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Programmable Logic Controller SENSOR ENCODER COUNTER INFORMATION KOSTAC Safety AZ-C1 SJ DL05/06 DL205 D4 D3 Programmer DirectSOFT Terminator I/O Process Control ZIP LINK Safety ■Need for Safety What kinds of measures are effective towards eliminating workplace accidents? Japanese corporations conventionally aim to achieve "zero accidents" via "human education." They believe that accidents are caused by human errors and insufficient experience, and have developed the concept of preventing the occurrence of errors through strong management, manualbased education, and all kinds of regulations. However, due to various reasons including a decrease in skilled workers resulting from aging population and an increase in part-time workers and foreign workers, ensuring safety dependent only on "humans" cannot be achieved any more. In the first place, the responsibility for ensuring safety lies not with employees but with corporations. Not only human errors and mechanical failures but also risks themselves should be reduced. Such concepts originating from Europe and the United States are also gradually spreading among Japanese corporations. In the world of today, the ISO and IEC are playing central roles in promoting the international standardization of standards concerning mechanical equipment. Of course, Japan is no exception. The WTO member countries, including Japan, are required to make each country's own standards comply with the international standards of ISO and IEC based on the Agreement on Technical Barriers to Trade. Preventing risks by actively using safety devices even if human errors and mechanical failures unfortunately occur, or "zero risks" … this is the new common sense for ensuring safety. ■Change in the Concept of Safety in Japan Conventional concept in Japan → Zero accidents ［Observe correct operations in order not to cause accidents / disasters］ - Operators' responsibility - Responsibility of education - Thorough training Dedicated Programming Tool Specifications Dimensions Precautions A A Standards Standards Basic Safety Basic Safety Standards Standards B Standards B Standards Group Safety Standard Group Safety Standard ［Perform risk assessments / take reduction measures and design machines with safety control］ - Enterprise's responsibility - Inherently safe design - Introduction of safe machines S S S * Establ * Establi ●Norma ●Norma C Standards C Standards Individual Product Specifications Individual Product Specifications ■Procedure of ISO14121 Risk Assessment IEC6 IEC6 When designing equipment or changing its configuration, it is necessary to correctly assess the degree of hazard and reduce the estimated risks to within the allowable range. The intended level of safety can be secured by ISO14121 リスクアセスメ トの手順 repeating the process of identifying hazards,ン assessing risks, and taking risk ISO14121 リ スクアセスメン トの手順 reducing measures. ISO1 ISO1 Start Start What is a hazard? - Mechanical hazard: Crushing, pinching, piercing, cutting, impact, etc. - Electrical hazard: Contact with a live part, insulation failure, static electricity, etc. - Thermal hazard: Fire, explosion, radiation heat, burns, etc. - Noise hazard: Hearing loss, ringing in the ears - Vibration hazard: Leading to serious disorder of the hands, arms, waist and whole body - Radiation hazard: Low frequency, high frequency, ultraviolet rays, infrared rays, X-rays, etc. - Material and material quality hazard: Low toxicity, stimulus, dust, explosion, etc. - Hazard generated by ignoring human engineering: Unhealthy attitude, human errors, etc. EN9 EN9 Clarification of Use and Clarification of Misuse Use and Predictable Predictable Misuse Identifying Hazards Identifying Hazards Estimates of Risk Estimates of Risk Risk Evaluation Risk Evaluation Is it an Allowable Risk? Is it an Allowable Risk? YES YES S S Risk Reduction Risk Reduction (Protective Measures) (Protective Measures) NO NO End End ** Established Established as as JIS JIS B B 9702. 9702. * Established as JIS B 9702. ■Specific Protection Policies for Risk Reduction Evaluation Evaluation Starting Starting Point Point Evaluation Starting Point Features The ISO/IEC have developed a hierarchical structure that consists of "A standards" that determine basic concepts and design technologies with safety at the top, "B standards" that summarize group safety standards in the middle, and "C standards" that determine safety standards of individual machines at the bottom. Users can ensure the safety of machines by ISO/IEC 規格の階層化構造とは ISO/IEC combining these規格の階層化構造とは standards. ↓ Concept of Europe and the U.S. → Zero risks Safety ■Hierarchized Structure of ISO/IEC Standards Evaluation Evaluation Starting Starting Point Point Evaluation Starting Point Common Subject Matter KOSTAC Safety AZ-C1 Risk Analysis Risk Risk Analysis Analysis HMI Risk Assessment Risk Risk Assessment Assessment PLC S Risks should be reduced through three specific protection policies – a "review of intrinsic safety design" in order to reduce hazards caused by the equipment itself as much as possible, "safety protection policy" by the isolation of hazards and the stopping of machines, and "additional protection リスク低減のための具体的な保護方策 policy" such as the installation of emergency stop devices. リスク低減のための具体的な保護方策 Inherently Safe Inherently Safe Design Measures Design Measures Protection Protection Policy Policy Protection Policy Safety Protection Safety Policy Protection Policy Additional Protection Additional Protection Policy Policy Information on Use Information on Use (Measures Against (Measures Against Residual Risk) Residual Risk) Safety Protection Safety Protection by Isolation by Isolation Safety Fences Safety Fences Safety Protection Safety Protection by Stopping by Stopping Safeguards Safeguards Safeguards -- Interlock Interlock Device Device --Interlock Device - Light Light Curtains Curtains --Light Curtains Detection - Detection Protective Protective - Detection Devices, Protective etc. Devices, etc. Devices, etc. Ensuring Stops Ensuring Stops Emergency Emergency Stop Device Stop Device Emergency Emergency Stop Stop Unit Unit Emergency Stop Unit Preparation of Text Accompanies with Preparation of Hazardous Text Accompanies with Indications of Situations Indications of Hazardous Situations PL PL a a b b c c d d e e Cate Cate DC avg Categ DC avg DC avg 34 KOYO ELECTRONICS INDUSTRIES CO., LTD. GENERAL CATALOG 2016 Latest catalog (free) is available online. Visit our website ▼ http://www.koyoele.co.jp/english/ Programmable Logic Controller KOSTAC Safety AZ-C1 Safety Evaluation Starting Point Evaluation Evaluation Starting Starting Point Point S F P EN954-1 安全カテゴリ とは S F P p Unit h Possibility Possibility ○ ○ ● ● ● ◎ ◎ ◎ ◎ ◎ ○ ● ● ◎ ◎ Possibility Difficulty Difficulty ○ ○ ● ● ● ● ◎ ◎ ◎ ○ ● ● ◎ Possibility Difficulty Possibility ○ ○ ○ ● ● ● ◎ ◎ ○ ○ ● ◎ P1 P1 S2 S2 Serious Injury Serious Injury S2 P1 P2 P2 P2 P1 P1 F2 Common Subject Matter KOSTAC Safety AZ-C1 Serious Injury SJ DL05/06 DL205 Among "functional safety" to be secured using computers and software, regulations that define the requirements of functional safety such as reliability IEC61508 安全インテグリテ ィレベルとは レベルとは against deterioration安全インテグリテ and life of component parts, and self-diagnosis IEC61508 ィ functions for failures are of "safety integrity level (SIL)." The necessary IEC61508 安全インテグリティレベルとは level (SIL1 to 4) is decided according to the frequency of functional safety requirements (low demand / high demand or continuous). D4 D3 Programmer DirectSOFT ■ISO13849-1 Performance Levels Terminator I/O Standards that are higher than the safety category are called "performance levels." Since they incorporate stochastic elements such as the aged deterioration of parts and further equalize the assessment procedures of the ISO13849-1 パフォーマンスレベルとは required level (PLr), the five levels of assessment are easily understood and ISO13849-1 パフォーマンスレベルとは reliable. Process Control ZIP LINK S F P ISO13849-1 パフォーマンスレベルとは S F P Exposure Seriousness of Seriousness of Damage S Damage Seriousness of Damage Evaluation Starting Evaluation Starting PointPoint Evaluation Starting Point ective Unit Unit F1 F1 ■IEC61508 Safety Integrity Levels es) ctive ce ctive Possibility of Possibility of Prevention P Prevention Possibility of Prevention Rare and Rare and ShortF1Time Short Time Rare and Short F2Time INFORMATION Selection of Selection of Safety Category Safety Category B Selection 1 2 3of 4 B 1 2 3 4 Safety Category ○ B ● 1 ◎ 2 ◎ 3 ◎ 4 ○ ● ◎ ◎ ◎ Exposure Exposure Frequency F Frequency Exposure Frequency S1 COUNTER Frequent and P1 P2 Frequent and P2 LongF2Time ○ ○ ○ ○ ○ ● ● ◎ Possibility Long Time Difficulty ○ ○ ○ ● Difficulty * Established as JIS B9705-1. Frequent and P2 * Established as JIS B9705-1. Long Time ○Selectable If Additional Measures are Used. ●Normal Selection ◎Reasonable Selection ○ ○are○ ● ●Normal Selection ◎Reasonable Selection ○Selectable If Additional Measures Used. Difficulty * Established as JIS B9705-1. ●Normal Selection ◎Reasonable Selection ○Selectable If Additional Measures are Used. es) es) e e ENCODER In a machine control system, the safety maintenance capability of safetyrelated parts is classified into five "safety categories." It is required to consider the seriousness of failures, frequency of exposure, time to be exposed to risk, possibility of preventing risk, etc. and take measures to EN954-1 とは EN954-1 安全カテゴリ とは place machines in an安全カテゴリ appropriate safety category. Minor Injury S1 S1 Minor Injury Minor Injury S1 Minor Injury S2 S2 Serious Injury Serious Injury S2 Serious Injury Exposure Frequency F Frequency Exposure F1 F1 Frequency Rare and Rare and ShortF1Time Short Time Rare and F2 Time Short F2 Frequent and Frequent and LongF2 Time Long Time Frequent and F1 F1Time Long Rare and Rare and ShortF1Time Short Time Rare and F2 Short F2 Time Frequent and Frequent and LongF2 Time Long Time Frequent and Long Time Possibility of Possibility of Prevention P Prevention Possibility of P1 P1 Prevention Possibility Low Risk Low Risk Possibility Low Risk P2 P1 P2 P1 P2 P1 P2 P1 P2 Difficulty Possibility Difficulty P1 P2 P1 Possibility Difficulty Possibility P1 P2 P1 Possibility Difficulty Possibility P2 P1 P2 Difficulty a PLr a Safety Features c d d P2 P1 P2 Difficulty Possibility Difficulty P2 PLr PLr a b b b c c Difficulty Possibility Difficulty