Download PRPI-043 - GE Digital Energy

GE
Digital Energy
iBOX* & iBOX Kits
Product Overview
PRPI-043
Version 1.10 Revision 0
General
iBOX & iBOX Kits
Product Overview
COPYRIGHT NOTICE
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are trademarks and service marks of General Electric Company.
* Trademarks of General Electric Company.
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registered trademark of the Institute of Electrical Electronics Engineers, Inc. ISO is a registered trademark of the International
Organization for Standardization. IEC is a registered trademark of the Commission Electrotechnique Internationale. Modbus is a
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MODIFICATION RECORD
VERSION
REV.
DATE
AUTHOR
CHANGE DESCRIPTION
1.00
01
Oct 15, 2002
DC
Created
02.12.18
WP
Check Formatting
Aug 25, 2003
DC
Added detail to the standards levels met
1.00
02
Added information on required ferrites to meet CE Mark
03.09.04
WP
Formatting check
03.10.28
DC
Added EN61000-4-8 to standards
Added NVRAM Retention/Battery Life section
1.10
2
0
03.10.31
AV
Updated to GE Power Systems template and checked
formatting.
Sept. 29, 2005
D. Cowie
Added iBOX Kits information
PRPI-043-1.10-0
General
iBOX & iBOX Kits
Product Overview
Contents
About this Document .....................................................................................................................6
Purpose........................................................................................................................................ 6
Additional Documentation.......................................................................................................... 6
Product Support.............................................................................................................................7
Search Technical Support ........................................................................................................... 7
Contact Customer Service .......................................................................................................... 7
1. Product Overview ......................................................................................................................8
iBOX Features ............................................................................................................................ 8
iBOX Kit Features ...................................................................................................................... 9
2. iBOX Technical Details ...........................................................................................................11
2.1 Hardware Features ............................................................................................................ 11
2.2 Software Features.............................................................................................................. 15
2.3 Communication Capabilities............................................................................................. 16
3. iBOX Kit Technical Detail ......................................................................................................17
3.1
3.2
3.3
3.4
3.5
3.6
3.7
iBOX DC Kit .................................................................................................................... 17
iBOX AC Kit .................................................................................................................... 18
DC Analog Inputs ............................................................................................................. 19
AC Analog Inputs ............................................................................................................. 19
Power Supply .................................................................................................................... 20
Ethernet Module................................................................................................................ 20
Physical Characteristics .................................................................................................... 20
4. Industrial Standards Compliance ..........................................................................................22
5. Ordering Guide ........................................................................................................................24
General
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iBOX & iBOX Kits
Product Overview
Figures
Figure 1 iBOX Kit I/O Options ................................................................................................... 10
Figure 2 iBOX DC Kit................................................................................................................. 17
Figure 3 Fully equipped iBox DC Kit Block Diagram ................................................................ 17
Figure 4 iBOX AC Kit................................................................................................................. 18
Figure 5 Fully equipped iBox AC Kit Block Diagram ................................................................ 18
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iBOX & iBOX Kits
Product Overview
Tables
Table 1 Compliance to Industrial Standards............................................................................... 22
Table 2 iBOX Options ................................................................................................................. 24
Table 3 Ferrites Required for CE Mark ....................................................................................... 24
Table 4 Optional Components ..................................................................................................... 24
Table 5 iBOX Software Overview............................................................................................... 25
Table 6 iBOX Kit Ordering Guide.............................................................................................. 26
General
PRPI-043-1.10-0
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iBOX & iBOX Kits
Product Overview
About this Document
Purpose
This document provides a detailed technical overview of the iBOX and iBOX kit.
Additional Documentation
The following documentation is available to provide more detail on the iBOX.
•
iBOX/iBOX Kit Installation and Maintenance Guide (994-0047)
This user’s manual provides details on installing and maintaining the iBOX hardware
6
PRPI-043-1.10-0
General
iBOX & iBOX Kits
Product Overview
Product Support
If you need help with any aspect of your GE Energy product, you have a few options.
