Download DHT Manual - ERS Biomedical
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ffiffi **Tg** STfrYIOTMII ^uM l?'5l^ lQt Models: 1480 lSeilalllumberc-1000 andabouel 1481 tSefialllumbers1000andabouel *,[]finih** lrKUUI, I S O1 3 4 8 5G E R T I F I E D Foreword ..........1 ......2 Definitions PrecautionarySymbol ........3-4 S a l e tPyr e c a u t i o. .n. s. .........5 Theoo r yf0 p e r a t i .o.n. . ...... ..6-7 N o m e n c l a t .u. r e ..........8 Specifications.. ... ....9-12 Troubleshooting F l u i dSoo f t w a E r er r o r M e s s a g. e s . . . . . 9 .....9 Eer rro r Motor/Blow .....9 nsorError. T e m p e r a tSuer e ......10-12 FluidoSystemTesting .........11 V i s u Ianl s p e c t i o n ........11 G r o u nRde s i s t a nTcees t. .....11 L e a k aT g e s t .s R e s e t t iFnlgu i dFoa c t o rDye f a u l .t .s. . . . . 1 1 ......11 P r e h e a t T .e s t Diagrams ......23-45 - 120v and230v .. . .. .23 BaseAssembly - l20vand230v ....24 Panel Assembly Control . ... ....25 L i dA s s e m b- l1y2 0av n d2 3 0 v ........26 S w i t cPhl a t e A s s e m 1b 2l y0-v - 230v . . ... ...21 Plate Assembly Switch ........28 W i r i nD g i a g r a- m l20v ........29 W i r i nDg i a g r a- 2 m3 0 v H e a t eErn c l o s uArses e m b- l1y2 0 v. . . . . . . . . 3 0 - 230v. . . .. . .. .31 Enclosure Assembly Heater 1 2b0l yv....32 Motor&SupportAssem 230v ....33 Motor& SupportAssemblyAgs s e m b( 1 l y)- l 2 0 v. . . . . . . . . 3 4 M o t oHr o u s i n Ags s e m b( 1 l y)- 2 3 0 .v. . . . . . . . 3 5 M o t oHr o u s i n (2)- 120v .. . .. . . . .36 Assembly MotorHousing Ags s e m b l y-{223) 0 .v. . . . . . . . 3 7 M o t oHr o u s i n M o t oH r o u s i nAgs s e m b( l3y)- 1 2 0 .v. . . . . . . . 3 8 Ags s e m b l y-(233) 0 .v. . . . . . . . 3 9 M o t oHr o u s i n .......12 TreatmentllmeTest .. . ...40 F i n a l A s s e m( 1b)-l y1 2 0 v .....12 A i rS p e eTde s.t ......41 .. ...12 FinalAssembly{t)-230v C o n t rP o la n eLlo c k - U p .. . . . .42 Assembly Final . '....13-20 Procedures {2)- 120v & Replacement Removal ......43 FinalAssembly(2)-230v .....13 a sn dC e l l e x Sleeve ......44 F i n a l A s s e m b l1 y (230)v....13-14 C o n t rP o la n ePl CB o a r d ......45 .15-18 FinalAssembly(3)-230v Heater Fluido ....46 . . . . . . . . . 1 8 Warranty F l u i dDoi f f u s e r Repair ......46 Repair/Out ofWarranty . . 1 8 - 1 9 Warranty F l u i dM ootor .....19 M u f f l e r aM n du f f l e r C o v e r P u l sMe o d e T e s t . Casters Parts Replacement cnliinJogi crout ot enc6re .........12 .'.......20 ....21'22 inthismanual. contained Precautions andinformation theSafety Read, understand andfollow Technicians, approved by information forthoseFieldService safeg,andfieldservice thenecessary Thismanual contains 1480and1481units. DHTModels fieldservice ontheFluido Group, toperform Chattanooga duetocontinual wascunent anduptodate.However, contained herein theinformation Atthetimeof publication, well asChattanooga Group's as knowledge inthefieldoffluidotherapy, clinical andincreased improvements technological periodic changes andimprovements totheir policyofcontinual therightto make Groupreserves Chattanooga improvement, Group. onthepartofChattanooga without anyobligation equipment anddocumentation utilized intheFluidoDHT inthelatesttechnology andtrained to stayinformed forfieldtechnicians It is thesoleresponsibility Service significant improvements are incorporated, to time, as Group. From time Models 1480and1481unitsbyChattanooga (wwwchattgroup.com) manual in lieu of reprinting a complete produced our web site available on and made Bulletins willbe improvements totheFluido information andtechnological service prematurely. willprovide updated Bulletins TheseService technicians. service forusebyapproved DHTModels 1480and1481 "Approved Defi nitions; Service Technician" 1.Levell. required byChattanooga theminimal training completed thathavesuccessfully Technicians ThoseFieldService techniques. inbasicservice Group, as LevelI Training aswellasLevelll Training completed thathavesuccessfully Technicians 2. Levelll. ThoseFieldService andprocedures. andrepair techniques troubleshooting specific to perform required aswellasLevellll Levels I & ll Training completed thathavesuccessfully Technicians 3.Levellll. ThoseFieldService TheTechnician andRepair techniques. allnecessary Troubleshooting to perform asrequired Training Advanced should havetheabilityto withexperience andcoupled oftraining thethreelevels completed successfully having fromChattanooga Training Materials withthenecessary inLevelI andLevelll Training trainothertechnicians Group. maygranta ofthetechnician, experience andbased onknown atitsdiscretion Group, 4.Temporary.Chattanooga "Temporary unitrequiring andrepairofa specific troubleshooting forparticular to a fieldtechnician Approval" levelofa technician thetraining acknowledges innofashion Approval" This"Temporary attention. immediate fora specific unitfora situations isutilized onlyin unique Approval" This"Temporary above. asdefined as such. and is documented only technique service specific for techniques troubleshooting therecommended Group, utilizedbyChattanooga ofthetechnology nature Duetothecomplex is leveltroubleshooting component