Possibility Difficulty Possibility Difficulty Possibility Difficulty HMI SENSOR ■EN954-1 Safety Category Seriousness of Seriousness of Damage S Damage Seriousness of S1 S1 Damage Minor Injury Minor Injury PLC High Risk High Risk Dedicated Programming Tool d e e e Specifications Dimensions Risk required to assess In contrast to those mentioned above, four parameters are High the performance level (PL) of a safety system. - Category: Category (B,1,2,3,4) - MTTFd: Mean Time To Dangerous Failur (High, Medium, Low) - DCavg: Average Diagnostic Coverage (High, Medium, Low, None) - CCF: Common Cause Failure (Not lower than 65 points, below 65 points) When these complex elements are determined, the performance level (PL) of aPL safety system can be judged using the graph below. PL Precautions MTTFd=Low MTTFd=Low MTTFd=Medium MTTFd=Medium MTTFd=Low MTTFd=High MTTFd=High MTTFd=Medium a PL a ba b MTTFd=High cb c dc d ed e Category B Category 1 Category 2 Category 2 Category 3 Category 3 Category 4 e DC Category B Category 1 Category DC avg low 2 Category DC avg med2 Category DC avg low 3 Category DC avg med3 Category DC avg high4 avg none DC avg none DC avg none DC avg none DC avg low DC avg med DC avg low DC avg med DC avg high Category B Category 1 Category 2 Category 2 Category 3 Category 3 Category 4 DC avg none DC avg none DC avg low DC avg med DC avg low DC avg med DC avg high The specifications and prices described in this catalog were valid when the catalog was issued. For the latest information, contact our sales persons or see our website. KOYO ELECTRONICS INDUSTRIES CO., LTD. GENERAL CATALOG 2016 35 Programmable Logic Controller PLC HMI SENSOR ENCODER COUNTER INFORMATION Common Subject Matter KOSTAC Safety AZ-C1 SJ DL05/06 DL205 D4 KOSTAC Safety AZ-C1 Features Safety PLCs - The KOSTAC Safety AZ-C1 is a safe PLC that meets international safety standards aimed at achieving "zero hazard" via risk assessment. - The AZ-C1 contains safety relays and safety controllers, and accurately performs supervisory control and monitoring of several devices, while contributing to the simplification of systems. - As the flexible, low-cost and easy-to-understand "standard of the new age," the AZ-C1 extensively covers from single devices to miniature complex equipment. ■Features Acquired advanced safety certification Compact design, most suitable for small systems The AZ-C1 can be used for applications that meet EN954-1 (category 4), IEC61508 (SIL 3), and ISO13849-1: 2006 (Performance Level e). Users can easily and surely create a safe environment that conforms to international standards. The compact design of each module allows it to be placed even in the palm of your hand. Even if many modules are connected, the control panel only requires minimal space. Maintenance is easy as any module can be attached and removed without moving other modules in the case of replacement following the occurrence of failure. Highly reliable operation based on good selfdiagnosis functions D3 Programmer DirectSOFT Terminator I/O Process Control ZIP LINK One-touch installation, one-push wiring Each module can be attached to the DIN rail, which is widely used as a control panel, with one touch. The use of removable terminal blocks makes wiring operations when replacing devices greatly efficient and reduces the risk of malfunctions by wiring errors. You will not need to be troubled with a flood of wiring anymore. The CPU module and input/output module are equipped with self-monitoring functions. These functions constantly monitor for undervoltage and overvoltage, grasp connection and operation status using test pulses, and run crosschecks of switching using channel monitors. Unrestricted system expansion via an abundant array of expansion modules Many extension modules such as safety control modules and general control modules are available. Their unrestricted mixing and matching makes various system architectures possible, thus meeting a wide range of requirements from easy program-less control to complicated program control. Displaying status and errors on the CPU The surface of the CPU module is equipped with LEDs for status monitoring, 4-digit 7-segment LEDs, 4 series of push-button switches, etc. With support that guarantees quick response, you can grasp important statuses and error messages without connecting to external monitors and computers. Safety Features Dedicated Programming Tool Specifications Dimensions ■ Model Number List Name Precautions CPU Module Model Number AZ-C1-CPU (MON) AZ-C1-CPUOP (MON) SUB MON Module AZ-C1-SUBMON AZ-C1-S-STP (E) Safety Input/Output Module AZ-C1-S-STP (LC) AZ-C1-S-STP (E/LC) AZ-C1-S-IN (E) Safety Input module AZ-C1-S-IN (LC) AZ-C1-S-OUT Safety Output Module AZ-C1-RELAY General Input Module AZ-C1-NS-IN General Output Module AZ-C1-NS-OUT (COM+) AZ-C1-POWER Power Supply Module AZ-C1-BOOSTER Between Modules Based AZ-C1-BASE Programming Tool AZC-Director User's Manual AZ-C1-USER-J-M 36 KOYO ELECTRONICS INDUSTRIES CO., LTD. GENERAL CATALOG 2016 Input (Points) Remarks Can be extended only for safety input/output. Loaded with battery For partial stop (Program-less time) Safety Control Output (Points) General Control Safety Control