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TABLE OF CONTENTS
MODEL “RSG”
RESIDENTIAL SLIDE GATE OPERATOR
Important Safety Information……………..…………….......3
UL Installation and Safety Considerations……..…....……4-5
System Designer Safety Instructions……...…….……..........6
Installer Safety Instructions ………...……....…………...... 7-10
End User Safety Warnings …….………………………11-14
Manual Operation………………….…..……...….…….....15
Safety Warnings………………………………………..16-17
Installation & Setup Procedure
Before Installing Operator……..…...……..……...………18
Installation of Cement Pad………......………..…………...19
Installation of Operator………………..……….…....19-23
Electrical Connections………………..………………24-25
Limit Adjustment ……..…….…...………….…………26-28
Master/Slave Installation ……………………….…….…...29
Timer To Close……….…………………….…….….……30
PowerMaster
Installation Manual
RESIDENTIAL SLIDE GATE OPERATOR
UL 325 AND UL 991 LISTED UL
Accessory Connections
Connection of a 3 Button……….………..…….……….…31
Connection of a Radio………….….…………………..…..32
Loop Detector Systems…..…………………….…….…….33
Loop Installation (Standard Layout Chart)....…………..….34
Cutting The Required Groove……..........….........................35
Loop Connections.………………..…...……..….…………..........36
Safety Device Connections
Inherent Obstruction Sensing Device…………………….……....37
Secondary Obstruction Sensing Devices
Contact - Sensing Edge ………………......38-39
Non-Contact – Photo Eyes …………….…40-41
Maintenance Log/Notes……………….………..................42
Warranty……………….……………..……………………43
R
2
IMPORTANT!
FOR SLIDE GATE OPERATING SYSTEMS
U/L INSTALLATION AND SAFETY
CONSIDERATIONS
INSTALLATION CLASSES
SAFETY IS EVERYONE’S BUSINESS
Automatic gate operators provide convenience and security to
users. However, because these machines can produce high
levels of force, it is important that all gate operator system
designers, installers, and end users be aware of the potential
hazards associated with improperly designed, installed, or
maintained systems. Keep in mind that the gate operator is a
component part of a total gate operating system.
CLASS I – RESIDENTIALVEHICULAR GATE OPERATOR
A vehicular gate operator (or system) intended for use in
a home of one to four single-family dwellings, or a garage or
parking area associated therewith.
The following information contains various safety precautions
and warnings for the system designer, installer and end user.
These instructions provide an overview of the importance of
safe design, installation, and use.
Warnings are identified with the ▲ symbol. This symbol will
identify some of the conditions that can result in serious injury or
death. Take time to carefully read and follow these precautions
and other important information provided to help ensure safe
system design, installation and use.
▲ WARNING: Gate operators are only one part of a
TOTAL GATE OPERATING SYSTEM.
It is the
responsibility of purchaser, designer, and installer to ensure
that the total system is safe for its intended use. All
secondary
entrapment
safety
devices
must
be
RECOGNIZED by U/L to ensure the safety of the complete
operating system.
CLASS II–COMMERCIAL/GENERAL ACCESS VEHICULAR
GATE OPERATOR
A vehicular gate operator (or system) intended for use in a
commercial location or building such as a multifamily housing
unit (five or more single family units), hotel, garages, retail store
or other building servicing the general public.
▲ WARNING: This operator is only intended for installation
on gates used for vehicular traffic. A separate pedestrian
access opening shall be provided which is designed to
promote pedestrian usage and shall be located such that
persons will not come in contact with the vehicular gate
during its entire path of travel.
3
4
CLASS III- INDUSTRIAL/LIMITED ACCESS VEHICULAR
GATE OPERATOR
A vehicular gate operator (or system) intended for use in an
industrial location or building such as a factory or loading dock
area or other locations not intended to service the general
public.
SYSTEM DESIGNER SAFETY INSTRUCTIONS
▲ 1. Familiarize yourself with the precautions and
warnings for the installer. Users are relying on your
design to provide a safe installation.
▲ 2. The operator is supplied with a primary obstruction
sensing entrapment protection system.
The
installation must also have a secondary entrapment
protection system installed, such as photoelectric
sensors or an electric edge system.
▲ 3. When designing a system that will be entered from a
highway or main thoroughfare be sure the system is
placed far enough away from the road to eliminate
traffic backup. Distance from the road, size of the
gate, usage levels, and gate cycle/speed must be
considered to eliminate potential traffic hazards.