only.Noboard replacement andPCBoard Board' PCBoards areio determine'Bad leveltroubleshooting AnyPCBoardcomponent Group. byChattanooga or partsbesupplied norwillinformation recommended performing techniques. suchtroubleshooting Technician oftheService performed willbeatsoleriskandliability practitioner. medical ofa licensed andsupervision theprescription istobesoldandusedonlyunder Thisequipment Service Technician". onlybyan"Approved istobeserviced Thisequipment Contact: Service ForAdditional Group Chattanooga Department DHTSupport TollFree:1-866-864-0598 0-7200 OutsideUSA:+1-423-87 GroupFluidoDHT Dry Heat TherapyUnit ControlPanel.Understandthe The followingsymbolsare locatedon the Chattanooga meaningoi eachsymbolbeforeattemptingany operationor use of the unit. o I Thissymbolindicatestherapysessionllme adjustment. ThissymbolindicatestherapysessionTemperature adiustment. ffi A V therapysessionAir Speed Thissymbolindicates adjustment. in Upwardadjustment Thissymbolindicates functionparameters. in ThissymbolindicatesDownwardadiustment functionoarameters. :iQ light Blueindicator Thissymbolwiththe illuminated changing. the IntakeFilterrequires indicates ffi Thissymbolwith the illuminatedBlue indicatorlight indicatesthe Cellexomedia requireschanging. o o This symbol indicatesStart therapy session. This symbol indicatesStop therapy session. rL__ This symbol indicatesPulse Mode for pulse therapysessions. \7 fnis symbolindicatesPreheatStandbyfunction. 2 Definitions Precautionary Symbol found this Theprecautionary instructions throughout byspecific symbols. manual areindicated before symbols andtheirdefinitions Understand these Thedefinitions of thisequipment. operating orservicing areasfollows: these symbols precautions thatmustbereadandunderstood before attempting anyservice techniques ontheseunits. will Throughout thismanual, specific safetyprecautions Read, understand befound. andfollow allsafeg precautions. AcAurroN AcAUTToN CAUTION p,ossible willexplain indicator Textwitha "CAUTION" to infractions thatcouldhavethepotential safety to injuryordamage to moderate cause minor equipment. AWARNING WARNING possible indicator willexplain Textwitha "WARNING" . Read,understand andpractcehe precautionary andoperating insfuclions foundinhis manual. Knowhe limitations and wifr usinganyelectitaldevice.Observe he hazards associated precautionary placed andoperationaldecals onhe unit . DONOToperabhe unitwhenurrecbd b aryunitoherhat Chatanooga Awp devices. . Refllunitddlyb propefl lq/d wih ChatiloogaGroupCdlef Dry Heatlvledium. . ChageCdlexDryl-leatlrediumewrysix(6)rnmts. ' UsemlyCdhxDryl-leatliledumlnhe Fhijofierqyunib. . Clean Inlet befueunltsffilp. ffis) daily bopeatebubn mntobm tpcond pa'd(s). Useonlyfingens b otjecbsd aspernbc perswilreulth danage Useofsharp tp unil . Tumunitb tre "SHrdWnpdebebrepcrtbnlnga paliertor he unil rennving a palientfrun . Afterq betrween teatrpnb,donotinrnediably unph.g u trm te polerofifromfte unilAlbtltp unitbpooesstrtulghhe "Cod Do,vn'clrh.Theunitqpesinb sbt&y npdeder teatnenttirne t'e hasdaped.Shdby cat bedsded ry gessing p$eabbhrdbybubn.Theunitgoes toa 3 mhutecoddo\ilnmode te pouuofibefore coddoiln ofi.TumirB aftershrdbyb hrmed hazardotts b te eqiJipntent andmuHled cornftbs's pobnlidly b he hatpoarer becJppl[ed b hilureofhe unilltisreconrnended featnent€f unilatd lirnesKeepinmhdftattp rcccnmended speedis50% . Seared antyporbbefore trrnlq trc unitOt'I. . Check b enue coned unitHnperafure bebrefeatngpat*mt temperabre. . Plm he patient poilirnallo\t'/ing ftr coned ina comforbUe being feabd. |imb flacanentofhe . Propastragead hasput temperafures fu he FluijoDHT 'C Relatire HumUity 85%. unibae 40"F- 158"F(4.5 - 70"C). . Thisequisnentgenerates, usesandcanradiabradbfreqlency andusedinrordarce wihhe energy and,ifnotinsblled in b otterdevices interference maycausehannful instuctons, will hatinterference frereisnoguarantee Holwver, fre vicinity. interfsence tooher Harmful notooqlrina patfula installatin. hisequippntmad 0fi. bytuming canbedetermined devices usingonea rnseofhefollowing: Trytomnedte interfaence cause serious thatwillpotentially infractions safety damage. andequipment injury DANGER possible willexplain indicator Textwitha "DANGER" hazardous thatareimminenfly safetyinfractions thatwouldresultin deathor seriousinjury. situations HMARD EXPLOSION of inthepresence Donotusethisequipment isalso Thissymbol anesthetics. flammable plate number of prominently ontheserial displayed theunit. NOTE: 'NOTE" maybefound. thismanual Throughout information toaidinthe arehelpful TheNotes described. being particular areaorfunction heseparati,on device, increase frereceMng orrdocab Reodent a toanouteton mtnedhequiprnent freequipnenl betr,rrcen aremnneded fromtrattowtridtreofrerdevice(s) difierent circuit fu help. tedn'rcian treffioryfieldservice and/or consrlt SafetyPrecautions precautions allsafety andfollow understand Read, safe$ aregeneral Thefollowing found inthismanual. 