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Download 40535GH - 6" Deluxe Jointer - Steel City Tool Works
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® User Manual Read and understand this manual before using machine. 6” DELUXE JOINTER ® C 233282 US STEEL CITY TOOL WORKS VER. 10.13 Model Number 40535GH Manual Part No. OR40535 ® l City Jointer. ee St w ne ur yo ng si ha rc THANK YOU for pu inspected with you, d an , ed st te , ed gn si de This jointer has been , used and mained bl m se as ly er op pr n he the customer, in mind. W years of trouble free ith w u yo e id ov pr ill w tained, your jointer longest machinery e th of e on by ed ck ba is service, which is why it ss. warranties in the busine ucts in the Steel City’s od pr y an m of e on st ju is This jointer t proof of our commitmen is d an ry ne hi ac m ng ki family of woodwor ction. to total customer satisfa cellence each and every ex r fo e riv st to ue in nt At Steel City we co . For comments er om st cu r ou u, yo of n day and value the opinio ks, please visit our web or W ol To ity C l ee St or about your jointer works.com . site at www.steelcitytool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otor Specifications: Product Dimensions: Type Induction Footprint 26” x 18.5” / 672 x 470mm Continuous Duty Horsepower 1HP Length 48" / 1219mm Width 18” / 457mm Voltage 120 V Height 31” / 787mm Phase Single Hertz 60 RPM 3450 (no load) Shipping Dimensions: Product Specifications: Table 45” x 6.5” / 1145 x 166mm Length 49” / 1253mm Number of Cutters 12 Width 20” / 499mm Cutterhead Diameter 2” / 51mm Height 17” / 423mm Cutterhead Speed 8,000 RPM Gross Weight 141lb. / 64kg Cuts per Minute 9,500 Net Weight 130lb. / 59kg Fence Size Overall 5” x 25” x1” / 127 x 635 x 22mm Maximum Depth of cut 1/8" / 3mm Table Thickness 1 3/4” / 35mm ACCESSORIES AND ATTACHMENTS • 40930 HSS Cutter Tips (10 Pack) • 40938 Carbide Cutter Tips (10 Pack) • 40932 Torx Screws (25 Pack) • 40933 T-Handle Torx Tool There are a variety of accessories available for your Steel City Product. For more information on any accessories associated with this and other machines, please contact your nearest Steel City distributor, or visit our website at: www.steelcitytoolworks.com DEFINITION OF TERMS Edge Jointing: The process of making the edge of a piece of stock straight and square Rabbet: A rectangular cut or groove along or near the edge of a piece of wood that allows another