CLASS IV- RESTRICTED ACCESS VEHICULAR GATE
OPERATOR
A vehicular gate operator (or system) intended for use in a
guarded industrial location or building such as an airport area or
other restricted access locations not servicing the general
public, in which unauthorized access is prevented via
supervision by security personnel.
▲ 4. The majority of injuries from slide gate operator
systems occur with Open Roller or Ornamental Grille
Type Gates. We strongly recommend the use of
roller guards. The illustrations and descriptive
captions found on the following pages provide
precautions to help eliminate injuries or fatalities.
Familiarize yourself with them when designing the
total system.
▲ 5. Design the gate system so a person cannot reach
over, under, around, or through the gate to operate
any controls. Never place controls on the gate
operator itself.
5
6
or service any worn or damaged gate hardware prior
to installation. A freely moving gate will require less
force to operate and enhance the performance of
the operator as well as the safety devices used
within the system.
▲4. Install the gate operator on the inside of the property
and/or fence line. DO NOT install an operator on the
public side of the gate.
▲5. Severe injury or death can result from entrapment by
a gate. The operator is supplied with an obstruction
sensing primary entrapment protection system.
Additional safety equipment such as electric edges
or photocell sensors must be installed to provide the
required secondary entrapment protection system.
For assistance in selecting the correct type of safety
equipment, consult the factory.
▲6. Review the operation of the unit and become familiar
with the manual operation procedure and safety
features of the system.
INSTALLER SAFETY INSTRUCTIONS
BEFORE INSTALLATION
▲ 1. Check to see that the operator is proper for this type,
size and class of gate and its frequency of use. If
you are not sure, consult factory.
▲2. Check to see that there are no structures adjacent to
the area, which may pose a risk of entrapment when
gate is opening or closing.
▲7. You must install a pushbutton control or key switch
to allow for normal operation of the gate if the
automatic controls do not work. Locate the push
button or key switch and small warning placard
within sight of the gate in a secured area at least 10
feet or more from the gate and fence to keep users
away from the moving gate and fence.
▲8. Outdoor or easily accessed gate controls should be
of the security type to prohibit unauthorized use.
▲3. You must ensure that the gate has been properly
installed and works freely in both directions. Replace
7
8
DURING INSTALLATION
▲ 1. Be aware of all moving parts and avoid close
proximity to any pinch points.
▲ 6. Attach large warning signs provided to each side
of gate in the most conspicuous place. Mount
control station and smaller warning placard
together within sight of the gate opening.
▲ 2. Disconnect power at the control panel before making
any electric service connections.
Connection
location for controls and safety equipment can be
found on the wiring diagram, and in this manual.
▲ 3. Know the procedure for engaging and manually
operating the unit.
▲ 4. Adjust the open and close force adjustment on the
control board in each direction to the minimum force
required to operate the gate smoothly. DO NOT
increase the force adjustment setting to makeup
for rough spots in gate travel - FIX THE GATE
INSTEAD!
Moving Gate Can Cause
Serious Injury or Death.
KEEP CLEAR! Gate May Move
at Any Time. Children Should
Not Operate Gate. Operate
Gate Only When Area is in
Sight and Free of People
and Obstructions.
▲ 5. Locate the controls at least 10 feet from the moving
gate so that the user can observe the gate operation,
but is not able to come in contact with the gate while
operating the controls.
AFTER INSTALLATION
▲ You are responsible for ensuring that the end
user understands the basic operations and
safety systems of the unit, INCLUDING THE
MANUAL OPERATION PROCEDURE.
▲ Point out that the safety instructions in
brochure are the responsibility of the end user,
and then LEAVE THIS MANUAL WITH THE
END USER
9
10
END-USER SAFETY WARNINGS
▲ 3. DO NOT allow children to play near your gate, or
to operate the gate.
The manufacturer of the gate operator does not know what
type of gate you have, or what type of automatic system is
installed on your gate. Be sure you’ve been fully instructed
on the sequence of operation for your specific gate
system(s). Keep the gate properly maintained and have a
qualified service person make repairs.
▲ 1. Be sure the following safety instructions are
distributed to all persons authorized to use your
gate.
▲ 2. KEEP GATEWAY CLEAR (Front and Back) AT
ALL TIMES.
Your automatic gate is not for
pedestrian use. No one should ever cross the path of
the moving gate.
▲ 4. DO NOT operate your gate system unless you can
see it when the gate moves.
