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FOREWORD Thank you for purchasing HD5L series elevator controller manufactured by Shenzhen Hpmont Technology Co., Ltd.. This User Manual describes how to use HD5L series elevator controller and their installation wiring, parameter setting, troubleshooting and daily maintenance etc. Before using the product, please read through this User Manual carefully. In addition, please do not use this product until you have fully understood safety precautions. Note: Preserve this Manual for future. Due to product upgrade or specification change, and for the purpose of improving convenience and accuracy of this manual, this manual’s contents may be modified. If you need the User Manual due to damage, loss or other reasons, please contact the regional distributor of our company or directly contact our company Technical Service Center. For the first time using, the user should carefully read this manual. If you still have some problems during use, please contact our company Technical Service Center. Telephone: 4008-858-959 or 189 4871 3800 The product warranty is on the last page of this Manual, please preserve it for future. Connection with peripheral devices Three-phase AC power supply MCCB Contactor AC input reactor EMI filter Braking resistor (optional) Controller DC reactor (optional) Ground connection EMI filter AC output reactor Motor Ground connection CONTENTS Chapter 1 Safety Information and Precautions ............................................................................ 1 1.1 Safety Definition ............................................................................................................... 1 1.2 About Motor and Load ...................................................................................................... 1 1.3 Installation Limitation ........................................................................................................ 2 Chapter 2 Product Information...................................................................................................... 3 2.1 Model Explanation............................................................................................................ 3 2.2 Nameplate ....................................................................................................................... 3 2.3 Specifications ................................................................................................................... 4 2.4 Ratings............................................................................................................................. 6 2.5 Parts of Controller ............................................................................................................ 7 Chapter 3 Mechanical Installation ................................................................................................. 9 3.1 Installation Precautions .................................................................................................... 9 3.2 Requirement for the Installation Site ................................................................................. 9 3.3 Installation Direction and Space Requirements ............................................................... 10 3.4 Dimensions and Mounting Size ...................................................................................... 10 3.5 Panel Installation and Dismantle..................................................................................... 12 3.6 Plastic Cover Dismantle ................................................................................................. 13 Chapter 4 Electrical Installation .................................................................................................. 15 4.1 Wiring Precautions ......................................................................................................... 15 4.2 Selection of Main Circuit Peripheral Devices ................................................................... 16 4.3 Main Circuit Terminals and Wiring ................................................................................... 16 4.3.1 Terminals Description......................................................................................... 17 4.3.2 Wiring Terminals ................................................................................................ 17 4.4 Control Terminals and Wire Connection .......................................................................... 18 4.4.1 Control Terminal Description .............................................................................. 19 4.4.2 Wire Jumper Description.................................................................................... 20 4.4.3 SCI Communication Terminal Description .......................................................... 20 4.4.4 Control Terminal Wiring...................................................................................... 21 4.5 I/O Terminals and Wiring Connection .............................................................................. 26 4.5.1 Terminal Description of I/O Interface Board ........................................................ 26 4.5.2 Wire Jumper Description of I/O Interface Board ................................................. 27 4.5.3 Terminal Connection of I/O Interface Board ........................................................ 27 4.6 Encoder Interface Board................................................................................................. 28 4.6.1 Encoder Interface Board Introduction ................................................................. 28 4.6.2 FD Description................................................................................................... 28 4.6.3 DB15 Terminal ................................................................................................... 29 4.6.4 HD-PG2-OC-FD ................................................................................................ 29 4.6.5 HD-PG5-SINCOS-FD ........................................................................................ 32 4.6.6 HD-PG6-UVW-FD.............................................................................................. 34 4.6.7 HD-PG9-SC-FD ................................................................................................. 36 4.7 Meet EMC Requirement of Installation............................................................................ 37 4.7.1 Correct EMC Installation .................................................................................... 37 4.7.2 Wiring Requirement ........................................................................................... 38 4.7.3 Wiring Motor ...................................................................................................... 38 4.7.4 Ground Connections .......................................................................................... 39 4.7.5 EMI Filter ........................................................................................................... 40 4.7.6 Conduction, Radiation and Radio Frequency Interference Countermeasures ..... 40 4.7.7 Input and Output Reactor................................................................................... 41 Chapter 5 Operation Instructions................................................................................................ 43 5.1 Function Description....................................................................................................... 43 5.1.1 Operation Mode ................................................................................................. 43 5.1.2 Control Mode ..................................................................................................... 44 5.1.3 Controller State.................................................................................................. 44 5.1.4 Controller Running Mode ................................................................................... 44 5.2 Operating Instructions .................................................................................................... 45 5.2.1 Panel Description .............................................................................................. 45 5.2.2 Display State ..................................................................................................... 46 5.2.3 Panel Operation Examples ................................................................................ 48 5.3 Initial Power On .............................................................................................................. 52 Chapter 6 Function Introduction ................................................................................................. 53 6.1 Group D: Display Parameters ......................................................................................... 54 6.1.1 Group D00 System State Parameters ................................................................ 54 6.1.2 Group D01 Drive State Parameters.................................................................... 55 6.1.3 Group D02 Analogue State Display Parameters ................................................. 56 6.1.4 Group D03 Running State Parameters ............................................................... 57 6.1.5 Group D04 Encoder State Parameters ............................................................... 58 6.2 Group F: General Function Parameters .......................................................................... 59 6.2.1 Group F00 Basic Parameters ............................................................................. 59 6.2.2 Group F01 Protection of Parameters .................................................................. 61 6.2.3 Group F02 Start & Stop Parameters .................................................................. 62 6.2.4 Group F03 Acceleration/Deceleration Parameters .............................................. 63 6.2.5 Group F04 Analogue Curve Parameters ............................................................ 64 6.2.6 Group F05 Speed Parameters ........................................................................... 65 6.2.7 Group F06 Weighing Compensation Parameters ............................................... 67 6.2.8 Group F07 Asynchronous Motor Parameters...................................................... 68 6.2.9 Group F08 Motor Vector Control Speed-loop Parameters................................... 71 6.2.10 Group F09 Current-loop Parameters ................................................................ 72 6.2.11 Group F10 Synchronous Motor Parameters ..................................................... 72 6.2.12 Group F11 PG Parameters............................................................................... 73 6.2.13 Group F12 Digital I/O Terminal Parameters ...................................................... 74 6.2.14 Group F13 Analogue I/O Terminal Parameters ................................................. 77 6.2.15 Group F14 SCI Communication Parameters .................................................... 79 6.2.16 Group F15 Display Control Parameters ............................................................ 80 6.2.17 Group F16 Enhance Function Parameters ....................................................... 81 6.2.18 Group F17 Fault Protect Parameters................................................................ 82 6.2.19 Group F18 PWM Parameters ........................................................................... 85 6.2.20 Group F19 Reserved ....................................................................................... 85 6.2.21 Group F20 Reserved ....................................................................................... 85 6.3 Group Y Manufacturer Function Parameters ................................................................... 85 Chapter 7 Elevator Application Guidance................................................................................... 87 7.1 Basic Debug Procedures ................................................................................................ 87 7.1.1 System Analysis and Wire.................................................................................. 87 7.1.2 Set Basic Parameters ........................................................................................ 87 7.1.3 Motor Parameter Auto-tuning ............................................................................. 88 7.1.4 Inspection Running ............................................................................................ 92 7.1.5 Run Fast............................................................................................................ 92 7.2 Terminal MS Run Mode Application ................................................................................ 93 7.2.1 Control Part Connection..................................................................................... 93 7.2.2 Set Parameter ................................................................................................... 94 7.3 Terminal Analogue Run Mode Application ....................................................................... 96 7.3.1 Control Part Connection..................................................................................... 96 7.3.2 Set Parameter ................................................................................................... 96 7.4 Power-off Battery Driven Run Mode Application .............................................................. 98 7.4.1 Basic Connection............................................................................................... 98 7.4.2 Running Time Sequence.................................................................................... 98 Chapter 8 Troubleshooting.......................................................................................................... 99 Chapter 9 Maintenance .............................................................................................................. 103 9.1 Daily Maintenance ........................................................................................................ 104 9.2 Periodical Maintenance ................................................................................................ 104 9.3 Replacing Damaged Parts ............................................................................................ 105 9.4 Unwanted Controller Recycling..................................................................................... 105 Chapter 10 Accessories............................................................................................................. 107 10.1 Panel Installation Assembly ........................................................................................ 107 10.1.1 Mounting Base............................................................................................... 107 10.1.2 Extension Cable ............................................................................................ 107 10.2 Braking Resistor Selection.......................................................................................... 108 10.3 Protective Cover......................................................................................................... 108 10.4 Power Regenerative Unit ............................................................................................ 108 Appendix A Parameters ............................................................................................................. 109 Appendix B Communication Protocol ...................................................................................... 129 Safety Information and Precautions 1 Product Information 2 Mechanical Installation 3 Electrical Installation 4 Operation Instructions 5 Function Introduction 6 Elevator Application Guidance 7 Troubleshooting 8 Maintenance 9 Accessories 10 Parameters A Communication Protocol B Shenzhen Hpmont Technology Co., Ltd. Chapter 1 Safety Information and Precautions Chapter 1 Safety Information and Precautions 1.1 Safety Definition Danger Warning Note Danger: A Danger contains information which is critical for avoiding safety hazard. 1 Warning: A Warning contains information which is essential for avoiding a risk of damage to product or other equipments. Note: A Note contains information which helps to ensure correct operation of the product. 1.2 About Motor and Load Compared to the standard frequency operation The HD5L series controllers are voltage-type controllers and their output is PWM wave with certain harmonic wave. Therefore, the temperature, noise and vibration of the motor will be a little higher than that at standard frequency operation. Motor’s overload protecting threshold When choose the adaptive motor, the controller can effectively implement the motor thermal protection. Otherwise it must adjust the motor protection parameters or other protection measures to ensure that the motor is at a safe and reliable operation. Lubrication of mechanical devices At long time low-speed operation, it should provide periodical lubrication maintenance for the mechanical devices such as gear box and geared motor etc. to make sure the drive results meet the site need. Check the insulation of the motor For the first time using of the motor or after long time storage, it need check the insulation of the motor to avoid damage the controller because of the worse insulation motor. Note: Please use a 500V Mega-Ohm-Meter to test and the insulation resistance must be higher than 5Mohm. HD5L Series Controller User Manual ―1― Chapter 1 Safety Information and Precautions Shenzhen Hpmont Technology Co., Ltd. 1.3 Installation Limitation No capacitor or varistor on the output side Since the controller output is PWM wave, it is strictly forbidden to connect capacitor for improving the power factor or varistor for lightning protection to the output terminals so as to avoid the controller fault tripping or component damage. Contactors and circuit breakers connected to the output of the controller If circuit breaker or contactor needs to be connected between the controller and the motor, be sure to operate these circuit breakers or contactor when the controller has no output, so as to avoid any damage to the controller. Rated voltage The controller is prohibited to be used beyond the specified range of operation voltage. If needed, please use the suitable voltage regulation device to change the voltage. Change three-phase input to single-phase input For three-phase input controller, the users should not change it to be single-phase input. If you have to use single-phase power supply, you should disable the input phase-loss protection function. And the bus-voltage and current ripple will increase, which not only influences the life of electrolytic capacitor but also deteriorates the performance of the controller. In that case, the controller must be derating and should be within the controller 60% rated value. Lightning surge protection The controller internal design has lightning surge overcurrent protection circuit, and has certain self-protection capacity against the lightning. Altitude and derating In the altitude exceeded 1000 meters area, since the heatsink efficiency will be reduced because of the tenuous air, the controller should be derating. Figure 1-1 is the derating curve of the controller rated current and the altitude. Controller’s rated current 100% 80% Figure 1-1 ―2― Altitude(m) 1000 4000 Derating curve of controller rated current and altitude HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Product Information Chapter 2 Product Information 2.1 Model Explanation HD5L - 4 T 5P5 Adaptive motor power Refer to section 2.4 about rating Input phases S : single-phase T : three-phase 2 Voltage ratings 2 : 200-240V 4 : 380-460V Product series Elevator controller 2.2 Nameplate Product model Adaptive motor Input specification Output specification Software version MODEL: HD5L-4T5P5 POWER: 5.5kW INPUT: 3PH 380-460V 15A 50/60Hz OUTPUT: 8.5kVA 0-460V 13A 0-100Hz Version: 1.00 Serial number S/N: Barcode Shenzhen Hpmont Technology Co., Ltd HD5L Series Controller User Manual ―3― Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd. 2.3 Specifications Item Rated voltage and frequency Electrical Accuracy Three-phase: 380-460V, 50/60Hz Voltage: fluctuation within ± 10%, imbalance rate < 3% Frequency: ± 5% Output voltage 0-input voltage Output frequency 0-100.00Hz Maximum current Control mode Performance Characteristic Protection ―4― Specification Single-phase: 200-240V, 50/60Hz 150% rated output current for 2 minutes 180% rated output current for 10 seconds V/f control; Open-loop vector control (SVC); Closed-loop vector control (VC) Operation command control mode Panel control; external terminal control; host computer communication control via SCI communication port Speed setting mode Digital setting, analogue setting, SCI communication setting Speed setting resolution Digital setting: 0.01Hz Speed control accuracy SVC: ± 0.5% VC: ± 0.05% Speed control range SVC: 1:100 VC: 1:1000 Torque control response SVC: < 200ms VC: < 50ms Start torque SVC: 180% rated-torque /0.5Hz VC: 200% rated-torque /0Hz Parameter upload and download function To achieve parameters uploading or downloading Programmable I/O interface Analogue setting: 0.1% × max-frequency The programmable input interface has up to 34 functions The pragrammable output interface has up to 19 functions Communication protocol Controller is built-in MODBUS communication protocol Auto-inspection To eliminate the potential safety problems, safety inspection for the peripheral devices is provided when power is on Over-speed protection To make sure safe running, elevator over-speed protection is provided Speed deviation protection To eliminate the potential safety problems, speed deviation detection protection is provided Up/down forced deceleration function Up/down forced deceleration function, to avoid climbing elevator or plunging elevator I/O phase loss protection I/O phase loss auto-detect and alarm function Motor temperature detection Real time detection for the motor temperature Power output grounding fault protection Power output grounding fault protection is enabled Power output short circuit protection Power output short circuit protection is enabled HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Item Chapter 2 Product Information Specification +10V, maximum current 100mA Analogue supply -10V, maximum current 10mA Digital supply +24V, maximum current 200mA AI1 (control board): voltage 0-10V I/O feature AI2, AI3 (control board): -10V-+10V/0-20mA (voltage/current is selectable) Analogue input AI4 (I/O interface board): -10V-+10V/0-20mA (voltage/current is selectable, and differential input is supported) Analogue output AO1, AO2: 0-10V/0-20mA (voltage/current is selectable) Digital input DI1-DI6 (control board); DI7-DI12 (I/O interface board) Digital output 2 DO1, DO2 Programmable relay output R1A/R1B/R1C (control board) R2A/R2B/R2C; R3A/R3B/R3C; R4A/R4B/R4C (I/O interface board) Contact rating 250VAC/3A or 30VDC/1A Communication Panel SCI communication RS-485 interface LCD display Function parameter setting, check the state parameters and the fault code etc. Parameter copy To achieve quick parameter copy Operation temperature The derating value of the output current of the controller shall be 2% for each degree centigrade above 40℃. Max. allowed temperature is 50℃ -10-+40℃, air temperature fluctuation is less than 0.5℃/min Environment Storage temperature -40-+70℃ Location for use Indoor, preventing from direct sunlight, no dust, corrosive, flammable gases, oil mist, water vaper, dripping or salt etc. Altitude Less than 1000 meters, otherwise should be derating use Humidity Less than 95%RH, non-condensing Ocsillation Less than 5.9m/s2 (0.6g) OC encoder interface board with frequency demultiplication output (HD-PG2-OC-FD) SINCOS encoder interface board with frequency demultiplication output (HD-PG5-SINCOS-FD) Encoder interface board Line drive encoder interface board with frequency demultiplication output (HD-PG6-UVW-FD) Options Serial communication encoder interface board with frequency demultiplication output (HD-PG9-SC-FD) (support Endat) Mounting base to panel (HD-KMB) 1 meter extension cable to panel (HD-CAB-1M) About panel 2 meter extension cable to panel (HD-CAB-2M) 3 meter extension cable to panel (HD-CAB-3M) 6 meter extension cable to panel (HD-CAB-6M) Enhanced protection Protective cover (HD-CK-Frame4) Power unit Power regenerative unit (HDRU) HD5L Series Controller User Manual ―5― Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd. 2.4 Ratings Rated capacity Rated input current Rated output current Motor power Model (kVA) (A) (A) (kW) Single-phase power supply: 200-240V, 50/60Hz HD5L-2S2P2 3.8 24.1 10 2.2 HD5L-2S3P7 5.9 40 17 3.7 Three-phase power supply: 200-240V, 50/60Hz HD5L-2T3P7 5.9 19 17 3.7 HD5L-2T5P5 8.5 28 25 5.5 HD5L-2T7P5 11 35 32 7.5 HD5L-2T011 16 47 45 11 HD5L-2T015 21 62 55 15 HD5L-2T018 24 77 70 18.5 HD5L-2T022 30 92 80 22 HD5L-2T030 39 113 110 30 Three-phase power supply: 380-460V, 50/60Hz ―6― HD5L-4T2P2 3.4 7.3 5.1 2.2 HD5L-4T3P7 5.9 11.9 9.0 3.7 HD5L-4T5P5 8.5 15 13 5.5 HD5L-4T7P5 11 19 17 7.5 HD5L-4T011 16 28 25 11 HD5L-4T015 21 35 32 15 HD5L-4T018 24 39 37 18.5 HD5L-4T022 30 47 45 22 HD5L-4T030 39 62 60 30 HD5L-4T037 49 77 75 37 HD5L-4T045 59 92 90 45 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Product Information 2.5 Parts of Controller Mounting hole Fan cover Mounting hole Middle enclosure Upper cover Bottom enclosure Display panel Certification 2 Nameplate Lower cover Control terminal connection hole Plastic structure HD5L Series Controller Power terminal connection hole User Manual Metal structure ―7― Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd. I/O interface board Refer to section 4.5 Control board Refer to section 4.4 Encoder interface board (optional) Refer to section4.6 L1 L2 L3 POWER ―8― P1 (+) (-) BR U V W MOTOR PE HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 3 Mechanical Installation Chapter 3 Mechanical Installation 3.1 Installation Precautions Danger • Do not install if the controller is imcomplete or impaired. • Make sure that the controller is far from the explosive and combustible things. • Do not operate the controller until the power is cut-off 10 minutes later. 3 Warning • It is required not only carry the panel and the cover but also the controller bottom enclosure. • Do not play metal into the controller when installing. 123 3.2 Requirement for the Installation Site Ensure the installation site meeting the following requirements: Do not install at the direct sunlight, moisture, water droplet location; Do not install at the combustible, explosive, corrosive gas and liquid location; Do not install at the oily dust, fiber and metal powder location; Be vertical installation on fire-retardant material with a strong support; Make sure adequate cooling space for the controller so as to keep the ambient temperature between - 10-+ 40℃; • Install at where the vibration is less than 5.9m/s2 (0.6g). • • • • • Note: 1. It needs derating use if the controller operation temperature exceeds 40℃. The derating value of the output current of the controller shall be 2% for each degree centigrade. Max. allowed temperature is 50℃. 2. Keep ambient temperature between -10-+40℃. It can improve the controller operation performance if install at the location with good ventilation or cooling devices. HD5L Series Controller User Manual ―9― Chapter 3 Mechanical Installation Shenzhen Hpmont Technology Co., Ltd. 3.3 Installation Direction and Space Requirements To achieve good cooling efficiency, install the controller perpendicularly and always provide the following space to allow normal heat dissipation. The requirements on mounting space and clearance are shown in Figure 3-1. ≥50 ≥30 ≥30 ≥50 Figure 3-1 Installation of the controller 3.4 Dimensions and Mounting Size 4-Ød D H2 H H1 W W1 Dimensions figure 1 ―10― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 3 Mechanical Installation W D H2 4-Ød H1 H W1 3 Dimensions figure 2 Table 3-1 HD5L dimensions Dimensions (mm) Mounting size (mm) GW Model Figure W H D W1 H1 H2 d (kg) 200 299 210 146 286 280 5 5.8 1 235 353 222 167 337 330 7 8.2 1 290 469 240 235 445 430 8 20.4 2 380 598 290 260 576 550 10 48 2 HD5L-2S2P2 HD5L-2S3P7 HD5L-2T3P7 HD5L-2T5P5 HD5L-4T2P2 HD5L-4T3P7 HD5L-4T5P5 HD5L-4T7P5 HD5L-4T011 HD5L-2T7P5 HD5L-4T015 HD5L-4T018 HD5L-2T011 HD5L-2T015 HD5L-2T018 HD5L-4T022 HD5L-4T030 HD5L-2T022 HD5L-2T030 HD5L-4T037 HD5L-4T045 HD5L Series Controller User Manual ―11― Chapter 3 Mechanical Installation Shenzhen Hpmont Technology Co., Ltd. 3.5 Panel Installation and Dismantle According to the direction of the Figure 3-2, press the panel until hear a “click” sound. Do not install the panel from other directions or it will cause poor contact. PRG SHF RUN JOG ENT STOP Figure 3-2 Installation of the panel There are two steps in Figure 3-3. First, press the hook of the panel according to the direction 1. Second, take out of the panel according to the direction 2. 1 2 PRG SHF RUN JOG ENT STOP Figure 3-3 ―12― Dismantle of the panel HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 3 Mechanical Installation 3.6 Plastic Cover Dismantle The upper cover and the lower cover of the HD5L series controller are removable. The dismantle step is shown as Figure 3-4. Before removing the upper cover, please take away the panel. 3 (a) The removing proceeses of plastic cover board: 1.Extrude the hooks at both side together, take off the lower cover, as (a). 2.Dismantle the screws of upper cover, as (b). 