Search Technical Support
The GE Energy Web site provides fast access to technical information, such as manuals, release
notes and knowledge base topics. Visit us on the Web at:
www.ge.com/energy
Contact Customer Service
The GE Energy Customer Service Center is open 24 hours a day, seven days a week for you to
talk directly to a GE representative.
In the U.S. and Canada, call toll-free: 1.800.361.3652
International customers, please call: + 1 540.378.3246
Or e-mail to [email protected]
General
PRPI-043-1.10-0
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iBOX & iBOX Kits
Product Overview
1. Product Overview
The iBOX provides powerful yet economical distribution substation and feeder control solutions
that combines advanced functionality, multiple communication ports and local I/O in a small
footprint ideal for retrofit and upgrade projects.
The iBOX is a low cost, very small I/O point count, small size, panel mount controller intended
mainly for substation and feeder applications. It includes eight built-in digital inputs and four
control outputs. Three RS-232/485 serial communication ports facilitate communications to
master stations and IEDs using GE’s extensive communications protocol library.
The iBOX Kit is comprised of a standard iBOX plus the added power of GE approved add-on
modules to provide extended functionality. iBOX and add-on devices come pre-configured and
integrated, ready for immediate use. In addition to the standard flexibility of the iBOX, the kit
provides the added benefits of Ethernet connectivity, AC and DC analog inputs, and support for
a wide range of power supply input voltages.
Standalone or as part on an integrated system, the iBOX solution meets utility challenges for:
•
Breaker control and monitoring for small distribution substations
•
Isolation switch controllers
•
Interface to the Hydran* gas analyzer and LTC_MAP* tap changer monitor for entry-level
transformer monitoring
•
Interface to distribution feeder fault indicators
•
Mini data concentrator
•
Full featured protocol converter
•
Automation platform using standards-based, PLC programming languages
•
SCADA interface for pole-top reclosers and sectionalizing switches
iBOX Features
iBOX offers many benefits including:
•
Low unit cost makes it affordable to automate more devices leading to improved
management of substation equipment and resources.
•
Comprehensive protocol library gives flexibility to set up a gateway and data concentration
for feeder IEDs, such as switches, reclosers, voltage regulators, revenue meters and capacitor
bank controllers.
•
Common software applications library with the D20/D25 product families makes it an easyto-learn addition for existing D20 and D25 users.
8
PRPI-043-1.10-0
General
iBOX & iBOX Kits
Product Overview
•
3 RS-232/485 serial communication ports for master station or IED communications
•
Local WESMAINT maintenance port
•
Support for IRIG-B Time Synchronization
•
Wireless Ethernet-ready via serial PPP interface
•
8 built-in digital input points with 24, 48 and 125 VDC voltage options
•
4 built-in control outputs
•
High current carrying capability of control relays eliminates the need for external interposer
relays in many cases
•
Protection against mis-operation of controls due to single component failure
•
Select-before-operate control procedure issues secure and reliable control operations
•
Optional LogicLinx* soft logic automation tool smoothly implements popular distribution
automation applications, such as capacitor bank control, outage prevention programs and
feeder resource optimization
•
Windows®-based LogicLinx Editor makes it easy to build, implement and maintain multiple
automation algorithms on-line with the iBOX Serial Substation Controller
•
Quality product backed by our ISO® 9001: 2000 accreditation
iBOX Kit Features
In addition to all standard iBOX features, iBOX Kits offer these extended benefits:
•
Direct AC analog input option enables monitoring of voltage and current without transducers
•
LCD display for viewing AC metering values
•
Multiple DC Analog input options enable monitoring of a wide variety of transducer outputs
•
Ethernet connectivity for easy remote access to information