▲ 5. Be sure a pushbutton or key switch has been
installed for manual electric operation in the event
your radio or card key does not work. Any
mounted control station should be located a
minimum of 10 feet from the gate so the gate
cannot be reached through or touched. Any
pushbutton located in a building should be
installed within sight of the gate.
▲ 6. DO NOT operate any controls without watching
the movement of the gate.
11
12
▲ 7. If your gate has open rollers, be sure roller guards
have been purchased and installed.
INCORRECT
▲ 8. Your gate system is required to have a primary
and a secondary entrapment safety system
installed and maintained.
▲ 9. If your gate closes automatically, loop detectors
should be installed to detect the presence of a
vehicle.
▲10 DO NOT increase force adjustment to compensate
for a damaged gate. The gate should always be
maintained to operate manually as easily as
possible to provide maximum protection.
▲11. Check all safety systems at least once per month
for the correct force, speed and sensitivity. Gate
must reverse when hitting a rigid object, or when a
non-contact sensor is activated.
If these
functions are observed to operate improperly,
discontinue use and have it serviced
immediately!
▲12. You are responsible for ensuring that warning
signs are installed and maintained on both sides
of your gate.
▲13. To ensure safe operation of this equipment, you
must read this safety manual and keep it for
reference.
CORRECT
13
14
MANUAL OPERATION
Your operator is equipped with an emergency disconnect
for manual operation. Be sure you know how to properly
use this feature. To disengage operator follow the
procedure below.
SAFETY WARNINGS FOR OPEN-ROLLER GATES
AND ORNAMENTAL GRILLE-TYPE GATES
▲ WARNING: INJURIES
ASSOCIATED
WITH
AUTOMATIC GATES ARE MAINLY INCURRED
WITH OPEN-ROLLER GATES AND ORNAMENTAL
“GRILLE TYPE” GATES.
OPEN-ROLLER GATES
▲ Injuries occur when people get their hands caught
between the top of the gate and the roller. This
potential pinch point should be guarded whenever an
automatic operator is installed. Roller Guards are
available from various fence suppliers for refitting of
these rollers.
KEYHOLE
TO DISCONNECT DRIVE:
LIFT CHAIN OUT OF KEYHOLE
RETAINING SLOT AND PULL OUT.
SECURE DISCONNECTED POSITION
BY LOWERING EXTENDED CHAIN BACK
INTO RETAINING SLOT IN KEYHOLE.
DISCONNECT
CHAIN
KEYHOLE
RETAINING
SLOT
TO RE-ENGAGE DRIVE:
LIFT CHAIN OUT OF KEYHOLE
RETAINING SLOT AND LET CHAIN
RETRACT INTO KEYHOLE.
MANUAL DISCONNECT
Figure 7
▲ WARNING: Never attempt to operate the manual
release when the gate is in motion!
15
16
ORNAMENTAL “GRILLE TYPE” GATES
▲ Injuries occur when people put their arms through
openings in the grilles when the gate is operated. The
person cannot retract his/her arm and it gets caught
between the grille and the fence post or fence. The
potential hazard must be guarded. It can be simply
done by placing a screen mesh on the gate and fence
in the area of the gate. The screen must be a
minimum of 4 feet high from the bottom (unless the
gate and fence are shorter) with openings that a 2¼inch sphere cannot fit through. This will help to
prevent access through openings when the gate
travels.
INSTALLATION INSTRUCTIONS
▲ WARNING: DO NOT APPLY POWER UNTIL
TOLD TO DO SO! RISK OF ELECTRICAL
SHOCK OR INJURY MAY RESULT!
BEFORE INSTALLING OPERATOR
IMPORTANT: Operator should always be mounted
inside the gate. Determine whether the installation is Left
hand or Right hand by the direction the gate moves in
order to open, when viewed from inside the fence.
PUBLIC AREA
OR STREET
PUBLIC AREA
OR STREET
RIGHT HAND
LEFT HAND
4'
MINIMUM
17
1.
Gate must slide freely to fully opened and fully
closed position.
2.
Gate and/or extension must extend beyond the
position of the operator when gate is in a fully
closed position. The operator will be located as
shown above, for left and right hand installation.
18
INSTALLATION LAYOUT
1. Layout mounting post and electrical conduit locations
as shown in figures below.
2. Excavate required area for conduit installation and
cementing of mounting posts. (Minimum of 2 feet
deep.)
