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15.6" LCD Color Monitor Chassis: Meridian 1 160E1SB/93 160E1SB/97 160E1SB/00 160E1SB/05 160E1SB/62 Service Service Service Description Page Table of Contents........................................………….1 Page Revision List................................................…………….2 Important Safety Notice………….................................3 1. Monitor Specifications….............................................4 2. LCD Monitor Description….........................................5 3. Operation instructions….............................................6 3.1General Instructions……………………………….…...6 3.2 Control buttons…………..……………………….……6 3.3 OSD Menu…………………....................................8 4. Input/Output Specification.........................………….10 4.1 Input Signal Connector...........................…………..10 4.2 Factory Preset Display Modes................................10 4.3 Pixel Defect Policy……………………………………11 4.4 Failure Mode of Panel …………………………….…14 5. Block Diagram……………………………................15 5.1 Software Flow Chart............................………….....15 5.2 Electrical Block Diagram.....................……….........17 6. Schematic Diagram…...............................................19 Description Page 6.1 Main Board………………………………………………19 6.2 Power Board……………………..…………………23 6.3 Key Board…….………………………..…………………25 7. PCB Layout………………………………………………...26 7.1 Main Board………………………………………………..26 7.2 Power Board………………………………………...……28 7.3 Key Board………...………………………………………30 8. Wiring Diagram……………………………………….…..31 9. Scalar Board Overview………………………………....32 10. Mechanical Instructions………………………………....33 11. Repair Flow Chart…….…….……………………………36 12. ISP Instructions...….....................................................42 13. DDC Instructions…......................................................45 14. White Balance, Luminance Adjustment……............51 15. Monitor Exploded View….............................................53 16. Recommended & Spare Parts List...……...................54 17. Different Parts List………………………………………56 18. General Product Specification………………….……….57 SAFETY NOTICE ANY PERSON ATTEMPTING TO SERVICE THIS CHASSIS MUST FAMILIARIZE HIMSELF WITH THE CHASSIS AND BE AWARE OF THE NECESSARY SAFETY PRECAUTIONS TO BE USED WHEN SERVICING ELECTRONIC EQUIPMENT CONTAINING HIGH VOLTAGES. CAUTION: USE A SEPARATE ISOLATION TRANSFOMER FOR THIS UNIT WHEN SERVICING REFER TO BACK COVER FOR IMPORTANT SAFETY GUIDELINES Copyright 2008 Philips Consumer Lifestyle K Subject to modification ○ Jan. 12, 2009 GB 312278518370 Meridian 1 2 Revision List Version Release Date A00 Jan.12.2009 Revision History Initial release, Draft Version Meridian 1 3 Important Safety Notice Proper service and repair is important to the safe, reliable operation of all Philips Company Equipment. The service procedures recommended by Philips and described in this service manual are effective methods of performing service operations. Some of these service operations require the use of tools specially designed for the purpose. The special tools should be used when and as recommended. It is important to note that this manual contains various CAUTIONS and NOTICES which should be carefully read in order to minimize the risk of personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It is also important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Philips could not possibly know, evaluate and advise the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Consequently, Philips has not undertaken any such broad evaluation. Accordingly, a customer who uses a service procedure or tool which is not recommended by Philips must first satisfy himself thoroughly that neither his safety nor the safe operation of the equipment will be jeopardized by the service method selected. Hereafter throughout this manual, Philips Company will be referred to as Philips. WARNING Use of substitute replacement parts, which do not have the same, specified safety characteristics, may create shock, fire, or other hazards. Under no circumstances should the original design be modified or altered without written permission from Philips. Philips assumes no liability, express or implied, arising out of any unauthorized modification of design. Customer assumes all liability. FOR PRODUCTS CONTAINING LASER: DANGER- There is invisible laser radiation when open. AVOID DIRECT EXPOSURE TO BEAM. CAUTION-Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. CAUTION -The use of optical instruments with this product will increase eye hazard. TO ENSURE THE CONTINUED RELIABILITY OF THIS PRODUCT, USE ONLY ORIGINAL MANUFACTURER'S REPLACEMENT PARTS, WHICH ARE LISTED WITH THEIR PART NUMBERS IN THE PARTS LIST SECTION OF THIS SERVICE MANUAL. Take care during handling the LCD module with backlight unit -Must mount the module using mounting holes arranged in four corners. -Do not press on the panel, edge of the frame strongly or electric shock as this will result in damage to the screen. -Do not scratch or press on the panel with any sharp objects, such as pencil or pen as this may result in damage to the panel. -Protect the module from the ESD as it may damage the electronic circuit (C-MOS). -Make certain that treatment person’s body is grounded through wristband. -Do not leave the module in high temperature and in areas of high humidity for a long time. -Avoid contact with water as it may a short circuit within the module. -If the surface of panel becomes dirty, please wipe it off with a soft material. (Cleaning with a dirty or rough cloth may damage the panel.) 4 Meridian 1 1. Monitor Specifications 1.1 Technical specifications LCD Panel • Type TFT LCD • Screen size 15.6” Visual • Pixel pitch 0.252 x 0.252mm • LCD Panel type 1366 x 768 pixels R.G.B vertical stripe Anti-glare polarizer, hard coated • Effective viewing area 3 4.2 x 193.5 mm Display Colors 16.7M Scanning • Vertical refresh rate 56 Hz – 76 Hz • Horizontal Frequency 30 kHz - 60 kHz Video • Video dot rate 140 MHz • Input impedance - Video 75 OHM - Sync 2.2K OHM • Input signal levels 0.7Vpp • Sync input signal Separate Sync Composite Sync Sync On Green • Sync polarities * This data is subject to change without notice. Positive and Negative Meridian 1 5 1.2 Physical specifications • Tilt - 5°~ 20° • Power supply 100~ 240 VAC, 50/60Hz • Power consumption <35W *(typ.) • Temperature 0℃ to 40℃ (operating) -20℃ to 60℃ (storage) • Relative humidity 20% to 80% • System MTBF 50K hours (CCFL 50K hours) • Cabinet color 160E1SB: black 2. LCD Monitor Description The LCD monitor will contain a main board, a power board and a key board which house the flat panel control logic, brightness control logic and DDC. The power board will provide AC to DC Inverter voltage to drive the backlight of panel and the main board chips each voltage. Monitor Block Diagram CCFL Drive. Flat Panel and CCFL backlight Power board (Include: Adapter, Inverter) Main Board RS232 Connector For white balance adjustment in factory mode Key Board AC-IN 100V-240V HOST Computer Video signal, DDC Meridian 1 6 3. Operating Instructions 3.1 General Instructions Press the power button to turn the monitor on or off. The other control knobs are located at front panel of the monitor (see figure). By changing these setting, the picture can be adjusted to your personal preference. ﹡ The power cord should be connected. ﹡ Press the power button to turn on the monitor. The power indicator will light up. 3.2 Control Buttons Front View 1 2 3 4 5 To switch monitor’s power on and off MENU/OK / / AUTO/ To access OSD menu/Confirm To adjust brightness of the display Auto picture control switching in wide and 4:3 formal Auto adjust the horizontal position, vertical position, phase and clock settings Return to previous OSD level Meridian 1 Rear View 1 Kensington anti-thief lock 2 AC power input 3 VGA input 7 Meridian 1 8 3.3 OSD Menu Description of the On Screen Display This is a feature in all Philips LCD monitors. It allows an end user to adjust screen performance of the monitors directly through an on-screen instruction window. The user interface provides user-friendliness and ease-of-use when operating the monitor. Basic and simple instruction on the control keys When you press the MENU/OK button on the front control of your monitor, the On-Screen-Display (OSD) main controls window will pop up and you can then start making adjustments to your monitor’s various features. Use the ▲▼ keys to make your adjustments. Meridian 1 9 The OSD tree Below is an overall view of the structure of the On-Screen Display. You can use this as a reference when you want to work your way around the different adjustments later on. 10 Meridian 1 4. Input/ Output Specification 4.1 Input Signal Connector Analog connectors Pin No. Description Pin No. Description 1 Red video input 9 DDC +5V 2 Green video input (SOG) 10 Logic ground 3 Blue video input 11 Ground 4 Sense (GND) 12 Serial data line (SDA) 5 Cable detect (GND) 13 H.Sync/ H +V.Sync 6 Red video ground 14 V.Sync 7 Green video ground 15 Data clock line (SCL) 8 Blue video ground 4.2 Factory Preset Modes H. freq (KHz) Resolution V. freq (Hz) 31.47 720*400 70.09 31.47 640*480 59.94 37.50 640*480 75.00 37.88 800*600 60.32 46.88 800*600 75.00 48.36 1024*768 60.00 60.02 1024*768 75.03 47.74 1366*768 59.79 Meridian 1 11 4.3 Pixel Defect Policy Philips strives to deliver the highest quality products. We use some of the industry’s most advanced manufacturing process and practice stringent quality control. However, pixel or sub pixel defects on the TFT LCD panels used in flat panel monitors are sometimes unavoidable. No manufacturer can guarantee that panels will be free from pixel defects, but Philips guarantees that any monitor with an unacceptable number of defects will be repaired or replaced under warranty. This notice explains the different types of pixel defects and defines acceptable defect levels for each type. In order to qualify for repair or replacement under warranty, the number of pixel defects on a TFT LCD panel must exceed these acceptable levels. For example, no more than 0.0004% of the sub pixels on a 19” XGA monitor may be defective. Furthermore, Philips sets even higher quality standard for certain types or combinations of pixel defects that are more noticeable than others. This policy is valid worldwide. subpixel subpixel R G subpixel R G B B pixel Pixels and Sub pixels A pixel, or picture element, is composed of three sub pixels in the primary colors of red, green and blue. Many pixels together form an image. When all sub pixels of pixel are lit, the three colored sub pixels together appear as a single white pixel. When all are dark, the three colored sub pixels together appear as a signal black pixel. Other combinations of lit and dark sub appear as single pixels of other colors. Types of Pixel Defects Pixel and sub pixel defects appear on the screen in different ways. There are two categories of pixel defects and several types of sub pixel defects within each category. Bright Dot Defects Bright dot defects appear as pixels or sub pixels that are always lit or ‘on’. That is, a Bright dot is a sub-pixel that stands out on the screen when the monitor displays a dark pattern. There are three types of bright dot defects: G R P W Y B C 12 Meridian 1 Two adjacent lit sub pixels: One lit red, green or blue sub pixel - Red + Blue = Purple Three adjacent lit sub pixels - Red + Green = Yellow (one white pixel) - Green + Blue = Cyan (Light Blue) A red or blue bright dot must be more than 50 percent brighter than neighboring dots while a green bright dot is 30 percent brighter than neighboring dots. Black Dot Defects Black dot defects appear as pixels or sub pixels that are always dark or ‘off’. That is, a dark dot is a sub-pixel that stands out on the screen when the monitor displays a light pattern. There are two types of black dot defects: One dark sub pixel Two or three adjacent dark sub pixels Proximity of Pixel Defects Because pixel and sub pixels defects of the same type that are near to one another may be more noticeable, Philips also specifies tolerances for the proximity of pixel defects. Pixel Defect Tolerances In order to qualify for repair or replacement due to pixel defects during the warranty period, a TFT LCD panel in a Philips flat panel monitor must have pixel or sub pixel defects exceeding the tolerances listed in the following tables. BRIGHT DOT DEFECTS ACCEPTABLE LEVEL MODEL 160E1 1 lit subpixel 3 2 adjacent lit subpixels 1 3 adjacent lit subpixels (one white pixel) 0 Distance between two bright dot defects * >15mm Total bright dot defects of all types 3 Meridian 1 BLACK DOT DEFECTS ACCEPTABLE LEVEL MODEL 160E1 1 dark subpixel 5 2 adjacent dark subpixels 2 3 adjacent dark subpixels 0 Distance between two black dot defects * >15mm Total black dot defects of all types 5 TOTAL DOT DEFECTS ACCEPTABLE LEVEL MODEL 160E1 Total bright or black dot defects of all types 5 Note: * 1 or 2 adjacent sub pixel defects = 1 dot defect 13 14 Meridian 1 4.4 Failure Mode Of Panel Quick reference for failure mode of LCD panel presents problems that could be made by LCD panel. this page It is not necessary to repair circuit board. Simply follow the mechanical instruction on this manual to eliminate failure by replace LCD panel. Failure description Vertical block defect Polarizer has bubbles Phenomenon Polarizer has bubbles Vertical dim lines Foreign material inside polarizer. It shows liner or dot shape. Vertical lines defect (Always bright or dark) Concentric circle formed Horizontal block defect Bottom back light of LCD is brighter than normal Horizontal dim lines Back light un-uniformity Horizontal lines defect (Always bright or dark) Has bright or dark pixel Backlight has foreign material. Black or white color, liner or circular type Meridian 1 5. Block Diagram 5.1 Software Flow Chat 1 Y 2 3 N 4 N 5 Y 6 N 7 8 Y 9 N 10 11 Y N 12 Y 14 N 13 Y N 15 Y 17 18 N 19 Y 16 15 16 Meridian 1 1) MCU initializes. 2) Is the EPROM blank? 3) Program the EPROM by default values. 4) Get the PWM value of brightness from EPROM. 5) Is the power key pressed? 6) Clear all global flags. 7) Are the AUTO and SELECT keys pressed? 8) Enter factory mode. 9) Save the power key status into EPROM. Turn on the LED and set it to green color. Scalar initializes 10) In standby mode? 11) Update the lifetime of back light. 12) Check the analog port, are there any signals coming? 13) Does the scalar send out an interrupt request? 14) Wake up the scalar. 15) Are there any signals coming from analog port? 16) Display "No connection Check Signal Cable" message. And go into standby mode after the message disappears. 17) Program the scalar to be able to show the coming mode. 18) Process the OSD display. 19) Read the keyboard. Is the power key pressed? Meridian 1 5.2 Electrical Block Diagram 5.2.1 Main Board Flash Memory Panel Interface PM25LV010A (CN405) (U402) Scalar IC NT68167FG Crystal 12MHz (Include MCU, ADC, OSD) (X401) (U401) H sync V sync RGB D-Sub Connector Keypad Interface (CN101) H_Sync V_Sync DSUB_SCL DSUB_SDA (CN401) VGA_R+ VGA_G+ VGA_B+ ESD AZC099-04S ESD AZC099-04S (U103) (U102) EEPROM M24C16 (U407) 17 18 Meridian 1 5.2.2 Power/Inverter Board AC input EMI filter Bridge Rectifier and Filter Transformer Rectifier Diodes Start Circuit: R904、R932 CN902 Feedback Circuit 5V PWM Control IC 12V ON/OFF Output Circuit Lamp Transformer MOSFET Over Voltage Feedback Circuit PWM Control IC ON/OFF Control DIM 19 Meridian 1 6. Schematic 6.1 Main Board 715G3213-F 1 2 3 4 5 INPUT R101 100R 1/16W 5% R102 100R 1/16W 5% V_Sync R103 100R 1/16W 5% R105 2K2 1/16W 5% R106 2K2 1/16W 5% 16 10 5 9 4 8 3 7 2 6 1 14 R113 100R 1/16W 5% 2 DDC_SDA 13 DSUB_SDA 12 11 17 B VGA_B+ 1 R118 10K 1/16W 5% VGA_PLUG DSUB_5V 30 OHM R104 VGA_BVGA_B+ VGA_GVGA_G+ VGA_RVGA_R+ ZD103 UDZSNP5.6B BIN+ 2 R107 75R 1/16W 5% VGA_B- ZD104 UDZSNP5.6B 100R 1/16W 5% R108 R109 DB15 FB103 1 30 OHM R111 75R 1/16W 5% R132 1K 1/16W 5% I/O1 I/O4 GND VDD I/O2 I/O3 6 5 4 C107 R114 0.047uF C109 R115 0.047uF C110 2 RIN+ 2 VGA_R- DSUB_SDA 100R 1/16W 5% R117 0.047uF C113 RIN- 100R 1/16W 5% C115 0.1uF/16V 0.047uF 2 CN101 C101 C102 C103 C105 C106 C107 C109 C110 C113 C114 C115 FB101 FB102 FB103 R101 R102 R103 R104 R105 R106 R107 R108 R109 R110 R111 R112 R113 R114 R115 R116 R117 R118 R132 U102 U103 ZD103 ZD104 A2 A5 A2 A3 B5 B5 B5 C5 C5 C5 D2 C2 C4 A4 B4 A2 A3 A3 A4 A2 A2 B4 B4 B4 B1 B4 B4 B1 C4 C4 C4 C4 B3 C2 D2 C2 B2 B3 B C ESD_5V U102 VGA_B+ 30 OHM 75R 1/16W 5% DSUB_SCL AZC099-04S I/O1 I/O4 GND VDD I/O2 I/O3 1 R116 ESD_5V U103 100R 1/16W 5% 100R 1/16W 5% FB101 C 0.047uF GIN- 2 ESD_5V VGA_R+ 1 2 3 C106 GIN+ 2 VGA_G- V_Sync 