•
−
Communicate with multiple master stations over Ethernet
−
Retrieve files, such as fault records, remotely from connected devices
−
Change settings remotely
−
Remotely upgrade configurations to connected devices
−
Access a third-party IED serial port over Ethernet using Virtual Connection software on
the iBOX
−
Remote access to SCADA data via the WESMAINT configuration/maintenance port
using Telnet over Ethernet
Wide power supply input range allows easy installation in different environments
General
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iBOX & iBOX Kits
Product Overview
Figure 1 provides a summary of the available I/O options for iBOX Kits
A9
A12
A13
A15
DI 7
A16
+
DI 6
A14
+
-
DI 5
A11
+
-
DI 4
A10
+
+
-
DI 3
A8
-
A7
+
-
DI 2
A6
-
A5
+
-
+
DI 1
A4
-
A3
A19
-
A2
A18
C1
C2
C3
C4
C5
C6
C7
C8
C9
+
A1
TR
1
CL
1
TR
2
CL
2
TR
3
CL
3
TR
4
CL
4
MS
TR
Wetting
Input
DI 8
8 Digital Inputs
P1
+
P2
-
P3
G
Wide
Range
Power
supply
4 Digital outputs
WesMaint
RS 232
DB9
IED Interface
RS 232 /485
DB9
iBox
TX
Substation Kit
Ethernet
RJ45
RX
OR
GRD
LUG
IED Interface
RS 232 /485
3 CT (Option)
8 DC Analog Inputs (Optional)
3 PT (Option)
OR
+
+
+
+
+
+
+
+
-
OR
+
+
+
+
+
+
DB9
IED Interface
RS 232 /485
DB9
B16
B15
B16
B15
B16
B15
B16
B15
B16
B15
B16
B15
B16
B15
B16
B15
VA
VB
VC
VN
IA1
IA2
IB1
IB2
IC1
IC2
Figure 1 iBOX Kit I/O Options
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iBOX & iBOX Kits
Product Overview
2. iBOX Technical Details
2.1 Hardware Features
2.1.1 Serial Communications
•
Equipped with 3 optically-isolated serial communication ports plus a dedicated WESMAINT
local maintenance port
•
Each port (except the WESMAINT port) is software configurable for RS-232 or RS-485
•
All three serial ports can operate concurrently at up to 38.4kbps
•
500VAC isolation is provided
•
DB-9 connectors are used for all serial communications ports
•
Immunity protection is provided as outlined in 4. Industrial Standards.
•
Isolated, solid-state Radio keying current sinking output is provided on COM1. This Radio
Key relay is driven by the COM1 RTS signal.
•
Radio key output is capable of sinking 3 A @ 36 VDC for 100 ms at a 10% duty cycle.
•
Complete GE Energy communications protocol library is available for the iBOX
General
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iBOX & iBOX Kits
Product Overview
2.1.2 Digital Input Characteristics
•
Equipped with 8 optically-isolated Digital Inputs
•
Input voltage options supported:
− 24 VDC nominal with +/- 20% overload
− 48 VDC nominal with +/-20% overload
− 110/125 VDC nominal with +/–20% overload
Note: These options cannot be mixed on the same assembly.
•
LED indication is provided for each digital input
•
Per point configurable for single or double inputs
•
Per point configurable for Form A, B, C or transition accumulators
•
Digital input accuracy of +/-1 ms
•
First and second-level debouncing and chatter filtering
•
Report limiting for the accumulators
•
Bipolar input signaling capability
•
Digital inputs up to 48 V have an input current burden of typically 4-5 mA per input
•
Digital inputs rated for 125VDC have burden current resulting in max. 0.5 W heat dissipation
per input
•
Each digital input has an individual field termination pair accepting an external contact
•
Terminal block position is assigned for the common input signaling voltage source, which
must be provided externally. This cannot be generated by the power supply provided on the
iBOX.
•
No fuse element for contact wetting external voltages is provided
•
Support 2000VAC dielectric test voltage
•
Immunity protection is provided as outlined in 4. Industrial Standards.
2.1.3 Digital Output Characteristics
•
Support for momentary, pulse train, trip/close and latching operations
•
Equipped with either 4 Trip/Close control outputs or 2 Trip/Close control outputs and 2 Form
A digital outputs
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General
iBOX & iBOX Kits
Product Overview
•
DC contact ratings provided for all control output relays:
Power (resistive breaking
max.)
180 W @ 30 VDC
35 W @ 150 VDC
750 VA @ 120 VACRMS
Voltage (max.)
125 VDC/120 VACRMS
Current (max.)