3. Set mounting post and electrical conduit in place.
Note: Distance between mounting posts and relative
location to gate is very important! Operator must be
installed parallel to gate. Drive sprocket, and idlers
must face the fence.
4. Pour cement to secure mounting posts and let cure for
two days prior to operator installation.
MIN. SIDE ROOM REQUIRED = GATE OPENING +A +B +2'-8"
A
GATE
OPENING
GATE
GATE
BRACKET
CL
OF DRIVE
CHAIN
B
2'-8" MIN.
GATE EXTENSION
BY OTHERS
CHAIN
GUARD
OPERATOR INSTALLATION
FENCE
1. Remove operator top cover and chain guard for access.
If gate extension is required, do so before installing
operator. See figure #2.
2. Operators are shipped form the factory “slide right to
open”. For “Slide left to open, remove idler brace, turn
idler brace upside down, and reinstall using upper hole
pattern ( See figure #4)
8-1/2"
SLIDE GATE OPERATOR
6"
21-1/2"
Figure 2
IDLER
SPROCKET (2)
21-1/2"
DRIVE
SPROCKET
IDLER BRACE
TOP MOUNTING ANGLE
2" U-BOLTS
2" O.D. (MOUNTING POST)
BY OTHERS
SLIDE GATE OPERATOR
LOWER
MOUNTING
PLATE
APPROX.
16"
4" MIN.
24" MIN.
GROUND LEVEL
Figure 3
19
IDLER BRACE
Figure 4
SLIDE RIGHT TO OPEN
IDLER
SPROCKET (2)
DRIVE
SPROCKET
SLIDE LEFT TO OPEN
3. Mount operator on posts with U-bolts, mounting angles,
mounting plates and hardware provided. See figure #3.
ELECTRICAL CONDUIT
PER LOCAL CODE
20
ATTACHING DRIVE CHAIN
1. Install gate brackets at each end of the gate with the Ubolts provided. Height of gate bracket center line is to
be even with the drive chain exiting operator. See figure
#5. Do not fully tighten at this time.
2. Attach a chain take up bolt to one end of the drive chain
using a #41 connecting link and install in slot of the
furthest gate bracket from the operator. Secure it in
position with 3/8 inch nuts, washers, and lock washer.
See figure #5.
Gate
Leading Edge
KEYHOLE
RETAINING
SLOT
KEYHOLE
TO DISCONNECT DRIVE:
LIFT CHAIN OUT OF KEYHOLE
RETAINING SLOT AND PULL OUT.
SECURE DISCONNECTED POSITION
BY LOWERING EXTENDED CHAIN BACK
INTO RETAINING SLOT IN KEYHOLE.
Gate
Extension
TO RE-ENGAGE DRIVE:
LIFT CHAIN OUT OF KEYHOLE
RETAINING SLOT AND LET CHAIN
RETRACT INTO KEYHOLE.
DISCONNECT
CHAIN
MANUAL DISCONNECT
Figure 7
M A D IN T H E U
S A
Gate
Bracket
Gate
Bracket
Drive Chain
4. Thread chain past first idler sprocket, around drive
sprocket, then past the second idler sprocket. See
Figure #6.
DRIVE
SPROCKET
3/8" Nut
3/8" Nut
3/8" Washer
3/8"
U-Bolts
Gate Bracket
3/8" Washer
Figure 5
3/8" Lock Washer
3/8" Nut
Chain take-up Bolt
#41 Connecting Link
3. Disengage power drive unit by pulling on disconnect chain
and secure in disconnected position by lowering extended
chain into retaining slot in keyhole.
21
IDLER
SPROCKET
(2)
IDLER
SPROCKET
(2)
OPEN
OPEN
OPEN
OPEN
DRIVE
CHAIN
DRIVE
CHAIN
DRIVE
SPROCKET
SLIDE LEFT TO OPEN
SLIDE RIGHT TO OPEN
DRIVE CHAIN ROUTING
Figure 6
Note: When pulling chain through operator sprockets,
the limit nuts in the electric box can be driven passed
their normal position. Reset limit nuts as necessary to
prevent them from being damaged during this
procedure.
22
5. Pull drive chain through the operator until all excess
chain between operator and gate bracket has been
removed.
6. Re-engage operator drive by lifting disconnect chain out
of keyhole retaining slot and allow chain to retract into
keyhole.
NOTE: Adjust drive chain tension so that the chain is
well supported but not binding on operator drive
sprockets.
Check for binding by disengaging the
operator with the manual disconnect and pushing gate
by hand. A chain that is too loose will cause excessive
jerking of the gate when the operator starts.