piece to fit into it to form a joint Face Jointing: Similar to edge jointing except rather then the edge it is the face of the board that is being machined flat and square. Snipe: Gouging or depression of the board at the ends. Snipe can occur either at the beginning of the board going into the jointer or at the end of the board as it comes out of the jointer. Gum, Pitch or Resin: A sticky sap based residue that comes from wood products. 2 FEATURE IDENTIFICATION A G E D B C I F H A. )HQFH B. 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or safety, unplug from power source (FIG.4(C)), remove yellow key from under the red paddle (FIG4(D)). 2. To raise or lower the infeed table, make sure the tables coplanar and that the pointer is at zero (FIG.4(A)). If beds are level and pointer is off, loosen the 2 small screws (FIG.4(E)) to shift the pointer to 0. 3. If you need to adjust, release the lock knob (FIG.5(A)) by turning counter clockwise. 4. Grab the infeed handle (FIG.4(B)) and turn clockwise to raise and counter clockwise to lower. A. Maximum removal is 1/8” B. Lock the bed knob (FIG.5(A)) ADJUSTING FENCE POSITIVE STOPS B The granite fence on your jointer can be positioned 45°, 90°,135°. 1. FIG.6 (A) is the lock knob, turn counter clockwise to move the fence body (FIG.6 (E)) forward or backwards. E A C 2. FIG.6 (B) is the positive stop adjustment for 45°/135°. Release handle (FIG.6 (D)) to be able to tilt the fence backwards. 3. FIG.6 (C) is adjustment for 90° and the positive stop as well. Flip out of the way to allow fence to tilt. 4. When adjustments are complete, tighted (FIG.6 (A & D)). D FIG.6 13 OPERATIONS $FFRUGLQJWRPDQ\26+$$16,67$7(DQG/2&$/ &2'(6LWLVWKH(PSOR\HUV5HVSRQVLELOLW\WR WARNING PERMIT ONLY WUDLQHGDQGDXWKRUL]HGHPSOR\HHVWR RSHUDWHHTXLSPHQW INSPECT AND MAINTAIN JXDUGVVDIHW\GHYLFHV DQGVWDUWVWRSFRQWUROV CHILDPROOF THE WORKSHOP AREA E\ UHPRYLQJVZLWFKNH\VXQSOXJJLQJWRROVIURPWKH HOHFWULFDOUHFHSWDFOHVDQGXVLQJSDGORFNVLIQHFHVVDU\ INSTRUCTTRAIN DQGSUPERVISE WKHVDIHPHWKRG RIZRUN WARNING 6HULRXVSHUVRQDOLQMXU\PD\RFFXULIQRUPDOVDIHW\SUH FDXWLRQVDUHRYHUORRNHGRULJQRUHG$FFLGHQWVDUHIUH TXHQWO\FDXVHGE\ODFNRIIDPLOLDULW\RUIDLOXUHWRSD\ DWWHQWLRQ2EWDLQDGYLFHIURPVXSHUYLVRULQVWUXFWRURU DQRWKHUTXDOLILHGLQGLYLGXDOZKRLVIDPLOLDUZLWKWKH PDFKLQHDQGLWVRSHUDWLRQV CAUTION THE KNIVES ON THE JOINTER WILL NOT WEAR EVENLY BY FEEDING THE WOOD THROUGH THE SAME SPOT ON THE TABLE EVERY TIME. FEED THE WOOD THROUGH THE JOINTER AT