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APPLICATION EXAMPLES NOTE When using DC brake, the mains supply must be connected to the soft starter (input terminals L1, L2, L3) in positive phase sequence and parameter 4G Phase Sequence must be set to Positive only. CAUTION If the brake torque is set too high, the motor will stop before the end of the brake time and the motor will suffer unnecessary heating which could result in damage. Careful configuration is required to ensure safe operation of the starter and motor. A high brake torque setting can result in peak currents up to motor DOL being drawn while the motor is stopping. Ensure protection fuses installed in the motor branch circuit are selected appropriately. 9.6 Soft Braking For applications with high inertia and/or a variable load, the EMX3 can be configured for soft braking. In this application the EMX3 is employed with forward run and braking contactors. When the EMX3 receives a start signal (pushbutton S1), it closes the forward run contactor (KM1) and controls the motor according to the programmed primary motor settings. When the EMX3 receives a stop signal (pushbutton S2), it opens the forward run contactor (KM1) and closes the braking contactor (KM2) after a delay of approximately 2-3 seconds (KT1). KA3 is also closed to activate the secondary motor settings, which should be user programmed for the desired stopping performance characteristics. When motor speed approaches zero, the zero speed detector (A2) stops the soft starter and opens the braking contactor (KM2). 6 1 3 4 5 7 2 1 1 Control voltage (model dependent) KA3 Brake relay 2 Remote control inputs KA4 Zero speed detector relay 3 Motor thermistor input KM1 Line contactor (Run) 4 RTD/PT100 input KM2 Line contactor (Brake) 5 Relay outputs KT1 Run delay timer 6 Three-phase supply KT2 Brake delay timer 7 Motor terminals KT3 Zero speed detector delay timer* A2 Zero speed detector S1 Start contact F1 Semiconductor fuses (optional) S2 Stop contact KA1 Run relay S3 Reset contact KA2 Start relay * The KT3 timer is only required if the zero speed detector is the type that performs a self-test upon power-up and momentarily closes the output relay. Page 66 EMX3 User Manual 710-04840-00J