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Table Of Contents
Introduction
About This Manual.................................................................................................................................................... 1
Parts & Illustrations
A6-6000 System Standard & Optional Equipment ................................................................................................... 2
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Overhaul Procedure
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Introduction
About This Manual
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1
Parts & Illustrations
Model - A6-6000
A6-6000 Standard Equipment
Part
Number
Description
$81,7
352%/(53*81
+,*+35(6685(+26($66(0%/<
:+,3+26($66(0%/<
+($7(55(3$,5.,7
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A6-6000 Optional Equipment
Part
Number
Description
+,*+35(6685(+26($66<)7
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352%/(5*81
67,&.75$16)(53803
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A6-6000 Power Options
Part
Number
Description
3+$6(
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5$7,236,#36,$LU
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23675- System Assembly
4
REVISION C
23675- System Assembly
5
REVISION C
23675- System Assembly
6
REVISION C
23675- System Assembly
7
REVISION C
23675- System Parts List
Part
Number
Description
Part
Number
Description
56
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REVISION C
23675- System Parts List
23450-XX
Part
Number
Description
Qty.
56
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REVISION C
23675- Generic System Schematic
10
REVISION C
23675- System Schematic 220V Single Phase
11
REVISION C
23675- System Schematic 220V Three Phase
12
REVISION C
23675- System Schematic 380V Three Phase
13
REVISION C
23478-01 Control Panel Assembly
Part
Number
Description
Qty.
Part
Number
Description
Qty.
21112-00
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14
REVISION C
23479- Electrical Assembly
23479-03
380 V Three Phase
23479-01
220 V Single Phase
23479-03
23479-01
Part
Number
Description
Qty
Part
Number
Description
Qty
$03)86(
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23445-00 ISO Heat Exchanger Assembly
23445-00
16
Part
Number
Description
Qty.
3/8*
1
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REVISION C
23446-00 POLY Heat Exchanger Assembly
Part
Number
Description
Qty.
3/8*
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2
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12
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12
17
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REVISION B
23460-01 Proportioning Unit Assembly
Part
Number
Part
Number
Description
Qty.
Description
Qty.
)
6&5(:
2
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18
REVISION A
AM-600-00 Air Motor
19
21835-00 Fluid Section
REPAIR KIT: 21845-00
20
REVISION E
21835-00 Fluid Section Parts List
Part
Number
$36
$36
$36
)6
Description
)2279$/9(6($7
Qty.
1
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1
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Part
Number
Description
Qty.
25,1*
25,1*
1
38036($/
2
3$&.,1*5(7$,1(5
1
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)6
3,6721*8,'(
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21
REVISION E
22023-01 High Pressure Hose Assembly
Part
Number
Description
Qty.
Part
Number
1</21)/8,'+26(
IW
&233(5675,3
6 lbs.
+($76+5,1.78%,1*6+5,1.
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Qty.
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22
REVISION E
Typical System Connection Diagram
22023-01
HOSE ASSY.
23
Options
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REVISION A
Options
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Options
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27
SAFETY
Safe Handling And Use Of Urethane Foam
Equipment
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Clean-Up Solvents
WARNING
A hazardous situation may be present in your pressurized
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Halogenated Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components
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substantial property damage.
&OHDQLQJDJHQWVFRDWLQJVSDLQWVHWFPD\FRQWDLQ+DORgenated Hydrocarbon Solvents.
Some GlasCraft spray equipment includes aluminum or
galvanized components and will be affected by
Halogenated Hydrocarbon Solvents.
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chemical reaction under all circumstances.
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are very desirable in many respects.
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IMMEDIATELY TAKE THE FOLLOWING STEPS:
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in accordance with equipment servicing instructions.
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with materials containing such solvents.
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each chemical used in your plan
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NOTE
GlasCraft is aware of NO stabilizers available to prevent
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all conditions with aluminum components in a closed
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system.
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Solvents.
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the eyes.
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WARNING
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aid immediately while you are contacting the doctor.
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Proper Safety Equipment
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air ventilation is not adequate to remove isocyanate vaSRUVIURPWKHDLU0867XVHDQDSSURYHG86%XUHDX
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Ventilation
WARNING
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suppliers should be contacted to determine at what
concentrations the vapors of the chemicals they supply
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needed to detect such dangerous concentrations. Such
equipment should be obtained.
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the material containers are opened.
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attention and contact lenses are prohibited.