DIFFERENT SPOTS ON THE TABLE BY REPOSITIONING THE FENCE WHEN POSSIBLE, TO HELP ELIMINATE UNEVEN WEAR OF THE KNIVES. (YHU\ZRUNDUHDLVGLIIHUHQW$OZD\VFRQVLGHUVDIHW\ ILUVWDVLWDSSOLHVWR\RXUZRUNDUHD8VHDQ\PDFKLQH ZLWKUHVSHFWDQGFDXWLRQ)DLOXUHWRGRVRFRXOGUHVXOW LQVHULRXVSHUVRQDOLQMXU\DQGGDPDJHWRWKHPDFKLQH WARNING ALWAYS USE CUTTERHEAD GUARD AND KEEP HANDS AWAY FROM CUTTERHEAD. ALWAYS USE PUSH BLOCKS WHENEVER POSSIBLE. NEVER MAKE JOINTING AND PLANING CUTS DEEPER THAN 1/8” IN ONE PASS. STOP XVLQJWKHPDFKLQHLIDWDQ\WLPH\RXH[SHULHQFH GLIILFXOWLHVLQSHUIRUPLQJDQ\RSHUDWLRQ&RQWDFW\RXU VXSHUYLVRULQVWUXFWRURUPDFKLQHVHUYLFHFHQWHULPPHGL DWHO\ LOCKING SWITCH IN THE “OFF” POSITION START/STOP SWITCH 7KH67$576723 VZLWFKDVVHPEO\LVORFDWHGEHORZ WKHLQIHHGWDEOH7RWXUQWKHMRLQWHU³21´SXVKWKH \HOORZVWDUWEXWWRQ$7RWXUQWKHMRLQWHU³2))´SXVK WKHUHGVWRSSDGGOH%SEE FIG.7 :KHQWKHMRLQWHULVQRWLQXVHWKHVWDUWEXWWRQFDQEH ORFNHGVRWKDWLWFDQQRWEHVWDUWHGE\UHPRYLQJWKH \HOORZNH\SEE FIG.8 FIG.8 FIG.7 B A 7KHIROORZLQJGLUHFWLRQVZLOOJLYHWKHEHJLQQHUDVWDUWRQMRLQWHURSHUDWLRQV8VHVFUDSSLHFHVRIOXPEHUWRFKHFNVHWWLQJV DQGWRJHWWKHIHHORIWKHRSHUDWLRQVEHIRUHDWWHPSWLQJUHJXODUZRUN PLACEMENT OF HANDS DURING FEEDING JOINTING AN EDGE 7KLVLVWKHPRVWFRPPRQRSHUDWLRQIRUWKHMRLQWHU 7KHVHFXWVDUHPDGHWRVTXDUHDQHGJHRIDZRUN SLHFH6HWWKHJXLGHIHQFHVTXDUHZLWKWKHWDEOH'HSWK RIFXWVKRXOGEHWKHPLQLPXPUHTXLUHGWRREWDLQD VWUDLJKWHGJH+ROGWKHEHVWIDFHRIWKHSLHFHILUPO\ DJDLQVWWKHIHQFHWKURXJKRXWWKHIHHGSEE FIG.10 $WWKHVWDUWRIWKHFXWWKHOHIWKDQGKROGVWKHZRUN ILUPO\DJDLQVWWKHLQIHHGWDEOHDQGIHQFHZKLOHWKHULJKW KDQGSXVKHVWKHZRUNWRZDUGWKHNQLYHV$IWHUWKHFXW LVXQGHUZD\WKHQHZVXUIDFHUHVWVILUPO\RQWKHRXWIHHG WDEOH7KHOHIWKDQGVKRXOGWKHQEHPRYHGWRWKHZRUN RQWKHRXWIHHGWDEOHDWWKHVDPHWLPHPDLQWDLQLQJIODW FRQWDFWZLWKWKHIHQFH7KHULJKWKDQGSUHVVHVWKHZRUN IRUZDUGDQGEHIRUHWKHULJKWKDQGUHDFKHVWKHFXWWHU KHDGLWVKRXOGEHPRYHGWRWKHZRUNRQWKHRXWIHHG WDEOH Fig.10 WARNING NEVER PASS HANDS DIRECTLY OVER THE CUTTERHEAD. DIRECTION OF GRAIN $YRLGIHHGLQJZRUNLQWRWKHMRLQWHUDJDLQVWWKHJUDLQ 7KHUHVXOWZLOOEHFKLSSHGDQGVSOLQWHUHGHGJHV)HHG ZLWKWKHJUDLQWRREWDLQDVPRRWKVXUIDFH FENCE OPERATION CAUTION MAXIMUM DEPTH OF CUT SHOULD NOT BE MORE THAN 1/8” IN ONE PASS. 7KHIHQFHFDQEHPRYHGDFURVVWKHWDEOHE\ORRVHQLQJ WKHORFNNQRE$PRYLQJWKHIHQFHWRWKHGHVLUHGSRVL WLRQDQGUHWLJKWHQLQJWKHORFNNQREVHFXUHO\$VWKH IHQFHLVPRYHGDFURVVWKHWDEOHWKHVOLGLQJSRUWLRQRI WKHIHQFHEUDFNHW%JXDUGVWKHFXWWHUKHDGLQEDFNRI WKHIHQFHSEE FIG 9 CAUTION DO NOT PERFORM JOINTING OPERATIONS ON MATERIAL SHORTER THAN 10 INCHES, NARROWER THAN 