3.Extrude the hooks at both side together, take off the upper cover, as(c). (b) (c) Figure 3-4 HD5L Series Controller User Manual Dismantle of the plastic cover ―13― Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation Chapter 4 Electrical Installation 4.1 Wiring Precautions Danger • Only qualified electrical engineer can perform wiring job. • Only when the power supply switch is completely off can you do the wiring job. • You can’t open the controller cover to do wiring operation until the power is cut-off 10 minutes later. Do not wire or detach the controller internal devices at power-on situation. • Do not do wiring operation until the internal charge indicator of the controller is off and the voltage between (+) and (-) of the main circuit terminals is below 36V. • Check the wiring carefully before connecting emergency stop or safety circuit. • The earth terminal PE of the controller must be reliable earthing. It must use two separate earth wire due to the leakage current from the controller to ground. • It must use Type B mode when utilize earth leakage protection devices(ELCB/RCD). • Do not touch the wire terminals of the controller when it is live. The main circuit terminals is neither allowed connecting to the enclosure nor short-circuiting. Warning • Do not do dielectric strength test on the controller. • Do wiring connection of the braking resistor or the braking unit according to the wiring figure. • Make sure the terminals are fixed tightly. • Do not connect the AC supply cable to the output terminals U/V/W of the controller. • Do not connect the phase-shifting capacitors to the output circuit. • The controller DC bus terminals must not be short-circuited. HD5L Series Controller User Manual ―15― 4 Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd. 4.2 Selection of Main Circuit Peripheral Devices Please refer to the Table 4-1 for the recommended specifications. Table 4-1 HD5L series controller I/O wiring specification Input Protection Main Circuit Control Circuit Model MCCB Contactor Supply Cables Motor Cables (A) (A) (mm2) (mm2) HD5L-2S2P2 32 20 4.0 2.5 ≥0.5 HD5L-2S3P7 63 32 4.0 4.0 ≥0.5 HD5L-2T3P7 40 32 4.0 4.0 ≥0.5 HD5L-2T5P5 63 40 6.0 6.0 ≥0.5 HD5L-2T7P5 63 40 6.0 6.0 ≥0.5 HD5L-2T011 100 63 16 16 ≥0.5 HD5L-2T015 125 100 25 25 ≥0.5 HD5L-2T018 160 100 25 25 ≥0.5 HD5L-2T022 200 125 35 35 ≥0.5 HD5L-2T030 200 125 50 50 ≥0.5 HD5L-4T2P2 16 10 1.5 1.5 ≥0.5 HD5L-4T3P7 25 16 2.5 2.5 ≥0.5 HD5L-4T5P5 32 25 4.0 4.0 ≥0.5 HD5L-4T7P5 40 32 4.0 4.0 ≥0.5 HD5L-4T011 63 40 6.0 6.0 ≥0.5 HD5L-4T015 63 40 6.0 6.0 ≥0.5 HD5L-4T018 100 63 10 10 ≥0.5 HD5L-4T022 100 63 16 16 ≥0.5 HD5L-4T030 125 100 25 25 ≥0.5 HD5L-4T037 160 100 25 25 ≥0.5 HD5L-4T045 200 125 35 35 ≥0.5 (mm2) 4.3 Main Circuit Terminals and Wiring Danger • The bare portions of the power cables must be bound with insulation tapes. Warning • Ensure that AC supply voltage is the same as controller’s rated input voltage. ―16― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation 4.3.1 Terminals Description L1 L2 L3 POWER P1 (+) (-) BR U V W MOTOR PE Figure 4-1 Power terminal layout of HD5L controller Table 4-2 HD5L power terminal function description Terminal Function Description Three-phase AC power input terminals L1、L2、L3 Output terminals, connect to three-phase AC motor U、V、W 4 P1、(+) DC reactor connection terminals (+)、(-) DC supply input terminals; DC input terminals of power regenerative unit (+)、BR Braking resistor connection terminals PE Earth terminal, connect to the ground 4.3.2 Wiring Terminals L1 L2 L3 P1 (+) (-) BR U V W PE Optional EMI filter Optional AC reactor DC reactor Braking resistor (external) Fuses Supply ground Mains supply Figure 4-2 HD5L power terminal connection During trial operation, make sure that the elevator will go up when the UP command is enabled. If the elevator goes down, set the parameter F00.08 (run direction) to be the reverse value. HD5L Series Controller User Manual ―17― Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd. 4.4 Control Terminals and Wire Connection Danger • The control circuit is designed as ELV (Extra Low Voltage) circuit and basically isolated with the power circuit. Do not touch the control circuit when the controller is on power. Warning • If the control circuit is connected to the external devices with live touchable port (SELV circuit), it should increase an additional isolating barrier to ensure that SELV classification of external devices not be changed. • If connect the communication terminal of the control circuit to the PC, you should choose the RS485/232 isolating converter which meets the safety requirement. In order to efficiently suppress the interference to control signals, the length of signal cables should be less than 50m and keep a distance of at least 0.3m from the power lines. Please use twisted-pair shielded cables for analogue input and output signals. The positions of control terminal, wire jumper and SCI communication port in the control board are shown in Figure 4-3. Wire jumper Wire jumper Wire jumper CN9 CN5 and CN6 CN7 and CN8 SCI communication terminal Control terminal Figure 4-3 Positions of control terminal, wire jumper and SCI port in the control board ―18― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation 4.4.1 Control Terminal Description +10 AI1 AI2 AI3 DI1 DI2 GND GND AO1 AO2 -10 DI3 DI4 DI5 DI6 COM COM R1A P24 SEL COM CME DO1 DO2 R1B R1C Figure 4-4 Control terminal layout Table 4-3 Control terminal function description Item Analogue input Analogue output Terminal Name Function Description AI1 Anglogue input 1 Input voltage: 0-10V (input impedance: 34kΩ) AI2 Anglogue input 2 Input voltage/current is selectable; AI3 Anglogue input 3 AO1 Anglogue output 1 Output voltage/current signal: 0-10V/0-20mA; AO2 Anglogue output 2 Programmable output DI1-DI6 Digital input 1-6 Input voltage: -10V-10V (input impedance: 34kΩ); Input current: 0-20mA (input impedance: 500Ω) Programmable bipolar optional input signal Digital input Input voltage: 0-30VDC DI1-DI5 input impedance: 4.7kΩ; 4 DI6 input impedance: 1.6kΩ Digital output Relay output Power source DO1 Digital output 1 DO2 Digital output 2 CME DO1 reference ground R1A/ R1B/ R1C Relay contact output Programmable optical-coupled isolation, open collector output Output voltage: 0-30VDC, max-output current 50mA Isolated from COM, default short connected COM Programmable output, contact rating: 250VAC/3A or 30VDC/1A R1B,R1C: normally closed; R1A,R1C: normally open +10V +10V power supply Analogue input use +10V as reference supply, maximum output current is 100mA -10V -10V power supply Analogue input use -10V as reference supply, maximum output current is 10mA GND +/-10V power reference ground Analogue site, isolated from COM P24 +24V power supply Digital input use +24V as supply, maximum output current is 200mA SEL Digital input common terminal COM Digital reference ground HD5L Series Controller User Manual Factory settings default SEL and P24 are connected. Disconnected SEL and P24 when use external power to drive DI1-DI6 Digital site, isolated from CME ―19― Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd. 4.4.2 Wire Jumper Description Table 4-4 Wire jumper function and setting description on the control board Jumper Function and setting description Factory setting 1 AI2 analogue input channel can select voltage or current signal. CN5 When pin 1 and pin 2 of the CN5 are short-circuited, AI2 channel inputs voltage signal; CN5 3 When pin 2 and pin 3 of the CN5 are short-circuited, AI2 channel inputs current signal. 1 AI3 analogue input channel can select voltage or current signal. CN6 When pin 1 and pin 2 of the CN6 are short-circuited, AI3 channel inputs voltage signal; CN6 3 When pin 2 and pin 3 of the CN6 are short-circuited, AI3 channel inputs current signal. 1 AO1 analogue output channel can select voltage or current signal. CN7 When pin 1 and pin 2 of the CN7 are short-circuited, AO1 channel outputs voltage signal; CN7 3 When pin 2 and pin 3 of the CN7 are short-circuited, AO1 channel outputs current signal. 1 AO2 analogue output channel can select voltage or current signal. CN8 When pin 1 and pin 2 of the CN8 are short-circuited, AO2 channel outputs voltage signal; CN8 3 When pin 2 and pin 3 of the CN8 are short-circuited, AO2 channel outputs current signal. 1 SCI communication can select proper resistance. 3 CN9 When pin 2 and pin 3 of the CN9 are short-circuited, no resistance; CN9 When pin 1 and pin 2 of the CN9 are short-circuited, select the proper resistance. 4.4.3 SCI Communication Terminal Description Port pin 1 2 3 4 5 6 7 8 Port signal +5V 485+ +5V GND GND GND 485- Reserved RJ45 Figure 4-5 ―20― 1 8 SCI communication terminal and description HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation 4.4.4 Control Terminal Wiring Multi-function input terminal 1 Multi-function input terminal 2 CME DI2 Multi-function input terminal 3 HD5L DI3 Multi-function input terminal 4 Control board DI4 Multi-function input terminal 5 DO2 COM DI5 Multi-function input terminal 6 Digital ground Shielded cable AI 1 DI6 R1C COM R1B +10 R1A Programmable open-collector output channel 1 DO1 reference ground Programmable open-collector output channel 2 DO2 reference ground Programmable relay output AI1 CN6 CN7 CN8 3 CN5 1 Figure 4-6 3 PE 1 GND 3 AI3 1 AI 3 4 3 AI2 1 AI 2 Analogue ground HD5L Series Controller DO1 DI1 AO1 Analogue output channel 1 AO2 Analogue output channel 2 GND Analogue ground HD5L control circuit wiring diagram User Manual ―21― Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd. Dry contact wiring diagram 1. If the internal 24V power supply is used, the connection is as shown in Figure 4-7. (The SEL and the P24 are short-circuited at factory) + 24V P24 Dry contact connection using internal power SEL + 3.3V + Current R K - DI1...DI6 COM Figure 4-7 Dry contact connection when using internal 24V power 2. If the external power supply is used, the connection is as shown in Figure 4-8. (Note that the SEL and the P24 are not short-circuited) P24 + 24V Dry contact connection using external power SEL + DC 12-30V K Current R DI1...DI6 + 3.3V + - COM Figure 4-8 ―22― Dry contact connection when using external power HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation Source (Drain) wiring diagram 1. If the external power supply is used, the source connection is as shown in Figure 4-9. (Note that the SEL and the P24 are not short-circuited) P24 External controller + 24V Source connection using external power SEL + DC 12-30V 1 + 3.3V + R - DI1 + 3.3V + R 6 4 - DI6 COM Figure 4-9 Source input connection when using external power 2. If the external power supply is used, the drain connection is as shown in Figure 4-10. (Note that the SEL and the P24 are not short-circuited) + - DC 12-30V P24 + 24V Drain connection using external power SEL COM R 1 DI1 + 3.3V + - + 3.3V + R 6 External controller DI6 Figure 4-10 HD5L Series Controller - Drain input connection when using external power User Manual ―23― Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd. 3. If the controller’s internal 24V power supply is used, the common emitter output connection of the NPN transistor in the external controller is as shown in Figure 4-11. External controller P24 + 24V NPN connection using internal power SEL + 3.3V + R 1 - DI1 + 3.3V + R 6 - DI6 COM Figure 4-11 NPN signal input connection when using internal 24V power supply 4. If the controller’s internal +24V power supply is used, the common emitter output connection of the PNP transistor in the external controller is as shown in Figure 4-12. (Note that the SEL and the P24 are not short-circuited) P24 + 24V PNP connection using internal power SEL COM 1 R DI1 + 3.3V + - + 3.3V + 6 External controller Figure 4-12 ―24― R DI6 - PNP signal input connection when using internal 24V power supply HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation Wiring of analogue input terminal The analogue input has three input ports: AI1-AI3. The AI1 is voltage input and the voltage input range is 0-10V.The AI2 and the AI3 are selectable voltage/current input, the input range are -10-+10V/0-20mA. The input voltage signal can use the control board of internal +/-10V, or be provided by the external. Potentiometer The AI1 input terminal connection and disposal are shown in Figure 4-13. And the AI2 and the AI3 input terminal connection and disposal are shown in Figure 4-14. Less than 50 m Signal line winding on the ferrite core about 2 or 3 turns +10 AI1 Filter capacitor Control Control AI1 0.022uF Board Board 50V GND GND Ferrite core PE Figure 4-13 AI1 input terminal connection and disposal Less than 50 m Signal line winding on the ferrite core about 2 or 3 turns +10 Potentiometer Control Board AI2/AI3 GND PE Figure 4-14 AI2/AI3 Filter capacitor 0.022uF 50V Control Board GND Ferrite core AI2 and AI3 input terminal connection and disposal The shielded cable is recommended due to the analogue input signal is electronic signal and susceptible to external interference. The shielded cable should be no longer than 50m and the PE should be reliable grounded. In some serious interference state, the analogue input signal should take the advantage of the filter capacitor and the ferrite core. Wiring of multi-function output terminal The function output terminal DO1 and DO2 can use the controller’s internal 24V power supply or the external power supply. The connections are as shown in Figure 4-15. + 24V + 24V P24 DO1 DO2 Relay coil DO1 DO2 CME CME COM COM Using the internal 24V power supply Figure 4-15 HD5L Series Controller P24 User Manual Relay coil + - DC 12-30V Using the external power supply DO terminal connection ―25― 4 Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd. 4.5 I/O Terminals and Wiring Connection HD5L series elevator controller has I/O interface board which can achieve the extension of analogue input, digital input and relay contact output. I/O interface board is shown as Figure 4-16 and the size unit is mm. 95 65 To connect the control board Wire jumper CN3 Wire jumper CN2 I/O interface board terminals 5 105 Figure 4-16 I/O interface board 4.5.1 Terminal Description of I/O Interface Board AI4+ DI7 DI8 DI9 DI10 DI11 DI12 GND AI4- P24 SEL COM COM COM R2A R3A R3B R4A R2B R2C R3C R4B R4C Figure 4-17 Terminal layout of I/O interface board Table 4-5 Terminal function description of I/O interface board Item Analogue input Digital input Terminal AI4+ AI4- DI7-DI12 Name Analogue differential input Digital input 7-12 R2A/R2B/R2C Relay output R3A/R3B/R3C Relay contact output R4A/R4B/R4C Power source ―26― Function Description Input voltage/current is selectable Input voltage: -10V-10V (input impedance: 34kΩ); Input current: 0-20mA (input impedance: 500Ω) Programmable bipolar optional input signal Input voltage: 0-30VDC Input impedance: 4.7kΩ Programmable output, contact rating: 250VAC/3A or 30VDC/1A RB,RC: normally closed; RA,RC: normally open GND Analogue ground Analogue site, isolated from COM P24 +24V power supply Digital input use +24V as supply, maximum output current is 200mA Digital input common terminal Factory settings default SEL and P24 are connected. SEL COM Digital reference ground Disconnected SEL and P24 when use external power to drive DI7-DI12 Digital site, isolated from CME HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation 4.5.2 Wire Jumper Description of I/O Interface Board Table 4-6 Wire jumper function and setting description on the I/O interface board Jumper Function and setting description Factory setting 1 AI4 analogue input channel can select voltage or current signal. CN2 V When pin 1 and pin 2 of the CN2 are short-circuited, AI4 channel inputs voltage signal; I 3 When pin 2 and pin 3 of the CN2 are short-circuited, AI4 channel inputs current signal. CN2 CN3 1 AI4 analogue input channel can select thermistor. V When pin 1 and pin 2 of the CN3 are short-circuited, AI4 channel is for the user reference analogue input; R 3 When pin 2 and pin 3 of the CN3 are short-circuited, AI4 channel is for the motor over-heating detection signal input via the external connected thermistor. CN3 4.5.3 Terminal Connection of I/O Interface Board 4 Analogue input terminal connection When the AI4 is used as the user reference analogue input terminal, the connection is shown as Figure 4-18 and the AI4+ is as analogue input. AI4+ I/O interface board AI4- Analogue input -10-+10V or 0-20mA GND PE Figure 4-18 AI4 as the analogue input terminal When the AI4 is used as the motor over-heating detection signal input terminal, the connection is shown as Figure 4-19. The motor stator coil built-in thermistor to access the analogue input and it should be correctly set the wire jumper. +5V Wire jumper setting V 1 R I CN3 V 3 Figure 4-19 Thermistor 3 I/O AI4interface board GND 1 10k AI4+ CN2 PE AI4 as the over-heating signal detection input terminal Digital input terminal connection The digital input terminals (DI7-DI12) of I/O interface board and the digital input terminals (DI1 -DI6) of control board have the same connection method. Please refer to 4.4.4 Control Terminal for details. HD5L Series Controller User Manual ―27― Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd. 4.6 Encoder Interface Board 4.6.1 Encoder Interface Board Introduction There are 4 kind encoder interface boards are provided for the HD5L series controller. And their models and functions are shown as Table 4-7. Table 4-7 Encoder interface boards Encoder interface boards Functions OC encoder interface board with frequency demultiplication (FD) output (HD-PG2-OC-FD) SINCOS encoder interface board with FD output (HD-PG5-SINCOS-FD) Support the differential ABZ signals and the pulse FD output; Apply to asynchronous motor closed-loop vector control (VC) Support the SINCOS signal and the pulse FD output; Apply to synchronous motor closed-loop vector control (VC) Support the differential ABZ and UVW signal; Line drive encoder interface board with Support the pulse FD output; FD output(HD-PG6-UVW-FD) Apply to synchronous motor closed-loop vector control (VC) SC encoder interface board with FD output (HD-PG9-SC-FD) Support the serial communication signal; Support the pulse FD output; Apply to synchronous motor closed-loop vector control (VC) The requirements of encoder interface board connection: 1. Separate encoder interface board cables from power cables, and make sure they do not go parallel. 2. The encoder interface board cables must use independent tube and the metal enclosure must be reliable grounded. 4.6.2 FD Description To change the FD coefficient is by shifting 6-digit FD switches. When the switch shifts to ON, it will mean “1”, otherwise mean “0”. Converter the 6-digit binary number into decimal number, the resulting number multiplies 2 is the FD coefficient shown as Figure 4-20. Maximum value is “111111” which is 63*2 FD. FD high bit FD low bit FD high bit FD low bit FD high bit FD low bit 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 ON ON 000 000:1 FD Figure 4-20 ―28― ON ON 000 010:2*2 FD ON ON 010 000:16*2 FD Encoder interface board FD description HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation 4.6.3 DB15 Terminal The HD-PG5-SINCOS-FD and the HD-PG6-UVW-FD both use the DB15 terminal. It will be well to connect the DB15 terminal to the DB15 socket of motor encoder signal cable. The definition of terminal number is shown as Figure 4-21. 5 1 10 15 6 11 Figure 4-21 DB15 terminal definition 4.6.4 HD-PG2-OC-FD The OC encoder interface board with frequency demultiplication (FD) output is shown as Figure 4-22. FD switch is shown as the section 4.6.2 FD Description and the size unit is mm. 32 27 To connect control board 1 2 3 1 2 3 FD high bit FD low bit 24.5 50 ON Figure 4-22 PGP A+ Terminal ON FD switch B+ PGP OUTA COM A- B- COM OUTB OC encoder interface board with frequency demultiplication output Terminal description Table 4-8 Terminal Terminal function description Name Terminal Name PGP +12V power output B+ Encoder B+ signal COM Power supply site, isolated from GND B- Encoder B- signal A+ Encoder A+ signal OUTA FD output A signal, NPN type OCoutput A- Encoder A- signal OUTB FD output B signal, NPN type OCoutput HD5L Series Controller User Manual ―29― 4 Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd. Encoder interface board connection The connection of differential output encoder and open-collector output encoder are respectively shown as Figure 4-23 and Figure 4-24. PGP VCC +12V PG interface board COM 0V A+ A+ A- A- Differential output encoder HD-PG2-OC-FD + 5V COM A GND B+ B+ B- B Interface circuit the same as A BCOM PE OUTA OUTB PE COM PGA PGB Elevator controller Figure 4-23 Connection of differential output encoder PGP VCC +12V PG interface board COM 0V A+ Open-collector output encoder HD-PG2-OC-FD + 5V COM A A- A GND B+ PE B Interface circuit the same as A B- B COM OUTA OUTB PE COM PGA PGB Elevator controller Figure 4-24 ―30― Connection of open-collector output encoder HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation The push-pull signal output encoder is shown as Figure 4-25. PGP VCC +12V PG interface board COM 0V A A+ Push-pull output encoder A- B B+ HD-PG2-OC-FD + 5V COM A GND B Interface circuit the same as A B- COM OUTA OUTB PE PE COM PGA 4 PGB Elevator controller Figure 4-25 HD5L Series Controller Connection of push-pull output encoder User Manual ―31― Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd. 4.6.5 HD-PG5-SINCOS-FD 30.5 55 FD low bit 1 23 ON ON 1 2 3 SINCOS encoder interface board with FD output is shown as Figure 4-26. FD switch is shown as the section 4.6.2 FD Description and the size unit is mm. 44 17 FD high bit FD switch FD output terminal OUTA OUTB 6 COM DB15 terminal Figure 4-26 SINCOS encoder interface board with FD output Terminal description Table 4-9 DB15 terminal signal description No. Name Description No. Name Description 1 B- Differential signal B- 8 B+ Differential signal B+ 2 NC Invalid 9 PGVCC +5V power supply 3 R+ Differential signal R+ 10 C+ Differential signal C+ 4 R- Differential signal R- 11 C- Differential signal C- 5 A+ Differential signal A+ 12 D+ Differential signal D+ 6 A- Differential signal A- 13 D- Differential signal D- 7 GND Power supply site 14、15 NC Invalid Table 4-10 FD output terminal signal description ―32― No. Name Description 1 OUTA FD output signal A, NPN type OC output 2 OUTB FD output signal B, NPN type OC output 3 COM FD output signal site, isolated from GND HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation Encoder interface board connection The connection of SINCOS encoder is shown as Figure 4-27. PGVCC +5V GND PG interface board HD-PG5-SINCOS-FD GND A+ A- SINCOS encoder GND A - B+ PG + BC+ CD+ D- Interface circuit the same as A B Interface circuit the same as A C Interface circuit the same as A D 4 COM OUTA OUTB PE PE COM PGA PGB Elevator controller Figure 4-27 HD5L Series Controller User Manual Connection of SINCOS encoder ―33― Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd. 4.6.6 HD-PG6-UVW-FD OUTA OUTB 30.5 55 FD low bit 1 23 ON ON 1 2 3 The line driver encoder interface board with FD output is shown as Figure 4-28. FD switch is shown as the section 4.6.2 FD Description and the size unit is mm. 44 17 FD high bit FD switch FD output terminal 6 COM DB15 terminal Figure 4-28 Line driver encoder interface board with FD output Terminal description Table 4-11 DB15 terminal signal description No. Name Description No. Name Description 1 A+ Differential signal A+ 9 V+ Differential signal V+ 2 A- Differential signal A- 10 V- Differential signal V- 3 B+ Differential signal B+ 11 W+ Differential signal W+ 4 B- Differential signal B- 12 W- Differential signal W- 5 Z+ Differential signal Z+ 13 PGVCC +5V power supply 6 Z- Differential signal Z- 14 GND Power supply site 7 U+ Differential signal U+ 15 NC NC 8 U- Differential signal UTable 4-12 FD output terminal signal description ―34― No. Name Description 1 OUTA FD output signal A, NPN type OC output 2 OUTB FD output signal B, NPN type OC output 3 COM FD output signal site, isolated from GND HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation Encoder interface board connection The connection of UVW encoder is shown as Figure 4-29. PGVCC +5V PG interface board HD-PG6-UVW-FD GND GND A+ A AB+ B- UVW encoder Z+ PG ZU+ UV+ VW+ WCOM Interface circuit the same as A B Interface circuit the same as A Z Interface circuit the same as A U Interface circuit the same as A V Interface circuit the same as A W 4 OUTA OUTB PE PE COM PGA PGB Elevator controller Figure 4-29 HD5L Series Controller User Manual Connection of UVW encoder ―35― Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd. 4.6.7 HD-PG9-SC-FD The serial communication encoder interface board with FD output (HD-PG9-SC-FD) supported the Endat protocol is shown as Figure 4-30 and the size unit is mm. To connect the control board 5 65 Terminals 5 95 105 Figure 4-30 Serial communication encoder interface board with FD output Terminal description DI7 DI8 PAO PBO R2A R2B R2C +5V P24 SEL COM COM R3A R3B R3C C+ GND D+ C- A+ D- B+ A- B- Figure 4-31 Terminal signal description Table 4-13 FD output terminal signal description Item Digital input FD output Terminal DI7-DI8 PAO Name Digital input 7-8 FD output PBO R2A/R2B/R2C Relay output Power Power Signal Terminal Relay contact output R3A/R3B/R3C Function Description Programmable bipolar optional input signal Input voltage: 0-30VDC; Input impedance: 4.7kΩ FD output signal A, NPN type OC output FD output signal B, NPN type OC output Programmable output, contact rating: 250VAC/3A or 30VDC/1A RB,RC: normally closed; RA,RC: normally open P24 +24V power supply SEL Digital input common terminal COM Digital reference ground Digital input use +24V as supply, maximum output current is 200mA Factory settings default SEL and P24 are connected. Disconnected SEL and P24 when use external power to drive DI7-DI12 Digital site, isolated from CME +5V +5V power +5V power supply for PG GND Reference ground +5V reference ground C+/C- CLK CLK Differential signal C+/C- D+/D- Data Data Differential signal D+/D- Sin/Cos Signal Differential signal A+/A-/B+/B- A+/A-/B+/B- FD description The FD coefficient of HD-PG9-SC-FD is set by F16.10. ―36― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation 4.7 Meet EMC Requirement of Installation 4.7.1 Correct EMC Installation According national standards GB/T12668.3, the controller should meet the two requirements of electromagnetic interference (EMI) and anti-electromagnetic interference. The international standards IEC/61800-3 (VVVF drive system part 3: EMC specifications and test methods) are identical to the national standards GB/T12668.3. HD5L Series Controllers are designed and produced according to the requirements of IEC/61800-3. Please install the controller as per the description below so as to achieve good electromagnetic compatibility (EMC). In a drive system, the controller, control equipment and sensors are installed in the same cabinet, the electromagnetic noise should be suppressed at the main connecting points with the EMI filter and input reactor installed in cabinet to satisfy the EMC requirements. The most effective but expensive measure to reduce the interference is to isolate the noise source and the noise receiver, which should be considered in mechanical system design phase. In driving system, the noise source can be controller, braking unit and contactor. Noise receiver can be automation equipment, encoder and sensor etc. The mechanical/system is divided into different EMC areas according to its electrical characteristics. The recommended installation positions are shown in Figure 4-31. Mains power supply Area E Power supply control cabinet Area C Area A AC reactor Control devices (the host PC, PLC etc.) Area B Sensor (temperature, liquid level sensor) Area B: interfaces of signal and control cables, correct immunity level is required. Area C: install noise sources such as input reactor, the controller, braking unit and contactor. EMI filter Area D: install output EMI filter and its cable connection parts. HD5L controller Area D Area E: power supply. Area F: install motor and its cables. EMI filter Earth isolated board Manufacture machines Mechanical system Motor Figure 4-31 HD5L Series Controller Area A: install transformers of control power supply, control devices and sensor etc. User Manual Area F System wiring sketch ―37― 4 Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd. Remarks: • All areas should be isolated in space to achieve electromagnetic decoupling effect. • The minimum distance between areas should be 20cm, and use earthing bars for decoupling among areas, the cables from different area should be placed in different tubes. • EMI filters should be installed at the interfaces between different areas if necessary. • Bus cable (such as RS485) and signal cable must be shielded. 4.7.2 Wiring Requirement In order to avoid interference intercoupling, it is recommended to separate the motor cables and the control cables from power supply cables, and keep enough distance among the cables. Especially when the cables are laid in parallel and the cable length is long, the signal cables should cross the power supply cables perpendicularly as shown in Figure 4-32. Motor cables > 30cm > 50cm Power or motor cables Power cables Signal/control cables > 20cm Signal/control cables Figure 4-32 System wiring Shielded/armoured cable: High frequency low impedance shielded cable should be used. For example: copper net, aluminum net or iron net. Normally, the control cables must use the shielded cables and the shielding metal net must be connected to the metal enclosure of the controller by cable clamps as shown in Figure 4-33. PE Enclosure Figure 4-33 PE Enclosure Correct connection of the shielded cable 4.7.3 Wiring Motor Longer the cable between the controller and the motor is, higher the high-frequency leakage current is, causing the controller output current to increase as well. This may affect peripheral devices. When the cable between the motor and the controller is longer than 100 meters, it is recommended to install output reactor and adjust the carrier frequency as per the instruction in Table 4-14. ―38― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation Table 4-14 Carrier frequency and the cable length between controller and motor < 30m 30-50m 50-100m ≥ 100m 15kHz below 10kHz below 5kHz below 2kHz below Cable length Carrier frequency The controller should be derated if the motor cables are too long or their cross sectional area (CSA) is too large. The controller’s cables should be the cables with specified CSA (see Table 4-1) because the capacitance of the cable to ground is in proportional to the cable’s CSA. If the cable with big CSA is used, its current should be reduced. The current should be decreased by 5% when per level of CSA is increased. 