3 Continued SafetyPrecautions AWARNING . Explosion if usedinthepresence of hazard flammable anesthetics. Thewaming symbolfor is prominently displayed ontheserial thishazard plate. number . Federal tosaleby,oronthe thisdevice lawrestricts practitioner. physician This licensed or orderof,a under the continued beusedonly device should practitioner. orlicensed supervision ofa physician o Forcontinued protection replace firehazard, against fusesonlywithonesoftheconecttypeandrating. grounded . Make by theunitiselectrically certain grounded service electrical onlytoa connecting and national totheapplicable receptacle conforming localelectrical codes. . Thisdevice bekeptawayfiomchildren. should . Caremustbetakenwhenoperating thisequipment or electromagnetic Potential around otherequipment. to the other couldoccurtothisor otherinterference bynot thisinterference equipment. Trytominimize with it. inconjunction usingotherequipment you . Before toa patient anytreatment administering withtheoperating acquainted should become as available, procedures foreachmodeoftreatment and wamings mntraindications, wellastheindications, foradditional precautions. otherresources Consult ofDryHeat theapplication regarding information Therapy. . Toprevent theunitfrom disconnect shock, electrical anymaintenance attempting before source thepower procedures. . UseonlyCellet'processed intheunit dryheatmedium dusting. to prevent excessive . Adequate precautions betakenwhen should or diagnosed withsuspected individuals treating suchasheart ordiseases conditions medical problems, etc. diabetes, epilepsy, professional o Priorto treatment, a medical consult to be measures familiar withtheprecautionary allergic thatmayexperience takenforpatients reactions todustandpollen. . Properly to National according ofusedCellex dispose andregulations. rules andlocallaws, . Perform Maintenance asdescdbed inthis allRequired to Required User Manual. Stict adherence he andhe Failure fortheFluidoDHTunitsismandatory. Maintenarrce Maintenance theRequired muldresuhinhe to perform ofhe unit(s) entering theheatchamber Cellexmedium andcausesevereinjuryto patienbaslvellassmoke tohe fmilityandhe Fluido DHTunit(s). damage . tr/akecertain tre unitburplugged fruntp por,rerso.rrce before atemplirganyrcnnvdad redrcernentproedures mtpunit 4 a heating across airisdirected Thepressurized blower. itviaanintemal airandpressurizes ambient DHTutilizes TheFluido through across and diffused pressurized is then air The heated, temperature. treatment theairtothedesired bringing element parameters; temperature, speed, air patient All treatment reservoir. treatment andheattheCellexmediain a a baffletoRu]Oiie TheFluido withthetouchpaneluserinterface. bytheoperator arepiogrammed settings timeandtheun1preheat treatment ofthe and rotation height lifttoadjust hydraulic operated cistersanda manually fourlocking DHTunitbaseincorporates comfort. forpatient reservoir treatment 5 FluidoDHT the graphics below,Figure3.1,indicate Thenomenclature of theFluido general of themajorcomponents locations DHTunit. beforeperforming andtheirfunctions Knowthecomponents DHT to theFluido Model1480 of or service anyoperation unit, and1481 . Adjusts and CYLINDER ADJUSTMENT 9. ELEVATION patient comfort. for height desired to reservoir maintains 10.UNITBASE- Rigidunitbaseforeaseintransporting fortreatment. locations unittodifferent PEDAL'Usedto raise,rotate, ADJUSTMENT 11.HEIGHT of adjustment forheight andlockthecylinder release theunit. Motor. Blower Houses HOUSING. 12.BLOWER SeePage7 for Controls. PANELOperator 13.CONTROL ofeachcontrol. description detail WINDOW'View VIEWING CAVITY 14.TREATMENT treatment. area during treatment portwith access PORT- TopTreatment 15.TOPACCESS sleeve. tothetreatment access LID- Allows 1 . RESERVOIR Cellefmedium' cavi$foradding Lid Reservoir Secures 2. LATCHES ' Fouravailable SideAccess PORTS 3. SIDEACCESS unit. of the end Twooneach Ports. nt treatme MENTCAVITY'Patient R|IREAT RESERVOI Reservoir. andCellex cavity and Replaceable SLEEVES' LIMB TREATMENT sleeves. patient limbheatment launderable element. Heating Houses CHAMBER' 6. HEAT periodic Requires filter. Airintake FILTER. 7. INTAKE replacement. for Casters Locking CASTERS'Four LOCKING fortreatment. theunitinplace securing 6 FluidoControlPanel graphics below,Figure TheControl Panelnomenclature of theFluidoDHT andfunctions thelocation 3.2,indicate Model1480and1481controlpanel. beforeperforming andtheirfunctions Knowthecomponents DHT oforservice totheFluido Model1480 anyoperation unit. and1481 3 4 Tumthe PreheatStandbyMode STANDBY6. PREHEAT desiredfor OnandOffas wellas settheparameters start. Modeto automatically Standby thePreheat STOP-Pressto stoptreatment. 7. TREATMENT STARTPressto startheatment. 8. TREATMENT Usedto tumoffmaintenance 9. CLEARBUTTONhasbeenpropedy aftermaintenance indicators andoperational settings Displays DISPLAY1 . PANEL parameters. withtheUpand Usein conjunction TEMPERAIURETemperature. tosetoperation Down anows The inf increments. canbeadjusted Temperature is88' Fto 130'F range temperature available (31'Cto54'C). withtheUpandDown Useinconjunction AIRSPEEDoftheCellexe arowsto adjustairspeedforfluidization (in from5%to 100% range speeds Available Medium. 