3/4 INCH, OR LESS THAN 1/2 INCH THICK. FIG.9 A B SURFACING TAPER CUTS 6XUIDFLQJLVLGHQWLFDOWRWKHMRLQWLQJRSHUDWLRQH[FHSWIRU WKHSRVLWLRQRIWKHZRUNSLHFH)RUVXUIDFLQJWKHPDMRU IODWVXUIDFHRIWKHZRUNSLHFHLVSODFHGRQWKHLQIHHG WDEOHRIWKHMRLQWHUZLWKWKHQDUURZHGJHRIWKHZRUN SLHFHDJDLQVWWKHIHQFHDVVKRZQLQ)LJ7KHZRUN SLHFHLVPRYHGIURPWKHLQIHHGWDEOHDFURVVWKHFXWWHU KHDGWRWKHRXWIHHGWDEOHHVWDEOLVKLQJDIODWVXUIDFHRQ WKHZRUNSLHFHSEE FIG.11 2QHRIWKHPRVWXVHIXOMRLQWHURSHUDWLRQVLVFXWWLQJDQ HGJHWRDWDSHU7KLVPHWKRGFDQEHXVHGRQDZLGH YDULHW\RIZRUN 7DSHUHGOHJVRIIXUQLWXUHDUHDFRPPRQ H[DPSOH ,QVWHDGRIOD\LQJWKHSLHFHRQWKHLQIHHGWDEOH ORZHUWKHIRUZDUGHQGRIWKHZRUNRQWRWKHRXWIHHG WDEOH'RWKLVYHU\FDUHIXOO\DVWKHSLHFHZLOOVSDQWKH NQLYHVDQGWKH\ZLOOWDNHD³ELWH´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ig.11 SURFACING WARPED PIECES ,IWKHZRRGWREHVXUIDFHGLVGLVKHGRUZDUSHGWDNH OLJKWFXWVXQWLOWKHVXUIDFHLVIODW$YRLGIRUFLQJVXFK PDWHULDOGRZQDJDLQVWWKHWDEOHH[FHVVLYHSUHVVXUHZLOO VSULQJLWZKLOHSDVVLQJWKHNQLYHVDQGLWZLOOVSULQJEDFN DQGUHPDLQFXUYHGDIWHUWKHFXWLVFRPSOHWHG SURFACING SHORT OR THIN WORK WHEN SURFACING SHORT OR THIN PIECES, ALWAYS USE PUSH BLOCKS TO MINIMIZE ALL DANGER TO THE HANDS. WARNING ALW$YS USE PUSH BLOCKS WHEN PERFORMING SURFACING OPERATIONS AND NEVER PASS YOUR HANDS DIRECTLY OVER THE CUTTERHEAD. CAUTION )LJLOOXVWUDWHVXVLQJWKHSXVKEORFNVSURSHUO\ SEE FIG.10 CAUTION MAXIMUM DEPTH OF CUT SHOULD NOT BE MORE THAN 1/8” IN ONE PASS. CAUTION DO NOT PERFORM SURFACING OPERATIONS ON MATERIAL SHORTER THAN 10 INCHES, NARROWER THAN 3/4 INCH, WIDER THAN 6 INCHES, OR LESS THAN 1/2 INCH THICK. BEVELING 7RFXWDEHYHOORFNWKHIHQFHDWWKHUHTXLUHGDQJOHDQG UXQWKHZRUNDFURVVWKHNQLYHVZKLOHNHHSLQJWKHZRUN ILUPO\DJDLQVWWKHIHQFHDQGWDEOHV6HYHUDOSDVVHVPD\ EHQHFHVVDU\WRDUULYHDWWKHGHVLUHGUHVXOW :KHQWKH DQJOHLVVPDOOWKHUHLVOLWWOHGLIIHUHQFHZKHWKHUWKH IHQFHLVWLOWHGLQRURXW+RZHYHUDWJUHDWHUDQJOHVDS SURDFKLQJGHJUHHVLWLVLQFUHDVLQJO\GLIILFXOWWRKROG WKHZRUNSURSHUO\ZKHQWKHIHQFHLVWLOWHGRXW7KH DGYDQWDJHRIWKHGRXEOHWLOWLQJIHQFHLVDSSUHFLDWHG XQGHUVXFKFRQGLWLRQV:KHQWLOWHGLQWKHIHQFHIRUPVD 9VKDSHZLWKWKHWDEOHVDQGWKHZRUNLVHDVLO\SUHVVHG LQWRWKHSRFNHWZKLOHSDVVLQJLWDFURVVWKHNQLYHV ,IWKH EHYHOLVODLGRXWRQWKHSLHFHLQVXFKGLUHFWLRQWKDWWKLV LQYROYHVFXWWLQJDJDLQVWWKHJUDLQLWZLOOEHEHWWHUWRWLOW WKHIHQFHRXW MAINTENANCE DO NOT begin cleaning up until you have read and understand all of the clean up instructions. ! DISCONNECT MACHINE FROM POWER SOURCE. DO NOT USE FLAMMABLE MATERIALS TO CLEAN JOINTER. REMOVING, REPLACING, AND RESETTING