7. Move gate to tighten drive chain between operator drive
sprocket and gate bracket and secure gate position with
rope or chock.
12. When the desired chain tension is achieved, lock
position with inside nuts on chain take up bolts. See
Figure #5.
8. Measure out required length of drive chain needed for
attaching to remaining gate bracket. Cut the chain to
the correct length, attach remaining chain take-up bolt
and install in the gate bracket as in step 2.
13. Replace chain guard.
9. Adjust the gate bracket height at both ends of the gate
to insure the drive chain aligns with the operator idler
sprockets. Tighten the gate brackets securely and lock
in position with the setscrews provided.
10. Align drive chain to the drive sprocket
and ensure it is parallel to gate using
slots in gate bracket as shown below.
NOTE: If required, reposition drive
sprocket by loosening set screws
and relocating drive sprocket on
operator drive shaft. Tighten set screws after desired
location is obtained.
NOTE: By moving the gate manually to each end of its
travel, chain alignment is simplified.
11. Adjust chain tension using chain take up bolts and
outside nuts. See Figure #5.
23
ELECTRICAL CONNECTIONS
WARNING- DO NOT APPLY POWER UNTIL TOLD TO DO
SO. RISK OF SHOCK OR INJURY MAY RESULT!
NOTE: Wiring to operator must use watertight materials in
accordance with local electric code. See wire gauge/distance
charts for proper sizing. Master/Slave installations should have
SEPARATE power supply wiring or length of wire runs should
be figured at half that shown on the chart. This unit must be
grounded in accordance with N.E.C. and local codes.
Before connecting the operator, use a voltmeter to determine
that the electrical service is 115V. THIS OPERATOR CANNOT
BE CONNECTED AT 230 VOLTS. Damage will result which is
not covered under warranty.
Line
Voltage
HP
115 VAC 1/2
16
14
12
10
8
AWG AWG AWG AWG AWG
150’
250’
24
400’
500’
650’
L O W
V O L T A G E
G A U G E /D IS T A N C E
24 A W G :
20 A W G :
18 A W G :
LIMIT ADJUSTMENT PROCEDURE
W IR E
C H A R T
▲
U p to 1 5 0 '
150 ' - 200'
2 5 0 ' - 1 ,5 0 0 '
C o n tr o l w ir in g s h o u ld b e r u n a s tw is t e d
p a ir s . D O N O T r u n c o n t r o l w ir e s in t h e
s a m e c o n d u it a s p o w e r w ir e s . te le p h o n e
w ir e s , o r lo o p d e t e c t o r le a d s .
1. Be sure power switches at source and operator are
OFF.
2. Connect incoming power lines and ground wire as
shown below.
WARNING: TURN OFF INCOMING POWER AT
OPERATOR POWER BOX BEFORE STARTING
THIS PRCEDURE.
1. After the gate operator is mechanically installed, move
the gate to a midway position using the manual
disconnect.
NOTE: When moving the gate manually, the limit nuts
in the electric box can be driven passed their normal
position. Reset the limit nuts as necessary, by
depressing the pressure plate and rotating the limit
nuts until they are both positioned near the center of
the limit shaft.
Hot leg (black) to BLACK; Neutral (white) to White:
Ground to Ground Screw.
Power
Box
Operator
Power
Switch
BLK
BLK
WHT
WHT
GRN
GND
Incoming
Power
115V - 1Ø
Inside Power Box,
Connect As Shown
NOTE: In order to properly run and check the operator at
various stages during the setup procedure, it is suggested
that a three button control station be connected at this time.
See page 31.
25
26
2. With the gate at mid travel, depress the pressure plate
and set the grooved limit nuts approximately 1 inch
from the limit switches on each side.
4. If the gate travels in the correct direction, run the
operator to the open limit switch and turn off the power.
5. If the limit nut depresses the open limit switch but does
not stop the gate, press the stop button or turn off the
power immediately, and consult factory. (1-800-243-4476).
Open Limit
Switch
Limit Nut
Open Limit
Switch
1"
Limit Nut
1"
Close Limit
Switch
Pressure
Plate
▲WARNING:STAY CLEAR OF ALL MOVING
PARTS AND ELECTRICAL COMPONENTS OF
THE OPERATOR WHILE TESTING!
3. Turn on power. Open the gate electrically. If the gate
travels in the wrong direction, turn off incoming power
and recheck drive chain installation. If drive chain is
correct consult the factory.