4.7.4 Ground Connections The earth terminals PE must be connected to earth properly. The earthing cable should be as short as possible (the earthing point should be as close to the controller as possible) and the earthing area should be as large as possible. The grounding resistance should be less than 10Ω. Do not share the earth wire with other devices such as welding machines or power tools. It could share the earthing pole, but the motor and the controller each have their own earthing pole, then the earthing effect is better. The recommended and avoided earthing methods are respectively shown in Figure 4-34 and Figure 4-35. HD5L Other devices PE HD5L Other devices PE Dedicated earthing pole (optimal) Figure 4-34 HD5L Sharing earthing pole (good) Recommended earthing method Other devices PE HD5L Other devices PE Sharing earthing pole (not so good) Figure 4-35 Avoided earthing method When using more than one controllers, be careful not to loop the earth wire as shown in Figure 4-36. HD5L HD5L HD5L PE PE PE HD5L PE Prohibited earthing method Figure 4-36 HD5L Series Controller User Manual Prohibited earthing method ―39― 4 Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd. 4.7.5 EMI Filter The EMI filter should be used in the equipment that may generate strong EMI or the equipment that is sensitive to the external EMI. The EMI filter should be a dual-way low pass filter through which lower frequency current can flow while higher frequency current can hardly flow. Function of EMI filter 1. The EMI filter ensures the equipment not only can satisfy the conducting emission and conducting sensitivity in EMC standard but also can suppress the radiation of the equipment. 2. It can prevent the EMI generated by equipment from entering the power cable and the EMI generated by power cable from entering equipment. Common mistakes in using EMI filter 1. Too long the power cable is between the EMI filter and the controller The filter inside the cabinet should be located near to the input power source. The length of the power cables should be as short as possible. 2. Too close the input and output cables of the EMI filter The distance between input and output cables of the filter should be as far apart as possible. Otherwise the high-frequency noise may be coupled between the cables and bypass the filter. Thus, the filter will become ineffective. 3. Bad earthing of the EMI filter The EMI filter’s enclosure must be earthed properly to the metal case of the controller. In order to achieve better earthing effect, make use of a special earthing terminal on the filter’s enclosure. If you use one cable to connect the filter to the case, the earthing is useless for high frequency interference. When the frequency is high, so is the impedance of cable, hence there is little bypass effect. The correct installation: The filter should be mounted on the enclosure of equipment. Ensure to clear away the insulation paint between the filter case and the enclosure for good earthing contact. 4.7.6 Conduction, Radiation and Radio Frequency Interference Countermeasures EMI of the controller The controller’s operating theory means that some EMI is unavoidable. The controller is usually installed in a metal cabinet which normally little affects the instruments outside the metal cabinet. The cables are the main EMI source. If connect the cables according to this manual, the EMI can be suppressed effectively. If the controller and other control equipment are installed in one cabinet, the area rule must be observed. Pay attention to the isolation between different areas, cable layout and shielding. Reducing conducted interference Please add a noise filter to suppress conducted interference on the output side. Additionally, conducted interference can be efficiently reduced by threading all the output cables through a grounded metal tube. And conducted interference can be dramatically decreased when the distance between the output cables and the signal cables is above 0.3m. ―40― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation RF interference clearing The I/O cables and the controller produce radio frequency interference. A noise filter can be installed both on the input side and output side, and shield them with iron utensil to reduce RF interference. The wiring distance between the controller and the motor should be as short as possible shown in Figure 4-37. Metal tube Iron box MCCB X ~ X EMI filter HD5L EMI filter M X Figure 4-37 RF interference clearing 4.7.7 Input and Output Reactor AC input reactor The purpose of installing an AC input reactor is: to increase the input power factor; to dramatically reduce the harmonics on the input side at the high voltage point of common coupling and prevent input current unbalance which can be caused by the phase-to-phase unbalance of the power supply. An AC line reactor which will help to protect the input rectifiers also reduces external line voltage spikes (for example the lightning!). DC reactor The installation of a DC reactor can increase the input power factor, improve the controller’s overall efficiency and thermal stability, substantially eliminate the upper harmonics influence on the controller’s performance, and considerably decrease the conducted and radiated electromagnetic emissions from the controller. AC output reactor Generally speaking, when the length of the cable between controller and motor is more than 100m, it will cause leakage current and controller tripping. It suggests that the user should consider installing an AC output reactor. HD5L Series Controller User Manual ―41― 4 Shenzhen Hpmont Technology Co., Ltd. Chapter 5 Operation Instructions Chapter 5 Operation Instructions Danger • Only when the controller terminal cover has been fitted can you switch on AC power source. Do not remove the cover after power is switched on. • Ensure the motor and the mechnical device are in the use application before the controller starts. • Keep away from the controller if the auto-restart function is enabled at power outage. • If changed the main control PCBA, you should correctly set the parameters before operating. Warning • Do not check or detect the signal during the controller operation. • Do not randomly change the controller parameter setting. • Please thoroughly complete all control debugging and testing, make all adjustments and conduct a full safety assessment before switching the run command source of the controller. • Do not touch the energy-depletion braking resistor due to the high temperature. 5.1 Function Description Note: 1. In the following sections, you may encounter control, running and state of the controller description many times. 2. Please read this section carefully. It will help you to correctly understand and use the functions to be discussed. 5.1.1 Operation Mode The operation mode defines how the controller receives run commands (start or stop command). There are four operation modes which can be selected through function parameter F00.05. Panel control: The run command is controlled by RUN and STOP keys of the panel; and the run speed is set by F00.07. Terminal analogue control: The run command is controlled by UP and DN of the terminal; and the run speed is set by AI1-AI4 analogue input terminals. Terminal speed control: The run command is controlled by UP and DN of the terminal; and the run speed is set by MS1-MS3 multi-step speed terminal combination. Communication speed control: The run command and the run multi-step speed are set by PC communication. HD5L Series Controller User Manual ―43― 5 Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co., Ltd. 5.1.2 Control Mode HD5L series controllers have three control modes which respectively are V/f control, SVC control and VC control. (Refer to F00.01 for more detail) 5.1.3 Controller State HD5L series controller states respectively are: Stop, Run, Motor parameters auto-tuning, Fault alarm and Under-voltage. Stop state: After the controller is switched on and initialized, if no run command inputs or the stop command is given, there will be no output from U/V/W of the controller and the LCD panel will be anti-color display STOP under the left. Run state: The controller will start output from U/V/W terminals after it receives the run command. And the LCD panel will be anti-color display RUN under the left. Motor parameters auto-tuning: After set the function parameter F07.06/F10.10 as 1 or 2, the controller will receive the run command then enter into motor parameters auto-tuning state. If the auto-tuning process is completed, the controller will enter into stop state. Fault alarm state: The controller has failure. Under-voltage state: The controller is in the under-voltage. 5.1.4 Controller Running Mode HD5L series controllers have five running modes: Auto-tuning running, MS speed running, Inspection running, Battery-driven running and Normal running. Auto-tuning running: Set F07.06/F10.10 = 1 or 2 and press RUN key to enter the auto-tuning running. MS speed running: The run speed is set by MS1-MS3 in combination or communication. This mode is accessible when F00.05 is set as 2 or 4. Inspection running: When inspection signal is valid, the speed will be determined by F05.08 (inspection run speed). This mode is accessible when F00.05 is set as 1, 2 or 4. Battery-driven running: When emergency signal is valid, the speed will be determined by F05.09 (battery driven speed). This mode is accessible when F00.05 is set as 1, 2 or 4. Normal running: Controlled by panel (F00.05 = 0) or terminal analogue (F00.05 = 1). ―44― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 5 Operation Instructions 5.2 Operating Instructions 5.2.1 Panel Description The standard HD5L series controllers are installed with LCD panel which is shown as Figure 5-1. PRG JOG SHF ENT RUN Figure 5-1 5 STOP Panel of HD5L controller There are keys on the panel and their functions, as shown in Table 5-1. Table 5-1 Key Key function description Name Function PRG Program/exit Entry or exit programming key JOG Jog key Reserved RUN Run key In the mode of panel control, press this key to run the controller STOP Stop/reset key In the mode of panel control, to stop controller and reset the fault Multi-function key Set certain function by F00.06 Increment key Increase value or parameter Decrement key Decrease value or parameter SHF shift key Selecting display parameter and shift bit ENT enter/confirm key Enter lower menu or confirm saving the data HD5L Series Controller User Manual ―45― Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co., Ltd. 5.2.2 Display State The panel of HD5L series controller can display the parameters at stopping, running, editing and alarming. Note: LCD anti-color displays: display in white on black such as STOP , RUN , F03: , 0.3 5 0 m/s etc. 1. If the parameter or the setting value is in anti-color displaying, it means that it can be changed. Take 0.3 5 0 m/s for example, it means that the units of setting value can be changed. 2. If the state is in anti-color displaying, it means that it is in this state. Take means that the controller is in the running state. RUN for example, it Parameter display state at stopping When the controller stops running, the panel will display stopping state and its parameter, as shown in Figure 5-2. Other parameters (F15.08-F15.13) can be displayed by pressing . Ready para. Setting speed =0 1.5 0 0 m/s UP Running para. Given speed =0 1.3 5 9 m/s STOP LO/RE ALM Figure 5-2 UP RUN LO/RE ALM Display state of the panel Parameter display state at running When the controller is running, the panel will display running state and its parameter, as shown in Figure 5-2. Other parameters (F15.02-F15.07) can be displayed by pressing . Four-level menu switching operation The panel of HD5L series controller uses four-level menu configuration for parameter setting or other operations. Configuring mode can be displayed in 4-level menu: mode setting (first-level)→function parameter group setting (second-level)→function parameter setting (third-level)→parameter setting (fourth-level). The operation process is shown in Figure 5-3 and the description of the keys is shown in Table 5-2. ―46― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Ready para. Setting speed =0 1.5 0 0 m/s UP PRG PRG STOP LO/RE ALM Chapter 5 D: STOP LO/RE ALM UP UP STOP LO/RE ALM F03.00: Acc speed 用户密码 UP STOP LO/RE ALM PRG Second-level menu F03.03: Dec speed 菜单模式 STOP LO/RE ALM UP Third-level menu F03.13: = 0 0.3 5 0 m/s3 Stop Dec jerk UP STOP LO/RE ALM First-level menu F00: Basic parameters 用户密码 Second-level menu UP UP First-level menu F03: Acc/Dec parameters 用户密码 PRG F: General function para meters用户密码 Display Para. 菜单模式 Stop state Operation Instructions STOP LO/RE ALM STOP LO/RE ALM Third-level menu PRG F03.13: Stop Dec jerk 菜单模式 UP STOP LO/RE ALM F03.03: Dec speed 菜单模式 UP Third-level menu Fourth-level menu STOP LO/RE ALM 5 Third-level menu Figure 5-3 Four-level operation process Table 5-2 Switching four-level description of the key Key First-level menu PRG Fault, return to faulty display; Fault cleared, return to run or stop state display. Return to first-level menu Return to second-level menu Do not save the present value and return to third-level Enter to second-level menu Enter to third-level menu Enter to fourth-level menu Save the present value and return to third-level Select function group. Modify No. function. Modify the internal No. of function group. Increase by 1 according to the present modified bit Modify function value. Increase by 1 according to the present modified bit Cycle according to Y-F-D Decrease by 1 when press this key one time Modify the internal No. of function group. Decrease by 1 according to the present modified bit Modify function value. Decrease by 1 according to the present modified bit Invalid Invalid Switch units and tens Switch units , ten thousands, thousands, hundreds, tens Cycle according to D-F- Y Select function group. HD5L Series Controller Second-level menu Increase by 1 when press this key one time Modify No. function. User Manual Third-level menu Fourth-level menu ―47― Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co., Ltd. Function parameter editing state At stop, run or fault alarm state, press PRG to enter function parameter editing state (see the description of parameter F01.00 and the user password unlock and modify of section 5.2.3), as shown in Figure 5-4. F03.13: = 0 0.3 5 0 m/s3 Stop Dec jerk F03: Acc/Dec parameters 用户密码 UP STOP LO/RE ALM Figure 5-4 UP STOP LO/RE ALM Parameter editing state Fault alarming state If the controller detects a fault signal, the panel will enter the fault alarming state and LCD will display the fault code and name and anti-color display ALM , as shown in Figure 5-5. You can enter Group F17 to check the fault history. E0024: External faulty 请按键以检测其有效性 Lu: DC bus low 请按键以检测其有效性 UP UP STOP LO/RE ALM Figure 5-5 STOP LO/RE ALM Fault alarming state The controller can be reset by pressing STOP key, or by sending the reset commands via the external terminal or communication reset command. 5.2.3 Panel Operation Examples Function parameter setting For example: To modify the setting value of the function parameter F00.07 from 1.500m/s to 1.000m/s, as shown in Figure 5-6. F00.07: Speed setting of pane l菜单模式 UP STOP LO/RE ALM UP F00.08: Run direction 菜单模式 UP UP STOP LO/RE ALM STOP LO/RE ALM F00: Basic parameters 运行方向选择 Shifting F00.07: = 0 1.0 0 0 m/s Third-level menu UP STOP LO/RE ALM Fourth-level menu Third-level menu PRG F00.07: = 0 1.5 0 0 m/s F00.07: = 0 1.5 0 0 m/s UP STOP LO/RE ALM Modify setting value F: Ready para. PRG General function para PRG Setting speed =0 1.0 0 0 m/s meters STOP LO/RE ALM Second-level menu Figure 5-6 UP STOP LO/RE ALM UP First-level menu Function parameter setting STOP LO/RE ALM Stop state In the setting fourth-level menu situation, if the parameter is not in anti-color displaying, it indicates that this parameter can’t be modified. The possible reasons are as follows: ―48― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 5 Operation Instructions • The function parameter can’t be modified, such as the actual detected parameters or recorded parameters etc. • Only when the controller stops can it modify the function parameter. • Only input the correct password can it edit the function parameter due to the valid password. Switching display parameters at stopping state There are six stopping parameters(F15.08-F15.13) of the HD5L controller. For example, set the parameter to be default value and the Figure 5-7 describes the operation of displaying parameters. Ready para. Setting speed =0 1.5 0 0 m/s UP Ready para. AI1 voltage disposal =0 1.6.0 0 V Ready para. DC bus voltage =0 1.5 3 7 V STOP LO/RE ALM STOP LO/RE ALM UP F15.08 = 4 UP STOP LO/RE ALM F15.10 = 16 F15.09 = 14 Ready para. Output terminal state =0000 0000 0000 0000 UP STOP LO/RE ALM Ready para. Input terminal state =0000 0000 0000 0000 STOP LO/RE ALM UP F15.12 = 27 F15.11 = 26 Switching display parameters at stopping state Figure 5-7 5 Unlock user’s password When user set F01.00 to non-zero value and detect no press on the panel within 5 minutes, the user’s password will be valid. The lock identification of panel will be . The operation of unlock user’s password is as shown in Figure 5-8 which takes 4 as the user’s password. The lock identification will be when it successfully unlocks. F01.00 User password 菜单模式 UP F01.00 =0 0 0 0 0 User password STOP LO/RE ALM UP Third-level menu STOP LO/RE ALM Fourth-level menu F01.01 Menu mode 菜单模式 UP STOP LO/RE ALM Third-level menu Figure 5-8 HD5L Series Controller F01.00 =0 0 0 0 4 User password UP STOP LO/RE ALM Input correct password Unlock success UP STOP LO/RE ALM Unlock success Operation of unlocking user’s password User Manual ―49― Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co., Ltd. Modify user’s password If no password, directly modify the value of F01.00 according to Figure 5-9. If there is password, you should unlock the password according to Figure 5-8. When the lock successfully displays the , you can set a new password according to Figure 5-9 which takes “02004” as the new password. When the password is valid, the lock identification will be . F01.00 User password 菜单模式 F01.01 User password 菜单模式 UP STOP LO/RE ALM UP Third-level menu STOP LO/RE ALM Third-level menu STOP LO/RE ALM Shifting F01.00 = 0 2 0 0 4 User password UP STOP LO/RE ALM Fourth-level menu UP STOP LO/RE ALM Modify password units Encryption success 菜单模式 STOP LO/RE ALM UP Modify password thousands Figure 5-9 UP F01.00 =0 0 0 0 4 User password F01.00 = 0 0 0 0 4 User password UP F01.00 =0 0 0 0 0 User password STOP LO/RE ALM F01.01 Menu mode 菜单模式 UP STOP LO/RE ALM Third-level menu Modify successfully Operation of modifying user’s password Clear user’s password If there is password, you should unlock according to Figure 5-8. When it successfully displays you can clear the user’s password according to Figure 5-10. F01.01 Menu mode 菜单模式 UP F01.00 User password 菜单模式 STOP LO/RE ALM UP Third-level menu STOP LO/RE ALM Third-level menu F01.01 Menu mode 菜单模式 UP STOP LO/RE ALM Third-level menu Figure 5-10 ―50― F01.00 =0 0 0 0 0 User password UP STOP LO/RE ALM Fourth-level menu PW. has been cleared 菜单模式 UP STOP LO/RE ALM Clear password Operation of clearing user’s password HD5L Series Controller User Manual , Shenzhen Hpmont Technology Co., Ltd. Chapter 5 Operation Instructions Panel self-testing The panel of the HD5L series controller has self-testing function which facilitates periodic inspection for itself and the keys. The process of panel self-testing: 1. In stopping state, press key and key simultaneously for 2-3 seconds, the panel will check the LCD whether works well which is as shown in Figure 5-11. Figure 5-11 Starting panel self-testing 2. Press any key of the panel and if the state is in anti-color display, it means the key is valid. And the correct correspondence is as shown in Figure 5-12. During this process, if there is no press in 4-5 seconds, it will directly jump to the step 4. If the self-check is success, it will jump to the step 3. Please press the key JOG PRG UP SHIFT ENTER M Please press the key JOG PRG UP SHIFT ENTER M Please press the key JOG UP PRG SHIFT ENTER M RUN RUN RUN DN STOP DN STOP DN JOG PRG Please press the key JOG UP PRG SHIFT ENTER M Please press the key JOG UP PRG SHIFT ENTER M Please press the key JOG UP PRG SHIFT ENTER M RUN RUN RUN DN STOP DN STOP DN STOP Please press the key JOG PRG UP SHIFT ENTER M Please press the key JOG PRG UP SHIFT ENTER M Panel self-test pass JOG PRG UP ENTER SHIFT M RUN RUN RUN DN STOP DN STOP DN STOP STOP RUN Figure 5-12 5 STOP Correct correspondence of the keys and the displays 3. If all keys are valid, the panel will display “Panel self-test pass”. The “Panel self-test pass” will auto-disappear within 3-5 seconds and back to display state before self-testing. 4. If the key is invalid, the correspondence display will not be in anti-color displaying. The panel will display “Panel self-test fail”. The “Panel self-test fail” will auto-disappear within 3-5 seconds and back to display state before self-testing. The possible reasons of self-testing failure: no press within 5s or invalid key. HD5L Series Controller User Manual ―51― Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co., Ltd. Upload and download parameters Upload: When set the function parameter F01.03 = 1, it uploads the setting value to the panel. When the upload is finished, the panel will jump to display F01.00. Download: When set the function parameter F01.02 = 2, it downloads the setting value from the panel. When the download is finished, the panel will jump to display F01.03. The upload and download parameters are as shown in. Para. being uploaded Upload progress:050% =0 1.5 0 0 m/s 停机状态参数 Dnload fail =0 1.5 0 0 m/s Para. being dnloaded Dnload progress:030% =0 1.5 0 0 m/s UP Figure 5-13 STOP LO/RE ALM Display upload and download parameters Note: 1. When downloading parameters, it displays “dFAiL” which represents that the EEPROM storage parameters of panel and the function parameters of present controller do not match. First, you need upload the setting value of the correct function code to the EEPROM of panel, and then you can download. 2. When upload or download parameters, the panel displays “E0022” (panel EEPROM fault). It will jump to next function code 10 seconds later. The troubleshooting is in Chapter 8 (Page 99). 5.3 Initial Power On It need carefully check before power is on. Please wire the controller according to the specifications supplied by this manual. After checking the wiring and mains supply voltage, switch on the circuit breaker and the controller will be initialization. The panel will display as shown in Figure 5-14. Lu: DC bus low 请按键以检测其有效性 Hpmont Technology UP Figure 5-14 ―52― Ready para. Setting speed = 1.5 0 0 m/s STOP LO/RE ALM UP STOP LO/RE ALM Display initialing panel HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction Chapter 6 Function Introduction This chapter will provide user with detail function introduction of each group. Display Parameters: Group D00 System State Parameters (on pages 54-55) Group D01 Drive State Parameters (on pages 55-55) Group D02 Analogue State Display Parameters (on pages 56-57) Group D03 Running State Parameters (on pages 57-58) Group D04 Encoder State Parameters (on pages 58-59) General Function Parameters: Group F00 Basic Parameters (on pages 59-61) Group F01 Protection of Parameters (on pages 61-62) Group F02 Start & Stop Parameters (on pages 62-63) Group F03 Acceleration/Deceleration Parameters(on pages 63-64) Group F04 Analogue Curve Parameters (on pages 64-65) Group F05 Speed Parameters (on pages 65-67) Group F06 Weighing Compensation Parameters (on pages 67-68) Group F07 Asynchronous Motor Parameters (on pages 68-71) 6 Group F08 Motor Vector Control Speed-loop Parameters (on pages 71-72) Group F09 Current-loop Parameters (on pages 72-72) Group F10 Synchronous Motor Parameters (on pages 72-73) Group F11 PG Parameters (on pages 73-74) Group F12 Digital I/O Terminal Parameters (on pages 74-77) Group F13 Analogue I/O Terminal Parameters (on pages 77-79) Group F14 SCI Communication Parameters (on pages 79-80) Group F15 Display Control Parameters (on pages 80-81) Group F16 Enhance Function Parameters (on pages 81-82) Group F17 Fault Protect Parameters (on pages 82-85) Group F18 PWM Parameters (on pages 85-85) Group F19 Reserved Group F20 Reserved Manufacturer Function Parameters (on page 85) HD5L Series Controller User Manual ―53― Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd. 6.1 Group D: Display Parameters Group D is state display parameters. The users can directly check the state parameters by checking the function code of Group D. 6.1.1 Group D00 System State Parameters Code D00.00 Name Description Range【factory setting】 【actual value】 Controller series Display HD5L controller series. D00.01 【actual value】 DSP software version Display the DSP software version. D00.02 【actual value】 DSP special software version Display the DSP special software version. D00.03 【actual value】 Panel software version Display the panel software version. D00.04 【actual value】 Elevator running state Display the elevator running state in 16-bit binary. As following: Bit15: battery driven run Bit14: MS terminal 3 Bit13: MS terminal 2 Bit12: MS terminal 1 0: no 0: invalid 0: invalid 0: invalid 1: yes 1: valid 1: valid 1: valid Bit11: down forced Dec. input Bit10: up forced Dec. input Bit9: contactor feedback input Bit8: brake feedback input 0: invalid 0: invalid 0: invalid 0: invalid 1: valid 1: valid 1: valid 1: valid Bit7-bit4: reserved which means “0” D00.05 Bit3: analogue run Bit2: MS run Bit1: inspection run Bit0: controller enable 0: no 0: no 0: no 0: disenable 1: yes 1: yes 1: enable 1: yes 123 Controller rated current 【actual value】 Display the controller rated current. D00.06 【actual value】 Controller state Display the controller state in 16-bit binary. As following: Bit15: reserved Bit13: stop signal Bit12: contactor output 0: no stop signal 0: invalid 1: stop signal 1: valid Bit11: brake output Bit10: ready to run Bit9: speed arrived Bit8: auto-tuning 0: invalid 0: not ready 0: no 0: no in auto-tuning 1: valid 1: be ready 1: yes 1: in auto-tuning Bit7: run at zero-speed Bit6: zero-speed signal Bit5&Bit4: acceleration/deceleration/constant 0: not at zero-speed 0: invalid 00: constant 01: acceleration 11: reserved 10: deceleration 1: at zero-speed 1: valid Bit3: DN Bit2: UP Bit1: run/stop Bit0: controller fault 0: no 0: no 0: stop 0: no fault 1: yes 1: run 1: fault 1: yes 123 ―54― Bit14: reserved HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction 6.1.2 Group D01 Drive State Parameters Code D01.00 Name Description Range【factory setting】 【actual value】 Control mode Display the cotrol mode. D01.01 Setting speed (m/s) 【actual value】 Display the setting speed. D01.02 Setting speed (after acceleration/deceleration) (m/s) 【actual value】 Display the speed which is disposed by acceleration/deceleration S curve. D01.03 Feedback speed (m/s) 【actual value】 Display the elevator’s actual speed. D01.04 Setting frequency 【actual value】 Display the setting frequency. D01.05 Setting frequency (after acceleration/deceleration) 【actual value】 Display the frequency (after acceleration/deceleration). D01.06 Output frequency 【actual value】 Display the output frequency. D01.07 【actual value】 Setting Rpm Display the setting Rpm. D01.08 【actual value】 Running Rpm Display the running Rpm. D01.09 Reserved D01.10 Output voltage 【actual value】 Display the output voltage. D01.11 【actual value】 Output current Display the output current. D01.12 【actual value】 Output torque Display the output torque which is the relative percentage of the motor rated torque. D01.13 【actual value】 Output power Display the output power which is the relative percentage of the motor rated power. D01.14 【actual value】 DC bus voltage Display the DC bus voltage. D01.15-D01.16 Reserved HD5L Series Controller User Manual ―55― 6 Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd. 6.1.3 Group D02 Analogue State Display Parameters Code D02.00 Name Description Range【factory setting】 【actual value】 AI1 voltage Display AI1 input voltage. D02.01 【actual value】 AI1 voltage (after disposal) Display A1 input voltage which is disposed by the gain, bias and filter. D02.02 【actual value】 AI2 voltage Display AI2 input voltage. When AI2 selects current input, the corresponding relations are: - 10.00V corresponds to 0mA, and 10.00V corresponds to 20mA. D02.03 【actual value】 AI2 voltage (after disposal) Display A2 input voltage which is disposed by the gain, bias and filter. D02.04 【actual value】 AI3 voltage Display AI3 input voltage. When AI3 selects current input, the corresponding relations are: - 10.00V corresponds to 0mA, and 10.00V corresponds to 20mA. D02.05 【actual value】 AI3 voltage (after disposal) Display A3 input voltage which is disposed by the gain, bias and filter. D02.06 【actual value】 AI4 voltage Display AI4 input voltage. When AI4 selects current input, the corresponding relations are: - 10.00V corresponds to 0mA, and 10.00V corresponds to 20mA. D02.07 【actual value】 AI4 voltage (after disposal) Display A4 input voltage which is disposed by the gain, bias and filter. D02.08 AO1 output 【actual value】 Display AO1 output. When AO1 selects current output, the corresponding relations are: 0V corresponds to 0mA, and 10.00V corresponds to 20mA. D02.09 AO2 output 【actual value】 Display AO2 output. When AO2 selects current output, the corresponding relations are: 0V corresponds to 0mA, and 10.00V corresponds to 20mA. ―56― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction 6.1.4 Group D03 Running State Parameters Code D03.00 Name Description Range【factory setting】 【actual value】 Heatsink temperature Display heatsink temperature. D03.01 【actual value】 Input terminal state Display input terminal state. Each bit(binary) of this function parameter stands for different physical sources which are in the below table. • 0: Multi-function input terminals are not connected with common terminals. • 1: Multi-function input terminals are connected with common terminals. D03.02 Bit11 Bit10 Bit9 Bit8 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 DI12 DI11 DI10 DI9 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1 123 Output terminal state 【actual value】 Display output terminal state. Each bit(binary) of this function parameter stands for different physical sources which are in the below table. • Positive logic: 0 stands for invalid while 1 stands for valid. • Negative logic: 0 stands for valid while 1 stands for invalid. D03.03 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 RLY4 RLY3 RLY2 RLY1 DO2 DO1 123 MODBUS state 【actual value】 Display MODBUS communication state. 