be
placed in series between the switch and one of the terminals.
Contact Relay and Thermistor Terminal Designations
Terminal
35
36
75
76
78
79
28
Description
Normally open contact. Configured with parameter 1392 [Relay Out 1 Sel]
- set to 25 “Contactor” by default.
Normally open contact. Configured with parameter 629 [Relay Out 2 Sel] set to 5 “Ready” by default.
Motor thermistor connections (PTC)
PowerFlex DC Technical Data
Frame A Contact Relay and Thermistor Terminal Block Locations
Note: Terminals 78 and 79
shown with 1k ohm resistor in
place of temperature sensor.
78 79 35 36 75 76
Frame B Contact Relay and Thermistor Terminal Block Locations
78 79 35 36 75 76
29
PowerFlex DC Technical Data
Frame C Contact Relay and Thermistor Terminal Block Locations
35 36 75 76 78 79
Recommended Signal Wire Size for Relay Outputs and Thermistor/Thermal Switch Terminals
Signal Type
Relay Outputs
Thermistor and Thermal
Switches
(1)
Terminals
35 & 36, 75 & 76
78 & 79
Wire Type and Size(1)
Flexible
multi-core
(mm2)
(mm2)
0.140 - 1.500 0.140 - 1.500
AWG
26-14
Tightening
Torque
N•m (lb•in)
0.5 (4.4)
See “Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual, publication 20P-UM001…
30
PowerFlex DC Technical Data
I/O Signal and Control Wiring
Eight (8) digital inputs, four (4) digital outputs, three (3) analog inputs, and two (2) analog outputs are available on the
standard I/O terminal blocks provided with the drive. One digital input (1-8) must be configured for “Enable”.
Additional digital and analog I/O is available when using the optional I/O Expansion circuit board. Refer to Appendix F “Optional Analog and Digital I/O Expansion Circuit Board”, in the PowerFlex Digital DC Drive User Manual,
publication 20P-UM001…, for more information. Also, you can use the optional 115V AC Converter circuit board to
convert 115V AC digital input signals to 24V DC digital inputs signals to interface with the digital inputs on the standard
I/O terminal blocks. Refer to Appendix G - “Optional 115V AC to 24V DC I/O Converter Circuit Board” in the
PowerFlex Digital DC Drive User Manual, publication 20P-UM001…, for more information. All I/O terminal blocks are
located on the control board.
I/O Terminal Block Locations
Terminal Block 3
Terminal Block 4
Terminal Block 1
Terminal Block 2
I/O Terminal Block 1 Designations
1
(1)
2
3
4
5
6
7
8
9
No.
1
2
3
4
5
6
Signal
Analog Input 1 (+)
Analog Input 1 (–)
Analog Input 2 (+)
Analog Input 2 (–)
Analog Input 3 (+)
Analog Input 3 (–)
7
8
9
10
+10V Pot Reference
–10V Pot Reference
Pot Common
PE ground
10
Description
Isolated (1), bipolar, differential,
±10V / 0-20mA, or 4-20mA.
Important: 0-20mA or 4-20mA operation
requires that switch S9, S10, and S11 on the
Control board be in the “Off” position. Drive
damage may occur if the switch is not in the
correct position based on the type of input
signal. Refer to “DIP Switch and Jumper
Settings” in the PowerFlex Digital DC Drive User
Manual, publication 20P-UM001…
Max ±10V, Max 0.25mA.
2-5k ohm load. Max ±10V, Max 10mA.
Factory Default
1 “Speed Ref A”
Related Parameter
70 [Anlg In1 Sel]
0 “Off”
75 [Anlg In2 Sel]
0 “Off”
80 [Anlg In3 Sel]
–
–
For (+) and (–) 10V pot references.
PE ground to drive chassis.
–
–
–
–
Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.
31
PowerFlex DC Technical Data
I/O Terminal Block 2 Designations
11
12
13
14
15
16
17
18
19
20
No.
11
12
13
14
15
16
17
18
19
Signal
Internal 0V
Digital Input 1
Digital Input 2
Digital Input 3
Digital Input 4
Digital Input Common(2)
Not Used
24V Supply Common
+24V DC Supply
Description
Max Volt. +30V, Max Cur. 15V/3.2mA,
24V/5mA, and 30V/6.4mA.
Common for the internal power supply.
Drive supplied control input power.
Factory Default
–
2 “Stop/CF”
3 “Start”
11 “Jog”
1 “Enable”(1)
–
–
–
–
Related Parameter
–
133 [Digital In1 Sel]
134 [Digital In2 Sel]
135 [Digital In3 Sel]
136 [Digital In4 Sel]
–
–
–
–
–
–
Max. +20-30V, 200mA(3)
20
(1)
(2)
(3)
PE ground
PE ground to drive chassis.
A digital input (1-8) must be configured for “Enable”.
When using the internal +24V DC supply (terminal 19) for digital inputs 1-4, you must connect the digital input common (terminal 16) to the +24V supply common (terminal 18).
The total current draw is the sum of encoder power, digital outputs and any other loads connected to terminal 19.
I/O Terminal Block 3 Designations
21
22
23
24
25
26
27
28
29
30
No.
21
22
23
24
25
26
27
28
29
30
Signal
Analog Output 1 (+)
Analog Output 1 (–)
Analog Output 2 (+)
Analog Output 2 (–)
Digital Output Common
Digital Output 1
Digital Output 2
Digital Output 3
Digital Output 4
+24VDC
Description
Max. ±10V, Max. 5 mA.
Max. +30V, Max 50mA
Drive supplied power for Digital Outputs.
Max. +30V, Max. 80mA.
Factory
Default
12 “Motor Speed”
Related Parameter
66 [Anlg Out1 Sel]
13 “Motor Curr”
67 [Anlg Out2 Sel]
–
5 “Ready”
9 “Fault”
2 “Spd Thresh”
4 “CurrentLimit”
–
–
145 [Digital Out1 Sel]
146 [Digital Out2 Sel]
147 [Digital Out3 Sel]
148 [Digital Out4 Sel]
–
I/O Terminal Block 4 Designations
31
32
33
34
35
36
37
38
39
No.
31
32
33
34
35
Signal
Digital Input 5
Digital Input 6
Digital Input 7
Digital Input 8
Digital Input Common
3640
Not Used
40
Description
Max Volt. +30V, Max Cur. 15V/3.2mA,
24V/5mA, and 30V/6.4mA.
Important: When using the internal +24V DC
supply (terminal 19) for digital inputs 5-8, you
must connect the digital input common (terminal
35) to the +24V supply common (terminal 18).
Recommended Signal Wire Size for Analog I/O and Digital I/O
Signal Type
Analog and Digital I/O
(1)
Terminal Block
(Terminals)
TB1 - 4 (1 - 40)
Wire Type and Size(1)
Flexible
multi-core
(mm2)
(mm2)
0.140 - 1.500 0.140 - 1.500
AWG
26-16
Tightening
Torque
N•m (lb•in)
0.4 (3.5)
See “Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual, publication 20P-UM001…
32
Factory Default
17 “Speed Sel 1”
18 “Speed Sel 2”
19 “Speed Sel 3”
31 “Contactor”
–
Related Parameter
137 [Digital In5 Sel]
138 [Digital In6 Sel]
139 [Digital In7 Sel]
140 [Digital In8 Sel]
–
–
–
PowerFlex DC Technical Data
Digital Encoder Terminal Block
The encoder connection cables should always be connected directly to the terminals on the encoder terminal
block. The encoder cable must be made up of twisted pairs with the shield connected to the shield ground on
the drive side. Do not connect the shield to ground on the motor side. In some cases (i.e., cable lengths that
exceed 100 meters), it may be necessary to ground the shield of each twisted pair on the power supply. Refer to
Appendix A of the PowerFlex Digital DC Drive User Manual, publication 20P-UM001…, for Digital Encoder
specifications.
Digital Encoder Terminal Designations
A+
A-
B+
B-
Z+
ZCO
M
+V
No.
A+
AB+
BZ+
ZCOM
+V
Description
Encoder A
Encoder A (NOT)
Encoder B
Encoder B (NOT)
Encoder Z
Encoder Z (NOT)
+5/12-15V (1) DC Return
+5/12-15V (1) DC Power
Single channel or quadrature A input
Dual channel quadrature B input
Pulse, marker or registration input (2)
Internal power common
Internal power source 200 mA
(1)
Selectable via switch S21 on the Control board. Refer to “DIP Switch and Jumper Settings” in the PowerFlex Digital DC
Drive User Manual, publication 20P-UM001…, for more information.
(2) Selectable via switch S20 on the Control board. Refer to “DIP Switch and Jumper Settings” in the PowerFlex Digital DC
Drive User Manual, publication 20P-UM001…, for more information.