2 0.047uF 2 R112 1 2 3 C105 SOGI 2 VGA_G+ H_Sync 0.047uF BIN100R 1/16W 5% 390 OHM 1/16W 5VCC C101 2 VGA_DET 2 2 15 A C103 22pF DSUB_5V 1 2 DDC_SCL DSUB_SCL VSIN 2 FB102 CN101 R110 100R 1/16W 5% C102 220pF HSIN 2 2 A 1 H_Sync 6 5 4 VGA_G+ VGA_R+ C114 0.1uF/16V AZC099-04S D D 1 2 3 4 5 Meridian 1 1 2 ADC_1.8 120 OHM DVDD C430 0.1uF/16V 0.1uF/16V C444 1uF 10V C0402 + C410 0.1uF/16V C443 1uF 10V C0402 VCC3.3 1 1 R408 10K 1/16W 5% C408 0.22uF16V BIN+ BINSOGI GIN+ GINRIN+ RIN- 4 5 6 7 8 9 10 BIN1+ BIN1SOG1I GIN1+ GIN1RIN1+ RIN1- HSIN VSIN 14 15 HSYNCI1 VSYNCI1 1 1 1 1 1 1 1 C407 0.1uF/16V R405 R452 R449 100R 1/16W 5% 100R 1/16W 5% 100R 1/16W 5% WP SPI_SO SPI_CE R450 R451 100R 1/16W 5% 100R 1/16W 5% SPI_CK SPI_SI CVDD_1.8 T0M T0P T1M T1P T2M T2P TCLK1M TCLK1P T3M T3P T4M T4P T5M T5P T6M T6P T7M T7P 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 T0M T0P T1M T1P T2M T2P TCLK1M TCLK1P T3M T3P T4M T4P T5M T5P T6M T6P T7M T7P 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 PWMB* PWMA* 52 29 BL_ADJ 4 PA7*/PWM9* PA6*/PWM8* PA5*/PWM7* PA4*/PWM6* PA3/PWM5 PA2/PWM4 PA1/PWM3 PA0/PWM2 53 54 28 27 57 58 21 20 PB3/ADC3 PB2/ADC2 PB1/ADC1 PB0/ADC0 55 56 23 22 5VCC U402 8 7 6 5 CE# VDD SO HOLD# WP# SCK GND SI PM25LV010A 1 1 DDC_SDA DDC_SCL NT68167FG R423 4K7 1/16W 5% 1 2 3 4 R422 4K7 1/16W 5% C445 17 16 PB5*/DDC_SDA*/TX PB4*/DDC_SCL*/RX 62 61 60 59 SPI_CE SPI_SI SPI_SO SPI_CLK NT68167 +5V SPI_CE SPI_SI SPI_SO SPI_CK R406 4K7 1/16W 5% 1 CN401 R416 R418 1 2 3 4 5 6 CONN R427 R417 1K 1/16W 5% POWER_KEY# MSCL MSDA C401 R419 R465 R464 C411 47pF 0.1uF/16V 1K 1/16W 5% 100R 1/16W 5% 100R 1/16W 5% X401 51 19 31 30 P35 P34 P31/TXD P30/RXD 18 RSTB 63 OSCI 64 OSCO R462 1M 1/16W 5% 12MHz C412 47pF R463 0R05 1/16W KEY1 KEY2 POWER_KEY# LED_GRN/BLUE LED_ORANGE 100R 1/16W 5% 100R 1/16W 5% C413 C414 C415 C416 C417 0.1uF/16V 0.1uF/16V 0.1uF/16V 0.1uF/16V 0.1uF/16V Volume# Mute# 4 4 Panel_ID# 4 WP LED_GRN/BLUE 120R 1/16W 5% LED_ORANGE 120R 1/16W 5% PANEL_EN 3 5V_DET KEY1 KEY2 BL_ON 4 AGND MGND DGND DGND R428 VGA_DET EE_WP R414 R410 3 13 24 50 C409 100pF DVDD 3.9K OHM +-1% 1/16W VCC3.3 2 5V_DET B 1 R409 4K7 1/16W 5% CN402 POWER_KEY# R429 R430 R431 R432 LED_ORANGE LED_GRN/BLUE NC NC NC NC KEY_LEFT KEY_RIGHT KEY_AUTO Near to Connect CN401 and CN402 layout together 1 2 3 4 5 6 7 8 NC/CONN C VCC3.3 R467 4K7 1/16W 5% U407 1 2 3 4 A0 A1 A2 GND M24C16 VCC WP SCL SDA 8 7 6 5 5 SCALAR CVDD_2.3 ADC_1.8 11 12 CVDD_2.3 100UF25V ADC_2.3 U401 C431 26 DVDD 2 25 1 CVDD_1.8 C406 0.1uF/16V CVDD_1.8 A 4 CVDD_2.3 C442 1uF 10V C0402 2 FB405 300OHM C433 0.1uF/16V 1 VCC3.3 C439 1uF 10V C0402 3 FB404 ADC_1.8 ADC_2.3 ADC_2.3 FB407 300OHM DVDD_BIAS DVDD VCC3.3 3.9K OHM +-1% 1/16W 20 CN401 CN402 C401 C406 C407 C408 C409 C410 C411 C412 C413 C414 C415 C416 C417 C430 C431 C433 C439 C442 C443 C444 C445 C446 FB404 FB405 FB407 R405 R406 R408 R409 R410 R414 R416 R417 R418 R419 R422 R423 R427 R428 R429 R430 R431 R432 R449 R450 R451 R452 R462 R463 R464 R465 R466 R467 U401 U402 U407 X401 B1 C3 B2 A2 A2 A1 B1 A1 B2 B2 C1 C1 C1 C2 C2 A2 A2 A1 A1 A1 A1 A1 A1 D1 A2 A1 A1 A1 B1 A1 B1 B4 B4 B1 B2 B1 B2 A2 A2 B1 B1 C3 C3 C3 C3 A1 B1 B1 A1 B2 B2 B2 B2 C1 C1 A3 A1 C1 B2 A B C R466 4K7 1/16W 5% EE_WP MSCL MSDA C446 0.22uF16V D D 1 2 3 4 5 21 Meridian 1 1 2 3 4 5 OUTPUT CN405 A PANEL_VCC 2 2 2 2 2 2 23 21 19 17 15 13 11 9 7 5 3 1 T0M T0P T1M T1P T2M T2P 2 TCLK1M 2 TCLK1P 2 2 T3M T3P 24 22 20 18 16 14 12 10 8 6 4 2 A CN403 PANEL_VCC R434 C420 0.1uF/16V 220 OHM +-5% 1/4W 2 T7P 2 T7M 2 TCLK1P 2 TCLK1M 2 T6P 2 T6M CONN B 2 2 2 T4P 2 T4M 2 T3P 2 T3M 2 TCLK1P 2 TCLK1M +5V R433 10K 1/16W 5% 1uF 10V Q405 AO3401 C 10K 1/16W 5% R435 10K 1/16W 5% 2 PANEL_EN 2 2 2 2 2 2 C419 R436 Q404 T2P T2M T1P T1M T0P T0M CN403 CN405 C419 C420 C421 C441 FB402 Q404 Q405 R415 R433 R434 R435 R436 PANEL_VCC A5 A2 C2 A3 C3 C1 C3 C2 C3 C1 C2 A3 C1 C2 B C FB402 NC 120 OHM 2N3904S-RTK/PS R415 10K 1/16W 5% T5P T5M 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 C421 + C441 0.1uF/16V 100UF25V 3D 1 G 2 S AO3401L D D 1 2 3 4 5 22 Meridian 1 1 2 3 4 5 POWER DSUB_5V A A U406 NC/AP1117E33LA 5VCC BKLT-VBRI BKLT-EN C_PANEL_INDEX Volume Mute 5VCC Volume# 2 VCC3.3 R448 NC/100R 1/16W 5% CONN + C426 100UF25V C428 0.1uF/16V B +5V R457 NC VCC3.3 +5V R441 10K 1/16W 5% BKLT-VBRI U404 AP1117D33LA C422 0.1uF/16V R444 NC/10K 1/16W 5% Mute BL_ADJ 2 VIN VOUT ADJ(GND) 3 2 1 VCC3.3 R426 NC R442 100R 1/16W 5% + C427 100UF25V CN404 C422 C425 C426 C427 C428 D401 D403 Q406 R424 R425 R426 R437 R438 R440 R441 R442 R443 R444 R448 R457 U404 U406 A1 B4 D1 B3 B4 B3 A2 A2 D1 C2 C3 B2 C1 C3 D1 B2 C1 C2 B3 B2 B1 B4 A4 B Mute# 2 R424 NC/100R 1/16W 5% +5V C 2 VOUT VSS VIN 1 1 2 3 4 5 6 7 8 9 3 4 BAT54C D401 D403 SM240A 4 +5V CN404 VCC3.3 C +5V R437 10K 1/16W 5% R425 NC BKLT-EN C_PANEL_INDEX Q406 2N3904S-RTK/PS C425 10K 1/16W 5% R438 NC Panel_ID# 2 R443 NC BL_ON 2 R440 4K7 1/16W 5% D D 1 2 3 4 5 23 Meridian 1 6.2 Power Board 715G2852-2 3 4 R919 1 100 OHM 1/4W R920 + 100 OHM 1/4W 3 NC R904 10K OHM 1/4W C938 0.22uF/275V ! C902 1000pF R905 NC R932 10K OHM 1/4W 5 7 8 R908 C906 1500pF2KV D900 FR107 + D901 FR103 C903 22uF/50V R921 NC 1 R909 5.1 OHM 1/4W 3 POWER X'FMR ! D903 LL4148 C910 NC ! RT HV COMPNC CS VCC GND OUT 8 7 6 5 R910 10R 1/4W LD7575A PS R902 C909 470pF/25V R923 NC NC ! R952 NC F903 L903 + C940 1000UF25V +5V R924 C915 470uF/16V 150R 1/8W R935 100 OHM 1/4W ZD922 RLZ5.1B 10K 1/8W B NC ZD921 RLZ13B + F905 0 OHM 1/4W R940 33K 1/10W 1 ! R914 0.47 OHM +-5% 2WS IC902 PC123X2YFZOF R925 1K 1/8W D916 LL4148 R927 3.6K OHM 1% 1/10W D915 LL4148 680K OHM 1/4W 680K OHM 1/4W C C924 0.1uF C928 0.01uF ! VAR901 Varistor t C925 R930 2.43K OHM 1% 1/10W NC HS2 HEAT SINK(D906_Q90G6263-6) 1 2 2 2 ! F901 FUSE ! HS5 SHIELD(H85G0002-1) D 1 2 3 HS3 HEAT SINK(Q901_Q90G6263-6) 2 C R942 1K 1/10W 1% CN902 N.C 1 1 1 2 NR901(NC) NTCR NR901 NTCR R926 1K 1/10W 1% IC903 AZ431AZ-AE1 C900 3300pF 250V GND1 GND t Q904 R901 R900 ! NC 31DQ06FC3 R962 100 OHM 1/4W C929 0.001uF 3 ! +5V1 NC F904 R947 NC 1 220 OHM 1/4W 680K OHM 1/4W R948 NC 1.0uH R938 R939 1K 1/8W F902 + R912 0.22uF/275V ! C921 1 R915 100K OHM 1% 1/8W 0.001uF 2 C908 NC C939 NC R961 100 OHM 1/4W Q901 2SK2645-54MR ZD905 RLZ18B + ! IC901 1 2 3 4 4 1 30mH 4 L901 2 2 R907 NC C932 A ZD923 NC D905 B L905 R922 NC C911 0.1uF R943 470R 1/8W Q903 PMBS3904 NC 11 12 6 2 C930 0.1uF C918 680uF/25V 3 NC +12V ZD902 RLZ13B R946 150 OHM 2W D906 FCH10U10 D907 100KOHM +-5% 2WS R906 NC ! C901 1000pF 9 10 + C922 470PF50V 2 C907 100uF450V 4 + + 1 4 + ! C904 C917 680uF/25V 1 - BD901 KBP208G !T901 2 2 A 1.0uH C912 0.001uF 2 ! 5 L904 2 POWER 100 OHM 1/4W 1 R918 1 2 2 1 1 2 1 CN901 SOCKET 1 87G 501 32 DL ! 2 BD901 C903 C910 C921 C930 D900 D915 F905 IC902 NR901 R901 R908 R918 R924 R935 R946 T901 A1 B2 A4 A4 A5 A2 C4 B5 C3 C1 C1 A2 A3 B4 B3 A5 A3 CN901 C904 C911 C922 C931 D901 D916 GND1 IC903 01(NC) R902 R909 R919 R925 R938 R947 VAR901 3 D1 A1 B2 A4 D5 A2 C4 C2 C3 C1 C1 A2 A3 C3 B2 A4 C1 CN902 C906 C912 C924 C932 D903 F901 HS2 L901 Q901 R904 R910 R920 R926 R939 R948 ZD902 C5 A2 A3 C3 A5 B2 D1 D2 B1 B2 A2 B2 A3 C3 A5 A4 A5 C900 C907 C915 C925 C938 D905 F902 HS3 L903 Q903 R905 R912 R921 R927 R940 R952 ZD905 C3 A1 B5 C3 A2 B3 A5 D2 B4 A5 A2 B2 A3 B4 B5 B4 B2 C901 C908 C917 C928 C939 D906 F903 HS5 L904 Q904 R906 R914 R922 R930 R942 R961 ZD921 B1 B1 A4 C2 A4 A3 B5 D2 A4 B4 A2 B2 A3 C4 C4 B3 B4 C902 C909 C918 C929 C940 D907 F904 IC901 L905 R900 R907 R915 R923 R932 R943 R962 ZD922 4 B1 C2 A4 B4 B4 A3 B5 B2 A4 C1 B2 B1 B3 A2 A5 B3 B4 1 2 3 4 5 6 7 8 9 10 VOL MUTE +5V DIM ON/OFF C931 0.1uF CONN 5 D 24 Meridian 1 1 2 3 INVERTER 4 C839 1500PF/50V R855 15R 1/4W F801 6 T801 POWER X'FMR 7 R817 10K 1/10W 1% D805 LL4148 C801 30pF/3KV 3 4 +12V 0 OHM 1/4W R804 100R 1/8W Q805 PDTC144WK D810 NC Q804 PMBS3906 1 C825 0.1uF/25V R821 1K 1/8W C819 0.0022uF CONN CN801 2 3 1 C824 0.1uF Q802 AM9945N-T1-PF 1 S D 8 + Q808 PDTA144WK ON/OFF C807 0.1uF/25V C802 470PF50V R839 22R 1/8W 2 A Q801 PMBS3904 5 1 2 2 G D 7 3 S D 6 4 G D 5 R856 15R 1/4W 1 8 R801 1K5 1/10W 1% C803 30pF/3KV D801 BAV99 C838 1500PF/50V 1 2 R828 10K 1/10W 1% R822 1K 1/8W CONN CN802 3 2 D807 LL4148 Q811 PMBS3904 3 R814 1K5 1/10W 1% 1 D802 BAV99 R850 22R 1/8W 3 Q812 PMBS3906 1 D811 NC 2 DIM C823 0.0022uF R827 1K 1/10W 1% B Q806 PMBS3904 R853 68K 1/10W C835 NC D817 LL4148 R841 68K OHM 1% 1/10W C842 0.01uF R802 8.2K 1/10W 1% R851 6K8 1/10W R829 22R 1/8W C R825 22R 1/8W R837 47K 1/8W R830 NC C822 1uF/25V R832 10K 1/10W 