6 0: Normal. 1: Communication timeout. 2: Incorrect data frame head. 3: Incorrect data frame checking. 4: Incorrect data frame content. D03.04 Total time at power-on 【actual value】 D03.05 Total running time 【actual value】 D03.04 display total time at power-on; D03.05 displays total running time. The unit is hour. D03.06 【actual value】 Running times Display the running times of the controller. D03.07 【actual value】 Present fault Display the present fault. HD5L Series Controller User Manual ―57― Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd. 6.1.5 Group D04 Encoder State Parameters Code D04.00 Name Description Range【factory setting】 【actual value】 C phase value of SINCOS encoder Display the actual AD sample value of SINCOS encoder C phase. D04.01 【actual value】 D phase value of SINCOS encoder Display the actual AD sample value of SINCOS encoder D phase. D04.02 【actual value】 A phase value of SINCOS encoder Display the actual AD sample value of SINCOS encoder A phase. D04.03 【actual value】 B phase value of SINCOS encoder Display the actual AD sample value of SINCOS encoder B phase. D04.04 UVW state of UVW encoder 【actual value】 Display the UVW state of UVW encoder. D04.05 Electrical angle 【actual value】 D04.06-D04.07 Reserved D04.08 Pulses of PG 【actual value】 Displaying number of encoder pulses can be used to check the encoder is connected correctly. If the encoder is connected correctly, when the motor is rotated, D04.08 value is incremented or decremented in accordance with the running direction. D04.09-D04.11 ―58― Reserved HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction 6.2 Group F: General Function Parameters 6.2.1 Group F00 Basic Parameters Code F00.00 Name Description Range【factory setting】 Motor type 0,1【0】 0: Asynchronous motor. 1: Synchronous motor. F00.01 Control mode 0-2【2】 0: V/f control. Constant voltage/frequency ratio control. • It is applicable for special elevator occasion. This mode does not need the encoder and its control effect is not so good as the vector control. • When select V/f control, please properly set the V/f control parameter of Group F07 to achieve proper efficiency. 1: SVC control. Sensorless vector control. It is only applicable for the asynchronous motor. 2: Closed-loop vector control. Sensor vector control. • Closed-loop vector and applicable for elevator high accuracy of speed control. In generally the elevator will take this mode. Note: 1. V/f and SVC control are applicable for the motor without installing encoder which are one temporary running mode when the elevator is in inspection running. 2. When select SVC or closed-loop vector control mode, you should do motor parameter auto-tuning. Auto-tuning process: Correctly set the motor nameplate parameters (F07.00-F07.04 / F10.00 -F10.05), then start the motor parameter auto-tuning to obtain the right parameters. Meanwhile set vector control parameters of Group F08 to achieve excellent vector control efficiency. F00.02 Elevator rated speed 0.100-4.000【1.500m/s】 The elevator nominal rated speed. • All speed setting value in the function parameters must not exceed this value. F00.03 Controller max output frequency 5.00-100.00【50.00Hz】 It defines the maximum frequency that the controller is allowed to output. • It should be careful to set reasonable parameters according to the nameplate of the motor and the actual operating conditions. F00.04 Traction machine mechanical parameters 10.0-6000.0【60.0】 It defines the relationship between the elevator speed and the motor rotation speed. • The traction machine mechanical parameters are calculated based on the traction machine parameters. They determine the control precision and must be correctly set. The elevator speed and motor rotation speed relationship is shown below: Motor rotation speed (rpm) F00.04 × Elevator speed (m⁄s) = 1000 60 The formula for calculating motor mechanical parameters is as below: π×D F00.04 = i × Winding mode D: Diameter of motor (mm); i: Dec. rate; Winding mode: The way that the hoist cable is wound, set according to the actual elevator setting. HD5L Series Controller User Manual ―59― 6 Chapter 6 Function Introduction Code F00.05 Shenzhen Hpmont Technology Co., Ltd. Name Description Range【factory setting】 Operating mode 0-5【0】 0: Panel control. • Controlled by pressing the RUN or STOP key of the panel. Set the run speed in F00.07. 1: Terminal analogue control. • The run command is controlled by UP and DN of the terminal; and the run speed is set by analogue input terminals. 2: Terminal MS control. • The run command is controlled by UP and DN of the terminal; and the run speed is set by MS1- MS3 multi-step speed terminal combination. 3: Reserved. 4: SCI control. • The run command and the run multi-step speed are set by PC communication. 5: Reserved. F00.06 M-key function 0,1【0】 0: Disable. 1: UP/DN switch. F00.07 Speed setting of panel 0.000-F00.02【1.500m/s】 When F00.05 = 0, it set the objective speed at running. F00.08 Run direction 0,1【0】 0: The same as run command. 1: Opposite to run command. ―60― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction 6.2.2 Group F01 Protection of Parameters Code F01.00 Name Description Range【factory setting】 User password 00000-65535【00000】 XXXXX: To enable the password protection function, set any non-zero number as the password. • Once the password is set, and detect that there is no press on the panel within 5 minutes, the user’s password will be valid. • It is necessary to input correct password if you want to change the parameters. Otherwise you can not change any parameter via panel, but only check. 00000: The factory setting and no user’s password. • If the user unlocks the password, it means clearing the user’s password. • To unlock, change and clear the user’s password, see section 5.2.3. F01.01 Menu mode 0,1【0】 0: Full menu mode. All function parameters can be displayed in this menu. 1: Checking menu mode. Only different from factory setting parameters can be displayed. F01.02 Parameter initialization 0-3【0】 0: No operation. The controller is in regular parameter read/write state. • Whether can change the parameter it depends on the user’s password state and the actual operating conditions. 1: Restore to factory settings. • Except Group F01, F07.00-F07.14, Group F10, Group F11, F15.00, F17.11-F17.27, Group F18 and Group Y. • Operation steps: If set F01.02 = 1, press to ensure and the parameters are restored to factory settings. The panel dispalys “loading defualt para.”. Then the panel will display parameters in stop state after finish restoring to factory setting. 2: Parameter download. • Except Group F01, F17.11-F17.27, Group F18 and Group Y. • Motor parameters, encoder parameters and magnetic pole angle etc. will be downloaded. Record the original parameters such as motor parameters, encoder parameters and magnetic pole angle etc. Or restart parameter auto-tuning. 3: Clear fault information. The fault history of F17.11-F17.27 will be clear. F01.03 Panel EEPROM parameter initialization 0,1【0】 0: No operation. The controller is in regular parameter read/write state. 1: Parameter upload. Upload the present function code settings to the panel EEPROM parameter. Note: Group F01, F17.11-F17.27, Group F18 and Group Y do not upload. HD5L Series Controller User Manual ―61― 6 Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd. 6.2.3 Group F02 Start & Stop Parameters Speed F02.08 F00.02 Objective speed F02.03 Time 0 Run command Contactor output Controller is in running Brake At zero-speed running F02.00 F02.01 F02.02 Code F02.00 F02.05 F02.06 F02.07 F02.04 Name Description Range【factory setting】 Start delay time 0.000-4.999【0.000s】 When the controller receives the run command, it will wait for the delay time set by F02.00 and then start running. • When controlled by panel (F00.05 = 0), F02.00 is invalid. F02.01 Brake open delay time 0.000-4.999【0.000s】 It defines the time interval from controller’s zero-speed running to output brake-open command. • This function enables the controller to enter running state before the brake open, so as to alleviate the impact at start. F02.02 Retention time of start zero-speed 0.000-4.999【0.500s】 F02.02 defines the retention time from brake-open to output with speed. During the retention time, the motor has output torque, which makes more comfortable. • When F06.00 set 4(No weighing auto-compensation is used), the value of F02.02 should be exceeded 0.5s. F02.03 Start speed 0.000-0.400【0.000m/s】 It defines the initial speed required for starting the controller. • The start speed, when properly set, can minimize the start jerk. F02.04 Retention time of start speed 0.000-4.999【0.000s】 The start time is the time in which the controller runs at start speed (F02.03). F02.05 Brake close delay time 0.000-4.999【0.000s】 It defines the time interval from controller’s zero-speed running to output brake-closed command. F02.06 Retention time of stop zero-speed 0.000-4.999【0.000s】 When stopping, the motor runs at zero-speed and has output torque during the retention time, which makes more comfortable. F02.07 Contactor close delay time 0.000-4.999【0.000s】 It defines the running contactor delay release time after the run command is revoked. ―62― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Code F02.08 Chapter 6 Name Description Function Introduction Range【factory setting】 Start ramp time 0.000-2.000【0.000s】 The start ramp time is the time that elevator takes to accelerate from zero to the rated speed (F00.02). • When F02.08 is set as 0, the elevator starts from start speed directly. F02.09 Reserved 6.2.4 Group F03 Acceleration/Deceleration Parameters Code Name Description Range【factory setting】 F03.00 Acceleration speed 0.020-9.999【0.700m/s2】 F03.01 Start Acc jerk 0.020-9.999【0.350m/s3】 F03.02 End Acc jerk 0.020-9.999【0.600m/s3】 F03.03 Deceleration speed 0.020-9.999【0.700m/s2】 F03.04 Start Dec jerk 0.020-9.999【0.600m/s3】 F03.05 End Dec jerk 0.020-9.999【0.350m/s3】 F03.00-F03.05 adjust the elevator speed via S-curve which can cushion the shock at elevator start/stop and improve riding comfort. Objective speed F03.02 F03.00 • Acc jerk: The change ratio of acceleration. • See the right figure for the adjustment of S-curve. Speed F03.04 F03.03 F03.13 F03.01 F03.05 Time 0 6 • The S-curve becomes steeper when parameter values are raised; • The S-curve becomes slower when parameter values are decreased. F03.06 Inspection Acc speed 0.020-9.999【0.200m/s2】 It defines the Acc speed of elevator at the inspection running mode. F03.07 Inspection Dec speed 0.020-9.999【1.000m/s2】 It defines the Dec speed of elevator at the inspection running mode. F03.08 Battery driven Acc speed 0.020-9.999【1.000m/s2】 It defines the Acc speed of elevator at the battery driven mode. F03.09 Battery driven Dec speed 0.020-9.999【1.000m/s2】 It defines the Dec speed of elevator at the battery driven mode. F03.10 Asynchronous motor auto-tuning Acc speed 0.020-9.999【0.100m/s2】 It defines the deceleration time of emergency stop. F03.11 Asynchronous motor auto-tuning Dec speed 0.020-9.999【0.100m/s2】 It defines the deceleration time of emergency stop. F03.12 Abnormal Dec speed 0.020-9.999【1.000m/s2】 It defines the deceleration time of emergency stop. F03.13 0.020-9.999【0.350m/s2】 Stop Dec jerk It defines the deceleration time of emergency stop. F03.14 Asynchronous motor field-weakening optimization 0-2【0】 0: No field-weakening optimization. 1: Optimize according to voltage. 2: Optimize according to current. When set to 1 or 2, it can reduce the current noise and improve the dynamic performance of asynchronous motor. HD5L Series Controller User Manual ―63― Chapter 6 Function Introduction Code Shenzhen Hpmont Technology Co., Ltd. Name Description F03.15 Field-weakening Kp F03.16 Field-weakening Ki F03.17 Field-weakening voltage limit Range【factory setting】 0-5000【4000】 0-5000【1000】 4000-5000【4126】 F03.15-F03.17 is uesd to adjust the effect of asynchronous motor field-weakening so that user need not regulate them usually. F03.18 Reserved F03.19 Sincos encoder CD phase learning 0,1【0】 0: Learning. 1: Not learning. F03.20 Reserved 6.2.5 Group F04 Analogue Curve Parameters Code F04.00 Name Description Range【factory setting】 Reference curve 0000-1111【0000】 Units: AI1 characteristic curve selection. Tens: AI2 characteristic curve selection. Hundreds: AI3 characteristic curve selection. Thousands: AI4 characteristic curve selection. Ten thousands: Pulse input characteristic curve selection. Each bit setting: • 0: Line 1. • 1: Line 2. F04.01 Line 1 minimum reference F04.02 Corresponding value of line 1 minimum reference F04.03 Line 1 maximum reference F04.04 Corresponding value of line 1 maximum reference F04.05 Line 2 minimum reference F04.06 Corresponding value of line 2 minimum reference F04.07 Line 2 maximum reference F04.08 0.0-F04.03【0.0%】 0.0-100.0【0.0%】 F04.01-100.0【100.0%】 0.0-100.0【100.0%】 0.0-F04.07【0.0%】 0.0-100.0【0.0%】 F04.05-100.0【100.0%】 Corresponding value of line 2 maximum reference 0.0-100.0【100.0%】 F04.01-F04.04 define the line 1. F04.05-F04.08 define the line 2. • Both line 1 and line 2 can independently achieve positive and negative characteristics as shown in following figure. Positive and negative characteristics of line F04.04 F04.08 Reference corresponding value Analogue (reference) F04.02 F04.06 F04.01 F04.05 ―64― F04.03 F04.07 F04.02 F04.06 Reference corresponding value Analogue (reference) F04.04 F04.08 F04.01 F04.05 F04.03 F04.07 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction 6.2.6 Group F05 Speed Parameters Code Name Description Range【factory setting】 F05.00 Multi-speed 0 0.000-F00.02【0.000m/s】 F05.01 Multi-speed 1 0.000-F00.02【0.000m/s】 F05.02 Multi-speed 2 0.000-F00.02【0.000m/s】 F05.03 Multi-speed 3 0.000-F00.02【0.000m/s】 F05.04 Multi-speed 4 0.000-F00.02【0.000m/s】 F05.05 Multi-speed 5 0.000-F00.02【0.000m/s】 F05.06 Multi-speed 6 0.000-F00.02【0.000m/s】 F05.07 Multi-speed 7 0.000-F00.02【0.000m/s】 F05.00-F05.07 define the MS running speed which use in MS run mode. F00.02 defines the elevator rated speed. F05.08 Inspection run speed 0.000-0.630【0.200m/s】 It defines the elevator’s running speed in the inspection mode. F05.09 Battery driven run speed 0.000-F00.02【0.100m/s】 It defines the elevator’s running speed in the battery driven run mode. F05.10 Up forced Dec detection value 0.0-100.0 (F00.02)【97.0%】 It defines the speed detection value at the forced switch action. • After forced switch act, the running speed exceeds Dec detection value, and decelerate to F05.22 (creeping speed) according to F03.12 (abnormal Dec speed). Shaft top space Top floor Up forced Dec switch Contact board 6 Car • Properly set this parameter to avoid climbing elevator at elevator up. F05.11 Down forced Dec detection value 0.0-100.0 (F00.02)【97.0%】 To avoid plunging elevator at elevator down. Refer to parameter F05.10. HD5L Series Controller User Manual ―65― Chapter 6 Function Introduction Code Shenzhen Hpmont Technology Co., Ltd. Name Description Range【factory setting】 F05.12 FDT1 0.0-100.0 (F00.02)【90.0%】 F05.13 FDT2 0.0-100.0 (F00.02)【90.0%】 F05.14 FDT1 delay level F05.15 FDT2 delay level When running speed is lower than one speed (F05.12 + F05.14) as figure’s FL, ON indicating signal will be output till the running speed is lower than F05.12. 0.0-100.0 (F00.02)【1.0%】 0.0-100.0 (F00.02)【1.0%】 Elevator speed FL F05.14 F05.12 • Refer to parameter F05.12 and F05.14 about F05.13 and F05.15. Time DO ON OFF ON FL = F05.12 + F05.14 F05.16 FAR range The pulse signal will be output if the controller’s output frequency is within the FAR range. As shown in the right figure. Time 0.0-20.0【1.0%】 Elevator speed Refernece speed F05.16 Time DO Time F05.17 Over-speed setting F05.18 Over-speed detection time 80.0-120.0(F00.02)【115.0%】 0.0-2.0s【0.2】 When the elevator actual speed exceeds F05.17 setting value and the duration time exceeds F05.18 setting value, the controller alarms E0032 fault (motor over speed). • Set F05.18 as 0, the controller does not detect motor over speed fault. F05.19 Detected value of speed deviation F05.20 Detected time of speed deviation 0.0-30.0(F00.02)【20.0%】 0.0-2.0【1.0s】 When the deviation of setting speed (after Acc/Dec) and motor actual run speed exceeds F05.19 setting value and the duration time exceeds F05.20 setting value, the controller alarms E0018 fault (excessive speed deviation). • Set F05.19 or F05.20 as 0, the controller does not detect the excessive speed deviation fault of motor. F05.21 Reserved F05.22 Creeping speed 0.000-0.400【0.050m/s】 It defines the running speed at the forced Dec run. F05.23-F05.25 Reserved ―66― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction 6.2.7 Group F06 Weighing Compensation Parameters Code F06.00 Name Description Range【factory setting】 Pre-torque selection 0-4【4】 The pre-torque function can output the load balancing torque in advance to avoid reverse and reduce the start impact. 0: No pre-torque function. 1: Analogue setting. Output balancing torque according to the input analog weight signal. 2: DI setting. Output balancing torque according to the input digital weight signal. 3: Digital pre-torque. If no weighing device is at the elevator, you can use the digital pre-torque mode. • Then adjust the pre-torque digital setting parameter to make the elevator complete excitation before open brake, therefore improve the starting comfort. • Compensation value = Pre-torque bias - Pre-torque digital setting. 4: No weighing auto-compensation. Suitable for all PG. 5: Asynchronous motor zero-serve auto-compensation. Speed instruction + Speed feedback + + Torque limit ACR M Filter diposal AI Digital WD1 weigh signal WD2 WD3 WD4 DI weigh signal select (F06.08-F06.11) F06.07(Pre-torque digital setting) No weighing auto-compensation Torque Bias Gain (F06.01 - F06.06) F06.00 = 0 F06.00 = 1 F06.00 = 2 6 F06.00 = 3 Car F06.00 = 4 Counter weight Analogue weigh signal ASR No weighing adjust (F06.14-F06.16) F06.01 Up pre-torque bias 0.0-100.0【50.0%】 F06.02 Down pre-torque bias 0.0-100.0【50.0%】 Pre-torque bias = (Elevator counter weight – Car weight)/ Rated weight. F06.03 Up electrical pre-torque gain 0.000-9.000【1.000】 F06.04 Up brake pre-torque gain 0.000-9.000【1.000】 F06.05 Down electrical pre-torque gain 0.000-9.000【1.000】 F06.06 Down brake pre-torque gain F06.07 Pre-torque digital setting 0.000-9.000【1.000】 -100.0-100.0【10.0%】 At no weighing device, set the pre-torque value via changing the value of F06.07. F06.08 DI weighing signal 1 0.0-100.0【10.0%】 F06.09 DI weighing signal 2 0.0-100.0【30.0%】 F06.10 DI weighing signal 3 0.0-100.0【70.0%】 F06.11 DI weighing signal 4 0.0-100.0【90.0%】 When digital weighing signal termianl input is enabled, its value is the percentage of rated load. For example: If DI weighing signal 1 is enabled, it expresses that the present load is F06.08% of the rated load. • If numbers of terminals are enabled simultaneously, the max number terminal will be considered as the valid one. HD5L Series Controller User Manual ―67― Chapter 6 Function Introduction Code Shenzhen Hpmont Technology Co., Ltd. Name Description Range【factory setting】 F06.12 Reserved F06.13 Reserved F06.14 No weighing current coefficient F06.15 No weighing speed-loop KP 1-9999【2000】 F06.16 No weighing speed-loop KI 1-9999【2000】 0-9999【3000】 F06.14-F06.16 are used to adjust the effect of no weighing auto-compensation (F06.00 = 4). • The system’s response can be expedited through increasing F06.14-F0616, but system’s oscillation and overshoot may occur if the value of F06.14-F0616 is too high. • Generally, it can smoothly start elevator via adjusting F06.14 when debugging. • Increase F06.14 so as to avoid sliding vehicle at starting moment. Decrease F06.17 so as to avoid shake at starting moment. F06.17-F06.20 Reserved 6.2.8 Group F07 Asynchronous Motor Parameters R1 Ll R2 I1 Ll I2 1-S R2 S U1 Io Lm R1 = F07.07 (Stator resistance) R2 = F07.08 (Rotor resistance) Io = F07.11 (Excitation current) Ll = F07.09 (Leakage inductance) Lm = F07.10 (Mutual inductance) S = Slip ratio The relationship among rated torque current, excitation current and motor’s rated current is as follows: Rated torque current = F07.05 × F07.02 Excitation current F07.11 = �1 − F07.052 × F07.02 Mutual inductance F07.10 = Code F07.00 F07.01 2√3π × F07.03 × F07.11 Name Description − F07.09 Range【factory setting】 Asynchronous motor rated power 0.2-400.0kW 【Depend on controller model】 F07.01 Asynchronous motor rated voltage 0V-Controller rated voltage 【Depend on controller model】 F07.02 Asynchronous motor rated current 0.0-999.9A 【Depend on controller model】 F07.03 ―68― Asynchronous motor rated frequency 1.00-100.00【50.00Hz】 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Code Chapter 6 Name Description F07.04 Asynchronous motor rated Rpm F07.05 Asynchronous motor power factor Function Introduction Range【factory setting】 1-24000【1440rpm】 0.001-1.000 【Depend on controller model】 F07.06 Asynchronous motor parameter auto-tuning 0-2【0】 0: No action. 1: Motor static auto-tuning. 2: Motor rotation auto-tuning. Motor auto-tuning: • In the process of motor static auto-tuning, the stator resistance (F07.07), rotor resistance (F07.08) and leakage inductance (F07.09) will be auto-measured and written into corresponding parameters automatically. • For mutual inductance (F07.10) and excitation current (F07.11), • If at static auto-tuning (F07.06 = 1), it will auto calculate according to F07.05 and F07.02, then write the result into F07.10 and F07.11; • If at rotation auto-tuning (F07.06 = 2), the motor will be at rotation state and the auto-measured value will be written into F07.10 and F07.11. • When the motor is in rotation state, the oscillation and even the overcurrent might occur. In this case, please press the STOP key to stop auto-tuning and then properly adjust the F07.21 (oscollation-suppression mode) and F07.22 (oscollation-suppression coefficient) to mitigate the possible oscillation. Note: The auto-tuning is enabled only in panel control mode (F00.05 = 0). Auto-tuning procedures: 6 1.Input correct motor parameters as per its nameplate (F07.00-F07.04). 2.When F07.06 is set as 2, please set the proper Acc speed(F03.10) and Dec speed (F03.11) and make sure the motor is disconnected with the load for security. 3.Set F07.06 as 1 or 2 firstly, then press the key, and therewith press RUN key to start auto-tuning. The LCD will display “Motor para. auto-tuning”. 4.When the auto-tuning is completed, the panel will return to stop display state and the F07.06 will be reset to 0. F07.07 Asynchronous motor stator resistance 0.000-65.535Ω 【Depend on controller model】 F07.08 Asynchronous motor rotor resistance 0.000-65.535Ω 【Depend on controller model】 F07.09 Asynchronous motor leakage inductance 0.0-6553.5mH 【Depend on controller model】 F07.10 Asynchronous motor mutual inductance 0.0-6553.5mH 【Depend on controller model】 F07.11 Asynchronous motor excitation current 0.0-999.9A 【Depend on controller model】 F07.12 Asynchronous motor of core saturation coefficient 1 0.00-0.50【0.50】 F07.13 Asynchronous motor of core saturation coefficient 2 0.00-0.75【0.75】 F07.14 Asynchronous motor of core saturation coefficient 3 0.00-1.20【1.20】 HD5L Series Controller User Manual ―69― Chapter 6 Function Introduction Code Shenzhen Hpmont Technology Co., Ltd. Name Description F07.15 Asynchronous motor torque boost F07.16 Asynchronous motor torque boost end-point In order to compensate the torque drop at low frequency, the controller can boost the voltage so as to boost the torque. F07.16 is relative to percentage of motor rated frequency (F07.03). Range【factory setting】 0.1-30.0【0.1%】 0.1-50.0 (F07.03)【2.0%】 Voltage F07.01 Boosted value Voltage of manual torque boost 0 F07.16max F07.03 Frequency F07.16max = 50% F07.03 F07.17 Asynchronous motor of slip compensation gain F07.18 Asynchronous motor of slip compensation filter time 0.0-300.0【100.0%】 0.1-10.0【0.1s】 F07.19 Asynchronous motor of slip compensation limitation 0.0-250.0【200.0%】 The motor’s slip changes with the load torque, which results in the variance of motor speed. Through slip compensation (the controller will auto adjust its output frequency according to the motor load torque) to reduce the influence. • In driving state (the actual speed is lower than the setting speed) and in generating state (the actual speed is higher than the setting speed), the slip compensation gain (F07.17) should be increased gradually. • The value of auto slip compensation depends on the motor’s rated slip, consequently make sure the motor’s rated frequency (F07.03) and rated Rpm (F07.04) are set correctly. Slip Positive slip compensation -100% Range of slip compensation = Slip compensation limit (F07.19) × Rated slip. 100% Load Negative slip compensation Rated slip = F07.03 - F07.04 × Np / 60. • Np is the number of motor pole pairs. F07.20 AVR function 0-2【1】 0: No action. 1: Action all the time. 2: No action in deceleration process. • The output voltage can be regulated to maintain constant via AVR. Thus, normally the AVR function should be enabled, especially when the input voltage is higher than the rated voltage. • In deceleration process, if the F07.20 = 0 or F07.20 = 2, the running current will be a little higher; while if the F07.20 =1, the motor will decelerate steadily and the current will be smaller. F07.21 Asynchronous motor of oscillation-suppression mode 0,1【0】 0: Oscillation suppression is dependent on the motor’s exciting current component. 1: Oscillation suppression is dependent on the motor’s torque current component. F07.22 Asynchronous motor of oscillation-suppression coefficient 0-200【100】 This function is used to damp oscillation when output current is continually unstable. This function helps to keep the motor running smoothly through correctly adjusting the setting of F07.22. ―70― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction 6.2.9 Group F08 Motor Vector Control Speed-loop Parameters Code Name Description Range【factory setting】 F08.00 Low speed ASR Kp F08.01 Low speed ASR KI 1-9999【500】 0-9999【500】 F08.02 High speed ASR Kp 1-9999【500】 F08.03 High speed ASR KI F08.04 ASR PI swithcing frequency 1 0.00-50.00【10.00Hz】 F08.05 ASR PI swithcing frequency 2 0.00-50.00【15.00Hz】 0-9999【500】 The parameters of F08.00-F08.05 and F08.07 comfirm the PID parameters of ASR. The structure of ASR is shown in figure. Error Frequency command + Frequency feedback Torque current setting PID Torque limit As the right figure: • When the controller operates with frequency in a range of 0-F08.04, the PI parameters of vector control are F08.00 and F08.01; • When the controller operates with frequency above the value of F08.05, the PI parameters of vector control are F08.02 and F08.03; • When the controller operates with frequency in a range of F08.04-F08.05, P is the linear interpolation between F08.00 and F08.02, while I is the linear interpolation between F08.01 and F08.03. PI parameter F08.00 / F08.01 F08.02 / F08.03 6 0 F08.05 Frequency F08.04 • The system’s response can be expedited through increasing the ASR KP (F08.00, F08.02), but oscillation may occur if the value of KP is too high. • The system’s response can be expedited through increasing the ASR KI (F08.01, F08.03), but oscillation and high overshoot happen easily if the value of KI is too high. • If F08.01/F08.03 = 0 and the integral function is disabled, the speed-loop works only as a proportional regulator. • Generally, the KP should be adjusted firstly to the maximum on condition that the system does not vibrate, and then the KI should be adjusted to shorten the response time without overshoot. • It need increase KP and KI, on condition that shorter dynamic response time is required during low frequency operation. F08.06 ASR integral limitation 0.0-200.0 (Motor rated current)【180.0%】 It is used to limit the maximum value of the vector control speed-loop integral. F08.07 ASR differential time 0.000-1.000【0.000s】 It defines the vector control speed-loop differential time. • Generally, it doesn’t need to set F08.07 except for expediting the dynamic response. • There isn’t speed-loop differential when F08.07 = 0. F08.08 ASR output filter time 0.000-1.000【0.008s】 It is used to filter the output of ASR regulator. • When F08.08 = 0, the speed-loop filter is disabled. HD5L Series Controller User Manual ―71― Chapter 6 Function Introduction Code Shenzhen Hpmont Technology Co., Ltd. Name Description F08.09 UP electrical torque limitation F08.10 DN electrical torque limitation F08.11 UP regenerative torque limitation F08.12 DN regenerative torque limitation Range【factory setting】 0.0-200.0 (F07.02)【180.0%】 F08.09-F08.12 are the relative percentage of motor rated current (F07.02). As the right figure: • The bigger torque output, the bigger curren toutput. • If the torque is too big, over-current is easy to occur. Output torque Positive Down F08.12 F08.09 Motor Rpm F08.10 F08.11 Up Negative • If the torque is too small, the run speed and the Acc/Dec speed may deviate from the setting value. 