General Control Floating Non-floating DC Transistor Relay Transistor 4 4 ー 6 ー ー 4 4 ー 2 16 ー ー ー ー ー 4 2 6 4 ー 16 ー ー ー ー ー ー ー ー ー ー ー ー 16 ー 6 4 4 4 ー ー 16 ー ー ー ー ー ー ー ー ー ー 2×2 ー ー ー ー ー ー ー ー ー ー ー 16 Required for 10 modules (CPU included). For maintenance Latest catalog (free) is available online. Visit our website ▼ http://www.koyoele.co.jp/english/ Programmable Logic Controller KOSTAC Safety AZ-C1 Features PLC HMI SENSOR ■Program-less Mode The use of a built-in authorization circuit in the CPU supports functional performance required by the system. Just by appropriately combining the modules, safety systems that conform to international standards can be created easily, simply, and compactly. Ensures security without individual authorization in the system The built-in circuit of the AZ-C1 is certified for safety. With the addition of various safe modules, a safety system can be created and the trouble of independently verifying the safety of the entire system and acquisition costs can be largely reduced. ENCODER COUNTER INFORMATION ■Programming Mode No need for programming operations from a computer Ladders and function blocks can be programmed with the use of dedicated programming software. The best safety system can be created with the smallest module configuration, contributing to compactification and cost reduction of the control panel. The AZ-C1 can quickly and flexibly respond to system changes. S1 installed, and one unit can perform the same Several relay units are operations as a system with complicatedly wired connection cables, thus Status Display LM reducing the burden of maintenance checks. E-STOP Input 1 S2 E-STOP Input 2 S1 E-STOP Input 1 S/R Start Reset LM Status Display RB Readback Input S2 E-STOP Input 2 M1 Semiconductor Output S/R M2 Reset Semiconductor Output RB Readback Input O-P Power Source M1 Semiconductor Output M2 Semiconductor Output O-P Power Source Start 1 Input Output 2 D4 Software "AZC-director" allows free design A combination of modules lets users freely run control programs and realize the system architecture that is most suitable for the scale of devices and work content. It is the best way to ensure safety while remarkably enhancing productivity by thoroughly eliminating wasted motions. D3 Programmer DirectSOFT Terminator I/O Process Control ZIP LINK One CPU unit makes the coexistence of safety control and general control possible. If the AZ-C1 is connected to an "AZ-C1 SUBMON," a partial shut-down circuit can be installed in the system. It ensures safety without reducing the operation efficiency of the system more than required. 《Example of the installation of two AZ-C1 SUBMON units that control only specific slots, under the CPU that controls all slots》 0 DL205 The security functions that ensure safety realize reliable operation. If an abnormality or failure occurs, individual modules can be easily replaced, and programs can be safely and quickly corrected, which makes for flexible maintenance and less risk. A combination of modules for creating a partial shutdown circuit Slot DL05/06 Making maintenance easy and quick if abnormalities or failures occur Input Output KOSTAC Safety AZ-C1 SJ The CPU of the AZ-C1 is equipped with a stationary circuit suitable for creating a safety system. It needs no operation programming design by computer. It is not necessary to newly acquire safety certification of applications. Safety systems can be easily created simply by selecting modules in accordance with the required system configuration. Relay units for eliminating wiring troubles Common Subject Matter 3 4 5 6 A system that performs both safety control and general control can be controlled by one CPU unit. Because each control can be edited as a separate ladder program, both gang control and independent control are smooth. The data of both programs can be also shared. Safety Flexibly dealing with changes in work content and scale expansion Dedicated Programming Tool The AZ-C1 can flexibly deal with the environment where work content changes every day as seen with production floors doing limited production of diversified products. Operations are easily changed over by simply transferring a program created in advance via USB. The A Z-C1 can accurately meet the requirements for complicated programs caused by an increased number of devices. Specifications Features Dimensions Precautions Module Slot Module 0 1 2 3 4 CPU 5 6 SUBMON#1 SUBMON#2 ［Entire shutdown］ Group controlled by the CPU (Slot 0 to slot 6) ［Partial shutdown］ Group controlled by SUBMON#1 (Slot 3 to slot 4) SUBMON#1 SUBMON#2 GroupCPU controlled by SUBMON#2 (Slot 5 to slot 6) The specifications and prices described in this catalog were valid when the catalog was issued. For the latest information, contact our sales persons or see our website. KOYO ELECTRONICS INDUSTRIES CO., LTD. GENERAL CATALOG 2016 37 Programmable Logic Controller PLC HMI SENSOR ENCODER COUNTER INFORMATION Common Subject Matter KOSTAC Safety AZ-C1 KOSTAC Safety AZ-C1 Dedicated Programming Tool ■Dedicated Programming Tool "AZCDirector" Koyo Electronics' software has the advantage of good performance and a high degree of completion. The dedicated programming