6A
(contact interruption capability @30 VDC/120 VACRMS)
•
No LED indications are provided
•
Digital outputs have two field terminations assigned, providing an isolated Form A contact
output for each From A control, or a Trip and Close output for each Trip/Close control
•
Terminal position is assigned for the common Trip/Close control voltage source, which must
be provided externally
•
No fuse element for control output external voltages sources is provided
•
Master Close (MC) relay controls the Master Close bus
•
Master Trip (MT) relay controls the Master Trip bus
•
All relays are momentary, non-latching type relays
•
Single Component Failure Protection; no single component failure can cause a false or
erroneous control of any coil driver output.
•
Control output scheme performs point select relay coil status checks at a rate of no more than
the minimum contact closure rate on all control output relays
•
Local/Remote switching is provided by an on-board jumper located under the cover. This
jumper disables/enables the control output voltage source for the Trip/Close outputs, as well
as the control output relay coil voltage for all relays
•
Relays can withstand 2000 VAC between coil and contacts
•
Immunity protection is provided as outlined in 4. Industrial Standards.
2.1.4 Power Supply
•
20-60 VDC input power, allowing for use with nominal 24 VDC and 48 VDC systems
•
2000 VAC isolation between input and outputs
•
No On/Off switch is provided
•
Short circuit protection
•
Reverse polarity protection provided
•
Input fuse for protection
•
7 W maximum input supply draw
General
PRPI-043-1.10-0
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iBOX & iBOX Kits
Product Overview
•
Internal power supply cannot be used for status wetting; an external wetting supply must
always be used.
•
Immunity protection is provided as outlined in 4. Industrial Standards.
2.1.5 CPU and Memory
•
Main processor for the iBOX is the MC68360 QUICC operating at 25 MHz. This allows
software code and applications written for the D25 and D20M platforms to be easily ported
over and reused.
•
Memory is as follows:
− FLASH:
2 MB
− NVRAM: 1 MB (configurable by the user as NVRAM, RAM, or some of each)
•
NVRAM has a typical retention time of no less than one month
•
Background Debug Monitor interface for the MC68360 is provided allowing programming
of the Flash and NVRAM memory
•
4 MHz MC68HC11 is used to monitor digital inputs and control digital output operation
2.1.6 NVRAM Retention / Battery Life
The battery in the iBOX can retain the contents of NVRAM for:
•
at least 5 years under 0° to 40° C conditions
•
at least 10 months under 0° to 70° C conditions
•
at least 6 months under the full temperature range –40° to +80° C
The battery has a 10 year life in a normal operational system
2.1.7 Internal Clock
•
TCXO clock source is not provided
•
One of the serial communication ports can optionally be used as an IRIG-B or Rugby Clock
input
2.1.8 Physical Characteristics
Mechanical features of the iBOX are:
•
Small size: 7.5" x 11" footprint by 1.75" high
•
Panel Mounting: 4 mounting holes, 2 slotted for easy installation
•
LEDs are provided to indicate Power On, and CPU Running
•
LEDs are provided to indicate the state of communication port lines: Rx, Tx, RTS, CTS,
DCD.
14
PRPI-043-1.10-0
General
iBOX & iBOX Kits
Product Overview
•
LED is provided to indicate the state of each status point
•
Standard DB-9F connectors provided for serial communications
•
#14 Compression Terminal Blocks provided for field terminations (status, control and input
power)
•
Field terminations and connections to communication devices can be made without removing
the cover
•
All field termination locations are clearly indicated on the PCB
•
Power supply input terminations can be easily unplugged to facilitate turning the unit on or
off.
•
Power supply input fuse is accessible to service personnel by removing the top cover
•
Integral #10 ground stud is provided as part of the mounting panel
•
Metal electronics enclosure
2.1.9 Environmental
•
Operational Temperature: -40° to +80°C
•
Storage Temperature: -40° to +90°C
•
Humidity: 93% non-condensing at 55°C
2.2 Software Features
2.2.1 Firmware Management
Firmware is stored in FLASH memory allowing for easy firmware change management.