6.2.10 Group F09 Current-loop Parameters Code Name Description Range【factory setting】 F09.00 Current-loop KP 1-4000【500】 F09.01 Current-loop KI 1-4000【500】 F09.00 and F09.01 are the PI regulator parameter of current ring (ACR). • Increasing F09.00 or F09.01 can fasten the system dynamic response to the output torque, while decreasing F09.00 or F09.01 can build up system stability. • Too big F09.00 or F09.01 makes the system apt to oscillate, while too small F09.00 or F09.01 affects the system torque output. F09.02 Current-loop output filter time 0.000-1.000【0.000s】 F09.03-F09.07 Reserved 6.2.11 Group F10 Synchronous Motor Parameters Code F10.00 Name Description Range【factory setting】 Synchronous motor type 0,1【0】 0: IPM. 1: SPM. F10.01 F10.02 F10.03 Synchronous motor rated power Synchronous motor rated voltage Synchronous motor rated current 0.2-400.0kW 【Depend on controller model】 0-Controller rated voltage 【Depend on controller model】 0.0-999.9A 【Depend on controller model】 F10.04 Synchronous motor rated frequency F10.05 Synchronous motor rated rpm F10.06 Synchronous motor stator resistance F10.07 Synchronous motor quadrature axis inductance 0.0-999.9【0.0mH】 F10.08 Synchronous motor direct axis inductance 0.0-999.9【0.0mH】 ―72― 1.00-100.00【19.20Hz】 1-24000【96rpm】 0.000-9.999【0.000Ω】 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Code F10.09 F10.10 Name Description Synchronous motor Back EMF Chapter 6 Function Introduction Range【factory setting】 0-Controller rated voltage 【380V】 Synchronous motor of angle auto-tuning 0-2【0】 0: No action. 1: Static auto-tuning. 2: Rotation auto-tuning. • Refer to section 7.1.3 about parameter auto-tuning. F10.11 Synchronous motor static auto-tuning voltage setting 0.0-100.0 (F10.02)【100.0%】 If synchronous motor alarms over-current at static auto-tuning, the setting value should be smaller. F10.12 Synchronous motor initial angle 0.0-359.9【0.0°】 F10.13 Synchronous motor of Z pulse initial angle 0.0-359.9【0.0°】 F10.14 Synchronous motor SINCOS encoder C amplitude F10.15 Synchronous motor SINCOS encoder C zero-bias 0-9999【2048】 F10.16 Synchronous motor SINCOS encoder D amplitude 0-9999【2048】 F10.17 Synchronous motor SINCOS encoder D zero-bias 0-9999【2048】 F10.18 Sincos encoder CD phase 0-9999【2048】 0,1【0】 0: C phase ahead of the D phase. 1: D phase ahead of the C phase. Note: At the motor parameter auto-tuning , the F10.18 can be self-learning whitout manual changes. F10.19 Reserved F10.20 Synchronous performance optimization 0-65535【0】 Bit0-Bit1: Reserved Bit2: Optimization for detecting speed 0: No optimization. 1: Optimization. Bit3-Bit15: Reserved 6.2.12 Group F11 PG Parameters In elevator application, the PG is necessary for the motor. Please refer to section 4.6 for PG. Code F11.00 Name Description Range【factory setting】 HD5L PG interface board 1-4【4】 1: HD-PG2-OC-FD is valid. Only for asynchronous motor. 2: HD-PG6-UVW-FD is valid. Only for synchronous motor. 3: HD-PG5-SINCOS-FD is valid. Only for synchronous motor. 4: HD-PG9-SC-FD is valid. Only for synchronous motor. (support Endat) F11.01 PG P/R F11.02 PG direction setting 1-9999【2048】 0,1【0】 It defines the connection sequence of PG whether the same as that of the drive-motor connection. • In order to change the connection of AB two phases of the PG, you can change this parameter. 0: The same direction. 1: The reverse direction. HD5L Series Controller User Manual ―73― 6 Chapter 6 Function Introduction Code F11.03 Shenzhen Hpmont Technology Co., Ltd. Name Description Range【factory setting】 PG signal filter coefficient 0x00-0x77【0x11】 Units: Low-speed filter coefficient. Tens: High-speed filter coefficient. F11.04 The protocol of serial communication PG 0-9【0】 0: Endat. 1: Rotary transformer protocol. 2-9: Reserved. F11.05 Detecting time of PG wire disconnection 0.00-2.00s【1.00】 F11.05 specifies the duration time for detecting PG wire disconnection fault. The controller detects the PG wire disconnection and the duration time exceed F11.05, then the controller alarms E0031 fault (PG disconnection). • No detection will be conducted when F11.05 is set as 0. 6.2.13 Group F12 Digital I/O Terminal Parameters Code F12.00 Name Description Input terminal filter time Range【factory setting】 0.000-1.000【0.010s】 This function code is to define filter time of digital input termianl and to set input terminal sensibility. • The input terminals are susceptible to interference which will result in misoperation so that you could increase this parameter setting value. However, too long filter time will affect adjustment sensibility. F12.01 DI1 terminal function 000-134【1】 F12.02 DI2 terminal function 000-134【2】 F12.03 DI3 terminal function 000-134【3】 F12.04 DI4 terminal function 000-134【4】 F12.05 DI5 terminal function 000-134【5】 F12.06 DI6 terminal function 000-134【6】 F12.07 DI7 terminal (I/O interface board terminal) function 000-134【0】 F12.08 DI8 terminal (I/O interface board terminal) function 000-134【0】 F12.09 DI9 terminal (I/O interface board terminal) function 000-134【0】 F12.10 DI10 terminal (I/O interface board terminal) function 000-134【0】 F12.11 DI11 terminal (I/O interface board terminal) function 000-134【0】 F12.12 DI12 terminal (I/O interface board terminal) function 000-134【0】 Note: When hundreds is set as 0, it means normally open input; while set as 1 it means normally closed input. 0: Disable. It disables the terminal’s function. The controller ignores the signal input via this terminal. • The unwanted terminal is recommended to be set as 0 so as to avoid wrong connection or action. 1: Controller enabled. (EN) • When enabled, the controller is enabled to run; • When disabled, the controller is disabled to run and will be in auto stop state. • When no terminal selects this function, it defaults that the controller is at enabled state. ―74― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Code Name Chapter 6 Description Function Introduction Range【factory setting】 2,3: UP/DN. • You can set control terminal to control the controller’s up and down. UP Terminal DN Terminal 0 0 Stop Selection 0 1 Down 1 0 Up 1 1 Stop 123 4-6: MS1-MS3. • You can achieve 8-step speed running curve via terminals logic combination, as follow table. MS3 Terminal MS2 Terminal MS1 Terminal Multi-speed setting 0 0 0 Multi-speed 0 (F05.00) 0 0 1 Multi-speed 1 (F05.01) 0 1 0 Multi-speed 2 (F05.02) 0 1 1 Multi-speed 3 (F05.03) 1 0 0 Multi-speed 4 (F05.04) 1 0 1 Multi-speed 5 (F05.05) 1 1 0 Multi-speed 6 (F05.06) 1 1 1 Multi-speed 7 (F05.07) 7: Inspection input (INS). 6 • If enabled, elevator will do inspection running. • This signal, when used together with UP/DN (No. 2 or No. 3 function) command, can control the elevator to go up or down during inspection. 8: Battery-driven input (BAT). • If enabled, elevator will enter battery-driven running state. 9: Contactor feedback input (CSM). 10: Brake feedback input (BSM). 11-14: Weighing signal input 1-4 (WD1-WD4). • The switch weight signals can be input through this terminal. Based on these signals, the controller sets the torque bias and starts the elevator stably. • Select among WD1-WD4 according to the actual number of weighing devices and set the load of switches based on the setting of F6.08-F6.11 (DI weighing signal 1-4). • If many terminals are enabled, the max No. terminal will be enabled. • For example: When WD1 and WD2 are enabled simultaneously, only WD2 is the valid one. 15: Motor over-heating input (OH). 16: Fault reset input (RST). • Upon controller fault alarms, you can reset the fault by this terminal. • The function of RST terminal is the same as the STOP key on the panel. 17: Up forced Dec input (UPF). 18: Down forced Dec input (DNF). 19-33: Reserved. 34: External fault (EXT). • The fault signal of external equipment can be input through this terminal, so that controller can monitor that equipment and respond accordingly. When the controller receives the EXT signal, E0024 fault (external faulty) will be displayed. HD5L Series Controller User Manual ―75― Chapter 6 Function Introduction Code F12.13 Name Shenzhen Hpmont Technology Co., Ltd. Description Range【factory setting】 MS in combination of filter time 0.000-2.000【0.010s】 This parameter defines the MS in combination of filter time to make up for the time error of MS input terminals. • Change this parameter value according to the change asynchronous level of numbers of MS input terminals. F12.14 Reserved F12.15 DO1 terminal function F12.16 DO2 terminal function F12.17 RLY1 relay function F12.18 RLY2 relay (I/O interface board relay) function 0-19【0】 F12.19 RLY3 relay (I/O interface board relay) function 0-19【0】 F12.20 RLY4 relay (I/O interface board relay) function 0-19【0】 0-19【2】 0-19【3】 0-19【14】 0: Disable. The output terminals will be at no function state and no any action. 1: Controller is ready. • Signal ON will be output if controller has no error. 2: Controller is running. • Indication signal will be output if controller is at running state. 3: Controller is at zero-speed running. • ON signal will be output if controller output speed is zero but at running state. 4: Zero-speed. • ON signal will be output if controller output speed is zero. 5: Contactor output control. • This function is used to open/close the output contactor. 6: Brake output control. • This function is used to open/close the brake. 7,8: FDT1, FDT2. • Refer to parameters F05.12-F05.13. 9: Speed arrived signal (FAR). • The indication signal will be output when the controller’s output frequency is within the FAR range. The detect range is set by F05.16 (FAR range). • The indication signal will be output too after the controller stops. 10: Up signal output. • When the elevator is at up running, the controller will output ON signal. 11: Down signal output. • When the elevator is at down running, the controller will output ON signal. 12: Under-voltage. • ON signal will be output when the controller is during under-voltage state. 13: Reserved. 14: Controller fault. • ON signal will be output when the controller is faulty. 15: Elevator stop. • When the elevator stops, the controller will stop and output an 2s pulse. The controller will disable the running command according to this signal. 16-19: Reserved. F12.21 Output terminal logic setting 00-0x3F【0】 It defines that each bit (binary) of this function represents different physical sources. • Positive logic: When multi-function input terminals are connected to corresponding common port, ―76― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Code Name Chapter 6 Description Function Introduction Range【factory setting】 this logic is enabled. Otherwise the logic is disabled. • Negative logic: When multi-function input terminals are connected to corresponding common port, this logic is disabled. Otherwise the logic is enabled. Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 RLY4 RLY3 RLY2 RLY1 DO2 DO1 • 0 represents positive logic, while 1 represents negative logic. F12.22-F12.24 Reserved 6.2.14 Group F13 Analogue I/O Terminal Parameters Code Name Description Range【factory setting】 F13.00 AI1 function 0-2【0】 F13.01 AI2 function 0-2【0】 F13.02 AI3 function 0-2【0】 F13.03 AI4 function 0-3【0】 0: Disable. I/O interface board 1: Speed setting. 2: Weighing signal. V I R V 6 3 AI4- CN3 1 Thermistor CN2 3 • Refer to parameters F17.01 and F17.02 about the thermistor. AI4+ 1 • Connect the electronic thermistor embedded motor stator coils to the controller’s analogue input, as the right figure. +5V 10k 3: Motor over-heating signal input (only AI4 enabled). • AI1 input range: 0-10V. • AI2-AI4 input range: -10-+10V. F13.04 AI1 bias F13.07 AI2 bias F13.10 AI3 bias F13.13 AI4 bias F13.05 AI1 gain F13.08 AI2 gain F13.11 AI3 gain F13.14 AI4 gain F13.06 AI1 filter time F13.09 AI2 filter time F13.12 AI3 filter time F13.15 -100.0-100.0【0.0%】 -10.00-10.00【1.00】 0.01-10.00【0.05s】 AI4 filter time When select AI1-AI4 as open-loop frequency setting source, the relationship between the analogue input and the analogue value after compulting is shown as figure: Analogue actual value Analogue input filtering Analogue input gain Analogue input bias Analogue value after computing • The formula of analogue input gain and bias and analogue value is: Y=kX+b • Here: Y is the analogue value after computing, X is the value before adjusting, k is the analogue input gain (F13.05, F13.08, F13.11, F13.14), b is the analogue input bias (F13.04, F13.07, F13.10, F13.13). HD5L Series Controller User Manual ―77― Chapter 6 Function Introduction Code Shenzhen Hpmont Technology Co., Ltd. Name Description Range【factory setting】 • F13.06, F13.09, F13.12 and F13.15 define the source filter time. It is used to filter the analogue signal.The bigger the constant, the higher the immunity level, but the response time is prolonged with the increase of this constant. That is, the smaller the constant, the shorter the response time, but the lower the immunity level. F13.16 AO1 terminal output function 0-9【0】 F13.17 AO2 terminal output function 0-9【0】 0: Disable. 1: Running speed (0-max output speed). 2: Setting speed (0-max output speed). Note: 1. At up, up limit of No. 1 and No. 2 function is corresponding to 10V, while down limit is corresponding to 5V; 2. At down, up limit of No. 1 and No. 2 function is corresponding to 0V, while down limit is corresponding to 5V. 3: Output current (0-twice of controller rated current). 4: Output voltage (0-1.2 times of controller rated voltage). 5: DC bus voltage (0-2.2 times of controller rated voltage). Note: Up limit of No. 3-5 functions is corresponding to max output voltage 10V. 6: AI1 input (0-10V). 7: AI2 input (-10-10V/0-20mA). 8: AI3 input (-10-10V/0-20mA). 9: AI4 input (-10-10V/0-20mA). Note: When the negative voltage of No. 7-9 function is as input, the AO will output its absolute value. F13.18 AO1 bias -100.0-100.0【0.0%】 F13.19 AO1 gain 0.0-200.0【100.0%】 • This parameter is used to realise the proportional relation adjustment of AO1 analogue output. • The formula is: Y=kX+b • Y is actual output value, X is output value before being adjusted, k is analogue output gain (F13.19), b is analogue output bias (F13.18). The relationship between analogue output and bias is shown as following figure. Value after regulating (V) 100% F13.18=50% F13.18=0 50% 0 10 Value before regulating (V) The relationship between analogue output and gain is shown as following figure. ―78― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Code Chapter 6 Name Description Function Introduction Range【factory setting】 Value after regulating (V) 100% F13.19=200% F13.19=100% 0 5 10 Value before regulating (V) F13.20 AO2 bias -100.0-100.0【0.0%】 F13.21 AO2 gain 0.0-200.0【100.0%】 Refer to parameters F13.18 and F13.19. 6.2.15 Group F14 SCI Communication Parameters Refer to Appendix B (Page 129) for the communication function. Code F14.00 Name Description Data format Range【factory setting】 0-5【0】 0: 1-8-2 format, no parity, RTU. 1: 1-8-1 format, even parity, RTU. 6 2: 1-8-1 format, odd parity, RTU. 3: 1-7-2 format, no parity, ASCII. 4: 1-7-1 format, even parity, ASCII. 5: 1-7-1 format, odd parity, ASCII. F14.01 Baud rate selection 0-5【3】 0: 1200bps. 1: 2400bps. 2: 4800bps. 3: 9600bps. 4: 19200bps. 5: 38400bps. F14.02 Local address 0-247【2】 When F14.02 = 0, it means broadcast address. F14.03 Host PC response time F14.04 Detection time of communication timeout 0-1000【0ms】 0.0-1000.0【0.0s】 When the time at no communication data exceeds the setting time of F14.04, it will be considered as E0028 fault (SCI timeout faulty). • When F14.04 = 0, it will not detect communication time out. F14.05 Detection time ofcommunication error 0.0-1000.0【0.0s】 When the time at communication error exceeds the setting time of F14.05, it will be considered as E0029 fault (SCI faulty). • When F14.05 = 0, it will not detect the communication error. F14.06-F14.47 Reserved HD5L Series Controller User Manual ―79― Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd. 6.2.16 Group F15 Display Control Parameters Code F15.00 Name Description Range【factory setting】 Language selection 0,1【0】 It defines the displaying language on the LCD panel. 0: Chinese. 1: English. 2-9: Reserved. F15.01 LCD panel display contrast 1-10【5】 To select LCD display contrast. F15.02 Run display parameter 1 set F15.03 Run display parameter 2 set 0-32【5】 0-32【6】 F15.04 Run display parameter 3 set 0-32【10】 F15.05 Run display parameter 4 set 0-32【11】 F15.06 Run display parameter 5 set 0-32【0】 F15.07 Run display parameter 6 set 0-32【0】 F15.08 Stop display parameter 1 set 0-32【4】 F15.09 Stop display parameter 2 set 0-32【14】 F15.10 Stop display parameter 3 set 0-32【16】 F15.11 Stop display parameter 4 set 0-32【26】 F15.12 Stop display parameter 5 set 0-32【27】 F15.13 Stop display parameter 6 set 0-32【0】 The panel displays parameters which difine the run state (F15.02-F15.07) and stop state (F15.08- F15.13). • It can be cycling displayed by key on the panel. • Each display parameter of content can be set corresponding to 32 states. • For instance: when set F15.08 as 7, the stop display parameter is setting Rpm at initial power on. 0: Disable. 1: Controller rated current. 17: AI2 voltage. 2: Controller state. 18: AI2 voltage (after disposal). 3: Operate channel. 19: AI3 voltage. 4: Setting speed. 20: AI3 voltage (after disposal). 5: Setting speed. (after Acc/Dec) 21: AI4 voltage. 6: Output frequency. 22: AI4 voltage (after disposal). 7: Setting Rpm. 23: AO1 output. 8: Actual Rpm. 24: AO2 output. 9: Reserved. 25: Heatsink temperature. 10: Output voltage. 26: Input terminal state. 11: Output current. 27: Output terminal state. 12: Output torque. 28: MODBUS state. 13: Output power. 29: Total time at power on (hour). 14: DC bus voltage. 30: Total running time (hour). 15: AI1 voltage. 31, 32: Reserved. 16: AI1 voltage (after disposal). ―80― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction 6.2.17 Group F16 Enhance Function Parameters Code F16.00 Name Description Range【factory setting】 Zero-speed running signal delay time 0.00-10.00【0.30s】 It defines the delay time from the controller at zero-speed run state to zero-speed run signal output. F16.01 Zero-speed signal delay time 0.00-10.00【0.30s】 It defines the delay time from the controller at zero-speed state to zero-speed signal output. F16.02 Current keep time after stop command 0-9999【0ms】 To eliminate the motor current noise at stop, when the brake is over, the cut-off run signal will reduce the current to zero after the time defined by F16.02. F16.03 Fan control mode 0-2【0】 It defines the fan control mode. If there is over-heat protection, the fan will run all the time. 0: Auto stop. • The fan runs all the time when the controller is in running state. After the controller stops for the time set by F16.04, the fan will auto stop if there isn’t over-heat protection. 1: Immediately stop. • The fan runs all the time when the controller is in running state, but stops when the controller stops. 2: Run when power on. • The fan runs continuously after the controller is switched on. F16.04 Fan keep time F16.05 Brake unit action voltage 0.0-600.0【30.0s】 380-750V 【Depend on controller model】 For 380V voltage class controller, the braking voltage range is 630-750V. For 220V voltage class controller, the braking voltage range is 380-450V. Note: The braking action enable only in the controller run state. F16.06 Contator fault detect time F16.07 Multi-speed inspection select 0.1-10.0【2.0s】 0-7【0】 When the digital input terminals are not enough, the combinations of MS1-MS3 can achieve the inspection run. • When there is digital input terminal set as inspection terminal INS (No. 7 function), only need set F16.07 as 0 to enter terminal inspection run. • When there isn’t digital input terminal set as inspection terminal INS (No. 7 function), the inspection run can be achieved via the combination of MS1-MS3. • When the value of MS1-MS3 is equal to the value of F16.07, enter MS inspection run at MS run speed (F05.00-F05.07). Note: When the MS run speed (F05.00-F05.07) exceeds 0.630m/s, run at 0.630m/s. F16.08 Zero-speed threshold 0.001-0.010【0.003m/s】 When the present run speed does not exceed F16.08, the system run speed will be condidered as 0. After zero-speed delay signal, the zero-speed signal will be output. F16.09 Selection at motor overheat fault 0,1【0】 0: When detect that the motor is overheated, report E0020 (motor overheated) after motor stop. 1: When detect that the motor is overheated, report E0020 (motor overheated) at once. F16.10 The coefficient of frequency demultiplication of 1-256【1】 HD-PG9-SC-FD To set the coefficient of frequency demultiplication of HD-PG9-SC-FD. HD5L Series Controller User Manual ―81― 6 Chapter 6 Function Introduction Code Shenzhen Hpmont Technology Co., Ltd. Name Description Range【factory setting】 F16.11 Synchronous motor static auto-tuning and current limit F16.12 Delay time of run output signal 20-200【120%】 0.00-1.00【0.00s】 Note: F16.12 is used to delay the drive controller running (multifunction output is set to the 2nd function) signals so as to control the elevator controller to open the brake. F16.13 UPS running direction auto-determine enable 0,1【0】 0: Not enable. 1: Enable. In the UPS mode, the controler will not run in the direction given by the terminal and auto-detemine the the elevator light-load running direction. In the UPS mode, the controler will automatically up, and down, and then run according to the light-load direction of detemining. F16.14 Running minumum current limit F16.15 Running minumum detect time 0-100 (F07.11)【20%】 0.0-5.0【0.0s】 When the elevator run current is less than F16.14 and duratuon exceed F16.05, the controller will alarm E0025 fault (running current too small). F16.14-F16.24 Reserved 6.2.18 Group F17 Fault Protect Parameters Motor overheated fault (F17.00-F17.02) It can connect the electronic thermistor embedded motor stator coils to the controller’s analogue input AI4 in order to protect motor overheating. The connection is shown as 4.5.3 of Terminal Connection of I/O Interface Board. Code Name Description F17.00 Input voltage at motor overheated F17.01 Thermistor type Range【factory setting】 0.00-10.00【0.00V】 0-2【0】 0: Does not detect the motor overheating (NC). 1: Positive charateristic (PTC). • When AI4 input is exceeded F17.00, the controller will alarm E0020 fault (motr overheated). 2: Negative charateristic (NTC). • When AI4 input is less than F17.00, the controller will alarm E0020 fault (motr overheated). Note: Only when correctly set CN2 and CN3 of I/O interface board will do the motor overheated detection. F17.02 Threshold resistance at motor overheated 0-10.0【5.0kΩ】 Input and output phase loss fault (F17.03-F17.06) Code Name Description Range【factory setting】 F17.03 The detect base of lack of input 0-100【30%】 F17.04 The detect time of lack of input 0.0-5.0【1.0s】 F17.03 value is a percentage of the controller’s rated voltage. When the controller detects certain input voltage not hit the preset detect base (F17.03) and exceed the preset detect time (F17.04), the controller will alarm E0015 fault (lack of input). • When F17.03 or F17.04 is set as 0 or in the battery driven run mode, the controller will not detect input phase loss fault. ―82― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Code Chapter 6 Name Description Function Introduction Range【factory setting】 F17.05 The detect base of lack of output 0-100【20%】 F17.06 The detect time of lack of output 0.0-20.0【3.0s】 F17.05 value is a percentage of the controller’s rated current. When the controller detects certain output current not hit the preset detect base (F17.05) and exceed the preset detect time (F17.06), the controller will alarm E0016 fault (lack of output). • When F17.05 or F17.06 is set as 0, the controller will not detect output phase loss fault. Motor fault (F17.07) Code F17.07 Name Description Range【factory setting】 Motor overload protect factor 20.0-110.0【100.0%】 The motor overload protection factor can be set as 100% when the controller drives a motor of the same power class. To protect the motor when the motor power is smaller than the standard matched power, you need to set a proper motor overload protection factor (F17.07). The factor can derive from the following formula: Motor rated current (F07.02 or F10.03) Motor overload protect factor (F17.07) = × 100% Controller rated output current Fault auto-reset function and fault relay action (F17.08-F17.10) Auto reset function enables the controller to reset the fault as per the preset times (F17.08) and interval (F17.09). 6 The following faults do not have the auto reset function: E0008: Power module faulty E0021: Control board EEPROM faulty E0010: Brake unit faulty E0023: Parameter setting faulty E0013: Soft start failed E0024: External faulty E0014: Current detect faulty E0036: Contactor faulty Code Name Description F17.08 Fault auto reset times F17.09 Fault auto reset interval Range【factory setting】 0-100【0】 2.0-20.0【5.0s/times】 When F17.08 = 0, it means “auto reset” is disabled and the protective device will be activated in case of fault. • If no other fault is detected within 5 minutes, the auto reset count will be automatically cleared. • On condition of external fault reset, auto reset count will be cleared. F17.10 Fault relay action select 00-11【00】 Units: During auto reset • 0: Fault relay doesn’t act. • 1: Fault relay acts. Tens: During DC bus low • 0: Fault relay doesn’t act. • 1: Fault relay acts. Note: It need preset the relay function as No. 14 function. (Controller fault) HD5L Series Controller User Manual ―83― Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd. Fault history (F17.11-F17.27) F17.12-F17.19 record the controller state parameters at the last fault. F17.20-F27 record the type and interval per time of four faults before the latest. The interval’s unit is 0.1 hour. Code Name Description F17.11 NO.5 fault type F17.12 Setting freqency at NO.5 fault F17.13 Output freqency at NO.5 fault F17.14 DC bus vlotage at NO.5 fault F17.15 Output voltage at NO.5 fault F17.16 Output current at NO.5 fault F17.17 Input terminal state at NO.5 fault F17.18 Output terminal state at NO.5 fault F17.19 NO.5 fault interval F17.20 NO.4 fault type F17.21 NO.4 fault interval F17.22 NO.3 fault type F17.23 NO.3 fault interval F17.24 NO.2 fault type F17.25 NO.2 fault interval F17.26 NO.1 fault type F17.27 NO.1 fault interval ―84― Range【factory setting】 【actual value】 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction 6.2.19 Group F18 PWM Parameters Code F18.00 Name Description Range【factory setting】 Carrier frequency 1-16kHz 【depend on controller model】 F23.00 defines the carrier frequency of PWM output wave. Controller power Setting range 0.2-22kW 1-16kHz Factory setting 8kHz 30-45kW 1-12kHz 6kHz 55-90kW 1-6kHz 4kHz 110kW and above 1-4kHz 2kHz 1234 • The carrier frequency will affect the operating noise of the motor. The higher the carrier frequency, the lower the noise made by the motor. Please properly set the carrier frequency. • When the value is higher than the factory setting, the controller should be derated by 5% when per 1kHz is increased compared to the factory setting. F18.01 Carrier freqency auto adjust enable 0,1【0】 0: Disable. 1: Enable. F18.02 PWM overmodulation enable 0,1【1】 0: Disable. 1: Enable. F18.03 PWM overmodulation mode 0,1【0】 0: Two phase / Three phase swtich. 1: Three phase. 6.2.20 Group F19 Reserved 6.2.21 Group F20 Reserved 6.3 Group Y Manufacturer Function Parameters The Group y is the manufacturer parameters group for debugging at the factory before delivery. HD5L Series Controller User Manual ―85― 6 Shenzhen Hpmont Technology Co., Ltd. Chapter 7 Elevator Application Guidance Chapter 7 Elevator Application Guidance This chapter will guide you through the basic procedures of system design and functional code configuration when the controller is applied in elevator control system. 7.1 Basic Debug Procedures 7.1.1 System Analysis and Wire We recommend you to analyze the actual application requirements before the wiring design. Basic configuration for elevator system with HD5L is shown in Figure 7-1: Contactor MCCB R L1 S L2 V T L3 Three-phase input power supply 380V 50/60Hz W M HD5L Input terminal Elevator controller Figure 7-1 U Output terminal PG Speed feedback Car Weighing signal feedback Counter weight Basic configuration for elevator system with HD5L 7.1.2 Set Basic Parameters 1. Correctly set F00.00 (motor type) and F00.01 (control mode) according to motor type. 7 2. Set relevant parameters of motor. For the asynchronous motor, set Group F07. For the synchronous motor, set Group F10. 3. Set F00.02 (elevator rated speed) and F00.04 (traction machine mechanical parameters) according to the elevator requirement and motor parameters. 4. Set encoder relevant parameters of Group F11 according to the encoder configured to motor. 5. Set digital I/O function parameters of Group F12 according to the actual wiring. 6. Set the parameter according to the actual running mode: • Terminal MS running mode: Set MS relevant parameters of Group F05 according to the elevator actual requirement and the controller. Set Acc/Dec curve parameters of Group F03 according to the elevator speed. • Terminal analogue running mode: Set analogue curve parameters of Group F04 and analogue I/O terminal parameters of Group F13 according to the elevator actual requirement and the controller. The bigger Acc/Dec curve parameters of Group F03 are set, the quicker HD5L catch the speed command of elevator controller. HD5L Series Controller User Manual ―87― Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co., Ltd. 7.1.3 Motor Parameter Auto-tuning Note: The crane car is needed for the rotation auto-tuning but not for the static auto-tuning. Asynchronous motor parameter auto-tuning 1. You should set F00.05 as 0 (panel control). 2. Set F07.06 as 1 (static auto-tuning) or 2 (rotation auto-tuning), then press RUN key of panel to do parameter auto-tuning. The motor does not rotate at static auto-tuning but rotate at rotation auto-tuning. Note: When auto-tuning, it need open the run contactor; if at rotation auto-tuning, it need open the brake contactor manually too. Synchronous motor rotation auto-tuning with A/B/Z/U/V/W encoder 1. You should set F00.05 as 0 (panel control). 2. Set F10.10 as 2 (rotation angle auto-tuning), then press auto-tuning. RUN key of panel to do parameter 3. Auto-tuning process: The controller with DC fixes the motor to one direction, then slowly starts the motor for a while and finally stops. When finishes auto-tuning, F10.12 (motor initial angle) will be obtained. Note: 1. During step 2 and step 3, manually open the brake contactor and the run contactor together. 