CUTTER TIPS If the knives are removed from the cutterhead for replacement cutter tips, care must be used in removing, replacing, and resetting them. CLEANING ! WARNING WARNING 1. Move the fence to the rear and remove the cutterhead guard. (Refer to helical instruction pages). ! With the machine unplugged, blow off motor with low pressure air to remove dust or dirt. Air pressure above 50 P.S.I. should not be used as high-pressured air may damage insulation. The operator should always wear a respirator and eye protection when using compressed air. BE EXTREMELY CAREFUL THAT YOUR HANDS DO NOT COME IN CONTACT WITH THE CUTTER TIPS. THE KNIVES ARE VERY SHARP. WEAR PROTECTIVE GLOVES WHEN HANDLING THE KNIVES. Do not allow chips and dust to accumulate under jointer. Keep area clean and in safe order. ! WARNING Turn the power switch “OFF” and unplug the power cord from its power source prior to any maintenance. LUBRICATION The jointer has sealed lubricated bearings in the motor housing that do not require any additional lubrication from the operator. ! WARNING WARNING Repairs to the jointer should be performed by trained personnel only. Contact your nearest Steel City Dealer for authorized service. Unauthorized repairs or replacement with non-factory parts could cause serious injury to the operator and damage to the jointer. After considerable use, the knives will become dull and it will not be possible to do accurate work. 17 TROUBLESHOOTING GUIDE Motor and Machine Operation PROBLEM LIKELY CAUSE(S) SOLUTION Motor will not start. /RZYROWDJH 2SHQFLUFXLWLQPRWRURUORRVHFRQQHFWLRQV &KHFNSRZHUOLQHIRUSURSHUYROWDJH ,QVSHFWDOOOHDGFRQQHFWLRQVRQPRWRUIRUORRVHRURSHQ FRQQHFWLRQV Fuses or circuit breakers blow. 6KRUWFLUFXLWLQOLQHFRUGRUSOXJ 5HSDLURUUHSODFHFRUGRUSOXJIRUGDPDJHGLQVXODWLRQDQG VKRUWHGZLUHV Motor fails to develop full power (output of motor decreases rapidly with decrease in voltage at motor terminals). 3RZHUVXSSO\FLUFXLWRYHUORDGHGZLWKOLJKWV DSSOLDQFHVDQGRWKHUPRWRUV 8QGHUVL]HGZLUHVRUFLUFXLWVWRRORQJ 5HGXFHORDGRQFLUFXLW ,QFUHDVHZLUHVL]HVRUUHGXFHOHQJWKRIWKHFLUFXLW Motor overheats. 0RWRURYHUORDGHGGXULQJRSHUDWLRQ $LUFLUFXODWLRQWKURXJKWKHPRWRUUHVWULFWHG 5HGXFHORDGRQPRWRUWDNHOLJKWHUFXWV &OHDQRXWPRWRUWRSURYLGHQRUPDODLUFLUFXODWLRQ Motor stalls or shuts off during a cut. 0RWRURYHUORDGHGGXULQJRSHUDWLRQ 6KRUWFLUFXLWLQPRWRURUORRVHFRQQHFWLRQV 5HGXFHORDGRQPRWRUWDNHOLJKWHUFXWV 5HSDLURUUHSODFHFRQQHFWLRQVRQPRWRUIRUORRVHRUVKRUWHG WHUPLQDOVRUZRUQLQVXODWLRQ ,QVWDOOFRUUHFWFLUFXLWEUHDNHUUHGXFHQXPEHURIPDFKLQHV UXQQLQJRQWKDWFLUFXLWFLUFXLWRYHUORDG &LUFXLWEUHDNHUWULSSHG Blade slows when cutting or makes a squealing noise, especially on start-up. 9EHOWORRVH 9EHOWZRUQRXW 7LJKWHQ9EHOW 5HSODFH9EHOW Loud, repetitious noise 3XOOH\VHWVFUHZVRUNH\VDUHPLVVLQJRUORRVH coming from machine. 