2.2.2 Software Compatibility
iBOX supports the full GE Energy embedded software application library including the
following applications:
•
DNP3.0
•
IEC® 870-101
•
Modbus®
•
LogicLinx* soft-logic automation (powerful PLC type logic) Configuration Management
General
PRPI-043-1.10-0
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iBOX & iBOX Kits
Product Overview
2.2.3 Configuration Tools
Software configuration is managed using GE’s ConfigPro* configuration management tool.
ConfigPro 6 or newer is recommended for iBOX device management.
Windows®-based LogicLinx Editor makes it easy to build, implement and maintain multiple
automation algorithms on-line with the iBOX.
2.3 Communication Capabilities
2.3.1 Serial Communications
The RS-232/485 serial ports provide protocol conversion for information exchange between
multiple Master Stations and IEDs. The serial ports operate independently, supporting data rates
up to 38400 bps.
2.3.2 Local Maintenance Port
The WESMAINT configuration/maintenance port provides a local, VT-100 based humanmachine interface to the iBOX.
2.3.3 IRIG-B Time Synchronization
IRIG-B is an industry standard timing protocol that uses serial or fiber optic cable to distribute
the timing signal. IRIG-B signals can be received by an iBOX using one of the serial ports.
2.3.4 Ethernet Ready
iBOX supports IP connections to devices that support PPP (Point-to-Point Protocol) serial
connections. PPP is the same protocol used to connect home PCs to the Internet using dial-up
modems, and is supported by various types of communication equipment including wireless
Ethernet radios.
A full IP stack runs on the iBOX allowing multiple IP connections simultaneously over a single
serial port. For example, DNP, IEC-101, and Telnet to WESMAINT connections can all occur
simultaneously over a single PPP link into an RS-232 port. An optional add-on module to
provide a physical 10/100BaseT connection is available as part of an iBOX Kit.
16
PRPI-043-1.10-0
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iBOX & iBOX Kits
Product Overview
3. iBOX Kit Technical Detail
The iBOX Kit is comprised of a standard iBOX and GE selected third-party add-on modules to
provide extended functionality.
3.1 iBOX DC Kit
Power Supply
19” Mounting
Plate
COM Ports
iBOX
Digital Inputs
and Outputs
DC Analog
Input Module
Ground Screw
Figure 2 iBOX DC Kit
Ethernet Module
10/100BaseT Ethernet
RS-485/PPP
RS-232/485
Serial Port
20 - 60 VDC
88 - 264 VAC
88 - 360 VDC
Power
Supply
24 VDC Output
iBOX
RS-232
Maintenance Port
8 Digital Inputs
4 Digital Outputs
RS-485/Modbus
DC Analog Input
Module
8 DC Analog Inputs
Figure 3 Fully equipped iBox DC Kit Block Diagram
General
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iBOX & iBOX Kits
Product Overview
3.2 iBOX AC Kit
AC Analog
Input Module
COM Ports
iBOX
Digital Inputs
and Outputs
AC Input
Terminations
Power Supply
Ethernet
Module
Figure 4 iBOX AC Kit
Ethernet Module
10/100BaseT Ethernet
RS-485/PPP
RS-232/485
Serial Port
20 - 60 VDC
88 - 264 VAC
88 - 360 VDC
Power
Supply
24 VDC Output
iBOX
RS-232
Maintenance Port
8 Digital Inputs
4 Digital Outputs
RS-485/Modbus
AC Analog Input
Module
3 PT Inputs
3 CT Inputs
Figure 5 Fully equipped iBox AC Kit Block Diagram
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Product Overview
3.3 DC Analog Inputs
•
8 DC analog inputs
•
DC voltage options: +/- 1 VDC, +/-5 VDC, +/-10 VDC
•
DC current options: +/1 mA, +/-20 mA, 4-20 mA
•
Accuracy: 0.2% of full scale @ 25°C
•
14-bit resolution, plus sign
3.4 AC Analog Inputs
•
3 PTs and 3 CTs for direct measurement of 3-phase voltage, current and power on a single
circuit
•
LCD display for AC values
•
Standard analog input configuration is 3-element wye, 120/208 VAC, 5 A.