2. If the system has synchronous motor radial contactor, the short-circuit signal of radial contactor should be removed. Otherwise it will cause over-current fault. Synchronous motor static auto-tuning with A/B/Z/U/V/W encoder 1. You should set F00.05 as 0 (panel control). RUN 2. Set F10.10 as 1 (static angle auto-tuning), then press auto-tuning. key of panel to do parameter 3. During auto-tuning, the controller will make a serial pulse voltage and the motor will buzz. When buzz is over and the panel returns to stop state, please check and record D04.05. 4. Restart step 2 and step 3, check and record D04.05. Then compare the twice obtained value of D04.05. If the comparison value is smaller than 5000, it means that the steps are success. Otherwise you should check the encoder connection and then restart step 2-4. Note of step 4: If the comparison value is too large, you could count it according to the following formula. And if the result is smaller than 5000, it means that the above steps are success too. Formula: 65535 + smaller value – larger value < 5000 ―88― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 7 Elevator Application Guidance 5. Set F00.05 according to elevator control mode, and set F06.00 as 0 (no pre-torque compensation). 6. Set inspection run command and direction so that the motor slowly runs, F10.12 (motor initial angle) will be obtained the auto-tuning process is finished. We should also pay attention to the following circumstances at step 6 of low speed operation: 1. The setting direction and the actually running direction are not the same. Take measures: Set the reverse value of F00.08 (run direction), then restart auto-tuning. 2. There is fault such as over-current or encoder reversion enabled etc. It may be encoder reversion enabled. Take measures: Set F11.02 as 1 (the reverse direction of PG interface board), then restart auto-tuning. .123 Note: 1. During step 2 and step 3, it need manually open the run contactor. 2. If the system has synchronous motor radial contactor, the short-circuit signal of radial contactor should be removed. Otherwise it will cause over-current fault. 3. If the system is power off before finish the step 6, you should restart auto-tuning. Synchronous motor rotation auto-tuning with SINCOS encoder 1. You should set F00.05 as 0 (panel control). 2. Set F10.10 as 2 (rotation angle auto-tuning), then press auto-tuning. RUN key of panel to do parameter 3. Auto-tuning process: The controller with DC fixes the motor to one direction, then slowly starts the motor for one cycle and finally stops. When finishes auto-tuning, F10.14-F10.17 (encoder relevant parameters) and F10.12 (motor initial angle) will be obtained. Note: During step 2 and step 3, manually open the brake contactor and the run contactor together. HD5L Series Controller User Manual ―89― 7 Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co., Ltd. Synchronous motor static auto-tuning with SINCOS encoder 1. You should set F00.05 as 0 (panel control). RUN 2. Set F10.10 as 1 (static angle auto-tuning), then press auto-tuning. key of panel to do parameter 3. During auto-tuning, the controller will make a serial pulse voltage and the motor will buzz. When buzz is over and the panel returns to stop state, please check and record D04.05. 4. Restart step 2 and step 3, check and record D04.05. Then compare the twice obtained value of D04.05. If the comparison value is smaller than 5000, it means that the steps are success. Otherwise you should check the encoder connection and then restart step 2-4. Note of step 4: If the comparison value is too large, you could count it according to the following formula. And if the result is smaller than 5000, it means that the above steps are success too. Formula: 65535 + smaller value – larger value < 5000 5. Set F00.05 according to elevator control mode, and set F06.00 as 0 (no pre-torque compensation). 6. Set inspection run command and direction so that the motor slowly runs for a circle then keeps at zero-speed. When revoke run command and direction at the moment, the auto-tuning process is finished, and obtain F10.14-F10.17 (encoder relevant parameters) and F10.12 (motor initial angle). We should also pay attention to the following circumstances at step 6 of low speed operation: 1. The setting direction and the actually running direction are not the same. Take measures: Set the reverse value of F00.08 (run direction), then restart auto-tuning. 2. There is fault such as over-current or encoder reversion enabled etc. It may be encoder reversion enabled. Take measures: Set F11.02 as 1 (the reverse direction of PG interface board), then restart auto-tuning. 7. When auto-tuning is finished, give inspection running and direction signal again to observe that the motor runs normally. If not, check encoder C and D phase connection, then restart step 2-7. Note: 1. During step 2 and step 3, it need open the run contactor manually. 2. If the system has synchronous motor radial contactor, the short-circuit signal of radial contactor should be removed. Otherwise it will cause over-current fault. 3. If the system is power off before finish the step 7, you should restart auto-tuning. ―90― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 7 Elevator Application Guidance Synchronous motor rotation auto-tuning with serial communication encoder 1. You should set F00.05 as 0 (panel control). 2. Set F10.10 as 2 (rotation angle auto-tuning), then press auto-tuning. RUN key of panel to do parameter 3. Auto-tuning process: The controller with DC fixes the motor to one direction, then slowly starts the motor for a while and finally stops. When finishes auto-tuning, F10.12 (motor initial angle) will be obtained. Note: 1. During step 2 and step 3, manually open the brake contactor and the run contactor together. 2. If the system has synchronous motor radial contactor, the short-circuit signal of radial contactor should be removed. Otherwise it will cause over-current fault. Synchronous motor static auto-tuning with serial communication encoder 1. You should set F00.05 as 0 (panel control). 2. Set F10.10 as 1 (static angle auto-tuning), then press auto-tuning. RUN key of panel to do parameter 3. During auto-tuning, the controller will make a serial pulse voltage and the motor will buzz. When buzz is over and the panel returns to stop state, please check and record D04.05. 4. Restart step 2 and step 3, check and record D04.05. Then compare the twice obtained value of D04.05. If the comparison value is smaller than 5000, it means that the steps are success. Otherwise you should check the encoder connection and then restart step 2-4. 7 Note of step 4: If the comparison value is too large, you could count it according to the following formula. And if the result is smaller than 5000, it means that the above steps are success too. Formula: 65535 + smaller value – larger value < 5000 5. Set F00.05 according to elevator control mode, and set F06.00 as 0 (no pre-torque compensation). 6. Set inspection run command and direction so that the motor slowly runs, F10.12 (motor initial angle) will be obtained the auto-tuning process is finished. We should also pay attention to the following circumstances at step 6 of low speed operation: 1. The setting direction and the actually running direction are not the same. Take measures: Set the reverse value of F00.08 (run direction), then restart auto-tuning. 2. There is fault such as over-current or encoder reversion enabled etc. It may be encoder reversion enabled. Take measures: Set F11.02 as 1 (the reverse direction of PG interface board), then restart auto-tuning. .123 HD5L Series Controller User Manual ―91― Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co., Ltd. Note: 1. During step 2 and step 3, it need manually open the run contactor. 2. If the system has synchronous motor radial contactor, the short-circuit signal of radial contactor should be removed. Otherwise it will cause over-current fault. 3. If the system is power off before finish the step 6, you should restart auto-tuning. 7.1.4 Inspection Running Before inspection running Make sure the follow steps: 1. After motor parameter auto-tuning, motor output U/V/W connections and encoder connection are not changed. 2. Set F03.06 (inspection Acc speed) and F03.07 (inspection Dec speed). Inspection running 1. If the actual motor running direction is not the command direction, you can change the value of F00.08 (run direction). 2. Carefully make sure that the motor can run normally. 3. Make sure the motor can run normally and the signals of the brake and power circuit etc. can act normally, then it will run fast. 7.1.5 Run Fast 1. Give the normal floor run command so that to the elevator can run normally. Then set Group F02 of start & stop parameters, start stopping parameters, adjust starting & stopping brake and motor running time sequence to make sure that the elevator does not shake at start & stop. • For the asynchronous motor, adjust Group F02 to avoid obviously shaking at start &stop. • For the synchronous motor, it also need set Group F06 to avoid elevator brake at start. • If the synchronous motor has SINCOS encoder, it can achieve elevator smooth start using weigh less method (Group F06). And F02.02 (Retention time of start zero-speed) is set at least as 0.5s. 2. If the elevator has slight shake at running, please properly adjust Group F08. 3. To adjust leveling precision, terminal MS control (F00.05 = 2) can adjust Acc/Dec curve (Group F03) to unify level and adjust F03.13 (stop Dec jerk) to make leveling precision. ―92― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 7 Elevator Application Guidance 7.2 Terminal MS Run Mode Application The elevator controller can calculate the motor present running direction and objective speed according to the elevator control logic and send them to HD5L in the form of digital. HD5L get the objective speed of MS form and calculate the speed curve according to the S-curve parameter setting, the control the motor to run. Example: A certain elevator with rated speed of 1.750m/s uses a controller in terminal MS control (F00.05 = 2). The brake and the contactor are controlled by the controller. The controller receives the HD5L output signal at drive zero-speed running and controls the brake to close. The inspection running is controlled by drive’s INS MS command, and the running speed is obtained by MS terminal’s speed combination. If use gearless permanent magnet synchronous motor with SINCOS encoder, HD5L needs the SINCOS encoder interface board with FD. HD5L receive the sine-cosine signal from the encoder as speed signal, meanwhile HD5L can output pulse signal of no-FD or 2-126 odd-times FD to the elevator controller without any weigh compensation device. 7.2.1 Control Part Connection Controller enable Up DI2 Down MS terminal 1 Elevator controller DI1 MS terminal 2 MS terminal 3 Controller fault Controller running Zero-speed run DI3 DI4 DI5 DI6 HD5L RLY1 DO1 DO2 PG COM PA PB Figure 7-2 HD5L Series Controller User Manual 7 Control board PG extension interface board OUTA OUTB DB15 sinA+,sinAcosB+,cosBsinC+,sinC- ERN1387 cosD+,cosD- Terminal MS running connection ―93― Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co., Ltd. 7.2.2 Set Parameter The terminal MS general function code setting content is shown as Table 7-1 and special function code setting content is shown as Table 7-2. Table 7-1 Code General function code setting table Name Recommended value F00.00 Motor type F00.01 Control mode Depend on actual value F00.02 Elevator rated speed Depend on actual value F00.03 Max output freqency Depend on actual value F00.04 Traction machine mechanical parameters Depend on actual calculate value F07.00 / F10.01 Motor rated power Depend on actual value F07.01 / F10.02 Motor rated voltage Depend on actual value F07.02 / F10.03 Motor rated current Depend on actual value F07.03 / F10.04 Motor rated frequency Depend on actual value F07.04 / F10.05 Motor rated rpm Depend on actual value F08.00 ASR proportional gain 1 500 F08.01 ASR integral coefficient 1 500 F08.02 ASR proportional gain 2 500 F08.03 ASR integral coefficient 2 500 F08.04 ASR swithcing frequency 1 10.00Hz F08.05 ASR swithcing frequency 2 15.00Hz F08.09 UP electrical torque limitation 180.0% F08.10 DN electrical torque limitation 180.0% ―94― Remark Depend on actual value F08.11 UP regenerative torque limitation 180.0% F08.12 DN regenerative torque limitation 180.0% F11.00 HD5L PG interface board Depend on actual value F11.01 PG P/R Depend on actual value F11.02 PG direction setting Depend on actual value Motor nameplate parameters. Adjust according to running effect. Generally use the default value. Adjust according to running effect. Generally use the default value. HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Table 7-2 Code Chapter 7 Elevator Application Guidance Special function code setting table of terminal MS run Name Recommended value Remark F00.05 Operating mode 2 Terminal MS control F02.02 Retention time of start zero-speed 0.5s F02.06 Retention time of stop zero-speed 0.5s According the situation of running contactor and brake at motor start & stop to adjust. F03.00 Acceleration speed 0.700m/s2 F03.01 Start Acc jerk 0.350m/s3 F03.02 End Acc jerk 0.600m/s3 F03.03 Deceleration speed 0.700m/s2 F03.04 Start Dec jerk 0.600m/s3 3 According the elevator speed and running effect to set. F03.05 End Dec jerk 0.350m/s F03.06 Inspection Acc speed 0.200m/s2 F03.07 Inspection Dec speed 1.000m/s2 F03.13 Stop Dec jerk 0.350 m/s3 F05.00 Multi-speed 0 0 F05.01 Multi-speed 1 Re-leveling speed F05.02 Multi-speed 2 Creeping speed F05.03 Multi-speed 3 Battery driven speed F05.04 Multi-speed 4 Inspection speed F05.05 Multi-speed 5 Normal low speed F05.06 Multi-speed d 6 Normal mid speed F05.07 Multi-speed 7 Normal high speed F06.00 Pre-torque selection 4 No weighing auto-compensation F06.14 No weighing current coefficient 3000 F06.15 No weighing speed-loop KP 2000 F06.16 No weighing speed-loop KI 2000 Debug according to the running effect; Increase the three parameter values in the motor non oscillatory situation. F12.01 DI1 terminal function 1 Controller enabled (EN) F12.02 DI2 terminal function 2 UP F12.03 DI3 terminal function 3 DN F12.04 DI4 terminal function 4 MS1 F12.05 DI5 terminal function 5 MS2 F12.06 DI6 terminal function 6 MS3 F12.15 DO1 terminal function 2 Controller is running F12.16 DO2 terminal function 3 Controller is at zero-speed running F12.17 RLY1 terminal function 14 Controller fault F16.07 Multi-sped inspection select 4 Multi-speed inspection select HD5L Series Controller User Manual As deisgn ―95― 7 Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co., Ltd. 7.3 Terminal Analogue Run Mode Application The elevator controller can calculate the motor present running direction and running speed according to the elevator control logic and send them to HD5L respectively in the form of digital and analogue. HD5L control the motor to run according to the controller’s command and speed. Example: A certain elevator with rated speed of 1.750m/s uses a drive in analogue run mode. The brake and the running contactor are controlled by the elevator controller. The controller sends the direction signal to HD5L in the form of digital and output the running speed to drive in the form of analogue. Use analogue weighing device and AI1 as analogue speed setting and AI2 as analogue weigh. 7.3.1 Control Part Connection Controller enable Up (UP) Down (DN) Controller fault Elevator controller Running Zero-speed run Speed command DI1 DI2 DI3 RLY1 HD5L DO1 Control board DO2 COM AI1 AI2 Weighing signal PG extension interface board PA PB Figure 7-3 COM PG feedback signal OUTA OUTB Terminal analogue running connection 7.3.2 Set Parameter Refer to Table 7-1 for the general function code. The terminal analogue special function code setting content is shown as Table 7-3. Table 7-3 Code Terminal analogue run special function code Name Recommended value Remark F00.05 Operating mode 1 Terminal analogue control. F02.02 Retention time of start zero-speed 0.5s F02.06 Retention time of stop zero-speed 0.5s According the situation of running contactor and brake at motor start& stop to adjust. ―96― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Code Name Chapter 7 Elevator Application Guidance Recommended value Remark F03.00 Acceleration speed 0.700m/s2 F03.01 Start Acc jerk 0.350m/s3 F03.02 End Acc jerk 0.600m/s3 F03.03 Deceleration speed 0.700m/s2 F03.04 Start Dec jerk 0.600m/s3 F03.05 End Dec jerk 0.350m/s3 F04.00 Reference curve 00000 F04.01 Line 1 minimum reference 0.0% F04.02 Corresponding value of line 1 minimum reference 0.0% F04.03 Line 1 maximum reference 100.0% F04.04 Corresponding value of line 1 maximum reference 100.0% F04.05 Line 2 minimum reference 0.0% F04.06 Corresponding value of line 2 minimum reference 0.0% F04.07 Line 2 maximum reference 100.0% F04.08 Corresponding value of line 2 maximum reference 100.0% F06.00 Pre-torque selection 1 F06.01 Up pre-torque bias 50.0% F06.02 Down pre-torque bias 50.0% F06.03 Up electrical pre-torque gain 1.000 F06.04 Up brake pre-torque gain 1.000 F06.05 Down electrical pre-torque gain 1.000 F06.06 Down brake pre-torque gain 1.000 F12.01 DI1 terminal function 1 F12.02 DI2 terminal function 2 UP F12.03 DI3 terminal function 3 DN F12.15 DO1 terminal function 2 Controller is running F12.16 DO2 terminal function 3 Controller is at zero-speed running F12.17 RLY1 terminal function 14 Controller fault F13.00 AI1 function 1 Speed setting F13.01 AI2 function 2 Weighing signal F13.04 AI1 bias 0.0% F13.05 AI1 gain 1.00 F13.06 AI1 filter time 0.05s F13.07 AI2 bias 0.0% F13.08 AI2 gain 1.00 F13.09 AI2 filter time 0.05s HD5L Series Controller User Manual If the controller can not fast-track speed command of the elevator controller, please add more the values of F03.00-F03.05. Change according to the characteristics of analog curve. Analogue weighing feedback. Set according to actual situation and debug according to running effect. Controller enabled (EN) Adjust according to actual situation ―97― 7 Chapter 7 Elevator Application Guidance Shenzhen Hpmont Technology Co., Ltd. 7.4 Power-off Battery Driven Run Mode Application During using elevator, if the system power is off, passengers will be shut in car. HD5L provide battery driven run mode to resolve this problem. 7.4.1 Basic Connection Three-phase input KM power supply 380V 50/60Hz KM1 L1 L2 U V L3 W M HD5L UPS UP (UP) DI2 Down (DN) BAT run command Figure 7-4 Contactor DI3 DI7 Basic connection of battery driven run In the Figure 7-4, the terminal definition is shown as Table 7-4: Table 7-4 Battery driven running terminal definition Terminal Definition DI2 Input terminal signal: UP DI3 Input terminal signal: DN DI7 Input terminal signal: Battery driven run command (BAT) KM Mains power control contactor KM1 Battery-driven running contactor 7.4.2 Running Time Sequence 1. When mains power fails, the mains power control contactor (KM) opens, and the elevator controller outputs battery driven running command (BAT), and controls KM1 to close. 2. After some time delay, the controller outputs running command (UP/DN). When HD5L receive the command, the running contactor will be closed and the brake will be opened. HD5L accelerate at the line rate of F03.08 (Battery driven Acc speed) till the speed of F05.09 (Battery driven run speed). 3. When the elevator runs near a leveling area, the controller cuts off the battery driven run command (BAT), and HD5L begin to Dec at the rate of F03.09 (Battery driven Dec speed) to stop. 4. The controller outputs the brake close signal after the speed decelerates to zero. After some time delay, controller cuts off the running command (UP/DN) and HD5L releases the contactor. A complete battery driven running process is over. Note: 1. The battery voltage should be bigger than150VDC to ensure normal operation. 2. In the battery driven running mode, the controller does not detect the input phase failure. ―98― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 8 Troubleshooting Chapter 8 Troubleshooting If a fault occurs, the panel will display the fault alarm state. At the same time, fault relay acts, accordingly the controller stops output and the motor coasts to stop. When fault alarm occurs, please record the fault in detail and take proper action according to the Table 8-1. If you need some technical help, please contact to the suppliers or directly call Shenzhen Hpmont Technology Co., Ltd. After the fault is eliminated, please reset the controller by any of the following methods: 1. Panel reset. 2. External reset terminal (multi-function terminal set as No. 16 function). 3. Communication fault reset. 4. Switching on the controller after completely power off. Table 8-1 Fault code -Lu- Fault name DC bus undervoltage E0001 Acc overcurrent E0002 Dec overcurrent E0003 Constant speed overcurrent Fault alarm description and counter-measures Possible reasons of fault Counter-measures • At the begining of power on and at the end of power off • It is normal state of power on and power off • Input voltage is too low • Please check input power voltage • Improper wiring leads to undervoltage of hardware • Please check wiring and wire the controller properly • Improper connection between controller and motor • Connect the controller and motor properly • Improper motor parameters • Please set correct motor parameters • The rating of the used controller is too small • Acceleration/deceleration time is too short E0004 Acc over voltage E0005 Dec over voltage • Deceleartion time is too short E0006 Constant speed over voltage • Improper wiring leads to overvoltage of hardware E0008 E0009 E0010 Power module faulty • Short circuit between phases output or the ground • Output current is too high • Please check power input • Please set a proper value for deceleration time • Please check wiring and wire the controller properly • Please check the connection and connect the wire properly • Please check the connection and mechanism • Please contact the supplier for repairing • Ambient temperature is too high • Please use controller with higher power capacity • Fan fault Braking unit fault • Please set proper acceleration time and deceleration time • Power module is damaged • Controller external ventilation is not good Heatsink overheated HD5L Series Controller • Input voltage is too high • Select controller with higher rating • Improve the ventilation around the controller • Fault occurs to temperature detection circuit • Replace the cooling fan • Circuit fault of braking unit • Please seek technical support User Manual • Please seek technical support ―99― 8 Chapter 8 Troubleshooting Fault code E0011 Fault name CPU faulty Shenzhen Hpmont Technology Co., Ltd. Possible reasons of fault Counter-measures • Please detect at power on after completely power outage • CPU abnormal • Please seek technical support E0012 Motor auto-tuning fault • Please check the motor’s connection • Parameter auto-tuning is time out • Input the correct nameplates parameters • Contactor fault • Replace the contactor • Please seek technical support E0013 Soft start failed • Fault of control circuit • Please seek technical support E0014 Current detect faulty • Current detection circuit is damaged • Please contact the supplier for repairing E0015 Lack of input • For three-phase input controller, input phase loss fault occurs to power input • Please check the three-phase power input E0016 E0017 E0018 E0019 Lack of output Controller overloaded Excessive speed deviation Motor overload • Output phase disconnection or loss • Heavy imbalance of controller’s three-phase load Motor overheat ―100― Controlboard EEPROM faulty • Please check the quality of motor • Adjust acceleration time • Improper setting of V/f curve or torque boost leads to over current • Adjust V/f curve or torque boost • Mains supply voltage is too low • Motor load is too high • Please use controller with proper power rating • Brake fault or contactor fault • Change contactor • PG pulse number fault • Set proper PG P/R • Improper setting of F05.19 and F05.20 • Correct the setting of F05.19 and F05.20 • Inadequate controller torque • Select biger capacity controller • Speed-loop PI parameter setting isn’t correct • Correctly set speed-loop PI parameter • Please check mains supply voltage • Improper setting of V/f curve • Adjust the setting of V/f curve • Mains supply voltage is too low • Check the power input • Motor’s overload protection factor is not set properly • Please properly set the overload protection factor of the motor • Motor runs with blocked torque or load is too heavy • Please check the load and mechanical transmission devices • Motor overheat terminal (digital or analogue input terminal) incorrect connection • The setting of motor paramteters is incorrect E0021 • Please check the connection between controller and motor • Acceleration time is too short • Motor overheat E0020 • Please seek technical support • Memory circuit fault of control board EEPROM • Reduce the load; Increas the acceleration/deceleration time; Repaire or replace the motor • Detect the overheat detection input signal whether correct • Set the motor parameter according to the motor’s nameplates • Please contact the supplier for repairing HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Fault code Fault name E0022 Panel EEPROM faulty E0023 Parameter setting faulty E0024 External faulty Possible reasons of fault • Memory circuit fault of panel EEPROM Chapter 8 Troubleshooting Counter-measures • Replace the panel • Please contact the supplier for repairing • The power rating between motor and controller is too different • Select a controller with suitable power rating • Improper setting of motor parameters • Please set correct value of motor parameters • Fault terminal of external equipment operates • Please check external equipment • Correct the setting of F16.14 and F16.15 E0025 Running current too small • Improper setting of F16.14 and F16.15 • Please check the connection between controller and motor • Detect the controller whether output • Detect the output contactor work is nomal or not E0028 SCI timeout faulty • Connection fault of Communication cable • Disconnected or not well connected • Connection fault of Communication cable E0029 • Disconnected or not well connected SCI faulty • Communication setting error • Please check the connection • Please check the connection • Please check the connection • Please correctly set the communication format and the baud rate • Communication data error • Send the data according to MODBUS protocol E0030 PG direct wrong • PG wire phase and motor phase are not match • Set the reverse value of F11.02 E0031 PG disconnection • PG without input signal • Check the PG connection • PG pulse number fault • Set proper PG pulse number E0032 Motor over speed • Inadequate controller torque • Select biger capacity controller • Speed-loop PI parameter setting isn’t correct • Correctly set speed-loop PI parameter E0033 Loss of Z signal of ABZ encoder E0034 UVW signal wrong of UVW encoder E0035 CD phase wrong of SINCOS encoder E0036 Contator faulty • Connection problem • Severe interference • Check the connection • UVW PG fan-area error • Check the UVW connection • PG fault • Check the PG • PG disconnection • Check the PG connection • Contactor damage • Feedback contact connection problem • Change the contactor • Check the connection 123 Mark: E0022 doesn’t affect the controller normal operation. HD5L Series Controller User Manual ―101― 8 Shenzhen Hpmont Technology Co., Ltd. Chapter 9 Maintenance Chapter 9 Maintenance Many factors such as ambient temperature, humidity, dust, oscillation, internal component aging, wear and tear will give rise to the occurrence of potential faults. Therefore, it is necessary to conduct daily maintenance to the controller. • If the controller has been transported for a long distance, please check whether the components of the controller are complete and the screws are well tightened. • Please periodically clean the dust inside the controller and check whether the screws are loose. Danger • Only a trained and qualified professional person can maintain the controller. • Maintenance personnel should take off all metal jewellery before carrying out maintenance or internal measurements in the controller. Suitable clothes and tools must be used. • High voltage exists when the controller is powered up or running. • Checking and maintaining can only be done after the controller’s AC power is cut off and wait for at least 10 minutes. The cover maintenance can only be done after ensured that the charge indicator inside the controller and the indicators on the panel are off and the voltage between power terminals (+) and (-) is below 36V. Warning • For the controller stored for more than 2 years, please use voltage regulator to increase the input voltage gradually. • Do not leave metal parts like screws or pads inside the controller. • Do not make modification on the inside of controller without instruction from the supplier. • There are IC components inside the controller, which are sensitive to static electricity. Directly touch the components on the PCB board is forbidden. 9 HD5L Series Controller User Manual ―103― Chapter 9 Maintenance Shenzhen Hpmont Technology Co., Ltd. 9.1 Daily Maintenance The controller must be operated in the specified environment (refer to section 3.2, page 9). Besides, some unexpected accidents may occur during operation. Therefore you should maintain the controller conditions according to the Table 9-1, record the operation data, and investigate problems immediately. Table 9-1 Items Operating environment Controller Motor Operating state parameters Daily checking items Content Criteria Temperature and humidity -10-+40℃, derating at 40-50℃ Dust and water dripping No water dripping Gas No strange smell Oscillation and heating Stable oscillation and proper temperature Noise No abnormal sound Heating No overheating Noise Low and regular noise Output current Within rated range Output voltage Within rated range 9.2 Periodical Maintenance Customer should check the controller in short time or every 3 to 6 months according to the actual environment so as to avoid hidden problems and make sure the controller runs well for a long time. General Inspection: • Check whether the screws of control terminals are loose. If so, tighten them with a screw driver; • Check whether the main circuit terminals are properly connected; whether the mains cables are over heated; • Check whether the power cables and control cables are damaged, check especially for any wear on the cable tube; • Check whether the insulating tapes around the cable lugs are stripped, and for signs of overheating near terminations; • Clean the dust on PCBs and air ducts with a vacuum cleaner. Note: 1. Dielectric strength test of the controller has already been conducted in the factory. Do not do the test again. Otherwise, the controller might be damaged. 