5%increments). TurnPulseModeOnandOffaswellas PULSE MODETimeisfrom1 Pulse pulse time.Available adjust On/6Seconds Offto6 Seconds 0n/1Second second 0ff. performed. '10.MEDIAthe willlightwhenit is timeto change Indicator CellefMedium. the willlightwhenit is timeto change lndicator 11.FILTERfilters. required withtheUpandDownanow 12.TIME-Useinconjunction timeis 1 to99 Available time. tosettreatment buttons orContinuous. increments, inoneminute minutes, with inconjunction ARROWS'Use 5. UPandDOWN to setdesired buttons othermodeor function parameters. 7 Model 1481 Model 1480 Continuous . . . . . C o n t i n u o u sMODE0F0PERAil0N.... M0DE0FOPERAil0N..... FUNCTIO.hIS OPffiATIOMI RJNCTIONS OPERANOMT andAirSpeed Variable Adjustnents . . .llme,Temp andAirSpeed Adjus[nents . .llme,Temp Variable to 6 Sec0N/0FF . . OFF Mode. hrlse to 6 Sec 0N/0FF .OFF . tulseMode (See 10) Page Board Languages on languages. 9 Arailable and French Spanish . English, languages. AraihUe andContinuous andContinuousTRFATMENTTIME.. 1to99minutes TREATMENTnME.. 1to99minutes *OPERATING 3l "C(88"F)to 54oC(130'F) TEMPERAruRE. 88"F(31"C)to130'F(54'C) *0PERATING TEMPERAruRE. (5%increments) (5%increments)AIRSPEED. . . ..5%to100% to100% ....5o/o AIRSPEED llMER.. . . . Perdefaultsettingwith50%Air Flow . . . . Perdefaultsettingwith50%AirFlow PREHEAT PREHEATIMER. then5% 30min.preheat during then5% 30min.Preheat during standby. airflow for forstandbY. airflow lbs) (9-11 MEDIUM CAPACIIY . . . . . 9-11ks(20-25 kg) Cellexo CAPACIIY . . .. .20'25lbs CelfefMEDIUM 10A Hz, 230 V-, 50/60 P0WER . . . 120V50/60Hz,12A NRII NRtr Povr/ER ....10Allm eDel ay ( Sl o- Bl ow ) RJSERAIING ....l 0A T i meD el ay( Slo- Blow) R J SE R A T I N G DIMENSIONS PHYSICAT n{YSICAL DIMENSIONS ....79cm(31") .....31"(79cm) UnitDeptr. UnitDeptr . . .75cm(29.5") (75 UnitWdtr cm) .. .29.5" UnitW'rrltr. 124 cm(41"- 49") . 104 cm (104 Height O,nerall cm) 124 cm 49" . 41" &erafl Height . . . 79cm 99cm(31"- 39") htientHeight . . . 31"- 39"(79cm- 99cm) Height Patient .....360o HeseryoirSwivel ......360' B e s e r u o i r s wi ve l (145 lbs) kg . . . .66 Weight. ....1451bs(66kg) Weight (210 lbs) (lncluding kg . . 95 (95 Stool) Weight Shipping (lncluding . 210lbs kg) . Stool) Weight Shipping I Class ElecuicaL I Class Electical: ^ t* .fi.t* Bftuipment BEquipnent documentation. accomparrying consult A Attention, of ingress to preYent Notdesigned equipment Ordinary water. *Dependent selected airspeed upon documentation' accomparrying consult A Attention, prevent of ingress to designed Not equipment 0rdinary water. *Dependent selected airspeed upon 8 FluidoDHTModel1480and1481Softwaretrror Messages providedin this sectionis A. Theinformation DHT the Fluido intended to aidin troubleshooting Thereareonlytwo Model 1480and1481units. a thatcouldindicate errormessages software "Bad shouldtestscontained Therefore, Board". the pc boardis badthe inthissectionindicate No as an assembly. boardmustbe replaced g information is componentleveltroubleshootin Group for by Chattanooga orwillbe provided of pc boardcomponents. fieldtroubleshooting a n da l lm a i n t e n a nacnedr e p a inr e c e s s a r y beforetheunitis placedbackintoservice. Referto theappropriate sections of this m a n u a l f oprr o p erre m o v aaln dr e p l a c e m e n t procedures. Temperature SensorError A. Should Sensorexperience theTemperature problems will display fourdashes thesoftware "Temp" beneath ontheLCD. as bad, B. Oncethe PCBhasbeendetermined inthe boardas described replace thesuspected sectionof thismanual. & Replacement Removal Motor/BlowerError the softwaredetecta problemwithinthe A. Should the displaywill of the Blower/Motor, operation "AIRSPEED" onthe showfourdashesbeneath panelLCD. control "Lock may Up," Should thisoccurthesystem preventing of the unit.This anyfurtheroperation errorcouldbe causedby severaldifferent problems including: oTheintakefiltersareclogged andrequire cleaning. r TheTemperature Sensoris faultyandrequires replacement. o TheDistributor is clogged andrequires changing. . TheCellex hasentered the heat Medium the airflow. cavityof the unitandis restricting byturningthe Sensor B. ResettheTemperature "Stop" buttonfor unit0ff. Pressandholdthe "Stop" Release the seconds. tento fifteen buttonandturntheunit0n.lt will be necessary lf the to resettheClock(referto UsersManual). persists, replace the remove and Error to lf theproblem continues Sensor. Temperature pc in persist, the board the control replace sectionof this panel.Referto theappropriate m a n u a l f oprr o p erre m o v aaln dr e p l a c e m e n t procedures. therecouldbeseveral is visible, B. lf thisindicator possible reasons: .The intakefiltersareclogged andrequire cleaning. a oThemotorhasoverheated andrequires period is resumed. operation before cooling .The Distributor andrequires is clogged changing. oTheCellex theheat Mediumhasentered theairflow. is restricting cavityof the unitand the remove bevisible, Should thisindicator any Perform unitfromserviceimmediately. I Testing FluidoDHTSystem A General is intended to aidin information 1-Thefollowing of the themajorcomponents troubleshooting "Board testsare only.These Level" DHTUnitsto procedures andmethods testing OEMstandard shipment of anyFluido before usedat thefactory unit. natureof thetechnology 2. Dueto thecomplex therecommended Group, utilized byChattanooga "Bad techniques aret0 determine troubleshooting only.Noboard Board" andboardreplacement is recommended leveltroubleshooting component