•
VRMS, IRMS, Phase Angle, Frequency, Power Factor
•
Real Power (W), Reactive Power (VAR), Apparent Power (VA)
•
Watt-Hour, VAR-Hour
•
Nominal PT input range: 0 to 150 VLN or 250 VLL
•
Frequency: 50/60 Hz
•
Measurement range: 0 to 125% of nominal
•
Accuracy: 0.3%
•
Continuous overload withstand: 200% of nominal
•
Short duration overload withstand: 100 A for 3 s
•
Surge Withstand as per IEEE® C37.90.1, ANSIC62.41
•
True RMS sampling at 64 samples per cycle
•
Isolation: 2500 VAC/60 Hz
•
Burden:
−
Voltage & Current: 0.1 VA max
−
Power Supply: 6 VA max
General
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iBOX & iBOX Kits
Product Overview
3.5 Power Supply
The Power Supply module provides regulated 24 VDC power for all the modules included in the
iBOX Kit, optional 24 VDC status wetting, and optional power for one additional piece of
communications equipment provided by the customer, such as a modem or fibre optic converter.
•
Input options: 20–60 VDC or 88-264 VAC/88-360 VDC
•
Output: 24 VDC
•
20 W max input supply draw
3.6 Ethernet Module
The optional Ethernet module provides a single Ethernet channel using 10/100BaseT
(Unshielded twisted pair wire, RJ-type connection).
3.7 Physical Characteristics
The iBOX Kit comes in two mechanical layouts, one for DC analog inputs and one for AC
analog inputs.
3.7.1 Dimensions
•
•
DC Kit: 8.75" x 19" footprint
−
2” high without Ethernet
−
4.9” high with Ethernet
AC Kit: 8.75" x 19" footprint
−
4.7” high without Ethernet
−
4.9” high with Ethernet
3.7.2 Mounting
•
4 mounting holes, 2 slotted for easy installation
•
Integral #10 ground stud is provided as part of the mounting panel
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PRPI-043-1.10-0
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Product Overview
3.7.3 Terminations
•
Digital Inputs: #14 quick-disconnect compression terminal blocks
•
Controls: #14 quick-disconnect compression terminal blocks
•
DC analogs: #14-quick disconnect compression terminal blocks
•
AC analog: barrier strip
•
Input power: barrier strip
3.7.4 Environmental
•
Temperature:
−
iBOX: -40° to +80°C operating range
−
DC Analog Module: -10° to +70°C operating range
−
AC Analog Module: -20° to +70°C operating range
−
Ethernet Module: 0° to +60°C operating range
−
Power Supply: -40° to +80°C operating range
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iBOX & iBOX Kits
Product Overview
4. Industrial Standards Compliance
iBOX meets demanding international engineering standards, including IEC, CE Mark, and North
American IEEE® impulse and surge standards. Our ISO® 9001 accreditation confirms our
commitment to quality.
Note: All tests were completed with clamp on cable ferrites installed on all I/O wiring and coms
cables. Clamp-on cable ferrites are required for CE Mark. Ferrites are not required in non-CE
countries.
Note: The following table reflects compliance levels for the iBOX product only. The third-party
add on modules used as part of iBOX Kits are not covered in the following tables.
Table 1 Compliance to Industrial Standards
Standard
Description
Level
EN55011
Limits and methods of measurement of electromagnetic
disturbance characteristics of industrial, scientific and medical
(ISM) radio-frequency equipment.