software "AZCDirector" is a sophisticated tool that can be used in Windows computers. It allows free design of ladders and function blocks, whereby helping users to deploy ideal safety systems. Safety considerations for system designers AZC-Director allows you to set various parameters concerning individual input/output status and safety functions on an easy-to-see visual screen. You can set passwords and PIN codes for project editing operations and transfers to the main body to prevent persons except the system designer from making changes. Easy-to-see, easy-to-understand ladder programming AZC-Director enables you to select intended operations from iconized instructions and design ladder programs with just a mouse. The contents of the ladder are displayed on the screen in an easy-to-see manner, and you can surely build and debug complex programs. SJ DL05/06 DL205 D4 D3 Programmer DirectSOFT Terminator I/O Process Control Creating safety function blocks AZC-Director allows you to create safety function blocks on you own. You can easily design lean programs that are the most suitable for work content and flexibly adapt to complicated changes in specifications. Moreover, created function blocks can be classified and stored in folders. It is also easy to convert to other safety systems and optimize existing system by partially editing programs. ZIP LINK Safety Features Dedicated Programming Tool Specifications Dimensions Precautions 38 Confirming if a program is a safety circuit or general circuit at a glance The display can be switched between a safety circuit and a general circuit (non-safety circuit) on the programming screen. You can check the operating state of each circuit from the marks on the screen, and flexibly edit programs and easily find careless mistakes. KOYO ELECTRONICS INDUSTRIES CO., LTD. GENERAL CATALOG 2016 Latest catalog (free) is available online. Visit our website ▼ http://www.koyoele.co.jp/english/ Programmable Logic Controller KOSTAC Safety AZ-C1 Specifications ESD RFI Specifications 24 V DC±10% 21.6 to 26.4 V DC Up to 48 W 0 to 55˚C 30 to 85% RH (No condensation) No corrosive gases Metal control box Protection class: IP54 2 or less DIN EN 50178 (VDE 0160) 20 years Frequency Acceleration Amplitude IEC 60068-2-6 10 to 57 Hz ̶ 0.35 mm 57 to 150 Hz 49 m/s2 ̶ IEC 60068-2-27 147 m/s2 ±X,Y,Z 3 times in each direction IEC 61000-4-2 Aerial discharge: ±8 kV Contact discharge: ±6 kV IEC 61000-4-3 Indoor: 80 to 2,000 MHz (10 V/m 80%) FTB IEC 61000-4-4 Signal line : ±1 kV DC power source line: ±1 kV Functional ground line: ±1 kV IEC 61000-4-5 To ground: ±1 kV Vibration Resistance Impact Resistance Noise Resistance Surge Instantaneous Power Failure Maximum System Reaction Rate Program Memory Memory Type Backup Battery Display Basic Command Timer Command Function Command External I/O Points Internal I/O Points Hold Flag Link Flag Edge Detection Flag Data Register Current Value Register Special Register Comment Memory ENCODER COUNTER INFORMATION Number of Sweeps 20 (1 octave per minute) The instantaneous power failure allowed time is not longer than 10 ms and the instantaneous power failure interval is not shorter than 1 s. ■ CPU Specifications Items Program System Program Control System Input-Output Control System Execution Tme HMI SENSOR ■ General Specifications Items Supply Voltage Allowable Supply Voltage Power Consumption Use Ambient Temperature Use Ambient Humidity Surrounding Atmosphere in Place of Use Installation Site Pollution Degree Proof Test Interval PLC Common Subject Matter KOSTAC Safety AZ-C1 SJ DL05/06 DL205 D4 D3 Specifications Programmer Stored program system Cyclic computing system Image register system 15 ms / Scan Only DC output is used. Program-less mode Relay output is used. Only DC output is used. Programming mode Relay output is used. 12 K WORD (Internal memory: 64 KB) CMOS-RAM, FLASH-ROM Charge type (Lithium battery: Life is up to 5 years ) 7 segments LED×4 Safety Control Program 16 4 7 256 1,024 768 2,048 512 512 bytes 512 bytes 2,048 bytes 64 K bytes DirectSOFT Terminator I/O 52.6 ms 67.6 ms 22.6 ms 37.9 ms Process Control ZIP LINK General Control Program 16 4 54 256 1,024 768 2,048 512 1,024 bytes 2,048 bytes 2,048 bytes 64 K bytes Safety Features Dedicated Programming Tool Specifications Dimensions Precautions The specifications and prices described in this catalog were valid when the catalog was issued. For the latest information, contact our sales persons or see our website. KOYO ELECTRONICS INDUSTRIES CO., LTD. GENERAL CATALOG 2016 39 Programmable Logic Controller PLC HMI SENSOR ENCODER COUNTER INFORMATION Common Subject Matter KOSTAC Safety AZ-C1 SJ DL05/06 DL205 D4 D3 Programmer DirectSOFT Terminator I/O Process Control ZIP LINK KOSTAC Safety AZ-C1 Specifications ■ Power Source / Booster module Items Model Number Supply Voltage Output Current Power Consumption Backplane Bus Fuse Weight Accessories AZ-C1-POWER 24 V DC±10% 1.0 A: When the maximum module is mounted Up to 24 W 3.3 V DC±10%, up to 15 W External fuse 1.0 A 160 g ̶ Items Model Number Operation Voltage/Current Fuse Safety Input Number Input Resistance Input Voltage/Current ON/OFF Level Detectable Minimum Pulse Duration