DRIVE
SPROCKET
IDLER
SPROCKET
(2)
IDLER
SPROCKET
(2)
OPEN
OPEN
OPEN
OPEN
DRIVE
CHAIN
DRIVE CHAIN ROUTING
Figure 6
27
Pressure
Plate
6. If there is still a distance before the gate is fully open,
turn off power, move the open limit nut away from the
open limit switch a few turns and turn on the power.
7. Press the OPEN button again to check how much
further the gate opened. Continue this procedure until
the OPEN limit is set.
DRIVE
CHAIN
DRIVE
SPROCKET
SLIDE LEFT TO OPEN
SLIDE RIGHT TO OPEN
Close Limit
Switch
NOTE: When making fine adjustments, turn the limit
nut one quarter turn at a time; reconnect power and
test run the gate.
8. Repeat procedure for the CLOSE limit adjustment. After
the desired open and close position of the gate has
been obtained, make certain that a groove in both limit
nuts are engaged by the pressure plate.
28
MASTER/SLAVE INSTALLATION
NOTE: A single unit is considered a Master. In a
Master/Slave installation, one unit must be converted to
LEFT HAND operation.
1. Place jumper on the MASTER operator’s control board
in the “OFF” position.
2. Place jumper on the SLAVE operator’s control board
in the “ON” position.
Jumper
TIMER TO CLOSE OPTION
The operator is equipped with a timer to close option for use
with other OPEN control devices such as a radio control, or
card key control. The AUTO CLOSE TIMER adjustment
screw is located on the printed circuit board. The operator is
shipped from the factory with this timer preset to the off
position; fully counter clockwise. As the timer adjustment
screw is rotated clockwise, the closing of the gate can be
delayed from 2 seconds to 60 seconds. The timer to close
will be activated whenever the gate is fully opened.
ON
ON
Jumper
SLAVE
SLAVE
MASTER
POSITION
(OFF)
SLAVE
POSITION
(ON)
3. Connect terminal #15 from the Master unit to terminal
#5 on the Slave unit.
LOCATION OF
AUTO CLOSE TIMER
ADJUSTMENT
2 SEC
OFF
4. Connect terminal #16 from the Master unit to terminal
#6 on the Slave unit.
5. Connect terminal #17 from the Master unit to terminal
#7 on the Slave unit.
29
30
60 SEC
AUTO
CLOSE
TIMER
CONTROL CONNECTIONS
RADIO CONTROL INSTALLATION
CONNECTION OF A THREE-BUTTON STATION:
4
5
6
7
A Three or Four wire radio control receiver can be
installed on this operator. See the diagram below for the
proper terminal connections.
NOTE: If your radio’s connecting wires are not color
coded as shown, see the radio’s installation manual to
determine which wires are for the normally open
contacts and which require the 24 VAC Power Supply.
OPEN
CLOSE
STOP
N.O.
CONTACT
COMMON
4 WIRE
RADIO
NOTE: The 3 button station must have all normally
open contacts for proper operation.
1. Connect a wire from the common connection of the
control station to terminal #5.
GY
GY
BK
R1
R2
R3
24 VAC
R
R4
RADIO CONTROL
TERMINAL
2. Connect a second wire from the “OPEN” button of the
control station to terminal #6.
3. Connect a third wire from the “CLOSE” button of the
control station to terminal #7.
4. Connect a fourth wire from the “STOP” button of the
control station to terminal #4.
31
USE THESE
3 TERMINALS
FOR 3-WIRE
RADIO CONTROL
32
LOOP DETECTOR SYSTEMS AND INSTALLATION
LOOP INSTALLATION
The diagrams that follow depicts the typical loop options
for a Slide Gate installation.
1. Layout the desired loop locations per the diagram. The
standard size chart below will give an approximate length of
wire required for various loop dimensions and number of
turns required.
1. The Exit Loop provides a signal to open the gate
when a vehicle enters the loop zone.
NOTE:Length of lead in wires must be added to loop lengths
shown below for total length of wire required.
2. The Reversing Loops protect a vehicle in the
loop zone from being contacted with the gate by
overriding any close signal while the gate is
open, and by reversing the gate if closing.
CAUTION: The Loop wires and Lead-in wires must be a
continuous piece of wire without splices. Only use wire
intended for this type of application. (Type XHHW insulation
16AWG)
NOTE: Buried steel from drains or other systems may affect
functioning of the loop system. Check with the factory for
advice on any special installations. (1-800-243-4476).