Digital Encoder Terminal Block Location
Digital Encoder
terminal block
33
PowerFlex DC Technical Data
Sample Encoder Wiring
I/O
Connection Example
Encoder Power – (1)
+5/12-15V DC
Internal Drive Power
(200 mA)
Internal (drive) +5/12-15V DC,
+V
200mA
COM
Common
ZZ+
to Shield (1)
BB+
AA+
Encoder Power –External
Power Source
+V
BB+
+
ZZ+
Common
COM
to
Shield (1)
External
Power
Supply
AA+
Encoder Signal –SingleEnded, Dual Channel
+V
to Power
Supply Common
COM
Z-
Z NOT
Z
Z+
B-
B NOT
B
B+
A-
A NOT
A
A+
to Shield (1)
Encoder Signal –Differential,
Dual Channel
+V
COM
Z-
Z NOT
Z+
Z
B-
B NOT
B+
B
A-
A NOT
A+
A
to Shield (1)
(1)
34
Shield connection is on the drive Control EMI Shield. Refer to Digital Encoder Terminal Block Location on
page 33.
PowerFlex DC Technical Data
DC Analog Tachometer Terminal Block
ATTENTION: The Drive can overspeed if DIP switch S4 is set incorrectly, or
the tachometer is wired incorrectly. Failure to observe this precaution could
result in damage to, or destruction of, the equipment.
!
DC Analog Tachometer Terminal Designations
−
(1)
A
B
C
+
No.
–
A
B
C
+
Signal
Negative input
(Not Used)
Description
–
Positive input
Clockwise rotation = positive
Counterclockwise rotation = negative
22.7 / 45.4 / 90.7 / 181.6 / 302.9V(1)
max voltage
8 mA max. current
Maximum voltage depends on the configuration of DIP switch S4. Refer to the PowerFlex® Digital DC Drive User Manual, publication
20P-UM001… for information on jumper settings.
Analog Tachometer Terminal Block Location
Analog Tachometer
terminal block
Recommended Signal Wire Size for DC Analog Tachometer
Signal Type
DC Analog Tach
(1)
Terminal Block
(Terminals)
M3 (+ and –)
Wire Type and Size(1)
Flexible
multi-core
(mm2)
(mm2)
0.140 - 1.500 0.140 - 1.500
AWG
26-16
Tightening
Torque
N-m (lb.-in.)
0.4 (3.5)
See “Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual, publication 20P-UM001…
35
PowerFlex DC Technical Data
Circuit Protection
The tables on the following pages provide drive ratings and the recommended fuses for protecting the armature and field
circuits. Externally mounted fuses (as indicated in the figures below) must be sourced separately when installing the drive.
Internally mounted fuses are provided with the drive.
Frame A and B Fuse Designations
FS1 = Externally
mounted fuses
for the armature
converter on the
AC input side.
FS1
U
V
C
FS2 = Externally
mounted fuses
for the armature
circuit on the DC
side.
W
U1
FS3
D
C1
FS3 = Internally
mounted fuses
for the field
circuit on the AC
input side.
V1
D1
FS2
M
AC Input Line Fuses - 230V AC Input Frame A and B (Regenerative and Non-Regenerative Drives)
Frame
Drive
Current
Rating
Code
A 7P0
9P0
012
020
029
038
055
073
093
110
B 146
180
218
265
360
434
36
Fuse Code FS1
(See Frame A and B Fuse Designations above)
Bussmann
DC
Amps
7
9
12
20
29
38
55
73
93
110
146
180
218
265
360
434
AC
Line
Amps
5.7
7.4
9.8
16
24
31
45
60
76
90
119
147
178
217
294
355
Ferrule FWP
Type
FWP-10A14F
FWP-15A14F
FWP-20A14F
FWP-25A14F
FWP-40A22F
FWP-63A22F
FWP-80A22F
Ferrule Fuse North American
Block
FWP Type
CH143D
FWP-10B
FWP-15B
FWP-20B
FWP-25B
CH223D
FWP-40B
FWP-60B
FWP-80B
FWP-100A
FWP-150A
FWP-175A
FWP-250A
FWP-300A
FWP-350A
FWP-400A
FWP-600A
FWP-600A
Ferraz Shawmut (Gould Shawmut)
North
American
Fuse Block
ST14
ST38-72612
Ferrule A70QS
Type
A70QS10-14F
A70QS16-14F
A70QS20-14F
A70QS25-14F
A70QS40-22F
A70QS63-22F
A70QS80-22F
North American A70P
/ A70QS Type
A70P10-4
A70P15-4
A70P20-4
A70QS25-4
A70QS40-4
A70QS60-4
A70QS80-4
A70QS100-4K
A70QS150-4K
A70QS175-4K
A70QS250-4
A70QS300-4
A70QS350-4
A70QS400-4
A70QS600-4K
A70QS600-4
PowerFlex DC Technical Data
Recommended AC Input Line Fuses - 460V AC Input Frame A and B (Regenerative and Non-Regenerative Drives)
Frame
Drive
Current
Rating
Code
A 4P1
6P0
010
014
019
027
035
045
052
073
086
100
129
B 167
207
250
330
412
Fuse Code FS1
(See Frame A and B Fuse Designations on page 36)
Bussmann
DC
Amps
4.1
6
10
14
19
37
35
45
52
73
86
100
129
167
207
250
330
412
AC
Line
Amps
3.3
4.9
8.2
11.4
15.5
22.1
28.6
36.8
42.5
59.6
70.3
81.7
105.4
136.4
169.1
204.3
269.6
336.6
Ferrule FWP
Type
FWP-10A14F
FWP-10A14F
FWP-20A14F
FWP-25A14F
FWP-25A14F
FWP-40A22F
FWP-63A22F
FWP-80A22F
FWP-80A22F
Ferrule Fuse North American
Block
FWP Type
CH143D
FWP-10B
FWP-10B
FWP-20B
FWP-25B
FWP-25B
CH223D
FWP-40B
FWP-60B
FWP-80B
FWP-80B
FWP-100A
FWP-150A
FWP-175A
FWP-175A
FWP-300A
FWP-350A
FWP-400A
FWP-600A
FWP-600A
Ferraz Shawmut (Gould Shawmut)
North
American
Fuse Block
Ferrule A70QS
Type
A70QS10-14F
A70QS10-14F
A70QS20-14F
A70QS25-14F
A70QS25-14F
A70QS40-22F
A70QS63-22F
A70QS80-22F
A70QS80-22F
ST14
ST38-72612
North American A70P
/ A70QS Type
A70P10-4
A70P10-4
A70P25-4
A70P25-4
A70P25-4
A70QS40-4
A70QS60-4
A70QS80-4
A70QS80-4
A70QS100-4K
A70QS150-4K
A70QS175-4K
A70QS175-4K
A70QS300-4
A70QS350-4
A70QS400-4
A70QS600-4K
A70QS600-4
Recommended Armature DC Output Fuses - 230V AC Input Frame A and B (Regenerative Drives Only)
Frame
Drive
Current
Rating
Code
A 7P0
9P0
012
020
029
038
055
073
093
110
B 146
180
218
265
360
434
(1)
Fuse Code FS2(1)
(See Frame A and B Fuse Designations on page 36)
Bussmann
DC
Amps
7
9
12
20
29
38
55
73
93
110
146
180
218
265
360
434
AC
Line
Amps
5.7
7.4
9.8
16
24
31
45
60
76
90
119
147
178
217
294
355
Ferrule FWP
Type
FWP-15A14F
FWP-20A14F
FWP-25A14F
FWP-40A14F
FWP-63A22F
FWP-80A22F
Ferrule Fuse North American
Block
FWP Type
CH142D
FWP-15B
FWP-20B
FWP-25B
FWP-40B
CH222D
FWP-60B
FWP-80B
FWP-125A
FWP-150A
FWP-200A
FWP-225A
FWP-300A
FWP-350A
FWP-450A
FWP-600A
FWP-700A
FWP-900A
Ferraz Shawmut (Gould Shawmut)
North
American
Fuse Block
ST14
ST38-72612
Ferrule A70QS
Type
A70QS16-14F
A70QS20-14F
A70QS25-14F
A70QS40-14F
A70QS63-22F
A70QS80-22F
North American A70P
/ A70QS Type
A70P15-4
A70P20-4
A70P25-4
A70QS40-4
A70QS60-4
A70QS80-4
A70QS125-4K
A70QS150-4K
A70QS200-4K
A70QS250-4
A70QS300-4
A70QS350-4
A70QS450-4
A70QS600-4K
A70QS700-4
A70P900-4
Required on four quadrant drives only, highly recommended on two quadrant drives.