1% IC801 1 2 3 4 5 6 7 8 D812 LL4148 R823 0R05 1/10W 5% R810 51K OHM 1% 1/8W R820 10K 1/10W 1% R863 10K 1/10W 1% R831 1K 1/8W C820 220pF50V R865 R861 NC NC Q807 N.C R864 NC 〱㊸ ᮄ R818 1K 1/10W 1% D806 LL4148 C846 NC R854 NC R826 1K 1/8W R824 R803 680K 1/10W R808 10K 1/10W 1% C834 0.1uF/25V R835 1M 1/10W 5% 1K 1/10W 1% C817 NC 1 16 15 14 13 12 11 10 9 Q809 RK7002 C821 0.1uF/25V D R807 10K 1/10W 1% TL494IDR 1IN+ 2IN+ 1IN2INFEEDBACK REF DTC OUTPUT CTRL CT VCC RT C2 GND E2 C1 E1 2 C845 2.2uF/16V 3 R862 1M 1/10W 5% D814 LL4148 4 5 CN801 CN802 C801 C802 C803 C807 C817 C819 C820 C821 C822 C823 C824 C825 C834 C835 C838 C839 C842 C845 C846 D801 D802 D805 D806 D807 D810 D811 D812 D814 D817 F801 IC801 Q801 Q802 Q804 Q805 Q806 Q807 Q808 Q809 Q811 Q812 R801 R802 R803 R804 R807 R808 R810 R814 R817 R818 R820 R821 R822 R823 R824 R825 R826 R827 R828 R829 R830 R831 R832 R835 R837 R839 R841 R850 R851 R853 R854 R855 R856 R861 R862 R863 R864 R865 T801 A5 A5 A4 A2 A4 A1 D2 A4 D2 D1 C1 A4 A3 A1 D4 B1 A3 A3 C1 D3 D4 A5 A5 A4 C4 A4 A2 B2 D1 D3 B1 A1 C2 A2 A3 A2 A1 B1 D2 A1 D4 B2 B2 A5 C1 D3 A1 C3 D3 D2 A5 A4 C4 D1 A5 A5 D1 D3 C2 D3 B1 A4 C2 C1 D1 C1 D4 C4 A2 C2 B2 C1 B2 D2 A3 A3 D2 D3 D1 D2 D2 A3 A B C D 25 Meridian 1 6.3 Key Board 715G3016-1 1 2 3 4 5 KEY-PAD-SWITCH 0R05 1/4W SGND C 4 SGND 2 5 SW 3 SGND 4 1 SGND 2 5 SW 3 SGND SW001 4 1 SGND SW003 2 1 5 SW 3 4 SGND POWER SW004 ZD003 ZD004 C008 ZD002 3 1 NC/0.1uF NC/0.1uF R007 2 5 SW NC/UDZS5.6B C007 1 SW002 NC/UDZS5.6B SW005 C010 SGND NC/0.1uF 2.4K OHM 1% 1/8W 2 5 SW 3 4 NC/UDZS5.6B NC/0.001uF MENU NC/0.001uF ZD001 NC/0.001uF C006 NC/0.001uF NC/0.1uF NC/0.001uF 4.3K OHM 1% 1/8W R005 NC/UDZS5.6B C005 UP C004 910R 1/8W R004 ZD005 C003 2.4K OHM 1% 1/8W R003 OK B C002 R002 C009 CONN C001 4.3K OHM 1% 1/8W NC/0.1uF 2 LBADC1 LBADC2 DC_POWERON LED_GRN# LED_RED# R001 NC/UDZS5.6B LED CN001 1 2 3 4 5 6 A LED001 DOWN A 3 1 LED_GRN# SGND SGND SGND CN001 C001 C002 C003 C004 C005 C006 C007 C008 C009 C010 LED001 R001 R002 R004 R005 R007 SW001 SW002 SW003 SW004 SW005 ZD001 ZD002 ZD003 ZD004 ZD005 A1 B1 B2 B2 B2 B2 B4 B3 B3 B4 B5 A2 A3 A3 B3 B3 C2 B4 B4 B5 B4 B3 B4 B3 B5 B3 B4 B C GND CONNECTOR (Power) (MENU) (UP) LED (DOWN) (OK) D D 1 2 3 4 5 26 Meridian 1 7. PCB Layout 7.1 Main Board 715G3213-F C101 C3 C417 D2 CN404 B1 R110 C4 R424 C1 R451 B2 C102 C4 C419 B4 CN405 A2 R111 C3 R425 C1 R452 C2 C103 C3 C420 B3 D401 D3 R112 C3 R426 C1 R457 B2 C105 C3 C421 B3 D403 B1 R113 C4 R427 C2 R462 C2 C106 C3 C422 C2 FB101 C3 R114 C3 R428 C2 R463 C2 C107 C3 C425 C2 FB102 C3 R115 C3 R429 C2 R464 B3 C109 C3 C426 B2 FB103 C3 R116 C3 R430 D2 R465 B3 C110 C3 C427 C2 FB402 B3 R117 C3 R431 D2 R466 B3 C113 C3 C428 B1 FB404 C3 R118 C2 R432 D2 R467 B3 C114 C3 C430 C3 FB405 C4 R132 C4 R433 B4 U102 C3 C115 C4 C431 C3 FB407 C2 R405 B2 R434 B3 U103 C4 C401 C3 C433 C2 Q404 C4 R406 B2 R435 C4 U401 B3 C406 C3 C439 C2 Q405 B4 R408 B2 R436 B4 U402 B2 C407 B3 C441 C4 Q406 C2 R409 B2 R437 C1 U404 B2 C408 B2 C442 C3 R101 C3 R410 C3 R438 C2 U406 B2 C409 B2 C443 B3 R102 C4 R414 B2 R440 C2 U407 B4 C410 B3 C444 B3 R103 C4 R415 C4 R441 B2 X401 C2 C411 C2 C445 C4 R104 C3 R416 C2 R442 B2 ZD103 C3 C412 C2 C446 B4 R105 C4 R417 C3 R443 C1 ZD104 C3 C413 C2 CN101 D3 R106 C4 R418 C2 R444 C2 C414 D2 CN401 C1 R107 C3 R419 B2 R448 B2 C415 D2 CN402 C1 R108 C3 R422 C4 R449 C2 C416 D2 CN403 B2 R109 C3 R423 C4 R450 B2 Meridian 1 27 28 Meridian 1 7.2 Power Board 715G2852-3-4 BD901 D4 C940 C604 C5 C801 A4 IC903 C3 J907 A3 CN601 D5 J601 C5 J908 A3 B1 CN602 B5 J602 C5 J909 C4 C802 B2 CN801 A1 J605 B5 J910 A2 C803 C1 CN802 D1 J801 C2 J911 A3 C900 B4 CN901 D2 J802 C2 J912 D4 C901 D4 CN902 A5 J803 B2 J914 A5 C902 D4 D900 C4 J804 B2 L901 D3 C903 B3 D901 C3 J805 B2 L903 A4 C904 D4 D905 A4 J806 B2 L904 A3 C906 C4 D906 B3 J807 B1 L905 B5 C907 C4 D907 A4 J809 A2 NR901 D3 C908 D3 F901 C2 J810 B2 Q901 C4 C915 A4 F902 B5 J811 A2 R908 B4 C917 B3 F903 A4 J812 A2 R914 C4 C918 A3 FB602 B5 J813 A2 R946 B3 C921 B5 GND1 D1 J901 A3 R948 A5 C922 A3 GND2 D3 J903 C4 T801 C2 C938 C4 IC601 C5 J904 C4 T901 B4 C939 A5 IC902 B3 J906 B4 VAR901 C2 Meridian 1 29 C601 D5 C909 C3 F904 B5 R608 D5 R835 A2 R921 B4 C602 B5 C910 A4 F905 A4 R801 A1 R837 B2 R922 B4 C603 C5 C911 C3 IC801 A2 R802 A2 R839 B2 R923 B5 C606 D5 C912 B3 IC901 C3 R803 A2 R841 A2 R924 B3 C608 C5 C924 B3 JR801 A2 R804 B2 R850 B2 R925 B3 C609 B5 C925 B3 JR902 C3 R805 B2 R851 A2 R926 B3 C610 D5 C928 C3 Q801 B2 R806 B2 R853 A2 R927 B3 C611 D5 C929 A4 Q802 C2 R807 B2 R854 B2 R930 B3 C612 C5 C930 A3 Q803 B2 R808 A2 R855 B2 R932 C4 C613 C5 C931 A5 Q804 B2 R810 B2 R856 C2 R935 B4 C807 A2 C932 B3 Q805 A1 R814 A1 R861 B2 R938 B4 C817 B2 D801 A1 Q806 A2 R817 A1 R862 A2 R939 B3 C819 A1 D802 A2 Q807 B2 R818 B2 R863 A2 R940 B3 C820 B2 D803 B1 Q808 B1 R820 A2 R864 B2 R942 B3 C821 A2 D805 A1 Q809 A2 R821 A1 R865 B2 R943 B3 C822 A2 D806 A2 Q811 B2 R822 A1 R900 D3 R947 A5 C823 A1 D807 A1 Q812 B2 R823 A2 R901 C3 R952 A5 C824 B2 D810 B2 Q903 B3 R824 B2 R902 D3 R961 B4 C825 B2 D811 B2 Q904 A5 R825 B2 R904 C4 R962 B4 C834 A2 D812 B2 R601 A5 R826 B2 R909 B4 ZD801 B1 C835 A2 D814 A2 R602 B5 R827 A2 R910 B4 ZD902 B3 C838 C2 D817 A2 R603 B5 R828 A1 R912 C3 ZD905 B4 C839 B2 D903 B4 R604 D5 R829 B2 R915 C3 ZD921 B3 C842 A2 D915 B3 R605 D5 R830 B2 R918 B3 ZD922 B3 C845 A2 D916 B3 R606 D5 R831 A2 R919 B3 ZD923 A5 C846 B2 F801 A3 R607 D5 R832 A2 R920 B3 30 Meridian 1 7.3 Key Board 715G3016-1 CN001 B5 GND1 A1 GND2 A4 LED001 B3 SW001 B2 SW002 B3 SW003 B1 SW004 B3 SW005 B4 C001 A4 R002 B2 C002 A3 R003 B2 C003 B3 R004 B3 C004 B4 R005 B4 C005 A2 R007 A4 C006 B2 ZD001 B2 C007 B4 ZD002 B4 C008 B3 ZD003 B1 C009 B3 ZD004 B3 C010 B1 ZD005 B3 R001 B1 Meridian 1 8. Wiring Diagram 10 CN801 10Pin CN902 Panel 1 1 Power Board 9Pin CN802 9 CN901 1 24 23 2 1 24 Pin CN405 CN404 Main Board NT68167FG (U401) 6Pin CN401 CN101 6 AC IN D-SUB 7 1 7 Pin Key Board CN001 31 32 32 Meridian 1 9. Scalar Board Overview DC-DC Converters Flash ROM NOVATEK Chip ESD ESD Meridian 1 33 10. Mechanical Instructions 1. Place the monitor face down on a smooth surface .Be careful to avoid scratch and injury during the process of uninstall. 2. Remove three screws to remove the STAND-BASE ASS’Y. 3. Use disassembly tool to open 4 latches at bottom, 4 latches at left, 5 latches at top and 4 latches at right of bezel, and remove bezel. 34 34 Meridian 1 4. Remove main frame. A. Disconnect two connectors and four screws. B. Press to release left and right latches of LVDS cable, and then disconnect it. 5. Remove Power Board and Main Board. A. Remove two screws. Meridian 1 B. Remove three screws to remove the Power Board and Main Board from Main Frame. C. Disconnect three connectors from Main Board. 35 36 36 Meridian 1 11. Repair Flow Chart 11.1 Main Board (1). No Power No power Press power key and look if the picture is normal NG Please reinsert and make sure the AC of 100-240 is normal NG Reinsert or check the Adapter/Inverter section OK Measure U404 PIN2=3.3V OK NG Check C426 and C427 X401 oscillate waveforms are normal NG OK Replace U401 Replace X401 Meridian 1 37 (2). No Picture No picture The button if under control NG X401 oscillate NG Replace X401 OK OK Check reset circuit of U401 is normal Measure U404 PIN2=3.3V OK Replace U401 NG Check C426 and C427 OK X401 oscillate waveform is normal NG Replace X401 OK Check HS VS from CN101 is normal NG OK Replace U401 Check Correspondent component NG Check Correspondent component 38 38 Meridian 1 (3). White screen White screen NG Measure Q404 base is low level? X401 oscillate waveform is normal NG OK Check Q404, Q405 is broken or CN405 solder? NG OK Replace Panel Replace X401 OK Check reset circuit of U401 is normal NG Check Correspondent component. OK Replace U401 Check Correspondent component. Meridian 1 11.2. Power/Inverter Board (1) No power Check ZD902 =12V NG Check AC line volt 100V or 240V NG Check AC input OK Check the voltage of C907 (+) NG Check bridge rectified circuit and F901 circuit OK Check start voltage for the pin8 of IC901 NG Check R904, R932and Change IC901 OK Check the auxiliary voltage is bigger than 10V and smaller than 16V NG 1) Check IC901 2) Check R909, D901 circuit OK Check IC901 pin5 PWM wave NG Check IC901 OK Check Q901, D903, IC902, IC903, D915, D916, D921, D922 39 40 40 Meridian 1 (2) W / LED, No Backlight Check ZD902 =12V NG Check adapter or MB OK Check ON/OFF signal NG OK Check Main Board Check IC801 PIN12=12V NG Check Q805, Q808 OK Check IC801 PIN8, 9 or PIN10, 11 have the output of square NG OK Change IC801 Check Q809 have the output of square wave at short time. NG Check Q809 OK Check the output of T801 NG OK Check connecter & lamp Change T801 Meridian 1 11.3 Key Board OSD is unstable or not working N Connect Key Pad Board Is Key Pad Board connecting normally? Y N Is Button Switch normally? Replace Button Switch Y N Is Key Pad Board normally? Y Check Main Board Replace Key Pad Board 41 42 42 Meridian 1 12. ISP Instruction When do the parts, need the tools as follow: A. An i486 (or above) personal computer or compatible. B. Microsoft operation system Windows 95/98/2000/XP. C. “EasyUSB WriterV4.1” program D. Software ISP SN Alignment kits The kit contents: a. ISP BOARD x1 b. Printer cablex1 c. VGA cable x1 12.1 Install the “EasyUSB WriterV4.1” . 