Safely-detectable Minimum Pulse Duration Safety Output Number Output Voltage/Current Input Program-less Mode Output Weight Terminal Type Accessories Specifications Items Model Number Operation Voltage/Current Fuse Input Resistance Input Voltage/Current ON/OFF Level Detectable Minimum Pulse Duration Safely-detectable Minimum Pulse Duration Safety Output Number Output Voltage/Current Program-less Mode Input Output Weight Terminal Type Accessories 40 Specifications AZ-C1-S-STP (LC) AZ-C1-S-STP (E) 24 V DC ±10% /68 mA Internal fuse 3.2 A, 4.0 A DC 6 points Dimensions Precautions Specifications AZ-C1-CPU (MON) AZ-C1-CPUOP (MON) AZ-C1-SUBMON 24 V DC ±10% / 70 mA Internal fuse 3.2 A Internal fuse 3.2 A, 4.0 A DC 8 points Floating (4) Non-floating (4)/2 points (+common) 6 points (-common) Approx. 4.7 kΩ 24 V DC, 5 mA/point ON: Minimum 18 V DC /3.5 mA OFF: Up to 4.7 V DC /0.5 mA 1.4 ms (Input filter 0.7 ms) 15 ms DC 6 points (Source) 24 V DC, 0.5 A/point Safety signal 2 systems (Contact point x 2), readback x 2, Start x 1, Reset x 1 Safety output 2 systems, action indication use x 2 230 g 200 g Removable 36P terminal block Between modules based (AZ-C1-BASE) ■ Safety Control Module for Input/Output Specifications Safety Dedicated Programming Tool 155 g Between modules based (AZ-C1-BASE) ■ CPU Module / SUBMON Module Input/Output Specification Safety Input Number Features Specifications AZ-C1-BOOSTER KOYO ELECTRONICS INDUSTRIES CO., LTD. GENERAL CATALOG 2016 AZ-C1-S-STP (E/LC) Internal fuse 3.2 A Floating (4) Non-floating (2) Non-floating (6) Floating (2) Non-floating (4) 2 points (+common), 4 points (-common) 6 points (-common) 1 point (+common), 5 points (-common) Approx. 4.7 kΩ 24 V DC, 0.5 A/point ON: Minimum 18 V DC /3.5 mA OFF: Up to 4.7 V DC /0.5 mA 1.4 ms (Input filter 0.7 ms) 15 ms DC 4 points (Source) 24 V DC, 5 mA/point Safety signal 2 systems (Contact point x 2) Safety signal 2 systems (Light curtain x 2) Safety signal 2 systems (Contact point x 1, light curtain x 1) Readback x 2 Safety output 2 systems 185 g Removable 28P terminal block Between modules based (AZ-C1-BASE) Latest catalog (free) is available online. Visit our website ▼ http://www.koyoele.co.jp/english/ Programmable Logic Controller KOSTAC Safety AZ-C1 Specifications Safety Input Number Input Resistance Input Voltage/Current ON/OFF Level Detectable Minimum Pulse Duration Safely-detectable Minimum Pulse Duration Input Program-less Mode Output Weight Terminal Type Accessories INFORMATION Common Subject Matter KOSTAC Safety AZ-C1 Readback x 2 190 g Removable 36P terminal block Between modules based (AZ-C1-BASE) Items Model Number Operation Voltage/Current Safety Output Number AZ-C1-S-OUT 24 V DC ±10%/74 mA DC 16 points (Source) Output Voltage/Current 24 V DC, 0.3 A/point Output COUNTER Safety signal 2 systems (Light curtain x 8) ■ Safety Output Module Specifications Program-less Mode Weight Terminal Type Accessories ENCODER Specifications AZ-C1-S-IN (E) AZ-C1-S-IN (LC) 24 V DC ±10%/62 mA Internal fuse 3.2 A DC 16 points Floating (16) Non-floating (16) 8 points (+common), 8 points (-common) 16 points (-common) Approx. 4.7 kΩ 24 V DC, 5 mA/point ON: Minimum 18 V DC/3.5 mA OFF: Up to 4.7 V DC/0.5 mA 1.4 ms (Input filter 0.7 ms) 15 ms Safety signal 2 systems (Contact point x 8) SJ DL05/06 DL205 D4 Specifications AZ-C1-RELAY 24 V DC ±10%/107 mA 2 x 2 Relay output D3 Up to 4 A resistance load / point External fuse : Up to 4A Safety output 8 systems 250 g Removable 36P terminal block Between modules based (AZ-C1-BASE) Safety output 2 systems 265 g Removable 8P terminal block ON/OFF level Detectable Minimum Pulse Duration Number of Outputs Points Output Voltage/Current Weight Terminal Type Accessories Programmer DirectSOFT Terminator I/O Process Control ■ General Control Module Input/Output Specification Items Model Number Operation Voltage/Current Fuse Number of Input Points Input Resistance Input Voltage/Current HMI SENSOR ■ Safety Input/Output Module Specifications Items Model Number Operation Voltage/Current Fuse PLC ZIP LINK Specifications AZ-C1-NS-OUT (COM+) 24 V DC ±10%/48 mA Internal fuse 3.2 A AZ-C1-NS-IN 24 V DC ±10%/25 mA ̶ DC16 points (-common) Approx. 4.7 kΩ 24 V DC, 5 mA/point ̶ ̶ ̶ ON: Minimum 18 V DC/3.5 mA OFF: Up to 4.7 V DC/0.5 mA ̶ 1.4 ms (Input filter 0.7 ms) ̶ ̶ ̶ 170 g Removable 24P terminal block Between modules based (AZ-C1-BASE) DC 16 points (Source) 24 V DC, 0.3 A/point 175 g Safety Features Dedicated Programming Tool Specifications Dimensions Precautions The specifications and prices described in this catalog were valid when the catalog was issued. For the latest information, contact our sales persons or see our website. KOYO ELECTRONICS INDUSTRIES CO., LTD. GENERAL CATALOG 2016 41 Programmable Logic Controller KOSTAC Safety AZ-C1 PLC HMI Dimensions SENSOR ■Dimensions (Unit: mm) ENCODER COUNTER 10 INFORMATION Common Subject Matter 100 KOSTAC Safety AZ-C1 CPU module: AZ-C1-CPU (MON), AZ-C1-CPUOP (MON) Safety output module: AZ-C1-S-OUT, AZ-C1-RELAY 10 10 10 9 9 100 100 100 100 100 10 10 10 9 9 SJ DL05/06 DL205 10 D4 45 45 30 Up to 2830 Up 80 to 28 8 80 8 D3 Power supply module: AZ-C1-POWER, AZ-C1-BOOSTER Safety input module: AZ-C1-S-IN (E), AZ-C1-S-IN (LC) Safety input/output module: AZ-C1-SUBMON, AZ-C1-S-STP (E), AZ-C1-S-STP (LC), AZ-C1-S-STP (E/LC) General control module: AZ-C1-NS-IN, AZ-C1-NS-OUT (COM+) Programmer DirectSOFT Terminator I/O Process Control ZIP LINK 10 10 10 9 9 100Safety 100 100 100 100 10 10 9 9 Features Dedicated Programming Tool Specifications 10Dimensions 45 Precautions 42 45 30 30 Up to 28 KOYO ELECTRONICS INDUSTRIES CO., LTD. GENERAL CATALOG 2016 Up to 28 80 80 8 8 Latest catalog (free) is available online. Visit our website ▼ http://www.koyoele.co.jp/english/ Programmable Logic Controller KOSTAC Safety AZ-C1 PLC HMI SENSOR ENCODER COUNTER INFORMATION Common Subject Matter KOSTAC Safety AZ-C1 SJ DL05/06 DL205 D4 D3 Programmer DirectSOFT Terminator I/O Process Control ZIP LINK Safety Features Dedicated Programming Tool Specifications Dimensions Precautions The specifications and prices described in this catalog were valid when the catalog was issued. For the latest information, contact our sales persons or see our website. KOYO ELECTRONICS INDUSTRIES CO., LTD. GENERAL CATALOG 2016 43 Programmable Logic Controller PLC HMI SENSOR ENCODER COUNTER INFORMATION Common Subject Matter KOSTAC Safety AZ-C1 SJ DL05/06 DL205 D4 KOSTAC Safety AZ-C1 Precautions ■Precautions in Use ■Safety Precautions Installation site When installing the KOSTAC Safety AZ-C1, avoid the environments shown below to prevent failure and malfunction. (1) Places where the ambient temperature is outside the range from 0 to 55˚C (2) Places where the ambient humidity is outside the range from 30 to 85% RH (3) Places where condensation occurs due to rapid temperature changes (4) Places that are exposed to corrosive gas and combustible gas (5) Places where there are large quantities of conductive powder like iron powder, oil mist, salt, and organic solvents (6) Places that are exposed to direct sunlight (7) Places where intense electric fields and ferromagnetic fields are generated (8) Places where vibrations and impacts are directly applied to the main body Installation When installing the KOSTAC Safety AZ-C1, secure enough space around it for ventilation and maintenance checks. Space of at least 50 mm from both sides, top and bottom of the main body D3 50 mm Terminator I/O 50 mm - Do not disassemble, repair, and remodel this product. Doing so may damage the intrinsic safety functions and is dangerous. - A "safety manager" must confirm that software design, installation, and maintenance of this product are correctly performed. The "safety manager" refers to a person who has the authority and responsibility to ensure the safety at each stage of design, installation, operation, maintenance, and disposal of mechanical equipment. Protective measures are required so that persons other than the "safety manager" do not change the programs, wiring or settings. 50 mm - Do not use modules for general control for safety input or safety output. Doing so may damage the safety of the system if a failure occurs in this product or associated equipment, and is dangerous. Process Control ZIP LINK - The power supply must meet at least one of the following requirements. Safety main transformer: EN 61588/VDE 0570 Part 2 to 6 "Special requirements of safety transformers for general application (IEC 61588-2-6: 1997)" Switch mode power supply: EN 60950-1 "Information equipment - Safety - Part 1" and EN 50178 "Electronic equipment for power source". Moreover, the power supply must be applicable to SELV circuits defined by EN 60950-1. - Regarding devices concerning safety functions to be connected to this product, use those that meet safety standards according to the safety level and category determined in risk assessments. Moreover, the conformance of safety level and category of the entire system needs to be assessed by an authorized third party accreditation organization. 50 mm Programmer DirectSOFT - This product cannot be installed outside the control panel. Use this product by installing it in an enclosure of IP54 or higher standard. mm Installation on DIN50 rails This product can be installed using commercial DIN rails of 35 mm in width 50 mm to JIS C 21812). Anchor the50product mm (conforms using commercial fasters for DIN rails on both ends of the main body so that the main body does not move. 50 mm Module terminal block Safety Features Dedicated Programming Tool Specifications Dimensions Precautions 44 * When you use rod terminals except The terminal block of each module is a screwless 10 mm terminal. those made by recommended The rod terminals shownthe below conform to the terminal blocks. manufacturers, consider following dimensions. Recommended rod terminal models: AI0.75 to 10 GY (Made by Phoenix Contact K.K.) Applicable cable: AWG18 AI1 to 10 RD (Made by Phoenix Contact K.K.) Cross-section of cable: 0.75 to 1 mm 2 When making rod terminals, Length of rod terminal: 10 mmensure the rod terminals conform to cables and crimp tools. * When you use rod terminals except those made by recommended manufacturers, consider the following dimensions. 