37
PowerFlex DC Technical Data
Recommended Armature DC Output Fuses - 460V AC Input Frame A and B (Regenerative Drives Only)
Frame
Drive
Current
Rating
Code
A 4P1
6P0
010
014
019
027
035
045
052
073
086
100
129
B 167
207
250
330
412
(1)
Fuse Code FS2(1)
(See Frame A and B Fuse Designations on page 36)
Bussmann
DC
Amps
4.1
6
10
14
19
37
35
45
52
73
86
100
129
167
207
250
330
412
AC
Line
Amps
3.3
4.9
8.2
11.4
15.5
22.1
28.6
36.8
42.5
59.6
70.3
81.7
105.4
136.4
169.1
204.3
269.6
336.6
Ferrule FWP
Type
FWP-10A14F
FWP-15A14F
FWP-20A14F
FWP-30A14F
FWP-40A14F
FWP-63A22F
FWP-80A22F
FWP-100A22F
FWP-100A22F
Ferrule Fuse North American
Block
FWP Type
CH142D
FWP-10B
FWP-15B
FWP-20B
FWP-30B
FWP-40B
CH222D
FWP-60B
FWP-70B
FWP-90B
FWP-100B
FWP-150A
FWP-175A
FWP-200A
FWP-250A
FWP-350A
FWP-400A
FWP-500A
FWP-700A
FWP-800A
Ferraz Shawmut (Gould Shawmut)
North
American
Fuse Block
Ferrule A70QS
Type
A70QS10-14F
A70QS16-14F
A70QS20-14F
A70QS32-14F
A70QS40-14F
A70QS63-22F
A70QS80-22F
ST14
ST38-72612
North American A70P
/ A70QS Type
A70P10-4
A70P15-4
A70P20-4
A70P30-4
A70QS40-4
A70QS60-4
A70QS70-4
A70QS90-4
A70QS100-4
A70QS150-4K
A70QS175-4K
A70QS200-4K
A70QS250-4
A70QS350-4
A70QS400-4
A70QS500-4K
A70QS700-4
A70QS800-4
Required on four quadrant drives only, highly recommended on two quadrant drives.
Frame
Recommended Field Circuit Fuses - 230V AC Input Frame A and B (Regenerative and Non-Regenerative Drives)
A
B
(1)
38
Drive
Current
Rating
Code
7P0
9P0
012
020
029
038
055
073
093
110
146
180
218
265
360
434
Field
Amps
10
Type
6 x 32 mm
Fuse Code FS3(1)
(See Frame A and B Fuse Designations on page 36 and Frame A Field
AC Input Line Fuses Location on page 39 and Frame B Field AC Input
Line Fuses Location on page 40 for location.)
Ferraz Shawmut
Bussmann
(Gould Shawmut)
SIBA
FWH-016A6F
E085449
70 125 40.16
10 x 38 mm
FWC-25A10F
14
20
Internal fuses - provided with the drive.
A60Q25-2
60 033 05.25
PowerFlex DC Technical Data
Frame
Recommended Field Circuit Fuses - 460V AC Input Frame A and B (Regenerative and Non-Regenerative Drives)
A
B
(1)
Drive
Current
Rating
Code
4P1
6P0
010
014
019
027
035
045
052
073
086
100
129
167
207
250
330
412
Field
Amps
10
Type
6 x 32 mm
Fuse Code FS3(1)
(See Frame A and B Fuse Designations on page 36 and Frame A Field
AC Input Line Fuses Location on page 39 and Frame B Field AC Input
Line Fuses Location on page 40 for location.)
Ferraz Shawmut
Bussmann
(Gould Shawmut)
SIBA
FWH-016A6F
E085449
70 125 40.16
10 x 38 mm
FWC-25A10F
14
20
A60Q25-2
60 033 05.25
Internal fuses - provided with the drive.
Frame A Field AC Input Line Fuses Location
Bottom View of Drive without Fan
Bottom View of Drive with Fan
Field circuit fuses
39
PowerFlex DC Technical Data
Frame B Field AC Input Line Fuses Location
Top View of Drive
Field circuit fuses
40
PowerFlex DC Technical Data
Frame C Fuse Designations
All fuses for AC input to the armature and field circuit protection are internally mounted and provided with frame C
PowerFlex DC drives with 230V AC input and a current rating of 521A and 460V AC input and a current rating of 495A
and 667A.
FS4 = Internally
mounted fuses for
the armature
converter on the
AC input side.
U
FS4
V
C
W
U1
FS3
D
C1
V1
D1
FS3 = Internally
mounted fuses
for the field
circuit on the AC
input side.
M
Recommended Field Circuit Fuses - 230V AC Input Frame C (Regenerative and Non-Regenerative Drives)
Drive Current
Rating Code
521
Field
Amps
20
Type
10 x 38 mm
Fuse Code FS3
(See Frame C Fuse Designations on page 41 and Frame C Field Circuit Fuse
Location below for location.)
Bussmann
Ferraz Shawmut (Gould Shawmut)
SIBA
FWC-25A10F
A60Q25-2
60 033 05.25
Recommended Field Circuit Fuses -460V AC Input Frame C (Regenerative and Non-Regenerative Drives)
Drive Current
Rating Code
495
667
Field
Amps
20
Type
10 x 38 mm
Fuse Code FS3
(See Frame C Fuse Designations on page 41 and Frame C Field Circuit Fuse
Location below for location.)
Bussmann
Ferraz Shawmut (Gould Shawmut)
SIBA
FWC-25A10F
A60Q25-2
60 033 05.25
A60Q25-8
Frame C Field Circuit Fuse Location
Field AC input fuses are located on the Control EMI
shield, which holds the Control board.
41
PowerFlex DC Technical Data
Recommended Leg Fuses - 230V AC Input Frame C (Regenerative Drives Only)
Drive
Current
Rating DC
Code
Amps
521
521
AC
Line
Amps
426
Fuse Code FS4
(See Frame C Fuse Designations on page 41 and Frame C Regenerative Drive - Leg Fuse Location below for location)
Bussmann
Ferraz Shawmut (Gould Shawmut)
SIBA
Square Body - Flush End Contact
170M5464 + switch 170H0069
6,9 URD 32 TTF 800 + switch MS3-V1-5BS
20 671 32.800 + switch 2800104
Recommended Leg Fuses - 460V AC Input Frame C (Regenerative Drives Only)
Drive
Current
Rating
Code
495
667
DC
Amps
495
667
AC
Line
Amps
404.4
544.9
Fuse Code FS4
(See Frame C Fuse Designations on page 41 and Frame C Regenerative Drive - Leg Fuse Location below for location)
Bussmann
Ferraz Shawmut (Gould Shawmut)
SIBA
Square Body - Flush End Contact
170M5462 + switch 170H0069
6,9 URD 32 TTF 630 + switch MS3-V1-5BS
20 671 32.630 + switch 2800104
170M5464 + switch 170H0069
6,9 URD 32 TTF 800 + switch MS3-V1-5BS
20 671 32.800 + switch 2800104
Frame C Regenerative Drive - Leg Fuse Location
Leg fuses and switches are located on the bus bars behind the
Control EMI shield, which holds the Control board.
Note: Drive shown with front covers removed and Control EMI shield lowered.
42
PowerFlex DC Technical Data
Recommended AC Input Line Fuses - 230V AC Input Frame C (Non-Regenerative Drives Only)
Drive
Current
Rating DC
Code
Amps
521
521
AC
Line
Amps
426
Fuse Code FS4
(See Frame C Fuse Designations on page 41 and Frame C Regenerative Drive - Leg Fuse Location below for location)
Bussmann
Ferraz Shawmut (Gould Shawmut)
SIBA
Square Body - Flush End Contact
170M5466 + switch 170H0069
6,9 URD 32 TTF 1000 + switch MS3-V1-5BS
20 671 32.1000 + switch 2800104
Recommended AC Input Line Fuses - 460V AC Input Frame C (Non-Regenerative Drives Only)
Drive
Current
Rating
Code
495
667
DC
Amps
495
667
AC
Line
Amps
404.4
544.9
Fuse Code FS4
(See Frame C Fuse Designations on page 41 and Frame C Regenerative Drive - Leg Fuse Location below for location)
Bussmann
Ferraz Shawmut (Gould Shawmut)
SIBA
Square Body - Flush End Contact
170M5464 + switch 170H0069
6,9 URD 32 TTF 800 + switch MS3-V1-5BS
20 671 32.800 + switch 2800104
170M5466 + switch 170H0069
6,9 URD 32 TTF 1000 + switch MS3-V1-5BS
20 671 32.1000 + switch 2800104
Frame C Non-Regenerative Drive - AC Input Line Fuse Location
AC Input fuses and switches are located on the bus bars behind
the Control EMI shield, which holds the Control board.
Note: Drive shown with front covers removed and Control EMI shield lowered.