12.2 Connect the ISP board as follow: Connect to Connect to the the PC LPT Philips 160E1 12.3 The process of ISP write is as follows. Meridian 1 a) Double-click b) Click ,running the program as follows: icon and the program runs as follows: 43 44 44 Meridian 1 c) Click icon, search the program “Philips_160E1_NT68167_CMO_M156B1L01_20081219_V100”, and click open: d) Click icon. If it burns successfully, it will show as the follow picture: Meridian 1 45 13. DDC Instruction General DDC Data Re-programming In case the main EEPROM with Software DDC which store all factory settings were replaced because a defect, repaired monitor’ the serial numbers have to be re-programmed. It is advised to re- soldered the main EEPROM with Software DDC from the old board onto the new board if circuit board have been replaced, in this case the DDC data does not need to be re-programmed. Additional information about DDC (Display Data Channel) may be obtained from Video Electronics Standards Association (VESA). Extended Display Identification Data (EDID) information may be also obtained from VESA. 1. An i486 (or above) personal computer or compatible. 2. Microsoft operation system Windows 95/98/2000/XP. 3. “PORT95NT.exe, WinDDC” program. 4. Software OSD SN Alignment kits The kit contents: a. OSD SN BOARD x1 b. Printer cablex1 c. VGA cable x1 d. 12V DC power source 13.1. Install the “PORT95NT.EXE”, and restart the computer. The process of installing “PORT95NT” has been specified in, so it will not be specified again. If you have any problem, please read it. 13.2 Connect the DDC Board as follow: Connect to the When you write analog EDID, Connect this port to the Philips 160E1’s VGA port 12V Input PC LPT 46 46 Meridian 1 Take analog DDC write for example, as follow a. Double-click ,appear as follow Figs: Meridian 1 47 b. Click c. Click , and key in 14 numbers in the Serial Number Blank, then click “OK”, Now analog DDC Write complete, as follow: 48 48 Meridian 1 160E1 EDID 128 bytes EDID Data (Hex): x0 x1 x2 x3 x4 x5 x6 x7 x8 x9 xA xB xC xD xE xF 0: 00 FF FF FF FF FF FF 00 41 0C 2D C0 B8 B6 01 00 10: 17 0B 01 03 68 22 13 78 2A B3 70 A2 55 48 98 27 20: 15 50 54 BF EE 00 31 0A 61 4C 01 01 01 01 01 01 30: 01 01 01 01 01 01 7F 21 56 AA 51 00 1E 30 46 8F 40: 33 00 58 C2 10 00 00 1E 00 00 00 FF 00 31 32 33 50: 33 31 32 33 31 31 32 33 31 32 00 00 00 FC 00 50 60: 68 69 6C 69 70 73 20 31 36 30 45 0A 00 00 00 FD 70: 00 38 4C 1E 3C 08 00 0A 20 20 20 20 20 20 00 DE Decoded EDID data <---Header---> Header: 00 FF FF FF FF FF FF 00 <-x-Header-x-> <---Vendor/Product Identification---> ID Manufacturer Name: PHL ID Product Code: C02D ID Serial Number: b8b60100 Week of Manufacture: 23 Year of Manufacture: 2001 <-x-Vendor/Product Identification-x-> <---EDID Structure Version/Revision---> EDID Version#: 01 EDID Revision#: 03 <-x-EDID Structure Version/Revision-x-> <---Basic Display Parameters/Features---> Video i/p definition: Analog Signal Level Standard: 0.700V/0.000V (0.700Vpp) Setup: Blank-to-Black not expected Separate Sync Support: Yes Meridian 1 Composite Sync Support: No Sync. on green video supported:No Serration of the Vsync.Pulse is not required. Max. H. Image Size: 34cm. Max. V. Image Size: 19cm. Display Gamma: 2.2 DPMS Features, Stand-by: No. DPMS Features, Suspend: No. DPMS Features, Active off: Yes. Display Type: R.G.B color display. Standard Default Color Space: R.G.B color. Preferred Timing Mode: In First Detailed Timing. GTF supported: No. <---Basic Display Parameters/Features---> <---Color Characteristics---> Red x: 0.6347656250 Red y: 0.3349609375 Green x: 0.2822265625 Green y: 0.5966796875 Blue x: 0.1533203125 Blue y: 0.0849609375 White x: 0.3125000000 White y: 0.3281250000 <-x-Color Characteristics-x-> <---Established Timings---> Established Timings 1: BF -720x400 @70Hz VGA, IBM -640x480 @60Hz VGA, IBM -640x480 @67Hz Apple, Mac II -640x480 @72Hz VESA -640x480 @75Hz VESA -800x600 @56Hz VESA -800x600 @60Hz VESA Established Timings 2: EE -800x600 @72Hz VESA -800x600 @75Hz VESA -832x624 @75Hz Apple, Mac II -1024x768 @60Hz VESA -1024x768 @70Hz VESA -1024x768 @75Hz VESA 49 50 50 Meridian 1 Established Timings 3: 00 <-x-Established Timings-x-> <---Standard Timing Identification---> -640x400 @70 Hz -1024x768 @72 Hz <-x-Standard Timing Identification-x-> <---Detailed Timing Descriptions---> Detailed Timing: 1366x768 @ 60Hz <-x-Detailed Timing Descriptions-x-> <---Detailed Timing Descriptions---> Detailed Timing: FF (Monitor SN) '123312311231' Detailed Timing: FC (Monitor Name) 'Philips 160E' Detailed Timing: FD (Monitor limits) Min. V. rate: 56Hz Max. V. rate: 76Hz Min. H. rate: 30 KHz Max. H. rate: 60 KHz Max. Pixel Clock: 80MHz <-x-Detailed Timing Descriptions-x-> Extension Flag: Checksum: 00 DE Meridian 1 51 14. White Balance, Luminance Adjustment 1. Apparatuses and program: analyzer CA-210, PC, tool, FGA adjustment program (PHILIPS 160E.DDCI), Pattern generator. 2. Equipment installation: a. Connect analyzer CA-210 to PC by USB connector, install drive program CA-SDK Ver4.00 for CA-210 and restart PC after finish installing b. Install Port95NT drive program, set PC printer connector mode as ECP mode and reset PC after finish installing. c. Connect tool as follow: Note: It’s not necessary to connect Port2. 接 PC 的 Port 2 3. Adjustment 接 PC 打印口 接 BSG-265A 接待测 Monitor 或等同仪器 Preparation before adjustment: a. Monitor should be warmed up for more than half an hour. b. Make sure that the tools are connected right and drive programs have been installed OK. Adjustment process: a. Press the power of CA-210, shut off the lens, press 0-Cal and open the lens after analyzer reset. b. Open white balance adjustment program, select the right parameter according with the program and click OK. c. Make sure that the lens of CA-210 aims at the center of the screen, then click START to adjust. d. After finish adjusting, the adjustment program displays pass, and the START button changes for NEXT, which means that you can adjust another monitor. 52 52 Meridian 1 4. Color Temp confirmation Connect the signal to the monitor, the monitor displays white-picture, use CA-210 to measure the Color Temp of the screen center and select the OSD to make sure whether the Color Temps accord with the SPEC. Meridian 1 15. Monitor Exploded View 53 54 54 Meridian 1 16. Recommended & Spare Parts List 160E1SB/93 Item Location 1 Philips 12NC PCM Codes Description FQ106 Q34G0551AFLA1B0130 BEZEL L156W-8QPH1 2 FQ405 Q33G0170AFL 1L0100 KEY PAD 3 FQ004 KEPC7QV9 KEY BOARD ASSY 4 FQ001 750GLM156B1112M0PH PANEL M156B1-L01 C1 NB CMO 5 FQ003 PWPC8521MQCU POWER BOARD ASSY 6 FQ002 756GQ8CB PH004 SCALER BOARD(CBPCRNFPHQ2) 7 FQ105 Q34G0274AFL 2B0100 REAR COVER15.6" 8 FQ103 705GQ834603 15.6"PHILIPS STAND-BASE ASS'Y E08902 089G 725CAA DB D-SUB CABLE FQ301 089G414A15N IS POWER CORD FQ303 095G8018 3DH45 LVDS CABLE 30P-24P 120mm FQ205 705GQ9CS001 CUSHION ASSY FQ202 Q44G6004813 2A 15.6LCD PHILIPS CARTON FQ206 Q41G780A81319A 160E QSG FQ204 Q70G1608813 2A 160E CD MANUAL IC902 056G 139 7 1 IC EL817MA M-TYPE T901 080GL19T 26 T X'FMR 610uH SRW24LQL-T15H016 T801 S80GL17T40V TRANSFORMER ASS'Y IC801 056G 379 22 IC TL494IDR SOIC-16 IC901 056G 379107 IC LD7575A PS SOP-8 IC903 056G 158 10 T IC AS431AZTR-E1 TO-92 F901 084G 56 3 B FUSE 3.15A 250V X401 093G 2251B J NXS12.000AC30F-BT-2 Remark CMO Meridian 1 U401 056G 562573 IC NT68167FG QFP64 U404 056G 563 52 IC AP1117D33L-13 TO252-3L U102 056G 662 13 IC AZC099-04S SOT23-6L U103 056G 662 13 IC AZC099-04S SOT23-6L U402 100GPNM6000NT1 MCU