STANDARD LOOP LAYOUTS
FOR APPROX 36” HEIGHT DETECTION
4'
4'
4'
4'
4'
4'
4'
4'
3/16" To 1/4"
Saw Slot
Road Surface
Min 1"
Sealant
Loop wires
33
LOOP SIZE
# OF TURNS
4’X4’
4’ X 6’
4’ X 8’
4’ X 10’
4’ X 12’
4’ X 14’
4’ X 16’
4’ X 18’
4’ X 20’
4’ X 22’
4’ X 24’
4’ X 26’
4’ X 28’
4’ X 30’
4’ X 32’
4’ X 34’
4’ X 36’
4’ X 38’
4’ X 40’
4
4
3
3
3
3
3
3
3
3
3
3
3
2
2
2
2
2
2
34
LOOP WIRE
LENGTH (FT)
64’
80’
72’
84’
96’
108’
120’
132’
144’
156’
168’
180’
192’
136’
144’
152’
160’
168’
176’
2. Cut the required groove as shown in the diagram below
at the locations laid out in Step #1.
Loop Wire
(See Chart)
6. Fill over the loop wires in the groove with a
recommended loop sealant. Contact your distributor
for available sealants.
7. Mount the loop detector in the operator and connect
the wire loop.
8. Connect loop detector to the operator terminal strips as
shown in the following diagrams.
Lead In Wire
(Twisted At 6
Turns Per Foot)
1/2" Conduit
EXIT LOOP CONNECTION
A B
V
OR
R
P
2 3 4 5
Y
BL
3/16" To 1/4"
BK
WH
Conduit Cut
Not Used
BR TO DRIVEWAY
GY LOOP
GR
1" To 2"
NOTE: TWIST LEADS APPROX.
6 TURNS PER FOOT.
1" To 2"
CAUTION: Be careful not to damage the wire
insulation during installation.
4. After completing the required number of loop turns,
twist the ends together at the rate of 6 turns per foot to
form the LEAD-IN.
A B
7 8 9 10
Y
BL
3. Leaving enough wire for the LEAD IN, insert the
specified number of turns of wire in the cut grooves.
(See chart).
BK
WH
REVERSING LOOP CONNECTION
V
OR
R
P
GR
BR TO DRIVEWAY
GY LOOP
NOTE: TWIST LEADS APPROX.
6 TURNS PER FOOT.
5. Seal the LEAD-IN wire in the conduit to prevent
moisture seepage into the conduit.
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Not Used
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SAFETY DEVICE CONNECTIONS
INHERENT OBSTRUCTION SENSING DEVICE:
NOTE: The gate MUST move smoothly and easily in manual
operation before attempting this adjustment.
WARNING: TURN OFF POWER TO OPERATOR WHEN
MAKING ANY ADJUSTMENTS.
This unit is supplied with a current sensing system, which
will stop the gate when it encounters an obstruction and then
backs the gate off approximately 2 inches. If the gate is
started again and a second encounter occurs before hitting a
limit switch, the gate will stop and sound a warning signal. A
constant pressure control will then be needed to start the
gate. This sensing system has sensitivity adjustments
located on the printed circuit board. The force required to
activate the system may be adjusted in both OPEN and
CLOSE directions separately.
Start at minimum and
increase force setting until it is just over what is required to
move the gate smoothly without any nuisance tripping.
WARNING: NEVER INCREASE FORCE SETTING TO MAKE UP
FOR A GATE THAT IS NOT MAINTAINED PROPERLY. THIS
WILL DESENSITIZE THE OPERATION OF THE SAFETY
SYSTEM.
R35
SECONDARY OBSTRUCTION SENSING DEVICES
Another sensing device (Either a contact or a non-contact
system) must be installed and connected to this unit to
increase
protection
against
entrapment
per
U/L
requirements.
NOTE: All safety device contacts must be NORMALLY OPEN.
NOTE: 24 VAC power is available at terminals A & B for
devices that may require it (i.e., photo eyes, wireless edges,
etc).
CONTACT SENSOR INSTALLATION:
NOTE: Wireless sensors must be installed so there is no
signal interference.
NOTE: All hard wiring to safety edges must be installed so
there is no threat of mechanical damage to wiring between
components, when the gate is moving.
1. Install electric edge sensors in locations shown below.
NOTE: A separate pedestrian gate must be installed if there is
no other entry access but the vehicular gate.