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be provided in these areas to prevent chemical vapors
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believed to be accurate and reliable but are presented
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expressed or implied. The user should not assume that
all safety measures are indicated or that other measures
are not required.
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ventilation normally provided is likely to be inadequate.
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chemical vapors are likely to spread.
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Installation
Assembly Instructions
NOTE
The GlasCraft System is factory assembled. If any
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please refer to illustrations located in the forward portion
of this User Manual or contact your GlasCraft distributor.
Fluid Line Connection
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Required Tools:
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1. /D\KRVHVRXWVWUDLJKW
2. &RXSOHKRVHVWRJHWKHUZLWKVXSSOLHGXQLRQ¿WWLQJV
DQGWLJKWHQ¿QJHUWLJKW
3. a.+ROGFULPS¿WWLQJKH[´DQGXQLRQ¿WWLQJ
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b.8VLQJWKHDSSURSULDWHZUHQFK$VLGH´%VLGH
´WLJKWHQVZLYHO¿WWLQJWRXQLRQQRWDOORZLQJ
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VLGHRIXQLRQ
This practice is required on all connection
points.
1) Hose @ machine
2) Hose @ gun
3) Adding additional hose sections
4. 3OXJKRVHVWRJHWKHU7KH758)/2:KRVHSOXJVDUH
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Once connections are made, tape connections
well enough to keep plugs from coming undone,
damaged, etc.
32
Installation
WARNING
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connections.
1. &RQQHFW+RVH$VVHPEO\WRWKHV\VWHP
7KHVZLYHO¿WWLQJVRQWKH+RVHDVVHPEO\
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the system.
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material hose.
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circuit.
Note: Jumper not needed with 18006-01 heated whip hose.
6. &RQQHFW+RVH$VVHPEO\DQGWKHJXQDV
VKRZQ7KHVZLYHO¿WWLQJVRQWKH+RVHDVVHPEO\
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7.)OXLGDQGDLUFRQQHFWLRQVEHWZHHQWKHV\WHPDQG
JXQVKRXOGQRZEHFRPSOHWHDQGtight.
33
Installation
Electrical Connections
NOTE
Electrical connections must be checked on a periodic
basis.
1. YROWVLQJOHSKDVH
//*5281'
YROWWKUHHSKDVH
///*5281'
YROWWKUHHSKDVH
/EODFN
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/EODFN
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WARNING
:KHQ 0DLQ 3RZHU WR V\VWHP FRQVROH LV RQ WKH ZKLWH DQG
black wires in the console are always live! Disconnect or
turn off Main Power source before opening console to make
any repairs or before making any electrical repair of any type
to the system.
CAUTION
If you do not understand the electrical hook-up described
DERYHFRQVXOW\RXUORFDO*ODV&UDIWGLVWULEXWRU25DTXDOL¿HG
electrician.
Air Supply Connection
$QDLUVRXUFHZKLFKGHOLYHUVDFRQVWDQW&)0#
36,OLWHUV#%$5DQGGRHVQRW
H[FHHG36,%$5VKRXOGFRQQHFWHGGLUHFWO\
WRWKH%DOO9DOYH31PRXQWHGRQWKH
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&RQQHFWLRQ'LDJUDP´LOOXVWUDWLRQ7KHDLUOLQHWRWKH&RQVROH
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IHHWRUOHVVLQOHQJWK6KRXOGLWEHRYHUIHHWLQOHQJWK
WKHDLUOLQHVKRXOGEHDPLQLPXPLQFK,'
34
Operation
WARNING
Filling The System
Never leave machine unattended while system power
is on or system is running.
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Machine operators must be familiar with the
component functions and operation of the machine.
1. $GMXVW$LU5HJXODWRUWR36,WR¿OOV\VWHP$LU
0RWRUZLOOF\FOHVORZO\WR¿OO3XPSV+HDWHUVDQG
+RVHVDQGVWRS
Pre-Operation Check List
A. &KHFNWKDWDOO¿WWLQJVDUHVHFXUHO\WLJKW
B. &KHFNHOHFWULFDOKRRNXSTXDOL¿HGHOHFWULFLDQ
UHFRPPHQGHG
C. 0DLQSRZHUVZLWFKRQ&RQWURO%R[VKRXOGEH
VZLWFKHGWROFF position.
2. 5HPRYH,6232/<VLGHEORFNVIURPJXQ
D.$LU5HJXODWRUWXUQHGFRXQWHUFORFNZLVHWROFF
position.