43
PowerFlex DC Technical Data
Control Power Circuit Protection Fuses
The following fuses are used to protect the Switching Power Supply circuit and the MOVs on the Pulse
Transformer circuit board (frame B drives only) or Transient Noise Filter circuit board (frame C drives only).
Frame
A
B and C
Mounted on
Switching Power Supply circuit board
Switching Power Supply circuit board
B
C
Pulse Transformer circuit board
Transient Noise Filter circuit board
Designation
F1
F1
F2
F1/F2/F3
F11/F21/F31
Fuse
1A, 250V slow, 5x20mm
3.15A, 250V slow, 5x20mm
2.5A, 250V fast, 5x20mm
16A, 500V fast, 6x32mm
25A, 500V fast, 6x32mm
Frame A Switching Power Supply Fuse Location
Top View of Drive
Switching Power Supply fuse
Frame B Switching Power Supply Fuse Location
Top View of Drive
F1 = 3.15A fuse
44
F2 = 2.5A fuse
PowerFlex DC Technical Data
Frame C Switching Power Supply Fuse Location
F1 = 3.15A fuse
F2 = 2.5A fuse
Fuses are located on the Switching Power Supply circuit board (SW-2)
on the back of the Control EMI shield, which holds the Control board.
45
PowerFlex DC Technical Data
Mounting
Operating Conditions and Temperatures
PowerFlex DC drives are designed to operate at 0° to 50° C surrounding air temperature without derating. The drive must
be mounted in a clean, dry location. Contaminants such as oils, corrosive vapors and abrasive debris must be kept out of
the enclosure. NEMA/UL Type Open, IP20 enclosures are intended for indoor use primarily to provide a degree of
protection against contact with enclosed equipment. These enclosures offer no protection against airborne contaminants.
Minimum Mounting Clearances
Minimum clearance requirements (indicated in Drive Enclosure Minimum Mounting Clearances on page 46) are intended
to be from drive to drive. Other objects can occupy this space; however, reduced airflow may cause protection circuits to
fault the drive. The drive must be mounted in a vertical orientation as shown below and must not be mounted at an angle
greater than 30° from vertical. In addition, inlet air temperature must not exceed the product specification.
Drive Enclosure Minimum Mounting Clearances
150 mm (6.0 in.)
150 mm (6.0 in.)
PORT
MOD
NET A
NET B
PORT
MOD
NET A
STS
NET B
STS
10 mm
(0.4 in.)
10 mm
(0.4 in.)
150 mm (6.0 in.)
10 mm
(0.4 in.)
50 mm
(2.0 in.)
Important: Verify that all mounting screws are properly tightened before and after operation.
46
Airflow through
the drive must
not be impeded.
PowerFlex DC Technical Data
Approximate Dimensions
Frame A Dimensions
A
mm (in.)
267 (10.5)
B
mm (in.)
359 (14.0)
C
mm (in.)
287 (11.3)
A1
mm (in.)
250 (9.8)
A
B1
mm (in.)
275 (10.8)
C
PORT
MOD
NET A
NET B
STS
B1
B
A1
Frame A Weights
Drive w/ND Rating Code
230V
460V
7P0
4P1
9P0
6P0
012
010
020
014
–
019
029
027
038
035
055
045
–
052
073
073
093
086
110
–
–
100
–
129
Weight
Drive
kg (lbs.)
8.4 (19.5)
Drive & Packaging
kg (lbs.)
10.5 (23.1)
8.8 (19.4)
11 (24.3)
10.8 (23.8)
13 (28.7)
47
PowerFlex DC Technical Data
Frame B Dimensions
A
mm (in.)
311 (12.2)
A1
mm (in.)
275 (10.8)
A2
mm (in.)
16.5 (0.65)
B
mm (in.)
388 (15.3)
B1
mm (in.)
375 (14.8)
A
A1
C
PORT
MOD
NET A
NET B
STS
B1
B
A2
Frame B Weights
Drive w/ND Rating Code
230V
460V
146
167
180
–
218
207
265
250
360
330
434
412
48
C
mm (in.)
350 (13.8)
Weight
Drive
kg (lbs.)
25.5 (56.2)
Drive & Packaging
kg (lbs.)
27.5 (60.6)
29.5 (65.0)
32 (70.5)
31.5 (69.4)
34 (75)
PowerFlex DC Technical Data
Frame C Dimensions
A
mm (in.)
521 (20.5)
A1
mm (in.)
499 (19.7)
B
mm (in.)
511 (20.1)
B1
mm (in.)
400 (15.7)
B2
mm (in.)
200 (7.9)
A1
B3
mm (in.)
55 (2.2)
B4
mm (in.)
56 (2.2)
C
mm (in.)
416 (16.4)
C
B4
PORT
MOD
NET A
NET B
B1
STS
B
B2
B3
A
Frame C Weights
Drive w/ND Rating Code
230V
460V
–
495
521
667
Weight
Drive
kg (lbs.)
61 (134.5)
65 (143.3)
Drive & Packaging
kg (lbs.)
74 (163.1)
81 (178.6)
49
PowerFlex DC Technical Data
Parameter List
The LCD HIM displays parameters in a File–Group–Parameter or Numbered List view order. To switch display
mode, access the Main Menu, press ALT, then Sel (View) while the cursor is on the Parameter menu selection.
In addition, using Par 211 [Param Access Lvl], you have the option to display the most commonly used
parameters (Basic Parameter view) or all parameters (Advanced Parameter View).
File–Group–Parameter Order
This simplifies programming by grouping parameters that are used for similar functions. The parameters are
organized into files. Each file is divided into groups, and each parameter is an element in a group. By default,
the LCD HIM displays parameters by File–Group–Parameter view.
Numbered List View
All parameters are in numerical order.
Advanced Parameter View
Parameter 211 [Param Access Lvl] set to option 1 “Advanced”.
Refer to the PowerFlex Digital DC Drive User Manual, publication 20P-UM001…, for a list of
“Basic” view parameters in File-Group-Parameter order.
File
Monitor
Group
Speed Meters
Monito
r
Current Meters
Drive Data
50
Parameters
[Speed Ref A]
[Speed Ref A Pct]
[Speed Ref B]
[Speed Ref B Pct]
[Speed Ref Out]
[Spd Ref Out Pct]
[Ramp In]
[Spd Reg Out Pct]
[Current Reg In]
[Arm Current]
[Arm Current Pct]
[FaultCode]
[AC Line Voltage]
[AC Line Freq]
44
47
48
49
385
384
110
236
41
200
199
57
466
588
[Ramp In Pct]
[Ramp Out]
[Ramp Out Pct]
[Speed Draw Out]
[Spd Draw Out Pct]
[Speed Reg In]
[Speed Reg In Pct]
[Field Current]
[Fld Current Pct]
[Cur Lim Pos Out]
[Cur Lim Neg Out]
[Output Voltage]
[Output Power]
[Drive Type]
111
113
114
1018
1019
118
117
351
234
10
11
233
1052
300
[Spd Feedback]
[Spd Feedback Pct]
[Actual Speed]
[Encoder Speed]
[Tachometer Speed]
122
121
924
420
1408
[Filt TorqCur Pct]
[Field Ref Pct]
928
500
[Drive Size]
[Elapsed Lifetime]
[Software Version]
465
235
331
PowerFlex DC Technical Data
File
Motor Control
Group
Motor Data
Parameters
[Max Ref Speed]
[Max Feedback Spd]
ol
[Rated Motor Volt]
[Field Reg Enable]
Field Config
[Field Economy En]
[Field Econ Delay]
[Field Mode Sel]
[Max Fld Curr Pct]
[Min Fld Curr Pct]
[Current Limit]
Torq Attributes
[Current Lim Pos]
[Current Lim Neg]
[Torque Ref]
[Trim Torque]
Speed Feedback [Fdbk Device Type]
[Anlg Tach Gain]
[Anlg Tach Zero]
[Spd Fdbk Control]
[SpdReg FB Bypass]
[Autotune Cur Lim]
Autotune
[CurrReg Autotune]
[Arm Resistance]
[Arm Inductance]
[Spd Reg Autotune]
[TstGen Output]
Test Generator
[TstGen Frequency]
[Minimum Speed]
Speed Command Limits
[Min Speed Fwd]
Speed
Comm
and
Discrete Speeds [Jog Speed]
[Jog Off Delay]
[Preset Speed 1]
[Preset Speed 2]
[Trim Ramp]
Speed
[Trim Ramp Pct]