by or partsbesupplied norwill information level Anyboardcomponent Group. Chattanooga performed will beat soleriskand troubleshooting performing such Technician liabilityof theService techniques. troubleshooting asbad, 3.0ncethePCBoardhasbeendetermined Chattanooga Group theboardonlywith replace parts hardware. OEMreplacement and Fxbres& MaterialsBequired B. SpecialTools, tools theuseof special testsrequire l. Certain will belistedat theparticular These andfixtures. Testing withany testwheretheyarerequired. toolorfixtureotherthanthose otherspecial readings ortest statedcouldgiveenoneous perform asstated tests exactly the Always results. results. accurate to ensure will belistedfor settings testequipment 2-Standard performing performed thetest to aid in eachtest proper readings. andensure t0 OEMstandards DHT andrepairof theFluido 3.Thetroubleshooting onlybyauthorized beperformed units,should byChattanooga andcertified trained technicians Group. C. ftuipmentBequired Multimeter 1.Digital (Hi-Pot) andground Withstand 2-Dielectric tester. resistance Meter. 3. Milliohm 4. Calibrated Thermometer StooWatch 5. Calibrated ACAUTION compound Thefollowing tool,lubrication, andsealing removal and to thecomponent requirements arecritical of theFluido DHTunit. replacement the nutsandscrews usedto assemble All hardware,bolts, Dueto thesizeof these DHTareSAEStandard. Fluido is available. Therefore, nometricequivalent components to obtain theproper sizetoolsfor it will benecessary of certain components. removal andreplacement compounds listedbeloware andsealing Thelubricants components to ensure in theassembly of certain crucial patientsafetyandefficient operation of theunit.Useonly products listedoranapproved therecommended possessing thesameproperties andqualities. equivalent 6.Required SAETools #1Phillips Screwdriver #2Phillips Screwdriver 1/2,5/32,and11/32Wrenches 5116,7 /16,9116, (ordrillbits) 1/8and5/32AllenWrenches UtilityKnife Vacuum WeVDry Lubdcanb 7.Bequired grease. based multipurpose Silicon Sealing Compound 8.Required puresilicon sealant 100% NOTE will requirements Thetool,lubricant andsealing compound removal andreplacement belistedattherespective procedures throughout thismanual. NOTE: faultwith testerto indicate Withstand AdjustDielectric test whenat specified theoutput 120kOhmLoadacross voltage. 10 VisualInspection A General DHTunit.A visual theFluido Visually inspect Technician, inspection can,to anexperienced possible of theunitand/orinternal indicate abuse problems. Test Ground Besistance A Voltage Specifi cations Hz,40Watts i/odel14$ . . . . . Input:120VAC-50/60 230VAC-50/60 H2,40 Watts Model1481. . . . Input: B. Specificatiur Resistance: 500milliohms Acceptable Maximum Required C. Equipment Milliohm Meter D. Test Place unitonlevelworksurface. prongof power Place onemeterprobeontheground metalorscrewon cordandtheothert0 anyexposed theunit. Leakage Tesb .....1000V Tes'tVolbgespec per leakage testsasrequired Conduct allnecessary "Chapter orlater, Equipment" of the1999, 7 Electrical (National FireProtection of theNFPA edition "Health standards. CareFacilities" Association) Besetting Fluido DHTFactory Default Settings Toreset allfactory default settings oftheunit,turnunit "Clear' Off.Depress andholdthe button onthecontrol panel andturnunitonsimultaneously. Preheat Test A Tools& Equipment Bequired ibrated Cal Thermometer B.fteheatTestProcedures Power Requirements: Model1480. ...120VAC Model1481 ....230VAC grounded Plug theunitpower cord toa electrical service receptacle conforming totheapplicable national andlocalelectrical codes. Tumunitpower On. switch Startthepreheat function bydepressing the "PREHEAT STANDBY" buftononthecontrolpanel. Afterapproximately 30seconds, theBlueLED should illuminate. 30minutes orless,depending Afterapproximately the ambient temperature of the medium, onthe from50%airspeed to 5% blower should reduce indicator should readthe airspeed andtheTemp Insertthe temperafure of theCellex" medium. intomediumandrecordthe calibrated thermometer reading shouldbe+ 5 "F reading. TheTemperature 'C or 3 of Specbelow. 'C) 'F Default Temp.Spec. . . . 115 (46.11 Preheat range reading outside thespecified A temperature intakefilters, clogged byclogged maybecaused sensor, faultytemperature orfaulty distributor, for section heating Referto theappropriate element. procedures. andreplacement theproperremoval AWARNING AND/ORLEAKAGE WITHSTAND DIELECTRIC UNITFAILING SYSTEM INTERNAL SERIOUS TESTS INDICATE COULD PROBLEMS. SENDUNITTO DONOTPLACE UNITBACKINTOSERVICE! FACTORY FOR REPAIBI ! INTHEFIELD TOREPAIR DONOTATTEMPT 11 Pulse Mode Test A Tools & Equipment Bequired Calibrated StopWatch B.fulseModeTestftocedures Reset thefactory defaults. Refer tothesection "Besetting entitled Fluido DHT Factory Default page Settings"on 11. Press theBlueLED the"PULSE MODE" button, should illuminate. Press the"TBEATMENT STABT" button. Using timethepulses thecalibrated stopwatch, of theunitwhileit isrunning. Record thereadings taken youentered andverify thesettings forthepulse. pulse fourseconds Theunitshould atapproximately on,afterreaching itsmaximum blower speed, and fourseconds off. Treatnentlime Test A Tools& ftuipmentBequired Calibrated StopWatch B.Treatnent