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VLT® HVAC Drive Operating Instructions Installation In hoisting/lowering applications, it is necessary to be able to control an electro-mechanical brake: • Control the brake using any relay output or digital output (terminal 27 or 29). • Keep the output closed (voltage-free) as long as the frequency converter is unable to ‘support’ the motor, for example due to the load being too heavy. • Select Mechanical brake control [32] in parameter group 5-4* for applications with an electromechanical brake. • The brake is released when the motor current exceeds the preset value in 2-20 Release Brake Current. • The brake is engaged when the output frequency is less than the frequency set in 2-21 Activate Brake Speed [RPM]or 2-22 Activate Brake Speed [Hz], and only if the frequency converter carries out a stop command. If the frequency converter is in alarm mode or in an overvoltage situation, the mechanical brake immediately cuts in. In the vertical movement, the key point is that the load must be held, stopped, controlled (raised, lowered) in a perfectly safe mode during the entire operation. Because the frequency converter is not a safety device, the crane/ lift designer (OEM) must decide on the type and number of safety devices (e.g. speed switch, emergency brakes etc.) to be used, in order to be able to stop the load in case of emergency or malfunction of the system, according to relevant national crane/lift regulations. L1 L2 L3 U V W 130BA902.10 2.4.5.9 Mechanical Brake Control Drive Output relay 02 2 2 01 Command Circuit 220Vac Mechanical Brake Motor Shaft Output A1 Contactor Input A2 Frewheeling diode Brake Power Circuit 380Vac Illustration 2.21 Connecting the Mechanical Brake to the Frequency Converter 2.4.6 Serial Communication RS-485 is a two-wire bus interface compatible with multidrop network topology, i.e. nodes can be connected as a bus, or via drop cables from a common trunk line. A total of 32 nodes can be connected to one network segment. Repeaters divide network segments. Note that each repeater functions as a node within the segment in which it is installed. Each node connected within a given network must have a unique node address, across all segments. Terminate each segment at both ends, using either the termination switch (S801) of the frequency converters or a biased termination resistor network. Always use screened twisted pair (STP) cable for bus cabling, and always follow good common installation practice. Low-impedance earth (ground) connection of the screen at every node is important, including at high frequencies. Thus, connect a large surface of the screen to earth (ground), for example with a cable clamp or a conductive cable gland. It may be necessary to apply potentialequalizing cables to maintain the same earth (ground) potential throughout the network. Particularly in installations with long cables. To prevent impedance mismatch, always use the same type of cable throughout the entire network. When connecting a motor to the frequency converter, always use screened motor cable. Cable: Screened twisted pair (STP) Impedance: 120 Ω Cable length: Max. 1200 m (including drop lines) Max. 500 m station-to-station MG11AH02 - VLT® is a registered Danfoss trademark 23