References
Motor
Contr
Speed Regulator [Speed Reg En]
[Arm Volt Kp]
[Arm Volt Ki]
[Spd Reg Kp]
[Spd Reg Ki]
[Arm Volt Kp Base]
[Arm Volt Ki Base]
[Spd Reg Kp Base]
[Spd Reg Ki Base]
[Spd Reg Kp Outpt]
[Spd Reg Ki Outpt]
[Speed Thresh Pos]
[Speed Ramp En]
Dynamic Control Ramp Rates
[Ramp Type Select]
Dynam
ic Con
trol
[Accel Time 1]
[Decel Time 1]
[Accel Time 2]
[Decel Time 2]
[MOP Accel Time]
[Enable Droop
Load Limits
[Droop Percent]
[Droop Filter]
[Fast Stop Time]
Stop Modes
[Spd 0 Trip Delay]
[Start At Powerup]
Restart Modes
Adaptv Regulator [Adaptive Spd En]
[Adaptive Reg Typ]
[Adaptive Ref]
[Adaptive Spd 1]
[Adaptive Spd 2]
45
162
175
497
499
1407
469
467
468
7
8
9
39
40
414
562
563
457
458
1048
452
453
454
1027
58
59
1
5
266
1409
154
155
42
378
[Nom Mtr Arm Amps]
[Nom Mtr Fld Amps]
[Drv Fld Brdg Cur]
[Fld Weaken Ratio]
[Fld Reg Kp]
[Fld Reg Ki]
[Force Min Field]
[Out Volt Level]
[Fld Reg Kp Base]
[Torque Reduction]
[Zero Torque]
[TrqTpr_Enable]
[TrqTpr_Lim0]
[TrqTpr_Lim1]
[Spd Fdbk Error]
[Act Spd Filter]
[Encoder PPR]
[Encoder Out Sel]
[Encoder Err Chk]
[Speed Tune Dir]
[Speed Tune Kp]
[Speed Tune Ki]
[Spd Tune Inertia]
[SpdTune Friction]
[TstGen Amplitude]
179
280
374
456
91
92
498
921
97
342
353
750
751
752
455
923
169
1021
652
1029
1032
1033
1030
1031
60
[Drive Type Sel]
201
[Fld Reg Ki Base]
[Set Fld Curve]
[Reset Fld Curve]
[Fld Const 40 Pct]
[Fld Const 70 Pct]
[Fld Const 90 Pct]
[TrqTpr_Lim2]
[TrqTpr_Lim3]
[TrqTpr_Lim4]
[TrqTpr_Spd]
[Filt Torq Cur]
[Z Channel Enable]
[Z Capture Pos En]
[Z Captured Pos]
98
919
920
916
917
918
753
754
755
756
926
911
912
913
[I Reg Error]
[Inertia C Filter]
[Torque Const]
[Inertia]
[Friction]
[TstGen Offset]
587
1012
1013
1014
1015
61
[Min Speed Rev]
[Maximum Speed]
[Preset Speed 3]
[Preset Speed 4]
[Preset Speed 5]
[Preset Speed 6]
[Trim Speed]
[Trim Speed Pct]
6
2
156
157
158
159
43
379
[Max Speed Fwd]
[Max Speed Rev]
[Preset Speed 7]
[TB Manual Ref]
3
4
160
267
[Speed Ratio]
1017
242
493
494
87
88
495
496
93
94
99
100
101
245
18
660
662
24
32
22
699
696
697
38
627
1344
181
182
183
184
185
[Speed Thresh Neg]
[Threshold Delay]
[At Speed Error]
[At Speed Delay]
[Ref Zero Level]
[Speed Zero Level]
[Speed Zero Delay]
[Spd Zero I En]
[Spd Ref Zero En]
[Spd Zero P En]
[Spd Zero P Gain]
[Lock Speed Integ]
[MOP Decel Time]
[Jog Ramp Time]
[S Curve Time]
[S Curve Accel 1]
[S Curve Decel 1]
[S Curve Accel 2]
[S Curve Decel 2]
[Droop Limit]
[Load Comp]
[Torq Red CurLim]
[Closing Speed]
[Opening Delay]
[Powerup Delay]
[Adaptive Joint 1]
[Adaptive Joint 2]
[Adaptive P Gain1]
[Adaptive I Gain1]
[Adaptive P Gain2]
102
103
104
105
106
107
108
123
124
125
126
348
30
1410
19
665
666
667
668
700
698
13
1262
1263
1345
186
187
188
189
190
[Flying Start En]
[Spd Fdbk Filter]
[Spd Up Gain Pct]
[Speed Up Base]
[Speed Up Filter]
[SpdReg Kp Bypass]
[SpdReg Ki Bypass]
[SpdFuncSelect]
[InertiaCompAct]
[InertiaCompVar]
388
444
445
446
447
459
460
1016
1191
1192
[Ramp Delay]
[Zero Ramp Output]
[Zero Ramp Input]
[Freeze Ramp]
[Acc Dec Filter]
20
344
345
373
1212
[Torq Limit Type]
715
[Ramp In Zero En]
[Actuator Delay]
1265
1266
[Adaptive I Gain2]
[Adaptive P Gain3]
[Adaptive I Gain3]
191
192
193
51
PowerFlex DC Technical Data
File
Applications
Applic
atio
52
ns
Group
PI Control
Parameters
[Enable PI]
[PI Steady Thrsh]
[PI Integral Gain]
[PI Prop Gain PID]
[PI Output]
[Enable PD]
PD Control
[PD Output PID]
[PD Deriv Gain 1]
[Enable PID]
PID Control
[Real FF PID]
[PID Steady Delay]
[PI Init Intgl Gn]
[PID Clamp]
[Feed Fwd PID]
[PID Error]
[Scale1 Input]
Scale Blocks
[Scale1 Output]
[Scale1 Mul]
[Scale1 Div]
[Scale1 In Max]
[Scale1 In Min]
[Scale1 In Off]
[Scale1 Out Off]
[Scale1 In Abs]
[Scale2 Input]
[Scale2 Output]
[Scale2 Mul]
[Scale2 Div]
[Scale2 In Max]
[Scale2 In Min]
[Scale2 In Off]
[Scale2 Out Off]
[Scale2 In Abs]
[Diameter Calc]
Diameter Calc
[DncrPosSpd]
[Max Deviation]
[Gear Box Ratio]
[Dancer Constant]
[Minimum Diameter]
[Diameter Calc St]
[Max Diameter]
[Roll Diameter]
Winder Functions [Variable J Comp]
[Constant J Comp]
[Materl Width Pct]
[Static Friction]
[Dynamic Friction]
[Taper Enable]
[Initial Diameter]
[Final Diameter]
[Tension Reduct]
[Tension Ref]
[Tension Scale]
[Time AccDec Min]
[Int Acc Calc En]
[Line Accel Pct]
[Line Decel Pct]
769
695
764
765
771
770
421
766
1258
418
731
734
757
758
759
484
485
486
487
488
489
490
491
492
553
554
555
556
557
558
559
560
561
794
795
796
797
798
799
800
1153
1154
1171
1172
1173
1174
1175
1176
1177
1178
1179
1180
1181
1182
1183
1184
1185
[PI Central v1]
[PI Central v2]
[PI Central v3]
[PI Central v sel]
[PI Central vs0]
[PD Deriv Filter]
[PD Prop Gain 1]
[PD Prop Gain 2]
[PID Setpoint 0]
[PID Setpoint 1]
[PID Setpoint Sel]
[PID Feedback]
[PID Output Sign]
[PID Output Scale]
[PID Output]
[Scale3 Input]
[Scale3 Output]
[Scale3 Mul]
[Scale3 Div]
[Scale3 In Max]
[Scale3 In Min]
[Scale3 In Off]
[Scale3 Out Off]
[Scale3 In Abs]
[Scale4 Input]
[Scale4 Output]
[Scale4 Mul]
[Scale4 Div]
[Scale4 In Max]
[Scale4 In Min]
[Scale4 In Off]
[Scale4 Out Off]
[Scale4 In Abs]
[Line Spd Thresh]
[Line Spd Gain]
[Diameter Reset]
[Diam Threshold]
[Diameter Reached]
[Line Speed Pct]
[Diam Calc Dis]
[Diameter Filter]
[Base Omega]
[Line FastStp Pct]
[Winder Type]
[Torq Current Pct]
[Act Ten Ref Pct]
[Speed Match]
[Spd Match Acc]
[Spd Match Dec]
[Offs Accel Time]
[W Offset]
[Spd Match Gain]
[Winder Side]
[W Gain]
[Spd Match Compl]
[Line Spd Source]
[Close Loop Comp]
776
777
778
779
780
767
768
788
760
761
762
763
772
773
774
1218
1219
1220
1221
1222
1223
1224
1225
1226
1227
1228
1229
1230
1231
1232
1233
1234
1235
1155
1156
1157
1158
1159
1160
1161
1162
1163
1186
1187
1193
1194
1195
1196
1197
1198
1199
1200
1201
1202
1203
1204
1208
[PI Central vs1]
[PI integr freeze]
[PI Upper Limit]
[PI Lower Limit]
[PI Init Prop Gn]
[PD Deriv Gain 2]
[PD Prop Gain 3]
[PD Deriv Gain 3]
[PID Target]
[PID Source]
[PID Source Gain]
[PID Accel Time]
[PID Decel Time]
[PID Error Gain]
781
783
784
785
793
789
790
791
782
786
787
1046
1047
1254
[Scale5 Input]
[Scale5 Output]
[Scale5 Mul]
[Scale5 Div]
[Scale5 In Max]
[Scale5 In Min]
[Scale5 In Off]
[Scale5 Out Off]
[Scale5 In Abs]
[Scale6 Input]
[Scale6 Output]
[Scale6 Mul]
[Scale6 Div]
[Scale6 In Max]
[Scale6 In Min]
[Scale6 In Off]
[Scale6 Out Off]
[Scale6 In Abs]
[Diam Preset 0]
[Diam Preset 1]
[Diam Preset 2]
[Diam Preset 3]
[Diam Preset Sel]
[Diam Inc Dec En]
[Diam init filter
[Diam stdy delay]
1236
1237
1238
1239
1240
1241
1242
1243
1244
1245
1246
1247
1248
1249
1250
1251
1252
1253
