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Lynx 450X Ultra Main Frame Assembly Manual v1.2 Please read this manual fully before commencing assembly. Congratulations on your purchase of the Lynx 450X Ultra Main Frame! This main frame adds a whole new dimension to your 450X. It allows you to transform from a push/pull plastic frame into twin carbon fiber plate and 7075 aluminum construction for superior strength and rigidity. Providing more direct servo to swash connection for ultra-crisp cyclic and overall flight performance, while being as lightweight as possible. Lynx 450X Ultra Main frame is a product of long time 3D pilot experience doing prolonged testing and perfecting. Every detail and parts compatibility was strictly checked and verified. Features: ‐ Fully compatible with standard 450X parts and canopy. ‐ Ultra rigid and lightweight design. ‐ Bigger Battery options, (3S, 4S and 6S) - 1300 to 2300mAh. ‐ Increased crash resistance. Designed to minimize crash damaged parts. ‐ Refined CoG for the ultimate 3D flight performance. ‐ Huge compatibility of servos and motors; multiple ESC and FBL mounting locations. ‐ Few parts account for ease of assembly, maintenance and repair. ‐ Clean and efficient industrial designed frame. - Eliminate the push/pull elevator servo links and relocate from under the warm battery. Lynx 450X Ultra Main Frame comes partially pre‐assembly with an easy to read step‐by-step user manual for your assembly enjoyment and support. Items required from your donor 450X to complete assembly: Standard complete tail boom assembly including tail rotor Standard Main Shaft and Head assembly Standard Main Gear Hub and tail belt assembly Standard ESC or upgraded version - Lynx suggest 40A with switching BEC Standard Motor or upgraded version ‐ 29.5 mm Max outer case diameter FBL unit 3x Standard Size Cyclic Servos or updated version 1x Standard Size Tail servo or updated version Tools required for assembly: Allen drivers: 1.5mm and 2mm Philip Screw Driver (small cross tip) # 00 Thread lock - medium (242) Final servo and radio setup: We recommend you complete the setup of your FBL unit again from scratch, including leveling all servo arms, setting zero degrees pitch, and all FBL travel adjustments, etc. Good luck flying the new 450X with Lynx high performance upgrades system! For any information or tips don’t hesitate to contact us by e mail at [email protected] LYNX MANUAL DOC .REV .A 26-03-2014 98 450X LYNX - ULTRA MAIN FRAME - User Manual 33 247 450X - ULTRA MAIN FRAME - User Manual Page 2 HELI INNOVATIONS LYNX MANUAL DOC .REV .A 26-03-2014 CARBON FIBER KIT PRATS 1 x Anti rotation bracket 2 x Main frame 2 x Frame Stiffener 2 x Break away canopy mount 1 x Bottom plate 450X - ULTRA MAIN FRAME - User Manual Page 3 1 x Battery tray 1 x Electronic Plate HELI INNOVATIONS Page 3 LYNX MANUAL DOC .REV .A 26-03-2014 PRE ASSEMBLY KIT PARTS FOAM SUPPORT BASE Pre-Assembled Hardware List 6 x M2x4 Hex cap screw 8 x M2x6 Hex cap screw 4 x Frame C washer M2 6 x Washer M2 56 x M2x5 Hex cap screw 4 x M2x8Hex cap screw 10 x M2x4 Countersunk phillip head cup screw 4 x Washer M2.1x5.5x1.5 Miscellaneous Parts List 2 x M2x4 Hex cap screw 2 x M2x8 Hex cap screw 2 x M2x4 Countersunk phillip head cup screw Vibe killer pad LX5501 - 25mm x 50mm 8 x M2x5 Hex cap screw 5 x M3x8 Bottom hex cap screw 8 x 4mm Linkage ball Double side adhesive tape LX5500 - 25mm x 50mm 2 x M2x6 Hex cap screw 3 x Servo Linkage Rod M1.6 x 20 1 x Electronic hook and loop 15mm x 250mm Hook and loop set 1 pc male + 1 pc female 2 x Lower mainshaft bearing block 2 x Belt driver support 2 x Boom clamp 4 x Frame space (Type A) 1 x Frame space (Type B) 1 x Boom bushing 2 x Canopy mount 450X - ULTRA MAIN FRAME - User Manual Page 4 2 x Rear skid mount 1 x Frame space (Type C) 2 x Front skid mount 1 x Motor mount 1 x Upper main shaft bearing block Miscellaneous bag 1 x Servo support HELI INNOVATIONS LYNX MANUAL DOC .REV .A 26-03-2014 ASSEMBLY STEP 1 1 x Electronic tray Assembly 1 x Bottom plate Assembly 4 x M2x4 countersunk screw Loctite 242 (fully tighten) 2 x Front skid mount 1 x Right rear skid mount 1 x Electronic plate 2 x Frame spacer ( Type A) 1 x Battery tray assembly 1 x Left rear skid mount 4 x M2x6 Hex cap screw (Don't loctice 242) 4 x M2x4 countersunk screw loctite 242 (fully tighten) 2 x Canopy mount 1 x M2x5 Hex cap screw Loctite 242( full tighten) 1 x Bottom plate Parts Finder NOTE: Use picture on page 3 and page 4 to find and select the necessary parts need. 1x Brake away canopy mount 1 x Washer M2.1x5.5x1.5 2 x Frame space (Type A) 1 x Batterry tray 1 x Canopy mount 450X - ULTRA MAIN FRAME - User Manual Page 5 HELI INNOVATIONS ASSEMBLY STEP 2 Note A: 3 x Bearing block screws use loctite 242, but don't fully tighten until both frames are together and the the main shaft is in position Assembly view LYNX MANUAL DOC .REV .A 26-03-2014 Parts Finder NOTE: Use picture on page 3 and page 4 to find and select the necessary parts need. Radial Bearing Faced up 1 x Upper main shaft bearing block 1 x Servo support 2 x Lower main shaft bearing block Radial bearing face down Radial bearing face up 1 x Battery tray assembly 1 x Canopy mount assembly 11 x M2x5 Hex cup screw Loctite 242 450X - ULTRA MAIN FRAME - User Manual Page 6 HELI INNOVATIONS ASSEMBLY STEP 3 Note A: 1 x Motor mount screws use loctite 242, but don't fully tighten until the gear mesh is adjusted in a later step Assembly view LYNX MANUAL DOC .REV .A 26-03-2014 Parts Finder NOTE: Use picture on page 3 and page 4 to find and select the necessary parts need. Note B: 3 x Bearing block screws use loctite 242, but don't fully tighten until both frames are together and the the main shaft is in position 2 x Boom clamp Radial bearing face down 1 x Upper belt diver support 1 x Frame space (Type C) During installation, rotate the rod and lock it with the servo support screw faced backward, as shown 1 x Motor mount 1 x Frame space (Type B) 2 x Frame C washer M2 8 x M2x5 hex cup screw Loctite 242 2 x M2x6 hex cup screw Loctite 242 450X - ULTRA MAIN FRAME - User Manual Page 7 HELI INNOVATIONS ASSEMBLY STEP 4 Note A:1 x Motor mount screws use loctite 242, but don't fully tighten until the gear mesh is adjusted in a later step Note B: 1 x Bearing block screws use loctite 242, but don't fully tighten until both frames are together and the the main shaft is in position Parts Finder NOTE: Use picture on page 3 and page 4 to find and select the necessary parts need. Assembly view LYNX MANUAL DOC .REV .A 26-03-2014 1 x Main frame 1 x Canopy mount assembly 2 x M2x6 hex cup screw Loctite 242 2 x Frame C washer M2 450X - ULTRA MAIN FRAME - User Manual Page 8 19 x M2 x 5 hex cup screw Loctite 242 1 x Frame stiffener HELI INNOVATIONS ASSEMBLY STEP 5 Note A: Main Frame and Bearing Block alignement LYNX MANUAL DOC .REV .A 26-03-2014 Assembly view With the assembly on a flat surface, push down on both frames together and then fully tighten all M2x5 hex cap screws (x14) holding the 3 x bearing blocks F 2 x M2x4 Countersunk phillip head screw Loctite 242(full tighten) ° 1 x Anti rotation bracket 90 ° 90 Flat surface Insert main shaft and follow instruction NOTE A. 2 x Spacer 2.1x5.5x1.5 2 x M2x8 hex cup screw (Don't Lock in this moment See Detail F) 6 x M2x4 hex