E.+RVH&RQWURODQG3ULPDU\+HDWHU&RQWUROWROFF
position.
WARNING
Do not place any part of the body in the path of the
material spray.
Do not point the gun at or near other personnel.
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Because of the hazardous materials used in this
HTXLSPHQWLWLVUHFRPPHQGHGWKDWWKHRSHUDWRUXVH
DQDLUPDVNJRJJOHVSURWHFWLYHFORWKLQJDQGRWKHU
VDIHW\HTXLSPHQWDVSUHVFULEHGE\FXUUHQWUHJXODWLRQV
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laws in the area where the equipment is being used.
PROBLER P2
MAKE SURE VALVES ARE OFF
Initial Start-Up Procedure
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FDEOHDWWDFKHGWKHV\VWHPLVQRZUHDG\IRUVWDUWXS
35
Operation
3. 3ODFHVHSDUDWHFOHDQFRQWDLQHUVXQGHUHDFKLQGL
6.&OHDQDQGOXEULFDWH6LGH%ORFNVDQG6HDOVWKRU
RXJKO\DQGUHDVVHPEOHRQ*XQ0DNHFHUWDLQWKDW
6LGH%ORFN6FUHZVDUHWLJKWHQVHFXUHO\
vidual side block. Slowly open material valves
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material system.
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etc.
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9. 7XUQPDLQSRZHU6ZLWFKWRON position.
NOTE
Remember to dispense one to two gallons of material
to clear the system of grease and plasticizer that was
used during factory testing.
4. &ORVHPDQXDOPDWHULDOYDOYHV0DWHULDOSUHVVXUH
JDXJHVVKRXOGQRZUHJLVWHUDSSUR[LPDWHO\HTXDO
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block over the container. Bleed pressure until both
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5. 'LVSRVHRIZDVWHPDWHULDOSURSHUO\DQGLQDFFRU
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NOTE
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applied by dabbing a white lithium grease into holes
inside of Gun Front Housing and wiping grease over
SideBlock Seals. Grease will purge itself when air valve
is turned on at Gun and Gun is triggered.
36
Operation
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12.$GMXVW0DLQ$LU5HJXODWRUWRPDWHULDOVXSSOLHUVVSHFL¿
a.3XVKLQJUHHQSRZHUEXWWRQ
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achieved.
cations.
13.
7XUQ3XUJH$LUDQG0DWHULDO9DOYHV21DW*XQ
WARNING
6WUDLJKWHQKRVHRXWÀDWWRDYRLGXQHYHQKHDWLQJDQG
GDPDJHWRLQWHUQDOZLULQJRIWKH+RVH$VVHPEO\
NOTE
$OORZHQRXJKWLPHIRUKRVHWRZDUPXSDSSUR[LPDWHO\
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CAUTION
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WKHKHDWHUVWRUHDFKRSHUDWLQJWHPSHUDWXUHEHIRUHDG
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ON
OFF
14. 5HOLHYHDQ\H[FHVVSUHVVXUHE\WULJJHULQJWKHJXQ
NOTE
The Emergency Stop Switch is located on the bottom right
VLGHRIWKHFRQWURO3DQHOZKHQGHSUHVVHGLWZLOOVKXWGRZQ
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turn handle on push button.
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37
Operation
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WARNING
Do not place any part of the body in the path of the
material spray.
Do not point the gun at or near other personnel.
'RQRWORRNLQWRWKH0L[LQJ&KDPEHURUL¿FHDWDQ\
time.
Because of the hazardous materials used in this
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other safety equipment as prescribed by current
UHJXODWLRQVUHFRPPHQGDWLRQVRIWKHFKHPLFDOVXS
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ment is being used.
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WXUQWKHKHDWHUVRII.
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SXVKEXWWRQVPDUNHGRYHUSUHVVXUH2QHRIWKHVHSXVK
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HQJDJHVLQGLFDWLQJZKHUHWKHSUREOHPLVORFDWHG
,623RO\RU+RVH
16.7KHV\VWHPZLOOGLVSHQVHOLTXLGDWKLJKSUHVVXUH
ZKHQ*XQ7ULJJHULVDFWLYDWHG5HDGDQGQRWH
:$51,1*6FRQWDLQHGLQWKLV8VHU0DQXDODQG
WKH3UREOHU3*XQ8VHU0DQXDO*&
CAUTION
The Polyol will expand in the Hose if any normal
operating pressures are bled off whenever the material is above approximately 75 degrees F. Hot Polyol
KRVHVVKRXOGQHYHUEHEOHGE\DQ\PHWKRGWR]HUR
pressure for two reasons.