1164
1165
1166
1167
1168
1205
1206
1207
[Torque Winder En]
[W Target]
[Actual Comp]
[Closed Loop En]
[Speed Demand En]
[Spd match torque]
[W Reference]
[Jog TW Speed]
[Jog TW Enable]
[Ref Spd Source]
[Ref Speed Gain]
[Ref Line Speed]
[Static F Zero]
1209
1210
1213
1214
1215
1216
1217
1255
1256
1284
1285
1286
1287
PowerFlex DC Technical Data
File
Utility
Group
Parameters
Reference Config [Direction Mode]
[Save HIM Ref]
[Param Access Lvl]
Drive Memory
[Drive Status 1]
Diagnostics
[Drive Status 2]
[Last Stop Source]
[Start Inhibits]
[Drive Logic Rslt]
[At Speed]
[At Zero Speed]
[CurrLimit Active]
[Spd Limit Active]
[Speed Threshold]
[Clear Fault Que]
Faults
[Fault Clear]
[Fault Clr Mode]
[Status1 at Fault]
[Status2 at Fault]
[Fault Arm Amps]
[Fault Speed]
[Fault Field Amps]
[Fault Voltage]
[Fault 1 Code]
[Drive Alarm 1]
Alarms
[OverVolt Flt Cfg]
[Aux Inp Flt Cfg]
[UsrDsplyMult0]
User Defined
[UsrDsplyDiv0]
[UsrValMult1]
[UsrValDiv1]
[UserDefined0]
[UserDefined1]
[UserDefined2]
[UserDefined3]
[UserDefined4]
[UserDefined5]
[UserDefined6]
[UserDefined7]
[UserDefined8]
[UserDefined9]
[UserDefined10]
[UserDefined11]
[UserDefined12]
[UserDefined13]
[DPI Baud Rate]
Communications Comm Control
[DPI Port Sel]
Comm
unicat
ion
Masks & Owners [Logic Mask]
[Start Mask]
[Jog Mask]
[Direction Mask]
[Reference Mask]
[Accel Mask]
[Fault Clr Mask]
[Data In A1]
Datalinks
[Data In A2]
[Data In B1]
[Data In B2]
[Data In C1]
[Data In C2]
[Logic Mask]
Security
[Logic Mask Act]
Utility
1322
209
211
381
382
1402
1403
1328
394
395
349
372
393
263
1347
1348
1349
1350
1371
1372
1373
1374
1351
1380
203
354
50
51
53
54
503
504
505
506
507
508
509
510
511
512
513
514
515
516
589
590
591
592
593
594
595
596
597
610
611
612
613
614
615
591
1376
[Man Ref Preload]
[Save MOP Ref]
[Reset Defaults]
[Torque Positive]
[Torque Negative]
[MOP Inc Active]
[MOP Dec Active]
[Spd Select 0]
[Spd Select 1]
[Spd Select 2]
[Ramp Select 0]
[Ramp Select 1]
[Encoder State]
[Fault 2 Code]
[Fault 3 Code]
[Fault 4 Code]
[Fault 5 Code]
[Fault 6 Code]
[Fault 7 Code]
[Fault 8 Code]
[Fault 9 Code]
[Fault 10 Code]
[Fault 1 Time]
[OverTemp Flt Cfg]
[FldLoss Flt Cfg]
[Spd Loss Flt Cfg]
[UserDefined14]
[UserDefined15]
[UsrDefBitWrdA]
[UsrDefBitWrdA0]
[UsrDefBitWrdA1]
[UsrDefBitWrdA2]
[UsrDefBitWrdA3]
[UsrDefBitWrdA4]
[UsrDefBitWrdA5]
[UsrDefBitWrdA6]
[UsrDefBitWrdA7]
[UsrDefBitWrdA8]
[UsrDefBitWrdA9]
[UsrDefBitWrdA10]
[UsrDefBitWrdA11]
[UsrDefBitWrdA12]
[UsrDefBitWrdA13]
[UsrDefBitWrdA14]
[DPI Fdbk Select]
210
249
258
346
347
396
397
400
401
402
403
404
651
1352
1353
1354
1355
1356
1357
1358
1359
1360
1361
365
473
478
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
1321
[MOP Select]
1375
[Accel Status]
[Decel Status]
[Fast Stop Status]
[TestPoint Sel]
[TestPoint Data]
[TaskLoad 32 ms]
[TaskLoad 1 ms]
[TaskLoad 2 ms]
[TaskLoad 8 ms]
1188
1189
1190
1381
1382
1383
1384
1385
1386
[Fault 2 Time]
[Fault 3 Time]
[Fault 4 Time]
[Fault 5 Time]
[Fault 6 Time]
[Fault 7 Time]
[Fault 8 Time]
[Fault 9 Time]
[Fault 10 Time]
1362
1363
1364
1365
1366
1367
1368
1369
1370
[UnderVolt Thresh]
[OverCurrent Thr]
481
584
[UsrDefBitWrdA15]
[UsrDefBitWrdB]
[UsrDefBitWrdB0]
[UsrDefBitWrdB1]
[UsrDefBitWrdB2]
[UsrDefBitWrdB3]
[UsrDefBitWrdB4]
[UsrDefBitWrdB5]
[UsrDefBitWrdB6]
[UsrDefBitWrdB7]
[UsrDefBitWrdB8]
[UsrDefBitWrdB9]
[UsrDefBitWrdB10]
[UsrDefBitWrdB11]
[UsrDefBitWrdB12]
[UsrDefBitWrdB13]
[UsrDefBitWrdB14]
[UsrDefBitWrdB15]
[DPI Port Value]
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
1343
[MOP Mask]
[Local Mask]
[Decel Mask]
[Stop Owner]
[Start Owner]
[Jog Owner]
[Direction Owner]
[Data In D1]
[Data In D2]
[Data Out A1]
[Data Out A2]
[Data Out B1]
[Data Out B2]
[Write Mask Act]
[Write Mask Cfg]
598
599
631
600
601
602
603
616
617
618
619
620
621
1377
1378
[Reference Owner]
[Accel Owner]
[Fault Clr Owner]
[MOP Owner]
[Local Owner]
[Decel Owner]
604
605
606
607
608
609
[Data Out C1]
[Data Out C1]
[Data Out D1]
[Data Out D2]
[Data In Val Sel]
[Data In SelData]
[Port Mask Act]
622
623
624
625
1319
1320
1379
53
PowerFlex DC Technical Data
File
Input / Output
Group
Analog Inputs
Inputs
/ Outpu
ts
Analog Outputs
Digital Inputs
Digital Outputs
DPI Inputs
54
Parameters
[Anlg In1 Sel]
[Anlg In1 Config]
[Anlg In1 Scale]
[Anlg1 Tune Scale]
[Anlg In1 Offset]
[Anlg In1 Tune]
[Anlg In1 Filter]
[Anlg In2 Sel]
[Anlg In2 Config]
[Anlg In2 Scale]
[Anlg Out1 Sel]
[Anlg Out2 Sel]
[Anlg Out3 Sel]
[ContactorControl]
[Dig In Status]
[Digital In1 Sel]
[Digital In2 Sel]
[Digital In3 Sel]
[Digital In4 Sel]
[Digital In5 Sel]
[Digital In6 Sel]
[Digital In7 Sel]
[Digital In8 Sel]
[Digital In9 Sel]
[Digital In10 Sel]
[Digital In11 Sel]
[Dig Out Status]
[Digital Out1 Sel]
[Digital Out2 Sel]
[Digital Out3 Sel]
[Digital Out4 Sel]
[Digital Out5 Sel]
[Digital Out6 Sel]
[DPI P1 Select]
[DPI P2 Select]
70
71
72
73
74
259
792
75
76
77
66
67
68
1391
564
133
134
135
136
137
138
139
140
141
142
143
581
145
146
147
148
149
150
1323
1324
[Anlg2 Tune Scale]
[Anlg In2 Offset]
[Anlg In2 Tune]
[Anlg In3 Sel]
[Anlg In3 Config]
[Anlg In3 Scale]
[Anlg3 Tune Scale]
[Anlg In3 Offset]
[Anlg In3 Tune]
[Anlg In1 Target]
[Anlg Out4 Sel]
[Analog Out1 Scale]
[Analog Out2 Scale]
[Digital In12 Sel]
[Inversion In 1]
[Inversion In 2]
[Inversion In 3]
[Inversion In 4]
[Inversion In 5]
[Inversion In 6]
[Inversion In 7]
[Inversion In 8]
[Inversion In 9]
[Inversion In 10]
[Inversion In 11]
[Inversion In 12]
[Digital Out7 Sel]
[Digital Out8 Sel]
[Relay Out 1 Sel]
[Relay Out 2 Sel]
[Inversion Out 1]
[Inversion Out 2]
[Inversion Out 3]
[DPI P3 Select]
[DPI P4 Select]
78
79
260
80
81
82
83
84
261
295
69
62
63
144
1276
1277
1278
1279
1280
1281
1282
1283
1387
1388
1389
1390
151
152
1392
629
1267
1268
1269
1325
1326
[Anlg In2 Target]
[Anlg In3 Target]
[Anlg In1 Cmp]
[Anlg In1 Cmp Err]
[Anlg In1 Cmp Dly]
[Anlg In1 Cmp Eq]
[Analog In1 Value]
[Analog In2 Value]
[Analog In3 Value]
296
297
1042
1043
1044
1045
1404
1405
1406
[Analog Out3 Scale] 64
[Analog Out4 Scale] 65
[Dig In Term 1]
[Dig In Term 2]
[Dig In Term 3]
[Dig In Term 4]
[Dig In Term 5]
[Dig In Term 6]
[Dig In Term 7]
[Dig In Term 8]
[Dig In Term 9]
[Dig In Term 10]
[Dig In Term 11]
[Dig In Term 12]
565
566
567
568
569
570
571
572
573
574
575
576
[Inversion Out 4]
[Inversion Out 5]
[Inversion Out 6]
[Inversion Out 7]
[Inversion Out 8]
[Inversion Relay1]
[Inversion Relay2]
[DPI P5 Select]
1270
1271
1272
1273
1274
1393
1275
1327
PowerFlex DC Technical Data
PowerFlex DC Configured Drives
Overview
The PowerFlex DC Configured Drives allow users to create drive packages based