ASSY(056G1133713) Service Kit Description DDC KIT NOVATEK ISP KIT Part No. Philips 12NC 715G2005C2 996500043197 715LT035A 996500043198 Picture CMO 55 56 56 Meridian 1 17. Different Parts List Diversity of 160E1SB/97 compared with 160E1SB/93 160E1SB/97 Location Philips 12NC 160E1SB/93 PCM Codes Description Philips 12NC PCM Codes Description FQ301 089G404A15N IS POWER CORD 089G414A15N IS POWER CORD FQ202 Q44G6004813 1A 15.6 LCD PHILIPS CARTON Q44G6004813 2A 15.6LCD PHILIPS CARTON Diversity of 160E1SB/00 compared with 160E1SB/93 160E1SB/00 Location Philips 12NC 160E1SB/93 PCM Codes Description Philips 12NC PCM Codes Description FQ301 089G404A15N IS POWER CORD 089G414A15N IS POWER CORD FQ202 Q44G6004813 1A 15.6 LCD PHILIPS CARTON Q44G6004813 2A 15.6LCD PHILIPS CARTON Diversity of 160E1SB/05 compared with 160E1SB/93 160E1SB/05 Location Philips 12NC 160E1SB/93 PCM Codes Description Philips 12NC PCM Codes Description FQ301 089G410A15N IS POWER CORD 089G414A15N IS POWER CORD FQ202 Q44G6004813 1A 15.6 LCD PHILIPS CARTON Q44G6004813 2A 15.6LCD PHILIPS CARTON Diversity of 160E1SB/62 compared with 160E1SB/93 160E1SB/62 Location Philips 12NC PCM Codes 160E1SB/93 Description Philips 12NC PCM Codes Description FQ301 089G404A15N IS POWER CORD 089G414A15N IS POWER CORD FQ202 Q44G6004813 1A 15.6 LCD PHILIPS CARTON Q44G6004813 2A 15.6LCD PHILIPS CARTON Meridian 1 18. General Product Specification TABLE OF CONTENTS 1. FOREWORD 2. PRODUCT PROFILE 2.1 LCD 2.2 SCANNING FREQUENCIES 2.3 AMBIENT TEMPERATURE: 0℃-40℃ 3. ELECTRICAL CHARACTERISTICS 3.1 INTERFACE SIGNALS 3.2 INTERFACE 3.3 TIMING REQUIREMENT 3.4 HORIZONTAL SCANNING 3.5 VERTICAL SCANNING 3.6 POWER INPUT CONNECTION 3.7 POWER MANAGEMENT (SUPPORT TO INPUT) 3.8 VGA DISPLAY IDENTIFICATION 3.9 DDC/CI SUPPORT 3.10 DATA FOR EDID & INF FILE 3.11 HOT-KEY DEFINITION 4. VISUAL CHARACTERISTICS 4.1 TEST CONDITIONS 4.2 BRIGHTNESS 4.3 IMAGE SIZE 4.4 BRIGHTNESS UNIFORMITY 4.5 CHECK CROSS TALK(S) 4.6 WHITE COLOR ADJUSTMENT 5. MECHANICAL CHARACTERISTICS 5.1 COSMETIC 5.2 MECHANICAL DATA FILES 5.3 LOCATION OF PHILIPS LOGO 5.4 GAP BETWEEN PANEL AND FRONT BEZEL 5.5 LOCATION OF CONTROL ICONS 5.6 COLOR FOR RESIN/PAINT 5.7 FIRE ENCLOSURE REQUEST 5.8 RESINS 5.9 IF PAINT IS USED 5.10 PLASTIC MOLD TOOLING 5.11 PLASTICS FLAMMABILITY 5.12 TEXTURE/GLOSSING OF HOUSING 5.13 TILT AND SWIVEL BASE 5.14 KENNSINGTON LOCK 5.15 LABEL 5.16 PRODUCT DIMENSION/WEIGHT (REFER TO PHILIPS APPROVED SHT 191/SHT560) 57 58 58 Meridian 1 5.17 TRANSPORTATION 5.18 PALLET/CONTAINER LOADING 6. ENVIRONMENTAL CHARACTERISTICS 6.1 SUSCEPTIBILITY OF DISPLAY TO EXTERNAL ENVIRONMENT 6.2 TRANSPORTATION TESTS 6.3 DISPLAY DISTURBANCES FROM EXTERNAL ENVIRONMENT 6.4 DISPLAY DISTURBANCES TO EXTERNAL ENVIRONMENT 7. RELIABILITY 7.1 MEAN TIME BETWEEN FAILURES 8. QUALITY ASSURANCE REQUIREMENTS 8.1 ACCEPTANCE TEST 9. PHILIPS’ FLAT PANEL MONITORS PIXEL DEFECT POLITY 10. REGULATORY COMPLIANCE 10.1 WORLDWIDE REGULATORY 10.2 EMC REQUIREMENTS 10.3 ROHS 10.4 WEEE 10.5 ONGOING REGULATORY Meridian 1 59 1. FOREWORD This specification describes a 15.6” WXGA multi-scan color TFT LCD monitor with maximum resolution up to 1366*768/60Hz non-interlaced. All optical characteristics (including White-D, Brightness and so on) are determined according to panel specification after warming up approximate 30 minutes that brightness stability is optimal, and follow strictly after panel specification. 2. PRODUCT PROFILE This display monitor unit is a color display monitor enclosed in Philips styling cabinet which has an integrated tilt base. LCD Tier1: CMO Type NR. :M156B1-L01 (TN) Outside dimensions :363.8 (H) x 215.9 (V) x 14.3 (D)mm (Typ.) Pitch (mm) :0.252 * RGB (H) mm x 0.252 (V) mm Color pixel arragnement :RGB vertical stripes Display surface :Hard coating (3H), Anti-glare treatment of the front polarizer Color depth :16.7M colors Backlight :CCFL edge light system Active area (W xH) :344.23 (H) x 193.56 (V) View angle :Horizontal 170 (Typ.), Vertical 160 (Typ.) Contrast ratio :500:1 (Typ.) White Luminace :250 nits (Typ.) Gate IC : Source IC : Response time :5ms (Typ.) MTBF :50,000 Hrs Scanning frequencies Hor. : 30 – 60 KHz Ver. : 56 - 76 Hz Video dot rate : <140 MHz Power input : 90-264 V AC, 50/60 ± 2 Hz Power consumption : < 28 W maximum Functions: D-SUB analog R/G/B separate inputs, H/V sync separated, Composite (H+V) TTL level, SOG sync Ambient temperature: 0 °C - 40 °C 60 60 Meridian 1 3. ELECTRICAL CHARACTERISTERS Interface signal D-sub analog Input signal :Video, Hsync, Vsync Video :0.7 Vp-p, input impedance, 75 ohm @DC Sync: Separate sync TTL level, input impedance 2.2K ohm terminate Hsync Positive/Negative Vsync Positive/Negative Composite sync TTL level, input impedance 2.2k ohm terminate (Positive/Negative) Sync on green video : 0.3 Vp-p Negative (Video 0.7 Vp-p Positive) Interface D-SUB cable Length :1.5m +/- 50mm Fix with monitor when packing with transplant pin protective cover. Connector type :D-sub male with DDC2B pin assignments Blue connector thumb-operated jack screws Pin assignments PIN No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 SIGNAL Red Green/ SOG Blue Sense (GND) Cable Detect (GND) Red GND Green GND Blue GND DDC +3.3V or +5V Logic GND Sense (GND) Bi-directional data H/H+V sync V-sync Data clock Meridian 1 61 Software control functions via OSD/Control adjustment functions Please refer to following Hudson 9 OSD definitions, if any deviation, there refer to PVT exit sample. ITEM 1 OSD DEFINITIONS 2 OSD LANGUAGES 3 OSD TREE PHILIPS 160E1 OSD Definition-0810222.x H8 OSD translation H9 new item 20070425 - Final.xls translation _ 2008041 Reset No: Exit Yes: Auto adjustment for displaying timing mode and recall factory preset 9 LANGUAGES PHILIPS OSD Tree-081022.xls Power On Logo: Power On Æ Show up Philips logo 3 seconds Æ Change to input signal. 4 POWER ON LOGO 1366x768.bmp This picture is reference only. The official drawing will send out by PM. Timing requirement Factory Preset mode definition: 1. Perfect FOS while presenting those timings 2. Will specify those timing in User’s Manual Preset mode definition: 1. Need to support those timings 2. Perfect FOS after auto adjustment User mode 1. Can save those timing that not in preset mode and can be showed (not over scalar or panel spec.) 2. It needs to reserve the 10 timings space in memory size. Mode storing capacity Factory preset modes : 08 User modes :23 Factory preset modes (8 modes) • Factory modes and preset modes are defined in the enclosed timing table file 160E1 1366 768 Timming Table-08102 • Video timing mode (internal firmware support) 60Hz: 480p/720p/1080i/1080p 50Hz: 576p/720p/1080i/1080p 62 62 Meridian 1 Horizontal scanning Sync polarity :positive or negative Scanning frequency :30-60KHz Vertical scanning Sync polarity :positive or negative Scanning frequency :56-76Hz Power input connection Power cord length :1.5m Power cord type :3 leads power cord with protective earth plug Power management (supplier to input) Sync polarity :positive or negative Scanning frequency :56-76Hz The monitor must comply with the Microsoft On Now specification and meet EPA requirement. Mode HSYNC VSYNC Video Pwr-cons. Indication Rec. time Power-On On On active < 28 W Max. Green LED -- Power saving Off Off blanked < 0.8W Amber LED <3s N/A < 0.5 W LED Off DC Power Off VGA Display identification In accordance with VESA Display Channel Standard Ver.1.0 and DDC 2B capability DDC/CI support In accordance with VESA DDC/CI and MCCS ver.2.0 Data for EDID & INF file Data for EDID & .inf file 1 2 3 4 5 6 7 User visible strings on .inf file Manufacturer ID ( EDID data) Product ID, "xxxx" 4 codes maximum resolution Horizontal Frequency Range Vertical Frequency Range Monitor Name (13 characters max.) Philips 160E (16inch WIDE LCD MONITOR 160E1) PHL MSB(byte 12): C0 LSB (byte 11): 2D 1366x768 30~60 KHz 56~76Hz Philips 160EW Hot-key definition HOT KEY.xls Any deviation between document and sample, please refer to Philips approved sample. SI to feedback SI to feedback Meridian 1 63 4. Visual characteristics Test conditions Unless otherwise specified, this specification is defined under the following conditions. (1) Input signal: As defined in 3.3, 1366*768 non-interlaced mode (1366*768@60Hz 85.5MHz), signal sources must have 75 ohm output impedance (2) Luminance setting: controls to be set to 300 nits with full