10 mm Applicable cable: AWG18 Cross-section of cable: 0.75 to 1 mm 2 Length of rod terminal: 10 mm KOYO ELECTRONICS INDUSTRIES CO., LTD. GENERAL CATALOG 2016 Latest catalog (free) is available online. Visit our website ▼ http://www.koyoele.co.jp/english/ Programmable Logic Controller KOSTAC Safety AZ-C1 Precautions ■Warranty Conditions: Points to be Checked When Ordering This Product When estimating or ordering our control products, the warranty conditions shall be as follows unless there are special instructions or considerations in the estimate, contract document, catalog, or specifications. 〔Warranty period〕 The warranty period of the delivered product shall be one (1) year from the date that it is delivered to the designated place. 〔Warranty scope〕 If a failure occurs due to our responsibility during the warranty period mentioned above, we shall be responsible for replacing or repairing the failed parts of the device. However, in any of the following conditions, it shall be excluded from the scope of warranty. (1) If customers improperly handled or used the product (2) If the failure was caused by reasons other than the delivered product (3) If the product was remodeled or repaired by companies other than Koyo Electronics Industries (4) If the failure was caused by reasons not attributable to Koyo Electronics Industries, such as natural disasters (5) If the failure was caused by reasons that could not be scientifically or technologically predicted at the time when the device of Koyo Electronics Industries was designed The warranty shall cover the delivered product itself. Koyo Electronics Industries shall be exempted from compensation for damage caused by the failure of the delivered product. 〔Scope of responsibility〕 Koyo Electronics Industries accepts no liability whatsoever for direct or indirect damages or secondary damages resulting from the use of our products. Koyo Electronics Industries accepts no liability whatsoever for damages resulting from programs created using our products or their results. 〔Conditions for applications〕 (1) When using our products, customers are requested to check their conformance to per tinent standards, laws and regulations by themselves. Customers are also requested to check their conformance to their machines, devices, and systems by themselves. If customers use our products without checking conformance, Koyo Electronics Industries accepts no liability for the conformance of products. (2) Our products have acquired certification under international standards concerning the protection against mechanical hazards, but this does not guarantee that the products will not incur failures or problems. PLC HMI SENSOR (3) It is prohibited to use our products for applications that pose grave danger to human life or property including the applications mentioned below. Koyo Electronics Industries accepts no liability for damages resulting from the use of our products in such applications. ◇ Thermal, hydraulic, and nuclear power plants ◇ Train and railway systems ◇ Aircrafts and air traffic control ◇ Other transportation systems ◇ Medical machines ◇ Entertainment machines ◇ Incineration and fuel systems ◇ Gas, water, and electricity supply systems ◇ Around-the-clock continuous operation systems ◇ Facilities that handle nuclear, hazardous, or chemical materials ◇ Mining and drilling ◇ Applications that pose high risks to human life, health or property (4) If customers use our products for applications that pose a risk to human life or property, they are requested to sufficiently consider calling attention to dangers and redundant design across the entire system, secure safety and reduce hazards at the source. In such case, customers are requested to confirm that our products are appropriately used and installed for intended applications in the design phase. Moreover, customers are requested to clearly notify users of predictable precautions and prohibited matter sin use so that our products do not incur failures because of incorrect use or improper handling by third parties 〔Change in specifications〕 The specifications of products described in this catalog are subject to change due to improvement or other circumstances. Regarding actual specifications when you purchase the product, consult with our sales persons. ENCODER COUNTER INFORMATION Common Subject Matter KOSTAC Safety AZ-C1 SJ DL05/06 DL205 D4 D3 Programmer DirectSOFT Terminator I/O Process Control ZIP LINK 〔Scope of services〕 The prices of delivered products do not include service costs such as dispatching engineers. Therefore, separate expenses will be charged in the following cases. (1) Guidance on installation and adjustment, and witnessing of test-runs (2) Maintenance checks, adjustments, and repairs (3) Technical guidance and technical education Safety Features The product is packaged according to our packaging specifications. The warranty provided with this product assumes that it is traded and used in Japan. Regarding trade and use of this product outside Japan, consult our sales persons. The specifications and prices described in this catalog were valid when the catalog was issued. For the latest information, contact our sales persons or see our website. Dedicated Programming Tool Specifications Dimensions Precautions KOYO ELECTRONICS INDUSTRIES CO., LTD. GENERAL CATALOG 2016 45