on their specific needs. This program enhances stand-alone drive functionality
through additional control, power and packaging options, which are ideal for
Original Equipment Manufacturers (OEM) and end users with special installation
needs. This program consists of:
• Standard Configured Drives
• Engineer To Order Configured Drives
Standard Configured Drives
The Standard Configured Drives Program allows users to create drive packages
based on their specific needs. A complete drive package may be specified by
assembling a single catalog number string that includes a base drive and all required
options. Packaging is available for 230 and 460V AC requirements in IP20, NEMA/
UL Type 1 MCC style enclosures or rigid-panel mounted for installation in an
existing enclosure. The program consists of a fully defined catalog string identified
within this publication. Focused on higher volume, repeat business, the standard
designs provide consistent manufacturing and minimizes customer resources by
reducing engineering, manufacturing and installation time. Typical delivery is 6…8
weeks from order entry and can be ordered through the order entry system.
Engineer To Order Configured Drives (ETO)
The Engineer To Order Configured Drives Program offers users the ability to create drive packages beyond the Standard
Configured Drives offering. Options may or may not be defined within this publication. Products can be ordered by
contacting your Global Drives Systems representative at the central office location or one of the Local Drive Solution
Centers. Our engineering experts will assist in defining the specific requirements of your application.
The Standard Configured Drive designs may be modified to meet the design criteria or a complete custom package can be
designed for any application. The typical lead time of an ETO order is 8…12 weeks based on the lead time and availability
of unique components of the design.
Benefits
• Simplified installation and start-up by use of common options assembled at the factory.
• Drive functionality exceeds options offered with a standard drive.
• Multiple packaging options specific to customer needs.
• Pre-engineered options for easy order entry, consistent manufacturing, high quality and reduced delivery time.
• Selectable configurations to meet application requirements.
55
PowerFlex DC Technical Data
Features
• Standard PowerFlex DC Digital drives and drive-related options.
• 6 pulse and 12 pulse.
• Enclosure options: IP20 MCC, IP42 Filter, IP00 (mounted on a panel), either conformal coated circuit boards or
without.
• Pre-engineered options.
• Custom/engineered solutions.
• UL panel recognition from the factory for pre-engineered options.
Factory Installed Options
Enclosure Options
The PowerFlex Configured DC drives can be ordered in a IP20, NEMA/UL Type 1 MCC style enclosure or a IP43,
NEMA/UL Type 1 with Fan & Filter MCC style enclosure. For both of these enclosures the drive, incoming disconnect
and any specified operator devices will be mounted and wired in the cabinet or on the door as required. If a cabinet
mounted input line reactor is specified, it will be mounted in the cabinet for drives ratings of 200 Hp or less. The drive
may also be ordered on a rigid panel for installation in a users existing cabinet. For these designs the drive and all panel
mounted parts will be mounted and wired. The incoming disconnect, operator devices and input line reactor will be
shipped loose for customer mounting and wiring per local codes.
All MCC cabinets are 2286 mm H x 635 mm D (90 in. H x 25 in. D) with the width determined by the size of the drive and
the options requested. The standard width enclosures are 508, 635, 889 mm (20, 25 and 35 in.) wide. The rigid panel
mount designs are shipped on a 1981 mm H x 508 mm W or 813 mm W (78 in. H x 20 in. W or 32 in. W) panel to fit a
standard 610 mm W X 914 mm W (24 in. W or 36 in. W) enclosure.
Human Interface Module (HIM) Options
The PowerFlex Configured DC drives can be ordered with a variety of HIM modules to meet the needs of each drive. The
HIM’s are installed on the door of the enclosures or shipped loose on the Open Panel designs. All designs have the door
mounted bezel and interconnect cable to the drive. HIM’s can be installed or updated in the field.
No HIM (Blank Plate)
Catalog Code: 0
56
LCD Display, Full
Numeric Keypad
Catalog Code: C
LCD Display,
Programmer Only
Catalog Code: E
PowerFlex DC Technical Data
I/O Options
The PowerFlex Configured DC drive has built-in configurable digital and analog I/O. The digital I/O is 24V DC and the
analog I/O can be configured for voltage or current operation. Additional 24V DC and analog I/O can be added or an I/O
conversion card can be added to accommodate 115V AC digital I/O.
I/O Options
Control
Code
I/O Expansion Card (4 Additional 24V
dc Digital Inputs & Outputs, 2 Analog
Outputs)
A
115V ac Conversion Card (8 Digital
Inputs & Outputs)
B
8 - 24V - dc Digital Inputs &
Outputs, 3 Analog Outputs
and 2 Analog Inputs
N
Communication Options
The PowerFlex Configured DC drives are fully compatible with Allen-Bradley drive’s wide variety of DPI
communication adapters, offering the following options.
Description
Catalog No.
ControlNet™ Communication Adapter (Coax)
C
DeviceNet™ Communication Adapter
D
EtherNet/IP™ Communication Adapter
E
Interbus™ Communication Adapter
I
LonWorks™ Communication Adapter
L
PROFIBUS™ DP Communication Adapter
P
ControlNet™ Communication Adapter (Fiber)
Q
Remote I/O Communication Adapter
R
None
N
Cabinet Options
The Configured Drive enclosure can be equipped with a variety of standard user option. These options are predefined as
described below. Other options can be ordered through the ETO program.
Description
None
Catalog No.
N
Start and Stop PB’s
1
Local/Remote SS
2
E-Stop PB
3
Jog
4
Blower Motor Starter
5
Options 1 & 2
A
Options 1 & 3
B
Options 1 & 4
C
Options 1 - 3
D
Options 1 - 4
E
Options 1 - 5
F
Options A & 4
G
Options A & 5
H
Options B & 4
J
Options B & 5
K
57
PowerFlex DC Technical Data
Certifications
The PowerFlex DC Drive is a UL/cUL certified product. The Configured Drive enclosure can also be built to UL/cUL
certification and to CSA certification.
Description
Code
None (Drive unit is UL/cUL
N
UL/cUL
1
CSA Inspection & certification
2
Please contact your local distributor or sales office for product availability. Configured Drives offers Quick Ship and PreEngineered Programs.