screen 100 % duty cycle white signal (3) Warm up: More than 30 minutes after power on with signal supplied. (4) Ambient light: 400 -- 600 lux (5) Ambient temperature: 20 ± 5 °C Brightness To follow Panel specification Image size Actual display size: Refer to 2.1 LCD PANEL spec. Brightness uniformity Set contrast at 100% and turn the brightness to get average above 300 nits at centre of the screen. Apply the Fig 1; it should comply with the following formula: B_min X 100% > 75% (Follow panel spec) B_max Where B_max =Maximum brightness B_min = Minimum brightness Check Cross talk(s) Apply Pattern 2. Set contrast and brightness at 100 %. Measure YA. Then output Pattern 3 and measure YB. The cross talk value: ABS (YA - YB) ⎯⎯⎯⎯⎯⎯⎯⎯⎯ X 100% < 1.5 % YA White Color adjustment There are three factory preset white color 9300K, 6500 and sRGB align by FGA function. Apply full gray 64 pattern, with brightness in 100 % position and the contrast control at 50 % position. The 1931 CIE Chromaticity (color triangle) diagram (x, y) coordinate for the screen center should be: Product specification CIE coordinates (x,y) x = 0.283 ± 0.02 9300K PerfectuneII y = 0.297 ± 0.02 x = 0.313 ± 0.02 6500K/sRGB PerfectuneII y = 0.329 ± 0.02 x = 0.313 ± 0.02 sRGB PerfectuneII y = 0.329 ± 0.02 64 64 Meridian 1 Production alignment spec. CIE coordinates (x,y) x = 0.283 ± 0.006 PerfectuneII 9300K y = 0.297 ± 0.006 x = 0.313 ± 0.006 6500K/sRGB PerfectuneII y = 0.329 ± 0.006 x = 0.313 ± 0.006 sRGB PerfectuneII y = 0.329 ± 0.006 Quality Inspection specification: CIE coordinates (x,y) x = 0.283 ± 0.015 9300K y = 0.297 ± 0.015 x = 0.313 ± 0.015 6500K/sRGB y = 0.329 ± 0.015 x = 0.313 ± 0.015 sRGB y = 0.329 ± 0.015 5. Mechanical characteristics Cosmetic Philips ID Mechanical data files ProE files required Location of Philips Logo Per Philips make-up sheet Gap between panel and front bezel < 1.4mm (Max.) Location of Control Icons Per Philips Graphic sheet Color for resin/paint Per Philips make-up sheet Fire enclosure request Shielding cover should fulfill international standard Resins • RoHS required • WEEE required. • Resin type/selection refers to Project Book Section 7.2 Plastic material. Meridian 1 65 If paint is used • RoHS required • WEEE require • If new painting type needs to implement, refer to UN-D 1235. Plastic mold tooling • Tooling to be designed to minimize cosmetic defects induced by molding process (sink, blush, weld lines, gate marks, ejector marks, etc.). Refer to “TYV61-90007”. • Painting to cover up cosmetic defects due to molding is strongly discouraged. • China RoHS mark requested. Plastics flammability • All Plastics to be Flame Retardant UL 94-HB. • Base / Rear to be Flame Retardant UL 94-HB • All major plastic parts (bezel, back cover) need to be molded from same resin • Plastic resin type selection should be referred to “plastic-Philips Pool monitor” Texture/Glossing of housing • The texture area and texture no should follow Philips make-up sheet. • The exterior surfaces shall have a uniform texture. • Philips must approve the mold texturing. • Detail document for texture refer to “UN-D249”, “UN-D 600”. • > = 80 gloss units Tilt and swivel base • • : -5 ° +2/- 0 ° (forward) +20 °+0/- 2 ° (backward) Tilt for left and right: Tilt angle ︱A-B︱≤3.0MM A • B Black side and cut side: U L R 1. Visual area H:|L-R|≤0.8~1.0mm V:|U-D|≤0.8~1.0mm 2. Black side on the left and right is symmetrical, not cut side. D • Gap between bezel and rear cover 0.2 mm (Typ.) Max. will wait for 1st lot of MP to correct the data. • Step between bezel and rear cover Left, right and top: ≤0.3mm • "Wobble", "Twist", etc (front to back or side to side) Bottom and corner: ≤0.5mm Whole monitor set shall retain stability within a short time after the applied external force disappears. 20NT , 6secs(Max.) back to stable. 66 66 Meridian 1 Kensington Lock • Must meet Kensington_slot.spec “TYE-M0004”. • MMD request metal plate in Kensington hole. Label • Carton label should follow Philips requirement. • Regulatory label follow Philips requirement • China RoHS label • Detail document refer to Philips Engineering Reference Book Product dimension / Weight (Refer to Philips approved SHT 191/SHT560) • Unit dimension : 439(w)*363(H)*191(D) • Packed unit dimension: :490(w)*375(D)*145(H) • Net weight : 3.98Kg • Gross weight : 4.95Kg. Transportation Transportation standards refer to UAN-D1534/00/01 transportation packages Packaging and wrapping shall be sufficient to protect the product against damage or loss during shipment from the supplier to the destination specified in the purchase order. All packaging materials are subject to test and evaluation per TPV standard. The cushion material shall be constructed using EPS material. Transportation Test • Package test 1. Random Vibration test 2. Drop test 3. Cold Drop test (for design reference) • Un-package test Half sine shock test (non operation) Pallet / Container loading Transportation standards refer to TYE-M0002, UAN-D1534 and UAW-0309. • Air shipment - • Sea container 20'(pallet/slip sheet) • Sea container 40'(pallet/slip sheet) • Sea container 40' High Cube (pallet/slip sheet) • Land 45‘ Truck and Trailer (800X1200mm pallet) • Land 45‘ Truck and Trailer (1000X1200mm pallet) for UK • Truck shipment- Transportation request for all regions except China/India A. Air shipment B. 20’/40’/40’HQ Container loading for WW Transportation request for China and India A. Container loading for China and India B. Truck loading Meridian 1 67 Transportation request for EU A. Land 45‘ Truck and Trailer (800X1200mm pallet) B. Land 45‘ Truck and Trailer (1000X1200mm pallet) for UK (update SHT560) 6. Environmental characteristics The following sections define the interference and susceptibility condition limits that might occur between external environment and the display device. Susceptibility of display to external environment Operating Temperature : 0 to 40 degree C Humidity : 20~90% max Altitude : 0-10000 ft Air pressure :600-1100 mBAR Temperature : -20 to 60 degree C Humidity : 10~90% max Altitude : 0-30000 ft Air pressure : 300-1100 mBAR Storage Note: Recommend at 5 to 35°C, Humidity less than 60 %. Please also refer to DQE requirements. Transportation tests Refer to 5.15.2 Display disturbances from external environment According to IEC 801-2 for ESD disturbances Display disturbances to external environment 7. Reliability 7.1 Mean Time between Failures System MTBF (excluding the LCD panel and CCFL): Refer to 2.1 panel MTBF 8. Quality assurance requirements 8.1 Acceptance test According to MIL-STD-105D Control II level AQL: 0.4 (major) 1.5 (minor) (Please also refer to annual quality agreement) Customer acceptance criteria: UAW0377/00 68 68 Meridian 1 9. Philips’ Flat Panel Monitors Pixel Defect Policy Philips’ Flat Panel Monitors Pixel Defect Policy BRIGHT DOT DEFECTS ACCEPTABLE LEVEL Model 160E1 1 lit sub-pixel 3 2 adjacent lit sub-pixels 1 3 adjacent lit sub-pixels (one white pixel) 0 Distance between two bright dot defects* ≧25mm Bright dot defects within 20 mm circle 0 Total bright dot defects of all type 3 BLACK DOT DEFECTS ACCEPTABLE LEVEL Model 160E1 1 dark sub-pixel 5 2 adjacent dark sub-pixels 2 3 adjacent dark sub-pixels (one white pixel) 0 Distance between two black dot defects* ≧15mm Black dot defects within 20 mm circle* 1 Total black dot defects of all type 5 TOTAL DOT DEFECTS ACCEPTABLE LEVEL Model 160E1 Total bright or black dot defects of all type 5 * 1 or 2 adjacent sub-pixel defects = 1 dot defect Meridian 1 Fig 1: Measurement locations of Brightness Uniformity Fig 2: Cross talk pattern Gray level 46 (64 Gray level) 1/6 1/2 YA 1/2 Fig 3: Cross talk Pattern Center at Gray level 0 (Black) 1/3 1/3 1/6 1/3 1/2 1/3 YB 1/2 1/3 69 70 70 Meridian 1 10. REGULATORY COMPLIANCE Worldwide Regulatory TYE-A0004 LCD MNT International EMC Requirements Supplier DVT EMI test result must be submitted prior to DVT samples delivery, and PVT EMI test result must be submitted again prior to PVT samples delivery which also has to meet Philips' immunity testing specification. RoHS Restriction on the use of certain hazardous substances: Lead, Cadmium, Mercury, Hexavalent Chromium, Polybrominated Bipheny1 (PBB) and Polybrominated Bipheny1 Ether (PBDE)(flame retardant). WEEE Producer (Philips) responsible for retailer takes back schemes and recycling. --System implemented. --Collection and recycle targets. Ongoing Regulatory There's a possibility that other regulatory certificates will be required during the life of the product. It is the responsibility of the supplier to provide related documentation. Meridian 1 TELEVISION/MONITOR SAFFTY GUIDELINES FOR THE PROFESSIONAL SERVICE TECHNICIAN Safety Checks After the original service problem has been corrected,a complete safety check should be made. Be sure to check over the entire set, not just the areas where you have worked. Some previous servicer may have left an unsafe condition,which could be unknowingly passed on to your customer. Be sure to check all of the following: Fire and Shock Hazard 1. Be sure all components are positioned in such a way as to avoid the possibility of adjacent component shorts. This is especially important on those chassis which are transported to and from the service shop. 2. Never release a repaired unit unless all protective devices such as insulators, barries, covers, strain reliefs, and other hardware have been installed in accordance with the original design. 