2. If insulation test to the motor is necessary, it should be done after the motor’s input terminals U/V/W have been detached from the controller. Otherwise, the controller will be damaged. 3. For controllers that have been stored for a long time, they must be powered up every 2 years. When supplying AC power to the controller, use a voltage regulator to gradually raise the input voltage to rated input voltage at least 5 hours. ―104― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd. Chapter 9 Maintenance 9.3 Replacing Damaged Parts The components that are easily damaged are: cooling fan and electrolytic capacitors of filters. Their lifetime depends largely on their application environment and preservation. The users can decide the time when the components should be replaced according to their service time. Cooling fan Life: 60,000 hours. Possible cause of damages: Wear of the bearing, aging of the fan vanes. Criteria: After the controller is switched off, check if the abnormal conditions such as crack existing on fan vanes and other parts. When the controller is switched on, check if controller running is normal, and check if there is any abnormal oscillation. Electrolytic capacitors Life: 50,000 hours Possible cause of damages: High ambient temperature, aging of electrolyte and large pulse current induced by rapid changing loads. Criteria: Check if frequent overcurrent or overvoltage failures occur during controller start-up with load. Check if there is any leakage of liquids. Check if the safety valve protrudes. Measure the static capacitance and insulation resistance. 9.4 Unwanted Controller Recycling When disposing the controller, please pay attention to the following factors: The capacitors may explode if they are burnt. Poisonous gas may be generated when the plastic parts like front covers are burnt. Disposing method: Please dispose unwanted controllers as industrial waste. 9 HD5L Series Controller User Manual ―105― Shenzhen Hpmont Technology Co., Ltd. Chapter 10 Accessories Chapter 10 Accessories 10.1 Panel Installation Assembly The panel installation assembly includes mounting base and extension cable. 10.1.1 Mounting Base The panel mounting base is an accessory. If needed, please order goods. 44.8 2.5 1.8 ± 0.1 Model: HD-KMB. The mounting base and its size are shown as Figure 10-1, the unit is mm. Mounting base Mounting size 134.5 +0.1 0 142 134 ± 0.2 76 ± 0.2 76.5 +0.1 0 86 Figure 10-1 Mounting base and its size 10.1.2 Extension Cable The panel extension cable is an accessory. If needed, please order goods. The models are as follows: • • • • 10 1m extension cable to panel: HD-CAB-1M 2m extension cable to panel: HD-CAB-2M 3m extension cable to panel: HD-CAB-3M 6m extension cable to panel: HD-CAB-6M HD5L Series Controller User Manual ―107― Chapter 10 Accessories Shenzhen Hpmont Technology Co., Ltd. 10.2 Braking Resistor Selection The braking resistor selection is listed as Table 10-1. Refer to section 4.3.2 for the brake resistor connection. Table 10-1 Braking resistor selection Motor Model (kW) Recommend value(Ω) Min Max Recommend power(kW) Recomm- Synchro- Asynchro- ended nous nous HD5L-2S2P2 2.2 26 130 50 1 1 HD5L-2S3P7 3.7 26 90 30 1.6 1.2 HD5L-2T3P7 3.7 26 50 30 1.6 1.2 HD5L-2T5P5 5.5 17 27 20 2.0 1.6 HD5L-2T7P5 7.5 11 20 15 3.2 2.0 HD5L-2T011 11 11 20 15 4.0 3.2 HD5L-2T015 15 10 16 12 5.0 4.0 HD5L-2T018 18.5 10 16 12 6.4 5.0 HD5L-2T022 22 7 10 9 8.0 6.4 8.0 HD5L-2T30 30 7 10 9 10.0 HD5L-4T2P2 2.2 56 210 100 1 1 HD5L-4T3P7 3.7 56 144 80 1.6 1.2 HD5L-4T5P5 5.5 56 100 70 2 1.6 HD5L-4T7P5 7.5 56 72 64 3.2 2 HD5L-4T011 11 34 48 40 4 3.2 HD5L-4T015 15 34 41 36 5 4 HD5L-4T018 18.5 17 31 24 6.4 5 HD5L-4T022 22 17 27 20 8 6.4 HD5L-4T030 30 11 20 15 10 8 HD5L-4T037 37 10 16 12 12 10 HD5L-4T045 45 7 10 9 18 15 10.3 Protective Cover The protective cover is an accessory. If needed, please order goods. Model: HD-CK-Frame4. The protective cover is applied to plastic structure controller (18.5kW and below model), and each controller needs 2 protective covers. 10.4 Power Regenerative Unit Please refer to HDRU Series Power Regenerative Unit User Manual for more details. ―108― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd Appendix A Parameters Appendix A Parameters Attributes are changed: ”*”: It denotes that the value of this parameter is the actual value which cannot be modified. “×”: It denotes that the setting parameter cannot be modified when the controller is in run state. ”○”: It denotes that the setting parameter can be modified when the controller is in run state. A HD5L Series Controller User Manual -109- Appendix A Parameters Code Shenzhen Hpmont Technology Co., Ltd Name Range Default Unit Attributes Setting Group D00 System State Parameters (on pages 54-55) D00.00 Controller series HD5L Actual value * D00.01 DSP software version 0.00-9.99 Actual value * D00.02 DSP special software version 0.00-9.99 Actual value * D00.03 Panel software version 0.00-9.99 Actual value * Actual value * Actual value * Actual value * Display in 16-bit binary: Bit0: Controller enable Bit1: Inspection run Bit2: MS run Bit3: Analogue run Bit4-Bit7: Reserved Bit8: Brake feedback input D00.04 Elevator running state Bit9: Contactor feedback input Bit10: Up forced Dec input Bit11: Down forced Dec input Bit12: MS terminal 1 Bit13: MS terminal 2 Bit14: MS terminal 3 Bit15: Battery driven run D00.05 Rated current 0.1-999.9A Display in 16-bit binary: Bit0: Controller fault Bit1: Run/stop Bit2: UP Bit3: DN Bit4&5: Acc/Dec/constant Bit6: Zero-speed signal D00.06 Controller state Bit7: Run at zero-speed Bit8: Auto-tuning Bit9: Speed arrived Bit10: Ready to run Bit11: Brake output Bit12: Contactor output Bit13: Stop signal Bit14,Bit15: Reserved Group D01 Drive State Parameters (on pages 55-56) D01.00 Control mode 0-5 Actual value * D01.01 Setting speed(m/s) 0.000-9.999 Actual value * D01.02 Setting speed (after acc/dec)(m/s) 0.000-9.999 Actual value * D01.03 Feedback speed(m/s) 0.000-9.999 Actual value * D01.04 Setting frequency (Hz) 0.01-100.00Hz Actual value * D01.05 Setting frequency (after 0.01-100.00Hz Actual value * ―110― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd Code Name Appendix A Parameters Range Default Unit Attributes Setting acc/dec) D01.06 Output frequency 0.01-100.00Hz Actual value D01.07 Setting Rpm 0-24000rpm Actual value * * D01.08 Actual Rpm 0-24000rpm Actual value * D01.09 Reserved D01.10 Output voltage 0-999V Actual value * D01.11 Output current 0.1-999.9A Actual value * D01.12 Output torque 0.0-300.0%(motor rated torque) Actual value * D01.13 Output power 0.0-200.0%(motor rated power) Actual value * D01.14 DC bus voltage 0-999V Actual value * * D01.15-D01.16 Reserved Group D02 Analogue State Display Parameters (on pages 56-57) D02.00 AI1 voltage 0.00-10.00V Actual value * D02.01 AI1 voltage(After disposal) 0.00-10.00V Actual value * D02.02 AI2 voltage 0.00-10.00V Actual value * D02.03 AI2 voltage(After disposal) 0.00-10.00V Actual value * D02.04 AI3 voltage 0.00-10.00V Actual value * D02.05 AI3 voltage(After disposal) 0.00-10.00V Actual value * D02.06 AI4 voltage 0.00-10.00V Actual value * D02.07 AI4 voltage(After disposal) 0.00-10.00V Actual value * D02.08 AO1 output 0.00-10.00V Actual value * D02.09 AO2 output 0.00-10.00V Actual value * Actual value * Actual value * Group D03 Running State Parameters (on pages 57-58) D03.00 Heatsink temperature 0.0-999.9℃ Display in 16-bit binary, from high to low bit is as follows: Bit15-Bit12: Reserved D03.01 Bit11-Bit0 corresponds to DI12-DI1 Input terminal state A 0: Connected 1: Unconnected Display in 16-bit binary, from high to low bit is as follows: Bit15-Bit6: reserved D03.02 Output terminal state Bit5-Bit2 corresponds to RLY4-RLY1 Actual value * Bit1-Bit0 corresponds to DO2-DO1 HD5L Series Controller User Manual -111- Appendix A Parameters Code Shenzhen Hpmont Technology Co., Ltd Name Range Default Unit Attributes Setting 0: Normal 1: Communication timeout 2: Incorrect data frame head D03.03 MODBUS state 3: Incorrect data frame checking Actual value * 4: Incorrect data frame content D03.04 Total time at power-on(Hour) 0-65535 Actual value * D03.05 Total running time 0-65535 Actual value * D03.06 Run times 0-65535 Actual value * D03.07 Present fault 0-100 Actual value * Group D04 Encoder State Parameters (on pages 58-59) D04.00 C phase value of SINCOS encoder 0-4095 Actual value * D04.01 D phase value of SINCOS encoder 0-4095 Actual value * D04.02 A phase value of SINCOS encoder 0-4095 Actual value * D04.03 B phase value of SINCOS encoder 0-4095 Actual value * D04.04 UVW state of UVW encoder 0-7 Actual value * D04.05 Electrical angle 0-65535 Actual value * 0-65535 Actual value * D04.06-D04.7 D04.08 Reserved Pulses of PG D04.09-D04.11 Reserved Group F00 Basic Parameters (on pages 59-61) F00.00 Motor type F00.01 Control mode 0: Asynchronous 1: Synchronous 0 1 × 2 1 × 0: V/f 1: Sensorless vector control 2: Closed-loop vector control F00.02 Elevator rated speed 0.100-4.000m/s 1.500m/s 0.001 m/s × F00.03 Controller max output freqency 5.00-100.00Hz 50.00Hz 0.01Hz × F00.04 Traction machine mechanical parameters 10.0-6000.0 60.0 0.1 × 0 1 × 0: Panel control 1: Terminal analogue control F00.05 Operating mode 2: Terminal MS control 3: Reserved 4: SCI control 5: Reserved ―112― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd Code Name Appendix A Parameters Range 0: Disable F00.06 M-key function F00.07 Speed setting of panel F00.08 Run direction Default Unit Attributes Setting 0 1 ○ 0.000m/s-F00.02 1.500m/s 0.001 m/s ○ 0: The same as run command. 0 1 × 00000 1 ○ 0 1 ○ 0 1 × 0 1 ○ 1: UP/DN swtich 1: Opposite to run command. Group F01 Protection of Parameters (on pages 61-62) F01.00 User password 00000-65535 0: Full menu mode F01.01 1: Checking menu mode. Only different from factory setting parameters can be displayed. Menu mode 0: No operation F01.02 Parameter initialization 1: Restore to factory settings 2: Parameter download 3: Clear fault information F01.03 Panel EEPROM parameter initialization 0:No operation 1: Parameters upload Group F02 Start & Stop Parameters (on pages 62-63) F02.00 Start delay time 0.000-4.999s 0.000s 0.001s × F02.01 Brake open delay time 0.000-4.999s 0.000s 0.001s × F02.02 Retention time of start zero-speed 0.000-4.999s 0.500s 0.001s × F02.03 Start speed 0.000-0.400m/s 0.000m/s 0.001 m/s × F02.04 Retention time of start speed 0.000-4.999s 0.000s 0.001s × F02.05 Brake close delay time 0.000-4.999s 0.000s 0.001s × F02.06 Retention time of stop zero-speed 0.000-4.999s 0.000s 0.001s × F02.07 Contator close delay time 0.000-4.999s 0.000s 0.001s × F02.08 Start ramp time 0.000s 0.001s × F02.09 Reserved 0.000-2.000s 0.000: No ramp A Group F03 Acceleration/Deceleration Parameters (on pages 63-64) F03.00 Acceleration speed 0.020-9.999m/s 0.700m/s 0.001 m/s2 F03.01 Start Acc jerk 0.020-9.999m/s3 0.350m/s3 0.001 m/s3 × F03.02 End Acc jerk 0.020-9.999m/s3 0.600m/s3 0.001 m/s3 × F03.03 Deceleration speed 0.020-9.999m/s2 0.700m/s2 0.001 × HD5L Series Controller 2 User Manual 2 × -113- Appendix A Parameters Code Shenzhen Hpmont Technology Co., Ltd Name Range Default Unit Attributes Setting m/s2 F03.04 Start Dec jerk 0.020-9.999m/s3 0.600m/s3 0.001 m/s3 × F03.05 End Dec jerk 0.020-9.999m/s3 0.350m/s3 0.001 m/s3 × F03.06 Inspection Acc speed 0.020-9.999m/s2 0.200m/s2 0.001 m/s2 × F03.07 Inspection Dec speed 0.020-9.999m/s2 1.000m/s2 0.001 m/s2 × F03.08 Battery driven Acc speed 0.020-9.999m/s2 1.000m/s2 0.001 m/s2 × F03.09 Battery driven Dec speed 0.020-9.999m/s2 1.000m/s2 0.001 m/s2 × F03.10 Asynchronous motor auto-tuning Acc speed 0.020-9.999m/s2 0.100m/s2 0.001 m/s2 × F03.11 Asynchronous motor auto-tuning Dec speed 0.020-9.999m/s2 0.100m/s2 0.001 m/s2 × F03.12 Abnormal Dec speed 0.020-9.999m/s2 1.000m/s2 0.001 m/s2 × F03.13 Stop Dec jerk 0.020-9.999m/s3 0.350m/s3 0.001 m/s3 × F03.14 Asynchronous motor field-weakening optimization 0 1 × 0: No field-weakening optimization. 1: Optimize according to voltage. 2: Optimize according to current. F03.15 Field-weakening Kp 0-5000 4000 1 × F03.16 Field-weakening Ki 0-5000 1000 1 × F03.17 Field-weakening voltage limit 4000-5000 4126 1 × F03.18 Reserved F03.19 Sincos encoder CD phase learning 0 1 × F03.20 Reserved 0000 1 × 0.0% 0.1% ○ 0: Learning 1: Not learning Group F04 Analogue Curve Parameters (on pages 64-65) Units: AI1 characteristic curve Tens: AI2 characteristic curve F04.00 Reference curve Hundreds: AI3 characteristic curve Thousands: AI4 characteristic curve 0: Line 1 1: Line 2 F04.01 ―114― Line 1 minimum reference 0.0-F04.03% HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd Code Name Appendix A Parameters Range Default Unit Attributes Setting F04.02 Corresponding value of line 1 minimum reference 0.0-100.0% 0.0% 0.1% ○ F04.03 Line 1 maximum reference F04.01-100.0% 100.0% 0.1% ○ F04.04 Corresponding value of line 1 maximum reference 0.0-100.0% 100.0% 0.1% ○ F04.05 Line 2 minimum reference 0.0-F04.07% 0.0% 0.1% ○ F04.06 Corresponding value of line 2 minimum reference 0.0-100.0% 0.0% 0.1% ○ F04.07 Line 2 maximum reference F04.05-100.0% 100.0% 0.1% ○ F04.08 Corresponding value of line 2 maximum reference 0.0-100.0% 100.0% 0.1% ○ Group F05 Speed Parameters (on pages 65-67) F05.00 Multi-speed 0 0.000-F00.02m/s 0.000m/s 0.001 m/s ○ F05.01 Multi-speed 1 0.000-F00.02m/s 0.000m/s 0.001 m/s ○ F05.02 Multi-speed 2 0.000-F00.02m/s 0.000m/s 0.001 m/s ○ F05.03 Multi-speed 3 0.000-F00.02m/s 0.000m/s 0.001 m/s ○ F05.04 Multi-speed 4 0.000-F00.02m/s 0.000m/s 0.001 m/s ○ F05.05 Multi-speed 5 0.000-F00.02m/s 0.000m/s 0.001 m/s ○ F05.06 Multi-speed 6 0.000-F00.02m/s 0.000m/s 0.001 m/s ○ F05.07 Multi-speed 7 0.000-F00.02m/s 0.000m/s 0.001 m/s ○ F05.08 Inspection run speed 0.000-0.630m/s 0.200m/s 0.001 m/s ○ F05.09 Battery driven run speed 0.000-F00.02m/s 0.100m/s 0.001 m/s ○ F05.10 Up forced Dec detection value 0.0-100.0%(F00.02) 97.0% 0.1% ○ F05.11 Down forced Dec detection value 0.0-100.0%(F00.02) 97.0% 0.1% ○ F05.12 FDT1 0.0-100.0%(F00.02) 90.0% 0.1% ○ F05.13 FDT2 0.0-100.0%(F00.02) 90.0% 0.1% ○ F05.14 FDT1 delay level 0.0-100.0%(F00.02) 1.0% 0.1% ○ HD5L Series Controller User Manual A -115- Appendix A Parameters Code Shenzhen Hpmont Technology Co., Ltd Name Range Default Unit Attributes Setting ○ F05.15 FDT2 delay level 0.0-100.0%(F00.02) 1.0% 0.1% F05.16 FAR range 0.0-20.0%(F00.02) 1.0% 0.1% ○ F05.17 Over-speed setting 80.0-120.0%(F00.02) 115.0% 0.1% × F05.18 Over-speed detection time 0.0-2.0s 0.2s 0.1s × F05.19 Detected value of speed deviation 20.0% 0.1% × F05.20 Detected time of speed deviation 0.0: no speed deviation detection 1.0s 0.1s × F05.21 Reserved F05.22 Creeping speed 0.000-0.400m/s 0.050m/s 0.001 m/s ○ 1 × F05.23-F05.25 0.0: No over-speed detection 0.0-30.0%(F00.02) 0.0-2.0s Reserved Group F06 Weighing Compensation Parameters (on pages 67-68) 0: No pre-torque 1: Analogue setting 2: DI setting 3: Digital pre-torque F06.00 Pre-torque selection 4: No weighing auto-compensation 4 5: Asynchronous motor zero-serve auto-compensation F06.01 Up pre-torque bias 0.0-100.0% 50.0% 0.1% × F06.02 Down pre-torque bias 0.0-100.0% 50.0% 0.1% × F06.03 Up electrical pre-torque gain 0.000-9.000 1.000 0.001 × F06.04 Up brake pre-torque gain 0.000-9.000 1.000 0.001 × F06.05 Down electrical pre-torque gain 0.000-9.000 1.000 0.001 × F06.06 Down brake pre-torque gain 0.000-9.000 1.000 0.001 × F06.07 Pre-torque digital setting -100.0-100.0% 10.0% 0.1% × F06.08 DI weighing signal 1 0.0-100.0% 10.0% 0.1% × F06.09 DI weighing signal 2 0.0-100.0% 30.0% 0.1% × F06.10 DI weighing signal 3 0.0-100.0% 70.0% 0.1% × F06.11 DI weighing signal 4 0.0-100.0% 90.0% 0.1% × F06.12-F06.13 Reserved F06.14 No weighing current coefficient 0-9999 3000 1 × F06.15 No weighing speed-loop KP 1-9999 2000 1 ○ F06.16 No weighing speed-loop 1-9999 2000 1 ○ ―116― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd Code Name Appendix A Parameters Range Default Unit Attributes Setting KI F06.17-F06.20 Reserved Group F07 Asynchronous Motor Parameters (on pages 68-71) F07.00 Asynchronous motor rated power 0.2-400.0kW Depend on controller model 0.1kW × 1V × 0.1A × F07.01 Asynchronous motor rated voltage 0V-controller rated voltage F07.02 Asynchronous motor rated current 0.0-999.9A F07.03 Asynchronous motor rated frequency 1.00-100.00Hz 50.00Hz 0.01Hz × F07.04 Asynchronous motor rated rpm 1-24000rpm 1440rpm 1rpm × F07.05 Asynchronous motor rated power factor 0.001-1.000 Depend on controller model 0.001 × F07.06 Asynchronous motor parameter auto-tuning 0 1 × 0.001Ω × 0.001Ω × 0.1mH × 0: No action 1: Motor static auto-tuning 2: Motor rotation auto-tuning F07.07 Asynchronous motor stator resistance 0.000-65.535Ω F07.08 Asynchronous motor rotor resistance 0.000-65.535Ω Depend on controller model F07.09 Asynchronous motor leakage inductance 0.0-6553.5mH F07.10 Asynchronous motor mutual inductance 0.0-6553.5mH 0.1mH × F07.11 Asynchronous motor excitation current 0.0-999.9A 0.1A × F07.12 Asynchronous motor of core saturation coefficient 1 0.00-0.50 (Magnetic flux is set as 50%) 0.50 0.01 × F07.13 Asynchronous motor of core saturation coefficient 2 0.00-0.75 (Magnetic flux is set as 75%) 0.75 0.01 × F07.14 Asynchronous motor of core saturation coefficient 3 0.00-1.20 (Magnetic flux is set as 120%) 1.20 0.01 × F07.15 Asynchronous motor torque boost 0.1-30.0% 0.1% 0.1% ○ F07.16 Asynchronous motor torque boost end-point 0.0-50.0%(F07.03) 2.0% 0.1% ○ F07.17 Asynchronous motor of slip compensation gain 0.0-300.0% 100.0% 0.1% ○ F07.18 Asynchronous motor of slip compensation filter 0.1-10.0s 0.1s 0.1s ○ HD5L Series Controller User Manual A -117- Appendix A Parameters Code Shenzhen Hpmont Technology Co., Ltd Name Range Default Unit Attributes Setting time F07.19 Asynchronous motor of slip compensation limitation F07.20 AVR function 0.0-250.0% 200.0% 0.1% × 1 1 ○ 0 1 ○ 100 1 ○ 0: No action 1: Action all the time 2: Only act at Dec speed F07.21 Asynchronous motor of oscillation-suppression mode F07.22 Asynchronous motor of oscillation-suppression coefficient 0: Oscillation suppression is dependent on the motor’s exciting current component 1: Oscillation suppression is dependent on the motor’s torque current component 0-200 Group F08 Motor Vector Control Speed-loop Parameters (on pages 71-72) F08.00 Low speed ASR Kp 1-9999 500 1 ○ F08.01 Low speed ASR KI 0-9999 500 1 ○ F08.02 High speed ASR Kp 1-9999 500 1 ○ F08.03 High speed ASR KI 0-9999 500 1 ○ F08.04 ASR PI swithcing frequency 1 0.00-50.00Hz 10.00Hz 0.01Hz ○ F08.05 ASR PI swithcing frequency 2 0.00-50.00Hz 15.00Hz 0.01Hz ○ F08.06 ASR integral limitation 0.0-200.0% (motor rated current) 180.0% 0.1% ○ F08.07 ASR differential time 0.000s 0.001s ○ F08.08 ASR output filter time 0.000: ASR output without filter 0.008s 0.001s ○ F08.09 UP electrical torque limitation 0.0-200.0%(F07.02) 180.0% 0.1% × F08.10 DN electrical torque limitation 0.0-200.0%(F07.02) 180.0% 0.1% × F08.11 UP regenerative torque limitation 0.0-200.0%(F07.02) 180.0% 0.1% × F08.12 DN regenerative torque limitation 0.0-200.0%(F07.02) 180.0% 0.1% × 0.000-1.000s 0.000: ASR without differential 0.000-1.000s Group F09 Current-loop Parameters (on pages 72-72) F09.00 Current-loop KP 1-4000 500 1 ○ F09.01 Current-loop KI 1-4000 500 1 ○ F09.02 Current-loop output filter time 0.000-1.000s 0.000s 0.001s ○ ―118― 0.000: current-loop output HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd Code Name Appendix A Parameters Range Default Unit Attributes Setting without filter F09.03-F09.07 Reserved Group F10 Synchronous Motor Parameters (on pages 72-73) F10.00 Synchronous motor type F10.01 Synchronous motor rated power 0: IPM 1: SPM 0 0.2-400.0kW Depend on controller model 1 × 0.1kW × 1V × 0.1A × F10.02 Synchronous motor rated voltage 0V-controller rated voltage F10.03 Synchronous motor rated current 0.0-999.9A F10.04 Synchronous motor rated frequency 1.00-100.00Hz 19.20Hz 0.01Hz × F10.05 Synchronous motor rated rpm 1-24000rpm 96rpm 1rpm × F10.06 Synchronous motor stator resistance 0.000-9.999Ω 0.000Ω 0.001Ω × F10.07 Synchronous motor quadrature axis inductance 0.0-999.9mH 0.0mH 0.1mH × F10.08 Synchronous motor direct axis inductance 0.0-999.9mH 0.0mH 0.1mH × F10.09 Synchronous motor Back EMF 0V- controller rated voltage 380V 1V × F10.10 Synchronous motor of angle auto-tuning 0 1 × 0: No action 1: Static auto-tuning 2: Rotation auto-tuning F10.11 Synchronous motor static auto-tuning voltage setting 0.0-100.0%(F10.02) 100.0% 0.1% × F10.12 Synchronous motor initial angle 0.0-359.9° 0.0° 0.1° × F10.13 Synchronous motor of Z pulse initial angle 0.0-359.9° 0.0° 0.1° × F10.14 Synchronous motor SINCOS encoder C amplitude 0-9999 2048 1 × F10.15 Synchronous motor SINCOS encoder C zero-bias 0-9999 2048 1 × F10.16 Synchronous motor SINCOS encoder D amplitude 0-9999 2048 1 × F10.17 Synchronous motor SINCOS encoder D zero-bias 0-9999 2048 1 × HD5L Series Controller User Manual A -119- Appendix A Parameters Code Shenzhen Hpmont Technology Co., Ltd Name F10.18 Sincos encoder CD phase F10.19 Reserved F10.20 Synchronous performance optimization Range 0: C phase ahead of the D phase 1: D phase ahead of the C phase Default Unit Attributes Setting 0 1 × 0 1 × 4 1 × 2048 1 × 0 1 × 0x11 1 ○ 0 1 × 1.00s 0.01s × 0.010s 0.001s × 1 1 × 2 1 × 3 1 × 4 1 × Bit0-Bit1: Reserved Bit2: Optimization for detecting speed 0: No optimization. 1: Optimization. Bit3-Bit15: Reserved Group F11 PG Parameters (on pages 73-74) 1: HD-PG2-OC-FD is valid 2: HD-PG6-UVW-FD is valid F11.00 HD5L PG interface board 3: HD-PG5-SINCOS-FD is valid 4: HD-PG9-FC-FD is valid (support Endat) F11.01 PG P/R F11.02 PG direction setting F11.03 PG signal filter coefficient 1-9999 0: the same direction 1: the reverse direction 0x00-0x77 Units: low-speed filter coefficient Tens: high-speed filter coefficient 0: Endat F11.04 The protocol of serial communication PG 1: Rotary transformer protocol 2-9: Reserved F11.05 Detecting time of PG wire disconnection 0.00-2.00s 0.00: Do not detect the PG wire disconnection Group F12 Digital I/O Terminal Parameters (on pages 74-77) F12.00 F12.01 Input terminal filter time DI1 terminal function 0.000-2.000s 0: Disable 1: Controller enabled(EN) 2: UP F12.02 DI2 terminal function F12.03 DI3 terminal function 3: DN 4: MS1 5: MS2 6: MS3 7: Inspection input (INS) 8: Battery-driven input (BAT) F12.04 ―120― DI4 terminal function 9: Contactor feedback input (CSM) HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd Code F12.05 Name Appendix A Parameters Range DI5 terminal function 10: Brake feedback input (BSM) Default Unit Attributes Setting 5 1 × 6 1 × 0 1 × 0 1 × 0 1 × 0 1 × 0 1 × 11: Weighing signal input 1 (WD1) F12.06 DI6 terminal function F12.07 DI7 terminal function 12: Weighing signal input 2 (WD2) 13: Weighing signal input 3 (WD3) 14: Weighing signal input 4 (WD4) F12.08 DI8 terminal function F12.09 DI9 terminal function F12.10 DI10 terminal function 15: Motor over-heating input (OH) 16: Fault reset input (RST) 17: Up forced Dec input (UPF) 18: Down forced Dec input (DNF) 19-33: Reserved 34: External fault (EXT) F12.11 DI11 terminal function Hundreds: 0 normally open input; 1 normally closed input F12.12 DI12 terminal function For example: set DI1 to 107, the inspection input disconnection is valid. 0 1 × F12.13 MS in combination of filter time 0.000-2.000s 0.010s 0.001s × F12.14 Reserved F12.15 DO1 terminal function 2 1 × 3 1 × 14 1 × 0 1 × 0 1 × 0 1 × 00 1 ○ 0: Disable 1: Controller is ready 2: Controller is running F12.16 DO2 terminal function 3: Controller is at zero-speed running 4: Zero-speed 5: Contactor output control F12.17 6: Brake output control RLY1 relay function 7: FDT1 8: FDT2 F12.18 9: Speed arrived signal (FAR) RLY2 relay function 10: Up signal output A 11: Down signal output F12.19 12: Under-voltage RLY3 relay function 13: Reserved 14: Controller fault F12.20 15: Elevator stop RLY4 relay function 16-19: Reserved F12.21 Output terminal logic setting HD5L Series Controller Bit0,Bit1: DO1,DO2 output terminal positive or negative User Manual -121- Appendix A Parameters Code Shenzhen Hpmont Technology Co., Ltd Name Range Default Unit Attributes Setting logic setting Bit2-Bit5: RLY1-RLY4 relay output positive or negative logic setting 0: Positive logic 1: Negative logic F12.22-F12.24 Reserved Group F13 Analogue I/O Terminal Parameters (on pages 77-79) F13.00 AI1 function 0: Disable 0 1 × F13.01 AI2 function 1: Speed setting 0 1 × F13.02 AI3 function 2: Weighing signal 0 1 × F13.03 AI4 function 3: Motor over-heating signal input (only AI4) 0 1 × F13.04 AI1 bias -100.0-100.0% 0.0% 0.1% ○ F13.05 AI1 gain -10.00-10.00 1.00 0.01 ○ F13.06 AI1 filter time 0.01-10.00s 0.05s 0.01s ○ F13.07 AI2 bias -100.0-100.0% 0.0% 0.1% ○ F13.08 AI2 gain -10.00-10.00 1.00 0.01 ○ F13.09 AI2 filter time 0.01-10.00s 0.05s 0.01s ○ F13.10 AI3 bias -100.0-100.0% 0.0% 0.1% ○ F13.11 AI3 gain -10.00-10.00 1.00 0.01 ○ F13.12 AI3 filter time 0.01-10.00s 0.05s 0.01s ○ F13.13 AI4 bias -100.0-100.0% 0.0% 0.1% ○ F13.14 AI4 gain -10.00-10.00 1.00 0.01 ○ F13.15 AI4 filter time 0.01-10.00s 0.05s 0.01s ○ 0 1 ○ 0 1 ○ 0: Disable 1: Running speed (0-max output speed) F13.16 AO1 terminal output function 2: Setting speed (0-max output speed) 3: Output current (0-twice of controller rated current) 4: Output voltage (0-1.2 times of controller rated voltage) F13.17 AO2 terminal output function 5: DC bus voltage (0-2.2 times of controller rated voltage) 6: AI1 input (0-10V) 7-9: AI2-AI4 input (-10- 10V/0-20mA) F13.18 AO1 bias -100.0-100.0% 0.0% 0.1% ○ F13.19 AO1 gain 0.0-200.0% 100.0% 0.1% ○ F13.20 AO2 bias -100.0-100.0% 0.0% 0.1% ○ ―122― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd Code F13.21 Name Appendix A Parameters Range AO2 gain 0.0-200.0% Default Unit Attributes Setting 100.0% 0.1% ○ 0 1 × 3 1 × Group F14 SCI Communication Parameters (on pages 79-80) 0: 1-8-2 format, no parity, RTU 1: 1-8-1 format, even parity, RTU F14.00 2: 1-8-1 format, odd parity, RTU Data format 3: 1-7-2 format, no parity, ASCII 4: 1-7-1 format, even parity, ASCII 5: 1-7-1 format, odd parity, ASCII 0: 1200bps 1: 2400bps F14.01 2: 4800bps Baud rate selection 3: 9600bps 4: 19200bps 5: 38400bps F14.02 Local address 0-247 2 1 × F14.03 Host PC response time 0-1000ms 0ms 1ms × F14.04 Detection time of communication timeout 0.0-1000.0s 0.0s 0.1s × F14.05 Detection time of communication error 0.0-1000.0s 0.0s 0.1s × 0 1 ○ 5 1 ○ 5 1 ○ 6 1 ○ 10 1 ○ 11 1 ○ F14.06-F14.47 0.0: No detect at timeout 0.0: No detect at error Reserved Group F15 Display Control Parameters (on pages 80-81) 0: Chinese F15.00 Language select 1: English 2-9: Reserved F15.01 LCD panel display contrast F15.02 Run display parameter 1 set 1-10 0: Disable 1: Controller rated current 2: Controller state F15.03 Run display parameter 2 set 3: Operate channel 4: Setting speed A 5: Setting speed (after acc/dec) F15.04 Run display parameter 3 set 6: Output frequency 7: Setting Rpm 8: Actual Rpm F15.05 Run display parameter 4 set HD5L Series Controller 9: Reserved 10: Output voltage User Manual -123- Appendix A Parameters Code Shenzhen Hpmont Technology Co., Ltd Name Range Default Unit Attributes Setting 11: Output current F15.06 Run display parameter 5 set 12: Output torque 0 1 ○ 0 1 ○ 4 1 ○ 14 1 ○ 16 1 ○ 26 1 ○ 27 1 ○ 0 1 ○ 13: Output power 14: DC bus voltage Run display parameter 6 set 15: AI1 voltage F15.08 Stop display parameter 1 set 17: AI2 voltage Stop display parameter 2 set 19: AI3 voltage F15.09 F15.10 Stop display parameter 3 set F15.11 Stop display parameter 4 set F15.07 16: AI1 voltage(After disposal) 18: AI2 voltage(After disposal) 20: AI3 voltage(After disposal) 21: AI4 voltage 22: AI4 voltage(After disposal) 23: AO1 output 24: AO2 output 25: Heatsink temperature 26: Input terminal state F15.12 F15.13 Stop display parameter 5 set Stop display parameter 6 set 27: Output terminal state 28: MODBUS state 29: Total power-on time(Hour) 30: Total running time(Hour) 31,32: Reserved Group F16 Enhance Function Parameters(on pages 81-82) F16.00 Zero-speed running signal delay time 0.00-10.00s 0.30s 0.01s × F16.01 Zero-speed signal delay time 0.00-10.00s 0.30s 0.01s × F16.02 Current keep time after stop command 0-9999ms 0ms 1ms × F16.03 Fan control mode 0 1 ○ 0: Auto stop 1: Immediately stop 2: Run when power on F16.04 Fan keep time 0.0-600.0s 220V: 380-450V 30.0s 0.1s ○ Depend on controller model 1V × F16.05 Brake unit action voltage F16.06 Contator fault detect time 0.1-10.0s 2.0s 0.1s × F16.07 Multi-speed inspection select 0-7 0 1 × F16.08 Zero speed threshold 0.001-0.010m/s 0.003m/s 0.001 m/s ○ 0: Report E0020 after motor 0 1 ○ F16.09 ―124― The selection at the fault 380V: 630-750V HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd Code Name Appendix A Parameters Range of Motor overheat Default Unit Attributes Setting stop 1: Report E0020 at once F16.10 The coefficient of frequency demultiplication of HD-PG9-SC-FD 1-256 1 1 × F16.11 Synchronous motor static auto-tuning and current limit 20-200% 120% 1% × F16.12 Delay time of run output signal 0.00-1.00s 0.00s 0.01s × F16.13 UPS running direction auto-determine enable 0 1 × F16.14 Running minumum current limit 0-100% (F07.11) 20% 1% × F16.15 Running minumum detect tiome 0.0-5.0s 0.0s 0.1s × 0.00V 0.01V × 0 1 × F16.16-F16.24 0: Not enable 1: Enable Reserved Group F17 Fault Protect Parameters (on pages 82-85) F17.00 Input voltage at motor overheated F17.01 Thermistor type 0.00-10.00V 0: NC 1: Positive 2: Negative F17.02 Threshold resistance at motor overheated 0.0-10.0kΩ 5.0kΩ 1.0kΩ × F17.03 The detect base of lack of input 0-100%(controller rated voltage) 30% 1% × F17.04 The detect time of lack of input 0.0-5.0s 1.0s 1.0s × F17.05 The detect base of lack of output 0-100%(controller rated current) 20% 1% × F17.06 The detect time of lack of output 0.0-20.0s 3.0s 1.0s × F17.07 Motor overload protect factor 20.0-110.0% 100.0% 1.0% × F17.08 Fault auto restet times 0 1 × F17.09 Fault auto reset interval 5.0s/time 0.1 s/time × 00 1 ○ 0-100 0: No auto reset function 2.0-20.0s/time A Units: during auto reset 0: Fault relay don’t act F17.10 Fault relay action select 1: Fault relay act Tens: during DC bus low 0: Fault relay don’t act HD5L Series Controller User Manual -125- Appendix A Parameters Code Name Shenzhen Hpmont Technology Co., Ltd Range Default Unit Attributes Setting 1: Fault relay act Lu: DC bus low E0001: Acc overcurrent E0002: Dec overcurrent E0003: Constant speed overcurrent E0004: Acc overvoltage E0005: Dec overvoltage E0006: Constant speed overvoltage E0008: Power module faulty E0009: Heatsink overheated E0010: Brake unit faulty E0011: CPU faulty E0012: Motor auto-tuning faulty E0013: Soft start failed E0014: Current detect faulty E0015: Lack of input E0016: Lack of output E0017: Controller overloaded E0018: Excessive speed deviation E0019: Motor overloaded F17.11 NO.5 fault type E0020: Motr overheated 0 1 * E0021: Controlborad EEPROM faulty E0022: Panel EEPROM faulty E0023: Parameter setting faulty E0024: External faulty E0025: Running current too small E0028: SCI timeout faulty E0029: SCI faulty E0030: PG direct wrong E0031: PG disconnection E0032: Motor over speed E0033: Loss of Z signal of ABZ Encoder E0034: UVW signal wrong of UVW Encoder E0035: CD phase wrong of SINCOS encoder E0036: Contactor faulty E0008、E0010、E0013、 ―126― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd Code Name Appendix A Parameters Range Default Unit Attributes Setting E0014、E0021、E0022、 E0024、E0036 can’t auto reset F17.12 Setting freqency at NO.5 fault 0.00-100.00Hz 0.00Hz 0.01Hz * F17.13 Output freqency at NO.5 fault 0.00-100.00Hz 0.00Hz 0.01Hz * F17.14 DC bus vlotage at NO.5 fault 0-999V 0V 1V * F17.15 Output voltage at NO.5 fault 0-999V 0V 1V * F17.16 Output current at NO.5 fault 0.0-999.9A 0.0A 0.1A * F17.17 Input terminal state at NO.5 Fault 0-0x1FF 0 1 * F17.18 Output terminal state at NO.5 fault 0-0x3F 0 1 * F17.19 NO.5 fault interval 0.0-6553.5 hour 0.0h 0.1h * F17.20 NO.4 fault type 0-36 0 1 * F17.21 NO.4 fault interval 0.0-6553.5 hour 0.0h 0.1h * F17.22 NO.3 fault type 0-36 0 1 * F17.23 NO.3 fault interval 0.0-6553.5 hour 0.0h 0.1h * F17.24 NO.2 fault type 0-36 0 1 * F17.25 NO.2 fault interval 0.0-6553.5 hour 0.0h 0.1h * F17.26 NO.1 fault type 0-36 0 1 * F17.27 NO.1 fault interval 0.0-6553.5 hour 0.0h 0.1h * Depend on controller model 1kHz × 0 1 × 1 1 × 0 1 × Group F18 PWM Parameters (on pages 85-85) F18.00 Carrier fregency 1-16kHz F18.01 Carrier freqency auto adjust enable 0: Disable F18.02 PWM overmodulation enable 0: Disable F18.03 PWM overmodulation mode 1: Enable 1: Enable 0: Two phase / Three phase swtich 1: Three phase A HD5L Series Controller User Manual -127- Shenzhen Hpmont Technology Co., Ltd Appendix B Communication Protocol Appendix B Communication Protocol 1. Peripherals Support HD5L series controllers provide one RS485 communication interface which uses the standard MODBUS communication protocol. By using the host computer (including communication devices such as computer and PLC) the user can operate to read-write the controller’s function code, read the state parameters and write the control command etc. The controller is in slave mode when it is communicating. 