TimeTest the"Time" Withtheunit0n,press andrelease thetimeto button. thedownanowadjust Using "1:00". "TREATMENT Press START" andtimewiththe Record thereading. Calibrated StopWatch. l minute+lsecond TrcatnentTimeSpec AirS@ Test Airs@ TestPrmedures "Treatment Whileunitis Start". Turn unit0n.Press "Air press button. UsetheUp the Speed" running, theairspeed to 1007o to adjust andDown arrows fortheincrease and andback downto 5%.Listen Look for increased the blower speed. decrease in inthe ofthemedium anddecreased fluidization reservoir. Contolhnel Lock-up panel Upandnotallowany Lock Should thecontrol Reset the changes. operation oftheunitorparameter (Befer tothesection entitled unit Factory Defaults "Besetting Default Settings"on DHTFactory Fluido persists. page replace theControl 11). lf thecondition Panel PCBoard" on to "Control Panel PCBoard. Refer procedures. page replacement 13forremovaland NOTE: oftheunitparameters andsetting Forproper operation Manual refer totheUser Defaults. outside theFactory DHT. fortheFluido 12 theBezelfromtheControl remove 2.Carefully Panel. Sleeves andCellex' AWARNING BEFOBE SOURCE THEPOWER UNPLUG THEUNITFROM ORREPLACEMENT ANYREMOVAL ATTEMPTING FOLLOW SHOCK. ELECTRICAL TOPREVENT PROCEDUBES TO FOR GROUNDING PROTOCOLS BEPAIR ELECTBONIC COMPONENTS TOTHEELECTRONIC PBEVENT DAMAGE ICITY. FROM ELECTB STATIC Refer to theFluidoDHTUserManualfortheproper items: of thefollowing andreplacement removal UnitEndSleeves UnitTop Sleeves Cellex Medium lntakeFilters ContolPanelPCBoard Required A Tools& Equipment SmallFlatBladeScrewdriver 5/160penEndWrench Screwdriver #2Phillips tre ContolPanelPCBoard B. Removing thethreeretainingscrewsfromthe 1.Remove PanelBezel. Control the nutssecuring thefourretaining 3.Remove on each base(trruo ControlPanelto its mounting side). 13 4.Remove the Control Panelfrom themounting base. C. Replacing fre ConfolPanelPCBoard panelPCboard,reverse Toreplace thecontrol "Removing steps1 through 7 of the Control Panel PCBoard"starting onpage13. NOTE Keepin mindthefollowing when replacing theControl PanelPCBoard: r Attachtheconnector withthetwo brownwiresto theheaterterminal. . Attachtheconnector with onebrown wireandonebluewireto theline terminal. o Attachtheconnector with oneblack wireandonewhitewire to the motor. o Attachthesmall,three-wire to thespeed connectorwires terminal. . Attachthesmall,two-wireconnector to thetemperature terminal. fromthePC thefivewiringharnesses 5.Remove Board. 14 Heater Fluido to thecontrol closest tubinsert therubber 5.Remove tubinsert. panel. theotherrubber Then, remove Required A Tools Vacuum1/BAllenWrench. Wet/Dry . Screwdriver 7/16Wrench #1Phillips WireCutters Hammer Heater fte Fluido B.Hemodng fromunit' lidcompletely 1.Bemove from theCellex remove vacuum, thewet/dry 2.Using thetub. fromtheperforated screws theseven 3.Remove the of tub. metal atthebottom AcAurloN thescrewheadsat thebaseof to vacuum Makecertain will notfallinthe thatCellex thetub.Thiswill ensure of holes,andyouwill notroundouttheheads standoff's them. whenre-inserting thescrews remove thenewly 6.Usingthewet/dryvacuum. Cellex. exposed, excess AcAUrtoN fromtheheadsof theexcess Cellex Makesureto remove outtheheads of the thehexscrewsto avoidrounding SCTEWS. fromthebottomof the thetenhexscrews 7.Bemove tub. thenewly remove 4.Usingthewet/dryvacuum, Cellex. excess exposed, notto becareful vacuuming, NOTE When sensor. thetemPerature damage (andfinal)pieceof perforated 12.Remove bottom metal. theground screw. remove 13.Usingthescrewdriver, the bandsecuring theplastic B.Cutandremove sensor. temperature metal. theperforated 9. Remove 'lO.Remove baffle. thediffuser foam. thediffuser 11.Remove 14.Follow steps1-3listed in "Removing theMuffler " Cover andMuffleronpage 19. lS.Remove thetwohexscrews fromthemotor support bracket. ir GAUTION Makecertain thatyoudo notspillanyCellexintothe heaterenclosure cavity. 16 16.Using wrench, thef ivehexnuts a 7 116 remove fromtheheater housing, aswellasthemotor support bracket. l9.Using wirecutters, cutthewirebetween the brownandblack wires. 20.Unplug thedarkbluewirefromtheinletsideof thelinefilter. theclawendof thehammer 17.Use to gently and pulluptheedgeof theunitin orderto get slightly 21.Using thewirecutters, cuttheblackheater indicator lightwirefromtheswitchplate assembly. 18.Slide theheater assembly out. 17 fie FluidoHeater C.Replacing theFluido to replace attempting NOIE: Before thatmay anylooseCellex Vacuum heater, orheater bein themotorhousing housing. steps1 t!ryuqh reverse theFluidoheater, Toreplace 15-17 onpages Heater" theFluido 21of"Bemoving or solder (i.e., wires,simply of cutting instead them). reattach besure heater, theFluido NOTE: Whenreplacing (141 19). to usea newdiffuser holdthemotorwhileusingyour 2.Withonehand, themotorwiringfromthe otherhandto disconnect 2 figures. harness. Seethefollowing FluidoDiftser A TmlsRequircd Screwdriver Vacuum #2 Phillips WeVDry 7/16Wrench WireCutters fte FluidoDiffuser B.Hemodng steps1 - 13 following theFluidodiffuser, To"Removing remove pages 1S16. Heatei'on theFluido of Diffuser tre Fluido C.Replacing steps1 tryqu_gh reverse theFluidodiffuser, Toreplace "Bemoving 1S16. onpages Heater" theFluido l3 of FluidoMotor A ToolsBequired #2Screwdriver the FluidoMotor B.Bemwing you motor, theFlui{o to remove Before attempting "Removing the 3 of 1 through st-eps mustcompleie onpage19. andMufflerCover" Muffler of themotor thefivescrewsoutside 1.Remove plate,beingsureto holdtheplatewhile support thelastscrew removing CAUTION themetalshaftontheendof Becarefulnotto damage figure. Seethefollowing themotor. tre Fluido Motor C.Beplacing Motolreverse steps 1 and2 of theFluido To replace "Removing onpage18 theFluido Motor" 3.Remove thefoaminsertfrominside themuffler cover. theholein thefoaminsert. NOTE Notice You will needto lineupthisholewiththe Morris taperontheshaftwhenyou re-assemble themuffler. Muffierand MufflerCorer Bequired A Tools Wrench 1/8Allen B.Hemwing tre MufflerCorcrandMuffler themuffler thatsecure the14screws 1.Remove cover. fie MufflerCorerandMuffler C.Replacing Toreplace themuffler andmuffler cover, reverse steps1-3of "Removing theMuffler Cove/' onthis page. 2.Slidethemufflercoverdownontheshaft. 19 Casters andToolsBequired A Materials 9/16Wrench - 14135 {4)Caster 14104 Base Frame(4)3/8-16 Nuts- 14146 Black Acorn theCasers B.Bemoving the bypressing arelocked 1.Make surecasters Thiswill metal flapuntilthewheeldoesnotmove. prevent while frommoving theshaftofthecaster youareattempting to remove it. 2.Remove eachof thefour3/8-16blackacornnuts. eachof theshaftsof the 3.Liftthebaseto remove fromtheunit. fourcasters fte Casten C Replacing to 1.Makesurecasteris lockedbeforeattempting install. and 2.Place onecasteroneachcomerof thebase, withfour3/8-16blackacomnuts. attach 20 't4105 BASEASSEMBLY FLUIDOTHERAPY 14206 -IARNESS RECEPTACLE TO POWERSWITCH 14111PATIENTTUB LID FLUIDODHT 14113LIDLATCHFLUIDODHT 14207 IARNESSO.T.TO STATH.E. 't4208 -IARNESS MOTORSPEEDCONTROL 14116SCREW #2X318PANHD.PHIL. 14209 -INE FILTERBRACKET 14117 DISTRIBUTOR PLATEFLUIDODHT 14211 JARNESSCONTROL INTERCONNECT _\ 14118PLEXTGLASS TR|MFLUTDOTHEMPY 14213 ..IARNESS GROUND7" .\t\ 14119 FoAMDrsrRtBUToR eLATEFLUtDorHEMev 14214 {ARNESSGROUND24' 14120 TUBDRAINPLUGFLUIDOTHEMPY 14215 -IARNESS TEMPSENSOR 14't22 632X112 OD X1 LG CERAMICSTD.OFF 14219 1I4.2OX 5/8 SANDWICHMOUNT 14123 632X1t20DX1-1t2 LGCERAMTC STD. 14220 10 x24INSUI-ATION MOTOR HOUSTNG 14't24 GASKETTUB LID FLUIDOTHERAPY 14221 '' X 4" INSULATIONMOTORHOUSING 14125 MANUALUSER FLUIDOTHERAPY 14222 5'X 5" INSULATIONMOTOR HOUSING 14128 UANUALSERVICEFLUIDOTHERAPY 14't30 SLEEVE ASSEMBLY FLUIDODHT 14223 i. X 9' INSULATIONMOTOR HOUSING 't4225 JARNESSFUSE TO POWERSWITCH22OV 14135 ]ASTERTENTE006874FLUIDODHT 14226 {ARNESS POWER SWITCHTO LINE FILTER 1 4 1 3 6 :OAM MUFFLER FLUIDO DHT 14227 -IARNESSO.T. STATTO H.E. 14137 VUFFLERCOVERFLUIDODHT 14228 -IARNESSLINE FILTERGROUNDTO CHASSIS 1 4 1 3 93OTTOMW/ MOTORHOUSINGFLUIDODHT 14229 =LBOWSLEEVE ASSEMBLY t4't4s 14230 NLETFILTER191551<22 [,r.7 J.I. DISPLAYLENS FLUIDODHT r 4 1 4 6 qCORNNUT FLUIDODHT 't4148 SCREW1O-32x3/4 BUTT. HD. SOC 't4150 SCREW10.32X1 BUTTHD SOC 14231 :ILTER NYLON MESH 3-5/8" SQ. 14232 3LIDEETS32 X 50 D80153 14233 JSER INTERFACEBRACKETPAINTED 1415'l SWITCHPLATEGASKETFLUIDODHT 1 4 1 6 0 SCREW1O-32 X 'II2BUTr HD SOC 14161 IEX STANDOFF432 X .875ALUM. 14162 !,ULITSTACKADAPTER 1423/. \4OTORHOUSINGSUPPORTPAINTED 14235 :-OAMINSERT r{. 1 4 1 6 6JSERINTERFACE COVERFLUIDODHT r{ v 1 4 16 8 )LASTICCOVERFLATFLUIDODHT 1 4 1 6 9 SLEEVERETAININGCLIP FLUIDODHT 14170 )OWERCORD FLUIDODHT 14171SWITCHPLATEFLUIDODHT 1418r'.rOP HEATERSHIELDMETAL 14238 SPACERNYLON112ODX1I4lDx 5/8 946394143 14239scREW#1 X 3/8'90253A033 ( t f\ 14240 EOP RIVET 1/8 X 5/8 ALUMINUM97447A135 14241 SAPTIVESTUD6/32X 3/8 93580A016 (-Y 14244 RtvNUT1G,32S10P175 't4245 STMIN RELIEF PLATEFLUIDODHT 14174SASKET MOTORMOUNTING PLATE 14175ELBOWSLEEVEFLANGEFLUIDODHT 14236 MOTORSUPPORTPLATEPAINTED - 14237 sETSCREW s32X3t4 91375A151 .(_ I 14247 230V.MOTORHOUSING ASSY. 14251 HYDRAULTCLtFT (CHROME)4500 1 4 1 8 5BOTTOMHEATERSHIELDMETAL 14253 FUSEHOLDER SCHURTER.IN5C CO'ri<( 1 4 1 8 8 SPONGE GASKET3/4"X1/4'ADHES. 14254 INLETAC FASTCONNECT 1 4 1 8 9 HARNESSCONTROL POWER SWITCH 14255 10AMp.sMMX 20MM(FUSE)220V 3 AG SLOWBLOW 14202 IARNESS CONTROLTO HEATERSUB 14259 2-56X 1/4" PAN HD.PHILPLT. 14203 IARNESS HEATERTO INDICATOR 14260 VOTORASSY.120V. 14204 HARNESSFUSE TO RECEPTACLE 14261 VOTORASSY.230V. 21 bO lo 't4262 -IARNESSRECP. TO SWITCH PLATE 14263 IARNESSRECP.GROUNDTO GROUND 14265 1000watt110voltheater 14266 1000watt 220 volt heater 14268 rOPDIFFUSER FLUIDODHT 14269 )f FFUSERAIR BAFFLE FLUIDO DHTf24 ga. carbon 14270 )IFFUSERAIR BAFFLE FLUIDO DHT/adhesivebackedfoil 't4272 HOUSING BRACESPACER Vc(tro tlq rh,k hwP P7bq vebns Vl4 *t''t:k looP t o 2 1 l VLIcro1.5*hik hod' rclaq Vtlcro t-5 ',hik looQLoLl7O 2o56n 6 ubbu bvraPe( '14274 HOUSING #) BRACE(PAINTED 14275 FOAlvlINSERT 't4276 )OWERSWITCH 14277 \DAPTER1/8 NPT 1509G1 14279 leaterindicatorlightblue230v 14284. HEATERENCLOSUREASSY 12OV 14285 )OP RIVET1/8' 14286 :ICHEPAPER1OMILTHK. 14287 3ITTING ADAPTER1/8TO 1G321509G1 1428€,reaterindicatorlightblue 120v 14291 Thermalovertempswitch S-IODd['c 14293 GALVANIZED WIRECLOTH6X6 MESH.120WIREDIA. 