3. Soldering and wiring must be inspected to locate possible cold solder joints,solder splashes,sharp solder points, frayed leads, pinched leads, or damaged insulation ( including the ac cord).Be certain to remove loose solder balls and all other loose foreign particles. 4. Check across-the-line components and other components for physical evidence of damage or deterioration and replace if necessary. Follow original layout,lead length, and dress. 5. No lead or component should touch a receiving tube or a resistor rated at 1 watt or more. Lead tension around protruding metal surfaces or edges must be avoided. 6. Critical components having special safety characteristics are identified with ans by the Ref. No. in the parts list and enclosed within a broken line * (where several critical components are grouped in one area) along with the safety symbols on the schematic diagrams and/or exploded views. 7. When servicing any unit, always use a separate isolation transformer for the chassis Failure to use a separate isolation transformer may expose you to possible shock hazard, and may cause damage to servicing instruments. 8. Many electronic products use a polarized ac line cord (one wide pin on the plug.) Defeating this safety feature may create a potential hazard to the service and the user. Extension cords which do not incorporate the polarizing feature should never be used. 9. After reassembly of the unit, always perform an leakage test or resistance test from the line cord to all exposed metal parts of the cabinet. Also check all metal control shafts(with knobs removed), antenna terminals, handles, screws, etc. to be sure the unit may be safety operated without danger of electrical shock. * Broken line Implosion 1. All picture tubes used in current model receivers are equipped with an integral implosion system. Care should always be used, and safety glasses worn,whenever handling any picture tube. Avoid scratching or otherwise damaging the picture tube during installation. 2. Use only replacement tubes specified by the manufacturer. X-radiation 1. Be sure procedures and instructions to all your service personnel cover the subject of X-radiation. Potential sources of X-rays in TV receivers are the picture tube and the high voltage circuits. The basic precaution which must be exercised is to keep the high voltage at the factory recommended level. 2. To avoid possible exposure to X-radiation and electrical shock, only the manufacturer's specified anode connectors must be used. 3. It is essential that the service technician has an accurate HV meter available at all times. The calibration of this meter should be checked periodically against a reference standard. 4. When the HV circuitry is operating properly there is no possibility of an xradiation problem. High voltage should always be kept at the manufacturer's rated value-no higher - for optimum performance. Every time a color set is serviced, the brightness should be run up and down while monitoring the HV with a meter to be certain that the HV is regulated correctly and does not exceed the specified value. We suggest that you and your technicians review test procedures so that HV and HV regulation are always checked as a standard servicing procedure, and the reason for this prudent routine is clearly understood by everyone. It is important to use an accurate and reliable HV meter. It is recommended that the HV recorded on each customer's invoice, which will demonstrate a proper concern for the customer's safety. 5. When troubleshooting and making test measurements in a receiver with a problem of excessive high voltage, reduce the line voltage by means of a Variac to bring the HV into acceptable limits while troubleshooting. Do not operate the chassis longer than necessary to locate the cause of the excessive HV. 6. New picture tubes are specifically designed to withstand higher operathng voltages without creating undesirable X-radiation. It is strongly recommended that any shop test fixture which is to be used with the new higher voltage chassis be equipped with one of the new type tubes designed for this service. Addition of a permanently connected HV meter to the shop test fixture is advisable. The CRT types used in these new sets should never be replaced with any other types, as this may result in excessive X-radiation. 7. It is essential to use the specified picture tube to avoid a possible X-diation problem. 8. Most TV receivers contain some type of emergency "Hold Down" circuit to prevent HV from rising to excessive levels in the presence of a failure mode. These various circuits should be understood by all technicians servicing them, especially since many hold down circuits are inoperative as long as the receiver performs normally. Leakage Current Cold Check 1. Unplug the ac line cord and connect a jumper between the two prongs of the plug. 2. Turn on the power switch. 3. Measure the resistance value between the jumpered ac plug and all exposed cabinet parts of the receiver, such as screw heads, antennas, and control shafts. When the exposed metallic part has a return path to the chassis, the reading should be between 1 megohm and 5.2 megohms. When the exposed metal does not have a return path to the chassis, the reading must be infinity. Remove the jumper from the ac line cord. TO INSTRUMENTS EXPOSED METAL PARTS 0.15 uF 1500 ohm, 10W WATER PIPE EARTH GROUND Leakage Current Hot Check 1. Do not use an isolation transformer for this test. Plug the completely reassembled receiver directly into the ac outlet. 2. Connect a 1.5k, 10w resistor paralleled by a 0.15uf. capacitor between each exposed metallic cabinet part and a good earth ground such as a water pipe, as shown above. 3. Use an ac voltmeter with at least 5000 ohms volt sensitivity to measure the potential across the resistor. 4. The potential at any point should not exceed 0.75 volts. A leakage current tester may be used to make this test; leakage current must not exceed 0.5 milliamps. If a measurement is outside of the specified limits, there is a possibility of shock hazard. The receiver should be repaired and rechecked before returning it to the customer. 5. Repeat the above procedure with the ac plug reversed.( Note: An ac adapter is necessary when a polarized plug is used. Do not defeat the polarizing feature of the plug.) Picture Tube Replacement The primary source of X-radiation in this television receiver is the picture tube. The picture tube utilized in this chassis is specially constructed to limit X-radiation emissions. For continued X-radiation protection, the replacement tube must be the same type as the original, including suffix letter, or a Philips approved type. Parts Replacement Many electrical and mechanical parts in Philips television sets have special safety related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. The use of a substitute part which does not have the same safety characteristics as the Philips recommended replacement part shown in this service manual may create shock, fire, or other hazards WARNING : Before removing the CRT anode cap, turn the unit OFF and short the HIGH VOLTAGE to the CRT DAG ground. SERVICE NOTE : The CRT DAG is not at chassis ground. 71