1. The seals in the Gun rely on high pressure to make
their seal. The high pressure cannot be maintained if
the pumps are attempting to apply this pressure
WKURXJKDKRVHIXOORIH[SDQGHGIURWKWKHUHIRUHWKH
Gun seal may leak.
2. Re-starting immediately after hot Polyol has expanded in the system may result in spraying substantial amounts of “bad” foam. This will continue until the expanded Polyol in the primary Heater and the
Hose has been completely purged.
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is an over pressure situation.
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Over Pressure System Protection
WARNING
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SUHVVXUHPRQLWRULQJ7KHVHPRQLWRULQJGHYLFHVZLOO
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WARNING
There are pressure sensors located on each propor
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38
Operation
Over Pressure Problem Correction
2. 7XUQRIIPDLQSRZHUVZLWFK
1. 'HWHUPLQHLIWKHSUREOHPLVKLJKSUHVVXUHUHODWHG
2. 5HOLHYHV\VWHPPDWHULDOSUHVVXUH
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NOTE
Once the power has been turned off and problem
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pressure lighted buttons will automatically be reset.
CAUTION
If you do not understand the electrical hook-up de
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should install power to the supply disconnect.
4. 3HUIRUPJXQPDLQWHQDQFH6HHJXQPDQXDO
You should always follow all local or national electrical
codes.
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CAUTION
Disconnect power source BEFORE attempting any repairs or opening the Control Boxes. Access to internal
SDUWVLVOLPLWHGWRTXDOL¿HGSHUVRQQHO21/<
Place Main Power Switch in OFF position BEFORE disconnecting power cables. This equipment is not
approved for use in hazardous locations as set forth in
the National Electrical Code Article 500 and Sub-Part “S”
of the OSHA Standards.
Daily Shut-Down Procedure
1. 7XUQRIIKRVHDQGKHDWHUFRQWUROOHUV
39
Operation
6. 9LVXDOO\LQVSHFWWKHHQWLUHV\VWHPIRUOHDNV
7. 7XUQRIIPDLQDLUVXSSO\DQGPDLQSRZHU
Extended Shut-Down Procedure
7KHUHDUHPDQ\GLIIHUHQWSURFHGXUHVWKDWDUHEHLQJIROORZHG
IRU H[WHQGHG PDFKLQH VKXW GRZQ %HFDXVH WKH V\VWHP LV
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*ODV&UDIW UHFRPPHQGV WKDW WKH V\VWHP VKRXOG EH VWRUHG
ZLWK XUHWKDQHV LQVWHDG RI VROYHQWV SODVWLFL]HUV HWF &HUWDLQFRQVLGHUDWLRQVKDYHWREHDGKHUHGWRZKHQDQH[WHQGHG
VKXWGRZQLVEHLQJSHUIRUPHG
7KHIROORZLQJSURFHGXUHLVIRUORQJH[WHQGHGVKXWGRZQ
periods.
NOTE
Power should be disconnected and all air regulators
turned down to zero.
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IURPWKHV\VWHP
8. &RLOKHDWHGKRVHVZLWKDPLQLPXPIRXUIRRWGLDPHWHU
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9. &KHFNDQGOXEHWRSRIWKHÀXLGVHFWLRQ
PROBLER P2
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and add a tablespoon
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40
Operation
2. 8VHDVXLWDEOHVROYHQWWRÀXVKWKHÀXLGFLUFXLWV7R
GHWHUPLQHWKHFRPSDWLELOLW\RIVROYHQWVZLWKPDWHULDO
EHLQJXVHG$OZD\VFKHFNZLWKPDWHULDOVXSSOLHU
11. )RUJXQVKXWGRZQIROORZWKHSURFHGXUHIURPWKH
JXQPDQXDO
12. 7KHOHQJWKRIWLPHDV\VWHPLVVKXWGRZQDQGWKH
3. ,QFUHDVHWUDQVIHUSXPSSUHVVXUHXQWLOÀXLG
movement occurs.