0RWRUIDQLVKLWWLQJWKHFRYHU 9EHOWVDUHGDPDJHG Vibration when running or cutting. /RRVHRUGDPDJHGNQLIH 'DPDJHG9EHOW :RUQFXWWHUKHDGEHDULQJV ,QVSHFWNH\VDQGVHWVFUHZV5HSODFHRUWLJKWHQLIQHFHVVDU\ $GMXVWIDQFRYHUPRXQWLQJSRVLWLRQWLJKWHQIDQRUVKLPIDQFRYHU 5HSODFH9EHOWV 7LJKWHQRUUHSODFHNQLIH 5HSODFH &KHFNUHSODFHFXWWHUKHDGEHDULQJV Table PROBLEM Tables are hard to adjust. LIKELY CAUSE(S) SOLUTION 7DEOHORFNLVHQJDJHGRUSDUWLDOO\HQJDJHG &RPSOHWHO\ORRVHQWKHWDEOHORFN Cutting PROBLEM Excessive snipe (gouge in the end of the board that is uneven with the rest of the cut). LIKELY CAUSE(S) SOLUTION 2XWIHHGWDEOHLVVHWWRRORZ 2SHUDWRUSXVKLQJGRZQRQHQGRIZRUNSLHFH Workpiece stops at the 2XWIHHGWDEOHLVVHWWRRKLJK beginning of the cut. $OLJQRXWIHHGWDEOHZLWKFXWWHUKHDGNQLIHDWWRSGHDGFHQWHU 5HGXFHHOLPLQDWHGRZQZDUGSUHVVXUHRQWKDWHQGRIZRUNSLHFH $OLJQRXWIHHGWDEOHZLWKFXWWHUKHDGNQLIHDWWRSGHDGFHQWHU Chipping. .QRWVRUFRQIOLFWLQJJUDLQGLUHFWLRQLQZRRG 1LFNHGRUFKLSSHGEODGHV )HHGLQJZRUNSLHFHWRRIDVW 7DNLQJWRRGHHSRIDFXW Fuzzy grain. :RRGPD\KDYHKLJKPRLVWXUHFRQWHQW 'XOONQLYHV &KHFNPRLVWXUHFRQWHQWDQGDOORZWRGU\LIPRLVWXUHLVWRRKLJK 5HSODFHNQLYHV Long lines or ridges that run along the length of the board. 1LFNHGRUFKLSSHGNQLYHV $GMXVWRQHRIWKHQLFNHGNQLYHVVLGHZD\VUHSODFHNQLYHV Uneven cutter marks, wavy surface, or chatter marks across the face of the board. )HHGLQJZRUNSLHFHWRRIDVW .QLYHVQRWDGMXVWHGDWHYHQKHLJKWVLQWKH FXWWHUKHDG 6ORZGRZQWKHIHHGUDWH $GMXVWWKHNQLYHVVRWKH\DUHVHWXSHYHQO\LQWKHFXWWHUKHDG Board edge is concave or convex after jointing. %RDUGQRWKHOGZLWKHYHQSUHVVXUHRQLQIHHG DQGRXWIHHGWDEOHGXULQJFXW %RDUGVWDUWHGWRRXQHYHQ +ROGERDUGZLWKHYHQSUHVVXUHDVLWPRYHVRYHUWKHFXWWHUKHDG %RDUGKDVH[FHVVLYHERZRUWZLVWDORQJLWVOHQJWK ,QVXIILFLHQWQXPEHURISDVVHV Uneven cut or breakout when rabbeting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´SHUSDVVZKHQUDEEHWLQJ $GMXVWWKHNQLYHVVRWKH\DUHVHWXSHYHQO\LQWKHFXWWHUKHDG $GMXVWRQHRIWKHQLFNHGNQLYHVVLGHZD\VUHSODFHNQLYHV ® STEEL CITY TOOL WORKS www.steelcitytoolworks.com 1-877-SC4-TOOL (1-877-724-8665) NOTES www.steelcitytoolworks.com Steel City Tool Works, LLC Bolingbrook, IL. USA 60440 Tech Service: 1.877.724.8665