Configured Drive Enclosure Dimensions
Frame 1
Frame 2
150 mm
(5.91 in.)
JOG
150 mm
(5.91 in.)
START
JOG
START
LOCAL-REMOTE
STOP
SPEED
EMERG STOP
PORT
PORT
MOD
MOD
NET A
NET A
NET B
NET B
STS
STS
LOCAL-REMOTE
STOP
SPEED
EMERG STOP
1986 mm
(78.25 in.)
1986 mm
(78.25 in.)
150 mm
(5.91 in.)
150 mm
(5.91 in.)
508 mm
(20.0 in.)
58
635 mm
(25.0 in.)
PowerFlex DC Technical Data
Configured Drive Enclosure Dimensions, Continued
Frame 3
150 mm
(5.91 in.)
JOG
START
LOCAL-REMOTE
STOP
SPEED
EMERG STOP
PORT
MOD
NET A
NET B
STS
1986 mm
(78.25 in.)
150 mm
(5.91 in.)
889 mm
(35.0 in.)
59
PowerFlex DC Technical Data
Specifications
Category
Agency Certification
Specification
According to file E59272 for the series of the approved devices.
The drive is also designed to meet the following specifications:
NFPA 70 - US National Electrical Code
Category
Drive Type
Protection
Environment(1)
(1)
60
Specification
Full Wave Regen, 6 Pulse, Regulated Field Supply
Heat Sink Thermistor:
Monitored by microprocessor overtemp trip
Drive Overcurrent Trip
Software Overcurrent Trip:
200% of rated current (typical)
Hardware Overcurrent Trip:
220-300% of rated current (dependent on drive rating)
Line transients:
Up to 2000 volts peak per IEC 6100-4-5
Control Logic Noise Immunity: Showering arc transients up to 1500V peak
Power Ride-Thru:
15 milliseconds at full load
Logic Control Ride-Thru:
0.5 seconds minimum, 2 seconds typical
Ground Fault Trip:
Phase-to-ground on drive output
Short Circuit Trip:
Phase-to-phase on drive output
Altitude:
1000 m (3300 ft) max. without derating.
De-rate output power by 1.2% for every 100 meters (328ft) above 1000 meters (3300ft).
Maximum Surrounding Air
Temperature IP20, NEMA Type
Open:
0 to 50 degrees C (32 to 122 degrees F), typical.
Storage Temp. (all const.):
–25 to 55 degrees C (–13 to 131 degrees F)
Atmosphere:
Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or
corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored
in an area where it will not be exposed to a corrosive atmosphere.
Relative Humidity:
Operating: 5 to 85% non-condensing
Storage: 5 - 95% non-condensing
Shock:
15G peak for 11ms duration (±1.0 ms)
Vibration:
0.152 mm (0.006 in.) displacement, 1G peak
PowerFlex DC drives must be installed in a Pollution Degree 2 environment.
PowerFlex DC Technical Data
Category
Drive Type
Electrical
Control
Specification
Full Wave Regen, 6 Pulse, Regulated Field Supply
Input Voltages:
230 to 480V AC +/- 10%, 3 Phase
Input Frequency:
50/60 Hz +/- 5%
Armature Output Voltage:
Two Quadrant Drives
Four Quadrant Drives
260V DC @ 230V AC
240V DC @ 230V AC
470V DC @ 400V AC
420V DC @ 400V AC
530V DC @ 440V AC
460V DC @ 440V AC
560V DC @ 460V AC
480V DC @ 460V AC
580V DC @ 480V AC
500V DC @ 480V AC
Output Horsepower (Cont.)
1.5 to 150 HP @ 230V AC
2 to 400 HP @ 460V AC
Output Current:
4.1 to 667A
Overload Capability:
100% rated continuous current
150% rated current for one minute then fault
200% rated current for three seconds then fault
Field Output Voltage
200V DC @ 230V AC
310V DC @ 400V AC
360V DC @ 460V AC
Maximum field output voltage is 0.85 x AC input line voltage.
Controller Current Overload:
150% rated current for one minute
200% rated current for three seconds
Max. Short Circuit Ratings:
100,000 A, with the following exceptions:
• 230V AC input, 521 A, two quadrant drives are short circuit rated at 10,000 A
• 460V AC input, 495 A and 667 A, two quadrant drives are short circuit rated at 18,000 A
Speed Regulation:*
All operating modes:
Max. speed: 8000 rpm
Digital reference resolution: 0.25 rpm
Analog reference resolution: ≥ 0.25 rpm
with Digital Incremental Encoder
Speed feedback resolution 0.5 rpm
Operating range better than 1000:1 rpm, bi-directional
Performance Accuracy ±0.02% typical
170 rad/sec bandwidth
with DC Analog Tachometer
Speed feedback resolution better than 2000:1 rpm
Operating range better than 1000:1 rpm, bi-directional
Performance accuracy ±0.1%
170 rad/sec bandwidth
*Subject to motor specs, current loop tuning.
Torque Regulation
Feedback
Devices
Encoder
DC Analog Tachometer
Current feedback resolution better than 2000:1 rpm
Performance accuracy: 1.0% typical
500 rad/sec bandwidth
Type: Incremental, dual channel, two channel optional (with jumper), differential (recommended) or single-ended
Input Voltage: Configurable for +2.5V - 5.2V (switch S21 in ENC_5 position) or +5.4V - 15.2V (switch S21 in
ENC_12 position)
Input Current: 4.5 mA / 6.8 - 10.9 mA each channel
Quadrature: 90° ± 27° @ 25° C
Duty cycle: 50% ± 10% Source/Sink capable
Pulses Per Revolution: 600 to 9999
Maximum Frequency: 150 kHz
Maximum Cable Length: Shielded, 150m (0.75 mm2), 125m (0.5 mm2), 55m (0.22 mm2)
Input Voltage: 22.7, 45.4, 90.7, 181.6, & 302.9V max.
Input Current: 8 mA full scale
Maximum Cable Length: Shielded, depends on the installation, typical 150m.
61
PowerFlex DC Technical Data
Category
Inputs
Specification
Analog Inputs
Digital Inputs
Outputs
Analog Outputs
Digital Outputs
Relay Outputs
Three configurable, isolated, differential
±10V, 0-10V, 0-20mA or 4-20mA.
Eight standard configurable, four additional configurable with the I/O Expansion circuit board.
Max Voltage +30V DC input, 200mA (total current draw is the sum of encoder power, digital outputs and any other
loads connected to terminal 19)
Two standard configurable, two additional configurable with the I/O Expansion circuit board. Sampling rate 2 ms.
± 10V, 5mA, bipolar (current is not bipolar)
Four standard configurable, four additional configurable with the I/O Expansion circuit board.
+ 30V, 50mA
Two configurable, N.O. contacts
Max. 250V AC, 1A AC1
Watts Loss
Watts loss data shown below is based on the rated current of the drive.
Frame
Important: For drives with 230V input, rated 150 hp / 521 amps, the cooling fans must be powered by an external 230V
50/60 Hz power supply at terminals U3 & V3.
A
B
C
(1)
62
Drive Current Rating
Code(1)
@ 230V
@ 460V
7P0
4P1
9P0
6P0
012
010
020
014
–
019
029
027
038
035
055
045
–
052
073
073
093
086
110
–
–
100
–
129
146
167
180
–
218
207
265
250
–
330
360
412
434
–
521
495
–
667
Total Watts
Loss (W)
131
Fans
Voltage (V)
–
186
254
–
–
Internal power supply
Rated Current (A)
–
Air Capacity (m3/h)
–
–
80
408
476
160
160
553
160
781
320
939
1038
1248
1693
320
320
320
680
2143
2590
230
230
0.75
0.75
1050
1050
Refer to Catalog Number Explanation on page 6, positions 8-10 for corresponding drive HP rating, armature
amp rating and field amp rating.
PowerFlex DC Technical Data
Reference Materials
For additional PowerFlex DC data and general drive information, refer to the following publications:
Title
PowerFlex Digital DC Drive User Manual
A Global Reference Guide for Reading Schematic Diagrams
Guarding Against Electrostatic Damage
Preventive Maintenance of Industrial Control and Drive System Equipment
Safety Guidelines for the Application, Installation and Maintenance of Solid State Control
Publication
Available Online at . . .
20P-UM001…
100-2.10
8000-4.5.2
www.rockwellautomation.com/literature
DRIVES-TD001…
SGI-1.1
For other information, contact Allen-Bradley Drives Technical Support:
Title
Allen-Bradley Drives Technical Support
Online at . . .
www.ab.com/support/abdrives
63
www.rockwellautomation.com
Power, Control and Information Solutions Headquarters
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Publication 20P-TD001C-EN-P - August, 2008
Supersedes 20P-TD001B-EN-P - October 2007
Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Printed in USA.