Note: ,IÀXLGPRYHPHQWGRHVNOTRFFXU#SVL
RIDLURQWUDQVIHUSXPSVLQFUHDVHPDLQSXPS
pressure until the main proportioner SLOWLY
VWDUWVF\FOLQJ
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RIWHQWKHV\VWHPVKRXOGEHSXUJHGDQGUH¿OOHG
8VXDOO\HYHU\ZHHNVWKHIROORZLQJSURFHGXUH
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1. &RQQHFWWKHPDLQDLUOLQHWRWKHV\VWHP
4. 2QFHSULPDU\PDWHULDOLVÀXVKHGIURPWKHV\VWHP
UHGXFHWKHPDLQDLUSUHVVXUHWR]HURRUÀLSWKH
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2. $GMXVWPDLQDLUUHJXODWRUWRSVL
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the system.
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9. *HQHURXVO\FRDWWKHH[SRVHGWUDQVIHUSXPSVKDIWV
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41
Operation
4. 5HPRYHWKHVLGHEORFNVIURPWKHJXQ
6. &ORVHERWKVLGHEORFNVVLPXOWDQHRXVO\DQGZLSHRIIUHVL
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WARNING
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ALL AIR and FLUID PRESSURES SHOULD BE
RELIEVED TO ZERO (BLEED-OFF)!
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PROBLER P2
5. Open both side blocks simultaneously into seperDWHFRQWDLQHUVDQGGLVSHQVHDSSUR[LPDWHO\
JDOORQVRIPDWHULDOIURPHDFKVLGHRUXQWLODOO
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WARNING
Before performing any repairs on any part of the
V\VWHP
PLACE ALL CONTROLS ON THE MACHINE AND THE
MAIN POWER SOURCE IN THE OFF
POSITION AND DISCONNECT THE ELECTRICAL
POWER CABLE FROM THE MAIN POWER SOURCE!
42
Maintenance
Daily Routine Maintenance
1. 9LVXDOO\LQVSHFWWKHV\VWHPIRUOHDNV
2. &KHFNGHVLFFDQWGU\HUEHDGVWRLQVXUHWKH\DUH
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3. &KHFNDQGOXEHWRSRIWKHÀXLGVHFWLRQ
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and add a tablespoon
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Weekly Maintenance
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VKDIW
2. See related manuals.
43
Troubleshooting
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RQWKHPLVVLQJPDWHULDOVLGH,QWURXEOHVKRRWLQJD
67$59$7,21SUREOHPZKHUHWKHSUHVVXUHJDXJH
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Material Or Mechanical Problem
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A.0$7(5,$/'5806
1. Material in drums?
2. Material temperature?
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:+$7*22'0$7(5,$//22.6/,.(
+2:7+((48,30(171250$//<23(5$7(6
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these procedures. The material pressure gauges are
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system.
NOTE
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only one stroke of the Proportioning Pump. Check the
pressure gauges during one of these bursts of missing
materials and always stop spraying while you are getting a burst of good material.
44
Troubleshooting
NOTE
C. +26(6
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Follow the procedures in the order given. Remember
that repairs should be made as soon as possible. Don’t
OHDYHWKHXQLWRSHQWRDLUDQ\ORQJHUWKDQQHFHVVDU\DV
WKLVZLOOOHDGWRIXUWKHUSUREOHPVVXFKDVPRLVWXUHHQtering the system and causing the isocyanate to
crystallize.
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should be run long enough to displace the material that
was in the unit when it was opened up.
1(9(5LQVSHFW¿OWHUDVVHPEOLHVDWWLPHRIVKXWGRZQ
TROUBLESHOOTING A POOR SPRAY PATTERN
NOTE
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understand the factors that affect the spray
pattern.
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WARNING
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ALL AIR and FLUID PRESSURES SHOULD
%(5(/,(9('72=(52%/(('2))
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cause a poor pattern.
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NOTE
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45
Overhaul Procedure
4.'LVFRQQHFWWKHGLQFRQQHFWRUIURPRYHUSUHVVXUH
19875-00 (-01) Pumps
21835-00 Pumps
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1.'XPSSUHVVXUHRIIV\VWHP
WARNING
Be sure air and power are off to system.
7KLVLVDFKLHYHGE\UHPRYLQJVLGHEORFNVIURPWKHJXQ
RSHQLQJEDOOYDOYHVDQGSXUJLQJPDWHULDOVLQWRFOHDQ
containers.
E5HPRYH6ZLWFKIURP¿WWLQJ
2.)OXVKV\VWHPVLGHWREHUHEXLOWZLWKVXLWDEOH
solvent.