cup screw Loctite 242(full tighten) 450X - ULTRA MAIN FRAME - User Manual Page 9 DETAIL F 1 x Bottom plate assembly HELI INNOVATIONS LYNX MANUAL DOC .REV .A 26-03-2014 ASSEMBLY STEP 6 Belt installation tips Belt Installation Tips: 1- Insert Tail Belt through the boom clamps 2- Turn frame upside down and install tail drive shaft in through the belt. 3- Install Lower Belt Drive Support DETAIL L 4 x M2x5 hex cup screw Loctite 242 (full tighten) 1 x Belt drive support Radial bearing face up L 450X - ULTRA MAIN FRAME - User Manual Page 10 HELI INNOVATIONS LYNX MANUAL DOC .REV .A 26-03-2014 ASSEMBLY STEP 7 Installation boom Boom bushing and boom install tips. Before installing the bushing into the boom, pinch the tip of the boom going into the frame in order to hold the bushing in place temporarily until the boom clamps are tightened. At which point it will stay clamped in place. This is to add structure to the end of the boom where the cutouts are. You can reuse the bushing if you replace the boom. G Compress with fingers Boom bushing Install landing gear here (use loctite 242 and fully tighten these screws) Install boom on the frame as shown 2 x M2x8 hex cup screw Loctite 242( fully tighten) See detail G 450X - ULTRA MAIN FRAME - User Manual Page 11 Install tail boom support as showen (use loctite 242 and fully tighten these screws Use these 2 screw to lock and release tail boom clamp Detail G HELI INNOVATIONS LYNX MANUAL DOC .REV .A 26-03-2014 ASSEMBLY STEP 8 Motor and Pinion installation Motor note: The maximum motor diameter can fit into Lynx 450X main frame is 29.5mm. Lynx 450X motor mount have 16mm holes pattern. 14.50 1 x M3 x 4 set screw (Not supported) (Install pinion using loctite 242 fully tighten) Adjust the pinion position as shown Servo Installation Note 1 - Trim Servo Lever and install ball on the show position. Note 2 - We recommend in this moment to identify AIL - PIT - ELE servos position and using your FBL sytem, set the center stick position and the 90 deg of the servo lever. Lock servo lever with necessary screw. Add loctite 242. Note 3: Cyclic servos need to be installed in the frame with the servo lever towards the top as shown. Lynx suggested linkage ball position 12.50 3 x Servo Linkage Rod M1.6 x 20 6 x M2x5 Hex cap screw (use loctite 242) Be careful not to over tighten these screws and damage the servos 6x Washer M2 Ref. 40 mm Install the Plastic Ball Links on the rod. Try to leave equal thread showing on each side, keeping the rod centered. 450X - ULTRA MAIN FRAME - User Manual Page 12 3 x M3 x 8 bottom hex cap screw (use a small amount of loctite 242, and tighten fully) HELI INNOVATIONS LYNX MANUAL DOC .REV .A 26-03-2014 ASSEMBLY STEP 10 Electronics installation position ASSEMBLY STEP 9 Electronic plate installation Install your FBL unit here (on the Electronic Plate.Use Lynx Vibe Killer pad included with the Ultra Frame.We suggest mounting your FBL unit with the pins and connectors facing forward. Having the USB port facing the rear. Wire routing tip: For the cleanest looking electronics setup,you can hide the the extra length of wires under the Electronic Plate. Flybarless System Battery velcro Battery Electronic plate assembly 4 x M2x5 Hex cup screw Loctite 242 ( fully tighten) 450X - ULTRA MAIN FRAME - User Manual Page 13 ESC (Position #1) ESC (Position #2) HELI INNOVATIONS LYNX MANUAL DOC .REV .A 18-03-2014 ASSEMBLY STEP 11 Canopy installation STD450X Canopy Bottom View J For a perfect standard canopy fit, trim off the canopy lip as shown Insert the bottom of the canopy into this recess DETAIL J 450X - ULTRA MAIN FRAME - User Manual Page 14 HELI INNOVATIONS