2. Interfaces Interface mode and pin definition Port pin 1 1 2 3 4 5 6 7 8 8 Port signal +5V 485+ +5V GND GND GND 485- Reserved RJ45 Communication mode RS485 interface: asynchronous, semi-duplex. Default: 8-N-2, 9600bps. 3. Network Mode PC master PLC master RS232/RS485 switching module HD5L HD5L PC master RS485 RS232/RS485 switching module HD5L HD5L PLC master RS485 HD5L Single-master and single-slave Single-master and multi-slave 4. Protocol Format The MODBUS protocol simultaneously supports RTU mode and ASCII mode, with corresponding frame format as shown below: RTU mode Modbus data frame Frame head (at least 3.5 character spacing) HD5L Series Controller Slave address User Manual Function code Data B Checking Frame tail (at least 3.5 character spacing) -129- Appendix B Communication Protocol Shenzhen Hpmont Technology Co., Ltd ASCII mode Modbus data frame Frame head (0x3A) Function code Slave address Frame tail (0x0D,0x0A) Checking Data MODBUS adopts “Big Endian” encoding mode, higher byte prior to lower byte at sending. 1. RTU mode In the RTU mode, the idle time of frame head and frame tail passing bus should be not less than 3.5 bytes, and data checking relies on CRC-16. The whole information need be checked. The concrete CRC checking is referred to the page 140. Take RTU data for example: To read the slave internal register F00.08=1.500m/s of No. 1 address: The command frame: Address Parameter 0x01 0x03 Register Address 0x00 Read char no. 0x07 0x00 Checksum 0x01 0x35 0xCB The response frame: Address Parameter Response Byte 0x01 0x03 Content of register 0x02 0x5 Checksum 0xDC 0xBA 0x8D 2. ASCII mode In ASCII mode, the frame head is “0x3A”, while the frame tail default is “0x0D”“0x0A” and the frame tail can be set by the users. In ASCII mode, all the data bytes will be sent via ASCII code except frame head and frame tail, higher 4-byte prior to lower 4-byte at sending. In ASCII mode, data is 7-byte and for the “A”-“F” will adopt their uppercase of the ASCII code. The data adopts LRC checking, covering the slave address and data. Checksum is the character of data that is involved in checking and the complement code of carry bit. Take ASCII data for example: Write 4000 (0x0FA0) to the internal register F00.07 of Slave 1. LRC checking = the complement code of (0x01+0x41+0x00+0x07+0x0F+0xA0) =0x07 Frame LRC Address Code Register address Written content head Frame tail checking Character : 0 1 4 1 0 0 0 7 0 F A 0 0 8 CR LF ASCII 3A 30 31 34 31 30 30 30 37 30 46 41 30 30 38 0D 0A 5. Scaling of Drive Transmitting Values Except the parameters of the remarks, all other function codes can define the scaling relationship of the specified function code via referring the manual’s minimum unit. Remarks: Communication data 0-2000 of F06.07, F13.04, F13.05, F13.07, F13.08, F13.10, F13.11, F13.18 and F13.20 corresponds to data -1000 - +1000. ―130― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd Appendix B Communication Protocol 6. Protocol Function a. Supported function MODBUS protocol supports the below parameter operation: Function code Instructions 0x03 To read the controller’s function parameters and parameters in operating state 0x06 To rewrite single function parameter (saved at power off) or control parameter 0x08 Circuit diagnosis 0x41 To rewrite single function parameter (not saved at power off)or control parameter 0x42 Parameter management 0x43 To rewrite numbers of function parameters (saved at power off) or control parameters If the operation command fails, the response is fault code. For instance, continuously read 5 function codes from F00.00 then the return frame will be as follows: Address Error code Exception code 0x01 0x83 0x03 Checksum 0x01 0x31 The error code is the same as (function code+0x80), and its instruction is as follows: Exception code Instructions 0x1 Illegal function parameters. 0x2 Illegal register address. 0x3 Data fault. Data is exceeded the upper/lower limit. 0x4 Slave operation fails (including fault caused by data invalid). 0x16 Unsupported operation (unsupported to read the attributes, factory default and upper/lower limit for the control parameter and state parameter). 0x17 The register number of command frame is fault. 0x18 Incorrect information frame, including incorrect information length and incorrect checking. 0x20 Parameters cannot be modified. 0x21 Parameters are unchangeable when the controller is in running state. 0x22 Parameters are protected by password. B HD5L Series Controller User Manual -131- Appendix B Communication Protocol Shenzhen Hpmont Technology Co., Ltd b. The command and response frame of MODBUS protocol parameter (in RTU mode) 1) To read controller parameters Protocol date unit Length of data (byte) Range Address 1 0-247, 0 is broadcast address Function code 1 0x03 Starting register address 2 0x0000-0xFFFF No. of register 2 0x0001-0x0004 CRC/LRC checking 2/1 Address 1 1-247 Function code 1 0x03 Response frame Read byte no. 1 2* no. of registers Command frame Read content 2* no. of registers CRC/LRC checking 2/1 2) To rewrite single function parameter (saved at power off) or control parameter of controller Protocol date unit Command frame Length of data (byte) Range Address 1 0-247, 0 is broadcast address Function code 1 0x06 Register address 2 0x0000-0xFFFF Register content 2 0x0000-0xFFFF CRC /LRC checking 2/1 Address 1 1-247 Function code 1 0x06 Response frame Register address 2 0x0000-0xFFFF Register content 2 0x0000-0xFFFF CRC /LRC checking 2/1 3) Circuit diagnosis Protocol date unit Command frame Range 1 0-247, 0 is broadcast address Function code 1 0x08 Subfunction code 2 0x0000-0x0030 Data 2 0x0000-0xFFFF CRC /LRC checking 2/1 Address 1 1-247 Function code 1 0x08 Response frame Subfunction code ―132― Length of data (byte) Address 2 0x0000-0x0030 Data 2 0x0000-0xFFFF CRC /LRC checking 2/1 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd Appendix B Communication Protocol Subfunction code of circuit diagnosis: Subfunction Data (command) Data (response) Subfunction meanings code 0x0000 0x0000 Reinitialize communication, disabling no-response mode 0xFF00 0xFF00 Reinitialize communication, disabling no-response mode “New frame tail” and “00” occupy higher and lower bytes respectively “New frame tail” and “00” occupy higher and lower bytes respectively 0x0001 0x0003 0x0004 Set ASCII frame tail, and the new frame tail will replace the old newline characters, but it will not be retained at power loss. Note: new frame tail cannot be larger than 0x7F, and shouldn’t be 0x3A. 0x0000 No response After select no-response mode, the slaves then only answer to “reinitialize communication command”. It can tell and isolate the faulted slaves. 0x0000 0x0000 To set slave no-response invalid command and fault command. 0x0001 0x0001 To set slave response invalid command and fault command. 0x0030 4) To rewrite single function parameter (not saved at power off) or control parameter of controller Protocol date unit Command frame Length of data (byte) Range Address 1 0-247, 0 is broadcast address Function code 1 0x41 Register address 2 0x0000-0xFFFF Register content 2 0x0000-0xFFFF CRC /LRC checking 2/1 Address 1 1-247 Function code 1 0x41 Response frame Register address 2 0x0000-0xFFFF Register content 2 0x0000-0xFFFF CRC /LRC checking 2/1 B HD5L Series Controller User Manual -133- Appendix B Communication Protocol Shenzhen Hpmont Technology Co., Ltd 5) To rewrite numbers of function parameters (saved at power off) or control parameters of controller Protocol date unit Command frame Length of data (byte) Range Address 1 0-247, 0 is broadcast address Function code 1 0x43 Starting register address 2 0x0000-0xFFFF No. of register 2 0x0001-0x0004 Byte no. of register content 1 2* no. of operation registers Register content 2* no. of operation registers CRC /LRC checking 2/1 Address 1 1-247 Function code 1 0x43 Response frame Starting register address 2 0x0000-0xFFFF No. of operation registers 2 0x0001-0x0004 CRC /LRC checking 2/1 This command rewrites the contents of continuous data unit from starting register address where is mapped as controller’s function parameter and control parameter etc. The controller will start to save from low address to high address of the register when it continuously saves many register parameters. The saving operation will return from the first faulty address if it isn’t completely success. 6) Parameter management The controller parameter management includes reading the upper/lower limit of parameters, to read parameter characteristics, to read the biggest intergroup index of function parameters, to read the previous and next function parameter group number, to read index of the parameter being displayed and to display next state parameter. The parameter characteristics include read-write ability, parameter units and scaling. The command and response frames of parameter management are as follows: Protocol date unit Range 1 0-247, 0 is broadcast address Function code 1 0x42 Command frame Subfunction code 2 0x0000-0x0008 Data 2 Depend on controller model CRC /LRC checking 2/1 Address 1 1-247 Function code 1 0x42 Response frame Subfunction code ―134― Length of data (byte) Address 2 0x0000-0x0008 Data 2 0x0000-0xFFFF CRC /LRC checking 2/1 HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd Appendix B Communication Protocol On condition that the operation command fails, response is error code and exception code. Parameter management supports the Subfunction as follows. But it does not support control parameter operation. Subfunction Data (command) Data (response) Subfunction meanings code To read the upper limit of function parameter. 0x0000 The function parameter group no. and intergroup index occupy the higher and lower bytes respectively. The upper limit of function parameter. 0x0001 The function parameter group no. and intergroup index occupy the higher and lower bytes respectively. The lower limit of function parameter. 0x0002 The parameter group no. and intergroup index occupy the higher and lower bytes respectively. Characteristics of parameters and see the table of parameter’s characteristics for more details To read the characteristic of parameters. 0x0003 The function parameter group no. occupies the higher byte, and the lower byte is “00”. The max. value of intergroup index. To read the max value of intergroup index. (state parameters unsupport this operation) 0x0004 The function parameter group no. occupies the higher byte, and the lower byte is “00”. Next function parameter group no. occupies the higher byte, and the lower byte is “00”. To read next function parameter group no. (state parameters unsupport this operation) 0x0005 The function parameter group no. occupies the higher byte, and the lower byte is “00”. Previous function parameter group no. occupier the higher byter, and the lower byte is “00”. To read previous function parameter group no. (state parameters unsupport this operation) 0x0006 0x3300 The state parameter index at present display. To read state parameter index at present display. 0x0007 0x3300 The parameter index at next state. To display next state parameter. 0x0008 The parameter group no. and intergroup index occupy the higher and lower bytes respectively. Factory default. (state parameters unsupport this operation) To read the lower limit of function parameter. (state parameters unsupport this operation) To read factory default of function parameter. (state parameters unsupport this operation) The function parameter characteristics are 2-byte, with definition shown as below: Characteristics (Bit) Bit0 Bit2-Bit1 HD5L Series Controller Value Definition 0B To modify the upper limit as per character restriction 1B To modify the upper limit as per 4-byte restriction 00B without decimal fraction 01B 1 decimal fraction 10B 2 decimal fraction 11B 3 decimal fraction User Manual B -135- Appendix B Communication Protocol Characteristics (Bit) Bit5-Bit3 Shenzhen Hpmont Technology Co., Ltd Value Definition 001B To display length 1 010B To display length 2 011B To display length 3 100B To display length 4 101B To display length 5 Reserved Bit7-Bit6 Bit12-Bit8 00B Actual parameters, unchangeable 01B Changeable 10B Unchangeable in running state 11B Set by factory, cannot be modified 00000B Without char 00001B Unit is Hz 00010B Unit is A 00011B Unit is V 00100B Unit is rpm 00101B Unit is % 00110B Unit is s 00111B Unit is Ω 01000B Unit is ms 01001B Unit is kHz 01010B Unit is k kW.h 01011B Unit is kW.h 01100B Unit is mH 01101B Unit is m 01110B Unit is cm 01111B Unit is kΩ 10000B Unit is Hz/s 10001B Unit is h 10010B Unit is kW 10011B Unit is℃ 10100B Unit is s/times 10101B Unit is m/s 10110B Unit is m/s2 10111B Unit is m/s3 11000B Unit is mm 11001B Unit is m/min 11010B Unit is kg/m3 11011B Unit is N Others reserved ―136― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd Appendix B Communication Protocol 7. Address Mapping The controller’s function parameters, control parameters and state parameters are all mapped as MODBUS’s read-write register. And their group numbers are mapped as the higher bytes of register address while the relationships are shown as below table. High bytes of register High bytes of register Group number address Group number address 0x00 F00 0x01 F01 0x02 F02 0x03 F03 0x04 F04 0x05 F05 0x06 F06 0x07 F07 0x08 F08 0x09 F09 0x0a F10 0x0b F11 0x0c F12 0x0d F13 0x0e F14 0x0f F15 0x10 F16 0x11 F17 0x12 F18 0x13 F19 0x14 F20 0x32 Control parameter group 0x33 State parameter group Their intergroup indexes are mapped as the lower bytes. Please refer to the instruction manual for more details on function parameters F00-F20. The users can realize the controller’s starting, stopping and running speed setting through the control parameter, and obtain the controller’s running speed, output current, voltage etc. through indexing the controller’s state parameters. 1. Control parameters The controller’s control parameter intergroup indexes are as follows: Register address Parameter name Retained or not at power loss 0x3200 Control command character No 0x3201 Main setting No Definition of controller control command words: Note: The controller operating mode must be SCI control (F00.05 = 4). B HD5L Series Controller User Manual -137- Appendix B Communication Protocol Shenzhen Hpmont Technology Co., Ltd Control word Value Definition Function description (Bit) 1 bit0 bit1 bit2 bit3 bit5 bit6 bit7 Bit8-bit11 0 Run command disabled Stop output and output released brake signal. Down 0 Up Elevator running direction. The same function as terminal UP/DN. 1 No emergency stop Controller runs normally. 0 Emergency stop Controller controls drive to stop. 1 SCI control enabled If the terminal EN is enabled, controller can run normally. 0 SCI control disabled Drive stop output and release brake signal. With new run speed Indicates a change in running speed, as determined by main setting. Keep present speed. 0 Without new run speed 0 Reserved 1 Reset enabled 0 Reset disabled 1 Reserved 0 Main setting of this frame is speed 0 Reserved 1 Inspection run mode enabled 0 Inspection run mode disabled 1 Battery run mode enabled 0 Battery run mode disabled 0 Reserved bit12 bit13 bit15, bit14 This bit co-work with controller’s enable bit to run the controller. The controller will close the running contactor, release the brake and start to run. This bit becomes invalid only after the controller stops. 1 1 bit4 Run command enabled Fault reset control Main setting of this frame is speed. Indicates inspection running mode. Function the same as terminal INS. Indicates battery driven mode. Function the same as terminal BAT. Drive main setting is as following: Control word (bit7) 0 1 ―138― Run setting data value Description 0 Speed corresponding to parameter F05.00 1 Speed corresponding to parameter F05.01 2 Speed corresponding to parameter F05.02 3 Speed corresponding to parameter F05.03 4 Speed corresponding to parameter F05.04 5 Speed corresponding to parameter F05.05 6 Speed corresponding to parameter F05.06 7 Speed corresponding to parameter F05.07 0 Reserved HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd Appendix B Communication Protocol 2. State parameter The high-bytes address of control state register is 0x33 and the low-bytes address is as following: Low-bytes address Group No. Low-bytes address Group No. 0x00 D00.00 0x01 D00.01 0x02 D00.02 0x03 D00.03 0x04 D00.04 0x05 D00.05 0x06 D00.06 0x07 D01.00 0x08 D01.01 0x09 D01.02 0x0a D01.03 0x0b D01.04 0x0c D01.05 0x0d D01.06 0x0e D01.07 0x0f D01.08 0x10 D01.09 0x11 D01.10 0x12 D01.11 0x13 D01.12 0x14 D01.13 0x15 D01.14 0x16 D01.15 0x17 D01.16 0x18 D02.00 0x19 D02.01 0x1a D02.02 0x1b D02.03 0x1c D02.04 0x1d D02.05 0x1e D02.06 0x1f D02.07 0x20 D02.08 0x21 D02.09 0x22 D03.00 0x23 D03.01 0x24 D03.02 0x25 D03.03 0x26 D03.04 0x27 D03.05 0x28 D03.06 0x29 D03.07 0x2a D04.00 0x2b D04.01 0x2c D04.02 0x2d D04.03 0x2e D04.04 0x2f D04.05 0x30 D04.06 0x31 D04.07 0x32 D04.08 0x33 D04.09 0x34 D04.10 0x35 D04.11 For instance: The register address of function parameter F03.02 is 0x0302, and that of function parameter D01.01 is 0x3308. 8. Special instruction 1. For the data frame in ASCII mode, if the frame length is an even number, the frame is abandoned. 2. Group F07, Group F10 and Group F14 (SCI communication parameters) are the controller parameters which can be read but cannot be modified by the host computer. 3. If many multi-function input terminals setting are the same, it may cause dysfunction. Therefore, the user should avoid this case when modify the multi-function terminal function via the MODBUS. HD5L Series Controller User Manual -139- B Appendix B Communication Protocol Shenzhen Hpmont Technology Co., Ltd 9. CRC checking In order to satisfy speed increase needs, CRC-16 normally adopts form mode. The following is CRC-16 C language channel code. Please note the final result has exchanged the higher and lower bytes. That is the right CRC checksum to be sent. unsigned short CRC16 ( unsigned char *msg, unsigned char length) /* The function returns the CRC as a unsigned short type */ { /* high byte of CRC initialized */ unsigned char uchCRCHi = 0xFF ; /* low byte of CRC initialized */ unsigned char uchCRCLo = 0xFF ; /* index into CRC look up table */ unsigned uIndex ; /* pass through message buffer */ While (length--) { /* calculate the CRC */ uIndex = uchCRCLo ^ *msg++ ; uchCRCLo = uchCRCHi ^ (crcvalue[uIndex] >>8); uchCRCHi =crcvalue[uIndex]&0xff; } return (uchCRCHi | uchCRCLo<<8) ; } /* Table of CRC values */ const unsigned int crcvalue[ ] = { 0x0000,0xC1C0,0x81C1,0x4001,0x01C3,0xC003,0x8002,0x41C2,0x01C6,0xC006,0x8007, 0x41C7,0x0005,0xC1C5,0x81C4,0x4004,0x01CC,0xC00C,0x800D,0x41CD,0x000F,0xC1CF, 0x81CE,0x400E,0x000A,0xC1CA,0x81CB,0x400B,0x01C9,0xC009,0x8008,0x41C8,0x01D8, 0xC018,0x8019,0x41D9,0x001B,0xC1DB,0x81DA,0x401A,0x001E,0xC1DE,0x81DF,0x401F, 0x01DD,0xC01D,0x801C,0x41DC,0x0014,0xC1D4,0x81D5,0x4015,0x01D7,0xC017,0x8016, 0x41D6,0x01D2,0xC012,0x8013,0x41D3,0x0011,0xC1D1,0x81D0,0x4010,0x01F0,0xC030, 0x8031,0x41F1,0x0033,0xC1F3,0x81F2,0x4032,0x0036,0xC1F6,0x81F7,0x4037,0x01F5, 0xC035,0x8034,0x41F4,0x003C,0xC1FC,0x81FD,0x403D,0x01FF,0xC03F,0x803E,0x41FE, 0x01FA,0xC03A,0x803B,0x41FB,0x0039,0xC1F9,0x81F8,0x4038,0x0028,0xC1E8,0x81E9, 0x4029,0x01EB,0xC02B,0x802A,0x41EA,0x01EE,0xC02E,0x802F,0x41EF,0x002D,0xC1ED, 0x81EC,0x402C,0x01E4,0xC024,0x8025,0x41E5,0x0027,0xC1E7,0x81E6,0x4026,0x0022, 0xC1E2,0x81E3,0x4023,0x01E1,0xC021,0x8020,0x41E0,0x01A0,0xC060,0x8061,0x41A1, 0x0063,0xC1A3,0x81A2,0x4062,0x0066,0xC1A6,0x81A7,0x4067,0x01A5,0xC065,0x8064, 0x41A4,0x006C,0xC1AC,0x81AD,0x406D,0x01AF,0xC06F,0x806E,0x41AE,0x01AA,0xC06A, 0x806B,0x41AB,0x0069,0xC1A9,0x81A8,0x4068,0x0078,0xC1B8,0x81B9,0x4079,0x01BB, ―140― HD5L Series Controller User Manual Shenzhen Hpmont Technology Co., Ltd Appendix B Communication Protocol 0xC07B,0x807A,0x41BA,0x01BE,0xC07E,0x807F,0x41BF,0x007D,0xC1BD,0x81BC,0x407C, 0x01B4,0xC074,0x8075,0x41B5,0x0077,0xC1B7,0x81B6,0x4076,0x0072,0xC1B2,0x81B3, 0x4073,0x01B1,0xC071,0x8070,0x41B0,0x0050,0xC190,0x8191,0x4051,0x0193,0xC053, 0x8052,0x4192,0x0196,0xC056,0x8057,0x4197,0x0055,0xC195,0x8194,0x4054,0x019C, 0xC05C,0x805D,0x419D,0x005F,0xC19F,0x819E,0x405E,0x005A,0xC19A,0x819B,0x405B, 0x0199,0xC059,0x8058,0x4198,0x0188,0xC048,0x8049,0x4189,0x004B,0xC18B,0x818A, 0x404A,0x004E,0xC18E,0x818F,0x404F,0x018D,0xC04D,0x804C,0x418C,0x0044,0xC184, 0x8185,0x4045,0x0187,0xC047,0x8046,0x4186,0x0182,0xC042,0x8043,0x4183,0x0041, 0xC181,0x8180,0x4040} It takes a comparatively long time to online calculate the CRC checksum of each byte, but it will save program space. Code of online calculating CRC is shown below: unsigned int crc_check(unsigned char *data,unsigned char length) { int i; unsigned crc_result=0xffff; while(length--) { crc_result^=*data++; for(i=0;i<8;i++) { if(crc_result&0x01) crc_result=(crc_result>>1)^0xa001; else crc_result=crc_result>>1; } } return (crc_result=((crc_result&0xff)<<8)|(crc_result>>8)); } 10. Application case Remarks: Please verify all the hardware equipments are connected well before controlling the controller via communication. In addition, please preset the communication data format, baud rate and communication address. In the following examples the communication address is “2”. 1. To read the M-key function of address 2 (to read the command frame of F00.06) Address Code Register address Word no. of read 0x02 0x03 0x00 0x00 0x06 0x01 Checksum 0x64 0x38 B Corresponding answer frame (F00.06=1): Address Code Answer byte 0x02 0x03 0x02 HD5L Series Controller User Manual Register content 0x00 0x01 Checksum 0X3D 0x84 -141- Appendix B Communication Protocol Shenzhen Hpmont Technology Co., Ltd 2. To read the DC bus voltage of address 2 (to read state parameter D01.14) Address Code Register address Word no. of read 0x02 0x03 0x33 0x00 0x15 Checksum 0x01 0x9A 0Xb9 Corresponding answer frame (the DC bus voltage is 537V) Address Code Answer byte 0x02 0x03 0x02 Register content 0x02 Checksum 0x19 0x3C 0xEE 3. To write the panel digital setting of address 2 (set F00.07 as 1.200m/s) Address Code Register address Register content 0x02 0x41 0x00 0x04 0x07 Checksum 0xB0 0x8F 0x43 Corresponding answer frame: Address Code Register address Register content 0x02 0x41 0x00 0x04 0x07 Checksum 0xB0 0x8F 0x43 4. Controller is at MS 2 up run of address 2. Add. 0x02 Register Register Register address number bytes No. Code 0x43 Register content 0x32 0x00 0x00 0x02 0x04 0x00 0x1D 0x00 Checksum 0x02 0x53 0x3 Corresponding answer frame: Address Code Register address 0x02 0x43 0x32 Operate register number 0x00 0x00 0x02 Checksum 0xCB 0x4F 5. Controller is at MS 2 down run of address 2. Add. 0x02 Register Register Register address number bytes No. Code 0x43 Register content 0x32 0x00 0x00 0x02 0x04 0x00 0x1F 0x00 Checksum 0x02 0xF2 0xC3 Corresponding answer frame: Address Code Register address Register content 0x02 0x43 0x32 0x00 ―142― 0x00 0x02 Checksum 0xCB HD5L Series Controller 0x4F User Manual Shenzhen Hpmont Technology Co., Ltd Appendix B Communication Protocol 6. Emergency to stop command of address 2. Address Code Register address Register content 0x02 0x41 0x32 0x00 0x00 0x0B Checksum 0x72 0x89 Corresponding answer frame: Address Code Register address Register content 0x02 0x41 0x32 0x00 0x00 0x0B Checksum 0x72 0x89 At actual running, first set MS as zero-speed and wait for that the controller is at zero-speed running, then send the emergency stop command. 7. Inspection up run command of address 2 Address Code Register address Register content 0x02 0x41 0x32 0x10 0x00 0x0D Checksum 0xFF 0x4B Corresponding answer frame: Address Code Register address Register content 0x02 0x41 0x32 0x10 0x00 0x0D Checksum 0xFF 0x4B 8. Controller fault reset of address 2 Address Code Register address Register content 0x02 0x41 0x32 0x00 0x00 0x40 Checksum 0x32 0xBE Corresponding answer frame: Address Code Register address Register content 0x02 0x41 0x32 0x00 0x00 0x40 Checksum 0x32 0xBE 9. Battery driven up run of address 2. Address Code Register address Register content 0x02 0x41 0x32 0x20 0x00 0x0D Checksum 0xEB 0x4B Corresponding answer frame: Address Code Register address Register content 0x02 0x41 0x32 0x20 0x00 0x0D Checksum 0xEB 0x4B B HD5L Series Controller User Manual -143- Shenzhen Hpmont Technology Co., Ltd. Product Warranty Card Unit: Clinet info Add. Of unit: P.C.: Contact person: Tel.: Fax: Product info Barcode on the product body (paste here): Service unit info Service unit: Power: Model: Contrat number: Purchasing date: Contact person: Tel.: Maintenance staff: Tel.: Maintenance date: User’s quality evaluation for the service: 口 Better 口 Good 口 Common 口 Poor Other opinions: User signature: Date: Interview record of Customer Service Center: 口 Interviewed by telephone 口 Interviewed by letters Others: Technical service engineer signature: Date: Shenzhen Hpmont Technology Co., Ltd. Warranty Agreement 1. The warranty period of the product is 18 months (refer to the barcode on the product body). During the warranty period, if the product fails or it is damaged under condition of normal use by following the user’s manual, our company will be responsible for free maintenance. 2. The starting time of the warranty period is manufacturing date (see the barcode on the product body), but we could negotiate settlement under special condition. 3. Within warranty period, maintenance will be charged for damages caused by the following reasons: A. The damage is caused by improper use or repair/modification without prior permission; B. The damage is caused by abnormal voltage, fire, flood, other disasters and second disasters; C. The damage is caused by dropped or transportation after purchase; D. The damage is caused by the operation not following this user’s manual; E. The damage or failure is caused by the trouble out of the equipment (e.g. external device). 4. If there is any failure or damage to the product, please correctly fill out the Product Warranty Card in detail. 5. The maintenance fees are charged according to the newly adjusted Maintenance Price List by our company. 6. In general, the warranty card will not be reissued. Please keep the card and present it to the maintenance personnel when asking for maintenance. 7. If there is any problem during the service, please contact the agent of our company or our company directly. 8. This agreement should be interpreted by Shenzhen Hpmont Technology Co., Ltd.. Shenzhen Hpmont Technology Co., Ltd. Address: 3F, Building 28, Wangjingkeng Industry Park, Xili Dakan, Nanshan District, Shenzhen, China Telephone: 4008-858-959 or 189 4871 3800 P.C.: 518055 Http://www.hpmont.com E-mail: [email protected]