CAUTION
NOTE
Do not immerse Over Pressure Valve in solvents
externally. (Flushing will not affect).
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3.'LVFRQQHFWLQOHWDQGRXWOHW¿WWLQJVIURPWKHSXPS
5. 5HPRYHSXPSIURPEDVH
a.UHPRYHQ\ORQ/RFN
QXWIURP\RNH
a. remove outlet hose
b.UHPRYHIRXUEROWV
b. remove inlet hose
46
Overhaul Procedure
Breaking Down Pump
4.8VLQJDUXEEHUPDOOHWWDSVKDIWRXWWKURXJKWKH
ERWWRPRIWKHF\OLQGHU31
1. 5HPRYHIRXUQXWVDWWKHEDVHRISXPSEUHDNORRVH
in a criss-cross pattern.
5. 5HPRYHF\OLQGHU31IURP
3XPS+HDG31
2. 5HPRYH%DVHIURP7LH5RGV
6. 5HPRYH&XS$GDSWHU31IURP
3XPS+HDG31
NOTE
2Q31SXPSVZDWFKRXWIRU$36$36
7KHVSULQJZLOOSXVKWKHVHSDUWVRXW
2EVHUYHZKLFKVLGHRIWKH$36FRPHVRXW.HHS
right side up for diagnostics.
3. 5HPRYH9DOYH+RXVLQJIURPWKHF\OLQGHU
318)RQSXPS
31RQSXPS
47
Overhaul Procedure
Disassemble Sub-Assemblies
2.6KDIW$VVHPEO\
1. &XS$GDSWHU31
D5HPRYH317UDQVIHU6HDWIURP
317UDQVIHU+RXVLQJ:DWFKIRU
31$36%DOODQG316SULQJ
7KH%DOOLVORDGHGZLWKVSULQJWHQVLRQ
D5HPRYH6XSSRUW:DVKHU31
E5HPRYH6HDO31
E5HPRYH)63LVWRQ*XLGHDQG31
3XPS6HDO
F5HPRYH6QDS5LQJ311\ORQ:DVKHU
31)HOW:LSHUV31
48
Overhaul Procedure
Cleaning
1.6RDN31LQDOLJKWZHLJKWQRQGHWHUJHQW
RLOWKHQLQVWDOOLQ31
1.7KRURXJKO\ZDVKDOOSDUWVLQVXLWDEOHVROYHQW
2.,ISDUWVKDYHDQ\EXLOGXSRIKDUGHQHGPDWHULDO
2.,QVWDOO31SXVKGRZQDQGLQVWDOO6QDS
5LQJ31LQJURRYH
LWLVDFFHSWDEOHWRSROLVKSDUWVZLWK¿QHVDQGSDSHU
JULWRUVWHHOZRRO
3.,WLVUHFRPPHQGHGWKDWWKHF\OLQGHUEHKRQHG
ZLWKD¿QHJULWEHDGKRQHU315.
Inspection
1.7KH3XPS&\OLQGHU31LQQHUZDOO
VKRXOGEHVPRRWK1RSLWWLQJRUVFDUULQJVKRXOG
EHVHHQ,IVOLJKWVFDUVVKRZLQWKHZDOOWKH\
PXVWQRWEHDEOHWREHIHOWZLWKD¿QJHUQDLO
2.7KH3XPS6KDIW31PXVWQRWKDYHDQ\
VFRULQJSLWWLQJRUEXLOGXSRIDQ\GHEULVRQWKH
VKDIW
3. 2QERWWRPVLGHRI31LQVWDOO
31VRWKDWWKHOLSIDFHVRXW
36HWWKH%DOO31$36LQWKH6HDW31
DQGKROGXSWRDOLJKW2EVHUYHIRU
OLJKWEHWZHHQVHDWVXUIDFHDQGWKHEDOO
NOTE
,IDODUJHVOLYHURIOLJKWVKRZVFKHFNIRUGHEULVRUVFDU
ing on Seat or Ball.
4. 31$3631$36UHSHDWWKH
above step.
NOTE
7KH$36LVUHYHUVLEOH\RXFDQXVHHLWKHUVLGH
4./XEULFDWHDQGLQVWDOO25LQJ31 on
ERWWRPJURRYH
Re-Assemble
NOTE
All parts underlined are contained in Repair Kit.