Class A
EN60255-5
Dielectric Test
Impulse Voltage Test
2 kV
5 kV
Insulation Resistance
>100 Mohm
Electrostatic Discharge Immunity Test
Contact: 8 kV
EN61000-4-2
Air: 15 kV
Level 4
EN61000-4-3
Radiated, radio-frequency, electromagnetic field immunity Test
10 V/m, Level 3
EN61000-4-4
Electrical Fast Transient/Burst Immunity Test
Power Supply: 4 kV
@2.5 kHz, Level 4
I/O: 2 kV @5 kHz,
Level 3
Coms: 2 kV @5 kHz,
Level 3
EN61000-4-5
Surge Immunity Test
4 kV, Level 4
EN61000-4-6
Immunity to conducted disturbances induced by radio-frequency
fields
10 Vrms, Level 3
EN61000-4-8
Power Frequency Magnetic Field
300 A/m continuous
1000 A/m for 3
seconds
Level 5
EN 61000-4-12
Ring Wave Immunity Test (100 kHz)
4 kV, Level 4
EN61000-4-16
Test for Immunity to Conducted, Common Mode Disturbances in
the Frequency Range 0 Hz to 150 kHz (steady state frequency)
30 V for 30 s
300 V for 1 s
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PRPI-043-1.10-0
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Product Overview
Standard
Description
Level
EN 61010-1
Safety Requirements for Electrical Equipment for Measurement,
Control and Laboratory Use – General Requirements
Over-voltage
Category 2
IEC 68-2-1
Cold
-40°C, 96 hours
IEC 68-2-2
Dry heat
80°C, 96 hours
IEC 68-2-6
Vibration
10-150 Hz @ 1g
IEC 68-2-30
Damp heat, cyclic (12+12-hour cycle)
+55°C, 93+/-3% RH,
non-condensing, 6
cycles
IEC 68-2-31
Drop and topple
50 mm
IEEE C37.90.11989
SWC capability
2.5 kV for SWC
4-5 kV for
Fast Transient
IEC 60529
IP20 Rating: Protected against solid objects up to 12 mm
(including fingers). No protection against liquids.
IP20
General
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iBOX & iBOX Kits
Product Overview
5. Ordering Guide
5.1.1 iBOX Ordering Guide
iBOX is available in the following hardware configurations.
Table 2 iBOX Options
Part Number
Description
505-0100
iBOX, 8 Digital Input (24V) & 4 Trip/Close Control Output
505-0101
iBOX, 8 Digital Input (48V) & 4 Trip/Close Control Output
505-0102
iBOX, 8 Digital Input (110/125V) & 4 Trip/Close Control Output
505-0103
iBOX, 8 Digital Input (24V) & 2 T/C & 2 Form A Control Output
505-0104
iBOX, 8 Digital Input (48V) & 2 T/C & 2 Form A Control Output
505-0105
iBOX, 8 Digital Input (110/125V) & 2 T/C & 2 Form A Control Output
Clamp-on cable ferrites are required for CE Mark. Ferrites are not required in non-CE countries
Table 3 Ferrites Required for CE Mark
Part Number
460-0049
(order 7)
Comments
Clamp-on cable ferrites are required on all I/O wiring and
communications cables for CE Mark. Ferrites are not required in
non-CE countries.
7 ferrites are required: 1 on each of the three communications
cables, 2 for the digital inputs, and 2 for the controls.
When ordering iBOX, consider the following items to ensure you get everything you need.
Table 4 Optional Components
Option
Comments
Power Supply
iBOX requires 20 – 60 VDC input power & external DI wetting. External communication
equipment (e.g. Modems) also needs separate power supply.
Modems
iBOX has hardware support for standard modem lines (RTS, CTS, DCD, TX, RX)
RS-485 Conv
iBOX has built-in support for RS-232 and RS-485, converters are not required
Coms Cables
Communication cables are not included with the iBOX Main Assembly
WESMAINT Cable
Local maintenance interface requires a WESMAINT cable
Interposer Relays
iBOX controls: 35 W breaking @ 150 VDC, 180 W breaking @ 30 VDC, 6 A current
carrying. Higher loads will require the use of additional interposer relays
Cabinet
Separate enclosure is required to protect the iBOX from the elements
Data Display Panel
The D20 Data Display Panel is compatible with the iBOX. The panel is connected via one of
the serial ports, and must be mounted separately.
24
PRPI-043-1.10-0
General
iBOX & iBOX Kits
Product Overview
Table 5 iBOX Software Overview
Software Type
Firmware
Comments
A standard firmware set is included with the iBOX at no additional cost. For orders
requiring a custom firmware integration, integration fees, and license fees will be applied.