14294 iEATER INCLOSUREMESH 't4295 IEATERENCLOSURE ASSY230V. \L\Lq1 14296 MOTORHOUSINGHEATERSCREEN 14299 CONTROLPNLASSY 12OV 14300 \4OTORASSY230V. 14301 \,IOTORASSY120V. 14302 Vlotorhousingwaminglabel 14304 1" Almn Standofi 22 BaseAssembly12Ovand 230v 23 Control Panel Assembly 120v and 230v NO.IE (usDtr SEIJEGIORSWrnC,E XOBDESIREDYOIIIAGF,. u6v.on280Y. (2)FOBU6V. r]BEHISE #/1568. xoR 2ilY. IIEE [r]EE #20656. 24 qH 5 E o E fuH O H AE dEE EEF lHr EI trl ts a € U d 4E BH EB Lid Assembly120vand 230v Switch Plate Assembly 12Ov APPI-/YilLitCONE SEALANT ABOITNDCOMPONENITI AETERASSEMBLY. 26 Switch PlateAssembty - 230V APPIJY Srr ICONA SEALAIYT ABOI]ND COMPONEI{ITI AEIERASSEMBLY. 27 WiringDiagram12Ov clF 3si sEEe EEEH 8EXfi Wiring Diagram 23Ov E E e F 6 x F 2 d z v El Fr = H J < Yil q < XH tr> HeaterEnclosureAssembly120v HeaterEnclosureAssembly230v Motor & Support Assembly12Ov Motor HousingAssembly- 4?te@ Motor Housing Assembly - Motor Housing Assembly - 12Ov mvg@ ErNm 36 Motor HousingAssembly - 230v glltl@m ml$o@ 37 Motor Housing Assembly 12Ov FTT PN I|eEI ANTE AGADSN rIn}iOE ANDl.(gI'NDER BNEAX TAB OFFONOUND LIX} SIDE APFLY 1EIN FIIJM OF CLEAN SILIOONE & r€|' BDTWEN t|lr nT PN lrtsl sNItO lcAIllST FLA}EE AND ll]Cts,UNDM II\BIDE wlLL Motor HousingAssembly23Ov FrDt{ragl am a6ar}5'r FLA}OB ANDTITEN'UNDEN APT',YlEIN FILIII OF d.nrn sIIJmtr Bml{r&!s6 FN PN Tg AN[X} IOANS'T IISIDE ANDT(ET INDEB rlA} TE WALL Final Assembly - TNlI|,rAI,LTENE IDGETI l" x ar BrroRtAssElr{Buf,, FinalAssembly- TnIMAIITBN'IIDGIII IT X6T DET\ORIASSAMELL Final Assembly 12Ov l-o acft distributror rF!il FOAr| ALONG OuTslOE EOG€OF HdgI{G AFTERASSEIIBLY Final Assembly 230v Ea .F J{ D ^ 6 = E9 Y6 <z EE I I z< mDuwom mloFm ru^wri Final Assembly 120v @EMru:@ FinalAssembly 23Ov tN$&!sou atud Chattanooga_ warrantsthat the FluidoDHTunits('Product') Group('Company') arefree of defectsin materialand workmanship. Thiswarrantyshall remainin effectfor wvo years(24 months)from the dateof originalconsumerpurchase.lf this Productfailsto functionduringthe two yearwarranry perioddue to a defectin materialor workmanship, Companyor the sellingdealerwill repairor replacethis Productwithout chargewithina periodoi thirty(30)daysfrom the date on whichthe Productis returnedto the Companyor the dealer. All repairsto the Productmust be performedby a servicecenterauthorized by the Company. Any modifications or repairsperformedby unauthorized centersor groupswill voidthis warranty. Thewarrantyperiodfor replaceable intakefilte(s) is 90 days. Thewarrantyperiodfor sleevesis one year (12monthsl. To participate in wanantycoverage,this Product'swarrantyregistration card(included with Productlmust be filledout and returnedto the Companyoy the originalownerwithinten (10)businessdaysof purchase. ThisWanantyDoesNot Cover: partsor laborfurnishedby anyoneotherthan the Company, Replacement the sellingdealeror a certifiedCompanyservicetechnician. Defectsor damagecausedby laborfurnishedby someoneotherthan Company, the sellingdealeror a certiliedCompanyservicetechnician. Any malfunction or failurein the Productcausedby productmisuse,including, but not limitedto, the lailureto providereasonable and required maintenance with the ProductUser'sManual. or any use that is inconsistent COMPANYSHALLNOT BE LIABLEIN ANY EVENTFOR INCIDENTAL OR CONSEOUENTIAL DAMAGES. Somestatesdo not allowthe exclusionor limitationol incidentalor consequential damages,so the abovelimitationor exclusionmay not applyro you. To ObtainServiceFromCompanyor the sellingdealerunderthis warranty: 1. A writtenclaimmust be madewithinthe warrantyperiodto the Companyor the sellingdealer.Writtenclaimsmadeto the Company shouldbe sent to: 4717AdamsRoad P.O.Box489 Hixson,TN 37343US Telephone : 14231 870-2281 Tel(lnternational): +1 (423)A7O-72OO Facsimile:l42g A7O-7200 Fax(lnternational): +l (423)87G2046 and 2. The Productmust be returnedto the Companyor the sellingdealerby the owner. Thiswarrantygivesyou specificlegalrightsandyou may alsohaveotherrightswhichvaryfrom stateto state. TheCompanydoesnot authorizeany personor representative to crealefor it any otherobligationor liabilityin connectionwith the saleof the Product. Any representation or agreementnot containedin the warrantyshallbe voidand of no effect. WARRANTYIS IN LIEUOF ALL OTHERWARRANTIES. THE FOREGOING EPRESSEDOR IMPI-IED, INCLUDINGANY WARMNTY OR MERCHANTABILTTY OR FITNESSFORA PARTICULAR PURPOSE. \Men the Fluido DHT unit requires service, or preventive maintenance, contact the selling dealer or Chattanooga Group Service Department. All units returnedto the factory for service must includethe following; WARMNTY REPAIROtII OF WARRANW REPAR 1. Writtenstatementcontainingthe folloWnginformation; . RGANumber-Obtainfrom Factory . Unit Model Number - Unit SerialNumber . Contactpersonwith Phoneand Fax Numbers . BillingAddress(forOut of WarrantyRepair) . ShippingAddress(Whereto ShipUnit after Repair) . DetailedDescriptionof Problemor Symptoms 2- Copyof originalinvoiceissuedat purchaseof the unit. 3. Shipunit to Factory-inthe.originalcontainerwith all and informationas requiredin item 1 aboveto: accessories chattanooga Group 4717AdamsRoad Hixson,TN 37343 Phone: US: 1-800-592-7329 Canada:1-80G361-3661 OutsideUS: +1-423-870-7200 FAX:1423-87$5497 +1-423-870-2046 FAX(lnternational): Web Address:\ ^/wv.chattgroup.com Certifiedby Chattanooga Serviceto these unitsshouldbe performedonly by ServiceTechnicians Group. 46