49
Overhaul Procedure
5.,QVWDOO31ZLWKOLSIDFLQJWRZDUG31
VHDO
9. /XEULFDWHDQGLQVWDOOWZR3125LQJVRQ31
F\OLQGHU
6. 3ODFH316HDODQG31)6JXLGHRQ
317KHOLSVRIWKH6HDOZLOOIDFHDZD\
IURP31)6.
10. 8VLQJDOLJKWZHLJKWQRQGHWHUJHQWRLOFRDWWKHVHDORQ
WKHVKDIWDVVHPEO\DQGWKHZDOOVRIWKHF\OLQGHUWKHQ
LQVWDOOWKHVKDIWDVVHPEO\LQWRWKHF\OLQGHUOHDYH
DSSUR[LPDWHO\´RIWKHVKDIWH[SRVHGRQWKHWRSVLGH
7.6HW31VSULQJLQ31KRXVLQJ
DQGVHW$36EDOORQ6SULQJ
8. $SSO\EOXHORFNWLWHWRWKHWKUHDGVRI31
DQGLQVWDOORQ317LJKWHQWKHVHWZRSDUWV
11. ,QVWDOOF\OLQGHUVKDIWDVVHPEO\LQWR31SXPS
+HDGFDUHIXOQRWWRFXW25LQJIRUSXPS
31
50
Overhaul Procedure
12. :LWKWKH3XPS$VVHPEO\XSVLGHGRZQHDV\LI
FODPSHGLQDYLVHLQVWDOO)RRW9DOYH+RXVLQJ31
15.
13. 6HW316SULQJLQSODFHDQGVHW31
$36%DOORQ6SULQJ
16.*HQWO\VHW313WKURXJK317LH5RGV
/XEULFDWHWKHRXWHUHGJHRI31$36DQGVHW
WRSRIEDOOVTXDUHDQGFHQWHUÀDWVRI31$36
DQG31
DQGSXVKGRZQVTXDUHDQG¿UPXQWLOLWVHWVGRZQRYHU
F\OLQGHU25LQJ
14./XEULFDWHDQGLQVWDOO3125LQJLQ
JURRYHRI31
17. &RQWLQXHKROGLQJ3GRZQLQVWDOO31
/RFN:DVKHUVDQGKDQGWKUHDG311XWV
7LJKWHQ31LQDFULVVFURVVSDWWHUQXQWLOWLJKW
51
Overhaul Procedure
For 19875-00 Pumps:
1.6HW8)LQF\OLQGHU
2.6HW31$36LQERG\
3. /XEULFDWH31DQGLQVWDOOLQJURRYHRI
8)
4. ,QVWDOO31$36
5. *HQWO\VHW313WKURXJK317LH
5RGVDQGSXVKGRZQVTXDUHDQG¿UPXQWLOLWVHWV
GRZQRYHUF\OLQGHU25LQJ
6.&RQWLQXHKROGLQJ3GRZQLQVWDOO31
/RFN:DVKHUVDQGKDQGWKUHDG311XWV
7.7LJKWHQ31LQDFULVVFURVVSDWWHUQXQWLO
WLJKW
8./XEULFDWH316HDOLQVLGHRI31
KRXVLQJ
9.*HQWO\SXVKGRZQRYHU3XPS6KDIW31
DQGVHWÀXVKWR313XPS+HDG
10.5HLQVWDOOSXPSLQUHYHUVHRUGHURIUHPRYDO
52
Notes
53
Notes
54
Limited Warranty Policy
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DIWHUGLVFRYHU\E\WKHRULJLQDO3XUFKDVHU
$QRI¿FLDORI*ODV&UDIWKDVLVVXHGDUHWXUQDXWKRUL]DWLRQQXPEHUDQG
7KHFODLPHGGHIHFWLYHHTXLSPHQWRUSDUWKDVEHHQUHWXUQHGWR*ODV&UDIWE\WKHRULJLQDO3XUFKDVHUIUHLJKW
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6XLWH,QGLDQDSROLV,186$
7KLVZDUUDQW\VKDOOQRWDSSO\WRDQ\HTXLSPHQWRUSDUWVWKDWKDYHEHHQDOWHUHGRUUHSDLUHGE\DQ\RQHRWKHUWKDQ*ODV&UDIW
RU WR GHIHFWV RU GDPDJH UHVXOWLQJ IURP LPSURSHU LQVWDOODWLRQ PLVXVH QHJOLJHQFH DFFLGHQW RU XVH QRW VSHFL¿HG E\
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THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. SPECIFICALLY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE, WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED.