Electric Edge
Mounted On Fence
Electric Edge
Mounted On Gate
Trailing Edge
R36
Electric Edge
Mounted On Gate
Leading Edge
CLOSE
OPEN
OVERLOAD FORCE
MINIMUM
LOCATION OF
OVERLOAD FORCE
ADJUSTMENT
MAXIMUM
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Electric Edge
Mounted On Post
38
2. Connect contact sensor edges to the control board as
shown in the illustration below.
CONTACT SENSOR CONNECTION
Leading Edge
Trailing Edge
12 13 14
NON-CONTACT SENSOR INSTALLATION
1. Install photoelectric cell as close to inside of gate as
possible.
2. Photocells should be installed across the gate
opening and behind the gate (as shown below) at
least 10 inches above ground.
NOTE: A separate pedestrian gate must be
installed if there is no other entry access but the
vehicular gate.
NOTE: Leading edge is connected to terminal #13 and terminal
#14. Trailing edge, Post Mounted edge and Fence Mounted edge
are connected to terminal #12 and terminal #14.
Photo Electric Reflector
(Mount Past Gates Full
Open Position)
3. After sensors are mounted and electrically connected,
turn on the power.
4. Test the close obstruction sensing system for proper
operation, by depressing the leading edge sensing
strip while the operator is running closed.
Photo Electric Cell
( For Open Direction)
NOTE: The operator should stop and reverse a short
distance and then stop.
Photo Electric Cell
(For Close Direction)
5. Run the operator to the close limit.
6. Test the open obstruction sensing system by
depressing one of the other three edge sensors while
the gate is opening.
NOTE: The operator should repeat the STOP AND REVERSE
procedure.
Photo Electric Reflector
(Mount Past Gates Full
Close Position )
7. Run operator to the close limit and repeat step #6 for
the other two edges.
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3. Connect NON-CONTACT sensors to the control board
as shown below.
NON CONTACT SENSOR CONNECTION
Align With
Refector
10 11 12 13 14
Align With
Refector
Close Photocell
Sensor
Open Photocell
Sensor
NOTE: Close photocell is connected to terminal #11 and
terminal #14. Open photocell is connected to terminal #10
and terminal #14.
AFTER SENSORS ARE CONNECTED:
MAINTENANCE SUGGESTIONS
Lubricate the drive chain and idler sprockets, shaft bearings,
internal drive chain, and disconnect slide every 3 months
with 30-weight oil. Every 6 months check drive belt for
proper tension and signs of wear. Periodically check all
hardware (nuts, bolts, screws, etc) for tightness.
Maintenance Log/Notes
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
1. Turn on power.
2. Make sure the photo-beams are properly aligned per
the manufacturer’s specifications.
3 . Test the CLOSE obstruction sensing system for proper
operation, by blocking the beam across the gate
opening while the gate is running closed.
Model RSG
Date Installed____________
Serial # ________________
Installer’s Information
Company Name _____________________
NOTE: The gate should stop and reverse a short distance
and then stop.
Company Address ___________________
4. Run operator to close limit.
Company Address ___________________
5. Test the OPEN obstruction sensing system by
blocking the beam mounted at the back area of the
gate while the gate is running open.
Company Telephone # ________________
NOTE: The operator should repeat the stop and reverse
procedure.
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Company Address ___________________
Company Contact ____________________
The end user should retain this information for their records and to
obtain warranty service.
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PowerMaster
Limited 5 Year Warranty
PowerMaster warrants all gate operators to be free of defects in
materials and workmanship for a period of Five (5) years from date
of purchase. If any part is found to be defective during this period,
new parts will be furnished free of charge. Failure of this product
due to misuse, improper installation, alterations, vandalism, or lack
of maintenance is not covered under this warranty, and voids any
other implied warranties herein.
PowerMaster is not responsible for any labor charges incurred in
connection with the installation of warranted parts.
In order to activate this warranty, the registration form on
opposite page MUST be completed and returned within
THIRTY CALENDER DAYS FROM DATE OF PURCHASE
VIA CERTIFIED MAIL, fax (631-951-3934) or via email
[email protected] If registration is not activated, a one
year warranty will apply.
Registration Information
Model RSG
Date Installed____________
Serial # ________________
Location Installed:
Address _______________
Address _______________
Address _______________
Installer’s Information
Company Name _____________________________
Company Address ___________________________
Company Address ___________________________
Company Address ___________________________
Company Telephone # ________________________
Company Contact ____________________________
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