The Standard iBOX Firmware set includes the following applications:
•
IEC®-870-5-101/104 DPA
•
DNP3.0 DPA
•
DNP3.0 DCA
•
Modbus DPA
•
Modbus DCA
•
Syprotec Hydran DCA
•
Harley* LTC-MAP DCA
•
®
Harris 6000 DPA
•
Harris 6000 DCA
•
®
Cooper 2179 DCA
•
SEL® DCA
•
8979 DPA
•
LogicLinx Executor (powerful PLC type
logic)1
•
Calculator DTA
•
SOE Logger DTA
•
Communication Watchdog DTA
•
Accumulator Freeze DTA
•
Virtual Terminal DTA
•
Mailbox DTA
•
Irig-B DTA
•
ProLogic* DTA
•
Analog Reference DTA
•
Base System (system point database, local
user interface, system services, …)
•
Plant I/O DCA (iBOX physical I/O
collection)
1
A separate license fee is charged for the Windows®-based LogicLinx Editor required to
program the logic in LogicLinx.
If the standard firmware set does not contain the applications required for a particular
project then custom firmware sets can be created, at an additional cost, from the entire GE
Energy application library.
For demonstration purposes, the standard firmware set will be included.
Configuration
Default iBOX and iBOX Kit configurations are included with the iBOX at no additional cost.
If a custom configuration is required, standard custom configuration fees will be applied.
ConfigPro
ConfigPro 6 with the appropriate application definitions is required to configure the iBOX.
LogicLinx Editor
Windows-based LogicLinx Editor. Only required if LogicLinx functionality is required.
General
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iBOX & iBOX Kits
Product Overview
5.1.2 iBOX Kit Ordering Guide
iBOX Kits are ordered using a configured item number as outlined below.
Table 6 iBOX Kit Ordering Guide
iBOX Kit-
*
*
*
*
*
*
iBOX OPTIONS
|
|
|
|
|
|
(1) - 24V DIGITAL INPUT & 4 TRIP/CLOSE CONTROL OUTPUT
1
|
|
|
|
|
(2) - 48V DIGITAL INPUT & 4 TRIP/CLOSE CONTROL OUTPUT
2
|
|
|
|
|
(3) - 125V DIGITAL INPUT & 4 TRIP/CLOSE CONTROL OUTPUT
3
|
|
|
|
|
(4) - 24V DIGITAL INPUT & 2 T/C & 2 FORM A CONTROL OUTPUT
4
|
|
|
|
|
(5) - 48V DIGITAL INPUT & 2 T/C & 2 FORM A CONTROL OUTPUT
5
|
|
|
|
|
(6) - 125V DIGITAL INPUT & 2 T/C & 2 FORM A CONTROL OUTPUT
6
|
|
|
|
|
iBOX POWER SUPPLY OPTIONS
|
|
|
|
|
(A) - 20-60 VDC Input, 24VDC Output
A
|
|
|
|
(B) - 88-264VAC/88-360VDC Input, 24VDC Output
B
|
|
|
|
iBOX ETHERNET OPTIONS
|
|
|
|
(U) - No Ethernet Required
U
|
|
|
(A) - 10/100 BaseT Ethernet Module
A
|
|
|
iBOX ANALOG OPTIONS
|
|
|
(U) – None
U
|
|
(A) - AC Analogs 3PT, 3CT (120VAC, 5A, Wye)
A
|
|
(B) - 8 DC Analogs (+/-1V)
B
|
|
(C) - 8 DC Analogs (+/-5V)
C
|
|
(D) - 8 DC Analogs (+/-10V)
D
|
|
(E) - 8 DC Analogs (+/-20mA)
E
|
|
(F) - 8 DC Analogs (4-20mA)
F
|
|
(G) - 8 DC Analogs (+/- 1mA)
G
|
|
iBOX MOUNTING OPTIONS
|
|
(A) - Panel Mount - DC Analog Kit
A
|
(B) - Panel Mount - AC Analog Kit
B
|
iBOX PRODUCT DOCUMENTATION
|
(U) – None
U
(B) - iBOX Product Information CD
B
Additional options available on request include:
•
Outdoor cabinets
•
Modems (Leased-Line, Dial-up)
•
Radios
•
Batteries and Chargers
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General