*ODV&UDIWVKDOOQRWEHOLDEOHIRUDQ\ORVVRUH[SHQVHUHVXOWLQJIURPGDPDJHRUDFFLGHQWVFDXVHGE\LPSURSHUXVHRUDSSOLFDWLRQRIPDWHULDOVPDQXIDFWXUHGRUVROGE\*ODV&UDIWRULWVGLVWULEXWRUVRUDJHQWV
UNDER NO CIRCUMSTANCES SHALL GLASCRAFT’S LIABILITY EXCEED THE AMOUNT PURCHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART. UNDER NO CIRCUMSTANCES SHALL GLASCRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR LOST PROFITS.
1RDFWLRQDULVLQJIURPRUUHODWLQJWRDQ\JRRGVPDQXIDFWXUHGE\RUSXUFKDVHGIURP*ODV&UDIWPD\EHEURXJKWPRUHWKDQ
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55
Technical Assistance............
Thank You for selecting GlasCraft spray equipment
6KRXOG\RXKDYHDQ\TXHVWLRQVRUQHHGWHFKQLFDODVVLVWDQFHFRQWDFW\RXUIDFWRU\DXWKRUL]HG
GlasCraft distributor.
Distributor: _________________________
Phone: ____________________________
Contact: ___________________________
)RUDQ\LVVXHV\RXUGLVWULEXWRUFDQQRWDGGUHVVWKH*ODV&UDIWWHFKQLFDOVHUYLFHGHSDUWPHQWLV
DOZD\VDYDLODEOHWRDVVLVW\RXZLWKWKHRSHUDWLRQRI\RXUVSUD\HTXLSPHQW7RKHOSRXUWHFKQLFDO
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LQIRUPDWLRQUHDG\DQGDYDLODEOHZKHQ\RXSKRQH*ODV&UDIW
* If your questions are not urgent, You can e-mail all correspondence to [email protected]
For Air Powered Systems:
0RGHOBBBBBBBBBBBBBBBBBBBBBBBBBBBBB$LUFRPSUHVVRUVL]HBBBBBBBBBBBBBBBBBB
6HULDOQXPEHUBBBBBBBBBBBBBBBBBBBBBBB&)0JHQHUDWHGBBBBBBBBBBBBBBBBBBBBB
7\SHRIVSUD\JXQBBBBBBBBBBBBBBBBBBBB3UHVVXUHDWWKHV\VWHP
Serial number: _______________________
+\GUDXOLFBBBBBBBB3QHXPDWLFBBBBBBBBB
,V\RXUHTXLSPHQW'\QDPLFÀXLGSUHVVXUH
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:KDWLVWKHLQERXQGYROWDJH6SUD\JXQFKDPEHUVL]HBBBBBBBBBBBBBB
to your equipment: ____________________
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7HPSHUDWXUHVHWWLQJ,62BBBBBBBBBBBBBBB
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56
For Your Reference
Date Purchased
__________________________________________________
Distributor
______________________________________________________
______________________________________________________
Contact
______________________________________________________
Phone
______________________________________________________
E-mail
______________________________________________________
*ODV&UDIWPDQXIDFWXUHVDFRPSOHWHOLQHRISRO\XUHWKDQHIRDPDQGSRO\XUHDFRDWLQJVSUD\V\VWHPV
,I\RXUDSSOLFDWLRQLVLQSODQWRUD¿HOGFRQWUDFWRU*ODV&UDIWKDVDV\VWHPSDFNDJHWRPHHW\RXU
requirements.
GUARDIAN - AIR POWERED / A5 & A6 SERIES EQUIPMENT
. 6000 OR 12000 WATTS OF HEAT
. 1600, 2200, OR 3000 PRESSURE SET-UPS AVAILABLE
MH, MH II, & MH III HYDRAULIC POWERED SYSTEMS
. UP TO 45 LBS / MINUTE OUTPUT
. EXCELLENT PERFORMANCE AND RELIABILITY
GUARDIAN MMH - MOBILE MODULAR HYDRAULIC SYSTEMS
. SPECIFICALLY DESIGNED FOR ANY TYPE OF SPRAY RIG
. GIVE COMPLETE UTILIZATION OF FLOOR SPACE IN MOBILE RIG
PROBLER P2 SPRAY GUN
. IMPINGEMENT MIX / AIR PURGE
. OPTIONAL NOZZLE FOR SPRAYING STUD WALLS, POURING & STREAM JET
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